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2-wire / 10 GHz Radar (FMCW) Level Meter

1. 146 www hycontrol com 08 2013 VG5 manual v1 NOTES EI 08 2013 V65 manual v1 www hycontrol com 147 HYCONTROL 08 2013 VG5 manual v1 Subject to change without notice Hycontrol Ltd Larchwood House Orchard Street Redditch Worcestershire B98 7DP United Kingdom Tel 44 0 1527 406800 Fax 44 0 1527 406810 Email sales ahycontrol com Web www hycontrol com Company registered in England No 1755684 LIVLONTIFOL
2. Figure 7 1 Purging system D Purging system Flange connection Metallic Horn antenna G plug for the purging system 5 Seal Warning label see the illustration that follows Warning label chtun Sen nug des D etriebes offnen b RN cp Figure 7 2 Warning label on the top face of the flange connection D Text Attention Purge connection Do not open during operation 08 2013 V65 manual v1 www hycontrol com 89 A SERVICE BEEN A WARNING Purge the antenna with a dry gas or liquid that is applicable to the process For more data refer to the table that follows How to use the purge Process conditions How to use the purge The device is colder than other Continuous use Use low pressure gas to remove condensation from elements in the process It is the antenna possible that there will be condensation in the antenna There is a risk of build up inthe Purge at intervals Use compressed air nitrogen or another gas that antenna is applicable to the process up to 6 bar 87 psi There is a build up or risk of Purge at intervals Use a liquid hot water solvent or another liquid build up in the antenna that is applicable to the process to melt the liquid that has crystallized on the antenna 7 3 Heating or cooling horn antennas under process conditions N A heating cooling system option is availabl
3. 316L Metallic wave guide lt 2 5 m 8 2 ft 316L Metallic wave guide lt 3 m 9 84 ft 316L Metallic wave guide lt 3 5 m 11 48 ft 316L Metallic wave guide lt 4 m 13 12 ft 316L Metallic wave guide lt 4 5 m 14 76 ft 316L Metallic wave guide lt 5 m 16 4 ft 316L Metallic wave guide 5 5 m 18 04 ft z cummuzzx r rio 5jemoe 316L Metallic wave guide lt 6 m 19 68 ft 08 2013 V65 manual v1 www hycontrol com 137 ER APPENDIX Material and Antenna extension Without PTFE antenna extension for maximum nozzle length 300 mm 11 8 D PTFE antenna extension for maximum nozzle length 400 mm 15 7 D PTFE antenna extension for maximum nozzle length 500 mm 19 7 D 316L 100 mm 4 for the Metallic Horn antenna option only D 316L 200 mm 8 for the Metallic Horn antenna option only D 316L 300 mm 12 for the Metallic Horn antenna option only D 316L 400 mm 167 for the Metallic Horn antenna option only D 316L 500 mm 20 for the Metallic Horn antenna option only D 316L 1000 mm 407 for the Metallic Horn antenna option only D 316L S extension 316L L right angle extension D 316L Distance piece for high temperature HT version Metallic Horn or Wave Guide antennas lt xX S OXTOomimijoj o o Process connection Size Pressure rating Flange finish 0 0 0 Withou
4. 185 F Process connection temperature higher temperature on request PP Wave Horn antenna 20 100 C 4 4212 F PTFE Wave Horn antenna 50 4150 C 58 302 F Metallic Horn antenna Wave Guide antenna Standard FKM FPM 40 150 C 200 C with an HT extension 40 302 F 392 F with an HT extension Options Kalrez 6375 20 150 C 250 C with an HT extension 4 302 F 482 F with an HT extension PFA 60 C 130 C 76 266 F EPDM 50 130 C 58 266 F The process connection temperature must agree with the temperature limits of the gasket material Ex see supplementary operating instructions or approval certificates 100 www hycontrol com 08 2013 VG5 manual v1 TECHNICAL DATA El Pressure Process pressure PP Wave Horn antenna 1 16 barg 14 5 232 psig For more data refer to Pressure ratings on page 107 PTFE Wave Horn antenna 1 40 barg 14 5 580 psig For more data refer to Pressure ratings on page 107 Metallic Horn antenna Wave Guide antenna Standard 1 40 barg 14 5 580 psig subject to the process connection used and the flange temperature Higher pressure on request Purging system option Max 6 barg 87 psig higher pressure on request Heating cooling system option Max 6 barg 87 psig higher pressure on request Other conditions Dielec
5. Metallic Horn and Wave Guide antennas Dual process seal system 1st seal PTFE with O ring gasket 2nd seal Metaglas with O ring gasket Cable gland Standard none Options Plastic Non Ex black Ex i approved blue nickel plated brass stainless steel Weather protection Option Stainless steel 1 4404 316L 08 2013 VG5 manual v1 www hycontrol com 101 EI TECHNICAL DATA Process connections Thread PP Wave Horn antenna G 1 1 NPT Flange version EN PTFE Wave Horn antenna DN50 150 in PN16 PNAO Metallic Horn and Wave Guide antennas DN80 200 in PN16 PNA40 others on request ASME PTFE Wave Horn antenna 2 6 in 150 lb 300 lb Metallic Horn and Wave Guide antennas 3 8 in 150 lb 300 lb others on request JIS PTFE Wave Horn antenna 50 150A in 10K Metallic Horn and Wave Guide antennas 80 200A in 10K others on request Other Others on request Electrical connections Power supply Terminals output Non Ex Ex i 12 30 VDC min max value for an output of 22 mA at the terminal Terminals output Ex d 16 36 VDC min max value for an output of 22 mA at the terminal Maximum current 22mA Current output load Non Ex Ex i Ry Q lt Ug4 12 V 22 mA For more data refer to Minimum power supply voltage on page 106 Ex d Ry Q lt Uex 16 VI 22 mA For more data refer to Minimum
6. 3 1 General notes on installation INFORMATION Inspect the cartons carefully for damages or signs of rough handling Report damage to the carrier and to the local office of the manufacturer INFORMATION Do a check of the packing list to make sure that you have all the elements given in the order INFORMATION Look at the device nameplate to ensure that the device is delivered according to your order Check for the correct supply voltage printed on the nameplate mie mie m 3 2 Storage WARNING N Do not keep the device in a vertical position This will damage the antenna and the device will not measure correctly Figure 3 1 Storage conditions D When you put the device into storage do not keep it in a vertical position Put the device on its side We recommend that you use the packaging in which it was delivered 8 Storage temperature range 40 80 C 40 176 F Store the device in a dry and dust free location Store the device in its original packing 08 2013 VG5 manual v1 www hycontrol com 19 20 INSTALLATION 3 3 Transport WARNING N Depending on the version the device will weight approx 5 30 kg 11 66 lbs To carry use both hands to lift the device carefully by the converter housing If necessary lift the device with a hoist When handling the device avoid hard blows jolts impact etc to prevent damage 3 4 Pre installation requirements
7. 302 F FKM FPM for the Metallic Horn antenna and Wave Guide 5 40 bar 50 C 130 C 58 F 266 F EPDM for the Metallic Horn antenna and Wave Guide 6 40 bar 20 C 150 C 4 F 302 F Kalrez 6375 for the Metallic Horn antenna and Wave Guide A 40 bar 60 C 130 C 76 F 266 F PFA for the Metallic Horn antenna and Wave Guide D 40 bar 40 C 200 C 40 F 392 F FKM Viton for the Metallic Horn antenna and Wave Guide K 40 bar 20 C 250 C 4 F 482 F Kalrez 6375 for the Metallic Horn antenna and Wave Guide R 16 bar 20 C 100 C 4 F 212 F PP for the PP Wave Horn antenna T 40 bar 50 C 150 C 58 F 302 F PTFE for the PTFE Wave Horn antenna 132 www hycontrol com 08 2013 VG5 manual v1 APPENDIX EJ Material and Antenna Without 316L Metallic horn sheet metal DN80 3 L 110 mm 4 3 316L Metallic horn sheet metal DN100 4 L 148 mm 5 8 316L Metallic horn sheet metal DN150 6 L 223 mm 8 8 316L Metallic horn sheet metal DN200 8 L 335 mm 13 27 PP Wave Horn 043 mm 1 7 maximum socket length 200 mm 7 9 PTFE Wave Horn 043 mm 1 7 maximum nozzle length 200 mm 7 9 316L Metallic wave guide 030 mm 1 27 lt 1 m 3 28 ft 316L Metallic wave guide 030 mm 1 27 lt 1 5 m 4 92 ft 316L Metallic wave guide
8. Pull the sides of the weather protection out of the notch for the closed position 9 Pull the weather protection up and back 9 This will open the weather protection Tighten the bolts to lock the weather protection in its open position 40 www hycontrol com 08 2013 VG5 manual v1 V65 ELECTRICAL CONNECTIONS A 4 1 Safety instructions DANGER All work on the electrical connections may only be carried out with the power disconnected Take note of the voltage data on the nameplate DANGER Observe the national regulations for electrical installations DANGER For devices used in hazardous areas additional safety notes apply please refer to the Ex documentation WARNING Observe without fail the local occupational health and safety regulations Any work done on the electrical components of the measuring device may only be carried out by properly trained specialists INFORMATION Look at the device nameplate to ensure that the device is delivered according to your order Check for the correct supply voltage printed on the nameplate m gt p e e 08 2013 VG5 manual v1 www hycontrol com 41 ELECTRICAL CONNECTIONS 4 2 Electrical installation 2 wire loop powered 4 2 1 Compact version E ln Terminals for electrical installation Figure 4 1 Terminals for electrical installation D Grounding terminal in the housing if the electrical cable is shielded Current outp
9. Units and range depend on the output function length unit and volume unit selected If the device has the LCD display option this depends on data given in the customer order 3 Service menu Menu Function Function description Selection list Default No 3 0 0 SERVICE Advanced settings The settings in this menu are protected with a password Only approved personnel can change the parameters in this menu For more data contact your local sales office 4 Master menu Menu Function Function description Selection list Default No 4 0 0 MASTER Factory settings The settings in this menu are protected with a password Only approved personnel can change the parameters in this menu For more data contact your local sales office 08 2013 V65 manual v1 www hycontrol com 73 B OPERATION 6 4 Further information on device configuration 6 4 1 Quick Setup Parameters Use this procedure to change the tank height tank type output function output range and give the top and bottom measuring limits xx in the illustrations shows that you can change the value or the parameter Push the keypad buttons in the correct sequence Procedure Screen Steps Description 5 4 and 5 Default screen Enter configuration mode 2 0 0 SUPERVISOR gt e v a gt and e Enter the password the default password is shown If it is necessary to change the password refer to
10. ssssssssssssseeeeeeeeeeee enne 95 7 7 1 General information entere nennen enhn enne penaa nennen n nennen 95 7 7 2 Form for copying to accompany a returned device 96 7 8 DISPOSAL inicie rt t e rri tee m m I e sent 96 8 Technical data 97 S MEAS UIC BEHIDeIple sioe rented EE ma ted E 97 8 2 Technical dataserie aene er A AERE E AEE eren nrr nin KEROT Ea EEEREN EREE 99 8 3 Minimum power supply voltage ssssssssssssseseenene eene nennen 106 8 4 Pressure ratings ree ente Dess ones dea lev de veda c uo duo tuo eee Losung Rb idet ug tu ode 107 8 5 Antenna selection ett tee abies dien a doa i E REPE ea oti ea esee TENE 113 8 6 Dimensions and welghts 2 eedem aa aed d ATO Dna vxo dadas t 114 9 Description of HART interface 121 9 1 General description seien ener beni noe nb eden Lr ES ne Robo reed v AERE US 121 9 2 SoftWare descElpt lom xpi torto ee csc eo errat Re t gut nes PRU RPM Ae aaa iera EEE 121 9 3 Connection variants eene eene ene en nennen enne enne nnne en nnn 122 9 3 1 Point to Point connection analogue digital mode sss 122 9 3 2 Multi Drop connection 2 wire connection esssssssseeseeeeneneneen enne 122 94 HART device Variables tree rettet mme rdc dee roles 122 9 5 Field Communicator 375 475 FC 375 475 assactcnscutk uas cens tota utu eta taenbncdcennsiieneds 123 9 5 Mi WS ta SOM ciu eoe to ier ette Reese aut aset coe aae lcu e aE se mne en EEEE E EEs 123 9 5 2 O
11. 08 2013 VG5 manual v1 www hycontrol com 125 EJ DESCRIPTION OF HART INTERFACE 9 9 2 Basic DD menu tree details for settings 1 Measurements 1 Measurements 1 Level value Pd 2 Distance value P 3 Volume value P4 4 Ullage value Pd 5 Reflection value P 2 Inputs Outputs 1 PV P4 2 PV Loop Current R4 3 PV rnge Pd 2 Configuration and Test 1 Info 1 Identification 1 Serial Number P 2 Converter Firmware Version P 3 Sensor Firmware Version Pd 4 HMI Firmware Version Pd 2 Output 1 Function IR4 2 Output Range P 3 PV URV P 4 Pv LRV Pd 5 Output Error Delay Rd 2 Supervisor 1 Test 1 Test 2 Basis Parameters 1 Tank Height 2 Blocking Distance 3 Time Constant 4 Pipe Enabled 5 Pipe Diameter 6 Pipe Height 7 Antenna Extension 8 Antenna Type 9 Distance Piece 15 Length Unit HART 16 Volume Unit HART 3 Signal Out 1 Function 2 PV LRV 3 PV URV 4 Output Range 5 Output Error Delay 6 Current Ouput CalibrationC s 4 Application 1 Tank Type 2 Tracking Velocity 3 Esilon R Product 4 Measuring Mode 5 Overfill Detection 6 Multiple Reflection 7 Empty Spectrum 8 Record Empty Spectrum 5 Display 1 Language 2 Display Length Unit 3 Display Volume Unit 6 Conversion Table 1 Input table 2 Delete table 7 Reset 1 Warm start 2 Factory reset 3 Reset Configuration Changed flag 3 Diag Service
12. 2 wire 4 20mA passive HART A 2 wire FOUNDATION fieldbus for the compact version only B 2 wire PROFIBUS PA for the compact version only Cable entry Cable gland 1 M20x1 5 without 2 M20x1 5 Plastic Non Ex black Ex i blue 3 M20x1 5 Brass 4 M20x1 5 Stainless Steel A B Y NPT Brass without Y NPT Stainless Steel without Housing option Display 1 Horizontal housing No display for the compact version only 2 Horizontal housing Display for the compact version only 3 Horizontal housing No display Weather protection for the compact version only 4 Horizontal housing Display Weather protection for the compact version only Vertical housing No display B Vertical housing Display top Vertical housing Display side not available for Ex d ia XP approved devices Vertical housing No display Weather protection Vertical housing Display top Weather protection Vertical housing Display side Weather protection not available for Ex d ia XP approved devices Display language Without English German French Italian Spanish Portuguese Japanese Chinese Mandarin pDooj oj oc mnco mn o Russian 08 2013 VG5 manual v1 www hycontrol com 135 ER APPENDIX 2 0 Remote
13. E c5 EN 2 wire 10 GHz Radar FMCW Level Meter LOM TITA HYCONTROL 08 2013 VG5 manual v1 LMEONTA GAL BIMPRINT TS All rights reserved It is prohibited to reproduce this documentation or any part thereof without the prior written authorisation of HYCONTROL Subject to change without notice Copyright 2013 by HYCONTROL www hycontrol com 08 2013 V65 manual v1 CONTENTS E 1 Safety instructions 7 Led Software hIStOFy ene cor etre Re vaxetes st encivseceucetesuessdsav te em aa ku phases ER Ru steed 7 UM us c eat 7 uode api elu PNEU T 8 1 4 Radio approvals cereo pote e re rerit ge rip sate ne EAE 8 1 4 1 European Union EU arceat Lie detecta eben Cette tete vett 8 14 2 USA imas n chnrm T 10 1 5 Safety instructions from the manufacturer ssssssssssssssseeeeeemeneeneeen 11 1 5 1 Copyright and data protection ssssssssssssssssssssseeeeeee rennen rennen n nenrnn nnne 11 15 2 Bien 11 1 5 3 Product liability and warranty ssssssssssssssssseseeeeeee eene nemen nnn nennen nen 12 1 5 4 Information concerning the documentation sssssssssssseeeeee eene 12 1 5 5 Warnings and symbols used eee eene nennen nennen nen 13 1 6 Safety instructions for the operator 13 2 Device description 14 Ze SCOPS OP GOUIVEIY erm 14 2 2 DEVICE descripto Misc e eeepc RED menm sts eee 15 23 SN oe gta POPE 17 2 4 N
14. SAFETY INSTRUCTIONS Ei 1 5 Safety instructions from the manufacturer 1 5 1 Copyright and data protection The contents of this document have been created with great care Nevertheless we provide no guarantee that the contents are correct complete or up to date The contents and works in this document are subject to copyright Contributions from third parties are identified as such Reproduction processing dissemination and any type of use beyond what is permitted under copyright requires written authorisation from the respective author and or the manufacturer The manufacturer tries always to observe the copyrights of others and to draw on works created in house or works in the public domain The collection of personal data such as names street addresses or e mail addresses in the manufacturer s documents is always on a voluntary basis whenever possible Whenever feasible it is always possible to make use of the offerings and services without providing any personal data We draw your attention to the fact that data transmission over the Internet e g when communicating by e mail may involve gaps in security It is not possible to protect such data completely against access by third parties We hereby expressly prohibit the use of the contact data published as part of our duty to publish an imprint for the purpose of sending us any advertising or informational materials that we have not expressly requested 1 5 2 Disclaimer
15. min max 20 54 36 You can select a shade of grey between light grey level 20 and black level 54 72 www hycontrol com 08 2013 V65 manual v1 EC OPERATION amp Menu Function Function description Selection list Default No 2 8 0 CONV TABLE 2 8 1 INPUT TABLE The device uses a conversion table min 2 entries 0 entries strapping table to convert measurements max 30 entries to volume mass and flow rate readings The level volume mass or readings are shown in normal mode Give flow rate the number of entries on the table min 2 max 30 Select an entry 01 30 and enter the level and the related volume mass flow rate value for that entry Push to confirm the entry values Continue the procedure until the device has data for all the entries For more data refer to How to configure the device to measure volume or mass on page 80 2 8 2 DELETE TABLE This menu item erases the data in the YES NO NO conversion table 2 9 0 CONFIG RESET 2 9 1 SAVE This menu item is not available YES NO NO 2 9 2 RECALL This menu item is not available YES NO NO 2 9 3 RESTART This menu item starts the device again YES NO NO 2 9 4 RESET FACT If you set this menu item to YES the YES NO NO device goes back to its initial settings set by the manufacturer in the factory D This value is given in the customer order data
16. 10 PTFE Wave Horn 10 Metallic Horn DN80 3 16 used only in stilling wells Metallic Horn DN100 4 12 used only in stilling wells Metallic Horn DN150 6 8 Metallic Horn DN200 8 6 Wave Guide stilling well n a the radar signal is inside the tube Display and user interface Display LCD display 128 x 64 pixels in 8 step greyscale with 4 button keypad Interface languages 3 language pack options the language is given in the customer order English French German and Italian English French Spanish and Portuguese 9 English Chinese Mandarin Japanese and Russian Measuring accuracy Resolution 1 mm 0 04 Repeatability 1 mm 0 04 Accuracy Standard 10 mm 0 4 when distance lt 10 m 33 ft 0 1 of measured distance when distance gt 10 m 33 ft Option 5 mm 0 2 when distance lt 10 m 33 ft 0 05 of measured distance when distance gt 10 m 33 ft Reference conditions acc to EN 61 298 1 Temperature 15 25 C 459 77 F Pressure 1013 mbara 50 mbar 14 69 psia 0 73 psi Relative air humidity 60 15 Target Metal plate in an anechoic chamber Operating conditions Temperature Ambient temperature 40 80 C 40 176 F Ex see supplementary operating instructions or approval certificates Storage temperature 50 85 C 58
17. Class 300 Metallic Horn and Wave Guide antennas D Flange connection Class 300 Metallic Horn and Wave Guide and PTFE Wave Horn antennas Flange connection Class 150 Metallic Horn and Wave Guide and PTFE Wave Horn antennas 08 2013 VG5 manual v1 www hycontrol com 109 E TECHNICAL DATA i INFORMATION CRN CERTIFICATION There is a CRN certification option for devices with process connections that agree with ASME standards This certification is necessary for all devices that are installed on a pressure vessel and used in Canada ASME flanges for CRN approved devices Metallic Horn Wave Guide and PTFE Wave Horn antennas 20 19 17 16 15 14 13 N He el SS SS 1 1 ORPFHNWHhROANIODOO 60 50 40 20 0 25 50 75 100 125 150 175 200 225 250 Figure 8 10 Pressure temperature rating ASME B16 5 flange and threaded connections in C and barg 300 280 260 6 240 220 200 180 160 140 120 100 5 8 80 60 40 20 0 100 75 50 25 0 25 50 75 100125 150 175 200 225 250 275 300 325 350 375 400 425 450 475 500 Figure 8 11 Pressure temperature rating ASME B16 5 flange and threaded connections in F and psig
18. D p barg Q TPC 3 p psig TIF 5 Flange connection Class 150 Metallic Horn and Wave Guide antennas Flange connection Class 300 Metallic Horn and Wave Guide antennas D Flange connection Class 300 Metallic Horn and Wave Guide and PTFE Wave Horn antennas Flange connection Class 150 Metallic Horn and Wave Guide and PTFE Wave Horn antennas 110 www hycontrol com 08 2013 VG5 manual v1 TECHNICAL DATA El ASME threaded connections PP Wave Horn antenna 16 O N PF o 20 15 10 5 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 2 Figure 8 12 Pressure temperature rating ASME B1 20 1 threaded connection in C and barg 10 0 10 20 30 40 50 60 70 80 90 100 110120 130 140 150 160 170 180 190 200 210 220 Figure 8 13 Pressure temperature rating ASME B1 20 1 threaded connection in F and psig D p bargl Q TIC p psig TIF 5 Threaded connection NPT ASME B1 20 1 PP Wave Horn antenna 08 2013 VG5 manual v1 www hycontrol com 111 EB TECHNICAL DATA i INFORMATION CRN CERTIFICATION There is a CRN certification option for devices with process connections that agree with ASME standards This certification is necessary for
19. F Maximum flange temperature F PP Wave Horn antenna PTFE Wave Horn antennas Metallic Horn and Wave Guide antennas standard temperature version Metallic Horn and Wave Guide antennas high temperature version GQeeoeeoo There is no change de rating in ambient temperature below 0 C 0 F The process connection temperature must agree with the temperature limits of the gasket material For pressure rating data refer to Pressure ratings on page 107 22 www hycontrol com 08 2013 V65 manual v1 VG5 INSTALLATION 3 5 2 Recommended mounting position CAUTION Follow these recommendations to make sure that the device measures correctly They have an effect on the performance of the device Figure 3 5 Recommended mounting position for liquids pastes and slurries D Sockets for the PP Wave Horn antenna Nozzles for the PTFE Wave Horn antenna Nozzles for DN150 or DN200 Metallic Horn antennas Nozzles for Wave Guide antennas Tank diameter Minimum distance of the nozzle or socket from the tank wall depends on the antenna type and size refer to items G and in this list PP PTFE Wave Horn and 1 7 x tank height Metallic Horn 1 10 x tank height Wave Guide There is no minimum distance from the Wave Guide antenna to metallic walls and other metal ob jects Maximum distance of nozzle from the tank wall depends on the antenna type and size refer to items D
20. F barg psig PP Wave Horn 6 1 20 100 4 4212 1 16 5145 7232 1 NPT PTFE Wave Horn Flange with 50 4150 58 302 1 40 14 5 580 PTFE plate Metallic Horn Flange Metaglas8 with 40 4200 40 392 ze 00 5 5a Wave Guide FKM FPM 2 Metaglas with 20 250 4 482 1 40 14 5 580 Kalrez 6375 Metaglas with 60 130 76 266 1 40 14 5 580 PFA Q Metaglas with 50 130 58 266 1 40 14 5 580 EPDM D Higher temperature on request Higher pressure on request For more data on pressure ratings refer to Pressure ratings on page 107 08 2013 VG5 manual v1 www hycontrol com 21 INSTALLATION Ambient temperature flange temperature flange and threaded connection in C s80 70 60 50 40 30 0 25 50 75 100 125 150 175 200 225 250 Figure 3 3 Ambient temperature flange temperature flange and threaded connection in C Ambient temperature flange temperature flange and threaded connection in F 100 80 0 100 180 200 220 300 320 400 480 500 Figure 3 4 Ambient temperature flange temperature flange and threaded connection in F Maximum ambient temperature C Maximum flange temperature C Maximum ambient temperature
