Manual - MotoFino.com
Contents
1. RET OF 88 BA Ki iezii 88 E Motofino USA Inc 2167 Gordon Hwy Augusta GA 30909 Reporting Safety Defects If you believe that your vehicle has a defect which could cause a wreck injury or death you should immediately inform the National Highway Traffic Safety Administration NHTSA in addition to Motofino USA Inc If NHTSA receives similar complaints it may open an investigation If it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA can not become involved in any individual problems between you your dealer or Motofino USA Inc To contact NHTSA you may either call the Auto Safety Hotline toll free at 1 800 424 9393 366 0123 in Washington DC area or write to NHTSA U S Department of Transport 400 7 Street SW NSA 11 Washington D C 20590 You can also obtain other information about motor vehicle safety from the Hotline Motofino USA Inc Limited Warranty Limited Warranty Motofino USA Inc hereinafter referred to as Motofino hereby warrants to the original purchaser that the frame and components of the new Motofino vehicle will be free from defects in materials and workmanship The period of the warranty is 12 months or 6000 miles from the date of purchase for the engine 90 days from the date of purchase for th2. PREFACE Thanks for purchasing a MF150QT 21 We sincerely hope you will be another happy MotoFino customer To enjoy safe and pleasurable driving please familiarize yourself with the manual before driving Your personal safety depends not only on your vigilance and operation skills but also relates to whether you are familiar with the mechanical capabilities of the scooter Before driving checkups and periodical maintenance are the basic requirements If maintenance and repairs are needed go to a service center for help This manual explains the correct operation and maintenance together with the requirements for your long time use Modifications in specifications could cause discrepancies with some pictures and content in the manual Happy scootering and thanks again for your purchase safety considerations Driver and passenger This motorcycle is limited to one driver and one passenger never children younger than 12 years old Never exceed the Max load capacity of motorcycle For your safety avoid driving the motorcycle in poor weather or cold weather Be aware of road conditions Only drive on the high points and dry points of the road Make sure all lights are visible Wear a helmet Modifications in specifications could cause discrepancy with some pictures and content in the manual make sure you understand fully before operation of scooter Please carefully read the user manual Play close attention to the warn
3. REAR BRAKE LIGHT AND TAIL LIGHT OPERATING ____ ALL BLINKERS FUNCTIONING __ EMERGENCY KILL SWITCH OPERATING ____ HORN FUNCTIONING PROPERLY ____ SPEEDOMETER LIGHTS AND GUAGES ON DASH WORKING ____ ALL FASTENERS nuts bolts screws TIGHTENED thread locker applied on high vibration areas ex exhaust manifold bolts ____CHAIN TENSION ADJUSTED _ COOLANT LEVEL CHECKED water cooled engine ____ TEST RIDE PERFORMED BY INSPECTOR INSPECTION PERFORMED BY DATE I UNDERSTAND THAT ALTHOUGH THIS VEHICLE HAS BEEN INSPECTED FOR SAFETY AND PROPER OPERATION IT IS MY RESPONSIBILITY TO PERFORM THESE CHECKS EACH TIME BEFORE OPERATION BY OTHERS OR MYSELF CUSTOMER SIGNATURE PRINT DATE __ PLEASE RETURN THIS WITH YOUR WARRANTY CARD WWW MOTOFINO COM 39 40
4. gear 1 UC CRN Roue ceti ss ku 7 Spa en oxi usu aasawa Sedi TOCRS Ceo ee ade k pp a 8 Fusecreplace ment xe 26 SIL SE DOX 8 V Storage of the vehicle III OPERATION INSTRUCTION NI l Canasta 28 Check before FICING ous poterat PR 9 omini cabe ML bte ted eun 28 SENSING monete 13 Main technique Parameter 29 Icidine dote bte bags 14 CHCUINIGIA CTA uuu ees 31 ass ino 05d 32 General Rules for Riding Safely Rules for driving safely 1 Many traffic accidents are caused by the inability of a car to see a motorcyclist the motorcyclist should try his best to be seen by other drivers Wear bright easy to see colors Drive with caution in places with dazzling light or in blind spots 2 Special caution should be exercised at intersections entrances and exits of parking lots or on the road 3 Becautious when passing slower vehicles 4 Get a drivers license and familiarize yourself with your motorcycle Take a motorcycle safe driving course Never lend your motorcycle to others without a driver s license or who is unfamiliar with your motorcycle 5 Avoid driving on rough roads This can easily result in operation failure and structural damage to the vehicle frame 6 Safety inspect y
