4. Platinum Bio 2
Contents
1. L o DY 4 VVa KOSU VA ANA Platinum Bio 2 Burner User Manual ENGV 02 14 Experts in biomass heating T Information for the Manufacturer Please send this form to the following address KOSTRZEWA SERVICE CENTRE 11 500 Gi ycko ul Przemys owa 1 49 Warranty card Year 3 Platinum Bio 2 burner annual review Burner factory number ee Burner power 21111112 EE E User First and last meme osre a O Kl A a AKA Address street town postcode outen O Ada Ai NENA Empty warranty card is invalid The user hereby declares e The burner did not show any faults during a commissioning by an authorized installation company Installation company Distribution company stamp and signature stamp and signature Installation date Purchase date User s signature Manufacturer invoice NO ENEE Distributor invoice mo EEN Boiler commissioning company stamp and signature Commissioning date to be filled in by the manufacturer to be filled in by the user to be filled in by the distributor o DY 4 VVa KESU E UA Platinum Bio 2 Burner User Manual ENGV 02 14 Experts in biomass heating 50 L o DY 4 VVa KOSU VA ANA Platinum Bio 2 Burner User Manual ENGV 02 14 Experts in biomass heating Information for the User 51 Platinum Bio 2 control settings table MANDATORY The data are complete2. E Control system installation Open the control system control system doors with a special key Remove the plugs in the mounting holes Fasten the control system with M8x25 socket head cap screw 2 pcs and M8x24 nuts 2 pcs built in the boiler frame Connect the control system cables including the burner power cable gear motor power cable safety temperature limiter STB and boiler temperature sensor Platinum Bio 2 Burner User Manual ENGV 02 14 8 Installation 9 Operation and maintenance 21 CAUTION The control system installation on the boiler side wall allows leading the power cables through the boiler via special penetrations Maxi Bio boiler only The procedure is shown in the diagram see Heavy duty Platinum Bio 2 control system installation 9 Platinum Bio 2 burner operation and maintenance Use the main switch to deactivate the boiler burner and wait until the boiler burner cools down min 1 hour before device maintenance boiler burner cleaning 9 A Burner operation guidelines Normal daily boiler operation check correct operation of all system components heating burner control system check water level on a pressure gauge check fuel level and quality and fuel feed system operation check hydraulic joints leak tightness keep the boiler room clean and tidy In case of any performance issues remove the faulty devices or contact an Authorised Service Centre to arrange a repa
3. ej Phone Fay CE EEEE Empty warranty card is invalid The user hereby declares e The burner did not show any faults during a commissioning by an authorized installation company Installation company Distribution company stamp and signature stamp and signature Installation date Purchase date User s signature Manufacturer invoice NO ENEE Distributor invoice NO EEN Boiler commissioning company stamp and signature Commissioning date to be filled in by the manufacturer to be filled in by the user 4 to be filled in by the distributor Dy VV NC SUL V RIA Platinum Bio 2 Burner User Manual ENGV 02 14 Experts in biomass heating 42 L o DY 4 VVa KOSU VA ANA Platinum Bio 2 Burner User Manual ENGV 02 14 Experts in biomass heating O e Information for the Manufacturer Please send this form to the following address KOSTRZEWA SERVICE CENTRE 11 500 Gizycko ul Przemystowa 1 43 Warranty card Year 2 Platinum Bio 2 burner annual review Burner factory number eaaeo Burner power nn Software Version asnicar User First and last iame A daa Address Street town POStCode esu ENEE EENS Bone FAL Seege Alia ih adikk daw wi wd dt a ASG Empty warranty card is invalid The user hereby declares e The burner did not show any faults during a commissioning by an authorized installation company Installation company Distributio
4. VVa KOSU ZEWA Platinum Bio 2 Burner User Manual ENGV 02 14 Experts in biomass heating 36 L o DY 4 VVa KOSU VA ANA Platinum Bio 2 Burner User Manual ENGV 02 14 Experts in biomass heating Information for the User 37 Platinum Bio 2 control settings table MANDATORY The data are completed by an Authorised Service Technician during the initial burner start up Burner Service software ver 1 1 SETPOINT VALUE CU WA M Pes CCS Foenn oS e T e Boiler Service software ver 1 1 SETPOINT VALUE Temp MIN pump ERR Heating Service software ver 1 1 SETPOINT VALUE Comfort pump MIN external temp Economy pump MIN external temp Central heating pump MIN temp gee Merino NN pwp ei ema TS CA T moe ana sa Dien Room enperauresensor cos o S S Geteste KOSIRZEW Experts in biomass heating Domestic hot water Service software ver 1 1 SETPOINT VALUE Sa Eet Maximum temperature Delta MIN temp Cirauitname o Service Module configuration software ver 1 1 SETPOINT VALUE Mode moe oe o wee maen S maes T Meo o wee Service System configuration software ver 1 1 SETPOINT VALUE No of central heating circuits No of domestic hot water circuits No of buffer tanks po External temperature sensor Platinum Bio 2 Burner User Manual ENGV 02 14 38
5. e low gear motor noise e reliable design guaranteeing a reliable and flexible fuel conveying e 095 tightness e reliability All electrical connections have to be carried out in conformity with general guidelines on electrical connections see section 5 Electrical connections 5 B Fuel storage hopper optional KOSTRZEWA offers a Platinum Bio 2 storage hopper compatible with Platinum Bio 2 burners The storage hopper is also used as a compact buffer bin to ensure efficient fuel feeding from the storage area The storage hopper is shipped disassembled installed directly in the boiler room A swivel chute is mounted on the storage hopper base for easy positioning by the boiler IEEE Experts in biomass heating 5 Platinum Bio 2 burner accessories 11 CAUTION The fuel storage hopper during burner operation must be used with a lid on only A diagram included with the storage hopper shows a detailed set of components and an installation method 5 C Wiring system General guidelines on the wiring system of a boiler control a boiler and all accessories 1 A230 V 50 Hz power system conforming to local regulations is required in the boiler room 2 The wiring system must be terminated with a plug in socket and a protective conductor contact UCAUTION Using the socket without a protective conductor contact may result in electric shock 3 The wiring system must be carried out in acc
6. for a correct and safe boiler heating system operation The maintenance and the operation of the flue ducts are covered by the following regulations e he regulation of 24 August 1991 on fire safety Journal of Laws No 81 as amended e he regulation of 11 June 2006 on fire safety of buildings other facilities and land Journal of Laws No 80 06 b Boiler burner and equipment wiring system maintenance procedure e Check wiring system in accordance with the good engineering practice e Check cables plugs and connections e Check boiler control system connections and functions e Check boiler pump and mixing valve operation e Check operation of other devices in the boiler room circulation pumps filters sludge filters valve etc c Storage hopper maintenance procedure Empty the storage hopper before maintenance and inspections e Check swivel chute condition and functions Platinum Bio 2 with fuel storage hopper e Check storage hopper for rigidity and leak tightness e Check storage hopper top cover tightness e Check storage hopper outlet for blockage d Final boiler room inspection e H the storage hopper with fuel e siant the boiler e Check correct operation of the entire heating system e check flue gas analysis and adjust the heating system control system settings burner settings etc following the procedure Platinum Bio 2 Burner User Manual ENGV 02 14 10 Notes guidelines and tips 23 10 Notes guideline
7. 31 75 or the distributor Lo SZJ aV Va KESU VAGA Platinum Bio 2 Burner User Manual ENGV 02 14 Experts in biomass heating EN Notes V o DY 4 VVa KESU ZEW Platinum Bio 2 Burner User Manual ENGV 02 14 Experts in biomass heating Notes E V o DY 4 VVa KOSU ZEW Platinum Bio 2 Burner User Manual ENGV 02 14 Experts in biomass heating Experts in biomass heating ee Lemigt azao Dga WR Namawia l 8 1 2 Mazurskich Z X Kontakt P P H Kostrzewa Sp J o 11 500 Gizycko ul Przemystowa 1 Poland A y tel 87 428 53 51 i L tel 87428 11 34 t fax 87 428 3175 8 q www kostrzewa com pl