21. The manufacturer will not be liable for any damage of any kind by using its product including but not limited to direct indirect or incidental and consequential damages This disclaimer does not apply in case the manufacturer has acted on purpose or with gross negligence In the event any applicable law does not allow such limitations on implied warranties or the exclusion of limitation of certain damages you may if such law applies to you not be subject to some or all of the above disclaimer exclusions or limitations Any product purchased from the manufacturer is warranted in accordance with the relevant product documentation and our Terms and Conditions of Sale The manufacturer reserves the right to alter the content of its documents including this disclaimer in any way at any time for any reason without prior notification and will not be liable in any way for possible consequences of such changes 08 2013 VG5 manual v1 www hycontrol com 11 Ei SAFETY INSTRUCTIONS 1 5 3 Product liability and warranty The operator shall bear responsibility for the suitability of the device for the specific purpose The manufacturer accepts no liability for the consequences of misuse by the operator Improper installation and operation of the devices systems will cause the warranty to be void The respective Standard Terms and Conditions which form the basis for the sales contract shall also apply 1 5 4 Information concerning the docume
22. The menu item PASSWORD 2 7 5 lets you change the supervisor menu password How to change the supervisor menu password After you enter the supervisor menu push 6 x 4 gt and 4 x 4 to go to the menu item PASSWORD 2 7 5 e Enter the new 6 character password push the 4 buttons in any sequence Enter the new character password again gt Ifthe second entry is the same as the first the device will go back to the sub menu list 2 7 If the second entry is not the same as the first the device will not go back to the sub menu list Push to start the password sequence again and enter the new 6 character password 2 times Push to go back to the STORE screen e Push a or to set the screen to STORE YES and push 9 The device will save the new password and go back to normal mode INFORMATION Make a note of the password and keep it in a safe place f you lose the password please contact your supplier How to set the supervisor password to on or off The supervisor password is set to on by default If it is necessary to set this function to off refer to Function description on page 67 Table 2 Supervisor menu menu item PSWD YES NO 2 7 4 6 4 4 HART network configuration i A INFORMATION For more data refer to Networks on page 52 The device uses HART communication to send information to HART compatible equipment It can operate in either point to point or multidrop mo
23. These are the length options for the straight antenna extension For data about the dimensions of S and L extensions refer to the illustrations that follow 3 Other antenna lengths are available 396 496 or 596 mm These options are for tanks with long nozzles Process connection and antenna options Dimensions in inches Dimensions PTFE PP Metallic Horn Wave Guide inches Wave Horn Wave Horn DN80 3 DN100 4 DN150 6 DN200 8 2 68 1 30 3 94 8 66 for the HT extension D 3 94 7 87 11 81 15 75 19 68 or 39 37 m 11 65 12 68 4 41 5 85 8 78 ISU SLA HO Op 1 69 1 69 3 15 3 94 5 91 7 87 1 18 The HT extension is only for Metallic Horn and Wave Guide antennas It is attached between the signal converter and the flange if the process connection temperature is 302 482 F These are the length options for the straight antenna extension For data about the dimensions of S and L extensions refer to the illustrations that follow 3 Other antenna lengths are available 15 59 19 53 or 23 46 These options are for tanks with long nozzles 08 2013 VG5 manual v1 www hycontrol com 115 E TECHNICAL DATA VG5 Special antenna extensions for tanks with obstructions DN150 6 and DN200 8 Metallic Horn antenna options only Figure 8 19 Special antenna extensions for tanks with obstructions DN150 6
24. and DN200 8 Metallic Horn antenna options only D L right angle antenna extension S antenna extension Special antenna extensions Dimensions in mm Dimensions Metallic Horn antenna mm With L right angle extension With S extension DN150 6 DN200 8 DN150 6 DN200 8 k1 2A 300 k2 271 322 m 494 606 545 657 Op 140 200 140 200 Special antenna extensions Dimensions in inches Dimensions Metallic Horn antenna inches With L right angle extension With S extension DN150 6 DN200 8 DN150 6 DN200 8 k1 10 67 11 81 k2 10 67 12 68 m 19 45 23 86 21 46 25 87 p 5 51 7 87 5 51 7 87 116 www hycontrol com 08 2013 VG5 manual v1 TECHNICAL DATA El Purging and heating cooling system options n i i q m m ro A p p Figure 8 20 Purging and heating cooling system options D Flange connection with purging option Flange connection with heating cooling system option G threaded connection for purging system the plug is supplied by the manufacturer G1 threaded connection for the heating cooling system outlet the plug is supplied by the manufacturer 4 threaded connection for the heating cooling system inlet the plug is supplied by the manufacturer 5 G threaded ion for the heating cooling inlet
25. ia Dal IIIC T90 C Db II 2 G Ex d ia ia Ga IIC T6 T4 Gb I 2 D Ex ia tb ia Dal IIIC T90 C Db Remote version sensor Il 1 2 G Ex ia IIC T6 T2 Ga Gb I 1 2 D Ex ia IIIC T90 C Da Db I 1 2 G Ex ia IIC T6 T2 Gb I 1 2 D Ex ia IIIC T90 C Db cFMus Dual Seal approved NEC 500 Division ratings pending XP AIS CL 1 Div 1 Gr ABCD T T1 DIP CL II III Div 1 Gr EFG T6 T1 IS CL I Il Ill Div 1 Gr ABCDEFG T6 T1 NI CL 1 Div 2 Gr ABCD T6 T1 NEC 505 Zone ratings CL Zone 0 AEx d ia IIC T6 T1 CL 1 Zone 0 AEx ia IIC T6 T1 CL 1 Zone 2 AEx nA IIC T6 T1 Zone 20 AEx ia IIIC T90 C Zone 20 AEx tb ia IIIC T90 C Hazardous Classified Locations indoor outdoor Type 4X and 6P IP66 Dual Seal CEC Section 18 Zone ratings CL I Zone 0 Ex d ia IIC T6 T1 CL Zone 0 Ex ia IIC T6 T1 CL I Zone 2 Ex nA IIC T6 T1 CEC Section 18 and Annex J Division ratings XP AIS CL I Div 1 Gr BCD T6 T1 DIP CL II III Div 1 Gr EFG T6 T1 IS CL 1 Div 1 Gr BCD T6 T1 NI CL 1 Div 2 Gr ABCD T6 T1 104 www hycontrol com 08 2013 V65 manual v1 TECHNICAL DATA El Other standards and approvals SIL pending only for 4 20 mA HART output Compact version only SIL 2 according to EN
26. standard length 18 5 9 7 18 COM 012 7 DN200 8 Metallic Horn antenna with flange connection standard length 14 0 37 8 30 9 83 3 Wave Guide antenna with flange connection 1 6 m 3 28 19 68 ft PETIN rome Ailes Antenna extension options Straight extension length 100 mm 0 76 1 68 Straight extension length 200 mm D 0 94 2 07 Straight extension length 300 mm 1 12 2 47 Straight extension length 400 mm D 1 30 2 87 Straight extension length 500 mm 1 48 3 26 Straight extension length 1000 mm 2 38 5 25 S extension H56 3 44 L right angle extension D 1 48 3 26 08 2013 VG5 manual v1 www hycontrol com 119 E TECHNICAL DATA Antenna options Min Max weights kg tb Other options HT extension 0 98 2 16 D This option is for Metallic Horn and Wave Guide antenna options This component is only for the Metallic Horn and Wave Guide antennas It is attached between the signal converter and the flange if the process connection temperature is 150 250 C 302 482 F 120 www hycontrol com 08 2013 VG5 manual v1 DESCRIPTION OF HART INTERFACE EJ 9 1 General description The HART Protocol is an open digital communication protocol for industry It is free to use by anyone It is included in the software embedded in signal converters of HART compatible devices There are 2 classes of devices which support the HART
27. the plug i lied by th f Purging system and heating cooling system Dimensions in mm Dimensions Metallic Horn antenna mm Purging system Heating cooling system DN150 6 DN200 8 DN150 6 DN200 8 m 223 351 202 360 D Op 140 200 139 7 195 q 34 34 58 70 D This is the standard length Longer on request Purging system and heating cooling system Dimensions in inches Dimensions Metallic Horn antenna inches Purging system Heating cooling system DN150 6 DN200 8 DN150 6 DN200 8 m 8 78 13 82 8 0 14 17 D Op 5 51 7 87 5 5 7 68 q 1 34 1 34 AI 2 76 D This is the standard length Longer on request INFORMATION d All wetted parts flange antenna and heating cooling jacket of the heating cooling system option are made of 316Ti 1 4571 08 2013 VG5 manual v1 www hycontrol com 117 EI TECHNICAL DATA VG5 Weather protection option Figure 8 22 Weather protection option for Compact Horizontal and Remote versions D Left side with weather protection open Rear view with weather protection closed Right side with weather protection closed Dimensions and weights in mm and kg Weather protection Dimensions mm Weights kg a b c d Compact Vertical or Remote versions 244 170 274 285 1 6 Compact Horizontal or Remo
28. 2013 VG5 manual v1 View Menu Measurements DESCRIPTION OF HART INTERFACE EJ Measurements Level Value Distance Value Volume Value Ullage Value Reflection Value Output Level value Loop curent Range Yt diagram Diag Service Standard Status Device status PV Analog Channel Saturated Configuration changed Device specific status Device failures Sensor Microwave error Current Output Drift Sensor ROM error Sensor RAM error Sensor EEPROM error Converter ROM error Converter RAM error Converter EEPROM error Sensor No Signal Sensor Not Compatible Temperature Out of Range Internal Communication Error Sensor Voltage Error Converter Voltage Error Peak Lost Error Overfill Error Device Warning Maintenance Required Empty Spectrum Invalid Signal Weak Signal Strong Bad Measurement Quality Temperature Below 35 C Temperature Above 75 C Device Warning Out of Specification Overfill Warning Peak Lost Warning Temperature Out of Range Warning Info First Start Spectrum Quality Bad Peak Lost in Tank Bottom Temperature out of range for HMI Toolbar Status Bar Update 08 2013 VG5 manual v1 www hycontrol com 131 ER APPENDIX 10 1 Order code Make a selection from each column to get the full order code The characters of the order code highlighted in light grey describe
29. 40 Nm If the connection is too tight this will damage the thread To prevent damage to the antenna make sure that the minimum diameter of the hole for a 1 NPT thread connection is not less than 43 4 mm 1 71 Make sure the tank connection is level ISO 228 1 G connection Make sure that you use the applicable gasket for the connection dimensions and the process SO 228 1 G connection Align the gasket correctly NPT connection Wind the thread seal tape around the process connection in agreement with good engineering practice Lower the antenna carefully into the tank Turn the threaded connection on the antenna to attach the device to the process connection Make sure that you point the device in the correct direction Refer to Point the device in the correct direction in this section Tighten the connection to the correct torque not more than 40 Nm D 08 2013 VG5 manual v1 www hycontrol com 29 INSTALLATION 3 5 4 Standpipes stilling wells and bypass chambers Use a standpipe if There is highly conductive foam in the tank The liquid is very turbulent or agitated There are too many other objects in the tank The device is measuring a liquid petro chemicals in a tank with a floating roof The device is installed in a horizontal cylindrical tank refer to the end of this section Figure 3 16 Installation recommendations for standpipes stilling wells and bypass chambers D
30. 7 How to make a filter to remove radar signal interference D Empty tank before the device uses the empty spectrum scan with a graph of reflections shown Partially filled tank before the device uses the empty spectrum scan with a graph of reflections shown Partially filled tank after the device uses the empty spectrum scan with a graph of reflections shown Agitator blades location 5 Tank bottom signal amp Agitator blades signals interference signals before the device does the empty spectrum scan Bad quality mixed signals of the liquid and the agitator blades before the device does the empty spectrum scan Reflected signal if the device uses the data from the empty spectrum scan The device only uses the reflection on the surface of the liquid to measure distance 73 After you enter the supervisor menu push 2 x gt and 4 to go to the menu item l EMP SPEC REC 2 1 2 e Do you have a completely filled tank Select Yes or No and then push gt Ifyou select Yes the device will not do the empty spectrum scan Empty the tank and repeat the procedure e Are all the moving parts switched on Select Yes or No and then push s your tank partially filled or completely empty Select Partially filled or Empty and then push e Measured distance If the tank is partially filled enter the distance to the product surface 300 mm 12 The device must include the tank contents when it filters the signa
31. A stilling well solution Q A bypass chamber solution Q Air circulation hole Level of the liquid CAUTION nstallation requirements The standpipe must be electrically conductive The inside diameter of the standpipe must not be more than 5mm 0 2 over the diameter of the antenna for a high dielectric constant liquid The standpipe must be straight There must be no sudden changes in internal diameter greater than 1 mm 0 04 The standpipe must be vertical Recommended surface roughness lt t0 1 mm 0 004 Make sure that there are no deposits at the bottom of the standpipe Make sure that there is liquid in the standpipe 30 www hycontrol com 08 2013 VG5 manual v1 INSTALLATION 5 an Stilling wells general notes Installation in tanks containing one liquid and foam e Drill an air circulation hole max 010 mm 0 4 in the stilling well above the maximum level Remove the burr from the hole Installation in tanks containing one liquid or more without foam e Drill an air circulation hole max 010 mm 0 4 in the stilling well above the maximum level e Drill 1 or more liquid circulation holes in the stilling well if there is more than 1 liquid in the tank 9 These holes help the liquid to move freely between the stilling well and the tank e Remove the burr from the hole Stilling wells floating roofs If the device must be installed on a tank with a floating roof install it in a st
32. Do the basic configuration of the device in the Parameters menu For more data on the procedure refer to Quick Setup Parameters on page 74 Push at the end of each step of the procedure to continue to the next step e Push 4 to go to menu item 2 1 2 EMP SPEC REC Push gt to start the empty spectrum recording procedure For more data refer to Function description on page 67 Table 2 Supervisor CAUTION S L approved devices For data about critical device parameters for SIL approval refer to the Safety Manual SIL approval INFORMATION HOW TO SET THE SUPERVISOR PASSWORD TO ON OR OFF The supervisor password is set to on by default If it is necessary to set this function to off refer to Function description on page 67 Table 2 Supervisor menu menu item PSWD YES NO 2 7 4 INFORMATION HOW TO CHANGE THE SUPERVISOR PASSWORD You can change the password for the supervisor menu For more data refer to Function description on page 67 Table 2 Supervisor menu menu item PASSWORD 2 7 5 62 www hycontrol com 08 2013 VG5 manual v1 CC OPERATION a 6 3 3 Keypad functions TANK 01 OTANK HEIGHT Figure 6 1 Local display screen layout in configuration mode D Function name Q Configuration mode symbol Menu number This is what you see when you are in Configuration mode The functions of the buttons are given in the table that follows Functions of buttons for menu navigatio
33. Function description on page 67 menu item 2 7 5 PASSWORD VMI 2 210 PARAMETERS 2x Push this button to start the quick set up procedure VME2 TANK HEIGHT 95000 to change the tank height H to change the position of the cursor v to decrease the value or 4 to increase the value to confirm The distance from the flange face thread stop of the tank connection down to the tank bottom If the tank has a dish shaped or conical bottom the tank height is measured to a point on the tank bottom directly below the antenna E H a or for the selection of the If the surface of the product is flat select VM 2 conditions in which the device is used Storage If the surface of the product is TANK TYPE Storage Process Agitator disturbed select Process If the surface jn of the product is agitated with vortexes and PROCESS to confirm foam select Agitator a or for the selection of the The manufacturer sets the output function aa a measurement name Distance Level to Level before delivery OUTPUT FUNC Conversion Ullage Conv or Reflection eee a Level to confirm Conversion or Ullage Conv refer to How to configure the device to measure volume or mass on page 80 74 www hycontrol com 08 2013 VG5 manual v1 CC OPERATION H Screen Steps Description
34. How to turn or remove the signal converter on page 36 www hycontrol com 08 2013 VG5 manual v1 LI NENNEN SERVICE H e Remote field version The removal and installation of the remote converter and or the antenna housing For more data refer to How to turn or remove the signal converter on page 36 Replacement of signal converters of other radar devices The removal of VG50 VG51 VG510 and VG502 signal converters and installation of the VG5 signal converter For the procedure refer to Replacement of VG50 VG51 or VG500 signal converter with the VG5 signal converter on page 91 For more data on how to prepare the device before you send it back refer to Returning the device to the manufacturer on page 95 7 4 2 Replacement of VG50 VG51 or VG500 signal converter with the VG5 signal converter i INFORMATION Complete the 5 procedures that follow in numerical sequence These procedures are applicable only to devices that have the Metallic Horn Wave Guide and Wave Stick antenna options To get the passwords for the VG50 VG51 VG500 and VG5 Service menus speak to the supplier Equipment needed e 5mm Allen wrench not supplied e Slotted tip screwdriver not supplied Option for VG500 wrench for housing cover Option for VG500 yellow blue magnet e VG5bO VG51 or VG500 radar level meter e VG5 signal converter without process connection and antenna Adaptor for the VG50 VG51 or VG500 process connection
35. INFORMATION Obey the precautions that follow to make sure that the device s correctly installed Make sure that there is sufficent space on all sides e Protect the signal converter from direct sunlight The device has a weather protection option e Do not subject the signal converter to heavy vibrations www hycontrol com 08 2013 VG5 manual v1 VG5 INSTALLATION 3 5 Installation 3 5 1 Pressure and temperature ranges DANGER N If the ambient temperature is more than 7U C 158 F there is a risk of injury if you touch the device Use a protective cover or metallic grid to prevent injury Figure 3 2 Pressure and temperature ranges O Flange temperature Non Ex devices Depends on the type of antenna process connection and the seal material Refer to the table that fol lows Ex devices see supplementary operating instructions Ambient temperature for operation of the display 20 60 C 4 140 F If the ambient temperature is not between these limits the display screen switches off automatically The device con tinues to operate Ambient temperature Non Ex devices 40 80 C 40 176 F Ex devices see supplementary operating instructions Process pressure Depends on the type of antenna and process connection Refer to the table that follows Antenna type Process Seal Process connection Process pressure connection temperature C
36. No 2 3 6 STILLWELL H The height of the stilling well If the deviceis min installed in a stilling well or has a Wave 500 mm 19 7 Guide antenna enter the height The device max will use this data if you set 2 3 4 STILLWELL 2 3 1 TANK HEIGHT EN to Yes This menu item is not shown if you set 2 3 4 STILLWELL EN to No 2 3 7 ANTENNA EXT Optional antenna extensions These are min attached between the flange and the 0 mm 0 or antenna 2 3 6 ANTENNA EXT max 2000 mm 78 7 or 2 3 1 TANK HEIGHT 2 3 8 ANTENNA TYP Type of antenna For more data refer to PP Horn PTFE Horn Technical data on page 97 Metal Horn Wave Stick Wave Guide 2 3 9 DIST PIECE Optional distance piece between the min converter and the process connection This 0 mm 0 is for high temperature applications more max than 150 C 302 F The distance piece is TANK HEIGHT 120 mm 4 7 long For more data refer to Technical data on page 97 2 3 10 TAG NAME The device has an identification code tag name The supervisor can enter a maximum of 8 numbers or letters 2 4 0 OUTPUTI 2 4 1 OUTPUT FUNC The output function Select an output Distance Level function to scale the current values in Conversion Ullage relation to a given point usually the device conversion Reflection process connection or the tank bottom The output current value is shown on a bar graph in normal mode if the measurement type is the same as
37. Q and Qin this list PP PTFE Wave Horn D and 1 3 x tank diameter Metallic Horn 1 3 x tank diameter Wave Guide There is no maximum distance from the Wave Guide antenna to metallic walls and other metal ob jects Tank height 08 2013 V65 manual v1 www hycontrol com 23 VG5 INSTALLATION Point the device in the correct direction Figure 3 6 Point the device in the correct direction to get the best performance Point the tag hole on the housing in the direction of the nearest tank wall D Tag hole Nearest tank wall Figure 3 8 Tanks with conical bottoms Conical bottoms have an effect on the measuring range The device cannot measure to the bottom of the tank D Axis of radar beam Minimum level reading www hycontrol com 08 2013 V65 manual v1 24 VG5 INSTALLATION 3 5 3 Mounting restrictions CAUTION Follow these recommendations to make sure that the device measures correctly They have an effect on the performance of the device We recommend that you prepare the installation when the tank is empty Mounting restrictions General data Figure 3 9 Mounting restrictions General data D Do not tilt the device more than 2 We recommend that you do an empty spectrum recording if there are too many obstacles in the radar beam refer to Operation If necessary install a b
38. Quick Start Technical Datasheet and related software INFORMATION E METALLIC HORN AND WAVE GUIDE ANTENNAS f the device has an antenna extension option this part is attached to the device if the antenna extension length Lay x 300 mm 11 8 If Lo 300 mm 11 8 then the antenna extension is not attached to the device Obey the assembly procedure on page 34 www hycontrol com 08 2013 V65 manual v1 DEVICE DESCRIPTION A 2 2 Device description The FMCW radar level transmitter is designed to measure the distance level mass volume flow rate and reflection of liquids pastes and slurries Radar level transmitters use an antenna to guide a signal to the surface of the measured product Radar is a non contact technology It is particularly suitable for the level measurement of corrosive and viscous products For more data about the measuring principle refer to Measuring principle on page 97 The signal converter of the device has 2 versions Compact and Remote Field The converter can also be ordered with horizontal or vertical housing options for easy access to the device terminals and the optional display Compact version The signal converter is attached directly to the process connection and the antenna vertical housing option shown Figure 2 2 Compact version Remote Field version The signal converter is installed away from the process connection and the antenna for example at the bottom of a tan