5. In order to activate the warranty for your vehicle please read the following instructions I1 Please mail your warranty card with a copy of the sales receipt 2 Please submit a receipt to show a professional inspection and or set up of your scooter or motorcycle Warranty coverage will be valid for 12 months following the date of purchase For more information please request a Warranty Policy from your dealer or contact us at Tel 706 733 1355 706 733 1357 Email info motofino com I understand the above instructions and I verify that all the information provided is correct to the best of my knowledge Signature Tear out place in envelope and mail to Motofino USA Inc 2167 Gordon Hwy Augusta Georgia 30909 PRE OPERATION CHECKLIST For your safety and to ensure your warranty please have a certified technician perform these checks before you ER operate your vehicle _ HYDRAULIC BRAKE FLUID AT CORRECT LEVEL ____ FRONT AND REAR BRAKES ADJUSTED AND FUNCTIONING ____ FRONT AND REAR TIRES SET TO PROPER AIR PRESSURE ___ALL CABLES ROUTED CORRECTLY AND FUNCTIONING FUEL SYSTEM FLUSHED OUT ___ OIL IN CRANKCASE AND TRANSMISSION AT PROPER LEVEL __ INTAKE AND EXHAUST VALVES ADJUSTED IF NEEDED __ ELECTROLYTE IN BATTERY AT PROPER LEVEL ____ AIR FILTER CHECKED AND INSTALLED _ IDLE SPEED ADJUSTED TO PROPER RPM _ AIR FUEL MIXTURE ADJUSTED FOR BEST PERFORMANCE _ J HEADLIGHTS LOW AND HIGH BEAM OPERATING _
6. blow off rim It is dangerous to use worn tires it can make the vehicle difficult to drive and cause accidents 12 Engine Starting Fig 18 Preparation remove vehicle from main stand Put the key into ignition switch and turn to a s position Make sure emergency shut off 15 to O gt position Electric start press start button 1 in burst less than 5 seconds Notice You must hold brake handle for starter to engage If electric starter fails try again after 15 seconds Kick start Turn ignition switch on push kick starter pedal down quickly with force Notice After starting the engine do pull the pedal back to original position For first start it is better to kick the kick starter several times with ignition switch off so the engine will start easier In cold weather start the engine and warm up engine for 3 5 minutes before driving P ho Riding Scooter WARNING Wear trousers to avoid touching the exhaust pipe and getting burned Always wear a helmet All riding apparel must be worn according to all requirements of the traffic laws Take a safety riding course NOTICE Control the speed and load during the first 500 miles of break in period Load should be within 350Ibs including driver Speed according to Break in Chart Log Miles 0 100 100 300 300 500 14 Riding operation Release rear brake lever accelerate slowly with throttle grip motorcycle will move forward smoothly Acceler
7. road Vehicles of any type This limited warranty does not cover components that are subject to normal wear and tear These items include but are not limited to the tires clutch brakes brake shoes 35 throttle cable drive belts torque converter chains seat lights fasteners padding decals cosmetic body panels spark plugs wires Additionally this warranty does not apply to components which are warranted by the component manufacturer Motofino makes no other warranty of any kind express or implied All warranties of merchantability and fitness for a particular purpose which exceed the obligations and time limitations specified in the warranty above are hereby disclaimed by Motofino and excluded from this warranty Additionally this warranty excludes any incidental or consequential damages including but not limited to loss of use Some States do not allow a manufacturer to exclude or limit incidental or consequential damages and therefore the above exclusion may not apply to you Some States don t allow a manufacturer to limit how long an implied warranty will last Therefore the above limitation may not apply to you This warranty provides specific legal rights You may also have other legal rights that vary from State to State Warranty Registration Card 2 536 Motofino USA Inc All fields must be filled completely to validate warranty Warranty must be activated with in 15 days of purchase Date of Purchase
