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SATURN - D740 User Manual - V4.02

1. 2 3 2 4 SIOO The following popup window allows configuring a SIOO module Pd X Add a module Chan Use Name Location Type Inpu D Ta channels 15 Slot 2 M Channel2 imput o0 L_26 y 3 M Channel3 Input v o TM 4 Channel4 Input r o s channels mad Location 6 Mi Channels Input r 0 7 Channel7 mput v o 8 Channel8 mp 0 9 M Channel9 po 10 Channelio Input r o 11 M Channeli1 mm o 12 M Channel12 Input r o0 13 M Channel13 Static Output 14 V Channeli4 Static Output 15 V Channeli5 Static Output 16 Y Channel16 Static Output The tick box column allows selecting which channel is used or not Name and Location columns are free text fields that can be used to record additional information related to the channel The 12 first channels can be configured either as input or open collector output It is performed from the drop down menu in the Type Column When a channel is configured to be an input it is possible to configure the current it will consume It is done from the last column indicating a current consumption from O to 10mA 2 3 2 5 Power module The power module popup window does not propose specific configuration fields other than Label and Location MI Set the module Slot Label MIO2 Location power center pate June 17 2015 This document is propriety of ClearSy and
2. The tick box column allows selecting which input is used or not Name and Location columns are free text fields that can be used to record additional information related to the input channel The field Lost communication cycles before Fallback position allows configuring how many cycle time without communication is allowed by the module before to enter fallback mode see 81 4 2 3 2 3 S02 The following popup window allows configuring a SO2 module Set the module Name Channel1 Channel2 Channel3 Channel4 Slot Label Location output last Private Network MAC SID Lost communication cycles 10 before Fallback Position JG Type RELAY OUTPUT RELAY OUTPUT RELAY OUTPUT RELAY OUTPUT The tick box column allows selecting which output is used or not Name and Location columns are free text fields that can be used to record additional information related to the output channel The field Lost communication cycles before Fallback position allows configuring how many cycle time without communication is allowed by the module before to enter fallback mode see 81 4 n ref D740 version 04 02 Date June 17 2015 Page 28 75 This document is propriety of ClearSy and AXSEAM REPRODUCTION PARTIAL OR TOTAL USE OF IT IS PROHIBITED WITHOUT PRIOR AGREEMENT SATURN ick User Manual FERSIL SLEARSY SYSTEM ENGINEERING ii ne leroy gt AUTOMATION p
3. 0 3 A the 5um gold layer will be degraded and the minimum current will be 10mA instead of 1mA If the operating power is greater than 7W the 5um gold layer will be degraded and the minimum power will be 100mW instead of 1mW Table 1 SIL 2 Relay outputs characteristics mn O n ref D740 version 04 02 Date June 177 2015 Page 56 75 This document is propriety of ClearSy and AXSEAM REPRODUCTION PARTIAL OR TOTAL USE OF IT IS PROHIBITED WITHOUT PRIOR AGREEMENT ne leroy gt AUTOMATION n SATURN ic User Manual FERSIL CLEARS ea NJ un o Nm o o a gt gt Q 2 150 O gt co di 2 gt v 1 5 2 A Switching Current I A Figure 1 Limit curve fro arc free operation Switching cycles 3 E 05 0 3 0 4 0 5 Switching cpacity P kVA Figure 2 Contact service life 7 2 2 Relay outputs protection The 4 relay outputs are not protected against overvoltage or overcurrent It is user s responsibility to ensure that relay outputs are never used above maximum conditions defined in Table 1 Namely a circuit breaker shall be installed on the loop to ensure that maximum allowable current is never exceeded 7 2 3 Conditions of operation The safety integrity level 2 for the related fear event a relay is never closed while expecting not is guaranteed provided that the following conditions are always met v Maximum rating giv
4. 5 8 8 o n ref D740 version 04 02 Date June 1798 2015 Page 7 5 75 This document is propriety of ClearSy and AXSEAM REPRODUCTION PARTIAL OR TOTAL USE OF IT IS PROHIBITED WITHOUT PRIOR AGREEMENT
5. CRC test Error during external watchdog test Init Relais VerifDemarrage Relais XPY coll HS 1 6 2 512 Diagnostic DEBUG Le MAC vaut 0x 2X 0x 2X 0x 2X Ox 2X 0x 2X Ox 2X 0x 2X 0x 2X DEBUG L IID vaut 0x 2X 0x 2X 0x 2X 0x 2X 0x 2X 0x 2X 0x 2X 0x 2X Other information INFO WD externe OK Test on external watchdog OK reboot par XXXX Kind of reboot SATURN SI2 Version Logicielle d d Version Information about versions and checksum Mat rielle c c Checksum 0x 4x Errors Erreurs_CriticalCRC s Wrong software CRC test Erreurs_SecuredBoolean s Error on secured boolean Erreurs_SecuredWD s Error during external watchdog test n ref D740 version 04 02 Date June 177 2015 Page 18 y 75 This document is propriety of ClearSy and AXSEAM REPRODUCTION PARTIAL OR TOTAL USE OF IT IS PROHIBITED WITHOUT PRIOR AGREEMENT SATURN y leroy z User O N dm e 1 50 92 CO2 Diagnostic Debug La temp rature vaut d C Temperature measured DEBUG La tension g MES 1V2 vaut 9o4 2fV 1 2V Power measured DEBUG La tension g MES 484A vaut 4 2fV 48V PowerA measured DEBUG La tension g MES 48B vaut 4 2fV 48V PowerB measured DEBUG La tension g MES I24 vaut 4 2fV I24 Power measured DEBUG La tension g MES U24 vaut 9o4 2fV 24V Power measured DEBUG Le MAC vaut 0x9o2X 0x 2X 0x 2X MAC address read on the Dallas chip 0x 2X 0x 2X 0x 2X 0x 2X Ox9
6. agent to the following one until the last agent is connected to the first one The power network is a real ring that connects all agents power inputs SATURN simple architecture can be schematized as follow Ethernet 24 VAC Power Network Communication Network nnn LLLI 2005 8 o n ref D740 version 04 02 Date June 1798 2015 Page 8 75 This document is propriety of ClearSy and AXSEAM REPRODUCTION PARTIAL OR TOTAL USE OF IT IS PROHIBITED WITHOUT PRIOR AGREEMENT im 3 leroy 5 AUTOMATION py aitt SATURN 5 User Manual RL CLEARSY Considering additional concentrator and power modules SATURN architecture can be schematized as follow Ethernet BT 24VAC Power Network gt 24VAC Power Network Communication Network BT Ethernet The above representation highlights the fact that concentrator and I O module are equipped with 2 communication ports and with 2 redundant power supply interfaces mmm 80000000000 I n ref D740 version 04 02 Date June 1798 2015 Page 9 75 This document is propriety of ClearSy and AXSEAM REPRODUCTION PARTIAL OR TOTAL USE OF IT IS PROHIBITED WITHOUT PRIOR AGREEMENT dad i leroyz SATURN is AUTOMATION User Manual FERSIL CLEARSY 1 2 2 Ring connection Each concentrator or I O module shall be connected to the ring
7. inputs SIL 4 Standalone mounting P SAT 423 002 4 digital inputs SIL 4 3U Rack mounting nn O n ref D740 version 04 02 Date June 177 2015 Page 21 75 This document is propriety of ClearSy and AXSEAM REPRODUCTION PARTIAL OR TOTAL USE OF IT IS PROHIBITED WITHOUT PRIOR AGREEMENT mo SATURN ic User Manual FERSIL SEARS ea lero y 2 The SATURN workbench A SATURN platform can be configured and monitored from an integrated PC tool The software is available for download from any concentrator Ethernet port SATURN workbench tool run on PC with Windows XP Windows 7 or Windows 8 Adobe Air version of the workbench tool can also be run on MAC OS The workbench can be used in connected or unconnected mode In unconnected mode a SATURN platform is not needed and only the installation tab is available The workbench can be used to plan an installation In connected mode the PC shall be connected to a concentrator In this latter mode all workbench functionalities are available 2 1 Installation At first commissioning if the workbench is not yet installed on your PC run the following procedure v Connect any concentrator to a PC from an Ethernet cable connection can be direct or through a switch v Power up the concentrator v From the PC web browser connect to the default factory IP address 10 222 222 222 or to the specific concentrator s IP address if known take care that
8. network through its single F48 connector as follow Note Power port 1 and port 2 are equivalent If a redundant power supply is not necessary man can use any power port Example Power supply SIOO SI2 Gateway S02 24 O LI U LI LI L LI LI O O LI LJ LJ 26 28 30 32 Each power module shall be connected to the ring network through its single F48 connector as follow RX1 RX2 RX1 RX2 B TX1 TX2 From 4X1 TX2 o T pr vious GND GND gt o nex agent agent 24VAC A 24VAC B BT OBT The following figure gives an example of a complete system connection It highlights the daisy chain loop of communication and the two redundant power networks n ref D740 version 04 02 Date June 19s 2015 Page 10 J 75 This document is propriety of ClearSy and AXSEAM REPRODUCTION PARTIAL OR TOTAL USE OF IT IS PROHIBITED WITHOUT PRIOR AGREEMENT in 3 leroy 5 AUTOMATION SATURN User Manual I O Module I O Module Concentrator Note Order of modules on the daisy chain loop does not matter and can be freely chosen by the system designer Note The above figures do not show I 0 interfaces also available on the F48 connector 1 2 3 Communication principle All exchanges on the ring network are managed by the concentrator that uses a specific Master Slave protocol In order to increase system availability all mes
9. o2X Other information INFO WD externe OK Test on external watchdog OK Kind of reboot SATURN CO2 Version Logicielle d d Version Information about versions and checksum Mat rielle c c Checksum 0x 4x info Le Nombre de concentrateur est incorrect Problem between the number of CO2 on the network and the SID defined in the configuration please refer to 83 1 exported constraints described in 83 1 info D couverte du r seau Le d ieme agent a One module has a different IID compared une IID diff rent 0x 2X 0x 2X 0x 2X 0x 2X to the information stored in the 0x 2X 0x 2X 0x 2X 0x 2X au lieu de in configuration 0x 2X 0x 2X 0x 2X 0x 2X 0x 2X 0x 2X Ox 2X 0x 2X info Le LANSCAN est termine et invalide tous les Information about LANSCAN results NOK agents n ont pas t couverts problem on number of module discovered Information about LANSCAN results NOK ouvert au niveau du d ieme agent droit gauche network opened info Le LANSCAN est termine et invalide Le Information about LANSCAN results NOK r seau n est pas coh rent avec la configuration au one module doesn t match the niveau du d ieme agent configuration Tests VerifCRCSecu FLASH AdresselInvariants passage de la flash externe l interne configuration on external memory retrieve Tests VerifCRCSecu FLASH AdresselInvariants rien sur la flash interne ni externe gt reformat configuration Soft set in securit Erreur Erreur lors de la
