CS 4008 NUMERIC UNDERPINNER ( Technical and User Manual )
Contents
1. r F L T F 1 5 E L 1 The machines are connected via a network cable e g Ethernet CAT5 toaPCserver E NETLIST LIST OF ITEMS m DATE JJ AMA Starting from the item file press NETLIST MS ea dl 5 Press UPDATE to update the list 2 DEMANDE MN EIS TENE Make a GET ACK or DONE request PETUR Press UPDATE to update the list Execute the job and then press UPDATE to update the list You can use the execution parameters the NETLIST To visualise the parameters of a job press on the job name Then press gt EXEC The machine is adjusted according to the Job parameters NETLIST Otherwise you can execute the Job using your own parameters or those of an item in the machine s memory You can still use DONE THESE NETWORK FUNCTIONS ARE DESTINED TO EVOLVE SEE EVOLUTION OF Cassese Barcode 14 6 PARAMETERS Pressing F4 provides access to the PARAMETERS Access to various parameters of the CS4008XL 15 organised in a hierarchical manner according to user level A password 15 reguested when a user tries to modify a given option parameter pages The user level remains active while the machine 16 on Level 1 code 5000 User Level RESET ALARMS SET TIME INTERACTIVE ASEN TENE 1L El dee ms Pri nimi E ja Bi MODIFICATIONS OF FILES AND OR MODIFICATIONS Level 2 co2. A bb IPA T SH LU J Depth of dimmi rri rri Maximum Generally a clearance of 2 mm MINIMUM is 190 mm Maxim reguired above the wedge Wedges that are the Measurement of the width is based on the same size can be stacked in order to avoid changing diagonal cut from the depth of rebate to the heel wedge cartridges when joining frames of various The profile width must not exceed 190 mm thicknesses NB INEVERY CASE STAPLING SHOULD BE PERFORMED AS CLOSE AS POSSIBLE TO THE THICKEST PART OF THE MOULDING 5 ADJUSTING ANGLES OF THE STOPS 1 PL RI BUTTONS FOR ADJUSTING STOP ANGLES 1 If the corner has an opening on top turn the two adjustment buttons RI an identical value towards the MINUS sign 1 Fig 2 p A 2 If the corner has an opening underneath turn the same two adjustment buttons RI an identical value towards the PLUS sign Fig 2p A 6 ADJUSTING THE JOINING ANGLE If the corner is open towards the outside Tighten the adjustment screw AS page A fig 2 amp figure AS below to correct the error and check the quality of the angle by clamping the corner against the stops again Ext rieur Int rieur If the corner is open towards the inside Loosen the angle adjustment screw AS page A fig 2 amp figure AS below to correct the error and check the quality of the angle by clamping the mouldings against the stops again If you obtain
3. SERED E gt pat APARE PEDALE 5 M BETEGT 7 gt 210 PRESS CUM FDC AGPAFE ail BP CHARGEUR a1 T BE TAJU AAA m Page 4 enables visualisation of Input Page 5 15 used to manage the items database Output This page is functional even during Use only at the reguest of continuous operation of the machine CASSESE Customer Service 15 7 SYSTEM 5 After pressing down on the SYS button you can access the systems parameters Some require a password Authorised adjustments for a basic user are F CALIBRATE To calibrate the touchpad follow the instructions on the screen Press the centre of the black circle 8g bf ks a E iv j i w Pn VIE Delta HMI 1 082 2004 17 Delta ver 1 082 C 2004 07 i Tima ZZ an Select Year Month Day Hour Minutes Seconds with the left right arrows and change the values with the or buttons Save the settings with the Save button or use Quit to exit without saving changes BACKLIGHT Adjusts luminosity contrast and brightness of the screen CS 4008XL PROGRAM CHART 3099 MODE ANGLE NETLIST 16 MAINTENANGE Important Before any work concerning the mechanical parts of the machine or its electrical cabinet make sure to turn off both the power and compr
4. V3 and V4 Remove them with a 24 mm flat wrench Install the 4 feet supplied by screwing them firmly under the machine Remove the 4 fastening screws on the motor with a 4 mm Allen key Use them to attach motor M to collar E a Remove the 3 screws in the plating Vcl Vc2 Vc3 near the pneumatic valve VP with a 4 mm Allen key and open the machine access door PA Cut band L While pushing the presser arm see fig 2 p A remove wooden block CB Gently release the presser arm For safety reasons related to the transport of your CS4008 XL a wooden block has been placed between the distributor head and the sliding table Loosen the locking lever MTC of the sliding table and slide table Tc towards the back see fig 2 p A Remove the wooden block 2 2 CONNECTING TO COMPRESSED AIR Connect the compressed air supply to the hose outside the machine under access door PA Open the AIR VALVE VP the manometer M should show a pressure reading of 6 bars PNEUMATIC CONNECTIONS 7 556 RIBBED NOZZLE 7 675 PRESSURE REDUCING FEMALE OUICK RELEASE CONNECTOR CONNECTOR COMPRESSOR 7 70 USA NOZZLE Remove the 3 screws in the plating Vcl Vc2 Vc3 near the pneumatic valve VP with a 4 mm Allen key and open the machine access door PA Pull up the pressure adjustment button RP and turn it clockwise more pressure until the needle of manometer M reaches 6 bars 3 START UP
