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ASD-MVETHERNET User`s Manual

1. natia 10 8 2 RS4895 Port IMGICALONS asa 10 8 3 Ethernet IP Status 11 9 Configuration Switches 12 10 Internal BAMOLY S 12 11 Unit Configuration 1 13 11 1 Port and Protocol Configuration 13 11 2 Timeout 13 11 3 Point 14 11 4 General Configuration 16 12 Initial Ethernet Configuration 17 ARP Uii o ere nee 17 12 2 Console 18 13 Console ACCESS en ais 19 13 1 E S 19 13 1 1 Requirements 0 00000000000 nnns 19 13 1 2 See eee 19 TOSHIBA TOSHIBA INTERNATIONAL CORPORATION TABLE OF CONTENTS TOSHIBA p TOSHIBA INTERNATIONAL CORPORATION 13 1 3 Application Configuration 2 02 0 00000 0 0 000 000000550000 19 gu 22 13 2 1 cm 22 13 2 2 0074141210 22 13 2 3 Application Configuration 7 20200000000000 22 13 9 Command OVe
2. 60 70 80 90 Figure 23 Port Configuration Interface 32 TOSHIBA p ed TOSHIBA INTERNATIONAL CORPORATION 14 8 1 RS232 and RS485 Port Configuration The RS232 and RS485 ports have the following configuration parameters e Protocol Use the drop down box to select the desired protocol to be attached to this port Baudrate Use the drop down box to select the desired network baudrate note that some protocols have a fixed baudrate and therefore ignore this selection e Parity Use the drop down box to select the desired network parity note that some protocols have a fixed parity and therefore ignore this selection e Address This assigns a network address to this port for the selected protocol e Timeout Defines a timeout time in seconds that the port uses to identify a network timeout 0 timeout disabled 14 8 2 Modbus TCP IP Configuration The Modbus TCP IP protocol has the following configuration parameters e Enable Disable Enables or disables this protocol Master IP Defines the IP address that the Modbus TCP IP driver will consider as its master for timeout purposes e Timeout Defines a timeout time in milliseconds This network timeout only applies to network traffic originating from the configured master IP address Valid timeout times are 500ms 30000ms 0 55 30 05 Because the socket timeout determination is performed
3. flaws 1 J 153 148 1 2 Baudrate 600 5 Timeeut 3000 Paring LL 1 bin 1 Timen i 4 amp 2 SCAN AS Modbus Slane WO A 242 WRDA AS se WS rix un TOAN WRO amp AH WRJ m SARI AS AH WEB AS z WHIO AS AH WEII AS FEAR WEII A Value Emor Gedas Paerarrember Write Walze i Ld AH WR LS WR Le ij uw dr i Error ECAH wWRIS AS amp m Device Offips TCAM WEIG Tam ut 1 CA 17 A mur cc annos Execute te eri Other Dror 20 vTCAM WELD 5 Figure 15 Embedded Web Server Interface 14 1 Authentication For security the interface requires valid user authentication when the web page is accessed or the point information is modified The authentication request will appear as a browser popup box that will request entry of a user name and password The unit contains two different security realms an administrator realm and a user realm Each of these realms has a different username and password and applies to different activities This division of authentication realms allows a device administrator to retain control of cr
4. 4 1 1 1 1 i 1 1 1 1 1 1 1 1 1 1 1 1 1 1 b aa eee eee 1 i i i 1 1 1 i 1 1 i i 1 1 1 i i i i i i 1 i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i i TA end A rks ISSER EARN AOON OS O li ERN IION PEIE SIEA PNO ASEE rr te 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 I 1 1 1 1 1 1 I 1 1 1 1 1 1 1 Te MR 4 1 1 1 1 1 1 i i 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 i 1 1 1 M RR T 1 1 1 1 1 1 i J 1 1 1 1 alat e 4 i i i i i i i i i i penne ee eee Per 1 1 1 1 1 1 i i 1 D 1 D 1 1 po eee ed ken T 1 1 1 1 1 i i i I i D D i 1 1 D 1 1 1 1 1 1 1 1 1 1 f 1 i n e Tp E ee a am i Coo AOE o WoW 4 1 1 1 1 i 1 D 1 1 1 1 1 1 1 1 1 1 1 MM X T i i i i i i 1 i i i i 1 i i i i i i i i i i i i i i i i i k 1 1 4 4 1 i i i i i i 1 i i 1 1 1 1 1 1 1 e 1 1 1 1 1 1
5. 1 f 1 ee 1 i 1 1 1 i 1 1 1 1 1 1 1 r 1 1 i 1 1 ee Ma iiia 1 1 L i auum um 1 1 i i i i 1 1 1 Al 1 1 1 4 ee e e a a 1 I I A i 1 1 1 eee ee LI 1 1 1 1 1 1 1 1 S E c LLL i i i i i i i i i i i i i i i i i i i i i i i e n e S 4 EIS i i i i 1 i i i 1 i i i i i i i i i i i i i i i i i i i i i i i i i i i i ee 1 1 1 1 1 1 mes 1 pemn 4 54 TOSHIBA INTERNATIONAL CORPORATION TOSHIBA L I EADS E EEPE AONE DETE I H 4 i I A R I I 4 T D prr NE 1 H H ada 1 1 5 D 1 SSS qon moo me H 4 4 54 4 c Y 1 s 4 H l H PIS UN 1 H 1 1 1 1 1 1 eee 1 1 1 1 1 1 1 1 1 J 1 H 1 qoe SS a 1 1 1
6. The slave response timeout in seconds is assigned via the designated port s Timeout selection If 0 is chosen an invalid timeout time the interface will use a 2s timeout by default Network characteristics selections o Baudrate 2400 4800 9600 19200 38400 bps o Parity odd even none 1 stop bit none 2 stop bits The default register types that the Modbus master driver attempts to access read and write are holding 4X registers However input 3X registers will be accessed whenever a point s assigned register index is in the range of 30001 39999 Refer to Figure 29 for a graphical explanation of which type of register is accessed i e which function code is used based on the Modbus master register index assigned to a point Simply put if the assigned register index is in the range of 30001 39999 a 41 TOSHIBA p A Hoa TOSHIBA INTERNATIONAL CORPORATION corresponding input register in the range of 1 9999 will be accessed Otherwise a holding register of the same index as the assigned register index will be accessed Holding Register Point s Register Input Register Accessed Assignment Accessed HOLDING 40000 _ 39999 e ACCESSIBLE ACCESSIBLE 30001 30000 HOLDING Figure 29 Register Assignment and Resulting Register Type Accessed Input 3X registers are read o
7. Connect using COMM Use country region code and Redial an busy Figure 5 HyperTerminal Properties Connect To COM1 Properties Port Settings Bits per second Data bits Parity Stop bits Flow control Restore Defaults Apply Figure 6 HyperTerminal Properties Connect To Configure 20 TOSHIBA p _ ay TOSHIBA INTERNATIONAL CORPORATION COM1 Direct Properties Connect To Settings Function arrow and ctrl keys act as Windows keys Backspace key sends Del Space Ctrl H Emulation Auto detect Terminal Setup Telnet terminal ID ANSI Backscroll buffer lines 500 T C Play sound when connecting or disconnecting Input Translation ASCII Setup Figure 7 HyperTerminal Properties Settings 21 TOSHIBA SE M A TOSHIBA INTERNATIONAL CORPORATION 13 2 Telnet The console is also accessible via a Telnet interface for remote administration over Ethernet once the unit is communicating on the network The Telnet console uses well known port 23 Note that although only 1 telnet console session can be active at any given time the telnet console and RS232 console operate independently and can be used simultaneously 13 2 1 Requirements All that is needed is a computer with telnet software that can access the interface over the Ethernet network Telnet software is typically i
8. M H A HE C TOSHIBA INTERNATIONAL CORPORATION Special Symbols To identify special hazards other symbols may appear in conjunction with the DANGER WARNING and CAUTION signal words These symbols indicate areas that require special and or strict adherence to the procedures to prevent serious injury to personnel or death Electrical Hazard Symbol A symbol which indicates a hazard of injury from electrical shock or burn It is comprised of an equilateral triangle enclosing a lightning bolt Explosion Hazard Symbol A symbol which indicates a hazard of injury from exploding parts It is comprised of an equilateral triangle enclosing an explosion image Equipment Warning Labels DO NOT attempt to install operate perform maintenance or dispose of this equipment until you have read and understood all of the product labels and user directions that are contained in this manual Labels attached to the equipment are there to provide useful information or to indicate an imminently hazardous situation that may result in serious injury severe property and equipment damage or death if the instructions are not followed TOSHIBA es TOSHIBA INTERNATIONAL CORPORATION Qualified Personnel Installation operation and maintenance shall be performed by Qualified Personnel Only A Qualified Person is one that has the skills and knowledge relating to the construction installation operation and main
9. The shield is then typically connected to ground at one location only Figure 1 RS485 Interface Circuitry Schematic Figure 2 details the specific network connections to the RS485 terminal block TB1 Signal Ground Shield Figure 2 RS485 Terminal Block TB1 Connections TOSHIBA p ed TOSHIBA INTERNATIONAL CORPORATION 6 Maintenance and Inspection Preventive maintenance and inspection is required to maintain the interface in its optimal condition and to ensure a long operational lifetime Depending on usage and operating conditions perform a periodic inspection once every three to six months Before starting inspections disconnect all power from the drive Inspection Points e Check that the network cable s are properly terminated in the terminal block s and ensure that pluggable terminal blocks are fully seated in their headers Reseat if necessary e Check that there are no defects any attached wire terminal crimp points Visually check that the crimp points are not damaged or loose e Visually check all wiring and cables for damage Replace as necessary Clean off any accumulated dust dirt e Do not perform hi pot tests on the interface as they may damage the unit Please pay close attention to all periodic inspection points and maintain a good operating environment 7 Storage and Warranty 7 1 Storage Observe the following points when the interface is n
10. configuration process In addition to the IP address being changed the unit also automatically configures its subnet mask to a temporary value of 255 255 255 255 This setting essentially allows only the computer that issued the ping command to communicate with the unit From this computer then the user must also access the unit s web page via a web browser or its console via a telnet session in order to write the IP address to the filesystem Until the new IP address is written to the filesystem the IP address change is only temporary If the unit loses power or is otherwise reset prior to submitting setting the new IP address the previous IP address and subnet mask settings will return Note that if the IP address is to be written to the filesystem by performing a submit via the unit s web page that network elements such as HTTP proxy servers may relay the web page request for the configuring computer The unit seeing the HTTP request from a computer other than that which performed the initial ping will ignore such a request Therefore be sure to bypass or disable any proxy servers at least temporarily when using this configuration method For security reasons once the ARP method of configuration has been successfully completed i e the IP address has been written to the filesystem the ARP method of configuration will be disabled and all future attempts at using this method will be ignored by the unit It is possible however to
11. effect shall be posted at or near the machinery Do not allow personnel near electrical conductors Human contact with electrical conductors can be fatal Warning signs to this effect shall be posted at or near the hazard Personal protection equipment shall be provided and used to protect employees from any hazards inherent to system operation Vii TOSHIBA TOSHIBA INTERNATIONAL CORPORATION System Setup Requirements AN WARNING The parameter settings affect how the drive operates Only Qualified Personnel should set or change parameters e When using the ASD as an integral part of a larger system it is the responsibility of the ASD installer or maintenance personnel to ensure that there is a fail safe in place i e an arrangement designed to switch the system to a safe condition if there is a fault or failure e System safety features should be employed and designed into the integrated system in a manner such that system operation even in the event of system failure will not cause harm or result in personnel injury or system damage i e E Off Auto Restart settings System Interlocks etc e The programming setup and system configuration of the ASD may allow it to start the motor unexpectedly A familiarity with the Auto restart settings is a requirement to use this product e Improperly designed or improperly installed system interlocks may render the motor unable to start or stop on command The failure of
