V-RAD USER MANUAL
Contents
1. FeCUD Ig OF QUE S 5 I cime U RAD USER INANUAL CEADING MANUFACTURER OF ADUANCED TORQUE SYSTEMS gt PNEUMATIC BAT TERY ELEC TRONIC ELECTRIC THE HADUSTRY STANDARD BELIEUE IT 50 8500 ft Ibs ELECTRIC SERIES V RAD BATTERY SERIES B RAD PNEUMATIC SERIES v v v Quick adjust torque settings Fast and accurate dial a torque for maximum versatility and efficiency Soft start vary speed trigger Allows operator to safely and quickly set reaction arm before full torque is applied Equal power in forward and reverse Convenience and cost effective use of same tool for break away and final torque Advanced ultra durable electric motor design Extreme duty designed to reduce maintenance cost and increase reliability Advanced gearbox design PATENTED planetary gear reduction drive system delivering one of the highest power to weight ratios of any controlled bolting system Push button select torque Fast and convenient error free digital single increment torque settings Digital torque console display Maximum accuracy by seeing the set torque value and the actual delivered torque value Lightweight and Ergonomic pistol grip design Advanced low profile handle to reduce operator fatigue and increase productivity Extremely low noise level only 75db World s quietest extreme torque gun ideal for sensitive environments and standards LED Green Pass or Red F2. The V RAD operates in Torque Cycles The Torque Cycle passes when the Actual Torque reaches the Target Torque and the Cycle fails if it is interrupted and the Actual Torque does not reach the Target Torque This section instructs the operator in the use of the Reaction Arm needed for V RAD operation and how to conduct a Torque Cycle Always keep body parts clear of the Reaction Arm when the V RAD Tool System is in use Serious injury could occur Ensure the Reaction Arm has a solid contact point before operating the V RAD Tool System 4 1 1 Installing the Reaction Arm New World Technologies Inc V2014 07 03 Ensure the Reaction Arm and Snap Ring are installed securely to hold the Reaction Arm in place Make sure the Reaction Arm is in contact with a solid Reaction Point before you operate the tool Keep your body parts clear of the Reaction Arm when the tool is in operation When the tool is in operation the Reaction Arm rotates in the opposite direction to the Output Square Drive and must be allowed to rest squarely against a solid object or surface adjacent to the bolt to be tightened Figure 4 1 1 1 Page 7 V RAD USER MANUAL WARNING ALWAYS KEEP HANDS CLEAR OF THE Reaction Point REACTION ARM WHEN THE TOOL IS IN USE OR SERIOUS INJURY COULD RESULT y f 0 o Counter Clockwise Operation Clockwise Operation Figure 4 1 1 1 Reaction Point CAUTION Keep your hand and body parts clear of the React
3. 4 1 2 Reaction Arm Hel usa oca exu da ez d c nod sno er WA NANA HARA nra 8 41 5 R aclobATIY OO 9 4 14 Reaction PONTS k s k cd k yaya statio bbb ar a aka k na k n k kun ut k hk v EWE a K dst 9 4 2 Torque ODperatlol st eter tre A DAWA K tet E E EE NEK UE daw 10 5 0 E FE O LO IT kana a DE RA GE B U KA YE DTI I 10 6 0 CONTACT US icsuccsevasui kia ERES s xcu a Cu dal ra alen keh ak ea dawae a Aka aa kalak Kasa k aa 11 Page 1 V RAD USER MANUAL MANUAL REVISION HISTORY REVISION 2014 07 03 New World Technologies Inc Page 2 V2014 07 03 V RAD USER MANUAL IMPORTANT SAFETY NOTICE New World Technologies Inc V2014 07 03 RAD TOOLS ARE SAFE AND RELIABLE NOT FOLLOWING PRECAUTIONS AND INSTRUCTIONS OUTLINED HERE CAN RESULT IN INJURY TO THE TOOL OPERATOR AND FELLOW WORKERS NEW WORLD TECHNOLOGIES INCORPRATED IS NOT RESPONSIBLE FOR ANY SUCH INJURY The intended use of the V RAD Tool System is for commercial and industrial bolting applications Do not operate the V RAD Tool System before reading and understanding this user manual and noting the Safety Notices displayed on the V RAD Tool System and throughout this manual Only qualified personnel with training in the safe operation of torque tooling and the V RAD Tool System should attempt the installation operation and diagnosis of the V RAD Tool System The V RAD Tool System is connected to high voltage power and consists
