BINRUN Control Valve User Manual
Contents
1. BINRUN Control Valve User Manual Cancel setting AOFF Meter Immediate or Delayed Regeneration Types Only The Set UP and Set DOWN Buttons will adjust this value 6 Regeneration Cycle Step Programming 1 2 3 4 5 6 Depress the Extra Cycle Button The next 2 4 displays viewed are part of a series of option settings used to program the Regeneration Cycle Up to 4 steps can be programmed Each display is used to set the duration time in minutes or tenths of minutes Metric of that specific step in a regeneration cycle A step will turn on for the regeneration cycle step being programmed Regeneration steps are skipped by setting the display to 0 and regeneration ended by setting the step after the last active step to OFF as shown below Examples Regeneration Cycle Step 1 8 minutes 1 8 Regeneration Cycle Step 3 skipped 3 0 Examples Regeneration Cycle Step 4 cancelled 4OFF Regeneration Cycle Step 4 8 5 minutes 4 8 5 Metric Format Depress the Extra Cycle Button once per display to advance through Regeneration Cycle Step Programming The 5600SE control has a separate brine tank fill cycle Your desired salt setting must be calculated using the blue 25 gpm or black 5 gpm rate of refill in gpm times your timer setting Then using one gallon of fresh water dissolving approximately 3 Ibs of salt calculate your refill time Example lbs salt 3 B L F C Size refill time in2. 1 Display screen Function button Injector assembly Brine cam assembly Drain Valve Body Outlet l N OO BR VN Inlet Pentair Water 2008 Page 05 BINRUN Control Valve User Manual Electric Flow Meter Valve profile unit mm Item Number Description Display screen Function button Injector assembly Brine cam assembly Drain Valve Body Flow meter Outlet OO CO NI oJ om BR wIN Inlet Pentair Water 2008 Page 06 BINRUN Control Valve User Manual Water Conditioner Flow Diagrams 3 BACKWASH POSITION 1 SERVICE POSITION Hard water enters the unit at the valve inlet flows around the lower piston groove thru the passage to the top of tank down thru the resin and enters the distributor as conditioned water The conditioned water flows up thru the center tube to the valve outlet 2 PRELIMINARY RINSE POSITION Hard water enters the unit at the valve inlet flows around the lower piston groove down thru the top of tank passage downward thru the resin up the distributor tube thru the center hole in the piston over the top edge of the piston and out the drain line Hard water enters the unit at the valve inlet flows around the lower piston groove and lower piston land down thru the center tube and out the distributor
3. A Faulty timer mechanism 9 Control cycles continuous A Replace timer 10 Drain flows continuously A Foreign material in control A Remove piston assembly and inspect bore remove foreign material amp check control in various regeneration positions B Internal control leak B Replace seals and or piston assembly C Control valve jammed in brine or backwash position C Replace seals and or piston assembly D Timer motor stopped or jammed D Replace timer Filter Valve PROBLEM CAUSE CORRECTION 1 Filter fails to backwash A Electrical Service to unit has been interrupted A Assure Permanent Electrical Service Check Fuse Plug Pull Chain or Switch B Timer is Defective B Replace or replace timer C Power Failure C Reset time of Day 2 Filter bleeds iron A By pass valve is open A Close by pass valve B Excessive water usage B Reduce days between backwashing see timer instructions Make sure that there is not a leaking valve in the toilet bowl or sinks C Hot water tank rusty C Repeated flushing of the hot water tank is required D Leak at distributor tube D Make sure distributor tube is not cracked Check O ring and tube pilot E Defective or stripped filter medium bed E Replace bed F Inadequate backwash flow rate F Make sure filter has correct drain flow contro
4. up thru the resin thru the top of tank passage around the upper piston groove and out the drain line 4 BRINE POSITION Hard water enters the unit at the valve inlet flows around the lower piston groove thru the injector nozzle and orifice to draw brine from the brine tank The brine flows down thru the resin into the distributor up thru the center tube thru the center hole in the piston and out the drain line Pentair Water 2008 Page 07 BINRUN Control Valve User Manual Water Conditioner Flow Diagrams 5 SLOW RINSE POSITION After all the brine has been drawn from the brine tank hard water continues to enter thru the valve inlet flows around the lower piston groove thru the nozzle and orifice down thru the resin and into the distributor up thru the center tube thru the center hole in the piston and out the drain line 6 RAPID RINSE POSITION Hard water enters the unit at the valve inlet flows around the lower piston groove and lower piston land down thru the center tube and out the distributor up thru the resin thru the top of tank passage around the upper piston groove and out the drain line 7 SETTLING RINSE POSITION Hard water enters the unit at the valve inlet flows around the lower piston groove down thru the top of tank passage downward thru the resin up the distributor tube thru the center hole in the piston ove
