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OneWireless XYR 6000 Pressure Transmitter R120 User`s Manual

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1. 32 Brel 32 6 5 Replacing batteries eeeseeeeeeseeeeeeeeeeeeen eene nn nnn nnne nn inan nn tn nnmnnn nnmnnn nnmnnn mnnn 34 Whenitoreplace ten repete EE 34 3 ools requiredis s 1 535 cime eene Aii Re IE Me PUTAS EE 34 lee c 34 6 6 Replacing 24V external power module eese enne nennen nennen nnns 36 When to Nee EE 36 Tools UU RESTER TCI C TE 36 Procedire 4 o chute tt odiada caca ecce esed nA hte aa a tete 36 6 7 Replacing antenna eeeeeeeeeeeee eese eee enne nennen nean an nnne han nnmnnn nnmnnn nnmnnn nnmnnn nnmnnn nnna 39 Tools tedqulred EE 39 Breet 39 6 8 GT CN 42 iransmitterBodys EE 42 uomen ates Bue 43 6 9 Dimension drawings acom 48 x OneWireless XYR 6000 Pressure Transmitter R120 User s Manual Revision 9 January 2012 Contents Tables Tables Table Calibrate Zero utet eat eiua iita Ree 11 Table 2 Transmitter connection status sss eene nemen nnn nn nennen nennen 15 Table 3 PV engineering Kin CEET 16 Table 4 EE I E E OAA A EE E dee idit 17 Table 5 Device statlls EE 17 Table G Ment tree ttt eeiam a E LL 21 Table 7 Buttons for Device Local Configuration sesssseseeeeneeeene ene rra 25 Table 8 Advanced Options ccccceccceeceececeeeeeeeeeeeeaece cece ees caaeaeceeeeeeesaceaeaececeeeeeesegneaeeeceee
2. Overrides the detected infrared communication port detected on your PDA If infrared communication is not functioning you can override the detected settings using this option Read TX Power Level Reads the transmission power level of the transmitter radio 28 OneWireless XYR 6000 Pressure Transmitter R120 User s Manual Revision 9 January 2012 6 Maintenance Repair 6 1 Introduction 6 Maintenance Repair 6 1 Introduction This section provides information about preventive maintenance routines and replacing damaged parts The topics covered in this section are Preventive maintenance of the meter body barrier diaphragms and process piping to the transmitter Replacement of damaged parts such as the transmitter display sensor and batteries 6 2 Preventive maintenance The XYR 6000 transmitter itself does not require any specific maintenance routine at regularly scheduled intervals However you should consider carrying out these typical inspection and maintenance routines on a schedule that is dictated by the characteristics of the process medium being measured and whether blow down facilities or purge systems are being used Check piping for leaks Clear the piping of sediment or other foreign matter Clean the transmitter s pressure chambers including the barrier diaphragms 6 3 Inspecting and cleaning barrier diaphragms Depending on the characteristics of the process medium being measured sediment
3. es da Directiva 1999 5 CE Honeywell izjavlja da je ta XYR 6000 Wireless Transmitters v skladu z bistvenimi zahtevami in ostalimi relevantnimi dolo ili direktive 1999 5 ES Honeywell t mto vyhlasuje e XYR 6000 Wireless Transmitters sp a z kladn po iadavky a v etky pr slu n ustanovenia Smernice 1999 5 ES Honeywell vakuuttaa t ten ett XYR 6000 Wireless Transmitters tyyppinen laite on direktiivin 1999 5 EY oleellisten vaatimusten ja sit koskevien direktiivin muiden ehtojen mukainen H rmed intygar Honeywell att denna XYR 6000 Wireless Transmitters st r verensst mmelse med de v sentliga egenskapskrav och vriga relevanta best mmelser som framg r av direktiv 1999 5 EG H r me l sir Honeywell yfir pv ad XYR 6000 Wireless Transmitters er samr mi vi grunnkr fur og a rar kr fur sem ger ar eru i tilskipun 1999 5 EC Honeywell erkl rer herved at utstyret XYR 6000 Wireless Transmitters er i samsvar med de grunnleggende krav og vrige relevante krav i direktiv 1999 5 EF For more information about the R amp TTE Directive 2 5 The following website contains additional information about the Radio and Telecommunications Terminal Equipment R amp TTE directive http ec europa eu enterprise rtte faq htm IECEx Conditions of Certification Parts of the antenna are non conducting and the area of the non conducting part exceeds the maximum permissible areas for Category ll 1 G Zone 0 a
4. Body e Meter Body Characterization Data is Bad Replace Meter Body e Meter Body A D Failure Replace Meter Body e Meter Body Sensor Fail Replace Meter Body and correct AITB configuration PV status blank BAD device BAD CONFIG BAD E FAIL UNC characterization value Table 5 Device status Configuration is bad Check possible units and range settings for input type Hardware fault detected Replace sensor board Warning Calibration zero or trim is causing excessive adjustment to Warning Input inaccurate due to uncertain input data integrity Warning Input inaccurate due to input conversion limitations or resolution Warning Input outside of characterized range Value is estimated Transmitter Wireless Builder display Definition What to do display OUT SVC OOS All channels are out of Restore mode to Auto in Wireless service Builder SENS ERR Sensor Error Sensor can not access Check connection between sensor meter body A D module and meter body If still converter doesn t work replace sensor See page 32 CHAR ERR Characterization Error Sensor can not access Check connection between sensor meter body module and meter body If still characterization or the doesn t work replace sensor See characterization is page 32 invalid OVR TEMP Over Temperature The meter body has Determine cause excessive exceeded the maximum temperature temperature as def
5. Carbon steel head nickel plated with side vent drain Each Process head Assembly Kit includes Kd iii Pipe Plug See Note 1 2 meme 2 K2 ai Ot E ei Vent Plug See Note 1 emm eee 1 K a eee Vent Bushing See Note 1 EN DE EE 1 CEET Process Head EE 1 KO mte Gasket PTFE Process Head eee 1 Ka eeMHMMeee4 e4 Gasket PTFE Flange Adapter GE 1 NOTE 1 This item is made of the same material as the Process Heads except for Kits with carbon steel Process Heads which include stainless steel Pipe Plug Vent Plug and Vent Bushing NOTE 2 The Kit for Process Heads without side vent drain does not include Pipe Plugs K1 Reference Head K9 51452951 001 Carbon Steel Blind Reference Head 1 K9 51452951 002 316 SS Blind Reference Head Model Selection Guide HR Option 1 46 OneWireless XYR 6000 Pressure Transmitter R120 User s Manual Revision 9 January 2012 6 Maintenance Repair 6 8 Parts Figure 15 GP AP models STGW94L STGW97L STGW98L STGW99L STAW94L Table 16 Parts Key Part Number Description Qty No Unit 1 Specify complete Meter Body replacement kit includes model number from K7 30757503 001 Electronics enclosure seals kit for LGP LAP models Kit includes wince tees O ring for transmitter end caps 6 m O ring meter body to electronics housing 3 Revision 9 OneWireless XYR 6000 Pressure Transmitter R120 User s Manual 47 January 2012 6 Maintenance Repair 6 9 Dimensi
6. January 2012 1 Introduction 1 4 About the transmitter Factory Configuration Characterization Data Data Measurement EEPROM EEPROM Multi Micro plexer processor processor Antenna Meter Body Electronics Housing Configuration Data Figure 1 XYR 6000 Functional Diagram 2 OneWireless XYR 6000 Pressure Transmitter R120 User s Manual Revision 9 January 2012 2 Specifications 2 1 European Union Usage 2 1 European Union Usage 2 Specifications This product may be used in any of the following European Union nations Country Austria Belgium Bulgaria Cyprus Denmark Estonia Finland France Germany Greece Hungary Iceland Ireland Italy ISO 3166 2 letter code Country United Kingdom oOjo miol ojnzijiu lujijlzizizinuircir c UJ ISO 3166 2 letter code Revision 9 January 2012 OneWireless XYR 6000 Pressure Transmitter R120 User s Manual 2 Specifications 2 2 Certifications and approvals 2 2 Certifications and approvals Transmitter Refer to product label for applicable ratings CSAcus Intrinsically CL I Div 1 Groups A B C amp D CL II Div 1 Groups E F amp G CL III T4 CL I Zone 0 Ex ia IIC T4 CL I Zone 0 AEx ia IIC T4 CSAcus Explosionproof CL I Div 1 Groups A B C amp D CL Il Div 1 Groups E F amp G CL III T4 eee CL I Zone 1 Ex d IIC T4 CL I Zone 1 AEx d IIC T4 CSAcus Non
7. Sensor module removal and replacement OneWireless XYR 6000 Pressure Transmitter R120 User s Manual 33 6 Maintenance Repair 6 5 Replacing batteries 6 5 Replacing batteries When to replace When the transmitter displays a LOW BAT message you have 2 4 weeks to replace both batteries before they expire When batteries are removed or expired all transmitter data is retained in the transmitter s non volatile memory Tools required e 1 Phillips Screwdriver or 1 8 Slotted Screwdriver e Torque Screwdriver e 1 5 mm hex key Procedure ATTENTION D Batteries must be replaced only by a trained service technician WARNINGS e Risk of death or serious injury by explosion Do not open transmitter enclosure when an explosive gas atmosphere is present e Batteries must not be changed in an explosive gas atmosphere e If IS Battery Pack Honeywell 50047517 001 has been installed in the Wireless Transmitter the transmitter enclosure maybe opened when an explosive gas atmosphere is present Otherwise do not open transmitter enclosure when and explosive gas atmosphere is present When not in use the Battery Pack must be stored in a non Hazardous Area e The batteries used in this device may present a risk of fire or chemical burn if mistreated Do not recharge disassemble heat above 100 C 212 F or incinerate e When installing batteries do not snag the battery terminal on the clip or the battery may b
8. control and controls that do not have environmental or safety consequences As with any process control solution the end user must weigh the risks and benefits to determine if the products used are the right match for the application based on security safety and performance Additionally it is up to the end user to ensure that the control strategy sheds to a safe operating condition if any crucial segment of the control solution fails Revision Information Document Name Document ID Revision Publication Date XYR 6000 Pressure Transmitter R120 Users Manual 34 xY 25 15 Number 10KPSI and IS battery holder 8 November 2010 O Ring part number K7 update 9 January 2012 References The following list identifies all documents that may be sources of reference for material discussed in this publication Document Title XYR 6000 Transmitters Quick Start Guide Getting Started with Honeywell OneWireless Solutions OneWireless Wireless Builder User s Guide OneWireless Builder Parameter Reference Revision 9 OneWireless XYR 6000 Pressure Transmitter R120 User s Manual iii January 2012 Support and contact info See back page for all country specific contact details World Wide Web Honeywell Solution Support Online http www honeywell com ps hfs Elsewhere Call your nearest Honeywell office Training Classes Honeywell Automation College http www automationcollege com iv OneWireless XYR 6000 Pres