39. Remove the 3 hex head screws from the antenna with the 10 mm wrench 2 Remove the antenna Make sure that you do not damage the PTFE cone when you remove the antenna 9 Attach the antenna extension below the flange Make sure that the antenna extension is fully engaged Make sure that you do not damage the PTFE cone when you attach the antenna ex tension Attach 3 hex head screws to the antenna extension with a 10 mm wrench Tighten the screws to a torque of 8 Nm 5 Attach the antenna below the antenna extension Attach 3 hex head screws to the antenna with a 10 mm wrench Tighten the screws to a torque of 8 Nm If the antenna extension is supplied with the device it is not necessary to change the device settings End of the procedure Ifthe antenna extension is supplied after delivery of the device it is necessary to change the device settings Make a selection from one of the procedures 2A or 2B that follow straight 08 2013 VG5 manual v1 www hycontrol com 35 INSTALLATION U antenna extension S antenna extension or L right angle antenna extension Procedure 2A Device settings for a device with a straight antenna extension e Enter the SUPERVISOR menu 2 0 0 e Push gt 2x 4 gt and 6 x 4 to go to menu item ANTENNA EXTENSION 2 3 7 e Push gt to change the value Push gt to change the position of the cursor Push w to decrease the value or 4 to increase the value 9 Ifthe ante
40. Table Master reset Configure Setup Basic Setup Basic Parameters Local Display Application Analog Output Output Functions Output 1 Units Device HART ID Conversion table 9 10 2 AMS menu tree details for settings Process Variables Measurements Level P Distance Pd Volume Mass Flow Fd Ullage Volume Mass Flow Pd Reflection Pd Primary Output Function Loop current PV Percent of Range 08 2013 V65 manual v1 www hycontrol com 127 EJ DESCRIPTION OF HART INTERFACE Device Diagnostics Overview Primary variable out of limits Non primary variable out of limits Primary variable analog output saturated Primary variable analog output fixed Cold Start Configuration changed Field device malfunction Fatal Errors Failure Converter EEPROM error Converter RAM error Converter ROM error Sensor EEPROM error Sensor RAM error Sensor ROM error Current output drift Sensor Microwave error Converter Voltage error Sensor Voltage error Internal Comm error Temperat out of range Sensor not compatible Sensor no signal Sensor processing failure Peak lost error Overfill error Warnings Maintenance required Empty spectrum invalid Signal weak Signal strong Bad Measurement Quality Temperature lt 35 C Temperature gt 75 C Warnings Out of specification Peak los
41. VMI_2 RANGE I 4 20 3 6E a or w for the selection of the current output range 4 20 mA 3 6E 4 20 3 8 20 5 3 6E etc to confirm VMI 2 10000 SCALE 4 mA to change Scale 4 mA to change the position of the cursor v to decrease the value or 4 to increase the value to confirm Use this step to give the 4 mA output setting 096 limit in the tank Refer to the illustrations that follow Illustration D shows the settings for level Illustration Qo shows the settings for distance VMI_2 SCALE 20 mA 3350 gt to change Scale 20 mA gt to change the position of the cursor to decrease the value or 4 to increase the value to confirm Use this step to give the 20 mA output setting 10096 limit in the tank Refer to the illustrations that follow Illustration D shows the settings for level Illustration Qo shows the settings for distance VMI 2 10 S ERROR DELAY a or w for the selection of the error delay 0 s 10 s 20 s 30s 1 mn 2 mn 5 mn or 15 mn to confirm The time after which the current output changes to an error value The error value shows that there is a measurement error TANK 01 HANK 01 TAG NAME to change the tag name to change the position of the cursor v to decrease the alphanumeric value A B 1 2 or a to increase the
42. all devices that are installed on a pressure vessel and used in Canada ASME threaded connections for CRN approved devices PP Wave Horn antenna 8 0 20 15 10 5 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 2 Figure 8 14 Pressure temperature rating ASME B1 20 1 threaded connection in C and barg 10 0 10 20 30 40 50 60 70 80 90 100110 120 130 140 150 160 170 180 190 200 210 220 Figure 8 15 Pressure temperature rating ASME B1 20 1 threaded connection in F and psig D p lbarg Q TEC p psig TPF 5 Threaded connection NPT ASME B1 20 1 PP Wave Horn antenna 112 www hycontrol com 08 2013 VG5 manual v1 TECHNICAL DATA El 8 5 Antenna selection The graphs below show which antenna to select for the application based on D the measuring range e isthe dielectric constant of the product being measured 030 0 18 2 3 5 8 110 0 2 3 5 10 15 110 0 18 2 3 5 8 110 DL T T T L1 p 0 2 3 5 10 15 110 Figure 8 17 Selection of antenna graph of distance in ft against lt D Tank height Measuring range m Tank height Measuring range ft g for storage tanks with smooth pro
43. device looks for the largest signal below the process connection 2 5 7 EMP SPEC EN The supervisor can start or stop the empty YES NO NO spectrum filter 2 6 0 COMMUNICAT 2 6 1 ADDRESS Any HART address greater than 0 will ae ma 0 activate HART multidrop mode The oe current output stays constant at 4 mA 2 7 0 DISPLAY 2 7 1 LANGUAGE Data can be shown in any of the languages 9 languages are available stored in the device in 3 packs 1 English French German and Italian 2 English French Spanish and Portuguese 3 English Chinese Mandarin Japanese and Russian 2 7 2 LENGTH UNIT The length unit shown in normal mode n ut mm in inches ft m feet 2 7 3 CONV UNIT Conversion unit The length volume mass m3 L gal US gallons LL or flow rate conversion unit for the ImpG Imperial gallons conversion table and shown in normal ft3 bbl oil barrel kg t mode Ston Lton m cm mm in ft m3 h ft3 h 2 7 4 PSWD YES NO If it is necessary to protect your settings in YES NO YES the supervisor menu with a password set this menu item to YES 2 7 5 PASSWORD This changes the password for the gt e v supervisor menu Push the buttons up to 6 a gt and times in any order This will be the new password To confirm the change enter the new password a second time For more data refer to Protection of the device settings on page 77 2 7 6 CONTRAST The contrast control for the display screen
44. if you give more conversion data in these areas Surfaces with curves Sudden changes in the cross section Refer also to the illustration that follows 80 www hycontrol com 08 2013 V65 manual v1 CC OPERATION H Figure 6 6 A plot of points for a volume or mass table D Tank with reference points Tank model with plotted points 73 How to delete a volume or mass table Enter the supervisor menu e Push 7 x 4 gt and 4 to go to 2 8 2 DELETE TABLE e Push gt and 4 to set the parameter to YES e Push to go back to the STORE screen e Push a or to set the screen to STORE YES and push gt The device will delete the data for the strapping table and go back to normal mode The CONVERSION and ULLAGE CONV data are not available in normal mode 6 4 8 How to make a filter to remove radar signal interference If the device measures level in a tank that contains obstructions agitator supports heating pipes etc these objects can cause radar signal interference parasitic signals You can use the empty spectrum function menu item 2 1 2 in the Commissioning menu to make a filter to remove radar signal interference INFORMATION E We recommend that you do an empty spectrum scan when the tank is empty and all the moving parts agitators etc are in operation 08 2013 V65 manual v1 www hycontrol com 81 I3 OPERATION VG5 Figure 6
45. intended purpose This radar level transmitter measures distance level mass volume flow rate in open channels and reflectivity of liquids pastes and slurries It does not touch the measured product 08 2013 V65 manual v1 www hycontrol com Ei SAFETY INSTRUCTIONS 1 3 Certification A DANGER For devices used in hazardous areas additional safety notes apply please refer to the Ex documentation CE In accordance with the commitment to customer service and safety the device described in this document meets the following safety requirements e Electromagnetic Compatibility EMC Directive 2004 108 EC in conjunction with EN 61326 1 2006 SIL approved devices agree with EN 61326 3 1 2008 and EN 61326 3 2 2008 e Radio Equipment and Telecommunications Terminal Equipment R amp TTE Directive 1999 05 EC in conjunction with ETSI EN 302 372 2006 For more data refer to European Union EU on page 8 e Low Voltage Directive 2006 95 EC in conjunction with EN 61010 1 2001 e SlL approved devices agree with EN 61508 2010 All devices are based on the CE marking and meet the requirements of NAMUR Guideline NE 21 NE 43 NE 53 and NE 107 1 4 Radio approvals 1 4 1 European Union EU EI LEGAL NOTICE This level transmitter is intended for installation in closed tanks It meets the requirements of the R amp TTE Radio Equipment and Telecommunications Terminal Equipment Directive 1999 05 EC for use i
46. mass that can be put in the tank This data is available if you prepare a volume or mass table in configuration mode For data on how to prepare the conversion table refer to How to configure the device to measure volume or mass on page 80 m3 L gal US gallons Hide oil Imperial gallons ft3 bbl barrel kg t Ston Lton m cm mm in ft m3 h ft3 h 096 4 mA 100 20 mA REFLECTION This is a display and an output function option 9o It is the percentage of the emitted radar signal which makes a reflection on the surface of the liquid and is received by the device OUTPUT mA The current output of the device mA OUTPUT I 96 The percentage of the current output 96 6 3 Configuration mode 6 3 1 General notes Change the settings of your device in Configuration mode Data about the menus is given on page 67 You can e Use the 1 0 0 INFORMATION menu to read settings device software versions and error records For more data about the Information menu refer to Table 1 Info e Use the 2 0 0 SUPERVISOR menu to commission the device to run diagnostic tests set up a conversion table for volume mass or flow rate measurement change critical parameters for difficult process conditions reset the device and change basic parameters tank height etc output settings HART Address etc For more data about the Supervisor menu refer to Table 2 Supervisor INFORMATION i t is
47. menu supplies more data This includes internal voltages the loop current and the reset counter watchdog timer You can see this data on the device display screen and in the DTM DISTANCE Figure 6 8 Status markers D Device status NAMUR NE 107 symbols Symbol Failure 8 Symbol Function check Symbol Out of specification Symbol Maintenance Status marker line marker 3 is shown When the status marker is on a number is shown Types of error message NE 107 status Type of Description error Failure Error If an error message is shown in ERROR RECORD menu item 1 3 1 the current output goes to the error signal value set in menu item RANGE menu item 2 4 2 after the time set in ERROR DELAY menu item 2 4 5 For more data about menu items refer to Function description on page 67 Out of specification Warning If a warning message is shown there is no effect on the current output value Maintenance 08 2013 V65 manual v1 www hycontrol com 83 B OPERATION VG5 NE 107 NE 107 Description Status Error code Possible errors symbol Status marker Type shown shown GO Failure The device does not operate 1 ERR 101 Error Current Output Drift Eon EUER UN 3 ERR 102 Error Temperature Out of Range remove the Failure message 1 ERR 103 Error Converter EEP
48. option 0 Without 6 Signal cable 10m Grey std or Blue Ex Remote version only 7 Signal cable 25m Grey std or Blue Ex Remote version only 8 Signal cable 50m Grey std or Blue Ex Remote version only A Signal cable 75m Grey std or Blue Ex Remote version only B Signal cable 100m Grey std or Blue Ex Remote version only D Only for the 4 20 mA passive HART output option For more data refer to the Technical data section Approvals and certification DIP Dust Ignition Proof amp For device dimensions refer to the Dimensions and weights section For the PP Wave Horn antenna option only Other flange faces are available Refer to your local supplier for more data Flanges with the PTFE Wave Horn antenna option have a slip on type design with an anti blowout feature Minimum flange size for the PTFE Wave Horn antenna This is not available for the Metallic Horn antenna This flange is not available for the PTFE Wave Horn antenna option 136 www hycontrol com 08 2013 VG5 manual v1 APPENDIX EJ 10 2 Spare parts We supply spare parts for this device When you send an order for a mechanical spare part use the reference numbers in the table that follows When you send an order for an electronic spare part refer to Order code on page 132 and use the VG5 order code Mechanical spare
49. pin connector 9 Put the signal cable into the opening of the cable gland Put the electrical wires in the connector terminals Tighten the terminal screws with a small slotted tip screwdriver Make sure that the electrical wires agree with the terminals For more data refer to the electrical schema in this section 5 Put the connector into the 4 pin socket Attach the Faston connector drain wire D Attach the terminal compartment cover Tighten the cable gland Make sure that the remote converter is correctly sealed 08 2013 VG5 manual v1 www hycontrol com 49 ELECTRICAL CONNECTIONS VG5 How to connect the signal cable to the antenna electronics Figure 4 11 How to connect the signal cable to the antenna electronics CAUTION Bending radius of the signal cable gt 50 mm 2 Remove the terminal compartment cover Remove the 4 pin connector Put the signal cable into the opening of the cable gland Put the electrical wires in the connector terminals Tighten the terminal screws with a small slotted tip screwdriver Make sure that the electrical wires agree with the terminals For more data refer to the electrical schema in this section 5 Put the connector into the 4 pin socket Attach the Faston connector drain wire Attach the terminal compartment cover Tighten the cable gland Make sure that the probe housing is correctly sealed 50 www hycon
50. read Read only the errors Push a or to scroll up or down the list Each error is identified by a code Push again to show the number of incidents and the time since the last incident in days hours minutes and seconds For more data about errors refer to Status and error messages on page 83 08 2013 V65 manual v1 www hycontrol com 67 B OPERATION 2 0 0 Supervisor menu Menu No Function Function description Selection list Default 2 1 0 COMMISSION 2 1 1 PARAMETERS This starts a quick set up procedure applicable to most applications The supervisor can give the tank height TANK HEIGHT type of tank TANK TYPE output function OUTPUT FUNC current output range RANGE 4 mA setting SCALE 4mA 20 mA setting SCALE 20mA error delay ERROR DELAY and tag name TAG NAME EMP SPEC REC Fixed and moving objects in the tank cause interference signals Put them through this filter to correctly measure the tank contents A quick set up procedure will go through the steps that follow refer also to How to make a filter to remove radar signal interference on page 81 Do you have a completely filled tank If the tank is full it is not possible to complete this procedure The tank must be partially filled or empty Yes gt No a Please activate moving parts We recommend that you switch on moving equipment to filte
51. reference O HMI Service tool English German French Italian 1 XG5010600 HMI Service tool English Spanish French Portuguese 1 XG5010700 HMI Service tool English Russian Chinese Japanese 1 XG5010800 Q Viator RS232 HART converter 1 XG5020600 Viator USB HART converter 1 XG5020700 EMI RFI shielding gasket 1 X650500600 D If the device does not have the LCD display option use this accessory to change the device configuration 08 2013 V65 manual v1 www hycontrol com 141 WI APPENDIX 10 4 Glossary D Dead zone Dielectric constant Distance DTM E Electromagnetic compatibility FMCW H Hazardous area Horn cone antenna Interference signals Level Mass Non measurement zone An electrical property of the product to be measured used in Radar measurement Also known as er DK and relative permittivity Defines the strength of the wave reflected back to the device s signal converter The distance from the face of flange to the level 1 product or the surface of the top product 2 or more products See the diagrams at the end of this section Device Type Manager A driver for use in the PACTware program All data and functions of the device are included in it Defines how much a device influences or is influenced by other devices that generate electromagnetic fields during operation Refer to European standard EN 61326 1 for further details Frequency modulated con
52. the output function Conversion parameters are shown Conversion Ullage conversion if there is level volume level mass or level flow rate data in 2 8 1 INPUT TABLE 24 2 RANGE I This menu item sets the limits of the output 4 20 4 20 22E 4 20 3 6E current range to 1 of the 2 available options 4 20 3 6E 3 8 20 5 22E standard limits 4 20 mA or NAMUR 3 8 20 5 3 6E NE 43 compliant limits 3 8 20 5 mA It also tells the device what to do if an error occurs if you set RANGE to 4 20 22E and an error occurs e g the tank is too full the device output current will change to an error value of 22 mA If you set RANGE I to 4 20 and the device senses a measurement error the value will stop at the last correct measurement 2 4 3 SCALE 4mA This gives a measurement value to 4 mA min max 2 4 4 SCALE 20mA This gives a measurement value to 20 mA min max 2 4 5 ERROR DELAY The time after which the current output 0s 105s 20s5 30s 1 mn Os changes to an error value The error value 2mn 5 mn 15 mn shows that there is a measurement error mn minutes and s seconds 70 www hycontrol com 08 2013 V65 manual v1 Ss OPERATION H Menu Function No Function description Selection list Default 2 5 0 APPLICATION 2 5 1 TANK TYPE The conditions in which the device is used If the surface of the product is flat select Storage If the surface of the product is disturbed select Process I
53. the standard VG5 4 VG5 Non Contact Radar FMCW Level Meter Version Housing material Without Compact Aluminium housing Compact Stainless Steel housing Sensor Stainless Steel housing with Remote electronic Stainless Steel housing D 0 1 2 3 Sensor Aluminium housing with Remote electronic Aluminium housing D 4 5 Sensor Stainless Steel housing with Remote electronic Aluminium housing D Approval 0 Without ATEX Ex ia IIC T2 T6 DIP pending ATEX Ex d ia IIC T2 T6 DIP pending IECEx Ex ia IIC T2 T6 DIP pending IECEx Ex d ia IIC T2 T6 DIP pending IECEx Ex ic IIC T2 T6 DIP Zone 2 and 22 pending cFMus IS CL I II Ill Div 1 Gr A G CL Zone 0 20 Ex ia IIC IIIC T2 T6 pending D cFMus IS XP DIP CL I II III Div 1 Gr A G A not for Canada Cl Zone 0 20 Ex d tb IIC IIIC T2 T6 pending D cFMus NI CL I II III Div 2 Gr A G CL I Zone 2 Ex nA IIC T2 T6 pending D Other approval 0 Without w o o nm e SIL2 for the compact version C with a 4 20 mA output only pending 1 4 CRN Canadian Registration Number pending 5 CRN SIL2 for the compact version C with a 4 20 mA output only pending Pressure Temperature Sealing higher flange temperature and process pressure on request 0 Without 1 40 bar 40 C 150 C 40 F
54. the system and the field device Field devices are easily integrated Installation is supported by a user friendly Wizard 58 www hycontrol com 08 2013 V65 manual v1 START UP Hi Install these software programs and equipment e Microsoft NET Framework version 1 1 or later e PACTware HART converter USB RS232 The Device Type Manager for the device The software and installation instructions are given on the DVD ROM supplied with the device You can also download the latest version of PACTware and the DTM from our internet site Refer also to the PACTware consortium site at http www pactware com PACT ware lelo x File Edt View Project Device Extras Window Help 144 Ho 0200 93 08 Project 8X 68 TANKOI Parameter Device name X0000000000 Description XXXXX HART OTM for FOT 1 2 TAG rank ot evel 4 20 mAEtrore3 6mA 0 9500 No Delay TANKO1 Press Finish to end the setup aas Figure 5 3 Screen from the PACTware user interface D DTM menu Information for device identification Configuration summary 5 5 Remote communication with the AMS Device Manager The AMS Device Manager is an industrial Plant Asset Management PAM software tool Its role is to e Store configuration information for each device Support HART and FOUNDATION fieldbus devices e Store and read process data e Store and read diagnostic status in
55. v pic Pr petu AER ER 56 5 3 Digital display SCreeri sd teat e tetcdee bd dob adii rer dta adu aA 57 5 3 1 Local display screen layout ra ra er aaa a aaa aE aAA a ea a EAE nnnerr nennen 57 5 3 2 Functions of keypad buttons ssssssssssssssssseeeeeee rene rne nn nennen nnn nne nnne 58 5 4 Remote communication with PACTWare euusssssssssssssseenenneeeenneee enne nne 58 5 5 Remote communication with the AMS Device Managel ccccsseeeeseseeeeeeneeeeeees 59 6 Operation 60 LN MEN MOdES PR ERCTET 60 6 2 Normal ModE cid etat i rennet pide DU Retrait ada E a luus p oai bustubu uS Taaa 60 6 3 Configuration mode octavis tedetccci eto te late eda die e end duse eiue dus a Dodd dus edad 61 6 921 General MOLES A RC 61 6 3 2 How to get access to the commissioning menu sssssssssss seen 62 62 3 Keypad fUFCHOFS ciet Et edidi dte a M Mite den 63 63A Menu OVERVICW 66 6 3 5 Function desScriDEQFi auci eterne ee tot aede nde secs das sheen coca ucepiedoadcensgeasceeaacszenens 67 6 4 Further information on device COnfiguration c cccccccececceeceeceeeeceeeeeseeeeeeeeeeeeestteeeeees 74 6 4 1 Quick Setup Parameters sss eene tnn 74 042 Sb cuo are IE M e hu P d 76 6 4 3 Protection of the device settings ssssssssssssssssssseeeeeeereeee nennen nnne 77 6 4 4 HART network configuration iere Eee e iR RENI P EVER ERE M RIR RA
56. 0 G1 6 Threaded ASME B1 20 1 G A 0 1 NPT 08 2013 VG5 manual v1 www hycontrol com 133 ER APPENDIX EN DIN Flanges EN 1092 1 E 1 DN50 PN16 Form B1 flange 1 DN50 PN40 Form B1 flange 1 DN80 PN16 Form B1 flange 1 DN80 PNA0 Form B1 flange 1 DN100 PN16 Form B1 flange 1 DN100 PNA0 Form B1 flange 1 1 1 1 DN150 PN16 Form B1 flange DN150 PN40 Form B1 flange DN200 PN16 Form B1 flange DN200 PNA0 Form B1 flange E B16 5 ANSI Flanges 2 150 lb RF 7 300 lb RF 150 lb RF 300 lb RF 150 lb RF 300 lb RF 150 lb RF 300 lb RF 150 lb RF A 8 300 lb RF JIS B2220 Flanges HUP 10K 50A RF 10K 80A RF 10K 100A RF 10K 150A RF 10K 200A RF Alternative flange faces Without Form B2 EN 1092 1 surface roughness must be specified in the order Form C EN 1092 1 Tongue Form D EN 1092 1 Groove Form E EN 1092 1 Male Form F EN 1092 1 Female FF ASME B16 5 Flat face zcim vowzzm r rcr olm ol m olim olmo gt Ww De ee a a DDIS aloin al RI F4 02 CO S2 M 1 2 1 2 1 2 1 2 1 2 mimxvivizzirr rr zmivo z r cce e U u v v wolal al oln o 134 www hycontrol com 08 2013 VG5 manual v1 APPENDIX EJ Output 1
57. 1 Status 1 Standard status 1 Device status 2 Write protect 2 Device specific status 1 Device failures 1 Error 4 2 ErrorFd 3 Error 2 Device warning maintenance 1 Warning 4 required 3 Device warning out of 1 Warning specification 4 Info 1 InfoRd 4 Access Rights Access Level Access Not Granted 2 Method Login 1 No Access Log Out 2 Supervisor Normal User 3 Service 3 Method Entry Code 5 HART variables 1 Poll addr 2 Tag 3 Hardware rev 4 4 Software rev 5 Descriptor 6 Date 7 Message 8 Manufacturer 9 Model Dev id Universal id Fld dev rev 4 Num req preams 4 Num resp preams Write protect Production number Final asmbly num PV is SV is TV is QV is 126 www hycontrol com 08 2013 VG5 manual v1 DESCRIPTION OF HART INTERFACE 9 10 HART menu tree for AMS Abbreviations of the following tables e Opt e Rd Read only Optional depending on device version and configuration e Cust Custody lock protection e Loc ocaL AMS affects only AMS views 9 10 1 Overview AMS menu tree positions in menu tree Process variables Measurements Analog Output Device Diagnostics Overview Fatal Errors Failure Warnings Maintenance required Warnings Out of specifications Warnings Function check Methods Access Right Tests Calibrate Empty Spectrum Conversion