12. timeout event will only be deemed to have occurred when a communication lapse or abnormal socket error takes place with the specific client device designated by the Master IP address a communication lapse or abnormal socket error with any other client will not result in a timeout event When the timeout time is nonzero and a communication interruption is detected the timeout enable selections for each point are inspected Those points that are found to have their timeout enable selections set to enabled will then have their configured timeout values automatically written to their assigned source port objects This mechanism provides for a flexible set of device failsafe conditions to be established on a point by point basis 11 3 Point Configuration As mentioned in section 1 the TOSVERT 300MVi Multiprotocol Ethernet and Modbus RTU Interface concept revolves around a central point database containing the value and access characteristics for each network With respect to the interface a point is simply an object that defines some sort of network access mapping and configuration data as well as a single value attribute that can be read from or written to by various communication ports or protocols The only restriction placed on this central clearinghouse concept is that only one port can autonomously update the point s value mirroring its designated object for other protocols to access What this means is that although
13. DO NOT attempt to install operate maintain or dispose of this equipment until you have read and understood all of the product safety information and directions that are contained in this manual Safety Alert Symbol The Safety Alert Symbol indicates that a potential personal injury hazard exists The symbol is comprised of an equilateral triangle enclosing an exclamation mark Signal Words Listed below are the signal words that are used throughout this manual followed by their descriptions and associated symbols When the words DANGER WARNING and CAUTION are used in this manual they will be followed by important safety information that must be adhered to The word DANGER preceded by the safety alert symbol indicates that an imminently hazardous situation exists that if not avoided will result in DANGER death or serious injury to personnel The word WARNING preceded by the safety alert symbol indicates that a potentially N WARNING hazardous situation exists that if not avoided could result in death or serious injury to personnel The word CAUTION preceded by the safety N alert symbol indicates that a potentially CAUTION hazardous situation exists which if not avoided may result in minor or moderate injury The word CAUTION without the safety alert CAUTION symbol indicates a potentially hazardous situation exists which if not avoided may result in equipment and property damage TOSHIBA p
14. Modbus Slave Functions Modbus TCP IP Class Write multiple registers Function Code Function 2 01 J O O Register number entry radix is decimal e g 10 1040 Configuration tip Improved network utilization may be obtained by appropriately grouping points into blocks having contiguous holding register assignments In this way the read multiple registers and write multiple registers functions can be used to perform transfers of larger blocks of registers using fewer Modbus transactions compared to a situation where the read write registers were arranged in an alternating or scattered fashion 39 TOSHIBA es TOSHIBA INTERNATIONAL CORPORATION Because the transaction is handled locally within the interface write data checking is not available For example if a write is performed to a register with a data value that is out of range of the corresponding source port object no Modbus exception will be immediately returned However the point will always reflect the source port status and object value In other words if such an out of range write attempt is performed the unsuccessful source port network write can be observed by reading the current unchanged value of the point during a subsequent Modbus transaction 15 1 1 Coil Mappings The Modbus slave implementations provide read write support for coils OX references Accessing coils does not reference any new physical
15. Windows operating system Windows 95 or newer and a serial port the RFU PC application refer to section 16 3 and the RS232 cable included with the interface kit ICC part number 10425 to connect the RS232 port of the unit to the PC Please be sure to read the firmware release notes and updated user s manual included with the BSP for any important notices behavior precautions or configuration requirements prior to updating your firmware For example upgrading to a new firmware version may affect user defined configuration files prior to starting an update procedure always back up your configuration file to a PC for later recovery if necessary 16 2 Connection N IMPORTANT Note that the interface will not be operating its system control and communication tasks while its internal firmware is being updated Therefore be sure to shut down the system to a known safe state prior to initiating the firmware update procedure Connect the 10425 serial port cable between the RS232 port of the interface and the computer s serial port Move DIP switch 1 to the ON up position this will place the interface into the firmware download mode Whenever DIP switch 1 is ON the interface can only download firmware to its flash memory all other application functions such as communications console access etc will be disabled 49 TOSHIBA TOSHIBA INTERNATIONAL CORPORATION 16 3 Using the RFU Utility Support for downloading ne
16. any protocol can read from or write to a point s internal value most of the time that point s value will simply be mirroring a remote data object that resides on one of the interface s subnets or on the drive into which it is installed The selection of what a specific point is to mirror is performed via its source port selection For example a point may be configured to contain Toshiba ASD parameter mapping and Modbus master ID and holding register mapping information However because both of these protocols act as master protocols only one of them can be allowed to continuously update the point s value If both master protocols were allowed to simultaneously update the point s internal value it would erratically alternate back and forth between the values designated by the Toshiba parameter and Modbus holding register objects Any slave protocol Modbus RTU slave Ethernet IP etc can read from or write to a point at any time but only the protocol designated by the point s source port assignment will autonomously update the point s value independent of any other protocol traffic The source port designation also determines where a new point value will be written to when a slave protocol writes a new value to the point For example 14 TOSHIBA p TOSHIBA INTERNATIONAL CORPORATION if an Ethernet IP connection consumes new data that changes the value of a point how do we know where this new value will exit the
17. appears to be displayed unusually installing the latest Flash player update usually resolves the problem To access the unit s embedded web server just enter its configured IP address into the address URL field of your web browser Accessing the TOSVERT 300MVi Multiprotocol Ethernet and Modbus Interface s web page is the same as surfing the Internet s world wide web Refer to Figure 15 for an example 27 TOSHIBA INTERNATIONAL CORPORATION Yee m Qu z 2 fo IP Formaten n A 168 16 200 TOSHIBA Firrrru aeri 1 100 Fab 2 2004 furan Tin Tus Fab OF 2006 14 37 05 10 QD T C2 C amp AA 72 Time hhimmisg 12 108 Address LAE LEN Le PON Cave meiddiyyyyh 2 fi 7006 05 257 255 0 Gabe way 192 1060 14 1 are to dave charged Sade t the poire cenfigeratien thie will giure tha te rere egura that all devices ara in dfe duch that logs of caramunicabisa t will amp it pote a danger te qudraak ar p ra R l wring feature Li rrr rc Ey scan Revir AS sint Mumbar 1 Biret Hama RCWOI AS Ruhi AS Timasuttn ecan pewna Timeout Salut 0 scam revos 8 RCVOS AS pewna AS Revo A5 ecan RCV10 AS WROI rate
18. coil 65535 For clarity lets use Equation 1 and Equation 2 in a calculation example Say for instance that we are going to read coil 34 Using Equation 1 we can determine that coil 34 resides in holding register 3 as 3 0625 2 3 r1 3 40 TOSHIBA p 0 C cs TOSHIBA INTERNATIONAL CORPORATION Then using Equation 2 we can determine that the bit within holding register 3 that coil 34 targets is 34 1 16 1 as 339616 mod 3 r1 1 Therefore reading coil 34 will return the value of holding register 3 bit 1 Note that this coil to register bit relationship holds true regardless of whether or not holding register 3 is assigned to a point If holding register 3 is not assigned to a point then a Modbus exception will be returned Either way coil 34 will always access holding register 3 bit 1 15 1 2 Modbus RTU Slave Broadcast for functions 5 6 15 and 16 is supported Network characteristics selections o Baudrate 2400 4800 9600 19200 38400 bps o Parity odd even none 1 stop bit none 2 stop bits 15 1 3 Modbus RTU Master Supported Modbus master functions are indicated in Table 3 These functions are automatically invoked by the interface in response to point read or write requests Table 3 Supported Modbus Master Functions Function Code Function Read multiple registers Read input registers Write multiple registers
19. drive according the required safety procedures and then carefully popping out the discharged battery and replacing it with a Panasonic BR1632 or equivalent component 12 TOSHIBA TOSHIBA INTERNATIONAL CORPORATION 11 Unit Configuration Concepts 11 1 Port and Protocol Configuration Each of the communication ports or in the case of the Ethernet port the protocols can be individually configured or enabled disabled lt is important to note that the ports and Ethernet protocols function independent of one another and can operate simultaneously For example a Modbus TCP IP request Modbus RTU slave request on the RS485 port and an ASD request can simultaneously access the same internal point Although each communication port can be configured via the web interface their configuration selections vary slightly The ASD port has no configuration and is always enabled The RS232 and RS485 ports can be disabled or can have one of a selection of control protocols assigned to them The Ethernet port can by definition carry multiple control protocols simultaneously and therefore each protocol it supports can be individually enabled or disabled Along with the protocol selection for the RS232 RS485 ports each of these ports also has a corresponding baudrate parity address assignment and timeout time assignment Note that not all assignable protocols support the same range of configuration options therefore be sure to assign a valid
20. entry in all cases for example a Modbus RTU slave s address assignment must be in the range 1 247 to comply with the Modbus specification Similarly each of the Ethernet protocols has its own unique configuration attributes such as Ethernet IP s assembly object member lists and Modbus TCP IP s timeout assignments 11 2 Timeout Configuration The interface s points can be configured to perform a specific set of actions when communications are lost on one or more of its various networks This allows each point to have its own unique fail safe condition in the event of a network interruption There are three separate elements four in the case of Modbus TCP IP that define the network timeout behavior A port s network timeout time J 11 Apoints Timeout Enable selection Apoint s Timeout Value setting For Modbus TCP IP a Master IP address designation The timeout time adjustment range depends on the port For the RS485 and RS232 ports the time is adjustable in 1s increments from 0 to 500s For the Modbus TCP IP protocol the time is adjustable in 1ms increments from 500ms 30000ms 0 5s 30 0s TOSHIBA es TOSHIBA INTERNATIONAL CORPORATION The default timeout time for the RS232 and RS485 ports is 0 which disables network timeout handling When nonzero timeout processing does not begin until after a valid network packet has been received by the unit on that port In the case of Modbus TCP IP a
