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Quattrocode Manual English

1. e 3 591 E Qs SU Jos N 9 e E e Z 584 Else 8 e j E e e eee es e zs NS Imm 5 e e AS EIE e 2 3 Bee e gt 9 N N e ooo 9 e a E e e TS ES E PI PN e VIVIIIIVIIIG IIE e e 773 100 91 3139 100 51 and 53 QUATTROCODE Operating manual Photocells Sensors tal 5 5 51 5 3 E 5 5 S1B 5 3 Serial Interface 55 ELECTRIC DRAWING QUATTROCODE Decoders Holder mo oe e 9 25 24 GND 00 wo GND 00 GND QU GND 23 24 21 28 FUSE 250V 4 9 Rack 00 00 10 13 GND 29 4 2 2 GND 51 30 Micro carter o to N N ecce YELLOW RED
2. SUPPLY CIRCUIT BOARD SP d 2 PADA Oe 40 Copyright Silca 1999 QUATTROCODE 9 6 WARNING Fig 35 Fig 36 Replacing the 1st ST2DRV module X and Y axes step motors 1 switch off the machine and disconnect the supply wire 2 remove the cover O chap 9 5 page 40 do not bend the cover during this operation as the attachment hooks could easily be broken 3 disconnect the plug 1 from the supply module 4 disconnect the wires 2 Y axis motor 3 X axis motor 4 module supply board 5 loosen the four screws W securing the module it is not necessary to remove them fig 36 6 slide the module from the rack and replace with a new one after positioning the commutators W1 and W2 fig 36 COMMUTATOR 1 0 X axis motor selection COMMUTATOR W2 1 Y axis motor selection N B use a suitable screwdriver to turn the commutators if they are damaged the whole module will be affected 7 secure the new module with the four screws W and re connect wires 2 3 4 and plug 1 ES ER C N B the 1st ST2DRV module X and Y axes motors and the 2nd ST2DRV module 7 and axes motors spindle are interchangeable Remember to position the selection commutators W1 and W2 fig 36 according to the mo
3. QUATTROCODE Operating manual D415175XA vers 2 0 1999 SILCA S p A Vittorio Veneto All rights reserved No part of this publication may be reproduced or used in any form or by any means photocopying microfilm or other without the permission of SILCA S p A Second edition march 1999 Printed in Vittorio Veneto by SILCA S p A Via Podgora 20 2 1 31029 VITTORIO VENETO TV Italy IBM is a registered trade mark of the International Business Machine Corporation Waste is defined as any substance or object deriving from human activity or natural cycles which has been thrown away or will inevitably be thrown away QUATTROCODE Operating manual English INDEX CONSULTING THE MANUAL tierce nter Dreh C oce s 5 GENERAL a NG etude 6 PROTECTION AND SAFETY PRECAUTIONS FOR THE OPERATOR 7 1 GENERAL DESCRIPTION coim cercati eic son aana anganan NGGER aora ama atm aka 8 1 1 Main operating features nre 8 12 S fely devices ede 9 1 3 Technical data wet gg aa a kana nb a ete 11 2 TRANSPORT Nn Na NANG NONO GENENG UNG AENG KENAN NONA NGGEN 12 2 1 e anaa rendre e te arde o dies 12
4. A ip 2 Fig 22 4 10 WARNING Clamp calibration Set up must be carried out whenever ofthe proximity sensors is replaced extraordinary maintenance is carried out on the machine clamps or decoders N B ensure that the clamp is properly positioned against the mechanical stop and the clamp and its seat are both perfectly clean Every time the cutting tool is replaced the tool pre setting operation is carried out automatically by the machine the J1 standard clamp is used as a model for the description of clamp set up operations If using other clamps enter the code for the clamp installed and use the same sequence OPERATIONS ON THE PC 1 Select the Clamp item from the Accessories menu in the Silca Quattrocode Program software 2 select the item clamp set up and press ENTER 3 enter the clamp code J1 in the space indicated by the cursor CLAMP NO J1 gt 4 press key 10 To transmit the set up program to the cutting machine make sure that the machine is switched on and connected to the PC OPERATIONS ON THE MACHINE o Press START lt J1 gt Press J1 A ST 0 gt Copyright Silca 1999 23 Operating manual English QUATTROCODE Press Take the decoder from its housing fig 12 page 17 If the decoder is taken from its housing and is not recognized by the machine w
5. 9 9 Replacing the CPU module 1 switch off the machine and disconnect the supply wire 2 detach the cover O chap 9 5 page 40 WARNING do not bend the cover during this operation as the attachment hooks could easily be broken 3 disconnect the plug 1 from the supply module 4 disconnect the wires 2 Y axis motor 3 X axis motor 4 module supply board 5 A axis motor 6 Z axis motor 7 module supply board 8 B axis motor 9 module supply board 10 serial A 11 serial B 5 loosen the two screws W securing the module it is not necessary to remove them fig 39 6 slide the module from the rack and replace with a new one 7 secure the new module with the two screws W and re connect wires 2 3 4 5 6 7 8 9 10 11 and plug 1 WARNING replacing this module which contains the RAM memory causes loss of the operating program Fig 39 44 Copyright Silca 1999 QUATTROCODE Operating manual English 9 10 Replacing the inlet outlet modules and terminal panel 1 switch off the machine and disconnect the supply wire 2 detach the cover O chap 9 5 page 40 WARNING do not bend the cover during this operation as the attachment hooks could easily be broken 3 disconnect the plug 1 from the supply module 4 disconnect the wires 2 Y axis motor 3 X axis motor 4 module supply board 5 A axis motor 6 Z axis motor 7 module supply board 8 B axis
6. Copyright Silca 1999 Operating manual English Operating manual English QUATTROCODE 1 GENERAL DESCRIPTION Quattrocode is an electronic machine operating on three controlled axes Meticulously designed down to the finest details it combines operating speed with ease of use and high precision results The machine operates linked to a personal computer The operating programs are set up with the machine keypad Fig 3 1 1 Main operating features Movements Movement of the three axes x y z operates with pre loaded ball screws driven by step motors on ground roller guides J1clamp Standard clamp designed to house almost all dimple or laser keys Cutting shaft Comprises an electrically controlled tool locking system Cutting tool An easily replaced cutting tool HSS or hard metal with resistance and cutting properties suitable for the type of work and speed of rotation Display Alphanumeric display with scrolling text on 2 lines of 12 characters each placed on top of the machine Its design and position ensure practical easy use 8 Copyright Silca 1999 QUATTROCODE Operating manual English 1 2 Safety devices The transparent protective shield is designed to cover and render as safe as possible the working parts of the machine The shield D must be raised to fit keys for cutting or carry out any other operations on the machine Raising of the shield is controlled by a microswitch D1 fig 5 page 10 a
7. 13 3 To take the jaw P1 into position B proceed as described below 1 move the jaw upwards then to the left fig 18 A from this position turn the jaw 90 to the left fig 18 B raise the jaw as shown in fig 18 C and turn 90 to the left fig 18 D move the jaw to the right fig 18 E C To take the jaw to its initial position fig 17 carry out the same process in reverse order 20 Copyright Silca 1999 QUATTROCODE Operating manual English 4 7 Key stop Clamp 4 1 is designed to house high security keys with different characteristics i e keys with shoulders or keys without which use the tip as a stop The former type with shoulders are placed in the jaw with the stop against the clamp stop 0 fig 19 The latter without shoulders are placed in position on one of the grooves 1 2 3 as shown on the display according to the key involved A bar V fig 19 is also provided with the clamp to serve as a stop for the key tip When the key is locked in the jaw remove the bar V before starting the machine ILI eiu me Fig 19 Copyright Silca 1999 21 Operating manual English 4 8 WARNING Fig 20 Fig 21 Anti tilting device The machine is provided with a device X fig 20 to use with keys which are difficult for the jaws to gr