10. the PC network card is configured in accordance with the used IP address v The following screen is reached Gv Dann TI AU AL J E e e cu pt S SATURN Kernel Vorsion Susyboz Version Oste IP Acdcreacnme Control Softwares Versions Temperature v Select the Workshop Tools tab to get the following screen nyret D740 ear 04 02 pate June 17 2015 Page 22 75 This document is propriety of ClearSy and AXSEAM REPRODUCTION PARTIAL OR TOTAL USE OF IT IS PROHIBITED WITHOUT PRIOR AGREEMENT SATURN ic eroy User D N ies E SATURN Adobe Al version Ne v vurnmos ESTO Cuencas Y Download one of both available version o Adobe Air Version requires that Adobe Air is installed on the PC Run the downloaded file atelierLogiciel_v2 air and follow installation instructions o Native version Run the downloaded file atelierLogiciel_v2 exe and select a directory for install The workbench is launched automatically after install is complete 2 2 CO2 configuration In order to use the symbolic view of the SATURN work bench the CO2 Bridge which make the real time diagnostic of the platform has to be load with the configuration files lan cfg 1 You must activate the remote access on the Gateway a Connect on CO2 webpage 10 222 222 222 cf previous 8 b Activate the remote access on the concerning tab Use file transfer software like w
11. 1 75 This document is propriety of ClearSy and AXSEAM REPRODUCTION PARTIAL OR TOTAL USE OF IT IS PROHIBITED WITHOUT PRIOR AGREEMENT SATURN td User Manual l e c CLEARSY STEM ENGINEERIN lero AUTOMATION e T Power Input 2 A TT n R f D740 version 04 02 Date June 170 2015 Page 62 75 This document is propriety of ClearSy and AXSEAM REPRODUCTION PARTIAL OR TOTAL USE OF IT IS PROHIBITED WITHOUT PRIOR AGREEMENT mln e User Manual FERSIL RATER A lero SATURN E AUTOMATION y 8 2 Specifications Feature Specifications Identification chip Identification chip 1 wire protocol 64 bits code Communication Port 1 and SATURN communication port Maintenance SATURN Maintenance port reserved for factory operations 4 SIL 2 Inputs SIL2 Inputs See characteristics below 8 2 1 SIL 2 Inputs characteristics The 4 SIL 2 inputs have the same following characteristics Nominal voltage Un 72VDC Maximal voltage 1 4xUn 101 VDC Input current 10mA typical for Un 72VDC lt 8 VDC gt Logical 0 gt 40 VDC gt Logical 1 Logical 1 max detection time 10 ms Logical 0 max detection time 10 ms Input to input insulation 2000 Vrms Table 2 SIL 2 Inputs characteristics Guaranteed levels 8 2 2 Inputs protection The 4 inputs are protected against overvoltage with a bidirectional 170V transil Maximal peak pulse power that c
12. 15 Page 49 75 This document is propriety of ClearSy and AXSEAM REPRODUCTION PARTIAL OR TOTAL USE OF IT IS PROHIBITED WITHOUT PRIOR AGREEMENT SATURN z leroy gt Eli User Manual FERSIL CLEARSY AUTOMATION 6 Gateway Concentrator Front face UNWACTI E 10 100 1 LNKVACT 2 10 100 2 as e aco Maint C Gr sE PO w SIL 2 GATEWAY Standalone version Rack version 6 1 Function P SAT 212 010 Concentrator with EIP Protocol SIL 2 Standalone mounting P SAT 222 010 Concentrator with EIP Protocol SIL 2 3U Rack mounting n ref D740 version 04 02 Date June 177 2015 Page 50 J 75 This document is propriety of ClearSy and AXSEAM REPRODUCTION PARTIAL OR TOTAL USE OF IT IS PROHIBITED WITHOUT PRIOR AGREEMENT Wins pans SATURN i User Manual FERSIL SLEARS Y lero AUTOMATION y Power Input 2 AC 6 2 Specifications Specifications Power Input 1 or 2 cde M 100KHz Compliant 802 3 Protocol EIP can be customized from customer s specification Port 1 and port 2 are equivalent and daisy chained internal switch Ethernet daisy chain is maintained even if gateway is not powered Ethernet 1 or 2 Identification chip Identification chip 1 wire protocol 64 bits code ARE DE Okt SATURN communication port 1 and 2 SATURN Maintenance port reserved for factory operations Compliant Bosch CAN 2 0B CMOS CANO protocol provision nyre
13. 16 nn CESE A A 17 1 6 1 AP E rn ATIE T S FEREENA dl ATE EEE TIFE M DIE 17 ON EEE ENEE E E AI PE EE E 18 1 6 3 ap U 19 L A A 21 Z THE SATURN WORKBENCH cosas 22 FEE Sp PEUT A S T UU eT CUNT A 22 A we LAC T o 24 PUE III aa 24 A Coo e RR T Tn 26 223 eor o edocuit 30 2 2 4 DIOOHOS UE o OO ADM MIN OMM T MUNI ME PRENNE MPO 30 209 A ecco o MEAM MM MEE oO MM MEM CES 31 Pe o nM O IMMENSE OU MM MIHI AMPH II MM 32 3 THE CO2 CONFIGURATION WORKBENEBL us ux iR Y LO Ed KORR CH ERA MCA REA GR UR RA RR RAD E RR RYE Wr RR 33 3 1 HOWTO CONNECT WORKBENCH TO COZ Laine A en nana iron noiis o sn M eS A danse db rA localice PRI IR PHI aci n 33 LOG MEE 1000 RESTI CEA 23 CAN NEM ENON eddie TENET E de a oS 33 IC OO Mn nee ee ann ee ne E ee 33 CAP SENTI CONO IN O ica 34 OO SRE race 34 CMM EC OO D ee OU ct Dee 34 mu a A A coneunteaienneensnnact 36 3 4 1 EE O LO y PROMO RE PU nT ee RCC ORT Ee A A A Ry MC INIM 36 3 4 2 WII nr A A 36 3 4 3 LODnBBE A iu o A 36 So EXPONE CONTA ideas 39 E POUNTIN ainia 41 4 1 MECHANICAL DIMENSIONS OF THE INSTALLED PRODUCT unn iia 41 4 1 1 Power MOGU Pe STO HON a E EE a Ce etree rete ea rere 41 ies OR 41 4 1 3 Other CCE OR iriad TERN 42 4 1 4 D er E DER ea E A 42 Z2 NOMINALPOSITIONS FOR STANDALONE PRODUCTS a seine dis 43 Aa CONTACTA VOUT abesse
14. 2 pate June 17 2015 Page 55 75 This document is propriety of ClearSy and AXSEAM REPRODUCTION PARTIAL OR TOTAL USE OF IT IS PROHIBITED WITHOUT PRIOR AGREEMENT N dm et 7 2 Specifications Feature Specifications Identification chip Identification chip 1 wire protocol 64 bits code Communication Port 1 and SATURN communication port Maintenance SATURN Maintenance port reserved for factory operations SIL2 Outputs 4 Relay Outputs with 1 make contact NO See characteristics below 7 2 1 Relay outputs characteristics The 4 SIL 2 relay outputs have the same following characteristics Contact material AgNi 5um Au Rated insulation voltage 250 VAC 10 VDC 10 VAC 100 mVDC 100mVAC 250 VDC 400 VAC 60 VDC 60 VAC 10 mA 1 mA 3ADC 2AAC 0 3 A 3VA 3W 1mVA 1 mw 200 VA 200 W 7VA 7W Min Switching voltage Max Switching voltage Min Switching current Max Switching current Min Switching power Max Switching power Electrical life see gt 2 2e cycles with 230VAC 3A cos y 1 Figure 2 for complete figure Max Activation time 15 ms Max Release time 12 ms Output to output insulation 2000 Vrms If the operating voltage is greater than 60VDC the 5um gold layer will be degraded and the minimum voltage will be 10V instead of 100mV Refer to Figure 1 for the maximum recommended voltage current ratio If the operating current is greater than
15. AXSEAM REPRODUCTION PARTIAL OR TOTAL USE OF IT IS PROHIBITED WITHOUT PRIOR AGREEMENT N R f D740 version 04 02 Page 29 7 75 SATURN x User Manual c leroy 5 AUTOMATION 2 3 3 Boolean Equations HMI This part will provide a simple and user friendly graphic way to program the Boolean equation Under development Planned 2015 2 3 4 Diagnostic The diagnostic windows allows monitoring in real time any input output managed by the system CTA A E F eS a EN A CET LS leroy gt front doo Ua O 1 NN hom door X hate 111 homi door X harne2 H3 font doce X hated Eg O 111 bom door Chernes back door Di 0 beck door Lharnel Check do Dre LI 2 Dect door harnelti Co bec b doe X hare Just click in the left panel the signal name that you want to monitor Its name is then displayed in red Click again to remove it from the display zone The upper part of the window proposes a cursor for selecting the display full time span from 1 second to 30 seconds The pause icon allows stopping the display scroll and then recording a screen snapshot or a data file n ref D740 version 04 02 Date June 1798 2015 Page 30 J 75 This document is propriety of ClearSy and AXSEAM REPRODUCTION PARTIAL OR TOTAL USE OF IT IS PROHIBITED WITHOUT PRIOR AGREEMENT nm im S leroy 5 AUTOMATION iini SATURN User
16. ITHOUT PRIOR AGREEMENT SATURN leroy 5 User Manual AUTOMATION 9 SIOO 12 SILO I O 4 SILO Outputs SIOO Front face SATURN Ol KON e A ZN SATURN N ae iet t SIO0 Do e ae Ss 12 1 0 4 OUTPUTS 121 044 OUTPUTS SILO SILO Power E Run E Standalone version Rack version 9 1 Function P SAT 013 001 12 digital inputs outputs 4 outputs Standalone mountinc P SAT 023 001 12 digital inputs outputs 4 outputs SIL 0 3U Rack mounting E Page 67 75 n ref D740 Version 04 02 Date June 17 2015 This document is propriety of ClearSy and AXSEAM REPRODUCTION PARTIAL OR TOTAL USE OF IT IS PROHIBITED WITHOUT PRIOR AGREEMENT SATURN td User Manual l e c CLEARSY STEM ENGINEERIN lero AUTOMATION e T Power Input 2 A Do 5 xexew 1 LLLI LIOCOCOTCOIIIIILIILLLLLLLLLLLLLLLLLLDDDD 0 wne t D740 Version 04 02 pate June 17 2015 Page 68 75 This document is propriety of ClearSy and AXSEAM REPRODUCTION PARTIAL OR TOTAL USE OF IT IS PROHIBITED WITHOUT PRIOR AGREEMENT mln e User Manual FERSIL RATER A leroyz SATURN 5 y 9 2 Specifications Feature Specifications 24VAC 3V 100KHz Power Input 1 or 2 4 Watts max PORE ang SATURN communication port Maintenance SATURN Maintenance port reserved for factory operations SILO Outputs 4 isolated polarized Solid State Relay outputs See character
17. Manual e cH Ei dum e T 2 3 5 Events log The events log window displays all the events recorded by the system since the last clear The system is able to log up to 32000 events Y cn Y ewon Y Cuca Y oF rr x VO MODULE 3 2014 07 04 11 22 36 863 Module recowwred Xx i VO MODULE c 2014 07 04 11 22 36 913 Module lost x LO MODULE 3 2014 07 1112236923 Module recovered x VO MODULE 2 2014 07 04 11 27 36 972 Module recovered x VO MODULE 3 2014 07 04 11 22 36 923 Module recovered x VO MODULE 0 2014 0794 11 27 36 953 Mode bat x 19 MODULE 0 2014 07 04 11 22 36 953 Module lost x LO MODULE 0 2014 07 44 11 22 36 953 Module het x VO MODULE 3 2014 07 04 11 22 26 963 Module recovered x LO MODULE 3 2014 07 24 11 22 36 953 Module recovered x LO MODULE 3 2014 0704 11 22 36 963 Modde recovered x yo MODULE c 2014 07 04 11 23 30 003 Module bst x LO MODULE 0 2014 0744 11 22 36 993 Module Inet x LO MODULE 0 2014 0704 11 22 26 999 Mode bit x VO MODULE 3 2014 07 04 11 22 37 003 Module recovered x LO MODULE 0 2014 07 04 11 22 37 033 Module lost x 19 MODULE 3 2014 07 24 11 22 27 043 Module rocovoro x VO MODULE 3 2014 0704 11 22 37 043 Module recovered x LO MODULE 3 2014 07 04 31 22 37 043 Mode recovwr wd x VO MODULE O 2014 07 04 11 22 37 071 module st x LO MODULE 0 2014 07 44 11 22 37 073 Module het x VO MODULE o 2014 07 04 31 22 27 072 Module bst x LO MODULE 3 2014 07 24 11 22 37 083 Module recovered
