Model 1200/2000 Serial number:
Contents
1. Disc1 Disc2 Disc3 Continue as disc 1 80mm 3 15 spacing TS1200 100mm 4 spacing TS2000 d Disc 7 Continue as disc 1 4 x V fe Figure 15 For the number of knives and balance weights see the spare parts section in the back of this manual 232. 22 14 0 OPTIONAL SCARIFY KNIVES eene 23 1 0 TECHNICAL DATA 2000 1200 Working width 2 0m 79 1 2m 49 2 Working depth Up to 50mm 2 Up to 50mm 2 Working speed The working speed depends on the conditions and the required result It is maximum 3 km h 1 8 mph The working speed depends on the conditions and the required result It is maximum 3 km h 1 8 mph Weight in kg 1 250 kg 2 756 Ibs 570 Kg 1257165 Three point connection Cat 2 Cat 1 Gearbox oil to be used SAE 140 SAE 140 Bearing grease to be EP2 EP2 used Number of cutter 4 4 knives per disk Number of disks 19 14 Recommended tractor 40 50 HP 30 40 HP Minimum lift capacity of the tractor 1 450 kg 3197108 775 kg 17 9lbs Hydraulic connections of the tractor 2x double acting valves 2x double acting valves PTO revs 540 rpm 540 rpm Standard items PTO with slip coupling Cutter knives PTO with slip coupling Cutter knives Optional Scarify knives Scarify knives 2 0 GENERAL DESCRIPTION The Turf Stripper is a processing machine for cutting and transporting the upper layer of ground 3 0 FIRST INSTALLATION TAKING THE MACHINE OFF THE PALLET The machine is placed vertically on the pallet To remove the pallet and to place the machine horizontally on the ground take the followi
3. Fold the transport belt in by activating the hydraulic outlet of the tractor Lift the machine even more Go to the next location and start again as described above 11 0 DETACHING THE TURF STRIPPER Figure 12 Shown version TS 2000 principal is the same with the TS 1200 The machine can be detached from the tractor in the following manner See Figure 12 1 pe 9 Drive the Turf Stripper to a parking area with a firm flat surface Make sure that the tractor is blocked well and cannot move on its own accord Switch off the tractor before descending Attention the transport belt has to be tipped up Adjust the height of the rollers so that the machine stands above the ground see Chapter 6 0 Lower the machine onto the ground Make sure that the machine cannot move on its own accord by blocking the rear roller Remove the hydraulic hoses Remove the top rod 3 Loosen the PTO at the side of the tractor Disconnect the lower connecting arms of the tractor Make sure that the Turf Stripper stands stable and cannot roll away and or slide off Start the tractor and drive off 17 12 0 TROUBLE SHOOTING PROBLEM ANALYSIS Problem Possible cause Solution Machine vibrates Obstacle s between the knives Worn or broken knives Rotor is bent Remove the obstacle s Replace with new knives Replace the rotor Wor
4. claims This user manual lists many instructions that are numbered in sequence You should follow this sequence A is an indication of a safety instruction A means and or note All information and technical specifications provided at the moment that this document is published are the most recent ones Design specifications may be changed without prior notice This document is a translation of the original operating instructions Upon request the original operating instructions are available in Dutch WARRANTY CONDITIONS WITH DELIVERY THIS TURF STRIPPER IS GUARANTEED AGAINST MATERIAL DEFECTS THIS WARRANTY IS VALID FOR A PERIOD OF 12 MONTHS FROM THE PURCHASE DATE TURF STRIPPER WARRANTIES ARE SUBJECT TO THE GENERAL CONDITIONS FOR SUPPLY OF PLANT AND MACHINERY FOR EXPORT NUMBER 188 THAT ARE PUBLISHED UNDER THE AUSPICES OF THE UNITED NATIONS ECONOMIC COMMISSION FOR EUROPE REGISTRATION CARD For your own information fill in the table below Serial number of the machine Dealer name Date of purchase Remarks SAFETY INSTRUCTIONS The Turf Stripper is designed for safe use This can only be achieved if you completely follow the safety instructions described in this manual Read and understand Figure 1 the manual before you start using the Turf Stripper If the machine is not used as described in this Figure 1 manual this can result in injuries and or damage to