21. etc have a Source Port selection defined such as the ASD then this command data will subsequently also propagate to that port and down to the point s configured remote device This example works similarly when describing the behavior of the produced member list in Figure 23 In this case the first 2 bytes of the produced data will be the value of point 11 the next two bytes will be the value of point 12 and so on 34 TOSHIBA 14 9 Point Configuration TOSHIBA INTERNATIONAL CORPORATION The TOSVERT 300MVi Multiprotocol Ethernet and Modbus RTU Interface supports 100 total points The configuration of these points determines what data is available from attached network devices Points are configured using the interface shown in Figure 24 Name Value 2 ecan nevoa o _ o scancrcvos ss o _ 74 scancrovos ss o Cs sean Revos As o Ce scancrovos ss o _ o _ Cs _ scmemowwas o _ 10 scancrovsoss o _ ras scanwrosas fo 12 scanwrozas o a7 scanwrov_as o _ ras scanwroe_as fo SCAN WRIS_AS TNI SCAM RCVOL_AS oo Point Number 1 Mame SCAM RCVO1 AS Timeout En L Timeout Value Source Port asp Toshiba ASD Parameter 1 Modbus Master Source ID z Register 1 Modbus Slave Register Ethernet IP Help Units word 2 bytes 655395 Data Maximum Minirnum Default Multiplier Divider Offset Precision Scaling Read Only
22. file via Kmodem Download the file now lt Connected 1 20 42 ANSIW 38400 8 N 1 Figure 12 Xmodem Command Overview and Implementation 25 TOSHIBA TOSHIBA INTERNATIONAL CORPORATION Receive File Place received file in the following folder Use recerving protocol modem w E fM M Hecewe Close Cancel Figure 13 HyperTerminal receive file dialog box When uploading a file the procedure is similar to downloading Enter u instead of d for the action parameter of the xmodem command Once the xmodem upload command is entered the user will have 30 seconds to click the send button EB on the tool bar in HyperTerminal and initiate the Xmodem upload transaction Upon successful completion of the Xmodem upload the unit will reset and the uploaded file will become the unit s active configuration The previous configuration cannot be recovered unless a corresponding configuration file exists of course Note that uploading a file will also cause the unit to become configured refer to section 14 2 Ping config reset This command re enables the ability to configure the unit s IP address via the ARP method refer to section 12 1 For security reasons whenever the ARP method of configuration is successfully completed the unit disables this method and subsequent attempts at ARP configuration will be ignored By entering the ping config reset console command however the unit
23. iie 2 1 D 1 1 1 1 1 1 1 I 1 I I 4 I 1 1 1 i i i i 4 1 i i i pce seeks ESSE GRE BE oe pees 4 D 1 HI t 1 i i 4 2 dA 1 I 1 H 1 ALL 1 1 1 1 1 1 H H m i oo H 1 1 i i i T a 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 Epi Fe H H i H Tn H H i H H i 1 1 1 1 1 1 1 me E e i i i mi ae 1 1 D 1 1 yn oue E 4 4 1 h a i i i E D SES m E I pU e EL Llc 1 1 2 Pe ra i i i dosis 1 i Seat ee E MN rod 4 i i i i i Dt LIE TEE muda eee hee uuum i 4
24. interface to arrive at its final destination The answer is that any new point values written by slave protocols will generate write transactions only on the source port This concept may best be further explained by way of a representative scenario For example let s assume that the interface s RS485 port has been designated to be a Modbus Master Let s further assume that the Modbus Master portion of point 5 indicates a Source ID value of 8 and Register value of 14 and that point 5 s Source Port selection is set to RS485 What this means is that independent of any other interface traffic point 5 will continuously attempt to update its internal value by making requests to the RS485 port And because the RS485 port has been designated as a Modbus Master then the Modbus Master portion of point 25 s configuration will be referenced by the update task and point 5 s value will therefore always be mirroring the value of holding register 14 of remote Modbus station address 8 connected to the Modbus subnet attached to the interface s RS485 port Perhaps holding register 14 of Modbus station address 8 is a monitor item indicating the pressure in compressor tank Whenever the tank s pressure changes therefore the value of point 5 will automatically update to reflect the new value read from the remote device Once the tank s pressure reading has been brought into the interface it can then be retrieved by any proto
25. of consumed or produced data Up to 100 points can be assigned to each member list for a total of 200 bytes of produced and or consumed data The array locations are numbered 0 99 and traverse from left to right across each row and then increment to the left most position on the next row Clicking on a box in an array toggles the point that will be referenced when class 1 connected data is produced or consumed at that corresponding location A blank array entry indicates that no point is referenced at that location which will cause corresponding consumed data to be ignored and produced data to be a default value of As an example looking at the member list definitions shown in Figure 23 we can see that the Produced Assembly Member List contains 25 defined points and the Consumed Assembly Member List contains 10 defined points Therefore up to 20 meaningful bytes of data can be consumed and up to 50 meaningful bytes of data can be produced via class 1 connected messages the qualifier meaningful is used here because a client may configure a class 1 connection that indicates larger produced and or consumed data sizes but all unreferenced consumed data data after byte 20 will be ignored and all unreferenced produced data data after byte 50 will be dummy 0 values The first word two bytes of consumed data will be written to the value attribute of point 1 the next two bytes to point 2 and so on If points 1 and Z2
26. of the parameters listed in Table 4 is always accessible via the network writing to parameters 1 10 may not have an actual effect on the drive s operation depending on the values of SCAN SIZE and SCAN 01 AS SCAN RCV10 and reading from parameters 11 35 may not return actual drive status data depending on the values of SCAN W SIZE and SCAN WRO1 AS SCAN WR25 AS Refer to section 4 for more information 48 TOSHIBA TOSHIBA INTERNATIONAL CORPORATION 16 Firmware Updates The interface s embedded firmware resides in flash memory that can be updated in the field Firmware updates may be released for a variety of reasons such as custom firmware implementations firmware improvements and added functionality as a result of user requests Toshiba is continually striving to enhance the functionality and flexibility of our products and we therefore periodically release new embedded firmware to achieve these goals and meet customer requests Flash firmware files and all related documentation such as updated user manuals can be downloaded as complete board support packages referred to as BSPs from http www iccdesigns com It is suggested that users check this Internet site prior to installation and then periodically afterwards to determine if new support packages have been released and are available to upgrade their units 16 1 Requirements Besides the new firmware file firmware updates require a PC with a
27. the flash firmware file will be the one with BIN as its file name extension Once the RFU utility has been configured the flash firmware files can be downloaded to the interface by two different methods The simplest way is to drag the application firmware BIN file s icon and drop it onto the RFU utility s main screen This will automatically initiate the download process Alternatively select the File Load Flash Image menu item refer to Figure 33 mi Rabbit Field Utility 2 45 File Setup Help Load Flash Image Figure 33 Load Flash Image Menu Selection The flash image BIN file selection window will then appear refer to Figure 34 Browse to the location of the flash image file and select it Clicking OK will then initiate the download process Choose Flash Image Flash Image File Location CAICCAMEP1 003 000 bin OF Cancel Help Figure 34 Flash File Selection Window While downloading the RFU utility will indicate the download status Once complete summary information will be displayed in the bottom status bar see Figure 35 Time 67 375 seconds 193183 of 193183 bytes sent Figure 35 Summary Information 52 TOSHIBA p TOSHIBA INTERNATIONAL CORPORATION 16 4 Wrap Up Once downloading is complete close the RFU utility move DIP switch 1 back to the OFF down position to exit firmware download mode and cycle power momentarily to the dri
28. the Telnet console then you will lose the telnet connection to the device as it was a connection to the old IP address and therefore must re connect to the console if you wish to continue changing parameters Also note that the console commands are not case sensitive Help This command shows the console version and an overview of all available commands As indicated in the returned help information typing Help lt gt with a specific command will return help information specific to that command Refer to Figure 9 for the help command output via Telnet All further display screens shown in this section will be from Telnet although they will look identical when accessed via the RS232 port c Telnet 192 168 1 110 elp oshiba Medium Voltage Drive Ethernet Interface Console Version 1 68 vailable commands type help lt command gt for more info et onf igure various options Show current configuration Configuration file uplosdedounlgad This help screen ing config reset Re enable ICMP configuration Figure 9 Help Command Set The Set command actually encompasses several subcommands each of which allows setting a different configuration parameter To set a parameter two arguments are required the parameter s name and the value to set it to Figure 10 shows an example of changing the IP address of a device to 192 168 16 120 After this command is entered the device will then reconfigur
29. unit configuration is completed it is highly recommended that a backup copy of the configuration file be downloaded from the unit to a PC One reason for this is in case it becomes necessary to restore the file to the unit s file system later such as if the unit s internal backup battery becomes exhausted and requires replacement Another reason is that it may be desirable to load multiple units with the same configuration Configuration files contain all point and port settings but not network configuration information such as IP address A downloaded configuration file can be uploaded to any TOSVERT 300MVi Multiprotocol Ethernet and Modbus RTU Interface allowing the user to clone multiple units with the same configuration 24 TOSHIBA H M i TOSHIBA INTERNATIONAL CORPORATION Two different variations of the Xmodem protocol are supported CRC and Checksum for those serial communication packages that only support one or the other However some programs can automatically adapt to the user s selection making the specific Xmodem protocol selection arbitrary The first argument of the xmodem command indicates the mode and must be set to either crc for Xmodem CRC mode or cs for Xmodem checksum mode As mentioned above configuration files can be both downloaded and uploaded The second argument in the xmodem command indicates the action to take and must be set to either d to
30. value of such a point which then can be inserted into the produced assembly data of an Ethernet IP connection causing the interface to act as a Modbus TCP IP to Ethernet IP router while simultaneously performing its other network functions Although the various configuration possibilities may seem overwhelming at first itis clear that the interface can perform powerful and flexible routing algorithms 15 TOSHIBA es TOSHIBA INTERNATIONAL CORPORATION Through configuration experience the in and out data flows will become more clear 11 4 General Configuration Procedure Now that we have had a brief tutorial on port and point configuration we can proceed on to how these elements fit into the overall configuration procedure The general configuration procedure steps can be summarized as follows 1 Assign the initial Ethernet configuration via either the ARP ping method or console configuration method 2 Access the embedded web server s configuration page via a web browser 3 Assign or enable disable the desired protocols and their characteristics to the specific communication ports 4 Perform the desired per protocol mapping and definition assignments for each point including the name timeout and source port assignments 5 Submit the changes to the interface which will update its internal configuration file and reboot the unit 6 Download a copy of the unit s configuration file to your PC for backup pu
