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User manual UM EN ILC 1XX - Configurators

1. PROFINET 59 000 o Kes PROFINET 7805A023 Figure 2 4 PROFINET IO device using the example of the ILC 170 ETH 2TX Key A PROFINET IO controller in the example RFC 470 PN 3TX Remote Field Controller B Managed switch C PROFINET IO device in the example ILC 170 ETH 2TX For additional information on how to integrate the ILC 170 ETH 2TX and ILC 190 ETH 2TX Inline controllers as a PROFINET IO device in a PROFINET network please refer to Section ILC 170 ETH 2TX ILC 190 ETH 2TX as a PROFINET IO device on page 3 5 7805 en 06 PHOENIX CONTACT 2 5 UM EN ILC 1XX 2 2 4 Applicative system redundancy with ILC 170 ETH 2TX or ILC 190 ETH 2TX The following figure shows an example of applicative system redundancy The example shows an IO device with control function ILC 170 ETH 2TX that is connected with a switch to a PROFINET network Identical application programs run on both higher level IO controllers To achieve synchronization both IO controllers are connected with a switch over an Ethernet connection IO controller A functions as a primary IO controller IO controller B functions as a backup IO con
2. nana 2 15 2 10 Internal basic circuit diagram a 2 17 2 11 Mounting and removing the Inline 2 18 2 12 COMMUNICATION paths a naa aP ayu dre br EE 2 21 2 121 Ethernet asua mau ent edente etd 2 22 2 12 2 Serial PRG interface mini DIN female connector 2 23 2 12 3 Serial PRG interface function blocks 2 24 2 132 INTERBUS euin UFU ERU RR 2 25 2 139 1 Local bus ie iet e tee Ata 2 25 2 13 25 Remote DUS E de hale bada 2 25 214 Power SUpply iei rer P eie toc e EUR anne kak 2 26 2 44 1 Sizing of the power supply oooooWoWoWoWoW Wo Wo WWW Wo WWW 2 26 2 14 2 Power supply connection seem 2 27 214 3 24 V segment supply 24 V main supply 2 29 2 14 4 24V segment supply oo oom menanam 2 29 2 14 5 24V main voltage 2 29 2 14 65 24 VEG SUDDply sciet ertt iin et an usse 2 29 234 7 Jumpers iino ERR e Ur bina estudios 2 29 2 15 Digital inputs and outputs momen 2 30 7805 en 06 PHOENIX CONTACT i UM EN ILC 1XX 3 The Inline controller under PC Worx PC Worx Express WWW 3 1 3 1 Software Versio Dota dec Ho o ee RENANG 3 1 3 2 Assigning t
3. 3 6 2 Activating deactivating the FTP server To protect the Inline controller against unauthorized access it may be necessary to deactivate the FTP server The CPU Set Value Request service with Var ID 0172hex is used for this This service activates or deactivates the FTP server for the runtime of the firmware The set FTP server state is stored retentively and mapped to the ETH SRV FTP ACTIVE system variables This setting is restored the next time the Inline controller is rebooted Value range for the CPU Set Value Request service Var ID 0172hex Value 0000hex Deactivate FTP server 0001 hex Activate FTP server 1 Device Details ILC 150 ETH 192 168 0 2 CPU Service Editor CPU Request CPU Confirmation lt CPU_Set_Value_Request gt 02 Code Parameter Count 0001 Var Count 0172 Var ID xxxx Value Libraty CADocuments and Settings All Users i CPU Reset Controller Request CPU Set IP Addi Request CPU Set RTC Request CPU Set Value Request New Line Ctrl Enter Send Library Offline IP Settings Extended Settings a Communication B CPU Service Editor 4 Bus interf lt gt Figure 3 17 Deactivating the FTP server 7805_en_06 PHOENIX CONTACT 3 13 UM EN ILC 1XX 3 6 3 Activating deactivating the HTTP server To protect the Inline controller against unauthorized a
4. Description of the Inline controller 2 14 3 24 V segment supply 24 V main supply The segment supply and main supply must have the same reference potential An electrically isolated voltage area is not possible 2 14 4 24 V segment supply There are several ways of providing the segment voltage at connector 1 1 Youcan provide the segment voltage separately at the terminal points 1 1 and 2 3 GND see Figure 2 22 on page 2 27 2 Youcan jumper connections 1 1 and 2 1 or 2 2 to ensure that the segment circuit is supplied from the main circuit 3 You can create a switched segment circuit with a switch between terminal points 1 1 and 2 1 or 2 2 NOTE The 24 V segment supply has protection against polarity reversal and surge voltage It does not have short circuit protection The user must provide short circuit protection The rating of the preconnected fuse must be such that the maximum permissible load current of 8 A is not exceeded total current at Um and Ug 2 14 5 24V main voltage NOTE The 24 V main supply has protection against polarity reversal and surge voltage It does not have short circuit protection The user must provide short circuit protection The rating of the preconnected fuse must be such that the maximum permissible load current of 8 A is not exceeded total current at Uy and Ug 2 14 6 24 VILC supply NOTE The 24 V ILC supply has protection against polarity r
5. dn tuan 2 9 Diagnostic and status indicators 2 9 Electronics base oo 2 9 End plate tbt e nan 2 9 Ethernet connection 2 9 Mode selector switch 2 9 Parameterization memory integrated 2 15 ReSetDUttOn a ua u a maa huysa 2 9 V 24 RS 232 interface 2 9 ILC 170 ETH 2TX ILC 190 ETH 2TX Caid holder resia ies usun 2 10 cede nds 2 10 Diagnostic and status indicators 2 10 Electronics base 2 10 0 depu eon hn nana 2 10 Ethernet connection 2 10 Mode selector switch 2 10 Parameterization memory pluggable 2 15 Reset button momo mma 2 10 RS 232 interface 2 10 Slot for the parameterization memory 2 10 Inline local DUS te 2 3 INTERBUS tr th rete 2 25 IP address Setting tie u marak 3 2 3 4 oM re e Le Ee d ne AY 2 18 L Eocabbus is varia scan anna RE 2 25 M MAC address 2 21 Mode selector switch o oooo oo 2 14 Mounting ee ertet tenens 2 18 2 19 Mounting location 2 18 Mounting position essen 2 18 O Operating elements oooooWoooo
6. Integrating the ILC 170 ETH 2TX asa PROFINET IO device li The following section describes how you readthe ILC 170 ETH 2TX as a PROFINET device in the PC Worx software As an alternative you can create the PC Worx project by selecting the devices from the device catalog For more information on creating a PC Worx project please refer to the online help or the software s quick start guide The following conditions apply for the example project Higher level controller RFC 470 PN 3TX Settings of the controller IP address LAN1 1 1 2 192 168 0 2 Subnet mask 255 255 255 0 PROFINET device name rfc 470 pn 1 ctrl Settings of the ILC 170 ETH 2TX asa PROFINET IO device P address 192 168 0 10 Subnet mask 255 255 255 0 PROFINET device name ilc 170 pnd 18 8a a8 You can read in the ILC 170 ETH 2TX as a PROFINET device after you have done the following Switched on the PROFINET IO device function of the ILC 170 ETH 2TX Installed the PROFINET IO controller and the PROFINET devices ILC 170 ETH 2TX and other IO devices according to your application Created a project in PC Worx Configured the PROFINET IO controller according to your application Select Read PROFINET in the PROFINET context menu of the Bus Structure window Bus Structure AVE UNTITLED 9 RFC 470 PN 3TX 192 168 0 2 SR Resource R STD RES RFC470PN o Read PROFINET Bs Unct
7. Meaning PND S1 PLC RUN BOOL Status of the higher level control system IO controllers PND S1 VALID DATA CYCLE BOOL The higher level control system IO controller has estab lished the connection PND S1 OUTPUT STATUS GOOD BOOL IOP status of the higher level control system IO controller PND S1 DATA LENGTH WORD Process data length that was configured forthe IO device PND S1 OUTPUTS PND IO 256 OUT process data Memory area for OUT process data that the IO device sends to the higher level control system IO controller PND S1 INPUTS PND IO 256 IN process data Memory area for IN process data that the IO device re ceives from the higher level control system IO controller PND IO DRIVEN BY PLC INT Applicative system redundancy Information from which higher level IO controller the data in the IO device comes from cf Figure 2 5 on page 2 6 0 No IO controller 1 Controller A 2 Controller B 4 4 PHOENIX CONTACT 7805 en 06 System variables and status information 4 6 IEC 61131 runtime system There is a separate group of variables for the IEC 61131 runtime system Table 4 5 System variables of the IEC 61131 runtime system System variable Type Meaning PLCMODE ON BOOL PLC status ON The runtime system on the Inline controller is ready to operate PLCMODE RUN BOOL PLC status
8. Parameter Count 0001 02 Parameter Count iL Var Count 0000 W3 Result 0194 Var ID 0001 Value Library C Dokumente und EinstellungenVAll Users Ane CPU_Delete_File_Request CPU Get IP Addr Request CPU Get RTC Request CPU Get Value Request CPU Get Version Info Request CPU Reset Controller Request CPU Set IP Addr Reguest CPU Set RTC Request CPU Set Value Request Firmware Update JE ii ip s i __ Ed IP Settings Extended Settings 4 Communication Ey CPU Service Editor 4 Bus interfaces n Data lt gt Figure 3 18 Activate journaling function 7805 en 06 PHOENIX CONTACT 3 15 UM EN ILC 1XX 3 8 Function blocks for handling files in the parameterization memory The function blocks are used to access files from within the application program Some of the blocks support multiple instantiation This means thatit is possible to work with a number of different files within the same project The blocks perform the standard functions that are required for typical file access operations The FILE NOTIFY block is available in addition to the blocks for typical file access operations This block can be used to detect files that have been modified in a directory containing user files These modifications may include Deletion of one or more files Writing one or more new files Modification of one or more existing files Bo
9. User manual UM EN ILC 1XX Installing and operating the ILC 130 ETH ILC 150 ETH ILC 155 ETH ILC 170 ETH 2TX and ILC 190 ETH 2TX Inline controllers OGD OC GD GD OGD OO Bli INSPIRING INNOVATIONS User manual Installing and operating the ILC 130 ETH ILC 150 ETH ILC 155 ETH ILC 170 ETH 2TX and ILC 190 ETH 2TX Inline controllers 2012 01 26 Designation UM EN ILC 1XX Revision 06 Order No This user manual is valid for Designation Revision HW or later ILC 130 ETH 01 ILC 150 ETH 00 ILC 155 ETH 01 ILC 170 ETH2TX 01 ILC 190 ETH2TX 00 Version FW or later 3 01 2 00 2 04 3 00 3 70 Order No 2988803 2985330 2988188 2916532 2700527 PHOENIX CONTACT 7805 en 06 Internet Subsidiaries Published by Please observe the following notes User group of this manual The use of products described in this manual is oriented exclusively to qualified electricians or persons instructed by them who are familiar with applicable standards and other regula tions regarding electrical engineering and in particular the relevant safety concepts Explanation of symbols used and signal words hazards Obey all safety measures that follow this symbol to avoid possible in This is the safety alert symbol It is used to alert you to potential personal injury jury or death There are three different categories of personal injury that are indicated with a signal word DANGER T
10. A2 If Inline terminals are installed next to the Inline controller see Figure 2 14 Remove the following connectors All connectors of the terminal directly connected A1 to A4 The adjacent connector of the following terminal B1 Remove the directly adjacent Inline terminal A i Observe the information provided in the above user manuals i ILC 150 ETH B 74060008 Figure 2 14 Connectors to be removed if terminals are installed next to the Inline controller e Inserta tool in the base latches of the Inline controller and pull gently upwards Figure 2 15 B Pull out the Inline controller from the DIN rail C1 C2 A ri A1 B C C2 3 71 S A2 C1 s SD b 7406B009 Figure 2 15 Removing the Inline controller 2 20 PHOENIX CONTACT 7805 en 06 Description of the Inline controller Replacing the Inline controller ILC 130 ETH ILC 150 ETH ILC 155 ETH ILC 170 ETH 2TX ILC 190 ETH 2TX ILC 130 ETH ILC 150 ETH ILC 155 ETH ILC 170 ETH 2TX ILC 190 ETH 2TX If you want to replace an Inline controller within an Inline station proceed as described above removing and mounting Make sure that the terminal to th
11. Exchange Data Blind out Device Ctrl Shift D Deactivate Bus Edit Device Representation Ctrl E Print Bus Refresh View F5 Figure 3 11 Bus Structure PROFINET context menu Read PROFINET 3 8 PHOENIX CONTACT 7805 en 06 The Inline controller under PC Worx PC Worx Express Figure 3 12 Read PROFINET Selected PROFINET IO Controller Name rfc 4701 Device Type RFC 470 PN 3TX Available on Network IP Address Subnet Mask Default Gateway The Read PROFINET dialog that opens up shows the PROFINET devices that have been detected in the connected network 192 168 0 2 255 255 255 0 Name ilc 170 pnd 18 8a a8 IDD ILC 170 Eth rfc 470 pn 1 ctrl IOC RFC 470 PN 3TX MAC Address IP Address 00 A0 45 18 8A A8 192 168 0 10 00 40 46 12 69 192 168 0 2 Filter unnamed nat in Project Flashing On Subnet Mask 255 255 255 0 255 255 255 0 Insert Refresh Read PROFINET dialog box Select the ILC 170 ETH 2TX and insert it as a PROFINET device by clicking on the Insert button Close the dialog box by clicking on the Close button 7805 en 06 PHOENIX CONTACT 3 9 UM EN ILC 1XX The PROFINET device inserted before will be displayed in the Bus Structure window ILC 170 ETH 2TX DEVICE ilc 170 pnd 18 8a a8 192 168 0 10 PROFINET Settings ILC170 PND RFC470PN CTRL B RFC 470 PN 3TX 192 168 0 2 ER Resource R STD RES RF
12. Observe the current consumption of the Inline terminals Observe the logic current consumption of each device when configuring an Inline station It is specified in every terminal specific data sheet The current consumption can differ depending on the individual terminal The permissible number of devices that can be connected therefore depends on the specific station structure Diagnostic interface Connection method Interface type Transmission rate Electrical isolation Digital inputs Number Input design Definition of the switching threshold Maximum low level voltage Minimum high level voltage Nominal input voltage Permissible range Nominal input current at 24 V Hardware filter times typical Inputs 11 to 18 Signal change 0 gt 1 Signal change 1 gt 0 Permissible cable length to the sensor Use of AC sensors Digital outputs Number Output design Nominal output voltage Nominal output current Diagnostic and status indicators IEC 61131 runtime system PLC Ethernet ETH INTERBUS diagnostics IL 6 pos mini DIN female connector PS 2 RS 232 9600 baud No 8 According to EN 61131 2 Type 1 5VDC 15V DC 24 V DC 0 5 V lt Uy lt 30 V DC 7 mA typical 15mA maximum 5ms 5ms 30 m to ensure conformance with EMC Directive 89 336 EEC AC sensors in the voltage range lt Uy are limited in application according to the input design 4 Protected outputs according to EN 61