5. 24 hr gear until the present time of day is visible above the time of day arrow Electric Valve The filter should be installed with the inlet outlet and drain connections made in accordance with the manufacturer s recommendations and to meet applicable plumbing codes i200 L ltz Regeneration Display Service Indicator Valve In Service Dot On Extra Cycle Tonight Flashing Dot Flow Indicator Flashing Dot With Water Flow P M Indicator Set Up Button Set Down Button Step 1 Backwash Step 3 Rapid Rinse Step 2 Brine Rinse Step 4 Brine Refill Entering Master Programming Mode With Time of Day Display set to 1201 PM push and hold for 5 seconds both the Set Up and Down Buttons The Program Indicator will turn on to signal that this mode is entered In this mode all possible option settings may be viewed 1 US Metric Display Format U Depress the Extra Cycle Button This display is used to set the desired display format This option setting is identified by the letter U in the first digit There are two possible settings US Format uses gallons for volume with a 12 hour timekeeping format Regeneration timing in minutes Example U 1 Metric Format uses liters for volume with a 24 hour timekeeping format Regeneration timing in tenths of minutes Example U 2 Pentair Water 2008 Page 12 BINRUN Control Valve User Manual Cubic M
6. 4 24min 1 2 46 9 08 BR AFT 12 4 24min 1 2 46 9 08 BR ASM 4 24min 1 2 46 9 08 0 40 BR CST a 4 24min 1 2 46 9 08 BR CFT E 4 24min 1 2 46 9 08 BR CSM 4 24min 1 2 46 9 08 0 40 Pentair Water 2008 Page 01 BINRUN Control Valve User Manual BR EST 4 24min 1 2 46 9 08 BR EFT 4 24min 1 2 46 9 08 BR ESM 4 24min 1 2 46 9 08 0 40 1BLFC Brine Line Flow Control refill rate for filling brine tank 2DLFC Drain Line Flow Control backwash and rapid rinse flow rates Optional Parts Tank Size medior Slow Rinse Rate Brine Draw Rate BLFC DLFC diameter L min 40 PSI L min 40 PSI L Min L Min 6 ORED 1 17 1 06 2 46 4 54 v ORED 1 17 1 06 2 46 4 54 EN 1 BLACK 1 70 1 44 2 46 5 68 9 1 BLACK 1 70 1 44 2 46 7 57 10 1 BLACK 1 70 1 44 2 45 9 08 NOTE Due to varying water conditions tank sizes and water pressures the above settings should be used only as a guideline 14 5 PSI 0 1MPA BLFC Brine Line Flow Control refill rate for filling brine tank 2DLFC Drain Line Flow Control backwash and rapid rinse flow rates Other Optional Accessories Parts Specifications York 1 Skipper wheel 7 days FlowMeter 0 8 m Bypass Plastic Bottom strainer 3 4 A Warning gt Misuse of product can result in persona
7. O Pentair Water BINRUN Control Valve User Manual BINRUN Control Valve User Manual Table of Contents FUNCTION EE 01 Features 01 Specifications oniinn eave seins oaan tease aient een cake Edge 01 Standard Universal Models 01 Product Models ees tes ed E EE 01 eelere TE 01 Standard BCEE 01 Optional Gu 02 Other Optional Accessories 02 Vue EE 02 Valve Features and Dimensions 03 Softener Timer Valve Filter Valve proitle cee cence eee eee nearer 03 Softener Meter Valve rofle cece ana e cee ee nese ea A RE aE 04 Standard Electric Valve profile 05 Electric Flow Meter Valve profile 06 Water Conditioner Flow Diagrams 07 Control Start up Procedures 09 Mechanical Softener Valve 09 Mechanical Softener Flow Meter Valve 10 Mechanical Filter Valve sentiment annees dee 11 Electric E 12 Service Instructons nen nan annasa keikei nerin tr rrtt inttr rrn An rAr ArE rnr rrn rrr rnnr nene 15 To Remove Brine Valve Injectors and Screen 15 To Replace Timer ss 16 To Replace Piston Assembly caves Abee e EEN deed SEN 17 To Replace Seals and Spacers cena eeeea eee tnn 17 To Replace Flow EE 18 To Replace Meter Cover and or Impeller eee
