the ABB ACS580 brochure
Contents
1. Intuitive human machine interface Control panel options Option code Description Type designation The assistant control panel has a clear intuitive and visual interface as well as different assistants to make the drive simple to set up and use This saves on commissioning J424 Blank control panel cover and learning time no control panel The control panel is equipped with a high resolution display context sensitive soft keys and four direction navigation J404 Basic control panel ACS BP S enabling you to quickly browse and adjust the drive settings J400 Assistant control panel ACS AP S Many flexible data visualizations including bar charts histograms and trend graphs help you analyze the process With the panel s text editor you can also add information customize text and label the drive J425 Extended assistant control panel ACS AP Assistant control panel included as standard in the delivery unless otherwise specified Powerful backup and restore functions are supported as well as different language versions Faults or warnings are quickly resolved as the help key provides context sensitive guidance and troubleshooting instructions One control panel can be connected to several drives simultaneously using the panel network feature The user can select the drive to operate in the panel network The PC too2. mmm he mmm nn nn nnn mn ERE e en nn SSS en T e ijn mmm r E m _ _ _ OF mmm lt _ _ FF 18 ABB general purpose drives ACS580 Catalog Easy drive commissioning and use with intuitive control panel Almost anyone can set up and commission the ACS580 drive using the assistant control panel Simplified settings menu and embedded assistants reduce time needed for drive commissioning The menus are clearly named by function such as motor ramp and limit settings The assistants ask only the essential questions and help you set up and start the drive quickly The control panel is equipped with a high resolution display context sensitive soft keys and four direction navigation enabling you to quickly browse and adjust the drive settings Many flexible data visualizations including bar charts histograms and trend graphs help you analyze the process With the panel s text editor you can add information e g to I O signals or customize fault and warning messages You can also label the drive with a unique name Powerful backup and restore functions with name date and content are supported as well as different language versions Faults or warnings are quickly resolved as the help key provides context sensitive guidance and troubleshooting instructions The I O menu shows how the electrical terminals are configured The menu gives you a
3. STO TUV Nord certificate EMC according to EN 61800 3 2004 Category C2 as standard Dimensions Frames H W D Weight IP21 mm in mm in mm in kg Ib RO 303 0 11 9 125 0 4 9 210 0 8 3 4 5 9 9 R1 303 0 11 9 125 0 4 9 223 0 8 8 4 6 10 R2 394 0 15 5 1250 4 9 227 0 8 9 1 5 16 6 H R3 454 0 17 9 203 0 8 0 228 0 9 0 14 9 32 8 R5 726 0 28 6 203 0 8 0 283 0 11 1 23 0 50 7 R6 726 0 28 6 252 0 9 9 369 0 14 5 45 0 99 2 R7 880 0 34 6 284 0 112 370 0 14 6 55 0 1213 R8 965 0 38 0 300 0 11 8 393 0 15 5 70 0 154 4 R9 955 0 37 6 380 0 15 0 418 0 16 5 98 0 271671 Front height of the drive with glandbox 14 ABB general purpose drives ACS580 Catalog Ratings types and voltages 3 phase U 380 to 415 V 380 400 415 V Nominal ratings Light overload use Heavy duty use Max Max heat Air flow Type designation Frame noise dissipation size level in ee ee ie ene lhe BE A A kW A kW A kW dBA W m h ZAG Si ONS 289 OS 18 USS TBA 45 TBA ACS580 01 02A6 4 RO SES 4 7 eal on lial 2 6 0 75 TBA 55 TBA ACS580 01 03A3 4 RO 4 0 5 9 1S 29 13 3 3 el TBA 66 TBA ACS580 01 04A0 4 RO Ove 1 2 PE SES 22 4 0 es TBA 84 TBA ACS580 01 05A6 4 RO fz 10 1 3 0 6 8 3 0 5 0 2 2 TBA 106 TBA ACS580 01 07A2 4 R1 9 4 13 0 4 0 8 9 4 0 Taz 3 0 TBA 133 TBA ACS580 01 09A4 4 R1 12 6 14 1 5 5 12 0 5 9 9 4 4 0 TBA 174 TBA ACS580 01 12A6 4 R1 17 22 ES 16 2 ES 12
4. The cooling Standard fuses can be used with ABB general purpose drives air must be free from corrosive materials and not above the For input fuses see tables below maximum ambient temperature of 40 C 50 C with derating Cooling air flow 380 to 415 V units Recommended input protection fuses for 380 to 415 V units Type designation Frame Heat dissipation Air flow Type designation Frame IEC Fuse UL Fuse size Ww BTU Hr m3 h KN size S type a type ACS580 01 02A6 4 RO 45 155 TBA TBA SAE ACS580 01 02A6 4 RO 4 gG 6 UL Class T ACS580 01 03A3 4 RO 59 187 TBA TBA ACS580 01 03A3 4 RO 6 gG 6 UL Class T ACS580 01 04A0 4 RO 66 224 TBA TBA ACS580 01 04A0 4 RO 6 gG 6 UL Class T ACS580 01 05A6 4 RO 84 288 TBA TBA ACS580 01 05A6 4 RO 10 gG 10 UL Class T ACS580 01 07A2 4 R1 106 362 TBA TBA ACS580 01 07A2 4 R1 10 gG 10 UL Class T ACS580 01 09A4 4 R1 133 454 TBA TBA ACS580 01 09A4 4 R1 16 gG 15 UL Class T ACS580 01 12A6 4 R1 174 593 TBA TBA ACS580 01 12A6 4 R1 16 gG 15 UL Class T ACS580 01 017A 4 R2 228 777 TBA TBA ern meen meen oo reen ACS580 01 01 7A 4 R2 25 gG 20 UL Class T ACS580 01 025A 4 R2 322 1100 TBA TBA Sy oY oY ACS580 01 025A 4 R2 32 gG 30 UL Class T ACS580 01 032A 4 R3 430 1469 TBA TBA ACS580 01 032A 4 R3 40 gG 35 UL Class T ACS580 01 038A 4 R3 525 1791 TBA TBA ACS580 01 038A 4 R3 50 gG 45 UL Class T ACS5