9. or other foreign particles may collect in the process head cavity chamber and cause faulty measurement In addition the barrier diaphragm or diaphragms in the transmitter s meter body may become coated with a residue from the process medium The latter is also true for external diaphragms on flange mount and remote seal type transmitters In most cases you can readily remove the process head or heads from the transmitter s meter body to clean the process head cavity and inspect the barrier diaphragm or diaphragms For flange mount and remote seal diaphragms you may only need to run a purge line in the tank to rinse off the face of the diaphragm The procedure in Table 9 outlines the general steps for inspecting and cleaning barrier diaphragms You may have to modify the steps to meet your particular process or transmitter model requirements Figure 8 shows an exploded view of a DP transmitter s meter body for reference WARNING Risk of death or serious injury by explosion Do not open transmitter enclosure when an explosive gas atmosphere is present Tools required e 5 8 Wrench or Socket for 7 16 Dia Hex Bolt e 3 4 Wrench or Socket for 7 16 Hex Nut e Calibrated torque wrench For the most accurate performance select a torque wrench with which the applied torque value is near the middle of the tool s torque range For example if applying 68 N M 50 Lb Ft select a torque wrench with range of 7 N M to 136 N M 5 to 100 Lb F
10. pressure transmitters in Figure 8 Coat threads on process head bolts with anti seize compound such as Neverseize or equivalent Replace process head or heads and bolts Finger tighten nuts Use a torque wrench to gradually tighten nuts to torque rating shown in Table 10 in sequence shown in Figure 8 Tighten head bolts in stages of 1 3 full torque 2 3 full torque and then full torque Return transmitter to service OneWireless XYR 6000 Pressure Transmitter R120 User s Manual Revision 9 January 2012 6 Maintenance Repair 6 3 Inspecting and cleaning barrier diaphragms Tighten in d sequence shown ki wag 9 a v1 a C y 3 CENTER w RA SECTION 49 Sam Mis GAskET Andi n o7 BOLTS i CU PROCESS ud HEAD 4 Figure 8 Assembly of DP Transmitter Process Heads Torque ratings Table 10 lists process head bolt torque ratings for given transmitter type Table 10 Process Head Bolt Torque Ratings Bolt Type 7 16 x 14 UNC 51452557 001 51452557 002 and 003 51452557 004 Meterbody Type carbon Steel standard NACE CR option Non B7M Alloy Steel no option specified NACE SS option 316 TB option Stainless Steel 50019775XXXX 67 8 NeM 3 4 NM 56 9 N M 2 8 NeM 48 8 N M 2 4 NeM 50 0 Lb Ft 2 5 Lb Ft 42 0 Lb Ft 2 1 Lb Ft 36 0 Lb Ft 1 8 Lb Ft Revision 9 OneWireless XYR 6000 Pressure Transmitter R120 User s Manual 31 January 2012 6 Maintenance R
11. that make up the transmitter s configuration These changes are written to the transmitter when it is authenticated by a security key Connecting to network Use Authentication Device to connect your transmitter to the OneWireless network See page 23 Calibrating the transmitter Overview For all calibration methods Wireless Builder must be used to unlock and take the channel out of service You can set the zero offset at the transmitter by use of the infrared port Additional calibration commands such as upper and lower trim are available in Wireless Builder Calibrate zero 10 Calibrates the sensor to correct the input measurement due to fill fluid and transmitter position effects once the transmitter is installed and operating under process conditions B ATTENTION Setting user trim points will effectively override the calibration zero Normally the calibration zero is only required if you do not intend to provide process specific trim points OneWireless XYR 6000 Pressure Transmitter R120 User s Manual Revision 9 January 2012 3 Preparation 3 4 Calibrating the transmitter Step Table 1 Calibrate zero Action Apply zero input pressure for your transmitter s pressure type as follows Differential With process pressure applied connect HP and LP inputs together using the crossover valve on the 3 valve manifold or other equivalent method Gauge Isolate the input pressure from the process and vent to
12. view of parameters Transmitter Wireless Builder display Definition What to do display blank Heap Memory Not Heap Allocation Failure Clear by warm restart of device If Available Software detected heap condition persists contact shortage and some Honeywell service communication packets may have been dropped blank Watchdog Timer Error Sensor Watchdog Clear by warm restart of device If Timeout The processor condition persists contact was restarted due to Honeywell service unexpected operation 5 4 Transmitter quick view of parameters If the Up or Down key is pressed using the Authentication Device while in PV display mode the display will enter parameter quick view mode Successive presses of the Up key will increment to the next parameter in the following table or exit to PV mode if at the last parameter The Down key will decrement to the previous parameter or exit if at the first parameter The Enter key will exit to PV display mode at any time Position Parameter Description 1 Vendor Name HONEYWELL 2 HONEYWELL XYR 6000 MULTI AI DI DO 3 Tag Name HON XYR6000 MAIDIDO 1234567890 4 SDREV Sensor device revision 5 SBLD Sensor build number 6 Radio Type DSSS 7 RBLD Radio build number 8 WFN Wireless field network identifier 9 NET Network device address 10 MODE CHANNEL Frequency hopping mode amp channel 20 OneWireless XYR 6000 Pressure Transmitter R120 U
13. 1 50 inches long Flange Adapter 4 Revision 9 OneWireless XYR 6000 Pressure Transmitter R120 User s Manual 45 6 Maintenance Repair 6 8 Parts Key Part Number Description Qty No Unit Process Head Kits Process Head Assembly Kit with PTFE Gasket and with 51452864 010 Carbon steel head zinc plated without side vent drain 51452864 012 Carbon steel head zinc plated with side vent drain 51452864 020 Stainless steel head without side vent drain 51452864 022 Stainless steel head with side vent drain 51452864 030 Hastelloy C head without side vent drain 51452864 032 Hastelloy C head with side vent drain 51452864 040 Monel head without side vent drain 51452864 042 Monel head with side vent drain 51452864 050 Carbon steel head nickel plated without side vent drain 51452864 052 Carbon steel head nickel plated with side vent drain Process Head Assembly Kit with VITON Gasket and with 51452864 110 Carbon steel head zinc plated without side vent drain 51452864 112 Carbon steel head zinc plated with side vent drain 51452864 120 Stainless steel head without side vent drain 51452864 122 Stainless steel head with side vent drain 51452864 130 Hastelloy C head without side vent drain 51452864 132 Hastelloy C head with side vent drain 51452864 140 Monel head without side vent drain 51452864 142 Monel head with side vent drain 51452864 150 Carbon steel head nickel plated without side vent drain 51452864 152
14. 2 occorre cesi E N E e feu ee 12 D MR e e E e RE 12 Block Types it dd e A eral aaa ea ets 12 ee ele 12 4 3 Parameter detalla e EEN 13 January 2012 Contents 5 OPERATION i 14 Bids e Ae RE MEER 14 Display MOJES m 14 Authentication Device iio la od 14 5 2 Transmitter connection StatUS ooconnnnnnnnnonncnnnnnnnnnnncncrrnnnrnn cnc 15 5 3 Transmitter ARTE EE 16 5 4 Transmitter quick view of parameters sesseeseseeeeeeeeeeee nennen nnne nnnn nnn nnne nnn nn nn 20 5 5 Transmitter menuU 2 2 EE cada E 21 VIRI CTETUR 21 5 6 Authentication device MENUS cc seeee cece eeeeeeeeee ee ee eee ee eens eee ee sees en nennt nn na sn nn nn nsn nnmnnn nasa ns EEN 22 OVelVIGW a DE Mee eec Te OMS a cocoa ed 22 MAN TMG KEE 22 Security and Node Deployment 1 eire ee da 23 Device Focal Conflguration carios da Sege 25 Ee RTE e ET 26 Pre re eHSli fter ERE 28 6 MAINTENANCE REPAIR eccccecce ecu ccce ccce cce ec ee cicatrices 29 6 1 AA tester A E Ame mas P ad eie pnd 29 6 2 Preventive Maintenance iii e cesa succ eva e 29 6 3 Inspecting and cleaning barrier diaphragms eere 29 Tools required 02 se ce 29 Procedure it a MM 30 Torque ratings viii A iia tots 31 6 4 Replacing sensor module 4 enema nnnn inan nennt ran nnmnnn nnmnnn nn 32 Neo grep
15. Gasket only Flange Adapter 6 VITON Adapter O Rings 6 Ka 51452868 078 Gasket only Flange Adapter Graphite Gasket use only as 6 replacement of existing graphite gasket Y inch NPT Flange Adapter Kits Flange Adapter Kit with 51452867 110 SS Flange Adapters and with carbon steel bolts 51452867 210 SS Flange Adapters and with A286 SS NACE bolts 51452867 310 SS Flange Adapters and with 316 SS non NACE bolts 51452867 410 SS Flange Adapters and with B7M alloy steel bolts 51452867 150 Monel Flange Adapters and with carbon steel bolts 51452867 350 Monel Flange Adapters and with 316 SS non NACE bolts 51452867 130 Hastelloy C Flange Adapters and with carbon steel bolts 51452867 330 Hastelloy C Flange Adapters and with 316 SS non NACE bolts Each 1 2 inch NPT Flange Adapter Kit includes CNET Tm Gasket Flange Adapter eee 2 Kb lirios 1 2 inch NPT Flange Adapter E 2 KES tc ieee Bolt hex head 7 16 20 UNF 1 50 inches long Flange Adapter 4 Blind Flange Adapter Kits 51452867 100 SS Blind Flange Adapter Kit with Carbon Steel bolts 51452867 200 SS Blind Flange Adapter Kit with A286 SS NACE bolts 51452867 300 SS Blind Flange Adapter Kit with 316 SS non NACE bolts 51452867 400 SS Blind Flange Adapters and B7M alloy steel bolts Each Blind Flange Adapter Kit includes Ka scared Gasket Flange Adapter O O Dey dee orb ee 2 Kb are i EG chats alta obi e Blind Flange Adapter n ee sane dE ENEE Ee SEN E 2 KE te eese Bolt hex head 7 16 20 UNF
