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TB 9-2330-329-14&P-1

1. Miles per OU i 0 621 PIN 083605 000 This fine document Was brought to you by me Liberated Manuals free army and government manuals Why do I do it I am tired of sleazy CD ROM sellers who take publicly available information slap watermarks and other junk on it and sell it Those masters of search engine manipulation make sure that their sites that sell free information come up first in search engines They did not create it They did not even scan it Why should they get your money Why are not letting you give those free manuals to your friends I am setting this document FREE This document was made by the US Government and is NOT protected by Copyright Feel free to share republish sell and so on I am not asking you for donations fees or handouts If you can please provide a link to liberatedmanuals com so that free manuals come up first in search engines lt A HREF http www liberatedmanuals com gt Free Military and Government Manuals lt A gt Sincerely Igor Chudov http igor chudov com
2. 10 Remove two capscrews 9 two self locking nuts 2 four flat washers 3 and center fender panel 57 from front fender panel 56 Discard nuts TB967A2 077aa 4 36 TB 9 2330 329 14 amp P 1 REMOVAL REPLACEMENT continued 11 Remove capscrew 9 self locking nut 2 two flat washers 3 and front fender panel 56 from tube canister bracket 55 Discard nuts 12 Remove two capscrews 9 two self locking nuts 2 four flat washers 3 and front fender panel 56 from front right door frame 53 Discard nuts TB967A2 218aa 13 Loosen two jam nuts 18 and capscrews 52 on front right door frame 53 and remove spacer plate 54 14 Loosen two jam nuts 18 and capscrews 52 on front left door frame 51 and remove spacer plate 54 15 Remove four capscrews 9 four self locking nuts 2 eight flat washers 3 and angle bracket 14 from front right door frame 53 Discard nuts y TB967A2 219aa 4 37 TB 9 2330 329 14 amp P 1 REMOVAL REPLACEMENT continued 16 Remove four capscrews 9 four self locking nuts 2 eight flat washers 3 and front right door frame 53 from front left door frame 51 and piping frame assembly 49 Discard nuts TB96 A2 068aa 17 Remove five capscrews 9 five self locking nuts 2 ten flat washers 3 and front left door frame 51 from support plate 47 and piping frame assembly 49 Discard nuts 49 TB967A2 220aa 4 38 TB 9 233
3. x Y pica si A UR FH ORT NOS ds NC aa EE PUPA a 7 e F Li tE F UA NOM Sg Ny o A alll TB96 A2 FIG9 Figure 9 Roadside Tube Brackets SECTION II TB 9 2330 329 14 amp P 1 1 2 3 ITEM SMR NSN NO 1 PAOZZA 5305 00 068 0511 2 PAOZZA 5310 00 773 7618 3 PAOZZA 5310 00 787 9425 4 PAOZZA 3305 00 071 2070 5 PAOZZA 6 PAOZZA 7 PAOZZA 8 PAOZZA 4 CAGE 80204 80205 380205 80204 96906 31902 31902 96906 END OF 5 PART NUMBER BISZIBHO38CIZ25N MS15795 814 MS15795 818 B1821BH050C175N M45913 4 6CG8Z 12502004 12502031 M45913 4 8CG8Z FIGURE 6 DESCRIPTION AND USABLE ON CODE UOC GROUP 3307 SPECIAL PURPOSE KITS F1G 1 ROADSIDE TUBE BRACKETS SCREW CAP HEXAGON H PART OF KIT P N SLKA i T UOC AOG WASHER F LAT PART OF KIT P N 57K4865 UOC AOG WASHER FLAT PART OF KIT P N 57K4865 UOC AOG SCREW CAP HEXAGON H PART OF KIT P N DJTS0S 4451454 055393153455 93 33 a DE a be UOC AOG NUT SELF LOCKING PART OF KIT P N DII TB scs a a dusk Mos p Stack aoa ca nsa inc UOC AOG BRACKET PART OF KIT P N 57K4865 UOC AOG BRACKET PART OF KIT P N 57K4865 UOC AOG NUT SELF LOCKING HE PART OF KIT P N SIRAI A UOC AOG QTY 38 18 20 TB 9 2330 329 14 amp P 1 Lj La a 1 er Ma ap N Cis a a x i in f Lu
4. 16 TB 9 2330 329 14 amp P 1 a ar an o e A a on mae a7 a wat i r amt awe _ ae am 4 1 1 4 4 LT A A A sack iit EVE wy A 1 4 4 4 A F l am 1 a er x A m 1 E ue ams amt TUERI EL 2 pr Vemm a o NS N r p d 7 m i it 2 P dt l Z ike wa ag A Qs 0 E RAR la 2 e 4 Y SIS rs m d l Lor antt lt A ween 5 Y Ms y n p E l irr E m 2 77 ZU C lis l em Lue en it a m a T s M a z ae TR cd M A 7 t i L Q TB967A2 FIG6 Figure 6 Curbside Rear Armor Fender Panels and Mounting Brackets SECTION II 1 2 ITEM SMR NO 1 PAOZZA 2 PAOZZA 3 PAOZZA 4 PAOZZA 5 PAOZZA 6 PAOZZA 7 PAOZZA 8 PAOZZA 9 PBOZZD 10 PBOZZD 11 PBOZZD 12 PAOZZA 13 PAOZZA IB 9 2330 329 14 amp P 1 3 NSN 5305 00 068 0511 5310 00 773 7618 5310 00 787 9425 5310 00 933 8778 5305 00 071 2073 5305 00 071 2070 4 CAGE 80204 80205 30205 96906 31902 30205 80204 80204 31902 31902 31202 31902 96906 END OF 5 PART NUMBER B18Z1BH038C125N MS15795 814 MS15795 818 M45913 4 8CG8Z 12501988 MS35338 143 B1821BH050C250N B1821BH050C175N 12502010 12502009 12502008 12502025 M45913 4 6CG8Z FIGURE 6 DESCRIPTION AND USABLE ON CODE UOC GROUP 3307 SPECIAL PURPOSE KITS FIG CURBSIDE REAR ARMOR
5. GROUP 3307 SPECIAL PURPOSE KITS DOOR ASSEMBLY MOUNTING BRACKETS NUT SELF LOCKING HE PART OF S LEADS a wake ee ee ee Mea Red enc ee dr den UOC AOG WASHER FLAT PART OF KIT P N UOC AOG CURBSIDE CENTER ARMOR PLATE PANELS AND KIT P N 57K4863 ARMOR SUPPLEMENTAL PART OF KIT P N DRO Goa La SLE ELGAR Ee tae ds UOC AOG ARMOR SUPPLEMENTAL PART OF KIT P N STRAGO 3 sos ses wick RU eos MON al aos aia ASS Kos Kos Wed ici UOC AOG SCREW CAP HEXAGON H PART OF OIA GG aaaea araa a Ao ACA a aa a aa a a aa ACE ani UOC AOG WASHER LOCK PART OF KIT P N UOC AOG HANDLE MANUAL CONTR PART OF STRAGO DEDE UOC AOG WASHER FLAT PART OF KIT P N UOC AOG SCREW CAP HEXAGON H PART OF SIRA KT ia he a Sh Re Re Se i E UOC AOG SCREW CAP HEXAGON H PART OF STRAGI seac dis a BS dala baci iod UOC AOG DOOR ACCESS GENERAL PART OF STRAGO S arica a aa aa a OR RR A a OR al Ra UOC AOG LATCH DOOR VEHICULA ss 2 o 2mm m m om m os UOC AOG 57K4863 KIT P N 57K4863 KIT P N NUT SELF LOCKING PART OF KIT P N ICAO ea UOC AOG SCREW CAP HEXAGON H PART OF STRAGO au uou adobe ooh hoe Rn UOC AOG BRACE PART OF KIT P N 57K4863 UOC AOG SUPPORT PLATE PART OF KIT P N 9 IC dB des sos AE Qe Mod Wes deci Seal Mad deci dead de ee UOC AOG COVER PART OF KIT P N 57K4863 UOC AOG ARMOR SUPPLEMENTAL PART OF KIT P N ER p PPM ETT UOC AOG QTY 16
6. 143 two self locking nuts 146 four flat washers 144 and rear tube canister bracket 151 from fender 15 Discard nut TB967A2 114aa 30 Remove six tube clamps 5 two drain hose nipples 3 two drain hoses 1 and two drain hoses 4 from semitrailer TB967A2 110ac 3 42 TB 9 2330 329 14 amp P 1 REMOVAL REPLACEMENT continued 31 Remove four thread forming screws 6 four universal conduit clips 5 and two drain hoses 4 from semitrailer TB36 A2 100aa 32 Remove two capscrews 9 two self locking nuts 146 four flat washers 144 and hazardous materials placard bracket 7 from front placard support 8 Discard locknuts 33 Remove two capscrews 9 two self locking nuts 146 four flat washers 144 and front placard support 8 from front of semitrailer Discard nuts 146 TB967A2 088ab 3 43 TB 9 2330 329 14 amp P 1 REMOVAL REPLACEMENT continued 34 Remove three thread forming screws 6 and three universal conduit clips 10 from electrical conduit 11 TB96 A2 08 ab 3 44 TB 9 2330 329 14 amp P 1 CHAPTER 4 ADD ON ARMOR AOA KIT SCOPE This chapter provides the parts list installation and removal instructions for the AOA kit TOOLS AND SPECIAL TOOLS For a list of tools and special tools needed to install the AOA kit refer to able 7 2 ARMY KNOWLEDGE ONLINE AKO WEBSITE Refer to the AKO website at https www us army mil suite login welcome html for the mo
7. 149 six self locking nuts 147 twelve flat washers 148 and two fender tube canister brackets 145 from two crossmembers 128 Discard nuts 16 Remove two capscrews 143 two self locking nuts 146 four flat washers 144 and two fender tube canister brackets 145 from fender 23 Discard nuts 148 1m 149 143 144 TB96 A2 152ab 17 Remove self locking nut 146 two flat washers 144 two J bolts 22 and retaining strap 21 from front tube canister bracket 145 Discard nut 18 Remove three capscrews 149 three self locking nuts 147 six flat washers 148 and front tube canister bracket 145 from crossmember 128 Discard nuts TB967A2 208ab 3 38 TB 9 2330 329 14 amp P 1 REMOVAL REPLACEMENT continued 19 Remove two capscrews 143 two self locking nuts 146 four flat washers 144 and angle bracket 141 from two tube canister brackets 145 Discard nuts 0 Q TB967A2 094ac 20 Remove capscrew 17 self locking nut 146 two flat washers 144 and retaining strap 12 from tube canister brackets 151 Discard nuts 21 Remove four self locking nuts 146 four flat washers 144 four J bolts 19 two retaining straps 20 and side marker light box 18 from two hose tubes 16 Discard nuts TB967A2 004af 3 39 TB 9 2330 329 14 amp P 1 REMOVAL REPLACEMENT continued NOTE An assistant will help with Step 23 22 Remove three capscrews 17 three self l
8. Fuel Tanker 5000 Gallon Fuel Dispensing Automotive M967A2 7 1 TB 9 2330 329 14 amp P 1 SECTION 2 SPECIAL TOOLS TOOL KITS TEST MEASUREMENT AND DIAGNOSTIC EQUIPMENT TMDE AND FIXTURES REQUIRED The following lists contain the common and special tools needed to properly install the Add On Armor AOA kit Table 7 1 Hand Tools National Stock Number Part Number CAGE QTY Tool Kit General Mechanics 5180 00 177 7033 or SC5180 90 CL N26 19204 1 Commercial Equivalent Variable Speed Magnetic Base Drill Milwaukee or Commercial CAT 4202 40917 Model 40898 1 Equivalent 8373877778 42010 Hand Grinder Dewalt or Commercial DW818 103EB 1 Equivalent C Clamps 8 inch 9120 00 203 6436 5027A16 2V507 C Clamps 12 inch McMaster Carr or 5027A25 2V507 Commercial Equivalent Vise Grip Clamps 8 inch McMaster Carr or 5105A17 24507 4 Commercial Equivalent Vise Grip Clamps 4 1 2 inch McMaster Carr or 5105A23 24507 4 Commercial Equivalent Pads Grinding 4 inch McMaster Carr or 4655A5 2V507 2 Commercial Equivalent Grinding Discs 4 1 2 inch McMaster Carr or 4732A12 2V507 2 Package of 25 Commercial Equivalent Torque Wrench 1 2 inch drive 5120 00 640 6364 B107 14MTY1CLBS 1 1 05047 1 Nut Splitter Manual McMaster Carr or 3843A15 2NV 507 1 Commercial Equivalent Table 7 2 Common and Special Tools National Stock Number Part Number CAGE QTY Drill Bits 19 32 594 Diameter Ex MCS International or 8581055 4J007 Gold Cobalt Split Po
9. Install hazardous materials placard bracket 51 on vapor recovery pipe 47 with U bolt 48 two new flat washers 144 and two new self locking nuts 146 TB967A2 005ab 3 32 TB 9 2330 329 14 amp P 1 REMOVAL REPLACEMENT 1 Remove six thread forming screws 6 six universal conduit clips 37 and conduit 36 from semitrailer TBS967 A2 20 aa 2 Remove four capscrews 9 four flat washers 144 four lockwashers 32 and identification plate 33 from side panel 31 Discard lockwashers 3 Remove four capscrews 9 four flat washers 144 four lockwashers 32 and side panel 31 from semitrailer Discard lockwashers 3 33 TB 9 2330 329 14 amp P 1 REMOVAL REPLACEMENT continued 4 Remove four self locking nuts 146 four washers 144 four J bolts 29 two retaining straps 30 and marker light box 28 from hose tube 27 Discard nuts 29 TB969A3 164ac 5 Remove two capscrews 143 two self locking nuts 146 four flat washers 144 and ABS marker light 35 from rear light bracket 34 Discard nuts 6 Remove two capscrews 143 two self locking nuts 146 four flat washers 144 and rear light bracket 34 from tube canister bracket 145 Discard nuts TB967A2 190aa 3 34 TB 9 2330 329 14 amp P 1 REMOVAL REPLACEMENT continued 7 Remove four self locking nuts 146 eight flat washers 144 four J bolts 26 and four retaining straps 21 from hose tube 27 and four
10. PBOZZD PBOZZD PAOZZA EBOAAD PBOZZD PBOZZD 4 CAGE 80204 380205 96906 31902 80204 80205 96906 31902 31902 31902 31902 31902 31902 31902 END OF TB 9 2330 329 14 amp P 1 5 PART NUMBER BISA21BHOSOCLTSN MS15795 818 M45913 4 8CG8Z 12502012 B1821BH038C125N MS15795 814 M45913 4 6CG8Z 12502007 12502006 12501964 12500849 12501990 12502005 12501991 FIGURE 6 DESCRIPTION AND USABLE ON CODE GROUP PANELS SCREW CAP HEXAGON H STRAGO G PD eee A UOC AOG WASHER FLAT PART OF UOC AOG NUT SELF LOCKING HE DIT UPS Goat ba tata catatitecitatataca es UOC AOG BRACKET PART OF KIT UOC AOG SCREW CAP HEXAGON H IRAGO EDITT UOC AOG WASHER FLAT PART OF UOC AOG UOC 3307 SPECIAL PURPOSE KITS ROADSIDE ARMOR PANELS PLATE DOOR ASSEMBLY AND FENDER ARMOR PART OF KIT P N KIT P N 57K4863 PART OF KIT P N P N 57K4863 PART OF KIT P N KIT P N 57K4863 NUT SELF LOCKING PART OF KIT P N DEO GD ss wow pick is ded aas desk aei WS wos exi Wed deo OK ox UOC AOG ARMOR SUPPLEMENTAL PART OF KIT P N STRAGO Jacascadca dod acd a e a anaa a P ACC RC ai a a aai AC UOC AOG ARMOR SUPPLEMENTAL PART OF KIT STKAS C813 42 45 042k S ES RERE EUR RR UOC AOG DOOR ASSEMBLY PART OF KIT P N DU TOT scu do iu doa le es o ou a a a ira oec a d UOC AOG LATCH DOOR VEHICULA UOC AO
11. WASHER F LAT PART OF KIT P N 57K4865 UOC AOG NUT SELF LOCKING PART OF KIT P N S LED Ie steko dandam eee aea ee e e de ean dcn UOC AOG SCREW CAP HEXAGON H PART OF KIT P N IIRAS OO CIT UOC AOG QTY 40 24 TB 9 2330 329 14 amp P 1 0 umm AN BW T1B96 42 FIG12 Figure 12 FTSS Repair Patch Kit P N 57K4786 SECTION II 1 2 ITEM SMR NO 1 PAOZZA 2 PAOZZA 3 PAOZZA 4 PAOZZA 5 PAOZZA 6 PAOZZD 7 PAOZZD 8 PAOZZA 9 PAOZZA 10 PAOZZA 11 PAOZZA 12 PAOZZA 13 PAOZZA 14 PAOZZA 15 PAOZZA 16 PAOZZA TB 9 2330 329 14 amp P 1 3 NSN 4240 00 025 3776 7920 01 036 4464 8415 01 492 0180 3120 00 240 9 705 5120 00 249 1071 5110 00 892 5071 5110 00 293 2865 6135 01 447 0950 6230 00 635 4998 4 CAGE NUMBER 79623 45152 OFRUA 21994 80244 31902 31902 31902 80020 05047 80244 80244 80204 77542 31902 31902 END OF 5 PART 2608 VSE 3336841 051135 05203 TX1301 8415 01 492 0180 14286 14287 14394 516059 6 B107 10M TYICL3S T1 PD5110 00 892 50 TAL PD5110 00 293 28 65 115A Z21P 12500888 12500872 FIGURE die 6 DESCRIPTION AND USABLE ON CODE UOC GROUP 3307 SPECIAL PURPOSE KITS FIG 14 FTSS REPAIR PATCH KIT P N 57K4786 BAG TOOL PART OF KIT P N 57K4786 GOGGLES INDUSTRIAL PART OF KIT P N DIMA OO 6 yk ee ede mum Rea M AR ee oe eee AC eo ADHESIVE PART O
12. and fender 23 with six flat washers 144 three J bolts 22 three self locking nuts 146 Do not fully tighten hardware TB967A2 162ac 16 Insert ground rod storage tube 25 previously removed through three mounting brackets 145 and install with two U bolts 24 previously removed four flat washers 144 and four self locking nuts 146 Torque self locking nuts to 30 35 lb ft 41 48 Nem TB967A2 097ab 3 25 TB 9 2330 329 14 amp P 1 INITIAL INSTALLATION continued NOTE An assistant will help with Steps 17 and 18 17 Position hose tube 27 on four mounting brackets 145 18 Install hose tube 27 on mounting brackets 145 with four retaining straps 21 four J bolts 26 eight flat washers 144 and four self locking nuts 146 Torque self locking nuts to 30 35 Ib ft 41 48 Nem TBS96 A2 130aa 19 Install marker light box 28 on hose tube 27 with two retaining straps 30 four J bolts 29 four flat washers 144 and four self locking nuts 146 TB969A3 164aa 3 26 TB 9 2330 329 14 amp P 1 INITIAL INSTALLATION continued NOTE An assistant will help with Step 20 20 Install side panel 31 on semitrailer with four capscrews 9 four lockwashers 32 and four flat washers 144 Torque capscrews to 30 35 Ib ft 41 48 Nem 21 Install vehicle identification panel 33 previously removed on side panel 31 with four capscrews 9 four lockwashers 32 and four flat washe
13. 4CG8Z MST37909 5 302 B1821BH025C075N M45913 4 6CG8Z 92620A806 MS535691 49 M45913 4 8CG8Z MS15795 818 12501967 B1821BH050C175N 12502026 12501968 12502016 12501965 12502028 B1821BH038C125N 12500887 002 FIGURE 2 1 6 DESCRIPTION AND USABLE ON CODE UOC GROUP 3307 SPECIAL PURPOSE KITS FIG 4 ROADSIDE ARMOR PLATE DOOR ASSEMBLIES AND DOOR FRAME PANELS SCREW CAP HEXAGON H PART OF KIT P N STRAGO G PD eee A UOC AOG WASHER FLAT PART OF KIT P N 57K4863 UOC AOG HANDLE MANUAL CONTR PART OF KIT P N DUIS Oa 45030 13 50 53 103 B5 903 ta E Dom e de UOC AOG DOOR ASSEMBLY PART OF KIT P N DICO 0 a aug ek deck des Wed Mok WES Jes Joc JE auai es ai UOC AOG LATCH DOOR VEHICULA 4n tcm mtm mn UOC AOG ARMOR SUPPLEMENTAL PART OF KIT P N SOHO Sacs dC AAA AAA UOC AOG NUT SELF LOCKING HE PART OF KIT P N DIAS GOS DEP UOC AOG SCREW CAP HEXAGON H 4 LU 3 WASHER FLAT PART OF KIT P N 57K4863 UOC AOG SCREW CAP HEXAGON H PART OF KIT P N SIKRAGO aa A aaa a aaa a a UOC AOG NUT SELF LOCKING PART OF KIT P N S EDO ri is E de ean c i UOC AOG SCREW CAP HEXAGON H PART OF KIT P N SIRAO Go merima ei eee wei ei ei n a UOC AOG NUT JAM HEXAGON PART OF KIT P N STRAGO Sara pie a i eee E Eiaa UOC AOG NUT SELF LOCKING HE PART OF KIT P N STRAGO Dia aa Oa ha a aaa aa aa UOC AOG WASHER FLAT PART OF KIT P N 57K4863 UO
