User manual Micro-GC Extension boards
Contents
1. It is important that you operate your equipment in accordance with this instruction manual and any additional information which may be provided by Varian Address any questions regarding the safe and proper use of your equipment to your local Varian office Varian Inc User Manual Micro GC Extension Boards Page Ill Safety information NOTE Information to aid you in obtaining optimal performance from your instrument CAUTION Alerts you to situations that may cause moderate injury and or equipment damage and how to avoid these situations WARNING Alerts you to potentially hazardous situations that could result in serious injury and how to avoid these situations Warning Symbol cop OP PP Pb Page IV WARNING Shock hazard WARNING Burn hazard Instruction Manual Protective Conductor terminal Radioactive hazard Skin puncture Static discharge Warning Do not touch User Manual Micro GC Extension Boards Warning Description Indicates dangerous voltage terminals fed from the interior by voltage exceeding 1000V must be so marked Indicates parts that may cause burns when touched Indicates that the user should refer to the manual before operating the equipment For protection against electrical shock in case of a fault Used with field wiring terminals to indicate the terminal which must be connected to ground before operating equipment Indicates that the instrument conta2. o wer 0 2 05 0 10 e Nom eo a EXT Analog IN4 EXT Analog IN5 i i gt 4 1 q a o i EXT Analog IN6 Analog GC Ground 8271 fe Figure 9 Standard Analog GC inputs Varian Int User Manual Micro GC Extension Boards Page 21 Reference STANDARD DIGITAL GC I O The standard Digital Micro GC in and outputs For more details refer to the Micro GC User Manual chapter external digital I O Standard Digital GC in Outputs Start In d Ready In Opto In 4 Digital VO Ground Digital IN1 Digital IN2 Digital OUT1 3 Digital OUT2 4 Digital I O Ground 5 VIDA y Figure 10 Standard Digital GC In Outputs Page 22 User Manual Micro GC Extension Boards Varian Int Reference DIGITAL UO CHANNELS AND RELAY OUTPUTS 8X In addition to the standard GC l O lines 8 extension digital I O lines and 8 relays contact rating 0 5A 120VAC 1A 30VDC or 0 15A 48VDC are present on the Basic Extension Board Each In Output channel Input or Output status selectable by jumper has a green LED indicating the state of the signal low is ON or high is OFF Each Relay has a red LED indicating the Digital Output and Relay status Varian Int A 8 Digital I O channels 8 Relay outputs Common Relay 1 Normally Closed Relay 1 Normally Open Relay 1 Digital I O Ground Dig O 1 Ze Y 06 o 260
3. 54 11 4 783 5306 Australia Mulgrave Victoria Tel 61 3 9560 7133 Austria Poettelsdorf Tel 43 2626 20090 Benelux Middelburg Tel 31 118 671500 Brazil and Latin America S S o Paulo Tel 55 11 32380400 Canada Mississauga Ontario Tel 800 387 2216 China Beijing Tel 86 106310 8550 Europe Middelburg The Netherlands Tel 31 118 671 000 Varian Inc France Les Ulis C dex Tel 33 1 6986 3838 Germany Darmstadt Tel 49 6151 7030 India Mumbai Tel 91 22 2570 8595 97 Italy Torino Tel 39 011 997 9111 Japan Tokyo Tel 81 3 5232 1239 Korea Seoul Tel 82 333 665 5171 Mexico and Latin America N Mexico City Tel 52 5 55 5239465 026 Russian Federation Moscow Tel 7 095 937 4280 Spain Madrid Tel 34 91 472 7612 Sweden Solna Tel 46 8 445 1620 Switzerland Steinhausen Tel 41 848 803 800 Taiwan Shih Chi Tel 886 22 698 9555 United Kingdom and Ireland Oxford Tel 44 1865 291500 Venezuela Caracas Tel 58 212 285 0320 2494 User Manual Micro GC Extension Boards United States Walnut Creek California USA Tel 1 800 926 3000 GC and GC MS Tel 1 800 367 4752 LC ap S VARIAN http www varianinc com Page VII Table of contents TABLE OF CONTENTS VARIAN ANALYTICAL INSTRUMENT WARRANTY esunnnurnnnnernnnnnnnnnnnnnnnnnnnnnennnnnennnnennnnnennnnnnnnn ll HARDWARE PRODUCTS eine Il SOFTWARE PRODUCES en Aa dali
4. Manuals Sp li A OC LC MS GPCISEC AA ICP UV Via NR FT IR Fluorescence cos MA MRI PTAS Gonna Data Synne N gt INSPECTION a Cal Tha CP 4900 Miero GC Digital Extension Board wil arrive packed in om small bon lrapect Ce cartons carefully for damaging or signs of rough handling Report damage to the camer and to your local Varian office 1 ER UNPACKING ga Before performing the unpacking procedure be sure to Alla d wei SD Electronic State Discharges strap k kap D Unpack the CP 4900 Micre GC Digital Extension Board and Thin Package Contento oip t t accossories carefuly and kansler 10 the work area using proper 1 INFORMATI ON Pa d a e I el S S handing techniques Inspect the CP 4900 Miero GC Digital IRMA x ER To prevent any ET lo the uses or ary damage 1 Uva instrument a rough handling Report damage to the carrier and to your local Varian A en een Kam Wane Cuded CD ROM no upon us peu opema ya spas in ccenndenns sit tie oter PACKAGE CONTENTS manual and erry additional informaban which may be provided by Varen Check the package contents to see d you have received all that you ee ee ee ee Ess GA GE Eemer Varian Int User Manual Micro GC Extension Boards Page 5 Reference ANALOG EXTENSION BOARD CP741117 Analog Extension Board packed in anti static bag Small material Screws x 4 Washer x 4 Standoff x 4 Nut x 4 Connector for Board stacking Cable