8. 8 fit the new belt and re connect the spindle motor connector Y2 taking care that the motor wiring does not come into contact with the belt 9 place the belt onto the pulleys WARNING when the belt has been replaced check the direction of rotation 10 adjust tension with the tension eccentric cam Y1 then secure the cutting tool motor by tightening the two nuts Y fig 26 7 J gt 22 DIAS p 588 L2 S ie a xd gt f lg gg Iram eL m s I v N LU e aia A x x Fig 25 LI Copyright Silca 1999 QUATTROCODE Operating manual English 9 4 Checking and replacing the fuses There are seven fuses in the machine A B C D E F fig 29 page 38 placed in different positions 50 as to guarantee protection for the electronic parts in the event of the mains supply voltage fluctuating and to avoid any faults in the circuit boards spreading and damaging other parts of the electric or electronic circuits N B fuses must always be checked with an instrument for measuring continuity tester ohmmeter multimeter etc as they may appe
9. On receiving instructions from the PC all the illuminated segments will light up in turn fig 24 The test ends when all segments are illuminated and is then automatically repeated NA NA KA NA NASA NA NA VN NA NA NA NA NA VINE Fig 24 If any of the segments fail to light up contact Silca After Sales Service The display test can be interrupted by running another test from the PC or by pressing the TEST key on the keypad Test 402 Keypad Number of test on the display TEST 402 Pressing any key except the TEST key which disactivates the test function should cause the symbol on the key to appear on the display EXAMPLE When the start i key is pressed the display will show lt START gt If any of the keys fail to respond or if the symbol displayed does not correspond to that on the key contact Silca After Sales Service Copyright Silca 1999 33 Operating manual English QUATTROCODE 8 CLEANING Under no circumstances must compressed air be used to clear the work area of chippings as these may find their way into the working parts of the machine lt Use a brush to periodically clean the chippings from the protective bellows on the carriage guides Do not use oily substances or solvents to clean the painted surfaces clamps electrical or electronic connectors 34 Copyright Silca
10. 2 2 Unpacking 13 2 3 Handling the machine 13 3 INSTALLATION AND SETTING eese nennen tnter 14 3 1 Ghecking for damage coheret nans chu e a end sch 14 3 2 Positlonirig sasi ete pte ER UU aie ad 14 3 9 Graphies tct te qu deae eie tiene eem 15 3 4 Installation of the Silca Quattrocode Program software 15 3 5 Starting the Silca Quattrocode Program 15 4 MACHINE REGULATION 2 urere amaaan naaasar aan anon uh ngan inu etus 16 4 1 Machine keypad and functions of 16 4 2 Decoder pocket aorin eir toco wade cineca vete Seca 17 4 3 Cutting tool replacement aana aaa ena aa nana a aee nana nana aana enne nnne 18 4 4 Use of the clamp ette bete i ee nain 19 4 5 Fitting the clamp to the machine 20 4 6 Turning the mobile jaw P1 on 20 4 Key Stop ouo beate aa an Bin Ue NGA a nec et teg ubt epp tae 21 48 Ant tltinig device Reap e PR ORE ids 22 4 9 Clamp detections ie a Per e aie E 23 4210 Clamp calibratiOn e ec td ec nr ede 23 5 DECODING KE Y S 5 cierre gag tanana pa ne ente ctp engan inst suc ani nunca e Dua 25 5 1 DDecoding 25 6 KEY CUTTING teer eee eere nece cedet 26 6 1 Data storage in the m
11. BLACK ORANGE YELLOW RED ORANGE BLACK Step Motors BLACK BLACK BLACK e BLACK ORANGE WHITE BLACK ORANGE WHITE BLACK WHITE ORANGE WHITE ORANGE ORANGE ORANGE m m z z alo A ul SI Ta Ta I wj gt ao Eu Ej e eo 8 5 8 C ou gt gt BLACK ORANGE RED YELLOW 8 BLACK 3 ORANGE 5 RED 2 YELLOW BLACK e BLACK BLACK e BLACK ORANGE WHITE BLACK ORANGE WHITE BLACK vELLOW TO WHITE ORANGE WHITE ORANGE RED 6 BLACK 9 ORANGE ORANGE ORANGE m m YELLOWI TO RD 6 4 8 B ORANGE Q ais BLACK MEI ES E ecc BLACK ORANGE RED RED YELLOW YELLOW BLACK ORANGE RED RED YELLOW oh otn ot otn ben ben YELLOW SILCA S p A Via Podgora 20 2 1 31029 VITTORIO VENETO TV Tel 0438 9136 Fax 0438 913800 wwWW silca it Member of the Kaba Group DO iy d
12. If the motor will not start contact Silca After Sales Service if the motor reaches end of run stop it immediately to avoid unnecessary strain on the structure Copyright Silca 1999 31 Operating manual English QUATTROCODE WARNING Test 305 B axis photocell supplementary optional The B axis is provided for the future use of additional devices for the Quattrocode such as special clamps which will be controlled through the B connection on the right hand side of the machine in the standard version of the Quattrocode this function is not activated Test 306 cutting tool motor slow speed make sure there is a cutting tool in the spindle so that the chuck is locked With the motor off the display will show TEST 306 Hold down the start key to start the motor When the key is released the motor stops immediately If the motor will not start contact Silca After Sales Service Test 307 cutting tool motor high speed make sure there is a cutting tool in the spindle so that the chuck is locked for this TEST the protective shield must be lowered With the motor off the display will show lt TEST 307 gt Hold down the start key to start the motor When the key is released the motor stops immediately If the motor will not start contact Silca After Sales Service 32 Copyright Silca 1999 QUATTROCODE Operating manual English 7 4 Display and keypad test Test 401 Display
13. TEST 106 ON If the transition from ON to OFF does not occur contact Silca After Sales Service 28 Copyright Silca 1999 QUATTROCODE Operating manual English Test 107 B axis sensor supplementary optional The B axis is provided for the future use of additional devices for the Quattrocode such as special clamps which will be controlled through the B connection on the right hand side of the machine in the standard version of the Quattrocode this function is not activated Test 108 decoder sensor decoder pocket E If all the decoders are housed in the special pocket a contact closes and the display shows TEST 108 ON gt When the two decoders are removed alternately the display will show lt TEST 108 OFF gt If the transition from ON to OFF does not occur contact Silca After Sales Service Copyright Silca 1999 29 Operating manual English QUATTROCODE 7 2 Photocell test In addition to the sensors already described there are two photocells for micrometric detection of the X and Y carriage end of runs Test 201 X axis photocell lateral carriage When the carriage is moved very slowly by hand to the right then to the left the display will show TEST 201 ON TEST 201 OFF If the transition from ON to OFF does not occur contact Silca After Sales Service Test 202 Y axis photocell front carriage When the carriage is moved very slowly by h
14. direction during work operations starts scrolling of the writing on the display if it comprises more than the 12 characters shown during the TEST moves the step motors in the other direction during work operations stops scrolling of the writing on the display a starts the cutting operation by code on the key selected from those on the START display b re starts the cutting operation after interruption to change the cutting tool or turn the key C starts the cutting tool TEST function Acts as function key to enable an operation transmitted by the PC or the machine The START button has a green led which illuminates to indicate work in progress STOP stops the operation in progress at any given moment returning the axes to the idle position switches the lamp on or off 16 Copyright Silca 1999 QUATTROCODE QUATTROCODE Operating manual English 4 2 Decoder pocket A special device E is installed on the left hand side of the machine to house the decoders when they are not in use fig 12 Fig 12 U101 0102 decoder for setting the decoder for decoding clamp and decoding dimple keys LASER type keys Fig 13 The device is designed to house a third decoder U103 not provided whose place is occupied by an imitation decoder U which should never be removed The decoders must be replaced in the device after use Before starting to cut a key the machine checks that all the housings are occupied If n