5. NETA 21 enables worldwide access to drives Catalog ABB general purpose drives ACS580 7 Human all compatible When using an all compatible drive you don t have to know all the parameters or use any programming language Your own mother tongue and common sense is enough Simplified settings menu and assistants help you set up the drive quickly The Drive composer PC tool provides extensive drive monitoring and process tuning capabilities Integrated and certified safe torque off feature means safety for machine operators If your process requirements grow your next all compatible drive will also have the same interface look amp feel and have the options providing you with scalability without adding complexity The technology should adapt to your needs not the other way round 8 ABB general purpose drives ACS580 Catalog What do we mean by plug in ready compatibility Exactly what it says Buy It plug it in and run it Process all compatible The ACS580 drives are ready for a broad range of standard drive applications and all essential features for general purpose speed and torque control applications are built in as standard The power range reaches up to 250 kW covering a wide range of applications The wide range of fieldbus adapter options allow communication with all of the major industrial automation networks If the application requires more than a highly developed general purpose drive the
6. Typical motor power in heavy duty use Hd The ratings apply at 40 C ambient temperature At higher temperatures up to 55 C the derating is 1 1 C Fans are variable speed This noise will only occur at full load Lower values will heard at reduced load Catalog ABB general purpose drives ACS580 15 standard interface and extensions for plug in connectivity The ACS580 drives offer a wide range of standard interfaces In addition the drive has three option slots th can be used for extensions including fieldbus adapter modules and input output extension modules that allow external 24 V supply max 500 ohm Cli enn 16 ABB general purpose drives ACS580 Catalog at QS QS O9 Default factory I O connection diagram Terminal Meaning Default macro connections S1 Alt U I Voltage Current selection for analog input S2 Al2 U I Voltage Current selection for analog input XI Reference voltage and analog inputs and outputs 1 SCR Signal cable shield screen 2 Alf External frequency reference 1 0 to 10 V 3 AGND Analog input circuit common 4 10V Reference voltage 10 V DC 5 Al2 Not used 6 AGND Analog input circuit common it AO1 Output frequency 0 to 20 mA 8 AO2 Output current O to 20 mA 9 AGND Analog output circuit common 53 AO1 I U Voltage Current selection
7. and commissioning We offer accurate advice and timely support before and during installation ABB certified engineers or authorized value providers can adjust the drive parameters to meet the precise demands of the application Extended warranty Three or five years warranty options are available to reduce risks associated with drives failure and to allow drives users to recover from equipment failures as quick as possible Services are provided at a fixed cost and standard warranty terms and conditions applied p en oe me me li Pe a nn Se Ties ee os E es FE Extended t Opti d We can help you better xtended warranty ption code when we know where you are ewe a years ee Register your drive at Warranty 5 years P932 www abb com drivereg for extended warranty options and other benefits When registering a drive you get 0 8 5 Drive repairs or On line access to Premium Free e learning www abb com replacements product manuals technical support material drivereg 26 ABB general purpose drives ACS580 Catalog Catalog ABB general purpose drives ACS580 27 Contact us www abb com drives Copyright 2013 ABB All rights reserved Specifications subject to change without notice www abb com drivespartners p A OS 441 024 Printed matter NORD 3AUA0000145061 REV A EN 10 6 2013 Power and productivity AL ER ER for a better world PA ED KE
8. business including our decades of experience in various industries ABB s local offices are in over 90 countries and our global value provider network members will be near to You New technology inside the whole ABB outside designed to support your business Catalog ABB general purpose drives ACS580 11 12 ABB general purpose drives ACS580 Catalog Wall mounted ACS580 drives The wall mounted ABB general purpose drive ACS580 is designed to control a broad range of variable and constant torque applications such as pumps fans conveyors and mixers as well as for process control in different industries The drive is equipped with built in features that simplify ordering and delivery and reduces commissioning costs since everything is provided in a single compact package The drive features a new 2 generation swinging choke technology which together with the drive s design provides superior mitigation of harmonics at reduced motor load in a smaller and lighter design Other built in features include built in C2 category EMC filter brake chopper up to frame R3 Modbus fieldbus interface and dual channel SIL3 safe torque off STO The drive and all options have coated boards as standard improving durability in harsh environmental conditions The control panel and PC tool provide straightforward drive set up commissioning and maintenance The control panel s simplified settings menu and many built in assistants s