13. Remote bus levels Inline local bus 1 E B8 Bi 8881 acum 2 INTERBUS Remote bus levels 3 INTERBUS 4 INTERBUS Inline local bus 1 8888 e ae 2 le INTERBUS Remote bus levels 3 INTERBUS 4 Ee INTERBUS 7805C005 Figure 2 3 Remote bus levels 2 4 PHOENIX CONTACT 7805 en 06 Description of the Inline controller 2 2 3 ILC 170 ETH 2TX and ILC 190 ETH 2TX as a PROFINET IO device in a PROFINET network The following figure shows the example of a ILC 170 ETH 2TX as a PROFINET IO device in a PROFINET network
14. voltage ranges from 19 2 V DC to 30 V DC ripple included The power consumption of the Controller at 24 V is typically 4 8 W no local bus devices connected Only use power supplies that are suitable for operation with capacitive loads increased inrush current see Section Sizing of the power supply on page 2 26 Connect the power supplies to the connector for power supply as shown in Figure 2 22 Insert the connector in the Inline controller Switch on the power supplies The UL UM and US LEDs light up and after around 10 seconds the FR and RDY LEDs start flashing PON The Inline controller is now fully initialized If the LEDs do not light up or start flashing there is a serious fault on the Inline controller In this case please contact Phoenix Contact 7805A010 Figure 2 22 Supply voltage connection 7805_en_06 PHOENIX CONTACT 2 27 UM EN ILC 1XX Terminal Assignment Notes point Connector connector 1 1 1 24VDC 124V segment The supplied voltage is directly routed to the potential jumper U voltage sup Us aly abies D NOTE Protect the supply voltage externally according to the connected load local bus devices with 8 A maximum Make sure the external fuse blows in any case 1 2 24VDC 124Vs
15. 150ETH LC 155 ILC 170 ETH 2TX or ILC 190 ETH 2TX 1 2 Hardware and software requirements HW SW Description Inline controller ILC 130 ETH ILC 150 ETH ILC 155 ETH ILC 170 ETH 2TX ILC 190 ETH 2TX Parameterization No No No For the ordering For the ordering memory plug in data see Section Accessories on page 5 8 data see Section Accessories on page 5 8 Ethernet cable Ethernet cable for connecting the Inline controller to a PC Connecting cable Connecting cable for connecting the Inline controller to a PC V 24 RS 232 cable optional Automation software versions Service Pack SP PC Worx 25 20 SP3 25 10 SP 1 gt 5 20 2 5 20 SP 2 26 10 SP 1 PC Worx Express gt 5 20 SP 3 25 20 25 20 25 20SP 2 26 10 SP 1 Part of the AUTOMATIONWORX Software Suite 2007 1 30 Service Pack 1 Partofthe AUTOMATIONWORX Software Suite 2008 1 40 Part of the AUTOMATIONWORX Software Suite 2008 1 40 Service Pack 2 Part of the AUTOMATIONWORX Software Suite 2008 1 40 Service Pack 3 Part ofthe AUTOMATIONWORX Software Suite 2007 1 60 Service Pack 1 KKK KKK a For the ordering data for hardware software and additional documentation please refer to Section Technical data and ordering data on page 5 1 7805_en_06 PHOENIX CONTACT 1 1 UM EN ILC 1XX PROFINET IO
16. 2988816 SD FLASH 2GB 2988162 SD FLASH 2GB APPLIC A 2701190 See latest Phoenix Contact INTERFACE catalog Type PC WORX EXPRESS 2988670 See latest Phoenix Contact AUTOMATION catalog UM QS EN PC WORX EXPRESS UM QS EN PC WORX Order No Pcs Pkt 1 Pcs Pkt Pcs Pkt Pcs Pkt 5 8 PHOENIX CONTACT 7805 en 06 Technical data and ordering data Description Type Order No Pcs Pkt PROFINET basics user manual UM EN PROFINET SYS 1 PROFINET IO controller device functions user manual UM EN PROFINET CTRL DEV 1 Applicative system redundancy application note AH EN APPLICATIVE SYSTEM 1 REDUNDANCY 7805_en_06 PHOENIX CONTACT 5 9 UM EN ILC 1XX 5 10 PHOENIX CONTACT 7805 en 06 A Appendix Service and maintenance A 1 Error causes and remedies Table A 1 Installation error causes and remedies Error Cause Remedy No outputs can be set The voltage supply Us is absent see diagnostic LED Connect the voltage supply The devices connected to the Inline controller cannot be read The voltage supply Us is absent see diagnostic LED Connect the voltage supply The IEC 61131 program is not running Mode selector switch in STP position Set mode selector switch to RUN PROG position The serial interface is not operating The connector pin assignment of the programming cable or of the connector adapter used is incorrect Use the PRG CAB MINI DIN program
17. GND Ground contact for 3 wire termination 1 4 I3 Input 3 2 4 l4 Input 4 2 30 PHOENIX CONTACT 7805 en 06 Description of the Inline controller Table 2 3 Terminal point assignment continued Terminal point Assignment Notes Connector 4 Input terminal points 3 1 I5 Input 5 4 1 le Input 6 3 2 4 2 24V Supply voltage Uy for 2 and 3 wire termination 3 3 4 3 GND Ground contact for 3 wire termination 3 4 I7 Input 7 4 4 18 Input 8 1 The inputs are supplied with 24 V DC from the main supply Uy The outputs have protection when the ground connection is interrupted and must be wired accordingly NN ILC 150 ETH L Figure 2 24 Basic wiring of an output with a load L shown using the ILC 150 ETH as an example 74060016 Phoenix Contact recommends that connectors for digital 4 channel or 16 channel Inline terminals are used to connect sensors or actuators in 3 wire termination not included in the scope of supply see Section Accessories on page 5 8 7805 en 06 PHOENIX CONTACT 2 31 UM EN ILC 1XX 2 32 PHOENIX CONTACT 7805 en 06 The Inline controller under PC Worx PC Worx Express 3 The Inline controller under PC Worx PC Worx Express 3 1 Software version Usingthe Inline controller requires the following PC Worx PC Worx Express version or later Tabelle 3 1 Software vers
18. State of local input IN3 ONBOARD INPUT BIT3 BOOL State of local input IN4 ONBOARD INPUT BIT4 BOOL State of local input IN5 ONBOARD INPUT BIT5 BOOL State of local input ING ONBOARD INPUT BIT6 BOOL State of local input IN7 ONBOARD INPUT BIT7 BOOL State of local input IN8 ONBOARD OUTPUT BITO BOOL State of local output OUT1 ONBOARD OUTPUT BIT1 BOOL State of local output OUT 2 ONBOARD OUTPUT BIT2 BOOL State of local output OUT3 ONBOARD OUTPUT BIT3 BOOL State of local output OUT4 ONBOARD OUTPUT OVERLOAD 0 3 BOOL One local output overloaded 7805 en 06 PHOENIX CONTACT 4 1 UM EN ILC 1XX 4 3 Diagnostic status register In the diagnostic status register information on the operating state of the Inline controller are stored Every bit in the diagnostic status register is assigned a certain Inline controller state The following system variables can be used to read the diagnostic status register information Table 4 2 System variables of the diagnostic status register System variable Type Meaning MASTER DIAG STATUS REG USER BOOL User error parameterization error MASTER DIAG STATUS REG PF BOOL Peripheral fault MASTER DIAG STATUS REG BUS BOOL Bus error MASTER DIAG STATUS REG CTRL BOOL Error on the Inline controller hardware fault MASTER DIAG STATUS REG DTC BOOL Diagnost
19. be activated in Internet Explorer See also Section Internet Explorer FTP function on page 3 13 e Switch to the bus configuration workspace in PC Worx Select the control system e g ILC 150 ETH in the Bus Structure window e Select the Extended Settings tab in the Device Details window Open Internet Explorer from this window by clicking on the Open FTP folder on device button i Device ils UNTITLED ILC 150 ETH 192 168 0 2 Extended Settings c ILC 150 ETH 192 166 0 2 R Resource a pacts Settings Network Settings R STD_RES ILC150_35 E m INTERBUSO 0 5 SNMP agent Manual definition of the TCP IP settings IP Address 4 Unconnected 182 188 0 2 x Subnet Mask 255 255 255 0 Gateway Address O Usage of a BootP Server O Usage of a DHCP Server DNS PROFINET Device Name ILC150ETH1 mm Real time Clock Settings Time Date Friday November 26 2010 J Send Settings Read Activate Network Settings FTP Open FTP Folder on Device Offline v IP Settings EJ Extended Settings af Communication En CPU Service Editor 48 Bus lt gt Figure 3 15 Extended Settings Open FTP folder on device The file structure which is stored in the parameterization memory is displayed in the Internet Explorer window Data may only be copied or deleted i
20. device functions 1 ILC 170 ETH 2TX and ILC 190 ETH 2TX Please observe that the PROFINET IO device functions of these controllers are only available with the following software versions or later ILC 170 ETH2TX PC Worx Version 6 00 Service Pack 2 or later part of the AUTOMATIONWORX Software Suite 2009 1 50 Service Pack 2 ILC 190 ETH2TX Worx Version 6 10 Service Pack 1 or later part of the AUTOMATIONWORX Software Suite 2010 1 60 Service Pack 1 The PC Worx Express software does not support this function 1 2 PHOENIX CONTACT 7805 en 06 Description of the Inline controller 2 Description of the Inline controller 2 1 General description of the Inline controller The Inline controller is a compact controller with integrated Ethernet and INTERBUS connections The ILC 130 ETH ILC 150 ETH ILC 155 ETH ILC 170 ETH 2TX and ILC 190 ETH 2TX Inline controllers have the same appearance and numerous identical functions The main difference lies in the varying memory sizes which are available to the user The ILC 150 ETH and ILC 155 ETH Inline controllers are approved for use in zone 2 potentially explosive areas Observe the notes in Section 2 3 on page 2 7 The ILC 170 ETH 2TX and ILC 190 ETH 2TX Inline controllers also have a second Ethernet interface and a slot for an SD memory card parameterization memory In the following the term Inline controller is used in general Differences between the various controlle
21. in the TCP UDP COMMUNICATION application note 7805_en_06 PHOENIX CONTACT 3 17 UM EN ILC 1XX 3 10 Function blocks for PCP communication The function blocks are used to establish PCP communication between the Inline controller and PCP devices on INTERBUS The function blocks are valid forthe Inline controllers listed in the table below in the specified HW FW versions and enable the specified maximum number of PCP communication connections Order designa From hardware From firmware Connections to PCP tion version HW version FW devices maximum ILC 130 ETH 01 3 01 8 00 1 00 8 ILC 150 ETH 02 3 54 16 01 2 04 8 ILC 155 ETH 01 3 54 16 16 HW 01 FW 3 00 ILC 170 ETH 2TX 01 3 00 24 HW O2 FW 3 54 ILC 190 ETH 2TX 00 3 70 24 Table 3 5 Overview of function blocks Function block Short description PCP CONNECT This block can be used to set up communication connections to each PCP device on INTERBUS PCP WRITE This block enables PCP objects to be written PCP READ This block enables data to be read from PCP objects PCP SERVER This block enables PCP service indications to be received and responses to be sent The communication blocks are described in the PC Worx online help 3 18 PHOENIX CONTACT 7805 en 06 The Inline controller under PC Worx PC Worx Express Program example with data gaps 3 11 Alignment The alignment of the data elements
22. of use for technical documentation Phoenix Contact reserves the right to alter correct and or improve the technical documen tation and the products described in the technical documentation at its own discretion and without giving prior notice insofar as this is reasonable for the user The same applies to any technical changes that serve the purpose of technical progress The receipt of technical documentation in particular user documentation does not consti tute any further duty on the part of Phoenix Contact to furnish information on modifications to products and or technical documentation You are responsible to verify the suitability and intended use of the products in your specific application in particular with regard to observ ing the applicable standards and regulations All information made available in the technical data is supplied without any accompanying guarantee whether expressly mentioned im plied or tacitly assumed In general the provisions of the current standard Terms and Conditions of Phoenix Contact apply exclusively in particular as concerns any warranty liability This manual including all illustrations contained herein is copyright protected Any changes to the contents or the publication of extracts of this document is prohibited Phoenix Contact reserves the right to register its own intellectual property rights for the product identifications of Phoenix Contact products that are used here Registration of
23. such intellectual property rights by third parties is prohibited Other product identifications may be afforded legal protection even where they may not be indicated as such PHOENIX CONTACT Table of contents NEN ise 1 1 1 1 Purpose of this Manual oo momo mna 1 1 1 2 Hardware and software requirements see 1 1 2 Description of the Inline controller u u a 2 1 2 1 General description of the Inline controller eene 2 1 2 2 Possible fields of application of the Inline controller 5i ettam t PRO Pelan ea enak 2 3 2 2 1 IEG T30 ETH e 2 3 2 2 2 ILC 150 ETH ILC 155 ETH ILC 170 ETH 2TX and EG 190 ETH 2 TX u L S buted ana 2 8 2 2 3 ILC 170 ETH 2TX and ILC 190 ETH 2TX as PROFINET IO device in a PROFINET network 2 5 2 2 4 Applicative system redundancy with ILC 170 ETH 2TX or IEC TOC ETH LEX si Ass tite na erre beste Rei poe 2 6 2 3 Notes on using the Inline controller ILC 150 ETH ILC 155 ETH in potentially eR a eere an San aan 2 7 24 Unpacking the Inline controller Women 2 8 2 5 Connection and operating elements seen 2 9 2 6 Diagnostic and status indicators 2 11 2 7 Mode selector switch Woo momoka 2 14 2 8 Reset button concealed oom WWW nana 2 15 2 9 Parameterization