8. tank to fill by slowly opening the main water supply valve any by pass should be in the service position NOTE The water flowing from the down stream tap will be cloudy and or contain media fines as well as air Allow water to run until it appears clean and free of air 3 When a steady clean flow appears at the tap close the tap and the main water supply valve and allow the filter media bed to settle 15 20minutes 4 Manually index the filter to the backwash position Pentair Water 2008 Page 11 BINRUN Control Valve User Manual 6 Continue to open the water supply valve until it is completely open Allow water to flow at the drain until all media fines are washed out of the filter 7 Manually index the filter to the service position and again open the down stream tap Check to be sure that the water flows clear If necessary allow water to flow until all media fines are gone If the tap is equipped with an aerator check that it is not plugged with media fines and pipe scale 8 Plug in the electrical cord and look in the sight hole on the back of the timer motor to ensure that it is running Set the days backwashing is to occur by sliding tabs on the skipper wheel outward to expose trip fingers Each tab is one day Finger at red pointer is tonight Moving clockwise from red pointer extend or retract fingers to obtain the desired backwash schedule 9 Set time of day by depressing red button and spin the
9. If the conditioner installation has a three valve by pass system first open the valve in the bypass line then close the valves at the conditioner inlet and outlet b If the conditioner has an integral by pass valve put it in the by pass position c If there is only a shut off valve near the conditioner inlet close it Pentair Water 2008 Page 17 BINRUN Control Valve User Manual 3 Relieve water pressure in the conditioner by putting the control in the backwash position momentarily Return the control to the service position 4 Pull cable out of meter cover Remove the control valve back cover 5 Remove screw and washer at drive yoke Remove timer mounting screws The entire timer assembly will now lift off easily Remove end plug retainer plate 6 Pull upward on end of piston rod yoke until assembly is out of valve Remove and replace seats and spacers with fingers E TO REPLACE METER 1 Unplug electrical cord from outlet 2 Turn off water supply to conditioner a If the conditioner installation has a three valve by pass system first open the valve in the by pass line then close the valves at the conditioner inlet and outlet b If the conditioner has an integral by pass valve put it in the by pass position c If there is only a shut off valve near the conditioner inlet close it 3 Relieve water pressure in the conditioner by putting the control in the backwash position momentarily Re
10. crease frequency of regeneration C Inlet of control plugged due to foreign material broken loose from pipes by recent work done on plumbing system C Remove piston amp clean control 5 Loss of resin through drain line 6 Iron In Conditioned Water 7a Excessive water in brine tank Air in water system Fouled resin bed Plugged drain line flow control A Assure that well system has proper air eliminator control Check for dry well condition A Check backwash brine draw and brine tank fill increase frequency of regeneration Increase backwash time A Clean flow control Internal control leak 7b Salt water in service line A Plugged injector system A Clean injector and replace screen B Timer not cycling B Replace timer C Foreign material in brine valve C Clean or replace brine valve D Foreign material in brine line flow D Clean brine line flow control control 8 Softener fails to draw brine A Drain line flow control is plugged A Clean drain line flow control B Injector is plugged B Clean or replace injectors C Injector screen plugged C Replace screen D Line pressure is too low D Increase line pressure Line pressure must be at least 20 PSI at all time E Change seals and spacers and or piston assembly Pentair Water 2008 Page 20 BINRUN Control Valve User Manual Troubleshooting
11. eeeeeeeeeeeeeeees 19 Troublesheobtngg goe det eiiaoe n REES EEN O r EEN 20 Softener Mee egen aset geheegt See Eege an tent en 20 Filter VaN eege GE ee See de EN Pentair Water 2008 BINRUN Control Valve User Manual Widely used in residential Softeners Filters and other water solution products to perform automatic resin regeneration and filter media backwash Features Aesthetic Appearance Clear Display Different control mode Reliable performance Manual Function Simple operation Specifications Standard Universal Model Product Models Small and Compact Clear display for regeneration and backwash Timer or Metered regeneration Durable and has passed leak test and Quality Checks Regeneration or Backwash can be reset manually Automatic User friendly 7 or 12 day regeneration cycle Tute Mechanical Electric Gi BR AST BR AFT BR ASM BR CST BR CFT BR CSM Control Mode Clock Filter Meter Clock Filter Meter Product Specifications Power Dynamic Water Operating Water Inlet Center VIHD Pressure Temperature Outlet Drain Tank Brine tube MPa C 220 50 Mechanical 220 60 1 05 120 60 0 15 0 60 1 40 3 4 1 2 2 1 2 3 8 o D Electric 24 50 14 5 PSI 0 1MPA Standard Parts Skipper Wheel _ BLFC DLFC Flow Meter Type Day Brine Gam Injector L min L min Range m BR AST 12