5. 1 Connect the electrical plug of the CS4008XL to a grounded 220 V single phase outlet 2 Turn the compressed air valve to ON The manometer should show 6 bars see page 3 3 Turn the START STOP button The touch sensitive screen should be displayed COMPRESSED AIR VALVE INTE E 4 HOMESCREEN CASSESE a i IE DENIS PAF iris VEERE LIL LET Abc FRANCE uh CASSESE Total number of 5 4 0 0 8 Number of cycles staplings since the completed since the beginning of operation beginning of operation Program versions CHOICE OF LANGUAGE Press the button that corresponds to your language 5 DEFAULT SCREEN PARAMETERS EIER TELE Loh emme Ls EEC PET LM SHEL ABE FEILET BER Mae kir f Fi ind zz x 5 xd a The default workscreen can be set in 486 or 3099 mode Press FA PARAMETERS page 3 5 and specify the desired type of screen with the 486 3099 button By pressing the pedal on the touch sensitive screen or during pre clamping the 486 or 3099 workscreen will be displayed 4 ADJUSTMENTS 1 CHOICE OE PRESSER The presser is made up of an adjustable support and magnetic interchangeable tips It is mounted on the arm of the post with pin G and can be set at 7 different distances from the table Pay close attention to the position of the triangle the sides of the triangle should be parallel to stops BI an
6. 5 Cassese CS 4008 XL NUMERIC UNDERPINNER ASSEMBLEUSE NUMERIQUE J 4 Technical and User Manual Manuel Technique amp d Utilisation Version 1 11 2008 TOUCH SENSITIVE m r ai SCREEN TOP PRESSER SPEED ADJUSTER REBATE CLAMP PRESSURE ADJUSTER AIR VALVE ELECTRICAL CABINET WEDGE LOADING CHANNEL FOOT PEDAL EMERGENCY STOP amp START STAPLING BUTTON BUTTON CS 4008XL x ME DESCRIPTIVE WEDGES LOADING 7 i i LI 5 DIGITAL 7 KEYBOARD Hai Fig 2 TOP PRESSER BRACKET ADJUSTABLE SUPPORT PRESSER 1 SLIDING TABLE LOCKING LEVER MAGNETIC MTC M id TIP JOINING ANGLE A m ADJUSTER AS BACKFENCES TOP PRESSER PLUNGER WEDGE p DISTRIBUTOR PSEA REMOVABLE CLAMPS INCLINATIONADJUSTERS 97 j SLIDING TR TABLE BACK FENCES CS4008XL INDEX CS4008XL DESCRIPTIVE INTRODUCTION ACCESSORIES SPECIFICATIONS OPTIONS WARRANTY SETUP 1 INSTALLATION 2 CONNECTING TO COMPRESSED AIR 3 START UP ADJUSTMENTS 1 CHOICE OF PRESSER 2 HOW TO USE THE SPACER BARS 3 ADJUSTING THE SLIDING TABLE 4 SELECTING THE STAPLING POSITIONS 5 ADJUSTING ANGLES OE THE STOPS 6 ADJUSTING THE JOINING ANGLE JOINING 1 MEANS OF JOINING 2 LOADING WEDGES 3 JOINING IN MODE 486 a SETTING COUNTER PARAMETERS b MEMORISING JOINING P
7. just like the tip size spacer bars and angle NB When the machine is out of wedges and the moulding width has been entered the post will retract to the moulding width If the moulding width has not been entered or if it is less than the position dimensions the machine will move to the furthest position and will ask you via a message to reload see procedure page 8 Press the staple button to continue 10 A MEMORISING JOINING PARAMETERS After pressing REF JOB the Once the item name has been The joining parameters of the machine will ask you to enteran entered confirm by pressing ENT profile must be saved with the item name using the numeric on the numeric keyboard validation key V keyboard The SEARCH R key can be used to call up a known item in this case TES t 3099 03 from the 3099 screen H z EE l Enter exact name of the item Confirm by pressing ENT Then press SEARCH 1x M MM After pressing VERS EXEC the machine executes the item It is possible to create an item directly via the 3099 execution screen Enter the various parameters of the moulding positions and wedge quantities Then enter a name in REF JOB and validate it by pressing V If the item already exists a confirmation screen will be displayed B JOINING A FRAME Once the parameters have been entered in the machine two modes AUTO and MANU can be used to assemb
8. all of the positions and quantities press CLEAR RAZ the post SE stapling unit is initialised and moves to the default position near the clamps Parameters of the position points and the quantity of wedges for each position are set in the following manner Each stapling point is numbered from to 9 and includes the distance from point 0 clamps and the quantity of wedges inserted POSITION DIMENSION QTY OF STAPLES FOR THE POSITION POSITION N POSITION SELECTION KEY There are 2 methods for entering the POSITION parameters either using the arrows lt back and gt forward which visually move the P SEA to the desired position or entering values via the numeric keyboard which is displayed after pressing on the upper field be careful to confirm each value by pressing ENTER The quantity of wedges from 0 to 9 is entered after pressing the lower field via the numeric keyboard Proceed the same way for the subsequent positions By pressing on the display of a position dimension the P SEA unit moves directly to that dimension The 3099 enables you to specify ANGLE SPACER BAR TIP SIZE By pressing these buttons you can specify Use or not of spacers Type of tip Angle 45 squares rectangles 30 hexagons 25 octagons By pressing on the field marked MOULDING WIDTH you can indicate this dimension Entering the moulding width is optional It is a visual indication for the operator