31. will enable the first two SCAN RCVxx AS parameters which are numerically indexed via the interface as parameters 1 and 2 refer to section 15 3 Note that there is no penalty in setting this parameter to its maximum value 10 any excess parameters that are not written via the network will have no effect on the drive s operation TOSHIBA pV TOSHIBA INTERNATIONAL CORPORATION Program Communication Comm addressing Comm read addressing SCAN 01 AS SCAN RCV10 AS should be set as needed to reference the desired command words Any unused addresses should be programmed as DUST These parameters correspond to parameter numbers 1 10 when configured in the interface s point database refer to section 15 3 Note that although all 10 of these parameters 1 10 can be written via the interface at any time only SCAN R SIZE number of parameters will be recognized by the drive 4 3 Write Status Data Configuration Program Communication Comm addressing Comm write addressing SCAN W ADRS be set to any value between 10 1010 A value of 10 is recommended Program Communication Comm addressing Comm write addressing SCAN W SIZE must be set to the number of status items the drive is to transmit For example if only four status words are to be received from the drive then this value can be set to 4 This will enable the first four SCAN WRxx AS parameters which are numerically indexe
32. C address and the application firmware version information Firmware 1 100 Feb 1 2006 MAC ID 00 90 C2 C6 AA 73 Figure 19 Unit Status 14 5 Set Date and Time Figure 20 shows the submission boxes in which new date and time information can be entered Note that the hours are entered in military time format 0 23 12AM 11PM 30 TOSHIBA p TOSHIBA INTERNATIONAL CORPORATION Current Time Tue Feb 07 2006 15 15 04 Time hh mm ss 13 59 08 SUBMIT Date mo dd yyyy 2 7 2006 SUBMIT Figure 20 Set Date and Time 14 6 Network Configuration Figure 21 shows the submission boxes in which network configuration information can be entered Note that changing the subnet mask or default gateway will immediately result in a momentary loss of communications just wait for a moment or use the refresh button on your browser to re establish communications Changing the unit s IP address however will result in a complete loss of communications as the unit s IP address will immediately be changed from that of the page you are viewing to the new value To reconnect therefore requires transitioning to the new IP address via the browser s Address URL field IP Address 192 168 16 200 Netmask 255 255 255 0 Gateway 192 168 16 1 SUBMIT Figure 21 Network Configuration 14 7 Authentication Configuration Figure 22 shows the submission boxes used to change the user level and administrator level usernames and pass
33. Figure 24 Point Configuration Interface The list on the left displays the point number name and current value for each available point Clicking on one of these locations will load that point s current configuration into the interface on the right where the configuration may be edited Each point contains the following configuration attributes e Name This is a user description of the point up to 16 characters TOSHIBA es TOSHIBA INTERNATIONAL CORPORATION Timeout En Checking this box will allow the point to participate in timeout processing when a port network timeout event is detected Timeout Value This determines the value this point will default to upon the occurrence of a network timeout If a Source Port has been designated see below then this value will also propagate to the configured remote device connected to the designated port Source Port This determines the interface port that this point will obtain its value from and write values to Toshiba ASD o Parameter The Toshiba ASD parameter in decimal 1 35 that this point refers to Modbus Master o Source ID The ID station address of the Modbus slave that this point refers to o Register The holding register or input register within that slave that this point refers to The default register type is holding register but an input register will be accessed if the register value entered here is 30001 39999 Modbus Slave o R
34. Modbus TCP IP slave Ethernet IP server Before using the Multiprotocol Ethernet and Modbus RTU Interface please familiarize yourself with the product and be sure to thoroughly read the instructions and precautions contained in this manual In addition please make sure that this instruction manual is delivered to the end user of the interface and keep this instruction manual in a safe place for future reference or unit inspection The TOSVERT 300MVi Multiprotocol Ethernet and Modbus RTU Interface provides simultaneous support for many different communication protocols allowing complex interchanges of data between otherwise incompatible networks At the heart of the interface is an element called the point database The point database is entirely user configurable and provides the mapping information that allows requests from the various supported networks to be interpreted and stored in a common format This allows data to be routed from any supported network to any other supported network Although the interface is hosted by and always in communication with the TOSVERT 300MVi drive into which it is installed from a programming perspective the drive is just another network with which the interface board can communicate and its configuration is therefore treated as such Although this may appear unusual at first glance maintaining this paradigm provides the benefit of uniform overall configuration and therefore comprehension
35. Modbus TCP IP 5 121 400 00000000000000000 0 42 4 2 S 44 ist MEME Ioco 612 2 c 46 16 Firmware 2 49 16 1 Requirements sass 49 162 Concio 49 16 3 Using the RFU Utility 50 16 3 1 Required 50 16 3 2 First Time Configuration eene 50 16 3 3 Transmitting Firmware Files sess 52 xi 16 4 17 TOSHIBA pu TOSHIBA INTERNATIONAL CORPORATION xii TOSHIBA p TOSHIBA INTERNATIONAL CORPORATION 1 Introduction The TOSVERT 300MVi Multiprotocol Ethernet and Modbus RTU Interface allows information to be transferred seamlessly between the drive and various fieldbus networks with minimal configuration requirements In addition to the connection to the ASD the unit provides a 10 100BaseT Ethernet port one RS485 port and one RS232 port These various communication ports operate independently and are configurable along with the unit s internal point database via a standard web browser The unit currently provides support for the following popular protocols gt Modbus RS485 master amp slave gt Modbus RS232 master amp slave gt
36. OSHIBA p A G TOSHIBA INTERNATIONAL CORPORATION Edit Value of Currently Selected Point Figure 27 Edit Point Value Interface 14 13 Error Code Reference Figure 28 shows the error code reference table These error codes may appear in certain situations in the point Value fields Value Error Codes err2 Invalid Parameter err3 Invalid Write Value Checksum Error err7 Device Offline err8 Source Timeout err9 Cannot Execute err10 Other Error Figure 28 Error Code Reference 38 TOSHIBA p TOSHIBA INTERNATIONAL CORPORATION 15 Protocol Specific Information This section will discuss topics that are specific to each of the available network selections 15 1 Modbus The interface supports Modbus slave functionality via both Modbus RTU and Modbus TCP IP and Modbus master functionality via Modbus RTU The slave implementations share common access methods which is to say they support the same functions and reference the internal points via a common Modbus Slave holding register assignment Other notes of interest are Points are addressed by their assigned holding register 4X reference via Modbus slave protocols Points can access both holding register 4X references and input registers 3X references via Modbus master protocols Supported Modbus slave functions are indicated in Table 2 Table 2 Supported
37. OlVIGW 23 14 Embedded Web 4 0 22 1111 27 14 1 ALIBSIBOSUON 28 14 2 3 Unit CONTOURS UO e eaa eerte a a OUR 29 14 3 Communication Status Indicators 30 14 4 Unit Status CI 30 14 5 Set Date and 30 14 6 Network Configuration 31 14 7 Authentication 31 14 8 32 14 8 1 RS232 and RS485 Port Configuration 33 14 8 2 Modbus TCP IP Configuration sess 33 14 8 3 Ethernet IP Port Configuration 0000 00 000000000000 34 149 m 35 14 10 Upload Port and Point 37 14 11 Radix Selection 37 14 12 Editing Point Values 37 14 13 Error Code Reference 38 15 Protocol Specific Information 39 15 1 PV P 39 15 1 1 E o EE 40 15 1 2 Modbus RTU SIQV 6 41 15 1 3 Modbus 41 15 1 4
38. T 2300MIVHI DII LLLI MEDIUM VOLTAGE ADJUSTABLE SPEED MOTOR DRIVE Na il LA Era iom s Um He A Fr xD v 3 k t ENS x MULTIPROTOCOL ETHERNET AND MODBUS RTU INTERFACE USER S MANUAL February 2006 ICC 10605 1 100 000 TOSHIBA p 2 95 TOSHIBA INTERNATIONAL CORPORATION Important Notice The Multiprotocol Ethernet and Modbus RTU Interface is a component of the drive system Refer to the drive instruction manual for further information and precautions The instructions contained in this manual are not intended to cover all details or variations in equipment types nor may it provide for every possible contingency concerning the installation operation or maintenance of this equipment Should additional information be required contact your Toshiba representative The contents of this manual shall not become a part of or modify any prior or existing agreement commitment or relationship The sales contract contains the entire obligation of Toshiba International Corporation The warranty contained in the contract between the parties is the sole warranty of Toshiba International Corporation and any statements contained herein do not create new warranties or modify the existing warranty Any electrical or mechanical modifications to this equipment without prior writ
39. T EE E ey NS eee i i eS eee ae m Im i 1 m eg b ik Tp RI i bog iod i oa 0 ei HER duo Beater rere TUNE IDEE SU 1 jn pe i i 1 1 1 1 m 1 1 1 i 1 j m b Pow i i i i i i a eaten Chea A a a o mais H H D LI 1 1 I 1 1 i ory 1 4 i i i i toy en Ceara bod en Hag Esk em i pd 3 H isisi DP pu 1 1 3 a E nc E EE tee i i T 1 1 1 1 aoe er eee i i i n PEU EXE i toa I i m mem M cS I axi mmi nina 1 i i 1 meek EE Meee mm omoi m L qc roc a p Une eU i i l i ih ae RII m rt 55 TOSHIBA 13131 West Little York Road Houston TX USA 77041 Tel 800 231 1412 Fax 713 466 8773 World Wide Web hitp www tic toshiba com Printed in U S A
40. a registered trademark of the Toshiba Corporation All other product or trade references appearing in this manual are registered trademarks of their respective owners Toshiba International Corporation TIC shall not be liable for direct indirect special or consequential damages resulting from the use of the information contained within this manual This manual is copyrighted No part of this manual may be photocopied or reproduced in any form without the prior written consent of Toshiba International Corporation Copyright 2005 2006 Toshiba International Corporation All rights reserved Printed in the U S A TOSHIBA TOSHIBA INTERNATIONAL CORPORATION Contacting the Customer Support Center Toshiba s Customer Support Center can be contacted to obtain help in resolving any Adjustable Speed Drive system problem that you may experience or to provide application information The center is open from 8 a m to 5 p m CST Monday through Friday The Support Center s toll free numbers are 800 231 1412 Fax 713 466 8773 Canada 800 527 1204 You may also contact Toshiba by writing to Toshiba International Corporation 13131 West Little York Road Houston Texas 77041 9990 Attn ASD Product Manager For further information on Toshiba s products and services please visit our website at www tic toshiba com TOSHIBA j TOSHIBA INTERNATIONAL CORPORATION General Safety Instructions
41. abase numerical configuration these ASD parameters have been assigned the parameter numbers indicated in Table 4 For example if ASD parameter SCAN WRO05 AS is assigned DSP then accessing a point in the interface s point database whose Source Port is set to ASD and whose Toshiba ASD Parameter value is 15 will return the drive s DC voltage in 9o For further information on the SCAN xxxx AS parameters and their settings please refer to the relevant ASD configuration manual and section 4 in this manual 46 TOSHIBA p ed TOSHIBA INTERNATIONAL CORPORATION Table 4 Toshiba ASD Parameter Assignments Parameter Item Ref Input to ASD Read Only Number Output from ASD Read Write 1 Read Write 2 Read Write 3 Read Write 4 SCAN_RCV04_AS Read Write 5 Read Write 6 Read Write 7 Read Write 8 Read Write 9 SCAN 09 5 Input Read Write 10 Read Write 11 Read Only 12 Read Only 13 Read Only 14 Read Only 15 Read Only 16 Read Only 17 Read Only 18 Read Only 19 Read Only 20 Read Only Read Only 22 Read Only 23 Read Only 24 Read Only 25 Read Only 26 Read Only 27 Read Only 28 Read Only 29 Read Only 30 Read Only Read Only 32 Read Only 33 Read Only 34 Read Only 35 SCAN WR25 AS Output Read Only NO TOSHIBA es TOSHIBA INTERNATIONAL CORPORATION Point parameter number entry radix is decimal e g 10 1040 Note that although every one