8. CE AND REPAIRS ARE BEST LEFT TO THE PROFESSIONAL For your safety we require all of items must be done by a professional mechanic Note 1 In damp or dusty conditions Increase maintenance 9 2 If the bike 15 used often perform this check more often 3 Change seasonally Simple trouble shooting ENGINE E eee ee em The spark is weak No fue mixed air in lt eniq e d dida compression strength low The piston ring is broken change piston ring The vehicle accelerate a performance is bad x x The se Change battery Lack of Electric power Turning radius too wide Adjust Riding nsteady Lack of tire pressure Keep tires inflated to correct pressure Front and rear shock Replace or adjust shocks HOW TO CLEAN THE AIR FLITER Fig21 Take off the rear protecting bar and left protecting bar Take apart air filter cap Take out filter element Use compressed air or dry brush to clean filter element Replace if too dirty Reinstall the air filter Reassemble the filter following the reverse operation Fig 21 ud e Danger If the motorcycle will not be used for a prolonged time take off the b Do not take apart the airtight battery upper cover Battery fig 22 attery and put it into a dry place If the head or terminals of the battery are corroded clean with a Fig 22 p NOTICE Turn off the ignition switch when re
9. ate slowly with your left leg in a balanced position right leg should be on floorboard obtain a good speed close the throttle to cut down on speed Warning Do not accelerate suddenly with throttle grip to prevent the motorcycle from rushing out and loosing control Before driving remove bike from center stand NEVER rock the bike off center stand while accelerating Brake operation Throttle grip control If you want to reduce speed you must control the throttle grip Use both brakes to slow down this point is very important Notice When driving on damp or loose roads or poor weather conditions that caution when adding brakes or accelerating 2 Operate front and rear brake Notice When driving on a decent use both brakes to reduce speed Never use brakes continuously or overheating will destroy the ability of the brakes to stop the bike Warning Never use a single brake when driving at high speed especially on crooked and slippery roads Always use both brakes to avoid accidents Close engine Fig 19 Fig 20 15 e Release throttle to stop acceleration Fig 19 Fig 20 Stop operation To turn motorcycle off put the key to position put down stand and lock handle Page 7 Warning points Lock the handle and do not leave the key in the switch 2 Keep your scooter in a safe place 3 Use good quality locks and protection against theft 16 Maintenance and service Periodic maintenance Mai
10. ber listed here Your tool set The tool bag in the seat trunk Fig29 contains the following 8 10 wrench 12 14 wrench Screwdriver Spark plug wrench 29 Wrench bar 18 5 17 wrench Main Specifications Program5 Turning Angle of Speed Ratio of eqo Starter Model Beori mm 68 _ 30 Program5 5 9kW 7000 r min Headlight 12V18W 18W X2 kW r min Max Torque T 8 3N m 6000r min Tail light Braking light 12V 21W SW Specification AC Spark Plug Gap 06 07 Premium 90 mm above Idling Speed 1700 170 r min Trans oil capacity 0 104 capacity Gear Oil Brand C DI Gap of valves 004 005 USE CASTROL OIL ONLY SAE 10w 40 Syntec blend Ignition EU Wiring harness 252 REDUX nid LAUD Ce HDE S ARR GAGA Le G 1 4 i amp ra H vrbe 2 L B Y G M R 2 Br te O L Sb Yn a Oya 9 vw Habes i ll E i L HTLi Irr a s BA ERAT U UT L oe 1 QE JE OF dO Aie O HA B 4
