USER MANUAL AFV Series
Contents
1. Fault l Fault type Possible causes of faults code Err 01 U phase IGBT1 over current fault U phase IGBT is damaged Check and replace IGBT Err 02 U phase IGBT2 over current fault U phase IGBT is damaged Check and replace IGBT Err 03 U phase IGBT3 over current fault U phase IGBT is damaged Check and replace IGBT Solutions Err 08 V phase IGBT4 over current fault Check and replace IGBT Err 12 W phase IGBT4 over current fault Check and replace IGBT Err 14 Transformer over temperature Check the fan The emergency stop button Check the emergency stop Err 15 Emergency stop button Is presses button Err 16 Check and replace the fuse Err 17 Check and replace the fuse Err 18 Check and replace the fuse Err 24 DC voltage is too high Check the input voltage Err 28 Output under voltage fault The output voltage is too low Check the output voltage Err 29 Output over voltage fault The output voltage is too high Check the output voltage Table 7 1 Alarm contents and solutions Chapter 8 After Sales Service Intepro Systems provides a full range of technical support to customers Customers are encouraged to contact our branch office or our technical personnel when you have purchased our product For the details of warranty please refer to the terms of warranty We provide paid customization service packages at different levels including fast response preventive maintenance and warranty renewal service Please contact the local service cen2. 15433 7000 18740 8500 20283 9200 amp Consult factory for power levels above 800kVA Case No Dimensions W x Dx H mm in 6 4900x 1400 x 2050 192 91 x 55 12 x 80 71 6300 x 1500 x 2050 248 31 x 59 06 x 80 71 4 2 Equipment Overview and Diagrams AFV series products correspond to size according to capacity and the specific sizes are shown in Table 4 1 Table 4 1 Equipment sizes a Front view b Side view Fig 4 1 Cabinet Views 2 Axonometric view of AFV machine Fig 4 11 4 3 Equipment Description 939005006080 ar e E T L ad m Paa EAE lu a EL a b E Y e en gh wr he rca P am ur Ts Le L it E EE Fig 4 3 Description of complete equipment appearance Touch screen Emergency stop button Door handle Input air switch Maintenance socket AC input terminal row AC output terminal row Chapter 5 Operation 5 1 Initial power up of system The input and output wirings should be properly connected according to the input and output connection shown in Section 3 3 When the system is started the main engine fan begins to operate and the panel display screen becomes active Also the main interface is entered indicating that the start up is normal The parameters can then be set for the machine Note If there is an external load the load switch should be disconnected first and the input switch should be connected it needs to confirm w
3. INTEPRO SYSTEMS Intepro Systems AFV Series Variable Frequency Power Supply USER MANUAL 2015 All rights reserved by Intepro Systems Version History Version Release Writer Description Hardware No date version BANDE CNN Intepro Systems provides a full range of technical support for our customers Customers can contact our offices or customer service centers nearby or our headquarters All rights reserved This manual is subject to change without notice Safety Precautions Beware of the high temperature of this equipment DO NOT open the chassis without technician present or authorization from Intepro Systems e When the AFV needs to be moved or rewired please shut down the instrument completely by disconnecting the input power lines and wait at least 20 minutes for the capacitors in the instrument to discharge to prevent electric shock e In order to ensure the personal safety of users this series of power products must be grounded before use e Incase of fire please use dry powder fire extinguishers instead of liquid fire extinguishers to avoid the risk of electric shock e Liquid or other foreign objects must not be allowed to enter the cabinet of the grid simulator The application environment and storage methods affect the service life and reliability of the product Extended use in the following conditions should be avoided e Ambient high or low temperatures or humidity beyond technical