12. electrical cord into outlet 10 Set time of day program wheel and salt usage Cycle the control valve manually to assure proper function Make sure the control valve is returned to the service position 11 Replace the control valve back cover Be sure grommet at cable hole is in place 12 Make sure there is enough brine in the brine tank 13 Rotate program wheel counter clockwise until it stops at regeneration position 14 Start regeneration cycle manually if water is hard 15 Plug cable into meter cover rotate cable to align Pentair Water 2008 Page 16 BINRUN Control Valve User Manual C TO REPLACE PISTON ASSEMBLY 1 Unplug electrical cord from outlet 2 Turn off water supply to conditioner a H the conditioner installation has a three valve by pass system first open the valve in the bypass line then close the valves at the conditioner inlet and outlet b If the conditioner has an integral by pass valve put it in the by pass position c If there is only a shut off valve near the conditioner inlet close it 3 Relieve water pressure in the conditioner by putting the control in the backwash position momentarily Return the control to the service position 4 Pull cable out of meter cover Remove the control valve back cover 5 Remove screw and washer at drive yoke Remove timer mounting screws The entire timer assembly will now lift off easily Remove end plug retainer plate 6 Pul
13. est Yan an Road Shanghai P R C 200052 Tel 86 21 32114588 Fax 86 21 32114580 Website www pentairwater cn Hot line 800 820 6671
14. eter Format uses m3 for volume with a 24 hour timekeeping format Regeneration timing in tenths of minutes Example U 4 The Set UP and Set DOWN Buttons will adjust this value 2 Regeneration Type 7 Depress the Extra Cycle Button This display is used to set the Regeneration Type This option setting is identified by the number 7 in the first digit There are 3 possible settings Timeclock Delayed The control will determine that regeneration is required when the set Regeneration Time has been reached The Regeneration Day Override setting will determine which days a regeneration cycle will be initiated Example 7 1 Meter Immediate The control will determine that regeneration is required when the available volume of softened water drops to or below zero Regeneration to begin immediately Example 7 2 Meter Delayed The control will determine that a regeneration is required when the available volume of softened water drops to or below zero Regeneration is to begin immediately at the set Regeneration Time Example 7 3 The Set UP and Set DOWN Buttons will adjust this value 3 Treated Water Capacity No Display Code Depress the Extra Cycle Button This display is used to set the amount of treated water gallons liters that can be produced by the unit before a regeneration cycle is required With Meter Delayed Regeneration Type set it will be up to the programmer to determine a reserve capacity and subtract that val
15. he drainfor 3 or 4 minutes 7 Remove back cover plate 8 Make sure than the salt dosage is set as recommended by the manufacturer Manually index the control to the brine fill position and allow the brine tank to fill to the top of the air check Pentair Water 2008 Page 10 BINRUN Control Valve User Manual 9 Manually index the control to the brine rinse position and allow the control to draw water from the brine tank until it stops 10 Plug in the electrical cord and look in the sight hole in the back of the motor to see that it is running 11 Manually advance the control to the beginning of the brine fill position and allow the control to return to the service position automatically 12 Fill the brine tank with salt 13 Replace back cover on the control Be sure cable is not pinched between cover and housing 14 Make sure that any by pass valve line is left in the normal service position Mechanical Filter Valve The filter should be installed with the inlet outlet and drain connections made in accordance with the manufacturer s recommendations and to meet applicable plumbing codes MANUAL BACKWASH 24 HOUR GEAR KNOB SKIPPER WHEEL SHOWS EVERY OTHER DAY BACKWASH RED TIME SET BUTTON TIME OF DAY ARROW BEFORE PLUGGING THE UNIT IN 1 Open a treated water tap down stream of the filter 2 Manually index the filter to the service position and allow the mineral