9. common drives architecture enables the smooth transition to other all compatible drives in the ABB portfolio such as the ACS880 industrial drive Catalog ABB general purpose drives ACS580 9 The greenest energy is the energy that you do not use That is what ACS580 allows you to do Environment all compatible With ABB and the all compatible drives you are not only optimizing the energy consumption of an electric motor but also your whole process The drive itself helps you to use only the exact amount of energy needed to run your motor The energy optimizer feature ensures maximum torque per ampere reducing energy drawn from the supply and the built in energy efficiency calculators help you to analyse and optimize processes With the help of our life cycle services you will be able to keep you process running reliably and efficiently throughout the life cycle of the drives But you can go even further and use our six step energy appraisal process that provides you an easy way to investigate the energy saving potential in all selected applications 10 ABB general purpose drives ACS580 Catalog Business all compatible Usually any drive is a justified investment that gives a short payback time by lowering energy consumption and helping improve productivity of the processes But when you choose an all compatible drive you get more than just a drive You get our wide range of products and services to support your
10. drive quickly and effectively Boosting energy efficiency Energy optimizer and energy efficiency information help you monitor and save the energy used In your process 6 ABB general purpose drives ACS580 Catalog ee SSS en OO hen ee eee men T es ee The ACS580 series general purpose drives are part of ABB s all compatible drives portfolio They promise you simplicity and efficiency throughout their whole life cycle The drive practically guides you to set itself up With built in assistant functionality the user simply answers some questions in his own language to set up the drive and then the drive is fully operational After commissioning the next time you will remember you own the drive is when you take a look at your new lower energy bill tn MEET r i m i ty ikke tit m im TEN Em al bt E ha 1 oo E Startup and maintenance tool Drive composer PC tool for start up configuration monitoring and process tuning PC tool is connected to the drive via USB or Ethernet interface Communication with all major automation networks Fieldbus adapters enable connectivity with all major automation networks Input output extensions E In addition to the standard interfaces the drive has built in slots for additional input output extension modules The extension module also allows external a 24V supply to be used Remote monitoring With a built in web server
11. for analog output X2 amp X3 Aux voltage output and programmable digital inputs 1c 24V Auxiliary voltage output 24 V DC 11 DGND Auxiliary voltage output common 12 DCOM Digital input common for all DI Ie DI1 Start Stop Activate to start 14 DI2 Fwd Rev Activate to reverse rotation dir lS DIS Constant speed selection 16 DI4 Constant speed selection I7 DIS Ramp pair selection Activate to select 2nd pair 18 DI6 Not used X6 X7 X8 Relay outputs 19 RO1C Ready 20 RO1A 250 V AC 30 V DC 21 RO1B 2A 22 RO2C Running 23 RO2A 250 V AC 30 V DC 24 RO2B _ 4 2A 25 ROSC Fault 1 26 ROSA 250 V AC 30 V DC on RO3B 2A X5 EIA 485 Modbus RTU 29 B Built in Modbus 30 A 31 DGND S4 TERM Serial data link termination switch S5 BIAS Serial data link bias resistors switch X4 Safe torque off 34 OUT1 Safe torque off Both circuits must be closed 35 OUT for the drive to start 36 SGND 37 IN1 38 IN2 Standard software with everything figured out for you Commissioning easier than ever before The drive s assistant control panel has a clear intuitive and visually advanced interface as well as different assistants to make the drive simple to set up and use This saves on commissioning and learning time Sophisticated process control The ACS580 drives offer sophisticated process control in scalar and vector control modes The drive supports a wide range of motors including induction and permanent magnet motors