58. 2 DIAGNOSTIC This starts the hardware test Push gt many times to show e D1 the time of operation e T1 temperature of the electronic converter board e 11 loop current internally measured value e 2 load current NOTE this data is not available at this time e V1 voltage 5 6 V If the voltage is not 5 0 lt V1 lt 5 7 speak to the supplier e V2 voltage on capacitors If the voltage is not 3 2 lt V2 lt 3 4 speak to the supplier e V3 voltage 3 3 V If the voltage is not 3 2 lt V3 lt 3 4 speak to the supplier e C1 reset counter watchdog timer If C1 gt 1 replace the signal converter If an NE 107 symbol and a status marker are shown refer to Device status markers on page 83 If you push gt again the display goes back to the menu level 2 3 0 BASIC PARAM 2 3 1 TANK HEIGHT The distance from the flange face thread stop of the tank connection down to the tank bottom If the tank has a dish shaped or conical bottom the tank height is measured to a point on the tank bottom directly below the antenna For more data about level measurement refer to Level measurement on page 79 For more data about distance measurement refer to Distance measurement on page 78 min max 0 30 m 0 98 4 ft 2 3 2 BLOCK DIST Blocking distance The distance from the flange to the top limit of the measuring range a zone given by the user where it is not possible to measure We recommen
59. 230 mm 1 2 lt 2 m 6 56 ft 316L Metallic wave guide 030 mm 1 2 lt 2 5 m 8 2 ft 316L Metallic wave guide 030 mm 1 2 lt 3 m 9 84 ft 316L Metallic wave guide 030 mm 1 2 lt 3 5 m 11 48 ft 316L Metallic wave guide 230 mm 1 2 lt 4 m 13 12 ft 316L Metallic wave guide 030 mm 1 2 lt 4 5 m 14 76 ft 316L Metallic wave guide 230 mm 1 2 lt 5 m 16 4 ft 316L Metallic wave guide 030 mm 1 2 5 5 m 18 04 ft 316L Metallic wave guide 030 mm 1 2 lt 6 m 19 68 ft Material and Antenna extension Without PTFE antenna extension for maximum nozzle length 300 mm 11 8 x z i cuumuzzxrrot 54om o PTFE antenna extension for maximum nozzle length 400 mm 15 7 PTFE antenna extension for maximum nozzle length 500 mm 19 7 316L 100 mm 47 for the Metallic Horn antenna option only 316L 200 mm 8 for the Metallic Horn antenna option only 316L 300 mm 12 for the Metallic Horn antenna option only 316L 400 mm 167 for the Metallic Horn antenna option only 316L 500 mm 20 for the Metallic Horn antenna option only 316L 1000 mm 407 for the Metallic Horn antenna option only 316L S extension 316L L right angle extension x zm XIommjo oe o Process connection Size Pressure rating Flange finish 0 0 0 Without Threaded ISO 228 GIP
60. 3 V65 manual v1 www hycontrol com 65 B OPERATION 6 3 4 Menu overview 1 0 0 Info Information 11 0 Ident Identification 1 2 0 Output 1 3 0 History 2 0 0 Supervisor 2 1 0 Commissioning 2 2 0 Tests 2 3 0 Basic Parameters 2 4 0 Output 2 5 0 Application 2 6 0 Communication 2 7 0 Display 2 8 0 Conversion 2 9 0 Config Reset 3 0 0 Service n a Password locked Menus for factory calibration and qualified service personnel only 4 0 0 Master n a Password locked Menus for factory calibration and qualified service personnel only 66 www hycontrol com 08 2013 V65 manual v1 CC OPERATION H 6 3 5 Function description 1 0 0 Information Info menu Menu Function Function description Selection list Default No 1 1 0 IDENT 14 1 SERIAL NUM The device serial number Read only 1 1 2 CONV FIRM VER The converter firmware version Read only 1 1 3 SEN FIRM VER The sensor firmware version Read only 1 1 4 HMI FIRM VER The HMI device display screen Read only firmware version 1 2 0 OUTPUTI 1 2 1 SUMMARY I This shows the settings at this time for Read only the output function OUTPUT FUNC output range RANGE I 4 mA setting SCALE 4mA 20 mA setting SCALE 20mA and error delay ERROR DELAY 1 3 0 HISTORY 1 3 1 ERROR RECORD A log of device errors Push gt to
61. 45 50 55 60 65 70 75 80 85 90 95 100 2 Figure 8 6 Pressure temperature rating ISO 228 threaded connection in C and barg 9240 220 200 180 160 140 120 100 80 60 40 20 0 10 0 10 20 30 40 50 60 70 80 90 100 110120 130 140 150 160 170 180 190 200 210 220 Figure 8 7 Pressure temperature rating ISO 228 1 threaded connection in F and psig D p bargl TLC p psig TIF 5 Threaded connection G ISO 228 1 PP Wave Horn antenna 108 www hycontrol com 08 2013 VG5 manual v1 TECHNICAL DATA A ASME flanges Metallic Horn Wave Guide and PTFE Wave Horn antennas 60 50 40 20 0 25 50 75 100 125 150 175 200 225 250 Figure 8 8 Pressure temperature rating ASME B16 5 flange and threaded connections in C and barg 0 32 50 100 122150 200 212 250 300 350 400 450 480 500 Figure 8 9 Pressure temperature rating ASME B16 5 flange and threaded connections in F and psig D p bargl Q TPCl p psig TIF Flange connection Class 150 Metallic Horn and Wave Guide antennas Flange connection
62. 48 mm D VG50 VG51 VG50 or VG51 offset value 24 mm D D The offset value is given in menu item 4 2 1 Offset For more data refer to Procedure 1 in this sub section CAUTION You recorded device configuration data of the BM70xVG50 VG51 or VG500 level meter before you attached the new signal converter Make sure that you enter this data in the supervisor menu of the VG5 Procedure 5 Device configuration VG5 D For the Quick Setup procedure refer to Quick Setup Parameters on page 74 For more data about device configuration refer to Operation on page 60 7 5 Spare parts availability The manufacturer adheres to the basic principle that functionally adequate spare parts for each device or each important accessory part will be kept available for a period of 3 years after delivery of the last production run for the device This regulation only applies to spare parts which are subject to wear and tear under normal operating conditions 94 www hycontrol com 08 2013 VG5 manual v1 VG5 SERVICE 7 6 Availability of services The manufacturer offers a range of services to support the customer after expiration of the warranty These include repair maintenance technical support and training INFORMATION For more precise information please contact your local sales office 7 7 Returning the device to the manufacturer 7 7 1 General information This device has been carefully manufactured and tested If installe
63. 61508 and for high low demand mode operation EMC Electromagnetic Compatibility Directive 2004 108 EC in conjunction with EN 61326 1 2006 SIL 2 approved devices agree with EN 61326 3 1 2008 and EN 61326 3 2 2008 Radio approvals R amp TTE Radio Equipment and Telecommunications Terminal Equipment Directive 1999 5 EC in conjunction with ESTI EN 302 372 2006 FCC Rules Part 15 Industry Canada RSS 210 LVD Low Voltage Directive 2006 95 EC in conjunction with EN 61010 1 2001 NAMUR NAMUR NE 21 Electromagnetic Compatibility EMC of Industrial Process and Laboratory Control Equipment NAMUR NE 43 Standardization of the Signal Level for the Failure Information of Digital Transmitters NAMUR NE 53 Software and Hardware of Field Devices and Signal Processing Devices with Digital Electronics NAMUR NE 107 Self Monitoring and Diagnosis of Field Devices CRN pending This certification is applicable for all Canadian provinces and territories For more data refer to the website Construction code Metallic Horn and Wave Guide antennas NACE MR0175 ISO 15156 NACE MR0103 D If the process connection temperature is more than 150 C 302 F and the device has Kalrez 6375 or FKM FPM gaskets the device will also have an high temperature extension between the converter and the process connection Kalrez is a registered trademark of DuPont Performance Elastomers L L C The proce
64. 75 C 167 F more than 75 C 167 F This temperature De energize the device until the ambient temperature is back in the given range If the temperature does not stay in the correct range make sure that there is insulation around the signal converter D This error message does not have an effect on the current output signal i INFORMATION In 4 0 0 MASTER menu the type of error shown for error codes 102 201 and 203 can be changed from Error to Warning the NE 107 status signal changes from Failure to Out of specification For more data speak to the supplier 88 www hycontrol com 08 2013 VG5 manual v1 VG5 7 1 Periodic maintenance A 7 2 How to clean horn antennas under process conditions SERVICE El No maintenance is necessary If it is possible that there will be build up on the antenna clean the antenna regularly If your device has the purge option refer to 7ow to clean horn antennas under process conditions on page 89 WARNING Do not use bleach to clean the signal converter If it is possible that there will be build up a purging option is available for DN150 6 and DN200 8 Metallic Horn antennas Purge the antenna at intervals to make sure that the inner surface of the antenna stays clean and the device measures accurately For more data about dimensions refer to D mensions and weights on page 114 Purging and heating cooling system options Purging system
65. Conversion table Number of points Length unit Conversion unit Points 1 30 level conversion pairs 128 www hycontrol com 08 2013 VG5 manual v1 DESCRIPTION OF HART INTERFACE 9 11 HART menu tree for PDM Abbreviations of the following tables e OP Optional depending on device version and configuration e Rd Read only e Cust Custody lock protection e Loc Local PDM affects only PDM views 9 11 1 Overview PDM menu tree positions in menu tree Overview Menu Device Communication Path Download To Device Upload To PG PC Update Diagnosis Status Configuration and Test Access Rights watch status Overview Menu View Measurements Level Value Distance Value Ullage Value Reflection Value Yt diagram Diag Service Toolbar Status Bar Update Overview PDM parameters Configuration and Test Info Identification Output Supervisor Test Basic Parameters Signal Output Application Display Conversion Table Reset Access rights HART variables 08 2013 VG5 manual v1 www hycontrol com 129 EJ DESCRIPTION OF HART INTERFACE 9 11 2 PDM menu tree details for settings Device Menu Communication Path Downoad To Device Upload To PG PC Update Diagnosis Status Configuration and Test Info Identification
66. IJ X Power supply U VDC Y Current output load R Q 106 www hycontrol com 08 2013 VG5 manual v1 V65 TECHNICAL DATA 8 4 Pressure ratings WARNING N Make sure that the devices are used within their operating limits EN flanges Metallic Horn Wave Guide and PTFE Wave Horn antennas 60 50 40 20 0 25 50 75 100 125 150 175 200 225 Figure 8 4 Pressure temperature rating EN 1092 1 flange connections in C and barg 80 60 40 20 0 50 100 122 150 167 200212 257 300 400 480 500 Figure 8 5 Pressure temperature rating EN 1092 1 flange connections in F and psig D p barg Q TPC p psig TIF Flange connection PN16 Metallic Horn and Wave Guide antennas Flange connection PN40 Metallic Horn and Wave Guide antennas D Flange connection PN40 Metallic Horn Wave Guide and PTFE Wave Horn antennas Flange connection PN16 Metallic Horn Wave Guide and PTFE Wave Horn antennas 08 2013 VG5 manual v1 www hycontrol com 107 E TECHNICAL DATA ISO threaded connections PP Wave Horn antenna 16 oN PF o 20 15 10 5 0 5 10 15 20 25 30 35 40
67. K HEIGHT Figure 5 2 Local display screen layout in configuration mode Function name Q Configuration mode symbol Menu number 5 3 2 Functions of keypad buttons Keypad button Function i Right Normal mode Enter Information menu Enter Configuration mode Configuration mode Move cursor to the right ng Return Escape Normal mode Change units m cm mm in ft Configuration mode Exit ne Down Normal mode Change measurement type distance level output 96 output mA conversion ullage conversion reflection Configuration mode Decrease value or change parameter Up Normal mode Change measurement type distance level output 96 output mA conversion ullage conversion reflection Configuration mode Increase value or change parameter D If you have made a strapping table in menu item 2 8 1 INPUT TABLE for volume or mass measurement Conversion and Ullage Conv will be shown in the list of measurement types For data on keypad functions refer to Normal mode on page 60 5 4 Remote communication with PACTware PACTware displays measurement information clearly on a computer PC and lets you configure the device from a remote location It is an Open Source open configuration software for all field devices It uses Field Device Tool FDT technology FDT is a communication standard for sending information between
68. M rei 77 6 4 5 Distance measurement ceeceeeeceeseeeceeeceesaceeseecsaeeessueessaeersaeeeseeessaeerseeeseeessneeeseeeeseeeeteaees 78 6 4 6 Level measurement tuc ien evga cetero hod kp dira eR aa e ERA ERR e en an 79 6 4 7 How to configure the device to measure volume or mass sese 80 6 4 8 How to make a filter to remove radar signal interference sssssssssssssesse 81 6 5 Status and error messages nennen nenne nennen nnn nnne 83 6 5 1 Device status markers eene nnne 83 6 5 2 IEFFOP hiandlifigu tiep IU EMIN cl RSEN NUI MM MSS 85 4 www hycontrol com 08 2013 VG5 manual v1 CONTENTS E 7 Service 89 7 1 Periodic Maintenance cccccccceceeccccececeseneceeeeeeeeneeeeceeececeeeeeeeseeeeeeeeseceseeeessssieeeeeseneeaes 89 7 2 How to clean horn antennas under process conditions cccceceeceeeeceeceeeeeeteeeeeeeeseaes 89 7 3 Heating or cooling horn antennas under process conditions sssssssse 90 7 4 How to replace device components sssssssssssseeeeneneeeee eene 90 7 5 1 Service Warrally ee tenti e e elect RH ii ed cH iua Logd ied ces 90 7 4 2 Replacement of VG50 VG51 or VG500 signal converter with the VG5 signal converter 91 7 5 Spare parts availa ity etico tecti deducet epa Pe la ee toad dae M ee dra a eas 94 7 6 Availability Of Services osese oe eee ta E e RR YR ER EE e REY FR RR RR Ed 95 7 7 Returning the device to the manufacturer
69. Max extension length PTFE Wave Horn antenna 300 mm 11 8 Max extension length Metallic Horn antenna 1000 mm 39 4 S antenna extension only for DN150 6 and DN200 8 Metallic Horn antenna options L right angle antenna extension only for DN150 6 and DN200 8 Metallic Horn antenna options Antenna purging system only for DN150 6 and DN200 8 Metallic Horn antenna options Heating cooling system with or without the antenna purging system only for DN150 6 and DN200 8 Metallic Horn antenna options Signal cable for remote housing version refer to cable properties in Electrical connection Remote device version Weather protection for the compact version or the antenna housing remote version It cannot be ordered after delivery of the device Max measuring range PTFE and PP Wave Horn antennas 20 m 65 6 ft DN80 DN100 Metallic Horn antennas installation only in stilling wells 10 m 32 8 ft DN150 DN200 Metallic Horn antennas 30 m 98 4 ft Wave Guide antenna 6m 32 8 ft Also depends on the dielectric constant of the product and the installation type Refer also to Antenna selection Min tank height 1m 3 3 ft Top dead zone Minimum value Antenna length antennna extension length 100 mm 3 9 08 2013 V65 manual v1 www hycontrol com 99 E TECHNICAL DATA Beam angle angle of antenna PP Wave Horn
70. NNECTIONS 5 Figure 4 4 How to close the terminal compartment cover Putthe cover on the housing and push it down Turn the cover clockwise until it is fully engaged Tighten the lock screw 4 2 2 Remote version gt me Terminals for electrical installation Figure 4 5 Terminals for electrical installation D Grounding terminal in the housing if the electrical cable is shielded Current output Current output amp Location of the external grounding terminal on the wall support INFORMATION Electrical power to the output terminal energizes the device The output terminal is also used for HART communication CAUTION e Use the applicable electrical cables with the cable glands e Make sure that the power supply does not have a current more than 5A or that there is 5 A rated fuse in the electrical circuit that energizes the device e Make sure that the polarity of the power supply is correct If the polarity is incorrect you will not cause damage to the device but the device will not operate For more electrical installation data refer to Compact version on page 42 44 www hycontrol com 08 2013 VG5 manual v1 VG5 ELECTRICAL CONNECTIONS 4 3 Remote device data 4 3 1 Requirements for signal cables supplied by the customer A DANGER An Ex approved signal cable is supplied by the manufacturer with devices for hazardous location
71. Protocol operating devices and field devices There are 2 classes of operating devices Master PC supported workstations Primary Master and manual control units Secondary Master These can be used in control centres and other locations HART field devices include sensors converters and actuators Field devices include 2 wire and 4 wire devices and also intrinsically safe versions for use in hazardous areas There are 2 primary operation modes for HART compatible devices point to point mode and multi drop mode If the device is used in point to point mode the HART Protocol uses the Bell 202 Frequency Shift Keying FSK standard to put a digital signal on top of the 4 20 mA signal The connected device sends and receives digital signals that agree with the HART Protocol and sends analog signals at the same time Only 1 device can be connected to the signal cable If the device is used in multi drop mode the network only uses a digital signal that agrees with the HART Protocol The loop current is set to 4 mA You can connect a maximum of 15 devices to the signal cable An FSK or HART modem is included in field devices and manual control units It is necessary to have an external modem for PC supported workstations The external modem is connected to the serial interface 9 2 Software description HART identification codes and revision numbers Manufacturer ID 0x45 Device OxDO Device Revisio
72. R7 menu tree for Basic DD on page 125 9 6 Asset Management Solutions AMS The Asset Management Solutions Device Manager AMS is a PC program from Emerson Process Management which is designed to configure and manage HART PROFIBUS and Foundation Fieldbus devices Device Descriptions DDs are used to integrate different devices into the AMS 9 6 1 Installation Please read the README TXT file in the Installation Kit If the Device Description has not been installed at this time install the Installation Kit HART AMS This EXE file is given on the DVD ROM supplied with the device You can also download the file from our website 08 2013 VG5 manual v1 www hycontrol com 123 EJ DESCRIPTION OF HART INTERFACE For installation data refer to the AMS Intelligent Device Manager Books Online section Basic AMS Functionality Device Configurations Installing Device Types Procedures Install device types from media 9 6 2 Operation INFORMATION i For more data refer to HART menu tree for AMS on page 127 9 6 3 Parameter for the basic configuration Due to AMS requirements and conventions there are differences when operating the signal converter with AMS and operating using the local keyboard The service menu parameters are not supported and simulation is only possible for current outputs The online help for each parameter contains its function number as a reference to the local device display 9 7 Field Device To
73. ROM from the Normal mode screen 1 ERR 103 Error Converter RAM 1 ERR 103 Error Converter ROM 1 ERR 104 Error Converter Voltage i ERR 200 Error Internal Communication 2 4 ERR 201 Error Overfill 2 4 ERR 203 Error Peak Lost Level Lost 3 ERR 204 Error Sensor no Signal 1 ERR 206 Error Sensor Microwave 1 ERR 207 Error Sensor EEPROM i ERR 207 Error Sensor RAM 1 ERR 207 Error Sensor ROM i ERR 208 Error Sensor Voltage 1 ERR 210 Error Sensor Not compatible Y Function The device operates correctly check but the measured value is incorrect This fault message is only temporary This symbol is shown when the user configures the device with the DTM or a HART Communicator Out of It is possible that the measured 4 Warning Peak Lost specification value is unstable if the operating conditions do not agree with the 4 Warning Overfill device specification 3 Warning Temperature out of range e Maintenance The device does not operate 5 Warning Empty Spectrum Invalid correctly because of bad environmental conditions e g 4 Warning Signal Weak build up on the antenna The 4 Warning Signal Strong measured value is correct but maintenance is neccessary a 4 Warning Bad Measurement Quality shrine SM ette mDSHIS 3 Warning Temperature 35 C 31 F 3 Warning Temperature gt 75 C 167 F If an Out of specification or a Maintenance status symbol is shown refer
74. Serial Number P Converter Firmware version Sensor Firmware version HMI Firmware version Output Function IF Output Range Pv URVR PV LRVR4 Output Error Delay Supervisor Test Test Basic Parameters Tank Height Blocking Distance Time Constant Pipe Enable Pipe Diameter Pipe Height Antenna Extension Antenna Type Distance Piece Length Unit HART Conversion Unit HART Signal Output Function Output Range PV URV PV LRV Output Error Delay Current Output Calibration D Application Tank Type Tracking Velocity Epsilon R product Measuring Mode Overfill Detection Multiple Reflection Empty Spectrum Recording Empty Spectrum On Off Display Language Display Length Unit Display Conversion Unit Conversion Table Input Table Delete Table Reset Warm start function to restart the device Factory Reset Reset Configuration Changed Flag Access rights Rd Access leve Method Login Method Entry Code HART Variables 1 Poll addr 2 Tag 3 Hardware rev 4 4 Software rev 5 Descriptor 6 Date 7 Message 8 Manufacturer 9 Model Dev id Universal id 4 Fld dev rev Num req preams Num resp preams Write protect Production number Final asmbly num PV is SV is TV is QV is D Current Output Calibration is available only if the service password is used 130 www hycontrol com 08
75. WARNING Disregarding this safety warning even if only in part poses the risk of serious health problems There is also the risk of damaging the device or parts of the operator s plant CAUTION Disregarding these instructions can result in damage to the device or to parts of the operator s plant INFORMATION These instructions contain important information for the handling of the device LEGAL NOTICE This note contains information on statutory directives and standards HANDLING This symbol designates all instructions for actions to be carried out by the operator in the specified sequence gt RESULT This symbol refers to all important consequences of the previous actions vee gt gt Pee Ppe 1 6 Safety instructions for the operator WARNING N n general devices from the manufacturer may only be installed commissioned operated and maintained by properly trained and authorized personnel This document is provided to help you establish operating conditions which will permit safe and efficient use of this device 08 2013 VG5 manual v1 www hycontrol com 13 A DEVICE DESCRIPTION 2 1 Scope of delivery INFORMATION EH Do a check of the packing list to make sure that you have all the elements given in the order MD r1 30S 7 1 a Figure 2 1 Scope of delivery D Signal converter and antenna compact version Q Quick Start 9 Strap wrench amp DVD ROM including Handbook
76. You can send an order for this part only or for the VG5 signal converter with the adaptor attached For the order code refer to Order code on page 132 e Handbooks for all devices CAUTION Make sure that you also record device configuration data This data includes basic configuration tank height blocking distance etc output application display and strapping table data You can find this data in the Supervisor menu Procedure 1 Record the offset value VG50 VG51 or VG500 radar level meter D VG50 or VG51 Remove the 4 screws on the signal converter cover with a slotted tip screw driver VG500 If you use the Hall effect sensors it is unnecessary to remove the front cover of the signal converter Use the supplied magnet to push the buttons If you do not have the mag net remove the cover with supplied wrench gt For more data about the display screen keypad buttons and Hall effect sensors refer to the applicable handbook Q Energize the device 9 The device is in operation and in normal mode Push to go to the SERVICE menu 9 The display screen shows the text Code 2 Give the password for the SERVICE menu If you do not have the password speak to the sup plier 08 2013 VG5 manual v1 www hycontrol com 91 LH SERVICE BEEN Push gt a and gt to go to menu item 4 2 1 Offset Record the offset value Push 4x Push 4 or for the selection of the save option Store No S
