User Manual Extra Sensor
Contents
1. User Manual Extra Sensor UBEX 7 Software Version 2 03 See www idig system com for more detailed information Safety Information Magnets Use caution with the powerful magnets in iDig mounting plates The mounting plates used to secure the sensors to the excavator use extremely strong rare earth magnets They must be handled with care to avoid personal injury and damage to the magnets Fingers and other body parts can get severely pinched between two attracting magnets or other metal surface Use caution when removing the magnetic mounting plates from the carrying case When handling them be aware of their strong attraction to any nearby steel surface such as the other mounting plates or metal back plates of the sensors Other warnings about rare earth magnets Never allow rare earth magnets near a person with a pacemaker or similar medical aid The strong magnetic fields of the magnet can affect the operation of such devices The strong magnetic fields of rare earth magnets can also damage magnetic media such as credit cards magnetic I D cards cassette tapes floppy disks video tapes or other such items They can also damage computer hard drives televisions VCRs computer monitors and other CRT displays Never place rare earth magnets near electronic appliances Children should not be allowed to handle rare earth magnets as they can be dangerous Small magnets pose a choking hazard and should never be swallowed o2. Don t move until the point is successfully registered Enter Rotate the cabin 180 Align the cabin parallel to the Enter tracks Press ENTER to register this position Don t move until the point is successfully registered CHASSIS ANGLE CALIBRATION done Do not move the sensor anymore from this point on Press the DOWN button once to proceed to the SET SEGMENT AB menu Press ENTER to set the segment length AB Use the arrow keys to dial in the value Confirm the value with ENTER Press the DOWN button once to proceed to the SET SEGMENT BC menu Calibrate the Chassis Pitch Sensor Note C is the theoretical rotational center of the machine A is the pivot point between main boom amp chassis Measure the horizontal offset of A to C which is AB Press ENTER to set the segment length BC Use the arrow keys to dial in the value Confirm the dial in with ENTER Chassis Calibration done Long press O ESC 4 times to return to the main screen The chassis sensor symbol is now available too Calibrate the Chassis Pitch Sensor a v 1g Long press 3 times Note C is the theoretical rotational center of the machine A is the pivot point between main boom amp chassis Measure the vertical offset of A to C which is BC Calibrate the 2nd Boom Sensor or New Machine Calibration Attach the new 2nd boom sensor to Enter its fin
3. rique de la Class B respecte toutes les exigences du R glement sur le mat riel brouilleur du Canada ZN WARNING Changes or modifications not expressly approved by the manufacturer for compliance could void the user s authority to operate the equipment RESPONSIBILITIES Manufacturer of the product The manufacturer is responsible for supplying the product including the user manual and original accessories in a completely safe condition Person in charge of the product The person in charge of the product has the following duties e To understand the safety instructions on the product and the instructions in the user manual e To be familiar with local regulations relating to safety and accident prevention To inform the manufacturer immediately if the product and the application becomes unsafe WARNING The person responsible for the product must ensure that it is used in accordance with the instructions This person is also accountable for the training and the deployment of personnel who use the product and for the safety of the equipment in use HAZARDS OF USE WARNING The absence of instruction or the inadequate imparting of instruction can lead to incorrect or adverse use and can give rise to accidents with far reaching human material financial and environmental consequences Precautions All users must follow the safety directions given by the manufacturer and the directions of the person responsible for the product Content of Deliv
4. in other equipment Although the product meets the strict regulations and standards which are in force in ye the manufacturer cannot completely exclude the possibility that other equipment may be disturbed CAUTION There is a risk that disturbances may be caused in other equipment if the product is used in conjunction with accessories from other manufacturers for example field computers personal computers two way radios nonstandard cables or external batteries Precautions Use only the equipment and accessories recommended by the manufacturer When combined with the product they meet the strict requirements stipulated by the guidelines and standards When using computers and two way radios pay attention to the information about electromagnetic compatibility provided by the manufacturer AX CAUTION Disturbances caused by electromagnetic radiation can result in erroneous measurements Although the product meets the strict regulations and standards within this respect the manufacturer cannot completely exclude the possibility product may be disturbed by very intense electromagnetic radiation near radio transmitters two way radios or diesel generators Precautions Check the plausibility of results obtained under these conditions ZX WARNING lf the product is operated with connecting cables attached at one of their two ends for example external supply cables interface cables the permitted level of electromagnetic radiation may be exceeded and the c
