USER`S MANUAL - Thunderlaser
Contents
1. 220 VAC u 7 il 24V ov D DC36V ov E lasar svi 24V OV Rd E Power GND ul Y WP a H ds a THE ull m AG Motor R Motor Y ET v v E 7 7Y U V 7 7 r H 9 S s o 0 Ooo 7 7 777 Q ros Y uD x u PT L vB v E a EA A Driver v Driver WE 000000 0 0 200909 wala Motor o C AA E a Aa GE E ENA Sa a E E asi Eels ENA X ED lt 58 55 El ETE S HE E E Slalg Slal DIR 0 O PO ALa K eH HT E AE EA 2 E DIR ar A CN6 CNS AXISU AXISZ AXISY AXISX PLS PLS 5 PLS PLS D Ethernet 15 14 13 1121417403 9 Some Ss 240 E35 624 FL T 2 ET TETE lels s lz lx 912 5 3 3 5 ARE E GND gt LED9 LED 15 RDC 644XG A LED1 LED8 Udisk N O 24V HMI PC USB CN1 CN2 E EN3 CNAE Usb cable Compressor olala za 1008323210233 S gt l 05 gle 2 aV sT A O lt 2 315 18121314 Gl al al als 6555 a 6 4 ST 5 A a O Q pair RA ra a ra ee A ee G GG q Origin Frame 0000000 x r pent Pulse Speed MeiPoesr MaPower File Sun Passa solenoid l pozz ET sa e e a l d dael py Me E 33 a E e e ES L O ES imi V S Work status Lamp limiter ee 0010000000 Foot Relay Relay Switch Door Manual XUZU limiter protection Laser on off Figure 3 3 1 electric connection2. 5 4 13 2 1 Sy EEE EA El 31211 31211 31211 31211 gt E la a S fe ia E gt 8 8 SS as ae e ZSZ S A216 z o Sie SBR oalz Qal d 2212202242127270 ME H L E ben E baa ica CN6 CNS AXISU AXISZ AXIS Y AXISX Ethernet 15 1413 12 11 10 9 20679 oe eo ti a se la e EE EE Els ea 2 2 S T 23 T 23 ES 3 2 AMARA _ GND LED9 LED 15 RDC644XG A LEDI LED8 Udisk N 24V HMI PC USB CN1 CN2 ENS CN4 Z Alals 2 217 NPE e E22 hao a Ss Als s els Z S el Sel sy A ae el SI e les a az z 31 gll g E 6l2 laa 1685815 BI Se 66515 558 MAA IE A a IES ESTES 6 AA E61 E ESI EG Figure 3 1 1 Object Picture of MainBoard 4 44 www thunderlaser com DONGGUAN THUNDER LASER EQUIPMENT Co Ltd 3 2 Object Pictures of Panel O THUNDER LASER SYSTEM A K E Vv Min Max Start Figure 3 2 1 Object Picture of Panel 5 44 www thunderlaser com DONGGUAN THUNDER LASER EQUIPMENT Co Ltd 3 3 Electric connection OO 220 VAC ba de PC N Water protect Switch S com Ethernet cable LaserWorks E E OV gt Laser CO2 24V OV gt Tg cathe wiv ES
3. 6 44 www thunderlaser com DONGGUAN THUNDER LASER EQUIPMENT Co Ltd 4 Description of Interface Signal for MainBoard 4 1 Interface of Main Power Source CNO Symbols Definitions Pin This control system employs single 24 power supply For a certain margin it is suggested to select 24V 2A power Besides this system is compatible with 36V power that is to say the 36V power of Motion driver can directly be connected to this main power port of this system but generally it is not suggested to do so 4 2 Panel Signal Cable Interface HMI The panel signal cable is a pin to pin cable which is included in the factory shipper bill 4 3 Udisk Interface Udisk is a USB AM interface The controller may visit the u disk by this interface 4 4 PC USB Interface PC USB is a USB BM interface The controller may communicate with PC by this port 4 5 Ethernet Interface Using this interface the mainboard can communicate with PC by 10 100MHZ Ethernet 7 44 www thunderlaser com DONGGUAN THUNDER LASER EQUIPMENT Co Ltd T Pin to Pin Ethernet parallel line is recommended Caution 4 6 General Output Port CN1 Definition of general output port Pin Symbols Definitions GND Power ground output Out2 General output with the function reserved Out1 General output with the function reserved Status General output for the signal port of running status If this port is externally connected with the relay the relay coil
4. 8 2 1 The main interface When the system is powered on the screen will show as below Running parameters Graph display area 400 25 0 l Graph layer j parameters dle 00 00 00 Count 499 X 180 5 mm Y 235 6 mm connect A x a Status Number Figure 8 2 1 e Graph Display Area To display the whole file s track and display the running track e Running parameters To display the running file s file number speed max power etc e Coordinate To display the current coordinate of X Y and Z axes e Graph layer parameters To display the layers information of the current file such as max or min power speed etc When system is idle dblclick the layer then users can change the layer s parameters and the changing would be saved e Running Status To display the current status of the machine such as Idle Run Pause Finish etc Running Progress Bar To display the progress bar of the current running file Working Number To accumulate the work number of the current file File Dimension To display the dimension of the current file Net status To display the connecting status of the Ethernet When work is Idle or finished all keys can be pushed users can select a file to run 21 DONGGUAN THUNDER LASER EQUIPMENT CO LTD set some parameters preview to a select file etc But when work is running or paused some keys don t respond when they are pushed 8 2 2 Speed key Push
5. ss ss ss sss sss nad d 3 WOBIECT PICTURES OF MAIN BOARD aos 4 22 OBJECT PICTURES OF PANEL e A e ETA 5 3 ERECTRIC CONNECTION 2 E a ON NOU et L a a a 6 4 DESCRIPTION OF INTERFACE SIGNAL FOR MAINBOARD ccccsccsscccsccesees 7 4 1 INTERFACE OF MAIN POWER SOURCE CNO 0 2 ccc ec eceecececccecececececucececcecececscscecucuceccececscecectcnseees 7 4 2 PANEL SIGNAL CABLE INTERFACE AML si als 7 A 3 PRL IN TERRA CE e see NAN DREN ER easiest 7 AA PCS SIS INTERFACES A TTT 7 4 5 ETHERNER INTERFACES o e ad CC aio C 7 AH GENERAL OUTPUT PORTE Naomi 8 4 7 GENERAL INPUT PORT CIN Zn diaria 8 4 8 4 AXLE SPACING INPUT INTERFACE CN3 CNG4 ooo ec ccc e cece ce cecececncecececccccececececsctcncecescececscecectctceees 9 4 9 X Y Z U AXLE MOTOR DRIVER INTERFACE AXIS X AXIS U 10 4 10 LASER POWER CONTROL INTERFACE CNS CON 0 c cc cccccececececccececccccececscecececeseseecececscnceceees 10 5 EXAMPLES OF LASER POWER INTERFACE cccccsccsscsssccscccscccccccscccsccssccsscees 12 A A A CA IN 12 5 2 EXAMPLES OF GLASS TUBE LASER POWER 13 T EA MPEES OF RELASER Ea 14 6 EXAMPLES OF DRIVER INTERFACE FOR STEP SERVO MOTOR cccccescees 15 S I TR Saks Pa RETO ee ee ere 15 6 2 EXAMPLES OF MOTOR DRIVER CONNRCTION 16 7 EXAMPLES OF IO PORT WIRING ccccscssccssccssccccccscccscccscccsccccccccccssccssccssccescees 17 A AA 17 TELA ONAN A II O TE 18 8 OPERATING INSTRUCT
