CE Automatic Pump
Contents
1. AM fg Check proper installation of hoses and spray guns Install spray guns in cabin upper part on the suitable support Connect all supply pipes A to spray guns connections B making sure to tighten all the fittings properly Connect to the exhaust C placed in cabin lower part a pipe to allow the glaze in excess to flow down inside the tank B P Elettronica SNC Via Madonna del Sagrato 2 4 6 41040 Spezzano di Fiorano MO Italy Telefono 39 0536 920313 Fax 39 0536 920514 E mail info bpelettronica it Pagina 10 di 38 eC Spray guns and nozze installation Be sure that The nozzles of the gun s are perfectly aligned and perpendicular to the center line of the grazing line The spray gun s are locked with the suitable brackets so a to avoid any shifting or falling Spray guns nozzles have to placed at 55 65 cm from tile surface Install on the spray guns the nozzles with the characteristics best suited to the type of material to apply see nozzles table Caution The above operation must be carried out with the utmost attention and care since a perfect application of material depends on the correct positioning of the nozzles Check that all feeding and delivery pipes do not have too sharp curves or crushing These conditions affect the passage of the product causing the non constancy of flow rate to the spray guns and as a consequence the lack of homogeneity of the produ2. EMERGENCY GLAZE LACK The pump couldn t load the glaze Check that in the tank there s glaze and that it can be loaded correctly Check that the filters are not clogged and that there are no obstructions Check the inverter Check the various PLC connections EMERGENCY SET POINT The machine has not been able to reach the set pressure Check the presence of glaze Check that the filters are not clogged or that there are no obstructions Check the pressure transducer Check the various PLC connections EMERGENCY PRESSURE OUT OF RANGE The pressure has overcome the tolerance range Check that the nozzles are not obstructed nor partially B P Elettronica SNC Via Madonna del Sagrato 2 4 6 41040 Spezzano di Fiorano MO Italy Telefono 39 0536 920313 Fax 39 0536 920514 E mail info bpelettronica it Pagina 27 di 38 EMERGENCY FREQ OVER MAXIMUM The frequency has gone above the maximum allowed one beyond the tolerance time Check the inverter Check the presence of glaze Check that the filters are not clogged or that there are no obstructions Check the various PLC connections EMERGENCY FREQ UNDER MINIMUM The frequency has gone below the minimum allowed one beyond the tolerance time Check the inverter Check that the nozzles are not obstructed nor partially Check the various PLC connections E
3. HAS SERTAM elettronica USER MANUAL Na VAS Edition 2013 Sf Code 78 900 000 ENGLISH Pagina 2 di 38 Dear Customer Thanking you for the preference granted us we remind you that the present manual contains all the information necessary for a correct use and for the necessary maintenance of the plant We suggest you therefore to read it carefully before proceeding with the installation and to keep it at disposal of the persons in charge for the use of the same machine We remind you anyway that for any problem of any kind we remain at your disposal for any further clarification so as to optimize the use of the machine itself Best regards B P ELETTRONICA SNC B P Elettronica SNC Via Madonna del Sagrato 2 4 6 41040 Spezzano di Fiorano MO Italy Telefono 39 0536 920313 Fax 39 0536 920514 E mail info bpelettronica it Pagina 3 di 38 Publication made by B P Elettronica amp C snc Via Madonna del Sagrato 2 4 6 41040 Fiorano Modenese MO Italy Edition 2013 Revision 7 0 0 2013 B P ELETTRONICA SNC All the rights of reproduction of the present manual are reserved to B P ELETTRONICA SNC the reproduction even partial is forbidden The descriptions and images are not binding as a consequence B P ELETTRONICA SNC reserve the right to make in every moment all the modifications they consider appropriated The present manual is integrating part of the supply and