9. if necessary all the position fields POS and guantity fields OTY using the CLEAR button RAZ IOERCTIUELLE The post stapling joining P SEA see fig 2 p A is initialised and oaonarase INTERANEE moves to position 1 near the clamps Place the profile against stop Bl and adjust the Sliding Table see page 6 At this point the stapling positions and quantity of wedges for each point will have been defined By pressing the buttons back and forward you can visually change the position of the P SEA unit Field C provides the position of the P SEA joining in mm the 0 position being near the clamps Movement follows the cutting angle You can move directly to a given dimension by pressing field C of position dimension A numeric keypad 15 displayed Enter the desired position from 0 to 190 Press ENTER to confirm the dimension By pressing several times on POS you can move to positions 2 3 and so on up to a maximum of 9 After position 9 back to position 1 You can go directly to a given position by pressing the position number field P A numeric keypad 1s displayed Enter the desired position n from 1 to 9 Press ENTER to confirm ANTERANEE pressing several times you can specify the guantity of wedges for the position 1 2 3 and so on up to a maximum of 9 After 9 back to 0 You can specify directly the quantity of wedges for a positi
10. the stapling cycle progresses EXEC IN P 21262 3 213 When incident occurs the RESET button interrupts the current cycle Perform re clamping again The TORTOISE HARE button is used to set the stapling mode The stapling mode is defined in Parameters 3 5 see page xx The standard default mode is TORTOISE Parameterise the TORTOISE HARE button to obtain a different stapling system for each mode combining the first pressing l slow and boosted pressing 2 rapid For example TORTOISE I 11 for fragile mouldings and HARE 222 for more sturdy mouldings When the machine is out of wedges it completely retracts the cartridge loading slot and displays a message inviting you to insert a new cartridge CS Remove the empty cartridge Insert the new one pushing it until it reaches the distributor window Press the Stapling button to continue The machine continues the stapling cycle where it left off MED 1 LOADING B MEMORISING JOINING PARAMETERS See 3099 Mode page 10 The joining parameters in 486 Mode can be found on the 3099 Mode screen Follow the memorisation procedure on this screen Or switch to Items Mode using F3 and press the button FROM EXEC The parameters previously displayed on the 486 screen can be found on the Items screen see item memorisation page 11 4 JOINING IN 3099 MODE After turning the machine on press F2 the 3099 screen is displayed A message invites you to perform pre clamping To clear
11. this result check your cutting angle The angle is incorrect in this case because it 15 less than 45 Have the angle of your cutting machine corrected IT IS IMPOSSIBLE TO MAKE A FRAME WITH ANGLES LESS THAN 90 JOINING 1 MEANS OF JOINING For greater reliability and productivity over time use only CASSESE wedge cartridges with your CS 4008 XL Joining is performed using metal wedges specially designed to ensure perfect corners Five standard sizes are available 5 7 10 12 and 15 mm packaged in cartridges of 275 units for hardwoods mmm mmm or soft woods On special order cartridges of 3 and 4 mm wedges are available for Slips fillets 2 LOADING WEDGES Turn the button WEDGES LOADING to the ON position The wedge loading slot C retracts Slide the wedge loader CS in all the way to the distributor window Turn the button WEDGES LOADING to the OFF position The slot returns to its AVES normal position 7 3 JOINING IN 486 MODE The 486 workscreen is displayed by pressing FI If this screen has been set as the default workscreen it will automatically be displayed by pressing on the homescreen A flashing message indicates the machine must be placed in the pre clamping position SECURITE KGIDEHT MARQUE TIT MAINTENANE TERRACE AGRATAGE AGRAFE Wes RAZ 3 PRE SERRAGE Turn the button PRE CLAMPING towards ON Reset at 0