5. 1 Disconnect the instrument from all power sources before removing protective panels to avoid exposure to potentially dangerous voltages When it is necessary to use a non original power cord plug make sure the replacement cord adheres to the color coding and polarity described in the manual and all local building safety codes Replace faulty or frayed power cords immediately with the same type and rating This instrument should be placed in a suitable location with sufficient ventilation to remove gases and vapors Space around the instrument must be sufficient to enable cooling of the instrument Before plugging the instrument in or turning the power on always make sure that the voltage and fuses are set appropriately for your local power source Do not turn on the instrument if there is a possibility of any kind of electrical damage Instead disconnect the power cord and contact your Varian office The supplied power cord must be inserted into a power outlet with a protective earth ground connection When using an extension cord make sure that the cord is also properly grounded Do not change the external or internal grounding connections as this could endanger you and or damage the instrument Varian Inc User Manual Micro GC Extension Boards Page V Safety information 9 The instrument is properly grounded when shipped You do not need to make any changes to the electrical connections or to the instrument chassis to ensur
6. 2 2 ee 13 Varian BV User Manual Micro GC Extension Boards Page 1 Table of contents BASIC EXTENSION BOARD gege eege aa 15 BASIC EXTENSION BOARD LAY OUT ee eier 16 POWER SURREY see ee 17 Ea FE SIN eee 18 PDIGELNO Power SUN aars 19 STANDARD ANALOG GE INPUT Lenes 21 STANDARD DIGITAL GE TO eee Ne bid 22 Digital I O channels and Relay outputs xl 23 ANALOG EXTENSION BOARD euevnvnrnvnnnnenvnvnnnnnnvnnnnnnnnnnvnnnnnnnnvnnnvnnnvnnnnvnnnnnnnnnnnnnnvnnnnvnnnnnunneneve 27 ANALOG EXTENSION BOARD LAY OUT san iia 28 ANALOG OUTPUT CHANNELS ebe o eat e Eo er io ad e de lao E Ao 29 BOND o o o o e AA een ea edo e oe 31 DIGITAL EXTENSION BOARD 4 2 0 ra id 33 DIGITAL EXTENSION BOARD LAYOUT Eee ea eee 34 DE VO POWer SUD eee eee 35 Digital I O channels and Relay outputs xl 37 BADEN 40 S HIPPINEIINSTR CG NON 41 CLEANING INS TRUG TIONS se eee 41 DISPOSALINSTR CTIONS a ae nd a Rc thts 41 Page 2 User Manual Micro GC Extension Boards Varian BV Table of contents TABLES AND FIGURES FIGURE 1 EXTENSION BOARDS CONNECTEDTOTHEMicChROo GCHRRO 9 FIGURE 2 EXAMPLE OF STACKED EXTENSION BOAbDS nn en nennen 10 FIGURE 3 BASIC EXTENSION BOARD CONNECTION TO MICRO GC PRO 24222202222 11 FIGURE BASIC EXTENSION BOARD ns ee 15 FIGURES POWER SUPPLY JUMPERS aan 17 FIGURE 6 SCHEMATIC DIAGRAM OF JP331 AND JP332 POWER SUPPLY JUMPERS n nnnnnannnennnnann 18 FIGURE 7 POWER CONNECTIONS BASIC EXTENSION BOARD 19 FIGURE 8 SCHEMATIC DIAGRAM OF J
7. Boards The Micro GC PRO Extension Boards are used to bring the Micro GC PRO more additional in outputs For problems or questions about your Micro GC PRO Extension Boards please contact your nearest Varian subsidiary or Varian representative NOTE Varian Int User Manual Micro GC Extension Boards Page 1 Reference PRE INSTALLATION REQUIREMENTS In order to assure a quick safe and uncomplicated installation we kindly request you to make provisions as stated below before our Varian service engineer will install your instrument s For more details please consult the Pre installation manual Micro GC Partnumber CP501389 ENVIRONMENTAL REQUIREMENTS The Micro GC PRO Extension Boards are intended for indoor use The Micro GC PRO Extension Boards should be protected from corrosive chemicals or gases dust particulate accumulation and direct venting of air conditioners heaters furnaces or fans SPACE REQUIREMENTS See Pre Installation manual Micro GC MICRO GC PRO The Micro GC PRO Extension Boards need specific level of hard software to function correct For problems or questions about the Micro GC PRO hardware software please contact your nearest Varian subsidiary or Varian representative POWER SOURCE The Extension Boards can be powered throughout the Micro GC PRO or external power supply Page 2 User Manual Micro GC Extension Boards Varian Int Reference MICRO GC PRO EXTENSION BOARDS INSTALLATI
8. Varian Int Reference DIGITAL UO CHANNELS AND RELAY OUTPUTS 8X In addition to the standard GC and Basic Extension board l O lines 8 extension digital I O lines and 8 relays contact rating 0 5A 120VAC 1A 30VDC or 0 15A 48VDC are present on the Digital Extension Board Each In Output channel Input or Output status selectable by jumper has a green LED indicating the state of the signal low or high Each Relay has a red LED indicating the activated On Off state of the relay 8 Digital I O channels 8 Relay outputs Common Relay 1 Normally Closed Relay 1 Normally Open Relay 1 Digital I O Ground Dig O 1 Figure 21 Digital I O channels and Relay outputs Varian Int User Manual Micro GC Extension Boards Page 37 Reference Page 38 LED red Relay activated LED green Digital UO signal status low or high Figure 22 Digital I O jumper Relay and LED Digital In Output JP20X Jumper OUTPUT Digital Input OUTPUT Digital Output Default settings Figure 23 Digital In Output jumper User Manual Micro GC Extension Boards Varian Int Reference DIG 1 0 1 12V SUPPLY DIG 10 R281 R291 120E 120E 1 DIG_10_0UT_1 T201 BC847B 12V T211 BC847B CND DIG 10 JP201 1 6 JUMP 3P 2 DIG 10 1 4 3 LD201 SUPPLY DIS 10 GREEN 12201 R261 30V 10K _ 0C201 B GND E A pt GND DIG 0 13 DI DIG 10 IN 1 GND RELAIS_i_NC 4 RELA