16. Honeywell OneWireless XYR 6000 Pressure Transmitter R120 User s Manual 34 XY 25 15 Revision 9 January 2012 Notices and Trademarks Copyright 2008 10 by Honeywell International Inc Revision 9 January 2012 While this information is presented in good faith and believed to be accurate Honeywell disclaims the implied warranties of merchantability and fitness for a particular purpose and makes no express warranties except as may be stated in its written agreement with and for its customers In no event is Honeywell liable to anyone for any indirect special or consequential damages The information and specifications in this document are subject to change without notice Honeywell PlantScape Experion PKS and TotalPlant are registered trademarks of Honeywell International Inc Other brand or product names are trademarks of their respective owners Honeywell Process Solutions 1860 West Rose Garden Lane Phoenix Arizona 85027 OneWireless XYR 6000 Pressure Transmitter R120 User s Manual Revision 9 January 2012 About This Document This document describes preparation operation and maintenance of the XYR 6000 Wireless Pressure Transmitters Mounting installation and wiring are covered in other documents Honeywell does not recommend using devices for critical control where there is a single point of failure or where single points of failure result in unsafe conditions OneWireless is targeted at open loop control supervisory
17. RTD position For 24V Transmitters utilizing RTD sensors move the J2 jumper to the RTD position on the power module shown above in Table 13 Insert the replacement 24V power module into the transmitter Reattach the screws and tighten to 0 4 0 6 N M 3 5 5 3 Lb in Re connect battery connector Honeywell recommends lubricating the end cap O ring with a Silicone Grease such as Dow Corning 55 or equivalent before replacing the end cap Screw the end cap back on and tighten the M3 locking screw Dispose of the Power Module according to local regulations OneWireless XYR 6000 Pressure Transmitter R120 User s Manual Revision 9 January 2012 6 Maintenance Repair 6 7 Replacing antenna 6 7 Replacing antenna Tools required e l Phillips Screwdriver or 1 8 Slotted Screwdriver e Torque Screwdriver e 1 5 mm hex key Procedure B ATTENTION You must replace your antenna with the same type that is elbow straight or remote Changing to a different antenna type is not permitted by approval agencies A CAUTION kad Take precautions against electrostatic discharge to prevent damaging the sensor module WARNING POTENTIAL ELECTROSTATIC CHARGING HAZARD The integrally mounted antenna shroud is made of Teflon and has a surface resistance greater than 1G ohm per square When the XYR 6000 transmitter is installed in potentially hazardous locations care should be taken not to electrostatically
18. TH AMERICA SOUTH AMERICA TAC Phone 80012026455 or 44 Honeywell Process Solutions Honeywell do Brasil amp Cia me R 0 1202645583 Phone 1 800 423 9883 Phone 55 11 7266 1900 support honeywell com FAX 44 0 1344 655554 Or 1 800 343 0228 FAX 55 11 7266 1905 Australia Email Sales Email Sales Email Sales Honeywell Limited sc cp apps ask ssc honeywell com or ask ssc honeywell com or Phone 61 7 3846 1255 salespa62 honeywell com TAC TAC FAX 61 7 3840 6481 TAC e lt a hfs tac Toll Free 1300 36 39 36 hfs tac E o support honeywell com LL Ee support honeywell com Toll Free Fax support honeywell com 1300 36 04 70 China PRC Shanghai Honeywell China Inc Phone 86 21 5257 4568 Fax 86 21 6237 2826 Singapore Honeywell Pte Ltd Phone 65 6580 3278 Fax 65 6445 3033 South Korea Honeywell Korea Co Ltd Phone 822 799 6114 Fax 822 792 9015 Honeywell Honeywell Process Solutions 1860 West Rose Garden Lane 34 XY 25 15 Rev 9 Phoenix Arizona 85027 January 2012 www honeywellprocess com 2012 Honeywell International Inc
19. THIONYL CHLORIDE Li SOCI2 BATTERY 50026010 002 4 3 6V LITHIUM THIONYL CHLORIDE Li SOCI2 BATTERY 50026010 003 10 3 6V LITHIUM THIONYL CHLORIDE Li SOCI2 BATTERY 42 OneWireless XYR 6000 Pressure Transmitter R120 User s Manual Revision 9 January 2012 6 Maintenance Repair 6 8 Parts Meter body Use the following figures and table to find replacement parts Revision 9 January 2012 Figure 14 STGW944 STGW974 OneWireless XYR 6000 Pressure Transmitter R120 User s Manual 43 6 Maintenance Repair 6 8 Parts Table 15 Parts see Figure 13 Figure 14 Key Part Number Description Qty No Unit 1 Specify complete Series 100 Meter Body replacement kit includes 1 model number from nameplate Meter body without Process Heads Neoprene O ring Meter Body to Electronic Housing K7 Part no 30752785 009 1 unit Process Head Gasket PTFE K6 Part No 51452560 002 2 unit Specify complete Series 900 Meter Body replacement kit includes 1 model number from nameplate Meter body without Process Heads Neoprene O ring Meter Body to Electronic Housing K7 Part no 30752785 009 1 unit Process Head Gasket PTFE K6 Part No 51452560 002 2 unit Bolting Kits 51452866 001 Bolts and Nuts Kit Carbon Steel 51452866 002 Bolts A286 SS NACE and Nuts 304 SS NACE Kit 51452866 003 Bolts 316 SS non NACE and Nuts 316 SS non NACE Kit 51452866 004 Bolts B7M a
20. V display the following information is displayed in sequence Item displayed Example Details PV value 14 7 Latest PV value PV engineering units PSI See Table 3 PV status BAD See Table 4 If PV status is not displayed then the PV value is good Device status LOW BAT See Table 5 If multiple device status messages are in effect they are displayed one message per channel until all messages have been displayed If no device status is displayed then the device status is normal Table 3 PV engineering units Engineering units MPa kPa bar mbar PSI G CM2 KG CM2 INH2O 4C INH2O 68F MMH20 4C MMH20 68F INHG OC MMHG 0C PERCENT 16 OneWireless XYR 6000 Pressure Transmitter R120 User s Manual Description milliPascals kilopascals Bars Millibars Pounds per square inch Grams per square centimeter Kilograms per square centimeter Inches of water at 4 C Inches of water at 68 F Millimeters of water at 4 C Millimeters of water at 68 F Inches of mercury at 0 C Millimeters of mercury at 0 C Percent Revision 9 January 2012 5 Operation 5 3 Transmitter PV display Table 4 PV status Cause Action PV is normal no action required Possible calibration error Clear calibration AITB can not execute due to internal firmware state Attempt cold restart of e AITB can not execute due to hardware fault Replace sensor board e Sensor failure Check Connection between Sensor board and Meter
21. Y LCD ALUMINUM DARK BEIGE 50026009 501 1 CAP ASSEMBLY BATTERY STAINLESS STEEL 50026127 501 1 CAP ASSEMBLY LCD STAINLESS STEEL 50016229 501 1 ANTENNA ASSEMBLY 2 dBi INTEGRAL RIGHT ANGLE ALUMINUM 50016229 502 1 ANTENNA ASSEMBLY 2 dBi INTEGRAL RIGHT ANGLE STAINLESS STEEL 50020767 501 1 ANTENNA ASSEMBLY 2 dBi INTEGRAL STRAIGHT STAINLESS STEEL 50020767 502 1 ANTENNA ASSEMBLY 2 dBi INTEGRAL STRAIGHT ALUMINUM 50031715 501 1 ANTENNA ASSEMBLY 4 dBi INTEGRAL RIGHT ANGLE ALUMINUM 50031715 502 1 ANTENNA ASSEMBLY 4 dBi INTEGRAL RIGHT ANGLE STAINLESS STEEL 50018414 001 1 REMOTE OMNI DIRECTIONAL ANTENNA 8 dBi 50018415 001 1 REMOTE DIRECTIONAL ANTENNA 14 dBi 50016577 502 1 ANTENNA ADAPTER ASSEMBLY REMOTE TYPE TNC ALUMINUM 50028364 501 1 ANTENNA ADAPTER ASSEMBLY REMOTE TYPE N ALUMINUM 50028364 502 1 ANTENNA ADAPTER ASSEMBLY REMOTE TYPE N STAINLESS STEEL 50018110 001 1 COAX CABLE ASSY 1 0M 3 3 Ft LONG RP TNC N MALE 50018110 002 1 COAX CABLE ASSY 3 0M 10 0 Ft LONG RP TNC N MALE 50018110 003 1 COAX CABLE ASSY 10 0M 33 0 Ft LONG RP TNC N MALE 50018278 001 1 COAX CABLE ASSY 1 0M 3 3 Ft LONG N MALE N MALE 50018278 002 1 COAX CABLE ASSY 3 0M 10 0 Ft LONG N MALE N MALE 50018278 003 1 COAX CABLE ASSY 10 0M 33 0 Ft LONG N MALE N MALE 50018279 090 1 LIGHTNING SURGE ARRESTOR 50047517 501 1 I S BATTERY PACK HOUSING ASSEMBLY 50031428 501 1 24V EXTERNAL POWER MODULE 50026010 001 2 3 6V LITHIUM
22. a NRTL National Recognized Testing Laboratory listed cable gland or conduit plug Cable glands and conduit plugs are not supplied with the product 4 OneWireless XYR 6000 Pressure Transmitter R120 User s Manual Revision 9 January 2012 2 Specifications 2 3 Agency compliance information For detailed transmitter specifications see the following Specification and Model Selection Guides XYR 6000 Wireless Transmitter Differential Pressure document 34 X Y 03 22 XYR 6000 Wireless Transmitter Absolute Pressure document 34 XY 03 23 XYR 6000 Wireless Transmitter Gauge Pressure document 34 X Y 03 24 Provisioning Device Install the Provisioning Device application on any PDA having 2 3 Ag This Windows Mobile version 4 24 Infrared port ency compliance information section contains the Federal Communications Commission FCC Industry Canada IC and Radio Frequency compliance statements for the OneWireless XYR 6000 Wireless Transmitters device B ATTENTION XYR 6000 units must be professionally installed in accordance with the requirements specified in the OneWireless XYR 6000 Agency Compliance Professional Installation Guide FCC compliance statements This device complies with Part 15 of FCC Rules and Regulations Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 this device must accept any interference received including interference that may c
23. ause undesired operation This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference in a residential installation This equipment generates uses and can radiate radiofrequency energy and if not installed and used in accordance with these instructions may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at their own expense Intentional or unintentional changes or modifications must not be made to the XYR 6000 Wireless Transmitters unless under the express consent of the party responsible for compliance Any such modifications could void the user s authority to operate the equipment and will void the manufacturer s warranty IC compliance statements Revision 9 January 2012 To reduce potential radio interference to other users the antenna type and its gain should be so chosen that the equivalent isotropic radiated power EIRP is not more than that permitted for successful communication Operation is subject to the following two conditions 1 this device may not cause interference and 2 this device must accept any interference including interference that may cause undesired operation of the device This Class A d
24. ccording to IEC 60079 0 Therefore when the antenna is used within a potentially explosive atmosphere appropriate measures must be taken to prevent electrostatic discharge Impact and friction hazards need to be considered according to IEC 600079 0 when the transmitter that is exposed to the exterior atmosphere is made of light metal alloys and used in Category 11 1 G Zone ATEX Conditions for Safe Use Because the enclosure of the enclosure of the XYR 6000 Wireless Transmitter is made from aluminum if it mounted in an area where the use of category 1G apparatus is required it must be installed such that even in the event of rare incidents ignition sources due to impact and friction sparks are excluded Special precautions shall be taken to prevent the surface of the antenna of the XYR 6000 Wireless Transmitter from being electrostatically charged Revision 9 January 2012 OneWireless XYR 6000 Pressure Transmitter R120 User s Manual 3 Preparation 3 1 Installation 3 1 3 2 3 3 3 4 3 Preparation Installation Refer to the XYR 6000 Transmitter Quick Start Guide document 34 X Y 25 21 for installation mounting and wiring of your XYR 6000 transmitter Configuration The XYR 6000 Transmitter contains the electronics interface compatible for connecting to the OneWireless network An operator uses the Wireless Builder application to configure blocks to change operating parameters and to create linkages between blocks