12. quick access the related settings of the terminals e g filtering scaling delay or source selections You can quickly identify if a single terminal is used for multiple functions and what the actual I O status is One control panel can be connected to several drives simultaneously using the panel network feature You can select the drive to be operated in the panel network The PC tool is easily connected to the drive through the USB connector on the control panel Control panel options Option code Description Type designation J400 Assistant control panel ACS AP S J404 Basic control panel ACS BP S J425 Extended assistant control panel ACS AP J424 Blank control panel cover no control panel Assistant control panel included as standard in the delivery unless otherwise specified Catalog ABB general purpose drives ACS580 19 PC tool for extensive drive monitoring and process tuning capabilities The Drive composer PC tool offers fast and harmonized setup commissioning and monitoring for the whole drives portfolio The free version of the tool provides startup and maintenance capabilities while the professional version provides additional features such as custom parameter windows control diagrams of the drive s configuration and improved monitoring and diagnostics The Drive composer tool is connected to the drive using the USB connection on the assistant control panel or an Ethernet c
13. 4 ACS580 01 293A 4 ACS580 01 363A 4 Nominal ratings ACS580 01 430A 4 Rated current available continuously without ovarloadability at 40 C Typical motor power in no overload use Light overload use l Maximum output current Available for 10 seconds at start then as long as allowed by drive temperature Continuous current allowing 110 fort min 5min at 40 C Pus Heavy duty use Typical motor power in light overload use Continuous current allowing 150 fort min Smin at 40 C P Typical motor power in heavy duty use The ratings apply at 40 C ambient temperature At higher temperatures up to 55 C the derating is 1 1 C Fans are variable speed This noise will only occur at full load Lower values will heard at reduced load Page 15 siaja lo alalololn u Select your drive s ordering code from the rating table based on your motors nominal power rating Type designation Ratings types and voltages ACS580 01 02A6 4 3 phase U 380 to 415 V 380 400 415 V ne ACS580 01 03A3 4 Nominal ratings Light overload use Heavy duty use Max heat Type designation dissi pation ACS580 01 04A0 4 a ACS580 01 05A6 4 45 ACS580 01 02A6 4 55 ACS580 01 03A3 4 66 ACS580 01 04A0 4 ACS580 01 07A2 4 84 ACS580 01 05A6 4 ACS580 01 07A2 4 AGSEBO 01
14. 6 56 TBA 228 TBA ACS580 01 017A 4 R2 23 30 6 Teo 23 8 11 0 17 0 thas TBA 322 TBA ACS580 01 025A 4 R2 32 44 3 15 0 30 4 15 0 24 6 11 TBA 430 TBA ACS580 01 032A 4 R3 38 56 9 18 5 36 1 18 5 31 6 15 TBA 925 TBA ACS580 01 038A 4 R3 45 67 9 22 0 42 8 22 0 37 7 18 5 TBA 619 TBA ACS580 01 045A 4 R3 61 16 0 30 0 58 0 30 0 44 6 22 62 ss 280 ACS580 01 061A 4 R5 12 104 37 0 68 4 37 0 6160 30 62 1156 280 ACS580 01 072A 4 R5 87 122 45 0 82 7 45 0 MAA 37 62 1156 280 ACS580 01 087A 4 R5 105 148 55 0 100 55 0 87 45 67 1331 435 ACS580 01 105A 4 R6 145 178 75 0 138 73 0 105 59 67 1476 435 ACS580 01 145A 4 R6 169 247 90 0 161 90 0 145 ies 67 1976 450 ACS580 01 169A 4 R7 206 287 110 0 196 1100 169 90 67 2346 550 ACS580 01 206A 4 R7 246 350 132 0 234 132 0 206 110 65 3336 550 ACS580 01 246A 4 R8 293 418 160 0 278 160 0 246 132 65 3936 1150 ACS580 01 293A 4 R8 363 498 200 0 345 200 0 293 160 68 4836 ISO ACS580 01 363A 4 R9 430 617 25070 428 25010 363 200 68 6036 110 ACS580 01 430A 4 R9 Nominal ratings I Rated current available continuously without ovarloadability at 40 C Pi Typical motor power in no overload use Maximum output current Available for 10 seconds at start then as long max as allowed by drive temperature Light overload use I Continuous current allowing 110 1 fort min Smin at 40 C Ld Pia Typical motor power in light overload use Heavy duty use lia Continuous current allowing 150 for min 5min at 40 C P
15. 80 01 045A 4 R3 619 2114 TBA TBA ACS580 01 045A 4 R3 63 gG 50 UL Class T ACS580 01 061A 4 R5 1153 3938 280 165 ACS580 01 061A 4 R5 80 gG 80 UL Class T ACS580 01 072A 4 R5 1153 3938 280 165 ACS580 01 072A 4 R5 100 gG 90 UL Class T ACS580 01 087A 4 R5 1156 3948 280 165 eee nn ACS580 01 087A 4 R5 100 gG 110 UL Class T ACS580 01 105A 4 R6 1331 4546 435 256 ACS580 01 105A 4 R6 160 AK 150 UL Class T ACS580 01 145A 4 R6 1476 5041 435 256 ACS580 01 145A 4 R6 200 AK 200 UL Class T ACS580 01 169A 4 R7 1976 6748 450 265 ACS580 01 169A 4 R7 315 AK 225 ULClass T ACS580 01 206A 4 R7 2346 8012 550 324 ACS580 01 206A 4 R7 315 AK 300 UL Class T ACS580 01 246A 4 R8 3336 11393 550 324 ACS580 01 246A 4 R8 350 AK 350 UL Class T ACS580 01 293A 4 R8 3936 13442 1150 677 ACS580 01 293A 4 R8 400 AK 400 UL Class T ACS580 01 363A 4 RQ 4836 16516 1150 677 ACS580 01 363A 4 RY 550 AK 500 UL Class T ACS580 01 430A 4 RQ 6036 20614 1150 677 ACS580 01 430A 4 RQ 630 AK 600 UL Class T For detailed fuse sizes and types please see ACS580 user s manual Catalog ABB general purpose drives ACS580 25 Caring of your drives caring of your business Whether a drive is a part of the product you sell or component in your production process reliable and efficient drive operation is a key Our global life cycle services are designed to ensure that the drives keep running exactly as you expect wherever they are Installation