16. ical cord from outlet 2 Turn off water supply to conditioner a If the conditioner installation has a three valve by pass system first open the valve in the bypass line then close the valves at the conditioner inlet and outlet b If the conditioner has an integral by pass valve put it in the by pass position c If there is only a shut off valve near the conditioner inlet close it wo Relieve water pressure in the conditioner by putting the control in the backwash position momentarily Return the control to the service position Pull cable out of meter cover Remove four screws on cover Lift cover off of meter module discard O ring Remove and inspect impeller for gear or spindle damage replace if necessary ON Do P Apply silicone lubricant to new O ring and assemble to the smallest diameter on meter cover 9 Assemble cover to meter module Be sure impeller spindle enters freely into cover Press firmly on cover and rotate if necessary to assist in assembly 10 Replace four screws and tighten 11 Return by pass or inlet valve to normal service position Water pressure should now be applied to the conditioner and any by pass line shut off 12 Check for leaks at all seal areas 13 Plug electrical cord into outlet 14 Set time of day Make sure the control valve is in the service position 15 Rotate program wheel counter clockwise until it stops at regeneration position 16 Start regenera
17. in tank When the water flow stops open a softened water tap until all air is released from the lines then close the tap NOTE The various regeneration positions may be dialed manually by turning the knob on the front of the control until the indicator shows that the softener is in the desired position 2 Set water usage program wheel using any one of the following procedures Typical Residential Application 3 To program just set the time set the hardness and it automatically monitors system needs and regenerates only when necessary To set time of day press red time set button and turn 24 hour gear until present time of day is at time of day Set program wheel by lifting the people dial and rotating it so that the number of people in the household is aligned with the household grains per gallon water hardness Release the dial and check for firm engagement at setting This method will provide reserve capacity based on 75 gallons per person Optional Programming Procedures 4 Calculate the gallon capacity of the system subtract the necessary reserve requirement and set the gallons available at the small white dot on program wheel gear Note drawing shows 850 gallon setting The capacity gallons arrow denotes remaining gallons exclusive of fixed reserve 5 Rotate the program wheel counterclockwise until it stops at regeneration position 6 Manually index the control to the backwash position and allow water to flow at t
18. l Be sure flow control is not clogged or drain line restricted Be sure water pressure has not dropped Increase backwash flow rate according to specifications for your unit See your dealer for recommendations 3 Loss of water pressure 4 Loss of filter medium through drain line A Iron or turbidity buildup in water filter A Reduce days between backwashing so filter backwasher more often Note Make sure filter is sized large enough to handle water usage B Inlet of control plugged due to foreign material broken loose from pipes by recent work done on plumbing system A Broken or missing top screen B Remove piston and clean control A Replace top screen must have 020 wide slots 5 Drain flows continuously A Foreign material in control B Internal control leak A Remove piston assembly and inspect bore remove foreign material and check control in various cycle position B Replace seals and or piston assembly C Control valve jammed in rinse or backwash C Replace piston and seals and spacers and drive motor if necessary Pentair Water 2008 Page 21 GC Pentair Water Pentair Water Factory Add No 371 Heshan Road New District Suzhou China 215011 Tel 86 512 66617690 Fax 86 512 66611178 Website www pentairwater cn Hot line 800 820 6671 Pentair Water Office Add 21F Cloud 9 Plaza No 1118 W
19. l brine valve from injector body also remove amp discard O ring at bottom of brine valve hole 2 Apply silicone lubricant to new O ring and reinstall at bottom of brine valve hole 3 Apply silicone lubricant to O ring on new valve assembly and press into brine valve hole shoulder on bushing should be flush with injector body 6b To replace injectors and screen 1 Remove injector cap and screen discard O ring Unscrew injector nozzle and throat from injector body 2 Screw in new injector throat and nozzle be sure they are seated tightly Install a new screen 3 Apply silicone lubricant to new O ring and install around oval extension on injector cap 7 Apply silicone lubricant to three new O rings and install over three bosses on injector body 8 Insert screws with washers thru injector cap and injector Place this assembly thru hole in timer housing and into mating holes in the valve body Tighten screws Be sure to reinstall brass spacers with injector on model 4600 valve Pentair Water 2008 Page 15 BINRUN Control Valve User Manual 9 Reconnect brine tube and drain line 10 Return by pass or inlet valve to normal service position Water pressure should now be applied to the conditioner and any by pass line shut off 11 Check for leaks at all seal areas Check drain seal with the control in the backwash position 12 Plug electrical cord into outlet 13 Set time of day and c