12. ARAMETERS 4 JOINING IN MODE 3099 a MEMORISING JOINING PARAMETERS b JOINING A FRAME 5 ITEMS MODE MANAGING THE ITEMS DATABASE NETWORK MODE PARAMETERS 6 PARAMETERS 7 SYSTEM PARAMETERS PROGRAMME CHART MAINTENANCE 1 SCHEDULED MAINTENANCE 2 BLOCK H MAINTENANCE 3 REINITIALISING THE WEDGE MAINTENANCE ALARM 4 ADDITIONAL REQUIRED MAINTENANCE 5 UNBLOCKING THE HAMMER 6 EXTRACTING A WEDGE CAUGHT IN THE DISTRIBUTOR TROUBLESHOOTING GUIDE RE RE W N oO OO 15 16 16 17 17 18 18 19 19 20 22 INTRODUCTION You have just acguired a CS 4008 XL underpinning machine We congratulate you on your excellent choice and thank you for your confidence The CS 4008 XL benefits from Cassese s recognised expertise picture framing products It enables joining of all sorts of wooden and plastic mouldings in all shapes and sizes Patent n 7522814 Joining is achieved with specially designed metal wedges ensuring perfect results IMPORTANT Use only Cassese CS wedge cartridges ACCESSORIES The CS 4008 XL is delivered with the following accessories inside a cardboard box adjustable presser support 1 ball lock 1 magnetic triangle imprint base Black triangle hardwood l White triangle standard wood l magnetic rubber imprint base 1 Green rubber tip 30 mm hardwood l Yellow rubber tip 30 mm standard wood 1 set of spacer bars for small mouldings 3 Allen keys 2 5 3 5 mm 1 wedge push
13. chine blocks and displays the message start of travel nail The sensor that informs the machine the hammer 1s in the downstroke position sends information that the hammer has not returned down Perform the procedure described in maintenance of block H to unblock the hammer The wedge breaks in the wood The wood 1s too hard Use special hardwood wedges The backs are stained The distributor is full of grease Perform the procedure described in maintenance of block H and remove any excess grease Do some stapling in scrap mouldings to purge any excess Then wipe off the top of block H Handling the mouldings is difficult The horizontal presser clamps is too tight against the mouldings Repeat the pre clamping procedure described in chapter 3 page 6 The corners are crooked Make sure to place the first moulding against stop B1 See figure 2 page A for more details Make sure that clamping pressure is sufficient Use the clamp pressure regulator to adjust it The message corrupted database is displayed Press F4 then select page 5 Press re index database The machine will request a code Enter 0721 then confirm by pressing ENT Re indexing starts This operation can take several minutes as the database can hold up to 3 000 items If none of these suggestions produces the desired result please contact your local Cassese distributor You can also contact us directly at www cassese com 21
14. d B2 see fig 2 page A of the instruction manual BLACK PRESSER TRIANGLE HARDWOOD SOFT WOOD YELLOW RUBBER TIP 30 mm HARD WOOD GREEN RUBBER TIP 30 mm SOFT WOOD A Moulding POSITTONING THE PRESSER POSITIONING OF RUBBER PRESSERS TRIANGLE MAXIMUM MOULDING HEIGHT FOR THE 7 POSITIONS Triangle Rubber 30 mm 13 mm 20 mm O amm mm 57mm 63 mm 71 mm 73 mm P osition 7 position fitting for Rubber Pressers and Triangles Supplied with 2 magnetic tips for each presser imprint 2 HOW TO USE THE SPACER BARS SET OF When joining small mouldings SPACER BARS lower than the height of the stops it is necessary to use the set of spacer bars supplied with the machine 2 BAD GOOD Distributeur mm d agrafes 5 Presser i 3 ADJUSTING THE SLIDING TABLE 1 Turn the pre clamping button to ON 2 Place a moulding against stop BI If the moulding height is lower than the stops you must insert the set of metal spacer bars provided with the accessories before placing the mouldings against them see page 5 3 Move sliding table TC fig 2 p A until clamp GI fig 2 p A touches the moulding 4 Turn the locking lever of sliding table TC fig 2 p A 4 SELECTING THE STAPLING POSITION The CS4008XL 15 designed to join mouldings in 1 to 9 places with a maximum of 9 wedges for each position This choice is based on the width of the moulding its hardness and thickness
15. d at a later date by pressing the corresponding button or display Modifications only affect the item and not execution in progress BM AGHA PES MOTE NORA x EI E pu 1 MMA APE IE Si a The CS4008 can record up to 3 000 items To Create a new item press NEW All the parameters are cleared The date is reinitialised Enter your parameters enter the item name and validate V If an item with the same name already exists a warning will be displayed Confirm replacement of the existing item or cancel and continue the procedure with a different name 2777 FEXEC EXEC lt By pressing gt EXEC you can transfer the parameters of the item file to the execution screen 486 or 3099 depending on parameterisation of your preferences By pressing EXEC lt you can transfer the execution parameters of the job in progress to the item file MANAGING THE ITEMS DATABASE To SEARCH for a saved item press on the name of the item A numeric keyboard is displayed Enter the name and confirm Then press SEARCH If the item exists its parameters will be displayed Otherwise the message INEXISTENT ITEM will be displayed SEARCH NEW DELETE VALIDATE To DELETE an item from the machine s memory press DELETE To MODIFY an item change the desired parameters and confirm A confirmation screen will appear Confirm or return to the item file To COPY call up the desir