5. and the user use only original Turf Stripper parts for maintenance and repairs Only authorised technical personnel may carry out repairs to the Turf Stripper Keep a record of the repair activities The general applicable health amp safety Dutch ARBO regulations must also be followed in addition to the instructions in this user manual Relevant traffic regulations also apply in case of using public roads Transporting persons is not permitted Do not use the Turf Stripper in the dark in heavy rain storm or on slopes with an angle larger than 20 degrees All persons that are going to operate the Turf Stripper must be familiar with all the functions and control elements of the Turf Stripper before starting any work activities Attach the Turf Stripper to the towing vehicle according to the regulations Danger of injuries Check whether you have a clear field of vision both close by and far away before you depart Safety stickers with an identical meaning are attached to the rear cover Figure 5 and 6 and to both sides Figure 2 3 and 4 of the Turf Stripper These safety stickers must always be clearly visible and legible and must be replaced if they have become damaged During operation NO persons without the proper protection gear are allowed within the danger zone of the Turf Stripper because there is danger of physical injuries caused by flying particles or substances Figure 3 9
6. using the Turf Stripper 2 Drive to the spot where the processing should take place Attention the transport belt has to be tipped up 3 Lower the machine onto the ground 4 Fold the transport belt out by activating the hydraulic outlet of the tractor Make sure that the tractor is blocked well and cannot move on its own accord Switch off the tractor before descending 5 Adjust the working depth as described in Chapter 6 0 6 If required the top rod can be placed in the slotted hole 4 in the towing position see Chapter 4 0 figure 9 7 Raise the Turf Stripper slightly so that the knives just don t touch the ground and engage the tractor in the proper gear 8 Activate the hydraulic outlet of the tractor in order to let the transport belts turn 9 Adjust the tractor engine to around 1200 rpm and switch on the PTO 10 Slowly lower the machine until it reaches the required working depth 11 Drive forwards and increase the rotational speed until the PTO rotational speed of 540 rpm is achieved 12 For the first track Check whether the required working depth is achieved If necessary adjust the working depth as described in Chapter 6 0 16 Stopping occurs as follows nog BON Decrease the engine revs to approx 1200 rpm Lift the machine slightly off the ground Switch the PTO off as soon as the knives no longer touch the subsoil Close the hydraulic outlet of the tractor used for operating the transport belts
7. 33 280 402 Figure 3 Figure 4 Keep a distance of minimum 4 metres Figure 4 The rear cover must always be closed and undamaged while operating the machine Figure 5 BE CAREFUL not to get any parts of your body jammed Figure 6 911 280 404 7 Figure 5 Figure 6 Pay attention to the permitted lifting capacity of the towing vehicle Dress appropriately Wear sturdy shoes with steel toecaps long trousers and tie up long hair Do not wear loose clothing Use the proper personal protection gear according to the applicable health amp safety Dutch acronym ARBO and safety regulations 7 Location of the safety stickers Figure 7 a 900 280 404 00 2 TS 2000 Fig 7 Used oil grease is harmful to the environment Dispose of these substances according to the regulations that apply in your location 900 280 402 AC 911 280 404 FTD 350 540 WS mm 900 260 422 933 280 402 TS 1200 Fig 7b EU DECLARATION We Redexim BV Utrechtseweg 127 3702 AC Zeist Holland declare entirely under our own responsibility that the product TURF STRIPPER WITH A MACHINE NUMBER AS INDICATED ON THE MACHINE AND INDICATED IN THIS MANUAL to which this declaration refers complies with stipulation of the 2006 42 EC machine dire
8. User Manual and Parts Book REDEXIM Kwekerijweg 8 Tu rf Stripper 3709 JA Zeist the Netherlands Model 1200 2000 31 30 6933227 F 31 30 6933228 E verti drain redexim com www redexim com Serial number Translation of the original operating instructions N N VA UE rer uomo ATTENTION IT IS OF THE UTMOST IMPORTANCE TO READ THIS USER MANUAL CAREFULLY PRIOR TO USING THE TURF STRIPPER IN ORDER TO USE THE MACHINE SAFELY AND TO OBTAIN THE BEST RESULTS 1203 English 953 120 000 FOREWORD Congratulations on your Turf Stripper purchase For safe and long lasting operation of this Turf Stripper it is necessary to read and to understand this user manual It is impossible to work safely with this machine without complete knowledge of its content The Turf Stripper is not a machine that works independently It is the user s responsibility to use the correct tractor The user must also check the tractor Turf Stripper combination on safety aspects such as noise level user instructions and risk analysis The following pages deal initially with the general safety instructions Every user should know these safety instructions and apply them At the end of this page a registration card is inserted This registration card should be returned to enable us to deal with potential future