5. al location Long press Long press ENTER to get into the User Menu Press the DOWN arrow once to getto the SYSTEM SETTING Press ENTER to access the SYSTEM SETTING menu Press 2 times Press the DOWN arrow 2 times to get to the CALIBRATION menu Press ENTER to start the new calibration Refer to the main user manual for a description of a new calibration Specifications Accuracy 1cm 3 8 Choice of depth deadband Fine 1em 1 2 Medium 3cm 1 Coarse berm 2 Reach deadband 3cm 1 Choice of metric or feet Options Sensor for 2 boom e Sensor for chassis pitch e Dig laser receiver e Kit for extra machine 3 magnetic mounting plates for sensors 2 suction cup mounts and cradles for cab items sensors IP68 Control unit and display IP64 Control unit power 9 27V Operating temperatures 20 to 70 C 4 to 158 F sensor 70 x 100 x 20mm 282g 3 x 4 x 1 10 oz Specifications subject to change without notice 7 11 UBEA Europe and l L UBEAI Hong Kong Phone 852 2545 7719 Email sales ubexi com See more information plus a complete line of construction lasers at www ubexi com
6. ery x Sensor Sensor Mounting Plate Sensor Stickers Adhesive Tape Pad Cleaning Pad M5 x 5 stainless steel screws only needed if mounting plates shall be screwed to the machine element Attach Plates to Machine Element Clean the machine element s surface with the cleaning pad or brake cleaner Watch out that there is no grease oil or water left on the cleaned surface Peel off one side of the glue pad s cover Glue the pad on the mounting plate s backside Press it hard to make it glue well Peel off the other side of the glue pad s cover Glue the pad on the machine element Watch carefully the orientation of the plate if it s the laser receiver Press it hard to make it glue well Sensor Sticker Each sensor may be marked for the use on a specific element Glue the sticker on the backside of the sensor mounting plate o es Second boom Chassis Attach the sensor Attach the sensor on the upper anywhere on the structure of the machine e g the second boom cab oriented the same way as the other sensors vertical and not too close to the engine too much vibration Do NOT attach the sensor to the undercarriage Clip Sensor on Mounting Plate Do not move the plates after the setup procedure or the setup will have to be repeated The sensors are automatically switched ON when clipped on the plates Removed from the plates they are OFF If attached with the magnetic demo plat
7. es and heavy shocks occur the magnetic plates may slip and cause system inaccuracies For continious accurate use of the system It s strongly recommended to screw or glue the mounting plates to the machine elements l Insertthe sensor s base plate rectangular lips into the mounting plate s slots 2 Push hard to make the sensor clip into the mounting plate You will feel it clicking in Sensor Removal Use the small sensor removal key to release the sensors from the mounting plates Insert the key into the small slot on the long side of the mounting plate Push the key away from the sensor Hold the sensor with your other hand You will feel a click when the sensor got released from the mounting plate Assign the new Sensor 1 Install suction cups on the windows of the cab 2 Attach cradles for the control unit and LED display 3 Snap control unit and LED display into the cradles 4 Plug the power cable into the cigarette lighter outlet Important Do not attach the sensor to the sensor plate yet Assign the new Sensor Long press ENTER to get into the User Menu Press the DOWN arrow once to getto SYSTEM SETTING Press ENTER to access the SYSTEM SETTING menu Press the DOWN arrow once to get to ADD SENSOR Press ENTER to access the ADD SENSOR menu O g O O Ww a gt Assign the new Sensor Choose with the arrow keys to which element you want to assign the new se