4. damages under any and all warranties are excluded to the extent exclusion is permitted by law
5. 00 830 850 m N N WJ e CJ U1 e CJ e e TI m H TI CD C O N CJ UI 1020 erial V0000 SAMPLE Table 3 2 1 Torque Chart Note Do not refer to Table 3 2 1 to determine the Setting for the V RAD Each V RAD is different and has a different Torque Chart Only use the Torque Chart attached to the V RAD n Cal Date 01 01 2010 The Setting Dials are used in correspondence with the Torque Chart Refer to Section 3 2 Torque Chart and the Torque Chart on the V RAD to determine the appropriate Setting for the desired Torque The Setting consists of a letter and a number The letter identifies the setting on the Alpha Dial and the number identifies the setting on the Numeric Dial Figure 3 3 1 shown the Setting Dials set to D6 Page 6 V RAD USER MANUAL WARNING WARNING Figure 3 3 1 Setting Dials Do not use the V RAD with the numeric dial at This will result in damage to the tool and void warranty The selection switch located on the top of the tool must always be pushed to the right Figure 3 3 2 shows the correct positioning of the selection switch VA arme TRIN Figure 3 3 2 Selection Switch 4 0 General Operating Instructions WARNING 4 1 Reaction Arm WARNING CAUTION Only qualified personnel with training in the safe operation of torque tooling and the V RAD Tool System should operate this tool Refer to the Important Safety Notice for more information
6. AL REVISION HISTORY eee ee eren nnn nn a ua nnn unn 2 IMPORTANT SAFETY NOTICE i s i s si ki saa WEE Haya ka FREE Ra kd kay k Ru EE EN k 3 1 0 General Information eese kaka kaka ana aa u au a u au a a 4 Il System ComponerilS se 4 1 2 SEEM Ca de pede yel yek xl xal xiya xal xij xak kk ank xil xay xin xirb yk Kay k 4 12 1 Troue RANGES deines Donc yane kan yan danced eut Can Ken t Kay KAR Re QUEE 4 1 2 2 Electrical SD Cill CA O s c sus manan ka y pK AE kad n W na PRU kal n RE n 4 1 2 3 Environmental Specifications ts 4 2 0 Power Requirements e errore eren nnne unu nnn 5 2 IAC Malls POWOE urucue erae nu cena evaya ey a cata tre aa rosa eda ctu reta ka ue ou 5 2 2 Earth Grounding Safety susci ssiac iussa a E da vaa e Eu gag a go Fa PA Sega YA A TER ERR a kaka 5 2 3 Ground Fault Current Interrupt GFCI eene 5 3 0 1001 SYSTEM s i s k l ka kk Masa CUERO MUN UD MERE a A kusa Ma EE CURE M EID 5 3 1 POO Randle DESCHDUON isi 4 Eran FERE nan i YES a le DUE n l W Fo DLP P n 222 5 3 2 E oi ke l Sj j lt d m 6 toTc c na u a DIS 6 4 0 General Operating Instructions esee 7 41 RegciloD ALTI xen xalen i a e y n Say ai ie te kat y 4 1 1 Installing the Reaction Arm pb 7
7. Technologies Inc must be given immediately upon discovery of such defect at which time New World Technologies Inc will issue an authorization to return the tool The defective item must promptly be returned to New World Technologies Inc all freight charges prepaid When returning a tool the reaction arm s being used with the tool must also be returned New World Technologies Inc Telephone 1 800 983 0044 Email info radtorque com Exclusions from Warranty At New World Technologies Inc s sole judgment tools or accessories that have been altered damaged misused abused badly worn due to excessive utilization lost or improperly maintained will NOT be covered under the terms of this warranty Tools returned without the reaction arm s will not be covered under the terms of this warranty Consumable parts and accessories such as extensions reaction blanks arms are not covered under this warranty Tools that have been relabeled without prior written consent of New World Technologies Inc will not be covered under this warranty Equipment and accessories not manufactured by New World Technologies Inc measuring equipment etc are warranted only to the extent of the original manufacturer s warranty There is no other express warranty Implied warranties including those of merchantability and fitness for a particular purpose are limited to one year from date of calibration and to the extent permitted by law Liability for consequential