16. Many embedded protection and other features improve performance of the motor and process Flying start Flying start is available for both scalar and vector control modes Drive catches a running motor which is often required in applications with long freewheeling times such as in fan applications Flux braking Flux braking comes with two different levels light and heavy braking This allows you to choose how aggressively the motor is heated in braking situations In addition DC hold can be used with both vector and scalar control It locks the rotor magnetically and keeps the motor still Load profile The load profile feature collects drive values such as current to a log The log shows how the drive is operating and enables you to analyze and optimize the application Motor heating When the drive is not operating the motor can be heated by DC current This prevents condensation and increases motor s life time by keeping it dry in humid or cold conditions Adaptive motor noise The drive reduces motor noise by spreading the switching frequencies over a user specified range User can define an allowed range of used switching frequency As a result the drive maximizes the actual used frequency based on thermal measurement which reduces motor noise at low load without limiting full current at maximum load PID built in Built in and stand alone PID makes the ACS580 a self governing unit that requires no external logic inpu
17. O1 K451 DeviceNet FENA 11 K473 EtherNet IP Modbus TCP PROFINET IO FECA 01 K469 EtherCAT FSCA 01 K458 Modbus RTU FEPL 02 K470 PowerLink FCNA 01 K462 ControlNet Catalog ABB general purpose drives ACS580 21 Remote monitoring access worldwide The remote monitoring tool NETA 21 gives easy access to the drive via the Internet or local Ethernet network NETA 21 comes with a built in web server Being compatible with standard web browsers it ensures easy access to a web based user interface Through the web interface the user can configure drive parameters monitor drive log data load levels run time energy consumption I O data and bearing temperatures of the motor connected to the drive The user can access the NETA 21 web page using a 3G modem from anywhere with a standard PC tablet or a mobile phone The remote monitoring tool helps to reduce cost when personnel are able to monitor or perform maintenance for unmanned or manned applications in a range of industries reducing the need to visit the drive It is also very useful when more than one user needs to access the drive from several locations Enhanced monitoring functions The remote monitoring tool supports process and drive data logging Values of process variables or drives actual values can be logged to NETA 21 s SD memory card or sent forward to a centralized database via email NETA 21 does not need an external database as it is able to s
18. OANA ACS580 01 09A4 4 ACS580 01 12A6 4 ACS DTAS ACS580 01 12A6 4 ACS580 01 025A 4 aT ACS580 01 017A 4 ACS580 01 045A 4 AGSGBO OF OBTAS ACS580 01 025A 4 ACS580 01 072A 4 eS ACS580 01 032A 4 ACS580 01 145A 4 ACS580 01 169A 4 ACS580 01 038A 4 ACS580 01 206A 4 ee ACS580 01 045A 4 ACS580 01 363A 4 Nominal ratings RENE ACS580 01 061A 4 ACS580 01 072A 4 Typical motor power in no overload use ACS580 01 087A 4 Maximum output current Available for 10 seconds at start then as long as allowed by drive temperature ACS580 01 105A 4 Continuous current allowing 110 1 fort min Smin at 40 C Heavy duty use m Typical motor power in light overload use ACS580 01 145A 4 Continuous current allowing 150 fort min Smin at 40 C Typical motor power in heavy duty use AC S 5 8 0 iz 0 1 F 1 69A 4 The ratings apply at 40 C ambient temperature Athigher temperatures up 10 85 C he derating is 19 1 C Fans ae varale speed Tis nose wil only occur at tul load Lower values wil heard at reduced tad ACS580 01 206A 4 ACS580 01 246A 4 ACS580 01 293A 4 Page 15 ACS580 01 363A 4 ACS580 01 430A 4 Choose your options on pages 19 21 23 and 26 and add the option codes to drive s ordering code Remember to use mark before each option code
19. ctor control Air cooled Dry clean air EEn Altitude Torque control Torque step rise time O to 1 000 m Without derating lt 10 ms with nominal torque Non linearity 5 with nominal torque Speed control Product compliance CE Static accuracy 20 of motor nominal slip Dynamic accuracy 1 0 seconds with 100 torque step Low Voltage Directive 2006 95 EC Machinery Directive 2006 42 EC EMC Directive 2004 108 EC Quality assurance system ISO 9001 and Environmental system ISO 14001 Waste electrical and electronic equipment directive WEEE 2002 96 EC ROHS directive 2002 95 EC UL GOST R cUL 508A or 508C and CSA C22 2 NO 14 95 1 000 to 4 000 m With derating of 1 100 m Relative humidity 5 to 95 no condensation allowed Degree of protection IP21 as standard IP55 as an option Contamination levels No conductive dust allowed Storage IEC 60721 3 1 Class 1C2 chemical gases Class 1S2 solid particles Transportation IEC 60721 3 2 Class 2C2 chemical gases Class 2S2 solid particles Operation IEC 60721 3 3 Class 3C2 chemical gases Class 3S2 solid particles Functional safety Safe torque off STO according EN 61800 5 2 IEC 61508 ed2 SIL 3 IEC 61511 SIL 3 IEC 62061 SIL CL 3 EN ISO 13849 1 PLe C chemically active substances S mechanically active substances Pending C Tick Functional safety