6. 1 Cutting parameters Only affect cutting arts gt Idle Move Speed this parameter decides the highest speed of all non lighting lines for the machine in the movement process gt Idle Move Acceleration it means the highest acceleration of all non lighting lines Idle stroke speed and idle stroke acceleration can be set higher to reduce the working time of the whole figure but if they are set too high it may cause the jarring of track so comprehensive consideration should be given to the setting gt Turning Speed it means the speed of turning at the acute angle corner which is also the highest speed in the whole cutting process gt Turning Acceleration it means the acceleration of turning at the acute angle corner when cutting If the two speeds are set too high jarring will happen to the turning if set too low it will influence the cutting speed gt Cutting Acceleration it means the highest acceleration value in the whole cutting process gt Cutting Mode it is divided into high speed cutting and precision cutting In high speed cutting priority is given to the cutting speed but in precision cutting the cutting effect gt Acceleration Mode it is divided into T acceleration and S acceleration T accelerate will quicken the whole cutting process but it will result in that its cutting effect is inferior to that of S acceleration gt Idle Move Delay If this parameter is zero then after idle moving there is no delay
7. E51 EG TPRI Iil2l3l4l 56 16 44 www thunderlaser com DONGGUAN THUNDER LASER EQUIPMENT Co Ltd 7 Examples of O port Wiring 7 1 Input The two water protection inputs are 24V logic level all other inouts are compatible with 5V 12V 24V logic level Input connection shown as below EEE 00000 G G G ddd dd I 3 4 azi SAE HSH E2 31211 31211 i 3 271 S alla a SS Sal lall gt 18 8 SES H a EIS l la Z 8 Z ag GB lalz pla za 3 8 1516 SE 8 3 16 FR eR E Fle al Fie e CN6 CNS AXISU AXISZ AXISY AXISX 15 14 13 12 11 10 9 galley Ours causa al Ethernet E le SE SEE T E ETRE ES 8 8 5 8 8 8 E E GND 5 LED9 LED15 RDC644XG A LED 1 LED8 Udisk a O 24V HMI PC USB CNI CN2 N CN ala B Z aa ees iar lt al alal EE gt E 1616 EET 6 AV 4 9 65358558 E EVS EE IO SUI SIG 2131415 6 TI 227 E32 E42 S OAT SA AA ESA 6 QO O10000000C Ex TO Foot Door Manual X Y Z U Limiter input switch protection Laser On Off Figure 7 1 1 example of input 17 44 www thunderlaser com DONGGUAN THUNDER LASER EQUIPMENT Co Ltd 7 2 Output All
8. be validate which may wrongly triggers the hard spacing protection and scram the machine If the hard spacing protection is not enabled this value can be set to be O Smm gt Control Mode Double pulse or direction single pulse are optional in general direction single pulse is selected gt Motor Stepping it means the impulse equivalent the absolute distance gone by the corresponding motion axle when a pulse is delivered to the motor Prior to the correct setting of this value a large rectangle can be cut with the machine the larger the figure is the smaller the difference is The motor stepping can automatically be calculated according to the figure length and measuring length gt Hard spacing Protection it is used for whether the hard spacing protection of this axle is enabled gt PWM Rising edge valid To set the motor driver s pulse signal rising edge valid or falling edge valid If this item is disabled the pulse is falling edge valid or it s rising edge valid gt Reset Enable if the machine is provided with this axle its Reset Enable should be opened if no its Reset Enable should be prohibited gt Takeoff Speed it means the speed of the motion axle in direct start from the idle condition If this value is excessively large it will make the motor lose steps jar and even squeak if small it will reduce the running speed of the whole figure If the inertia of the motion axle is larger the axle is hea
9. is broken over when it works no influence is produced when it suspends working When its work ends or is stopped manually the relay coil will be cut off General output for blower control When the blower control is enabled this port will output the control signal of the blower otherwise it will output other special control signals When the blower is connected and its control enabled the blower switch can be set separately on each layer If the relay is connected externally the relay coil will be broken over when the blower is on the relay coil will be cut off when the blower is off 24V Power positive output If the interface of main power source is powered with 24V power supply this pin should be 24V if it is powered with 36 V power supply this pin should be 36V All outputs are isolated through the optocoupler and 500mA current for each OC gate output each can directly drive the 6V 24V relay 4 7 General Input Port CN2 Pin Symbols Definitions 1 GND Power ground output FootSW Input port of foot switch The connection method is when the pedal is stepped down the low level signal will be inputted to this port when the pedal is released the port will be disconnected or the high level signal can be inputted to this port when the stepped down pedal is held for not less than 100 ms if the machine lies idle it can be started for work if the machine is in the working state the work will be suspended of the machi
10. one direction signal one pulse signal and one 5V positive output the direction signal and the pulse signal are all OC output RDC644XG controller must be common anode with the motor driver The polarity of the direction signal can be changed in the factory parameters and the valid edge of the pulse signal can also be changed Figure 6 1 1 Four Inputs Independent Figure 6 1 2 Three Inputs Common anode Input Signal of Driver Input Signal of Driver 15 44 www thunderlaser com DONGGUAN THUNDER LASER EQUIPMENT Co Ltd 6 2 Examples of Motor Driver Connection 220 VAC L 220 VAC IN Te ov gt DC36V w ov gt 36v gt 36 gt 36W gt WL Motor Moto E Y N U D U La H Driver Driver WU Motor Motor GND e EAS 5 4 D ZA SAT a S L 32 1 3 2 1 oul l d Sale bea Well E S Pe Se S D E E IE le AS Sila ee El b aae he e SI T IG GBISIS IG H 55 ele el Fee CN6 CNS AXISU AXISZ AXISY AXISX TAE a SE ae Ethernet 4 A SS Al So 1441418 IIS 9 K NE S LED9 LED15 LED1 LED8 i lud RDC644XG A Udisk 24V HMI PC USB CNI CN2 EN3 3 CN4 S aea I aes gt SIS SI y S RS Rl gt Sl 3 E ose 2 o Z 2 2 gt 2 SG ES 86858533 16 45148 65 5 Ble 865585159 H E21 ESTE T H 2218514