8. ail indicator lights Unmistakable visual signal indicates status of torque procedure for maximum accuracy and speed Quick adjust torque settings Fast and accurate dial a torque for maximum versatility and efficiency Soft start vary speed trigger Allows operator to safely and quickly set reaction arm before full torque is applied Equal power in forward and reverse Convenience and cost effective use of same tool for break away and final torque Imagine the freedom no air lines no power cords The lightweight design of the B SERIES makes them ideal for any application especially where compressed air and electricity are not readily available Advanced gearbox design PATENTED planetary gear reduction drive system delivering one of the highest power to weight ratios of any controlled bolting system PATENTED planetary gear reduction Delivers one of the highest power to weight ratios of any pneumatic controlled bolting system Smooth continuous flow of controlled torque Eliminates destructive hammering Lightweight ergonomic pistol grip design Reduces operator strain and injury resulting in increased productivity Unmatched reliability and quality Delivered by one of the most advanced engineered gear boxes on the market V RAD USER MANUAL TABLE OF CONTENTS New World Technologies Inc V2014 07 03 TABLE OF CONTENTS N siyi sas kan daya kuran an ka kaka na kulak Ra K dana ku ee Aa n EW E i an 1 MANU
9. as seen in Figure 4 1 4 1 Do not react off the heel of the reaction foot as seen in Figure 4 1 4 2 New World Technologies Inc Page 9 V2014 07 03 V RAD USER MANUAL CORRECT Reaction Arm is reacting off the middle of the Reaction Arm s foot Figure 4 1 4 1 Correct Reaction Point INCORRECT Reaction Arm is reacting off the heel of the Reaction Arm This can cause premature tool failure 4 2 Torque Operation Figure 4 1 4 2 Incorrect Reaction Point To operate the Torque Cycle 1 Set the V RAD to the desired Torque Refer to Section 3 2 Torque Chart and Section 3 3 Setting Dials 2 Place the V RAD on the joint system 3 Ensure the Forward Reverse Switch is in the Forward Position 4 Press and hold the On Off Trigger Note To stop the Torque Cycle at any time release the On Off Trigger 5 When the V RAD reaches the Torque the clutch mechanism will slip Immediately release the On Off Trigger CAUTION Damage will occur if the clutch is allowed to slip for extended periods of time 5 0 Errors Important Disassembling or attempting repair will void warranty If breakdown malfunction or error occurs contact New World Technologies Inc Technical Support refer to Section 6 0 Contact Us New World Technologies Inc V2014 07 03 Page 10 V RAD Limited Warranty New Tool Warranty Any new tool branded with the RAD name and purchased from New World Technologies Inc or through one of its au
10. d nuisance trips Note The V RAD is internally fused for self protection Contact New World Technologies Inc Technical Support for assistance if a blown fuse is suspected 2 2 Earth Grounding Safety Important Earth grounding is the primary electrical shock protection and is mandatory The V RAD is assembled with a dedicated Earth Ground connection to the Tool Handle It is the operator s responsibility to adhere and follow at minimum an Assured Grounding Program and all National and Local Electrical Codes 2 3 Ground Fault Current Interrupt GFCI 2 4 Extension Cords 3 0 Tool System GFCT s are secondary protection devices which protect against electric shock in the event of a ground wiring fault Standard Class A GFCI typically have a leakage current trip range of 4mA 6mA and may be used if required Note National and Local Electrical Codes may require use of GFCI Check National and Local Electrical Code for compliance Extension cord quality and condition is important to ensure personal safety and V RAD performance Check National and Local Electrical Codes for compliance For extension cords under 30ft 12AWG is recommended For extension cords over 30ft 10AWG is recommended Generally 100ft is the maximum recommended length for any extension cord although some installations demand longer cords Longer extension cords will reduce the voltage and speed of the V RAD Tool System and may cause nuisance trips at hi