18. Motte Check for ya lider upctyte lt Upgrade yrters Chane Adare Pacrword in ln Al EA E de Ali Ai Adie All Al An Alt Carre Controller Passeword Dire the time and Gate mmm 0000000000018 n ref D740 version 04 02 Date June 1798 2015 Page 32 75 This document is propriety of ClearSy and AXSEAM REPRODUCTION PARTIAL OR TOTAL USE OF IT IS PROHIBITED WITHOUT PRIOR AGREEMENT Mi m leroy z AUTOMATION pan SATURN i A User Manual F REL CLEARSY SYSTEM ENGINEERING 3 The CO2 configuration workbench This workbench allows to modify the configuration stored in the gateway in the PIC32 This configuration can be split into 2 parts 1 The network structure 2 The Boolean equations These data are stored in two files conf file which includes safety network parameters hex file which includes the Boolean equations Any modification of one of these files has to be validated before starting the application in safety The following sub chapter describes these parts more precisely and give information about how to modify these data 3 1 How to connect workbench to CO2 3 1 1 Principle The workbench and CO2 communicate with the serial interface UART This interface is configured at 115200 baud When the workbench is connected to CO2 gateway the latter enter in a security mode and doesn t manage th
19. PROHIBITED WITHOUT PRIOR AGREEMENT lero AUTOMATION SATURN User Manual 5 Power supply module y Power Supply Front face OQ o POWER 9G BT 72V leroy CLEARSY Standalone version Rack version 5 1 Function jumbe ecifiCa I P SAT 011 001 BT 72 Power Module Standalone mountinc P SAT 021 001 BT 72 Power Module 3U Rack mounting The power supply module provides the electrical power to the other modules through one ring of alternative power supply n R f D740 version 04 02 Date June 170 2015 Page 46 J 75 This document is propriety of ClearSy and AXSEAM REPRODUCTION PARTIAL OR TOTAL USE OF IT IS PROHIBITED WITHOUT PRIOR AGREEMENT leroy gt rien N HSE ea 5 2 Specifications 72Vdc 40 Power supply variations according to EN50155 100Watts max Protection Polarity reversal undervoltage and overvoltage A Bone te ang SATURN communication port SATURN Maintenance port reserved for factory operations Power Output 24VAC 48V peak to peak 100KHz 85 Watts Power Input BT 5 3 F48 Pin assignment wyn t D740 vel 04 02 pate June 17 2015 Page 47 75 This document is propriety of ClearSy and AXSEAM REPRODUCTION PARTIAL OR TOTAL USE OF IT IS PROHIBITED WITHOUT PRIOR AGREEMENT user fa N de et Ignai name Definition Electrical Levels BT Battery Train 72VDC 40 OBT Reference ground f
20. SATURN 3 9 4 Diagnostic and Maintenance 9 4 1 Maintenance port See section1 6 9 4 2 Set of Led State Information ff Module powered off Red fix Module powered on FPGA not configured reen fix Module powered on FPGA operational ff Module powered off Module not synchronized by the communication network Red fix Green blink Module synchronized by the communication network 9 4 3 Safety export requirement The following elements have to be validated in order to ensure the safety The SATURN safety output must be deactivated by power off the platform or by command at least once per year During the outputs deactivation and activation the system can test and validate the relays After a SATURN parameters modification time cycle communication speed number of agent or others functional tests has to be done The periodicity of relay preventive maintenance has to be defined according to the mission profile The SATURN platform has to be used as defined C O nyret D740 ear 04 02 pate June 17 2015 Page 72 75 This document is propriety of ClearSy and AXSEAM REPRODUCTION PARTIAL OR TOTAL USE OF IT IS PROHIBITED WITHOUT PRIOR AGREEMENT prima M er SATURN sce auromanon A User Manual FERSIL SLEARSX 10 Environmental specifications 10 1Climatic 40 C 70 C TX class according to the EN50155 standard Storage temperature 40C 85 C 10 2EMC Elec
21. STRUE IOTRUE IO FALSE1 has to be used to set IO1 state to SFALSE IOFALSE IO FALSE2 has to be used to set IO2 state to SFALSE IOFALSE IO FALSE3 has to be used to set IO3 state to SFALSE IOFALSE IO FALSE4 has to be used to set 104 state to SFALSE IOFALSE YY YY vvv STRUE SFALSE are secured Booleans used by CO2 software for outputs states of g_TabOut IOTRUE IOFALSE are secured Booleans used by CO2 software for I O states of g TabInOut If the module is SILO the key is 101 8 109 16 The state is coded on 1 bit for each input output The codding rules described in the main c file shall be respected Note the main h and the linker file do not be modified In the main c file the program must be implemented in the part tagged The following part can be modified The rest of the file must not be modified n ref D740 Version 04 02 Date June 177 2015 Page 35 75 This document is propriety of ClearSy and AXSEAM REPRODUCTION PARTIAL OR TOTAL USE OF IT IS PROHIBITED WITHOUT PRIOR AGREEMENT silo ea SATURN td User Manual FERSIL S EEARSY Note the main c is dedicated to an unique version of the CO2 software take to update the C file before starting programming lero AUTOMATION 3 4 Workbench 3 4 1 Structure The SATURN GUI software includes the following tabs 1 Connexion This tab allows to user to connect from maintenance interface and to synchronize with ga
22. X OV Signal name Definition actrical Level TX TX RS485 Transmission lines Format reserved for RS485 factory operations RX RX RS485 Reception lines Format reserved for RS485 factory operations Reference ground for RS485 interface 20 TOR DIAG1 4 General purpose open collector outputs Refer to 160V 100mA TOR_DIAG1 specific module section for meaning id AUO TOR DIAG Reference ground for open collector outputs The following sections describe all messages that can be sent on this maintenance interface 1 6 1 SO2 Diagnostic Temperature measured 12V Power measured 1 2V Power measured 48V PowerA measured 48V PowerB measured 124 Power measured 24V Power measured DEBUG Le MAC vaut 0x 2X 0x 2X 0x 2X MAC address read on the Dallas chip 0x 2X 0x 2X 0x 2X 0x 2X 0x 2X DEBUG L IID vaut 0x 2X 0x 2X 0x 2X IDD address stored in the FPGA 0x 2X 0x 2X 0x 2X 0x 2X 0x 2X Other information INFO WD externe OK Test on external watchdog OK reboot par XXXX Kind of reboot nyret D740 versions 04 02 pate June 17 2015 Page 17 75 This document is propriety of ClearSy and AXSEAM REPRODUCTION PARTIAL OR TOTAL USE OF IT IS PROHIBITED WITHOUT PRIOR AGREEMENT SATURN iA leroy z User U N dm e SATURN SO2 Version Logicielle d d Version Information about versions and checksum Mat rielle c c Checksum 0x 4x Errors Erreurs CriticalCRC s Wrong software
23. age n ref D740 version 04 02 Date June 177 2015 Page 26 75 This document is propriety of ClearSy and AXSEAM REPRODUCTION PARTIAL OR TOTAL USE OF IT IS PROHIBITED WITHOUT PRIOR AGREEMENT prm 5 leroy SATURN is User Manual FERSIL SLEARSY 2 3 2 1 Concentrator The following concentrator popup window allows configuring the cycle time and the communication speed Ad4 a module m A x 0 oo 1 Cycle Time Label Primary Communication Speed Location Private Network MAC Client network SID Ethernet Adresse IP Concentrator Priority Ethernet Adresse MAC 0 3 When setting a new value for the cycle time or the communication speed if Equation 1 is no more met a message warns the user and the gives the maximal minimal authorized value for the modified parameter 2 22 IX The following popup window allows configuring a SI2 module Add a module Name Type Channel1 DISCRET INPUT Channel2 DISCRET INPUT Channel3 DISCRET INPUT T Channel4 DISCRET INPUT Location input front Private Network MAC SID Lost communication cycles 1 before Fallback Position D nyret D740 xt 04 02 pate June 17 2015 Page 27 75 This document is propriety of ClearSy and AXSEAM REPRODUCTION PARTIAL OR TOTAL USE OF IT IS PROHIBITED WITHOUT PRIOR AGREEMENT in leroy 5 AUTOMATION SATURN User Manual vil Ee
24. an be dissipated by the transil is given by the figure below nn Eu anna n ref D740 version 04 02 Date June 177 2015 Page 63 y 75 This document is propriety of ClearSy and AXSEAM REPRODUCTION PARTIAL OR TOTAL USE OF IT IS PROHIBITED WITHOUT PRIOR AGREEMENT a leroy gt AUTOMATION la SATURN ic A User Manual FERSIL SLEARSY SYSTEM ENGINEERIN G wea y 3 o a 9 3 x a y a 10 100 1000 10000 Pulse width us Figure 3 Peak pulse power rating curve 8 2 3 Conditions of operation The safety integrity level 2 for the related fear event a logical 1 is seen on an input while it is actually not is guaranteed provided that the following conditions are always met v Maximum rating given in Table 2 and Figure 3 are always met v Environmental requirements given in 810 are met mmm 0000000000005 n ref D740 version 04 02 Date June 1798 2015 Page 64 75 This document is propriety of ClearSy and AXSEAM REPRODUCTION PARTIAL OR TOTAL USE OF IT IS PROHIBITED WITHOUT PRIOR AGREEMENT iui ea SATURN 5 A User Manual FERSIL CLEARS lero AUTOMATION y 8 3 F48 Pin assignment Signal name __ Definition Electrical Levels 11 11 OV 12 I2 OV Input signal and related reference ground for See 58 2 I3 13 DV the 4 SIL 2 inputs 14 OV I4 Chassis case reference ground C IC_DATA Identificat
25. available during next communication cycle v Redundant power supply All SATURN modules can be powered by two independent power networks Thus in case of failure of the power network or the power module itself system is still fully operational without loss of service v Redundant supervisor SATURN concept accepts an optional second concentrator on the communication network In case of failure of one of them the remaining one is able to handle the network in one cycle without loss of service v Redundant I O module Inputs and outputs of I O modules are designed in such a way it is possible to pilot the same actuator or to read the same input with two different I O modules Thus if needed by the final application it is possible to implement redundant I O module to increase the system availability n ref D740 version 04 02 Date June 177 2015 Page 15 75 This document is propriety of ClearSy and AXSEAM REPRODUCTION PARTIAL OR TOTAL USE OF IT IS PROHIBITED WITHOUT PRIOR AGREEMENT Mi T leroy gt AUTOMATION SATURN User Manual FERSIL SLEARSY pa SYSTEM ENGINEERING 1 4 Safety A SATURN platform can manage inputs and outputs with a Safety Integrity Level SIL O 2 or 4 The related managed fear events are v A safety output relay is closed while it is expected to be not open state ensured with SIL 2 or SIL 4 v A safety input is declared active l