11. outputs are isolated through the optocoupler and 500mA current for each OC gate output each can directly drive the 6V 24V relay led lamp buzzer etc Output connection shown as below IS 14 15 12 11 Ses S55 Ses S e2O0 0028830200300 MAA A V 2272 V 32551A karan Maa SAA A TS ds Soule Sb Tla lelg z 8 Z x 5 Z wa all et 3 im a E gt B SISIR 15 16 IX S916 F a g Pals 9318 Fie le CN6 CN5 AXISU AXISZ AXISY AXISK 15 14113 12 11 10 9 DA ARA Ethernet s H ERE 5 2 8 8 1818 2121583255 EEE EIE Ela GND S LED9 LED15 LEDI LEDS ame disk Z RDC644XG A Udis N O 24V HMI PC USB CNI _CN2 CNS CN4 Bigisl gl EERE R EE E H SiS se oa o Z STE 18121212 6 AV als 61858515818 LTE 5 5 olaaa C2232251 aa A R WE Ri Compressor 5 O Jar solenoid nea TL ita Ft L l Work status Lamp Air compressor Relay Relay Figure 7 2 1 example of output 18 44 www thunderlaser com DONGGUAN THUNDER LASER EQUIPMENT CO LTD 8 Operating Instruction of Panel 8 1 Introduction to the Panel and Keys 8 1 1 The whole panel O THUNDER LASER SYSTEM ARARAT VAAN MUU MAA LLL LMA I
12. parameters gt Array Mode Two way array or one way array can be selected Two way array means the to and fro cutting of array in Sequence one way array means the cutting of array from one direction to another On selecting one way array the elements of each array are the same in action mode and completely uniform in action fluency which takes a little more time than two way array Two way array is the default option Back Position The origin the relative origin and the machine s absolute origin can be selected This parameter decides the parking position of laser head after each work Focus Setting it means the distance from the focal point of laser head lens to Z axle origin When there is no automatic focusing function this parameter becomes invalid Backlash X The X axes backlash accurate to 1um Backlash Y The Y axes backlash accurate to 1um 40
13. 81216 S E 8 516 F B Bl Hals FRE le CN6 CN5 AXISU AXI SZ AXISY AXISX 1511411312 11 10 9 aia aa Ethernet a Srp ae feel ae Mre eee s STE S p e x JOE 2 515 IEEE GND S LED9 LED 15 RDC644XG A LED 1 LED8 Udisk N O 24V HMI PC USB CNT CN2 SN CN4 gigia E SI S 012 323 BR SN Slel 0 2 Sle oa O Z Si6l 6 ale 9 6 4 43 4S 65 5358 R e EE i Pas air a alos C2121516 TR se les os 14 44 www thunderlaser com DONGGUAN THUNDER LASER EQUIPMENT Co Ltd 6 Examples of Driver Interface for Step servo Motor 6 1 Brief The input signal end of step servo motor driver employs the light coupled isolation technology For the step by step impulse signal some isolate the side OC diode from cutoff to conduction e g the valid falling edge of pulse signal inputted from the diode minus end and some do so from conduction to cutoff e g the valid rising edge of pulse signal inputted from the diode minus end When it is indicated whether the pulse signal of motor driver is the valid rising edge or the valid falling edge it will be subject to the pulse signal inputted from the minus end of side OC diode Some input signals of motor driver are independent and some are internally of common anode so some have 4 external leading out wires and some 3 wires only the pulse and directional signals are counted as shown in Figure 6 1 1 and 6 1 2 RDC644XG Controller has four groups of 3 wires motion driver interface each interface has
14. GND Power1 ih hi he i ee T L 2200200 00 020200020 TZ ZZ 6211 RH 62110 Ea Sl ala lA E Sl ll lasls gt E28 BE e esi lal t 216 SP 18 fm Sa S Gils S v si amp VE S IG 2 2 R 22 87 428 e 2121217 22 CN6 CN5 AXISU AXISZ AXISY AXISX 15 14713 12 11 107 9 sriserstar3rz Ethernet s SIF 5 alaini Z 3 255258 815515 515 ELE GND LED9 LED15 RDC644XG A LED1 LED8 Udisk N O 24V HMI PC USB CNI CN2 N Lr a lal H al S x H RH Sa sS a la e Kl gt ee a S219 6 2 e 8 2 9 615 55 Se 63555152 Mies 22201A I SIG R 9 29 SIR G led alee 13 44 www thunderlaser com DONGGUAN THUNDER LASER EQUIPMENT Co Ltd 5 3 Examples of RF Laser RF Laser2 RF Laserl hai ha a a ST i QQ 2222 203020202 20202020 43010 Sap 6211 Bet Bee Ea E la Salis Salle ls Sul Ses gt E lt f Z F 5 Z tw Si E al ala SVETE dE
15. II NNN SAATAN SAS NNNNA A AA SA OOOO LLO 11 NIN III NII 11111111 WAV AVAL AAAS YY III ILL AAA AAA AAA ss OSL LLP AI a Dn AAA W244 ee Min Max ff ci ES e Arrow buttons control the movement of the laser head also can be used to change the parameters in the control panel D button The Z U key can be pressed when the system is idle or the work is finished On pressing this key it will show some entries in the interface each entry includes some functions Z axes move U axes move each axes to go home etc o Reset button reset the machine Laser Laser button single press to draw a dot press and hold to drill a hole 19 DONGGUAN THUNDER LASER EQUIPMENT CO LTD Speed e Speed button Set the speed of the current running layer or set the direction keys move speed e Min Power button Set the min laser power of the current running layer e Max Power button Set the max laser power of the current running layer or set the power of Laser Key File e File button The management of the memory and U disc files Start Pause button run pause the current job O Origin button set the starting point for the laser head 0 Frame button To track by the current file s frame O Esc button To stop work or return to the last menu Enter button confirm your selection 20 DONGGUAN THUNDER LASER EQUIPMENT CO LTD 8 2 Introduction to the Main Interface
16. ION OF PANEL 2 0 ccccssccscccsccccsccscccsccssccssccssccssccescees 19 8 1 INTRODUCTION TO THE PANEL AND KEYS 19 615 TAC WAOIG Dallas isc 19 eE JUOGUCTION TONE TK CYS li 19 8 2 INTRODUCTION TO THE MAIN INTERFACE 0000 diia ib 21 LEE Rere ree 21 3 44 www thunderlaser com DONGGUAN THUNDER LASER EQUIPMENT Co Ltd 35 2 OO COO EE 22 85 2 3Max Min POWE KEV S 0 AA id a 22 8 2 4 Set the layer Para Melodia asco 23 3 F ZEE gre er RO 24 S EEE a ae eR RR CPOE OTE PO CTO SS ENP ST OE eR PO 24 5 32 UTOY E RE TT TP A N A VE At e 24 Eo TANO TOSO TTT 24 3 34 Manual S TE ibis a 25 E E O 26 ES CONO SO A AAA AAA AAA 26 EE R e atc gt 20 2 Me ert Cee SRT TT 27 RT FACE TTT 28 AMO FOCUS ie ser aren seston cra easeesg oe ae 28 5 3 TO PANO UAC Seah ati nit ashi O ee olen 28 EE R T e ETT 29 DOME VIIA OS aaa 29 AGE COOMA esse oa EE o PI 30 3 4 FILE RKE R A TAA A N AT A kbs alae C A ita Malad A A0 Tc C r A4 Tea D C 31 A d AA Na AA AA A 0 eect nec at ATI BU L O area ad 31 RO 27752242 nas A R dacs AR o ono MIN A et as Ii 32 8 5 INTRODUCTION TO SOME ALARM INFO ide 33 9 MANUFACTURER USER PARAMETERS EXPLANATION ccceeceeccccccccccccccccccccccccccoces 35 9 1 MANUFACTURER PARAMETERS iii da e daria 35 2 USER PARA METERS lonas fdo 38 4 44 www thunderlaser com DONGGUAN THUNDER LASER EQUIPMENT Co Ltd 1 Overview 1 1 Briefing RDC644XG system is a new generation system for control of laser