20. ings types and voltages 13 Dimensions 13 Intuitive human machine interface 14 Technical data 2 ABB general purpose drives ACS580 Catalog Total cost of ownership and your impact on the environment is lower with the drives ensuring your processes run efficiently and reliably The user interfaces and tools enable you to monitor and analyse the drives As a result you can fine tune them to get more out of the drives and process using less energy Once you have used one all compatible drive you can use them all With each new installation your knowledge accumulates which translates to more efficient processes and business That s it In short all compatibility means better business sense 15 Ratings types and voltages 15 Dimensions 16 Standard interface and extensions for plug in connectivity 17 Standard software with everything figured out for you 19 Easy drive commissioning and use with intuitive control panel 20 PC tool for extensive drive monitoring and process tuning capabilities 20 Drive composer pro offers extended functionality 21 Flexible connectivity to automation networks 22 Remote monitoring access worldwide 23 _Input output extension modules for increased connectivity 24 Brake options 24 EMC electromagnetic compatibility 25 Cooling and fuses 26 Caring of your drives caring of your business 28 Contact us Catalog ABB general purpose drives ACS580 3 The all compatiole ACS580 general purpo
21. l is easily connected to the drive through the USB connector on the control panel Pages 19 21 23 and 26 Control panel options Option code Description Type designation J424 Blank control panel cover no control panel J404 Basic control panel ACS BP S 0400 Assistant control panel ACS AP S J425 Extended assistant control panel ACS AP I Assistant control panel included as standard in the delivery unless otherwise specified Type designation ACS580 Product series Types and construction Ratings Voltages Options Catalog ABB general purpose drives ACS580 13 Technical data Mains connection Voltage and 3 phase U 208 to 240 V 10 15 Environmental limits Ambient temperature power range 3 phase U 380 to 480 V 10 15 Transport 40 to 70 C 3 phase U 500 to 600 V 10 15 Storage 40 to 70 C 0 75 to 250 kW Operation Frequency 50 60 Hz 5 Air cooled 15 to 50 C no frost allowed Power factor cos 0 98 RO to R3 up to 50 C no derate Efficiency 97 5 R4 to RY 40 to 50 C derate 1 per 1 C at nominal power Motor connection Note Side by side mounting may require further derate See the user s manual for more Voltage 3 phase output voltage O to UN2 UN4 UNG information Frequency O to 500 Hz Cooling method Motor control Scalar control and ve
22. lug in fieldbus adapter modules can easily be mounted inside the drive The benefits of fieldbus Communication are described below Drive monitoring A set of drive parameters and or actual signals such as torque speed current etc can be selected for cyclic data transfer providing fast data access Drive diagnostics Accurate and reliable diagnostic information can be obtained through the alarm limit and fault words giving easy interfacing with plant wide HMIs Drive parameter handling The Ethernet fieldbus adapter module allows users to build an Ethernet network for drive monitoring and diagnostic and parameter handling purposes Cabling Substituting the large amount of conventional drive control cabling and wiring with a single cable reduces costs and increases system reliability and flexibility Design The use of fieldbus control reduces engineering time at installation due to the modular structure of the hardware and software and the simplicity of the connections to the drives Commissioning and assembly The modular machine configuration allows pre commissioning of single machine sections and provides easy and fast assembly of the complete installation Universal communication with ABB fieldbus adapters The ACS580 supports the following fieldbus protocols Fieldbus adapter modules Option Option code Fieldbus protocol FPBA 01 K454 PROFIBUS DP DPVO DPV1 FCAN 01 K457 CANopen FDNA
23. ndard for the ACS580 frames up to R3 Braking control is integrated into the ACS580 drives It not only controls braking but also supervises system status and detects failures such as brake resistor and resistor cable short circuits chopper short circuit and calculated resistor over temperature Brake resistor The brake resistors are separately available for ACS580 Resistors other than the standard option resistors may be used provided that the specified resistance value is not decreased and that the heat dissipation capacity of the resistor is sufficient for the drive application No separate fuses in the brake circuit are required if the conditions for eg the mains cable is protected with fuses and no mains cable fuse overrating takes place EMC electromagnetic compatibility Each ACS580 drive is equipped with a built in filter to reduce high frequency emissions The drive complies with C2 as standard EMC standards The EMC product standard EN 61800 3 2004 covers the specific EMC requirements stated for drives tested with motor and cable within the EU EMC standards such as EN 55011 or EN 61000 6 3 4 are applicable to industrial and domestic equipment and systems including components inside the drive Drive units complying with the requirements of EN 61800 3 are compliant with comparable categories in EN 55011 and EN 61000 6 3 4 but not necessarily vice versa EN 55011 and EN 61000 6 3 4 do not specify cable length o