26. cation speed are highly dependent of the 2 other parameters All 3 parameters shall meet the following equation to ensure the system good behavior Size X 10 0 7 x Tcyc gt y Baud Equation 1 With Tcyc The cycle time in seconds Baud The communication baudrate in bits per second b s Size The amount of bytes to be exchanged on the network at each cycle and defined as Size 12 SIL24 MOD x 24 SILO_MOD x 15 SIL24 OUT x 24 SILO OUT x 15 mn nn n ref D740 version 04 02 Date June 1 2015 Page 13 J 75 This document is propriety of ClearSy and AXSEAM REPRODUCTION PARTIAL OR TOTAL USE OF IT IS PROHIBITED WITHOUT PRIOR AGREEMENT fero Z User O N dm e With SIL24 MOD Number of SIL 2 or SIL 4 I O modules SILO MOD Number of SIL O modules including power modules SIL24 OUT Number of SIL 2 or SIL 4 modules that manage digital outputs SILO OUT Number SIL O modules that manage digital outputs Note The installation workbench will help you defining the minimum allowable cycle time for your system see 82 1 2 5 Concentrator Operations The concentrator fulfills 3 kinds of operations Y It ensures the SATURN communication network management gather inputs pilot outputs diagnostic network v It ensures gateway with an upper system from Ethernet ports get commands return input states return input output and network status rise alarms Default protocol on Ethernet interfaces is EIP Nevertheless any Et
27. ck on connecter Connexion d connexion USB Serial Port COM14 v Connecter confirmation message is displayed in the console to confirm that the equipment is correctly connected If it is not the following message is displayed Impossible d ouvrir le port baudrate 4027528 A second box allows to synchronize or to desynchronize the PC and the CO2 gateway Synchronisation Synchroniser D synchroniser When the system is synchronized the equipment is blocked nonfunctioning waiting for configuration CO2 Toolbox For description of each safety parameters please refer to 3 2 The first tab describes safety parameters loaded on gateway or displays the structure of an unknown platform LANSCAN of the network it allows to see the equipment connected The second tab allows to send safety parameters to a CO2 gateway and to create conf file On the third and last tab the user can download safety parameters structure conf file and Boolean equation hex file already installed on gateway 3 4 3 1 Loading data n ref D740 version 04 02 Date June 177 2015 Page 37 75 This document is propriety of ClearSy and AXSEAM REPRODUCTION PARTIAL OR TOTAL USE OF IT IS PROHIBITED WITHOUT PRIOR AGREEMENT i e c User Manual FERSIL SLEARS Y pa rope SATURN zi y AUTOMATION i Logiciel d Aide la Maintenance R giolis nenanc Actions Manuels A propos Logiciel d Ai
28. de la Maintenance co2 CO2 ToolBox Lecteur dinvariants G n rateur dinvariants Envoie dinvariants Fichier d invariants Fichier logique bool EU EL For display the safety parameters and Boolean equations from files the user has to find conf file and hex file by clicking on Lire After that the HMI software browses the files to display the parameters in generateur d invariants tab 3 4 3 2 Modifying and sending data Logiciel d Aide la Maintenance Lecteur d Invariants G n rateur d Invariants Envoie d invariants Cr ation des Invariants Informations Valeur Informations Valeur Registre CNF REQ Nombre d agents 0 gt Registre CNF_CYC X MAC Registre AD REF m IID v Registre SZ REF y Types y IO Used y Nombre IO au total y Conf IO y Version firmware v Seuil de d tection entr es y TID v D bit r seau en kbits s 50 v SID agent Temps de cyde syst me TCYC 255 R sultat de la g n ration Non g n r Save Envoie NB Toute modification des Invariants sans validation parClearSy avant le chargement sur un syst me CO2 peut engendrer des d faillances anti s curitaires du syst me Un chargement non valid est la seule responsabilit de l op rateur User can modify the safety parameters before sending them to the gateway Each parameter is linked to the number of agent on the platform The value can be changed on drop d
29. e Saturn network anymore As soon as the interface is disconnected the CO2 enters in a passing mode and it will manage the network as before All communication frames have the same format Footer 2 bytes Header 2 bytes Header is OxFE Footer is OxEF OxDF 3 1 2 Synchronization When a user connects the workbench to the CO2 a synchronization frame is sent to the CO2 in order to inform the latter that an external connection has occurred This synchronization frame will be sent each second during all the connection time The connection will be closed if this frame is not sent during 5 seconds This behavior avoids to keep the connection opened if the user does a bad disconnection the de synchronization frame is sent incorrectly The format of the frame is described below 0x0123456789 3 1 3 De synchronization A de synchronization frame is sent to the CO2 when a user disconnects the workbench The CO2 can retrieve a nominal behavior The format of the frame is described below n ref D740 Version 04 02 Date June 177 2015 Page 33 y 75 This document is propriety of ClearSy and AXSEAM REPRODUCTION PARTIAL OR TOTAL USE OF IT IS PROHIBITED WITHOUT PRIOR AGREEMENT SATURN User Manual o lero AUTOMATION y 0x9876543210 3 1 4 Sending configuration data The workbench has to be connected to the CO2 synchronization frames are sent every seconds to send the configuration data T
30. ed by configuration see 82 2 Response time 1 ms low pass filter Input current Line to line insulation Nominal Switching current Max Switching current 10 100ms Max Activation time Max Release time lt 500 us Table 4 SIL O Inputs Outputs characteristics 9 2 4 Inputs Outputs protection The 12 inputs outputs are protected against Y Overvoltage v Polarity inversion n R f D740 version 04 02 Date June 177 2015 Page 70 J 75 This document is propriety of ClearSy and AXSEAM REPRODUCTION PARTIAL OR TOTAL USE OF IT IS PROHIBITED WITHOUT PRIOR AGREEMENT SATURN User Manual leroy gt AUTOMATION 9 3 F48 Pin assignment OVES Reference ground for 1 0 signals ST1 ST1 ST2 ST2 ST3 ST3 ST4 ST4 GND Chassis case reference ground 0 o 24VAC2_B 100KHz 24VAC1 B 100KHz Isolated polarized Solid State Relay outputs See 89 2 RX1 RX1 1X1 xa LT N X1 Communication network port 1 RS485 OLS1 Reference ground for communication port 1 RX2 RX2 TX2 TX2 Communication network port 2 RS485 OLS2 Reference ground for communication port 2 O nyret D740 ear 04 02 pate June 17 2015 pano 71 75 This document is propriety of ClearSy and AXSEAM REPRODUCTION PARTIAL OR TOTAL USE OF IT IS PROHIBITED WITHOUT PRIOR AGREEMENT re i e leroy 5 zl a AUTOMATION y A User Manual S RSIIL CLEARSY
31. en in Table 1 Figure 1 and Figure 2 are always met n ref D740 Version 04 02 Date June 177 2015 Page 5 75 This document is propriety of ClearSy and AXSEAM REPRODUCTION PARTIAL OR TOTAL USE OF IT IS PROHIBITED WITHOUT PRIOR AGREEMENT ml SATURN ic A td User Manual ERS RANA A lero AUTOMATION v A circuit breaker is installed on the output loop Y The output command received from the communication network shall be provided with a SIL in relation with the function SIL 2 or higher v Environmental requirements given in 810 are met n ref D740 version 04 02 Date June 177 2015 Page 58 75 This document is propriety of ClearSy and AXSEAM REPRODUCTION PARTIAL OR TOTAL USE OF IT IS PROHIBITED WITHOUT PRIOR AGREEMENT iui ea SATURN 5 A User Manual FERSIL CLEARS lero AUTOMATION y 7 3 F48 Pin assignment Si name Definition Electrical Levels R1W R1C R2W R2C R3W R3C Relay contacts for the 4 SIL 2 outputs See 87 2 W R4C R4 Chassis case reference ground C IC_DATA Identification Chip Data Power IC_OV Reference ground for identification chip E 24VAC2 A MCN 24VAC 3V 24VAC2 B pp p 100KHz 24VAC1 A D d 24VAC 3V 24VAC1 B Pep 100KHz RX1 RX1 EN TX1 TX1 Communication network port 1 RS485 OLS1 Reference ground for communication port J RX2 RX2 T TX2 TX2 Communication network port 2 RS485 OLS2 Reference ground
32. enpea o Ue RUMPIT OR O DUE I 65 A o 66 DN FF SIE Se FI Sh a ci 67 OO eee 67 De del sure ne CE 69 dad SILO outputs characteristiCS aa 69 MS 8 0 SE Relay ODD DIOS OD Aita 69 dls ALO DU AO ARS characteris ac nie 70 9 2 4 Mans ON DUES DOTE id TT Dept bets dasu 70 2 Ce rr Tc 71 ee MM A E EM 72 9 4 1 ICH TONGS AA o o A E A 72 r SO E A 72 227 SU VEO TOO ENE a E A a O E ED 72 10 ENVIRONMENTAL SPECIFICATIONS caxpsesusexE E N2g eesuP osito oneroso 73 10 1 A ar ERI NT a O en a done 73 10 2 i5 ot HU HTOPERES 73 10 3 LEE E Meer O To ON 73 10 4 RENE cas 73 A I n ref D740 version 04 02 Date June 177 2015 Page 4 75 This document is propriety of ClearSy and AXSEAM REPRODUCTION PARTIAL OR TOTAL USE OF IT IS PROHIBITED WITHOUT PRIOR AGREEMENT Mini leroy SATURN is User Manual FERSIL Hainan 10 5 a O a on GU ditt IUDAEIS add aU eee 74 10 6 A REP A o A 74 10 7 INSULATIONS BETWEEN INTERFACES VRMS 0ssscccccesssccccceseececceeseecceeeeeecesseesesesseeeeesesseeecssseeuseessseeuseesssseenesesestenes 75 n ref D740 version 04 02 Date June 177 2015 Page b T 75 This document is propriety of ClearSy and AXSEAM REPRODUCTION PARTIAL OR TOTAL USE OF IT IS PROHIBITED WITHOUT PRIOR AGREEMENT SATURN zc lero d User O N dm e 1 The SATURN system 1 1 General prese
33. erence with following characteristics 100 Ohms impedance Max 10 Ohms 100m Max 7nF 100 m Max 47uH 100 m TT wyn t D740 xt 04 02 pate June 17 2015 Page 44 75 This document is propriety of ClearSy and AXSEAM REPRODUCTION PARTIAL OR TOTAL USE OF IT IS PROHIBITED WITHOUT PRIOR AGREEMENT SATURN User Manual lero y 4 4 Identification chip cabling All SATURN safety agents have to be associated with an identification chip that uniquely identifies the train connector to which the module is attached This identification chip shall be wired in the female F48 connector as presented here after refer to the specific section for FA8 pinning definition Identification chip 4H 12g gt Safety module F48 Train SIL2 or SIL4 connector Attaching the identification chip to the train connector allows quick hot swap maintenance avoiding any system reconfiguration 4 5 Wiring The communication wiring between 2 agents of the private network has to be copper shielded twisted pair with mass The following characteristic are recommended Controlled impedance 100 Ohm 10 Ohms for 100m maximum 7nF for 100m maximum 47 uH for 100m maximum Ummm 0000000000005 Il 8 n ref D740 version 04 02 Date June 1798 2015 Page 45 7 75 This document is propriety of ClearSy and AXSEAM REPRODUCTION PARTIAL OR TOTAL USE OF IT IS