8. L o DY 4 VVa KOSU VA ANA Platinum Bio 2 Burner User Manual ENGV 02 14 Experts in biomass heating O e D D 4 Information for the Manufacturer Please send this form to the following address KOSTRZEWA SERVICE CENTRE 11 500 Gizycko ul Przemystowa 1 39 Platinum Bio 2 boiler start up and operation Burner factory number ee Check list ve No i EN EH of boiler protection against various hazards mark if the boiler installation assembly and settings are correct record any irregularities in installation assembly and settings Are you familiar with a long term boiler operating conditions which may result in condensation Are you familiar with the methods of lighting all types of fuels EN Are you familiar with the boiler operating modes and method of operation La i EB i CC i EC i i S ACA H i i Mi EA Burner operator s stamp and signature Authorized signature Dy VV KOSU ZEW Platinum Bio 2 Burner User Manual ENGV 02 14 Experts in biomass heating 40 L o DY 4 VVa KOSU VA ANA Platinum Bio 2 Burner User Manual ENGV 02 14 Experts in biomass heating Information for the User 41 Warranty card Year 2 Platinum Bio 2 burner annual review Burner factory number S i Burner power Software VerS On ri a User First and last name eee rt Address street town postcode ssa lada ga EA A
9. PB300 Ce m TS se se Ts Co eo e oe o iz oz m ze om ie s 0 a om ze e 280 250 00 Table Platinum Bio 2 burner dimension data Burner features e automatic burner start e automatic burner modulation 2nd generation Fuzzy Logic e photocell flame detector e low thermal inertia during start and stop e low electric energy consumption e three stage fuel ignition eliminates gas explosion e primary and secondary air reduce CO emission to the gas and oil boiler level e high burner efficiency Oxygen sensor features e reduced fuel consumption up to 20 e automatic combustion air volume adjustment in the entire operating range e constant combustion process optimisation to ensure high motor burner efficiency oxygen sensor is required for biomass combustion e burner protection against heating surface fouling The burner components in contact with the flame are made of heat resistant steel A selected burner power depends on a target boiler power KOSIRZEVA Experts in biomass heating 4 Platinum Bio 2 burner design Burner component materials e grate tube heat resistant steel e external pipe heat resistant steel e grate end heat resistant steel e grate baffle heat resistant steel e feed screw general purpose common steel welded structures dynamic load bearing structures e burner casing 0 8 mm powder coated steel sheet The following dia
10. exchanger leakage to check the heat exchanger stop e low cooling medium temperature the boiler for 8 hours and wipe the at the system return water dry if the water level rises after 8 hours contact an authorised service centre Set temperature is not reached e Wrong boiler size building gross check boiler sizing area heated volume too high check return sensor location water e incorrect location of the return water circulation required temperature sensor check sensors e sensor failure check feed times and blower power o DY 4 VVa KOSU ZEW Platinum Bio 2 Burner User Manual ENGV 02 14 Experts in biomass heating 26 L o DY 4 VVa KOSU VA ANA Platinum Bio 2 Burner User Manual ENGV 02 14 Experts in biomass heating Information for the User z Initial Platinum Bio 2 start up procedure To do v Notes No 2 3 4 5 EM Check boiler room lighting suitable for boiler operation and repair a Check access to places which require periodical maintenance cleanout control storage hopper gear motor and blowers Check leak tightness of hydraulic connection between the boiler and the central heating system Check gas tightness between the boiler and the flue Check fuel level in the storage hopper it must be sufficient for boiler burner start up NE EA 7 Check if the electrical cables of the blowers gear motor igniter and sensors are not damaged in transit and check wiring system
11. fire and stop the boiler before opening the front door Platinum Bio 2 burner starts the boiler automatically Do not use starters and flammable materials to light a fire Do not store flammable materials near the boiler or the burner Some condensate may occur during start up heating which does not indicate incorrect burner operation After the heating season thoroughly clean the heating devices burner boiler the conveying and storage equipment fuel feed system fuel storage hopper and the smoke duct Do not modify the wiring system or boiler design Keep the boiler room clean and dry Platinum Bio 2 Burner User Manual ENGV 02 14 ZAJ 11 Burner decommissioning 12 Quick reference guide 11 Burner decommissioning 12 Quick reference guide Most of the burner components are made of steel and can be dispo Fire and safety 8 bpm On 1 Please read the Operation and Maintenance Manual before boiler burner start up 2 Do not use solvents petrol etc to light the fire 3 Do not open electrical devices during live working to avoid electric shock 4 Place the required fire fighting equipment in the fuel store and the boiler room 5 Prevent unauthorised access 6 The heating system equipment may be operated by authorised and trained personnel only 7 Check the wiring system and the flue system periodically 8 Do not block the vents 9 Check the burner operation and the flue gas quality adjus
12. ka Check connections of all electrical cables in the control system pull each cable with 2 5 N force burner with fuel feeder mark if the burner installation assembly and settings are correct record any irregularities in installation assembly and settings Burner location Burner operator s stamp and signature Ls sl Han ina ETT abats Postal code ___ _____ e EE Burner commissioning date ue o DY 4 VVa NC SUL VA da Platinum Bio 2 Burner User Manual ENGV 02 14 Experts in biomass heating 28 L o DY 4 VVa KOSU VA ANA Platinum Bio 2 Burner User Manual ENGV 02 14 Experts in biomass heating gt Information for the Manufacturer Please send this form to the following address KOSTRZEWA SERVICE CENTRE 11 500 Gi ycko ul Przemystowa 1 29 Initial Platinum Bio 2 start up procedure To do v Notes No Check access to places which require periodical maintenance cleanout control storage hopper Check boiler room lighting suitable for boiler operation and repair gear motor and blowers Check leak tightness of hydraulic connection between the boiler and the central heating system EY Check gas tightness between the boiler and the flue ko 4 Check fuel level in the storage hopper it must be sufficient for boiler burner start up 7 Check if the electrical cables of the blowers gear motor igniter and sensors are not damaged in transit and check wiring sys
13. oversize the boiler 7 Boiler start up operation and stop including emergency stop 7 A Burner boiler inspection Before filling the boiler with water inspect the entire system e Check boiler internals clean and check internal insulation fire bricks if installed e Check movable parts doors hatches connectors especially pressurised check valves especially safety valve check controls gauges regulators e g boiler control system check burner and its auxiliary components check boiler exterior external insulation boiler casing etc check connected systems Remove any defects and faults in the boiler burner or other device operation Perform a water test after major repairs pressurised part replacement and long standstill Platinum Bio 2 Burner User Manual ENGV 02 14 B 7 Boiler start up operation and stop including 7 B Start up preparation Check the following before boiler start up e check if all the safety and fire regulations and guidelines in the quick guide to safety and fire regulations for fuel systems and all components including ducts valves controls pumps etc regarding gas tightness are followed e Check system pressure if the system pressure is too low increase the pressure with a low flow rate to reduce the volume of air introduced to the system e Check fuel level in the storage hopper refill if necessary to allow installation of the storage hopper cover e Ch