4. Volt Non rimuovere Do not remove Made in Italy It s forbidden to remove damage or modify the data on the label B P Elettronica SNC Via Madonna del Sagrato 2 4 6 41040 Spezzano di Fiorano MO Italy Telefono 39 0536 920313 Fax 39 0536 920514 E mail info bpelettronica it Pagina 8 di 38 INSTALLATION ELECTRIC CONNECTIONS AND HABILITATIONS Electric Board feeding Feeding connection 440 V a c 50 60 Hz threepahse to be connected as indicated in the electric diagram Line block connection To be connected as indicated in the electric diagram Predisposition of the place The only advice about that is that it s necessary to make the access to the machine command organs safe and comfortable CAUTIONS FOR A CORRECT MACHINE START UP Despite the machine is subjected to a trial before the delivery it s necessary to effect the verification and the seal of all the installation elements before starting it Further the pressure is adjusted to a max of 20 Bar which we suggest to adapt to the final specific use 1 Immerse the dip pipe into the container of the liquid we wish to suck up 2 Open the taps only after connecting them to the high pressure pipes with spraygun and nozzle 3 Start the machine acting on the proper switch 5 Choose the wished working mode Automatic Semi automatic and follow the working procedures as shown in the following pages The glaze to use must have been
5. ADVISE POSITION CODE DESCRIPTION QUANTITY 7 R107 VALVE 6 18 R118 GASKET 6 22 R122 MEMBRANE 3 35 R135 PULSES DUMPER 1 36 R136 PRESSION SENSOR 1 38 R138 GRIP HANDLE 1 40 R140 TAP 4 60 R160 FILTER 1 PURCHASING OF SPARE PARTS The request for the spare parts shall be addressed directly to B P ELETTRONICA SNC which will provide to ship of the requested spare parts In the inquiry together with the reference code and piece description you always shall indicate the serial number the model and the construction year to identify the plant with precision The assembly and the consequent failure of some parts not of the manufacturer property will cause the forfeiture of the warranty contract and of free assistance during the duration of the same B P Elettronica SNC Via Madonna del Sagrato 2 4 6 41040 Spezzano di Fiorano MO Italy Telefono 39 0536 920313 Fax 39 0536 920514 E mail info bpelettronica it Pagina 34 di 38 EXPLODED TAV 1 TAV 2 B P Elettronica SNC Via Madonna del Sagrato 2 4 6 41040 Spezzano di Fiorano MO Italy Telefono 39 0536 920313 Fax 39 0536 920514 E mail info bpelettronica it Pagina 35 di 38 TAV 3 12 29 32 33 34 40 B P Elettronica SNC Via Madonna del Sagrato 2 4 6 41040 Spezzano di Fiorano MO Italy Telefono 39 0536 920313 Fax 39 0536 920514 E mail info b
6. manual the machine must be used following the manual instructions the maintenance must be performed within the times and in the ways foreseen by the manual using original spare parts and entrusting the intervention to skilled personnel B P ELETTRONICA SNC disclaims any liability arising from improper use use by non authorized or not trained personnel partial or total inobservance of the instructions faults in the working environment paving not in conformity with the foreseen specifications excessive lighting excessive temperature and humidity lacks in maintenance pollution from outside of machine non authorized modifications or repairs Use of non original spare parts Exceptional events such as earthquakes flooding or fires IDENTIFICATION LABEL On the machine it is fixed a label showing the identification features of the machine whenever there is the need of any intervention or information request it s necessary to communicate the data present on this label to individuate the model with precision The present label is the official reference to which all the guarantee conditions applicable to the machine in object are bound B P ELETTRONICA snc Via Madonna del sagrato 2 4 6 41040 Fiorano Modenese MO Italy Tel 39 0536 920313 FAX 39 0539 920514 www bpelettronica it E mail info bpelettronica it AUTOMATIC PUMP Modello Type Matricola Serial Number Anno Year KW
7. must be read carefully for a correct use in conformity with the essential safety requirements elaborated according to the dispositions of the Machine Directive 2006 42 CE it contains the information necessary to carry out properly all the procedures in safety conditions it must be conserved with accuracy protected in a transparent airtight cover to avoid its deterioration and it must accompany the machine during all its life included any changes in ownership In case of loss or deterioration it s possible to receive a copy making a request to B P ELETTRONICA SNC signalling the data indicated on the identification label B P ELETTRONICA SNC refuses all responsibility for damages arising from operations not explained