15. lock selected 5 Select the item Key decoding from the main menu When ENTER is pressed the computer transfers the data to the key cutting machine make sure that the machine is on and connected to the PC RON OPERATIONS THE MACHINE o Press START lt DECODE gt Press J1 A ST 0 gt Raise the protective shield and place the key all the way into the clamp fig 19 page 21 Press START INSTALL DECOD U gt Raise the protective shield and place the decoder in position as per chap 19 page 21 Lower the protective shield Press START 4 and begin the decoding operation the display will show DECODE The results of the decoding operations will appear on the PC video screen Copyright Silca 1999 25 Operating manual English QUATTROCODE WARNING 6 2 KEY CUTTING Data storage in the machine memory Quattrocode has a BACK UP battery which makes it possible to memorize data transmitted by the PC even after the machine is turned off turning on the Quattrocode activates the cutting program last memorized before switching off the machine the J1 standard clamp is used as a model for the description of clamp set up operations If using other clamps enter the code for the clamp installed and use the same sequence Code selection OPERATIONS ON THE PC Enter the command lt QCODE gt ENTER The ge
16. panel Z complete with the keypad Disconnect the connector Z2 Remove the four nuts Q1 and detach the keypad display unit fig 43 After replacing the unit re assemble the elements repeating the above operations in reverse order oor WP xs Wd m a Le al e 2 e Fig 42 46 Copyright Silca 1999 QUATTROCODE Operating manual English 9 12 Replacing the electronic rack 1 switch the machine disconnect the supply wire 2 detach the cover O chap 9 5 page 40 WARNING do not bend the cover during this operation as the attachment hooks could easily be broken 3 disconnect the plug 1 from the supply module 4 disconnect the wires 2 Y axis motor 3 X axis motor 4 module supply board 5 A axis motor 6 Z axis motor 7 module supply board 8 B axis motor 9 module supply board 10 serial A 11 serial B 12 inlet outlet module sup ply board AO esses ee 2125 8 7 NE iri 58 0 11 10 12 y oes A ra 6 09 Fig 44 TERMINAL PANEL 5 loosen the four screws W securing the module it is not necessary to remove them fig 44 6
17. positioned in the base of the machine chap 9 14 page 50 Operating manual English Copyright Silca 1999 39 Operating manual English 9 5 WARNING WARNING QUATTROCODE Replacing the UNIPOW 50 Supply circuit board When the UNIPOW 50 supply board is working properly the two 5V dc and 12V dc green leds are illuminated and the leds on the display rotate the P F red led must be off fig 31 Any other signals indicate a fault in such cases contact the Silca After Sales Service If it is necessary to replace the board proceed as follows Fig 31 1 switch off the machine and disconnect the supply wire 2 remove the three screws O1 fig 32 rear view 3 detach the cover O pushing in the direction of the arrows fig 33 do not bend the cover during this operation as the attachment hooks could easily be broken Fig 32 4 disconnect the plug 1 fig 34 and loosen the four screws W securing the module it is not necessary to remove them 5 slide the module from the rack and replace with a new one 6 secure with the four screws W and replace the plug 1 Fig 33 replacing this module which contains the buffer battery for data in the RAM memory causes loss of the operating program Fig 34 amp E amp g ON A 2 L L
18. 1999 QUATTROCODE Operating manual English 9 MAINTENANCE WARNING for repairs or replacement of parts for maintenance the CE mark is guaranteed only if original spare parts provided by the manufacturer are used Although the QUATTROCODE key cutting machine does not require special maintenance it is advisable to check and if necessary replace the parts subject to wear and replace electrical electronic parts when faulty fuses circuit boards etc Replacement is simple and can be carried out by the operator following the instructions given Before starting any type of maintenance checks or replacements read the instructions below never carry out maintenance operations when the machine is operating always disconnect the mains power supply follow the instructions in the manual to the letter use only original spare parts 9 1 FAULTS Although the machine is on the display remains black with no messages Trouble shooting CHECKS AND REPLACEMENT The fan on the back of the machine is not working check that the emergency button is released check fuse A on the supply socket chap 9 4 page 37 check that the switch on the electronic rack supply module is in the ON position chap 9 5 page 40 The fan on the back of the machine is working check the connection between the display and keypad chap 9 11 page 46 check that the 5V green led on the electronic rack supply module is on If it is off
19. 2 Parallel port printer Standard Video screen VGA Monochrome A Pentium 90Mhz microprocessor is preferable Version MS DOS 6 0 Video VGA Colour High Resolution Graphics N B proper operation of the program and data transmission from the personal computer to the Quattrocode key cutting machine cannot be guaranteed unless the personal computer BIOS is 100 IBM compatible Accessories provided Quattrocode is provided with a set of accessories for use and maintenance of the machine tools hex wrenches fuses etc found in the tool box provided Tool box Locking bar Screwdriver handle 13 mm wrench Gauging template and pin 2 mm socket head 10 mm wrench A 4 Amp fuse rapid 2 5 mm socket head 7 8 mm wrench B 1 Amp fuse delayed 3 mm socket head 1 5 mm allen wrench C D E 4 fuse delayed 4 mm socket head 5 mm allen wrench F 1 6 Amp fuse delayed Flat screwdriver 6 mm allen wrench G 3 15 Amp fuse rapid Star screwdriver Elbowed wrench 3 m serial cable 25 9 pin Straight brush Jumper cable Copyright Silca 1999 11 Operating manual English QUATTROCODE 2 TRANSPORT The key cutting machines are easy to transport and not dangerous to handle The packed machine can be handled manually by two people 2 1 Packing The packing for the Quattrocode guarantees sure and safe transport for the machine and all its component parts It comprises a pallet
20. F does not occur contact Silca After Sales Service Copyright Silca 1999 27 Operating manual English QUATTROCODE Fig 23 Test 103 Z axis sensor vertical carriage Remove the protective cover L1 fig 25 page 36 to gain access to the vertical carriage When the Z axis carriage is moved upwards the display will show TEST 103 ON When moved downwards the display will show TEST 103 OFF If the transition from ON to OFF does not occur contact Silca After Sales Service Test 104 A axis sensor spindle When the coupling between the motor and spindle release screw is turned manually both clockwise and anticlockwise so as to cover and uncover the sensor the display will show the following messages TEST 104 ON TEST 104 OFF If the transition from ON to OFF does not occur contact Silca After Sales Service Test 105 clamp detection sensor The sensor is normally disactivated TEST 105 OFF When a metal object is placed under the sensor at a distance of approx 0 5 mm the display will show TEST 105 ON If the transition from ON to OFF does not occur contact Silca After Sales Service Test 106 Z axis gauging sensor adjusting plate H1 The sensor is normally disactivated TEST 106 OFF With the jumper cable see Accessories provided page 11 make electrical contact between the spindle chuck C and the adjusting plate T fig 23 The display will show
