User Manual Pressure Test Stump 185-2133-HS0
Contents
1. OPS 2133 Rev A User Manual a Phuel Pressure Test Stump me 185 2133 HSO Safety WARNING Trapped air requires considerable time to compress and when it is compressed is highly dangerous It has enough stored energy to separate parts with considerable force All pressure equipment has a particular pressure rating and care must be taken to ensure that no item is used in a situation that may cause its working pressure to be exceeded All personnel involved in pressure testing must be formally trained and wearing the appropriate PPE Safe Lok devices should be checked for positional security to avoid unnecessary movement of the collar Ensure the identification band plate is fitted and is displaying the correct information as per the Tag Sheet Index This equipment and the equipment it is attached to is heavy never position yourself below a suspended load Ve NPT Pressure Test Port Finger Glove and Loose Clothing trap aea d Figure 1 Pressure Test Stump Safety OPS 2133 Rev A iii User Manual Phuel Pressure Test Stump 31 on roos 185 2133 HSO 1 Introduction 1 1 General The pressure test stump is used to facilitate pressure testing of equipment This user manual serves as an introduction to the equipment and contains the relevant specifications operation planning and maintenance instructions parts list and drawings 1 2 Product Identification Phuel products are identi2. 480 1 TEST STUMP 9 4 100 910 2156 N66 1 9 4 ACME FEMALE PROTECTOR Table 3 Parts List Note Thread protectors item 100 not shown on Assembly Drawing Figure 3 STAMP PER QP 14 ATTACH CERT BAND Figure 3 Test Stump OPS 2133 Rev A 7
3. slips 5 4 Maintenance Record Sheet Date Type of Performed Verified Comments Performed Maintenance By By Table 2 Maintenance Record OPS 2133 Rev A 5 User Manual Phuel Pressure Test Stump 31 E 185 2133 HSO 6 Testing All testing is to be carried out in the designated test area and by suitably qualified and competent personnel WARNING Trapped air requires considerable time to compress and when it is compressed is highly dangerous It has enough stored energy to separate parts with considerable force Fit appropriate test caps and blanking plugs Fill with testing fluid bleeding off any air within the system Apply a pressure of 500 psi and ensure pressure holds for a minimum of 10 minutes Increase pressure to 10 000 psi Maximum Working Pressure allow to stabilise and maintain this pressure until it is evident there are no apparent leaks Testing to be carried out to Test pressure when decreed by maintenance schedule Bleed off pressure drain test fluid and dry Remove test caps Apply coating of de watering solution to protect the bore and threads Fit thread protectors On completion of all maintenance ensure the maintenance record sheet Para 5 4 is completed OPS 2133 Rev A User Manual Phuel Pressure Test Stump 31 a 185 2133 HS0 7 Parts List and Drawinas ltem Number Part Number Quantity Description 1 185 2061
4. N Phuel Unit 17 Denmore Industrial Estate Denmore Road Bridge of Don Aberdeen AB23 8JW User Manual Pressure Test Stump 185 2133 HSO OPS 2133 Rev A User Manual Pressure Test Stump phu el 185 2133 HS0 Table of Contents EE eg sk AA IE EE EE EE ii sca iii 1 Introduction EE 1 Tel I OP 1 12 uso desees EPUM eieiei 1 2 Technical Speel HOM SEE EER EE EE Ge ED EES D N Se ESE Ne EEN ee 2 3 Technical Description ERNEUT 3 4 OO EE EN 3 Ai Pie NO Torr 3 42 E I ise oo cc ee ee 3 4 3 Post o o E 3 5 JManierialipB sie ee Fixeb oua Manu quA MUR eana 4 5 1 ah gave Wieiite g AE ED OE DE entrain err 4 EE EE N N N aer eia eea 4 5 2 1 Pig amp Post OD eise sent SE EE ESG bbb nidii 4 522 NOU c osque AE EU E UEM UTD UU UE SUE 4 5 28 i e EO 4 E sS 4 5 4 Maintenance Record Sheet 5 N ie ee Rm 6 7 Parts istand Ee c er p etx ek a be tup Exe ees up ek exe ee bone 7 Table ileelimoal Data PRU GE GE GR Ge GE ee Ge Ee GE ry 2 Table 2 Maintenance Record ee ees ee ee 5 Table 3 Parts HSti es N RE Ee 7 Figure 1 Pressure Test Stump Safety iss ees ee ee ee ee ee iii Figure 2 Pressure Test Stump see eo Ee Ee DEE GE tien teo Ee Ra eren idt EER 2 Figure 3 Test Stump eee odeur ertet rn aeneo edlen 7 OPS 2133 Rev A i N Phuel User Manual Pressure Test Stump Revision History Issue Release Date Description Initial Issue