in this manual B P Elettronica SNC Via Madonna del Sagrato 2 4 6 41040 Spezzano di Fiorano MO Italy Telefono 39 0536 920313 Fax 39 0536 920514 E mail info bpelettronica it Pagina 4 di 38 List of symbols used in the manual Symbols indicating dangerous situations or very much important information Caution uN It indicates dangerous situations Warning It indicates dangerous situations for the machine and or for the product in process N B It indicates useful information for manual consultation and for the good operation of the machine Symbols indicating information related to skilled operators Maintenance operator L It indicates the procedures of ordinary and programmed main
8. previously sieved with a net of at least 2000 mesh Machine stop phase and cleaning To stop the machine it s enough to intervene on the proper switch placed on the command electric board bringing it back into the original position 0 To effect the pump cleaning you can go into the terminal cleaning page PUMP CLEANING or continue working in automatic and immerse the dip pipe into clean water let the same circulate inside of it for some minutes until it is clear at the output Stop the pump leaving inside an adequate quantity of clean water The working pressure can be adjusted according to the nozzle diameter in addition for a longer lasting of the diaphragms you may avoid the idle working of the pump this both during the normal use and the cleaning B P Elettronica SNC Via Madonna del Sagrato 2 4 6 41040 Spezzano di Fiorano MO Italy Telefono 39 0536 920313 Fax 39 0536 920514 E mail info bpelettronica it Pagina 9 di 38 INSTALLATION CONNECTIONS Feeding circuit connection and glaze recirculation Connect all pipes to the supply connections from a minimum of 1 output to a maximum of 6 outputs placed on the base of Pump making sure to tighten all the fittings properly Pipe specification Each pipe is 3 8 and 5 mt in length complete with 12 fittings pre assembled by pressing suitable for high pressure up to 100 bar and with non stick and anti contamination and sedimentation inside
9. sec Boost Speed 05 0 80 0 Hz It sets the pump starting speed at machine start up in automatic Boost time 7 0 99 0 sec It sets the time the machine must keep the Loading Speed B P Elettronica SNC Via Madonna del Sagrato 2 4 6 41040 Spezzano di Fiorano MO Italy Telefono 39 0536 920313 Fax 39 0536 920514 E mail info bpelettronica it Pagina 22 di 38 STAND BY T Ftc off 060 Sec F Standby 15 Hz Off photocell time 030 600 Sec It sets the time which may pass from when the photocell doesn t read the material anymore to when the machine puts itself in stand by STAND BY Mode Standby Frequency 05 50 Hz Insert the working frequency for the STAND BY mode Select Lang 0 0 Ita 1 Eng 2 Spa Select Language To select the wished language B P Elettronica SNC Via Madonna del Sagrato 2 4 6 41040 Spezzano di Fiorano MO Italy Telefono 39 0536 920313 Fax 39 0536 920514 E mail info bpelettronica it Pagina 23 di 38 0 3 AUTOMATIC MODE PAGE DESCRIPTION JEH E20 0bar gt EE ni E EER fREN50 0 Hz In automatic mode we display the pressure detected by the pressure transducer With the key lt we decrease the pressure while with the key gt we increase the pressure We display also the working frequency at the set pressure Once reached the set pressure it is kept in precise way The control of the alarm
10. which may pass from when the photocell doesn t read the material anymore to when the machine puts itself in stand by STAND BY Mode Standby Frequency 05 50 Hz Insert the working frequency for the STAND BY mode B P Elettronica SNC Via Madonna del Sagrato 2 4 6 41040 Spezzano di Fiorano MO Italy Telefono 39 0536 920313 Fax 39 0536 920514 E mail info bpelettronica it Pagina 18 di 38 INDIVIDUAL PROTECTION DEVICES AND SAFETY RULES For the plant driving it s necessary to wear the proper individual protection devices D P I such as gloves proper shoes and so on following the rules of the country or the single regulations of the plants On the present manual they are signalled with proper symbols the suggested individual protection devices for the various interventions on the machine To prevent eventual accidents it s obligatory to use always the individual protection devices without underestimating any situations potentially any intervention on the plant if imprecise or awkward can be cause of serious accidents B P Elettronica SNC Via Madonna del Sagrato 2 4 6 41040 Spezzano di Fiorano MO Italy Telefono 39 0536 920313 Fax 39 0536 920514 E mail info bpelettronica it Pagina 19 di 38 _ uu OMD SUMMARY or OPERATOR PANEL INDEX 0 1 FUNCTION OF PUSHBUTTONS ON KEYBOEAD B P Elettronica SNC Via Madonna del Sagrato 2 4 6 41040 Spezzano di Fiorano MO Italy Telefono