14. protection function is not working with a disconnected power supply e close all valves e 0 avoid freezing drain the boiler and the heating system via a drain valve open all cut off control and vent valves Platinum Bio 2 Burner User Manual ENGV 02 14 7 Boiler start up 8 Installation 19 Emergency stop is performed when the boiler or auxiliary device condition may cause boiler damage or hazard to personnel CAUTION Rapid boiler cooling may increase the extent of damage Emergency stop may be caused by e no safety valve reaction to exceeded allowable pressure e pressure section leakage e pressure section deformation boiler room or auxiliary equipment explosion or fire drain valve leakage safety or control device failure pressure gauge failure circulating pump failure flue gas explosion pressure section fitting or welded joint leakage drain pipe blockage auxiliary equipment failure other faults that cannot be removed during boiler operation due to safety or technical reasons Emergency procedure e slop the boiler immediately use main power switch outside the boiler room if necessary e use suitable fire fighting measures extinguishers in case of fire 8 Installation 8 A Platinum Bio 2 burner installation Platinum Bio 2 burner installation may be carried out e with the burner power supply disconnected e with the fuel feed system duct disconnected The burner is s
15. Experts in biomass heating Platinum Bio 2 Burner User Manual Table of Contents 3 Platinum Bio 2 Burner User Manual Foreword General Platinum Bio 2 burner specification Platinum Bio 2 burner design Platinum Bio 2 burner accessories Design guidelines Boiler start up operation and stop including emergency stop Installation o No m PS NS Platinum Bio 2 burner operation and maintenance _ e Notes guidelines and tips Burner decommissioning _ N Quick reference guide Fire and safety _ Eo Troubleshooting Experts in biomass heating JO R fF mi 17 19 21 23 24 24 25 KOSIRZEW Platinum Bio 2 Burner User Manual ENGV 02 14 a 1 Foreword 2 General 1 Foreword Aseries of Platinum Bio 2 burners with 50 100 150 200 and 300 kW rated power and an automatic pellet feed system sets new trends in biofuel combustion A tubular grate guarantees compatibility with the gas and oil boilers without affecting functionality A flame from biomass fuel wood pellet combustion with virtually continuous fuel feeding has a cylindrical conical shape along the grate The tubular grate design allows optimal use of a heating surface of a water tube boiler and does not expose an exchanger section to excessive thermal loads Our company offers reliable durable and cost effective solutions A simple and intuitive operation of a boiler control system dedicated for a sp
16. anty Installer s stamp and signature User s signature to be filled in by the manufacturer to be filled in by the user to be filled in by the installer o DY A VVa CSU VENA Platinum Bio 2 Burner User Manual ENGV 02 14 Experts in biomass heating 32 L o DY 4 VVa KOSU VA ANA Platinum Bio 2 Burner User Manual ENGV 02 14 Experts in biomass heating Information for the User 33 Warranty card Year 1 Platinum Bio 2 burner commissioning Burner factory number Sei Burner power Software VerS On ri a User First and last name eee rt Address street town postcode ssa lada ga EA A e Phone Fay CE EEEE Empty warranty card is invalid The user hereby declares The burner did not show any faults during a commissioning by an authorized installation company s A User Manual with a completed Warranty Card and a Certificate of burner quality and completeness was submitted e Tam familiar with the operation and maintenance of the boiler Installation company Distribution company stamp and signature stamp and signature Installation date Purchase date User s signature Manufacturer invoice NO ENEE Distributor invoice NO eee zaa Boiler commissioning company stamp and signature Commissioning date to be filled in by the manufacturer to be filled in by the user to be filled in
17. ast once a year and after every boiler standstill to arrange an inspection a Heating system maintenance procedure e deactivate the boiler system stop mode e wait for a complete stop and cooling down e use the main switch of the control system to prevent accidental boiler start up e reduce the boiler temperature to the level allowing safe maintenance e open boiler door e remove the boiler flue gas swirl vanes if installed e Camry out the maintenance of the heating system components clean each flue combustion chamber fire tubes etc e clean flue gas swirl vanes if installed e check seals and clean as per the schedule or clean Platinum Bio 2 burner components if necessary disassemble the burner if necessary e check boiler door seals remove and check cover and cleanout seals clean as required e clean the combustion products from the rear section of the boiler e check smoke duct condition and gas tightness e install flue gas swirl vanes if required e Close boiler door e Check the condition and installation of boiler system sensors e Check fuel feed system installation and operation e feeder motor e feeder gear motor e feed screw e fuel feed ducts leak tightness and flow capacity KOSIRZEW Experts in biomass heating Caution The flue and ventilation ducts require periodical inspection and cleaning at least once a year by an authorised company An efficient ventilation and flue system is required
18. band clip X H N N lange gt N gt FEE si N cclip a al self tapping sheet metal screws 4 2x13 cz flame sensor Fig Wiring system DY VV KESU 74 UA Platinum Bio 2 Burner User Manual ENGV 02 14 Experts in biomass heating 5 Platinum Bio 2 burner accessories 13 gasket resistance heating element 370 W plain washer M5 o amp wing nut M5 washer head screw 5x12 K na Fig Heating element wiring diagram 5 D Boiler control system A pellet burner operation is controlled by a heavy duty Platinum Bio 2 control system or a LITE control system Platinum Bio 2 boiler control system is the main control device that guarantee the operation comfort and the system reliability To use all the Platinum Bio 2 burner capabilities to ensure an efficient and reliable operation the device is controlled by a broadband oxygen sensor heavy duty version only to monitor the oxygen content in a flue gas and control the burner power with Fuzzy Logic H algorithm A CAN expansion module supports additional heating circuits buffer tank or solar domestic hot water systems The control system is made of steel sheet with IP66 protection rating The control system power supply is indicated with a yellow lamp The cabinet features an emergency switch with a red lamp Prior to connecting the control system power supply remedy the cause of the failure and unlock the emergenc
19. by the distributor L Dy VV AUU V RIA Platinum Bio 2 Burner User Manual ENGV 02 14 Experts in biomass heating 34 L o DY 4 VVa KOSU VA ANA Platinum Bio 2 Burner User Manual ENGV 02 14 Experts in biomass heating O e 4 Information for the Manufacturer Please send this form to the following address KOSTRZEWA SERVICE CENTRE 11 500 Gizycko ul Przemystowa 1 35 Warranty card Year 1 Platinum Bio 2 burner commissioning Burner factory number aa Burner power nn Software version nene User First and last TT Address street town postcode EES Phone FAGOR SAMA AS AN A AAA EA ASA AE A REES WA WE ME Empty warranty card is invalid The user hereby declares The burner did not show any faults during a commissioning by an authorized installation company A User Manual with a completed Warranty Card and a Certificate of burner quality and completeness was submitted e Tam familiar with the operation and maintenance of the boiler Installation company Distribution company stamp and signature stamp and signature Installation date Purchase date User s signature Manufacturer invoice no Distributor invoice NO eee zaa Boiler commissioning company stamp and signature Commissioning date to be filled in by the manufacturer to be filled in by the user to be filled in by the distributor p