9. channels and Relay outputs 8 on page 37 cl Gee Si E Board interconnection via cable FAEERE Board interconnection via cable Hl S External Power Supply Digital UC on page 35 Page 34 User Manual Micro GC Extension Boards Varian Int Reference DIGITAL I O POWER SUPPLY The Digital I O power supply is the voltage that is used for all digital UO signals present on the Digital Extension Board External Supply Digital UO 5 24 Volt DC Ground J451 J452 12 Volt from Micro GC PRO 12V gt v Default settings 0 Be a P EXT o ole gt D D see note J451 J452 5 Volt from Micro GC PRO me o no see note 5 to 24 Volt External power supply The External power supply must be connected to connector J400 1 see note Figure 19 Power connections Digital Extension Board A Move both jumpers as a pair never move one jumper without the other one Varian Int User Manual Micro GC Extension Boards Page 35 Reference SUPPLY DIG 10 5V 12V F402 FxX402 J451 ZOOMA NFM41 22N ss a MANE 1400 E c403 H1C404 EEE 100N hour 16v 9452 A 6 GND GND GND_DIG_IO SUPPLY_DIG_IO selection 1 2 external supply 3 4 5V 5 6 12V CND DIG 10 selection 1 2 external ground 3 4 GND 5 6 GND Figure 20 Schematic diagram of J400 Power connector Page 36 User Manual Micro GC Extension Boards
10. magnetic tape cassettes electron multipliers filaments vacuum gaskets seats and all parts exposed to samples and mobile phases This warranty shall be void in the event of accident abuse alteration misuse neglect breakage improper operation or maintenance unauthorized or improper modifications or tampering use in an unsuitable physical environment use with a marginal power supply or use with other inadequate facilities or utilities Reasonable care must be used to avoid hazards This warranty is expressly in lieu of and excludes all other express or implied warranties including but not limited to warranties of merchantability and of fitness for particular purpose use or application and all other obligations or liabilities on the part of Varian unless such other warranties obligations or liabilities are expressly agreed to in writing by Varian LIMITATION OF REMEDIES AND LIABILITY The remedies provided herein are the sole and exclusive remedies of the Customer In no case will Varian be liable for incidental or consequential damages loss of use loss of production or any other loss incurred Page Il User Manual Micro GC Extension Boards Varian Inc Safety Information SAFETY INFORMATION INFORMATION In accordance with Varian s commitment to customer service and safety this Micro GC PRO Extension Boards and its accompanying documentation NEN 5509 complies with the CE specifications and the safety requirements for electric
11. of three ranges 0 1 Volt 0 5 Volt or 0 10 Volt via jumper the output current has a fixed range of 4 20 mA without jumper 0 20 mA Each channel has a red LED indicating that the current loop is not closed All signals are galvanic isolated in case of an external power supply from the Micro GC PRO 12Vbus 15V 15V 5V DC DC conversion NA KIM board address board ID 5Vbus Extension PIC 12Vbus GND data cs1 8 IC bus IC bus Interconnect Interface 5Vbus 5Vbus 12Vbus 12Vbus GND GND V t ut d O AGND E Analog Out 1 8 2G REE 8 analog output channels interface circuit Figure 16 Analog Extension Board Varian Int User Manual Micro GC Extension Boards Page 27 Reference ANALOG EXTENSION BOARD LAY OUT Click on the link inside the boxes this will guide you to detail information nto e LED yellow indicating communication with the Micro GC Board ID on page 40 E Analog output Board channels 8 interconnection on page 29 Board interconnection via cable 14141 NIS AF i i i i E Board interconnection Mas Ek via cable Kate HI Se E un dl E RK Fr E II Page 28 User Manual Micro GC Extension Boards Varian Int J Reference ANALOG OUTPUT CHANNELS Each Analog Output Channel has his own connector jumper and LED Analog Output Channel Vol
12. 064 Figure 11 Digital I O channels and Relay outputs User Manual Micro GC Extension Boards Page 23 Reference LED red Digital Output and Relay status LED green Digital UO signal status low is ON or high is OFF Figure 12 Digital I O jumper Relay and LED Digital Input OUTPUT Digital Output Default setting Figure 13 Digital In Output jumper Page 24 User Manual Micro GC Extension Boards Varian Int Reference DIG 1 0 1 12V SUPPLY DIG 10 R281 R291 120E 120E 1 DIG 10 OUT 1 T201 BC847B 12V T211 BC847B GND DIG IO JP201 1 JUMP Ap DIG 10 1 4 SUPPLY DIG 110 TZ201 R261 30V 10K GND DND DIG IO 1 DIG 10 IN 1 GND Figure 14 Schematic diagram of the Digital In Outputs CS RELAIS 1 NC 4 EE u RELAIS 1 NO 4 T301 1 RELAIS 1 _ gt BC847B 10K GND GND gt RELAIS AE I4 Figure 15 Schematic diagram of the Relay output Varian Int User Manual Micro GC Extension Boards Page 25 Reference Page 26 User Manual Micro GC Extension Boards Varian Int Reference ANALOG EXTENSION BOARD Extension Boards contain parts that can be damaged by electrostatic discharge Take care for proper grounding before handling The Analog Extension Board contains 8 analog output channels Each analog output channel generates an output voltage or current The output voltage can be configured for one