25. charge the surface of the antenna shroud by rubbing the surface with a cloth or cleaning the surface with a solvent If electrostatically charged discharge of the antenna shroud to a person or a tool could possibly ignite a surrounding hazardous atmosphere Revision 9 OneWireless XYR 6000 Pressure Transmitter R120 User s Manual 39 January 2012 6 Maintenance Repair 6 7 Replacing antenna Table 14 Antenna replacement procedure Step Action 1 Honeywell recommends that the transmitter be removed from service and moved to a clean area before servicing 2 Loosen the M3 locking set screw on the display end cap See item 1 in Figure 12 Unscrew and remove the front end cap 3 Loosen the two screws on the sensor module See items 2 in Figure 12 4 Remove the sensor module from the transmitter body and disconnect the antenna connector from CN2 connector on the sensor module See item 3 in Figure 12 5 Loosen the locking set screw at the antenna base Unscrew the antenna from the transmitter Remove the antenna and its connector from the transmitter See Figure 12 6 Feed the new antenna s connector through the antenna hole to the front of the transmitter Do not connect to sensor module yet Lubricate O ring with a Silicone Grease such as Dow Corning 55 Screw new antenna into transmitter body until finger tight then back off 180 degrees to permit adjustment later 7 Attach antenna connector to CN2 connector on sensor module See item 3 i
26. cks contain data block objects and parameters which define the application such as the inputs and outputs signal processing and connections to other applications The XYR 6000 Transmitter contains the following block types Block Type Function Device Contains parameters related to the overall field device rather than a specific input or output channel within it A field device has exactly one device block AITB Contains parameters related to a specific process input or output channel in a measurement or actuation device An AITB defines a measurement sensor channel for an analog process variable represented by a floating point value There is one AITB per sensor Radio Contains parameters related to radio communication between the transmitter and the multimode s Block diagram 12 Figure 2 shows the blocks of the XYR 6000 Transmitter Transmitter Sensor Analog Input Transducer Block Device Block AITB Algorithm Publish Communication Stack Figure 2 Block Diagram Each of these blocks contains parameters that are standard WNSIA transmitter defined parameters The AITB and device blocks contain standard parameters common to all XYR 6000 transmitter models that is pressure temperature DI corrosion HLAI as well as pressure specific parameters The radio block contains parameters for communication with the wireless network OneWireless XYR 6000 Pressure Transmitter R120 User s Manual Revi
27. come an industry standard for automation systems 1 4 About the transmitter The XYR 6000 Pressure Transmitter is furnished with OneWireless interface to operate in a compatible distributed OneWireless system The transmitter will interoperate with any OneWireless registered device The transmitter includes OneWireless electronics for operating in a 2 4GHz network It features function block architecture The XYR 6000 Pressure Transmitter comes in a variety of models for measurement applications involving one of these basic types of pressure e Differential pressure e Gauge pressure e Absolute pressure The transmitter measures the process pressure and transmits the measured value as a digital output signal in user configured engineering units Its major components are electronics housing and a meter body as shown in Figure 1 a typical differential pressure model transmitter The XYR 6000 transmits its output in a digital OneWireless protocol format for direct digital communications with systems The Process Variable PV is available for monitoring and alarm purposes Available PV update rates 1 5 10 30 seconds and are set on Wireless Builder Slower update rates extend battery life The meter body temperature is also available as a secondary variable for monitoring Figure 1 shows a block diagram of the XYR 6000 Pressure transmitter s operating functions Revision 9 OneWireless XYR 6000 Pressure Transmitter R120 User s Manual 1
28. dio and sensor RESET Timeout detected If condition persists replace sensor module See page 32 BAD RADIO Radio Circuitry Failure Radio circuitry has failed The radio processor detected error on internal radio circuitry Replace sensor module See page 32 The following status messages have multiple meanings Refer to Wireless Builder Device Status for exact cause INP FAIL Input Failure Input Error Possible meter body sensor failure INP FAIL A D Failure Diagnostics detected Replace sensor module See page defect with Analog to 32 Digital Converter E FAIL A D Failure Diagnostics detected Replace sensor module See page defect with Analog to 32 Digital Converter E FAIL Electronics Failure Electronic Failure Restart both the radio and sensor detected on Sensor If condition persists replace Board Could be caused sensor module See page 32 by one of the status items marked by 18 OneWireless XYR 6000 Pressure Transmitter R120 User s Manual Revision 9 January 2012 5 Operation 5 3 Transmitter PV display Transmitter Wireless Builder display Definition What to do display E FAIL NVM Fault Startup diagnostics Replace sensor module See page detected defect in 32 Sensor Non Volatile Memory E FAIL Program Memory Fault Startup diagnostics Replace sensor module See page detected defect in 32 Sensor Read Only Memory E FAIL RAM Fault Startup diagnostics Replace sensor mod
29. e damaged Do not apply excessive force e Do not drop Dropping the battery may cause damage If a battery is dropped do not install the dropped battery into the transmitter Dispose of dropped battery promptly per local regulations or per the battery manufacturer s recommendations 4 SHOCK HAZARD Depending on your installation transmitter input wiring sources may contain high voltage Disconnect all power from transmitter input sources before accessing the batteries Failure to do so could result in death or serious injury if the input terminals or wires are accidentally touched 34 OneWireless XYR 6000 Pressure Transmitter R120 User s Manual Revision 9 January 2012 6 Maintenance Repair 6 5 Replacing batteries Step 1 IS Battery Pack 50047517 501 Table 12 IS Battery Pack replacement procedure Action WARNING A DO NOT DISASSEMBLE OR ASSEMBLE WHEN AN EXPLOSIVE ATMOSPHERE IS PRESENT Figure 10 IS Battery Pack 2 Loosen the M3 locking set screw on the battery end cap opposite end from display See item 1 in Figure 1 Unscrew and remove the end cap 3 Using thumb and forefinger squeeze the battery connector at top and bottom to disengage the locking mechanism then pull to disconnect See item 2 in Figure 1 4 Loosen the two battery holder retaining screws closest to the batteries See item 3 in Figure 1 The screws are captive 5 Pull the battery holder out of the transmitter 6 Remove top of batter
30. een emnes 33 Figure 10 IS Battery EE 35 Figure 11 24V Power Supply Module Assembly A 37 Figure 12 Antenna replacement vue ENEE teet cedi teile teil id dan d bedienen eed 41 Figure 13 STDW924 STDW930 STDW974 mener enne nennen eren 43 Figure 14 STGW944 STGW O74 4 icai eee dd cc 43 Figure 15 GP AP models STGW94L STGW97L STGW98L STGW99L STAWOAL ee eeeeeeeeeeeees 47 xii OneWireless XYR 6000 Pressure Transmitter R120 User s Manual Revision 9 January 2012 1 Introduction 1 1 Purpose 1 Introduction 1 1 Purpose This manual describes the Honeywell One Wireless XYR 6000 Pressure Transmitter function operation and maintenance 1 2 Scope The manual includes e Details of topics that relate uniquely to the Honeywell XYR 6000 Pressure Transmitter e This manual does not cover installation mounting or wiring See XYR 6000 Transmitter Quick Start Guide document 34 XY 25 21 1 3 OneWireless network overview OneWireless is an all digital serial two way communication mesh network that interconnects industrial field sensors to a central system OneWireless has defined standards to which field devices and operator stations communicate with one another The communications protocol is built as an open system to allow all field devices and equipment that are built to OneWireless standard to be integrated into a system regardless of the device manufacturer This interoperability of devices using OneWireless technology is to be
31. eesasaeeeeeeeteeeeea 28 Table 9 Inspecting and Cleaning Barrier Diapbraoms emere 30 Table 10 Process Head Bolt Torque Ratings ener 31 Table 11 Sensor module replacement eene enne nnne rennen nnne 32 Table 12 IS Battery Pack replacement procedure ener 35 Table 13 24V External power module sse nnnm ere nn nnn nn nennen nnne 38 Table 14 Antenna replacement procedure eene nennen nne rennen 40 Table 15 Parts see Figure 13 Figure 14 mener enne 44 HEP M 47 Table 17 Drawing numbers for DP models STDW924 STDW930 STDW974 0 ceceeceeeeteeeeeeeeeeeeteeee 48 Table 18 Drawing numbers for DHGP models STGW944 STGW974 000 eee eceececctece cece ee teeeeeeeeaeeeeeeeeeteeee 48 Table 19 Drawing numbers for GP AP models STGW94L STGW97L STGW98L STAW94L STGW99L 48 Revision 9 OneWireless XYR 6000 Pressure Transmitter R120 User s Manual xi January 2012 Contents Figures Figures Figure 1 XYR 6000 Functional Dagr aN r a a En a T ENEEIER nennen nen nennen nnne nen 2 Fig re 2 Block Diagram reat etinm tian 12 Figure E TIME EE 22 Figure 4 Security and Node Deployment A 23 Figure 5 Device Local Configuration screen 25 Figure o Read Node Information ele Petre tt tinere tera eege Rar Ende 26 Figure Advanced Options ia aeter rette te RR E EAS 28 Figure 8 Assembly of DP Transmitter Process Heads emm een 31 Figure 9 Sensor module removal and replacement ssssssssssss