20. conveyor The wood pellets can be stored in a fuel oil storage area e g if an oil heating system is replaced with a wood pellet heating system 6 E Selecting the nominal heat output of a burner Wood pellet boiler Please read the boiler specification prior to selecting a correct Pellet Bio 2 burner heat output The calculations for the boiler are based on the following algorithm a quotient of a boiler heat output and its efficiency will allow to estimate the burner model and heat output range The burner power may be up to 10 higher than the nominal boiler heat output Oil gas boiler In order to achieve an optimum efficiency of the wood pellet burner its heat output must be lower than the oil boiler heat output by 20 At maximum heat output of the wood pellet burner installed in the oil boiler the flue gas temperature in the flue may not exceed 160 C Each case is dealt with individually and must be consulted with the manufacturer prior to purchase KCSULNZAAKA Experts in biomass heating CAUTION The nominal boiler heat output must correspond to a heat demand The heat demand for domestic hot water and central heating systems is determined as per the relevant standards The process heat demand is calculated as per the relevant requirements of the production processes of individual plants The nominal heat output of the boiler must be selected by an authorised person based on thorough calculations Do not
21. d by an Authorised Service Technician during the third burner annual review Burner Service software ver 1 1 SETPOINT VALUE C DR E SIE porem E Perna Weieng Protocatreto oS Boiler Service software ver 1 1 SETPOINT VALUE yt O Heating Service software ver 1 1 SETPOINT VALUE Comfort pump MIN external temp Economy pump MIN external temp Central heating pump MIN temp Sue HS ars T wpro T C Jl CEN Pere Goa J CTN EE moe Mana sono e Room temperate sensor Cos o Gone KOSIRZEW Experts in biomass heating Domestic hot water Service software ver 1 1 SETPOINT VALUE Sa EE creutrame o Service Module configuration software ver 1 1 SETPOINT VALUE Moe noe Meo o Maes maen T maes Meo maet Service System configuration software ver 1 1 SETPOINT VALUE No of central heating circuits Pe No of domestic hot water circuits No of buffer tanks L External temperature sensor 2 Platinum Bio 2 Burner User Manual ENGV 02 14 o Information on inspections warranty and post warranty repairs of the Platinum Bio 2 burner Authorised Service Centre s Record date Steps taken stamp and signature Client s signature KOSIRZEW Experts in biomass heating Platinum Bio 2 Burner User Manual ENGV 02 14 Information on inspections warranty and post warranty repairs 7 of t
22. d dimensions will allow easy inspections repairs and maintenance easy and safe dismantling o DY 4 VVa NC SUL VA SA Platinum Bio 2 Burner User Manual ENGV 02 14 Experts in biomass heating 6 Design guidelines 15 6 B Burner installation guidelines The burner is attached to the boiler with a set of four M10 bolts The burner opening must be adapted and conform to the requirements of this User Manual see Table Platinum Bio burner dimensions The diagram see Platinum Bio 2 burner installation shows a correct installation method 6 C Flue system installation guidelines A partial vacuum in a combustion chamber created by a flue system is a precondition for a correct burner operation The required values are specified in the Platinum Bio 2 burner data sheet The flue system removes a flue gas from a boiler room to the atmosphere The flue system creates draught depending on e temperature gradient between the flue gas temperature and the ambient temperature difference in density and pressure e Tue length e flue shape bends inclination draught breaker etc e flue cross section Plain washer M10 Nut M10 Flexible duct connection point yy Hex head bolt M10x35 burner flange threaded hole e Tue diameter flue diameter must correspond to the boiler s flue connector diameter e Tue internal surface roughness e Tue flow capacity e Tue gas tightness seals grouts
23. ded to install the draught regulator as a protection against pressure fluctuation in the flue e Apartial vacuum is required in the combustion chamber e The correct burner operation requires use of proper fuel Use the fuel with properties specified in the further section of this User Manual as a Platinum Bio 2 burner fuel Use face masks gloves etc and take basic precautions to avoid burns during maintenance e Follow local regulations laws and the guidelines of this User Manual e Follow fire safety regulations and local building law regulations for boiler rooms The device has to be installed and connected by qualified personnel otherwise it may invalidate the warranty e A liability of the Platinum Bio 2 burner manufacturer is limited to maintaining any preliminary conditions specified in this User Manual failure to comply with the guidelines and restrictions will result in product damage and may affect product durability and efficiency as well as result in serious accidents Use genuine spare parts only e The manufacturer is not liable for any damage resulting from the use of non genuine spare parts Do not use the device Platinum Bio 2 burner in fire hazard areas e g near flammable materials e Disconnect the power supply before maintenance e Clean the burner surfaces with non flammable products only e Do not open the boiler doors during operation 2 B Scope of delivery The burner is available in t
24. e Burner installation date sss Name and address of the installation COMPANY rea Claimant First and H dT Address TTT PHONG eee REN ta I hereby consent to pay all charges due to the Kostrzewa Authorised Service Centre resulting from the unreasonable demand for service in accordance with the manufacturer s price list legible Claimant s signature Please send a duly filled claim protocol to the following address PPH Kostrzewa Sp j 11 500 Gi ycko ul Przemys owa 1 fax 87 428 31 75 or the distributor Lo SZJ aV Va KESU VAGA Platinum Bio 2 Burner User Manual ENGV 02 14 Experts in biomass heating 58 L o DY 4 VVa KOSU VA ANA Platinum Bio 2 Burner User Manual ENGV 02 14 Experts in biomass heating T Claim form Product Burner name Platinum Bio 2 Burner power cra BimerS N nan E E a Burner purchase date tener Name and address of the distributor e Burner installation date sss Name and address of the installation COMPANY ra Claimant First and last name tetas Ps eT Phones ER O I hereby consent to pay all charges due to the Kostrzewa Authorised Service Centre resulting from the unreasonable demand for service in accordance with the manufacturer s price list legible Claimant s signature Please send a duly filled claim protocol to the following address PPH Kostrzewa Sp j 11 500 Gi ycko ul Przemys owa 1 fax 87 428
25. ecific heat source is also important for the user A large graphic display and an ergonomic and clear interface of the boiler control system make our solutions easy to use GAUTION This installation operation and maintenance manual is intended for Platinum Bio 2 burners Please read this manual carefully to ensure correct installation operation and maintenance of the device It is also a precondition for the manufacturer s warranty coverage 2 General The Operation and Maintenance Manual is an integral part of the boiler and must be provided to the User with the device A device installation must conform to the manual relevant standards and good building practices Boiler operation conforming to the User Manual guarantees safe and failure free operation and is a precondition for the manufacturer s warranty coverage The specifications may change without notice KOSTRZEWA is not liable for any damages resulting from incorrect installation of the device and failure to comply with the terms and conditions of this Operation and Maintenance Manual WARNING The warranty does not cover device performance issues due to incorrect installation operation and maintenance KOSIRZEW Experts in biomass heating Platinum Bio 2 Burner User Manual ENGV 02 14 AO 2 A Safety Please read the user manual carefully before use Do not use the burner outside the combustion chamber boiler e tis recommen