77. al converter Tighten the socket set screw at the bottom of the signal converter with a 5 mm Allen wrench AONO INFORMATION E The adaptor for the VG50 VG51 or VG500 process connection is available as a spare part Send an order for this part only or for the VG5 signal converter with the adaptor attached For the order code refer to Order code on page 132 08 2013 V65 manual v1 www hycontrol com 93 A SERVICE BEEN gc 3 Procedure 4 How to set the correct offset value VG5 Energize the device 9 The device is in operation and in normal mode It will not measure correctly until the new correction offset value is set in menu item 3 1 6 CORR OFFSET Push gt 2 x 4 and gt to go to the SERVICE menu 3 0 0 9 Give the password for the SERVICE menu If you do not have the password speak to the sup plier Push gt and 5 x 4 to go to menu item 3 1 6 CORR OFFSET correction offset Push gt to change the value Enter the new correction offset value For the applicable correc tion offset value refer to the table that follows Push 4 x gt Push a or w for the selection of the save option STORE NO or STORE YES Set to STORE YES to save and use the data Push to confirm The device is in normal mode The device uses the new correction offset value New correction offset values for the VG5 Device New correction offset value VG500 VG500 offset value 1
78. all the device on the top of the tank and the antenna points down Seal flanges and attachments with EMI RFI shielding gaskets This gasket is supplied as an accessory For the order code refer to Accessor es on page 141 Sight glasses must have a microwave proof layer on them Close all openings and process connections Only approved personnel can install the device For data about how to install EMI RFI shielding gaskets refer to the instructions supplied with this accessory Refer also to the radio approval certificate on the internet site 08 2013 V65 manual v1 www hycontrol com 9 Ei SAFETY INSTRUCTIONS 1 4 2 U S A and Canada 8 LEGAL NOTICE This device complies with Part 15 of the FCC Rules and with RSS 210 of Industry Canada Operation is subject to the following two conditions 7 This device may not cause harmful interference and 2 This device must accept any interference received including interference which may cause un desired operation Changes or modifications made to this equipment not expressly approved by the manufacturer may void the FCC and IC authorizations to operate this equipment This legal information is shown on a label on the side of the device FCC ID Q6B FMCW10G52 IC 1991D FMCW10G52 C 0 AN T Figure 1 2 FCC ID and IC number label Refer also to the radio approval certificate on the internet site www hycontrol com 08 2013 VG5 manual v1
79. alphanumeric value to confirm The device has an identification code tag name The supervisor can enter a maximum of 8 numbers or letters WiZ N 4 0 0 STORE NO 2 x to confirm a or for the selection of the save option STORE NO or STORE YES to confirm Set to STORE YES to save and use the data Set to STORE NO to cancel the changes to the device settings 08 2013 V65 manual v1 www hycontrol com 75 B OPERATION 6 4 2 Test Use this procedure to test the loop current xx in the illustrations shows that you can change the value or the parameter Push the keypad buttons in the correct sequence Procedure Screen Step Description LEVEL Default screen gt a and gt VMI 2 240 COMMISSION Enter the password gt w a gt and e 4 SET OUTPUT 5 5 This step sets the loop current value Make VMI 2 v to decrease the value or a to a selection from 3 5 4 6 8 10 12 14 16 SET OUTPUT increase the value 18 20 or 22 mA 3 5 mA to confirm 3 times to go back to the default The loop current goes back to initial value Screen Default screen LEVEL 5000 mm 76 www hycontrol com 08 2013 V65 manual v1 CC OPERATION H 6 4 3 Protection of the device settings 5 i
80. ameplate Sennor e en ea a E AE EE E EE E ANNE 18 24 1 Nameplate examples eee e aaeei ni a 18 3 Installation 19 3 1 General notes on installation p 19 I2 SOIE arae E 19 39 Transport esee LM M 20 3 4 Pre installation requirements aisimi eaa E a aA EEE AAR AEIR EEE 20 SRM Ugo EMT METTI 21 3 5 1 Pressure and temperature ranges eene eene nene nnns 21 3 5 2 Recommended mounting position iie nine aa a EE aei EE Liit 23 3 5 3 Mounting restrictions eene nenereh hp nrn nnne reki iadi iii teitei eii ner nnns 25 3 5 4 Standpipes stilling wells and bypass chambers 30 3 5 5 Wall support for the remote version cccccceesecceceeeeceeeceeeeeeeceeeeeeeceeeceeeceseseeeseeeeeeeeeeeeeesaes 33 3 5 6 How to attach an antenna extension Metallic Horn or Wave Guide antennas 34 3 5 7 How to turn or remove the signal converter ssssssssssssssessee eterne 36 3 5 8 How to attach the weather protection to the CeVICE ccecccceeeeceeeeeeeeeeeeseeeceeeeeeeeeetseeees 37 3 5 9 How to open the weather protection cc ccecceeeceeeceeeeeeeeeeeeeeeeeeeeeeseeeeeeecneeeeeeseeeeeeeseeeeeee 40 4 Electrical connections 41 4 1 Safety InStrFUCLIOns uis onte etna endi oc ento aa RO daa me dde ear odas duod xd ed dd 41 4 2 Electrical installation 2 wire loop powered ssssssssseeeee 42 4 2 1 Compact version cccecccceeeecceceesceeceeeeeeeceesaeeeseeeaeee
81. and safety regulations Any work done on the electrical components of the measuring device may only be carried out by properly trained specialists 08 2013 VG5 manual v1 www hycontrol com 47 ELECTRICAL CONNECTIONS Equipment needed Figure 4 8 Equipment needed to prepare the signal cable D Remote coverter Antenna housing Signal cable supplied on request for non Ex devices for more data refer to How to prepare a signal cable supplied by the customer on page 46 Small slotted tip screwdriver not supplied Connections between the remote converter and the antenna housing Figure 4 9 Connections between the remote converter and the antenna housing Remote coverter Antenna housing 8 Power supply voltage in Power supply voltage in Signal cable B Signal cable A Shielding wire attached to Faston connectors in the housings of the remote converter and the antenna housing 48 www hycontrol com 08 2013 VG5 manual v1 VG5 ELECTRICAL CONNECTIONS A How to connect the signal cable to the remote converter Figure 4 10 How to connect the signal cable to the remote converter CAUTION Bending radius of the signal cable gt 50 mm Z 73 D Remove the terminal compartment cover Remove the 4
82. ble gland M20x1 5 Plastic Blue Ex i 1 XG5030200 Cable gland M20x1 5 Brass Ex d 1 XG5030300 Cable gland M20x1 5 Stainless Steel 1 XG5030400 140 www hycontrol com 08 2013 VG5 manual v1 APPENDIX fi Item Description Quantity Part reference Signal cable 10 m 32 8 ft non Ex grey 1 XG5040100 Signal cable 25 m 82 ft non Ex grey 1 XG5040200 Signal cable 50 m 164 ft non Ex grey 1 XG5040300 Signal cable 75 m 246 ft non Ex grey 1 XG5040400 Signal cable 100 m 328 ft non Ex grey 1 XG5040500 Signal cable 10 m 32 8 ft Ex blue 1 XG5040600 Signal cable 25 m 82 ft Ex blue 1 XG5040700 Signal cable 50 m 164 ft Ex blue 1 X65040800 Signal cable 75 m 246 ft Ex blue 1 X65040900 Signal cable 100 m 328 ft Ex blue 1 X65041000 D Ex d approved devices only For the remote version For the remote version Make sure that replacement signal cables for Ex approved devices are supplied by the manufacturer Use of this signal cable is mandatory 10 3 Accessories We supply accessories for this device When you send an order for a accessories please give the reference numbers that follow Figure 10 2 Accessories D HMI service tool Viator RS232 HART converter Viator USB HART converter EMI RFI shielding gasket Item Description Quantity Part
83. c constant in menu item 2 5 3 Er PRODUCT Refer also to Measuring principle on page 97 Direct TBF Partial TBF Full Direct 2 5 5 OVERF ENAB If this function is in operation the device will monitor the level even if it is in the blocking distance The reading shown on the display stays fixed at the blocking distance if the level is higher than the blocking distance The output will show that the tank is full An error is recorded by default If this function is not in operation the device looks for the largest signal between the process connection and the tank bottom YES NO NO 08 2013 V65 manual v1 www hycontrol com 71 B OPERATION Menu Function Function description Selection list Default No 2 5 6 MULT REF EN Multiple reflections will cause the deviceto YES NO NO display smaller level readings Objects in the tank sharp corners installation of the device on a large nozzle or at the centre of a dome roof and low dielectric products s 1 8 5 can cause multiple reflections A very calm surface or a tank with a small convex or flat roof can also cause multiple reflections If this function is in operation the device looks for the first signal peak below the process connection This signal peak is then used to measure the level of the tank contents If this function is not in operation the
84. ceeeaeeseceaeceseceeeeesecneeeeeseeeaeeeseiaeeesseseeeeeeaes 42 42 2 REMIOLE VEPSION sicccegsdecd EE 44 08 2013 V65 manual v1 www hycontrol com 3 m CONTENTS 4 3 Remote COU CU RES 45 4 3 1 Requirements for signal cables supplied by the customer eceeeeeseeeeeeeeceteeeeteeeseeteeaes 45 4 3 2 How to prepare a signal cable supplied by the customer ssssssssssseeeee 46 4 3 3 How to connect the signal cable to the device ssssssse ennet 47 4 4 Electrical connection for current output erine E eene 51 M Nom Sedul 51 4 4 2 Devices for hazardous locations enne nnne nnt nnns 51 4 5 Protection category sssssssssssssssssssses eene erenn eene nentes nennen nnne rennen nnns 51 x Mu m T 52 4 6 1 General mionna NOR uiui ox pct pee ende eta prey perde eei dude paced TAEAE 52 4 6 2 Point to point connection eene nennen nennen enhn nr enne nnne nennen nns 52 4 6 3 Multi drop networks ssssssssssssssssseeeeeeeeeeee rennen neh nnn nene nrnn nene nrr EEAS nnne nnn nn nennen nns 53 4 6 4 Fieldbts nebwOFKS succo aes entire Duke npe sme aono A E Bebe e ates EA 54 5 Start up 56 5 1 HoW to start the Coat tice ee asa eens T UU TT 56 5 1 1 Start up checklist rinset tisice aa eae eaa S aT E NNE EE 56 5 1 2 How t start the device ied iati coca E oet ctl cerva cott E E AE ERE 56 5 2 Operating ConCept creto e ee tart datu pir euet eut
85. current output which is for example assigned to level measurement 122 www hycontrol com 08 2013 VG5 manual v1 DESCRIPTION OF HART INTERFACE EJ 9 5 Field Communicator 375 475 FC 375 475 The Field Communicator is a hand terminal from Emerson Process Management that is designed to configure HART and Foundation Fieldbus devices Device Descriptions DDs are used to integrate different devices into the Field Communicator 9 5 1 Installation CAUTION The Field Communicator cannot be used to correctly configure operate or read data from the device unless the Device Description DD file is installed System and software requirements for the Field Communicator e System card that includes the Easy Upgrade Option e Field Communicator Easy Upgrade Programming Utility e HART Device Description file For more data refer to the Field Communicator User s Manual 9 5 2 Operation INFORMATION i The Field Communicator will not give you access to the service menu A simulation is only possible for current outputs The Field Communicator and the device s local display use almost the same procedures to operate the signal converter The online help for each menu item refers to the function number given to each menu item on the local device display Protection of settings is the same as on the device s local display The Field Communicator always saves a complete configuration for communication with AMS For more data refer to HA
86. d a blocking distance of 500 mm 19 7 below the process connection We also recommend that the limit of the measuring range is not less than the blocking distance If itis possible that the tank contents will go above the blocking distance set 2 5 5 OVERF ENAB to Yes If the distance is less than the blocking distance the device continues to display the blocking distance min 100 mm 13 9 or 2 3 6 ANTENNA EXT max 2 3 1 TANK HEIGHT 500 mm 19 77 2 3 3 TIME CONST Using this function the device processes several measurement readings to filter out disturbances Increasing the time constant will smoothen the integrated readings decreasing will roughen the readings s seconds min max 1 00 100 00 s 5 00 s 2 3 4 STILLWELL EN If the device is installed in a stilling well or has a Wave Guide antenna set this menu item to Yes YES NO NO 08 2013 V65 manual v1 www hycontrol com 69 B OPERATION Menu Function Function description Selection list Default No 2 3 5 STILLWELL D The inner diameter of the stilling well If the min max device is installed in a stilling wellor hasa 22 999 mm 0 9 39 3 Wave Guide antenna enter the diameter The device will use this data if you set 2 3 4 STILLWELL EN to Yes This menu item is not shown if you set 2 3 4 STILL WELL EN to
87. d and operated in accordance with these operating instructions it will rarely present any problems CAUTION Should you nevertheless need to return a device for inspection or repair please pay strict attention to the following points Due to statutory regulations on environmental protection and safeguarding the health and safety of our personnel manufacturer may only handle test and repair returned devices that have been in contact with products without risk to personnel and environment e This means that the manufacturer can only service this device if it is accompanied by the following certificate see next section confirming that the device is safe to handle CAUTION f the device has been operated with toxic caustic flammable or water endangering products you are kindly requested e to check and ensure if necessary by rinsing or neutralising that all cavities are free from such dangerous substances e to enclose a certificate with the device confirming that is safe to handle and stating the product used 08 2013 VG5 manual v1 www hycontrol com 95 EA SERVICE EET 7 7 2 Form for copying to accompany a returned device Company Address Department Name Tel no Fax no Manufacturer s order no or serial no The device has been operated with the following medium This medium is water hazardous toxic caustic flammable We checked that all cavities in the device are
88. de The device will communicate in multidrop mode if you change the address CAUTION Make sure that the address for this device is different from others in the multidrop network How to change from point to point to multidrop mode e Enter the supervisor menu e Push gt 5 x a and gt to go to menu item ADDRESS 2 6 1 e Push gt to change the value Enter a value between 1 and and push to confirm refer to the caution before this procedure e Push to go back to the STORE screen e Push a or to set the screen to STORE YES and push gt Theoutput is set to multidrop mode The current output is set to 4 mA This value does not change in multidrop mode 08 2013 VG5 manual v1 www hycontrol com TA B OPERATION A How to change from multidrop to point to point mode e Enter the supervisor menu e Push gt 5 x a and gt to go to menu item ADDRESS 2 6 1 e Push gt to change the value Enter the value 0 and push to confirm Push to go back to the STORE screen e Push a or to set the screen to STORE YES and push gt Theoutputis set to point to point mode The current output changes to a range of 4 20 mA or 3 8 20 5 mA this range is set in menu item RANGE I 2 4 2 6 4 5 Distance measurement The device displays distance measurements when the output function is set to Distance Menu items related to distance measurement are e Output F
89. duct surface y for process tanks without agitator or foam All antennas DN80 3 and DN100 4 Metallic Horn antenna only for use in a stilling well Wave Guide antenna maximum measuring range is 6 m 19 68 ft DN150 6 or DN200 8 Metallic Horn antennas in a stilling well or DN200 8 Metallic Horn antenna DN200 8 Metallic Horn antenna in a stilling well 6 68 Qe A stilling well is equivalent to the Wave Guide antenna option or a bypass chamber 08 2013 VG5 manual v1 www hycontrol com 113 E TECHNICAL DATA VG5 8 6 Dimensions and weights Housing process connection and antenna options m Figure 8 18 Housing process connection and antenna options Housing options From left to right compact converter with horizontal housing compact converter with vertical hous ing and remote converter top and antenna housing bottom Process connection options From left to right flange connection for PTFE Wave Horn antenna threaded connection for PP Wave Horn antenna flange connection for Metallic Horn and Wave Guide antennas flange connection with a high temperature HT extension for Metallic Horn and Wave Guide antennas 3 Antenna options From left to right PTFE Wave Horn antenna PP Wave Horn antenna Metallic Horn antenna with or without an antenna extension option straight L or S extension Wave Guide an
90. e device no more work is necessary f the antenna extension is not attached to the device refer to Procedure 1 in this section lt is not necessary to change the device settings The manufacturer sets the related menu items to the correct values in the factory IF THE ANTENNA EXTENSION IS SUPPLIED AFTER DELIVERY OF THE DEVICE SPARE PART You must attach the antenna extension to the device and change the device settings in the SUPERVISOR menu Ifyou have a straight antenna extension refer to Procedures 1 and ZA If you have an S or L right angle antenna extension refer to Procedures 1 and 2B DANGER f you installed the device on the tank before the procedure make the device safe de energize the circuit clean the device etc before you continue the work Equipment needed Figure 3 20 Equipment needed D Device with a Metallic Horn or Wave Guide antenna option only Antenna extension From left to right straight S and L right angle extension 10mm open end or box end wrench not supplied 3 hex head screws M6x25 A4 70 supplied in a plastic sachet Obey the assembly procedure that follows 34 www hycontrol com 08 2013 VG5 manual v1 VG5 INSTALLATION Figure 3 21 Procedure How to attach an antenna extension WARNING Make sure that you do not damage the PTFE cone when you remove or install the antenna Procedure 1 How to attach an antenna extension
91. e for DN150 6 and DN200 8 Metallic Horn antennas The outer surface of the antenna is sealed in a metal heating cooling jacket There is an inlet and an outlet for the heating cooling jacket on the top of the flange For more data about dimensions refer to Dimensions and weights on page 114 Purging and heating cooling system options WARNING Make sure the the pressure in the heating cooling system is not more than 6 bar 87 psi Make sure that the flange temperature is not more than the maximum limit For more data refer to Technical data on page 99 It is also possible to use a purging system with the heating cooling system For more data refer to How to clean horn antennas under process conditions on page 89 7 4 How to replace device components 7 4 1 Service warranty A il WARNING Only approved personnel can do an inspection of the device and repairs If you find a problem send the device back to the supplier for inspection and or repairs INFORMATION The converter housing compact or remote version can be detached from the process connection assembly under process conditions For more data refer to How to turn or remove the signal converter on page 36 Servicing by the customer is limited by warranty to e The removal and installation of the device Compact version The removal and installation of the signal converter with the weather protection if this option is attached For more data refer to
92. evel results from the difference between tank height and measuring distance Figure 8 1 Measuring principle of FMCW radar D Transmitter Mixer Antenna Distance to product surface where change in frequency is proportional to distance Differential time delay At amp Differential frequency Af D Frequency transmitted Frequency received Frequency Time 08 2013 VG5 manual v1 www hycontrol com 97 E TECHNICAL DATA Measurement modes Direct mode If the dielectric constant of the liquid is high e 21 8 the level signal is a reflection on the surface of the liquid TBF Partial mode If the dielectric constant of the liquid is low s 21 8 for long distance measurement you must use TBF Partial mode to measure level correctly TBF Partial is an automatic mode that lets the device make a selection between Direct mode and TBF mode If the device finds a large radar reflection above the tank bottom area the bottom 2096 of the tank height the device will use Direct mode If the device finds a large radar reflection in the tank bottom area the device uses TBF mode This mode can be used only in tanks with flat bottoms Full TBF mode TBF Tank Bottom Following If the dielectric constant of the liquid is very low s 1 8 you must use Full TBF mode to measure level correctly The device uses the radar reflection on the bottom of the tank the signal goes through the li
93. extension Enter the length of the antenna extension 100 200 300 400 500 or 1000 mm If the device has a high temperature extension add 120 mm to this value 3 5 7 How to turn or remove the signal converter 36 The converter turns 360 but we recommend that the tag hole on the housing points to the nearest tank wall For more data refer to Recommended mounting position on page 23 The converter can be removed from the process connection assembly under process conditions www hycontrol com 08 2013 VG5 manual v1 WEE INSTALLATION Figure 3 22 How to turn or remove the signal converter D Tool 5 mm Allen wrench not supplied for the lock screw on the signal converter Cover for the wave guide hole on top of the process connection assembly not supplied CAUTION AN Do not loosen the 4 socket head screws on the process connection assembly f you remove the housing put a cover on the the wave guide hole on top of the process connection assembly Make sure that the wave guide hole is clean and dry When the housing is attached to the process connection assembly tighten the lock screw with the 5 mm Allen wrench 3 5 8 How to attach the weather protection to the device The device and the weather protection option are supplied disassambled in the same box You must attach the weather protection when you install the device Figure 3 23 Equipment needed D Device Weather protection opti
94. f the surface of the product is agitated with vortexes and foam select Agitator Storage Process Agitator Process 2 5 2 TRACKING VEL Maximum tracking velocity This value must agree with the maximum rate of change of the level of the liquid in the tank min max 0 1 10 0 m min 0 5 m min 2 5 3 Er PRODUCT For measurement in TBF mode only The device automatically calculates the level based on the product If you select TBF Partial or TBF Full in menu item 2 5 4 MEASUR MODE you can change the value manually to adjust readings min max 1 100 to 10 000 2 000 2 5 4 MEASUR MODE The device uses the dielectric constant c of the tank contents to monitor level In direct mode if the dielectric constant is high the level signal is a reflection on the surface of the tank contents If the dielectric constant is low the device uses TBF mode The device in TBF mode uses the radar reflection on the bottom of the tank the signal goes through the tank contents The tank must have a flat bottom for the device to operate correctly in TBF mode This menu item is set by default to Direct for tank contents with an eg 1 8 If ep is very low 41 6 use TBF Full If is low e 1 5 1 7 use TBF Partial mode TBF Partial is an automatic mode that lets the device make a selection between Direct mode and TBF mode If you use TBF Full or TBF Partial enter the dielectri