20. l injury damage to the equipment or pose an electrical hazard Should be installed and maintained by a qualified person Please make sure voltage supply is compatible with unit before installation Regeneration wheel can only be turned clockwise Do not turn it anti clockwise Open the By pass before turning on the machine WV WW Vv Use only within allowable water temperature and pressure range Pentair Water 2008 Page 02 BINRUN Control Valve User Manual Valve Features and Dimensions Softener Timer Valve Filter Valve profile unit mm Item Number Description Timer Time set button Manual Regeneration Backwash knob 24 hour gear Skipper gear Brine cam assembly Injectorassembly Drain Inlet Valve Body Outlet Oil NI OD om BR IN l es 310 Pentair Water 2008 Page 03 BINRUN Control Valve User Manual Softener Meter Valve profile unit mm Item Number Description Time set button Manual Regeneration knob 24 hour gear Program gear Timer Injectorassembly Brine cam assembly Drain Valve Body Flow meter Outlet Di lalol l ol a A frm Inlet Pentair Water 2008 Page 04 BINRUN Control Valve User Manual Standard Electric Valve profile unit mm Item Number Description
21. l upward on end of piston yoke until assembly is out of valve 7 Inspect the inside of the valve to make sure that all spacers and seals are in place and that there is no foreign matter that would interfere with the valve operation 8 Take new piston assembly as furnished and push piston into valve by means of the end plug Twist yoke carefully in a clockwise direction to properly align it with drive gear Replace end plug retainer plate 9 Place timer on top of valve Be sure drive pin on main gear engages slot in drive yoke rotate control knob if necessary 10 Replace timer mounting screws Replace screw and washer at drive yoke 11 Return by pass or inlet valve to normal service position Water pressure should now be applied to the conditioner and any by pass line shut off 12 Plug electrical cord into outlet 13 Set time of day Cycle the control valve manually to assure proper function Make sure the control valve is returned to the service position 14 Replace the control valve back cover Be sure grommet at cable hole is in place 15 Make sure there is enough brine in the brine tank 16 Rotate program wheel counter clockwise until it stops at regeneration position 17 Start regeneration cycle manually if water is hard 18 Plug cable into meter cover Rotate cable to align drive flat if necessary D TO REPLACE SEALS AND SPACERS 1 Unplug electrical cord from outlet 2 Turn off water supply to conditioner a
22. ll adjust this value Pentair Water 2008 Page 14 BINRUN Control Valve User Manual Exiting This Option Setting Level Push the Extra Cycle Button once per display until all have been viewed The Program Mode will be exited and normal operation resumed Resetting Permanent Programming Memory Push and hold the Set Up and Down Buttons for 25 seconds or until the Time Of Day Display resets to 12 00 P M All option settings will then reset to default values Control programming will then have to be reset as necessary Service Instructions A TO REMOVE TIME BRINE VALVE INJECTORS AND SCREEN 1 Unplug electrical cord from outlet 2 Turn off water supply to conditioner a If the conditioner installation has a three valve by pass system first open the valve in the by pass line then close the valves at the conditioner inlet and outlet b If the conditioner has an integral by pass valve put it in the by pass position c If there is only a shut off valve near the conditioner inlet close it 3 Relieve water pressure in the conditioner by putting the control in the backwash position momentarily Return the control to the service position 4 Disconnect brine tube and drain line connections at the injector body 5 Remove the two injector body mounting screws The injector and brine module can now be removed from the control valve Remove and discard valve body O rings 6a To Replace Brine Valve 1 Pul