14. 56 hardware Torque self locking nuts to 55 65 Ib ft 75 88 Nem TB967A2 217aa 4 28 TB 9 2330 329 14 amp P 1 INITIAL INSTALLATION continued NOTE Armor door assemblies may or may not have door handles installed when shipped If door handles are not installed they are supplied separately with each door assembly Perform Steps 83 through 86 to install the door handle on all curbside door assemblies 83 Position one Teflon washer on door handle 84 From the outside of the armor door assembly insert threaded end of door handle through the hole in the armor door assembly Position second Teflon washer on threaded end of door handle on inside of armor door assembly Teflon washers must contact the exterior and interior surfaces of the armor door assembly NOTE Ensure the key in the hole seats on the key of the threaded portion of the door handle The latch must be positioned so that the bent ends of the latch point away from the armor door assembly 85 Position latch onto threaded end of door handle and install with self locking nut 86 Check operation of door handle Proper range of motion of door handle limits latch travel to the 90 degree arc between the latch stops on the inside surface of the armor door assembly SELF LOCKING NUT j LATCH ON WASHER gt sd TEFLON WASHER M DOOR HANDLE Y ARMOR DOOR ASSEMBLY AM ERE E ERU UM NH MERI GRE VEI QUE ONE GEM GNRD HC TB967A2 145aa 4 29 TB 9 23
15. 88 at top of spare tire support and roadside drain pipe 85 Discard washers and nuts TB967A2 007ad 30 Remove two capscrews 90 two self locking nuts 93 and four flat washers 91 from bottom support bracket 92 and spare tire support and roadside drain pipe 85 Discard washers and nuts 31 Remove spare tire support and roadside drain pipe 85 from semitrailer TB96 A2 008ab 3 10 TB 9 2330 329 14 amp P 1 VEHICLE PREPARATION continued 32 Bend six clips 95 open and remove electrical conduit 94 from clips 95 33 Remove six clips 95 by grinding flush to surface of semitrailer TB96 A2 082aa 34 Using nut splitter Table 7 1 remove four huck bolts 97 and vehicle identification plate panel 96 from semitrailer Discard huck bolts TB967A2 028aa TB 9 2330 329 14 amp P 1 VEHICLE PREPARATION continued 35 Hemove hoses from roadside hose tube refer to TM 9 2330 329 14 amp P 36 Remove three self locking nuts 101 three capscrews 99 six washers 100 and hazardous materials placard bracket 98 from semitrailer Discard hazardous materials placard bracket and hardware TBS6 A2 011ab 3 Remove four self locking nuts 106 four flat washers 107 four J bolts 104 two retaining straps 105 and marker light box 102 from hose tube 103 Secure marker light box to semitrailer Discard washers and nuts 104 TBS6 A2 1 0aa 3 12 TB 9 2330 329 14 amp P 1 V
16. AOA Kit Contents List for a list of all AOA kit components 1 Install belly panel 4 on semitrailer with four T bolts 1 four flat washers 3 and four self locking nuts 2 Do not fully tighten hardware TB967A2 037aa 2 Install belly panel 5 on semitrailer with four T bolts 1 four flat washers 3 and four self locking nuts 2 Do not fully tighten hardware 3 Install belly panel 5 on belly panel 4 with six capscrews 6 six lockwashers 7 and six flat washers 3 Do not fully tighten hardware 4 Tighten belly panel 4 and belly panel 5 hardware Torque capscrews and self locking nuts to 55 65 lb ft 75 88 Nem 4 6 TB 9 2330 329 14 amp P 1 INITIAL INSTALLATION continued 5 Install front bracket 8 on engine shroud 10 with four flat washers 3 two capscrews 9 and two self locking nuts 2 Do not fully tighten hardware 4 TB967A2 038ab 6 Install two fender brackets 12 on crossmembers 11 with eight flat washers 3 four capscrews 9 and four self locking nuts 2 Do not fully tighten hardware TBSSG A 2 044daa 4 7 TB 9 2330 329 14 amp P 1 INITIAL INSTALLATION continued 7 Install gap adjustment cover 15 and angle brace 14 on support plate 13 with four flat washers 3 two capscrews 9 and two self locking nuts 2 Do not fully tighten hardware TB967A2 135aa 8 Position support plate 13 on crossmember Align holes of support plate 13
17. FENDER PANELS AND MOUNTING BRACKETS SCREW CAP HEXAGON H PART OF KIT P N SIKAZ AA UOC AOG WASHER FLAT PART OF UOC AOG WASHER FLAT PART OF UOC AOG NUT SELF LOCKING HE PART OF KIT P N DIREC GS ses ERRORI NU RC AA A UOC AOG BRACKET PART OF KIT UOC AOG WASHER LOCK PART OF UOC AOG SCREW CAP HEXAGON H PART OF KIT P N 5TK4Z OJ ee ee que x ig aba eR Ko a E es UOC AOG SCREW CAP HEXAGON H PART OF KIT P N D TIGIDO ao de en ea e M M cw d ele SN ac qo UOC AOG ARMOR SUPPLEMENTAL PART OF KIT P N KIRLO SE sa Ru p R3 e RU pub SR ROB E BUR BUE te UOC AOG ARMOR SUPPLEMENTAL PART OF KIT P N IAS RRA RARA oe ADR MUR NUR UOC AOG ARMOR SUPPLEMENTAL PART OF KIT P N S IIGIBONLia eae AA ACA RC RC ee ee CN REC ee eS UOC AOG BRACKET REAR PART OF KIT P N 57K4863 UOC AOG NUT SELF LOCKING PART OF KIT P N DIBASO Gago RP AR ae ee Rh eR UOC AOG KIT P N 57K4863 KIT P N 57K4863 P N 57K4863 KIT P N 57K4863 QTY 341 16 16 TB 9 2330 329 14 amp P 1 Ma eo at 1 EA EN T Bm NM GM UA dan a AAA oh Vets s 7 DA As o A CC Pe A POS AO ONG mas d ING ae pt e Por Ce ew gd 1J A 7 st um neum am n a m 1 A f cam a uUi j a ad im 4 cam 5 E 4 P EF I i Serene QV e arp E ud an d z ry M RA i s t VERG de ia nn db pna ARS n a SSeS e pl ans xi c i ull O ko Em cmm Umum e e eem
18. IIRAS GS a E ed OS EE A A A EEEE UOC AOG SHIM PART OF KIT P N 57K K4863 UOC AOG SUPPORT PLATE PART OF KIT P N STRAGO GS scs ad deck nod sha de eR au Mss Bed AG A RS OE UOC AOG SCREW CAP HEXAGON H PART OF KIT P N STRAGO A aaa A a a aaa UOC AOG WASHER LOCK PART OF KIT P N 57K4863 UOC AOG SCREW CAP HEXAGON H PART OF KIT P N STRAGO Gas suia sis ho ees 205 a5 ee a did n UOC AOG QTY 18 34 10 TB 9 2330 329 14 amp P 1 a Part of Item 4 b Part of Item 20 a and b cannot be ordered separately TB967A2 FIG2 Figure 2 Roadside Armor Plate Door Assemblies and Door Frame Panels SECTION II 1 2 ITEM SMR NO 1 PAOZZA 2 PAOZZA 3 PAOZZA 4 PBOZZD 5 PAOZZA 6 PBOZZD 7 PAOZZA 8 PAOZZA 9 PAOZZA 10 PAOZZA 11 PAOZZA 12 PAOZZA 13 PAOZZA 14 PAOZZA lo PBOZZD 16 PAOZZA 17 PAOZZA 18 PBOZZD 19 PAOZZA 20 PBOZZD 21 PAOZZA 22 PAOZZA 23 PAOZZA IB 9 2330 329 14 amp P 1 3 NSN 5305 00 725 2317 5310 00 773 7618 5310 01 304 8733 5305 00 068 0508 5310 00 851 2677 5310 00 787 9425 5305 00 071 2070 5305 00 068 0511 4 CAGE 80204 30205 31902 31902 31902 31902 96906 96906 80204 96906 3A054 96906 96906 80205 31902 80204 31902 31902 31902 31902 31902 80204 31902 END OF 5 PART NUMBER BIS21BH038Cl50N MS15795 814 12500887 001 12502000 12502002 12502001 M45913 4
19. Number Number COVE nene Edda 0 Warning Summary 0 o A E AEA A 0 A B blank and B blank 0 ii blank and ii blank 0 Erand A dodici deste 0 SAT ID Sd ron 0 AAD TATU A 56 oido ro eot detec rus 0 tand o Zon Iit oee cte oue tue 0 621 and 6 2 eicere eens 0 7 1 thru 7 11 blank 0 Figure 1 thru Back 2 blank 0 Zero in this column indicates an original page or work package A B blank TB 9 2330 329 14 amp P 1 M967A2P1 ROADSIDE M967A2P1 CURBSIDE TB 9 2330 329 14 amp P 1 HEADQUARTERS DEPARTMENT OF THE ARMY WASHINGTON D C 30 October 2006 TECHNICAL BULLETIN OPERATOR S UNIT INSTALLATION REMOVAL INSTRUCTIONS AND REPAIR PARTS AND SPECIAL TOOLS LIST RPSTL FOR TANKER BALLISTIC PROTECTION SYSTEM TBPS AOA FTSS FOR SEMITRAILER TANK FUEL 5000 GALLON M967A2P1 NSN 2330 01 538 851 7 REPORTING ERRORS AND RECOMMENDING IMPROVEMENTS You can help improve this publication If you find any mistakes or if you know of a way to improve the procedures please let us know Submit your DA Form 2028 Recommended Changes to Publications and Blank Forms through the Internet on the Army Electronic Product Support AEPS website The Internet address is http aeps ria army mil If you need a password scroll down and click on and ACCESS REQUEST FORM The DA Form 2028 is located under the Public Application section in
20. Panel Fender Front Roadside raso2005 aro 1 57 Panel Fender Center Roadside teS02006 aroe 1 58 Panel Fender Rear Roadside raso aoe Y S Latch Safoylet 1280087001 919g Y 61 Door Right Assembly Roadside 12501965 31902 CO CO i N TB 9 2330 329 14 amp P 1 KIT PARTS AND THEIR DISPOSITION continued Table 4 1 AOA Kit Contents List 57K4863 continued Nomenclature National Stock Part Number CAGEC QTY Number 62 Door Assembly Brake Access 12501964 31902 1 Hoadside Pb Hexagon Head 1 4 5405 00008 0508 B1821BH025C075N 31902 2 Nut Self Locking M4B913 4 4CG8Z 31902 66 Washer Flat 5310 01 304 8733 MS15795 852 31902 VEHICLE PREPARATION NOTE Check assembly areas for any items that could interfere with the installation of the AOA kits should any items be in the way use a Hand Grinder to remove those items Finish all exposed metal areas using a rust inhibitor primer and paint as specified in Table 7 4 Materials and Parts Allow for the appropriate time for prime and paint to cure 1 Remove eight nuts 3 eight flat washers 2 and two bolt strips 1 from semitrailer Discard bolt strips and hardware TB967A2 171aa TB 9 2330 329 14 amp P 1 VEHICLE PREPARATION continued WARNING Engine compertment door must be secured in the open position prior to removing from the engine compartment shroud Failure to do so may caus
21. SUPPLEMENTAL 1 1 4 ARMOR SUPPLEMENTAL 1 1 55 SHIM 3 1 6 SUPPORT PLATE 1 129 SCREW CAP HEXAGON H 95 1 8 WASHER LOCK 10 1 9 SCREW CAP HEXAGON H 8 1 10 SCREW CAP HEXAGON H 8 ped WASHER FLAT 104 HANDLE MANUAL CONTR 1 2 3 DOOR ASSEMBLY 1 2 4 ARMOR SUPPLEMENTAL 1 2 6 NUT SELF LOCKING HE 2 2 7 WASHER FLAT 4 2 8 SCREW CAP HEXAGON H 2 2 9 NUT SELF LOCKING 52 2510 SCREW CAP HEXAGON H 4 Qe NUT JAM HEXAGON 6 FE SUPPORT PLATE 1 2 1 BRACE 2 2 1 ARMOR SUPPLEMENTAL 1 Dl SPACER 2 2c DOOR ASSEMBLY 1 290 DRAWING ASSEMBLY AO 1 SCREW CAP HEXAGON H 44 22 HANDLE MANUAL CONTR 3 223 BRACKET ARMOR SUPPLEMENTAL ARMOR SUPPLEMENTAL DOOR ASSEMBLY ARMOR SUPPLEMENTAL ARMOR SUPPLEMENTAL ARMOR SUPPLEMENTAL BRACKET SCREW CAP HEXAGON H ARMOR SUPPLEMENTAL DOOR ACCESS GENERAL DOOR ACCESS GENERAL SCREW CAP HEXAGON H ARMOR SUPPLEMENTAL ARMOR SUPPLEMENTAL ARMOR SUPPLEMENTAL ARMOR SUPPLEMENTAL SCREW CAP HEXAGON H DOOR ACCESS GENERAL SUPPORT PLATE COVER ARMOR SUPPLEMENTAL BRACKET ARMOR SUPPLEMENTAL I BD WN O bot d d E e 0 00 ADF I dE al OO 1 OY FF puc uuu Ku cuc uu E ee E MMMM A ES YS WS X TJS TJS OTC OTC OTC OCS OTC TiO Ti gt TCT TJ gt Ti JS TJS JS gt Ti Ti i Tia iar i rh a OY Oy 010101010101 01 5 ds ds ds ds AA BWW WWW WW DN NN OOFPFRFFROBRWNHNHRFREER DAUWEEHF OO BND S NO ES p p r
22. a ee et mmm cls TB967A2 215aa 4 18 TB 9 2330 329 14 amp P 1 INITIAL INSTALLATION continued 47 Install panel bracket 40 on crossmember 39 with two flat washers 3 capscrew 9 and self locking nut 2 Do not tighten hardware 48 Install rear panel plate B 41 on panel bracket 40 with four flat washers 3 two capscrews 9 and two self locking nuts 2 Do not tighten hardware TB987A2 140aa 49 Install rear panel plate B 41 on piping frame housing 42 with two flat washers 3 capscrew 9 and self locking nut 2 Do not fully tighten hardware 50 Clamp rear panel plate B 41 on piping frame housing 42 as shown Using 19 32 inch drill bit and rear panel plate B 41 as a template drill a hole through piping frame assembly 42 at location marked A as shown E MA e 42 M 41 A c E 3 TB9867A2 139aa 4 19 TB 9 2330 329 14 amp P 1 INITIAL INSTALLATION continued 51 Install rear panel plate B 41 on piping frame assembly 42 with two flat washers 3 capscrew 9 and self locking nut 2 52 Tighten rear panel plate B 41 and panel bracket 40 hardware Torque self locking nuts to 55 65 Ib ft 75 88 Nem TB867A2 173aa 53 Install angle brace 14 on support plate 43 with four flat washers 3 two capscrews 9 and two self locking nuts 2 Do not tighten hardware 54 Position support plate 43 on rear panel plate B 41 and inst
23. and Recoverability Code TEP Salada Tanker Ballistic Protection System TB 9 2330 329 14 amp P 1 en zu LUER ER A a LL T c L lt s jt Mis an I e ES Ue SS M p ENS U EGN port 7 0 yy i QN pue bod we ILL CI ICD II ISI A l L X x d UG EI I EM 1 l iS l MEE U a Woe pow M M t e 4 le LP I d T i E t Ta u Us Figure 1 Armor Belly Plates and Roadside Support Plate SECTION II 1 2 3 ITEM SMR NSN NO 1 PAOZZA 2 PAOZZA 5310 00 787 9425 3 PAOZZA 4 PBOZZD 5 PBOZZD 6 PAOZZA 7 PBOZZD 8 IAOAAA 5305 00 071 2070 9 PAOZZA 5310 00 933 8778 10 PAOZZA 5305 00 071 2067 4 CAGE 96906 30205 31902 31902 31902 31902 31902 80204 80205 80204 END OF TB 9 2330 329 14 amp P 1 5 PART NUMBER M45913 4 8CG8Z MS15795 818 12502022 12501993 12501992 12502032 12501969 B1821BH050C175N MS35338 143 B1821BH050C125N FIGURE 6 DESCRIPTION AND USABLE ON CODE UOC GROUP 33 SPECIAL PURPOSE KITS GROUP 3307 SPECIAL POURPOSE KITS F1G ARMOR BELLY PLATES AND ROADSIDE SUPPORT PLATES NUT SELF LOCKING HE PART OF KIT P N S LEADS a wake dea dea ee ee ee ee ee dr den UOC AOG WASHER FLAT PART OF KIT P N 57K4863 UOC AOG T BOLT PART OF KIT P N 57K4863 UOC AOG ARMOR SUPPLEMENTAL PART OF KIT P N ILKA G A ee a ee dk d e UOC AOG ARMOR SUPPLEMENTAL PART OF KIT P N
24. and fender brackets 12 from crossmember 11 LI d Y E Duas F I y f y A fj p ay Du f i v A Y E i d a UH Vd F JU Ig y y WM i TBSEG A 2 0d4aa 4 50 TB 9 2330 329 14 amp P 1 REMOVAL REPLACEMENT continued NOTE Perform this task to replace the door handle on all roadside and curbside door assemblies 59 Remove self locking nut latch door handle and two Teflon washers from door assembly Discard washers and nut SELF LOCKING NUT RA LATCH ON WASHER gt d M TEFLON WASHER 9 N HANDLE ARMOR DOOR ASSEMBLY TB967A2 145aa 4 51 4 52 blank TB 9 2330 329 14 amp P 1 CHAPTER 5 FUEL TANK SELF SEALING FTSS REPAIR KIT SCOPE This chapter provides the kit contents and instructions for repairing a fuel tanker that has been coated with the Fuel Tank Self Sealing FTSS System The FTSS Repair Kit is used to close punctures in the tanker wall that the FTSS System does not fully seal after being ruptured Each of the 3 and 5 inch diameter Field Repair Patch FRP assemblies contain an absorbent packet that will activate a gelatin process which converts the leaking fuel into a semi solid The combination of the semi solid and mechanical rubber seal of the patch form a blockage of the leaking fuel from the tanker FTSS REPAIR KIT The FTSS Repair Kit consists of the following items listed in Table 5 1 Table 5 1 FTSS Repair Kit Contents List 57K4786 3 inch P
25. and secure using two retaining pins 6 four new flat washers 144 two capscrews 8 and two new self locking nuts 146 Torque self locking nuts to 30 35 Ib ft 41 48 Nem TB967A2 021ac 4 Install ladder 10 on semitrailer with four new flat washers 144 two capscrews 11 and two new self locking nuts 146 Do not fully tighten hardware Pn a ln JU En ay A r j TB967A2 103aa 3 30 TB 9 2330 329 14 amp P 1 FOLLOW ON TASK continued NOTE Vent tube brackets may be attached to fender using three or four capscrews 5 Install two brackets 12 on semitrailer with sixteen flat washers 144 eight capscrews 143 and eight new self locking nuts 146 Torque self locking nuts to 30 35 Ib ft 41 48 Nem 6 Insert ground rod 13 into ground rod storage tube 14 and secure with retaining pin 15 1439 144 i a SAR Fu 146 ult UN TBSG67A2 104ac 7 Install cross assembly 24 with pipe 23 attached on semitrailer with seal 17 split pipe coupling 26 two capscrews 16 and two nuts 25 8 Install pipe 20 on cross assembly 24 with seal 18 split pipe coupling 21 two capscrews 19 and two nuts 22 TBSG7A2 105ac 3 31 TB 9 2330 329 14 amp P 1 FOLLOW ON TASK continued 9 Install pipes 20 and 23 on two brackets 12 with two U bolts 27 four new flat washers 144 and four new self locking nuts 146 20 444 146 12 27 TB967A2 106ad 10
26. been installed apply the new data on left support bracket 16 as shown TBLOC 001 UP ARMORED VEHICLE MODEL FIELD A NSN FIELD B NEW LIN FIELD C OLD LIN FIELD D TBSEG A 2 144aa 6 2 Section 1 References TB 9 2330 329 14 amp P 1 CHAPTER 7 SUPPORT DATA Section 2 Special Tools Tool Kits Templates Test Measurement and Diagnostic Equipment TMDE and Fixtures Required Section 3 Materials and Expendables Section 4 Repair Parts and Special Tools List RPSTL SECTION 1 REFERENCES This section contains a list of all the publications referenced in and or applicable to this Technical Bulletin TB DA PAM 750 8 DA PAM 738 751 DA Form 2028 2 FM 4 25 11 SF 368 TB 43 0209 TM 38 470 TM 43 0139 TM 750 244 6 TM 9 2330 329 14 amp P The Army Maintenance Management System TAMMS User s Manual Functional Users Manual for The Army Maintenance Management System Aviation TAMMS A Recommended Changes to Equipment Technical Publications First Aid For Soldiers Product Quality Deficiency Report Color and Marking of Military Vehicles Construction Equipment and Materials Handling Equipment Storage and Maintenance of Army Prepositioned Stock Material Painting Instructions for Army Materiel Procedures for Destruction of Tank Automotive Equipment to Prevent Enemy Use Unit Direct Support and General Support Maintenance Repair Parts and Special Tools List for Semitrailer