11. e V RAD Tool System always wear safety goggles and keep all body parts clear of moving parts and the reaction arm contact point Never exceed the Maximum Torque of the V RAD Tool System Failure to comply will result in void warranty The V RAD Tool System has been calibrated by a qualified Calibration Technician Calibration must be done by a qualified Calibration Technician Improper calibration can cause damage to the tool and joint Page 3 V RAD USER MANUAL 1 0 General Information 1 1 System Components The V RAD Tool System is shipped from New World Technologies Inc in a case with the following parts V RAD Tool Figure 1 1 1 Standard Reaction Arm and Snap Ring Figure 1 1 2 Calibration Certificate User Manual Figure 1 1 1 V RAD Tool Figure 1 1 2 Standard Reaction Arm Note Some distributors may ship additional parts along with the V RAD Tool System 1 2 Specifications 1 2 1 Torque Ranges The following table outlines the torque ranges in Foot Pounds and Newton Meters of each V RAD Tool System Table 1 2 1 Torque Ranges 1 2 2 Electrical Specifications Ensure that all Electrical Specifications are followed when utilizing the V RAD Tool System y nits ___J 120V Model 230VModel NominalInputPower W 900 I9oo Table 1 2 2 Electrical Specifications 1 2 3 Environmental Specifications CAUTION Only operate the V RAD Tool System if the following envi
12. gher torque demand The following sections give a visual and functional description of the Tool Handle and Navigation Keypad 3 1 Tool Handle Description New World Technologies Inc V2014 07 03 The V RAD Figure 3 1 1 is trigger activated with a Forward Reverse Switch and a LCD Display 1 On Off Trigger tool activation 2 Forward Reverse Switch controls direction of rotation 3 Torque Chart settings and corresponding torque reference 4 Setting Dials control output torque Page 5 V RAD USER MANUAL 3 1 1 Trigger Lock 3 2 Torque Chart 3 3 Setting Dials New World Technologies Inc V2014 07 03 Figure 3 1 1 V RAD The Trigger Lock is useful while transporting or storing the V RAD Tool System The Trigger Lock disables the use of the On Off Trigger therefore disabling the tool It is suggested that while the V RAD is not in use the Trigger Lock should be enabled To enable the Trigger Lock 1 Slide the Forward Reverse Switch to the Centre Position Note The On Off Trigger cannot be depressed To disable the Trigger Lock 1 Slide the Forward Reverse Switch to the Forward Position or the Reverse Position Note The On Off Trigger can be depressed The Torque Chart displays the Settings and the corresponding Torques An example of a Torque Chart is shown in Table 3 2 1 To set the V RAD to the desired Torque refer to Section 3 3 Setting Dials Setting sting Torque UJ NIN 8
13. ion Arm and barrel when the tool is in operation Figure 4 1 1 2 Incorrect Placement of Hand Body Parts During Operation 4 1 2 Reaction Arm Height Ensure the height of the socket is even with the height of the Reaction Arm as seen below in Figure 4 1 2 1 The height of the socket cannot be shorter or higher than the height of the Reaction Arm as seen below in Figure 4 1 2 2 CORRECT The Reaction Arm and socket are even height Figure 4 1 2 1 Correct Height New World Technologies Inc Page 8 V2014 07 03 V RAD USER MANUAL INCORRECT The leg of the Reaction Arm is too short on the left side and too long on the right side Too Short Too Long Figure 4 1 2 2 Incorrect Height IMPROPER REACTION WILL VOID WARRANTY AND CAN CAUSE PREMATURE TOOL FAILURE 4 1 3 Reaction Arm Foot Ensure the foot of the Reaction Arm aligns with the length of the nut as seen in Figure 4 1 3 1 The length of the foot cannot be shorter or longer than the nut as seen in Figure 4 1 3 2 CORRECT The foot of the Reaction Arm aligns with the length of the nut Figure 4 1 3 1 Correct Length INCORRECT The foot of the Reaction Arm is too short on the left side and too long on the right side Too Short Too Long Figure 4 1 3 2 Incorrect Length Please contact New World Technologies Inc or your local RAD Authorized Distributor for custom Reaction Arms 4 1 4 Reaction Points Ensure the Reaction Arm reacts off the middle of the foot