32. epair 6 4 Replacing sensor module 6 4 Replacing sensor module Tools required e l Phillips Screwdriver or 1 8 Slotted Screwdriver e Torque Screwdriver e 1 5 mm hex key Procedure A WARNING Risk of death or serious injury by explosion Do not open transmitter enclosure when an explosive gas atmosphere is present kad CAUTION Take precautions against electrostatic discharge to prevent damaging the sensor module Step 32 Table 11 Sensor module replacement Action Honeywell recommends that the transmitter be removed from service and moved to a clean area before servicing Loosen the M3 locking set screw on the display end cap See item 1 in Figure 9 Unscrew and remove the end cap Loosen the two screws on the sensor module See items 2 in Figure 9 Disconnect each connector on the sensor module See items 3 in Figure 9 Install new sensor module Be sure to orient sensor module in the proper viewing orientation before tightening two sensor compartment screws Reverse steps 1 4 Torque screws to 0 4 0 6 N M 3 5 5 3 Lb in Honeywell recommends lubricating the end cap O ring with a Silicone Grease such as Dow Corning 55 or equivalent before replacing the end cap Return transmitter to service OneWireless XYR 6000 Pressure Transmitter R120 User s Manual Revision 9 January 2012 6 Maintenance Repair 6 4 Replacing sensor module Revision 9 January 2012 Figure 9
33. for connection If Transmitter does not and is validating its key make a connection within five minutes see NOT CONN in this table CONNECTD For units with radio firmware build 53 or For units with radio firmware build 53 or higher higher No action required Transmitter has validated the key and has For units with radio firmware build 52 made a secure connection with at least two Transmitter will periodically look for a Multinodes Transmitter should appear in second Multinode in order to form a Wireless Builder as an uncommissioned redundant connection to the network If device connected with only one Multinode Wireless M E Builder will display a Secondary Multinode For units with radio firmware build 52 Address of 0 Transmitter has validated the key and has made a secure connection with at least one Multinode Transmitter should appear in Wireless Builder as an uncommissioned device NO REDUN Appears only on units with radio firmware No action required The Transmitter will build 53 or higher No redundancy that is Transmitter has connected with only one Multinode periodically look for a second Multinode in order to form a redundant connection to the network Use the PDA to determine your radio firmware build number page 21 Revision 9 January 2012 OneWireless XYR 6000 Pressure Transmitter R120 User s Manual 15 5 Operation 5 3 Transmitter PV display 5 3 Transmitter PV display In P
34. gende udstyr XYR 6000 Wireless Transmitters overholder de v sentlige krav og vrige relevante krav i direktiv 1999 5 EF Hiermit erkl rt Honeywell dass sich das Ger t XYR 6000 Wireless Transmitters in bereinstimmung mit den grundlegenden Anforderungen und den brigen einschl gigen Bestimmungen der Richtlinie 1999 5 EG befindet K esolevaga kinnitab Honeywell seadme XYR 6000 Wireless Transmitters vastavust direktiivi 1999 5 E p hin uetele ja nimetatud direktiivist tulenevatele teistele asjakohastele s tetele Hereby Honeywell declares that this XYR 6000 Wireless Transmitters is in compliance with the essential requirements and other relevant provisions of Directive 1999 5 EC Por medio de la presente Honeywell declara que el XYR 6000 Wireless Transmitters cumple con los requisitos esenciales y cualesquiera otras disposiciones aplicables o exigibles de la Directiva 1999 5 CE ME THN MAPOY2A Honeywell AHAONEI OTI XYR 6000 Wireless Transmitters 2YMMOP ONETAI MPO2 TIZ OYZIOAEIZ ANAITHZEIZ KAI TIZ AOINES 2XETIKE2 AIATAZEIZ TH OAHMAZ 1999 5 EK Par la pr sente Honeywell d clare que l appareil XYR 6000 Wireless Transmitters est conforme aux exigences essentielles et aux autres dispositions pertinentes de la directive 1999 5 CE Con la presente Honeywell dichiara che questo XYR 6000 Wireless Transmitters conforme ai requisiti essenziali ed alle altre disposizioni pertinenti stabilite dalla direttiva 1999 5 CE Ar So Ho
35. igital apparatus complies with Canadian ICES 003 French Cet appareil num rique de la classe A est conforme la norme NMB 003 du Canada OneWireless XYR 6000 Pressure Transmitter R120 User s Manual 5 2 Specifications 2 3 Agency compliance information Radio Frequency RF statement To comply with FCC s and Industry Canada s RF exposure requirements the following antenna installation and device operating configurations must be satisfied e Remote Point to Multi Point antenna s for this unit must be fixed and mounted on outdoor permanent structures with a separation distance between the antenna s of greater than 20cm and a separation distance of at least 20cm from all persons e Remote Fixed Point to Point antenna s for this unit must be fixed and mounted on outdoor permanent structures with a separation distance between the antenna s of greater than 20cm and a separation distance of at least 100cm from all persons e Furthermore when using integral antenna s the XYR 6000 Wireless Transmitter unit must not be co located with any other antenna or transmitter device and have a separation distance of at least 20cm from all persons European Union restriction The XYR 6000 Wireless Transmitters are in conformity with the applicable portions of the ETSI standards as required by the R amp TTE Directive 1999 5 EC France restricts outdoor use to 10mW 10dBm EIRP in the frequency range of 2 454 2 483 5 MHz Installations in Fra
36. incendive CL I Div 2 Groups A B C amp D CL II Div 2 Groups F 8 G CL Ill Div 2 T4 peu CL I Zone 2 Ex nA IIC T4 CL I Zone 2 AEx nA IIC T4 FM Approvals CL I Div 1 Groups A B C D CL II Div 1 Groups E G CL III T4 CL I Zone 0 AEx ia IIC T4 FM Approvals CL I Div 1 Groups A B C amp D CL II Div 1 Groups E F G CL III T4 CL I Zone 1 AEx d IIC T4 FM Approvals CL I Div 2 Groups A B C amp D CL Il Div 2 Groups F G CL Ill Div 2 T4 CL I Zone 2 AEx nA IIC T4 Non Sparking KEMA 08 ATEX0062X E5 I 1 GD Ex ia IIB T4 Ta 70 C Ex tD A20 IP66 T90 C Intrinsically Safe Flameproof E 112 GD Ex ia IIB T4 Ta 70 C Ex tD A21 IP66 T90 C Non Sparking E 113 GD Ex na nL IIC T4 Ta 84 C Ex tD A22 IP66 T90 C IECEx CSA 09 0001X Intrinsically Safe Ex ia IIB T4 Ta 70 C DIP A20 IP66 T90 C Ex d ia IIB T4 Ta 70 C DIP A21 IP66 T90 C Flameproof Ex nA nL IIC T4 Ta 84 C DIP A22 IP66 T90 C Non Sparking Process Connections in Division 2 Zone 2 Division 2 Zone 2 apparatus may only be connected to processes classified as non hazardous or Division 2 Zone 2 Connection to hazardous flammable or ignition capable Division 1 Zone 0 or 1 process is not permitted Enclosure Type Type 4X IP 66 Canadian Registration Number Class Il and III installations and Type 4X IP66 applications require that all cable and unused entries be sealed with
37. ined by the meter body characterization data Revision 9 OneWireless XYR 6000 Pressure Transmitter R120 User s Manual 17 January 2012 5 Operation 5 3 Transmitter PV display Transmitter Wireless Builder display Definition What to do display OVR LOAD Over Load The applied pressure has Determine cause of over pressure exceeded the limit defined by the meter body characterization data CAL ERR Calibration Error Calibration Data Invalid Use Cal Clear Restore or User or could not be read Calibrate LOW BAT Low Battery Battery Voltage Critically Replace batteries as soon as Low possible See page 34 LOW PWR Low Power External Power Critically Check external 24V power supply Low NO RADIO Radio Interprocessor Radio Board is not Restart both the radio and sensor Comm Error accessible If condition persists replace sensor module See page 32 BAD RADIO Sensor Radio SPI Radio detected loss of Restart both the radio and sensor SPI Communication Failure communication with If condition persists replace sensor board over the sensor module See page 32 inter processor communication link BAD RADIO EEPROM SPI Radio EEPROM SPI The radio will not be able to EEPROM Communication Failure Communication failure perform firmware upgrades but will operate normally using installed code Replace sensor module See page 32 RADIO WDT WDT Reset Occurred Radio Watch Dog Restart both the ra
38. ing connection states No Security Key No security key has been deployed to the device or multinode The user must give a security key to the device or multinode before it will join the wireless sensor network No Connection A security key exists in the device or multinode but no connection has been formed The device or multinode is waiting to form a connection and will automatically retry shortly Users may transmit a new security key in order to force the device or multinode to immediately retry to form a connection Discovering The device is attempting to form a connection to the wireless sensor network The device is discovering multinodes and if a multinode is found will transition to the securing state Securing The device is attempting to form a connection to the wireless sensor network The device has discovered one or two multinodes and is attempting to form a secure session If successful the device will transition to the connected state Connected A secure connection is formed with one or two multinodes The second line contains detailed state information useful for problem reporting Revision 9 OneWireless XYR 6000 Pressure Transmitter R120 User s Manual 27 January 2012 5 Operation 5 6 Authentication device menus Advanced Options Advanced options are non typical configuration commands Authentication De 7 x 12 45 ok Ej Authentication Device d 3 55 ok Advanced O
39. ion 5 6 starting on page 22 14 OneWireless XYR 6000 Pressure Transmitter R120 User s Manual Revision 9 January 2012 5 Operation 5 2 Transmitter connection status 5 2 Transmitter connection status Table 2 Transmitter connection status Displayed Definition What to do status NO KEY Transmitter needs a key from the Transmit a key to the transmitter See page Authentication Device and is not transmitting 23 NOT CONN Transmitter is in between discovery attempts If Transmitter does not make a connection within five minutes do the following e Check that Key is correct for the network you are trying to join e Check that Multinode s in the local area are turned on and are already a secure part of the network e Check if KeyServer is active e Check the KeyServer Event Log to see if the Transmitter is actively trying to join Errors in the Event Log show that the Transmitter is trying to join but that there are problems Consult the OneWireless Wireless Builder documentation for troubleshooting errors DISCOVER Transmitter has not made a connection to a Wait for connection If Transmitter does not Multinode and is in discovery searching for a make a connection within five minutes see connection to a Multinode Transmitter will NOT CONN in this table automatically enter a power saving mode if it cannot make a connection and will retry later SECURING Transmitter has connected with the network Wait