4. Time Input the date and time of the equipment through the digital keyboard eo Back Click it to back the previous interface o Home Click it to back the main interface Language Setting Aione BU XP B XBox English Fig 5 10 b Language setting interface e AFI 8v xYI English There are three language settings Simplified Chinese Traditional Chinese and English e Back Click it to go back to the previous interface o Home Click it to return to the main interface 21 5 4 6 System log The system log interface is shown in Fig 5 11 Event Inquiry 2014 08 07 13 46 48 stop 2014 08 07 13 46 46 Stop 2014 08 07 13 46 46 Gradual Run 4 2014 08 07 13 46 43 Step Run General Run 2014 08 07 13 43 00 Output Volt Over 3 07 2014 08 07 13 42 58 Output Volt Under 2014 08 07 13 42 55 y Overload Fig 5 11 System log setting interface eo Previous Next Browse the historical event contents eo Clear Empty the system log table eo Back Return to the previous menu 22 5 5 RS485 communication 5 5 1 RS485 communication wiring The AFV equipment is provided with a RS485 communication function and the port is shown below A RS232 communication cable and a RS232 isolation module are also supplied with the device Fig 5 12 Diagram of RS485 port m Note Descriptions of Touch screen Pins 1 pins B 5 pins FG 6 pins A 5 5 2 RS4
5. Only Intepro Systems can modify and update the system configuration files 25 5 5 2 2 Step On the application interface select the Step option to enter the Step function interface HEMS Operation 00 00 00 Run iis Stop 00 00 00 1J Reset 00 00 00 setting al Step Operation Run Stop tJ Rezet Cycle e AR b Step function setting interface preview Fig 5 17 Step function interface in remote control 26 o U V Wthree phase selection When the independently adjustable three phase output functions are unavailable this option is unavailable and appears grey O The maximum number of user defined data groups can be set up is 24 the maximum number of user defined data cycles that can be set up is 255 O Preview button shows a visual simulation of user defined data O Select the Setting button to download user defined data to the AC power supply User defined data will be automatically updated and saved after Preview button or Setting button or Run button is selected al otatus Indicator Red indicates that the device AC DC is stopped green indicates that the device AC DC is in the output state e NOTE User defined data is not saved until the Preview button or Setting button or Run button is pressed e Run The equipment starts to run the step mode when selected eo Stop When selected the equipment stops running the step mode Reset Selecting this r
6. 29 5 5 2 4 Measurement CEA Tr Measure Setting Operation j 9 Measure Interval 10l O Stop Voltage V Current A S kVA F Ck FF Fig 5 19 Real time Sampling The real time interface can be entered only when the software is running O The sampling interval may be set within the range from 1000 to 5 000ms while the default interval may be set to be 1 000ms The user can choose whether to record the real time sampling of data and save it as log file The user can select which data items need to be collected real time The user can control or stop the sampling procedure 30 5 5 3 File menu FM System control software of ACPower Basic App Maas Industry pp setting Hew pal Open Save Load Contig u OY jJ 80v lo 0 y v OY J 3007 oo Y Em P W oY E Jac 9 0 Y Frequency setting ee 45Hz j 500Hz 45 0 He peration AC Power CORE Fig 5 20 File menu The drop down file menu is shown in the system control screen in the above figure New Select to create a new system data file Open Choose to open the existing system data file Save Select to save the existing user settings in the current system data file Load Config Select to import the system configuration files of the software Note The default system data file of the software is syssoft ini This file keeps the system settings the application function data se
7. Connection establishment You can select this to establish a communication connection with the power supply after having selected communication method and communication parameter The edit box below this button will display the connection state e Scan Dev Scan device This function can be used to scan the device on the communication link if you do not know the address of the currently connected power supply device The list box below the Scan button will display the results 33 3 On the System Control Setting drop down menu select the System Config option to proceed to the interface shown below in Figure 5 23 ai Config EEEL Fig 5 23 system configuration interface in remote control On the system configuration interface the user can view the product model applications configuration communication interface configuration parameter settings and power supply hardware and software version information NOTE The system configuration for the user to view under normal circumstances can not be modified If you need to modify the system configuration please contact Intepro Systems NOTE After the user is successfully connected via remote control the local control interface is locked press local to unlock 34 Chapter 6 Repair and Maintenance Ambient temperature humidity dust vibration aging and wear of components within the equipment and other reasons all affect the equipment and could potentially