21. WARNING when an operation is begun by pressing START cutting the situations described below may occur 1 Spindle locked with tool missing the machine seeks the setting for the Z axis by moving the spindle over the special plate on the clamp As this causes the spindle to come into close proximity over the safety measurement to the plate the cycle in progress is stopped the spindle is moved back to its initial position and the display shows the message INSTALL 101 gt 2 Spindle released tool missing the machine fails to start the cutting cycle The display shows the same message INSTALL H101 gt WARNING the type of cutting tool to install may be identified by the letter H HSS or W hard metal This means that the QUATTROCODE will automatically use cutting speed 1 HSS or 2 W hard metal see Ch Accessories in the SILCA QUATTROCODE PROGRAM manual 18 Copyright Silca 1999 QUATTROCODE Operating manual English 4 4 Use of the clamp The machine is supplied with the J1 standard clamp illustrated in fig 15 Fig 15 As shown in fig 15 the J1 clamp has a fixed plate R1 on top and a mobile jaw P1 both of which can be replaced when worn The clamp also has a setting plate T for the Z axis sprung over which the cutting tool zeroes before starting cutting operations on a new key The plate is sprung to avoid microfractures when the cutting tool makes contact with it WARNING to ensur
22. achine 26 6 2 Code Selection eat Asie et HE decet epe 26 7 TEST FUNCTIONS 1 snang ua angsa nada a Ne ones dirette 27 7 1 Sensor estia dno Re Eee 27 7 2 Phiotocell test scsi a epe tenerte 30 7597 MOTO TESIS oct reete ates nerd tert Iob aive Sea fs 31 7 4 Display and 1 33 Copyright Silca 1999 3 Operating manual English QUATTROCODE 8 EZ ce 34 9 MAINTENANUGE retard aide e ied anana uk ngan ginaaken 35 9 1 Trouble shoting etie meg reU tee 35 9 2 Maintenance operations 36 9 3 Belt replacement and tension 2 36 9 4 Checking and replacing the 37 9 5 Replacing the UNIPOW 50 Supply circuit board 2 40 9 6 Replacing the 1st ST2DRV module X and Y axes step motors 41 9 7 Replacing the 2nd ST2DRV module Z and A axes step motors 42 9 8 Replacing the 3rd ST2DRV module B axis step motor 43 9 9 Replacing the CPU 44 9 10 Replacing the inlet outlet modules and terminal panel 45 9 11 Replacing the keypad display sm 46 9 12 Replacing the electronic 2 me 47 9 13 Access to the motor compartment sss
23. and towards the machine then back towards the operator the display will show TEST 202 ON TEST 202 OFF If the transition from ON to OFF does not occur contact Silca After Sales Service Test 203 B axis photocell supplementary optional The B axis is provided for the future use of additional devices for the Quattrocode such as special clamps which will be controlled through the B connection on the right hand side of the machine in the standard version of the Quattrocode this function is not activated 30 Copyright Silca 1999 QUATTROCODE Operating manual English 7 3 WARNING WARNING WARNING WARNING WARNING WARNING Motor tests tests for the step motors X Y Z A consist of checking their electrical operation The tests do not check the end of runs sensors and photocells so that the motors can run to the mechanical stops The motors should therefore be tested in both directions without reaching the mechanical stops as this would risk straining the machine Test 301 X axis motor lateral carriage With the motor off the display will show TEST 301 Hold down the 2 key right hand arrow or lt left hand arrow to move the motor in the two directions When the key is released the motor stops immediately If the motor will not start contact Silca After Sales Service if the motor reaches end of run stop it immediately to avoid unnecessary strai
24. ansported Fig 7 2 3 Handling the machine When the Quattrocode has been unpacked place it directly on its workbench This should be done by two people holding the metal base firmly to lift the machine Copyright Silca 1999 13 Operating manual English QUATTROCODE 3 INSTALLATION AND SETTING UP Installation can be carried out by the purchaser and does not require any special skills The key cutting machine is supplied ready for use and assembly is not necessary However some checks and preparation for use need to be carried out Environmental conditions To ensure that the best use is made of the key cutting machine certain parameters must be borne in mind damp badly ventilated sites should be avoided The ideal conditions for the machine are temperature between 0 and 40 relative humidity approx 6096 3 1 Checking for damage The Quattrocode is solid and will not normally damage if transport unpacking and installation have all been carried out according to the instructions in this manual However it is always advisable to check that the machine has not suffered any damage 3 2 Positioning Place the machine on a horizontal surface solid enough to take the weight 60 kg The workbench should ideally be at a height of approx 100 cm which ensures easy access to the working parts Leave at least 30 cm clearance behind the machine to provide ventilation and 30 cm on both sides Connect the power supply ca
25. ar visibly intact even when they have cut out Each must be replaced by one with exactly the same number of Amps and of the same type rapid or delayed as shown in the manual A Master fuse 4 Amp rapid 110V 8 Amp rapid This is fitted to the machine supply plug fig 27 which also contains a spare fuse When this fuse cuts out Quattrocode is completely cut off the display shows nothing there is no response to any of the control keys and there is no communication with the PC To replace fuses B C D E F in the electronic rack remove the cover O as follows 1 disconnect the supply wiring 2 remove the three screws O1 fig 27 rear view 3 remove the cover O by pushing in the direction of the arrows fig 28 WARNING do not bend the cover during this operation as the attachment hooks could easily be broken On J A 1 O1 ale mE 11 47 e Fig 28 Copyright Silca 1999 37 Operating manual English QUATTROCODE B Inlet fuse for electronic rack 1 amp delayed When this fuse cuts out the two g
26. ave been eliminated in all areas transport regulation cutting and maintenance The material used in the manufacture of this machine and the components employed during use are not dangerous and assure that Quattrocode complies with the Machine Directives Use Quattrocode has been designed for the copying of keys It must be installed and used in the way laid down by the manufacturer If the machine is used differently or for purposes different from those described in this manual the customer will forego any rights he may have over SILCA S p A Furthermore unforeseen danger to the operator or any third parties may arise from incorrect use of the machine Improper use Negligence in the use of the machine or failure on the part of the operator to observe the instructions given in this manual are not covered by the guarantee and the manufacturer declines all responsibility in such cases It is therefore indispensable to read the operating manual carefully in order to make the best use of the key cutting machine and benefit from its potential Further risks WARNING during cutting operations there is a risk of hands being crushed To avoid this keep hands well away from the area circled in the drawing 6 Copyright Silca 1999 QUATTROCODE PROTECTION AND SAFETY PRECAUTIONS FOR THE OPERATOR The Quattrocode fully complies with the Machine Directives The ope
27. base b to which the machine is anchored and a cardboard cover a Fig 6 The machine is attached to the base by means of screw down brackets which hold it in place during transport avoiding damage especially to the protective shield The sealed cardboard cover is attached to the pallet by means of two straps which hold it securely in place Symbols on the cardboard cover show the ideal conditions for transport Keep dry Handle This side up Use no hooks with care To avoid knocks which could damage the Quattrocode we recommend using the original packing every time the machine is transported securing it to the base with the special brackets 12 Copyright Silca 1999 QUATTROCODE Operating manual English 2 2 Unpacking To remove the machine from the packing 1 cut the straps with scissors and remove them raise the top of the cardboard cover unscrew the 3 screws c securing the front bracket to the pallet fig 7 unscrew the 3 screws c securing the rear bracket to the pallet fig 7 a amp use the wrench provided to loosen the nuts on the rear feet by couple of turns remove the metal brackets fig 7 check that the packing box contains 1 Quattrocode key cutting machine 1 set o documents including Operating Manual QUATTROCODE PROGRAM manual spare parts list and guarantee 1 power supply cable 1tool box N 8 keep the packing to use every time the machine is tr