16. de 9059 User Level 2 OFFSET RATIO SPEED TEMPO Level 3 code 0721 User Level 3 management of the ITEM DATABASE parameters page 5 Level 4 code XXXX Total access for CASSESE customer service modification of cycle wedge stats direct read write the Database 1178 T UT E ET ll 1 Sane TE TE AAA EE ET FAVA eater EM C uin ER Pages 1 2 and 3 concern various rra nan pn ETL 2 hh GTM LAS EME Milk AD MEE TM ERLE ae hesk E LA niega iji TAG ITEE AIT Um LL 3 4 3 pressing more powerful 1111 the machine only uses the first pressing soft mouldings 1212 the machine presses each wedge a second time at each stapling PS ta EB sen machine parameters Do not modify without authorisation from CASSESE Customer Service Page 3 enables you to define operational preferences of the machine The main options are 3099 486 MODE preference INC DEC counter cycle Manuel Auto default mode when the machine is turned on Stapling mode 111 1212 122 first pressing and boosted pressing The stapling mode will define the use of first pressing gentler and second 1222 the machine uses a first and second pressing then for stacking only the second pressing saves time 222 only the main pressure saves time with very hard would
17. e machine 1s not defective gt Open the machine door and check that the circuit breaker is in the I position If it is off button turned downwards try to turn it back on Ifit switches off again contact your distributor to diagnose the problem For information the internal plug in the electrical cabinet is for connecting a barcode reader Connecting a more powerful appliance can cause the machine to shut off If this is the case unplug the appliance before reinitialising the circuit breaker DO NOT connect an appliance other than the barcode reader to this outlet The machine displays the message alarm air pressure and will not staple gt Adjust the air pressure of the compressor or the machine The machine displays the message nails maintenance gt Refer to the section scheduled maintenance The machine displays the message pedal and pre clamp gt The pre clamping button is still in the ON position during an attempt at joining by pressing the pedal Turn it to OFF before pushing the pedal When I push the pedal the machine blocks the mouldings with the clamps but then releases them and does not shoot the wedge The message safety clamping is displayed gt The table has moved back handle not tightened enough and proper clamping of the mouldings 1s not possible Repeat the pre clamping procedure gt The pre clamping procedure was not performed correctly Try again following the instr
18. ed item enter its name and then press SEARCH Modify the name then confirm by pressing V Press LIST OE ITEMS and a screen will display the items in the machine s memory by lists of 10 names NETLIST LIST OF ITEMS 2 You can move up and down the index from the page of 10 items displayed by pressing 10 10 items lower 100 100 items lower 10 10 items higher 100 100 higher You can also enter the value of the index displayed directly by pressing IDX You can even go to a predefined value 400 800 1 200 1600 2000 2400 2800 using the scroll bar NOTE A newly created item will appear in the first available empty slot A deleted item frees up a slot Therefore items do not necessarily appear in the order they were created To search for an item in the machine s memory using the list enter its name after pressing ITEM NAME and confirm using the ENT button on the numeric keyboard Then press SEARCH to call up the item among the 3 000 files in the database Press on one of 10 names in the list to call up the file of the selected item Then press EXEC to execute it You can search for any item using part of the name Example 3099 and 3099 02 are two different items Using the PARTIAL button you can search for all items starting with 3099 13 NETWORK MODE This system only functions if the machine is connected to a PC SERVER that dispatches jobs to a network of machines The system 15 ba
19. er 1001 1 spare hammer 1 tube of grease quick release female connector 1 US male nozzle 1 ribbed nozzle 2 trap door keys SPECIFICATIONS Minimum moulding width 3 mm Maximum moulding width 150 mm Minimum moulding height 5 mm Maximum moulding height 112 mm Minimum frame size 85 x 85 mm Maximum joining width from the heel of the moulding 175 mm Size of Cassese wedges in packages of 275 5 7 10 12 15 mm 3 4 mm available on request Two types of wedges standard wood and hardwood Weight of the CS 4008 XL 150 kg Overall dimensions Width without base 252 cm Depth 62 cm Height l 18 cm Power supply Electricity 220 v single phase 50 60 Hz Pw 500w Pneumatic compressed air 6 7 bars Consumption 5 litres per cycle OPTIONS Circular rotating table ref Z3074 Adjustable presser ref Z3898 Barcode reader Z21476 contact customer service File storage software for PC Copies item files from the 4008 XL to a PC and from a PC to the 4008 XL WARRANTY The CS 4008 XL 1s guaranteed one year for parts and labour against manufacturing defects Worn parts or those damaged as a result of non compliance with instructions in the present manual are excluded from the guarantee 1 INSTALLATION Remove the two bands CI and C2 To unpack the CS4008XL slide the crate up over the top of the machine The machine is attached to its Install the screen unit on transport pallet by 4 screws underneath VI V2 swivel arm B