95. formation e Help plan preventive maintenance to reduce a plant s downtime to a minimum The DD file is given on the DVD ROM supplied with the device You can also download it from our website 08 2013 VG5 manual v1 www hycontrol com 59 B OPERATION 6 1 User modes Normal mode This mode displays measurement data For more data refer to Normal mode on page 60 Configuration mode Use this mode to view parameters commission the device create tables for volume or mass measurement change critical values to measure in difficult process conditions To get access to supervisor menu refer to Protection of the device settings on page 77 For more data on menu items refer to Function description on page 67 6 2 Normal mode This mode shows measurement data Use the table that follows e forthe selection of the measurement type level distance percentage conversion reflection and e for the selection of the measurement units Some measurement types will only be available if the device has the correct parameters entered in the configuration mode Keypad functions Button Description Function Hot key function i Right Enter configuration mode Return Change the measurement units ng Q Escape i Down Change the measurement type Up Change the measurement type Display language will change to i 4 English D D The display language will change when you push this button for 2 sec
96. free from such substances We have flushed out and neutralized all cavities in the device We hereby confirm that there is no risk to persons or the environment through any residual media contained in the device when it is returned Date Signature Stamp 7 8 Disposal CAUTION Disposal must be carried out in accordance with legislation applicable in your country 96 www hycontrol com 08 2013 VG5 manual v1 TECHNICAL DATA El 8 1 Measuring principle A radar signal is emitted via an antenna reflected from the product surface and received after a time t The radar principle used is FMCW Frequency Modulated Continuous Wave The FMCW radar transmits a high frequency signal whose frequency increases linearly during the measurement phase called the frequency sweep The signal is emitted reflected on the measuring surface and received with a time delay t Delay time t 2d c where d is the distance to the product surface and c is the speed of light in the gas above the product For further signal processing the difference Af is calculated from the actual transmitted frequency and the received frequency The difference is directly proportional to the distance A large frequency difference corresponds to a large distance and vice versa The frequency difference Af is transformed via a Fourier transformation FFT into a frequency spectrum and then the distance is calculated from the spectrum The l
97. gnal cable converter cannot transmit engages in the terminal and the signals to or receive signals screw connection is tight from the antenna electronics Energize the device If the problem continues replace the signal converter For more data refer to How to turn or remove the signal converter on page 36 ERR 201 Overfill 2 The level is in the blocking Use a different procedure to distance There is a risk thatthe measure the level in the tank product will overflow and or Remove some of the product cover the antenna until the level is below the blocking distance If a viscous product touched the antenna remove the device and clean the antenna or e If the device has a purging option use the purging system to clean the antenna ERR 203 Peak Lost 2 The signal peak is not found Do a check of the device tank Level Lost within the measuring window and the process Reconfigure that filters the signals received the device and record a new by the antenna The empty spectrum Follow the measurement is not correct instructions on page 81 If The device will automatically necessary speak to the increase this window to find the supplier correct signal ERR 204 Sensor no Signal 3 The device s hardware is Replace the signal defective converter For more data refer to How to turn or remove the signal converter on page 36 ERR 206 Sensor Microwave 1 The device s hardware is Replace the signal failure defective converter For mo
98. gnals the device will not measure correctly Parasitic signals are caused by Objects in the tank e Sharp corners that are perpendicular to the path of the radar beam e Sudden changes in tank diameter in the path of the radar beam Do an Empty Spectrum recording refer to Operation to remove parasitic signals with a filter 08 2013 V65 manual v1 www hycontrol com 27 INSTALLATION VG5 Requirements for flange connections Figure 3 14 Flange connection Equipment needed e Device Flange gasket not supplied e Wrench not supplied Make sure the flange on the nozzle is level Make sure that you use the applicable gasket for the flange dimensions and the process Align the gasket correctly on the flange facing of the nozzle Lower the antenna carefully into the tank Make sure that you point the device in the correct direction Refer to Point the device in the correct direction in this section Tighten the flange bolts Refer to local rules and regulations for the correct torque to apply to the bolts 28 www hycontrol com 08 2013 VG5 manual v1 VG5 INSTALLATION Requirements for threaded connections Figure 3 15 Threaded connection Equipment needed e Device Gasket for G 1 connection not supplied e Thread seal tape PTFE for 1 NPT connection not supplied e 50mm 2 wrench not supplied WARNING N Do not tighten the connection to a torque more than
99. illing well anty PO A 6 MRPs tr hae hs ha Aa rut at het be aret utat e ba hd hay ba leer M ec S Piu ACIEM a U M4 Figure 3 17 Floating roofs D Sediment Support fixtures Stilling well Floating roof 5 Product Tank 08 2013 V65 manual v1 www hycontrol com 31 INSTALLATION Stilling wells horizontal cylindrical tanks We recommend that you install the device in a stilling well if the device e is for a horizontal cylindrical tank e isina metallic tank measures a product with a high dielectric constant and e jis onthe centerline of the tank el vin UN GAL D The device is installed without a stilling well There are multiple reflections Refer to the CAUTION that follows The device is installed in a stilling well and measures correctly ug Figure 3 18 Horizontal cylindrical tanks CAUTION f the device is installed in horizontal cylindrical tank that contains a high dielectric constant liquid without a stilling well do not put it on the tank centerline This will cause multiple reflections and the device will not measure accurately Use the 2 3 12 Multiple Reflections function in Supervisor gt Basic Parameters to keep the effects of multiple reflections to a minimum For more data refer to Function description on page 67 2 Supervisor 32 www hycontrol com 08 2013 VG5 manual v1 INSTALLATION Bypas
100. is can occur if the liquid is agitated or if there is foam in the tank If this error occurs frequently the device will possibly show the Peak Lost Level Lost error message is possible that you must install the device in a stilling well or use a different antenna type 08 2013 V65 manual v1 www hycontrol com 87 B OPERATION temperature is near to the maximum limit for device operation D Error Error Message Status marker Cause Corrective action code shown _ Signal Strong 4 This error can occur if there is a No corrective action is large change in signal necessary amplitude D _ Bad Measurement 4 The measurement is incorrect Record the process with the Quality and continues to be incorrect PACTware software tool to after more than 10 s This error find the cause of the problem If can occur if the tank contents necessary speak to the are immediately below the supplier antenna Temperature 3 The process connection or the Measure the ambient lt 35 C 31 F ambient temperaure is less temperature De energize the than 35 C 31 F This device until the ambient temperature is near to the temperature is back in the given minimum limit for device range If the temperature does operation D not stay in the correct range make sure that there is insulation around the signal converter _ Temperature 3 The ambient temperaure is Measure the ambient gt
101. ite It is also supplied on the DVD ROM delivered with the device Aconnection to a HART Field Communicator You can download the Device Description DD file from the website It is also supplied on the DVD ROM delivered with the device 56 www hycontrol com 08 2013 VG5 manual v1 START UP Hi 5 3 Digital display screen 5 3 1 Local display screen layout AQ TANK 01 2 DISTANCE 0 mmo Figure 5 1 Local display screen layout in Normal mode D Current output percentage bar graph and text only shown if the current output function is the same as the mea surement on the screen in normal mode Measurement type in this example distance Device status NE 107 symbols Device tag name Updated measurement data symbol the symbol flashes each time the measurement data is updated Measurement value and units Device status markers Keypad buttons refer to the table in the section that follows e306eo009 The current output percentage is only shown if the measurement type refer to item in the illustration is the same as the output function The parameter is set in menu item 2 4 1 OUTPUT FUNC For example if the output function is set to Level and the device shows Level measurements in normal mode the bar graph and value is shown refer to item in the illustration 08 2013 VG5 manual v1 www hycontrol com 57 El START UP TANK 01 TAN
102. ize the can cause loss or corruption of device until the ambient data temperature is back in the given range If the temperature does not stay in the correct range make sure that there is insulation around the signal converter If this error occurs 2 times replace the device ERR 201 Overfill 2 The level is in the blocking Remove some of the product distance There isariskthatthe until the level is below the product will overflow and or blocking distance cover the device ERR 203 Peak Lost 2 The signal peak is not found Do a check of the device tank within the measuring window and the process and make sure that filters the signals received that the data agrees with the by the antenna The device configuration If measurement is not correct necessary record a new empty The device will automatically spectrum Follow the increase this window to find the instructions on page 81 If correct signal necessary speak to the supplier Maintenance NE 107 status signal Empty Spectrum 5 The empty spectrum stored in Record a new empty spectrum Invalid the device does not agree with Follow the instructions on page the installation If you change 81 the device configuration tank height etc this message will be shown The recorded empty spectrum will not be used by the device while this error message is shown Signal Weak 4 The signal amplitude is less If this error occurs frequently it than the average value Th
103. k The signal cable between the signal converter and the antenna has a maximum length of 100 m 328 ft Figure 2 3 Remote version The illustration that follows shows the types of antenna Antenna extensions are available for PTFE Wave Horn and Metallic Horn antenna options for long nozzles 08 2013 VG5 manual v1 www hycontrol com 15 A DEVICE DESCRIPTION VG5 Figure 2 4 Types of antenna D PP Wave Horn antenna G 1 or 1 NPT threaded connection only PTFE Wave Horn antenna DN50 150 2 6 flange connections 3 Metallic Horn antenna available antenna sizes DN80 3 DN100 4 DN150 67 and DN200 8 Wave Guide antenna Length options 1 6 m 3 28 19 68 ft in increments of 0 5 m 1 64 ft If the process connection temperature is more than 150 C 302 F the device has a high temperature HT extension This is only available for Metallic Horn and Wave Guide antenna options Figure 2 5 Signal converter with the HT extension For more data about device options refer to 7echnical data on page 97 You can use the LCD display option or PACTware software installed on a computer or a workstation for device configuration The device configuration menu has a quick set up wizard You usually will not need this document to install set up and operate the device 16 www hycontrol com 08 2013 VG5 manual v1 VG5 DEVICE DESCRIPTION A 2 3 Vi
104. l Do you want to use the average value or the maximum value Select Average or Maximum and then push Usethe maximum for tanks that have moving parts Use the average value for tanks that do not have moving parts The device will do an empty spectrum scan and then show the results on the signal screen e Make a selection from the available spectra to identify the correct level signal Push e Do you want to save the spectrum Select Yes or No and then push gt Ifyou select Yes the device will use the empty spectrum scan results to make a filter to remove radar signal interference INFORMATION E For more data on empty spectrum scans refer to Function description on page 67 table 2 Supervisor menu item 2 1 2 82 www hycontrol com 08 2013 VG5 manual v1 EDGE OPERATION H 6 5 Status and error messages 6 5 1 Device status markers If the device senses a change in device status the display screen will show 1 or more status markers at the bottom right side of the display screen The display screen will also show a symbol that agrees with NAMUR Recommendation NE 107 Self Monitoring and Diagnosis of Field Devices and VDI VDE 2650 This is shown at the top left side of the display screen More data is given if you use PACTware software with the appropriate DTM on a PC Error codes and data are shown on the device display screen and in the DTM Menu item 2 2 2 DIAGNOSTIC Configuration mode Supervisor
105. l v1 CC 0PERATIONH Values in menu items TANK 01 9 TANK HEIGHT TANK 01 OTANK HEIGHT 20 000 m oWQ 000 Figure 6 3 Values in menu items D Menu item with values stored at this time first screen Push gt again to change the values A cursor shows on the first digit 8 Menu item name amp Cursor on the selected digit This is what you see when you select a menu item that has a value The functions of the buttons are given in the table that follows Function of buttons in menu items that have values Button Description Function i Right e Enter the menu item and see the value stored at this time e Enter the menu item configuration level to change the value Move the cursor to the next digit on the right If the cursor is on the last digit push gt again to go back to the first digit Enter Accept the value and go back to the sub menu uc Esc Escape i Down Decrease the digit value i Up Increase the digit value How to save settings changed in the supervisor menu menu 2 0 0 73 e When you have changed parameters in all the necessary menu items push to accept the i new parameter Push to go back to the STORE screen e The device will ask you to save or cancel your settings Push 4 or w to select STORE YES or STORE NO Push to accept or reject the new settings The display goes back to Normal mode 08 201
106. leeves for the PVC jacket not supplied 8 ferrules for the end of the conductors not supplied 2Faston connectors for the shield wires 5 Shield wire insulation 2 sleeves Wire stripper not supplied Crimping pliers not supplied INFORMATION e The Faston connector for the stranded drain wire must agree with DIN 46 228 E 1 5 8 e The wire end ferrules for the twisted pair of conductors must agree with DIN 46 228 E 0 5 8 46 www hycontrol com 08 2013 VG5 manual v1 ELECTRICAL CONNECTIONS U eeeeso Figure 4 7 How to prepare the signal cable Remove the PVC jacket from the wire to dimension a a 50 mm 2 Remove the insulation from the wire Obey national regulations for electrical wiring Crimp the wire end ferrules on the conductors Install shield wire insulation on the 2 ends of the shield wire Crimp the Faston connectors on the 2 ends of the shield wire Install a heat shrinkable sleeve on the PVC jacket 4 3 3 How to connect the signal cable to the device gt p ee DANGER Cables may only be connected when the power is switched off DANGER The device must be grounded in accordance with regulations in order to protect personnel against electric shocks DANGER For devices used in hazardous areas additional safety notes apply please refer to the Ex documentation WARNING Observe without fail the local occupational health
107. low the antenna the device will also measure incorrectly Figure 3 11 Product inlets D The device is in the correct position The device is too near to the product inlet 26 www hycontrol com 08 2013 V65 manual v1 VG5 INSTALLATION Devices with Metallic Horn antenna Figure 3 12 Devices with Metallic Horn antenna D If the roof is not flat the antenna must project out of the nozzle Short tank nozzle Long tank nozzle device with an antenna extension If the roof is flat and the tank fitting is symmetrical it is not necessary for the antenna to project out of the nozzle Thus the device can have a larger measuring range The antenna must project out of the nozzle If necessary use an antenna extension But if the tank roof is flat and the tank fitting is symmetrical it is not necessary for the antenna to project out of the nozzle Thus the device can have a larger measuring range Devices with PTFE or PP Wave Horn antenna Figure 3 13 Devices with PTFE or PP Wave Horn antenna Recommended height of tank process connection a 44 200 mm 1 7 7 87 D Device with a PTFE Wave Horn antenna and a flange connection There are antenna extension options available 100 mm 4 200 mm 8 and 300 mm 12 for long nozzles Device with a PP Wave Horn antenna and a thread connection CAUTION f there are parasitic si
108. n Button Description Function i Right e Go down to the sub menu level for example from menu 1 0 0 to sub menu 1 1 0 e Enter the menu item ic Enter e Go up to the menu level for example from sub menu 1 1 0 to Esc Escape menu 1 0 0 e Goto Normal mode If you changed settings in Configuration mode you must save or cancel your new settings For more data refer to the end of this section IF Down e Scroll down the menu list for example from menu 2 0 0 to menu 1 0 0 e Scroll down the sub menu list for example from sub menu 2 2 0 to sub menu 2 1 0 Up Scroll up the menu list for example from menu 1 0 0 to menu iw 200 Scroll up the sub menu list for example from sub menu 2 1 0 to sub menu 2 2 0 08 2013 V65 manual v1 www hycontrol com 63 B OPERATION Lists of parameters in menu items TANK 01 2OUTPUT FUNC o Distance Figure 6 2 Lists of parameters in menu items D Parameter Menu name This is what you see when you select a menu item that has a list of parameters The functions of the buttons are given in the table that follows Function of buttons in menu items that have a list of parameters Button Description Function i Right n a ng Qo Ee cape Select the parameter and go back to the menu Eg Down Move down the list i Up Move up the list 64 www hycontrol com 08 2013 VG5 manua
109. n 1 DD Revision 1 HART Universal Revision 6 FC 375 475 system SW Rev 22 0 AMS version PDM version 2 6 0 FDT version 08 2013 VG5 manual v1 www hycontrol com 121 EJ DESCRIPTION OF HART INTERFACE 9 3 Connection variants The signal converter is a 2 wire device with 4 20 mA current output and HART interface Multi Drop Mode is supported In a Multi Drop communication system more than 1 device is connected to a common transmission cable e Burst Mode is not supported There are two ways of using the HART communication e as Point to Point connection and e as Multi Drop connection with 2 wire connection 9 3 1 Point to Point connection analogue digital mode Point to Point connection between the signal converter and the HART Master The current output of the device is passive Also refer to Po nt to point connection on page 52 9 3 2 Multi Drop connection 2 wire connection Up to 15 devices may be installed in parallel this signal converter and other HART devices For an illustration of multi drop networks refer to Multi drop networks on page 53 For data on communication in multi drop mode refer to HAR7 network configuration on page 77 9 4 HART device variables The HART dynamic variables PV Primary Variable SV Secondary Variable TV Third Variable and 4V Fourth Variable can be assigned to any of the device variables The HART dynamic variable PV is always connected to the HART
110. n the member countries of the EU An industry agreement includes approval for use of the frequency band 8 6 10 4 GHz in industrial environments According to article 6 4 of the R amp TTE Directive the product is marked by the CE sign notified body number 0682 Class ll identifier alert sign Refer to EN 302372 for installation conditions www hycontrol com 08 2013 VG5 manual v1 SAFETY INSTRUCTIONS E AC 7 77 HYCONTROL LTD Redditch B98 7DP TEL 44 01527 406800 www hycontrol com REFLEX VG5 SERIES TWO WIRE FMCW RADAR VG5 S N 300000000000000000XX OD TEETH IER T Manufacturing date DD MMM YYYY HYCONTROL REF XXXXXXXXXXXXXXXXXXXX Protection class IP 66 67 NEMA encl type 4X antenna type 6P 2 wire X00000000000000000000X Input xx xx V xx mA Entry type XXXXXX C 06820 O00 Figure 1 1 Radio approval information on the nameplate D CE sign Notified body number 0682 CETECOM ICT Services GmbH Class Il identifier According to ETSI EN 302 372 2006 04 the radiated power outside a metallic tank is less than 30 dBm The device and the tank agree with Annex B of ETSI EN 302 372 1 if you obey the regulations that follow e Install the device in a permanent position on a closed metallic tank a reinforced concrete tank or a structure with a closed space made of an equivalent material Make sure that the device is correctly attached We recommend that you inst
111. nce M S 123 9 6 Asset Management Solutions AMS sss 123 96 1 Installation IER HET tet bte nte dep aie iiu pestis hie 123 92 6 2 OpenatloFizascsiioisiedieaint dc State diete mieu bise n eti ie uds 124 9 6 3 Parameter for the basic configuration sssssssssssssssseeeee enne 124 9 7 Field Device Tool Device Type Manager FDT DTM ssssseeen 124 9 7 1 Installation eet rente heme tentent eene nee orsa eie Ies eer kaiean Sese RE RRnRR 124 VATEA AT ELLE 124 9 8 Process Device Manager PDM iiia rnt inest adita ta ab Een tt eden apod 124 9 9 1 Installation e EIERSDUBRITBMN RR EP RR ied Mee eae ES 124 ESPECIE 125 9 9 HART menu tree for Basic DD sssesseeetee tette tete ttt 125 9 9 1 Overview Basic DD menu tree positions in menu tree 125 9 9 2 Basic DD menu tree details for settings 126 9 10 HART menu tree for AMS ecceteecciope cete e e certc t Hart seta cad 127 9 10 1 Overview AMS menu tree positions in menu tree 127 9 10 2 AMS menu tree details for settings tenens 127 08 2013 VG5 manual v1 www hycontrol com 5 E CONTENTS 9 11 HART menu tree for PDM sssssseteteetetettet ttt tet tentes 129 9 11 1 Overview PDM menu tree positions in menu tree 129 9 11 2 PDM menu tree details for settings sss 130 10 Appendix 132 10 1 Order c
112. nents in the device that send the measurement signal through some signal filters They identify and measure the level of the tank contents Users who can configure the device in supervisor mode They cannot configure the device in service mode Unfilled volume See the diagrams at the end of this section Total volume of tank contents An antenna that transmits the radar signal in tube of a constant diameter to the measured product A PTFE component that is used to guide the emitted radar waves correctly into the horn antenna A plastic coated horn antenna for corrosive liquids Plastic coating options include PTFE and PP 08 2013 V65 manual v1 www hycontrol com 143 Eg APPENDIX VG5 Figure 10 3 Measurement definitions distance Distance Dead zone Flange facing Gas Air Tank height Ullage volume or mass 6660909 a Figure 10 4 Measurement definitions level D Level Volume or mass 144 www hycontrol com 08 2013 V65 manual v1 NOTES EI 08 2013 V65 manual v1 www hycontrol com 145 ESI NOTES VG5