13. 1 Extension Boards connected to the Micro GC PRO Several board types are developed to extend the number of digital I O lines relay contacts and analog outputs The basis is the Basic Extension Board containing the interface to the Micro GC PRO The total number of extension boards including Basic Extension Board is 3 when using the GC as board supply and 8 using external power supply Varian Int User Manual Micro GC Extension Boards Page 9 Reference HOUSING AND MOUNTING OPTIONS All extension boards are prepared to be mounted in a Baseplate on page 7 A standard DIN rail is used to mount the Baseplate on a flat underground This makes it possible to stack all boards together onto one housing with the Basic Extension Board mounted at the bottom or to place each board in a separate housing every Extension board need a Baseplate and interconnect them via interconnection board cables In case the boards are stacked together spacers have to be used to realize a stable construction All Extension Board types will be supplied without Baseplate NOTE Additional Extension Board 2 Additional Extension Board 1 Basic Extension Board Baseplate Figure 2 Example of stacked Extension Boards Available Extension boards 1 Basic Extension Board on page 15 2 Analog Extension Board on page 27 3 Digital Extension Board on page 33 Page 10 User Manual Micro GC Extension Boards Varian Int Reference CONN
14. 400 J451 AND J452 POWER CONNECTOR sasasonasennnnnnnrerernnnn 20 FIGURE 9 STANDARD ANALOG GC INPUTS us hen 21 FIGURE 10 STANDARD DIGITAL GC INMOUTRUTS 22 FIGURE 11 DIGITAL I O CHANNELS AND RELAY OUTRUTS 23 FIGURE 12 DIGITAL I O JUMPER RELAY AND LED 24 FIGURE 13 DIGITAL IN OUTPUT JUMPER ann an ude notes ie ard 24 FIGURE 14 SCHEMATIC DIAGRAM OF THE DIGITAL IN OUTPUTS arnunnnnannnnnnnnnnnnnnnnnnnnnennenevnenennnnennene 25 FIGURE 15 SCHEMATIC DIAGRAM OF THE RELAY OUTPUT 1 aunannnnnnnnnnvnnnnnnnnnnnnnennnnennnnenennenennenennnnennene 25 FIGURE 16 ANALOG EXTENSION BOARD 27 FIGURE 17 SCHEMATIC DIAGRAM ANALOG OUTPUT rannunnnnnnnnnnnennnnennnnnnnnnennnnenennennnnenennenennenennenennene 30 FIGURE 18 DIGITAL VOLTAGE NO JUMPERS sangenes 35 FIGURE 19 POWER CONNECTIONS DIGITAL EXTENSION BOARD 35 FIGURE 20 SCHEMATIC DIAGRAM OF J400 POWER CONNECTOR s asesasnnnnnerernrnnrernrnrnrnrnnrnrnrernrnne 36 FIGURE 21 DIGITAL I O CHANNELS AND RELAY OUTRUTS 37 FIGURE 22 DIGITAL I O JUMPER RELAY AND LED 38 FIGURE 23 DIGITAL IN OUTPUT JUMPER saadan 38 FIGURE 24 SCHEMATIC DIAGRAM OF THE DIGITAL IN OUTPUTS coocococcncnconcnconcnconinconencnncncnnoninninincon 39 FIGURE 25 SCHEMATIC DIAGRAM OF THE RELAY OUTPUT 1 aununnnnnnnnnannnnnnnnnannnnnnennnnennenennenennenennenennene 39 Varian BV User Manual Micro GC Extension Boards Page 3 Reference INTRODUCTION Congratulations and thank you for purchasing the Micro GC PRO Extension
15. ECT BASIC EXTENSION BOARD Switch the Micro GC PRO off remove the power cable before connecting any cable CAUTION Use the included Digital I O and Input cable to connect the Basic Extension Board to the Micro GC PRO as pictured in Figure 3 Micro GC Basic Extension Board Figure 3 Basic Extension Board connection to Micro GC PRO In case NO analog inputs are required for the application the Analog Input cable can be omitted Varian Int User Manual Micro GC Extension Boards Page 11 Reference POWER SUPPLY All Extension Boards are powered by 12 Volt DC Two Power supply options are possible 1 12 Volt DC coming from the Micro GC PRO The maximum current is 500 mA by electronic fuse The maximum number of boards is three 3 2 12 Volt DC from an external 12Volt supply This option can be used when galvanic isolation is required or when more than 3 extension boards are connected Selection between the power sources must be done via jumpers on page 17 on the Basic Extension Board on page 15 same power supply specifications as used in the Micro GC Power Supply document CP501267 d When using an external 12 Volt power supply it s mandatory to use the CAUTION Page 12 User Manual Micro GC Extension Boards Varian Int Reference CONNECTING EXTENSION BOARDS Extension Boards contain parts that can be damaged by electrostatic discharge Take care for proper grounding before handl
16. IS_1 _NO 4 R311 1 RELAIS 1 gt BC847B 10K GND GND C RELAIS E 14 Figure 25 Schematic diagram of the Relay output Varian Int User Manual Micro GC Extension Boards Page 39 Reference BOARD ID Each Extension Board must have a unique board address selectable with the Board ID switch The 0 position may not be used reserved for the Basic Extension Board Page 40 User Manual Micro GC Extension Boards Varian Int Reference SHIPPING INSTRUCTIONS If the Micro GC PRO Extension Boards for any reason must be sent back to the factory it is very important to follow the additional shipping instructions A 1 Include all cables NOTE CLEANING INSTRUCTIONS To keep the Micro GC PRO Extension Boards surface clean refer to the remarks given below e Clean only when Micro GC PRO Extension Boards are disconnected from the Micro GC PRO or other equipment e Use a soft no hard or abrasive brush to carefully brush away all dust and dirt e Be careful not to get water on the electronics components e Do not use compressed air to clean DISPOSAL INSTRUCTIONS Disposal must be carried out in accordance with all environmental regulations applicable in your country Varian Int User Manual Micro GC Extension Boards Page 41
17. Il REMEDIES see Il LIMITATION OF WARRANTY unde Il LIMITATION OF REMEDIES AND LIABILITY oocccoccnccnccnnccccnccncnncnnnnnnnnnnnncnononnnonnnnnnnnnnnnonnnnnnnnonnnnnnnnnns Il SAFEFY INFORMATION ss I NFR TINAS II OPERATING INSTRUCTION E II GENERAL SAFETY Ee V CAUTIONS Te V SPARE PARTS AVAILABILITY se VII SERVICE AMEN Vee VII TABLE OF CONTENTS a er ee Mir do O o e E E tat 1 TABLES AND FOUR aS 3 INTRODUCTION E 1 PRE INSTALLATION REQUIREMENTS rennurnnnnernnnnernnnnnnnnnennnnnnnnnnennnnnennnnnennnnnnnnnnennnnnnnnnnennnnne 2 Environmental requirements ccoonnccoocnccconoconccoonoconnonancononconononnnnonnnonnnnonannonnnnnnnnnnannonannnannenanss 2 Space TEQUES MENS ae ed 2 MIO GE PRO ve 2 POWER SOC E A es di aida 2 MICRO GC PRO EXTENSION BOARDS INSTALLATION ruunnnnernnnnennnnnnnnnnnnnnnennnnnennnnnennnnnennnnr 3 NPE A A Gece etc 3 UNPACKING NNN SND 3 EA Besser heise 4 Basic Extension Board EP EE 4 Digital Extension Board CP74111 8 araeir a a a eaa 5 Analog Extension Board CP ek Ne BEE 6 Housing for Extension Boards CP741119 oooocccoocccccconccncococnononononononnnnnonanonnonncnnonnanonnnnanononos 7 EXTENSION BOARDS CONCEPT ar a 9 HOUSING AND MOUNTING OPTIONS rernnnnernnnnennnnnnnnnnnnnnnnennnnennnnnennnnnennnnnnnnnnennnnnennnnnennnnnen 10 CONNECT BASIC EXTENSION BOARD nnunnnnnernnnnnnnnnnnnnnnnnnnnennnnnennnnnennnnnnnnnnnnnnnnennnnnennnnennnnne 11 POWER SUPPLY Le 12 CONNECTING EXTENSION BOARDS