24. onnection on the drive All drive information such as parameter loggers faults backups and event lists are gathered into a support diagnostics file with a single mouse click This provides faster fault tracking shortens downtime and minimizes operational and maintenance costs Drive composer pro offers extended functionality Drive composer pro provides the same standard functionality as the free version including parameter settings downloading and uploading files and search parameters Advanced features such as graphical control diagrams and various displays are also available The control diagrams save users from browsing long lists of parameters and help to set the drive s logic quickly and easily The tool has fast monitoring capabilities of multiple signals from several drives in a PC tool network Full backup and restore functions are also included Safety settings can be configured with Drive composer pro 20 ABB general purpose drives ACS580 Catalog Flexible connectivity to automation networks A fieldbus enables communication between drives PLC systems I O devices and process Fieldbus communication reduces wiring costs when compared with traditional hard wired input output connections Fieldbus systems also offer the ability to gather large amounts of data The general purpose drives are compatible with a wide range of fieldbus protocols The drive comes with Modbus RTU fieldbus interface as standard The optional p
25. p p ot eS a A Low voltage AC drives ma O to 250 Power and productivity AA ER AD for a better world PA ED ED What does all compatiole mean for you The idea behind all compatible is simple the better a drive fits to your processes users and business and environmental goals the faster you start enjoying the benefits it brings ACS580 is the first all compatible general purpose drive with other drives complementing the offering The drives share the same architecture and user interfaces yet there is an optimal drive for virtually any application During drive selection you save time as the drives have many built in features simplifying the selection process A broad range of options provides easy extension to drive s functionality The simplicity carries on to the drive set up and commissioning With a state of the art user interface and drive design installation and set up is made easy and optimal Contents 4 The all compatible ACS580 drives 6 Buy it plug it in and run it 6 Simple to select install and use 6 Simplicity at your fingertips 6 Boosting energy efficiency 7 Startup and maintenance tool r Communication with all major automation networks i Input output extensions i Remote monitoring 8 Human all compatible 9 Process all compatible 10 Environment all compatible 11 Business all compatible 12 Wall mounted ACS580 drives 13 How to select a drive 13 Rat
26. peed up commissioning while the Drive composer PC tool offers extensive drive monitoring and process tuning capabilities The built in energy efficiency calculators including used and saved kWh CO reduction and money saved help users fine tune processes to ensure optimal energy use The energy optimizer control mode ensures the maximum torque per ampere reducing energy drawn from the supply How to select a drive It is very easy to select the right drive This is how you build up your own ordering code using the type designation key Start with identifying your supply voltage This tells you what rating table to use Currently ACS580 supports 3 phase 400 V supply That means there is only one rating table to be used on page 15 Choose your motor s nominal power rating from the ratings table on page 15 Ratings types and voltages y 3 phase U 380 to 415 V 380 400 415 V Nominal ratings Light overload use Heavy duty usg 5 Air flow Type designation ACS580 01 02A6 4 ACS580 01 03A3 4 ACS580 01 04A0 4 ACS580 01 05A6 4 ACS580 01 07A2 4 ACS580 01 09A4 4 ACS580 01 12A6 4 ACS580 01 017A 4 ACS580 01 025A 4 ACS580 01 032A 4 ACS580 01 038A 4 ACS580 01 045A 4 ACS580 01 061A 4 ACS580 01 072A 4 ACS580 01 087A 4 ACS580 01 105A 4 ACS580 01 145A 4 ACS580 01 169A 4 ACS580 01 206A 4 ACS580 01 246A