11. 0 Spezzano di Fiorano MO Italy Telefono 39 0536 920313 Fax 39 0536 920514 E mail info bpelettronica it Pagina 16 di 38 OPTIONAL SAVER PUMP KIT Sensor for oil level control The sensor is activated stopping the machine immediately when it presents the condition of oil lack The oil is used only to lubricate the internal pistons of pumping unit it is recommended the total change of the oil every two years The Saver Pump kit warns with a message on the display and immediately stops the pump in case of Oil lack Membrane breaking Pumping unit breaking ALARM Oil for pistons lubrication is finished or one membrane is broken Iftheoilis finished fill the tank up to the maximum level sone membrane is broken open the pump and replace it with a new one N B message active only with Saver Pump Kit B P Elettronica SNC Via Madonna del Sagrato 2 4 6 41040 Spezzano di Fiorano MO Italy Telefono 39 0536 920313 Fax 39 0536 920514 E mail info bpelettronica it Pagina 17 di 38 OPTIONAL STAND BY PHOTOCELL When there is no more material arriving for te set time pump works at low speed Energy saving nozzle wear saving Glaze saving returning immediately to the pressure set upon material return CNI FTCI FOTOCELLULA FTC1 STAND BY OPTIONAL STAND BY T Ftc of f 060 Sec F Standby 15 Hz Off photocell time 030 600 Sec It sets the time
12. 09 OIL COVER 1 10 R110 GASKET 1 11 R111 PUMP BASE 1 12 R112 CAP 1 13 R113 GASKET 1 14 R114 TANK 1 15 R115 WASHER 2 16 R116 SCREW 2 17 R117 S S SCREW 12 18 R118 GASKET 6 19 R119 VALVE FOOT 3 20 R120 MEMBRANE PIN 3 21 R121 PLATE 3 22 R122 MEMBRANE 3 23 R123 MEMBRANE HOLDER 3 24 R124 SEGMENT 3 25 R125 PISTON 3 26 R126 O RING 3 27 R127 PERN 6 28 R128 CONNECTING ROD 3 29 R129 PIPE 1 30 R130 RUBBER HOLDER 1 31 R131 CAP 1 32 R132 RUBBER HOLDER 4 33 R133 CLAMP 6 34 R134 CONNECTION PIPE 2 35 R135 PULSES DUMPER 1 36 R136 PRESSION SENSOR 1 37 R137 PRESSURE SWITCH 1 38 R138 GRIP HANDLE 1 39 R139 OIL SENSOR OPTIONAL 1 40 R140 TAP 4 41 R141 MOTOR 1 42 R142 REDUCTION GEAR 1 43 R143 CAP 3 44 R144 CONNECTION 4 45 R145 BLINKING LAMP 1 46 R146 POWER SOURCE 1 47 R147 INVERTER 1 48 R148 PLC 1 49 R149 MAIN SWITCH 1 50 R150 KEYBOARD 1 51 R151 FUSE HOLDER 1 52 R152 CLAMP KEYBOARS 1 53 R153 RELAY TERMINALS 1 54 R154 CASE 1 B P Elettronica SNC Via Madonna del Sagrato 2 4 6 41040 Spezzano di Fiorano MO Italy Telefono 39 0536 920313 Fax 39 0536 920514 E mail info bpelettronica it Pagina 33 di 38 SPARE PART LIST POSITION CODE DESCRIPTION QUANTITY 55 R155 SYNOPTIC 1 56 R156 S S TROLLEY 1 57 R157 S S PIPE 1 58 R158 HUB 1 59 R159 PLATE 1 60 R160 FILTER 1 61 R161 SHAFT 1 62 R162 JOINT 1 63 R163 OIL STOPPER 1 SPARE PART LIST
13. 39 0536 920313 Fax 39 0536 920514 E mail info bpelettronica it Pagina 20 di 38 0 1 FUNCTION OF PUSHBUTTONS ON KEYBOARD Scroll through the pages for working data setting Scroll through data on one page Increases Decreases DEL Reset data m zZ m D Stores data set Key function 1 Key function 2 Key function 3 Key function 4 Recalls Password page for the Sub Menu Semi automatic working mode Automatic mode EEEE Manual mode B P Elettronica SNC Via Madonna del Sagrato 2 4 6 41040 Spezzano di Fiorano MO Italy Telefono 39 0536 920313 Fax 39 0536 920514 E mail info bpelettronica it Pagina 21 di 38 O OMD 0 2 MANUAL MODE PAGE DESCRIPTION Set pressure 08 0 bar Set pressure 2 20 bar Insert in this page the wished working pressure confirming the data with the ENTER key Pushing the automatic key the machine will start working stabilising after the Pump loading time PUMP WASHING washing time 040 sec washing speed 40 0Hz lt F4 gt washing Washing Time 05 999 Sec Washing speed 05 0 60 0 HZ Pump washing Insert in this page the pump cleaning time and speed confirming the data with the ENTER key Once prepared the machine for the cleaning push the F4 key to start the cleaning cycle At the end of the set time the machine will stop automatically Boost speed 50 0 Hz 15 80 0 Boost time 010