24. the Inline controller and access the Inline controller using the Diag diagnostic tool or communicate with special I O devices via function blocks see Section 2 12 3 Serial PRG interface function blocks The Inline controller cannot be programmed via the V 24 RS 232 interface Connection 7805A021 Figure 2 19 Connecting cable between PC and Inline controller Ordering data Connecting cable for connecting the Inline controller to a PC V 24 RS 232 for PC Worx length 3 m Designation PRG CAB MINI DIN Order No 273061 1 7805 en 06 PHOENIX CONTACT 2 23 UM EN ILC 1XX 2 12 3 Serial PRG interface function blocks This interface can be used for the following Assignment of the IP address or working with Diag Communication with I O devices via function blocks The following function blocks are available in the PC Worx PC Worx Express software Table 2 2 Function block overview Function block Short description RS232 INIT Parameterization of the serial interface You can use this function block to specify the following parame ters of the serial interface Protocol Transparent Baudrate 1200 2400 4800 9600 19200 38400 57600 or 115200 Data width 8 data bits even parity Number of stop bits 1 Hardware flow control None RS232 RECEIVE Reading the internal receive memory of the serial interface RS232 SEND Data transmission to the i
25. to set up the station Observe the information provided in the above user manuals Ensure that all featherkeys and keyways on adjacent terminals are securely interlocked Once all the bases have been snapped on plug the connectors into the appropriate bases First place the front connector shaft latching in the front snap on mechanism C1 Then press the top of the connector towards the base until it snaps into the back snap on mechanism C2 B C Y am V7 Figure 2 13 Snapping on the Inline controller 74060007 When removing the Inline controller proceed as shown in Figure 2 15 on page 2 20 Disconnect the power to the station Unlike other Inline terminals the Inline controller is removed by tilting it away from the DIN rail This requires the Inline terminal to the right to be removed prior to removing the Inline controller The right connector of the Inline controller must also be removed Remove the third and fourth connectors to access the right base latch It is therefore recommended that all connectors be removed prior to removing the Inline controller 7805 en 06 PHOENIX CONTACT 2 19 UM EN ILC 1XX If the connectors cause trouble during removal Remove all the connectors of the Inline controller Lever up each connector by pressing on the back connector shaft latching Figure 2 15 A1 Remove the connectors Figure 2 15
26. 131 2 24V DC 500 mA FR FF LINK ACT RDY BSA FAIL PF 7805 en 06 PHOENIX CONTACT 5 5 UM EN ILC 1XX Diagnostic and status indicators Digital inputs and outputs 11 to 18 E Q1 to Q4 Supply voltages US UM UL PROFINET ILC 170 ETH 2TX ILC 190 ETH 2TX BF SF IEC 61131 runtime system ILC 130 ETH ILC 150 ETH ILC 155 ETH ILC 190 ETH 2TX ILC 170 ETH 2TX Programming system PC Worx PC Worx PC Worx PC Worx Processing speed 1 K mix instructions 1 7 ms 1 5 ms 1 5ms 1 3ms 1K bit instructions 90 us 90 us 90 us 90 us Shortest cycle time for cyclic task 1ms 1ms 1ms 1ms Program memory 192 KB 256 KB 512 KB 1 MB Data memory Retentive data memory Number of data blocks Number of control tasks Parameterization memory Integrated ILC 130 ETH ILC 150 ETH ILC 155 ETH Plug in SD card ILC 170 ETH 2TX ILC 190 ETH 2TX 16 K instructions IL 192 KB 8 NVRAM Depends on data memory 8 4 MB Flash memory 100 000 write access operations per sector typical 21 K instructions IL 256 KB 8 NVRAM Depends on data memory 8 4 MB Flash memory 100 000 write access operations per sector typical 43 K instructions IL 512 KB 48 KB NVRAM Depends on data memory 8 4 MB Flash memory 100 000 write access operations per sector typical 256 MB 1 000 000 write access operations per sector typical see Section Accessories on page 5 8 86 K instructions IL 1 MB
27. 2 Thelnline controller must only be installed started up and maintained by qualified specialist personnel 3 Mountthe Inline controller in a control cabinet or metal housing The minimum requirement for both items is IP54 protection according to EN 60529 4 Thelnline controller must not be subject to mechanical strain and thermal loads which exceed the limits specified in the product documentation 5 Thelnline controller must not be repaired by the user Repairs may only be carried out by the manufacturer The Inline controller is to be replaced by an approved controller of the same type 6 Only category 3G equipment may be connected to Inline controllers in zone 2 7 Observe all applicable standards and national safety and accident prevention regulations for installing and operating equipment Restrictions WARNING Explosion hazard When using the controller in potentially explosive areas observe the technical data and limit values specified in the corresponding documentation user manual package slip 7805 en 06 PHOENIX CONTACT 2 7 UM EN ILC 1XX A UN WARNING Explosion hazard restrictions regarding the Inline system Please make sure that the maximum permissible current of 4 A flowing through potential jumpers Uy and Us total current is not exceeded when using the Inline terminals in potentially explosive areas 2 4 Unpacking the Inline controller The Inline controlle
28. 3 Voltage supply Connecting the eese 2 27 B 2 PHOENIX CONTACT 7805 en 06
29. 48 KB NVRAM Depends on data memory 8 256 MB 1 000 000 write access operations per sector typical see Section Accessories on page 5 8 i Please note that the number of write access operations to the parameterization memory is limited We recommend that you limit the number of write access operations on the parameterization memory in your application program by first storing data on the data memory and or the memory for retentive data NVRAM Write access operations on the parameterization memory for small volumes of data bit byte should not be possible in your application program Data should only be transferred from the data memory memory for retentive data to the parameterization memory if the data memory memory for retentive data is full i e data must be deleted first to enable further write access operations Real time clock Accuracy Power reserve Ambient conditions Degree of protection Permissible temperature operation Permissible temperature storage transport 1 minute week maximum 3 days IP20 EN 60529 1991 25 C to 55 C 25 C to 85 C n This temperature range is only guaranteed if the Inline controller is mounted horizontally Permissible humidity operation storage transport Permissible air pressure operation storage transport 10 to 95 according to DIN EN 61131 2 70 kPa to 106 kPa up to 3000 m above sea level 5 6 PHOENIX CONTACT 7805 en 0
30. 6 Technical data and ordering data Mechanical tests Vibration resistance according to EN 60068 2 6 IEC 60068 2 6 Shock test according to EN 60068 2 27 IEC 60068 2 27 Conformance with EMC directive 2004 108 EC Noise immunity test according to EN 61000 6 2 Electrostatic discharge ESD Electromagnetic fields Fast transients burst Surge test Conducted interference EN 61000 4 2 IEC 61000 4 2 EN 61000 4 3 IEC 61000 4 3 EN 61000 4 4 IEC 61000 4 4 EN 61000 4 5 IEC 61000 4 5 EN 61000 4 6 IEC 61000 4 6 Noise emission test according to EN 61000 6 4 Noise emission of housing Approvals For the latest approvals please visit www phoenixcontact com or www phoenixcontact net catalog EN 55011 Criterion B 6 kV contact discharge 8 kV air discharge Criterion A Field strength 10 V m Criterion B Supply lines 2 kV Signal data lines 2 kV Criterion B Signal data lines 1 kV Supply lines 0 5 kV Criterion A Test voltage 10 V Class A 7805 en 06 PHOENIX CONTACT 5 7 UM EN ILC 1XX 5 2 5 2 1 Description Inline controller including accessories connectors and labeling fields Inline controller including accessories connectors and labeling fields Inline controller including accessories connectors and labeling fields Inline controller including accessories connectors and labeling fields Inline controller including accessories connectors and labeling fi
31. 805 en 06 Description of the Inline controller 2 3 Notes on using the Inline controller ILC 150 ETH ILC 155 ETH in potentially explosive areas Approval according to EC directive 94 9 ATEX II 3G Ex nAC II TA X The Inline controller ILC 150 ETH ILC 155 ETH conforms to the requirements of protection type n and can be installed in a zone 2 potentially explosive area The Inline controller ILC 150 ETH ILC 155 ETH is a category 3G item of electrical equipment WARNING Explosion hazard Only Inline terminals that are approved for use in potentially explosive areas may be snapped onto the Inline controller Before using an Inline terminal in a zone 2 potentially explosive area first check that the terminal has been approved for installation in this area For a list of terminals approved for zone 2 potentially explosive areas please refer to the AH EN IL EX ZONE 2 application note Check the labeling on the Inline terminal and the packaging see Figure 2 6 s ons medmum Potential routing 4 for use in Ex arees IBx IL xx xxx Module iD x HWIFW 200 PHENIX les Proc Ctrl For Haz Loos Pee MM oia Figure 2 6 Typical labeling of terminals for use in potentially explosive areas WARNING Explosion hazard Prior to startup make sure that the following points and instructions are observed 1 When working on the Inline controller always disconnect the supply voltage
32. C470PN 0x0080 0 Functional description 1 0 ILC 170 ETH 2 DEVICE 1 A256 ILC 170 ETH 2Tx DEVICE fe INTERBUSO ias Unconnected D D D D D D D D DNS PROFINETDeviceName 170 18 8 8 D 0 080 0 0 TO i Module Equipment 0 1 0 D D D D D D D D D D D D IP Address 192 168 0 10 Subnetmask 255 255 255 0 Default Gateway Realtime class T 16 ms 16 12 J Phoenix Contact Universal 1 no yes 39 Node ID 88 PROFINET Settings 8 PROFINET Stationnames Gt Bus interfaces Data sheet Figure 3 13 ILC 170 ETH 2TX inserted as a PROFINET IO device The process data of the PROFINET device will be displayed in the Device Details window under the Process Data tab Dove Dati 1 EA256 ILC 170 ETH 2TX DEVICE Process Data ILC170 PND RFC470PN CTRL 2 RFC 470 PN 192 168 0 2 GR Resource Process Data Data Type Byte Bit I Q Function Text Terminal equiment id R STD RES RFC470PN BH PROFINET B ILC 170 ETH 2Tx DEVICE ilc 170 pnd 18 8a a8 192 168 0 10 0 ILC 170 ETH 2TX DEVICE is Py INTERBUS 0 0 El Unconnected vv S Module Settings i Process Data Data sheet 001 Figure 3 14 ILC 170 ETH 2TX as a PROFINET IO device Process Data The ILC 170 E
33. CT 13 14 Struct3 15 STRUCT 16 ByteElementi BYTE 17 ByteElement2 BYTE 18 END_STRUCT 19 20 Struct4 21 STRUCT 22 Struct2Element Struct2 23 Struct3Element Struct3 24 END STRUCT 25 26 Arrayl ARRAY 0 1 OF Struct2 27 END TYPE Figure 3 19 Example programming 7805 en 06 PHOENIX CONTACT 3 19 UM EN ILC 1XX Struct1 Struct2 Struct3 Struct4 Array1 ByteElement ByteElement1 WordElement WordElement WordElement Padding Byte ByteElement2 ByteElement ByteElement ByteElement WordElement Padding Byte Padding Byte Padding Byte ByteElement1 WordElement ByteElement2 ByteElement Padding Byte Size 4 bytes Size 4 bytes Size 2 bytes Size 6 bytes Size 8 bytes Align 2 bytes Align 2 bytes Align 1 byte Align 2 byte Align 2 bytes Figure 3 20 Alignment padding bytes in data gaps Struct1 receives a padding byte after the ByteElement so that the WordElement is at a WORD address address that can be divided by 2 leaving no remainder The alignment of the overall structure is based on the data type used with maximum alignment In this case the WordElement specifies the alignment The size of Struct2 is calculated based on the elements used and the resulting alignment The corresponding number of padding bytes is inserted so that the size of the data type with the value of the alignment can be divided by 2 leaving no remainder data type si
34. EN ILC 1XX 4 7 Control processor The system variables listed below show the states of the diagnostic status register on the control processor of the Inline controller Table 4 6 System variables of the control processor System variable Type Meaning COP DIAG STATUS REG RT ERR BOOL Aruntime error out of realtime has occurred on the control pro cessor COP DIAG STATUS REG FAT ERR BOOL A fatal error has occurred on the control processor Division by zero for example leads to a fatal error COP DIAG STATUS REG WARN BOOL Awarning has been issued on the control processor COP DIAG STATUS REG PON BOOL Power ON COP The control processor is ready to operate COP DIAG STATUS REG FC RUN BOOL Runtime system RUN COP DIAG STATUS REG FC STOP BOOL Runtime system STOP COP DIAG STATUS REG FC HALT BOOL Runtime system HALT COP DIAG STATUS REG FC LDG BOOL Runtime system LOADING COP DIAG STATUS REG FC DBG BOOL Runtime system DEBUG COP DIAG STATUS REG FC RDO BOOL Runtime system READONLY COP DIAG PARAM REG WORD Diagnostic parameter register of the control processor COP DIAG PARAM 2 REG WORD Extended diagnostic parameter register of the control proces sor The system variable given below shows status information of the control processor of the Inline controller Table 4 7 System variable of the control processor System variable Type Meaning COP_CPU_LOAD
35. ESAN deactivated Offline BB TP Settings EJ Extended Settings a Communication Eig CPU Service Editor 5 Businterfa lt gt Figure 3 5 Network settings Activating Status IO Device e Click on Send nthe Settings Communication Path dialog confirm with OK the suggested IP address or the one you have selected for your application Settings Communication Path Ethernet 192 168 0 10 Figure 3 6 Settings Communication Path dialog box 7805 en 06 PHOENIX CONTACT 3 5 UM EN ILC 1XX Successful execution of the service will be displayed in the status window ILC 170 ETH 2TX 192 168 0 10 Extended Settings r Network Settings 2 Ethernet SNMP agent BJ Settings activated IO device status IP Settings E Extended Settings d Communication E CPU Service Editor Af Bus interface lt gt Figure 3 7 Status IO Device Send settings Service executed successfully To transfer the network settings you have to reset the IO controller e Select the Ethernet item in the Device Details window under Network Settings Inthe Activate Network Settings area click the Reset Control System button ILC 170 ETH 2TX 192 168 0 10 Extended Settings SI Network Settings l Network Settings Manual definition of the TCP IP settings IP Address 19 188 0 10 Subnet Mask 255 255 255 0 Gatewa
