100 Gallon 2-‐Wheel Sprayer
Contents
1. KINOS 100 Gallon Spraye rc 2 Wheel Sprayer Model KT100P15B12 User Manual Read this manual for complete instructions Need help Call Kings Sprayers if you have any questions with this product Technical service hours Monday Friday 8 00 a m 5 00 p m ET 1 800 228 0905 info kingssprayers com Model KT100P15B12 Table of Contents Warranfy sereisas ninani aE a aaia a a Taaa Ranea General Safety Information seis oeercssectceceracceecceciirn die esncte en acanesnnscbnecsascencduesesenctaeseanctendeeacce Hazardous Substance Alert eae cases sate ss ice ne se ence eee ee eee eee ee Sprayer COMPONe MMS ccccceecceeeeeeeeeneceeeenecenecneeeeseneceneceneeneeeneceasouseoneseusseeseneseneseness MEETING SUA UCC a E R A Starting Your Sprayer for the First Time cccccseceeeeeeceeeeeeeeeeceeeeeeseeeoeeeaesenesenseneseesonens Shutting Down Your Sprayer ssssasssusnnnsnnennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nn nnnnnnn nnmnnn nnna Engaging Disengaging the ReQulator ccccccceeeeeeeeeeeeeeeeeeseneseeeseneseeeseeeeaeessnesenesenesoaes Troubleshooting Your Sprayer s sssssssssnennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nennen Warranty 5 year frame 5 year tank 1 year parts and labor limited to manufacturer defects 1 year pump limited to manufacturer defects 90 days gas engine limited to manufacturers defects and void if engine u2. step curing products DO NOT pump non approved liquids See Above DO NOT operate any pump under the influence of drugs or alcohol DO NOT perform service or maintenance to the pump or attached components until the pumping unit is below 109 F Only authorized operators having the knowledge and skill necessary to safely use the pump or any equipment the pump is connected to may run the pump When handling pumps wear steel toed shoes and protective gloves in order to protect the feet in the event the pump is dropped and protect the hands from chemicals or any sharp surfaces on the pump When spraying manually chemical resistant facemasks and clothing should be worn to prevent any chemicals from coming into contact with the skin or being inhaled When spraying manually always spray downwind from yourself as long as the sprayed chemical will not drift into the vicinity of other people Never operate a pump outside while there is a chance of getting struck by lightning Never leave wires or plumbing components where they can be a tripping hazard or become entangled in a moving component All maintenance should be done when machinery is stationary and has been isolated from its energy sources It is dangerous to perform maintenance while machinery is still connected to its power source Machinery should be isolated from its electrical hydraulic shaft driven or gas engine power source Be sure to release all pressure from the system bef
3. hould be 20 of your spray pressure Remove valve and check for debris Remove any debris found Examine the valve seatings and clean them Add oil to the correct level halfway up the sight tube Remove the manifold and heads Drain the oil and clean the crankcase of water Replace the diaphragms heads and manifold Refill with Hyrpo Oil part number 2160 0038 Examine spring to ensure it is not broken or gummed up with chemical Inspect seat to make sure valve is still sealing Examine o rings to ensure they are not swollen or ripped Inspect poppet seat to make sure it is still intact and not broken apart or shrunk down
4. it with neutralizing liquid Then drain the pump Attach tag or include written notice certifying that this has been done Please note that it is illegal to ship or transport any hazardous chemicals without United States Environmental Protection Agency Licensing Sprayer Components Right arm __ Left arm Boom selector valve Choose from 7 different 50 High pressure hose settings to control which boom sections are spraying Flip handle up towards you to engage valve Inline strainer to keep debris out of system Ball valve to shut off flow when cleaning strainer or servicing sprayer Center arm Figure 1 Side View Unobstructed bypass line Regulator knob used to adjust pressure setting Screw in clockwise to increase pressure screw out counter clockwise to decrease pressure On Off Handle to engage regulator Turn clockwise to engage regulator turn counter clockwise to put regulator back in bypass mode Figure 2 Detailed View On Off Valve for agitation High pressure hose leadingto spray gun Pressure gauge to calibrate High pressure hose leading to selector valve when spraying Quick disconnect to spray gun Figure 3 Front View Booms Down Extra hose in case you need to relocate selector valve Getting Started Starting Your Sprayer for the First Time NO Ensure all unnecessary personnel are clear of the area For initial testing it is recommended to sta