11. e Fig 11 Fig 12 Use the center stand to support the vehicle on smooth level ground unscrew the dipstick from engine block 1 clean the oil dipstick with a clean cloth then reinsert the dipstick back into the engine block do not screw itin remove and check the oil level If the oil lever is near to the lower limit mark 2 you should add recommended oil NEVER exceed the mark of upper limit 3 Reinsert the dipstick into the engine block screw it down and check it for leakage USE ONLY CASTROL 10W 40 SEMISENTHETIC OIL FAILURE DO SO MAY VOID YOUR WARRANTY 2 10 Fig12 When the Disc Brake fluid is low refill with DOT 4 fluid Check fluid level at the observation orifice Fig 16 Fig 17 Fig 15 Fig 16 1 Tires Check the tire pressure regularly and adjust as needed e Check while the tire are cool Inspect to see if there is any metal trash or gravel in the groove of the tires Inspect to see if there is a nick embed nail or any other foreign objects on the tread Inspect whether there is an impression dent or distortion on the rim Repair any damage found before operation have regular inspections by a qualified service department When the tire tread wears to the wear tread mark replace tire immediately WARNING e If the tire pressure does not meet the required standards it may cause loss of vehicle control cause injury and possibly life If the tire pressure is too low the tire may
12. e frame and thirty 30 days from the date of purchase for the component parts except as noted below Motofino if notified of a defect in material or workmanship during the period of the warranty will repair or replace at its option the defective part at no charge other than the reasonable charges for labor and shipping if necessary to perform a warranty repair The original purchaser must operate the vehicle and maintain the vehicle in accordance with the instructions provided in the Motofino user manual the supplements thereto and the labels affixed to the vehicle Additionally within ten 10 days of the discovery of the alleged defect the original purchaser must provide written notification to Motofino Customer Service at 2803 WYLDS ROAD Augusta GA 30909 General Exclusions This limited warranty does not cover component failure or damage caused by any of the following collision abnormal strain or stress neglect abuse improper assembly of components which were provided in the factory sealed carton after the vehicle left Motofino improper maintenance improper use of the vehicle including but not limited to racing jumping stunt driving off road use or any other use other than normal prudent safe usage Additionally this warranty does not cover component failure or damage to vehicles leased or rented or vehicles used for any commercial uses dirt tracks or hard track purpose Specific Exclusions This Warranty does not cover off
13. ings printed in the user manual REE WA RNING Not following the operation instructions in this manual may cause injury or even death to both you and others Not following the instructions may cause sever damage to the vehicle Regard this manual as a permanent part of the vehicle When transferring the vehicle to a new owner remember to transfer the manual at the same time Catalog I Notice items for safely driving The rules for riding safely 1 MER PH 2 Riding Operation 15 II VARIOUS PARTS NAMES AND INSTRUCTIONS Brake Ene eo ter 15 VARIOUS PARTS NAMES 3 Turning off the en elne Instrument and indicator 5 Stop operation POR TR MN DRM 16 TS DIBLODE ee eoe SU ESO Se n ERES ede 5 VI MAINTENANCE AND SERVICE Fuel indicator 6 Maintenance periodic Emergency cut off Switch 6 Troubleshooting Startino S WIE upan u deis 6 Cleaning air Floodlight switch 6 Maintenance Front head SWIICIK cine trea tccnanssnsnesendeatend 6 Idle AGUS n up a aoa S seeds 7 Changing oil and cleaning the strainer 0 0 epee E E eat qam Ge were 7 Changing
14. moving battery take a y rofessional cleaner DANGER BE Careful You can burn yourself or thers part negative pole first Install positive pole first when ou are installing Adjusting idle Fig23 Fig24 aD The carburetor adjusted perfectly from the factory 1f the carburetor comes out of adjustment have it adjusted by a professional Warm up engine very well before starting Idle adjust screw 1 turn to right to speed up turn to left to slow down After adjusting the idle adjust throttle handle cable to free path for 2 4mm use adjustor 2 to adjust screw down nut then tighten set nut 3 Adjust idle to 1200 rpm Change engine oil and clean strainer of oil filter e Change engine oil Fig25 e Change the engine oil while engine is warm Clean the strainer e Take out oil plug cover and oil filter take strainer 2 and spring 3 z gt e Using carburetor cleaner or air clean and dry the strainer e Reinstall oil filter strainer and spring NW e engine with Castrol 10w 40 semi synthetic oil e Check dipstick for proper level and reinstall e Start engine and idle for a few minutes then turn off e Check the level of engine oil again makes sure there are no leaks Keep records of your oil Change and receipts for oil these must be available for warranty claims 25 Change gear oil Fig26 Suggestion engine oil No SAE 80W 90 Oil Capable Resolving capaci