17. NT Co Ltd the laser power PWM end and used to control the power of the laser The input port of water protector for the first laser power source When the water protector 1 is enabled the mainboard will detect the input port of water protector 1 If this port is of low level it will be deemed normal if this port is of high level the mainboard will forcibly close the laser to suspend the work in progress and the system will warn If the water protector 1 is not enabled the mainboard will not detect the input port of water protector 1 and so the water protector 1 can be unconnected Water protection input must be 24V logic level 24V Power positive output Please correctly select the laser type in the factory parameters www thunderlaser com 11 44 DONGGUAN THUNDER LASER EQUIPMENT Co Ltd 5 Examples of Laser Power Interface 5 1 Brief This control system has two independent and adjustable digital laser power control interfaces which can be used to control glass tube laser power and RF laser Please correctly select the laser type in the factory parameters or the laser control is incorrect 12 44 www thunderlaser com DONGGUAN THUNDER LASER EQUIPMENT Co Ltd 5 2 Examples of Glass tube Laser Power Water protect Switch OR IFA Water protect Switch AMATER Laser CO2 L Cathode aro Anode AC220 GND Laser CO2 L Cathode on Anode AC220 Laser IN Laser Power2
18. RDC644XG Control System USER S MANUAL www thunderlaser com tech thunderlaser com DONGGUAN THUNDER LASER EQUIPMENT Co Ltd Copyright Declaration holds the patent right copyright and other intellectual property rights for this product and its related software Without authorization no one is allowed to copy manufacture process and use this product and its relative parts directly or indirectly RD Co Ltd is entitled to increase or reduce and modify the shape and functions of this product stated herein as well as amend any documents attached to this product without prior notification The users should peruse this Manual prior to using the product stated herein RD Co Ltd Shall not be responsible for the direct indirect special incidental or corresponding losses or damages arising out of improper use hereof or of this product The machine in operation is dangerous so the users are obliged to design and institute the effective mechanism for error handling and safety protection RD Co Ltd shall not undertake any duties or responsibilities for the incidental or corresponding losses arising therefrom 2 44 www thunderlaser com DONGGUAN THUNDER LASER EQUIPMENT Co Ltd CONTENTS ETEV 1 NS 315 O RR 1 2 INSTALLATION SIZE osuna dins 2 2 N INSTALLATION SIZROFE MAINBOARD 54222426 sonidos oo 92448 das 2 SIZE OE PAN a dd la o e e n aer e AGRA LANAI RASA Sea 3 3 OBJECT PICTURES AND INTEREACEB lt s ss
19. e high power remains short the lighting mode will influence the life of the laser The system will default the selection of general mode Speckle Size When the general mode is selected as the scanning mode this parameter will become ineffective when the special mode is selected this parameter will become effective The controller will control this parameter among 50 99 The cutting and scanning parameters can t exceed the limited ones in the axle parameters If so the setting will become ineffective and the system will automatically cover the parameters with the axle parameters 3 Feeding parameters gt gt Before feeding Time Lag settable at 0 300s The lagged time can facilitate user s feeding and picking on the feeding device After feeding Time Lag settable at 0 9 9s It can facilitate the feeding device s delaying in jarring after moving to the correct position and waiting for the 2 work after the feeding axle stands still completely Progressive feeding If this item is enabled then the dummy array graph on Y direction will run in the same position running one line graph the U axes moving one time to feed the moving length of U axes is the interval of the two lines graph on Y direction Progressive feeding repay Because of the imprecision of U axes moving there can set a value to repay the interval of the two lines graph on Y direction 4 Reset parameters gt gt gt Reset Speed it mean
20. e multiple origin logic is enabled you can stop the cursor at Set as Origin 1 2 3 4 Press the Enter key on the keyboard and the system will take the coordinate figures of current X Y axles as the corresponding ones to the origin 1 2 3 4 gt Next Origin there are such five digits as 0 4 for option which are the origins to be used for the next figure Origin O means the origin set by the Origin key on the panel in the single origin logic 1 4 means the serial number of the origins in the multiple origin logic Next origin can be modified to any one of origin 1 4 so as to control the start location of next work the premise is that the origin is enabled but it can t be modified to origin O Prompt ction is started or the processing file is uploaded into the PC and this file selects Take the Original Origin as current Origin the work started for each time will use different origins The rotation order of origin is 1 gt 2 gt 3 gt 4 gt 1 gt 2 8 3 7 Set Fact Para After the Set Fact Para is selected and the Enter key pressed the interface will show the specific password to be entered when set as default parameter 21 DONGGUAN THUNDER LASER EQUIPMENT CO LTD Password Password error 0123456789 ABC DEFGHIJ KLMNOPQRST UVWXYZ Figure 8 3 6 Push X keys and Y keys to select the characters and push the Enter key to valid the characters when finishing enter the pass