14. MERGENCY OIL The lubricating oil of the pistons is finished or a diaphragm has broken If the oil is finished fill in the tank up to the maximum level tick If a diaphragm has broken open the pump and replace it with a new one N B active message only with the Saver Pump Kit EMERGENCY INVERTER The inverter has gone into protection mode check Pump group Electic motor Inverter Restart the pump to open the electrical panel reset the inverter close the electrical panel and restart the pump B P Elettronica SNC Via Madonna del Sagrato 2 4 6 41040 Spezzano di Fiorano MO Italy Telefono 39 0536 920313 Fax 39 0536 920514 E mail info bpelettronica it Pagina 28 di 38 MAINTENANCE To optimize the product quality and machine lasting in time it s opportune to follow the maintenance rules here below indicated Daily maintenance Washing after work At the end of each working cycle it is essential in order to avoid possible obstructions to proceed with machine washing according to following directions Be sure that all valves are open Remove the nozzles from the bit holder unscrewing the holding screws and the related fittings then clean everything and put them in a container with clean water Place the suction tube into a bucket with clean water Start the machine in the washing mode or in semi automatic until the output water is clear It is advisable to leave the ma
15. ap and start the pump in semi automatic mode at low frequency for a few minutes B P Elettronica SNC Via Madonna del Sagrato 2 4 6 41040 Spezzano di Fiorano MO Italy Telefono 39 0536 920313 Fax 39 0536 920514 E mail info bpelettronica it Pagina 30 di 38 PUMPING UNIT REPLACEMENT Proceed as shown here below 1 Insert membrane inside housing making pressure on the edge of the same 2 Insert the first valve body Attention to the versus The hole with height 20 mm upwards B P Elettronica SNC Via Madonna del Sagrato 2 4 6 41040 Spezzano di Fiorano MO Italy Telefono 39 0536 920313 Fax 39 0536 920514 E mail info bpelettronica it Pagina 31 di 38 3 Rotate the shaft to spin the membranes Repeat the operation starting from point 1 for the other two membranes 4 Pumping unit is completed 5 Fill with 800 ml oil B P Elettronica SNC Via Madonna del Sagrato 2 4 6 41040 Spezzano di Fiorano MO Italy Telefono 39 0536 920313 Fax 39 0536 920514 E mail info bpelettronica it Pagina 32 di 38 SPARE PART LIST POSITION CODE DESCRIPTION QUANTITY 1 R101 PUMP GROUP 1 2 R102 BODY VALVE 3 3 R103 S S SCREW 12 4 R104 S S SCREW 12 5 R105 GASKET 3 6 R106 VALVE HEAD 3 7 R107 VALVE 6 8 R108 GASKET 1 9 R1
16. chine full with water so doing any product residual remained after washing do not harden and will be expelled upon resumption of work Check the suction filter should ir become dirty or damaged proceed with cleaning or replacement Daily weekly maintenance CHECK PERIODICALLY THE OIL LEVEL EVERY TWO YEARS CARRY OUT THE TOTAL CHANGE OF OIL TYPE OIL SAE 10 W 40 CHECK THE PERFECT STATUS OF THE PIPING SUBJECTED TO HIGH PRESSURES CHECK THE GENERAL STATUS OF THE PUMP AND KEEP CLEAN THE PARTS SUBJECTED TO MAJOR USE CONTROL THE PRESSURE OF THE PULSES DAMPER N B EXECUTE THIS OPERATION WHEM MACHINE IS STOPPED OR OFF CONTROL THAT ALL CLAMPS ARE TIGHT CONTROL THAT ALL SCREWS AND BOLTS ARE TIGHTENED DISASSEMBLE AND OPEN THE PULSES DAMPER FOR A CAREFUL CLEANING For machine cleaning we suggest to proceed with low pressure air jets or small and controlled water jets well far from the electric parts and with the power switched off B P Elettronica SNC Via Madonna del Sagrato 2 4 6 41040 Spezzano di Fiorano MO Italy Telefono 39 0536 920313 Fax 39 0536 920514 E mail info bpelettronica it Pagina 29 di 38 OIL CHANGE EVERY TWO YEARS CARRY OUT THE TOTAL CHANGE OF OIL TYPE OIL SAE 10 W 40 Follow this procedures 1 Unscrew the stopper after positioning a small basin for the exhausted oils 3 Tighten the stopper 1 and fill with 800 ml of oil from the plug 2 4 Close the filler c
17. ct 55 65 cm Suction pipes connection Connect all pipes above the cabin with the central suction system through connection flexible pipes and shutters N B fix pipes with clamps or other fastening means that does not allow the dispersion of fluid vapours in the working environment B P Elettronica SNC Via Madonna del Sagrato 2 4 6 41040 Spezzano di Fiorano MO Italy Telefono 39 0536 920313 Fax 39 0536 920514 E mail info bpelettronica it Pagina 11 di 38 Standard nozzles table Capacity at 10 Nozzles specifications bar l min Nozzle code Angle Diameter inches liquid water 6501 0 026 0 86 65015 0 031 1 1 6502 65 0 036 1 82 6503 0 043 2 62 6504 0 052 3 2 8001 0 026 0 86 80015 0 031 1 37 8002 80 0 036 1 75 8003 0 043 2 24 8004 0 052 2 96 9501 0 026 0 9 95015 0 031 1 3 9502 95 0 036 1 82 9503 0 043 2 64 9504 0 052 3 64 1100025 0 013 0 21 1100033 0 015 0 26 1100039 0 016 0 31 1100050 0 018 0 42 1100067 0 021 0 57 1100080 110 0 023 0 69 11001 0 026 0 86 110015 0 031 1 3 11002 0 036 1 77 11003 0 043 2 6 11004 0 052 3 99 B P Elettronica SNC Via Madonna del Sagrato 2 4 6 41040 Spezzano di Fiorano MO Italy Telefono 39 0536 920313 Fax 39 0536 920514 E mail info bpelettronica it Pagina 12 d