18. NOTICE This document contains references to Varian Please note that Varian Inc is now part of Agilent Technologies For more information go to www agilent com chem Varian BV Herculesweg 8 Agilent Technologies 4330 EA Middelburg The Netherlands Micro GC PRO Extension Boards User Manual North South America Europe Australia East Asia 2700 Mitchell Drive P O Boards 8033 679 Springvale Road Walnut Creek 4330 EA Middelburg Mulgrave Victoria 3171 94598 California USA The Netherlands Australia Tel 1 9259392400 Tel 31 118671000 Tel 61 395607133 Fax 1 9259452360 or Fax 31 118623193 Fax 61 395607950 1 9259452344 O 2009 Varian Inc All Rights Reserved Printed in the Netherlands CP501370 Rev 3 November 2009 Safety information VARIAN ANALYTICAL INSTRUMENT WARRANTY HARDWARE PRODUCTS All analytical instruments sold by Varian are warranted to be free from defects in material and workmanship for the periods specified and in accordance with the terms on the face of Varian s quotation or as otherwise agreed upon in writing between Varian and the Customer The warranty period begins on the date of shipment from Varian to the original Customer However where installation is paid for by the Customer or included in the purchase price the warranty period begins upon completion of installation If the Customer schedules installation to start later than 30 days after delivery or if such delay is caused t
19. ON INSPECTION The Micro GC PRO Extension Boards will arrive packed in several small carton boxes Inspect the cartons carefully for damage or signs of rough handling Report damage to the carrier and to your local Varian office UNPACKING Unpack the Micro GC PRO Extension Boards and accessories carefully and transfer to the work area using proper handling techniques Inspect the Micro GC PRO Extension Boards and accessories carefully for damage or signs of rough handling Report damage to the carrier and to your local Varian office Check the packing list s to see if you have received all that you require Varian Int User Manual Micro GC Extension Boards Page 3 Reference PACKING LIST BASIC EXTENSION BOARD CP741116 Basic Extension Board Packed in anti static bag Digital IO cable 25 pins Analog Input cable 15 pins Small material Screws x 4 Washer x 4 Standoff x 4 CD Rom en Manuals vn serca gt ee EEES een d Oc a jr Package contents slip ed Page 4 User Manual Micro GC Extension Boards Varian Int Reference DIGITAL EXTENSION BOARD CP741118 Digital Extension Board packed in anti static bag Small material Screws x 4 Washer x 4 Standoff x 4 Nut x 4 Connector for Board stacking Cable for Boards Interconnection 0 5 meter 7 VARIAN INC i y 490 GC Micro GC User Manuals 2 20M CD Rom di Er
20. al equipment for measurement control and laboratory use CEI IEC 1010 1 This device has been tested and found to comply with the limits for a Class A digital device pursuant to part 15 of the FCC rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to case harmful interference in witch case the user will be required to correct the interference at his own expense To prevent any injury to the user or any damage to the instrument it is essential that you read the information in this chapter If this manual is not in your native language and if you have problems understanding the text we advise you to contact your Varian office for assistance Varian cannot accept responsibility for any damage or injury caused by misunderstanding of the information in this manual OPERATING INSTRUCTIONS This instruction manual is provided to help you establish operating conditions which will permit safe and efficient use of your equipment Special considerations and precautions are also described in the manual which appear in the form of NOTES CAUTIONS and WARNINGS as described below next page
21. d Extension Boards must be set with a unique board address selectable with the Board ID switch The 0 position must not be used reserved for the Basic Extension Board Varian Int User Manual Micro GC Extension Boards Page 31 Reference Page 32 User Manual Micro GC Extension Boards Varian Int Reference DIGITAL EXTENSION BOARD Extension Boards contain parts that can be damaged by electrostatic discharge Take care for proper grounding before handling The Digital Extension Board contains 8 opto decoupled digital I O lines and 8 contact closures relays contact rating 0 5A 120VAG 1A 30VDC or 0 15A 48VDC All digital UO channels are identical as on the Basic Extension Board Each in or output channel has also a green status LED indicating the state of the signal low or high Each relay has a red status LED indicating the relay on off state 8 digital I O channels 8 relay outputs board address R70 R77 R40 R47 board ID 5Vbus Extension PIC 12Vbus GND Interconnect Interface DC bus IC bus 5Vbus 5V bus 12Vbus 12Vbus GND GND 12C bus 12C bus optocoupler circuit Varian Int User Manual Micro GC Extension Boards Page 33 Reference DIGITAL EXTENSION BOARD LAY OUT Click on the link inside the boxes this will guide you to detail information LED yellow indicating communication with the Micro GC Board ID on page 40 Li so Digital l O