21. engraving and cutting which is developed by RD Co Ltd In addition to high hardware stability high voltage or static electricity rejection and friendly 3 5 TFT man machine display This system is provided with stronger software function including perfect 4 axle motion control function large capacity file storage two channel adjustable digits laser power control interface USB driver of stronger compatibility multi channel general special IO control and this system can communicate with PC by USB2 0 or Ethernet and the communication mode is automatically checked by the system 1 44 www thunderlaser com DONGGUAN THUNDER LASER EQUIPMENT Co Ltd 2 Installation Size 2 1 Installation Size of MainBoard The unit of all sizes is millimeter mm and the size accurate to 0 1mm the four holes are symmetrical Figure 2 1 1 2 44 www thunderlaser com DONGGUAN THUNDER LASER EQUIPMENT Co Ltd 2 2 Size of Panel The unit of all sizes is millimeter mm and the size accurate to 0 1mm 112 6 Figure 2 2 1 3 44 www thunderlaser com DONGGUAN THUNDER LASER EQUIPMENT Co Ltd 3 Object Pictures and Interfaces 3 1 Object Pictures of MainBoard For more detailed pin description see the Chapter 4 Description of Interface Signal for MainBoard EE 06000000000 00200990
22. feeding should be done to one direction and the even sequence means feeding done to the other direction The initial direction for the first time can be changed through setting the directional polarity or modifying the plus and minus values of the feeding length gt Power Off Restart Delay it can be set to be 0 3000ms After the power off of the electricity grid the power supply of the system will not drop to O at once There is a delay during this time The delay value set here should basically consistent with the actual off delay value If the deviation of set value is larger on the de energizing for continuous engraving either the figure processed for the second time is not closed with that before the cutoff or it is coincided with that too much 37 DONGGUAN THUNDER LASER EQUIPMENT CO LTD After the configuration parameters in the manufacturer parameters such as directional polarity control mode laser type and laser PWM Prompt frequency are modified the system should be reset Such a modification can function upon the resetting of the system Enable parameters gt Door Opening Protection If this item is enabled then the door opening protection must be connected to the controller or the machine will not run gt Whether to enable the blower If using wind out port to control the blower by the graph layer parameter this item must be enabled or the wind output is a signal for other using 9 2 User parameters
23. ified press Enter Figure 8 3 3 Push Z U key to move the green block and when the green block is on the Mode item push X keys to select the anticipant value Continue or Manual When Continue item is selected then the Manual item is not valid on that time push the direction keys to move the corresponding axes and when the pushed key is loosed then the corresponding axes will finish moving When the Mode item is manual then pushing the direction key one time the corresponding axes will move a fixed length unless the scope is overstepped 25 DONGGUAN THUNDER LASER EQUIPMENT CO LTD 8 3 5 Laser set When the green block is on this item push the Enter key to show as below Laser Set ms Press Z U move item Modified press Enter Figure 8 3 4 Push Z U key to move the green block and when the green block is on the Mode item push X keys to select the anticipant value Continue or Manual When Continue item is selected then the Laser Set item is not valid on that time push the Laser key to splash the enabled lasers and when Laser key is loosed then the lasers will finish splashing When the Mode item is manual then pushing the Laser key one time the enabled lasers will splash a fixed time 8 3 6 Origin set When the green block is on this item push the Enter key to show as below _ Muti origin enab
24. key is pressed it will show as below Count Read mem file File 300mm s MaxPow 30 0 30 0 JJ Other 150 2 Track Work time Clear count Delete Copy to udisk Idle 00 00 00 Count 99 X 180 5 mm Y 235 6 mm connect Figure 8 4 1 When showing this menu the system would read the memory file firstly the file name and the work times would be listed in the area and the selected file is previewed in the bottom right area Y keys could be used to move the cursor on the file name list When the cursor is on a target file name presses the Enter key the selected file will be previewed on the main interface and then if Esc key is pushed the preview will disappear X keys could be used to move the cursor left and right All the item show as below Read mem file read the memory file list Udisk read the U disk file list Other the other operation of the memory files Run To run the selected file Track To track the selected file and the track mode is optional Work time To forecast the running time of the selected file and the time is accurate to 1ms Clear count To clear the running times of the selected file Delete To delete the selected file in the memory e Copy to Udisk To copy the selected file to Udisk If the Other entry is pressed the system will show as below 31 DONGGUAN THUNDER LASER EQUIPMENT CO LTD Current work time Clear all count delete all file For
25. le _ Origin enable1 Origin enable3 Origin enable2 Origin enable4 Set origin lt gt Next origin 0 lt gt Press Z U move item Modified press Enter Figure 8 3 5 26 DONGGUAN THUNDER LASER EQUIPMENT CO LTD Push Z U key to move the green block to the anticipant item and when the green block is on enable items push Enter key to enable or disable the item when enabled the small diamonds is green and when disabled the small diamonds is grey When the green block is on the Set origin item or the Next origin item push the X keys to select the value Pay attention to if when the green block is on the Set origin item push the X keys to select a value then Enter key must be pushed to valid the change or the change is invalid Each item introduced as below gt Multiple Origins Enable Yes or No can be selected If you select No the system will use the single origin logic You can press the Origin key and set the origin and only this origin can become valid If you select Yes the system will use the multiple origin logic and the Origin key on the keyboard become invalid In such a case the parameter of each origin must be set in the menu as follows gt Origin Enable1 2 3 4 after the multiple origin logic is enabled the four origins can independently be prohibited and enabled gt Set Origin 1 2 3 4 after th