9. chine provided it is installed and maintained in the correct manner The PTO has its own CE certification Read the PTO manual This manual is located on the PTO X Lstandard 33mm 1 300 ML L minimum 31 5mm 1 250 Figure 10 Shown version TS 2000 principal is the same with the TS 1200 5 1 LENGTH OF THE PTO The length of the PTO is very important If it is too long it can damage the drive of the tractor and or the Turf Stripper If the overlapping length of the cylinders becomes less than 150 mm 6 at any time it can damage the PTO The length changes when the machine is lifted or when a different tractor is used In order to set the PTO to the correct length when a new one has been purchased or when a different tractor is used follow these steps see Figure 9 1 Measure the distance between the PTO s connection to the tractor and to the Turf Stripper from groove to groove when the machine is connected to the tractor and positioned on the ground at the right angle 2 Measure the distance B of the PTO in its shortest position from the locking pin to the locking bolt 3 Divide the PTO in two parts and remove the protection cap at both ends 4 The ends of the cylinders and the ends of the protection caps must be made shorter B 75 mm 3 5 Smooth off all c
10. ctive Zeist 26 07 11 A C Bos a Manager Operations amp Logistics a Redexim Holland TABLE OF CONTENTS WARRANTY CONDITIONS reina exin nen unn iii 2 REGISTRATION GARD creta rece EOD v suck Dirk uS ace cad dos i Fla eO n ix ore du EX CER 2 SAFETY INSTRUCTIONS nis iif cube dei c rl du ec is co RUN eC CEA FOE CI a ue 3 EU DECLARATION alata 7 1 0 TECHNICAL DATA 9 2 0 GENERAL DESCRIPTION 9 3 0 FIRST INSTALLATION TAKING THE MACHINE OFF THE PALLET 5 orc nonet ater nonae 10 4 0 ATTACHING THE MACHINE TO THE TRACTOR 12 5 0 THE POWER TAKE OFF PTO eere 13 5 1 LENGTH OF THE PTOQ enirn rien rire ned ds 13 5 2 USING THEPTO siii 13 5 3 SLIP COUPLING INFORMATION AND MAINTENANCE 14 6 0 ADJUSTING THE WORKING DEPTH eene 15 7 0 TRANSPORTING THE TURF STRIPPER ees 15 8 0 DRIVING SPEED hdi tinet rt rra eirca id iai e 16 9 0 USING THE eren 16 10 0 START STOP PROCEDURE 16 11 0 DETACHING THE TURF STRIPPER eene 17 12 0 TROUBLE SHOOTING PROBLEM ANALYSIS 18 13 0 MAINTENANCE 19 13 1 LUBRICATING POINTS 5 nani terium cranii crine i 20 13 2 ADJUSTING THE TENSION OF THE V BELTS
11. ctor has to support minimum 20 of its weight 15 8 0 DRIVING SPEED The driving speed depends on the conditions and the required result It is maximum 3 km h 1 8 mph It is NOT recommended to drive faster due to the fact that excessive wear amp tear and damage can occur to the machine and to the subsoil 9 0 USING THE TURF STRIPPER Before using the Turf Stripper in a location you should check the following items Are there loose objects in the field First remove these objects Are there slopes The maximum slope is 20 degrees for this machine Always go from top to bottom Is there danger of flying objects e g balls that distract the attention of the driver If so the Turf Stripper CANNOT be used Di Is there danger of sinking sliding away If so postpone the processing until conditions improve 6 Are there hard objects in the ground If so use the Turf Stripper with a low PTO speed and adjust the working depth 7 If the soil is very wet postpone the activities until conditions improve 10 0 START STOP PROCEDURE The start procedure is VERY important If this procedure is not executed as described below it might result in serious damage to the machine The start procedure is as follows 1 Check the Turf Stripper for loose components and look whether all components function properly If loose components are observed or components do not function properly the problems must be solved before
12. e parts so that they cannot reach the PTO If needed adjust the tension see Section 13 2 After every 500 working hours Change the oil in the gearbox Use SAE140 19 13 1 LUBRICATING POINTS Turf Stripper 1200 TS 2000 Figure 13 20 Turf Stripper 1200 zt H Both sides of the conveyor IL o g A le o A EH 1 4 e eur dn o 5 o O 0 AE TE TS 1200 Fig 13b 21 13 2 ADJUSTING THE TENSION OF THE V BELTS fo Figure 14 Shown version TS 2000 principal is the same with the TS 1200 The Turf Stripper is standard equipped with adjustable tension pulleys that keep the V belts taut Depending on the intensity of using the machine the driveline could be affected by wear and tear These V belts should then be tightened Adjustment is carried out as follo