26. eck fuel condition check if the storage hopper is free from foreign material stones steel parts etc which may affect fuel conveying burner operation or cause damage to feeder components e Check flue system check if all fire regulations are followed e Check wiring system e Check auxiliary equipment e g swirl vanes if installed e Check boiler room ventilation system e Check boiler condition on the closed door side cleanouts pipe stoppers etc gas tightness 7 C Burner start up The burner boiler system has to be started by an authorized installer valid authorized service technician certificate issued by Kostrzewa is required source www kostrzewa com pl Service tab Installation and trial run must be recorded in the Warranty Card The user must notify the relevant authorities of a new boiler installation The relevant authorities will inform the user on any further procedures required e g scheduled inspections cleaning Boiler burner start up procedure e Hl the boiler and the system with water e Check system pressure e open flue gas valve or throttle if installed e Check fuel level in the storage hopper refill as required e Check fuel condition and quality fuel must not contain foreign material to avoid damage to the boiler and its accessories e connect power supply set boiler ourner control system in service mode feed fuel from the storage hopper until it flows through the fle
27. etc e flue thermal insulation e Changes in ambient conditions temperature pressure fluctuations due to the air flow roof shape flue location in relation to building envelope components etc The materials and method of flue installation are specified in relevant Polish standards and regulations The flue dimensions are specified in the regulation of the Minister of Infrastructure of 12 April 2002 on technical conditions for buildings and location of buildings Journal of Laws No 75 item 690 A diameter of a duct connecting the boiler with the flue must correspond to the diameter of the boilers flue connector Do not use any reducing couplings of the boiler s flue connector or the flue A transition between the flue and the duct may include a tee with a correct combination of diameters The flue design must guarantee that the flue gas temperature at the entire flue length to the outlet is higher than a dew point of the flue gas from a specific boiler dry operation The flue and the smoke ducts must be fitted with drains or inspection holes with sealed doors and in case of wet flue gas also with a condensate drain valve Washer head screw 5 x 12 Fig Platinum Bio 2 burner installation KOSIRZEVA Experts in biomass heating Platinum Bio 2 Burner User Manual ENGV 02 14 Example requirements for the flue system installers are specified in the regulation of the Minister of Infrastructure of 12 April 2002 on
28. g range e 900 1880 n 900 for wood e H flue height m K4 o S 74 EW A Experts in biomass heating 6 Design guidelines CAUTION The installed flue system requires commissioning and inspection of the following e flow capacity e gas tightness e draught connection and conformity with the design e standard height above the roof environmental protection standard requirements e installation conformity with the design and as built documentation e valid certificates for structural insulation and mounting materials used for installation The device has to be commissioned by authorized personnel with a report 6 D Fuel quality requirements Platinum Bio pellet burner uses the wood pellets as a fuel The wood pellet is a dry compressed biomass in shape of a cylinder with 6 mm to 8 mm diameter and 25 mm to 30 mm length High pressure compression results in a smooth glossy external surface with high resistance to moisture The technology of fuel production from wood material sawdust or other wastes from saw milling and other wood products allows the increase in fuel density affecting loading system batching conveying and storage solutions Sawdust granulate pellets made to EN 14961 2 2011 Class A e diameter 6 1 mm 8 1mm e length 3 15 SL lt 40 e moisture content lt 10 e ash content lt 0 7 e calorific value 16 5 19 MJ kg e density 2600 kg m CAUTION U
29. gram see Platinum Bio 2 burner dimension diagram and Platinum Bio 2 burner dimension data table shows standard dimensions of Platinum Bio 2 burner The following diagrams see Main burner components and Detailed Platinum Bio 2 burner diagram show a detailed view of Platinum Bio 2 burner components 4 A Safety devices A burner is fitted with four safety devices protecting against flame flashback into a fuel storage hopper 1 Asensor thermal switch mounted on a feeder chute sensor activation causes an immediate burner stop activation temperature 80 C The device can be restarted following the user inspection Please contact an authorized manufacturers service centre in case of an incorrect device operation Do not start the device due to possible property damage and or a health and life hazard If no performance issues are observed the burner may be restarted after starting the boiler ourner via the control system 2 A fuel feed duct flexible duct between the fuel feeder and the Platinum Bio 2 burner feeder chute is designed as the weakest point in a fuel feed system The duct is burned through in emergency It is a reliable and safe solution provided that all procedures and guidelines in this user manual are followed 3 A down inclined feeder chute in the burner is a protection against flame contact with fuel in a storage hopper 4 A photocell monitors flame presence in the burner A four stage pro
30. he Platinum Bio 2 burner Authorised Service Centre s Record date Steps taken stamp and signature Client s signature KOSIRZEW Experts in biomass heating Platinum Bio 2 Burner User Manual ENGV 02 14 54 L o DY 4 VVa KOSU VA ANA Platinum Bio 2 Burner User Manual ENGV 02 14 Experts in biomass heating T Claim form SS Product Burner name Platinum Bio 2 Burner power cra BimerS N nan E E a Burner purchase date tener Name and address of the distributor e Burner installation date sss Name and address of the installation COMPANY ra Claimant First and last name tetas Ps eT Phones ER O I hereby consent to pay all charges due to the Kostrzewa Authorised Service Centre resulting from the unreasonable demand for service in accordance with the manufacturer s price list legible Claimant s signature Please send a duly filled claim protocol to the following address PPH Kostrzewa Sp j 11 500 Gi ycko ul Przemys owa 1 fax 87 428 31 75 or the distributor Lo SZJ aV Va KESU VAGA Platinum Bio 2 Burner User Manual ENGV 02 14 Experts in biomass heating 56 L o DY 4 VVa KOSU VA ANA Platinum Bio 2 Burner User Manual ENGV 02 14 Experts in biomass heating T Claim form Product Burner name Platinum Bio 2 Gluck GE BurnerSiN aia Burner purchase date wezwania Name and address of the distributor
31. hipped as a complete unit including all mechanical burner components a burner casing and the mounting components M5x12 nuts and washers Use M10 bolts to attach the burner on the boiler door to ensure safe and reliable operation The set includes M10 nuts 4 pcs and washers 4 pcs KOSIRZEW Experts in biomass heating 1 Remove M10 nuts 4 pcs and washers 4 pcs from the mounting bolts on the boiler doors 2 Check condition of the grate baffle and the burner end pipe see drawing install and remove the grate baffle and the burner end pipe in accordance with the drawings see Grate baffle removal and Burner end pipe removal 3 Align the burner holes with M10 bolts 4 pcs 4 Attach the burner casing with M5x12 bolts 4 pcs in the threaded holes of a burner mounting flange 5 Slide the flexible duct on the feeder chute and fasten with a clamp 6 Connect Platinum Bio 2 burner power cable CAUTION Remove the burner in reverse order See the diagram above for details Platinum Bio 2 burner installation p 14 8 B Platinum Bio 2 burner feeder chute adjustment 1 Remove M6 flange nuts used in standard configuration of the feeder chute 2 Check the feeder chute gasket 3 Check the feeder chute setting by installing the feeder chute flange with 8 mm holes on M6 bolts 4 Tighten all bolts CAUTION The feeder chute flange may be rotated with 12 holes around the perimeter in 200