34. for SO2 Dark blue for SI2 Green for SIOO Purple for power module Grey for concentrator SSA The following figure is an example of a SATURN platform composed of 70 input output modules 1 power module and 1 concentrator nyret D740 vts 04 02 pate June 17 2015 Page 24 75 This document is propriety of ClearSy and AXSEAM REPRODUCTION PARTIAL OR TOTAL USE OF IT IS PROHIBITED WITHOUT PRIOR AGREEMENT Ero User Manual dm et U aeropo LILJLTTSLTILTTIETX f f AAR ARRE PEL PE PE PE millr mdi mdi PL PE mt m JL Es H When a module is missing or is in fault it is displayed in red instead of its natural color Each I O module icon includes specific color boxes whose codes are as follow v White for a logical 0 Y Green for a logical 1 v Red for a input output in fault Each communication network segment is also represented with a color v Green when the segment is fully operational v Red when the segment is in fault When the operator moves the cursor over one module s icon a popup window gives additional information about that specific module Tn n R f D740 version 04 02 Date June 170 2015 Page 25 J 75 This document is propriety of ClearSy and AXSEAM REPRODUCTION PARTIAL OR TOTAL USE OF IT IS PROHIBITED WITHOUT PRIOR AGREEMENT e a AUTOMATION User Manual HERO CLEARSY 2 3 2 Installation The insta
35. for communication port 2 Note Pins NC are no connect on the SO2 board but shall be used for safety output pins passivation They shall be connected in the F48 counterpart connector to the appropriate reference voltage in such a way that a potential F48 pin bending and the resulting short circuit will not lead to an unsafe situation mn 800000000 nn n ref D740 version 04 02 Date June 177 2015 Page 59 75 This document is propriety of ClearSy and AXSEAM REPRODUCTION PARTIAL OR TOTAL USE OF IT IS PROHIBITED WITHOUT PRIOR AGREEMENT SATURN User Manual lero AUTOMATION y 7 4 Diagnostic and Maintenance 4 1 Maintenance port See section1 6 7 4 2 Set of Led ff Module powered off Module in fallback mode Green blink Module in normal mode mm M 0000 n ref D740 version 04 02 Date June 1798 2015 Page 60 J 75 This document is propriety of ClearSy and AXSEAM REPRODUCTION PARTIAL OR TOTAL USE OF IT IS PROHIBITED WITHOUT PRIOR AGREEMENT SATURN User Manual lero AUTOMATION y 8 SI2 4 SIL2 Inputs SI2 Front face _ SATURN DL Q 4 INPUTS 4 INPUTS SIL 2 SIL 2 Standalone version Rack version 8 1 Function P SAT 213 002 4 digital inputs SIL 2 Standalone mountine PSAT 223002 4 digital inputs SIL 2 3U Rack mounting mmm n ref D740 version 04 02 Date June 177 2015 Page 6
36. has to be lt 8 Vpp system D212 n R f D740 version 04 02 Date June 177 2015 Page 40 75 This document is propriety of ClearSy and AXSEAM REPRODUCTION PARTIAL OR TOTAL USE OF IT IS PROHIBITED WITHOUT PRIOR AGREEMENT leroy 5 er P User Manual PERSIL AUTOMATION 4 Mounting 4 1 Mechanical dimensions of the installed product 4 1 1 Power module Standalone The indicated clearance doesn t include the room necessary to mount the product nor the room necessary for tooling screwdrivers spanners 4 oblongs pour vis M5 IL ML ssssssivusesc Prise de masse M4 4 1 2 Power module 3U Rack Rack version of the power module can be installed in a standard 3U x 220mm rack Power module in rack version is 14TE width Do nyret D740 ear 04 02 pate June 17 2015 Page 41 75 This document is propriety of ClearSy and AXSEAM REPRODUCTION PARTIAL OR TOTAL USE OF IT IS PROHIBITED WITHOUT PRIOR AGREEMENT e did SATURN e c User Manual Ei CLEARSY ho leroy gt AUTOMATION 4 1 3 Other modules Standalone The following dimensions are applicable to all modules but power supply modules concentrators and I O modules The indicated clearance doesn t include the room necessary to mount the product nor the room necessary for tooling screwdrivers spanners 4 oblongs pour vis M5 Prise de masse M4 4 1 4 Other modules 3U Rack Rack vers
37. he configuration data structure is described below in 83 2 and 83 3 The format of the frame is described below Configuration data 3 2 Network structure These data are stored in the conf file The following array describes the network structure MAC address of each module 128 8 bytes IID address of each module 128 8 bytes Module type of each module 128 bytes 1 Firmware version is not used so far 2 TID and SID have to verify exported constraints please refer to 83 5 3 CNF_REQ CNF_CYC and TCYC cannot be set to 0 4 IO_Used inform which IO is used on a module This information has to be written in binary ie 0101000000000000 102 and 104 are used on the module 5 Types_IO is used for SIOO module where an IO can be configured as input or output This information is given in binary 1010000000000000 lt IO1 and 103 are inputs others are output 6 SeuilDetect is used only for SIOO 3 3 Boolean equations This part describes the actual way to implement the Boolean equations A simpler graphic way is under development will be describe in 82 3 3 But the method described below will still be available n ref D740 version 04 02 Date June 177 2015 Page 34 75 This document is propriety of ClearSy and AXSEAM REPRODUCTION PARTIAL OR TOTAL USE OF IT IS PROHIBITED WITHOUT PRIOR AGREEMENT Srey p User J N et AL These data are stored in the hex file The Boolean function is ge
38. he vicinity of the product It is advisable to operate or store the product at ambient temperatures of less than 40 C for prolonged intervals 55 C average during hot period Summer for example around the product shall be considered as a maximum The product is not intended to operate in dripping humidity or in an enclosure where water flows 10 6MTBF Power supply block About 600000h From experience the real MTBF is roughly twice as the computed MTBF This MTBF depend on the mission profile wyn t D740 ear 04 02 pate June 17 2015 Page 74 75 This document is propriety of ClearSy and AXSEAM REPRODUCTION PARTIAL OR TOTAL USE OF IT IS PROHIBITED WITHOUT PRIOR AGREEMENT leroy gt AUTOMATION SATURN User Manual 10 7Insulations between interfaces Vrms P Packaging BT Battery Train Power Supply module input 24VO 24VAC Output Voltage Power Supply module output 24VI 24VAC input port 1 and 2 SLI Communication network port 1 2 Communication network port 2 IC Identification Chip MAINT Maintenance port ETH Ethernet link port 1 and 2 CAN CAN Interface port 1 and 2 502 SIL 2 Outputs 4 channels 512 SIL 2 Inputs 4 channels SIOO SILO Inputs Outputs 12 channels 200 SILO Outputs 4 channels ep O O Those products are parts of the FERSIL product range www fersil railway com du e n FERSIL CC
39. hernet standard protocol can be implemented or customer proprietary protocol can be developed from specification v It computes SATURN outputs states from SATURN inputs and Ethernet commands on the basis of user defined boolean equations Refer to 82 3 3 amp 83 3 for additional information explaining how to setup the boolean equations wyn t D740 estar 04 02 pate June 17 2015 Page 14 75 This document is propriety of ClearSy and AXSEAM REPRODUCTION PARTIAL OR TOTAL USE OF IT IS PROHIBITED WITHOUT PRIOR AGREEMENT m n CH leroy gt AUTOMATION SATURN ii User Manual mi mm CLEARSY SYSTEM ENGINEERING A 1 3 Availability SATURN concept proposes intrinsic and optional features that increase system availability v Communication redundancy Each message on the communication network is sent twice The addressed module will process the first message received and will discard the other one It means that in case of communication network failure 100 functionalities are ensured In the same way in case of module failure the only functionalities of the module are lost and the rest of the system will be kept in full operation In addition all information namely input and output states is systematically exchanged at each communication cycle even if no state change has to be notified It means that even in case of severe communication failure all information will be
40. in assignment The gateway front face is equipped with 2 M12 connectors for Ethernet communication Data Xx Reception Data 4 RD Reception Data 6 5 Diagnostic and Maintenance 6 5 1 Maintenance port See section1 6 6 5 2 Set of Led Information Off Module powered off Module powered on FPGA not configured Off R Module powered on FPGA operational Off Power Off Module powered off Run Red fix Software not operational or communication cycle not et started Green blink Software operational and communication cycle started n ref D740 version 04 02 Date June 177 2015 Page 53 y 75 This document is propriety of ClearSy and AXSEAM REPRODUCTION PARTIAL OR TOTAL USE OF IT IS PROHIBITED WITHOUT PRIOR AGREEMENT leroy gt AUTOMATION SATURN User Manual 7 SO2 4 SIL2 Outputs SO2 Front face A Gc 4 OUTPUTS 4 OUTPUTS SIL 2 SIL 2 Power Run lt qe M CLEA 9 2e Standalone version Rack version 7 1 Function P SAT 213 001 4 digital outputs SIL 2 Standalone mounting P SAT 223001 4 digital outputs SIL 2 3U Rack mounting Y n R f D740 version 04 02 Date June 177 2015 Page 54 75 This document is propriety of ClearSy and AXSEAM REPRODUCTION PARTIAL OR TOTAL USE OF IT IS PROHIBITED WITHOUT PRIOR AGREEMENT SATURN auromaron DA User Manual FERSIL ELFARSY r f D740 Version 04 0
41. inSCP for example Connect the CO2 with the PC on Ethernet CO2 port Make sure that you have a compatible IP address on PC 192 168 0 1 for example if the default CO2 address was not changed 5 Configure a connection with the following parameters a File Protocol SCP b Host name CO2 IP address default 192 168 0 42 c Port 22 d User name root e Password 00000 nl 6 Use file explorer to go to rw etc Saturn 7 Place the configuration file named lan cfg in this file 8 Then restart the CO2 AAA a n ref D740 version 04 02 Date June 177 2015 Page 23 J 75 This document is propriety of ClearSy and AXSEAM REPRODUCTION PARTIAL OR TOTAL USE OF IT IS PROHIBITED WITHOUT PRIOR AGREEMENT lero User O N dm A 2 3 Functions Once run the workbench proposes the following screen Choix de la connexion 192 168 239 164 Hub D7 S lectionner Mode d connect The windows displays the IP address of all the concentrators identified on the network Select the appropriate concentrator and click Connect or click Unconnected Mode if a connection to a concentrator is not required The top left corner of the screen proposes 6 tabs dedicated to specific functions 2 3 1 Symbolic view The symbolic view gives an overview of the overall system status It represents on a single view all the modules that compose the system Each module type is identified by a specific color Light blue