13. hine and are not damaged NEVER use the machine without these items Figure 9 Shown version TS 2000 principal is the same with the TS 1200 The Turf Stripper can be attached to the tractor by means of the 3 point attachment The procedure is as follows Figure 9 1 2 Remove the 3 point pins 1 and 2 Drive the tractor carefully backwards so that the lower connecting arms can be attached to the frame Make sure that the tractor is blocked well and cannot move on its own accord Switch off the tractor before descending Connect the lower connecting arms to the 3 point connecting plates using the pins 1 and secure these with the supplied locking pins Set the stabilizer of the tractor to 100 mm lateral stroke Connect the top rod 3 to the frame with the pin 2 secure the pin 2 with the supplied locking pin Use Float Position 4 for towing while operating the Turf Stripper and Fixed Position 5 for transport Make sure that all the securing pins are locked Turn the top rod 3 until the Turf Stripper stands horizontally on the ground Attach the PTO to the Turf Stripper at the slip coupling side Attach the hydraulic hoses of the Turf Stripper to the tractor Start the tractor and lift the Turf Stripper off the subsoil 12 5 0 THE POWER TAKE OFF PTO The PTO is a very important component It also takes care of safe use of the ma
14. king depth is not achieved Working depth is not adjusted correctly Subsoil is too hard Driving speed is too high Adjust the working depth properly Lower the driving speed or pass over the soil more than once Lower the driving speed Too coarse processing of the soil Driving speed is too high Subsoil is too wet Decrease the driving speed Wait for better conditions Rotor is jammed Subsoil is too wet Obstacle s between the knives Driving speed is too high Too much overgrowth Wait for better conditions Remove the obstacle s Decrease the driving speed Cut the overgrowth Rotor does not turn The V belts that drive the Pull the V belts taut rotor slip Machine is adjusted too Adjust the machine to less deep depth Transport belt cannot cope with the quantity of material Driving speed is too high Transport belt turns too slowly Working depth is too deep Lower the driving speed Increase the oil flow of the tractor Decrease the working depth 18 13 0 MAINTENANCE Time schedule Check Grease point Method Before every use Check for loose bolts nuts Check the oil level in the gearbox Presence and readability of the safety stickers Loose hanging parts around the PTO Check for hydraulic defects Check for cracks defects in the transport belts Tighten loose bolts nuts with the correct tighte
15. ng steps see Figure 8 A NEVER crawl under the machine 1 Attach a cable to the lifting eyes on both sides of the machine A Make sure that the cable crane lift can hoist minimum twice the weight of the machine See Chapter 1 0 Technical Data for the weight details 2 Lift the machine including the pallet of approx 50 mm 2 off the ground 3 Remove the pallet by removing the three point pins A NEVER crawl under the machine 4 Slowly lower the machine until it touches the ground A Attention the machine can swing dangerously 5 Attach the machine to a tractor See Chapter 4 0 for instructions about attaching to the tractor A Use the proper tractor please refer to the specifications Turn off the tractor and secure the tractor Turf Stripper combination against driving off and or sliding off 10 TS 2000 Fig 8 TS 1200 Fig 8b 11 4 0 ATTACHING THE MACHINE TO THE TRACTOR Checking procedure before starting to attach the Turf Stripper Check the Turf Stripper for visually discernable damage and repair this if safe operation of the machine is no longer guaranteed Check whether all the nuts and bolts are tight Check whether all safety stickers are present on the mac