23. minutes 10 Ibs salt 3 25 13 3 minute refill The Set UP and Set DOWN Buttons will adjust these values 7 Flow Meter Size F Depress the Extra Cycle Button The next display is used to set the flowmeter size This option setting is identified by the letter F in the first digit In this display set the proper amount of pulses generated by the flow meter for each gallon or liter of water flow This setting will not be viewed with Timeclock Regeneration Type selected Examples F133 3 4 Turbine Flow Meter US Format F35 1 3 4 Turbine Flow Meter Metric Format The Set UP and Set DOWN Buttons will adjust this value 8 Valve Type o Depress the Extra Cycle Button This display is used to set the type of valve used with the control This option setting is identified by the letter o in the first digit There are two possible selections with 1 being the required setting Examples o 1 5600SE Valve Operation o 2 Option Not Typically Used The Set UP and Set DOWN Buttons will adjust this value 9 Line Frequency LF Depress the Extra Cycle Button This display is used to set the frequency of the power applied to the control When properly set all timekeeping functions will remain accurate This option setting is identified by the letter o in the first digit There are two possible selections Examples LF50 50Hz Line Frequency Operation LF60 60Hz Line Frequency Operation The Set UP and Set DOWN Buttons wi
24. r the top edge of the piston and out the drain line 8 BRINE TANK FILL POSITION Hard water enters the unit at the valve inlet flows around the lower piston groove thru the injector throat thru the brine valve and flow control to fill the brine tank Hard water also flows around the lower piston groove thru the passage to the top of tank down thru the resin and enters the distributor as conditioned water The conditioned water flows up thru the center tube to the valve outlet Pentair Water 2008 Page 08 BINRUN Control Valve User Manual Control Start up Procedures Mechanical Softener Valve Manually index the softener control into the service position and let water flow into the resin tank When the water flow stops open a softened water tap until all air is released from the lines then close the tap MANUAL BACKWASH 24 HOUR GEAR KNOB SKIPPER WHEEL SHOWS EVERY OTHER DAY BACKWASH RED TIME SET BUTTON TIME OF DAY ARROW 1 Manually index the control to the backwash position and allow water to flow at the drain for 3 or 4 minutes Note the various regeneration positions may be dialed manually by turning the knob on the front of the control until the indicator shows that the softener is in the desired position 2 Remove back cover plate 3 Make sure that the salt dosage is set as recommended by the manufacturer If necessary set salt in accordance with the se
25. tion cycle manually if water is hard 17 Plug cable into meter cover Rotate cable to align drive flat if necessary Pentair Water 2008 Page 19 BINRUN Control Valve User Manual Troubleshooting Softener Valve PROBLEM CAUSE CORRECTION 1 Softener fails to regenerate A Electrical service to unit has been A Assure permanent electrical service interrupted check fuse plug pull chain or switch B Timer is defective B Replace timer C Power failure C Reset time of day 2a Softener delivers hard A By pass valve is open A Close by pass valve water B No salt in brine tank B Add salt to brine tank and maintain salt level above water level C Injectors or screen plugged C Replace injectors and screen D Insufficient water flowing into brine D Check brine tank fill time and clean tank brine line flow control if plugged E Leak at distributor tube E Make sure distributor tube is not cracked Check O ring and tube pilot F Internal valve leak F Replace seals and spacers and or piston 3 Unit uses too much salt A Improper salt setting A Check salt usage and salt setting B Excess water in brine tank B See problem No 7 4 Loss of water pressure A Iron buildup in line to water conditioner A Clean line to water conditioner Iron buildup in water conditioner B Clean control and add resin cleaner to resin bed In
26. tting instruction sheet Manually index the control to the brine fill position and allow the brine tank to fill to the top of the air check 4 Manually index the control to the brine draw position and allow the control to draw water from the brine tank until it stops 5 Plug in the electrical cord and look in the sight hole in the back of the motor to see that it is running Set the days that regeneration is to occur by sliding tabs on skipper wheel outward to expose trip fingers Each tab is one day Finger at red pointer is tonight Moving clockwise from red pointer extend or retract fingers to obtain the desired regeneration schedule 6 Manually advance the control to the beginning of the brine fill position and allow the control to return to the service position automatically 7 Fill the brine tank with salt 8 Replace back cover on the control 9 Make sure that any by pass valve line is left in the normal service position Pentair Water 2008 Page 09 BINRUN Control Valve User Manual Mechanical Softener Flow Meter Valve The water softener should be installed with the inlet outlet and drain connections made in accordance with manufacturer s recommendations and to meet applicable plumbing codes RED TIME SET BUTTON GRAINS PER GALLON WATER HARDNESS e Pemtavir C _ _ 1 Manually index the softener control into the service position and let water flow into the res