14. of external rotating parts Improper training and use can cause serious or fatal injury Do not disassemble or attempt to repair the V RAD Tool System doing so will void warranty If breakdown malfunction or damage occurs and the V RAD Tool System fails to operate correctly contact New World Technologies Inc Technical Support refer to Section 6 0 Contact Us The V RAD Tool System should only be used if environmental storage and operation specifications have been met Refer to Section 1 2 3 Environmental Specifications Electrical Shock can cause serious or fatal injury Do not apply power to the V RAD Tool System without verifying the Earth Ground Ensure all AC Mains Power wiring to the V RAD comply with all National and Local Electrical Codes Improper wiring may result in unsafe conditions for equipment and personnel Do not operate the V RAD Tool System in explosive atmospheres including but not limited to the presence of flammable liquids gases or dust The V RAD Tool System creates sparks which could ignite these substances Do not expose the V RAD Tool System to wet conditions Water in the V RAD Tool System will cause damage to the tool and increase the risk of electric shock After long durations of use the V RAD Tool System will become hot It is recommended to use the tool in short intervals and allow for cooling between uses to prevent injury to the operator or damage to the V RAD Tool System While operating th
15. ronmental storage and operation specifications have been met C 10G according to DIN IEC 68 2 6 29 1G 10 150Hz according to DIN IEC 68 2 6 29 Required Operating Conditions Non explosive atmosphere Dry location Table 1 2 3 Environmental Specifications New World Technologies Inc Page 4 V2014 07 03 V RAD USER MANUAL 2 0 Power Requirements 2 1 AC Mains Power DANGER WARNING The installer of this equipment is responsible for complying with National Electrical Code NEC or equivalent and Federal and Local Guidelines and Application Codes that govern protection earth grounding disconnects and other current protection for electrical equipment for use in outdoor or indoor applications The following sections outline the V RAD power requirements Electrical Shock can cause serious or fatal injury Do not apply power to the V RAD Tool System without verifying the Earth Ground If using a power plug adapter unsure the Earth Ground pin is present and firmly connected Ensure all AC Mains wiring to the V RAD Tool System comply with all National and Local Electrical Codes Improper wiring may result in unsafe conditions for equipment and personnel The V RAD Tool System requires model specific single phase 120VAC or 230VAC The single phase line must be electrically symmetrical with respect to earth ground The branch circuit must be a dedicated 15A to ensure proper tool operation and to avoid circuit loading an
16. thorized distributors or agents is warranted to the original purchaser against defects in materials and workmanship for a period of one 1 year from the date of original calibration Electric drive components such as electric motors switches and batteries etc are covered for a period of three 3 months from the date of original calibration Under the terms of this warranty New World Technologies Inc at its option and F O B either its factory or an authorized service center will replace or repair for the original purchaser free of charge any part or parts found upon examination by New World Technologies Inc to be defective in material or workmanship or both If any product or part is replaced or repaired under the terms of this warranty that product or part will carry the remainder of the warranty from the date of original calibration Repaired Tool Warranty Once a tool is beyond its new tool warranty New World Technologies Inc for a period of three 3 months from the date of repair will replace or repair for the original purchaser free of charge any part or parts found upon examination by New World Technologies Inc to be defective in material or workmanship or both If any product or part is replaced or repaired under the terms and conditions of this warranty that product or part will carry the remainder of the warranty from the date of original repair To qualify for the above mentioned warranties written notice to New World
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