42. al cable Any communications software and PC will work provided they support ASCII communications at 38 4kbaud 13 1 2 Connection Connect the RJ45 end of the serial cable to the interface s RS232 port and connect the DB9 end to the computer s serial port Make sure that DIP switch DS1 2 is in the OFF down position to force the RS232 port to act as the serial console If the unit is currently using the RS232 port for control protocol communication then it must be rebooted drive powered down and then back up again or a submit performed from the web interface with DS1 2 in the OFF position to enable the serial console on the RS232 port 13 1 3 Application Configuration As previously mentioned any PC communication software and serial port can be used The software configuration example given here will be for Windows HyperTerminal communicating via COM1 Figure 5 shows the Connect tab of the properties window for Figure 6 shows the window that appears when Configure is selected in the Connect tab Figure 7 shows the Settings tab of the properties window Most of these settings are their default values usually the only change needed is the Bits per second setting shown in Figure 6 TOSHIBA a TOSHIBA INTERNATIONAL CORPORATION COM1 Direct Properties Change Icon Dountri regian United Stat Enter the area code without the long distance prefix
43. col or ALL the protocols currently assigned to the interface s other communication ports As a modification to the previous example let s assume this time that holding register 14 of Modbus remote station address 8 is the speed command of a conveyor belt In this case point 5 of the interface will be mirroring the current speed command of the conveyor in a similar fashion to how it previously mirrored the compressor tank s pressure This time however the speed command represents something that can also be written to Therefore let s assume that point 5 has been included in the output assembly member list of the Ethernet IP protocol and that a new data value is consumed by an Ethernet IP connection object that causes the value of point 5 to be changed In this case this new point value will automatically cause a write holding register transaction to occur on the RS485 Modbus master port updating the value of holding register 14 on remote Modbus station 8 causing the conveyor to accelerate or decelerate to the new speed Note that it is also perfectly acceptable to have a point s source port assigned to no source All this means that this point will not be autonomously updated i e that it will not automatically mirror anything In a sense it will simply be scratchpad memory that the various ports and protocols can use to exchange information among themselves For example a Modbus TCP IP write transaction could update the
44. d via the interface as parameters 11 through 14 refer to section 15 3 Note that there is no penalty in setting this parameter to its maximum value 25 Also note that any parameter indexes larger than SCAN W SIZE that are accessed via the interface will always return value of 0 For example if SCAN W SIZE is set to a value of 5 and ASD parameter 17 corresponding to SCAN WRO7 AS is accessed via the network then the value returned will always be O Program Communication Comm addressing Comm write addressing SCAN WRO1 AS SCAN WR25 AS should be set as needed to reference the desired status words Any unused addresses should be programmed as DUST These parameters correspond to parameter numbers 11 35 when configured in the interface s point database refer to section 15 3 Note that although all 25 of these parameters 11 35 can be read via the interface at any time only SCAN W SIZE number of parameters will contain actual data TOSHIBA TOSHIBA INTERNATIONAL CORPORATION 5 RS485 Port Electrical Interface In order to ensure appropriate network conditions signal voltage levels etc when using the interface s RS485 port some knowledge of the network interface circuitry is required Refer to Figure 1 for a simplified network schematic of the RS485 interface circuitry Note that the Shield terminal has no internal connection its purpose is simply to provide a cable shield chaining location between devices
45. data coils are simply indexes into various bits of Modbus holding registers What this means is that when a coil is accessed that coil is resolved by the interface into a specific holding register and a specific bit within that holding register The pattern of coil to register bit relationships can be described as follows Coils 1 16 map to holding register 1 bitO bit15 bitO LSB bit15 MSB Coils 17 32 map to holding register 2 bitO bit15 and so on Arithmetically the coil to register bit relationship can be described as follows For any given coil the holding register in which that coil resides can be determined by Equation 1 ucl 16 holding register Where the bracket symbols indicate the floor function which means that any fractional result or remainder is to be discarded with only the integer value being retained Also for any given coil the targeted bit in the holding register in which that coil resides can be determined by bit coil 1 16 Equation 2 Where coil 1 65535 bit lt 0 15 and 9e is the modulus operator which means that any fractional result or is to be retained with the integer value being discarded i e it is the opposite of the floor function From these equations it can be seen that the largest holding register number that can be accessed via this coil to register mapping method is 4096 which contains
46. download the configuration file from the unit or to upload a configuration file to the unit Figure 12 shows an example of initiating an Xmodem download in CRC mode Once the message The interface is ready to send its configuration file via Xmodem Download the file now appears the user has 30 seconds to start the Xmodem download This can be performed in HyperTerminal by clicking the receive button on the tool bar Figure 13 shows the dialog box that will appear after clicking the receive button Specify the folder in which to place the received file select Xmodem as the receiving protocol and click Receive One last dialog box will prompt the user to name the received file and then the transfer will begin This will only take several seconds to complete and at the conclusion the console will indicate the status of the transfer and return to the entry menu COM1 Direct Hyper Terminal File Edit View Transfer Help help xmodem xmodem Usage xmodem mode lt action Xmodem is used to upload or download configuration file mode must be one of the following crc transfer the file via Kmodem CRC mode cs transfer the file via Kmodem Checksum mode lt action gt must be one of the following 5 upload a configuration file to the unit download the current configuration file from the unit xmodem crc d he interface is ready to send its configuration
47. e itself to allow network access via the IP address 192 168 16 120 23 TOSHIBA aum D9Mw e Se TOSHIBA INTERNATIONAL CORPORATION Telnet 192 168 16 166 elp set et Usage set lt variahble gt lt value gt The Following variables can be set with this command ip The address of the device Cie 172 168 16 188 netmask The subnet mask for the device Cie 255 255 255 885 gateway The default gateway for the device Cie 192 168 16 2 gt Peet ip 192 168 16 126_ Figure 10 Set Command Overview and Implementation Show Figure 11 shows an example of this command which displays current configuration information Some of this information IP Address Netmask and Gateway is configurable via the set command The Firmware Version field indicates the unit s current application firmware version The Ping Configuration field indicates whether or not the ability to remotely configure the unit via the ARP method is currently allowed refer to section 12 1 Telnet 192 168 16 200 how urrent Configuration MAG Address IP Address Firmware Uerzsion 1 168 Feb i 2006 Ping Configuration Allowed Figure 11 Show Command Overview Xmodem The xmodem command allows unit configuration files to be transferred between the interface and a PC As Xmodem is a serial protocol the xmodem command only applies to the serial console RS232 port Whenever
48. egister The holding register number assigned to this point Ethernet IP Note that these entry fields are only necessary for support of the custom Electronic Data Sheet EDS download function which will be supported on a future firmware release They will then allow explicit messaging access to points as CIP parameter objects o Help User defined help text up to 24 chars Units User defined engineering units text up to 5 chars Data Type The data type of this point Maximum The max value of this point Minimum The min value of this point Default The default value of this point Multiplier The multiplier of this point Divider The divider of this point Offset The offset of this point Precision The precision in decimal places of this point O O O O O dO O O O Scaling Checking this box tells this point to use value x multiplier divider offset to determine its actual value Read only Defines this point as read only when checked O 36 TOSHIBA p TOSHIBA INTERNATIONAL CORPORATION 14 10 Upload Port and Point Configuration Once all desired changes have been made to the port and point configurations this data must be uploaded to the interface This is performed by clicking the SUBMIT button shown in Figure 25 Click here to save changes made to the polnt configuration SUEHIT Warning this will cause the software to reset Ensure that all connected devices are in a safe state such that l
49. eset settings may allow the ASD to start unexpectedly e Inthe event of a power failure the motor may restart after power is restored e Retry or Reset settings may allow the motor to start unexpectedly Warnings to this effect should be clearly posted near the ASD and motor DO NOT install operate perform maintenance set up adjust or dispose of this equipment until you have read and understood all of the product warnings and user directions Failure to do so may result in equipment damage operator injury or loss of life le a E EAE 1 2 Feature 3 Se KERN ER E TEUER REUS 5 4 ASD Parameter Configuration eese 6 4 1 General Configuration 6 4 2 Receive Command Data 6 4 3 Write Status Data Configuration 7 5 RS485 Port Electrical Interface 8 6 Maintenance and Inspection sees 9 7 Storage and Warranty nnna 9 7 1 wieso 9 7 2 9 D ZLEEDIDnICdlOES xucsivenmasxEcennenfio a a 10 8 1 Ethernet Port IndicatOrsS
50. et connection is established TOSHIBA es TOSHIBA INTERNATIONAL CORPORATION e 1 amber ACT LED that flashes whenever data is transferred across the Ethernet network e 1 bicolor red green MS LED that indicates module status information 1 bicolor red green NS LED that indicates network status information e 1 green TX and 1 RX LED on the RS232 port which indicates RS485 port activity Refer to section 8 for more detailed information about the LED indicators and their meanings Field Upgradeable As new firmware becomes available the unit can be upgraded in the field by the end user Refer to section 16 for more information TOSHIBA p ed TOSHIBA INTERNATIONAL CORPORATION 3 Installation Before opening the drive please observe all safety precautions as outlined on the unit s front cover and in the operation manual Installation of the interface should only be performed by a qualified technician familiar with the maintenance and operation of the drive 1 A N CAUTION Verify that all input power sources to the drive have been turned OFF and are locked and tagged out 2 N DANGER Wait at least 5 minutes for the 5 electrolytic capacitors to discharge before proceeding to the next step Do not touch any internal parts with power applied to the drive or for at least 5 minutes after power to the drive has been removed A hazard exists temporarily for electr