8. Stew Rf ro Sac e REDE C PeEoSRN DE 4 3 3 Installation environment requirements ssssesseeseeeenn emm 5 3 4 Description of cable corinectlOn coi icto stu esa reped a 6 A e a 6 4 ProqUict SDeciIICalioris ssion bere vao adero Co vo adve dose o teu Ca utes ocu DUE Te Eon used o eeiam ERE deus 7 al Technical SpeciiCc a OS po Datus cU Eod dta a zoi dM iia reset NIMM BIN DM edt 7 4 2 Equipment overview and diagrams ooccccooccnccoccnncoonnnconcnncnnrnnnoncnnnnnnrnnonnnnnnonnnnnnnnnnnonnnnnnnananes 10 A gt EQUIDMENUCESCHONON cottacti cite a a brash POPE PD EDS B NL PS CHR a DUUM DEPO UE DP Pe 12 gt Opera losa en 13 5 1 Initial power up of SYSteM ooccooccoccoccconcocnconoocnonnconncnnonnonononrnonnnnrnonnonrnnnnonronrnnnnenrnnnnennnnnnnns 13 3 2 MenDUTescHpHOLsccetidexete tanken victa a 13 reba el Se WEIN condi Sat anes cd eo bebat eo Date dto AREE 14 A 14 12 US uoce 15 5 4 ADPICANON Ike lea tasado add a 16 s541 General MOG 6 TEES 16 AZ MIA ad 17 cs a sn tained paaticnahlie tn 0 ntsteathie tite Modlin oauias 18 5 4 4 Measurement mode cccccseccsesececesececeseecsesececeuseeceaseeseseecsagecesoueesssasesesasereneeseesees 19 5 45 System setting IMGM ACS tus 20 MOON SEM OO eor statute e repe Enermax sad 22 YRS COMMUNICAUON PR Em 23 35 91 JIRO465 COMMUICATION WINING seva chi eau er Dope ode Uribe iate dea 23 5 95 21 54095
9. o EVENT Enter the equipment work record information table interface 5 4 Application interface In the application interface users can conduct the operations of the general mode Step mode Gradual mode and Measurement mode of the equipment Note All the product information in the operation interface of the equipment should comply with the model specifications of the actual equipment 5 4 1 General Mode reen AFV Control Panel GRADUAL V Volt 220 0 W Volt 220 0 1 U Volt 220 0 a 2014 08 08 10 15 36 Fig 5 4 Setting interface of general mode TU Volt V Volt 1 W Vot 1 U phase voltage V phase voltage W phase voltage a Directly input the voltage value nm and then input the voltage value AA E b Inthe box of EJ 2484 touch left and right for adjustment c Select 9 amp a to conduct the setting The variation unit is 0 1 Freq Frequency Doing the setting is the same as that of voltage LOW The equipment starts to output the low voltage when selected HIGH The equipment starts to output the high voltage when selected RUN The equipment starts the output according to the set value when selected STOP The equipment stops the output when selected RESET The equipment restores the initial state when selected 49 AC indicator light displays the operational state of the AC output of the equipment Red represents that the mode of the equipment is in th
10. or humidity Keep away from water heat sources and avoid direct sunlight Use correct power distribution to guarantee the safety of the equipment and the user s equipment PEE FOO 23004 m re 7 mum 82 Panel Door TOOqmm Y D EM Fig 3 2 Schematic diagram of bottom of fixing device 3 4 Description of cable connection The cable connection of the main circuit is as shown Fig 3 3 Schematic diagram of wiring terminal Before installing the equipment all the switches are to be disconnected The circuit cables should be connected properly according to the above diagram 3 5 Cable wiring 1 Use a voltmeter to confirm that there is no voltage output in the distribution lines 2 Confirm that all of the switches of the variable frequency power supply are in the OFF position 3 The input and output cables can be selected according to the cables recommended by Intepro Systems Model AFV 33030U is shown as an example in Tables 3 1 and 3 2 Table 3 1 Reference table of input distribution cables Machine model Input current Input live wire mm Input zero line Input ground wire aa mW m nm 6mm Table 3 2 Reference table of output distribution cables Machine model Output Output live wire mm Output zero Output ground wire Mc dac current A line mm mm V 2 LO 83 3A 2 2 2 2 b E HI 41 7A The reference cables recommended in the above me