18. e parts to ensure a correct operation of the machine and the total validity of warranty or equivalent spare parts approved in writing by B P ELETTRONICA SNC ae gt SERTAM o A electronica z a O TTE The original The official B P Elettronica SNC Via Madonna del Sagrato 2 4 6 41040 Spezzano di Fiorano MO Italy Telefono 39 0536 920313 Fax 39 0536 920514 E mail info bpelettronica it
19. i 38 Usable ceramic glazes The glazes that will be applied must be suitable and compatible with the materials composing The machine parts they come in contact with Furthermore they must not Be aggressive Generate vapours toxic or harmful for human health Originate additional hazards such as fires In case substances are used that do not meet these requirements you must adopt appropriate measures to prevent the specific risks not foreseen by the manufacturer Characteristics if the glazes to be used Density Viscosity From 1400 1600 g dm3 0 25 sec cup ford 4 Glaze weight Weight to apply on the tile is determined by different factors Working pressure Glaze density Nozzle model Diameter and angles Glazing line speed Spray guns height Tile size By acting on these factors we can increase or decrease quantity of product to apply on the tile Identify the correct working pressure Higher is the working pressure and higher will be the flow rate output Higher is the pressure and higher will be the product nebulization Glaze density Higher is the density and higher will be the applied weight Selection of the nozzle most suitable for our size Higher is the gradation and larger is the tile that it is possible to glaze Larger is the opening and bigger will be the quantity of product output Larger is the opening and higher will be the working pressure to inp
20. ly be driven by skilled personnel and acknowledged about the complete content of this manual The machine in fact in any case must not be addicted to other uses which are not those for which it has been projected The personnel addicted to drive the machine must wear the proper individual protection devices further all the normal safety cautions in course in the country must be adopted It s forbidden to use the machine for glazing Before the plant it be will incorporated into is declared conform to the national directives and the dispositions of actuation In explosive atmosphere or in place where there is the risk of fire If it hasn t been correctly installed With the safety devices in damage or lacking Any other use of the machine is considered improper not foreseen then dangerous The use of the machine for different uses or to obtain production values higher than the foreseen one is considered improper use It s forbidden to use the machine for glazing Materials of nature different from the ceramic pastes uN Injurious toxic or radioactive substances Substances which if glazed can cause fire or explosion Substances whose nature causes the risk of biologic or microbiologic contamination The use of the machine with other materials is considered improper use not foreseen then dangerous Do not run the pump empty for extended periods B P Elettronica SNC Via Madonna del Sagrato 2 4 6 4104