40. ion in accordance with the R amp TTE Directive the CE Mark and the notified body NB identification number is used when the NB is involved in the conformity assessment procedure The alert sign must be used when a restriction on use output power limit by a country at certain frequencies applies to the equipment and must follow the CE marking The C Tick mark is a certification trade mark registered to ACMA Australian Communications and Media Authority in Australia under the Trade Marks Act 1995 and to RSM in New Zealand under section 47 of the NZ Trade Marks Act The mark is only to be used in accordance with conditions laid down by ACMA and RSM This mark is equal to the CE Mark used in the European Union N314 directly under the logo is Honeywell s unique supplier identification number OneWireless XYR 6000 Pressure Transmitter R120 User s Manual Revision 9 January 2012 Revision 9 OneWireless XYR 6000 Pressure Transmitter R120 User s Manual vii January 2012 Contents Support and contact info Lc Leinen iia iv 1 INTRODUCTION ad 1 IEEE PU A E E N E E E N E EE N E E E N N 1 E o o ELEC C E 1 1 3 OneWireless network overview eeesee eren nnne nnn nna numum ania auda saam aa AR RR 444 asm nnmnnn 1 1 4 About the transmilter oie eer ia AA ii e Cun ANE Ee 1 2 SPECIFICATIONS EE 3 2 1 European Union Usage seis deeg Iiic rre eae te xe de rta Bone e xad e nua Aaa
41. l validate the key and then use it to make a connection to the OneWireless Network The Transmitter may continue to show the diagnostic message NO KEY for a brief time while it validates the key before showing the DISCOVER message To verify your transmitter has been authenticated see the Connection prompt on the Read Node Info screen page 26 To decommission your transmitter from the OneWireless network select Clear Key and Restart Node This clears the transmitter s key network and security configurations and resets the transmitter to its factory default settings perform the following steps Select Clear Keys from Handheld under Advanced Options when e The PDA has keys from one system but you have moved your Authentication Device to another system or e you want to clear all keys so that you cannot deploy any more keys without going to the key server manager and getting more For more details on keys refer to Getting Started with Honeywell OneWireless Solutions OneWireless XYR 6000 Pressure Transmitter R120 User s Manual Revision 9 January 2012 5 Operation 5 6 Authentication device menus Device Local Configuration Use Device Local Configuration buttons Table 7 to navigate the transmitter menus Table 6 and to make selections and changes You can also use the PDA buttons 7 Authentication Device 5 32 ok Device Local Configuration Control the device s LCD interface using the butt
42. losure d Electrical apparatus for explosive gas atmospheres Part 11 Intrinsic safety i Electrical apparatus for explosive gas atmospheres Part 15 Type of protection n Electrical apparatus for use in the presence of combustible dust Part 0 General Requirements Electrical apparatus for use in the presence of combustible dust Part 1 1 Electrical apparatus for use in the presence of combustible dust Part 1 Protection by enclosures tD Honeywell Process Solutions 525 East Market Street York PA 17403 USA The product herewith complies with the harmonized standards listed above Typical product line systems and configurations have been tested for compliance OneWireless XYR 6000 Pressure Transmitter R120 User s Manual 7 2 Specifications 2 4 Honeywell European CE Declaration of Conformity DoC European Declaration of Conformity statements Language Cesky Czech Dansk Danish Deutsch German Eesti Estonian English Espa ol Spanish EMnvIK Greek Francais French Italiano Italian Latviski Latvian Lietuviu Lithuanian Nederlands Dutch Malti Maltese Magyar Hungarian Polski Polish Statement Honeywell timto prohlaSuje Ze tento XYR 6000 Wireless Transmitters je ve shod se z kladn mi po adavky a dal mi p slu n mi ustanoven mi sm rnice 1999 5 ES Undertegnede Honeywell erkl rer herved at f l
43. n Do not open transmitter enclosure when an explosive gas atmosphere is present SHOCK HAZARD A e Depending on your installation transmitter input wiring sources may contain high voltage Disconnect all power from transmitter input sources before accessing the 24V power module Failure to do so could result in death or serious injury if the input terminals or wires are accidentally touched 36 OneWireless XYR 6000 Pressure Transmitter R120 User s Manual Revision 9 January 2012 6 Maintenance Repair 6 6 Replacing 24V external power module Figure 11 24V Power Supply Module Assembly 24V Wiring Connector M3 Locking Screw Power Connector Power Module Mounting Screws Revision 9 OneWireless XYR 6000 Pressure Transmitter R120 User s Manual 37 January 2012 6 Maintenance Repair 6 6 Replacing 24V external power module 38 Step o a A O Table 13 24V External power module Action Loosen the M3 locking set screw on the end cap opposite end from display See Figure 10 Unscrew and remove the end cap Using thumb and forefinger squeeze the power connector at top and bottom to disengage the locking mechanism then pull to disconnect See Figure 10 Unplug the 24V wiring from the module Loosen the two 24V power module retaining screws The screws are captive Pull the 24V power module out of the transmitter The replacement 24V Power Modules are supplied with the J2 Jumper in the NON
44. n Figure 12 8 Insert sensor module Orient in the proper viewing orientation before tightening two sensor compartment screws See items 2 in Figure 12 Torque screws to 0 4 0 6 N M 3 5 5 3 Lb in 9 Replace the front end cap Honeywell recommends lubricating the front end cap O ring with a Silicone Grease such as Dow Corning 55 or equivalent before replacing the end cap 10 Adjust antenna for best reception Don t rotate antenna more than 180 degrees either direction or you could twist and break the antenna wiring inside Tighten the antenna locking set screw 40 OneWireless XYR 6000 Pressure Transmitter R120 User s Manual Revision 9 January 2012 6 Maintenance Repair 6 7 Replacing antenna Figure 12 Antenna replacement Revision 9 OneWireless XYR 6000 Pressure Transmitter R120 User s Manual 41 January 2012 6 Maintenance Repair 6 8 Parts 6 Transmitter body 8 Parts The following replacement parts may be ordered from Honeywell Part number Qty Description 50015866 502 1 ELECTRONICS MODULE ASSEMBLY aka SENSOR MODULE for Pressure 50015866 506 1 ELECTRONICS MODULE ASSEMBLY aka SENSOR MODULE for Pressure Intrinsically Safe 50015866 510 1 ELECTRONICS MODULE ASSEMBLY aka SENSOR MODULE for Pressure DSSS Intrinsically Safe 50015623 501 1 CAP ASSEMBLY BATTERY ALUMINUM DARK BEIGE 50016190 501 1 CAP ASSEMBL
45. nce must limit EIRP to 10dBm for operating modes utilizing frequencies in the range of 2 454 2 483 5MHz Japanese Restrictions For locations in Japan the transmitter power is restricted to 12 14dBm Mhz 32mW 15 4 dBm maximum EIRP including the antenna 6 OneWireless XYR 6000 Pressure Transmitter R120 User s Manual Revision 9 January 2012 2 Specifications 2 4 Honeywell European CE Declaration of Conformity DoC 2 4 Honeywell European CE Declaration of Conformity DoC This section contains the European Declaration of Conformity DoC statement for the XYR 6000 OneWireless products R amp TTE Directive 1999 5 EC EMC Directive ATEX LVD 73 23 EEC Directive Directive 2004 108 EC 94 9 EC Harmonized Standards EN 300 328 V1 7 1 EN 301 893 V1 4 1 EN 301 489 17 V1 2 1 EN 301 489 1 V1 6 1 1EC61326 1 2006 EN 60079 0 2006 EN 60079 1 2004 EN 60079 11 2007 EC 60079 15 2005 EN 61241 0 2007 EN 61241 1 2004 Manufacturer s Name and Address Compliance Statement Revision 9 January 2012 Emissions Specification and Method Emissions Spec and Method Immunity Specification Immunity Method Electrical equipment for measurement control and laboratory use EMC requirements Part 1 General requirements Electrical apparatus for explosive gas atmospheres Part 0 General requirements Electrical apparatus for explosive gas atmospheres Part 1 Flameproof enc
46. nd Nuts 7M Kit Each Bolts and Nuts Kit includes KC ias eue Bolt Hex head 7 16 20 UNF 1 50 Inches long Flange Adapter 4 KA MORES are KEE Nut Hex 7116 UNC Process Head ino 4 K otn Bolt Hex Head 7 16 UNC X 3 25 inches long Process Head 4 Vent and Plug Kits 30753785 001 Drain and Plug Kit stainless steel 30753787 001 Drain and Plug Kit Monel 30753786 001 Drain and Plug Kit Hastelloy C Each Drain and Plug Kit includes KA eee Pipe Plug O 4 o SE Vent Plug Mt Ecc EE EE 2 K uA al oa Vent Bushing memes 2 Meterbody Gasket Kits 51452865 001 Meterbody Gasket Kit PTFE Material Kit includes 51452865 002 Meterbody Gasket Kit Viton Material Kit includes KG aid Gasket Process Head enee 6 Ti Gasket Flange Adapter GE 6 K7 30757503 003 O Ring Meterbody to Electronics HOUSING vovesesesenerereennnnn 3 44 OneWireless XYR 6000 Pressure Transmitter R120 User s Manual Revision 9 January 2012 6 Maintenance Repair January 2012 6 8 Parts Key Part Number Description Qty No Unit Process Head Gasket Kits K6 51452868 001 Gasket only Process Head 12 PTFE Gaskets pack 12 K6 51452868 002 Gasket only Process Head 6 Viton Head O Rings 6 K6 51452868 007 Gasket only Process Head Graphite Gasket use only as replacement 6 of existing graphite gasket Flange Adapter Gasket Kits Ka 51452868 004 Gasket only Flange Adapter 6 PTFE Adapter Gaskets 6 Ka 51452868 005
47. neywell deklare ka XYR 6000 Wireless Transmitters atbilst Direkt vas 1999 5 EK b tiskaj m pras b m un citiem ar to saist tajiem noteikumiem iuo Honeywell deklaruoja kad is XYR 6000 Wireless Transmitters atitinka esminius reikalavimus ir kitas 1999 5 EB Direktyvos nuostatas Hierbij verklaart Honeywell dat het toestel XYR 6000 Wireless Transmitters in overeenstemming is met de essenti le eisen en de andere relevante bepalingen van richtlijn 1999 5 EG Hawnhekk Honeywell jiddikjara li dan XYR 6000 Wireless Transmitters jikkonforma mal ti ijiet essenzjali u ma provvedimenti o rajn relevanti li hemm fid Dirrettiva 1999 5 EC Alul rott Honeywell nyilatkozom hogy a XYR 6000 Wireless Transmitters megfelel a vonatkoz alapvet k vetelm nyeknek s az 1999 5 EC ir nyelv egy b el r sainak Niniejszym Honeywell o wiadcza e XYR 6000 Wireless Transmitters jest zgodny z zasadniczymi wymogami oraz pozosta ymi stosownymi postanowieniami Dyrektywy 1999 5 EC OneWireless XYR 6000 Pressure Transmitter R120 User s Manual Revision 9 January 2012 2 Specifications 2 5 IECEx Conditions of Certification Language Portugu s Portuguese Slovensko Slovenian Slovensky Slovak Suomi Finnish Svenska Swedish slenska Icelandic Norsk Norwegian Statement Honeywell declara que este XYR 6000 Wireless Transmitters est conforme com os requisitos essenciais e outras disposi