36. H and ILC 155 ETH Inline controllers have an integrated parameterization memory The ILC 170 ETH 2TX and ILC 190 ETH 2TX Inline controllers have a plug in parameterization memory in the form of an SD card This plug in parameterization memory is essential for operating the Inline controller The parameterization memory is available in the following size NOTE It is not permitted to operate the ILC 170 ETH 2TX and ILC 190 ETH 2TX Inline controllers without parameterization memory The parameterization memory is recognized during initialization of the Inline controller Ensure that the parameterization memory has been inserted before switching on the controller to enable the controller to use it Only insert and remove the parameterization memory when the Inline controller supply voltage is disconnected The parameterization memory must not be removed during operation of the Inline controller Use only a parameterization memory provided by Phoenix Contact for the ordering data See Section Accessories on page 5 8 NOTE Parameterization memory SD card formatting note The SD card is preformatted and designed for use with Phoenix Contact devices Ensure that the SD card is not reformatted 7805 en 06 PHOENIX CONTACT 2 15 UM EN ILC 1XX Inserting removing the parameterization memory 7805a002 Figure 2 11 Inserting A and removing B the parameterization memory Inserting the SD card The ILC 170 E
37. ILC 170 ETH 2TX and ILC 190 ETH 2TX only There is no SD card in the Inline controller PWR Supply voltage Section Remote bus on page 2 25 See also 24 V supply Ui c for generation of the voltages U and UANA UL Green OFF Supply voltage not present ON Supply voltage present indication if 24 V supply voltage Uy c present 24 V supply for segment circuit US Green OFF Supply voltage not present ON Supply voltage present 24 V supply for main circuit UM Green OFF Supply voltage not present ON Supply voltage present IL INTERBUS diagnostics INTERBUS master ready to operate data transmission active INTERBUS ready running RDY Green OFF INTERBUS master not ready to operate Flashing INTERBUS master in READY or ACTIVE state ON INTERBUS master in RUN state Failure OFF No error occurred FAIL Red One of the following errors has occurred ON Buserror in the connected bus remote bus local bus Controller error Bus segment aborted BSA Yellow OFF Bus segment s in the connected bus not switched off ON One or more bus segments in the connected bus are switched off 2 12 PHOENIX CONTACT 7805 en 06 Description of the Inline controller Des Color Status Meaning Peripheral fault PF Yellow OFF Peripheral fault on a device in the connected bus ON Peripheral fault o
38. OPERATION The application program is running PLCMODE STOP BOOL PLC status STOP The application program is currently not running PLCMODE HALT BOOL PLC status HALT The application program was stopped at an unspecified point PLCDEBUG BPSET BOOL Breakpoint set At least one breakpoint has been set in the applica tion program PLCDEBUG FORCE BOOL Variable s forced At least one variable is being continuously overwritten forced PLCDEBUG POWERFLOW BOOL Powerflow ON In Powerflow mode you can see which parts of your application program are being processed This bit indicates whether Powerflow mode is active PLC TICKS PER SEC INT System ticks per second This variable shows how many pulses the system clock of the Inline controller delivers per second PLC SYS TICK CNT DINT Number of system ticks This variable shows the total number of pulses delivered by the system clock since the last startup PLC TASK AVAILABLE INT Number of available PLC tasks PLC SYSTASK AVAILABLE INT Number of available system tasks PLC MAX ERRORS DINT Maximum number of errors warnings and logging events If this maximum number is reached the controller is stopped PLC ERRORS DINT Number of errors warnings and logging events currently entered PLC TASK DEFINED INT Number of tasks used PLC TASK 1 Record Information on task 1 elements 17 PLC TASK 8 Record Information on task 8 elements 9 7805_en_06 PHOENIX CONTACT 4 5 UM
39. PC protocol chip can be used with INTERBUS as local bus remote bus devices e ee Im 2 13 1 Local bus The local bus is automatically created by directly connecting I O modules to the Inline controller 2 13 2 Remote bus i Please note that the ILC 130 ETH does not support connection of the INTERBUS remote bus Connect the remote bus to the Inline controller using one of the following branch terminals They only differ in the scope of supply IBS IL 24 RB T Order No 2727941 IBS IL 24 RB T PAC Order No 2861441 including accessories The first branch terminal must be placed directly after the Inline controller In terms of topology it opens a remote bus If additional branch terminals are used after the first branch terminal they must be installed directly one after the other see also notes in the terminal specific data sheet In terms of topology the additional branches are remote bus branches with the branch terminal being the first device in the corresponding remote bus branch A maximum of 3 branch terminals can be connected to the Inline controller each of which opens a remote bus see Figure 2 3 on page 2 4 7805 en 06 PHOENIX CONTACT 2 25 UM EN ILC 1XX out IV 2 14 Power supply Overload range with fall back U ut The descriptions for the power supply apply to all the Inline controllers listed on the inner cover page of this manual 2 14 1 Siz
40. TH 2TX and ILC 190 ETH 2TX have an SD card holder with push push technology Insert the parameterization memory SD card into the slot as shown in Figure 2 11 A Applying light pressure push the parameterization memory into the slot until it engages with a click in the card holder Removing the SD card Applying light pressure push the parameterization memory into the slot in the direction shown in Figure 2 11 B until the snap on mechanism releases the parameterization memory and partially ejects it from the slot Remove the parameterization memory For additional information about the parameterization memory please refer to Section Parameterization memory and Internet Explorer on page 3 12 2 16 PHOENIX CONTACT 7805 en 06 Description of the Inline controller 2 10 Internal basic circuit diagram ETH 2TX u U JL a 7805A003 Figure 2 12 Key Microprocessor VA Protocol chip EZ V 24 RS 232 interface Yk Transmitter X RJ45 socket gt SD card holder the SD card is not supplied as standard Converter LED Optocoupler NPN transistor Ethernet switch The gray areas in the basic circuit diagram represent electrically isolated areas A Ethernet interface B Logic C I O i Other symbols used are explained in the IL SYS INST UM E user manu
41. TH 2TX is now available as a PROFINET IO device in the PC Worx project 3 10 PHOENIX CONTACT 7805 en 06 The Inline controller under PC Worx PC Worx Express 3 4 Setting the realtime clock under PC Worx Express The procedure for setting the realtime clock is essentially the same in PC Worx and PC Worx Express The following example describes the setting in PC Worx Express The time and date for the internal system clock of the Inline controller can be set under Extended Settings in the Device Details window with PC Worx Express To set the realtime clock proceed as described in the quick start guide for the PC Worx Express version used 3 5 Download changes The Download Changes function supports the following Inline controllers from the specified device versions together with the specified versions of the PC Worx PC Worx Express software tools Table 3 2 Version information for Download Changes Inline controller Firmware version PC Worx PC Worx Express ILC 130 ETH 23 01 25 20 Service Pack 3 ILC 150 ETH 23 54 26 00 ILC 155 ETH 23 54 26 00 ILC 170 ETH 2TX 23 00 25 20 Service Pack 2 ILC 190 ETH 2TX 23 70 26 10 Service Pack 1 7805 en 06 PHOENIX CONTACT 3 11 UM EN ILC 1XX li 3 6 Parameterization memory and Internet Explorer To delete files or store user specific files on the internal parameterization memory proceed as follows The FTP function must
42. _WARNING BOOL The control processor is reaching the limits of its capacity 4 6 PHOENIX CONTACT 7805_en_06 System variables and status information 4 8 Battery realtime clock Table 4 8 System variables of the battery and realtime clock System variable Type Meaning RTC BATTERY LOW BOOL The realtime clock battery is low RTC DATA INVALID BOOL Realtime clock data is invalid 4 9 Power supplies Table 4 9 System variables of the power supplies System variable Type Meaning POWER SUPPLY MAIN OK BOOL The 24 V main power supply is OK POWER SUPPLY INPUTS OK BOOL The 24 V power supply for the local inputs is OK POWER SUPPLY OUTPUTS 0 3 OK BOOL The 24V power supply for the local outputs is OK Bits 0 to 3 4 10 Mode selector switch Table 4 10 System variables of the mode selector switch System variable Type Meaning KEY SWITCH RESET BOOL The mode selector switch is in the MRESET position KEY SWITCH STOP BOOL The mode selector switch is in the STOP position KEY SWITCH RUN PROG BOOL The mode selector switch is in the RUN PROG position 4 11 System time Table 4 11 System variables of the system time System variable Type Meaning RTC HOURS INT System time hours RTC MINUTES INT System time minutes RTC SECONDS INT System time seconds RTC DAY INT System time day RTC MONTH INT System time
43. al 7805 en 06 PHOENIX CONTACT 2 17 UM EN ILC 1XX Mounting location DIN rail End clamp End plate Mounting position M D 2 11 Mounting and removing the Inline controller For notes and instructions on mounting and removing Inline terminals please refer to the IB IL SYS PRO UM E user manual for INTERBUS the IL SYS INST UM E Inline installation manual or the Inline system manual for your bus system NOTE Before mounting or removing the Inline controller ensure that the power supply is switched off and cannot be switched on again by unauthorized persons An Inline station is set up by mounting the individual components side by side No tools are required Mounting the components side by side automatically creates potential and bus signal connections between the individual station components The controller is mounted perpendicular to the DIN rail Like all other terminals of the Inline product range the Inline controller has IP20 protection and is designed for use in a closed control cabinet or control box terminal box with IP54 protection or higher The Inline controller is mounted on a 35 mm standard DIN rail Fix the DIN rail on which the Inline controller is mounted several times especially in the area around the Inline controller This makes it easier to remove the Inline controller Mount end clamps on both sides of the Inline station The end cl
44. ameter register Women 4 3 4 5 PROFINET register ILC 170 ETH 2TX and ILC 190 ETH 2TX a 4 4 4 6 IEC 61131 runtime system essen nennen 4 5 4 7 Control DroCesSOr a iot tmi mde e ep ndi 4 6 4 8 Battery realtime Clock coins e a eaa 4 7 4 9 Power supplies u uu x Ie ei Dti n Up maan 4 7 4 10 selector Switch oo Woo 4 7 SYSTEM time iss acca ee ELO ema aa 4 7 5 Technical data and ordering data WWW oom oom WWW mna 5 1 5 1 Technical data eph dn ea aa usa eh 5 1 5 2 Ordering data unu uu et rendi aan ananda 5 8 5 2 1 MoOdul6S tis ite eit ish hee oe Sadana eU 5 8 5 2 2 ACCOSSONMOS ee ebi aan masa 5 8 5 213 4SoflWare nies n o an Aan a ana Eni 5 8 5 2 4 Documientation ceo bismania nanas 5 8 ii PHOENIX CONTACT 7805 en 06 Table of contents A Appendix Service and maintenance Woo W Wo Wo WWW WWW A 1 A1 Error causes and remedies oo oWo oom mm moment A 1 A2 Updating the Inline controller firmware see A 1 A3 Connecting unshielded cables ocoooooWooWo Woo Wo A 2 B 1 B Index 7805 en 06 PHOENIX CONTACT UM EN ILC 1XX iv PHOENIX CONTACT 7805 en 06 Introduction 1 Introduction 1 1 Purpose of this manual This manual helps you to start up and operate the following Inline controllers ILC 130ETH ILC
45. amps ensure that the Inline station is correctly mounted End clamps fix the Inline station on both sides and keep it from moving from side to side on the DIN rail Phoenix Contact recommends using CLIPFIX 35 5 end clamps Order No 3022276 The mechanical end of an Inline station is the end plate It has no electrical function It protects the station against ESD pulses and the user against dangerous contact voltages The end plate is supplied together with the Inline controller and does not need to be ordered separately NOTE When mounting or removing the Inline controller it must be tilted This means that no Inline terminal should be installed directly to the right of the Inline controller during mounting and removal The terminal must be removed prior to mounting or removing the Inline controller Otherwise the locking clips and jumper contacts will be damaged Mount the Inline controller horizontally as shown in Figure 2 13 on page 2 19 The specified temperature range see Ambient conditions on page 5 6 is only guaranteed if the Inline controller is mounted in this position 2 18 PHOENIX CONTACT 7805 en 06 Description of the Inline controller Mounting Removal When mounting the Inline controller proceed as shown in Figure 2 13 Disconnect the power to the station Placethe Inline controller onto the DIN rail from above A and push down B Then attach all the electronics bases required
46. cated in the diagnostic parameter register i e bit 7 is set The diagnostic parameter register is rewritten whenever an error occurs The diagnostic parameter register contains the value O if no errors are detected Table 4 3 System variables of the diagnostic parameter register System variable Type Meaning MASTER DIAG PARAM REG HI BYTE Diagnostic parameter register high byte MASTER DIAG PARAM REG LOW BYTE Diagnostic parameter register low byte MASTER DIAG PARAM 2 REG HI BYTE Extended diagnostic parameter register high byte MASTER DIAG PARAM 2 REG LOW BYTE Extended diagnostic parameter register low byte 7805 en 06 PHOENIX CONTACT 4 3 UM EN ILC 1XX 4 5 PROFINET register ILC 170 ETH 2TX and ILC 190 ETH 2TX Please observe that the following PROFINET registers are only available when you use Inline controllers with the specified device version and the following software versions or later ILC 170 ETH2TX Hardware 02 Firmware 3 50 PC Worx Version 6 00 Service Pack 2 or later part of the AUTOMATIONWORX Software Suite 2009 1 50 Service Pack 2 ILC 190 ETH2TX Hardware 00 Firmware 3 70 PC Worx Version 6 10 Service Pack 1 or later part of the AUTOMATIONWORX Software Suite 2010 1 60 Service Pack 1 The PC Worx Express software does not support this function Table 4 4 PROFINET system variables PROFINET IO device function System variable Type