11. 85 communication 5 5 2 1 Main interface FS System control software of ACPower Setting ZIZ HM UG duEESes 3007 0 0 y 300v 0 0 Y 3007 o o Frequency Setting 45Hz S00Hz 45 0 peration B Run M Stop Link AC Addy 02 v SI AC Power CORF Fig 5 13 Main interface of upper computer After running ACPower exe the main interface shown in the above figure will appear indicating that the procedure is running normally If the following message box appears 23 Fig 5 14 Files configuration message box This message box indicates that the proper system configuration files are not found To correct users should select Load Config on the File menu as shown in the following figure ai System control software of ACPower setting Open cave Load Config 800v 0 0 SO0Y 0 0 S00Y 0 Frequency Setting 45Hz 500Hz 45 0 Hz Operation T Run At I AC Power CORF Fig 5 15 File import configuration menu Users can import the configuration files e g AFV cfg for their power supply model f r om the CD supplied with the variable frequency power supply For additional inquiries please contact Intepro Systems Link Connecting device Run When selected the equipment starts the output according to the set value Stop The equipment stops the output w
12. COMM IEMA ICAO Ne ticas iodo 23 5 929 IG Menear 31 A O icen gee tte 32 6 Hepairand Mainterarice ui in eon D RSEN 35 6 1 Daily repair and maintenance vnm A 35 6 2 Regular malnteriariG8 su udntuU ua usse dali onse das coE i deut 36 I Troubleshooting ANG SolullOhS uioe treo neo Coss eaa aes cen nena puc aa d 37 NES gri 44 fe 38 Warranty Chapter 1 Product Introduction The AFV series power supply is a programmable power supply for grid simulation With advanced SPWM technology and direct digital frequency synthesis DDS waveform technology the power supply has stable output frequency and good continuity AFV series power supplies provide continuous pure and stable sinusoidal voltage They can achieve local control via remote control through the users PC using internal control and communication modules The internal electronic circuit can quickly detect over current overload over voltage and output short circuit and will automatically protect and cut off the output and sound an alarm The integrated laminated busbar technology and modular configuration in the power supply inverter unit improve reliability and stability The touch screen display and control make for easier operation The main performance characteristics of the AFV series variable frequency power supplies are as follows Advanced SPWM technology and direct digital frequency synthesis DDS waveform technology are used
13. EGEUUO Consult factory for power levels above 800kVA Case No Dimensions W x Dx H mm in 940 x 820 x 1700 37 00 x 32 28 x 66 93 1100 x 940 x 1850 43 31 x 37 00 x 72 83 1400 x 1040 x 2000 55 12 x 40 94 x 78 74 Three Phase In Three Phase Out 500 2000kVA AF V 33500 AFV 33600 AFV 33800 AFV 331000 AFV 331200 AFV 331500 fous Capacity VA 500 600 lt 800 100 1200 1500 2000 Input Three 120V 208V 220V 380V OR 277V 480V 220V 380V 1596 47 63 Hz Power Output Phase Voltage Low 0V 150 0V L N Uu 150 1V 300 0V L N Frequency range 45 65 Hz Optional 45 500Hz Frequency regulation 0 01 Max High Current A po 694 4 833 3 1111 1 1388 9 1666 7 2083 3 2777 8 1388 9 1666 7 2222 2 2777 8 3333 3 4166 7 5555 6 System Line an 21 es load 2 linear load 290 ams 3 1 Protection Electronic circuit trip for over low voltage over current over load over temperature and short circuit protection and alarm system Readings Touch Screen Res 0 1V Accuracy 0 5 FS 4Counts Res 0 1A Accuracy 0 5 FS 4Counts Res 0 1Hz Accuracy 0 5 FS 4Counts Control Optional Mode Standard Optional Safety 10M ohm Tested w DC 500V 1800V 10mA for 1 min Tested w AC Environm Fan Cooling Front to Rear ent 0 C 45 C 0 90 Non condensing lt 1500m CaseNo 0 CO A Jo 7 Weight Ib kg 9921 4500 11464 5200