27. ee umm mum E M M OL SS A SS Se ee M o cram m rn SS UH TR n el me e po qi ea lett e d r rm TRA it AA wees Se soo A y ME CE E E 1 ays 7 Rm X C TTE hha 5 5 i l Se jme tetas Lp PA la Sess ma rime E Ll SSS UT UHR unm mh ER CHE Qa E TB967A2 FIG7 Figure 7 Side Armor Plate Panel and Placard Support SECTION II 1 2 3 ITEM SMR NSN NO 1 PAOLA 5305 00 068 0510 PAOZZA 5310 00 773 7618 PAOZZA PAOZZA PBOZZD PAOZZA 5310 00 984 7042 4 CAGE 05047 80205 31902 96906 31902 96906 END OF TB 9 2330 329 14 amp P 1 5 PART NUMBER B1821BH038C100N MS15795 814 12502015 M45913 4 6CG8Z 12501994 MS35338 141 FIGURE 6 DESCRIPTION AND USABLE ON CODE UOC GROUP 3307 SPECIAL PURPOSE KITS FIG SIDE ARMOR PLATE PANEL AND PLACARD SUPPORT SCREW CAP HEXAGON H PART OF KIT P N 2 15991593 2 3 9 a 2 8 78 racio eae eee ira ee UOC AOG WASHER FLAT PART OF KIT P N 57K4865 UOC AOG SUPPORT PART OF KIT P N 57K4865 UOC AOG NUT SELF LOCKING PART OF KIT P N STRAGO D a de E OR a E E a Ea 7 ec ca eC CR ca UOC AOG PANEL PART OF KIT P N 57K4865 UOC AOG WASHER LOCK PART OF KIT P N 57K4865 UOC AOG QTY 12 TB 9 2330 329 14 amp P 1 7 um cum cus ame Rn e A IE a f Lan au LM AAA gm m m UR UR pa
28. en X M J f UU bt it EX lg X Eri ult po A A MAL L PY Y F eS cea ff nr T Fd f ii Gr X A o iq L o 1 i Qut A A E gt MN AAN e zu i A 4 uil m ee d a e pe E A A ST AS qm gan mie A i X f AE c i cm a l UN aie JE MUS NEUES q Li A A SEU mx FR x E A ee rs T M Heo S i a E e A s ol Fd 2t a tee L FU y p A eee NR S WT 93 i A ub LLL LL A Pp Ano ee ee ee F NEM I E PA T T T T a SEn gaa De PS d i QR cR mcm cm cm m a a Le A 4 e Fa PA a ii m N v A P F s i geri Sey n w pl i A on i s a Y C f r E va q A 4 A i 1 OS ay Y A s E e p k AA A X j i UN S aar cama t uem S cons 4 N i F i A i jaf ee d M w A TE ES J aw ze ge y LA f X i ci Oe a n d 7 anal i AV Ml M X Y p A e TB96 A2 FIG11 FTSS Replacement Hardware Figure 11 SECTION II TB 9 2330 329 14 amp P 1 1 ITEM NO 2 3 4 3 SMR NSN PART CAGE NUMBER PAOZZA 5310 00 773 7618 80205 MS15795 814 PAOZZA 96906 M45913 4 6CG8Z PAOZZA 5305 00 068 0511 80204 B1821BH038C125N END OF FIGURE L 6 DESCRIPTION AND USABLE ON CODE UOC GROUP 3307 SPECIAL PURPOSE KITS FIG 1 FTSS REPLACEMENT HARDWARE
29. fender 138 with eight flat washers 144 four capscrews 143 and four self locking nuts 146 Torque self locking nuts to 30 35 Ib ft 41 48 Nem 51 Torque self locking nuts 147 to 55 65 lb ft 75 88 Nem 143 144 TBS67A2 152aa NOTE The rear fender tube canister bracket does not mount to a crossmemeber 52 Position rear tube canister bracket 145 on fender 138 ensure tube canister bracket 145 captures ABS marker light cable 150 through slot and install with four flat washers 144 two capscrews 143 and two self locking nuts 146 Torque self locking nuts to 30 35 Ib ft 41 48 Nem 3 17 TB 9 2330 329 14 amp P 1 VEHICLE PREPARATION continued 53 Install front tube canister bracket 145 on crossmember 128 with four flat washers 148 two capscrews 149 and two self locking nuts 147 Torque self locking nuts to 55 65 lb ft 75 88 Nem TB96 A2 126aa 54 Install tube canister bracket 151 on engine compartment 27 with four flat washers 144 two capscrews 143 and two self locking nuts 146 Torque self locking nuts to 30 35 Ib ft 41 48 Nem TB967A2 154ab 3 18 TB 9 2330 329 14 amp P 1 VEHICLE PREPARATION continued 55 Position two tube canister brackets 151 on crossmembers 34 and fender 38 Align holes of two tube canister brackets 151 with existing holes of crossmembers 34 and install with sixteen flat washers 148 eight capscrews 149 and eight s
30. four flat washers 3 two capscrews 9 and two self locking nuts 2 Do not fully tighten hardware TB96 A2 U 6Gaa 4 26 TB 9 2330 329 14 amp P 1 INITIAL INSTALLATION continued 76 Position center fender panel 57 on front fender panel 56 Align holes of center fender panel 57 with holes in front fender panel 56 and install with four flat washers 3 two capscrews 9 and two self locking nuts 2 Do not fully tighten hardware 77 Install center fender panel 57 on tube canister bracket 55 with four flat washers 3 two capscrews 9 and two self locking nuts 2 Do not fully tighten hardware TB967A2 077aa 7 8 Position rear fender panel 58 on center fender panel 57 Align holes of rear fender panel 58 with holes in center fender panel 57 and install with four flat washers 3 two capscrews 9 and two self locking nuts 2 Do not fully tighten hardware 79 Install rear fender panel 58 on two tube canister brackets 55 with eight flat washers 3 four capscrews 9 and four self locking nuts 2 Do not fully tighten hardware Y f a Z 3 9 9 TB967A2 078aa 4 27 TB 9 2330 329 14 amp P 1 INITIAL INSTALLATION continued 80 Tighten all rear fender panel 58 hardware Torque self locking nuts to 55 65 Ib ft 75 88 Nem 81 Tighten all center fender panel 57 hardware Torque self locking nuts to 55 65 Ib ft 75 88 Nem 82 Tighten all front fender panel
31. frame 53 and front left door frame 51 68 Extend angle brace 14 to meet front right door frame 53 Align holes and install with four flat washers 3 two capscrews 9 and two self locking nuts 2 69 Ensure front right door frame 53 and front left door frame 51 are flush with the bottom and square with the edges of piping frame assembly 49 Tighten all jam nuts and capscrews TB967A2 201aa 4 25 TB 9 2330 329 14 amp P 1 INITIAL INSTALLATION continued 70 Push front left door frame 51 back and hold in place while capscrews in slotted holes of support plate 47 are tightened 71 Tighten all support plate 47 hardware Torque self locking nuts to 55 65 Ib ft 75 88 Nem 72 Tighten all front right door frame 53 and front left door frame 51 hardware Torque capscrews and self locking nuts to 55 65 Ib ft 75 88 Nem 73 Tighten all angle brace 14 hardware Torque self locking nuts to 55 65 Ib ft 75 88 Nem AT 53 e at Ld g 5 d e Su H i k D HS VAI a an E a e ook ita e E D ue al E l Er Ee 51 d TB96943 D Daa 74 Position front fender panel 56 on front right door frame 53 Align holes of front tender panel 55 with holes in front right door frame 53 and install with four flat washers 3 two capscrews 9 and two self locking nuts 2 Do not fully tighten hardware 75 Install front fender panel 56 on tube canister bracket 55 with
32. hose 3 Install two drain hoses 1 and drain hose nipples 3 on semitrailer with four tube clamps 2 4 Install two drain hoses 4 on drain hose nipples 3 with two tube clamps 2 CD 4 TB967A2 099aa 3 20 TB 9 2330 329 14 amp P 1 INITIAL INSTALLATION continued 5 Install two drain hoses 4 on semitrailer with four universal conduit clips 5 and four thread forming screws 6 TB96 A2 100aa 6 Install front placard support 8 previously removed on front of semitrailer with four flat washers 144 two capscrews 9 and two self locking nuts 146 Torque self locking nuts to 30 35 Ib ft 41 48 Nem 7 Install hazardous materials placard bracket 7 on front placard support 8 with four flat washers 144 two capscrews 9 and two self locking nuts 146 Torque self locking nuts to 30 35 Ib ft 41 48 Nem 146 TB967A2 088ab 3 21 TB 9 2330 329 14 amp P 1 INITIAL INSTALLATION continued 8 Install electrical conduit 11 on semitrailer with three universal conduit clips 10 and three thread forming screws 6 TB96 A2 08 ab 9 Install retaining strap 12 previously removed on tube canister bracket 151 and engine compartment 13 with two flat washers 144 capscrew 143 and self locking nut 146 Torque self locking nut to 30 35 Ib ft 41 48 Nem TB967A2 157ac 3 22 TB 9 2330 329 14 amp P 1 INITIAL INSTALLATION continued 10 Install two
33. lr E v LS Th X D T nm kl in T1B96 42 FIG10 Figure 10 Curbside Tube Brackets SECTION II 1 2 ITEM SMR NO 1 PAOZZA 2 PAOZZA 3 PAOZZA 4 PAOZZA 5 PAOZZA 6 PAOZZA 7 PAOZZA 8 PAOZZA IB 9 2330 329 14 amp P 1 3 NSN 5310 00 773 7618 5305 00 068 0511 5305 00 725 2317 5305 00 071 2070 5310 00 787 9425 4 CAGE 31902 80205 80204 96906 80204 80204 80205 96906 END OF 5 PART NUMBER 12502003 MS515795 814 B1821BH038C125N M45913 4 6CG8Z B1821BH038C150N B1821BH050C175N MS15795 818 M45913 4 8CG8Z FIGURE 10 1 6 DESCRIPTION AND USABLE ON CODE UOC GROUP 3307 SPECIAL PURPOSE KITS FIG 10 CURBSIDE TUBE BRACKETS BRACKET PART OF KIT P N 57K4865 UOC AOG WASHER F LAT PART OF KIT P N 57K4865 UOC AOG SCREW CAP HEXAGON H PART OF KIT P N DO JEAOO5 2 4202 3 98 48 4 8 24 28 2 8 2 RP TR UOC AOG NUT SELF LOCKING PART OF KIT P N DAS a 1 131 19 3 1o Eo a a oa UOC AOG SCREW CAP HEXAGON H PART OF KIT P N MISSIS 4 OB s xis dece ds Sek ec Sow hcl ei c e de UOC AOG SCREW CAP HEXAGON H PART OF KIT P N STRAGO OJ PI a AC ACA CA aAa aa a A aa a a AC dod UOC AOG WASHER FLAT PART OF KIT P N 57K4865 UOC AOG NUT SELF LOCKING HE PART OF KIT P N STRAGO EA UOC AOG QTY 32 12 16 16 TB 9 2330 329 14 amp P 1 Veo Ws
34. tube canister brackets 145 Discard nuts NOTE An assistant will help with Step 8 8 Remove hose tube 27 from semitrailer 145 TB967A2 212aa 3 35 TB 9 2330 329 14 amp P 1 REMOVAL REPLACEMENT continued 9 Remove retaining pin 31 and ground rod 32 from ground rod storage tube 33 1 w B E Eu nE SL ait gt Eso DN DI o TI gg y TB969A3 116ab 10 Remove six self locking nuts 146 six flat washers 144 and two U bolts 24 from two tube canister brackets 145 and ground rod storage tube 25 Discard nuts 11 Remove ground rod storage tube 25 from three tube canister brackets 145 TB967A2 097ab 3 36 TB 9 2330 329 14 amp P 1 REMOVAL REPLACEMENT continued NOTE The rear fender tube canister bracket does not mount to a crossmember 12 Remove two self locking nuts 146 two flat washers 144 two J bolts 22 and retaining strap 21 from tube canister bracket 145 and fender 23 Discard nuts 13 Remove two capscrews 143 two self locking nuts 146 four flat washers 144 and tube canister bracket 145 from fender 23 Discard nuts TB96 A2 16 aa 14 Remove two self locking nuts 146 four flat washers 144 two J bolts 22 and retaining straps 21 from two tube canister brackets 145 and fender 23 Discard nuts 144 TB967A2 168aa 3 37 TB 9 2330 329 14 amp P 1 REMOVAL REPLACEMENT continued 15 Remove six capscrews
35. 0 329 14 amp P 1 REMOVAL REPLACEMENT continued 18 Remove two capscrews 9 two self locking nuts 2 four flat washers 1 and three shims 50 from slotted holes of support plate 47 and piping frame assembly 49 Discard nuts 19 Remove two capscrews 9 two self locking nuts 2 four flat washers 3 and support plate 47 from crossmember 48 48 47 3 2 QM a A Q j u l A A Eie 50 TB96 A2 064ab 20 Remove air reservoir drain cable 45 from slot of rear plate panel A 46 21 Remove two capscrews 9 two self locking nuts 2 four flat washers 3 and rear plate panel A 46 from vehicle frame 44 Discard nuts 22 Remove four capscrews 9 four self locking nuts 2 eight flat washers 3 and rear plate panel A 46 from rear plate panel B 41 Discard nuts 3 3 9 TB96742 142aa 4 39 TB 9 2330 329 14 amp P 1 REMOVAL REPLACEMENT continued 23 Remove five capscrews 9 five self locking nuts 2 ten flat washers 3 and support plate 43 from rear plate panel B 41 Discard nuts 24 Remove two capscrews 9 two self locking nuts 2 four flat washers 3 and angle brace 14 from support plate 43 Discard nuts TES6 A2 141 aa 25 Remove two capscrews 9 two self locking nuts 2 and four flat washers 3 from rear panel B 41 and piping frame housing 42 Discard nuts EF udi a 41 TB967A2 173ab 4 40 TB 9
36. 1 375 8073 6135 01 447 0950 8415 01 492 0180 4940 01 540 2973 FIGURE NO mn E N N 73 0 01 4 PP DN 4 NO 004 GON R O J00U0d DN ke ke hop NN KLEIS ITEM NO o KO Edo NOI GO o O BO BO am Do DO BO BO BOCOD OO BO 01 rmn OWA DO J SECTION IV TB 9 2330 329 14 amp P 1 CROSS REFERENCE INDEXES PART NUMBER INDEX PART NUMBER FIG ITEM PART NUMBER FIG ITEM 051135 05203 12 3 12502026 2 17 115A 12 ES 5 T3 12500849 3 LI 12902029 2 21 4 12 12502031 9 7 4 17 12502032 1 6 5 12 14286 12 6 12500872 12 16 14287 12 7 12500884 002 8 7 14394 12 8 12500884 003 8 8 2608 VSE 12 1 12500884 004 8 3 3336841 12 2 12500885 8 6 516059 6 12 9 12500887 001 2 3 5304K46 BULK 12500887 002 2 23 5304K46 42 8 4 4 15 5304K46 5 8 2 3 7 5416K21 8 l 12500888 12 15 57K4786 KITS 4 12501959 5 18 57K4862 KITS 1 12501960 3 16 57K4863 KITS 2 12501961 5 1 1 57K4865 KITS 3 12501962 4 16 8415 01 492 0180 12 5 12501963 4 dad 92620A806 2 8 12501964 3 10 92620A811 4 18 12501965 2 20 B107 10M TYICL3S 12 10 12501967 2 15 T1 12501968 2 18 B1821BH025C075N 2 9 12501969 1 7 B1821BH038C100N 7 1 12501981 4 6 B1821BH038C125N 2 22 12501982 4 20 3 5 12501986 3 3 4 13 12501987 4 21 5 10 12501988 6 3 6 1 12501990 3 1 2 9 1 12501991 3 14 10 3 12501992 1 5 B1821BH038C150N 2 1 12501993 1 4 4 14 12501994 7 5 5 9 12501996 8 3 10 5 12502000 2 4 B1821BH050C125N 1 10 12502001 2 6 4 8 12502002 2 5 B1821BH050C175N 1 8 1250
37. 2 Remove two capscrews 9 two self locking nuts 2 and four flat washers 3 from front fender panel 26 and front panel C 24 Discard nuts 43 Remove two capscrews 25 lockwasher 7 flat washer 3 and front fender panel 27 from front panel C 24 Discard lockwashers TB967A2 059aa 4 45 TB 9 2330 329 14 amp P 1 REMOVAL REPLACEMENT continued 44 Remove two capscrews 25 lockwashers 7 flat washers 3 and tube cover panel 26 from front panel C 24 Discard lockwashers 24 TB967A2 223aa 45 Remove two capscrews 23 two self locking nuts 2 four flat washers 3 and front panel D 22 from end front bracket 8 Discard nuts TB967A2 182aa 4 46 TB 9 2330 329 14 amp P 1 REMOVAL REPLACEMENT continued 46 Remove seven capscrews 9 seven self locking nuts 2 fourteen flat washers 3 and front panel D 22 from front panel B 17 and front panel 24 Discard nuts 24 TB96 A2 202aa 47 Remove two capscrews 9 two self locking nuts 2 four flat washers 3 and front panel C 24 from angle brace 14 Discard nuts 48 Remove four capscrews 9 four self locking nuts 2 eight flat washers 3 and front panel C 24 from front panel B 17 Discard nuts TBS6 A2 203aa 4 47 TB 9 2330 329 14 amp P 1 REMOVAL REPLACEMENT continued 49 Remove two capscrews 20 lockwashers 7 and flat washers 3 from front panel
38. 2003 10 1 2 16 12502004 9 6 3 1 12502005 3 13 4 4 12502006 3 9 5 14 12502007 3 8 6 8 12502008 6 11 9 4 12502009 6 10 10 6 12502010 6 9 B1821BH050C200N 4 9 12502011 3 4 B1821BH050C250N 3J E 12502012 9 4 6 7 12502013 001 4 3 M45913 4 4CG8Z 2 7 12502015 7 3 M45913 4 6CG8Z 2 10 12502016 2 19 3 7 12502020 3 1 4 9 12502022 1 3 5 13 12502025 6 12 6 13 SECTION IV PART NUMBER M45913 4 6CG8Z M45913 4 8CG8Z MS15795 814 MS15795 818 TB 9 2330 329 14 amp P 1 FIG rp a E N RPO0 J00H4s GO N O O 0 01i Y N PR O N CROSS REFERENCE INDEXES PART NUMBER INDEX ITEM ke ke mn A N NN NN 0 OOoONN 0 04 aRO00R AUU A PART NUMBER MS15795 852 MS35338 141 MS35338 143 MS35691 49 PD5110 00 293 28 65 PD5110 00 892 50 71 TX1301 Z21P FIG ke NOPBNDORBPRAITIN OOD OB W H A 12 T2 ITEM O JM 00 JD N DN P2 a e A E NONOK mn By Order of the Secretary of the Army PETER J SCHOOMAKER General United States Army Official Chief of Staff E JOYCE E MORROW Administrative Assistant to the Secretary of the Army 0627111 Distribution To be distributed in accordance with the initial distribution number IDN 344864 requirements for TB 9 2330 329 14 amp P 1 RECOMMENDED CHANGES TO PUBLICATIONS Use Part Il reverse for Repair Parts and DATE AND BLANK FORMS Special Tool Lists RPSTL and Supply Date you filled out For use of this form see AR 25 30 the propone
39. 2330 329 14 amp P 1 REMOVAL REPLACEMENT continued 26 Remove two capscrews 9 two self locking nuts 2 four flat washers 3 and rear plate panel B 41 from panel B bracket 40 Discard nuts 2 Remove capscrew 9 self locking nut 2 two flat washers 3 and panel B bracket 40 from crossmember 39 Discard nuts TB967A2 140ab 28 Remove six capscrews 6 lockwashers 7 and flat washers 3 from belly panel 5 and belly panel 4 Discard lockwashers 29 Remove four T bolts 1 self locking nuts 2 flat washers 3 and belly panel 5 from semitrailer Discard nuts 4 41 TB 9 2330 329 14 amp P 1 REMOVAL REPLACEMENT continued 30 Remove four T bolts 1 self locking nuts 2 flat washers 3 and belly panel 4 from semitrailer Discard nuts TB96742 037ab 31 Remove two capscrews 36 two self locking nuts 31 four flat washers 32 and safety latch 35 from assembly door C 38 and front panel C 24 Discard nuts 32 Remove six capcrews 33 six self locking nuts 31 twelve flat washers 32 and assembly door C 38 from front panel C 24 Discard nuts gt EE Nm V NE LIES TB96 A2 063aa 4 42 TB 9 2330 329 14 amp P 1 REMOVAL REPLACEMENT continued 33 Remove two capscrews 36 two self locking nuts 31 four flat washers 32 and safety latch 35 from assembly door B 37 and front panel B 17 Discard nuts 34 Remove six capsc