22. e safe operation 10 When working with this instrument follow the regulations for GLP Good Laboratory Practice Take care to wear safety glasses and appropriate clothing 11 Do not place containers with flammable liquids on this instrument Spillage of the liquid over hot parts may cause fire 12 Never try to repair or replace any component that is not described in this manual without the assistance of a Varian service engineer Unauthorized repairs or modifications will result in rejection of warranty claims 13 Always disconnect the AC power cord before attempting any type of maintenance 14 Use proper tools when working on the instrument to prevent danger for you and or damage to the instrument 15 The customer should not attempt to replace any fuses in this instrument 16 Damage can result if the instrument is stored under unfavorable conditions for prolonged periods e g subject to heat water etc 17 This unit has been designed and tested in accordance with recognized safety standards and designed for indoors use only 18 If the Extension Boards is used in a manner not specified by the manufacturer the protection provided by the instrument may be impaired 19 Substituting parts or performing any unauthorized modification to the instrument may result in a safety hazard 20 Changes or modifications not expressly approved by the responsible party for compliance could void the user s authority to operate the e
23. elay outputs O GND Digital GC Interface Extension PIC Interconnect Interface galvanic insulation 5Vbus 12Vbus GND START IN READY IN DIG OUT2 DIG OUT 1 Analog GC Interface IC bus EKNE KAKE NER ear ar re mn cra standard analog GC inputs standard digital GC inputs and outputs RESET IN RELAY2 READY OUT START STOP OUT interface circuit optocoupler circuit Figure 4 Basic Extension Board Varian Int User Manual Micro GC Extension Boards Page 15 Reference BASIC EXTENSION BOARD LAY OUT Click on the link inside the boxes this will guide you to detail information gt PA P SST 15 Pole Connector Analog Interface on VE mid page 11 en dk 1 er Standard Analog GC inputs 0 10Volt on page 21 LED yellow indicating communication with the Micro GC Standard Digital GC In Outputs on page 22 Digital I O channels and Relay outputs 8 on page 22 Board interconnection 018021X3 31809 Board interconnection via cable Dog H u External Power Supply Digital VO on page 19 External Power supply on page 18 Page 16 User Manual Micro GC Extension Boards Varian Int Reference POWER SUPPLY Refer to the chapter Power supply on page 12 Selection between the power sources must be done via jumpers on the Basic Extension Board Factory set at 12 Volt DC com
24. for Boards Interconnection 0 5 meter CD Rom lt gt Manuals J 490 6C Micro GC User Manuals Ar VARIAN OG LC MS GPCRS AA ER GNR FTR Piscremcence A p pa j 4 N Zz ee MSPECTION moore muera nnas The CP 4500 Mer GC Analog Extension Board e arrive packed in SE Y e ene mat box Inspect he cartons carey for damaging or signs of rough handing Report damage to the camer and to your local Varian office i EN come Te so UNPACKI ING Dese yo pasani Betere perform the cr erocesure be sure lo EE y Kaz Unpack he CP 4900 Micro GC Analog Extension Board and A accessories candy and Yanster to Ihe work area verg proper INFORMATION ackage contents sil Ge ene Board ard acomsones SEN for Gamage or wgra of rough handling Report damage to the camer and to your local Varian To pamare any iur Be uer or any Gamage to te atm Pat you rend Pa rommer in Pa ner mara on fee S Sy rn R a mester Put you opera you EE accordance wen me ner PACKAGE CONTENTS mar and any adore tomaten whch may be provided by Varan Check the package contents 1 see you have received al that you Adena ay are gering a ai nd pepe en tyr ento Varias EN reed N Pe Nerea FINI Rew Page 6 User Manual Micro GC Extension Boards Varian Int Reference HOUSING FOR EXTENSION BOARDS CP741119 Baseplate Side panels 2x Ti Small material Screws x 4 Varian Int User Manual Micro GC Exte
25. hrough the Customer s inability to provide adequate facilities or utilities or through failure to comply with Varian s reasonable pre installation instructions or through other omissions by Customer then the warranty period starts on the 31st day from date of shipment Moreover Varian will charge the Customer for labor and other expenses involved in making multiple or follow up installation service calls SOFTWARE PRODUCTS Where software is provided within the frame of a license agreement concluded between the Customer and Varian any warranty shall be strictly in accordance with the terms of such agreement In the absence of a license agreement and unless an alternate warranty period is agreed upon in writing between Varian and the Customer the warranty period is as specified on the face of Varian s quotation Varian warrants such software products if used with and properly installed on Varian hardware or other hardware as specified by Varian to perform as described in the accompanying Operator s Manual and to be substantially free of those defects which cause failure to execute respective programming instructions however Varian does not warrant uninterrupted or error free operation REMEDIES The sole and exclusive remedy under hardware warranty shall be repair of instrument malfunctions which in Varian s opinion are due or traceable to defects in original materials or workmanship or at Varian s option replacement of the respective defective pa