28. basic clamp metal chip tray Z axis setting plate LASER key decoder Dimple key decoder mmoocou gt N HODOVVOZESE a 10 Copyright Silca 1999 QUATTROCODE Operating manual English 1 3 Technical data POWER SUPPLY Single phase 220V 110V 60 Hz MAX ABSORBED POWER 1 5 Amp 350 W 110V 3 Amp 350W CUTTER MOTOR Two speed single phase CUTTING TOOLS in HSS high speed steel or Widia hard metal CUTTER SPEED 6000 rpm 10 HSS 12000 rpm 10 W hard metal MOVEMENTS On three axes with preloaded recirculating ball screws activated by step motors on ground roller guides Cutting tool spindle released and locked by a step motor CLAMP Universal J1 standard for key lock grip reversible mobile jaw for locking special Z profile Mercedes keys RUNS X axis 55 mm Y axis 55 mm Z axis 55 mm DIMENSIONS Width 390 mm depth 530 mm height 570 mm MASS 60 kg NOISE RATING Noise pressure Lp A 79 16 dB A Personal Computer The personal computer not included to be used for transmission of the operating program to the Quattrocode should have the following minimum specifications Model or 100 compatible Microprocessor 80286 at 12 Mhz or over Operating system MS DOS version 3 30 or later RAM minimum 640 Kb Floppy disk unit 1 x 1 2 Mega 5 Minimum hard disk capacity 5 MB Serial port RS 23
29. ble and the serial cable to their sockets WARNING ensure that the machine voltage is the same as that of the mains which must be properly earthed and provided with a differential switch 30 Switch Rear view Fig 8 14 Copyright Silca 1999 QUATTROCODE Operating manual English 3 3 Fig 9 3 4 Fig 10 3 5 The machine needs only one operator who has the following controls at his her disposal fig 5 page 10 motor start switch K placed on the back of the key cutting machine key positioning clamp R control keypad F1 emergency button A Graphics Two adhesive warning and instructions labels are attached to the plexiglass shield fig 9 These must not be removed Danger to eyes Do not use compressed air for cleaning Installation of the Silca Quattrocode Program software Connect the personal computer and QUATTROCODE with the serial cable provided Make the connection between the personal computer serial port and the connector L3 on the Quattrocode fig 10 Turn on the Quattrocode and the computer Install the QUATTROCODE PROGRAM software on the To do so consult the manual provided with the software package for the installation and use of the SILCA QUATTROCODE PROGRAM Ensure that the U101 U102 decoders are housed in the special decoder pocket on the left hand side of the machine Starting the Silca Quattrocode Program When t
30. d out by the manufacturer or in the Service Centres recommended by Silca On the back of the manual cover are the manufacturer s addresses and a list of specialized Service Centres 11 1 How to apply for assistance The guarantee form supplied with the QUATTROCODE ensures free repairs or replacements of faulty parts in the 12 months following purchase All other work must be arranged by the user with Silca or one of its Service Centres 52 Copyright Silca 1999 QUATTROCODE Operating manual peeds MOJOK 4 1D co 181182 0J9I N m Umoq anja ybi pueog S 9NIMVHG OlWLOATS 2 05 1022 4 JOON UMOJA j v ie il 2 i E O O pueog ena ubi 2 7 ea 6 2 1 o SDUEJO ZHOG A APU Vy 052 asn4 022 1 1 UMOIq aniq ubi O0 Umoq eniq 1461 2v ABI og an q uui uong ysnd KoueBieur3 EIAS 7H08 0
31. e Z axis zero sensor replace the spindle release lock sensor replace the electric contact wire for the Z axis replace the internal connecting wires for the cutting tool motor and the microswitches for detecting the decoders replace the wiring for the Z axis step motor replace the wiring for the spindle step motor check the internal parts of the Z axis movement WARNING itis very important that before the compartment is closed after replacing or checking parts the mobile wiring M1 is properly secured and that it moves freely Check by moving the Z axis carriage manually along its vertical run the wiring should move along without catching on any of the internal parts To gain access to the compartment 1 Remove the electronic rack see chapter 9 12 Replacing the electronic rack page 47 Remove the five screws X1 and remove the protective cover X2 fig 47 Remove the six screws T1 and remove the plate T2 If necessary remove the two screws X3 and remove the rear part X4 this procedure gives full access to the motor compartment fig 47 BON Copyright Silca 1999 49 Operating manual English QUATTROCODE 9 14 Access to the electrical parts in the base Access must be made when it is necessary to replace the supply transformer replace
32. e tests contact the Silca After Sales Service The test function is called up by means of the taki key The key is active when the red led is illuminated and the display shows the message TEST gt Select one of the functions run by the PC illustrated in the SILCA QUATTROCODE PROGRAM and transmit to the machine During the test the display shows the number of the test selected on the PC except for Test 401 Display page 33 0 TEST 101 To leave the TEST mode press the TEST key again The red led on the TEST key will go out and the display will be cleared of any messages Sensor test The Quattrocode is provided with a number of proximity sensors for X Y Zaxes A spindle clamp detection decoder pocket Baxis for future use 2 axis adjustment plate Test 101 X axis sensor lateral carriage Moving the X axis carriage manually towards the right hand end of run will activate the sensor and the display will show TEST 101 OFF Moving to the left the display will show TEST 101 ON If no messages appear on the display contact Silca After Sales Service Test 102 Y axis sensor front carriage When the Y axis carriage is moved by hand slowly towards the external end of run in the direction of the operator the display will show TEST 102 When the carriage is moved towards the machine the display will show TEST 102 OFF If the transition from ON to OF
33. e that the Z axis works accurately keep the setting plate T perfectly clean by brushing any metal chips off regularly using the brush provided WARNING do not exert excessive pressure to lock the key in the jaws Turning the knob approximately 70 clockwise when the jaws start to grip the key is sufficient fig 16 It is also important to ensure that the key lies absolutely flat in the jaw during locking so that it cannot bend twist or rest unevenly on the plate fig 16 N Fig 16 Copyright Silca 1999 19 Operating manual English QUATTROCODE 4 5 4 6 Fig 17 Fitting the clamp to the machine Fit the clamp into the carriage dovetail push all the way in and lock by means of the knob P2 fig 17 Although Quattrocode is designed to take up to 16 different clamps identified progressively from J1 to J16 the instructions refer only to the clamp provided J1 The other clamps are all provided with their own instructions Turning the mobile jaw P1 on clamp 4 1 Clamp J1 is supplied with mobile jaws P1 which can be reversed sides A and B to facilitate locking side B of special profile Mercedes keys corresponding to Silca articles HU41P HU41AP HU44AP HU55P HU61AP without the need for additional adapters fig 17 When side B is in use the display shows a message