42. ing any incoming frame mm 0000000 0o j n ref D740 version 04 02 Date June 1798 2015 Page 12 75 This document is propriety of ClearSy and AXSEAM REPRODUCTION PARTIAL OR TOTAL USE OF IT IS PROHIBITED WITHOUT PRIOR AGREEMENT Mi m leroy gt AUTOMATION pa SATURN User Manual Ej REL CLEARSY SYSTEM ENGINEERING 1 2 4 System configuration The SATURN concept provides the system designer with several parameters that allows matching as much as possible end users needs Y The number and the type of I O to be managed by the system The system designer can link on the same communication network up to 128 agents I O module or power module in addition with one or two concentrator The 1 0 modules can be of any type and any order The only restriction applies on the global consumption of the agents powered by a single power network System designer shall ensure that the sum of the maximal power consumption of each agent I O module or concentrator linked on the same power network is less than the maximal available power driven by the power module refer to specific sections of this document for modules maximal power consumption and power module available power Thus system designer shall implement as many power loop and related power module as necessary v Boolean Equations The concentrator can be configured with automatic output treatme
43. ion Chip Data Power IC_OV Reference ground for identification chip ES 24VAC2 A TECHN 24VAC 3V 24VAC2 B ppp 100KHz 24VAC1_A Se 24VAC 3V 24VAC1 B Pp p 100KHz RX1 RX1 m TX14 TX1 Communication network port 1 RS485 OLS1 Reference ground for communication porti J RX2 RX2 T TX2 TX2 Communication network port 2 RS485 OLS2 Reference ground for communication port 2 Note Pins NC are no connect on the SI2 board but shall be used for safety input pins passivation They shall be connected in the F48 counterpart connector to the appropriate reference voltage in such a way that a potential F48 pin bending and the resulting short circuit will not lead to an unsafe situation 8 4 Diagnostic and Maintenance 8 4 1 Maintenance port See section1 6 anna n ref D740 Version 04 02 Date June 177 2015 Page 65 75 This document is propriety of ClearSy and AXSEAM REPRODUCTION PARTIAL OR TOTAL USE OF IT IS PROHIBITED WITHOUT PRIOR AGREEMENT SATURN y leroy z User O N dm e 8 4 2 Set of Led Information Module powered off Power Module powered on FPGA not configured Module powered on FPGA operational Module in fallback mode Green blink Module in normal mode Module powered off Run mn n ref D740 version 04 02 Date June 177 2015 Page 66 75 This document is propriety of ClearSy and AXSEAM REPRODUCTION PARTIAL OR TOTAL USE OF IT IS PROHIBITED W
44. ion of concentrator and I O modules can be installed in a standard 3U x 220mm rack Concentrator and I O modules in rack version are 9TE width wyn t D740 ear 04 02 pate June 17 2015 Page 42 75 This document is propriety of ClearSy and AXSEAM REPRODUCTION PARTIAL OR TOTAL USE OF IT IS PROHIBITED WITHOUT PRIOR AGREEMENT leroy gt d uU N del a 4 2 Nominal positions for standalone products Standalone products concentrator I O modules and power modules shall be attached to a vertical wall with the 4 fastening points Any mounting position is possible nevertheless it is recommended to not install the product with the F48 connector toward up position in order to avoid potential condensed water running off into the product The SATURN standalone modules shall be installed on an electrical conductor support an unpainted metal panel for example guaranteeing good chassis grounding for EMC and personnel safety purposes If required specific pins of the F48 connector can be sued to ensure good product grounding mn Il I n ref D740 version 04 02 Date June 1798 2015 Page 43 y 75 This document is propriety of ClearSy and AXSEAM REPRODUCTION PARTIAL OR TOTAL USE OF IT IS PROHIBITED WITHOUT PRIOR AGREEMENT SATURN User Manual lero AUTOMATION y 4 3 Contact layouts Private network wiring must consist of shield twisted pair amp ground ref
45. istics below 12 non isolated configurable line input or open collector SILO Inputs Outputs output See characteristics below 9 2 1 SIL O outputs characteristics The 4 SIL O Solid State Relay SSR outputs have the same following characteristics Nominal Switching voltage 24VDC to 110VDC Max Switching voltage 154 VDC Max Roston 60 mQ Nominal Switching current 3A Max Switching current 10 A 100ms Max Activation time 300 us Max Release time 500 us Output to output insulation 1500 Vrms Table 3 SIL O Solid State Relay outputs characteristics 9 2 2 Solid State Relay outputs protection The 4 SSR outputs are protected against Y Overvoltage v Polarity inversion Eu 05 8 C co n ref D740 version 04 02 Date June 1798 2015 Page 69 75 This document is propriety of ClearSy and AXSEAM REPRODUCTION PARTIAL OR TOTAL USE OF IT IS PROHIBITED WITHOUT PRIOR AGREEMENT lero AUTOMATION y M e 2 User Manual ERO PREU ea SATURN 9 2 3 SIL O Inputs Outputs characteristics The 12 SIL O line configurable as inputs or outputs have the same following characteristics Feature Line to line insulation No nput Type Configured as input P Type nput Nominal voltage Un 72VDC Input Max voltage 1 4xUn 101 VDC 0 to 10mA Each line individually tuned by configuration see 82 2 Guaranteed logical levels Tun
46. llation view is available in connected or unconnected mode It allows an operator to configure a SATURN platform defining v The number and type of modules Y The communication cycle time and baudrate v The specific parameters of each I O module The overall installation view is given here after 47 Atatertogicel zik SS m oin 7 RS CS E E q i terov au ea v Ve ve ve Le Vs 0000001000000 RU 0000 ER AR _ 41 4 4 T wo Ve vee as ace mw QR RI IU 0 33 302 909 2088 S ve Ve Ve TOM 10000000000 CDD Imm L Each module possible location is represented by a ghost icon The very first ghost icon at the upper left corner represents the concentrator to which the PC is connected Other ghost icon can be configured to be any module type A double click on a ghost location or on a used location opens a popup window whose fields are specific to the module type Note The two fields Label and Location are common to all module type popup They are free text fields and allow the operator recording some additional information related to the module location in train main function Note For all safety modules private network MAC and SID fields recall for information the value of the identification chip attached to the module and affected SID used for safety communication refer to the SATURN protocol specification for additional information on SID us
47. nerated in a binary format hex before to be send to CO2 A C project has to be created and compiled with the C32 compiler to generate the hex file The compilation should be done in level 1 optimization to obtain a smaller Boolean function This optimization can be set in the pic32 gcc section of the project properties with option categories at optimization A main h file a main c file and a Linker LogBool ld file will be delivered to create this project Only the c file should be modified to modify the Boolean equations comments in the c file indicate where the Boolean equations have to be written An example of c file is attached below main c Note In this file the g TabInOut represents the state s inputs at the precedent cycle and g TabOut represents the output we call input all data used to commute the output it could be physical input or output These two variables are arrays used by CO2 software with a size of 128 7 For each module 128 bytes a key is associated representing the state of its IO 7 bytes If the module is SIL2 the key is IO1 IO2 IO3 104 ste sors sot The IO states have to be written with keys stored in the h file An example of h file is attached below In this h IO TRUE1 has to be used to set 101 state to STRUE IOTRUE IO TRUE2 has to be used to set IO2 state to STRUE IOTRUE IO TRUE3 has to be used to set 103 state to STRUE IOTRUE IO TRUEA4 has to be used to set 104 state to
48. nn leroy 5 AUTOMATION v CLEARS Y SYSTEM ENGINEERING EN50155 platform Safety Remote Input Output Mixed SILO SIL2 SIL4 I O network SATURN SATURN S02 e 2 ES SIL 2 GATEWAY e SI2 D D S SI00 A ES 4 OUTPUTS SIL 2 4 INPUTS SIL 2 121 0 4 OUTPUTS SILO Hars environments LEROY AUTOMATION 35 Boulevard du libre change 31650 Saint Orens Toulouse France T l 33 0 5 62 24 05 50 ERE 000002100059 mE Certification ClearSy 320 Avenue Archim de 13857 Aix en Provence T l 33 0 4 42 37 12 70 Fax 33 0 4 42 37 12 71 Email contact fersil fr mln M i SATURN i2 leroy 5 mi arman User Manual FERSIL SLEARSY Page intentionally left blank n ref D740 version 04 02 Date June 177 2015 Page 2 y 75 This document is propriety of ClearSy and AXSEAM REPRODUCTION PARTIAL OR TOTAL USE OF IT IS PROHIBITED WITHOUT PRIOR AGREEMENT Vin eu SATURN amp A ELSE User Manual EER Brees ks TABLE OF CONTENTS 1 THESATURN SYSTEM sad Reni acne ns aia 6 Ido GENERAL PRESENTA TON osito dci diciones 6 A a E MR Somme 8 AL a O E T es 8 Lar OA i a E E 10 1 2 3 CONNOR DIE lore i en tree ane totor eo ele 11 ecc EP CO Po PERTULIT 13 1 2 5 Ea g eap OT OP OO OR A Mere tem T E E EE pU ia 14 Lo ORI PR E EE E E A 15 LE T e EA E O A A AE 16 15 D T a idiot ni nina
49. ntation SATURN is a platform featuring high robustness and availability for safety solutions Easy to configure and efficient as a railway remote I O management solution this platform reduces the vehicle cabling architecture and its associated cost SATURN is a system based on e A range of I O modules which features E Input output nodes digital inputs solid state relay outputs relay outputs and analogue I O Railway EN50155 Modules 24 120Vdc Decentralized unit or 3U rack mounting A single DIN41612 connector per node IO power communication Safety integrity level SILO SIL2 SIL4 TASA e A gateway concentrator The concentrator manages the ring network One point communication between the platform and the end user application Gateway functions for field bus Ethernet MVB CAN CANopen RS422 RS485 Safety logical functions can be integrated into the concentrator module ENS nn LB na n ref D740 version 04 02 Date June 177 2015 Page 6 75 This document is propriety of ClearSy and AXSEAM REPRODUCTION PARTIAL OR TOTAL USE OF IT IS PROHIBITED WITHOUT PRIOR AGREEMENT in SATURN User Manual lero y m G e 2 GATEWAY A Power Module The Power module delivers a clean power supply to others SATURN modules from BT Railway EN50155 Modules 24 120Vdc Power module communicates on ring network id g e A ring netwo