15. n of and damage to components which might be caused by long storage Maintenance must be preformed before the long storage for fear that it might be forgotten when vehicle is put back into use after storage Change engine oil and oil filter Drain off fuel from the fuel tank and carburetor spray atomized anti rust oil onto the inside wall of the tank and then close the tank Warning DANGER DANGER DANGER Gasoline is very flammable and can cause fire and even explosion under certain conditions Therefore do not smoke make sparks or be careless when working with GAS Take out the spark plug pour about 15 20ml clean engine oil into the cylinder turn over engine and finally reinstall spark plug Store vehicle in a shady and cool place free from humidity and direct sunshine After washing and drying Coat all screws or metal pieces with a light coat of oil Wash the motor wipe it dry and apply an even coat of wax to all painted surfaces 28 Using the bike after removal from storage e When storing time is more than 4 months you should change the oil e Recharge and replace the battery Please check and perform pre use inspection like a new scooter Vehicle identify Number Your bike has assigned a VIN Vehicle Identification Number Fig28 You should know your VIN and engine number to allow you easy access to parts and technical information VIN located here on center fork Model listed here Engine num
16. ntenance 15 important to the safe operation of your scooter If you drive at high speeds and in bad or harsh conditions maintenance must be done more frequently If your motorcycle has a big repair or an accident take care to check the repaired parts closely before operation Repair or change worn parts routinely Always inspect your bike closely Ever 1000 miles have a professional inspection Notice Don t modify your scooter Use good quality spare parts if replacement parts are needed Use of bad quality spare parts could compromise the safety of motorcycle Motofino OEM Parts 706 733 1355 Warning Turn off engine when doing maintenance or making repairs Always place scooter on center stand on level ground Notice For long periods of storage or little use remove the battery and stabilize the gas with Stabil purchase Wal Mart Maintenance table do all at set up and at 150 miles I check and adjust when necessary C clean R change wa speedometer x 500 miles m Fuel pipeline C 500 EM if need R qum OE NM 34 _ engine oil fliter C Change oil 24 I dd 3 r speedometer x500 miles Ref page mama Pp Tighten bolts Note2 and screws Steering Wheel DO NOT ATTEMPT TO DO SERVICE OR REPAIRS UNLESS YOU ARE A QUALIFIED MECHANIC WITH ALL NESSACARY TOOLS FOR YOUR SAFETY SERVI
17. ock np The steering handing is locked and you can take out the key Notice When engine runs at idle speed for a long time on hot days stop the engine to avoid over heating and wasting T Fig 8 gas Fuel Gage Fig 5 Fuel gauge 4 indicates the approximate remainder of fuel When the pointer points to F it indicates full fuel volume 1 5 Gal When the pointer gets close to the red section it indicates that the remainder volume is 0 3 Gal about enough to go 10 miles or less Emergency cut off switch Fig6 Press and the engine turns off to restart the engine please press Starter switch button 1 Fig 6 Press this button and the engine starter engages See p13 Head Light switch Fig 7 Three positions of light switch DE and e de Headlight running lights tail lights and instrument lights all turn on DE Running lights taillights and instrument lights turn on e Headlight running lights tail lights and instrument lights all extinguish Dimmer switch 1 Fig 7 Fig 7 EO High beam 20 Low beam Turn signal light switch 2 Fig 7 lt means turn left O mean turn ri ght Press it down and signal light turns off Horn switch 3 Fig 7 Press the button and the horn sounds Steering lock Fig 8 9 Turn handle left to end press down ignition key1 to 1 the steering device is locked do the above in opposite order