5. ore performing any sort of maintenance on a pump The sound level of the pump may exceed 80dBA Observe all safety precautions when operating the pump within close proximity for extended periods of time by wearing hearing protectors Extended exposure to elevated sound levels will result in hearing loss and other effects such as loss of balance and awareness Do not pump at pressure higher than the maximum recommended pressure Operate the pump between a temperature range of 45 to 140 F 7 to 60 C Secure the discharge line before starting the pump An unsecured discharge line may whip resulting in injury Check all hoses for weak or worn condition before each use Periodically inspect the pump and the system components Perform routine maintenance as required Do not use pumps for pump water or other liquids for human or animal consumption Do not pressure feed pump inlet Failure to follow these notices can result in severe personal injury and or property damage and will void product warranty Hazardous Substance Alert Any hazardous liquids should be disposed of in a manner that complies with local and national regulations Never dump fluids onto the ground Always drain and flush pump before servicing or disassembling for any reason Always drain and flush pump prior to returning unit for repair Never store pumps containing hazardous chemicals Before returning pump for service repair drain out all liquids and flush un
6. p video guide visit the Sprayer Depot YouTube Channel to watch instructional videos on a variety of topics Tune in by visiting http YouTube com SprayerDepot Engaging Disengaging the Regulator Pump Model Hypro D30 Move lever down Move lever up For regulators found on roller pumps and 3 Point Hitches leaving Hypro D252 Turn knob to C Turn knob to A regulators engaged will Turn lever clockwise Turn lever counterclockwise not hurt the pumps lota 20 Kappa 40 Move lever up Move lever down Kappa 43 Turn lever clockwise Turn lever counterclockwise Troubleshooting Your Sprayer Symptom Pump does not draw water Liquid flow is irregular Output drops and the pump is noisy Oil comes out of the discharge port or oil is a milky color Loss of pressure pressure fluctuation Possible Reason One or more valves are seating improperly Suction line is plugged or collapsed Clogged strainer The charge in the pulsation dampener is incorrect One or more valves are seating improperly The oil level is too low One or more diaphragms have split Check valve spring is worn or valve seat is not sealing Pressure regulator internal parts are worn compromised Correction Remove valve and check for debris Remove any debris found Examine valve seatings and clean them Examine and clean the suction line Clean the strainer Check the pressure in the pulsation dampener It s
7. rt with clean water instead of chemicals to confirm the system and plumbing components are leak free Ensure there is fluid in the tank and supply line Check line strainer for debris or clogs and remove if any found Check all plumbing connections to ensure tightness Ensure all valves and regulators are set to the desired setting and working properly Ensure all hoses are positioned properly and undamaged Then follow these steps to start the engine First remove the boot clamps from either boom and extend the booms For a cold start pull the choke out to FULL Set the throttle to slightly above OFF Pull start the engine Release the choke by pushing it in fully Raise the throttle to FULL The regulator handle turns ON and OFF the pressure the knob at the top of the regulator handle adjusts the pressure adjust the pressure to roughly 200 psi Turn the agitator ON you ll notice a slight drop in pressure Adjust the spray gun to the correct setting and you are ready to spray The spray boom has seven spray settings left right center left right left right center left center right center Shutting Down Your Sprayer Set kaye I ee Shut down the sprayer using these outlined steps the regulator pressure to OFF Slowly lower the throttle to OFF Raise the booms and replace the boom clamps If the pump will not be used for several hours flush your system to prolong the life of the components For a step by ste
8. sed commercially The warranty will not apply to products that were improperly installed misapplied damaged altered or incompatible with fluids or components Kings Sprayers obligation under this warranty is limited to the repair or replacement of the product All returns will be tested per factory criteria Products found not defective under the terms of this warranty are subject to charges paid by the returnee for testing and packing of tested good non warranty returns No credit or labor allowances will be given for products returned as defective Warranty replacement will be shipped at Kings Sprayers discretion Kings Sprayers reserves the right to choose the method of transportation Contact Kings Sprayers at 800 228 0905 to receive a Return Merchandise Authorization RMA before returning any products The RMA number should be clearly marked on the outside of the package Kings Sprayers shall not be liable for freight damage incurred during shipping All products returned for warranty work should be sent shipping charges prepaid General Safety Information The following chemicals should never be put through any pump e Gasoline Petrol e Kerosene Kerosine Paraffin e Diesel Fuel e Ceramic Slurries e Sewage e Potable Water DO NOT pump flammable or explosive fluids such as gasoline fuel oil kerosene etc DO NOT use in explosive atmospheres DO NOT pump asphalt sealer roofing compounds concrete sealers or any two
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