40. 30 329 14 amp P 1 INITIAL INSTALLATION continued 87 Install door assembly 60 on front left door frame 51 with twenty two flat washers 32 eleven capscrews 33 and eleven self locking nuts 31 88 Install safety latch 59 on door assembly 60 and front left door frame 51 with four flat washers 32 two capscrews 36 and two self locking nuts 31 89 Torque door assembly 60 and safety latch 59 self locking nuts to 30 35 Ib ft 41 48 Nem 32 31 TB967A2 080aa 4 30 TB 9 2330 329 14 amp P 1 INITIAL INSTALLATION continued 90 Install door assembly 61 on front right door frame 53 with twenty two flat washers 32 eleven capscrews 33 and eleven self locking nuts 31 91 Install safety latch 35 on door assembly 61 and front right door frame 53 with four flat washers 32 two capscrews 36 and two self locking nuts 31 92 Torque door assembly 61 and safety latch 35 self locking nuts to 30 35 Ib ft 41 48 Nem 32 Ye 53 TB967A2 081aa 4 31 TB 9 2330 329 14 amp P 1 INITIAL INSTALLATION continued 93 Install door assembly F 62 on front panel F 57 with six flat washers 32 three capscrews 33 and three self locking nuts 31 Torque self locking nuts to 30 35 Ib ft 41 48 Nem 57 b TB867A2 083aa 94 Install landing leg handle bracket 67 previously removed on post bracket 64 with two flat washers 66 capscrew 63 and self locking
41. 330 329 14 amp P 1 INITIAL INSTALLATION continued NOTE When installing door assemblies ensure the gap is even around the outside of the door before tightening the hardware securely 40 Install door assembly A 34 on front panel A 21 with twelve flat washers 32 six capscrews 33 and six self locking nuts 31 Torque self locking nuts to 30 35 lb ft 41 48 Nem 41 Install door assembly B 37 on front panel B 17 with twelve flat washers 32 six capscrews 33 and six self locking nuts 31 42 Install safety latch 35 on door assembly B 37 and front panel B 17 with four flat washers 32 two capscrews 36 and two self locking nuts 31 43 Torque door assembly B 37 and safety latch 35 self locking nuts to 30 35 Ib ft 41 48 Nem TB96742 214aa 4 17 TB 9 2330 329 14 amp P 1 INITIAL INSTALLATION continued NOTE When installing door assemblies ensure the gap is even around the outside of the door before tightening the hardware securely 44 Install door assembly B 38 on front panel C 24 with twelve flat washers 32 six capscrews 33 and six self locking nuts 31 45 Install safety latch 35 on door assembly C 38 and front panel C 24 with four flat washers 32 two capscrews 36 and two self locking nuts 31 46 Torque door assembly B 37 and safety latch 35 self locking nuts to 30 35 Ib ft 41 48 Nem ele e sls O0 Ol EE NN C ERN EE NN ee NE en ee ee ee
42. 6 lt dio idad Ei Hc EE 3 785 OUNCES Eo IM Rei O Ue HUM SUE 28 349 T A Kio cda 0 454 LL SNO TONS idad Mette TONS stas oia 0 907 o Pound Feet scan Newton Mete Srna n NE 1 356 Pounds per Square Inch Kilopasealss td ado 6 895 a Miles per Galloti 2 enr Kilometers pet Lita 0 425 O Miles per EIOUE elas Kilometers pet HoUt operit 1 609 Y TO CHANGE TO MULTIPLY BY x Centimeters oet e iE oda lieu f 0 394 Meters rA A TA lg AE AT EE E E 3 280 x Meter sia da toi ue Y ceu uM LAU CUAL 1 094 or E3IOTIBS G S mada Mil ad 0 621 O Square Contimeter usina Square MCs cari 0 155 w Square Meters Girer A Square Pertusa io 10 764 a Square Kilom tricas Square Milena 0 386 u Square Hectornetets usas ACIOS arna mcs etes at ai co d E bees 2 471 T Cubic Meir dico A r 35 315 CUBIC ICUS SY tana obere CUBIC Y dt d5 hoses N eet elio e PEE 1 308 6 MES ci hehe ES obe utc tu Pte OUNCES eos oo eet udis iss 0 034 E LAS pts PM aio 2 113 TALC ES seeks Hasan HT CVU AIES stet AA 1 057 i TAATELE aiia oet NEE Gallo eN 0 264 C Sea E N oso qededue Brille ae N 0 035 O ko otros totus Polus scite edt dent sona ente epe Sie 2 205 MGIC TONS rendie pectore eate STOLE PONS rada 1 102 Newton MGIGIS e ic v ero orta Poundsbe bouis trt eee breit 0 738 Kilopascal oce o ede a e iban Pounds per Square Inch 0 145 Kilometers pet Latet ioc rre eire Miles per Gallo siii 2 354 Kilometers per Hour
43. A 21 and front panel B 17 Discard lockwashers 50 Remove four capscrews 9 four self locking nuts 2 eight flat washers 3 and front panel A 21 from front panel B 17 Discard nuts 51 Loosen two capscrews 19 and jam nuts 18 securing front panel B 17 on engine compartment 52 Remove clamps and front panel B 17 from engine compartment TB967A2 187aa 53 Remove five capscrews 9 five self locking nuts 2 ten flat washers 3 and rear plate 16 from support plate 13 Discard nuts 54 Remove two capscrews 9 two self locking nuts 2 four flat washers 3 and rear plate 16 from vehicle frame Discard nuts 13 TBS96 A2 13 aa 4 48 TB 9 2330 329 14 amp P 1 REMOVAL REPLACEMENT continued 55 Remove five capscrews 9 five self locking nuts 2 ten flat washers 3 and support plate 13 from crossmember Discard nuts EN m ho 7 5 A f TX TB9867A2 136aa 56 Remove two capscrews 9 two self locking nuts 2 four flat washers 3 gap adjustment cover 15 and angle brace 14 from support plate 13 Discard nuts TB967A2 225aa 4 49 TB 9 2330 329 14 amp P 1 REMOVAL REPLACEMENT continued 5 Remove two capscrews 9 two self locking nuts 2 four flat washers 3 and front bracket 8 from engine compartment 10 Discard nuts TB967A2 088ab 58 Remove four capscrews 9 four self locking nuts 2 eight flat washers 3
44. BH038C125N B1821BH038C150N 12500887 002 12501962 12500849 92620A811 MS35691 49 12501982 12501987 FIGURE 6 DESCRIPTION AND USABLE ON CODE UOC GROUP 3307 SPECIAL PURPOSE KITS CURBSIDE FRONT ARMOR PLATE DOOR ASSEMBLIES PANELS AND MOUNTING BRACKET NUT SELF LOCKING HE PART OF KIT P N S LEADS a wake ee ee ee Mea Red enc ee dr den UOC AOG WASHER FLAT PART OF KIT P N 57K4863 UOC AOG BRACKET PART OF KIT P N 57K4863 UOC AOG SCREW CAP HEXAGON H PART OF KIT P N SIRAS O L2 dodo debi ene e a s e md UOC AOG SCREW CAP HEXAGON H PART OF KIT P N IRAGO ED UOC AOG ARMOR SUPPLEMENTAL PART OF KIT P N SOHO Sauces A AAA UOC AOG WASHER LOCK PART OF KIT P N 57K4863 UOC AOG SCREW CAP HEXAGON H PART OF KIT P N OIA GG Sia araara aca a aa ae aaa a a anara ar a a Aaaa UOC AOG NUT SELF LOCKING PART OF KIT P N S904 2 393 5 53m m UR a a dos d ed UOC AOG WASHER F LAT PART OF KIT P N 57K4863 UOC AOG DOOR ACCESS GENERAL PART OF KIT P N SENCILLOS UOC AOG LATCH DOOR VEHICULA o e UOC AOG SCREW CAP HEXAGON H PART OF KIT P N STRAGO RADA AAA ianiai UOC AOG SCREW CAP HEXAGON H PART OF KIT P N DIAG GS a aaa a a aaa aa aa UOC AOG HANDLE MANUAL CONTR PART OF KIT P N TRAS DO te ici dci UOC AOG DOOR ACCESS GENERAL PART OF KIT P N STRAGO G3 MM TT UOC AOG LATCH DOOR VEHICGUL md a mmn UOC AO
45. C AOG SUPPORT PLATE PART OF KIT P N STRAGO DEDE is is si ais cis ia ci UOC AOG SCREW CAP HEXAGON H PART OF KIT P N IIRA GO CIT UOC AOG BRACE PART OF KIT P N 57K4863 UOC AOG ARMOR SUPPLEMENTAL PART OF KIT P N STRAGO 3 sos ses wick AUN Mos Mae a drei QNA As Wick Mod Wed deed da UOC AOG SPACER PART OF KIT P N 57K4863 UOC AOG DOOR ASSEMBLY PART OF KIT P N IIRA OO aa ao d UOC AOG PLACARD UOC ADG SCREW CAP HEXAGON H PART OF KIT P N DIRADOSIaa uea faa ee des Rea Rea Me Rea deca Mc deae UOC AOG HANDLE MANUAL CONTR PART OF KIT P N DIREC Gl ei d i 3 538 292 9 49 9 44 4 35 9 Qu UOC AOG SLING DATA sae aie a Ron QTY 52 26 13 26 1 3 22 TB 9 2330 329 14 amp P 1 FRA a IM CX i In A Se ha I s M SW th m ol mA xo ag ST ties beta d S DELIS i RE PA 2 3 M i sD yh A IBS NARAN d Oe PRE IN ER W 2 2 ee O NL WE qe T iet Sy SS ma E CUM rm RR 1 Bi Bue as sacs j did l a 4 LN p lt W a Part of Item 10 cannot be ordered separately TBS6 A2 FIGS Figure 3 Roadside Underside Armor Panels Armor Plate Door Assembly and Fender Panels A A a n n e SECTION II 1 2 3 ITEM SMR NSN NO 1 PAOZZA 5305 00 071 2070 10 11 iA 13 14 PAOZZA 5310 00 787 9425 PAOZZA PAOZZA PAOAZA 5305 00 068 0511 PAOZZA 5310 00 773 7618 PAOZZA PBOZZD
46. Discard hardware 128 TB967A2 148aa 45 Remove three self locking nuts 137 two J bolts 132 six flat washers 133 and three retaining straps 113 from three mounting brackets 114 and fender 138 Discard washers and nuts 46 Remove three self locking nuts 136 three capscrews 134 six flat washers 135 and three mounting brackets 114 from fender 138 Discard mounting brackets and hardware N 113 138 3 15 TB 9 2330 329 14 amp P 1 VEHICLE PREPARATION continued 47 Remove four self locking nuts 142 four capscrews 139 eight flat washers 140 and two angle brackets 141 from two mounting brackets 114 Discard mounting brackets and hardware TB967A2 032aa NOTE The roadside and curbside tube canister mounting brackets and mounting hardware are obtained from the FTSS Kit 57K4865 and installed at this point to ensure of a proper fit of the hose tubes after the FTSS application has been applied 48 Install two angle brackets 141 previously removed on two tube canister brackets 145 with four capscrews 143 four self locking nuts 146 and eight flat washers 144 TB967A2 094ab 3 16 TB 9 2330 329 14 amp P 1 VEHICLE PREPARATION continued 49 Install two tube canister brackets 145 on crossmember 128 with six capscrews 149 six self locking nuts 147 and twelve flat washers 148 Do not tighten hardware 50 Install two tube canister brackets 145 on
47. EHICLE PREPARATION continued 38 Remove two self locking nuts 111 two capscrews 108 four flat washers 109 and ABS light 110 from mounting bracket 112 Discard hardware LU TBS67A2 146aa 39 Remove four self locking nuts 115 eight flat washers 116 four J bolts 117 and four retaining straps 113 from hose tube 103 and four mounting brackets 114 Discard washers and nuts NOTE Assistant will help with step 40 40 Remove hose tube 103 from semitrailer TB96 A2 129aa 3 13 TB 9 2330 329 14 amp P 1 VEHICLE PREPARATION continued 41 Remove four self locking nuts 120 four flat washers 119 two U bolts 118 and ground rod storage tube 73 from two mounting brackets 114 Discard washers and nuts TBSG A2 085a2a 42 Remove self locking nut 127 J bolt 125 two flat washers 126 and retaining strap 113 from mounting bracket 114 Discard washers and nut 43 Remove two self locking nuts 121 two capscrews 124 four flat washers 122 and mounting bracket 114 from crossmember 123 Discard washers and nuts a 121 422 123 D A fi EZ zi TB967A2 204ab TB 9 2330 329 14 amp P 1 VEHICLE PREPARATION continued NOTE The rear fender mounting bracket does not mount to the crossmember with hardware 44 Remove four self locking nuts 131 four capscrews 130 eight flat washers 129 and two mounting brackets 114 from two crossmembers 128
48. ET WR HANDLE SOCKET WRENC KNIFE CRAFTMANS BLADE KNIFE BATTERY NONREACHARG FLASHLIGHT PARTS LIST SHEET TECHNICAL Or Or FR FNN Fr YS _ X X SS WS SS IS Ti Ti rh A A H H H H H H H H H T PART OF QTY SECTION II 1 ITEM NO 2 3 SMR NSN PAOZZA TB 9 2330 329 14 amp P 1 4 5 PART CAGE NUMBER 3A054 5304K46 END OF FIGURE BULK 1 6 DESCRIPTION AND USABLE ON CODE UOC 95 GENERAL USE STANDARDIZED PARTS 9501 BULK MATERIAL FIG BULK BULK MATERIAL HOSE NONMETALLIC EPDM RUBBER POLYESTER REINFORCED 40 200F OIL WATER 150 PSI MAX 125 IN ID 175 IN OB PART OF KIT P N 57K4865 UOC AOG 50 FT LENGTH QTY SECTION IV STOCK NUMBER 4240 00 025 3776 5305 00 068 0508 5305 00 068 0510 5305 00 068 0511 5305 00 07 1 2067 5305 00 071 2070 5305 00 071 2071 5305 00 071 2073 5120 00 240 8705 5120 00 249 1071 SIUS U 92 99 92 9015 6230 00 635 4998 5305 00 725 2317 TB 9 2330 329 14 amp P 1 CROSS REFERENCE INDEXES NATIONAL STOCK NUMBER INDEX FIGURE NO ke ke PRR a A SS e XO Oy Ul de GO NO ES gs E Ow oO A AS O Ol ITEM NO No hop sO Gt GY GS 09 45 ON 0909060 ESI O 00 UT NE o UND a a mn RR e A N O ke O1 o A STOCK NUMBER 53931t0 00 773 76T8 OL 0 00 78 9425 5310 00 851 2677 5110 00 892 5071 5310 00 933 8778 5310 00 984 7042 7920 01 036 4464 Sod0 04q904 9 75995 4730 0
49. F KIT P N 57K4786 CLOTH CLEANING PART OF KIT P N S EIAS D 4 4 66 6d AAA c ono GLOVES DISPOSABLE PART OF KIT P N SIRAT Or yp aaa aa ia da 5315353522522 021 PATCH SPILL CONTROL PART OF SIKA 1004 6 65 5645 4844 5464554653 65 466548 PATCH SPILL CONTROL PART OF STRATO DEMO SOCKET MAGNETIC PART OF KIT STRATE Gand acd ace anarei Ava Aa ava calada EXTENSION SOCKET WR PART OF SO IA T SD ADS URLs X d Koch A HANDLE SOCKET WRENC PART OF STRATO G a A O A A O OS aia KNIFE CRAFTMANS PART OF KIT IIRA TOO o EEE EE ad A aea e 57K4786 BLADE KNIFE PART OF KIT P N BATTERY NONREACHARG PART OF SILA COs pt ARIAS FLASHLIGHT PART OF KIT P N 57K4786 PARTS LIST PART OF KIT P N 57K4786 SHEET TECHNICAL PART OF KIT SIKAT OG a xcd dex dem ae ee xc dade dc dd dca KIT P N KIT P N P N QTY kr FR FR SECTION II TB 9 2330 329 14 amp P 1 1 2 3 4 5 6 7 ITEM SMR NSN PART DESCRIPTION AND NO CAGE NUMBER USABLE ON CODE UOC QTY 94 REPAIR KITS 9401 REPAIR KITS FIG KITS M967A2P1 TBPS KITS 1 PFKZZD 31902 57K4862 MODIFICATION KIT VE M967A2P1 TBPS UOC AOG NUT SPLITTER MANUAL 1 DRAWING KIT 1 ARMOR SET SUPPLEMEN 1 al KITS 2 ARMOR SUPPLEMENTAL KITS REPAIR KIT KITS 4 2 PFOZZD 31902 57K4863 ARMOR SET SUPPLEMEN AOA KIT PART OF KUT DAN 57 RAC Dues ok ad od ood au Eus UOC AOG NUT SELF LOCKING HE 105 1 1 WASHER FLAT 2X2 152 T BOLT 8 1 3 ARMOR
50. G ARMOR SUPPLEMENTAL PART OF KIT 54 5 o A A A es he ye ne Saws aos he E a a aS UOC AOG ARMOR SUPPLEMENTAL PART OF KIT DIAC Ci cke hee ee ee eee E CN E eR eS UOC AOG ARMOR SUPPLEMENTAL PART OF KIT IIRAS O Des ee ee ee ee UOC AOG QTY 25 50 29 10 TB 9 2330 329 14 amp P 1 CETTE 55 v amp ys f a Part of Item 16 b Part of Item 11 a and b cannot be ordered separately TB9G A2 FlG4 Figure 4 Curbside Front Armor Plate Door Assemblies Panels and Mounting Bracket SECTION II 1 2 ITEM SMR NO 1 PAOZZA 2 PAOZZA 3 PAOZZA 4 PAOZZA 5 PAOZZA 6 PBOZZD 7 PAOZZA 8 PAOZZA 9 PAOZZA 10 PAOZZA 11 PBOZZD 12 PAOZZA 13 PAOZZA 14 PAOZZA 15 PAOZZA 16 PBOZZD 17 PAOZZA 18 PAOZZA 19 PAOZZA 20 PBOZZD 2l PBOZZD IB 9 2330 329 14 amp P 1 3 NSN 5310 00 787 9425 5305 00 071 2070 5305 00 071 2071 5310 00 933 8778 5305 00 071 2067 5310 00 773 7618 5305 00 068 0511 5305 00 72 5 2317 5310 00 851 2677 4 CAGE 96906 30205 31902 80204 80204 31902 80205 80204 96906 80205 31902 31902 80204 80204 31902 31902 31902 3A054 96906 31902 31902 END OF 5 PART NUMBER M45913 4 8CG8Z MS15795 818 12502013 001 B1821BH050C175N B1821BH050C200N 12501981 MS35338 143 B1821BH050C125N M45913 4 6CG8Z MS15795 s14 12501963 12500849 B1821
51. G SCREW CAP HEXAGON H PART OF KIT P N ne oy ur DI AA ee E UOC AOG NUT JAM HEXAGON PART OF KIT P N STRAGO MMC UOC AOG ARMOR SUPPLEMENTAL PART OF KIT P N SIRAS G TT UOC AOG ARMOR SUPPLEMENTAL PART OF KIT P N STRAGO rasa aaa a a UOC AOG QTY 19 40 17 14 28 12 TB 9 2330 329 14 amp P 1 amt a P E Ld a PL a Part of Item 11 14 cannot be ordered separately TB967A2 FIG5 Figure 5 Curbside Center Armor Plate Door Assembly Panels and Mounting Brackets SECTION II 1 2 ITEM SMR NO 1 PAOZZA 2 PAOZZA o PBOZZD 4 PBOZZD 5 PAOZZA 6 PAOZZA 7 PAOZZA 8 PAOZZA 9 PAOZZA 10 PAOZZA 11 PBOZZD 12 PAOZZA 13 PAOZZA 14 PAOZZA 15 PAOZZA 16 PAOZZA 17 PAOZZA 18 PBOZZD IB 9 2330 329 14 amp P 1 3 NSN 5310 00 787 9425 5305 00 071 2073 5310 00 933 8778 5310 00 773 7618 5305 00 725 2317 5305 00 068 0511 5305 00 071 2070 4 CAGE 96906 30205 31902 31902 80204 80205 31202 30205 80204 80204 31902 31902 96906 80204 31902 31902 31902 31902 END OF 5 PART NUMBER M45913 4 8CG8Z MS15795 818 12501986 12502011 B1821BH050C250N MS35338 143 12500097002 MS15795 814 B1821BH038C150N B1821BH038C125N 12501961 12500849 M45913 4 6CG8Z B1821BH050C175N 12502026 125019260 12502020 12501959 FIGURE 6 DESCRIPTION AND USABLE ON CODE UOC
52. Gallon M967A2P1 Tanker Ballistic Protection System Add On Armor Fuel Tank Self Sealing System TBPS AOA FTSS It authorizes the requisitioning issue and disposition of spares and repair parts as indicated by the Source Maintenance and Recoverability SMR codes GENERAL In addition to the Introduction this RPSTL is divided into the following sections a Section ll Repair Parts List A list of spares and repair parts authorized by this RPSTL for use in the performance of maintenance This list also includes parts which must be removed for replacement of the authorized parts Parts lists are composed of functional groups in ascending alphanumeric sequence with the parts in each group listed in ascending figure and item number sequence Repair parts kits are listed separately in their own functional group Items listed are shown on the associated illustrations b Section lll Special Tools List There are no special tools for the M967A2P1 TBPS c Section IV Cross Reference Indexes There are two cross reference indexes in this RPSTL National Stock Number Index and Part Number Index EXPLANATION OF COLUMNS SECTIONS Il AND III a Item No Column 1 Indicates the number used to identify items called out in the illustration b SMR Code Column 2 The SMR code contains supply requisitioning information maintenance level authorization criteria and disposition instruction as shown in the following breakout Source Maintenance Reco