27. turn the control to the service position 4 Pull cable out of meter cover 5 Remove two screws and clips at by pass valve or yoke Pull resin tank away from plumbing connections 6 Remove two screws and clips at control valve Pull meter module out of control valve 7 Apply silicone lubricant to four new O rings and assemble to four ports on new meter module 8 Assemble meter to control valve Note meter portion of module must be assembled at valve outlet 9 Attach two clips and screws at control valve Be sure clip legs are firmly engaged with lugs 10 Push resin tank back to the plumbing connections and engage meter ports with by pass valve or yoke 11 Attach two clips and screws at by pass valve or yoke Be sure clip legs are firmly engaged with lugs 12 Return by pass or inlet valve to normal service position Water pressure should now be applied to the conditioner and any by pass line shut off 13 Check for leaks at all seal areas 14 Plug electrical cord into outlet 15 Set time of day Make sure the control valve is in the service position 16 Rotate program wheel counter clockwise until it stops at regeneration position 17 Start regeneration cycle manually if water is hard 18 Plug cable into meter cover Rotate cable to align drive flat if necessary Pentair Water 2008 Page 18 BINRUN Control Valve User Manual F TO REPLACE METER COVER AND OR IMPELLER 1 Unplug electr
28. ue from the calculated full capacity of the unit This display will not be viewed with Timeclock Regeneration Type set Example Regenerate every 700 gallons liters or m3 700 The Set UP and Set DOWN Buttons will adjust this value 4 Regeneration Time No display Code Depress the Extra Cycle Button The next display viewed is the option setting for Regeneration Time It is identified by a non flashing colon between two sets of numbers Set the desired time of day that a regeneration may occur if required This display will not be viewed with Meter Immediate Regeneration Type set Example 2 o clock A M regeneration time 2 00 A M Indicator Dot On The Set UP and Set DOWN Buttons will adjust this value 5 Regeneration Day Override A Depress the Extra Cycle Button This display is used to set the maximum amount of time in days the unit can be in service without a regeneration This option setting is identified by the letter A in the first digit With Meter Immediate Regeneration Type selected regeneration will begin at the same point in time some amount of days ago when the last regeneration cycle was initiated With Timeclock or Meter Delayed Regeneration Types selected regeneration begins at the set Regeneration Time An OFF setting will cancel this feature with all regeneration Types except Timeclock Regeneration were it must be used Examples Override every 7 days A 7 Pentair Water 2008 Page 13
29. ycle the control valve manually to assure proper function Make sure the control valve is returned to the service position 14 Make sure there is enough brine in the brine tank 15 Rotate program wheel counter clockwise until it stops at regeneration position 16 Start regeneration cycle manually if water is hard B TO REPLACE TIMER 1 Unplug electrical cord from outlet 2 Turn off water supply to conditioner a If the conditioner installation has a three valve by pass system first open the valve in the bypass line then close the valves at the conditioner inlet and outlet b If the conditioner has an integral by pass valve put it in the by pass position c If there is only a shut off valve near the conditioner inlet close it 3 Relieve water pressure in the conditioner by putting the control in the backwash position momentarily Return the control to the service position 4 Pull cable out of meter cover Remove the control valve back cover 5 Remove screw and washer at drive yoke Remove timer mounting screws The entire timer assembly will now lift off easily 6 Put new timer on top of valve Be sure drive pin on main gear engages slot in drive yoke rotate control knob if necessary 7 Replace timer mounting screws Replace screw and washer at drive yoke 8 Return by pass or inlet valve to normal service position Water pressure should now be applied to the conditioner and any by pass line shut off 9 Plug
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