50. nts Boolean equations can be defined to activate automatically output according to operations of other platform I O The result of this equation is computed at each cycle then the concentrator updates the outputs The available operators are AND OR NOT and XOR Y The communication speed Communication speed on the communication network can be configured from 50Kbits s to 12MBits s A 12 MBits s communication speed is suitable for communications on copper twisted pair up to 100m long If a longer distance is required between 2 consecutive agents communication speed shall be lowered v The cycle time Communication on the communication network is based on a cyclic scheme at each cycle the concentrator updates all the outputs and gathers all the inputs of all the I O modules In other words the cycle time can be seen as the maximum latency before an input change is seen by the concentrator or an output is updated It can be set as low as required for system performances from ims up to 255ms Nevertheless the cycle time shall never be set lower than a minimum time that depends on Y The number and the type of agents on the communication network Y The communication speed As an order of magnitude SATURN system accepts the following minimum cycle time for a communication speed of 12MBits s Y 1ms for 32 SIL O I O modules Y 10ms for 75 SIL2 or SIL4 I O modules Each parameter number and type of module cycle time communi
51. ogical 1 while it is actually not All SATURN agents are designed and certified against EN50126 EN50128 EN61508 and EN50129 requirement to reach individually a Safety Integrity Level 0 2 or 4 A SATURN platform can be built from modules with different SIL Nevertheless since the concentrator acts as the master of the communication network the complete system is not entitled to a SIL higher than the concentrator s SIL For example a system that embeds SIL 0 SIL 2 and SIL 4 I O modules with a SIL 2 concentrator is entitled to a SIL 2 certification for I O managed by SIL 2 and SIL 4 I O modules and a SIL O certification for I O managed by SIL 0 I O modules SATURN platform SIL relies on compliance against EN50126 EN50128 and 50129 standards but also on compliance of the communication network protocol against EN50159 2 It also relies on the precise identification and the differentiation of identical safety modules SIL 2 or SIL 4 This is performed from an identification chip delivered by Leroy Automation or Clearsy that has to be wired on the F48 connector s counterpart see 84 4 for identification chip cabling requirements Safety modules can be either in normal mode or in fallback mode The fallback mode is default mode and is the most restrictive state of the module In this state inputs and outputs of the module are in restrictive position Since expected states of safety I O are controlled by the concentrator in case of comple
52. or Battery Train 24VAC_A 24VAC 48V pk to 24VAC B Delivered power supply for SATURN modules Jk 100KHz GND Chassis case reference ground RX1 RX1 TX14 TX1 Communication network port 1 RS485 OLS1 Reference ground for communication port 1 RX2 RX2 ET TX2 TX2 Communication network port 2 RS485 OLS2 Reference ground for communication port 2 nnn 20055 5 5 o n ref D740 version 04 02 Date June 1798 2015 Page 48 75 This document is propriety of ClearSy and AXSEAM REPRODUCTION PARTIAL OR TOTAL USE OF IT IS PROHIBITED WITHOUT PRIOR AGREEMENT SATURN User Manual lero AUTOMATION y 5 4 Diagnostic and Maintenance 5 4 1 Maintenance port See section1 6 5 4 2 Set of Led Information ff Module powered off Red fix Module powered on FPGA not configured reen fix Module powered on FPGA operational ff Module powered off Module not synchronized by the communication network Green blink Module synchronized by the communication network Red fix 5 5 Delivered power supply The power supply is not mandatory for a well functioning SATURN platform User can use another equipment to supply SATURN agent however the power supply of each SATURN module has to be compliant with the following specification e 24Vac 100KHz 10KHz e Power computed regarding the number of SATURN module E n ref D740 Version 04 02 Date June 177 20
53. own menu A primary gateway must always be positioned at index O of each drop module The values have to be given in hexadecimal byte E n ref D740 Version 04 02 Date June 177 2015 Page 38 f 75 This document is propriety of ClearSy and AXSEAM REPRODUCTION PARTIAL OR TOTAL USE OF IT IS PROHIBITED WITHOUT PRIOR AGREEMENT S er SATURN t mo E User Manual Ei ERES n When HMI is synchronized it is possible to send the parameter configuration and Boolean logic to gateway by clicking on the button Envoie Attention The safety parameters will be always sent with Boolean equation It is not possible to separate these two kinds of parameters 3 5 Exported constraints The following constraints are exported Requirement Source Programming and installation requirement and installation requirement Gateway SID has to take the following value regarding the priority e 11EEO01 primary gateway priority 1 22DD02 ot 2 D740 2 Exi_Exp_2 All safety agent on network must have different SID D740 2 Exi_Exp_3 Alles must not take the following values D740 2 Exi_Exp_4 All agent on network must have different TID Eie S D740 2 Exi Exp 5 pud dics Agent s CNF CYC on network must be gt n 1 n eee number of redundant gateway on network en ie Exi_Exp_6 CNF REQ CNF CYC TCYC values cannot take 0 value D740 2 Configuration file must be the same on each gatewa If no Boolean equation a
54. re needed the user cannot put iS an empty file in SaturnGUI software we The intensity of the current command has to be limited PAPAT BERE ees in order to protect the system Dee EXPSAT D202 SISO 002 The system interface with SATURN agent must provide system D202 permissive command in safety way MAINTSAT D202 ALL 001 People who work on the system has to be trained and system D212 carries out of electrical risk if it is necessary n ref D740 Version 04 02 Date June 177 2015 Page 39 75 This document is propriety of ClearSy and AXSEAM REPRODUCTION PARTIAL OR TOTAL USE OF IT IS PROHIBITED WITHOUT PRIOR AGREEMENT gt leroy 5 AUTOMATION Requirement ID mit ea SATURN 4 5 User Manual ERA Maia s Requirement Source Requirement Allocation document Programming and installation requirement rs MAINTSAT_D202_SO_002 EXPSAT_D202_ALL_007 EXPSAT_D202_ALL_008 EXpSAT_D212_ALL_ 001 EXpSAT_D212_ALL_004 MAINTSAT D212 ALL 001 ExpSAT D212 SI 006 It is recommended that preventive maintenance of the relay will be provisioned if their estimated life is max lifetime of the system The frequency of preventive maintenance shall be the estimated useful life The life time is obtained by the ratio between the maximum of switching number provided by the builder and the maximum switching number of daily cycle relay obtained according to the mission profile of the output A ve
55. rification process has to be set up in order to avoid every mistake risk during software loading double PI nn i system D212 validation with version verification This requirement is also applicable on parameters SATURN platform configuration must take into account the intrinsic response time IRT oh SATURN system to be compatible with the safe response time expected by the overall system The intrinsic response time is the sum SATURN intrinsic response times worst case of each module TRI input modules hub TRI TRI system D212 output module These times are determined by measurements taking into account the environmental conditions and the effects of any damage to components The value obtained shall be recorded in the manual Extensive tests must ensure overall good correspondence between logical treatments and outputs It is recommended that these tests are system D212 performed at each new installation or maintenance operation requiring a logic configuration changes equations and or network configuration Protection against DCC the prevention of environmental risks such as temperature humidity EMC vibration and shock should be ensured in system nate accordance with the standard EN50155 Periodic restart SATURN system is recommended to check the operation of integrated protection on each system agent The maximum voltage for restrictive input called O SID D212 max that must ensure the system
56. rk between the concentrator and the I O modules v Two unidirectional reverse channels v Redundant ring of power supply v Upto 1 ms deterministic cycle for 32 IO modules v 100 network operability during a line failure v Safety protocol internal and external v Permanent diagnostic functions Y Up to 1 000 m between modules v Upto 12 Mb s for 100m repetition distance Y Up to 128 modules per ring OO ee ae Eee n ref D740 version 04 02 Date June 177 2015 Page 75 This document is propriety of ClearSy and AXSEAM REPRODUCTION PARTIAL OR TOTAL USE OF IT IS PROHIBITED WITHOUT PRIOR AGREEMENT mba e ner CLEAR PERSIL TAA SYSTEM ENGINEERING ea SATURN i User Manual lero y 1 2 System architecture SATURN system is composed at minimum of v One Gateway v One Power Module v One or several I O modules The system can be completed with an additional concentrator and additional power modules for availability purposes redundancy Each SATURN agent proposes 2 redundant power interfaces Thus they can be powered by 2 independent power networks that increase system availability 1 2 1 Ring Network Principle The SATURN ring network fulfills two main functions v It ensures communications between SATURN agents Concentrator power modules and I O modules v It delivers a clean 24VAC 100 KHz power supply to the agents The communication link is a daisy chain ring that links each
57. rror in the configuration data CNF_CYC value O reserved Erreur D bit incorrect Error in the configuration data wrong baudrate Errors Erreurs_CriticalCRC s Wrong software CRC test Erreurs SecuredBoolean s Error on secured boolean Erreurs_SecuredWD s Error during external watchdog test A DK n ref D740 version 04 02 Date June 1798 2015 Page 20 J 75 This document is propriety of ClearSy and AXSEAM REPRODUCTION PARTIAL OR TOTAL USE OF IT IS PROHIBITED WITHOUT PRIOR AGREEMENT Mi mi mm ee SYSTEM ENGINEERING pan SATURN i5 User Manual lero y 1 7 Catalog Currently March 2015 the Saturn product range includes the following references BT 72 Power Module Standalone mountinc BT 72 Power Module 3U Rack mounting Concentrator with EIP Protocol SIL 2 Standalone mounting Concentrator with EIP Protocol SIL 2 3U Rack mounting 4 digital outputs SIL 2 Standalone mounting 4 digital outputs SIL 2 3U Rack mounting P SAT 4X8 001 Identification chip for SIL2 SIL4 modules The following references are planned to available by end 2015 P SAT 412 010 Concentrator with EIP Protocol SIL 4 Standalone mountina P SAT 422 010 Concentrator with EIP Protocol SIL 4 3U Rack mountinc P SAT 413 001 2 digital outputs SIL 4 Standalone mounting P SAT 423 001 2 digital outputs SIL 4 3U Rack mounting P SAT 413 002 4 digital