14. The power supply has stable output frequency and good continuity The patented inner loop energy saving test design is used to reduce energy consumption High precision settings and output Comprehensive and stable protection perfect self diagnostic maintenance function and higher system reliability The laminated busbar structure is used to effectively reduce the inductance of the inverter circuit and improve the reliability of the inverter Intelligent fan speed regulation control is used with a built in dust filter to achieve efficient heat dissipation and effective protection in harsh environments Communication interface Communication using RS485 standard configuration and Ethernet optional configuration A running event recording function records up to 255 events Chapter 2 Working Principle 2 1 Functional block diagram of complete machine All functional units of the AFV series from input to output according to the functional sequence are shown in Fig 2 1 9 Lightning protection device Displav EPO PH detection 17 18 19 Cyver temperature detection 20 l 2 3 4 5 6 7 8 input Input Input Rectifier Sofi Inverter Transformer enok l a 4 Ms Output 50 60 Hz air switch
15. cause faults to occur herefore it is necessary to conduct daily and regular repair and maintenance of the equipment A Only trained authorized and qualified professionals can maintain the equipment 6 1 Daily repair and maintenance The installation environment and the operating environment of the equipment must meet the provisions of this user manual During normal use daily maintenance work should be done to ensure a good operating environment daily operating data parameter setting data parameter change record and other data should be recorded to establish and improve equipment application files Through daily maintenance and inspection various abnormal conditions can be detected early The causes of the abnormalities and the hidden dangers of faults can then be eliminated as soon as possible This allows the equipment to operate normally and its service life can be extended Please refer to Table 6 1 for daily inspection items Table 6 1 Daily inspection description table Main points of inspection Inspection Inspection Evaluation criteria object Inspection Cycle contents MEANS 1 The ambient temperature should be lower than 40 G or the 1 Temperature 1 Thermometer and equipment will operate with and humidity hygrometer reduced capacity Humidity meets Operating 2 Dust moisture Anytime 2 Observation environmental requirements envie amen andileak 3 Observation and 2 There are no dust bunnies 3 Gas sniff
16. e stop state while green represents that the mode of the equipment is running 5 4 2 Step mode reen AF GENERAL s m MEAS EE Cycle Parameter j LTE 2 a mm AY ECT IE EN i Operati ion SETTING md EK Cycle Parameter Fig 5 5 b Step mode effect interface SETTING Download the set parameters e RUN The equipment starts to run the step mode when selected eo RESET The equipment restores the initial state when selected e STOP The equipment stops running the step mode when selected e 5 4 3 Gradual mode reen AFV SYSTEM CONTROL PA STEP GRADUAL ET ol GENERAL STEP Fig 5 6 b Gradual mode effect interface e SETTING Download the set parameters e RUN The equipment starts to run the gradual mode when selected RESET The equipment restores the initial state when selected e STOP The equipment stops runn
17. estores the initial state 2f 5 5 2 3 Gradual On the application interface select the Gradual option to access the gradual function interface al Gradual Start EUN Tir Volt Volt Qi 1 uo 220 0 00 00 05 110 0 220 0 00 00 05 110 0 220 0 00 00 05 110 0 220 0 00 00 05 110 0 220 0 00 00 05 a Gradual function setting interface 28 al Gradual Start Last me Volt Volt T 5 110 0 220 0 00 00 05 PET 220 0 00 00 05 110 0 220 0 00 00 05 110 0 220 0 00 00 05 110 0 220 0 00 00 05 b Gradual function setting interface preview Fig 5 18a b Gradual function interface in remote control The maximum number of user defined data groups that can be set is 12 the maximum number of user defined data cycles that can be set is 255 O Select the Preview button to show visual simulation of user defined data Choose the Setting button to download the user defined data to the AC power supply User defined data will be automatically updated and saved when the Preview button or the Setting button or the Run button is selected NOTE User defined data is not saved until the Preview button or the Setting button or the Run button is pressed e Run The equipment starts to run the gradual mode when selected eo Stop The equipment stops running the gradual mode when selected Reset When selected the equipment restores the initial state