20. essed air supplies 1 SCHEDULED MAINTENANCE In order to preserve your Cassese machine and all its qualities we recommend periodic preventive maintenance This is why your Cassese machine will display an alarm message after every 50000 wedges asking you to perform maintenance on the wedge distributor The message nails maintenanace means it s time to clean the wedge distributor block H Follow the maintenance procedure described in the chapter entitled Block H Maintenance Then reinitialise the alarm as explained in reinitialising the nails maintenance alarm 2 BLOCK H MAINTENANCE In order to clean block H or simply unblock the machine we recommend the following procedure Take the tube of grease the 2 5 Allen key supplied with the machine Using the 2 5 mm Allen key loosen screw V to unblock block H Pull up block H and remove it from its housing If block H is jammed follow the procedure for unblocking the hammer Once the block has been removed from the machine use the 2 5 mm Allen key to loosen the six screws that hold it together and separate the three sections the fixed guide G plate P and back plate CP Clean each part with a clean cloth Inspect each one Make sure there are no burrs In the event of internal damage a fine file can be used to eliminate any blisters inside the black part plate P IMPORTANT do not eat away at the part or reduce its dimensions otherwise the
21. le the frame They define how the stapling cycle will be launched MANU Press Pedal clamping Press Staple Button NB we advise you to use this two step method for the first frames in order to check the accuracy of the settings AUTO Press Pedal Clamping Stapling in a single operation When the stapling cycle has been launched the machine will display an execution screen indicating each position as it is completed You can stop the cycle in progress using the RESET button without turning off the machine IHO TE Ek LOU __ 11 5 ITEMS MODE Press to access the ITEMS screen item consists in the following parameters Item name up to 16 alphanumeric characters Press on the field REF ITEMS and enter the desired name via the numeric keyboard Then press ENT followed by V 1 to 9 stapling positions depending on the cutting angle and for a maximum width of 190 mm Enter the position after pressing on POS 1 to 9 wedges per position enter the number of wedges after pressing on each QTY field Moulding width from 0 to 190 mm maximum from the depth of the rebate Creation date Press DATE DMY or modify each field of the date displayed Joining angle scroll down the different angles by pressing button A Use or not of spacer bars select the desired option by pressing B Type of tip Choose one of 4 tips then press C Wedge size Choose the size after pressing button D All these values can be change
22. machine will jam The only solution at that point would consist in replacing the distributor block order reference 7817 Reassemble the three components of the block the fixed guide G plate P and back plate CP Insert a knob of grease in the distributor block as shown in the illustration opposite Replace the block in the machine with the window facing upwards towards the cartridge side Make sure it has been inserted completely It should be flush Tighten the blocking screw with the 2 5 mm Allen key 17 3 REINITIALISING THE WEDGE MAINTENANCE ALARM After performing maintenance on the wedge distributor gene block press F4 in order to access the parameter pages of the machine In page 1 press the button RESET tikk NAILS ALARM The machine will request an access A code type 5000 and confirm by pressing ENTER to reinitialise the alarm message SLOW EEO TEMPO 1 TEMPO MAX SPEED 4 ADDITIONAL REQUIRED MAINTENANCE We recommend keeping the machine clean Check the ventilation filter of the electrical cabinet as well as the general state of the cabinet If it is dirty use a vacuum cleaner on the inside of the cabinet Do not use compressed air There is a filter on the ventilator outlet Remove and inspect it Eventually clean it with water Dry it completely before installing it back in the machine to avoid any contact with water To clean the CS4008 table or body do not use water based solutions