26. mat speedly Format drastically Total 10 Figure 8 4 2 e Current work time To forecast the running time of the current file the current file No is showed on the main interface and the time is accurate to 1ms e Clear all count To clear the running times of every file in the memory Delete all file To delete all memory files e Format speedily To format memory speedily and then all the files in memory will be deleted e Format drastically To format memory drastically and then all the files in memory will be deleted e Total the total running times of all the files 8 4 2 U Disk File If the Udisk entry in figure 8 4 1 is pressed the system will show as figure 8 4 3 and the operation method is all the same as figure 8 4 1 32 DONGGUAN THUNDER LASER EQUIPMENT CO LTD Read udisk Copy to memery Figure 8 4 3 eo Read Udisk read the file list in the Udisk e Copy to memory copy the target Udisk file to the memory o Delete delete the selected Udisk file This system supports such file formats of Udisk as FAT32 and FAT16 but it can identify them when the files are put under the root directory of Udisk The file name of more than 8 characters will automatically be cut out by the system The file name that has only English letters and digits will not show when they are copied to the mainboard The files copied from the mainboard to Udisk will be placed under the root directory of Udisk 8 5 Int
27. ne is in the suspension the work will 8 44 www thunderlaser com DONGGUAN THUNDER LASER EQUIPMENT Co Ltd be restarted that is to say the function of the pedal switch is the same as that of the Start Pause key If the interval time to the first stepping down of the pedal should be less than 100ms when the pedal is stepped down once again the second stepping down of the pedal will be considered invalid by the mainboard DrProc Input from protective port If the machine needs to be protected in the special state such as door open protection the protective signal can be inputted from this pin This pin can be enabled and prohibited This signal is not inquired by the mainboard if this pin is prohibited if this pin is enabled when the input is high leveled or this input port is suspended the machine will be protected the work suspended and the laser closed Input for manual laser on off Low level is to open laser and high level or no connection is to close laser General Input with the function reserved 24V Power positive output If the interface of main power source is powered with 24V power supply this pin should be 24V if it is powered with 36 V power supply this pin should be 36V 4 8 4 axle Spacing Input Interface CN3 CN4 X Y axle spacing input CN4 Symbols Definitions Power ground output The spacing from axle Y and Y to O coordinate The spacing from axle Y and Y to max coordinate The spaci
28. ng from axle X and X to 0 coordinate The spacing from axle X and X to max coordinate 5V Power positive output The spacing polarity is optional that is to say when the motion axle reaches the spacing position it will trigger a low level signal so as to make the corresponding LED under the cover light when the motion axle leaves the spacing position it will trigger a high level signal or disconnect the spacing signal so as to make the spacing indicator go out but when it leaves the spacing the corresponding indicator will light and the spacing polarity become positive The mistaken setting of spacing polarity will result that the spacing can t be detected when the system is reset so as to lead to the collision of axles The pin definitions of Z U axle spacing input CN3 are the same as CN4 9 44 www thunderlaser com DONGGUAN THUNDER LASER EQUIPMENT Co Ltd All XYZU axle spacing inputs are compatible to 5V 12V 24V logic level inputs 4 9 X Y Z U axle Motor Driver Interface AXIS_X AXIS_U The interfaces of the above four motion axles are the same The AXIS X interface is exampled Symbols Definitions DIR Directional signal OC output PUL Pulse signal OC output 5V 5V Power positive output The polarity of directional signal for driver pulse signal can be set Where a certain axle is reset it will move to the opposite direction of machine origin which means the polarity of directional signal for this axle is
29. not correct In such a case the connection between this axle and the motor driver can be broken first otherwise the mainboard can not be detected to the spacing so as to lead to the collision of this axle and then such a polarity can be corrected after this axle is reset completely Upon the correction the reset key can be pressed against to reset the mainboard And the Pulse signal can be falling edge valid or rising edge valid The default setting is falling edge valid The Pulse signal and the directional signal are all OC outputs The Controller must be common anode with the motor driver 4 10 Laser Power Control Interface CN5 CN6 This control system has two independent and adjustable digital laser power control interfaces Signals of the two interfaces are similar and the first digital interface CNS is hereby exampled Pin Symbols Definitions 1 GND Power ground output L ON1 Laser enabled control interface 1 When the laser is the RF laser this pin will not be used 2 When the laser is a glass tube if the used laser is outputted in the low level form this pin will be connected with the laser power enable end and used to control the ON Off of laser Power control interface of laser laser tube 1 When the laser is the RF laser this pin will be connected with the laser RF PWM end 2 When the laser is a glass tube this pin will be connected with 10 44 www thunderlaser com DONGGUAN THUNDER LASER EQUIPME
30. on to move this axle by way of the keys on the keyboard which can t be higher than the maximum acceleration of this axle Key Polarity it is used to control the movement direction of the axle that is moved through manual operation of the keys After the direction polarity is correctly set if you press the directional keys on the operating panel this axle will move to the opposite direction In such a case the polarity of keys should be modified 2 Laser parameters gt V V V V V V WV Laser Configuration single laser and double lasers are available for option and set in accordance with the laser tube quantity provided by the manufacturer Laser Type glass tube RF laser not need pre ignition pulse and RF laser needing pre ignition pulse available for option Laser Attenuation Quotiety Laser Enable When double lasers are used then each laser can be respectively enabled or disabled Minimum Power Maximum Power Laser PWM Frequency Pre generation Frequency Pre generation pulse scale When the laser is RF laser and it s need to 36 DONGGUAN THUNDER LASER EQUIPMENT CO LTD pre generate PWM then set the Pre generation Frequency and the Pre generation pulse scale gt Water Protector Enabled When the water protector is enabled the mainboard will detect the input port of water protector If this port is of low level it will be deemed normal if this port is of high level the mainboard will forcibly close the lase