47. ccess it may be necessary to deactivate the HTTP server The CPU Set Value Request service with Var ID 0173 is used for this This service activates or deactivates the HTTP server for the runtime of the firmware The set HTTP server state is stored retentively and mapped to the ETH SRV HTTP ACTIVE system variable This setting is restored the next time the Inline controller is rebooted Value range for the CPU Set Value Request service Var ID 0173hex Value 0000hex Deactivate HTTP server 0001 ex Activate HTTP server 3 14 PHOENIX CONTACT 7805 en 06 The Inline controller under PC Worx PC Worx Express 3 7 Activating deactivating the journaling function The file system of the parameterization memory supports the journaling function As a result voltage failures during write processes to the file system are tolerated by the Inline controller however the access speed becomes slower 1 The journaling function is deactivated by default It can be activated or deactivated via the CPU Set Value Request service with VarlD 0194 Value range for the CPU Set Value Request service Code 02CBhex Var Count 0001 hex Var ID 0194hex Value 0001 hex Activate journaling function 0000hex Deactivate journaling function Device Details ayo ILC 170 ETH 2TX 192 168 0 2 VCPU Service Editor CPU Request CPU Confirmation CPU Set Value Request 1 CPU Set Value Request OzCB Code 82CB 01 Confirmation Code Xxxx
48. ding IP address and subnet mask have been assigned in PC Worx Express for the MAC address Once the IP data has been transferred to the ILC 150 ETH successfully PC Worx Express sends a corresponding acknowledgment message To determine whether your network permits the IP settings used in the example project see Figure 3 3 on page 3 4 proceed as follows Inthe Windows Control Panel check the settings for your PC network adapter fnecessary adjust these settings so that the ILC 150 ETH can be accessed in your network using the IP address used in the example project If your network does not permit the use ofthe IP address used in the example project adjust the settings in the project information accordingly see Figure 3 3 on page 3 4 If any modifications are made to the project information that affect the IP settings for the controller a warning is displayed However the modification is not implemented automatically When a new project is created the default settings are specified under IP Settings see Figure 3 3 on page 3 4 3 2 PHOENIX CONTACT 7805 en 06 The Inline controller under PC Worx PC Worx Express Assigning IP settings e ne 5 To set the IP address in PC Worx PC Worx Express proceed as described below Please note that by default upon delivery Inline BootP is active on the controller The IP address that is assigned here for the controller is also implemented as
49. e right is not installed when removing and mounting the Inline controller Only reinstall this terminal once the Inline controller is mounted In particular make sure that all featherkeys and keyways on adjacent terminals are securely interlocked Observe the following when replacing an Inline controller Enter the new MAC address when using the BootP server 2 12 Communication paths The communication path to the Inline controller must be determined before communication with the Inline controller can take place The following communication paths are available on the Inline controller A1 1xEthernet 10 100 BASE T X A2 2xEthernet X2 1 X2 2 10 100 BASE T X switched internally B PRG The serial interface of your PC is directly connected to the Inline controller not to the programming For additional information about using the serial interface e g IP address assignment please refer to Section Serial PRG inter face function blocks on page 2 24 The Inline controller cannot be programmed via the V 24 RS 232 PRG interface 7805B008 Figure 2 16 Communication paths A1 A2 Ethernet B PRG 7805 en 06 PHOENIX CONTACT 2 21 UM EN ILC 1XX 2 12 1 Ethernet A standardized Ethernet interface each is available for connecting the ILC 130 ETH ILC 150 ETH and ILC 155 ETH Inline controllers to the Ethernet network For the ILC 170 ETH 2TX and ILC 190 ETH 2TX Inline cont
50. elds 5 2 2 Description Ordering data Modules Accessories Inline connector set for Inline bus coupler with connected I Os Connecting cable for connecting the Inline controller to a PC V 24 RS232 cable 256 MB SD memory card Program and configuration memory plug in 256 Mbytes with license key for function block libraries e g for SNMP SQL wireless motion functions etc Program and configuration memory plug in 2 GByte Program and configuration memory plug in 2 Gbytes with license key for function block libraries e g for SNMP SQL wireless QUINT POWER power supply units 5 2 3 Description PC Worx Express automation software PC Worx automation software motion functions etc Software Configuration and diagnostic software for Ethernet networks in the automation environment Factory Manager 5 2 4 Description Configuring and installing the INTERBUS Inline product range user manual FL SWT 2831044 Documentation Type Order No IB IL SYS PRO UM E 2743048 IL SYS INST UM E 2698737 Automation terminals of the Inline product range user manual Quick start guide PCWorx Version 5 00 or later Quick start guide PC Worx Version 6 00 or later Type Order No ILC 130 ETH 2988803 ILC 150 ETH 2985330 ILC 155 ETH 2988188 ILC 170 ETH 2TX 2916532 ILC 190 ETH 2TX 2700527 Type Order No IL BKDIO PLSET 2878599 PRG CAB MINI DIN 2730611 SD FLASH 256MB 2988120 SD FLASH 256MB APPLIC A
51. eversal and surge voltage These protective elements are only used to protect the power supply unit The rating of the preconnected fuse must be such that the maximum permissible load current of 2 A is not exceeded 2 14 7 Jumpers Terminals 1 3 and 2 3 on connector 1 can be jumpered if the communications power and the segment power are not to be electrically isolated 7805 en 06 PHOENIX CONTACT 2 29 UM EN ILC 1XX 2 15 Digital inputs and outputs The descriptions for digital inputs and outputs apply to all the Inline controllers listed on the inner cover page of this manual There are eight 24 V DC inputs and four 24 V DC outputs 7805A011 Figure 2 23 Assignment of the terminal points of connectors 2 to 4 Table 2 3 Terminal point assignment Terminal point Assignment Notes Connector 2 Output terminal points 1 1 Q1 Output 1 2 1 Q2 Output 2 1 2 2 2 GND Ground contact for 2 and 3 wire termination 1 3 2 3 FE Functional earth ground for 3 wire termination 1 4 Q3 Output 3 2 4 Q4 Output 4 1 The outputs are supplied with 24 V DC from the segment supply Connector 3 Input terminal points 1 1 11 Input 1 2 1 12 Input 2 1 2 2 2 24V Supply voltage Uy for 2 and 3 wire termination 1 3 2 3
52. f a device in the connected bus local bus or remote bus I O Digital inputs and outputs Inputs 1 to 8 11 to 18 Yellow OFF Corresponding input not set ON Corresponding input is set Error E Yellow OFF No short circuit overload at one of the outputs 1 to 4 ON Short circuit overload at one of the outputs 1 to 4 Outputs 1 to 4 Q1toQ4 Yellow OFF Corresponding output not set ON Corresponding output is set 7805 en 06 PHOENIX CONTACT 2 13 UM EN ILC 1XX 2 7 Mode selector switch The mode selector switch is used to define the operating state of the application program The RUN PROG and STOP positions have a toggle button function and the MRESET position a pushbutton function After releasing the button in the MRESET position it returns to the STOP position Table 2 1 Inline controller operating modes Operating Explanation mode RUN PROG The application program is in the RUN state The PC Worx PC Worx Express software can be used for program and configuration modifications The monitoring and online functions can be used STOP The application program is in the STOP state MRESET Retain data and the application program are deleted Set the mode selector switch in the following sequence to perform de letion of retain data and the application program Set the switch to the MRESET position for three seconds Release the switch for less than three seconds Set the switch to the MRESET position for three second
53. f devices with parameter channel PCP ILC 130 ETH ILC 150 ETH ILC 155 ETH ILC 170 ETH 2TX ILC 190 ETH 2TX Number of remote bus levels ILC 130 ETH ILC 150 ETH ILC 155 ETH ILC 170 ETH 2TX ILC 190 ETH 2TX CR check hamming distance 4 EN 50254 63 maximum 128 maximum 32 maximum See Section 3 10 on page 3 18 8 8 HW FW 2 00 1 00 16 HW FW 2 02 3 54 8 HW FW gt 01 2 04 16 HW FW gt 01 3 54 16 HW FW 2 01 3 00 24 HW FW 2 02 3 54 24 See Section 2 2 on page 2 3 4 maximum 1 Please note that the ILC 130 ETH does not support connection of the INTERBUS remote bus Network interface Type ILC 130 ETH ILC 150 ETH ILC 155 ETH ILC 170 ETH 2TX ILC 190 ETH 2TX Transmission speed 1 x Ethernet 10 BASE T and 100 BASE T X 2 x Ethernet 10 BASE T and 100 BASE T X 10 Mbps 10 BASE T 100 Mbps 100 BASE T X half duplex full duplex auto negotiation 1 This speed cannot be set manually It is set automatically by means of auto negotiation Connection method CAT5 twisted pair cable Twisted pair cable with a conductor cross section of 0 14 mm to 0 22 mm 8 pos RJ45 female connector 5 4 PHOENIX CONTACT 7805 en 06 Technical data and ordering data Inline local bus Interface Electrical isolation Number of devices ILC 130 ETH ILC 150 ETH ILC 155 ETH ILC 170 ETH 2TX ILC 190 ETH 2TX Inline local bus No 63 maximum 128 maximum D NOTE
54. formation 4 1 General information This section describes the special program functions of the PC Worx PC Worx Express software that are available for the Inline controller The following descriptions of system variables and status information apply to PC Worx and PC Worx Express The Inline controller has a register set which is used for diagnostics and easy control of the bus system The diagnostic data is stored in the diagnostic status register and the diagnostic parameter register These registers are available to the application program as system variables system flags global variables Operating states error states and additional information about the INTERBUS system can be evaluated in the application program For additional information on diagnostics please refer to the following user manual NTERBUS diagnostics guide IBS SYS DIAG DSC UM E Order No 2747293 4 2 Status register for local digital inputs and outputs The following system variables can be used to read the local digital input and output states and to write the local digital output states Table 4 1 System variables of the status register for local digital inputs and outputs System variable Type Meaning ONBOARD INPUT WORD State of all local inputs ONBOARD INPUT BITO BOOL State of local input IN1 ONBOARD INPUT BIT1 BOOL State of local input IN2 ONBOARD INPUT BIT2 BOOL
55. gure ILC 170 ETH 2TX The Inline controller consists of the following components 1 Electronics base 2 Slotforthe parameterization memory card holder SD The SD card is not supplied as standard with the ILC 170 ETH 2TX ILC 190 ETH 2TX Inline controllers Please refer to the ordering data in Section Accessories on page 5 8 Mode selector switch Reset button V 24 RS 232 interface X1 Ethernet interfaces X2 1 X2 2 Connector 1 terminal points for voltage supply Connector 2 output terminal points 9 Connectors 3 and 4 input terminal points 10 Diagnostic and status indicators 11 End plate NORO 2 10 PHOENIX CONTACT 7805 en 06 Description of the Inline controller 2 6 Diagnostic and status indicators The descriptions for diagnostic and status indicators apply to all the Inline controllers listed on the inner cover page of this manual lil ILC 170 ETH 2TX ILC 190 ETH 2TX PLC PWR 12 The diagnostic and status indicators are used for quick local error diagnostics PLC PWR PN 11 J 7805C007 Figure 2 9 Diagnostic and status indicators Local diagnostic and status indicators Des Color Status Meaning ETH State of the Ethernet interface applies to both interfaces X2 1 X2 2 for the ILC 170 ETH 2TX ILC 190 ETH 2TX OFF Connection not established successfully LNK Green ON Connection established successfully link The Inline controller
56. he IP address for the controller BootP Servers u ee Gs ints An e ade v EU e e eR CERES 3 2 3 3 ILC 170 ETH 2TX ILC 190 ETH 2TX as a PROFINET IO device 3 5 3 4 Setting the realtime clock under PC Worx 3 11 3 5 Download changes Jane eie eee D ce ERI e tee ot 3 11 3 6 Parameterization memory and Internet 3 12 3 6 1 Internet Explorer FTP function Woow maa 3 13 9 6 2 Activating deactivating the FTP 3 13 3 6 3 Activating deactivating the HTTP server 3 14 3 7 Activating deactivating the journaling function 3 15 3 8 Function blocks for handling files in the parameterization memory oooooWooWomoW ocean 3 16 3 9 Function blocks for Ethernet communication eene 3 17 3 10 Function blocks for PCP communication Woo Woo 3 18 3 11 Alignmernt uten oen eee qne egest cago dedic eet eode ea 3 19 4 System variables and status information WWW o WoW Wcom 4 1 4 1 General information vinci eit anang 4 1 4 2 Status register for local digital inputs and outputs 4 1 4 8 Diagnostic status register oom 4 2 4 4 Diagnostic par