58. sages are sent systematically on both directions on the communication loop On the following figure the concentrator addresses the 1 0 module 1 with a request message in blue that is sent on both concentrator s communication ports Both messages reach the I O module 1 one message on each communication port The I O module computes its answer message in green also sent on both communication ports Communication Network BT In order to ensure message propagation from nodes to nodes each agent will copy with low latency any incoming frames on one communication port to its other port In the same time each agent shall be able to send on the communication network its own messages All of this is possible with the following logical block that equips all agents mn O n ref D740 version 04 02 Date June 177 2015 Page 11 75 This document is propriety of ClearSy and AXSEAM REPRODUCTION PARTIAL OR TOTAL USE OF IT IS PROHIBITED WITHOUT PRIOR AGREEMENT e SATURN User Manual e 8 CLEARSY TEM ENGINEERI leroy gt AUTOMATION m TX2 RX1 TX1 RX2 Both incoming frames on RX1 and RX2 are decoded and managed by the communication stack that also computes the outgoing frames In the same time incoming frames are copied to the other port Internal logical switches are managed by the communication stack in such a way it can emit messages on the communication network without los
59. stsserr rre idearon 44 4 4 IDENTIFICATION CHIP CABINA n 45 D ECT NINTH ee eet eee UE a ec UN 45 5 POWER SUPPLY MODULE acia nani 46 A 5 s n ref D740 version 04 02 Date June 177 2015 Page 3 75 This document is propriety of ClearSy and AXSEAM REPRODUCTION PARTIAL OR TOTAL USE OF IT IS PROHIBITED WITHOUT PRIOR AGREEMENT Le leroyz SATURN iz y JSL User Manual FERSIL Fees AP A Pe A 46 o EEE 47 mo A o A Ago no oc 47 sor AO E T TE N E r Ib dr PM ar rer MM ME I er re re 49 5 4 1 Man enon CE DON aras 49 A o A AEA EE M 49 O GATEWAY inicie NANA AAA RA AAN 50 CE o A o o en D a et Co oi 50 e A o E A A 51 Bra D RNA NET a ae ae ane cn a do a 52 Re A cce ret 53 as DAGNO TICAND MANTENANCE O o E 53 6 5 1 AE EAE A E T AE PAE N EAA E IT ER P A T ET TE TA aes 53 ae ee a ee tin du 53 SOLE Le OUTPUTS ca asia sante a nan an don once A 54 O EE 54 T RC TON a o A AE O E OE sc en 56 PaL POVODU e ET ES po 56 7 2 2 Reay ouu DO na ee 57 7 2 3 Aa GORE a aa ee 2 E AE EET O et core 57 3 A Due t EP ce DU R UISEE 59 Dr ZEE c sce ANDATE AE T T 60 7 4 1 IOC Roo a o eae E E E 60 ys EDO A o Sener einen A ee eter ne 60 e ALMA Rp cr RE ER 61 As A er CETTE 61 Se APEC MON de meee 63 8 2 1 RO CO dC EO EEE EA EAE A A 63 prc IPU IOC arier nn E O E AE E A 63 8 2 3 a O a O T a E T E AEA 64 MEE FASTNA CN EEE 65 x MN erc ecu er PA I uz sire E eR TE 65 8 4 1 NPA DD ua
60. synchronisation Error during communication between CO2 and the CO2 configuration workbench Erreur Syst me non synchronise Error during communication between CO2 and the CO2 configuration workbench Erreur VIE MAINTENANCE Systeme non Error during communication between CO2 synchronise and the CO2 configuration workbench n ref D740 version 04 02 Date June 177 2015 Page 19 J 75 This document is propriety of ClearSy and AXSEAM REPRODUCTION PARTIAL OR TOTAL USE OF IT IS PROHIBITED WITHOUT PRIOR AGREEMENT e leroy z teil auromarion AP adl User Manual FERSIL SLEARSY pan SATURN jj Erreur Erreur de CRC Error in the configuration data CRC Erreur Nb agents gt 128 Error in the configuration data number of module gt 128 Erreur Nb IO de l agent d inf rieure a 0 ou Error in the configuration data number of sup rieure a 16 IO in a module gt 16 Erreur Le TID de l agent d OxFF Error in the configuration data TID OxFF Erreur Le TID du concentrateur agent d Error in the configuration data TID of a OxFO CO2 different from OxFO Erreur Le SID de l agent d OxFFFFFF Error in the configuration data SID set to OxFFFFFF reserved Erreur Mauvais format SID conc Error in the configuration data SID of CO2 doesn t verify the exported constraints 63 1 Erreur Le CNF_REQ de l agent d 0 Error in the configuration data CNF_REQ value O reserved Erreur Le CNF_CYC de l agent d 0 E
61. t D740 vts 04 02 pate June 17 2015 Page 51 75 This document is propriety of ClearSy and AXSEAM REPRODUCTION PARTIAL OR TOTAL USE OF IT IS PROHIBITED WITHOUT PRIOR AGREEMENT leroy gt I URN Aa 6 3 F48 Pin assignment op poo 12 MAINT2RX MAINT2TX aaj CATA 16 MAINT2RX MAINT2TX 18 20 IC DATA ICOV IC OV 22 24VAC 1A 24VAC 1B 24VAC_1B Definitior m E CANI H CAN interface 1 Bosch 2 0B CAN2 L CAN2 H CAN interface 2 Bosch 2 0B CAN1_L Reference ground for CAN interfaces MAINT2RX MAINT2RX MAINT2TX INT2TX Maintenance port 2 not used MA MAINT2 OV Reference ground for maintenance pot2 GND Chassiscasereference grund IC OV Reference ground for identification chip 24VAC2 A er code 24VAC 3V 24VAC2 B ppm 100KHz 24VAC1 A e non 24VAC 3V 24VAC1 B pP 100KHz RX1 RX1 TX1 TX1 Communication network port 1 RS485 OLS1 Reference ground for communication port 1 RX2 RX2 TX2 TX2 Communication network port 2 OLS2 Reference ground for communication port 2 mn E EE n ref D740 version 04 02 Date June 177 2015 Page 52 75 This document is propriety of ClearSy and AXSEAM REPRODUCTION PARTIAL OR TOTAL USE OF IT IS PROHIBITED WITHOUT PRIOR AGREEMENT leroy gt AUTOMATION SATURN if User Manual FERSIL iini Pi 6 4 M12 P
62. te loss of communication safety modules enter fallback mode Nevertheless since all information is exchanged at each communication cycle see 81 3 communication loss may not be critical for safety application during few cycle Thus the amount of communication cycle lost before to enter fallback mode can be user defined for each safety module see 82 3 2 1 5 Diagnostic The concentrator of a SATURN platform performs permanently diagnostic operations on the communication network and on the connected agents At each cycle it computes v the communication network status missing modules network segments malfunction Y health of redundant power network if present Y module health consumed power internal temperature input output malfunction All diagnostic information is available on the client network from the Ethernet link nn LB nn n ref D740 version 04 02 Date June 177 2015 Page 16 75 This document is propriety of ClearSy and AXSEAM REPRODUCTION PARTIAL OR TOTAL USE OF IT IS PROHIBITED WITHOUT PRIOR AGREEMENT Wins pan co SATURN ic y User Manual Al REL CLEARSY SYSTEM ENGINEERING AUTOMATION 1 6 Maintenance Each module proposes a local maintenance interface female SUBD 9 pins connector with v a serial link RS485 115200 bauds 8 data 1 start 1 stop no parity v two general purpose digital outputs TOR_DIAG1 pe ce TOR DIAG TX TOR_DIAG2 RX R
63. teway system for gt Loading safety parameters from CO2 ToolBox tab gt Display maintenance message 2 CO2 Toolbox This tab allows to user to gt Load safety parameters such as time cycle baud rate definition of the equipment on the platform on gateway gt Load safety Boolean equations on gateway gt Define manually the safety parameters of the platform before sending them 3 4 2 Menu 3 menus are available Actions o Quitter Exit SATURNGUI software Manuels o CO2 D740 Open the user manual A propos o About Saturn Editor Display the version number of the software 3 4 3 Connection This operation required to connect the gateway to a PC via a USB RS485 convertor When it is done start software This tab allows to activate the communication with gateway mn I oe n ref D740 version 04 02 Date June 1798 2015 Page 36 75 This document is propriety of ClearSy and AXSEAM REPRODUCTION PARTIAL OR TOTAL USE OF IT IS PROHIBITED WITHOUT PRIOR AGREEMENT ii a eros SATURN uz AUTOMATION User Mandal FERSIL CLEARSY Actions Manuels A propos Logiciel d Aide la Maintenance Connexion CO2 ToolBox Connexion Deconnexion Console First box connexion d connexion allows to connect the PC to the system First list box displays all available devices on the PC When the convertor RS485 USB port is chosen cli
64. trical and mechanical characteristics EN50155 octobre 2007 Electromagnetic compatibility EMC EN50121 3 2 EMC test Seti Limits Levels values standard Immunity to electrostatic EN 61000 4 Contact 6kV Immunity to radiated EN 61000 4 EN50121 3 2 10 V m electromagnetic field 3 Surge immunit EN50155 ENBOUIZI 5 2 1 8 KV Immunity to conducted A radio frequency fields voltage ps ana Ole EN50155 Cf EN50155 8 5 1 1 A interruptions on DC network 10 3Mechanical Mechanical test Levels and values Protection index IP30 when installed IP20 otherwise TU Shocks Each axis 50m s gt Immunity to electrical fast EN 61000 4 EN50121 3 2 2 kV direct A transient burst 4 capacitive coupling 3 Sinusoidal vibrations EN50155 ed 1994 Between 5 and 150 Hz 20m s 2 hours axis A Random vibrations EN50155 Noise random vibrations between 5Hz and 150 ed 2001 ia n Each axis stress duration 5h 7 9m s 10 4Fire smoke NFF 16 101 16 102 category A2 A1 subject to installation NENNEN iS EE Mood n ref D740 version 04 02 Date June 1798 2015 Page 7 3 J 75 This document is propriety of ClearSy and AXSEAM REPRODUCTION PARTIAL OR TOTAL USE OF IT IS PROHIBITED WITHOUT PRIOR AGREEMENT User Manual PERSIL 5 GLEARSY 10 5Life span Life span 400 000 h at 40 C As for any electronic device product MTBF and life span are greatly affected by the temperature in t
65. x LO MODULE 3 2014 0744 11 27 37 0863 Module recovered x WO MODULE 3 2014 07 04 11 23 37 003 Module recovered x Q 2014 07 454 31 22 37 113 Module inet UO MODULE Events can be displayed filtered and sorted according to their category origin criticality and date They can be individually deleted from the red cross The full event list can be also deleted and recorded as a csv file for further analysis The upper left icon displays a popup configuration windows that allows configuring for each event identified by the system its criticality if it must be logged or not and if it generates an alarm D740 N R f Version 04 02 Page 31 75 This document is propriety of ClearSy and AXSEAM REPRODUCTION PARTIAL OR TOTAL USE OF IT IS PROHIBITED WITHOUT PRIOR AGREEMENT pate June 17 2015 ere Z User Manual dem e 2 3 6 Update The update window gives access to administration functions v Password management v Time and date setting v In the field update of the modules firmware The Check for available updates button requires an internet connection It connects to Leroy Automation or Clearsy website and automatically displays firmware updates available for the modules of your system The selected update is downloaded and recorded as a binary file on the PC The Upgrade System button allows updating the modules firmware from the binary file previously downloaded a hada Zh as

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