18. our bike before driving Refer to page 9 7 When driving keep both hands on the handlebars and place feet on the footrest Payload a WARNING Only put light goods in luggage box or other compartments The maximum weight to conform to the following table 1 Table 1 Luggage Box Weight Lbs 10 Ibs oS b Max payload Max load 350 Ibs remember to count in weight of driver passenger and goods c If over loaded stability and operation of the motorcycle can be affected d Secure all the goods to the motorcycle e NEVER ride children under age 12 and never ride on the rear shelf Subassembly and use instruction Parts amp subassemblies Fig 1 Fig 2 Instrument cluster and Speedometer Front brake handle Ignition switch Luggage box Glove box Battery Main stand Fig 2 Rear brake grip Seat Lock s Carrier rack F 7 W Fuel Tank 7 F Air filter w Footrest Kick starter Side stand BROKEN LINE INDICATES THE HIDEN PARTS Speedometer and indicator light Fig 3 1 Speedometer Fig 3 2 Left turn signal light 3 Right turn signal light 4 Clock 9 5 Fuel gage 8 6 High beam indicator 7 Brake light indicator 8 Read out of speedometer 7 6 9 Odometer Ignition switch Fig 4 Engine starts you cannot take key 3 2 off X Engine turns off and you can take out the key Fig 4 3 l
19. to open Fig 9 Seat Lock Fig 10 Put the key into the seat lock and turn clock wise to open Press down the seat until it makes a clicking sound then pull the back of seat to confirm it has been locked and remove the key Fig 10 Glove box Fig 11 Put the key into glove box and then turn clock wise 90 to open it Put the key into glove box and turn counter clock wise 90 then push the door of the glove box to confirm it has been locked and remove the key Fig 11 Pre Operation Check list Check before driving Make a routine check up before riding to insure the vehicle will perform well and be safe to drive A minimum inspection should include checking brakes lights tires and tire pressure Gasoline volume Turn on the ignition switch and check the fuel gage refill gasoline tank when the pointer is close to the red section moreover check the fuel tank and oil filter for leakage Gasoline tank 1 5 Gal Turn the tank cap 1 turn counter clockwise to open Required gasoline unleaded gas with minimum octane rating of 90 DO NOT fill gas tank from a fuel can from your garage your fuel container may contain dirt water or other contamination Warning Refill gas in a well ventilated place DO NOT SMOKE Pay attention to safety rules posted at fuel station Do not over fill gas tank and remember to replace the cap of fuel tank immediately after filling gas tank 9 Check the oil level of the engin
20. ty 10 quart Changing capacity 10 Quart Park the bikes with the main stand e Take out the gearbox drain bolt 2 and the refill bolt 1 e _ Drain oil into a small pan for proper disposal NOTICE THE TRANSMISSION MUST BE WARM WHEN DRAINING AND THE VEHCILE MUST BE STEADY ON THE MAIN STAND Fig26 e lt Reinstall the drain bolt after draining oil e Inject 100ml or 10 quarts to engine through refill bolt e Using an injection tool inject the oil into the bolt till full e Install refill bolt and tighten snugly 26 Spark plug Fig 27 Specifications of spark plug Standard C7HSA NGK Take spark plugs clean them of any build up set the gap and install If unsure about spark plug condition install new e Examine if there is dirt on poles and the porcelain head in center If it has corroded change it Use wire brush if needed 0 6 0 7 mm e Normally the gap between side electrode 1 and mE Center electrode 2 1s 0 6 0 7 e Don t use off brand spare plug Fuse replacement The specified electric current of the total fuse 15 15 A If the connection 15 not good the fuse will overheat and meltdown Do not use any fuse which specifications are different from assigned To do so could cause wires to melt burn or catch fire Ern Vehicle Storage Storage For a motorcycle not to be used for a long period of time for example in winter or fall some steps should be taken to prevent malfunctio
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