53. Maintenance of Army Prepositioned Stock Material for preservation packaging marking and preparation for storage or shipment of the M967A2P1 series fuel tanker LIST OF ABBREVIATIONS AND ACRONYMS AKO Army Knowledge Online AOA Add On Armor AVIM Aviation Intermediate Maintenance AVUM Aviation Unit Maintenance CPC Corrosion Prevention and Control DA PAM Department of the Army Pamphlet DOT Department of Transportation EIR Equipment Improvement Recommendations FRP Field Repair Patch FISS Fuel Tank Self Sealing kPa Kilopascal psi Pounds per Square Inch TAMMS The Army Maintenance Management System TB Technical Bulletin TBPS Tanker Ballistic Protection System TM Technical Manual TB 9 2330 329 14 amp P 1 CHAPTER 2 PRECONDITIONS ADD ON ARMOR AOA AND FUEL TANKER SELF SEALING FTSS VEHICLE PREPARATION NOTE The fuel tanker does not require purging or sniff testing prior to modification 1 Ensure the fuel tanker has been emptied in accordance with Operator s Manual TM 9 2330 329 14 amp P 2 Ensure the fuel tanker is properly grounded and all vessel openings have been properly and completely secured WARNING Eye and hearing protection must be worn at all times when using power tools for grinding cutting sawing and drilling Failure to do so may result in injury to personnel Chemical Agent Resistant Coating CARC paint contains isocyanyte HDI which is highly irritating to skin and respiratory system High co
54. OOLS LIST RPSTL continued 6 T 7 10 HOW TO LOCATE REPAIR PARTS a When National Stock Number NSN is Known 1 First If you have the NSN look in the STOCK NUMBER column of the NSN index The NSN is arranged in NIIN sequence Note the figure and item number next to the NSN 2 Second Turn to the figure and locate the item number Verify that the item is the one you are looking for b When Part Number P N is Known 1 First lf you have the P N and not the NSN look in the PART NUMBER column of the P N index Identify the figure and item number 2 Second Look up the item on the figure in the applicable repair parts list figure ABBREVIATIONS For standard abbreviations see ASME Y14 38 1999 Abbreviations and Acronyms Abbreviations Explanation ACUDA iaa Ammunition Explosives and Dangerous Articles ADA tetas Add On Armor PN ei Aviation Intermediate Maintenance AVUM socios Aviation Unit Maintenance GAGE sanas Commercial and Government Entity Code DOD me Department of Defense AO pP Defense Reutilization and Marketing Office aI ap TR Electromagnetic Pulse PISO Fuel Tanker Self Sealing Mist id Military List ltems MIT National Item Identification Number consists of the last 9 digits of the NSN NS Norris National Stock Number OCONUS tesi Outside Contiguous United States mir EN Part Number RPS TL eicit Repair Parts and Special Tools Lists wis c EN Strategic List Items A qoasi Source Maintenance
55. ORTED PART Il REMARKS Any general remarks or recommendations or suggestions for improvement of publications and blank RECOMMENDED ACTION forms Additional blank sheets may be used if more space is needed TYPED NAME GRADE OR TITLE TELEPHONE EXCHANGE AUTOVON PLUS EXTENSION SIGNATURE Your Name Your Signature USAPPC V3 00 RECOMMENDED CHANGES TO PUBLICATIONS Use Part II reverse for Repair Parts and AND BLANK FORMS Special Tool Lists RPSTL and Supply Catalogs S upply Manuals SC SM For use of this form see AR 25 30 the proponent agency is ODISCA TO Forward to proponent of publication or form Include ZIP Code FROM Activity and location Include ZIP Code AMSTA LC LPIT TECH PUBS TACOM RI 1 Rock Island Arsenal Rock Island IL 61299 7630 PART I ALL PUBLICATIONS EXCEPT RPSTL AND SC SM AND BLANK FORMS PUBLICATION FORM NUMBER DATE TITLE TANKER BALLISTIC PROTECTION TB 9 2330 329 146P 1 30 October 2006 SYSTEM TBPS AOA FTSS ITEM RECOMMENDED CHANGES AND REASON NO NO GRAPH NO NO NO Provide exact wording of recommended changes if possible R eference to line numbers within the paragraph or subparagraph SIGNATURE TYPED NAME GRADE OR TITLE TELEPHONE EXCHANGE AUTOVON PLUS EXTENSION DA FORM 2028 FEB 74 REPLACES DA FORM 2028 1 DEC 68 WHICH WILL BE USED USAPPC V3 00 TO Forward direct to addressee listed in publication FROM Activity and location Include ZIP Code AMS
56. R BRR ES B PO S S E PO S EB E FR EB B ES KITS 1 SECTION II 1 2 ITEM SMR NO 3 PFKZZD 4 PAOZZD 4940 01 540 2973 1B 92990 9299 T ASP T 3 4 NSN PART CAGE NUMBER 31902 57K4865 END OF FIGURE 5 31902 57K4786 KITS 2 6 DESCRIPTION AND USABLE ON CODE UOC ARMOR SUPPLEMENTAL ARMOR SUPPLEMENTAL BRACKET REAR ARMOR SUPPLEMENTAL FTSS K KIT P N 57K4862 UOC AOG SCREW CAP HEXAGON H WASHER FLAT SUPPORT NUT SELF LOCKING PANEL WASHER LOCK CLAMP HOSE NIPPLE CLIP RETAINING BOLT FLUID PASSAGE CLIP RETAINING CLIP RETAINING SCREW CAP HEXAGON H WASHER FLAT SCREW CAP HEXAGON H BRACKET BRACKET NUT SELF LOCKING HE BRACKET DRAWING FTSS APPLIC DRAWING FTSS APPLIC HOSE NONMETALLIC DRAWING FTSS MEBS DRAWING POLYURETHAN ETS55 REPAIR PATCH PART REPAIR KIT 1 6 10 1 6 11 1 6 12 I JA Oo n L d dE d gd d e w N PNHMOrReR ANF ANAT AP OAWBNBN OD OF UF OY P YS WS X Ti TA Ti i TiO iar O W XO XO O O lO 00 CO CO CO CO NJN Y JJ JJ JJ F2 0 104 C 0rF 00 109 01C 0r 09001 iS WN S mn BULK H M4 x OF KIT P N 57K4783 57K4787 57K4862 uU aia de BAG TOOL GOGGLES INDUSTRIAL ADHESIVE CLOTH CLEANING GLOVES DISPOSABLE PATCH SPILL CONTROL PATCH SPILL CONTROL SOCKET MAGNETIC EXTENSION SOCK
57. T 250099404 919g 4 6 SCREW THREAD FORMING rasos areo 12 8 SUPPORT PLAGARD FRONT pasos a 1 EN o dmi DAP HEXAGON HEAD 5305 00 068 0510 B1821BHO38C100N 80204 CLIP UNIVERSAL CONDUIT 12500884 002 31902 3 CLIP UNIVERSAL CONDUIT 12500884 003 31902 5 ar ds A HEXAGON HEAD 5305 00 725 2317 B1821BH038C150N 80204 E 81 PANEL SIDE ROADSIDE 12501984 31902 1 32 WASHER LOCK 3 8 EIE 00 984 7042 MS35338 141 96906 8 84 BRACKET RIGHT LIGHT 12502081 31902 1 Se PE HET 9305 00 068 051 1 B1821BH038C125N 80204 es 144 WASHER FLAT 5310 00 773 7618 MS15795 814 80205 86 3 1 TB 9 2330 329 14 amp P 1 KIT PARTS AND THEIR DISPOSITION continued Table 3 1 FTSS Kit Contents List 57K4865 continued Nomenclature SUO SION Part Number CAGE Qty Number BRACKET TUBE CANISTER NUT SELF LOCKING M45913 4 6CG8Z 96906 NUT SELF LOCKING M45913 4 8CG8Z 96906 WASHER FLAT 5310 00 767 9425 MS15795 818 80205 149 SCREW CAP HEXAGON HEAD 5310 01 310 2353 B1821BH050C175N 80204 17 1 2 16X1 75 BRACKET TUBE CANISTER VEHICLE PREPARATION The following procedure removes components to allow access to restricted areas of the fuel tanker before the FTSS System coating is applied Once the coating has been applied dried and inspected some of the components may be reinstalled NOTE Check assembly ar
58. TA LC LPIT TECH PUBS TACOM RI Rock Island Arsenal Rock Island IL 61299 7630 PART II REPAIR PARTS AND SPECIAL TOOL LISTS AND SUPPLY CATALOGS SUPPLY MANUALS PUBLICATION NUMBER DATE TITLE TANKER BALLISTIC PROTECTION TB 9 2330 329 14 amp P 1 30 October 2006 SYSTEM TBPS AOA FTSS TOTAL NO PAGE COLM LINE NATIONALSTOCK REFERENCE FIGURE ITEM OF MAJOR NO NO NO NUMBER NO NO NO ITEMS RECOMMENDED ACTION SUPPORTED PARTII REMARKS Any general remarks or recommendations or suggestions for improvement of publications and blank forms Additional blank sheets may be used if more space is needed TYPED NAME GRADE OR TITLE TELEPHONE EXCHANGE AUTOVON PLUS EXTENSION SIGNATURE USAPPC V3 00 RECOMMENDED CHANGES TO PUBLICATIONS Use Part ll reverse for Repair Parts and AND BLANK FORMS Special Tool Lists RPSTL and Supply Catalogs S upply Manuals SC SM For use of this form see AR 25 30 the proponent agency is ODISCA TO Forward to proponent of publication or form Include ZIP Code FROM Activity and location Include ZIP Code AMSTA LC LPIT TECH PUBS TACOM RI 1 Rock Island Arsenal Rock Island IL 61299 7630 PART I ALL PUBLICATIONS EXCEPT RPSTL AND SC SM AND BLANK FORMS PUBLICATION FORM NUMBER DATE TITLE TANKER BALLISTIC PROTECTION TB 9 2330 329 146P 1 30 October 2006 SYSTEM TBPS AOA FTSS ITEM RECOMMENDED CHANGES AND REASON NO NO GRAPH NO NO NO Provide exact wording of recommen
59. TB 9 2330 329 14 amp P 1 TECHNICAL BULLETIN OPERATOR S UNIT INSTALLATION REMOVAL INSTRUCTIONS AND REPAIR PARTS AND SPECIAL TOOLS LIST RPSTL FOR TANKER BALLISTIC PROTECTION SYSTEM TBPS AOA FTSS FOR SEMITRAILER TANK FUEL 5000 GALLON M967A2P1 NSN 2330 01 538 8517 DISTRIBUTION STATEMENT A Approved for public release distribution is unlimited HEADQUARTERS DEPARTMENT OF THE ARMY OCTOBER 2006 TB 9 2330 329 14 amp P 1 WARNING SUMMARY For information on first aid refer to FM 4 25 11 WARNING Eye and hearing protection must be worn at all times when using power tools for grinding cutting sawing and drilling Failure to do so may result in injury to personnel Chemical Agent Resistant Coating CARO paint contains isocyanyte HDI which is highly irritating to skin and respiratory system High concentrations of HDI can produce symptoms of itching and reddening of skin a burning sensation in throat and nose and watering of the eyes In extreme concentrations HDI can cause cough shortness of breath pain during respiration increased sputum production and chest tightness The following precautions must be taken whenever using CARC paint NEVER cut CARC coated materials without high efficiency air purifying respirators in use e DO NOT grind or sand painted equipment without high efficiency air purifying respirators in use e BE AWARE of CARC paint exposure symptoms symptoms can occur a few da
60. adjustment cover hardware Torque self locking nuts to 55 65 lb ft 75 88 Nem TB96 A2 050aa 4 15 TB 9 2330 329 14 amp P 1 INITIAL INSTALLATION continued NOTE Armor door assemblies may or may not have door handles installed when shipped If door handles are not installed they are supplied separately with each door assembly Perform Steps 36 through 39 to install the door handle on all curbside door assemblies 36 Position one Teflon washer on door handle 3 From the outside of the armor door assembly insert threaded end of door handle through the hole in the armor door assembly Position second Teflon washer on threaded end of door handle on inside of armor door assembly Teflon washers must contact the exterior and interior surfaces of the armor door assembly NOTE Ensure the key in the hole seats on the key of the threaded portion of the door handle The latch must be positioned so that the bent ends of the latch point away from the armor door assembly 38 Position latch onto threaded end of door handle and install with self locking nut 39 Check operation of door handle Proper range of motion of door handle limits latch travel to the 90 degree arc between the latch stops on the inside surface of the armor door assembly and inside surface of the door frame SELF LOCKING NUT A LATCH p ae EPUM WASHER gt d M TEFLON WASHER DOOR HANDLE A PS ARMOR DOOR ASSEMBLY TB967A2 145aa 4 16 TB 9 2
61. ailer Failure to do so may result in injury to personnel or damage to equipment 7 For specific installation and removal instructions of the AOA kit refer tg Chapter 4 of this TB 2 2 TB 9 2330 329 14 amp P 1 CHAPTER 3 FUEL TANK SELF SEALING FTSS SYSTEM SCOPE This section provides the instructions for applying the FTSS System to M967A2P1 series fuel tankers The FTSS System is a coating applied to the exterior surface of the fuel tank vessel that will seal a leak caused by small arms fire within twenty minutes of impact Once sealed the fuel tanker may continue operating under normal conditions In the event the FTSS System does not seal a leak within twenty minutes a repair kit is provided to patch the affected area Refer tol Chapter 5 FTSS Repair Kit for instructions on applying the field patch assemblies ARMY KNOWLEDGE ONLINE AKO WEBSITE Refer to the AKO website at https www us army mil suite login welcome html for the most recent updates to the kits and Technical Bulletin TB installation instructions KIT PARTS AND THEIR DISPOSITION NOTE The items listed in Table 3 1 are FTSS kit installed parts only Table 3 1 FTSS Kit Contents List 57K4865 Nomenclature Marena STOCK Part Number CAGE Qty Number POSE RUBBER EPDM SIN eoe oms 2 2 CLAMP TUBE 12 250 4750019768073 seg omoa 6 s NPPLE DRANHOSE tmo S 2 4 HOSE RUBBER EPDM 42IN eeoa S96 2 5 cueUwwERSALCONDU
62. all with ten flat washers 3 five capscrews 9 and five self locking nuts 2 Torque self locking nuts to 55 65 lb ft 75 88 Nem 3 TES6 A2 141 aa 4 20 TB 9 2330 329 14 amp P 1 INITIAL INSTALLATION continued 55 Position rear panel plate A 46 on rear panel plate B 41 and vehicle frame 44 Install rear panel plate A 46 on rear panel plate B 41 with eight flat washers 3 four capscrews 9 and four self locking nuts 2 56 Install rear panel plate A 46 on vehicle frame 44 with four flat washers 3 two capscrews 9 and two self locking nuts 2 5 Insert air reservoir drain cable 45 through slot of rear panel plate A 46 58 Torque rear panel plate A 46 self locking nuts to 55 65 Ib ft 75 88 Nem 44 TB96 A2 216aa 4 21 TB 9 2330 329 14 amp P 1 INITIAL INSTALLATION continued NOTE Do not fully tighten capscrews or clamping screws until armor is properly positioned and aligned on piping frame assembly 59 Position support plate 47 on crossmember 48 Align holes of support plate 47 with existing holes of crossmember 48 and install with four flat washers 3 two capscrews 9 and two self locking nuts 2 Do not fully tighten hardware 60 Align slotted holes of support plate 47 with existing holes of piping frame assembly 49 insert three shims 50 between support plate 47 and piping frame assembly 49 and install with six flat washers 3 three capscrews 9
63. ams 1 Megagram 1 1 Short Tons LIQUID MEASURE 1 Milliliter 0 001 Liter 0 0338 Fluid Ounce 1 Liter 1000 Milliliters 33 82 Fluid Ounces SQUARE MEASURE 1 Sq Centimeter 100 Sq Millimeters 0 155 Sq Inch 1 Sq Meter 10 000 Sq Centimeters 10 76 Sq Feet 1 Sq Kilometer 1 000 000 Sq Meters 0 386 Sq Mile CUBIC MEASURE 1 Cu Centimeter 1000 Cu Millimeters 0 06 Cu Inch 1 Cu Meter 1 000 000 Cu Centimeters 35 31 Cu Feet TEMPERATURE 5 9 F 32 C 212 Fahrenheit is equivalent to 100 Celsius 90 Fahrenheit is equivalent to 32 2 Celsius 32 Fahrenheit is equivalent to 0 Celsius 9 5 C 32 F APPROXIMATE CONVERSION FACTORS TO CHANGE TO MULTIPLY BY A Dido diem Genes CEMETI P oci ou AM Dona D vaamaniduaaanere van 2 540 A r E A WICECES Mea MTS 0 305 WES taa sand Meter acuso a 0 914 A A M RC EP NUN CUN ASA raheem euo Sonnabend 1 609 square THellesa o cortes cei beoe Square C ente lets eoa ee reg 6 451 Square Pecos Sate Meters nes 0 093 Square ardid Square MOeteLDS sra ea te Eo dicat ease 0 836 square Miles ica ker neni aet ed s Square Kilometers isa lis 2 590 gj ACTES dadas Square HectometetS kenane eerie 0 405 gt CUBIC Tees iei i poe EE CRI RET Cubic Meters dando 0 028 q Cubic Yadira Cubic Meters oe nitas rue E SOR DRE ROT EUR 0 765 fu IMIG Out See dicate ar ests IMCS n rao oaa eo aie ctio 29 573 z PINS aaue a AGES EEA ON 0 473 3 QUAS estia a dati adeunt DS d du ei 0 94
64. and three self locking nuts 2 Do not fully tighten hardware TB967A2 064ac 4 22 TB 9 2330 329 14 amp P 1 INITIAL INSTALLATION continued 61 Install two capscrews 52 and two jam nuts 18 on front left door frame 51 TB967A2 065ab 62 Position front left door frame 51 on piping frame assembly 49 and support plate 47 Do not tighten capscrews and nuts until front left door frame 51 is properly aligned on piping frame assembly 63 Align holes of front left door frame 51 with holes of support plate 47 and install with ten flat washers 3 five capscrews 9 and five self locking nuts 2 Do not fully tighten hardware TB96 A2 066aa 4 23 TB 9 2330 329 14 amp P 1 INITIAL INSTALLATION continued 64 Install two capscrews 52 and two jam nuts 18 on front right door frame 53 TB967A2 067aa 65 Position front right door frame 53 on piping frame assembly 49 and front left door frame 51 Do not tighten capscrews and nuts until front right door frame 53 is properly aligned on piping frame assembly 66 Align holes in front right door frame 53 with holes in front left door frame 51 and install with eight flat washers 3 four capscrews 9 and four self locking nuts 2 Do not fully tighten hardware TB96 A2 068aa 4 24 TB 9 2330 329 14 amp P 1 INITIAL INSTALLATION continued 67 Insert two plate adjustment spacers 54 between capscrews 52 of front right door
65. atch Spill Control 15 each 5 inch Patch Spill Control Adhesive 051135 05203 OFRUA 2each Bag Tool 2608 VSE 79623 1 each Battery Non Rechargeable AA 4 Pack 6135 01 447 0950 115A 80204 1 pkg Blade Knife 5110 00 293 2865 PD5110 00 293 2865 80244 1 pkg Cloth Cleaning 80 Count Alcohol 7920 01 036 4464 TX1301 21994 1 box Saturated Extension Socket Wrench 5120 00 240 8705 516059 6 80020 1 each 20 inch Extension 1 2 inch Drive Flashlight AA Battery 6230 00 635 4998 Z21P 71542 1 each Gloves Disposable XL 100 Count Box 8415 01 492 0180 8415 01 492 0180 80244 1 box Goggles Industrial 4240 00 052 3776 3336841 45152 2 pair Handle Socket Wrench 18 inch 5120 00 249 1071 B107 10M 05047 1 each 1 2 inch Drive TY1CL3ST1 Knife Craftsman s 5110 00 892 5071 PD5110 00 892 5071 80244 1 each Laminated Instruction Sheet 12500872 31902 1 each Laminated Parts List 12500888 19207 1 each Socket Magnetic 3 4 inch 1 2 inch Drive TBD 14394 31902 1 each 5 1 TB 9 2330 329 14 amp P 1 REPAIR PROCEDURES 5 2 Place the bolt head of the FRP assembly Position the FRP assembly within 1 2 inch Using the socket wrench handle and WARNING e Fuel is very flammable and can explode easily To avoid serious injury or death keep fuel away from open flame or any spark ignition source Keep a B C fire extinguisher within reach when performing fuel tank repair e Eye and hand protection must be worn a