57. his indicates a hazardous situation which if not avoided will re sult in death or serious injury WARNING This indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION This indicates a hazardous situation which if not avoided could result in minor or moderate injury This symbol together with the signal word NOTE and the accompanying text alert the reader to a situation which may cause damage or malfunction to the device hardware software or surrounding property formation or refer to detailed sources of information i This symbol and the accompanying text provide the reader with additional in How to contact us Up to date information on Phoenix Contact products and our Terms and Conditions can be found on the Internet at www phoenixcontact com Make sure you always use the latest documentation It can be downloaded at www phoenixcontact n tal If there are any problems that cannot be solved using the documentation please contact your Phoenix Contact subsidiary Subsidiary contact information is available at www phoenixcontact com PHOENIX CONTACT GmbH amp Co KG FlachsmarktstraBe 8 32825 Blomberg GERMANY Should you have any suggestions or recommendations for improvement of the contents and layout of our manuals please send your comments to tecdoc phoenixcontact com PHOENIX CONTACT Please observe the following notes General terms and conditions
58. ic routine active MASTER DIAG STATUS REG RUN BOOL Data transmission active MASTER DIAG STATUS REG ACT BOOL Selected configuration is ready for operation MASTER DIAG STATUS REG RDY BOOL Inline controller ready to operate MASTER DIAG STATUS REG BSA BOOL Bus segment aborted MASTER DIAG STATUS REG SYSFAIL BOOL System failure MASTER DIAG STATUS REG RES BOOL Standard function processed negatively MASTER DIAG STATUS REG SYNCRES BOOL Synchronization error occurred MASTER DIAG STATUS REG DCR BOOL Faulty data cycles MASTER DIAG STATUS REG WARN BOOL Defined warning time exceeded MASTER DIAG STATUS REG QUAL BOOL Defined error density exceeded MASTER DIAG STATUS REG SSINFO BOOL Pending message MASTER DIAG STATUS REG HI BYTE Master diagnostic status register high byte MASTER DIAG STATUS REG LOW BYTE Master diagnostic status register low byte 4 2 PHOENIX CONTACT 7805 en 06 System variables and status information 4 4 Diagnostic parameter register In the diagnostic parameter register you will find additional information on the error indicated in the diagnostic status register The following information is stored in the diagnostic parameter register Error location Error code 15 8 7 0 Segment number Position in the segment Example device number 3 1 6219A040 Figure 4 1 Error location in the diagnostic parameter register Special case If an interface error cannot be located the value 128 is indi
59. in the Inline controller memory can result in data gaps when storing data in the memory The compiler automatically fills these gaps with padding bytes during the compiler process in order to prevent incorrect processing The disadvantage of the automatic filling of data gaps becomes apparent when data is transmitted from the Inline controller to another controller If this controller does not know the memory algorithm of the Inline controller it will interpret the received data incorrectly It is therefore useful to program the filling of data gaps in your application program Data transmissions to other controllers can thus be taken into consideration For example use byte arrays with an even number of bytes and or word arrays in order to avoid data gaps in your application program The following should be taken into consideration when creating the program Create data types in flat structures i e do not nest user defined data types nsert padding bytes manually in order to ensure the uniform size and layout of the data types When inserting padding bytes please observe the memory alignment method of the controllers used in the application 1 byte 2 byte or 4 byte alignment The following program example shows how data gaps are filled 1 TYPE 2 Structl 8 STRUCT 4 ByteElement BYTE 5 WordElement WORD 6 END STRUCT 8 Struct2 9 STRUCT 10 WordElement WORD TD ByteElement BYTE i2 END STRU
60. ing of the power supply Use a power supply unit suitable for the currents in your application The selection depends on the bus configuration the resulting maximum currents and the type of supply separate supply of Ui c Uy and Us or supply from a power supply unit A power supply without a fall back characteristic curve must be used for correct operation of the Inline controller see Figure 2 21 When the Inline controller is switched on an increased inrush current is temporarily triggered The Inline controller behaves like a capacitive load when it is switched on Some electronically controlled power supplies have a fall back characteristic curve see Figure 2 20 They are not suitable for operation with capacitive loads A primary switched mode power supply unit without fall back characteristic curve from the QUINT POWER range see INTERFACE catalog from Phoenix Contact is recommended for Inline controller operation Overload range without fall back V characteristic curve Characteristic curve i i out a IN 224 x I 24 5 x ly 6219A070 Figure 2 20 Overload range with fall back characteristic curve 6219A071 Figure 2 21 Overload range without fall back characteristic curve 2 26 PHOENIX CONTACT 7805 en 06 Description of the Inline controller 2 14 2 Power supply connection Supply the Inline controller using external 24 V DC voltage sources The permissible
61. ion information Firmware version S3 7x gt 3 9x Software versions Service Pack SP Hotfix HF g 5 g E Inline controller 25 9 Q zo E zo o 9 ul O o z x Ec x Ec 9 o 2 o lt S 5 E 55 o EW o Eo 5 5 lt lt ILC 130 ETH gt 5 20 SP 3 2008 1 40 SP 3 EM 2007 1 30 SP 1 ILC 150 ETH SP 1 HF 1 HF 1 2010 1 60 SP 1 ILC 155 ETH 25 20 2008 1 40 ILC 170 ETH 2TX 25 20SP2 2008 1 40 SP 2 ILC 190 ETH 2TX 26 10 SP 1 2010 1 60 SP 1 PROFINET IO device functions ILC 170 ETH 2TX and ILC 190 ETH 2TX Please observe that the PROFINET IO device functions of these controllers are only available with the following software versions or later ILC 170 ETH2TX Worx Version 6 00 Service Pack 2 or later part of the AUTOMATIONWORX Software Suite 2009 1 50 Service Pack 2 ILC 190 ETH2TX PC Worx Version 6 10 Service Pack 1 or later part of the AUTOMATIONWORX Software Suite 2010 1 60 Service Pack 1 The PC Worx Express software does not support this function For information about installing and using PC Worx PC Worx Express please refer to the corresponding quick start guide It can be downloaded at www phoenixcontact net catalog and is supplied with the software 7805 en 06 PHOENIX CONTACT 3 1 UM EN ILC 1XX Bootstrap protocol BootP PC network adapter lil li 3 2 Assigning the IP address for the co
62. is able to contact an other network device OFF Data transmission inactive ACT Yellow ON Data transmission activity The Ethernet interface transmits or receives data PROFINET ILC 170 ETH 2TX ILC 190 ETH 2TX Status of PROFINET IO communication communication error BusFail The PROFINET IO controller has established an active communication connection to atleast one PROFINET IO device ON No PROFINET IO communication available no link status at the Ethernet ports OFF BF Red No communication connection to the PROFINET IO controller the connection is being established Link status available System failure PROFINET SF Red OFF PROFINET diagnostics not present ON PROFINET diagnostics present Flashing 7805 en 06 PHOENIX CONTACT 2 11 UM EN ILC 1XX Des Color Status Meaning PLC Diagnostics of the Inline controller Inline controller running OFF IEC 61131 runtime system not ready to operate FR Green Flashing IEC 61131 runtime System successfully initialized Control function in READY STOP state program not processed ON IEC 61131 runtime system successfully initialized and a program is running Control function in RUN state Failure FF Yellow ON A runtime error has occurred in the IEC 61131 runtime system program OFF No runtime error has occurred in the IEC 61131 runtime system program FR 4 FF Flashing Applies to
63. lemented within the scope of continuous product improvement No firmware update is required for normal system operation To update the firmware please proceed according to the Firmware update 4 6F 1 13 application note It can be downloaded at www phoenixcontact net catalog 7805 en 06 PHOENIX CONTACT 1 UM EN ILC 1XX A3 Connecting unshielded cables Unshielded cables are used to connect the I O devices and the supply voltage to the Inline controller Connect these cables to the relevant Inline connectors using the spring cage connection method You may connect cables with diameters of 0 2 mm to 1 5 mm 24 16 AWG 6452B032 Figure A 1 Connecting unshielded cables Wire the connectors according to your application When wiring proceed as follows Strip 8 mm off the cable Inline wiring is normally done without ferrules However it is possible to use ferrules If using ferrules make sure they are properly crimped Pusha screwdriver into the slot for the appropriate connection Figure A 1 1 so that you can plug the wire into the spring opening Phoenix Contact recommends the SFZ screwdriver 1 0 6x3 5 Order No 12 04 51 7 Insert the wire Figure 1 2 Remove the screwdriver from the opening This clamps the wire After installation the wires and the terminal points should be labeled A 2 PHOENIX CONTACT 7805_en_06 B Index A Applicative s
64. line local bus 2 2 Possible fields of application of the Inline controller 2 2 1 ILC 130 ETH The ILC 130 ETH Inline controller can be used as a distributed control system of an Inline station which is connected to an Ethernet system An Inline local bus Figure 2 1 can then be connected to the Inline controller e E e mese isis Is eis e ele lo nn planlan Rai oojoojan 0000 00 000000 Aloo 7805 020 Ethernet Figure 2 1 Connected Inline local bus Please note that the ILC 130 ETH does not support connection of the INTERBUS remote bus 2 2 2 ILC 150 ETH ILC 155 ETH ILC 170 ETH 2TX and ILC 190 ETH 2TX The Inline controllers ILC 150 ETH ILC 155 ETH ILC 170 ETH 2TX ILC 190 ETH 2TX can be used as a distributed control system of an Inline station which is connected to an Ethernet system A single Inline local bus Figure 2 2 as well as a complete INTERBUS system with a maximum of 4 remote bus levels Figure 2 3 can be connected to the Inline controller qe 2595988 Popas jm loo 0000 00 00 00 BEER 8988888800 OB OB OB 74060001 Ethernet Figure 2 2 Connected Inline local bus 7805_en_06 PHOENIX CONTACT 2 3 UM EN ILC 1XX
65. locks have thus been extended to include a transparent TCP IP mode and a transparent UDP IP mode When using the AX OPC server provided in the AUTOMATIONWORX Software Suite Version 1 30 or later Inline controller data is available in the Ethernet network in a standardized format and can be used for the different visualization Inline packages 7805 en 06 PHOENIX CONTACT 2 1 UM EN ILC 1XX PROFINET IO device The PROFINET protocol can additionally be used via the Ethernet interfaces of the functions ILC 170 ETH 2TX and ILC 190 ETH 2TX Inline controllers In this case the Inline controllers ILC 170 ETH 2TX and can be used as a PROFINET IO device This function is only available with the following ILC 190 ETH 2TX device and software versions or later ILC 170 ETH 2TX Hardware O2 Firmware 3 5x or later together with the PC Worx software Version 6 00 Service Pack 2 or later ILC 190 ETH 2TX Hardware OO Firmware 3 70 or later together with the PC Worx software Version 6 10 Service Pack 1 or later Please referto Section ILC 170 ETH 2TX ILC 190 ETH 2TX as a PROFINET IO device on page 3 5 for information on how to configure the ILC 170 ETH 2TX or ILC 190 ETH 2TX Inline controllers as a PROFINET IO device with the PC Worx software Integrated INTERBUS An Inline local bus as well as an INTERBUS remote bus can be connected via the connection INTERBUS connection In this way you can create a complete INTERBUS system maximu
66. m of 4 remote bus levels using the Inline controller as the distributed control system The I O level is connected to the Inline controller using INTERBUS 1 Please note that the ILC 130 ETH does not support connection of the INTERBUS remote bus V 24 RS 232 interface This interface can be used to either assign the IP address of the Inline controller and to access the controller using the Diag diagnostic tool or to communicate with serial I O devices via function blocks 1 The Inline controller cannot be programmed via the V 24 RS 232 interface Parameterization The ILC 170 ETH 2TX and ILC 190 ETH 2TX Inline controllers have a plug in memory SD card parameterization memory in the form of an SD card This memory can be used to save ILC 170 ETH 2TX and programs and configurations which belong to your project e g the visualization project ILC 190 ETH 2TX The parameterization memory is not supplied as standard with the ILC 170 ETH 2TX and ILC 190 ETH 2TX Inline controllers Use only a parameterization memory provided by Phoenix Contact for the ordering data see Section Accessories on page 5 8 1 NOTE Parameterization memory SD card formatting note The SD card is preformatted and designed for use with Phoenix Contact devices Ensure that the SD card is not reformatted 2 2 PHOENIX CONTACT 7805 en 06 Description of the Inline controller Inline local bus In
67. ming cable Order No 2730611 for the Inline controller The devices on the remote bus cannot be started up The IBS IL 24 RB T PAC Inline terminal is not installed directly after the Inline controller Insert the terminal as the first Inline terminal directly next to the Inline controller The diagnostic LED of a device is flashing quickly The device has not been assembled correctly Check the connection to the previous module bus contacts ILC 170 ETH 2TX ILC 190 ETH 2TX The FR and FF LEDs of the are flashing The ILC 170 ETH 2TX ILC 190 ETH 2TX cannot be addressed the parameterization memory SD card is not inserted Insert a valid parameterization memory SD card that has been approved by Phoenix Contact into the slot of the ILC 170 ETH 2TX ILC 190 ETH 2TX see Figure 2 11 on page 2 16 The Inline controller cannot be addressed via the IP address The IP address on the Inline controller has been changed or does not match the IP settings of the network devices involved Check the IP settings and adapt them to your application if necessary see also Section Assigning the IP address for the controller BootP server on page 3 2 A2 Updating the Inline controller firmware The firmware integrated software on the Inline controller can be updated using the Ethernet interface Such firmware updates are used exclusively for the addition of new functions that are imp