16. ning moment Use SAE140 Replace these if not present or damaged Tighten the parts so that they cannot reach the PTO Repair or replace if needed Repair or replace if needed After every use Clean the machine Grease the rotor bearings Watch out for the bearings if a high pressure sprayer is used 1 shot see Figure13 After the first 20 working hours new or repaired Lubricate the PTO and bearings Check for loose bolts nuts Check the oil level in the gearbox Check the gearbox for oil leakage Loose hanging parts around the PTO Check the tension of the V belts Use EP2 grease Tighten loose bolts nuts with the correct tightening moment Use SAE140 Repair the leaks damaged parts Replace the seals sealing paste Tighten the parts so that they cannot reach the PTO f needed adjust the tension see Section 13 2 After every 50 working hours Lubricate the PTO and bearings of the machine Check for loose bolts nuts Check the oil level in the gearbox It has to reach at least the halfway mark of the gauge Check the gearbox for oil leakage Loose hanging parts around the PTO Check the tension of the V belts Use EP2 grease see Figure 13 Tighten loose bolts nuts with the correct tightening moment Use SAE140 Repair the leaks damaged parts Replace the seals sealing paste Tighten th
17. omponents use some grease and then assemble all components 6 Mount the PTO with the slip coupling at the Turf Stripper side The torque of the locking bolt must be 80 Nm 700 Ib in and should be checked every 40 hours 7 Attach the other end of the PTO to the tractor 8 Check the overlap of the cylinders Never use the machine if it has a damaged PTO protection cap First replace any damaged parts 5 2 USING THE PTO 13 The following items must be checked for correct use of the PTO Spr e 5 3 While working the angle of the pivot pins may not exceed 30 degrees The pivot pins must always be aligned The overlap of the cylinders must always be minimum 150 mm Never use the machine if it has a damaged PTO protection cap For lubrication please refer to Chapter 12 0 Maintenance SLIP COUPLING INFORMATION AND MAINTENANCE If used and maintained correctly the slip coupling will protect your machine against damage The following items are important 1 2 The length of the spring is standard set at 33 mm 1 3 Whenever the slip coupling slips the bolts nuts can be tightened a quarter of a turn until you achieve a minimum length of 31 5 mm 1 25 of the spring Additional compression will overload the machine Screwing the bolts nuts too tight could ultimately damage the machine or create unsafe situations The slip coupling must be maintained on a monthly basis Follow the following steps Disconnect the to
18. p PTO protection cap from the machine Loosen up all the bolts nuts by 2 turns field let the machine run at very low revs the coupling slips stop the motor after 10 seconds the coupling does not slip loosen up the bolts further or proceed with the maintenance annual maintenance task see point 4 below soon as the coupling has slipped screw the bolts nuts tight until you see that the slip coupling is once again functioning properly Do not turn it back again to previous setting Annual maintenance Disconnect the PTO from the machine Inspect all the components of the PTO All the damaged components should be replaced Take the slip coupling apart by removing all the bolts and nuts that fasten the springs to each other the slip coupling should then simply fall apart Lay down all the components and look at them meticulously If components are damaged or worn out replace them Clean all interlocking components Re assemble all the components and tighten the bolts and nuts so that the springs are adjusted to 33 mm 1 3 Grease both cylinders and reassemble both PTO parts Assemble the PTO and mount it on the machine n needed adjust the springs of the slip coupling as described below A If adjusted properly the slip coupling protects the machine only against momentary overload Long term overload will damage the machine In such cases the slip coupling cannot pro
19. rf Stripper including its operations that have a negative impact on safety must be rectified immediately For safety reasons it is in principle not permitted to make changes or adjustments to the Turf Stripper except those approved by the manufacturer If modifications to the Turf Stripper have been made then the current CE marking is cancelled The person that has made these modifications has to apply for a new CE marking himself Check the Turf Stripper for loose bolts nuts and components before every operation If present check the hydraulic pipelines regularly and replace these when the hydraulic pipelines are damaged or appear old The pipelines that are replaced should comply with the technical requirements of the manufacturer If a hydraulic installation is present you should always make it pressure free before working on this installation NEVER use the Turf Stripper in the absence of the safety stickers NEVER crawl under the Turf Stripper If necessary tilt the Turf Stripper NEVER step off the tractor while the motor is running In case of maintenance adjusting and repairs it is necessary to block the Turf Stripper in order to prevent sinking away driving off and or sliding off Always switch off the tractor motor take the tractor s key out off the ignition and disconnect the PTO in case of maintenance adjusting and repairs Figure 2 Figure 2 With regards to the safety of the machine