23. ndicates that the screw has unlocked the hammer You can remove the distributor block and perform the maintenance procedure described in Block H maintenance 6 Extracting a wedge caught in the distributor During the joining process it is possible for a wedge to enter the distributor and not be pushed into the moulding for example if the pedal is suddenly released or pressure is too low In this case the top of the wedge remains visible at the distributor exit and the cartridge cannot be removed The message Alarm Nail Up or Alarm Nail down can appear on the screen Use the wedge pusher tool provided with the machine accessories Proceed as follows 1 Disconnect the air supply 2 Insert the wedge pusher tool and move the wedge down Do not push the tool more than 6 mm into the distributor 3 Try to remove the cartridge If inserting the wedge pusher tool is impossible this means that the hammer and the wedge are both stuck in an upwards position Apply the procedure described in Block H maintenance 19 WEDGE REMOVING TOOL 6mm MAXIMUM 1 4 DISTRIBUTOR WEDGE EXIT TROUBLESHOOTING GUIDE You will find bellow the answers to freguent guestions or troubled experimented by the users of the 54008 machine Nothing lights up the screen is off when the emergency button is released gt Check for example by connecting another appliance that the electrical outlet on which is plugged th
24. ne has adjustable feet gt The pedal was released too quickly Try stapling again keeping the pedal down until the cycle is completely finished The machine blocks with the vertical presser against the moulding then releases the pressure and displays the messages alarm nail up gt Air pressure 15 too low Adjust the air pressure of the compressor or the machine DO NOT exceed 8 bars gt The wood 15 too hard You can increase pressure but DO NOT exceed 8 bars Use hardwood wedges gt Try to use lower wedges or decrease the number of wedges at the blocking position if stacking gt The hammer is twisted or blocked Perform the procedure described in block H maintenance When you have dismantled the distributor check the hammer to see if it is split or twisted gt The distance between the presser and moulding 15 too great Adjust the height of the presser support with the pin It should be less than 5 centimetres gt The downward movement of the presser is too slow Use the speed regulator located on the side of the machine to increase it gt The hammer is jammed perform the procedure described in maintenance of block H to unblock the hammer The machine blocks with the vertical presser against the moulding then releases the pressure and displays the message alarm nail down gt The pedal was released too quickly Try stapling again keeping the pedal down until the cycle is completely finished The ma
25. on by pressing the wedge quantity field numeric keypad 16 displayed Enter the desired guantity from 0 to 9 The selection buttons Manu Auto define the way the frame 15 assembled MANU Press Pedal clamping Press Staple Button NB we advise you to use this two step method for the first frames in order to check the accuracy of the settings AUTO Press Pedal Clamping Stapling a single operation 8 The COUNTER field indicates the number of cycles completed By pressing this field a numeric keyboard is displayed enabling you to attribute a value the counter can be Incremental or Decremental see below a SETTING COUNTER PARAMETERS Press F4 the parameters screen is displayed then the button at the bottom of screen 2 5 Specify using the button M Mode INC COUNT counts the stapling cycles by addition or Mode DEC COUNT counts the stapling cycles by subtraction Enter the unit of division in the field COUNTER DIVISION DC 1 counts the number of assembled corners 4 counts the number of assembled frames etc Rod E mi ang i Fw EL AMD FU i A text message indicates the state of the machine when there 15 a problem SECURITE INCIDENT HANGU E SERRAGE AGRAFAGE BG RAFE MATHTENANCE When a cycle is in progress the message cycle in progress appears on the screen and all the buttons are blocked The displays of positions and quantities change as
26. prefer WD40 or silicone sprays which can be used to clean grime and glue residues Do not douse the machine Spray the product on a soft cloth and use it to clean the machine Do not use solvents The two tables of the machine are made of a composite material The advantage 1s that this material does not suffer from corrosion and wood adhesive does not stick to it To clean the table avoid sharp tools that could damage the surface This can make the table porous and make glue stick more easily The mechanical unit used to move the stapling position forward and back does not require any special maintenance Only the vertical column that supports the post must be lubricated use 15W40 motor oil Place a few drops of oil at the base of the column and do some stapling to help the oil penetrate the shaft Lubricate this area at least once a year and more often during intensive use Like any machine that includes mechanical and electrical parts it is strictly forbidden to expose it to water The machine should be used and stored in a temperate room away from humidity cold or excessively high temperatures The use of unsuitable consumables cancels the effect of the warranty Without special authorisation any dismantling of the machine other than the procedures in this manual by an unqualified person also cancels the effect of the warranty The following parts are considered as consumables and their wear 15 not covered by the warranty Their life c