51. external or ancillary components may cause intermittent system operation i e the system may start the motor without warning e There may be thermal or physical properties or ancillary devices integrated into the overall system that may allow for the ASD to start the motor without warning Signs at the equipment installation must be posted to this effect fasecondary magnetic contactor MC is used between the ASD and the load it should be interlocked to halt the ASD before the secondary contact opens If the output contactor is used for bypass operation it must be interlocked such that commercial power is never applied to the ASD output terminals U V and W Power factor improvement capacitors or surge absorbers must not be installed on the output of the ASD e Use of the built in system protective features is highly recommended i e E Off Overload Protection etc e The operating controls and system status indicators should be clearly readable and positioned where the operator can see them without obstruction e Additional warnings and notifications shall be posted at the equipment installation location as deemed required by Qualified Personnel viii TOSHIBA TOSHIBA INTERNATIONAL CORPORATION Operational and Maintenance Precautions N WARNING e Turn off lockout and tagout the main power the control power and instrumentation connections before inspecting or servicing the drive or opening the doo
52. he 32 bit run idle header is required in the originator to target direction When using an originator that does not support the run idle header then just send dummy data as the 15 two words as the interface ignores the contents of the run idle header The interface does not send a run idle header in the target to originator direction Point to point class 1 connected messages will be produced targeting the IP address of the device that instantiated the connection port OxO8AE port 2222 If a class 1 connection s consuming half O gt T times out then the producing half gt will also time out and will stop producing 44 TOSHIBA p TOSHIBA INTERNATIONAL CORPORATION Once instantiated class 1 connections act independently of the encapsulation protocol sessions over which they were established The client may therefore terminate the encapsulated session at any time with no ill affects on the class 1 transport mechanism 45 15 TOSHIBA es TOSHIBA INTERNATIONAL CORPORATION 3 Toshiba ASD The interface acts as a TOSVERT 300MVi master simply by virtue of being installed into a drive No configuration other than that indicated in section 4 is necessary as the interface automatically adapts to the ASD s configured characteristics 35 ASD items are accessible These items are referenced by ASD parameters SCAN WRO01 5 5 WR25 AS and SCAN 01 5 5 10 AS For the purposes of point dat
53. he changes will take effect 4 1 General Configuration Program Communication Comm Contiguration COMM TYPE must be set to 04001 There are three possible conditions that can be created upon loss of communication or an internal board failure The drive can be made to coast to a stop ramp to a stop or take no action These different actions can be selected by changing the masking in the drive as follows Coast to stop Program Protection Protection masking READYI should have its bits 14 and 15 set to unmask the F1 and TL F2 conditions This is equivalent to adding 000 to whatever value the mask is currently set to Ramp to stop Program Protection Protection masking MSK UVAA should have its bits 12 and 13 set to unmask the F1 and TL F2 conditions This is equivalent to adding 3000h to whatever value the mask is currently set to Take no action Leave the above faults masked off This option should generally be used only if the interface is being used solely for drive monitoring 4 2 Receive Command Data Configuration Program Communication Comm addressing Comm read addressing SCAN ADRS must be set to 0 Program Communication Comm addressing Comm read addressing SCAN R SIZE must be set to the number of command items the drive is to receive For example if only two command words are to be sent to the drive then this value can be set to 2 This
54. ical shock even if the source power has been removed 3 Open the drive s cabinet door refer to the drive manual for instructions how to do this 4 Press the interface board firmly onto the connectors marked CN4 and CN5 on the drive s control board 5 Connect the various network cables to their respective plugs terminal blocks Ensure that any terminal blocks are fully seated into their respective headers and route the network cables such that they are located well away from any electrical noise sources such as ASD input power or motor wiring Also take care to route all cables away from any sharp edges or positions where they may be pinched 6 Take a moment to verify that the interface board is seated properly and that all network cables have sufficient clearance from electrical noise sources Close the drive s cabinet door Turn the power source to the drive ON and verify that the drive functions properly If the drive does not appear to power up or does not function properly immediately turn power OFF Repeat steps 1 and 2 to remove all power from the drive Then verify all connections Contact Toshiba for assistance if the problem persists TOSHIBA TOSHIBA INTERNATIONAL CORPORATION 4 ASD Parameter Configuration Note that whenever any of the parameters documented in this section are changed they must be written to the EEPROM and the control board must be initialized power cycled OFF and back ON again before t
55. internal firmware upload download configuration files or act as a control protocol port Text Based Console Configuration Basic unit configuration is performed via a text based console interface available locally over the RS232 port via a standard PC terminal program such as Microsoft Windows HyperTerminal amp or remotely over Ethernet via a Telnet session The unit also provides initial configuration access via ICMP ping configuration Macromedia Flash Enabled Embedded Web Server Advanced unit configuration and point monitoring control are also provided via an embedded web server using the HTTP protocol The unit s web server feature provides direct data access and control via standard web browsers such as Microsoft Internet Explorer and Netscape Navigator The latest version of Macromedia Flash Player browser plug in is required Configuration File Upload Download The interface s configuration can be uploaded from downloaded to a PC which provides the capability for PC based file backup and easy configuration copying to multiple units Network Timeout Action A per port and per point two level configurable network timeout action can be programmed that allows each internal point to have its own unique fail safe condition in the event of a network interruption Indicators e 1 green LED that is on whenever a valid Ethernet connection is detected e 1 green SPD LED that is on whenever 100BaseT Ethern
56. itical items such as changing a unit s IP address or modifying point values and point definitions while allowing a device user with appropriate authorization to monitor point values i e observe the status of the attached network devices Refer to Figure 16 for a screen shot of the administrator realm authentication dialog box and Table 1 for initial factory set authentication values Note that the username and password are case sensitive and that once authenticated 28 TOSHIBA TOSHIBA INTERNATIONAL CORPORATION the authentication will remain in effect from that point until all browser windows are closed Connect to 192 168 16 100 ADMIN User name admin Password Remember my password Figure 16 Administrator Authentication Table 1 Initial factory set authentication values Realm Username Password Realm Applies To USER user Monitoring capabilities enter a password ADMIN admin All change actions enter a password 14 2 Unit Configuration Before the interface is allowed to activate any of its communication protocols it must be configured This is to ensure that the user has initially confirmed that the current configuration is what they desire When the interface requires configuration the pop up window shown in Figure 17 appears whenever the web server page loads into the web browser The warning will no longer appear once a configuration data set has been sent
57. ncluded as a standard component of Microsoft Windows and other PC operating systems 13 2 2 Connection No special connections are required other than the PC running the Telnet application must be able to access the interface to be configured 13 2 3 Application Configuration Although any software vendor s Telnet client application can be used the configuration example given here will use the Microsoft Windows Telnet application To start the Telnet application simply type telnet at either a DOS command prompt or in the Start Run window Once the telnet client screen opens the target device can be accessed simply by typing open at the Telnet prompt with the interface s IP address as an argument Refer to Figure Command Prompt telnet elcome to Microsoft Telnet Client scape Character is CTRL icrosoft Telnet open 192 168 16 118_ Figure 8 Telnet Menu 22 TOSHIBA E p TOSHIBA INTERNATIONAL CORPORATION 13 3 Command Overview The console provides standard access and configuration methods for the various network parameters and configurations supported by the unit This section will present an overview of the supported console commands It is important to note that unless otherwise indicated each of these commands will become effective immediately after it has been successfully entered This may have several repercussions for example if you change the IP address of the device via
58. nly Attempts to write to a point associated with an input register will result in an exception 15 1 4 Modbus TCP IP Slave The interface supports Schneider Electric s Modbus TCP IP protocol release 1 0 The unit is conformance class 0 and partial class 1 and class 2 compliant and allows up to 4 simultaneous Modbus TCP IP client connections sockets The unit identifier UI field of the request packets is ignored Standard socket timeouts are set to 30s which means that if a particular open socket experiences no activity for more than 30s then the interface assumes that the client or network has experienced some sort of unexpected problem and the interface will close that socket A master IP address and timeout time can be assigned to the unit Each point defined in the point database has the capability to be assigned an optional failsafe timeout value When an unexpected socket failure from 42 TOSHIBA p TOSHIBA INTERNATIONAL CORPORATION the master client occurs all points with timeout processing enabled will be written with their failsafe values This provides an additional level of process security in the event of a network or master device disturbance 43 TOSHIBA p J 2080 mm TOSHIBA INTERNATIONAL CORPORATION 15 2 Ethernet IP The interface supports the Ethernet IP protocol release 1 0 administered by the Open DeviceNet Vendor Association ODVA Thi
59. of the entire network architecture This advantage will especially become apparent when more than one network is simultaneously connected to the interface In addition to the point database s mapping capabilities it also provides the added benefit of data mirroring whereby current copies of point values populated by a source port designation are maintained locally within the interface itself This greatly reduces the request to response latency times on the various networks as requests read or write can be entirely serviced TOSHIBA es TOSHIBA INTERNATIONAL CORPORATION locally thereby eliminating the time required to execute a secondary transaction on a different network When properly configured the interface will become essentially transparent on the networks to which it is connected and the various network devices can engage in seamless dialogs with each other TOSHIBA p ed TOSHIBA INTERNATIONAL CORPORATION 2 Feature Summary Ethernet Port IEEE 802 3 10 100BaseT Ethernet compliant Shielded RJ45 connector accepts standard CAT5 type 8 conductor unshielded twisted pair UTP patch cables Supports multiple simultaneous protocols RS485 Port One optically isolated half duplex 2 wire RS485 port A B Signal Ground Shield This port allows a selection of various master and slave protocols RS232 Port One RS232 port that can be used to configure the unit update the
60. ommands used to change the unit s IP address arp s IP address gt MAC address gt ping IP address gt arp d IP address The initial s command adds static association between the units address and the desired IP address to the PC s ARP table When the ping command is executed with the IP address as an argument the PC sends this information to the unit indicated by the associated MAC address The unit then detects that it was addressed with the correct MAC address and adopts the IP address indicated in the ICMP ping packet The optional arp d command then removes the static route from the PC s ARP table The unit s MAC address is printed on a long bar coded label located just below the Ethernet connector and just above DIP switch DS1 The label contains bar coded information on its left side and 6 characters on its right side The 6 characters represent the least significant 24 bits of the interface s unique 48 bit MAC ID The most significant 24 bits are always 0090 2 and are therefore not printed For example if the label reads C0298B then this unit s complete 48 bit MAC ID is 00 90 C2 CO0 29 8B an example of setting this unit s IP address to 192 168 16 110 would look like drp m 192 0006 LIU 09002 00298 ping 1920159851631 10 arp d 192 168 16 110 TOSHIBA es TOSHIBA INTERNATIONAL CORPORATION Forcing the unit to adopt the new IP address completes only half of the ARP