68. month RTC YEAR INT System time year 7805 en 06 PHOENIX CONTACT 4 7 UM EN ILC 1XX 4 8 PHOENIX CONTACT 7805 en 06 Technical data and ordering data 5 Technical data and ordering data 5 1 Technical data General data Dimensions 80 mm x 119 8 mm x 71 5 mm Weight 285 g approximately ILC 130 ETH ILC 150 ETH ILC 155 ETH 295 g approximately ILC 170 ETH 2TX ILC 190 ETH 2TX Connection data for connectors Connection method Spring cage connection Conductor cross section Single wire terminal point solid 0 08 mm to 1 5 mm Single wire terminal point stranded 0 08 mm to 1 5 mm Single wire terminal point AWG 28 to 16 We recommend using a conductor cross section of 0 2 mm to 1 5 mm General supply 1 Use a power supply without fall back characteristic curve see Section Sizing of the power supply on page 2 26 24 V main supply Uy Connection method Spring cage terminals Nominal value 24V DC Tolerance 15 20 according to EN 61131 2 Ripple 5 Current consumption at nominal voltage typical 6 MA 47 mA for each input set Current consumption at nominal voltage maximum 8ADC Continuation Via potential routing Protective measures Surge voltage Input protective diodes can be destroyed by permanent overload Pulse loads up to 1500 W are short circuited by the input protective diode Polarity reversal Parallel diodes for protection against polarity reversal in the event of an error
69. n the parameterization memory Do not edit any files as Internet Explorer does not store modified data Forthe current state to be displayed update the display after every action by means of the View Refresh command 3 12 PHOENIX CONTACT 7805 en 06 The Inline controller under PC Worx PC Worx Express 3 6 1 Internet Explorer FTP function e Activate this setting in Internet Explorer under Tools Internet Options Advanced Internet Options General Security Privacy Content Connections Programs Advanced Settings E Browsing Always send URLs as UTF 8 requires restart Automatically check for Internet Explorer updates Close unused folders in History and Favorites requires restart Disable Script Debugging Internet Explorer Disable Script Debugging Other Display a notification about every script error iew for FTP sites Enable Install On Demand Internet Explorer Enable Install On Demand Other Enable offline items to be synchronized on a schedule Enable page transitions Enable Personalized Favorites Menu Enable third party browser extensions requires restart Enable visual styles on buttons and controls in web pages Force offscreen compositing even under Terminal Server regu j Restore Defaults OK Cancel Apply Figure 3 16 Internet Options Enable folder view for FTP sites
70. nternal transmit memory of the serial in terface Once the RS232 INIT function block has been activated the interface is parameterized accordingly so that it is only possible to communicate with the connected I O devices Deactivating the RS232 INIT function block or performing another cold restart or warm start enables the IP address to be assigned and the controller to be accessed with Diag For additional information about the function blocks please refer to the online help for the PC Worx PC Worx Express software I O devices that be connected Various I O devices e g modem printer barcode scanner can be connected to the controller via the serial PRG interface The connected devices are addressed from the application program using function blocks 2 24 PHOENIX CONTACT 7805 en 06 Description of the Inline controller 2 13 INTERBUS The descriptions for INTERBUS apply to all Inline controllers listed on the inner cover page of this manual Observe the information in the Configuring and installing the Inline product range user manual IB IL SYS PRO UM E when creating an Inline system local bus and or remote bus Please note that the Inline controller does not support the following functions Switching of devices Single channel diagnostics Fiber optic diagnostics optical regulation Logical addressing Only INTERBUS devices with SUPI 3 and SUPI 3 O
71. ntroller BootP server The procedure for assigning the IP address is essentially the same in PC Worx and PC Worx Express for all Inline controllers described in this manual The following example describes the setting in PC Worx Express for the ILC 150 ETH By default upon delivery the Inline controller has no preset IP address Initial setting of the IP address can be carried out with the PC Worx PC Worx Express software manually via the serial interface or by means of a BootP server The IP address can be changed later via the serial connection or Ethernet using the PC Worx PC Worx Express software The connecting cable V 24 RS 232 cable PRG CAB MINI DIN Order No 273061 1 is available as an optional accessory for connecting the controller to a PC via the serial interface In an Ethernet network BootP is used to assign an IP address to a BootP client using a BootP server For this example default upon delivery for the ILC 150 ETH the ILC 150 ETH BootP client sends a Boot Requestas a broadcast in the network The MAC address of the transmitter is sent with the Boot Request to provide unique identification If the BootP server has been activated in PC Worx Express PC Worx Express responds with a Boot Reply PC Worx Express uses this Boot Reply to inform the ILC 150 ETH of its IP address and subnet mask Please ensure that The BootP server knows the MAC address sent by the BootP client Acorrespon
72. og supply Uana potential jumper Nominal value Tolerance Ripple Maximum output current Protective measures PROFINET ILC 170 ETH 2TX and ILC 190 ETH 2TX Type Specification Performance class Update rate Number of slots Vendor ID ILC 170 ETH 2TX ILC 190 ETH 2TX Device ID ILC 170 ETH 2TX ILC 190 ETH 2TX 7 5V DC 5 1 5 0 8 A DC observe derating internally protected against short circuit 1 A 0 8 0 6 0 4 0 2 0 25 A5 5 5 25 435 45 55 7406A023 I A Logic current in A Ta C Ambient temperature in C 24V DC 15 20 5 0 5 A DC observe derating Electric short circuit protection PROFINET IO device 2 2 RT 21ms 1 00B0hex 176 dec 00B0hex 176 0035hex 53dec 0076hex 118dec 7805_en_06 PHOENIX CONTACT 5 3 UM EN ILC 1XX INTERBUS Number of I O points Number of data words Transmission speed 4096 maximum 256 maximum 500 kbps or 2 Mbps This speed is automatically set according to the connected Inline terminals Only use terminals with a uniform transmission speed in the entire connected Inline system local bus and remote bus Transmission reliability Protocol Number of devices in the INTERBUS system Total number of bus devices ILC 130 ETH ILC 150 ETH ILC 155 ETH ILC 170 ETH 2TX ILC 190 ETH 2TX Number of remote bus devices ILC 130 ETH ILC 150 ETH ILC 155 ETH ILC 170 ETH 2TX ILC 190 ETH 2TX Number o
73. on Inline Controller For Ethernet Network Device type PLC 1 Device Catalo x T Device Family ILCixx CPX Order number 2985330 amp Cg EMPTY Revision 01 2 00 C3 INTERBUS Station Name sam G9 IPPNIO Module Equipment ID DNS PROFINET Device Name ILC150ETH1 00 40 45 04 0 0 Address 192 168 0 2 Subnetmask 255 255 255 0 7805A012 EJ Extended Settings 4 Communication CPU Service Edit lt gt 88 IP Settings Figure 3 3 Entering the MAC address Perform a cold restart for the controller To do this switch the supply voltage off and then on again after about 2 seconds The controller is assigned the IP address which is specified in the project for the controller The following message appears in the message window in the Bus Configurator tab Configured device ILCISOETHl1 queries for its IP parameters via BootP The device ILCISOETHl received its IP parameters IP Address 192 168 0 2 Subnet Mask 255 255 255 0 Default Gateway via BootP Me gt Build Errors Warnings Infos PLC Errors Print Bus Configurator Figure 3 4 Message window following BootP The IP address is now permanently stored on the controller Flash memory For additional information about setting the IP address with PC Worx PC Worx Express please refer to the quick start guides for the software
74. on between two communication partners The IP communication blocks listed below enable IEC 61131 5 compliant communication between controllers via Ethernet or communication between controllers and Ethernet devices via TCP IP or UDP IP Implement all time and connection monitoring in the application program The function blocks are valid for the Inline controllers listed in the table below in the specified hardware firmware versions and enable the specified maximum number of TCP IP or UDP IP communication connections Order designa Blocks From From Ethernet connections tion hardware firmware to other version version communication HW FW partners maximum IEC 61131 5 ILC 130 ETH TCP IP 01 3 01 8 UDP IP IEC 61131 5 1 00 ILC 150 ETH TCP IP 00 1 00 8 UDP IP 2 00 IEC 61131 5 ILC 155 ETH TCP IP 01 2 04 8 UDP IP IEC 61131 5 01 3 00 8 ILC 170 ETH 2TX TCP IP 300 8 HW 01 FW 3 00 UDP IP 16 HW 02 FW 3 54 IEC 61131 5 8 ILC 190 ETH 2TX TCP IP 00 3 70 16 UDP IP Table 3 4 Overview of function blocks Function block Short description IP_CONNECT Establishes a connection between two communication partners IP_USEND Transmits data to a communication partner IP_URCV Receives data from a communication partner The communication blocks are described in the PC Worx online help The extensions for the TCP IP and UDP IP function blocks are described
75. onsumption at nominal voltage typical Current consumption at nominal voltage maximum Protective measures Surge voltage Polarity reversal Spring cage terminals 24V DC 15 20 according to EN 61131 2 5 19 2 V DC to 30 V DC 80 mA no load operation i e no local bus devices connected bus inactive 210 870 mA 370 mA communications power 500 mA analog power supply Input protective diodes can be destroyed by permanent overload Pulse loads up to 1500 W are short circuited by the input protective diode Serial diode in the lead path of the power supply unit in the event of an error only a low current flows In the event of an error no fuse trips within the external power supply unit NOTE 1 Observe the current consumption of the Inline terminals Observe the logic current consumption of each device when configuring an Inline station It is specified in every terminal specific data sheet The current consumption can differ depending on the individual terminal The permissible number of devices that can be connected therefore depends on the specific station structure Protection of the external power supply unit Ensure protection of 2 A by fuses through the external power supply unit 5 2 PHOENIX CONTACT 7805 en 06 Technical data and ordering data 7 5 V communications power U potential jumper Nominal value Tolerance Ripple Maximum output current Derating 24 V anal
76. oo 2 9 7805_en_06 PHOENIX CONTACT B 1 UM EN ILC 1XX P Parameterization 2 15 Parameterization memory integrated 2 15 Parameterization memory pluggable 2 15 Power supply naa aan 2 26 Power supply without fall back characteristic curve 2 26 5 1 PROFINET Read PROFINET dialog box 3 9 Integrating the IO device example 3 8 IO device inserted 3 10 IO device process 3 10 PROFINET IO device 3 5 Reading in PROFINET 3 8 Switching on the IO device function 3 5 H Removal u nnt ess 2 18 2 19 Replacement anna Haves Sma 2 21 Reset DUO oan inr 2 15 Resetting the Inline controller 2 15 Resetting the controller ooooo 3 6 S Serial PRG interface 2 23 Sizing of the power supply 2 26 Software requirements coooooWo W Woo 1 1 System variables o oooooooWmo o m Woo 4 1 T Terminal box oic tan atasan 2 18 U Updating the firmware o ooooo om A 1 V V 24 RS 232 cable 2 2
77. r is supplied in an ESD bag together with a package slip with installation instructions Please read the complete package slip carefully before unpacking the Inline controller NOTE Electrostatic discharge The Inline controller contains components which may be damaged or destroyed by electrostatic discharge When handling the Inline controller observe the necessary safety precautions against electrostatic discharge ESD according to EN 61340 5 1 NOTE To avoid possible damage to the Inline controller unpack and pack the controller in accordance with the ESD regulations 2 8 PHOENIX CONTACT 7805 en 06 Description of the Inline controller 2 5 Connection and operating elements ILC 130 ETH ILC 150 ETH ILC 155 ETH 7805A006 Figure 2 7 Structure of the Inline controller ILC 130 ETH ILC 150 ETH ILC 155 ETH shown the figure ILC 150 ETH The Inline controller consists of the following components 1 Electronics base 2 Mode selector switch 3 Reset button 4 V 24 RS 232 interface 5 Ethernet connection 6 Connector 1 terminal points for voltage supply 7 Connector 2 output terminal points 8 Connectors 3 and 4 input terminal points 9 Diagnostic and status indicators 10 End plate 7805 en 06 PHOENIXCONTACT 2 9 UM EN ILC 1XX ILC 170 ETH 2TX ILC 190 ETH 2TX 7805B001 Figure 2 8 Structure of the Inline controller ILC 170 ETH 2TX ILC 190 ETH 2TX shown the fi
78. rollers two standardized Ethernet interfaces X2 1 X2 2 are available for connection to the Ethernet network The Ethernet network is connected via RJ45 female connectors Use at least an Ethernet cable according to Cat 5 of IEEE 802 3 Observe the bending radii of the Ethernet cables used The contact assignment of the interface is as follows 8 pos RJ45 female connector Iu 10 100BASE T X 7735 007 Figure 2 17 Ethernet interface 7805B009 Figure 2 18 Connecting the Ethernet cable to the Inline controller A1 ILC 130 ETH ILC 150 ETH ILC 155 ETH A2 ILC 170 ETH 2TX ILC 190 ETH 2TX The interface is able to switch over the transmitter and receiver automatically auto crossover 2 22 PHOENIX CONTACT 7805 en 06 Description of the Inline controller 2 12 2 Serial PRG interface mini DIN female connector This serial interface providing the Ethernet interface enables communication with the Inline controller from a PC A connecting cable is required for connecting the Inline controller to a PC with PC Worx PC Worx Express via the serial PRG interface A connecting cable is required for direct connection of the Inline controller to a PC with PC Worx Connect the connecting cable to the programming interface of the Inline Controller designation PRG and the serial interface of the PC This interface can be used to either assign the IP address of