21. nterventions on the machine electric equipment must be carried out by highly skilled personnel respecting the safety rules in force B P Elettronica SNC Via Madonna del Sagrato 2 4 6 41040 Spezzano di Fiorano MO Italy Telefono 39 0536 920313 Fax 39 0536 920514 E mail info bpelettronica it Pagina 6 di 38 INFORMATION AND FEATURES The pump has been realized for different types of ceramic mixtures in suspension The used products must not be aggressive for the materials constituting the pump they must not produce toxic or harmful vapours for human health and they must not produce particular hazards such as fires In case you use substances don t respecting these requirements it will be necessary to provide for the adoption of suitable solutions possibly in agreement with the manufacturer The machine running must be entrusted to personnel pre instructed about the features of the same and informed about the content of the present manual B P Elettronica SNC Via Madonna del Sagrato 2 4 6 41040 Spezzano di Fiorano MO Italy Telefono 39 0536 920313 Fax 39 0536 920514 E mail info bpelettronica it Pagina 7 di 38 GUARANTEE AND EXCLUSIONS OF THE RESPONSIBILITIES The complete clauses of the guarantee are indicated in the sale contract The guarantee is subordinated to the following conditions The machine must be used within the limits declared in the contract and indicated in the present
22. pelettronica it Pagina 36 di 38 TAV 5 i 14 TAV 6 45 46 64 48 49 50 51 52 B P Elettronica SNC Via Madonna del Sagrato 2 4 6 41040 Spezzano di Fiorano MO Italy Telefono 39 0536 920313 Fax 39 0536 920514 E mail info bpelettronica it Pagina 37 di 38 TAV 7 TAV 8 Pistola Completa B P Elettronica SNC Via Madonna del Sagrato 2 4 6 41040 Spezzano di Fiorano MO Italy Telefono 39 0536 920313 Fax 39 0536 920514 E mail info bpelettronica it Pagina 38 di 38 Technical assistance requirements The assistance service is at disposal for clarifications for interventions by the customer by sending skilled personnel or for spare parts sending Always specify identification data of the machine such as type serial number year of construction In case of need address to gt B P ELETTRONICA SNC Via Madonna del Sagrato 2 4 6 41040 Spezzano di Fiorano Modenese MO Italy Tel 39 0536 920313 FAX 39 0536 920514 Assistenza tecnica E mail tecnico bpelettronica it www bpelettronica it SERTAM Via Romagna 17 41053 Maranello MO Italy Tel 39 0536 942222 FAX 39 0536 942221 Assistenza tecnica E mail info sertam it www sertam it We remind you that the Customer is obliged to buy always original spar
23. rvice remains in any case at disposal of the users The seller disclaims any liability concerning Improper use of the machine Use contrary to the specific laws Incorrect installation Feeding faults Serious lacks in the maintenance Modifications and interventions non authorised or not supervised by our technician Use of non original spare parts or not authorised by the supplier of the machine Total or partial non observance of the instructions Exceptional events GENERAL INFORMATION ABOUT THE SAFE USE OF THE MACHINE y Read the manual carefully and don t start the machine if it is on breakdown Don t allow the non authorised personnel intervening on the same Before the start up ensure the possible existence of any dangerous condition for the same or for the staff Be sure that all guards are in place and that all the safety devices are working and efficient Pay attention to possible extraneous objects placed in the machine working area Any maintenance operation must be performed with the machine turned off If there is the possibility to be hit by projections or by the falling of solid or similar parts use glasses with lateral blinkers helmets gloves or other means for the individual protection Although the machine is not noisy it can be required the use of protections against the noise because of the sound pressure level of the environment where the machine is installed Any i
24. s will automatically activate 60 second after the attainment of the set up pressure B P Elettronica SNC Via Madonna del Sagrato 2 4 6 41040 Spezzano di Fiorano MO Italy Telefono 39 0536 920313 Fax 39 0536 920514 E mail info bpelettronica it Pagina 24 di 38 0 4 SEMI AUTOMATIC MODE PAGE DESCRIPTION Man Potentiometer 40 0 Hz lt gt ENTER gt Memo F1 gt Start Stop Manual Potentiometer In case of pressure sensor breaking it s possible to continue working in semi automatic mode setting manually the frequency N B At pump switch on set an optimum frequency for the loading Once finished the loading it s possible to work in automatic mode B P Elettronica SNC Via Madonna del Sagrato 2 4 6 41040 Spezzano di Fiorano MO Italy Telefono 39 0536 920313 Fax 39 0536 920514 E mail info bpelettronica it Pagina 25 di 38 0 5 SUB MENU For the sub men Enter Password For the submenu Enter Password 00000 For the sub men Enter Password Not active page To exit press and then ATTENTION ONLY AUTHORIZED PERSONNEL B P Elettronica SNC Via Madonna del Sagrato 2 4 6 41040 Spezzano di Fiorano MO Italy Telefono 39 0536 920313 Fax 39 0536 920514 E mail info bpelettronica it Pagina 26 di 38 CC OMD 0 6 Alarms and Messages BOOST In automatic mode the machine is loading before reaching the set pressure