26. ing e To connect Analog or Digital Extension board on top off the Basic Extension Board replace the four corner screws for four standoff screws Standoff screws e Place the board connector in the Basic Extension Board gt wm rf gt an a f Se 2 D CS de 3 u pp Varian Int User Manual Micro GC Extension Boards Page 13 Reference e Place now the used Extension board carefully over the four standoffs gently press on the connector in the middle of the board to ensure a good electrical connection with the Basic Extension Board e Two possibilities now secure board with four nuts or expand again with an Extension Board using the same procedure as mentioned above Set the Board ID on page 40 switch in the correct position do not use 0 position NOTE Page 14 User Manual Micro GC Extension Boards Varian Int Reference BASIC EXTENSION BOARD Extension Boards contain parts that can be damaged by electrostatic discharge Take care for proper grounding before handling The Basic Extension Board contains the general Micro GC l O signals 8 opto decoupled digital I O lines and 8 contact closures relays contact rating 0 5A 120VAC 1A 30VDC or 0 15A 48VDC Each in or output channel has also a green status LED indicating the state of the signal low or high Each relay has a red status LED indicating the relay on off state 8 digital I O channels 8 r
27. ing from the Micro GC PRO Digital UO Supply X331 out J451 J452 R EXT lt gt l Q O C445 R455 lt Oo Qa a Eu gt o 0 O O 5V SUPPLY g JP331 JP332 R454 C1 iW i WF ir R444 J450 Figure 5 Power supply jumpers Varian Int User Manual Micro GC Extension Boards Page 17 Reference OHEXTERNAL POWER SUPPLY The jumpers JP331 and JP332 see Figure 5 are used to switch from 12 Volt coming from the Micro GC PRO and an external 12 Volt voltage 12 Volt from Micro GC PRO Maximum of 3 boards Default settings NOTE Page 18 see note 12 Volt form External Power Supply see note Table 1 Power Source Jumpers Move both jumpers as a pair never move one jumper without the other one 12V GC 12V EXT TP301 12V JP331 F331 JUMP 3P 1100mA FX331 NFM41 22N 7 JP332 2 3 JUMP Ap GND GC CND EXT GND GND Figure 6 Schematic diagram of JP331 and JP332 power supply jumpers User Manual Micro GC Extension Boards Varian Int Reference 1HDIGITAL I O POWER SUPPLY The Digital I O power supply is the voltage that is used for all digital UO signals present on the Basic Extension Board Digital voltage I O possibilities JP451and JP452 jumper J451 J452 12 Volt from Micro GC PRO HAV Default settings E V RE EXT 0 DJs O 0 see note J451 J452 5 Volt from Micro GC PRO 12V see note J451 J452 5 to 24 Volt Exte
28. ins radioactive components which may cause personal injury when handled incorrectly Indicates sharp or suddenly moving parts such as injection needles that may cause injury Indicates instrument contains parts that can be damaged by electrostatic discharge Take care for proper grounding before handling Touching this item may result in damage to the instrument or personal injury Varian Inc Safety Information GENERAL SAFETY PRECAUTIONS NOTICE This instrument has been tested per applicable requirements of EMC Directive as required to carry the European Union CE Mark As such this equipment may be susceptible to radiation interference levels or frequencies which are not within the tested limits This instrument is designed for chromatographic analysis of appropriately prepared samples lt must be operated using appropriate gases and or solvents and within specified maximum ranges for pressure flows and temperatures as described in this manual If the equipment is used in a WARNING manner not specified by the manufacturer the protection provided by the equipment may be impaired It is the responsibility of the Customer to inform Varian Customer Support Representatives if the instrument has been used for the analysis of hazardous biological radioactive or toxic samples prior to any instrument service being performed or when an instrument is being WARNING returned to the Service Center for repair CAUTIONS
29. nsion Boards Page 7 Reference Page 8 User Manual Micro GC Extension Boards Varian Int Reference EXTENSION BOARDS CONCEPT The standard Micro GC was developed to be used in combination with an external workstation that processes the data and controls external devices like relays valves etc In the process market there is a strong need to add extra analog and digital I O functions to the Micro GC If the Micro GC is used as PROcess GC the data handling will be done inside the Micro GC itself no external workstation software is needed anymore The Micro GC PRO calculates the final results itself and sends this information to an external process computer which also reads data from other devices in the process The Micro GC PRO now controls the external devices like valves itself also communication to process computers takes often place in analog form 0 10V or 4 20 mA The standard Micro GC contains limited external I O like two extra relays and several unused digital I O lines The Extension Bus is designed to control external devices like digital I O relay s DAC s etc over a relatively small distance up to 10m This bus is only intended for extension of the external I O p N Additional Extension Board 2 Additional Extension Board 1 H Basic Extension Board Extension Bus Digital I O relays Analog outputs Standard UO Digital I O relays external supply optional Figure