34. eplace them The machine loses the operating program continually when switched on the display remains black and the program needs to be re transmitted from the PC replace the supply board chap 9 5 page 40 replace the CPU board chap 9 9 page 44 Communication between the machine and PC fails check the computer set up serial port communication speed etc replace the CPU board chap 9 9 page 44 Copyright Silca 1999 35 Operating manual English QUATTROCODE 9 2 Maintenance operations Spindle belt replacement Belt tension Checking and replacing the fuses Replacing the circuit boards in the electronic rack Replacing the keypad display Replacing the electronic rack Access to the motor compartment 9 3 Belt replacement and tension 1 loosen the 2 side screws L2 and remove the belt cover L1 by pushing upwards fig 25 2 loosen the seven fixing screws Z1 remove the top cover Z and push upwards making sure the keypad wiring Z2 is detached fig 25 3 partly loosen the two nuts Y securing the motor using the special elbow wrench Y4 and rod both provided as shown in fig 26 4 use the special rod provided Y3 to move the tension eccentric Y1 and loosen the belt 5 take the belt off the pulleys 6 detach the spindle release motor connector Y2 fig 26 7 remove the worn belt
35. he SILCA QUATTROCODE PROGRAM has been installed on your PC to work with the program enter the following command lt QCODE gt ENTER The SILCA logo will appear followed by the main menu Copyright Silca 1999 15 Operating manual English 4 MACHINE REGULATION 4 1 Machine keypad and functions of keys Op Fig 11 The keypad incorporated in the Quattrocode illustrated in fig 11 enables the operator to use the machine rapidly and easily once the work program has been transmitted by the PC Only the keys necessary for the cycle in progress except the STOP button which is always active are constantly enabled e g when the cutting tool is being changed only the keys for releasing and locking the spindle and the START button are active all the other keys are excluded even if pressed striking this key starts the machine TEST function indicated by the illumination of the red led in the corner of the key F5 F6 F7 F8 keys reserved for future functions 1 spindle release active only when the tool change message is screened spindle lock active only when the tool change message is screened enables forward scrolling on the display of the key queue transmitted by the PC enables backward scrolling on the display of the key queue transmitted by the PC during the TEST moves the step motors in one
36. he various parts according to the regulations in force in the country of use Waste disposal EU regulations lay down specific rules for the disposal of waste Packing The QUATTROCODE is delivered in a cardboard cover which can be recycled as packing if intact or disposed of with solid urban waste Do not throw it out into the environment but place it in the special containers for cardboard Key cutting machine The machine is not only durable but is also made of recyclable materials Recycling is recommended as good ecological practice Waste from key cutting operations Although the waste deriving from key cutting is classified as special waste it can be considered metal wool and therefore be included in solid urban waste As such it must be disposed of in special centres according to its classification under current Italian and EU law In the case of contaminating or toxic noxious substances which transform the metal waste classifiable as solid urban waste into toxic noxious waste the regulations concerning disposal of such waste in Italy and the EU are attached in the appendix to this manual Copyright Silca 1999 51 Operating manual English QUATTROCODE 11 AFTER SALES SERVICE Silca supplies full technical assistance to purchasers of the QUATTROCODE key cutting machine For total operator and machine safety any operation not described in this manual must be carrie
37. hen fitted into the spindle the following message appears INSTALL DECODER U101 gt lt DECODER MISSING gt The machine will go through the setting up operations only if there is a decoder in the spindle Proceed as described in the chapter Replacing the cutting tool Press START The machine will set itself up If the spindle is open and the decoder has not been fitted the following message appears DECODER MISSING If the spindle is locked without the cutting tool in it the machine starts only to stop when it reaches the safety measurement stops When set up has been carried out the PC screen shows the OFFSET data i e the variation from theoretical zero expressed in hundredths of millimetres for the X Y and Z axes 24 Copyright Silca 1999 QUATTROCODE Operating manual English 5 WARNING 5 1 WARNING DECODING KEYS to install the key in the clamp see Ch Appendix 1 Clamps Decoding the J1 standard clamp is used as a model for the description of clamp decoding operations If using other clamps enter the code for the clamp installed and use the same sequence To carry out decoding operations work from the PC and then the machine according to the following instructions OPERATIONS ON THE PC Open the search menu Select the lt 5 gt function Enter the name of the system lock Press lt F10 gt to display further information on the system
38. ip because of the dimensions of the blade and profile see art Silca HUBGRP for Volvo fig 21 The device is installed in the threaded hole on the front of the J1 clamp Use the locking knob X1 to take it up to the clamp without securing the knob X1 will be tightened only after the key has been locked into the jaw in the way described below hold the device up against the front of the clamp and by means of the knob X2 grip the neck of the key in the seat provided The locking operation is self centring so that there is no danger of the key being moved once it is locked into the jaw Secure the device to the clamp by means of the locking knob X1 ensure that the locking knob X1 does not protrude above the upper edge of the clamp when it has been locked rw E 22 Copyright Silca 1999 QUATTROCODE QUATTROCODE Operating manual English 4 9 Clamp detection Each clamp is provided with a coded bar X3 which enables the machine to detect it automatically fig 22 The coded bar is read by a special proximity sensor X4 fig 22 at the beginning of every cutting cycle If the clamp installed is not the one required on the display clamp J the machine will return to its position at the beginning of the cycle while the display shows the message lt INSTALL CLAMP J1 gt To re start the clamp detection process strike START on the keypad
39. motor 9 module supply board 10 serial A 11 serial B 12 inlet outlet module supply board 5 loosen the four screws W securing the module it is not necessary to remove them fig 40 6 slide the module partially from the rack and separate the terminal panel from the inlet outlet board X fig 41 7 remove the inlet outlet board completely replace with the new one and insert partially into the rack 8 attach the terminal panel to the board and insert the complete module in the rack gem Smt iem d TERMINAL PANEL Fig 40 with this procedure it is not necessary to disconnect all the sensors and actuators on the terminal panel every time the inlet outlet board must be removed Take care that the board and the terminal panel are properly connected before replacing the module in the rack 9 secure the new module with the four screws W fig 40 and re connect wires 2 3 4 5 6 7 8 9 10 11 12 and plug 1 INLET OUTLET MODULE TERMINAL PANEL Fig 41 Copyright Silca 1999 45 Operating manual English QUATTROCODE 9 11 Replacing the keypad display Switch off the machine and disconnect the supply wire Remove the belt cover L1 by unscrewing the two side screws L2 and raising it fig 42 Remove the seven screws Z1 and detach the upper