18. filter filter start circuit filter 10 11 12 ml 14 l pr Voltage Voltage SCR IGBT Voltage pot i l curre sampling drive drive feedback sampling 15 16 Power e gt Main control circuit supply Fig 2 1 Functional block diagram of complete machine 2 2 Description of functional block diagram 1 2 3 4 5 6 T 8 9 10 11 12 13 14 15 16 17 18 19 20 Input Connects from the power supply endpoint to the input terminal disk of the equipment Input air switch Controls the commercial power input equipment Input filter Input inductor and capacitor filter Rectifier filter Converts the input alternating current into direct current ooft start DC capacitor is charged slowly to reduce the impulse current Inverter circuit Converts the direct current into PWM waveform Transformer filter Boosts the output voltage of IGBT and outputs the voltage after LC filter Output The output voltage is transferred to the output terminal disk or output copper bar through the contactor Lightning protection device Over voltage protection lightning protection restraining surge current absorbing spike pulse etc Voltage sampling Input voltage sampling conditioning circuit SCR drive Drive control circuit of soft start SCR IGBT drive Amplify PWM signals to drive IGBT power components Voltage feedback Steadily output voltage amplitude Voltage current sampling circuit Sampli
19. hen selected Reset The equipment restores the initial state when selected 24 eo Basic App Basic Application Includes the Basic Application Step and Gradual o Meas Measurement Real time Sampling Industry App 1 Industry Application Users will next enter the main interface Before the Link operation is done with the variable frequency power supply make sure the controlling buttons Run Stop1 Reset are grey and in the inoperable state The menus of Basic Application Measurement Industry Application and other menus are also grey and in an inoperable state User can select Link in the main interface to open the communication connection with the variable frequency power supply The main interface will eliminate the grey state when the connection is successfully established as shown in the following figure HE System control zoftware of ACPower File Basic App Meas Industry App Setting 05 4m B e d Low High Voltage Setting E ov J OY D O y ov J soov loo Y ov g 300v o0 y Prequency Setting 1 5 45Hz j 500Hz 45 9 Hy Operation AC ERI AC Power CURE Fig 5 16 Basic application In the main interface the system configuration state product information and the functions of toolbar and basic applications menu are all displayed The information is from the imported system configuration files and includes the max min value of voltage and frequency
20. hether the electric power of the input terminal row is normal before the input switch is connected The application interface can be entered by clicking Application Users can set the output voltage and frequency value then press the Operation key when completed Clicking Meas displays the actual output for phase voltage current frequency etc 5 2 Menu description Application The application interface displays phase voltage current and frequency of output terminal of the AFV equipment BEC System In the application interface time setting and system maintenance can be set as required am Event Records the historical work information of the equipment 5 3 Parameter setting oetting parameters correctly is a basic requirement for running the AFV equipment smoothly Detailed user modes are described below 5 3 1 Start up When the AFV equipment has been powered on the screen will show the company LOGO as in Fig 5 1 9 1 Fig 5 1 Start up interface The initialization interface is shown in Fig 5 2 Fig 5 2 Initialization interface 5 3 2 User mode Enter the main menu of the user mode The interface display is shown in Fig 5 3 Intepro Systems Professional Power Solutions Provider Ni c 2014 08 07 09 49 24 Fig 5 3 Main menu of user mode e APP Application Enter the operation setting interface e SYSTEM Enter the time setting and system maintenance interface
21. ing the gradual mode when selected interface 5 4 4 Measurement mode oreen AFV Control Panel Operation STOP 2014 08 07 09 54 21 Fig 5 7 Real time acquisition interface MEAS Measurement Real time acquisition STOP The equipment stops the output when selected RESET The equipment restores the initial state when selected reen AFV Control Panel GENERAL STEP GRADUAL Data Setting VES Range Note TAE ae V Volt 220 0 fumer ion W Volt 220 0 Freq 50 0 y Eo TA sea 45 Hz 900 Hz 2014 08 07 16 37 28 Fig 5 8 Fault alarm interface e RESET Fault reset e OK Select to return to the real time acquisition interface 5 4 5 System setting interface The system setting interface is shown in Fig 5 9 System Maintenance s Fig 5 9 System setting interface e Date amp Time Select to enter the date and time settings eo System Setting Under normal circumstances the system configuration is only for the users to view and it cannot be modified If there is a need to modify the system configuration please contact Intepro Systems customer service personnel Language Setting Select to enter the language setting The time setting interface is shown in Fig 5 10 a The language setting is shown in Fig 5 10 b 20 Date amp lime Setting ron Date 2014 8 7 EE e Tine Ee Fig 5 10 a Date amp Time setting interface e Date