79. rs are particularly mentioned where necessary For additional information about the different memory sizes please refer to Section 5 1 Technical data from page 5 1 onwards IEC 61131 control The Inline controller is continuously configured and programmed in accordance with IEC performance 61131 using the automation software PC Worx PC Worx can be operated via the network Ethernet The powerful processor can be programmed in all five IEC 61131 programming languages and ensures quick control task processing Integrated Ethernet The integrated Ethernet connection using twisted pair cable provides for the Ethernet connection connectivity Throughout the Ethernet network the Inline controller can be accessed via Ethernet and TCP IP or UDP IP A standardized Ethernet interface is available for each of the ILC 130 ETH ILC 150 ETH and ILC 155 ETH Inline controllers The ILC 170 ETH 2TX and ILC 190 ETH 2TX controllers have two fully implemented Ethernet connections which are switched inside the device Integrated communication functions enable direct and effective data exchange via Ethernet The Ethernet network provides universal options for communicating with the Inline controller Using the send and receive communication blocks information e g necessary coupling variables can be exchanged between Inline controllers via Ethernet This enables distributed modular automation solutions to be configured The existing IEC 61131 5 b
80. s MRESET RUN PROG 7406B005 Figure 2 10 Mode selector switch 2 14 PHOENIX CONTACT 7805_en_06 Description of the Inline controller Procedure ILC 130 ETH ILC 150 ETH ILC 155 ETH ILC 170 ETH 2TX ILC 190 ETH 2TX D 2 8 Reset button concealed The reset button see item 3 in Figure 2 7 on page 2 9 or item 4 in Figure 2 8 on page 2 10 on the Inline controller can only be operated with a pin and is therefore protected against accidental activation If you carry out a voltage reset at the same time as you press the reset button this resets the Inline controller to its default settings Hold down the reset button and switch the supply voltage ofthe Inline controller off and on again Release the reset button only after the FR green and FF yellow LEDs flash alternately The Inline controller has been initialized successfully and reset to its default settings only after the FR green and RDY green LEDs are flashing The control function is in the READY STOP state a program is not processed This procedure can take up to a minute approximately 2 9 Parameterization memory The parameterization memory can be used to save programs and configurations which belong to your project In addition application specific data can also be stored on the parameterization memory See also Section Parameterization memory and Internet Explorer on page 3 12 The ILC 130 ETH ILC 150 ET
81. th modifications made to this directory via FTP remote and modifications made locally via function blocks or firmware services can be detected 1 All file operations are subject to the following restrictions No directory hierarchies are supported All file operations only affect the root directory of the parameterization memory The function blocks are valid for Order designation From hardware version From firmware version ILC 130 ETH 01 3 01 ILC 150 ETH 02 2 10 ILC 155 ETH 01 2 04 ILC 170 ETH 2TX 01 3 00 ILC 190 ETH 2TX 00 3 70 Table 3 3 Overview of function blocks Function block Short description FILE OPEN Opens a file with a specific name FILE CLOSE Closes a file with a specific handle FILE READ Reads from a file with a specific handle FILE WRITE Writes to a file with a specific handle FILE REMOVE Deletes a file with a specific name FILE TELL Determines the current position of the file pointer in a file FILE SEEK Moves the current file pointer to a new position FILE NOTIFY Displays files that have recently been created deleted or mod ified i The function blocks for handling files in the parameterization memory are described in the PC Worx online help 3 16 PHOENIX CONTACT 7805 en 06 The Inline controller under PC Worx PC Worx Express 3 9 Function blocks for Ethernet communication The function blocks are used to establish Ethernet communicati
82. the IP address for the communication path via TCP IP After assigning the IP address PC Worx Express automatically creates a link via TCP IP as a communication path to the Inline controller e Establish an Ethernet connection between your PC and the controller Inthe PC Worx Express menu bar select the Extras BootP SNMP TFTP Configuration menu i File Edit View Project Build Online Extras amp e Pagelayout Editor Create OPC Visualization File UU Reset DA Addresses Project Tree Window PROFINET Configuration BootP SNMP TFTP Configuration Figure 3 1 Extras BootP SNMP T FTP Configuration menu e Activate the BootP Server active checkbox BootP Settings Figure 3 2 BootP Server active checkbox 7805 en 06 PHOENIX CONTACT 3 3 UM EN ILC 1XX e Switch to the bus configuration workspace e Select the controller node here ILC 150 ETH e Select the IP Settings tab in the Device Details window Enter the MAC address of the controller see Figure 3 3 on page 3 4 It is printed on the device and starts with 00 A0 45 H ice ills ILC 150 ETH 192 168 0 2 VIP Settings QS ILCixx ci Bl ILC 150 ETH 192 168 0 2 BR Resource E Name Value R sTD RESILCISO 2 Phoenix Contact f INTERBUS 0 0 ILC 150 ETH E3 Unconnected Functional descripti
83. the high current flowing through the diodes causes the preconnected fuse to blow 1 Provide external fuses for this 24 V area The power supply unit must be able to supply 4 times 400 the nominal current of the external fuse to ensure that the fuse blows safely in the event of an error 7805 en 06 PHOENIX CONTACT 5 1 UM EN ILC 1XX 24 V segment supply Us Connection method Nominal value Tolerance Ripple Current consumption at nominal voltage typical Current consumption at nominal voltage maximum Continuation Protective measures Surge voltage Polarity reversal Spring cage terminals 24V DC 15 20 according to EN 61131 2 5 10 mA 10 mA for each output set load 8A Through potential routing Input protective diodes can be destroyed by permanent overload Pulse loads up to 1500 W are short circuited by the input protective diode Parallel diodes for protection against polarity reversal in the event of an error the high current flowing through the diodes causes the preconnected fuse to blow 1 Provide external fuses for this 24 V area The power supply unit must be able to supply 4 times 400 the nominal current of the external fuse to ensure that the fuse blows safely in the event of an error 24 V supply Unc Connection method Nominal value Tolerance Ripple Permissible range Current consumption at nominal voltage minimum Current c
84. troller The ILC 190 ETH 2TX also supports applicative system redundancy Controllers with applicative programmed redundancy Network redundancy with Media Redundancy Protocol MRP IO devices with Phoenix Redundancy Layer DERE m PROFINET b m Q e PROFINET ETHERNET La whee s masma J S NN pas c MN 7805A022 Figure 2 5 Applicative system redundancy An example 1 For further information on applicative system redundancy please refer to the AH EN APPLICATIVE SYSTEM REDUNDANCY This application note can be downloaded at www phoenixcont A B C D Primary IO controller in the example RFC 470 PN STX Remote Field Controller Backup IO controller in the example RFC 470 PN 3TX Remote Field Controller Managed switches IO device with control function in the example ILC 170 ETH 2TX with IO device function and Phoenix Redundancy Layer 2 6 PHOENIX CONTACT 7
85. upply The 7 V communications power U for the ILC and the connected local bus Uic devices is generated from this voltage The 24 V analog power Uana for the local bus devices is also generated 1 Protect the supply voltage externally according to the connected load local bus devices with 2 A maximum Make sure the external fuse blows in any case 2 1 2 2 24VDC 124V main The main voltage is routed to the local bus devices via the potential jumpers U voltage sup Um piy AE 1 Protect the supply voltage externally according to the connected load local bus devices with 8 A maximum Make sure the external fuse blows in any case 1 3 LGND Reference po The potential is reference ground for the communications power tential logic ground 2 3 SGND Reference po The reference potential is directly led to the potential jumper and is atthe same tential seg time reference ground for the main and segment supply ment ground 1 4 2 4 FE Functional Functional earth ground must be connected through the power supply The earth ground contacts are directly connected to the potential jumper and FE springs on the FE bottom of the housing The Inline controller is grounded when it is snapped onto a grounded DIN rail Functional earth ground is only used to discharge interfer ence D NOTE The maximum total current flowing through the potential jumpers is 8 A 2 28 PHOENIX CONTACT 7805 en 06
86. used the ILC 130 starter kit and the ILC 150 construction kit 3 4 PHOENIX CONTACT 7805 en 06 The Inline controller under PC Worx PC Worx Express Switching on the PROFINET IO IO device function of the ILC 170 ETH 2TX 3 3 ILC 170 ETH 2TX ILC 190 ETH 2TX asa PROFINET IO device Please note that you can integrate the Inline controllers ILC 170 ETH 2TX and ILC 190 ETH 2TX in the PC Worx software as a PROFINET IO device only from the version listed in Section Software version on page 3 1 onwards In the PC Worx Express software you can switch on PROFINET IO device functions of the Inline controllers from the version listed in Section Software version on page 3 1 onwards This section uses an example to describe how to integrate the ILC 170 ETH 2TX as PROFINET IO device This procedure also applies to the ILC 190 ETH 2TX You can switch on the PROFINET IO device function after you have assigned an IP address for the ILC 170 ETH 2TX according to the description given in Section Assigning the IP address for the controller BootP server on page 3 2 in the following example 192 168 0 10 e Select the Status IO Device item in the device details under Network Settings Under Settings select activated in the pull down menu i Device Details ILC 170 ETH 2 192 168 0 10 VExtended Settings Network Settings Ethernet Settings deactivated SNMP agen IO device status K
87. y Address O Usage of a BootP Server O Usage of a DHCP Server DNS PROFINET Device Name Real time Clock Settings SNMP agent IO device status Time 13 47 05 E System Time Date Freitag 26 November 2010 Send Settings Read Activate Network Settings Reset Control System FTP Open FTP Folder on Device Offline EJ Extended Settings 4 Communication CPU Service Editor Busint gt Figure 3 8 Activate Network Settings Reset Control System 3 6 PHOENIX CONTACT 7805 en 06 The Inline controller under PC Worx PC Worx Express Inthe Settings Communication Path dialog confirm with OK the suggested IP ad dress or the one you have selected for your application Settings Communication Path Ethemet 192 168 0 10 Figure 3 9 Settings Communication Path dialog box Successful execution of the service will be displayed in the status window Activate Network Settings Reset Control System FTP Open FTP Folder on Device J Service erecutedsuccesstuhl Settings EJ Extended Settings 4 Communication J CPU Service Editor 4 Bus interf lt gt Figure 3 10 Activate Network Settings Service executed successfully Now you can read in the ILC 170 ETH 2TX as a PROFINET device in a PC Worx project 7805 en 06 PHOENIX CONTACT 3 7 UM EN ILC 1XX
88. ystem redundancy 2 6 B Basic wiring of an output oooooo 2 31 BOOtP a Se deesse ete ire pa Mean anisa 3 2 3 3 BOOP SVOP ios e Fee E PEE EE Rs 2 21 C Communication path 2 21 Connecting the cables A 2 Connecting the supply voltage 2 27 Connecting unshielded A 2 Connection elements ooooWoooWoo 2 9 CONN COR sles Ake Sena nd hana aie us 2 19 Control cabinet cre ata iter ehe 2 18 See also Terminal box D Diagnostic indicatofS oooWoox 2 11 Digital inputs 2 30 DIN rall sac oet tees aee dtd ter sete sede dede 2 18 E Electronics base ul 2 19 Erid Clamp ihe de ha hn Aan 2 18 End plate Marta na aan BAN Gn 2 18 Error Cases eee esci ba A 1 Error diagnostics see 2 11 Ethernet saksa ou eret 2 22 Ethernet interface uu 2 22 F Fields of application ICC 390 ETE u ettet rre dogs 2 8 ILC 150 ETH ILC 155 ETH ILC 170 ETH 2TX ILC 190 TX iu ninm aa si e ame 2 3 ILC 170 ETH 2TX ILC 190 ETH 2TX 2 6 FTP f nctions ua qas Ernte 3 12 H Hardware requirements oooooooooo 1 1 ILC 130 ETH ILC 150 ETH ILC 155 ETH CONNECTOFS
89. ze modulo alignment 0 Struct3 does not receive any padding bytes as the maximum alignment corresponds to one byte Due to the padding bytes that belong to the Struct2 structure the Struct3 structure starts at an even address in Struct4 Array1 receives 2 padding bytes which corresponds to two consecutive Struct2 structures 3 20 PHOENIX CONTACT 7805 en 06 The Inline controller under PC Worx PC Worx Express Program example without data gaps The following program shows an example of how the filling of data gaps may appear in your application program Fill data gaps which are to be expected due to the memory alignment with application data padding bytes in Figure 3 21 1 TYPE 2 Structi 8 STRUCT 4 ByteElement BYTE 5 ByteElement BYTE Padding Byte 6 WordElement WORD u END STRUCT 8 g Struct2 io STRUCT iL WordElement WORD 12 ByteElement BYTE 32 ByteElement BYTE Padding Byte 14 END STRUCT 15 16 Struct3 1 STRUCT 18 ByteElementi BYTE 19 ByteElement2 BYTE 20 END STRUCT 21 22 STRUCTA 23 STRUCT 24 Struct2Element Struct2 25 Struct3Element Struct3 26 END STRUCT 27 28 Arrayl ARRAY 0 1 OF Struct2 29 END TYPE Figure 3 21 Example programming with padding bytes 7805 en 06 PHOENIX CONTACT 3 21 UM EN ILC 1XX 3 22 PHOENIX CONTACT 7805 en 06 System variables and status information 4 System variables and status in

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