30. quipment Page VI User Manual Micro GC Extension Boards Varian Inc SPARE PARTS AVAILABILITY It is the policy of Varian to provide operational spare parts for any instrument and major accessory for a period of five 5 years after shipment of the final production run of that instrument Spare parts will be available after this five 5 year period but on an as available basis Operational spare parts are defined as those individual electrical or mechanical parts that are susceptible to failure during their normal operation Examples include relays lamps temperature probes detector elements motors etc Sheet metal parts structural members or assemblies and castings printed circuit boards and functional modules are normally capable of being rebuilt to like new condition throughout their useful life and therefore will be supplied only on an as available basis after the final production run of the instrument Varian Analytical Instruments Sales Offices Safety Information SERVICE AVAILABILITY Varian provides a variety of services to support its customers after warranty expiration Repair service can be provided by attractively priced service contracts or on a time and material basis Technical support and training can be provided by qualified personnel on both a contractual or as needed basis For Sales or Service assistance and to order Parts and Supplies contact your local Varian office Argentina Buenos Aires Tel
31. rnal power supply Ha 4 The External power supply must be 5V connected to connector J400 Sr gt 1 see note Table 2 Digital Voltage I O Jumpers Move both jumpers as a pair never move one jumper without the other one NOTE External Supply Digital UO 5 24 Volt DC Ground External 12 Volt DC In External Ground 12 Volt DC Out Ground 4 External Power Supply Figure 7 Power connections Basic Extension Board Varian Int User Manual Micro GC Extension Boards Page 19 Reference During installation of the External Power supply connect the wires according figure 6 Misconnection can damage the Extension Boards CAUTION SUPPLY DIG 10 5V 12V F402 FX402 1 J451 200mA NFM41 22N SUPPLY DIG IO selection J400 EEE See 5 6 12V E c403 410404 ee 100N bour 16V y 1452 CND DIG ID selection 1 2 external ground t 3 4 GND SS 2 5 6 GND GND GND END DIG 10 Figure 8 Schematic diagram of J400 J451 and J452 Power connector Page 20 User Manual Micro GC Extension Boards Varian Int Reference 2HSTANDARD ANALOG GC INPUTS Six 6 Analog inputs are available for custom use The input voltage range is 0 10 Volt When using the Analog Inputs the Basic Extension Board needs to be connected to the Micro GC PRO with the 15 pins Analog Input Cable on page 11 Standard Analog GC inputs EXT Analog IN1 fn On oO EXT Analog IN2 o EXT Analog IN3
32. rts provided that Varian may as an alternative elect to refund an equitable portion of the purchase price of the instrument or accessory Repair or replacement under warranty does not extend the original warranty period Repair or replacement under warranty claims shall be made in Varian s sole discretion either by sending a Customer Support Representative to the site or by authorizing the Customer to return the defective accessory or instrument to Varian or to send it to a designated service facility The Customer shall be responsible for loss or damage in transit and shall prepay shipping cost Varian will return the accessory or instrument to the Customer prepaid and insured Claims for loss or damage in transit shall be filed by the Customer To correct software operation anomalies Varian will issue software revisions where such revisions exist and where in Varian s opinion this is the most efficient remedy LIMITATION OF WARRANTY This warranty does not cover software supplied by the Customer equipment and software warranted by another manufacturer or replacement of expendable items and those of limited life such as but not limited to Filters glassware instrument status lamps source lamps septa columns fuses chart paper and ink nebulizers flow cells pistons seals fittings valves burners sample tubes probe inserts print heads glass lined tubing pipe and tube fittings variable temperature dewars transfer lines flexible discs
33. tage output 0 1 5 10 Volt Supply Ground Current output 4 20 mA LED red indicating that the current loop is not closed Analog Output JPXXX Jumper Current 4 20 mA Analog Output JPXXX Jumper Voltage O 1 Volt max 10mA 0 5 Volt max 10mA 0 10 Volt max 10mA Default settings Varian Int wel 0 20mA Did osv No Jumper me 0 1V 4 20mA uo E 0 10V me 0 5V Ren m User Manual Micro GC Extension Boards Page 29 Reference 5V 5V JP201 JUMP _2P 1 2 C202 O O ES CND 1 2 3 CLEAR an BW 1 DI DATA_1 LD BC847B TS201 TS202 kee zos 47K 10K GND GND GND Page 30 Al CLK SD E Y Analog Out 1 15V_A 5V LD201 o 1 ROOD 15V_A ae RR R208 A Le c203 c204 c205 gt SENE A 1K5 ER 3N3 D n ION GNO_A1 AD420AR N a IS R211 R212 2 ivt kone 3 100 100 FAULT __ gt FAULTI 1 6 DATAOUT H SATA 2 121 c211 FILATCH 15204 VW o 15V_A VOUT TS203 00202 19 BAV99 16 SJ K 15 REF OUT H L202 3U3H 1 1 OQJP202 QJP203 SP JUMP _2P m 2 2 GND_A1 DND Al i R216 i R217 i R218 GND_A1 GND_A1 100 0 1 25PPM 100E 0 1 25PPM 100E 0 1 25PPM 100E 0 1x 25PPM Has ge GND_A1 GND_A1 IK 0 1 25PPM 1K 0 1 25PPM 5V_A Figure 17 Schematic diagram Analog Output User Manual Micro GC Extension Boards GND_AI I_OUT_1 4 gt U_OUT_1 4 Varian Int Reference BOARD ID Each of the connecte
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