32. installation water temperature to reduce fuel consumption and costs e alarm and error log the controller stores a history of 20 errors and alarms with description occurrence date and 6 Design guid elin es acknowledgement date Socked head hex screw M8 x 25 Zn 6 A Burner location Control e fuel feeder The burner location must allow for easy operation and maintenance e pressure fan and required dimensions are showed in the following table with e exhaust blower reference to the diagram e igniter blower e igniter The burner location diagram is shown in the following diagram see e boiler temperature Dimension diagram required burner installation space and the e feeder temperature table see Table Platinum Bio 2 burner location e central heating temperature e domestic hot water temperature EE RERA e external temperature e programmable room temperature e Oxygen sensor e central heating pump e domestic hot water pump e mixing valve o O For detailed information on wiring system and diagrams see Heavy duty Platinum Bio 2 control system User Manual The following diagram shows an example installation of the boiler control system see Heavy duty Platinum Bio 2 control system installation Fig Dimension diagram required burner installation space Table Platinum Bio 2 burner location Marking Unit PB50 PB100 PB150 PB200 PB300 om no specifie
33. ir or an adjustment Burner operation check list e Check the power cable connections check the fuel pellet supply duct connections check the grate baffle and the burner end pipe installation check the boiler door with Platinum Bio 2 burner monitor the device operation indications on the control panel and any irregularities noise irregular operation etc after start up 9 B Inspection scope and schedule A burner inspection schedule is bound up with a boiler room inspection schedule boiler and equipment operation Experts in biomass heating a Monthly e Check system water pressure check safety valve operation check control and safety device operation check tightness of all connectors and joints check balanced ventilation system b Minor inspection every 6 months e Check rope seal and gaskets e Check boiler door thermal insulation e Check safety devices safety valve safety temperature limiter STB etc e Check flue gas in case of a significant increase in flue gas temperature clean the combustion section of a boiler c Major inspection every 12 months Performed by Kostrzewa AUTHORISED SERVISE CENTRE only e Check rope seal and gaskets e Check boiler door and cleanout cover thermal insulation e check safety devices safety valve safety temperature limiter STB etc check flue gas clean combustion section of the boiler check thermal insulation of the boiler check and adjus
34. n company stamp and signature stamp and signature Installation date Purchase date User s signature Manufacturer invoice NO Distributor invoice NO had Boiler commissioning company stamp and signature Commissioning date to be filled in by the manufacturer to be filled in by the user to be filled in by the distributor L Dy VVa KOSU ZEWA Platinum Bio 2 Burner User Manual ENGV 02 14 Experts in biomass heating 44 L o DY 4 VVa KOSU VA ANA Platinum Bio 2 Burner User Manual ENGV 02 14 Experts in biomass heating Information for the User 45 Platinum Bio 2 control settings table MANDATORY The data are completed by an Authorised Service Technician during the second burner annual review Burner Service software ver 1 1 SETPOINT VALUE C DR E SIE porem E Perna Weieng Protocatreto oS Boiler Service software ver 1 1 SETPOINT VALUE yt O Heating Service software ver 1 1 SETPOINT VALUE Comfort pump MIN external temp Economy pump MIN external temp Central heating pump MIN temp Sue HS ars T wpro T C Jl CEN Pere Goa J CTN EE moe Mana sono e Room temperate sensor Cos o Gone KOSIRZEW Experts in biomass heating Domestic hot water Service software ver 1 1 SETPOINT VALUE Sa EE creutrame o Service Module configuration s
35. oftware ver 1 1 SETPOINT VALUE Moe noe Meo o Maes maen T maes Meo maet Service System configuration software ver 1 1 SETPOINT VALUE No of central heating circuits Pe No of domestic hot water circuits No of buffer tanks L External temperature sensor 2 Platinum Bio 2 Burner User Manual ENGV 02 14 46 L o DY 4 VVa KOSU VA ANA Platinum Bio 2 Burner User Manual ENGV 02 14 Experts in biomass heating Information for the User 47 Warranty card Year 3 Platinum Bio 2 burner annual review Burner factory number S i Burner power Software VerS On ri a User First and last name eee rt Address street town postcode ssa lada ga EA A ej Phone Fay CE EEEE Empty warranty card is invalid The user hereby declares e The burner did not show any faults during a commissioning by an authorized installation company Installation company Distribution company stamp and signature stamp and signature Installation date Purchase date User s signature Manufacturer invoice NO ENEE Distributor invoice NO EEN Boiler commissioning company stamp and signature Commissioning date to be filled in by the manufacturer to be filled in by the user 4 to be filled in by the distributor Dy VV NC SUL V RIA Platinum Bio 2 Burner User Manual ENGV 02 14 Experts in biomass heating 48
36. ordance with the electrical diagram and local regulations on electrical safety 4 The device boiler control system must be connected to an individual electrical system fitted with an overcurrent protection and a residual current device NO OTHER EQUIPMENT MUST BE CONNECTED TO THE BOILER ELECTRICAL SYSTEM 5 A person responsible for installation and repairs of the electrical system must be authorized and experienced 6 Disconnect the power supply before servicing 7 A boiler temperature sensor must be installed and fixed in a submersible sleeve in the water section The remaining cable must be wound up and placed on an outer casing 8 The cables may not be bent or broken and the insulation may not be damaged at the entire length 9 Do not allow water moisture dust and dirt inside the device otherwise it may result in short circuit electric shock fire or damage Platinum Bio 2 Burner User Manual ENGV 02 14 2 5 Platinum Bio 2 burner accessories 10 Ensure proper ventilation of the device control and free air flow to the vents and around the device 11 The electrical equipment control system burner and sensors are intended for installation indoors For detailed information on wiring system and diagrams see Boiler control User Manual All electrical components are shown in the following diagrams see Wiring system and Heating element wiring diagram feeder blower igniter __temperature sensor
37. s and tips Before burner and boiler start up check water level in the heating system Fuel storage hopper must be filled with fuel to a required level to ensure a reliable boiler operation CAUTION Using the fuel with different specifications may affect device operation and cause damage The fuel with foreign material e g stones is treated as unsuitable for pellet burners The manufacturer is not liable for any damage of using fuel with different specifications Use safety gloves as a protection against burns and follow safe operation guidelines to ensures safe maintenance In continuous boiler operation depending on the fouling clean the fire tubes flue tube fire tube return chambers at least every two weeks and the burner grate at least once a week The heat exchanging surfaces are fouled during operation resulting in an increase in temperature at the flue gas outlet and reduced efficiency which may also affect burner operation quality blower operation efficiency CAUTION The device has to be installed and commissioned by a company authorized by the manufacturer otherwise it may invalidate the warranty IEEE Experts in biomass heating Do not open the doors and covers with boiler burner in operation burn hazard Do not open the doors during fuel ignition in the burner explosion hazard A sight glass at the boiler doors allows monitoring of the boiler and burner operation Put out the
38. s are characterised by a low emission of hazardous substances a cost efficient and silent operation as well as high durability and reliability A flame from biomass fuel wood pellet combustion with virtually continuous fuel feeding has a cylindrical conical shape along the grate The tubular grate design allows optimal use of a heating surface of a water tube boiler and does not expose an exchanger section to excessive thermal loads Our company offers reliable durable and cost effective solutions KOSIRZEW Experts in biomass heating The three fuel combustion phases guarantee smooth and explosion free ignition and efficient air distribution into primary and secondary air Platinum Bio 2 burner operates in modulation mode and is compatible with the following fuels e biofuel wood pellet PN EN 303 5 Polish Standard PN EN 303 5 2012 Heating boilers Part 5 Heating boilers for solid fuels manually and automatically stoked nominal heat output of up to 300 kW Terminology requirements testing and marking The following diagram see Platinum Bio 2 burner dimension diagram and Platinum Bio 2 burner dimension data table shows standard dimensions of Platinum Bio 2 burner Fig Platinum Bio 2 burner dimension diagram Platinum Bio 2 Burner User Manual ENGV 02 14 3 Platinum Bio 2 burner specification 4 Platinum Bio 2 7 Platinum Bio 2 burner Dimension Unit PB50 PB100 PB150 PB200