27. sed on the following principle The PC Server records a list of orders and organises a list of Jobs according to various priorities The server proposes depending on the type of machine saw joiner and a job database a queue of 10 jobs A job is defined by 56 NAME Its joining Parameters when appropriate The Quantity requested Its Status FREE waiting MACHINE REQUEST GET REQUEST ACKNOWLEDGED ACK COMPLETED DONE he quantity already completed The machine requests a list of Jobs in the queue The PC SERVER sends back a list of 10 Jobs from the list of orders according to different parameters and priorities The operator selects GET Reguest for Job 1 to 10 Jobs can be requested by a single machine The PC SERVER sends back the list of 10 Jobs with the response ACK if the request is accepted It could be refused for example if the order has been cancelled or another machine has already taken the job The machine executes the entire job or part of it The operator enters the quantity completed and then makes a DONE request DONE can only be executed if the job has been requested and acknowledged Several jobs may be DONE at the time of the machine request The PC SERVER records the job even if it is partially completed deallocates the Jobs Done and creates a new list with the next 10 Jobs in the queue and so on PERE 1 1444 3 i 1 E
28. uctions in chapter 6 The machine appears to be inserting the wedges normally but the reload nails message is displayed gt The cartridge 15 empty replace it and try joining again gt The wedge distributor 15 dirty and the wedges are blocked Perform the procedure described in maintenance of block H gt The hammer 15 broken Perform the procedure described block H maintenance When you dismantled the distributor check the hammer to see if it 1s split or twisted 20 The machine appears to be inserting the wedges normally but the wedges are not completely inserted gt The hammer 1s broken Perform the procedure described in block H maintenance When you have dismantled the distributor check the hammer to see if it is split or twisted gt The moulding 1s too low or too narrow Therefore the vertical presser cannot block it correctly against the stops Use the set of spacer bars to join the moulding see page 5 gt Air pressure is too low Adjust the air pressure of the compressor or the machine gt The moulding is not properly clamped to the table during the stapling process Check the stapling position for stability of the upper presser and that the moulding is properly braced against the table If you are using the machine near a table supporting the frame make sure the mouldings remain level If this is not the case adjust the furniture or the machine so they are the same height the machi
29. ycle depends directly on the proper use of the machine Z506 hammer Z1783 yellow elastomer 30 mm 71791 green elastomer 30 mm Z1813 white triangle Z1814 black triangle We recommend having your Cassese eguipment serviced once a year by your Cassese distributor This interval can be shortened in cases of intensive use The cost of this service is not covered by the warranty It is normal maintenance procedure 5 Unblocking the hammer hammer reference 7506 is a sort of long wedge around five centimetres located in the distribution block under the cartridge loader A cylinder pushes it up so that it forces the wedge into the wood The hammer can become twisted or jammed if the machine is used incorrectly use of unsuitable consumables excessively hard wood inappropriate stapling position It has a hole in the lower part in which the tip of a special screw is placed reference Z1394 Indeed this screw has a spring tip that normally retracts and releases the hammer if it is jammed in block H so that it can be removed If once block H has been unlocked it is still impossible to pull it up this is because the hammer is still locked in position by screw Z1394 There is no need to dismantle the blocking screw A simple operation will enable you to unblock the hammer To do this place your hands flat on the aluminium post that houses the presser Press firmly down several times if needed A snapping sound i
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