113. nna extension has a length of 500 mm enter the value 500 if units for this menu item are in mm e Push 3 x to go back to the STORE screen e Push a or to set the screen to STORE YES and push gt End ofthe procedure Procedure 2A Device settings for a device with an S or L right angle antenna extension e Enter the SUPERVISOR menu 2 0 0 e Push gt 2x 4 gt and 6x 4 to go to menu item ANTENNA EXTENSION 2 3 7 e Push gt to change the value Push gt to change the position of the cursor Push gt to decrease the value or 4 to increase the value funits are in mm enter the value 243 for an S extension or 236 for an L extension e Push to go back to the menu Push 2x a to go to menu item DIST PIECE 2 3 9 e Push gt to change the value Push gt to change the position of the cursor Push to decrease the value or 4 to increase the value funits are in mm enter the value 221 for an S extension or 236 for an L extension e Push 3 x to go back to the STORE screen e Push a or to set the screen to STORE YES and push 9 Endofthe procedure Settings for devices with antenna extensions in mm Antenna extension type Device settings ANTENNA EXTENSION 2 3 7 DIST PIECE 2 3 9 Straight 09 S 243 221 L right angle 236 236 D This value depends on the length of the antenna
114. not possible to enter the 3 0 0 SERVICE and 4 0 0 MASTER menus These menus are for factory calibration and approved personnel only 08 2013 VG5 manual v1 www hycontrol com 61 B OPERATION 6 3 2 How to get access to the commissioning menu ime gt The commissioning menu contains the menu items that are necessary for most configurations of the device The menu items are divided into 2 groups Parameters and Empty Spectrum Recording The Parameters group lets the supervisor set the tank height tank type process storage output function output current range 4 mA output setting 20 mA output setting error delay and tag name Empty Spectrum Recording is a procedure that finds interference signals in the tank and uses a filter to remove them from the measurement data Do the steps that follow Push the gt button This shows the Information menu The Information menu is read only and does not have password security Push the 4 button one time to scroll up to the Supervisor menu gt Thescreen shows the text 2 0 0 SUPERVISOR Push the gt button one time 9 The screen shows a line You must enter the password Push the buttons under the display screen 6 times in total and in a given order to to get access to Configuration mode e Type in the password The factory set password is gt v a gt and gt Thedevice shows the text 2 1 0 COMMISSION Push
115. ntation To prevent any injury to the user or damage to the device it is essential that you read the information in this document and observe applicable national standards safety requirements and accident prevention regulations If this document is not in your native language and if you have any problems understanding the text we advise you to contact your local office for assistance The manufacturer can not accept responsibility for any damage or injury caused by misunderstanding of the information in this document This document is provided to help you establish operating conditions which will permit safe and efficient use of this device Special considerations and precautions are also described in the document which appear in the form of underneath icons www hycontrol com 08 2013 VG5 manual v1 VG5 SAFETY INSTRUCTIONS Ei 1 5 5 Warnings and symbols used Safety warnings are indicated by the following symbols DANGER This information refers to the immediate danger when working with electricity DANGER This warning refers to the immediate danger of burns caused by heat or hot surfaces DANGER This warning refers to the immediate danger when using this device in a hazardous atmosphere DANGER These warnings must be observed without fail Even partial disregard of this warning can lead to serious health problems and even death There is also the risk of seriously damaging the device or parts of the operator s plant
116. nternal error watchdog timer issue Record the data that is in menu item 2 2 2 DIAGNOSTIC Configuration mode Supervisor menu Speak to the supplier ERR 101 Current Output Drift The current output is not calibrated Speak to the supplier to get the calibration procedure Hardware error Replace the device 08 2013 V65 manual v1 www hycontrol com 85 B OPERATION Error Error Message Status marker Cause Corrective action code shown ERR 102 Temperature out of 1 The ambient temperature is Measure the ambient range outside the given range This temperature De energize the can cause loss or corruption of device until the ambient data temperature is back in the given range If the temperature does not stay in the correct range make sure that there is insulation around the signal converter If this error occurs 2 times replace the device ERR 103 Converter memory 1 The device s hardware is Replace the signal converter failure defective For more data refer to How to turn or remove the signal converter on page 36 ERR 104 Converter Voltage 1 The device s hardware is Replace the signal converter failure defective For more data refer to How to turn or remove the signal converter on page 36 ERR 200 Internal 1 The device s hardware or De energize the device Make Communication software is defective The sure that the si
117. ode eet ett ftra tet dig rci ih bd laa A AN ASEENA 132 EESTI 137 10 3 ACCESSOTIES airas 141 104 dort iim 142 11 Notes 145 6 www hycontrol com 08 2013 VG5 manual v1 SAFETY INSTRUCTIONS Ei 1 1 Software history Firmware revision agrees with NAMUR NE 53 It is a series of numbers used to record the revision status of embedded software firmware in electronic equipment assemblies It gives data on the type of changes made and the effect that changes have on compatibility Data about software revisions is shown in menu 1 1 0 IDENT For more data refer to Function description on page 67 If it is not possible to refer to the device menu record the serial number of the device given on the device nameplate and speak to the supplier Release Printed circuit Firmware Hardware Changesand Documentation date assembly revision revision compatibility 2013 01 11 Converter 1 00 05 4000342401k VG5 manual v1 Sensor 1 00 06 4001025501h HMI LCD display option 1 00 03 4000487601n 1 2 Intended use i CAUTION Responsibility for the use of the measuring devices with regard to suitability intended use and corrosion resistance of the used materials against the measured fluid lies solely with the operator INFORMATION The manufacturer is not liable for any damage resulting from rmproper use or use for other than the
118. og Input Block 30 ms Proportional Integral Derivative Block 40 ms Device power supply Not intrinsically safe 9 32 VDC Intrinsically safe 9 24 VDC Basic current 14 mA Maximum error current 20 5 mA basic current error current 14 mA 6 5 mA Polarity sensitivity No Minimum cycle time 250 ms Output data Level distance ullage conversion level conversion Input data None Error current FDE Typically 0 mA FDE Fault Disconnection Electronic Link Master function Supported Approvals and certification CE This device fulfils the statutory requirements of the EC directives The manufacturer certifies successful testing of the product by applying the CE mark Vibration resistance EN 60068 2 64 Metallic Horn without antenna extension options 5 Hz to 100 Hz 4g Metallic Horn PTFE or PP Wave Horn 3 5 mm up to 8 Hz and 10 m s 1g 8 5 to 2000 Hz 08 2013 VG5 manual v1 www hycontrol com 103 E TECHNICAL DATA Explosion protection ATEX Ex ia or Ex d Compact version ona x Il 1 2 G 2 G Ex ia IIC T6 12 Ga Gb or Ex ia IIC T6 T2 Gb I 1 2 D 2 D Ex ia IIIC T90 C Da Db or Ex ia IIIC T90 C Db IP6X Il 1 26 2 G Ex d ia IIC T6 T2 Ga Gb or Ex d ia IIC T6 T2 Gb Il 1 2 D 2 D Ex ia tb IIIC T90 C Da Db or Ex ia tb IIIC T90 C Db IP6X Remote version transmitter Il 2 G Ex ia ia Ga IIC T6 T4 Gb II 2 D Ex ia
119. ol Device Type Manager FDT DTM A Field Device Tool Container FDT Container is a PC program used to configure HART PROFIBUS and Foundation Fieldbus devices To configure a device an FDT container uses the applicable Device Type Manager DTM 9 7 1 Installation Before you operate the device the Device Type Manager Device DTM must be installed in the Field Device Tool Container This msi file is given on the DVD ROM supplied with the device You can also download the file from our website For installation and configuration data refer to the documentation that is supplied with the Device DTM on the DVD ROM or in the Downloads section of the website 9 7 2 Operation The DTM and the device s local display use almost the same procedures to operate the signal converter For more data refer to Operation on page 60 9 8 Process Device Manager PDM The Process Device Manager PDM is a Siemens PC program designed to configure HART and PROFIBUS devices Device Descriptions DDs are used to integrate different devices into the PDM 9 8 1 Installation Install Device Description files supplied in the Device Install HART PDM folder This is necessary for each type of field device that is used with SIMATIC PDM This folder is available for download from the website or on the DVD ROM supplied with the device If you use PDM version 5 2 refer to PDM manual section 11 1 Install device Integrate device into SIMATIC PDM wi
120. on 2 butterfly screws and spring washers The manufacturer attaches these parts to the device before delivery 08 2013 VG5 manual v1 www hycontrol com 37 INSTALLATION VG5 Figure 3 24 Installation of the weather protection general procedure 73 D Remove the 2 butterfly screws from the housing Make sure that spring washer is attached 3 correctly to the housing on the weather protection fixture Lower the weather protection onto the device 9 Attach the 2 butterfly screws Make sure that you use the correct holes to attach the weather protection The holes must agree with the housing option used compact vertical non Ex or Ex i approved etc For more data refer to the illustration that follows 38 www hycontrol com 08 2013 V65 manual v1 INSTALLATION oO P Figure 3 25 Holes for installation of the weather protection housing versions D Compact horizontal housing non Ex and Ex i approved devices Compact horizontal housing Ex d approved devices 8 Compact vertical housing non Ex and Ex i approved devices Compact vertical housing Ex d approved devices The overall dimensions of the weather protection are on page 114 08 2013 V65 manual v1 www hycontrol com 39 INSTALLATION VG5 3 5 9 How to open the weather protection Figure 3 26 How to open the weather protection 5 Loosen the bolt on each side of the weather protection
121. onds Push the button again and it will go back to the original language 60 www hycontrol com 08 2013 V65 manual v1 CC OPERATION H Measurement type definitions Measurement type Description Available units It gives the volume or mass of the tank contents This data is available if you prepare a volume or mass table in configuration mode For data on how to prepare the conversion table refer to How to configure the device to measure volume or mass on page 80 If the device is used with PACTware software it can also show flow rate in a channel 6 flow rofiles are available in the menu Parshall Iso 9826 Venturi Rectangular ISO 4359 Venturi Trapezoidal ISO 4359 Venturi U ISO 4359 V Notch ISO 1438 or Rectangular Notch ISO 1438 LEVEL This is a display and an output function option m cm mm in inches ft It is the height from the bottom of the tank to feet the surface of the liquid Tank height Distance DISTANCE This is a display and an output function option m cm mm in inches ft It is the distance from the face of the flange or feet thread stop to the surface of the liquid CONVERSION This is a display and an output function option m3 L gal US gallons ine oil Imperial gallons ft3 bbl barrel kg t Ston Lton m cm mm in ft m3 h ft3 h ULLAGE CONV This is a display and an output function option It gives the empty volume or remaining
122. onnections agree with the national electrical codes Use the applicable electrical cables with the cable glands DANGER Before you energize the device make sure that the supply voltage and polarity are correct DANGER Make sure that the device and the installation agrees with the requirements of the Ex certificate of compliance 5 1 2 How to start the device 9c i Connect the converter to the power supply e Energize the converter gt Devices with the LCD display option only After 10 seconds the screen will display Starting up After 20 seconds the screen will display the software version numbers After 30 seconds the default screen will appear The device will display readings INFORMATION This chapter and the start of the chapter that follows tells you what data is given on the device display in normal mode and how to change device settings in configuration mode If you know about how this device operates you can ignore this data Continue with the quick setup procedure For more data about this procedure 5 2 Operating concept You can read measurements and configure the device with e Adigital display screen optional e Aconnection to a system or PC with PACTware You can download the Device Type Manager DTM file from the website It is also supplied on the DVD ROM delivered with the device e Aconnection to a system or PC with AMS You can download the Device Description DD file from the webs
123. parts X65 4 0 0 0 VG5 Non Contact Radar FMCW Level Meter Pressure Temperature Sealing 0 Without 1 40 bar 40 C 150 C 40 F 302 F FKM FPM for the Metallic Horn antenna and Wave Guide 40 bar 50 C 130 C 58 F 266 F EPDM for the Metallic Horn antenna and Wave Guide 40 bar 20 C 150 C 4 F 302 F Kalrez 6375 for the Metallic Horn antenna and Wave Guide 40 bar 60 C 130 C 76 F 266 F PFA for the Metallic Horn antenna and Wave Guide 40 bar 40 C 200 C 40 F 392 F FKM Viton for the Metallic Horn antenna and Wave Guide 40 bar 20 C 250 C 4 F 482 F Kalrez 6375 for the Metallic Horn antenna and Wave Guide 16 bar 20 C 100 C 4 F 212 F PP for the PP Wave Horn antenna 40 bar 50 C 150 C 58 F 302 F PTFE for the PTFE Wave Horn antenna Material and Antenna Without 316L Metallic horn sheet metal DN80 37 316L Metallic horn sheet metal DN100 47 316L Metallic horn sheet metal DN150 57 316L Metallic horn sheet metal DN200 87 PP Wave Horn maximum socket length 200 mm 7 9 PTFE Wave Horn maximum nozzle length 200 mm 7 9 316L Metallic wave guide lt 1 m 3 28 ft 316L Metallic wave guide lt 1 5 m 4 92 ft 316L Metallic wave guide lt 2 m 6 56 ft
124. power supply voltage on page 106 Cable entry Standard M20x1 5 Option NPT Cable gland Standard none Options M20x1 5 cable diameter 6 10 mm 0 2 0 39 others are available on request Cable entry capacity terminal 0 5 2 5 mm Input and output Current output HART Output signal 4 20 mA HART or 3 8 20 5 mA acc to NAMUR NE 43 Resolution 3 pA Temperature drift Typically 50 ppm K Digital temperature drift Max 15 mm 0 6 for the full temperature range Error signal High 22 mA Low 3 6 mA acc to NAMUR NE 43 102 www hycontrol com 08 2013 V65 manual v1 TECHNICAL DATA El PROFIBUS PA Type PROFIBUS MDP interface that agrees with IEC 61158 2 with 31 25 kbit s voltage mode MDP Manchester Coded Bus Powered Function blocks 1 x Physical Block 1 x Level Transducer Block 4 x Analog Input Function Blocks Device power supply 9 32 VDC bus powered no additional power supply required Polarity sensitivity No Basic current 15 mA FOUNDATION fieldbus Physical layer FOUNDATION fieldbus protocol that agrees with IEC 61158 2 and FISCO model Communication standard H1 ITK version 6 1 Function blocks 1 x Resource Block RB 3 x Transducer Blocks TB 3 x Analog Input Blocks Al 1 x Proportional Integral Derivative Block PID Anal
125. quid This mode can be used only in tanks with flat bottoms CAUTION FULL TBF AND TBF PARTIAL MODES It is important to enter the correct dielectric constant value in menu item 2 5 3 Er Product f not the device will not measure level accurately 98 www hycontrol com 08 2013 VG5 manual v1 VG5 8 2 Technical data INFORMATION TECHNICAL DATA A EH e The following data is provided for general applications If you require data that is more relevant to your specific application please contact us or your local sales office e Additional information certificates special tools software and complete product documentation can be downloaded free of charge from the website Measuring system Measuring principle 2 wire loop powered level transmitter X band 10 GHz FMCW radar Application range Level measurement of liquids pastes and slurries Primary measured value Distance and reflection Secondary measured value Level volume mass and flow rate Design Construction The measurement system consists of a measuring sensor antenna and a signal converter Options Integrated LCD display 20 60 C 4 140 F if the ambient temperature is not in these limits the display switches off automatically High temperature HT extension if the process connection temperature is more than 150 C 302 F Metallic Horn antenna only Straight antenna extensions
126. r all interference signals OK gt Is your tank partially filled or empty If the tank is partially filled the device must include the tank contents when it filters the signal Partially gt Empty 4 MEAS DISTANCE If the tank is partially filled type ina distance shorter than that between the flange and the tank contents min max 0 tank height 2 3 1 distance to tank contents 300 mm 12 Emp Spec Type Use the average value for tanks which contain fixed objects only Use the maximum value for tanks which contain many objects or moving objects Maximum Average Recording in progress Reading in progress Empty spectrum graph This shows a set of spectra signals found in the tank It also gives the amplitude and location of each signal Push gt to make a selection from the available spectra Do you want to save the empty spectrum data Yes gt No 4 2 2 0 TESTS 2 2 1 SET OUTPUT This sets the current output to a test value mA The output will change to the given value independent of the measured value The current output will go back to the measured value when the display goes back to the menu level 3 5 4 6 8 10 12 14 16 1 o 8 20 or 22 mA 3 5 MA 68 www hycontrol com 08 2013 VG5 manual v1 CC OPERATION amp Menu No Function Function description Selection list Default 2 2
127. r for more data Flanges with the PTFE Wave Horn antenna option have a slip on type design with an anti blowout feature Minimum flange size for the PTFE Wave Horn antenna This is not available for the Metallic Horn antenna This flange is not available for the PTFE Wave Horn antenna option a olz r cicicic u vu v v wiala mR ico Nnv o 08 2013 VG5 manual v1 www hycontrol com 139 ERU APPENDIX VG5 Other spare parts Figure 10 1 Other spare parts Cover without LCD display Cover for Ex d module Cover with LCD display Set of fasteners for housing lock screw gaskets Cable gland Signal cable Non Ex grey Ex blue 666099 DANGER AN Remote version Make sure that replacement signal cables for Ex approved devices are supplied by the manufacturer Use of this signal cable is mandatory Item Description Quantity Part reference Cover without LCD display 1 XG5010100 Q Cover for Ex d module D 1 XG5010200 9 Cover with LCD display English German French Italian 1 XG5010300 Cover with LCD display English Spanish French Portuguese 1 XG5010400 Cover with LCD display English Russian Chinese Japanese 1 XG5010500 Set of fasteners for housing lock screw gaskets 1 screw 10 gaskets X65010900 5 Cable gland M20x1 5 Plastic Black Non Ex 1 XG5030100 Ca
128. re data refer to How to turn or remove the signal converter on page 36 ERR 207 Sensor Memory 1 The device s hardware is Replace the signal failure defective converter For more data refer to How to turn or remove the signal converter on page 36 86 www hycontrol com 08 2013 VG5 manual v1 EINEN OPERATION H Error code Error Message Status marker shown Cause Corrective action ERR 208 Sensor Voltage failure 3 The device s hardware is defective Do a check of the power supply at the device terminals Make sure that voltage values are in the specified limits in menu item 2 2 2 DIAGNOSTIC Configuration mode Supervisor menu If the voltage is correct replace the signal converter For more data on how to replace the signal converter refer to How to turn or remove the signal converter on page 36 ERR 210 Sensor Not compatible The software version of the sensor is not compatible with the software version of the signal converter Defective wiring Go to menu 1 1 0 IDENT in Configuration mode Record the version numbers of the device software given in menu items 1 1 2 1 1 3 and 1 1 4 Give this data to the supplier Out of specification NE 107 status signal ERR 102 Temperature Out of 1 The ambient temperature is Measure the ambient Range outside the given range This temperature De energ
129. red to measure volume or mass You can set up a strapping table in the conversion table 2 8 0 CONV TAB sub menu Each entry is a pair of data level volume level mass or level flow rate The strapping table must have a minimum of 2 entries and a maximum of 30 The reference point for the table is the bottom of the tank as given in menu item 2 3 1 TANK HEIGHT CAUTION Enter the data in numerical sequence strapping table entry number 01 02 J How to prepare a strapping table Enter the supervisor menu Push gt 6x 4 gt and 4 to go to 2 7 2 LENGTH UNIT Push a and to find the length unit that you will use in the table Push to go to the sub menu level Push 4 to go to 2 7 3 CONV UNIT conversion unit Push a and w to find the conversion unit that you will use in the table Push to go to the sub menu level and then 4 and gt to go to the menu item 2 8 1 INPUT TAB Push gt to make the strapping table Enter the table entry number 01 Enter the length value and push Enter the conversion value and push Push gt to enter the subsequent table entry number 02 03 30 Repeat the last 3 steps to complete the table Push to go back to the STORE screen Push a or to set the screen to STORE YES and push 9 The device will store the data for the strapping table and go back to normal mode The device will give more accurate volume readings
130. s Use of this signal cable is mandatory Non Ex devices only The signal cable is an option for non Ex devices If the signal cable is not supplied by the device manufacturer the cable must have properties that follow Basic properties e Twisted cable 2 by 2 shielded or screened For example multicore cable reference MCD 5123 from Cabletec ICS JP Electronics Maximum length of the signal cable e 100 m 328 ft Temperature Use electrical cable with the applicable temperature rating for the operating conditions e Ambient temperature range 40 80 C 40 175 F We recommend that the cable agrees with UL 94V 0 Dimensions of the insulated conductors e Min max cross sectional area of the conductors 4x0 326 4x2 5 mm 22 14 AWG shielded cable e Use the applicable cable for the cable glands 6 10 mm 0 24 0 39 e Use the applicable cable glands for the cable entry openings in the housing Electrical characteristics e Test voltage Insulated conductor shield screen gt 500 VAC e Line resistance 55 O km e The cable must agree with EN 60811 Low Voltage Directive or equivalent national regulations 08 2013 V65 manual v1 www hycontrol com 45 ELECTRICAL CONNECTIONS 4 3 2 How to prepare a signal cable supplied by the customer VG5 A99 Figure 4 6 Equipment needed to prepare the signal cable D Signal cable supplied on request 2heat shrinkable s