39. se the fuels from reliable sources only The fuels must have a suitable moisture content and low proportion of fines The wood pellets should not contain mechanical impurities stones etc which may affect the combustion process and damage the device Platinum Bio 2 Burner User Manual ENGV 02 14 6 Design guidelines 7 Boiler start up operation CAUTION Kostrzewa is not liable for any damage or incorrect combustion process as a result of using unsuitable fuel Failure to comply with the fuel quality requirements may result in damage to the heating system components e g boiler feeder and is not covered by the manufacturer s liability It may invalidate the warranty and result in additional charges in case an authorised service centre is involved Wood pellets properties The wood pellets production process utilises 100 natural untreated wood residues The material is generated in large quantities as sawdust or wood shavings as a wood residue in the wood processing industry Fine wood residues are compacted at high pressure i e pressed into a cylindrical mould The material is stored and transported dry The wood pellets must be stored in dry conditions It will guarantee reliable and efficient combustion The wood pellets are available in 15 to 30 kg bags large containers up to 1 000 kg on pallets or in bulk The wood pellets in bulk are transported with tank cars and conveyed to the storage area using a pneumatic
40. sheet BOILER TYPE SI PB 50 PB 100 PB 150 PB 200 PB 300 comm R w aw 2 e Lee pete potr Pala pete rudeedporoo nerdan H m m m m m Blower power input lt 176 lt 240 lt 400 lt 400 2x400 speed eS 2050 2100 1950 1950 1950 Max power input ignition e lighting nominal power range min max e e 0 Fuel consumption nominal power kg h 12 5 25 37 5 50 minimum TT kg h 4 8 12 5 17 rowra usmen oe O EE D Required minimum combustion chamber dimensions diameter 450 450 700 700 1000 e length 900 1650 1800 1900 2300 Table Platinum Bio 2 burner data sheet Platinum Bio 2 storage hopper data sheet TYPE ee Bio 2 Dimensions e total height e width SS em o o Table Platinum Bio 2 storage hopper data sheet DY VV KOSU a Platinum Bio 2 Burner User Manual ENGV 02 14 Experts in biomass heating CAUTION Follow all safety guidelines and respond accordingly to the device operation warnings The device user is its main operator and is responsible for its correct operation 5 Platinum Bio 2 burner accessories 5 A Fuel feeder unit A locally manufactured Platinum Bio fuel feeder is a dedicated system conveying fuel from the storage hopper to the burner Main components e Platinum Bio 2 fuel duct e gear motor e Platinum Bio 2 feed screw e flexible fuel duct Fuel feeder features
41. steps See the diagram above for details Platinum Bio 2 burner feeder chute installation Platinum Bio 2 Burner User Manual ENGV 02 14 0 8 Installation band clip 4x M6 flange nut gasket Fig Platinum Bio 2 burner feeder chute installation 8 C Platinum Bio storage hopper installation 1 Attach the storage hopper legs in criss cross pattern with 32 bolts 2 Attach the storage hopper sides with 16 bolts 3 Attach the storage hopper leg extensions with 4 bolts 4 Attach the storage hopper supports with 4 bolts Bolted joint components e hex head bolt M5x10 56 pcs e nut M5 56 pcs 5 Attach the feeder chute to the storage hopper with 12 mounting sets including e hex head bolt M8x16 12 pcs nut M8 12 pcs e plain washer M8 12 pcs 6 Install storage hopper cover CAUTION Remove the storage hopper in reverse order The procedure is shown in the diagram included with the storage hopper KOSURZZZYA Experts in biomass heating 8 D Fuel feed system installation The fuel feed system is shipped as a complete unit including the following components feed screw gear motor feed duct spiral duct power cable Insert the fuel feed system duct end to the swivel chute of the fuel storage hopper Slide the flexible duct on the feed system duct and fasten with a clamp Slide the flexible duct on the feeder chute and fasten with a clamp Connect the power cable
42. t burner adjust control system settings After a long boiler burner standstill the residual oxygen in boiler water and the oxygen from air mixed with a carbonic acid have highly corrosive properties Take any precautions necessary after a boiler standstill for over a week Periodically remove the soot sludge and ash from the combustion chamber flue tubes and the grate Clean the boiler ourner as required at least every 2 weeks clean burner weekly Remove ash as required 9 C Maintenance Disconnect the power supply before inspections and maintenance Platinum Bio 2 burner maintenance schedule weekly e clean burner grate e clean grate baffle and burner end pipe monthly e clean motor and fan exterior especially fan blades every three months e clean spaces between burner tubes grate and external pipe set KOSIRZEW Platinum Bio 2 Burner User Manual ENGV 02 14 2 9 Platinum Bio 2 burner operation and maintenance UJ A 3 377 N L w m H wi clean Fig Burner end pipe removal The efficiency of burner operation depends on combustion air supply efficiency The burner fouling may reduce its operation quality efficiency and affect the quality of heating system operation Regular and correct maintenance of the boiler burner and accessories is a precondition of a correct and reliable operation of the entire system and low fuel consumption Contact an Authorised Service Centre at le
43. t the burner or analyse flue gas as required 10 Disconnect the power supply main switch before maintenance 11 Notify your supervisor of any faults 12 Keep the boiler room clean and tidy 13 The device has to be repaired by a trained and authorised personnel or an authorised service centre only 14 Use carbon dioxide or dry powder extinguisher only L o DY 4 VVa KOSuL ZEN Platinum Bio 2 Burner User Manual ENGV 02 14 Experts in biomass heating 13 Troubleshooting 25 13 Troubleshooting Failure No indications on the display e nO power supply e Check power supply connections e incorrect connections of control e Check control plugs and connectors system plugs and cables Control system button s not working e control system failure e control system repair Automatic fuel ignition not working e incorrect connections of heating e Check heating element element or photocell and photocell plugs and cables e hot air outlet blocked with connectors e hgh fuel moisture content remove igniter opening blockage e heating element failure or dry the fuel e photocell failure replace heating element replace photocell Smoke coming out of boiler door e no draught Clean flue ducts e blocked flue replace rope gasket e heal exchanger channels blocked remove flue blockage e rope gasket damage Water in the boiler e no draught incorrect flue gas system e high fuel moisture content change or dry the fuel e boiler heat
44. technical conditions for buildings and location of buildings Journal of Laws No 75 item 690 for solid fuel boilers e Une smallest diameter or cross section of a natural draught flue and a smoke duct must be at least 0 14 m and with steel liners the smallest diameter must be at least 0 12 m e horizontal flue duct length must not exceed the effective flue height or 7 metres Guidelines s inthe lower range of Platinum Bio pellet burner power flue gas temperature below 1000C may be observed and therefore the boiler must be connected to the moisture resistant flues acid proof liners steel sheet vitrified clay recommended if the boiler is not connected to the moisture resistant flue perform required calculations or use existing flue data e he connection between the boiler s flue connector and the flue must be insulated and as short as possible slightly upwards without sharp bends and a minimum number of bends Tip Connect the flue ducts without any loads and stresses e seal the flue duct e he flue must be opened upwards and lead horizontally at least 1 metre over the roof surface with a rain cap e flue diameter must be selected in accordance with the flue liner manufacturer s requirements e estimate cross sectional area of a circular flue is calculated using a Redtenbacher s equation A 2 6 Q n HA0 5 where e A flue gas diameter m e Q boiler heat output kW e n coefficient within the followin