31. or there is delay and the speed will decrease to turn off speed 2 Scanning parameters Only affect scanning arts gt X axle Starting Speed gt Y axle Starting Speed gt X axle Acceleration gt Y axle Acceleration 38 DONGGUAN THUNDER LASER EQUIPMENT CO LTD The above four parameters are used to set the starting speed and acceleration of two axles on the scanning The higher the two speeds are the quicker the scanning is Scanning Line feed Speed this parameter is specially used to control the highest speed at which that the previous line vertically moves to the next line in the scanning mode If the space between lines is larger during the scanning or If the distance of each block is larger during the scanning and deblocking of figure it is necessary to position each line or block accurately In such a case the speed of scanning line feed can be set as a lower value Scanning Mode it is divided into general mode and special mode for option If special mode is used the laser power should be increased The smaller the speckle percentage is the more the laser power reduces The laser power to set should be larger r to reach the same scanning depth The purpose to select the special mode is to make the laser light at high power and short time On the depth scanning the effect that the bottom is flatter is obtained but it should be noticeable that if the speckle adjustment is not appropriate it can achieve this goal If th
32. r can push Z U Keys to move the green block on the intent parameter then he could change the parameter if needed OK to validate the change and Esc to invalidate the change 8 3 Z U Key The Z U key can be pressed when the system is idle or the work is finished On pressing this key it will show some entries in the following interface Z move Language U move IP setup Axis reset Diagnoses Manual Set Screen Origin Laser Set Origin set Set Fact Para Def Fact Para _ zmore J Auto Focus Figure 8 3 1 Push Y keys to move the green block to the anticipant item and then push the Enter key to display the sub menu 8 3 1 Z move When the green block is on Z Move item X keys can be used to move the z axes 8 3 2 U move When the green block is on U Move item X keys can be used to move the u axes 8 3 3 Axis reset When the green block is on this item push the Enter key to show as below 24 DONGGUAN THUNDER LASER EQUIPMENT CO LTD XY axis reset X axis reset Y axis reset Z axis reset U axis reset Figure 8 3 2 Push the Y Keys to move the cursor to one of the entry then push Enter key to restart the selected axis the screen will show some information when resetting 8 3 4 Manual set When the green block is on this item push the Enter key to show as below manual mm Press Z U move item Mod
33. r to suspend the work in progress and the system will warn If the water protector is not enabled the mainboard will not detect the input port of water protector and so the water protector can be unconnected Laser PWM Frequency is used to set the pulse frequency of control signal used by this laser in general glass tube is about 20KHZ RF laser is about 5KHZ the maximum minimum power is used to set the limit power of this laser that is to say during the operation the maximum power set by the user can t be higher than that set here and the minimum power set by the user can t be less than that set here either When a laser s power is attenuated then the laser attenuation quotiety may be set If it is only provided with the single laser it can show the one path param eter Prompt 3 Other manufacturer parameters Machine configuration gt Machine Type In most cases the general engraving machine should be selected and other types used for specific purposes gt Transmission Mode generally the Belt Stepping Type should be made choice of The control algorithm will be changed a little when other types are selected gt Feeding Mode it has single way mode and two way mode for option If it is of single way feeding it is unnecessary to check the coordinates Feeding can be conducted in the single way mode if it is of two way feeding the system will check the maximum and minimum coordinates The odd sequence means
34. roduction to some alarm info When users are operating the system or when the machine is running some alarm information such as water protecting error maybe shows as below 33 DONGGUAN THUNDER LASER EQUIPMENT CO LTD Water error Figure 8 5 1 Push Enter key or Esc key the system will execute some relative steps 34 DONGGUAN THUNDER LASER EQUIPMENT CO LTD 9 Manufacturer User Parameters Explanation 9 1 Manufacturer parameters 1 Motor parameters X Y Z U axle parameters gt Direction Polarity Modification of direction polarity can move the motor to the opposite direction The modification purpose can move this axle to the origin on resetting If this axle moves far from the origin on resetting it means the direction polarity of this axle is wrong in setting and should be modified gt Spacing Polarity it is used to set the high and low level mode of spacing signal When the motion axle arrives at the spacing position and input a low level signal to the mainboard the spacing polarity at this time should be set to be minus gt scope it means the farthest distance that the motion axle can move which is determined in accordance with the actual condition of the machine gt Distance from Origin to Hard Spacing if this axle enables hard spacing protection generally this value should be set to be 2 5mm if it is set to be O when this motion axle moves to the smallest coordinate i e O this spacing may