25. tenance competing to the mechanic or electric maintenance operator Skilled technician It indicates the procedures for installation start up and or extraordinary maintenance of electric mechanic type competing to the assistance technician servant or authorised by B P ELETTRONICA SNC B P Elettronica SNC Via Madonna del Sagrato 2 4 6 41040 Spezzano di Fiorano MO Italy Telefono 39 0536 920313 Fax 39 0536 920514 E mail info bpelettronica it Pagina 5 di 38 GENERAL INFORMATION The present manual is referred to AIRLESS SYSTEM FOR THE APPLICATION OF GLAZE ENGOBES AND CRISTALLINE mod AUTOMATIC PUMP This manual contains information related to the use the maintenance the disassembly and the surveillance of the machine thus it must be considered integrating part of the machine itself therefore it must be conserved carefully until the final dismantlement of AUTOMATIC PUMP In case of damage that does not allow the use anymore this manual can be requested to the seller The present manual reflects the real conditions of the machine and cannot be considered inadequate only because subsequently updated according to new experiences The seller reserves the right to update the production of the above mentioned manual without the obligation to inform the users of the machinery previously supplied The signalling from our side of possible modifications must be considered as a form of courtesy Our customer se
26. ump group GENERAL DESCRIPTION OF THE MACHINE The machine in object is destined to the pumping of abrasive products and not such as for example ceramic glazes crystalline engobes slips water and so on The great power and strength of the pumping group together with the automatic electronic control of the pressure make it a very reliable and easy to use product The hearth of the system is an electronic pump with 3 pistons out of phase 120 to one which start three diaphragms allowing in this way a perfect flux linearity condition granting thus an absolute constancy in the grams of applied glaze The high achievable pressure allows the best nebulisation of the glaze even at very high density allowing then a perfect glazing which identifies in specular covering surfaces B P Elettronica SNC Via Madonna del Sagrato 2 4 6 41040 Spezzano di Fiorano MO Italy Telefono 39 0536 920313 Fax 39 0536 920514 E mail info bpelettronica it Pagina 15 di 38 TECHNICAL FEATURES Technical Features Min Pressure 2 Bar With 1 Single Nozzle Max Pressure 20 Bar Predisposition to use 4 or 6 Nozzles of series Capacity 2 15 It min Flux Control manual or automatic mode Power 0 75 Kw Voltage and frequency upon request Structure in stainless steel AISI 304 Wheels dim 150 mm Tubular INOX with Filter Self priming Pump Dim 400 x 800 x 1250 mm TECHNICAL SPECIFICATIONS The machine must absolute
27. ut in terminal to get a good nebulization and laying Line speed Higher is line speed and lower will be the quantity of applied product Spray guns height Higher are the nozzles of the guns from tile surface and lower will be the quantity of applied product B P Elettronica SNC Via Madonna del Sagrato 2 4 6 41040 Spezzano di Fiorano MO Italy Telefono 39 0536 920313 Fax 39 0536 920514 E mail info bpelettronica it Pagina 13 di 38 PULSE DAMPER ADJUSTMENT ry Carry out accumulator adjustment when machine is stopped or off A correct adjustment of the accumulator favours a perfect stability of spray gun angle SUGGESTED PRESSURES WORKING PRESSURE From 2 0 Bar to 3 0 Bar From 3 1 Bar to 5 0 Bar From 5 1 Bar to 7 0 Bar From 7 1 Bar to 20 0 Bar Perform periodically the control of the accumulator pressure B P Elettronica SNC Via Madonna del Sagrato 2 4 6 41040 Spezzano di Fiorano MO Italy Telefono 39 0536 920313 Fax 39 0536 920514 E mail info bpelettronica it Pagina 14 di 38 o MD DESCRIPTION OF THE MACHINE GROUPS COMPOSING THE MACHINE Hereinafter it is illustrated an explicative scheme of the whole machine with the list of the main components forming it useful for a fast individuation of the same 1 Main switch 2 Impulses damper keep it at a pressure lower than the working one 3 Electric board 4 Pressure sensor 5 Electric motor 6 Oil stopper 7 P
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