66. ction System TBPS kit Report and record the application of this TB in accordance with DA Pam 750 8 and DA Pam 738 751 FINAL PAINT ie 4 Ensure all exposed metal surfaces have been thoroughly cleaned by an approved chemical or mechanical method Finish all exposed metal plates brackets and shields using rust inhibitor primer and paint as specified in Table 7 4 Materials and Parts in accordance with TM 43 0139 Painting Instructions for Army Materiel Allow for the appropriate time for the primer and paint to cure Ensure all surfaces have been pretreated as soon as possible after cleaning by an approved spray or brush method Apply stencils per TM 9 2330 329 14 amp P in accordance with TM 43 0139 and TB 43 0209 FINAL INSPECTION REQUIREMENTS 1 2 3 4 Check all armor panels braces brackets and doors are properly installed and secure Check the operation of all access doors Ensure access door does not bind when opening and closing Ensure door latches do not bind and hold access doors securely in place Apply lubricating oil Item 9 Table 7 4 to door hinges and safety latches MAINTENANCE AND LUBRICATION REQUIREMENTS 1 2 Ensure door hinges safety latches and door handles are lubricated weekly using lubricating oil Item 9 Table 7 4 Ensure hexagon head capscrews and self locking nuts are properly torqued monthly 6 1 TB 9 2330 329 14 amp P 1 MARKING EQUIPMENT After the TBPS has
67. ded changes if possible R eference to line numbers within the paragraph or subparagraph SIGNATURE TYPED NAME GRADE OR TITLE TELEPHONE EXCHANGE AUTOVON PLUS EXTENSION DA FORM 2028 FEB 74 REPLACES DA FORM 2028 1 DEC 68 WHICH WILL BE USED USAPPC V3 00 TO Forward direct to addressee listed in publication FROM Activity and location Include ZIP Code AMSTA LC LPIT TECH PUBS TACOM RI Rock Island Arsenal Rock Island IL 61299 7630 PART II REPAIR PARTS AND SPECIAL TOOL LISTS AND SUPPLY CATALOGS SUPPLY MANUALS PUBLICATION NUMBER DATE TITLE TANKER BALLISTIC PROTECTION TB 9 2330 329 14 amp P 1 30 October 2006 SYSTEM TBPS AOA FTSS TOTAL NO PAGE COLM LINE NATIONALSTOCK REFERENCE FIGURE ITEM OF MAJOR NO NO NO NUMBER NO NO NO ITEMS RECOMMENDED ACTION SUPPORTED PART ll REMARKS Any general remarks or recommendations or suggestions for improvement of publications and blank forms Additional blank sheets may be used if more space is needed TYPED NAME GRADE OR TITLE TELEPHONE EXCHANGE AUTOVON PLUS EXTENSION SIGNATURE USAPPC V3 00 THE METRIC SYSTEM AND EQUIVALENTS LINEAR MEASURE 1 Centimeter 10 Millimeters 0 01 Meters 0 3937 Inch 1 Meter 100 Centimeters 1000 Millimeters 39 37 Inches 1 Kilometer 1000 Meters 0 621 Mile WEIGHTS 1 Gram 0 001 Kilogram 1000 Milligrams 0 035 Ounce 1 Kilogram 1000 Grams 2 2 Lb 1 Metric Ton 1000 Kilogr
68. e injury to personnel 2 Open engine compartment door 3 Remove two self locking nuts 10 two capscrews 7 and four flat washers 8 from engine compartment shroud 5 Discard hardware 4 Remove rivets as necessary and engine compartment door 4 from engine compartment shroud 5 Discard engine compartment door and hardware 5 Grind two latches 9 from engine compartment shroud 5 6 Remove nut 11 and eye bolt with chain 6 from engine compartment shroud 5 Discard eye bolt with chain and hardware TB96 A2 018ab 4 4 TB 9 2330 329 14 amp P 1 VEHICLE PREPARATION continued 7 Remove nut 14 capscrew 12 two flat washers 15 and landing leg handle bracket 16 from pipe frame assembly 13 Discard hardware TB96 A2 122aa 8 Remove two capscrews 17 two self locking nuts 20 four flat washers 18 and ABS marker light 19 from rear light bracket 21 Discard hardware 9 Remove two capscrews 22 two self locking nuts 24 four flat washers 23 and rear light bracket 21 from tube canister bracket 25 Discard rear light bracket and hardware TBSEG A2 180ac 4 5 TB 9 2330 329 14 amp P 1 INITIAL INSTALLATION WARNING The armor plates of the Add On Armor AOA kit are heavy and awkward Two personnel are required at all times when installing the armor plates on the semitrailer Failure to do so may result in injury to personnel or damage to equipment NOTE Refer tg Table 4 1
69. e is entered in the fifth position of the SMR code as follows Code Application Explanation Nonreparable Item When unserviceable condemn and dispose of the item at the level of maintenance shown in the third position of the SMR code Reparable Item When uneconomically reparable condemn and dispose the item at the Unit level maintenance Reparable Item When uneconomically reparable condemn and dispose of the item at Direct Support level Reparable Item When uneconomically reparable condemn and dispose of the item at General Support level Reparable Item When beyond lower level repair capability return to depot Condemnation and disposal of item are not authorized below depot level Reparable Item Condemnation and disposal of item not authorized below opecialized Repair Activity SRA item requires special handling or condemnation procedures because of specific reasons e g precious metal content high dollar value critical material or hazardous material Refer to appropriate manuals directives for specific instructions 4 Demilitarization Code Demilitarization codes are assigned to items to indicate the method and degree of demilitarization required The demilitarization code is entered in the sixth position of the SMR code as follows Application Explanation No demilitarization required MLI No demilitarization required MLI removed deadly parts in accordance with DOD 4160 21 M 1 MLI mutilate MLI burn
70. eas for any items that could interfere with the installation of the FTSS kit should any items be in the way use a Hand Grinder to remove those items Finish all exposed metal areas using a rust inhibitor primer and paint as specified in Table 7 4 Materials and Parts Allow for the appropriate time for prime and paint to cure 1 Ensure the semitrailer is properly grounded refer to TM 9 2330 329 14 amp P 2 Remove two self locking nuts 4 four flat washers 3 two capscrews 1 and hazardous materials placard bracket 2 as a unit from front of semitrailer Discard hardware M AAA 2 c E gt n A z ye M us M Lj zo T m h TET 4 E F MES Ls ih mus UL i E KL 7 ET ag E a 1 ie i y 1 q j EA qu x j i J g i i inc M I s Ae 4 yi m s s bi d TB967A2 LOC1 TB967A2 001aa 3 2 TB 9 2330 329 14 amp P 1 VEHICLE PREPARATION continued 3 Bend three clips 6 open and remove electrical conduit 5 from clips 6 4 Remove three clips 6 by grinding them smooth to surface of semitrailer TB967A2 002 5 Bend six clips 7 open and remove two drain hose tubes 9 from clips 7 6 Remove six clips 7 by grinding them smooth to surface of semitrailer 7 Cut two drain hose tubes 8 approximately 4 to 5 inches 10 to 13 cm from tanker body Ensure all sharp edges and burrs are removed Discard d
71. elf locking nuts 147 Do not fully tighten hardware 56 Install two tube canister brackets 151 on fender 38 with twelve flat washers 144 six capscrews 143 and six self locking nuts 146 Torque self locking nuts to 30 35 Ib ft 41 48 Nem 57 Torque self locking nuts 147 to 55 65 lb ft 75 88 Nem TBS96 A2 155aa NOTE The rear fender tube canister bracket does not mount to a crossmember 58 Install rear tube canister bracket 151 on fender 38 with four flat washers 144 two capscrews 143 and two self locking nuts 146 Torque self locking nuts to 30 35 Ib ft 41 48 Nem 146 TB967A2 1562a NOTE Vehicle preparation has been completed Forward the semittrailer to the appropriate facility for FTSS application 3 19 TB 9 2330 329 14 amp P 1 FTSS SYSTEM PROCEDURE The source and application of the FTSS System is proprietary For vehicle preparation applications and reapplication of the FTSS System contact VSE Corporation 2550 Huntington Avenue Alexandria VA 22303 1499 Or you may submit your request by phone 800 455 4873 or fax 703 960 2688 INITIAL INSTALLATION NOTE e Perform the following task after the FTSS coating has been applied dried and inspected e Refer to Table 3141 FTSS Kit Contents List for a list of all parts installed during this procedure 1 Cut two hoses 1 5 inches 13 cm from bulk rubber hose 2 Cut two hoses 4 42 inches 107 cm from bulk rubber
72. h three capscrews 25 lockwashers 7 and flat washers 3 Do not fully tighten hardware Q 25 TB967A2 058aa 22 Position front fender panel 27 on tube cover panel 26 and front panel C 24 Align holes of front fender panel 27 with holes of tube cover panel 26 and install with two flat washers 3 capscrew 9 and two self locking nuts 2 Do not fully tighten hardware 23 Install front fender panel 27 on front panel C 24 with capscrew 25 lockwasher 7 and flat washer 3 Do not fully tighten hardware TB967A2 059aa 4 12 TB 9 2330 329 14 amp P 1 INITIAL INSTALLATION continued 24 Position center fender panel 28 on front fender panel 27 Align holes of center fender panel 28 with holes of front fender panel 27 and install with four flat washers 3 two capscrews 9 and two self locking nuts 2 Do not fully tighten hardware 25 Install center fender panel 28 on fender bracket 12 with four flat washers 3 two capscrews 9 and two self locking nuts 2 Do not fully tighten hardware TE96 A2 060aa 26 Position rear panel 29 on center fender panel 28 Align holes of rear fender panel 29 with holes of center fender panel 28 and install with four flat washers 3 two capscrews 9 and two self locking nuts 2 Do not fully tighten hardware 27 Install rear fender panel 29 on fender bracket 12 with four flat washers 3 two capscrews 9 and two self locki
73. identified by manufacturer s P N XD Item is not stocked Order an XD coded item through normal supply channels using the CAGEC and P N given if no NSN is available 7 5 TB 9 2330 329 14 amp P 1 SECTION 4 REPAIR PARTS AND SPECIAL TOOLS LIST RPSTL continued 3 EXPLANATION OF COLUMNS SECTIONS II AND III continued NOTE Cannibalization of controlled exchange when authorized may be used as a source of supply for items with the above source codes except for those source coded XA or those aircraft support items restricted by requirements of AR 750 1 2 Maintenance Code Maintenance codes tell you the level s of maintenance authorized to use and repair support items The maintenance codes are entered in the third and fourth positions of the SMR code as follows a Third Position The maintenance code entered in the third position tells you the lowest maintenance level authorized to remove replace and use an item The maintenance code entered in the third position will indicate authorization to one of the following levels of maintenance Code Application Explanation Qu Crew or Operator maintenance done within Field AVUM maintenance O unen hien Unit Level AVUM maintenance can remove replace and use the item MENS Direct Support AVIM maintenance can remove replace and use the item Planeta dms General Support maintenance can remove replace and use the item dicet dun opecialized Repair Activity SRA can rem
74. identifies the item associated with the figure listed in the adjacent FIG column This item is also identified by the NSN listed on the same line b Part Number P N Index Part numbers in this index are listed in ascending alphanumeric sequence I e vertical arrangement of letter and number combination which places the first letter or digit of each group in order A through Z followed by the numbers 0 through 9 and each following letter or digit in like order 1 PART NUMBER Column Indicates the P N assigned to the item 2 FIG Column This column lists the number of the figure where the item is identified located in the RPSTL list Sections II and Ill 3 ITEM Column The item number is the number assigned to the item as it appears in the figure referenced in the adjacent figure number column 5 SPECIAL INFORMATION a Usable On Code UOC The UOC appears in the lower left corner of the DESCRIPTION column heading Usable on codes are shown as UOC in the Description Column justified left on the first line under the applicable item nomenclature Uncoded items are applicable to all models Identification of the UOC s used in the RPSTL are Code Used On AOG M967A2P1 b Associated Publication The publication s listed below pertain to the Semitrailer Tank Fuel 5000 Gallon M967A2 TM 9 2330 329 14 amp P M967A2 7 9 TB 9 2330 329 14 amp P 1 SECTION 4 REPAIR PARTS AND SPECIAL T
75. int Commercial Equivalent Work Lights Northern Tool or 160923 1405 1LLb3 2 Commercial Equivalent Gloves Work Leather McMaster Carr or 52835T41 2V 507 Commercial Equivalent 3 8 Air Hose 65 Feet MCS International or 1586652 1405 4J007 4 Commercial Equivalent Electrical Extension Lines 50 Foot McMaster Carr or 162439 1405 2V 507 4 Commercial Equivalent TB 9 2330 329 14 amp P 1 SECTION 3 MATERIALS AND EXPENDABLES The following list contains the bulk and expendable materials needed to apply the TB Table 7 3 Materials and Parts National Stock Number Part Number CAGE 1 Primer Coating 8010 00 687 8191 or TT P 662 81348 1 GL Rust Inhibitor Commercial Equivalent 2 Cutting Fluid 9150 01 373 5788 or TAPMAGIC EP XTRA 17781 1 PT Commercial Equivalent 3 Cleaning Compound Solvent 7930 00 177 5217 or 7930 00 177 5217 80244 5 GL Commercial Equivalent 4 Detergent General Purpose 7930 00 985 6945 or 7930 00 985 6945 83421 1 GL Commercial Equivalent 5 Coating Water Dispersible 8010 01 519 6769 or M64159 2 003G 33446 81349 3 GL Aliphatic Polyurethane Commercial Equivalent Chemical Agent Resistant Desert Tan 686A 7 3 TB 9 2330 329 14 amp P 1 SECTION 4 REPAIR PARTS AND SPECIAL TOOLS LIST RPSTL INTRODUCTION SCOPE This Repair Parts and Special Tools List RPSTL lists and authorizes spares and repair parts required for performance of Field level maintenance of the Semitrailer Tank Fuel 5000
76. isitioned and applied MO Made at Unit AVUM level MF Made at DS AVIM Level MH Made at GS Level ML MD Made at Depot Made at SRA Items with these codes are not to be requested requisitioned individually They must be made from bulk materiel which is identified by the part number in the DESCRIPTION AND USABLE ON CODE UOO column and listed in the bulk materiel functional group of the RPSTL If the item is authorized to you by the third position of the SMR code but the source code indicates itis made at a higher level order the item from the higher level of maintenance AO Assembled by Unit AF Assembled by DS AH AL Assembled by SRA AD Assembled by Depot AVUM level AVIM level Assembled by GS level Items with these codes are not to be requested requisitioned individually The parts that make up the assembled item must be requisitioned or fabricated and assembled at the level of maintenance indicated by the source code If the third position of the SMR code authorizes you to replace the item but the source code indicates the item is assembled at a higher level order the item from the higher level of maintenance XA Do not requisition an XA coded item Order the next higher assembly Refer to NOTE on the following page XB If an item is not available from salvage order it using the CAGEC and P N XC Installation drawings diagrams instruction sheets field service drawings
77. n m TS See mm l i u e T o m e TB967A2 FIG8 Figure 8 Drain Hoses and Wiring Harness Conduit Mounting SECTION II 1 2 3 ITEM SMR NSN NO 1 PAOZZA 4730 01 375 8073 2 MOOZZA 3 PAOZZA 4 MOOZZA 5 PAOZZA 6 PAOZZA 7 PAOZZA 8 PAOZZA 4 CAGE 3A054 3A054 31902 3A054 31202 31902 31902 31902 END OF TB 9 2330 329 14 amp P 1 5 PART NUMBER 5416K21 5304K46 5 12501996 5304K46 42 12500884 004 12500885 12500884 002 12500884 003 FIGURE 6 DESCRIPTION AND USABLE ON CODE UOC GROUP 3307 SPECIAL PURPOSE KITS FIG DRAIN HOSES AND WIRING HARNESS CONDUIT MOUNTING CLAMP HOSE PART OF KIT P N 57K4865 UOC AOG HOSE NONMETALLIC MAKE FROM NONMETALLIC HOSE P N 5304K46 5 IN LG UOC AOG NIPPLE PART OF KIT P N 57K4865 UOC AOG HOSE NONMETALLIC MAKE FROM NONMETALLIC HOSE P N 5304K46 42 IN UOC AOG CLIP RETAINING PART OF KIT P N SIRAS OS rrm UOC AOG BOLT FLUID PASSAGE PART OF KIT P N OTRAS P a AR Re eae Ae ee ew a UOC AOG CLIP RETAINING PART OF KIT P N A UOC AOG CLIP RETAINING PART OF KIT P N IO iR ps 235 P3 919 B5 ER BE bus BUR OB tes UOC AOG QTY 12 am Fa TB 9 2330 329 14 amp P 1 ga aa gt X e gum ER E aA M S _ C Ax M CU A m y pui zw iw m T LO LL ff ATI tette i utro Hn A ed