8. nsor to 2nd boom chassis Wait 2 3 seconds until the system asks you to attach the sensor to the plate Switch ON attach to sensor plate the new sensor After successful programming the system indicates success and returns to the AADD SENSOR screen Bero System can t detect a sensor EBOOK Try again Remember to wait 2 3 seconds prior to attach the sensor Check if the green LED starts to blink Return to the main screen by after you attached the sensor long press O ESC three 3 times To use your new sensor you may have to access the calibration section Attach the new chassis sensor to its final location Long press ENTER to get into the User Menu Press the DOWN arrow once to getto the SYSTEM SETTING Press ENTER to access the SYSTEM SETTING menu Press the DOWN arrow 4 times to get to the CHASSIS CALIBRATION Press ENTER to access the CHASSIS CALIBRATION Menu Calibrate the Chassis Pitch Sensor Press 4 times Enter Long press Calibrate the Chassis Pitch Sensor Note The chassis sensor may be Press ENTER to ENABLE the DISABLED later on using the Enter PITCH compensation same menu point Choose the sensor attachment side with the UP amp DOWN arrows Press ENTER to access the CHASSIS ANGLE CALIBRATION Enter Align the cabin parallel to the E 2 a Enter tracks E CABIN Press ENTER to register this position
9. orrect functioning of other products may be impaired Precautions While the product is in use connecting cables for example product to external battery product to computer must be connected at both ends Safety Information Radio FCC STATEMENT APPLICABLE IN U S WARNING a equipment has been tested and found to comply with the limits for a Class B digital device pursuant to part 15 of the FCC rules These limits are designed to provide reasonable protection against harmful interference in a residential installation This equipment generates uses and can radiate frequency energy and if not installed and used in accordance with the instructions may cause harmful interference to radio communication However there is no guarantee that interference will not occur in a particular installation If this equipment does cause harmful interference to radio or television reception which can be determined by turning the equipment off and on the user is encouraged to try to correct the interference by one or more of the following measures Reorient or relocate the receiving antenna Increase the separation between the equipment and the receiver Connect the equipment into an outlet on a circuit different from that to which the receiver is connected e Consult the dealer or an experienced radio TV technician for help Notice for Canada This Class B digital device meets all requirements of Canadian Radio Standards Specification RSS 210 Cet appareil num
10. r inserted into any part of the body Rare earth magnets are brittle and can peel crack or shatter if allowed to slam together Do not modify or machine them Eye protection should be worn when handling these magnets because shattering magnets can launch pieces at great speeds They will lose their magnetic properties if heated above 80 C 175 F Rare earth magnets should never be burned as burning them will create toxic fumes Safety Information Laser SAFETY LABELS The One Dot Laser used for first time setup is a Class 2 laser manufactured to comply with the international rules of safety IEC 60825 1 2001 Although the power of the emission of the beam Is less than 5mW in Class 2 the following cautions are recommended Do not stare directly at the beam Do not set up the laser at eye level REACH Introduction Use the system to dig with an excavator to a desired depth and create a leveled plane or to set a slope and create a tilted surface Also use it to determine reach such as for the width of a trench All the digging information is referenced to the center of the bucket blade or teeth and the depth value shown Is the distance from the actual teeth position to the target depth Sensors measure the angle of the boom stick and bucket The information is transmitted instantly to the cab display LEDs tell you how far to dig A simple one time procedure allows the iDig system to learn the dimensions of
11. your machine That is how it constantly calculates in real time where the bucket tip is in relation to the target depth Excavator rotation and movement With iDig the operator has to dig straight ahead only moving the booms bucket in and out After the target depth has been set the chassis has to stay stable Any rotation of it may produce an error depending on the inclination Rotation of the chassis can be compensated by using a fourth sensor as a pitch sensor on the chassis This will automatically correct forward and backward tilting movements of your machine as well as rotation providing accurate depth information Every time that the excavator tracks are moved it s necessary to zero again the reference target depth on a previous point or depending on the setup take the laser height again Safety Information Radio PRECAUTIONS i The product must not be disposed with household waste Dispose of the product appropriately in accordance with the national regulations in force in your country FCC Labels on sensors amp LED Display ELECTROMAGNETIC COMPATIBILITY EMC Description The term Electromagnetic Compatibility is taken to mean the capability of the product to function smoothly in an environment where electromagnetic radiation and electrostatic discharges are present and without causing electromagnetic disturbances to other equipment AN WARNING Electromagnetic radiation can cause disturbances
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