61. on a per socket basis note that a certain degree of caution must be exercised when using the network timeout feature to avoid nuisance timeouts from occurring Specifically do not perform inadvisable behavior such as sending a request from the master device to the interface and then closing the socket prior to successfully receiving the unit s response The reason for this is because the interface will then experience an error when attempting to respond via the now closed socket which will immediately trigger the timeout action Always be sure to manage socket life cycles gracefully and do not abandon outstanding requests Modbus TCP IP sockets initiated from devices other than the master device use a fixed 30s timeout time and do not perform timeout processing This allows devices other than the designated master to access the unit for monitoring or other non critical access purposes 33 TOSHIBA p r A 10 0 2 TOSHIBA INTERNATIONAL CORPORATION 14 8 3 Ethernet IP Port Configuration The Ethernet IP port has the following configuration parameters Enable Disable Enables or disables this protocol Produced Consumed Assembly Member Lists These arrays allow the creation of custom built assembly instances Each box in the array is capable of containing a point number Because the value attributes of each point are 16 bit data elements each box represents two bytes
62. ors TOSHIBA es TOSHIBA INTERNATIONAL CORPORATION 9 Configuration Switches There are two configuration DIP switches marked DS1 located on the lower right hand portion of the interface board below the Ethernet port Switch 1 Firmware update switch Place in OFF position for normal operation and in the ON position only when new application firmware is to be downloaded to the unit Refer to section 16 for more information Switch 2 5232 port selection switch When OFF at unit startup the RS232 port will act as the serial console regardless of the port s configuration as indicated on the web interface refer to section 13 1 for more information on the serial console When ON at unit startup the RS232 port carries whatever control protocol was assigned to it via the web interface Note that the state of this switch is only detected when the interface boots up from drive power up or as the result of a soft reset such as after a web page submit is performed 10 Internal Battery The interface has an internal coin cell type battery that is currently only used to support the real time clock when the unit is unpowered This battery is designed to last the lifetime of the product under normal use However if the interface is left unpowered for several years the battery may become exhausted If the battery becomes discharged it can be replaced by removing all power sources from the connected
63. oss of communications will not pose a danger to equipment or personnel before using this feature Figure 25 Port and Point Configuration Upload Submitting the port and point configuration may require up to 1 minute to complete during which time a please wait graphic will be displayed Once the upload completes the interface will return to its normal screen However clicking your browser s refresh button may be required to reestablish communications with the interface This process will also result in the loss of communications with all devices connected to the interface It is important to ensure that all connected devices are in a safe state such that loss of communications will not pose a danger to equipment or personnel before using this feature 14 11 Radix Selection Figure 26 shows the radix selection buttons These selection buttons allow changing the point value data display and entry radix between decimal and hexadecimal formats Value Data Format DEC HEX Figure 26 Radix Selection 14 12 Editing Point Values The value of the currently selected point can be modified using the interface shown in Figure 27 The radix of the value entered here is determined by the radix selection described in section 14 11 Editing the point value in this interface and selecting SUBMIT immediately updates the point s value in the unit which will result in a write to the point s configured Source Port if one is assigned 37 T
64. ot used immediately after purchase or when it is not used for an extended period of time Avoid storing the unit in places that hot or humid or that contain large quantities of dust or metallic dust Store the unit in a well ventilated location e When not using the unit for an extended period of time apply power at least once every two years and confirm that it still functions properly 7 2 Warranty The TOSVERT 300MVi Multiprotocol Ethernet and Modbus RTU Interface is covered under warranty by Toshiba for a period of 12 months from the date of installation but not to exceed 18 months from the date of shipment from the factory For further warranty or service information please contact Toshiba support TOSHIBA es TOSHIBA INTERNATIONAL CORPORATION 8 LED Indicators The interface contains several different LED indicators each of which conveys important information about the status of the unit and connected networks These LEDs and their functions are summarized here 8 1 Ethernet Port Indicators The Ethernet Port RJ45 connector has three LEDs positioned immediately below it SPD SPeeD solid green whenever 100BaseT Ethernet connection is established LNK LINK solid green whenever a valid Ethernet connection is detected ACT ACTivity flashes amber whenever network activity is detected 8 2 RS485 Port Indicators The RS485 port has two green LEDs that indicate TX data and RX data activit
65. r of the enclosure e Turn off lockout and tagout the main power the control power and instrumentation connections before proceeding to disconnect or connect the power wiring to the equipment e The capacitors of the ASD maintain a residual charge for a period of time after turning the ASD off The required time for each ASD typeform is indicated with a cabinet label and a Charge LED Wait for at least the minimum time indicated on the label and ensure that the Charge LED has gone out before opening the door of the ASD once the ASD power has been turned off Not attempt to disassemble modify or repair the ASD Call your Toshiba sales representative for repair information e Donot place any objects inside of the ASD e Turn the power on only after attaching or closing the front cover and Do Not remove the front cover of the ASD when the power is on e If the ASD should emit smoke or an unusual odor or sound turn the power off immediately e The heat sink and other components may become extremely hot to the touch Allow the unit to cool before coming in contact with these items e Remove power from the ASD during extended periods of non use e system should be inspected periodically for damaged or improperly functioning parts cleanliness and to ensure that the connectors are tightened securely e Ensure that the Run functions R Preset Speed etc of the ASD are off before performing a Reset The post r
66. re enable the ARP method via a console command refer to section 13 3 12 2 Console Method The console method of configuration is achieved via a text based console interface accessible over the RS232 port and a telnet interface The RS232 console is accessed by connecting the port to a computer s serial COM port and then running a terminal emulation program such as Windows HyperTerminal If the ARP method of initial configuration is not used then the RS232 console must be accessed More information about the console interface and its commands can be found in section 13 18 TOSHIBA TOSHIBA INTERNATIONAL CORPORATION 13 Console Access 13 1 RS232 The console is accessible via an RS232 interface for direct connection to a computer s serial COM port This is performed by connecting the unit s RS232 port to the computer s serial port via the 10425 DB9 to RJ45 serial cable included with the interface kit Unless the ARP ping configuration method is used this will typically be the initial configuration channel as the telnet and web browser interfaces can only be accessed once the network parameters have already been established and the device is communicating on the Ethernet network 13 1 1 Requirements All that is needed is a computer with a standard serial COM port some sort of communications software such as HyperTerminal included with Microsoft Windows operating systems and the included 10425 DB9 to RJ45 seri
67. rposes Of course it is possible to simplify or even eliminate some of these steps by starting your configuration from a pre existing point database file either downloaded from the internet or previously created by the user and then simply modifying those elements necessary to match your application 16 TOSHIBA TOSHIBA INTERNATIONAL CORPORATION 12 Initial Ethernet Configuration The interface typically requires configuration prior to communicating on an Ethernet network This fundamental configuration is achieved via one of two possible methods using ICMP ping configuration via the Address Resolution Protocol ARP or via a text based console interface accessible over the RS232 serial channel and a telnet interface The following are the factory set values of the most important Ethernet parameters IP Address 192 168 1 100 Subnet Mask 255 255 255 0 Default Gateway 192 168 1 2 If these parameters are not compatible with your network settings they will need to be modified 12 1 ARP Method The IP address can be changed remotely by using the Address Resolution Protocol ARP This is performed by adding a static entry into a PC s ARP cache table which stores the associations between a device s IP and physical MAC addresses The unit is then pinged from a command prompt MS DOS window to assign the new IP address to it Below is an example of the c
68. s product has been self tested by ICC Inc and found to comply with ODVA Ethernet IP Conformance Test Software Version A3 7 3 Supports unconnected messages UCMM and up to 16 simultaneous class 1 or class 3 connections Supports CIP point to point transport types in the originator to target direction and both point to point and multicast transport types in the target to originator direction Supports only CIP cyclic transport triggers Connection sizes are adjustable between 0 and 200 bytes 100 points 0 2 bytes per point 200 bytes Because point value attributes are 16 bit elements however connection sizes cannot be odd i e 1 3 5 etc When data is consumed via a class 1 connection if the actual consumed data size is less than or equal to the connection s configured consumed connection size then all received data will be consumed If the actual consumed data size is larger than the connection s configured consumed connection size however the consumed data will be ignored If a parameter entry in the consumed assembly member list is empty i e no parameter has been assigned to that location then any consumed data that corresponds to that location will be ignored Conversely if a parameter entry in the produced assembly member list is empty then any produced data that corresponds to that location will be a default value of O Refer to section 14 8 3 for further information on the assembly object member lists T
69. ten consent of Toshiba International Corporation will void all warranties and may void the UL CUL listing or other safety certifications Unauthorized modifications may also result in a safety hazard or equipment damage Misuse of this equipment could result in injury and equipment damage In no event will Toshiba Corporation be responsible or liable for either indirect or consequential damage or injury that may result from the misuse of this equipment TOSHIBA TOSHIBA INTERNATIONAL CORPORATION Manual s Purpose and Scope This manual provides information on how to install configure and communicate with the Multiprotocol Ethernet and Modbus RTU Interface Refer to the drive instruction manual and MVI EOI instruction manual for further information and precautions This manual includes a section of general safety instructions that describes the warning labels and symbols that are used throughout the manual Read the manual completely before installing operating or performing maintenance on this equipment This manual and the accompanying drawings should be considered a permanent part of the equipment and should be readily available for reference and review Dimensions shown in the manual are in metric and or the English equivalent Toshiba International Corporation reserves the right without prior notice to update information make product changes or to discontinue any product or service identified in this publication TOSHIBA is