78. ncentrations of HDI can produce symptoms of itching and reddening of skin a burning sensation in throat and nose and watering of the eyes In extreme concentrations HDI can cause cough shortness of breath pain during respiration increased sputum production and chest tightness The following precautions must be taken whenever using CARC paint e NEVER cut CARC coated materials without high efficiency air purifying respirators in use e DO NOT grind or sand painted equipment without high efficiency air purifying respirators in use e BE AWARE of CARC paint exposure symptoms symptoms can occur a few days after initial exposure Seek medical help immediately if symptoms are detected 3 Check assembly areas for any items that could interfere with the installation of the AOA and FTSS kits Should any items be in the way cut or hand grind to remove those items 4 Finish all exposed metal areas using a rust inhibitor primer and paint as specified in Table 8 4 Materials and Parts 5 Allow for the appropriate time for prime and paint to cure 6 For specific vehicle preparation and application of the FTSS System and removal instructions for unique items refer tol Chapter 3 of this TB 2 1 TB 9 2330 329 14 amp P 1 AOA AND FTSS VEHICLE PREPARATION continued WARNING The armor plates of the Add On Armor AOA kit are heavy and awkward Two personnel are required at all times when installing the armor plates on the semitr
79. ng nuts 2 Do not tighten hardware 3 28 TBSG7A2 138aa 4 13 TB 9 2330 329 14 amp P 1 INITIAL INSTALLATION continued 28 Install rear fender panel bracket 30 on rear fender panel 29 with four flat washers 3 two capscrews 9 and two self locking nuts 2 Do not fully tighten hardware 29 Install rear fender panel bracket 30 on rear fender with four flat washers 32 two capscrews 33 and two self locking nuts 31 Do not fully tighten hardware TB967A2 061aa 30 Raise two fender brackets 12 parallel with fender Tighten all fender bracket hardware Torque self locking nuts to 55 65 Ib ft 75 88 Nem 31 Tighten all rear fender panel hardware Torque self locking nuts to 55 65 lb ft 75 88 Nem TB96 A2 191aa TB 9 2330 329 14 amp P 1 INITIAL INSTALLATION continued NOTE Ensure front panel B 12502024 and front panel A 12501980 are aligned flush and even with the engine housing before tightening clamp screws 32 Align front panel B 17 and front panel A 21 flush with bottom of engine housing Tighten two capscrews 19 and jam nuts 18 to secure front panel B 17 on engine housing 33 Tighten all armor panel hardware Torque capscrews and self locking nuts to 55 65 lb ft 75 88 Nem TB967A2 049aa 34 Tighten all front panel C 24 hardware Torque self locking nuts to 55 65 Ib ft 75 88 Nem 35 Extend gap adjustment cover 15 to meet front panel C 24 and tighten gap
80. nt agency is ODISC4 Catalogs supply Manuals 5C 5M this Aa TO Forward to proponent of publication or form Include ZIP Code FROM Activity and location Include ZIP Code AMSTA LC LPIT TECH PUBS TACOM RI Rock Island Arsenal Your mailing address Rock Island IL 61299 7630 PART I ALL PUBLICATIONS EXCEPT RPSTL AND SC SM AND BLANK FORMS PUBLICATION FORM NUMBER DATE TITLE TANKER BALLISTIC PROTECTION SYSTEM TB 9 2330 329 146P 1 30 October 2006 TBPS AOA FTSS O a O CHANGES AND REASON GRAPH NO NO NO Provide exact O LS O of recommended changes if possible 0004 Wrong POC is listed 00 2 Po Reference to line numbers within the paragraph or subparagraph TYPED NAME GRADE OR TITLE TELEPHONE EXCHANGE AUTOVON PLUS EXTENSION SIGNATURE Your Name Y our Signature DA FORM 2028 FEB 74 REPLACES DA FORM 2028 1 DEC 68 WHICH WILL BE USED USAPPC V3 00 TO Forward direct to addressee listed in publication FROM Activity and location Include ZIP Code DATE AMSTA LC LPIT TECH PUBS TACOM RI Your address Date you filled out this 1 Rock Island Arsenal form Rock Island IL 61299 7630 PARTII REPAIR PARTS AND SPECIAL TOOL LISTS AND SUPPLY CATALOGS SUPPLY MANUALS PUBLICATION NUMBER DATE TITLE TANKER BALLISTIC PROTECTION TB 9 2330 329 14 amp P 1 30 October 2006 SYSTEM TBPS AOA FTSS TOTAL NO PAGE COLM LINE NATIONALSTOCK REFERENCE FIGURE ITEM OF MAJOR NO NO NO NUMBER NO NO NO ITEMS SUPP
81. nut 65 C m o qq A Aq2A gt mE A A T A r r A A F m J N TB967A2 123aa 4 32 TB 9 2330 329 14 amp P 1 INITIAL INSTALLATION continued 95 Install ABS marker light 68 on rear fender panel 58 with four flat washers 3 two capscrews 9 and two self locking nuts 2 Torque self locking nuts to 30 35 Ib ft 41 48 Nem FOLLOW ON TASK 1 Stow landing leg crank handle 3 in bracket 1 with safety pin 2 2 Ensure the FTSS repair kit is stowed in tool box 3 Check operation of door handle Proper range of motion of door handle limits latch travel to the 90 degree arc between the latch stops on the inside surface of the armor door assembly and inside surface of the door frame 4 Release safety latch and lose armor door assembly Rotate door handle to latched position Door handle should be in downward position Check that armor door assembly is securely closed 4 33 TB 9 2330 329 14 amp P 1 REMOVAL REPLACEMENT WARNING The armor plates of the Add On Armor AOA kit are heavy and awkward Two personnel are required at all times when installing the armor plates on the semitrailer Failure to do so may result in injury to personnel or damage to equipment 1 Remove two capscrews 9 two self locking nuts 2 four flat washers 3 and ABS marker light 68 from rear fender panel 58 Discard nuts 2 Remove three capscrews 33 three self locking nuts 31 six flat washers 32 and do
82. ocking nuts 146 six flat washers 144 three retaining straps 14 and two hose tubes 16 from three tube canister brackets 151 Discard nuts 16 144 144 146 14 16 TBS6 A2 Q03ae 23 Remove capscrew 143 self locking nut 146 two flat washers 144 and retaining strap 12 from tube engine bracket 151 and engine compartment 13 Discard nuts 24 Remove two capscrews 143 two self locking nuts 146 four flat washers 144 and tube canister bracket 151 front engine compartment 13 Discard nuts 151 146 146 TB967A2 112aa 3 40 TB 9 2330 329 14 amp P 1 REMOVAL REPLACEMENT continued 25 Remove two capscrews 143 two self locking nuts 146 four flat washers 144 and two retaining straps 14 from two tube canister brackets 151 and fender 15 Discard nuts 151 15 TB967A2 213aa 26 Remove eight capscrews 149 eight self locking nuts 147 sixteen flat washers 148 and two canister brackets 151 from crossmembers 38 Discard nuts 2 Remove six capscrews 143 six self locking nuts 146 twelve flat washers 144 and two tube canister brackets 151 from fender 15 Discard nuts TB967A2 209aa 3 41 TB 9 2330 329 14 amp P 1 REMOVAL REPLACEMENT continued 28 Remove capscrew 143 self locking nut 146 two flat washers 144 and retaining strap 14 from rear tube canister bracket 151 and fender 15 Discard nuts 29 Remove two capscrews
83. or assembly B 62 from center fender panel 57 Discard nuts 57 LI ee all a hi Ka 7 gt i i TB867A2 083aa 4 34 TB 9 2330 329 14 amp P 1 REMOVAL REPLACEMENT continued 3 Remove two capscrews 36 two self locking nuts 31 four flat washers 32 and safety latch 35 from door assembly 61 and front left door frame 53 Discard nuts 4 Remove eleven capscrews 33 eleven self locking nuts 81 twenty two flat washers 32 and door assembly 61 from front right door frame 53 Discard nuts a 32 Ye TB967A2 081aa 5 Remove two capscrews 36 two self locking nuts 31 four flat washers 32 and safety latch 59 from door assembly 60 and front left door frame 51 6 Remove eleven capscrews 33 eleven self locking nuts 31 twenty two flat washers 32 and door assembly 60 from front left door frame 51 4 35 TB 9 2330 329 14 amp P 1 REMOVAL REPLACEMENT continued 7 Remove four capscrews 9 four self locking nuts 2 eight flat washers 3 and rear fender panel 58 from two tube canister brackets 55 Discard nuts 8 Remove two capscrews 9 two self locking nuts 2 four flat washers 3 and rear fender panel 58 from center fender panel 57 Discard nuts TBSG A2 0 8aa 9 Remove two capscrews 9 two self locking nuts 2 four flat washers 3 and center fender panel 57 from tube canister bracket 55 Discard nuts
84. ove replace and use the item p vmm Depot Maintenance can remove replace and use the item b Fourth Position The maintenance code entered in the fourth position tells you whether or not the item is to be repaired and identifies the lowest maintenance level with the capability to do complete repair perform all authorized repair functions NOTE Some limited repair may be done on the item at a lower level of maintenance if authorized by the SMR codes Code Application Explanation rano Unit AVUM is the lowest level that can do complete repair of the item dci Direct Support AVIM is the lowest level that can do complete repair of the item A General Support is the lowest level that can do complete repair of the item ici Specialized Repair Activity SRA is the lowest level that can do complete repair of the item O ideo Depot is the lowest level that can do complete repair of the item 7E Nonreparable No repair is authorized ie No repair is authorized No parts or special tools are authorized for the maintenance of a B coded item However the item may be reconditioned by adjusting lubricating etc at the user level TB 9 2330 329 14 amp P 1 SECTION 4 REPAIR PARTS AND SPECIAL TOOLS LIST RPSTL continued 3 EXPLANATION OF COLUMNS SECTIONS Il AND III continued 3 Recoverability Code Recoverability codes are assigned to items to indicate the disposition action on unserviceable items The recoverability cod
85. rackets 60 Discard washers and nuts JEJEH ss i eS e ee TB967A2 01 4ab 3 7 TB 9 2330 329 14 amp P 1 VEHICLE PREPARATION continued 23 Remove two nuts 65 two bolts 63 seal 62 split pipe coupling 64 and pipe 53 from cross assembly 66 24 Remove two nuts 67 two bolts 60 seal 61 split pipe coupling 68 and cross assembly 66 with pipe 47 attached from semitrailer TBSEG A2 015aa 25 Remove retaining pin 74 and ground rod 72 from ground rod storage tube 73 NOTE Vent tube brackets may be attached to fenders using three or four capscrews 26 Remove six capscrews 69 six self locking nuts 71 twelve flat washers 70 and two brackets 60 from semitrailer Discard hardware 70 pe l DA T1B896 42 01 faa 3 8 TB 9 2330 329 14 amp P 1 VEHICLE PREPARATION continued 2 Remove two self locking nuts 76 two capscrews 78 four flat washers 77 and ladder 75 from semitrailer Discard washers and nuts A LJ f 78 TB967A2 020aa 28 Release two retaining pins 79 two capscrews 83 two self locking nuts 82 four flat washers 81 and remove two handrails 80 from platform support 84 Discard washers and nuts TB967A2 021ad TB 9 2330 329 14 amp P 1 VEHICLE PREPARATION continued 29 Remove two capscrews 86 two self locking nuts 89 and four flat washers 87 from left and right channels
86. rain tubes TB967A2 023aa 3 3 TB 9 2330 329 14 amp P 1 VEHICLE PREPARATION continued 8 Remove two hoses from curbside hose tubes refer to TM 9 2330 329 14 amp P Set hoses aside for reinstallation 9 Remove self locking nut 10 two washers 11 capscrew 14 and retaining strap 13 from mounting bracket 12 Discard hardware 10 Remove four self locking nuts 17 four flat washers 16 four J bolts 18 two retaining straps 20 and side marker light box 15 from hose tube 19 Discard washers and nuts TB967A2 004ae NOTE An assistant will help with Step 11 11 Remove three self locking nuts 24 six washers 22 three capscrews 21 three retaining straps 25 and two curbside hose tubes 19 from three mounting brackets 23 Discard hardware 22 24 25 19 TBS6 A2 Q03aa 3 4 TB 9 2330 329 14 amp P 1 VEHICLE PREPARATION continued 12 Remove self locking nut 28 capscrew 26 two flat washers 29 and retaining strap 13 from mounting bracket 12 and engine compartment 27 Discard hardware 13 Remove remaining two self locking nuts 28 two capscrews 26 four flat washers 29 and mounting bracket 12 from engine compartment 27 Discard mounting bracket and hardware 27 TE96 A2 024aa 14 Remove three self locking nuts 39 three capscrews 36 six flat washers 37 and three retaining straps 25 from three mounting brackets 23 and fender 38 Disca
87. rd hardware 15 Remove four self locking nuts 35 four capscrews 30 eight flat washers 31 and two mounting brackets 23 from crossmember 34 Discard hardware 16 Remove four self locking nuts 40 four capscrews 33 eight flat washers 32 and two mounting brackets 23 from fender 38 Discard hardware and mounting brackets TB967A2 025aa 3 5 TB 9 2330 329 14 amp P 1 VEHICLE PREPARATION continued 17 Remove self locking nut 45 capscrew 43 two flat washers 44 and retaining strap 25 from mounting bracket 23 Discard hardware NOTE The rear mounting bracket does not mount to crossmember 18 Remove two self locking nuts 46 two capscrews 42 four flat washers 41 and mounting bracket 23 from fender 38 Discard hardware and mounting bracket 45 PP 46 e TB967A2 084aa 19 Remove spare tire from semitrailer refer to TM 9 2330 329 14 amp P 20 Remove two self locking nuts 50 two washers 49 U bolt 48 and hazardous materials placard bracket 51 from vapor recovery pipe 47 at rear of semitrailer Discard washers and nuts TB967A2 005ab 3 6 TB 9 2330 329 14 amp P 1 VEHICLE PREPARATION continued 21 Remove two self locking nuts 56 two washers 55 U bolt 52 and winch bracket 54 from pipe 53 Discard washers and nuts TB967A2 015ab 22 Remove four self locking nuts 57 four washers 58 and two U bolts 59 from pipes 47 and 53 and b
88. retaining straps 14 previously removed on two tube canister brackets 151 and fender 15 with two flat washers 144 capscrew 143 and self locking nut 146 Torque self locking nut to 30 35 Ib ft 41 48 Nem 151 TB967A2 158ac NOTE An assistant will help with Steps 11 and 12 11 Install two hose tubes 16 on tube canister brackets 151 and secure in place with three retaining straps 14 six flat washers 144 three capscrews 17 and three self locking nuts 146 Torque self locking nuts to 30 35 Ib ft 41 48 Nem 16 144 151 144 146 Vy TB96 A2 003ae 3 23 TB 9 2330 329 14 amp P 1 INITIAL INSTALLATION continued 12 Install retaining strap 12 on two hose tubes 16 and tube canister bracket 151 with two flat washers 144 capscrew 17 and self locking nut 146 Torque self locking nut to 30 35 Ib ft 41 48 Nem 13 Install side marker light box 18 previously removed on hose tube 16 with two retaining straps 20 four J bolts 19 four self locking nuts 146 and four flat washers 144 TB967A2 004af 14 Install retaining strap 21 previously removed on tube canister bracket 145 with two flat washers 144 J bolt 22 and self locking nut 146 Do not fully tighten hardware 1B93 A2 206aa 3 24 TB 9 2330 329 14 amp P 1 INITIAL INSTALLATION continued 15 Install three retaining straps 21 previously removed on three tube canister brackets 145
89. rews 33 six self locking nuts 31 twelve flat washers 32 and assembly door B 37 from front panel B 17 Discard nuts 35 Remove six capscrews 33 six self locking nuts 31 twelve flat washers 32 and assembly door A 34 from front panel A 21 Discard nuts 37 TB967A2 062aa 4 43 TB 9 2330 329 14 amp P 1 REMOVAL REPLACEMENT continued 36 Remove two capscrews 33 two self locking nuts 31 two flat washers 32 and rear fender panel bracket 30 from rear fender Discard nuts 37 Remove two capscrews 9 two self locking nuts 2 four flat washers 3 and rear fender panel bracket 30 from rear fender panel 29 Discard nuts 2 29 33 TE 30 Sy TB967A2 061aa 38 Remove two capscrews 9 two self locking nuts 2 four flat washers 3 and rear fender panel 29 from fender bracket 12 Discard nuts 39 Remove two capscrews 9 two self locking nuts 2 flat washers 3 and rear fender panel 29 from center fender panel 28 Discard nuts M 3 28 ASP o Ars gt 29 T1B96 42 138ab 4 44 TB 9 2330 329 14 amp P 1 REMOVAL REPLACEMENT continued 40 Remove two capscrews 9 two self locking nuts 2 four flat washers 3 and center fender panel 28 from fender bracket 12 Discard nuts 41 Remove two capscrews 9 two self locking nuts 2 four flat washers 3 and center fender panel 28 from front fender panel 27 Discard nuts TE96 A2 060aa 4
90. ricated 3 Hardness Critical Item HCI A support item that provides the equipment with special protection from electromagnetic pulse EMP damage during a nuclear attack 4 The statement END OF FIGURE appears just below the last item description in column 6 for a given figure in both the repair parts list and special tools list functional groups QTY Column 7 The QTY quantity per figure column indicates the quantity of the item used in the breakout shown on the illustration figure which is prepared for a functional group subfunctional group group or an assembly A V appearing in this column in lieu of a quantity indicates that the quantity is variable and the quantity may vary from application to application TB 9 2330 329 14 amp P 1 SECTION 4 REPAIR PARTS AND SPECIAL TOOLS LIST RPSTL continued 4 EXPLANATION OF CROSS REFERENCE INDEXES SECTIONS IV a National Stock Number NSN Index 1 STOCK NUMBER Column This column lists the NSN by National Item Identification Number NIIN sequence The NIIN consists of the last nine digits of the NSN i e NSN 5305 01 674 1467 When using this column to locate an item ignore the first four digits of the NSN However the complete NSN should be used when ordering items by stock number 2 FIG Column This column lists the number of the figure where the item is identified located The figures are in numerical order in Section II and Ill 3 ITEM Column The item number