5. ale connector Pressure equipment with different sized connectors can utilise the test stump by using the appropriate X Over adaptor 4 Operation All operations to be carried out by suitably qualified and competent personnel Connect appropriate equipment requiring testing to the test stump Ensure all collars connections and test caps are tight Fill with testing fluid and bleed off any air within the system Follow test procedures for the equipment under test 4 1 Pre Job e Ensure thread protectors are fitted e Check maintenance record sheet and ensure the equipment has been maintained by competent personnel e Check all certification is in date e Confirm information band is fitted and correct Ensure equipment is suitable for the maximum working pressures and services involved Ensure threads are clean Inspect for signs of damage Pressure test to 1 2x the maximum well pressure Ensure all connections are tight 4 2 During Job e Avoid excessive movement 4 3 Post Job e Inspect for signs of damage and report any findings e Ensure threads are cleaned and the re greased e Ensure thread protectors are fitted OPS 2133 Rev A User Manual Phuel Pressure Test Stump 31 el 185 2133 HS0 5 Maintenance All maintenance to be carried out by suitably qualified and competent personnel 5 1 Introduction Regular maintenance of the equipment using Phuel redress kits or Phuel approved parts is essential to its continued safe op
6. eration Ensure that the pre and post job operating procedures are followed and that maintenance records are kept 5 2 Schedule The maintenance schedule may be governed by international or company standards and the following is considered to be the minimum requirements 5 2 1 Pre amp Post Job Refer to Section 4 1 and Section 4 3 for details 5 2 2 Yearly e Inspect the condition of all sealing surfaces and surface coatings e Re coat threads and sealing surfaces if necessary If in doubt contact Phuel Oil Tools Ltd e Regrease components e Pressure test to maximum working pressure in accordance to testing procedure see 6 e Inspect paint work and repair as necessary 5 2 3 Five Yearly e Yearly Maintenance plus the following e Carry out 100 surface NDE on all surfaces e Pressure test to test pressure witnessed by certifying authority 5 3 Safety e Many of the components are heavy and should not be lifted without lifting aids e Ensure all pressure testing is carried out in the appropriate testing area by suitably qualified personnel e Wear appropriate personal protective equipment e Do not over exert yourself while using torque wrenches Use appropriate mechanical advantages when available OPS 2133 Rev A 4 User Manual Phuel Pressure Test Stump 3 E 185 2133 HS0 e Ensure that all tools and equipment are in good condition and are suitable for the intended use e Clear up any fluid spills immediately to avoid
7. fied by a unique serial number that facilitates full product traceability Each product is supplied with a documentation pack that contains product certification and material inspection reports The serial number is always etched on the surface of the product but can sometimes be difficult to find or read after painting A customer identification number is also included to allow the customer to track the asset in their system A stainless steel band secures the nameplate tag that is stamped with the information shown below This tag should be located in the first instance to ensure that this manual refers to the correct equipment PHUEL OIL TOOLS LTD DESCRIPTION amp SIZE CUSTOMER ID No PHUEL ID No 06 XXX XX MWP amp SERVICE TEST DATE OPS 2133 Rev A 1 z Phuel 3S OIL TOOLS User Manual Pressure Test Stump 185 2133 HS0 2 Technical Specification Part Number 185 2133 HS0 Connection 9 4 Otis Type Vo NPT Maximum Working Pressure 10 000 Psi Test Pressure 15 000 Psi Service H2S Weight 99 Ibs 45 Kg Table 1 Technical Data Figure 2 Pressure Test Stump OPS 2133 RevA User Manual Phuel Pressure Test Stump 31 el 185 2133 HS0 3 Technical Description The pressure test stump is to be used in conjunction with other pressure test equipment to allow the pressure testing of equipment The equipment is connected to the test stump via the 9 4 Otis Type fem
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