35. s the speed of X Y axle linkage reset to the origin X axle start up reset Auto home Y axle start up reset Auto home 39 DONGGUAN THUNDER LASER EQUIPMENT CO LTD gt gt Z axle start up reset Auto home U axle start up reset Auto home You can select Yes or No in the field of the above four parameters which is used to confirm whether each axle can be reset on the startup 4 Go scale parameters gt Go scale Mode Blanked Bordering means idling to start border preview Outputted Border Cutting can manually cut off the well processed figure 4 corner Dotting means to emit the light at four corner points of the frame to make a point and turn off light The size and position of this figure can be checked intuitively through the four points The bordering speed is the speed value set on the keyboard when the system is idle For light output its minimum maximum power is the corresponding value set on the keyboard when the system is idle The lasering power on the 4 corner dotting means the well set maximum power Go scale Blank It means whether to extend a certain length outside the actual frame of the figure on the preview cutting of frame If the frame crosses the border the interface will prompt it If the Enter key is pressed at this time the system will cut the border at the maximum minimum coordinates first and then border the figure This bordering can be given up 5 Other user
36. sh Z U key to move the changing item then push X keys and Y keys to change the value when all the IP value and the Gateway value are changed push Enter key to validate the change or Esc key to invalidate the change 8 3 12 Diagnoses If the Diagnoses item is pressed the system will show as below 29 DONGGUAN THUNDER LASER EQUIPMENT CO LTD _ X Limit wm X Limit m Y Limit _ Y Limit Z Limit Z Limit U Limit U Limit Water prot1 _ Water prot2 _ Open prot Read para Figure 8 3 9 This interface shows some system input information such as limiter status the status of the water protecting and the status of the foot switch etc When the input is validated the color frame will be green otherwise it s gray 8 3 13 Screen Origin If the Screen Origin item is pressed the system will show as below Origin locat Top left lt gt To modify press gt Modified press Enter Figure 8 3 10 There are four entries to be selected Top Left Top Right Bottom Left and Bottom Right When one is selected the previewed graph on the screen would be enantiomorphous based on X or Y direction This item is only used to preview the file on the screen and it is no meaning to the machine s movement Caution 30 DONGGUAN THUNDER LASER EQUIPMENT CO LTD 8 4 File Key 8 4 1 Memory File On the main interface if File
37. the Speed key when the screen is on the main interface it will show as below Modified press Enter Figure 8 2 2 Push the X Keys to move the cursor in the numeral area and push the Y keys to change the value then push the Enter key to save the change push the Esc key to invalidate the change 8 2 3 Max Min power keys Push the Max Power or the Min Power keys when the screen is on the main interface it will show as below MaxPowerl 30 0 MaxPower2 30 01 Press Z U move item Modified press Enter Figure 8 2 3 22 DONGGUAN THUNDER LASER EQUIPMENT CO LTD MinPower l 30 0 MinPower 30 0 Press Z U move item Modified press Enter Figure 8 2 4 When Z U key is pushed the green block can move up and down to denote the changing item then Y keys and X keys can be used to change the value 8 2 4 Set the layer parameters After selecting a file to preview on the main interface user can push Enter key to let the cursor move to the first layer then Y Keys can be pushed to select the intent layer on that time user can push Enter key to check the selected layer s parameters show as below Figure 8 2 5 Speed 400 mm s MinPowerl1 22 0 MinPower2 30 0 MaxPowerl MaxPower2 Press Z U move item Modified press Enter Figure 8 2 6 23 DONGGUAN THUNDER LASER EQUIPMENT CO LTD Use
38. vier you can set a smaller takeoff speed if smaller the axle is lighter you can increase the takeoff speed 35 DONGGUAN THUNDER LASER EQUIPMENT CO LTD For example the typical value is 5 30mm s Maximum Speed it means the maximum limit of motion speed that this axle can bear This parameter has something to do with the driving force of motor the inertia of motion axle and its drive ratio For example the typical value is 200 500mm s Maximum Acceleration it means the maximum acceleration of the motion axle in accelerated or decelerated motion If the acceleration is set too large it will make the motor lose steps jar and even squeak if too small it will cause the reduction of acceleration so as to reduce the running speed of the whole figure For the axles with larger inertia such as Y axle corresponding to the beam its typical setting range is 800 3000mm s2 for the axles with smaller inertia such as X axle corresponding to the car its typical setting range is 8000 20000mm s2 Scram Acceleration if this axle enables the hard spacing protection when this axle moves to the spacing position it will scram operation at the scram acceleration This value can be 2 3 times of the maximum acceleration for this axle Key parameters Key Move Takeoff Speed it means the starting speed to move this axle by way of the keys on the keyboard which can t be higher than the takeoff speed Key Move Acceleration it means the accelerati
39. word that is to say the six characters if the password is error it prompts there is some error or all parameters are stored After the manufacturer regulates all parameters of the machine well including all manufacturer parameters and user parameters this function can be used to store the well regulated parameters to help users to recover the original parameters including all manufacturer parameters and user parameters through selecting Recover Para when they regulate parameters improperly 8 3 8 Def Fact Para After the Def Fact Para is selected and the Enter key pressed the Successful Recovery dialog box will pop up to prompt that all manufacturer parameters and user parameters are recovered successfully You can return to the previous menu by press the Enter key 8 3 9 Auto Focus When the cursor stops at Auto Focus press the Enter key to search for the focus When there is z axes and the z axes reset function is enabled the auto focusing is valid press the Esc key to return the prior menu 8 3 10 Language The item Language helps you to select a appropriate langue which is displayed on the pane 28 DONGGUAN THUNDER LASER EQUIPMENT CO LTD Simplify Tradition English Figure 8 3 7 8 3 11 IP Setup When the green block is on this item push the Enter key to show as below IP address Gateway Press Z U move item Modified press Enter Figure 8 3 8 Pu
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