48. ntication Device w 3 52 ok Authentication Device Choose an option using the buttons below Additional information and help is accessible in the Authentication Device tutorial located in the Advanced Options menu Security and Node Deployment Device Local Configuration Read Node Information Advanced Options Figure 3 Main menu 22 OneWireless XYR 6000 Pressure Transmitter R120 User s Manual Revision 9 January 2012 5 Operation 5 6 Authentication device menus Security and Node Deployment Use this to Revision 9 receive new security keys transmit security keys for connecting the transmitter or other nodes to the OneWireless network clear all security keys from the PDA clear the transmitter s key and reset its configuration to factory default such as for decommissioning 3 Authentication Device X 3 55 ok EZ Authentication Device 3 54 fok Security and Node Deployment Security and Node Deployment H This handheld does not D Choose an option using the contain any security keys buttons below Number of Keys 100 Before you can transmit security keys to Expiration 30d 0h Om 0s wireless nodes you must receive keys from a key server Run the key server WEN ID 2 application on your PC generate keys FH Mode US Channel 11 and receive the keys on this handheld DS IP Address 10 0 0 1 using the option below Transmit Key and Connect Node Receive Security Keys Receive Securi
49. on drawings 6 9 Dimension drawings Dimension drawings are available for each transmitter model If you need a copy of a drawing please determine the appropriate drawing number from the following tables and contact your Honeywell representative Table 17 Drawing numbers for DP models STDW924 STDW930 STDW974 Angle Bracket MB or SB Flat Bracket FB Vertical Pipe Horizontal Pipe Vertical Pipe Horizontal Pipe 50022275 50022274 50022273 50022272 Table 18 Drawing numbers for DHGP models STGW944 STGW974 Angle Bracket MB or SB Flat Bracket FB Vertical Pipe Horizontal Pipe Vertical Pipe Horizontal Pipe 50022279 50022278 50022277 50022276 Table 19 Drawing numbers for GP AP models STGW94L STGW97L STGW98L STAW94L STGW99L Angle Bracket MB or SB Flat Bracket FB Vertical Pipe Horizontal Pipe Vertical Pipe Horizontal Pipe 50022287 50022286 50022285 50022284 48 OneWireless XYR 6000 Pressure Transmitter R120 User s Manual Revision 9 January 2012 Revision 9 January 2012 OneWireless XYR 6000 Pressure Transmitter R120 User s Manual 49 Sales and Service For application assistance current specifications pricing or name of the nearest Authorized Distributor contact one of the offices below ASIA PACIFIC EMEA NOR
50. onnected KEK APP RDY Figure 6 Read Node Information Item Description Tag The name given to this transmitter Serial Transmitter serial number This is the WBSN on the transmitter s nameplate Do not confuse this with the other nameplate item marked Serial NwAddr Network Address of the device in hexadecimal DevRev Device Revision This parameter changes whenever objects and parameters are added deleted or their data type or range changes It does not change if the application firmware changes without affecting the device description Range 0 to 65535 Build Sensor firmware and radio firmware build numbers Radio Hardware radio type FHSS or DSSS WEN ID Wireless Field Network ID Range 0 to 255 26 OneWireless XYR 6000 Pressure Transmitter R120 User s Manual Revision 9 January 2012 5 Operation 5 6 Authentication device menus Item Description FH Mode Frequency group or frequency channel selection used by the wireless network of the device The value must match the value set in the gateway and interface nodes to allow communication between the device and the wireless network Modes US Channel 1 US Channel 6 US Channel 11 US Guard Bands EU Channel 1 EU Channel 7 EU Channel 13 EU Guard Bands US EU Spec Div A US EU Spec Div B US EU Channel 3 US EU Channel 10 Complete Spectrum Connection The first line displays one of the follow
51. ons below Figure 5 Device Local Configuration screen Table 7 Buttons for Device Local Configuration Button Function Enter the Menu Tree Enter submenu of the menu that is appearing on the screen e Execute action e Submit the entered number while doing number entry e Read value of certain displayed parameters e Goto the next menu in the same level e View quick view parameters in Normal Display Sequence PV Display e During number entry increment the digit or change sign Go to the previous menu in the same level View quick view parameters in Normal Display Sequence PV Display e During number entry decrement the digit or change sign e Go to the upper menu level e When changing a number value move cursor to the left more significant digit then wrap around to the least significant digit Revision 9 OneWireless XYR 6000 Pressure Transmitter R120 User s Manual 25 January 2012 5 Operation 5 6 Authentication device menus Read Node Information Use this to read the transmitter information shown in Figure 6 Similar to quick view parameters on the transmitter display See page 20 Authentication Der X sx 9 51 ok Read Node Information Read node information using the button below Tag DSSS PRESSURE2 Serial 719027 NwAddr 0x0001 DevRev Sensor 2 Radio 2 Build Sensor 52 Radio 99 Radio DSSS WFN 5 FH Mode US Channel 11 Connection C
52. ons for handling electrostatic sensitive devices Protective Earth PE terminal Provided for connection of the protective earth green or green yellow supply system conductor Functional earth terminal Used for non safety purposes such as noise immunity improvement NOTE This connection shall be bonded to Protective Earth at the source of supply in accordance with national local electrical code requirements Earth Ground Functional earth connection NOTE This connection shall be bonded to Protective Earth at the source of supply in accordance with national and local electrical code requirements Chassis Ground Identifies a connection to the chassis or frame of the equipment shall be bonded to Protective Earth at the source of supply in accordance with national and local electrical code requirements Revision 9 January 2012 OneWireless XYR 6000 Pressure Transmitter R120 User s Manual vi Symbol Description The Factory Mutual Approval mark means the equipment has been rigorously tested and certified to be reliable er The Canadian Standards mark means the equipment has been tested and meets applicable standards for safety and or performance The Ex mark means the equipment complies with the requirements of the European standards that are harmonized with the 94 9 EC Directive ATEX Directive named after the French ATmosphere EXplosible CEO 0981 For radio equipment used in the European Un
53. pere aa aia 3 2 2 Certifications and approvals 4 c Leder ee EE ee sedare reiecit sedare cassa 4 MEN A EE 4 Provisioning Device 1 5 ie a a las 5 23 Agency compliance inforMatiON ocoommnnnnncnnnnnnnnnnnnccccnncnnrnnnn acces 5 ECC compliance statements e Eden h ott aclara rccte RC Een odds cali recalcar La Bee Pea idas 5 IG complidnce Statements EE 5 Radio Frequency RF Statement noier lessee e dede dr dee Nee Ea dr do dnos 6 European Union restriGLiQri oett ERE EU ad ns 6 Japanese Restrictions t setia a ce fete Ad Satie Let fe de a ge haee deo iaa 6 2 4 Honeywell European CE Declaration of Conformity DoC sees 7 For more information about the R amp TTE Direchhve nennen nnne nnne enne nennen nns 9 2 ECEx Conditions of CertificatiOn eeeeeeee enisi enn mu nnn nnn namen EE aaa a sanum anna rn conan EEN 9 ATEX Conditions for Safe EE 9 3 PREPARATION EE 10 3 1 Installation Ee EE SE 10 3 2 Configuration eg eege SEET SES 10 3 8 Connecting to network SSES EEEEEREEEESREEEREREEEREEEEEREEEEEREEEREEEEEEREEEEEREEEREEEEEREEEEEREEER ENEE sas n nna tR nana 10 3 4 Calibrating the transmitter eeeeeeieeseseeeeeeeeeeeeneeee nennen nnne nn nnn rn 10 OVeIVI W irse ceci E rone vedi ENEE 10 Ee WEE 10 4 FUNCTION BLOCKS oooncccccoccononcconanononanonananonananonananonanan cnn a auus a4 ana R4 ana RR aaa aa Rana dudo 12 4 1 Introduction
54. ptions Advanced Options Choose an option or device Choose an option or device command and execute using command and execute using the input below the input below Key Server Communication Method Read Tracelog Flag Write Tracelog Flag Select Infrared Communication Port Read TX Power Level Change Setting Figure 7 Advanced Options Table 8 Advanced Options Item Description Key Server Communication Method Determines how the PDA will receive security keys from the PC s Key Server Manager application From the Comm Method menu select one of the following methods ActiveSync Select this to receive keys over a USB connection such as while the PDA battery is being charged in its base Infrared Select this to receive keys over the infrared port Important The Comm Method settings match in the PC s Key Server Manager and in the Authentication Device both must be set to Infrared or both to ActiveSync in order for your PDA to receive security keys Read Tracelog Flag Not available for transmitters Used with multinodes Reads conditional tracelog flag value Tracelog flags are used to enable and disable logging functionality used for field support Write Tracelog Flag Not available for transmitters Used with multinodes Writes conditional tracelog flag value Tracelog flags are used to enable and disable logging functionality used for field support Select Infrared Communication Port