40. n on the structure Test 302 Y axis motor front carriage With the motor off the display will show TEST 302 Hold down the key right hand arrow towards the operator or left hand arrow towards the machine to move the motor in the two directions When the key is released the motor stops immediately If the motor will not start contact Silca After Sales Service if the motor reaches end of run stop it immediately to avoid unnecessary strain on the structure Test 303 Z axis motor vertical carriage With the motor off the display will show TEST 303 2 Hold down the key right hand arrow upwards or left hand arrow downwards to move the motor in the two directions When the key is released the motor stops immediately If the motor will not start contact Silca After Sales Service if the motor reaches end of run stop it immediately to avoid unnecessary strain on the structure if one of the cutting tools is fitted into the spindle moving the carriage down may cause the tool to bump into the clamp Test 304 A axis motor spindle make sure that a cutting tool is installed With the motor off the display will show TEST 304 Hold down the lt key right hand arrow or left hand arrow to start the motor turning clockwise or anticlockwise When the key is released the motor stops immediately
41. nd disactivates the working and movement functions including the cutting tool The fact that the shield is not down is indicated by a message on the machine display To re activate the work cycle place the shield in its initial position and press the START button on the machine keypad Fig 4 Emergency stop The machine can be cut off by means of the red emergency button A placed on the left When this button is pressed the machine stops immediately when there is a serious malfunction or risk of danger for the operator After elimination of the cause of the emergency turn the button 45 clockwise N B itis the operator s responsibility to keep clear the area around the emergency button so that it can be reached rapidly Copyright Silca 1999 9 Operating manual English QUATTROCODE Main working parts emergency button clamp detector sensor spindle mobile protective shield safety microswitch decoder holder display keypad electronic rack Z axis carriage halogen lamp tool start switch 2nd IN OUT serial port various 1st serial port computer switch socket for future use special clamp connector X axis connector X axis carriage knob rotating jaw Y axis carriage J1
42. neral screen display appears fig 1 Open the search menu Select the lt SEARCHs gt function Enter the name of the system lock Press lt F10 gt to display further information on the system lock selected Select the item Enter cutting data from the menu Press lt ENTER gt Enter the cutting data and press key lt F10 gt to confirm transmission of the data to the key cutting machine OPERATIONS ON THE MACHINE When the QUATTROCODE is turned on make sure it is connected to the PC the machine display shows the words lt QUATTROCODE OK gt Press START The display shows lt ORIGINAL SYSTEM LOCK gt Place the key into the clamp 1 Raise the protective shield D 2 Place the key blank into the clamp chap 4 4 page 19 3 Lower the protective shield Press START the message will appear INSTALL CUTTING TOOL gt Press START When the cutting cycle is finished follow the instructions shown on the display 26 Copyright Silca 1999 QUATTROCODE Operating manual English 7 WARNING 7 1 TEST FUNCTIONS the test functions can be carried out only when the PC is connected to the QUATTROCODE In the event of faults or malfunctioning a search can be made for the part involved by means of a series of TEST functions run by the PC The diagnoses shown here enable the Silca After Sales Service to recommend remedial action Should any faults occur which are not included in th
43. osition the selection commutators according to the motors connected to the module 2nd ST2DRV MODULE Fig 37 42 Copyright Silca 1999 QUATTROCODE Operating manual English 9 8 WARNING Fig 38 Replacing the 3rd ST2DRV module B axis step motor 1 switch off the machine and disconnect the supply wire 2 detach the cover O chap 9 5 page 40 do not bend the cover during this operation as the attachment hooks could easily be broken 3 disconnect the plug 1 from the supply module 4 disconnect the wires 2 Y axis motor 3 X axis motor 4 module supply board 5 A axis motor 6 Z axis motor 7 module supply board 8 B axis motor 9 module supply board 5 loosen the four screws W securing the module it is not necessary to remove them fig 38 6 slide the module from the rack and replace with a new one after positioning the commutator W3 fig 38 COMMUTATOR W1 4 not in use COMMUTATOR W2 5 B axis motor selection Sant aaa N B use a suitable screwdriver to turn the commutator W1 if it is damaged the whole module will be affected 7 secure the new module with the four screws W and re connect wires 2 3 4 5 6 7 8 9 and plug 1 Copyright Silca 1999 43 Operating manual English QUATTROCODE
44. ot the machine stops and shows the following message on the display DECODER WRONGLY POSITIONED WARNING this safety system ensures that the cutting tool is not used instead of the decoder or vice versa Copyright Silca 1999 17 Operating manual English QUATTROCODE 4 3 Cutting tool replacement The cutting tool can be fitted or replaced only at one point in the work process when the display shows i g INSTALL CUTTING TOOL 101 gt WARNING to describe cutting tool replacement tool 101 is used as an example For the other cutting tools carry out the same sequence with the tool required To remove a decoder or cutting tool from the spindle proceed as follows Raise the protective shield D with one hand hold the cutting tool or decoder to be removed i Press the spindle release key with the other hand remove the cutting tool The decoder must be replaced in its housing on the decoder pocket E on the machine fig 12 page 17 whereas the cutting tool must be placed in its housing on the tool board provided To install a cutting tool proceed as follows Raise the protective shield D ii release the spindle if necessary by pressing the spindle release key fit the cutting tool into the spindle pushing all the way in hold the cutting tool place with one hand and with the other press the spindle locking key Fig 14
45. rations for which it has been designed are easily carried out at no risk to the operator The adoption of general safety precautions and observation of the instructions provided by the manufacturer in this manual eliminate all human error unless deliberate The Quattrocode is designed with features which make it completely safe in all its parts Characteristics Power supply Quattrocode must be provided with electricity having the same voltage as that shown on the rating plate supplied through an earthed socket and differential switch Start up The machine is started up by means of a master switch placed on the back Maintenance The operations to regulate service repair and clean the machine have been devised in the simplest and safest way possible There is no danger of removable parts being replaced wrongly or unsafely Machine identification The machine is provided with an identification label which shows the serial number fig 2 MANUFACTURER S IDENTITY SILCA SpA Via Podgora 20 2 1 31029 VITTORIO VENETO TV ITALY 0438 9136 Telefax 0438 913800 Telex 410579 SILCA I TYPE OF TIPO MACHINE TYPE MATRICOLA SERIAL ERIAL No 5 NUMBER WORKING VOLT Hz A WATT VOLTAGE LY Fig 2 ABSORBED ABSORBED POWER CURREST YEAR OF WORKING MANUFACTURE FREQUENCY
46. reen leds 5 Volt dc and 12 Volt dc on the UNIPOW 50 supply module on the electronic rack go off the display shows nothing there is no response to any control key and there is no communication with the computer C Xand Y axes step motor protection fuse 4 amp delayed When this fuse cuts out the relevant green led for the ST2DRV electronic module goes off and the X and Y axes carriages will not move To replace this fuse remove the 1st ST2DRV module from the rack chap 9 6 page 41 Remove the four screws V1 in order to separate the top part V of the dissipator and gain access to fuse C on the circuit board fig 30 N B after replacing the fuse fit the dissipator V securing the locking screws V1 tightly to ensure good heat conductivity between the parts in contact fig 30 Fig 29 D Zand A axes step motor protection fuse 4 amp delayed When this fuse cuts out the relevant green led for the ST2DRV electronic module goes off the Z axis carriage will not move and the cutting tool spindle will neither open nor close To replace this fuse remove the 2nd ST2DRV module from the rack chap 9 7 page 42 Remove the four screws V1 in order to separate the top part of the dissipator and gain access to the fuse on the circuit board fig 30 N B after replacing the fuse fit the dissipator V secu