45. tection ensures that the boiler operation is safe through the safe operation of Platinum Bio 2 burner giving you a peace of mind and the heat from biomass combustion Platinum Bio 2 Burner User Manual ENGV 02 14 s 4 Platinum Bio 2 burner design casing blower gasket heating element gasket blower heating element 3 x N u o 5 o 8 o q o o 8 pa D 2 g E 2 5 gt an a g AN NIN S Wi 5 EV 3 WE rig Ae Es gt Wy E o A gt e ZA X 2 NE 5 S Z D i d o N 1 g ow a E q E E o E o 8 N oO o 2 o e o ko 2 rope seal PCB Fig Detailed Platinum Bio 2 50 100 kW burner diagram KOSIRZEVA EATER E Platinum Bio 2 Burner User Manual ENGV 02 14 Experts in biomass heating 4 Platinum Bio 2 burner design 9 gear motor gasket heating element rear wall K 5 8 2 g E EN Es q o S Ed Be gt 3 2 3 G o a 5 e 2 G e o e NA BO D f e faa VA e O g Sy o O A SAL F feeder chute o bg o O D o a Fig Detailed Platinum Bio 2 150 300 kW burner diagram protective flap gasket korpus palnika grate gasket rope seal grate casing zo o o gt Q KOSIRZEW EATER E Platinum Bio 2 Burner User Manual ENGV 02 14 Experts in biomass heating 0 4 Platinum Bio 2 burner design Platinum Bio 2 burner data
46. tem EE Check connections of all electrical cables in the control system pull each cable with 2 5 N force burner with fuel feeder mark if the burner installation assembly and settings are correct record any irregularities in installation assembly and settings Burner location Burner operator s stamp and signature Ls sl Sg HHHH Postal code TOWN eee eaten at Burner commissioning date 1 D VV NC SUL ZEW Platinum Bio 2 Burner User Manual ENGV 02 14 Experts in biomass heating 30 L o DY 4 VVa KOSU VA ANA Platinum Bio 2 Burner User Manual ENGV 02 14 Experts in biomass heating Information for the Manufacturer Please send this form to the following address KOSTRZEWA SERVICE CENTRE 11 500 Gizycko ul Przemystowa 1 31 Platinum Bio 2 burner installation form Burner factory number Tatran Burner power Useri Fifst and last name wawa aa Za AR R itt EEG EWA a ala wii Ed Address street town POStCOdE ici dara Burner installation date da mii yyy ewa aaa aaa aaa cantante nana nata aaa A Installation company NAME ee EE Ee EE EEE A EE Installation company address street town postcode NEEN had RR E SS EREET O SS e Ed R AAAA PE nin qu E WARNING Please send the Platinum Bio 2 burner installation form back to the manufacturer to validate the warr
47. ther conditions rain sunshine frost etc CAUTION Check the content and all parts of the delivery A boiler control with fuel feed system storage hopper and fuel feeder are required for correct operation of the burner Platinum Bio 2 Burner User Manual ENGV 02 14 6 2 General 3 Platinum Bio 2 burner specification 2 C Boiler room ventilation Make sure a volume of fresh air available at the boiler room inlet corresponds to the volume of flue gas Wood pellet burning has a higher air demand than oil burning 2 D Ash An ash removed from the burner and the boiler must be stored in a suitable solid metal container with a cover The ash may smoulder for several days Do not store flammable materials near the burner and keep the boiler room clean to reduce the risk of fire 2 E Boiler Platinum Bio 2 burners are compatible with boilers with a horizontal combustion chamber The combustion chamber size must guarantee undisturbed flame development The flame contact with any part of the combustion chamber is not recommended due to an additional thermal stress generated and in some cases may require use of a special burner adapter The following diagram see Platinum Bio 2 burner installation shows a correct burner positioning Fig Burner installation 3 Platinum Bio 2 burner specification The operation of Platinum Bio 2 burner consists in an efficient wood pellet combustion process Platinum Bio burner
48. wo versions with various control systems e Platinum Bio 2 burner with a heavy duty Platinum Bio 2 control system e Platinum Bio 2 burner with a LITE control system A scope of the Platinum Bio 2 burner delivery with the control system heavy duty control system or LITE control system e main burner section with M8 mounting nuts 4 pcs e burner casing with 5x12 washer head screws 4 pcs e fuel feeder set flexible duct with clips gear motor rigid feeder duct feed screw e weather compensator module e broadband oxygen sensor not available in LITE version Oxygen sensor module e Oxygen sensor probe KCSULNZAAKA Experts in biomass heating Optional accessories e broadband oxygen sensor only available in LITE version oxygen sensor module oxygen sensor probe storage hopper and fuel chute e room temperature sensor e outside temperature sensor weather compensator e domestic hot water temperature sensor e CAN modules e expansion of supported heating circuits up to 16 heating circuits with mixing valve control e buffer tank support solar domestic hot water system support e safety temperature limiter STB sensor Platinum Bio 2 burner is shipped in a package or with a storage hopper on a pallet CAUTION The pallet must be secured against shifting and protected against crushing by other items in transit The burner components and equipment must be stored in dry place not affected by wea
49. xible duct e press the main switch to activate the boiler control system Platinum Bio 2 control system operates in automatic mode e when starting from cold also restarting after maintenance and cleaning close the heat transfer to the heating equipment to reach the dew point faster e at operating temperature connect the heating equipment in sequence e visually check the system after a few days of operation door and access door flue gas tightness KOSIRZEW Experts in biomass heating Check the functions of all control and safety devices monitor pressure and temperature gauges check gas tightness of all connectors and tighten if necessary tighten at maximum allowable operating pressure Installation restrictions Do not start the boiler burner if one of the following applies e no commissioning of the boiler burner by the relevant authorities is planned if required e incorrect boiler burner or fuel feed system operation e flue ducts not vented e nO water in boiler and system e incorrect safety valve operation e flue ducts blockage e boiler insulation damage e safety devices and gauges performance issues e auxiliary equipment performance issues e Tre hazard near the boiler 7 D Long burner boiler standstill and emergency stop Long standstill 1 Press the main switch disconnect the boiler pump the circula ting pump and the burner 2 Disconnect the power supply CAUTION A freeze
50. y switch KOSIRZEVA Experts in biomass heating Basic control system functions e 1 heating circuit also with a mixer e 1 domestic hot water circuit e weather compensation with external temperature sensor A heavy duty CAN bus with an additional I O expansion module allows installation of the following e 10 heating circuits with mixing valve control e 2 domestic hot water circuits e buffer tank e thermal solar energy system Platinum Bio 2 Burner User Manual ENGV 02 14 4 5 Platinum Bio 2 burner accessories 6 Design guidelines Platinum Bio 2 control specification e easy to use large graphic display e WO types of menu simple and advanced e info button displaying helpful tips on a specific parameter Es e modular CAN controller design with a professional heavy duty CAN bus the control system can be expanded to up to 16 heating circuits with mixing valve control e advanced state of the art 32 bit ARM processor for advanced control of a Fuzzy Logic II algorithm e factory settings restore e sound alarms built in piezoelectric speaker indicates boiler alarm for improved operation safety e statistics the controller stores device data to monitor operation and reduce fuel consumption e g boiler temperature and burner power e clock with calendar the clock allows programming weekly cycles of a required room temperature and a hot domestic Fig Heavy duty Platinum Bio 2 control system
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