91. rmation using an SF Form 368 Product Quality Deficiency Report You can send your SF Form 368 via e mail regular mail or facsimile using the addresses facsimile numbers specified in DA PAM 750 8 The Army Maintenance Management System TAMMS User s Manual We will send you a reply 1 1 TB 9 2330 329 14 amp P 1 CORROSION PREVENTION AND CONTROL CPC 1 CPC of Army materiel is a continuing concern Any corrosion problems with this item should be reported so that they can be corrected and improvements made to prevent the problem in future items 2 While corrosion is typically associated with rusting of metals it can also include deterioration of other materials such as rubber and plastic Unusual cracking softening swelling or breaking of these materials may be a corrosion problem 3 If a corrosion problem is identified it can be reported using SF 368 Product Quality Deficiency Report Use of key words such as corrosion rust deterioration or cracking will ensure that the information is identified as a CPC problem 4 The form should be submitted to the address specified in DA PAM 750 8 The Army Maintenance Management System TAMMS User s Manual DESTRUCTION OF ARMY MATERIEL TO PREVENT ENEMY USE Refer to TM 750 244 6 Procedures for Destruction of Tank Automotive Equipment to Prevent Enemy Use for procedures on destruction of military vehicles PREPARATION FOR STORAGE OR SHIPMENT Refer to TM 38 470 Storage and
92. rs 144 Torque capscrews to 30 35 Ib ft 41 48 Nem TB967A2 102ac 3 27 TB 9 2330 329 14 amp P 1 INITIAL INSTALLATION continued 22 Install rear light bracket 34 on rear tube canister bracket 145 with two capscrews 143 four flat washers 144 and two self locking nuts 146 Torque self locking nuts to 30 35 Ib ft 41 48 Nem 23 Install ABS marker light 35 on rear light bracket 34 with two capscrews 143 four flat washers 144 and two self locking nuts 146 Torque self locking nuts to 30 35 lb ft 41 48 Nem TB867A2 194aa 24 Install electrical conduit 36 on semitrailer with five universal conduit clips 37 and five thread forming screws 6 TBSG7A2 101ac 3 28 TB 9 2330 329 14 amp P 1 FOLLOW ON TASK 1 2 Position spare tire support and roadside drain pipe 1 on the semitrailer Install spare tire support and roadside drain pipe 1 on bottom support bracket 3 with four new flat washers 144 two capscrews 2 and two new self locking nuts 146 Torque self locking nuts to 30 35 lb ft 41 48 Nem TB907A2 008ad Install spare tire support and roadside drain pipe 1 on left and right channels 5 four new flat washers 144 two capscrews 4 and two new self locking nuts 146 Torque self locking nuts to 30 35 Ib ft 41 48 Nem TB967A2 007ab 3 29 TB 9 2330 329 14 amp P 1 FOLLOW ON TASK continued 3 Position two handrails 7 on platform support 9
93. shred or pulp MLI contact the item manager MLI demil required prior to DRMO MLI security classified demilitarize sensitive markings prior to transfer to DRMO Not used on AEDA items SLI mutilate to preclude normal use OCONUS only T 7 TB 9 2330 329 14 amp P 1 SECTION 4 REPAIR PARTS AND SPECIAL TOOLS LIST RPSTL continued 3 EXPLANATION OF COLUMNS SECTIONS II AND III continued 7 8 C d NSN Column 3 The NSN for the item is listed in this column CAGEC Column 4 The Commercial and Government Entity Code CAGEC is a five digit code which is used to identify the manufacturer distributor or Government agency activity that supplies the item PART NUMBER Column 5 Indicates the primary number used by the manufacturer individual company firm corporation or Government activity which controls the design and characteristics of the item by means of its engineering drawings specifications standards and inspection requirements to identify an item or range of items NOTE When you use an NSN to requisition an item the item you receive may have a different part number from the part ordered DESCRIPTION AND USABLE ON CODE UOC Column 6 This column includes the following information 1 The Federal item name and when required a minimum description to identify the item 2 Part Numbers P Ns of bulk materials are referenced in this column in the line entry to be manufactured or fab
94. st recent updates to the kits and TB installation instructions KIT PARTS AND THEIR DISPOSITION The following lists the kit components of the AOA kit This list can be used to inventory the kit for completeness NOTE The items listed in Table 4 1 are AOA kit installed parts only Table 4 1 AOA Kit Contents List 57K4863 Nomenclature National Stock Part Number CAGE QTY Number 1 WSotBeyPam oa CA 2 Nut SettLocking i213 MA amp 9I3AHCGBZ 96909 107 4 Panel Bely Roadside m Tao i 5 Panel Bely Cures m Taro T 5 Bracket Front Curbside rmson S190 1 Screw Cap Hexagon Head Em 1 2 13X1 75 5305 00 071 2070 B1821BHO50C175N 80204 42 Fender Bracket Gusi 12500988 Jaa 19 Suppor Plate Gussie 12501980 Sg 1 Cia Brace Ange O 91g 15 Cover Gap Adjustment Cubside 12802020 areo 16 Plate Rear Curbside Dizma 39g v 17 Parei B Front Cusi imne 99g i 18 Nut Jam Hek5611 S9100085126 7 MSa66o149 95906 6 19 SwwCap eon a B Screw Cap Hexagon Head 1 2 13X4 25 5305 00 071 2067 B1821BH050C125N 80204 Panel A Front Curbside S LM L LL 12501981 31902 4 1 TB 9 2330 329 14 amp P 1 KIT PARTS AND THEIR DISPOSITION continued 4 Table 4 1 AOA Kit Contents List 57K4863 continued Nomenclature National Stock Part Number CAGE QTY Number 22 Panel D Fron
95. t Curbside i as 12501987 31902 Screw Cap Hexagon Head 2 1 2 13X2 00 5305 00 071 2071 B1821BH050C200N 80204 24 Panel Front Curbside 12501906 81902 1 a a6 Panel Tube CoverCubsde T25020H aro 1 27 Panel Fender Front Curbside 1250201 3190 1 a6 Panel Fender Genter Gurbsido i250209 areo 1 29 Panel Fender Rear Curbside 12502008 S192 1 Bracket Panel Rear Fender 31 Nut Self Locking 3 8 16 M45913 4 6CG8Z 96906 32 Washer Flat 3 8 5310 00 773 7618 MS15795 814 96906 Screw Cap Hexagon Head 3 8 16X1 25 5305 00 068 0511 B1821BH038C125N 80204 34 Door A Assembly Curbside 12501963 31902 35 Latch Safety Right 12500887 002 31902 Screw Cap Hexagon Head 3 8 16X1 50 5305 00 725 6317 B1821BH038C150N 80204 EN 37 Door B Assembly Curbside ame 91g V 38 Door Assembly Curbside rasm 919g v 30 Panel B Bracket Roadside rasoma 99g Y 41 Panel B Rear Plate Roadside rasm Jao V 43 Plate Support Roadside 1850967 99g Y 46 Panel A Rear Pate Roadside ramo Jaro Y 47 T Suppor Plate Roadside rame 9190 Y Ww Sm eme 3 S Door Frame Lett Front Roadside raso Jaro Y 52 Serem Gap 9996 4 53 Door Frame Right Front Roadside rasors aroe 1 54 Spacer Plate Adjustment rasos Jaro 8 56
96. t all times when applying FTSS Patch Kit Failure to do so may result in injury to personnel into the magnetic socket 12 7 mm of the leak by stabbing the patch assembly directly into the FTSS System liner extension tighten the FRP assembly screw until secure MWOFRP 001 MWOFRP 002 Observe the fuel flow Leakage should begin to slow and noticeably stop within a few seconds If the leak continues remove the patch and relocate to a different position After leak has stopped wipe any excess fuel from repaired area with a clean rag Clean repaired area with alcohol wipes Apply adhesive to the base of the FRP assembly to permanently seal the patch in place Using knife remove any excess adhesive as required Report all fuel tanker vessel damage to immediate supervisor for proper repair TB 9 2330 329 14 amp P 1 CHAPTER 6 QUALITY ASSURANCE AND FINAL INSPECTION QUALITY ASSURANCE REQUIREMENTS The installer is responsible for compliance with quality assurance requirements specified herein The installer is responsible for observing all quality and safety standards These requirements and the installer s plan of inspection or quality assurance program constitute the minimum examinations and tests necessary to assure compliance with established requirements The installer is responsible for following the instructions contained in this Technical Bulletin TB for installing the Tanker Ballistic Prote
97. the AEOPS Public Home Page Fill out the form and click on SUBMIT Using this form on the AEPS will enable us to respond quicker to your comments and better manage the DA Form 2028 program You may also mail fax or e mail your letter or DA Form 2028 directly to AMSTA LC LPIT TECH PUBS TACOM R1 1 Rock Island Arsenal Rock Island IL 61299 7630 The e mail address is tacom tech pubs ria army mil The fax number is DSN 793 0726 or Commercial 309 782 0726 A reply will be furnished to you DISTRIBUTION STATEMENT A Approved for public release distribution is unlimited TABLE OF CONTENTS Page Number CHAPTER 1 GENERAL INFORMATION EQUIPMENT DESCRIPTION AND DATA 1 1 PRECONDITIONS c ceccccsseccsssescesececceccarsereaseerevereansarsersaeeeseaevarsaeeaaserseassatsaneneeseess PE CHAPTER 3 FUEL TANK SELF SEALING FTSS SYSTEM MAINTENANCE 3 1 CHAPTER 4 ADD ON ARMOR AOA KIT MAINTENANCE ceenee eene 4 1 CHAPTER 5 FUEL TANK SELF SEALING FTSS REPAIR KIT 5 1 CHAPTER 6 QUALITY ASSURANCE AND FINAL INSPECTION nes 6 1 S PPFPORT Y 7 1 1 11 blank TB 9 2330 329 14 amp P 1 CHAPTER 1 GENERAL MAINTENANCE PROCEDURES SCOPE The purpose of this Technical Bulletin TB is to provide the instructions for applying the Tanker Ballistic Protection System TBPS on M967A2P1 series 5000 gallon fuel tankers The TBPS consists of the F
98. tion front panel D 22 on front panel B 17 Align holes of front panel D 22 with holes in front panel B 17 and install with ten flat washers 3 five capscrews 9 and five self locking nuts 2 Do not fully tighten hardware 4 10 TB 9 2330 329 14 amp P 1 INITIAL INSTALLATION continued 16 Extend front bracket 8 to meet front panel D 22 and front panel B 17 and install with four flat washers 3 two capscrews 23 and two self locking nuts 2 17 Tighten all front panel D 22 and front bracket 8 hardware Torque self locking nuts to 55 65 Ib ft 75 88 Nem 22 23 e ele e ina m L aF E i 18 Position front panel C 24 on front panel B 17 Align holes of front panel C 24 with holes in front panel B 17 and install with eight flat washers 3 four capscrews 9 and four self locking nuts 2 Do not fully tighten hardware 19 Install front panel D 22 on front panel C 24 with eight flat washers 3 four capscrews 9 and four self locking nuts 2 Do not fully tighten hardware 20 Expand angle brace 14 to meet front panel C 24 and install with four flat washers 3 two capscrews 9 and two self locking nuts 2 Do not fully tighten hardware TB967A2 048aa 4 11 TB 9 2330 329 14 amp P 1 INITIAL INSTALLATION continued 21 Position tube cover panel 26 on front panel C 24 Align holes of tube cover panel 26 with holes in front panel C 24 and install wit
99. uel Tank Self Sealing FTSS System Add On Armor AOA Kit and FTSS Repair Kit which all work in conjunction to provide the fuel tanker with ballistic protection against small arms fire The TBPS kit is applicable to the following M967A2 2330 01 495 0040 M779 1504 044 When completed the vehicle NSN and part number will change for the end items as follows M967A2P1 2330 01 538 851 7 12500868 1 ARMY KNOWLEDGE ONLINE AKO WEBSITE Refer to the AKO website at https www us army mil suite login welcome html for the most recent updates to the kits and TB installation instructions MAINTENANCE FORMS RECORDS AND REPORTS Department of the Army forms and procedures used for equipment maintenance will be those prescribed by DA PAM 750 8 The Army Maintenance Management System TAMMS User s Manual REPORTING EQUIPMENT IMPROVEMENT RECOMMENDATIONS EIRs If your armor kit needs improvement let us know Send us an EIR You the user are the only one who can tell us what you don t like about your equipment Let us know why you don t like the design or performance If you have Internet access the easiest and fastest way to report problems or suggestions is to go to https aeps ria army mil aepspublic cfm scroll down and choose the Submit Quality Deficiency Report bar The Internet form lets you choose to submit an Equipment Improvement Recommendation EIR or a Product Quality Deficiency Report PQDR You may also submit your info
100. verability Demilitarization Code Code Code Code XX X X X X 1 two positions 3 position 4 position 5 position 6 position How to get an Who can install Who can complete Who determines Method and degree item replace or use repair on the item disposition action of demilitarizing an item items on items when unserviceable required items Complete Repair Maintenance capacity capability and authority to perform all corrective maintenance tasks of the Repair function in a use user environment in order to restore serviceability to a failed item 7 4 TB 9 2330 329 14 amp P 1 SECTION 4 REPAIR PARTS AND SPECIAL TOOLS LIST RPSTL continued 3 EXPLANATION OF COLUMNS SECTIONS II AND III continued 1 Source Code The source code tells you how to get an item needed for maintenance repair or overhaul of an end item equipment Explanations of source codes follow Code Application Explanation PA Stocked items use the applicable NSN to request requisition PB items with these source codes They are authorized to the PC maintenance category indicated by the code entered in the third PD position of the SMR code PE PF Items coded PC are subject to deterioration PG KD Items with these codes are not to be requested requisitioned KF individually They are part of a kit which is authorized to the KB maintenance level indicated in the third position of the SMR code The complete kit must be requ
101. with existing holes of crossmember and install with ten flat washers 3 five capscrews 9 and five self locking nuts 2 Do not fully tighten hardware TB967A2 136ab 4 8 TB 9 2330 329 14 amp P 1 INITIAL INSTALLATION continued 9 Position rear plate 16 on vehicle frame and support plate 13 Align holes of rear plate 16 with existing holes of vehicle frame and install with four flat washers 3 two capscrews 9 and two self locking nuts 2 Do not fully tighten hardware 10 Install rear plate 16 on support plate 13 with ten flat washers 3 five capscrews 9 and five self locking nuts 2 Do not fully tighten hardware 11 Tighten all rear plate 16 and support plate 13 hardware Do not tighten gap adjustment cover and angle bracket hardware Torque self locking nuts to 55 65 Ib ft 75 88 Nem 13 T1696 42 13faa 12 Install two capscrews 19 and two jam nuts 18 on front panel B 17 Do not fully tighten hardware 4 9 TB 9 2330 329 14 amp P 1 INITIAL INSTALLATION continued 13 Position front panel B 17 on engine housing Do not fully tighten hardware 14 Position front panel A 21 on front panel B 17 Align front panel A 21 with holes in front panel B 17 and install with six capscrews 20 two lockwashers 7 two flat washers 3 eight flat washers 3 four capscrews 9 and four self locking nuts 2 Do not fully tighten hardware TB96 A2 04A aa 15 Posi
102. ys after initial exposure Seek medical help immediately if symptoms are detected WARNING Use caution when lifting supplemental armor A swinging or shifting load may cause injury to personnel TB 9 2330 329 14 amp P 1 WARNING SUMMARY continued WARNING Fuel is very flammable and can explode easily To avoid serious injury or death keep fuel away from open flame or any spark ignition source Keep a B C fire extinguisher within reach when performing fuel tank repair WARNING Eye and hand protection must be worn at all times when applying Fuel Tanker Self Sealing FTSS Repair Kit Failure to do so may result in injury to personnel V E aaa WARNING The armor plates of the Add On Armor AOA kit are heavy and awkward Two personnel are required at all times when installing the armor plates on the semitrailer Failure to do so may result in injury to personnel or damage to equipment TB 9 2330 329 14 amp P 1 LIST OF EFFECTIVE PAGES WORK PACKAGES Date of issue for original pages work packages is 30 October 2006 NOTE The portion of text affected by the changes is indicated by a vertical line in the outer margins of the page Changes to illustrations are indicated by miniature pointing hands Dates of issue for original and changed pages are Original O 30 October 2006 TOTAL NUMBER OF PAGES FOR FRONT AND REAR MATTER IS 22 AND TOTAL NUMBER OF PAGES IS 154 CONSISTING OF THE FOLLOWING Page Change

TB 9-2330-329-14&P-1

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TB 9-2330-329-14&amp;P-1

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TB 9-2330-329-14&P-1