55. ser s Manual Revision 9 January 2012 5 Operation 5 5 Transmitter menu 5 5 Transmitter menu Menu tree At the PV display press Enter to access the menus To interact with the menus use the Device Local Configuration onscreen buttons page 25 or the buttons on your PDA Table 6 Menu tree January 2012 Menu item Description CAL Calibration menu May be password protected See Table 7 on page 25 for password number entry CAL ZERO Calibrate zero See page 10 RADIO Radio menu PRI RSSI Primary receive signal strength Read only Signal strength 00 is too weak to connect to the network Displayed Value Value dBm Rx Margin dB 00 86 10 01 86 to 81 10 to 15 02 80 to 75 16 to 21 03 74 to 69 22 to 27 04 68 to 63 28 to 33 05 62 to 57 34 to 39 06 56 to 51 40 to 45 07 50 to 45 46 to 51 08 44 to 11 52 to 85 09 2 10 Saturation SEC RSSI Secondary receive signal strength Same as PRI RSSI Read only WFN ID Wireless Field Network ID Read only DEV ADD Device address Read only TX POWER Radio transmit power Read only 5 Operation 5 6 Authentication device menus 5 6 Authentication device menus Overview Hold the Authentication Device no more than 6 from the transmitter and aim the infrared beam at the transmitter display while tapping on the screen command or button Main menu The main menu is shown below Details start on the next page ZZ authe
56. sion 9 January 2012 4 Function blocks 4 3 Parameter details 4 3 Parameter details The transmitter itself displays a few basic parameters such as tag serial number device revision build device address and WEN ID by accessing the quick view mode using the Authentication Device navigation keys For more information on parameters refer to the following documents e OneWireless Wireless Builder User s Guide e OneWireless Parameter Reference Revision 9 OneWireless XYR 6000 Pressure Transmitter R120 User s Manual 13 January 2012 5 Operation 5 1 Overview 5 Operation 5 1 Overview Display modes The transmitter has the following display modes e Test Appears briefly after power up to self test the display e Connection status Appears when transmitter is not fully connected to the OneWireless network See section 5 2 e PY display Default mode of the transmitter displays the PV and any status messages See section 5 3 on page 16 e Quick view of transmitter identification parameters Displays read only parameters then returns to PV display See section 5 4 on page 20 e Menu See section 5 5 on page 21 Authentication Device To navigate the transmitter displays and menus hold the Authentication Device no more than 6 from the transmitter and aim the infrared beam at the transmitter display while tapping the Device Local Configuration buttons Table 7 Authentication Device menus are described in sect
57. sure Transmitter R120 User s Manual Revision 9 January 2012 Symbol Definitions The following table lists those symbols used in this document to denote certain conditions Symbol Definition D CAUTION Ps gt o IF O continued ATTENTION Identifies information that requires special consideration TIP Identifies advice or hints for the user often in terms of performing a task Indicates a situation which if not avoided may result in equipment or work data on the system being damaged or lost or may result in the inability to properly operate the process CAUTION Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury It may also be used to alert against unsafe practices CAUTION symbol on the equipment refers the user to the product manual for additional information The symbol appears next to required information in the manual WARNING Indicates a potentially hazardous situation which if not avoided could result in serious injury or death WARNING symbol on the equipment refers the user to the product manual for additional information The symbol appears next to required information in the manual WARNING Risk of electrical shock Potential shock hazard where HAZARDOUS LIVE voltages greater than 30 Vrms 42 4 Vpeak or 60 VDC may be accessible ESD HAZARD Danger of an electro static discharge to which equipment may be sensitive Observe precauti
58. t Revision 9 OneWireless XYR 6000 Pressure Transmitter R120 User s Manual 29 January 2012 6 Maintenance Repair 6 3 Inspecting and cleaning barrier diaphragms Procedure 30 Step Table 9 Inspecting and Cleaning Barrier Diaphragms Action Close all valves and isolate transmitter from process Open vent in process head to drain fluid from transmitter s meter body if required ATTENTION We recommend that you remove the transmitter from service and move it to a clean area before taking it apart WARNING Risk of death or serious injury by explosion Do not open transmitter enclosure when an explosive gas atmosphere is present Remove nuts from bolts that hold process head or heads to meter body Remove process heads and bolts See Figure 8 Remove gasket and clean interior of process head using soft bristle brush and suitable solvent CAUTION Diaphragm surface is fragile Be very gentle do not damage Inspect barrier diaphragm for any signs of deterioration or corrosion Look for possible residue and clean if necessary If diaphragm is dented has distorted convolutions or radial wrinkles performance may be affected Contact Honeywell for assistance Replace process head gasket ATTENTION e We recommend that you install a new gasket whenever a process head is removed for cleaning For process heads of a GP or AP transmitter with dual head design see illustration for differential
59. the atmosphere Absolute Due to the difficulty of applying absolute O psi zero calibration of the AP transmitter is not recommended In Wireless Builder set the transmitter s Write Lock to Unlocked In Wireless Builder set the transmitter s channel to OOS Out of Service At the transmitter verify the PV value is followed by an out of service OUT SVC message Use Authentication Device s Device Local Configuration buttons to navigate to the transmitter s CAL menu If the transmitter is locked a LOCKED message will be displayed Go to step 2 If CAL menu is passcode protected enter the passcode If the channel is not out of service a WRONG MODE message will be displayed Go to step 3 Select CAL ZERO With CAL ZERO displayed press Enter to set the current applied pressure to zero If successful the display will briefly show ZERO SET If unsuccessful the display will briefly show ERROR Exit the menu Reverse step 1 When ready in Wireless Builder return the transmitter s channel to service and set Write Lock to Locked Revision 9 January 2012 OneWireless XYR 6000 Pressure Transmitter R120 User s Manual 11 4 Function blocks 4 1 Introduction 4 Function blocks 4 14 Introduction This section explains the construction and contents of the XYR 6000 Pressure Transmitter Function Blocks 4 2 Block description Block types Blocks are the key elements that make up the transmitter s configuration The blo
60. ty Keys Clear Key and Restart Node Clear Key and Restart Node Advanced Options EF Authentication Device 3 54 ok Security and Node Deployment yo Choose an option using the buttons below Number of Keys 100 Expiration 30d 0h Om Os WEN ID 2 FH Mode US Channel 11 DS IP Address 10 0 0 1 Transmit Key and Connect Node Receive Security Keys Clear Keys in Handheld Figure 4 Security and Node Deployment OneWireless XYR 6000 Pressure Transmitter R120 User s Manual 23 January 2012 5 Operation 5 6 Authentication device menus 24 To connect your transmitter to the OneWireless network perform the following steps Step Action 1 If the PDA contains no keys obtain new security keys from the PC application Key Server Manager To do this select Receive Security Keys Keys can be received either through Infrared by aiming PDA at the infrared dongle or through an ActiveSync USB connection See Key Server Communication Method under Advanced options on page 28 for details Important The Comm Method settings must match in the PC s Key Server Manager and in the Authentication Device both must be set to Infrared or both to ActiveSync in order for your PDA to receive security keys See Key Server Communication Method under Advanced options on page 28 for details 2 When the Authentication Device has valid unexpired keys aim it at the transmitter and transmit a key to the transmitter The transmitter wil
61. ule See page detected defect in 32 Processor Random Access Memory The following statuses are displayed only in Wireless Builder Device Status blank Excess Zero Calibration The selected zero offset Clear Calibration or the lower calibration trim point is beyond 5 of the lower end of the characterized range of the device blank Excess Span Calibration The calibrated upper and Clear Calibration lower trim has produced a span that is greater Or than 596 of the Ge characterized span of the Set Factory Calibration transmitter Or Check the applied trim points and re attempt lower and upper trim calibration blank Excess Calibrated Range The selected calibration Check that the upper and lower points used for upper trim points are both within the and lower trim are characterized range of the outside the characterized transmitter and re attempt upper range of the transmitter and lower trim calibration blank Calibration Cleared Indicates that both the Select Factory Calibration upper and lower trim points as well as the zero Or offset has been cleared T The calibration Source is Calibration the zero offset none Or Calibrate using the lower and upper trim points blank Device Firmware Sensor Board Firmware Replace sensor module See page Mismatch Error The software did 32 not pass verification tests Revision 9 OneWireless XYR 6000 Pressure Transmitter R120 User s Manual 19 January 2012 5 Operation 5 4 Transmitter quick
62. y pack by using a 1 Philips or 1 8 slotted screwdriver for the screws identified as 3 in Figure 10 7 Remove the old batteries and dispose of them promptly according to local regulations of the battery manufacturer s recommendations 8 Install the batteries following the polarity as noted on the lid 9 Re install top of the battery pack and tighten screws 10 Insert the Battery pack into the transmitter Reattach the screws as indicated in Figure 10 item 3 to 0 4 to 0 6 N M 3 5 5 3 Lb in Reconnect the Battery Pack connector Honeywell recommends lubricating the end cap with a silicone grease such as Dow Corning 55 or equivalent before replacing the end cap 11 Screw the cap back on and tighten the M3 locking screw Revision 9 OneWireless XYR 6000 Pressure Transmitter R120 User s Manual 35 January 2012 6 Maintenance Repair 6 6 Replacing 24V external power module 6 6 Replacing 24V external power module When to replace When the transmitter displays LOW PWR and external power is present and sufficient When the external power is removed to allow replacement of the module all transmitter data is retained in the transmitter s nonvolatile memory Tools required e iH Phillips Screwdriver or 1 8 Slotted Screwdriver e Torque Screwdriver e 1 5 mm hex key Procedure B ATTENTION 24V power module must be replaced only by a trained service technician 1 WARNINGS e Risk of death or serious injury by explosio

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