47. replace the module chap 9 5 page 40 re transmit the machine program from the PC to the Quattrocode chap 3 4 page 15 The cutting tool motor will not start The cutting tool motor runs only on 1st or 2nd speed One of the axes is not moving The keypad is not working The X Y or Z axes will not zero check fuse G chap 9 4 page 37 with the machine off check that the cutting tool shaft turns freely when rotated by hand replace the cutting tool motor control board chap 9 7 page 42 replace the I O board chap 9 10 page 45 replace the cutting tool motor chap 9 13 page 49 replace the 1st and 2nd speed control board replace the I O board chap 9 10 page 45 with the machine off check that there is no mechanical impediment to the axis when moved manually check chap 9 4 page 37 fuse C for axes X and Y b fuse D for axes Z and A spindle release lock C fuse E for axis B rotating clamp replace the 1st ST2DRV module for the X and Y axes chap 9 6 page 41 replace the 2nd ST2DRV module for the Z and A axes chap 9 7 page 42 replace the 3rd ST2DRV module for the B axis motors chap 9 8 page 43 check the connection between the display and the keypad chap 9 11 page 46 replace the keypad chap 9 11 page 46 check fuse F chap 9 4 page 37 check whether the sensors and photocells for the relevant axes are working properly if not r
48. ring the locking screws V1 tightly to ensure good heat conductivity between the parts in contact fig 30 38 Copyright Silca 1999 QUATTROCODE Fig 30 E Step motor protection fuse for supplementary motorized clamp optional 4 amp delayed When this fuse cuts out the green led for the ST2DRV electronic module goes off and the clamp will not activate To replace this fuse remove the 3rd ST2DRV module from the rack chap 9 8 page 43 Remove the four screws V1 in order to separate the top part V of the dissipator and gain access to the fuse on the circuit board fig 30 N B after replacing the fuse fit the dissipator V securing the locking screws V1 tightly to ensure good heat conductivity between the parts in contact fig 30 F Protection fuse for sensors outlets 1 6 amp delayed When this fuse cuts out the green led for the inlet outlet module goes off and despite the display being on and the keyboard activated none of the sensors are read the axes cannot find the zero position and none of the actuators receive power the cutting tool motor will not work etc To replace this fuse remove the inlet outlet module from the rack chap 9 10 page 45 G Cutting tool motor protection fuse 3 15 amp rapid 110V 3 15 amp rapid When this fuse cuts out the cutting tool motor will not work The fuse is to be found on the circuit board which regulates the motor speed
49. see eem 49 9 14 Access to the electrical parts in the base 50 10 DECOMMISSIONING 5 eicere ceterum ric casam nanc erae munie den cea aora a DEL 51 11 AFTER SALES SERVICE nume osa a ic ianua wnan 52 11 1 How to apply for assistance 52 4 Copyright Silca 1999 QUATTROCODE Operating manual English Fig 1 CONSULTING THE MANUAL This manual has been produced to serve as a guide for users of an electronic key cutting machine The contents of the manual are divided into sections relating to chapter Machirie description iE t e ei eet ER EPUM Er Ep 1 Transport and installation 2 3 Regulation and Use ee ee ROG OP raaa RENA ERU REB ANNO QUEE 4 5 6 Tests ANd maintenance enceinte teet ipe cin anan te 7 8 9 Technical terms Common technical terms are used in this manual To assist those with little experience of cutting keys below is an illustration of the terms most frequently used Head Neck Shoulder Stem Tip C I Il O1 Copyrighi Silca 1999 5 Operating manual English QUATTROCODE GENERAL QUATTROCODE has been designed according to the principles of the Machine Directives From the design stage risks for the operator h
50. slide the module partially from the rack and separate the terminal panel from the inlet outlet board X fig 45 7 remove the inlet outlet board X 8 detach the small protective panel by removing the two screws W fig 45 9 remove the two screws L2 and detach the protective cover L1 fig 46 raising it in the direction of the arrow 10 release the flat cable Z2 by pushing the two tabs Z3 outwards fig 46 11 remove the seven screws Z1 and detach the upper panel Z complete with the keypad fig 42 page 46 12 disconnect the two fan feed wires from the terminal panel Z4 fig 46 13 remove the four screws K2 which secure the rack K to the machine and pull upwards fig 46 page 48 14 to fit the new rack follow the instructions given in reverse order taking care to connect the fan feed wires Z4 correctly the red wire to the terminal marked and the black wire to the terminal marked fig 46 Copyright Silca 1999 47 Operating manual English QUATTROCODE ie INLET OUTLET f we MODULE TERMINAL PANEL X5 PROTECTIVE MODULE Fig 46 48 Copyright Silca 1999 QUATTROCODE Operating manual English 9 13 Access to the motor compartment It will be necessary to gain access to this compartment when you need to replace the Z axis photocell wiring replace th
51. the zero board for the Y axis or its wiring replace the commutation board for 1st 2nd speed for the cutting tool motor or its wiring replace the cutting tool motor speed regulation board change the setting or replace the wiring replace the zero sensor for the Y axis replace wiring To gain access to the base 1 switch off the machine and disconnect the supply wire 2 turn the machine onto its back 3 loosen the six screws and remove the bottom plate V3 fig 48 If it is necessary to operate in this area with the machine on e g to regulate a sensor or the 1st cutting tool rotation speed take great care not to touch the parts of the cutting tool motor speed regulation board as these are connected electrically to the supply phase 220 or 110 Volts WARNING SS IN S SS LS AN Fig 48 50 Copyright Silca 1999 QUATTROCODE Operating manual English 10 WARNING Fig 49 DECOMMISSIONING The machine is durable and when properly maintained and occasionally overhauled can be used throughout time Before dismantling carry out the following operations on the machine Disconnect the electric circuit Separate the plastic and metal parts Remove the lithium battery from the electronic rack fig 49 the lithium battery must be disposed of in the special containers This done dismantle the machine and dispose of t
52. tors connected to the module 1st ST2DRV MODULE WA fd Copyright Silca 1999 Operating manual English Operating manual English QUATTROCODE 9 7 Replacing the 2nd ST2DRV module Z and A axes step motors 1 switch off the machine and disconnect the supply wire 2 detach the cover O chap 9 5 page 40 WARNING do not bend the cover during this operation as the attachment hooks could easily be broken 3 disconnect the plug 1 from the supply module 4 disconnect the wires 2 Y axis motor 3 X axis motor 4 module supply board 5 A axis motor 6 Z axis motor 7 module supply board 5 loosen the four screws W securing the module it is not necessary to remove them fig 37 6 slide the module from the rack and replace with a new one after positioning the commutators W1 and W2 fig 37 COMMUTATOR W1 2 Z axis motor selection COMMUTATOR W2 3 A axis motor selection N B use a suitable screwdriver to turn the commutators if they are damaged the whole module will be affected 7 secure the new module with the four screws W and re connect wires 2 3 4 5 6 7 and plug 1 the 1st ST2DRV module X and Y axes motors and the 2nd ST2DRV module 2 and A axes motors spindle are interchangeable Remember to p

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