20. tect the machine Do not overload your machine 14 6 0 ADJUSTING THE WORKING DEPTH Figure 11 Shown version TS 2000 principal is the same with the TS 1200 The working depth is adjusted by setting the front and rear rollers simultaneously The two spindles at both sides of the machine see Figure 11 set the rollers C Ifthe transport belt is folded out the machine weight shifts to this side As a result more material can be removed at this side You can compensate this by setting the machine not so deep at this side 7 0 TRANSPORTING THE TURF STRIPPER The user is responsible for transporting the Turf Stripper in back of the tractor over public roads Verify the national legislation regarding the regulations On open fields while the machine is raised and if circumstances allow this the maximum permitted speed is 12 km h 8 mph due to the weight of the Turf Stripper A higher speed can be dangerous for the driver and or the public and can even damage the machine A Make sure that the uppermost top rod is attached and is pressurized in the transport position position 5 See Chapter 4 0 figure 9 If this is not done the machine can incur serious damage A Attention the transport belt has to be tipped up A When the machine is raised off the ground the front axle of the tra
21. the Turf Stripper 1 The user must be an expert in using the machine The machine should be professionally adjusted for cultivating the subsoil The manufacturer will not accept any liability for unprofessional use and its resulting damage All risks occurring with this are entirely at the expense of the user Following the use maintenance and repair instructions prescribed by the manufacturer is also considered professional use of this machine Inspect the area to be treated before using the Turf Stripper Remove loose obstacles and avoid irregularities The Turf Stripper is manufactured according to the latest technical understanding and is safe to use When unskilled people use maintain or repair the machine this could result in injuries to the user and to third parties This must be avoided Always use the Turf Stripper in combination with the correct tractor as described in the technical data All persons assigned to operate maintain and repair the Turf Stripper by the owner must completely read and understand the operation manual and in particular the chapter of Safety Instructions The user is responsible for a safe Tractor Turf Stripper combination This entire combination must be tested for noise safety risk and user friendliness User instructions should also be drafted The user is obliged to check the Turf Stripper for visible damage and defects before using the Turf Stripper Modifications to the Tu
22. ws see Figure 14 Make sure that the Turf Stripper is blocked well and cannot move its own accord Make sure that the PTO is detached from the Turf Stripper 1 Remove the safety guard 1 2 Loosen the lock nut 3 3 Loosen the nuts 2 one turn so that the tensioning device can rotate both sides of the bearing bridge 4 Adjust the lock nut 3 and use it to adjust the tension of the V belts 5 Check the tension of the V belt by pushing point A with a pressure of 7 5 kg 16 5 lbs The stretch should be 12 4 mm 0 5 per V belt Tighten the lock nut 3 Tighten the nuts 2 at both sides of the bearing bridge Put the safety guard back in its place co Mo 22 14 0 OPTIONAL SCARIFY KNIVES The Turf Stripper is standard equipped with cutting knives but it can also be equipped with Scarify knives if required for aerating the subsoil Placing the knives in specific positions the slot distance can be set to the following measurements see Figure 15 20mm 0 78 spacing TS1200 25mm 1 spacing TS2000 J Disc1 N Continue as disc 1 40mm 1 57 spacing TS1200 50mm 2 spacing TS2000 TO E WI Disc1 Continue as disc 1 Balance weight Scarify blade of 60mm 2 36 spacing TS1200 75mm 3 spacing TS2000 j D fo a S V LA
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