131. s chambers Installation next to tanks containing one liquid and foam e The top process connection of the bypass chamber must be above the maximum level of liquid The bottom process connection of the bypass chamber must be below the lowest measured level of liquid Installation next to tanks containing more than one liquid e The top process connection of the bypass chamber must be above the maximum level of liquid The bottom process connection of the bypass chamber must be below the lowest measured level of liquid Additional process connections are necessary for the liquids to circulate freely along the length of the bypass chamber 3 5 5 Wall support for the remote version ANNI q q N AU x FAL MESS E A D e eel Figure 3 19 Wall support for the remote version attached to the remote converter 5 D Use marks on the wall to help you put the wall support in the correct position For more data i refer to Dimensions and weights on page 114 Use equipement and tools that agree with health and safety regulations and good engineering practice 8 Make sure the wall support is correctly attached to the wall 08 2013 V65 manual v1 www hycontrol com 33 INSTALLATION 3 5 6 How to attach an antenna extension Metallic Horn or Wave Guide antennas CAUTION IF THE ANTENNA EXTENSION IS SUPPLIED WITH THE DEVICE AS AN OPTION f the antenna extension is attached to th
132. ss connection temperature must agree with the temperature limits of the gasket ma terial MetaglasQ is a registered trademark of Herberts Industrieglas GMBH amp Co KG HART is a registered trademark of the HART Communication Foundation Only the 3 6 mA error signal is applicable to SIL approved devices 08 2013 V65 manual v1 www hycontrol com 105 EI TECHNICAL DATA 8 3 Minimum power supply voltage Use these graphs to find the minimum power supply voltage for a given current output load Non Ex and Hazardous Location approved Ex i IS devices Y 1000 900 800 700 600 500 400 300 200 100 0 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 X Figure 8 2 Minimum power supply voltage for an output of 22 mA at the terminal Non Ex and Hazardous Location approval Ex i IS X Power supply U VDC Y Current output load R Q Hazardous Location Ex d XP NI approved devices Y 1000 900 800 700 600 500 400 300 200 100 0 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 X Figure 8 3 Minimum power supply voltage for an output of 22 mA at the terminal Hazardous Location approval Ex d XP N
133. sual Check INFORMATION EH Inspect the cartons carefully for damages or signs of rough handling Report damage to the carrier and to the local office of the manufacturer Lan ABL OVV HYCONTROL LTD Redditch B98 70P TEL 44 01527 406800 www hycontrol com REFLEX VG5 SERIES TWO WIRE FMCW RADAR VG5 9000000000000000000 S N 3000000000000000000 TINH AA Manufacturing date DD MMM YYYY HYCONTROL REF X000000000000000000t Protection class IP 66 67 NEMA encl type 4X antenna type 6P 2 Wire X000000000000000000000 Input xx xx V z xx mA Entry type XXXXXX C ose D A r 2 Figure 2 6 Visual check D Device nameplate for more data refer to Nameplate examples on page 18 Process connection data size and pressure rating material reference and heat number 8 Gasket material data refer to the illustration that follows OE Q yore x KG e e M ee i Figure 2 7 Symbols for the supplied gasket material on the side of the process connection D EPDM Q Kalrez 6375 PFA If the device is supplied with an FKM FPM gasket there is no symbol on the side of the process connection 08 2013 VG5 manual v1 www hycontrol com 17 A DEVICE DESCRIPTION 2 4 Nameplates INFORMATION EH Look at the device nameplate to ensure that the device is delivered according to your order Check for the correct supply voltage printed on the nameplate 2 4 1 Namepla
134. t Overfill Temperature out of range Warnings Function check Local operation on the device Information Spectrum quality bad Peak lost in tank bottom Temperature out of range for HMI Methods Acess right Log In Log Out Password Yes No Tests Test Output Calibrate D A Trim Empty Spectrum Empty Spec Rec Conversion Table Input table Delete table Reset Restart Device Reset Factory Rst Conf Chged flag Configure Setup Basic Setup Basic Parameters Tank Height Blocking Distance Time Constant Stillwell Enabled Stillwell Diameter Stillwell Height Antenna Extension Antenna Type Distance Piece Tag Local Display Display length unit Display volume unit Language Application Tank Type Tracking velocity Epsilon R product Measuring Mode Overfill Detection Multiple Detection Empty Spectrum On Off Analog Output Output Functions Function SV TV QV Output 1 Output Range Output Error Delay LRV URV Units Length unit HART Volume unit HART Time constant Device Model Manufacturer Fld dev rev Software rev Write protect Interface option P Descriptor Message Date Serial number Converter firmware number Sensor Firmware number HMI Firmware number HART ID Tag Polling address Device ID Universal revision Fld dev rev Num Num request preams
135. t Threaded ISO 228 G P 0 G1 2 Threaded ASME B1 20 1 G A 0 1 NPT EN DIN Flanges EN 1092 1 H E 1 DN50 PN16 Form B1 flange H G 1 DN50 PN40 Form B1 flang L E1 DN80 PN16 Form B1 flange L 6G 1 DN80 PN40 Form B1 flange M E 1 DN100 PN16 Form B1 flange M G1 DN100 PN40 Form B1 flange P E 1 DN150 PN16 Form B1 flange P G1 DN150 PN4O Form B1 flange R E 1 DN200 PN16 Form B1 flange R G 1 DN200 PNA0 Form B1 flange ASME B16 5 ANSI Flanges H 1 A 2 150 lb RF H 2 A 2 300 lb RF L 1 A 3 150 lb RF L 2 A 3 300 lb RF MI1 A 4 150 lb RF MI2 A 4 300 lb RF P 1 A 6 150 lb RF P 2 A 6300 lb RF R 1 A 8 150lbRF R 2 A 8 300 lb RF 138 www hycontrol com 08 2013 VG5 manual v1 APPENDIX EJ JIS B2220 Flanges H U P 10K 50A RF 10K 80A RF 10K 100A RF 10K 150A RF 10K 200A RF Alternative flange faces Without Form B2 EN 1092 1 surface roughness must be specified in the order Form C EN 1092 1 Tongue Form D EN 1092 1 Groove Form E EN 1092 1 Male Form F EN 1092 1 Female FF ASME B16 5 Flat face D For device dimensions refer to the Dimensions and weights section For the PP Wave Horn antenna option only Other flange faces are available Refer to your local supplie
136. te examples MAVLONTIFIL HYCONTROL LTD Redditch B98 7DP TEL 44 01527 406800 www hycontrol com REFLEX VG5 SERIES TWO WIRE FMCW RADAR VG5100000000000000000000X S N X00000000000000000X TUNI Manufacturing date DD MMM YYYY HYCONTROL REF 30000000000000000000X Protection class IP 66 67 NEMA encl type 4X antenna type 6P 2 wire XXXXXXXXXXXXXXXXXXXXXX Input xx xx V xx mA Entry type XXXXXX C oe D Figure 2 8 Compact and remote versions Non Ex nameplate attached to the housing O0 00O GO Cable entry size Input output option Degree of ingress protection according to EN 60529 IEC 60529 Hycontrol reference code Date of manufacture Order number Type code defined in order Model name and number Company name and address eGeogeeeeo MVYLONIAOL HYCONTROL LTD Redditch B98 7DP REFLEX VG5 SERIES TWO WIRE FMCW RADAR VG5XXXXXXXXXXXXXXXXXXXXX S N Manufacturing date DD MMM YYYY Protection class IP 66 67 NEMA encl type 4X antenna type 6P Entry type XXXXXX C og D OOOO Q Figure 2 9 Remote version Non Ex nameplate attached to the antenna assembly Cable entry size Degree of ingress protection according to EN 60529 IEC 60529 Date of manufacture Order number Type code defined in order Model name and number Company name and address GOE HOHO www hycontrol com 08 2013 V5 manual v1 INSTALLATION
137. te versions 221 170 274 269 1 6 Dimensions and weights in inches and lb Weather protection Dimensions inches Weights lb a b d Compact Vertical or Remote versions 9 6 6 7 10 8 i522 3 5 Compact Horizontal or Remote versions 8 7 6 7 10 8 10 59 3 5 118 www hycontrol com 08 2013 VG5 manual v1 TECHNICAL DATA El Converter and housing weights Type of housing Weights Aluminium housing Stainless steel housing kg lb kg lb Non Ex intrinsically safe Ex i IS Compact 255 btb 519 13 0 Explosion proof Ex d XP Compact 3 2 y 7 5 16 5 DEO 6 40 Wel 15 65 Antenna option weights Antenna options Min Max weights kg lb Standard options without converter PTFE Wave Horn antenna with flange connection 3 7 8 2 PTFE Wave Horn antenna with flange connection with 100 mm antenna extension 3 78 8 3 PTFE Wave Horn antenna with flange connection with 200 mm antenna extension 3 86 8 5 PTFE Wave Horn antenna with flange connection with 300 mm antenna extension Sh 8 7 PP Wave Horn antenna with threaded connection 0 7 1 5 DN80 3 Metallic Horn antenna with flange connection standard length EGET 12318118 DN100 4 Metallic Horn antenna with flange connection standard length 9 1 37 2 20 1 82 DN150 6 Metallic Horn antenna with flange connection
138. tenna INFORMATION E All housing covers have bayonet connectors unless it is an explosion proof XP Ex d approved device The terminal compartment cover for explosion proof devices has a thread with a flame path 114 www hycontrol com 08 2013 VG5 manual v1 TECHNICAL DATA El Housing options Dimensions in mm and inches Dimensions Compact horizontal Compact vertical Remote Non Ex or Ex i Ex d Non Ex or Ex i Ex d Non Ex or Ex i Ex d mm inches mm inches mm inches a 191 258 7 5 10 2 147 210 5 79 8 27 104 104 4 09 4 09 b 214 214 8 43 8 43 258 258 10 16 10 16 181 181 7 13 7 13 6 127 127 5 00 5 00 127 127 5 00 5 00 129 129 5 08 5 08 d 195 195 7 68 7 68 e 146 209 5 75 8 23 f 100 100 3 94 3 94 g 130 130 5 12 5 12 Process connection and antenna options Dimensions in mm Dimensions PTFE PP Metallic Horn Wave Guide mm Wave Horn Wave Horn i DN80 3 DN100 4 DN150 6 DN200 8 68 33 100 220 for the HT extension E 100 200 300 400 500 1000 m 296 322 112 148 5 223 335 1000 6000 Op 43 43 80 100 140 200 30 D The HT extension is only for Metallic Horn and Wave Guide antennas It is attached between the signal converter and the flange if the process connection temperature is 150 250 C
139. th Device Install If you use PDM version 6 0 refer to PDM manual section 13 Integrating devices 124 www hycontrol com 08 2013 VG5 manual v1 VG5 DESCRIPTION OF HART INTERFACE For more data refer to readme txt You can find this file in the Installation Kit 9 8 2 Operation INFORMATION For more data refer to HART menu tree for PDM on page 129 There can be differences between the names of menus in the SIMATIC PDM software tool and menus shown on the device display screen Refer to the online help in SIMATIC PDM to find the function number of each menu item This function number agrees with the function number in the device menus Use the same procedure for the protection of parameters in the supervisor menu 9 9 HART menu tree for Basic DD Abbreviations of the following tables Opt Optional depending on device version and configuration Rd Read only Cust Custody lock protection Loc Local affects only DD host views 9 9 1 Overview Basic DD menu tree positions in menu tree 1 Measurements 1 Measurements 2 Outputs 2 Configuration and Test 1 Info 1 Identification 2 Output 2 Supervisor 1 Test 2 Basis Parameters 3 Signal Out 4 Application 5 Display 6 Conversion Table 7 Reset 3 Diag Service 1 Status 1 Standard Status 2 Device specific Status 4 Access Rights 1 Access level 2 Method Login 3 Method entry Code 5 HART variables
140. th the national electrical code The cables are in a loop in front of the device so water does not go into the housing Tighten the cable feedthroughs Close unused cable feedthroughs with dummy plugs The diameter of the outer sheath of the electrical cable and must be 6 10 mm or 0 2 0 39 4 6 Networks 4 6 1 General information The device uses the HART communication protocol This protocol agrees with the HART Communication Foundation standard The device can be connected point to point It can also operate in a multi drop network of up to 15 devices The device output is factory set to communicate point to point To change the communication mode from point to point to multi drop refer to HAR7 network configuration on page 77 4 6 2 Point to point connection Figure 4 14 Point to point connection non Ex D Address of the device 0 for point to point connection Q 4 20 mA HART Resistor for HART communication amp Power supply amp HART converter HART communication software www hycontrol com 08 2013 VG5 manual v1 ELECTRICAL CONNECTIONS 4 6 3 Multi drop networks Figure 4 15 Multi drop network non Ex D Address of the device each device must have a different address in multidrop networks Q 4 mA HART Resistor for HART communication amp Power supply 5 HART converter HART comm
141. tinuous wave radar technology The signal is continuously present but the frequency is modulated usually in successive linear ramps over time frequency sweeps An area with a potentially explosive atmosphere Trained personnel can install and use a device in this area The device must be ordered with the appropriate options The device requires approvals ATEX IECEx FM CSA NEPSI etc related to site specifications You can find more data about hazardous areas in the Ex Manuals and Ex Certificates of Compliance A common antenna for most applications It is used for the controlled emission and collection of radar signals False radar reflections Height from the bottom of the tank user defined to the surface of the top product Tank height distance See the diagrams at the end of this section Total mass of tank contents 142 www hycontrol com 08 2013 V65 manual v1 0 Operators P PACTware R Radar reflection S Signal converter Supervisor U Ullage volume Volume W Wave Guide antenna Waveguide Wave Horn antenna APPENDIX Ei Users who can choose how to display measurements They cannot configure the device in supervisor mode Software that operates and configures field devices from a remote workstation It is not necessary to use fieldbus software or programs developed by the manufacturer Signal reflected from the surface of the tank contents A set of electronic compo
142. to menu item 2 2 2 DIAGNOSTIC Configuration mode Supervisor menu for more data For data on errors error records and error codes refer to Error handling on page 85 84 www hycontrol com 08 2013 VG5 manual v1 CC OPERATION amp 6 5 2 Error handling TANK 01 2 N 10 3T 0002D 18H 16 43 Figure 6 9 Error record data D Error code for the error Number of times the error occurred 9 Time since the last error record 2 days 18 hours 16 minutes and 43 seconds shown in this example How to find an error record Push gt to enter configuration mode from normal mode Push gt 2x 4 and gt to go to menu item 1 3 1 ERROR RECORD e Push 2 x gt to look at the error list Push 4 or w for the selection of an error Theerror record gives the number of times the error occurred and the time since the last error message INFORMATION i The time since the error occurred is measured in Days D Hours H Minutes and Seconds t only includes the time when the device is energized The error is saved in the memory of the device when it is de energized The counter continues when the device is energized again Description of errors and corrective actions Error code Error Message Status marker shown Cause Corrective action Failure NE 107 status signa l ERR 100 Device reset The device detected an i
143. tore Yes or Re turn Set to Store No to cancel the changes to the device settings Push to confirm gt The device is in normal mode De energize the device 9 Remove the electrical cables Attach the signal converter cover INFORMATION EH f you cannot start the device record the serial number on the device nameplate and contact the supplier The supplier will give you the offset value Procedure 2 How to remove the signal converter VG50 VG51 or VG500 radar level meters Figure 7 3 Procedure 2 How to remove the signal converter VG50 VG51 or VG500 radar level meters INFORMATION The VG50 VG51 radar level meter is used as an example in this procedure 73 D Remove the 4 socket head screws at the bottom of the signal converter with a 5 mm Allen i wrench Keep the screws for the subsequent procedure Q Remove the signal converter from the process connection Make sure that the gasket stays on the flange connection 92 www hycontrol com 08 2013 V65 manual v1 LI NENNEN SERVICE H Procedure 3 How to attach the VG5 signal converter Figure 7 4 Procedure 3 How to attach the VG5 signal converter Make sure that the gasket is on the flange connection Put the adaptor on the process connection Attach and tighten the 4 socket head screws with a 5 mm Allen wrench Put the VG5 signal converter on the adaptor Make sure that the adaptor fully engages in the mating part sign
144. tric constant s Direct mode 21 8 TBF mode 21 1 Refer also to Technical data Antenna selection Ingress protection IEC 60529 IP 66 67 NEMA 250 NEMA type 4X housing and type 6P antenna Maximum rate of change 10 m min 32 8 ft min Installation conditions Process connection size The nominal diameter DN should be equal to or larger than the antenna diameter Process connection position Make sure that there are not any obstructions directly below the process connection for the device For more data refer to nstallation on page 19 Dimensions and weights For dimensions and weights data refer to Dimensions and weights on page 114 Materials Housing Standard Polyester coated aluminium Option Stainless steel 1 4404 316L Antenna options Wetted materials PTFE Wave Horn antenna with a PTFE flange cladding PP Wave Horn antenna with a PP jacket threaded process connection Stainless steel 1 4404 316L Metallic Horn antenna with a PTFE process seal and an FKM FPM EPDM Kalrez amp 6375 or PFA O ring gasket Stainless steel 1 4404 316L Wave Guide antennas with a PTFE process seal and an FKM FPM EPDM Kalrez 6375 or PFA O ring gasket Feedthrough pp ae Horn antenna this is a single piece antenna the feedthrough is filled with PP PTFE Wave Horn antenna this is a single piece antenna the feedthrough is filled with PTFE
145. trol com 08 2013 VG5 manual v1 ELECTRICAL CONNECTIONS 4 4 Electrical connection for current output 4 4 1 Non Ex devices mA S j Ss e St HART 5 Figure 4 12 Electrical connections for non Ex devices D Power supply Resistor for HART communication Optional connection to the grounding terminal Output 12 30 VDC for an output of 22 mA at the terminal 5 Device 4 4 2 Devices for hazardous locations N 4 5 Protection category DANGER For electrical data for device operation in hazardous locations refer to the related certificates of compliance and supplementary instructions ATEX cFMus You can find this documentation on the DVD ROM delivered with the device or it can be downloaded free of charge from the website Download Center INFORMATION The device fulfills all requirements per protection category IP 66 67 It also fulfils all requirements per NEMA type 4X housing and type 6P antenna Make sure that the cable gland is watertight DANGER d Figure 4 13 How to make the installation agree with protection category IP 67 f S 51 www hycontrol com 08 2013 V65 manual v1 ELECTRICAL CONNECTIONS ec Make sure that the gaskets are not damaged Make sure that the electrical cables are not damaged Make sure that the electrical cables agree wi
146. unction 2 4 1 e Tank Height 2 3 1 Blocking Distance 2 3 2 CAUTION f the distance for 4 mA Is set in the blocking distance the device will not be able to use the full current output range Figure 6 4 Distance measurement D Tank Height 2 3 1 Blocking Distance 2 3 2 9 4 mA Setting 2 4 3 20 mA Setting 2 4 4 Maximum effective measuring range Non measurement zone For more data about the menu items refer to Function description on page 67 table 2 Supervisor menu 78 www hycontrol com 08 2013 VG5 manual v1 VG5 OPERATION H 6 4 6 Level measurement The device displays level measurements when the output function is set to Level Menu items related to level measurement are Output Function 2 4 1 e Tank Height 2 3 1 Blocking Distance 2 3 2 CAUTION f the level for the 20 mA is set in the blocking distance the device will not be able to use the full current output range Figure 6 5 Level measurement D Tank Height 2 3 1 Blocking Distance 2 3 2 Maximum effective measuring range 20 mA Setting 2 4 4 4 mA Setting 2 4 3 8 Non measurement zone For more data about the menu items refer to Function description on page 67 table 2 Supervisor menu 08 2013 V65 manual v1 www hycontrol com 79 B OPERATION 6 4 7 How to configure the device to measure volume or mass The device can be configu
147. unication software 08 2013 VG5 manual v1 www hycontrol com 53 ELECTRICAL CONNECTIONS 4 6 4 Fieldbus networks INFORMATION Fieldbus options are available for the compact version of the device For more data refer to the supplementary instructions for FOUNDATION fieldbus and PROFIBUS PA FOUNDATION fieldbus network non Ex Figure 4 16 FOUNDATION fieldbus network non Ex D Field device Junction box H1 network H1 HSE converter High Speed Ethernet HSE Workstation 54 www hycontrol com 08 2013 VG5 manual v1 VG5 ELECTRICAL CONNECTIONS A PROFIBUS PA DP network non Ex Figure 4 17 PROFIBUS PA DP network non Ex D Field device Bus termination PROFIBUS PA bus segment Segment coupler PA DP link PROFIBUS DP bus line Control system PLC Class 1 master device Engineering or operator workstation Control tool Class 2 master device 08 2013 V65 manual v1 www hycontrol com 55 El START UP 5 1 How to start the device 5 1 1 Start up checklist A AA Check these points before you energize the device e Are all the wetted components antenna flange and gaskets resistant to the product in the e Does the information on the signal converter nameplate agree with the operating data Did you correctly install the device on the Dothe electrical c
148. ut 9 Current output Location of the external grounding terminal at the bottom of the converter INFORMATION Electrical power to the output terminal energizes the device The output terminal is also used for HART communication CAUTION Use the applicable electrical cables with the cable glands Make sure that the power supply does not have a current more than 5A or that there is 5 A rated fuse in the electrical circuit that energizes the device e Make sure that the polarity of the power supply is correct If the polarity is incorrect you will not cause damage to the device but the device will not operate 42 www hycontrol com 08 2013 V65 manual v1 ELECTRICAL CONNECTIONS S O Wi Figure 4 2 How to open the terminal compartment cover 73 e Loosen the lock screw with a 2 5 mm Allen wrench f e Turn the cover counterclockwise with a strap wrench e Remove the cover Figure 4 3 Procedure for electrical installation Equipment needed e Small slotted tip screwdriver not supplied 73 Procedure Do not disconnect the safety cord from the terminal compartment cover Put the terminal compartment cover adjacent to the housing Remove the connector from the circuit board 9 Connect the electrical wires to the connector Attach the connector to the circuit board Tight en the cable entry glands 08 2013 V65 manual v1 www hycontrol com 43 ELECTRICAL CO
149. ypass chamber or stilling well or use an S antenna extension or a L antenna extension the device must be installed on the side of the tank to move the device away from obstacles 5 mm 0 2 max for high dielectric constant liquids Beam radius DN80 3 Metallic Horn antenna increments of 290 mm m or 3 4 ft 16 Beam radius DN100 4 Metallic Horn antenna increments of 210 mm m or 2 6 ft 12 Beam radius DN150 6 Metallic Horn antenna increments of 140 mm m or 1 7 ft 8 Beam radius DN200 8 Metallic Horn antenna increments of 100 mm m or 1 3 ft 6 Beam radius PP Wave Horn and PTFE Wave Horn antenna increments of 176 mm m or 2 1 ft 10 08 2013 VG5 manual v1 www hycontrol com 25 INSTALLATION VG5 Obstacles in the tank Figure 3 10 Obstacles in the tank Do not put the device directly above obstacles agitator support beams heating tubes etc Parasitic signals from obsta cles will cause the device to measure incorrectly Solution 1 Put the device on another process connection away from obstacles Solution 2 Use the same process connection but also use an S extension Solution 3 Attach the device to the side of the tank and use an L right angle extension CAUTION Do not put the device near to the product inlet f the product that enters the tank touches the antenna the device will measure incorrectly f the product fills the tank directly be

2-wire / 10 GHz Radar (FMCW) Level Meter

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