70. tenance of the electrical equipment and has received safety training on the hazards involved Refer to the latest edition of NFPA 70E for additional safety requirements Qualified Personnel shall e Have read the entire operation manual as well as all other manuals supplied with this product e Be familiar with the construction and function of the ASD the equipment being driven and the hazards involved e Able to recognize and properly address hazards associated with the application of motor driven equipment Be trained and authorized to safely energize de energize ground lockout tagout circuits and equipment and clear faults in accordance with established safety practices e Be trained in the proper and use of protective equipment such as safety shoes rubber gloves hard hats safety glasses face shields flash clothing etc in accordance with established safety practices Be trained in rendering first aid For further information on workplace safety visit www osha gov Disposal Never dispose of electrical components via incineration Contact your state environmental agency for details on disposal of electrical components and packaging in your area vi TOSHIBA SSS SS SS See TOSHIBA INTERNATIONAL CORPORATION System Integration Precautions The following precautions are provided as general guidelines for the setup of the ASD within the system The Toshiba ASD is a general purpose prod
71. to the interface e interface is not configured all RS232 RS485 and Ethernet based control protocols are disabled The web HTTP interface however can still be used to read write information from to the drive e Even if the unit s factory default point configuration is to be used the submit button refer to section 14 10 must still be clicked to confirm this configuration to the interface and activate the Ethernet and serial control protocols e If the RS232 serial console is selected refer to section 13 1 2 the console will operate regardless of the interface s configuration status 29 TOSHIBA TOSHIBA INTERNATIONAL CORPORATION e Uploading a configuration file via Xmodem to the interface refer to section 13 3 will also cause the unit to become configured The point database for this device has not yet been configured and all communication tasks are currently disabled To enable communications tasks edit the point database as needed and submit to the web server OK Figure 17 Configuration Required Notification 14 3 Communication Status Indicators Figure 18 shows the communication status indicators These will blink periodically to show the status of data communication between the web browser and the unit tx Figure 18 Communication Status Indicators 14 4 Unit Status Figure 19 shows the non modifiable unit status information This includes the 48 bit Ethernet MA
72. tstrap loaders path First select the Setup Communications menu item refer to Figure 30 ff Rabbit Field Utility 2 45 Ele Setup Communications File Locations Figure 30 RFU Main Screen 50 TOSHIBA py TOSHIBA INTERNATIONAL CORPORATION The Communications Options window shown in Figure 31 then appears Confirm that the settings are as shown with the possible exception of the Comm Port settings which depends on the COM port you are using Click OK when complete Communications Options Options f Use Connection Serial Options f Use Serial Connection Baud Bale 115200 Comm Por Enable Processor Detection Use USE ta Serial Converter OF Cancel Help Figure 31 Communications Options Window Next select the Setup File Locations menu item from the main screen The Choose File Locations window shown in Figure 32 then appears Confirm that the correct paths to the referenced files are entered Enter the correct paths if necessary Choose File Locations File Locations Cold Loader CAICCSAFU coldload bin a Pilot BIOS CICCARFU pilot bin e Flash table CAICCSRFUNFlash ini y Cancel Help Figure 32 Choose File Locations Window 51 TOSHIBA TOSHIBA INTERNATIONAL CORPORATION 16 3 3 Transmitting Firmware Files When a board support package BSP has been downloaded and unzipped
73. uct It is a system component only and the system design should take this into consideration Please contact Toshiba for application specific information and for training support The Toshiba ASD is part of a larger system and the safe operation of the device will depend on observing certain precautions and performing proper system integration A detailed system analysis and job safety analysis should be performed by the systems designer and or systems integrator before the installation of the ASD component Contact Toshiba for options availability and for application specific system integration information if required Personnel Protection Installation operation and maintenance shall be performed by Qualified Personnel Only A thorough understanding of the ASD will be required before the installation operation or maintenance of the ASD N WARNING Rotating machinery and live conductors be hazardous and shall not come into contact with humans Personnel should be protected from all rotating machinery and electrical hazards at all times Insulators machine guards and electrical safeguards may fail or be defeated by the purposeful or inadvertent actions of workers Insulators machine guards and electrical safeguards are to be inspected and tested where possible at installation and periodically after installation for potential hazardous conditions Do not allow personnel near rotating machinery Warning signs to this
74. ve to reset the interface When the unit powers up again it will be running the new application firmware If the new firmware version release notes indicated that the configuration file might need to be reloaded then do so at this point 53 TOSHIBA TOSHIBA INTERNATIONAL CORPORATION Notes 17 burro ee been pended ann bene 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 NEN RUNE eer ee ee ee es ee ee i i 1 1 1 1 1 1 1 1 i 1 1 a 1 1 1 1 1 1 1 i i 1 1 1 T i a i Ls L 1 E es 771777 ans uoc ag abi id sta T sl 1 1 p p i i i i 1 i i i i i i i i i i i 1 1 4 1 m Td 1 i 1 1 1 1 1 1 1 1 1 1 1 o a mm mm CETEL mom i i i i i i i i i i ba B Rx dM T 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 L 1 1 1 1 L 1 1 1 L 1 1 1 1 I eee See ee ee eee ee ee eee ee ee ee Ce ee a a a ba m mle m m ma m wooden 1 1 7770 r7 1 1 1 1 1 1 1 1 1 D 1 1 1 1 1 1 I 1 I 1 1 1 1 I 1 i 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 i i 1 i i 1 e
75. w application firmware to the interface is provided by the free Rabbit Field Utility RFU which is a 32 bit application that runs on Microsoft Windows platforms The RFU utility can be downloaded from ICC s home page at http www iccdesigns com When downloading a new interface application BSP always confirm that you also have the latest version of RFU as new BIN firmware files contained in BSPs may require functionality found only in the most recent RFU versions for successful downloading The remainder of this section will detail the RFU utility configuration and firmware download procedures 16 3 1 Required Files When first downloaded the RFU utility files are compressed into one self extracting EXE distribution file Create a folder such as c RFU place the distribution file in this folder and then execute it This will extract the compressed files into that same folder The distribution file is then unneeded and can be deleted if desired To run the RFU utility double click on the RFU EXE file icon 16 3 2 First Time Configuration The first time the RFU utility is run on a computer several configuration items need to be confirmed These configuration items are retained in the computer s registry from that point on so reconfiguration is not required unless certain parameters such as which serial port to use on the computer are changed The two configuration items that need to be confirmed are the communications and boo
76. will once again allow the ARP method of configuration Refer to Figure 14 Recall that the current ARP method configuration status can always be obtained via the show command c Telnet 192 168 16 118 elp ping config reset ing config reset Re enable the capability to configure the unit via an ICHP ping command Each time a ping configuration is successfully completed this reset command must be issued in order to allow subsequent ping configuration ing config reset urther configuration via ping is now allowed Figure 14 Ping Config Reset Overview and Implementation 26 TOSHIBA TOSHIBA INTERNATIONAL CORPORATION 14 Embedded Web Server The interface contains an embedded web server also known as an HTTP server which allows users to access the unit s internal data in a graphical manner with web browsers such as Microsoft Internet Explorer or Netscape Navigator In this way the unit and connected devices can be monitored configured and controlled from across the room or from across the globe The TOSVERT 300MVi Multiprotocol Ethernet and Modbus RTU Interface s web pages are best viewed with either Internet Explorer version 5 x and later or Netscape Navigator version 6 x and later The free Macromedia Flash player plug in is also required and can be obtained at http www macromedia com go getflash Always ensure that you have the latest version of the Flash player installed if some aspect of the web pages
77. words Admin Username Admin Password SUBHIT User Username User Password SUBMIT Figure 22 Authentication Configuration To change enter your desired username and password max 11 characters each then click Submit Contact Toshiba if you have forgotten your username or password for instructions on how to reset them 31 TOSHIBA 14 8 Port Configuration TOSHIBA INTERNATIONAL CORPORATION The TOSVERT 300MVi Multiprotocol Ethernet and Modbus RTU Interface has four ports the Ethernet port actually acts like two independent ports as the control protocols it supports can be used simultaneously There is one RS485 connection one RS232 connection one Modbus TCP IP connection and one Ethernet IP connection These various connections are configured using the interface shown in Figure 23 RS232 RS485 Protocol disabled Protocol Baudrate 9600 Baudrate Parity none 1 stop bit v Parity Address 1 Address Timeout 0 Timeout Ethernet IP disabled Produced Assembly Member List loli 2 4 5 6 7 89 0 111213 14 15 16 17 18 19 10 21 22 23 24 25 26 27 28 29 20 31 32 33 34 35 30 Modbus TCP IP enabled Modbus Slave Master IP 192 168 1 2 9600 ba Timeout 5000 1 0 20 30 40 50 60 70 80 90 91112 40 50 none 1 stop bit v Consumed Assembly Member List 213 14151611819 1 3 4 5 6 7 8 9 10 10 20 30
78. y Note that although these LEDs are indeed associated with the RS485 port they are physically integrated within the RS232 port s RJ45 connector Refer to Figure 3 for the meanings and positions of these LEDs RS485 Transmit RS485 Receive Indicator N Indicator Blinks when data is IB NS 2 Blinks when data sent out the RS485 port by the interface is received by the interface Figure 3 RS232 Port Indicators for RS485 Activity NOTE that the RS485 receive indicator LED lights whenever the interface receives data on the port This does NOT indicate the validity of the data with respect to any particular protocol or even whether or not the data is targeting this specific node It simply shows that that data exists and is being detected Also note that because the RS485 network is 2 wire half duplex the interface will also indicate data reception whenever it transmits data 10 TOSHIBA TOSHIBA INTERNATIONAL CORPORATION 8 3 Ethernet IP Status Indicators The back side of the interface board contains two bicolor red green status LEDs The lower LED situated closest to the interface PCB indicates the Module Status MS and the upper LED indicates the Network Status NS Refer to Figure 4 These LEDs conform to the prescribed behavior as dictated in the Ethernet IP specification Volume 2 Chapter 9 NS Network Status MS Module Status Interface PCB Figure 4 Ethernet IP Status Indicat

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