27. r require a motor to be connected as a load The emission limits are comparable to EMC standards according to the table below EMC standards 1st environment versus 2 environment 1 environment includes domestic premises It also includes establishments directly connected without an intermediate transformer to a low voltage power supply network that supplies buildings used for domestic purposes 2 environment includes all establishments other than those directly connected to a low voltage power supply network that supplies buildings used for domestic purposes EMC according to EN 61800 3 2004 EN 61800 3 EN 55011 product EN 61000 6 4 generic EN 61000 6 3 generic product standard product family standard for emission standard for emission standard for standard industrial scientific industrial environments residential commercial and and medical ISM light industrial environment equipment 1st environment unrestricted distribution Category C1 Group 1 Class B Not applicable Applicable 1st environment restricted distribution Category C2 Group 1 Class A Applicable Not applicable 2 environment unrestricted distribution Category C3 Group 2 Class A Not applicable Not applicable and environment restricted distribution Category C4 Not applicable Not applicable Not applicable 24 ABB general purpose drives ACS580 Catalog Cooling and fuses Cooling Fuse connections ACS580 drives are fitted with cooling air fans
28. se drives ACS580 is the first all compatible ABB general purpose drive It turns complicated to simple and difficult to easy The drive controls a wide range of applications in different industries and yet it requires very little setting up or commissioning The straightforward settings menu and assistants help you to commission the drive quickly and get it into action All the essential features are built in as a standard which reduces the need for additional hardware and simplifies drive selection The drive is virtually plug in ready to control pumps fans conveyors mixers and many other variable and constant torque applications What if you require even more sophisticated features You can upgrade to the next member of the all compatible drives portfolio The drives share the same user interfaces and options enabling you to use the knowledge you have gained with the ACS580 drives Along the way you keep saving time and time is money in business Simple is beautiful Now simple is also profitable 4 ABB general purpose drives ACS580 Catalog Catalog ABB general purpose drives ACS580 5 Buy it plug it in and run it Simple to select install and use Built in features such as EMC filter swinging choke Modbus fieldbus interface safe torque off function simplify drive selection installation and use Simplicity at your fingertips The control panel s simplified settings menu and assistants help you setup the
29. t from the control room only an external process measurement is needed The sleep function with boost functionality elevates the required level of operation momentarily e g level or oressure of fluid just before turning to sleep mode This prolongs the time spend in sleep mode and saves energy Optimizing energy use The ACS580 drives come with features that helo you save and manage energy The energy optimizer feature operates both in scalar and vector control modes ensuring maximum torque per ampere reducing energy drawn from the supply You can monitor the hourly daily and cumulative energy consumption via kWh counters When the drive replaces a direct online motor you can follow the saved energy CO emissions or money and see how fast the drive brings you a return on investment Easy diagnostics for trouble free operation The control panel s diagnostics menu enables you to effectively analyze and resolve issues You can quickly analyze why the drive is performing as it is running stopped or running at the present speed Active faults warnings and event logs are shown in the menu The menu shows if there are any active limitations to the drive operation and gives instructions on how to resolve them Drive composer PC tool offers more detailed diagnose and signal monitoring The entry level PC tool is available for free via the ABB website Catalog ABB general purpose drives ACS580 17
30. tore valuable data for the drive during its entire lifetime Unmanned monitoring of processes or devices is ensured by the built in alarm functions that notify maintenance personnel if a safety level is reached Alarm history with true time stamps are stored internally to the memory card when a problem is logged The relevant technical data Speed current etc is also recorded for troubleshooting purposes True time stamps are also used with drives that don t have a real time clock as standard thus ensuring events of all connected drives are synchronized together 22 ABB general purpose drives ACS580 Catalog Input output extension modules for increased connectivity Standard input and output can be extended by using optional analog and digital input output extension modules The modules are easily installed in the extension slots located on the drive These options also enable connection to an external 24 V supply which allows the control board fieldbus and I O to stay on when mains supply is cut off With the external supply drive diagnosis and fault finding can still be carried out I O options Option code Description Type designation L501 External 24 V and digital CMOD 01 I O extension L523 External 24 V and PTC interface CMOD 02 L512 115 230 V digital input CHDI 01 bb ba do Catalog ABB general purpose drives ACS580 23 Brake options Brake chopper The brake chopper is built in as sta
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