22. ing water leak traces or condensation 3 There are no abnormal colors or odors 1 The equipment operates smoothly and reliably without THE ibration 1 Vibration 1 Comprehensive y 2 The fan operates normally Equipment EAE Anytime em LN and wind speed as well as wind 3 Noise l l volume is normal Detection is 3 Listening done in the wind hole at the top of the chassis 3 There is no abnormal noise 35 Operating state parameters 1 Power input voltage 2 Variable frequency power output voltage 3 Variable frequency power output current 4 Internal temperature Anytime 6 2 Regular maintenance 1 Voltmeter 2 Rectifier type voltmeter 3 Ammeter 4 Digimite 1 Specifications are met 2 Specifications are met 3 Specifications are met 4 Temperature rise is lower than 40 C Depending on the application environment users can conduct a regular inspection of the equipment once every three to six months General inspection contents Clean air intake filter regularly Note When removing or installing the filter there is no need to open the front door For access only the suction canal need be removed to allow the filter to be taken out 36 Chapter 7 Troubleshooting and Solutions Before seeking service users should first inspect the unit and record fault details according to information in this section If service is required please contact Intepro Systems
23. ltage over current over load over temperature and short circuit protection and alarm system Readings VFD Touch Screen Optional Res 0 1V Accuracy 0 5 FS 4Counts Res 0 1A Accuracy 0 5 FS 4Counts Res 0 1Hz Accuracy 0 5 FS 4Counts Control Standard Mode Standard GPIB Optional 10M ohm Tested w DC 500V 1800V 10mA for 1 min Tested w AC Environment Fan Cooling Front to Rear 0 C 45 C 0 90 Non condensing 1500m Consult factory for power levels above 800kVA Case No Dimensions W x Dx H mm in 650 x 920 x 1248 25 60 x 36 22 x 49 13 700 x 800 x 1620 27 56 x 31 50 x 63 78 Three Phase In Three Phase Out 100 400kVA Input Three 120V 208V 220V 380V OR 277V 480V 220V 380V 15 47 63 Hz Power Power AA SS Output Sine Voltage 0V 150 0V L N High V 150 1V 300 0V L N 45 65 Hz Optional 45 500Hz 20 01 Max Current A System 31 linear load 2 linear load 290 lt 2ms 3 1 Protection Electronic circuit trip for over low voltage over current over load over temperature and short circuit protection and alarm system Readings VFD Touch Screen Optional Res 0 1V Accuracy 0 5 FS 4Counts Res 0 1A Accuracy 0 5 FS 4Counts Res 0 1Hz Accuracy 0 5 FS 4Counts Control Standard Mode Standard Optional Safety 10M ohm Tested w DC 500V 1800V 10mA for 1 min Tested w AC Environment Fan Cooling Front to Rear 0 C 45 C 0 90 Non condensing 1500m Seas Ne ee A SST
24. ng conditioning circuit of output voltage and current Power supply Power supply of all PCB Main control circuit The processing of all input and output signals Display Touch screen display EPO Emergency stop signal FUSE detection Transmit the FUSE power off signal to the control circuit for trip protection Over temperature detection Transmit the over temperature signal to the control circuit for trip protection 2 3 Main control circuit The main control circuit is divided into three parts the protection sampling module the main control module and the display control module The relationships between these three parts are shown in Fig 2 2 Protection Mai T Display sampling gt gt control module module Fig 2 2 Block diagram of control parts Chapter 3 Transportation and Installation 3 1 Transportation precautions Packaged main equipment Fig 3 1 Diagram of transportation Because the equipment is heavy the lifting operations need to be slow during the transportation by forklift This will prevent damaging the equipment itself or the surroundings The equipment needs to be fixed firmly during transport to prevent it from sliding or dumping Although the shockproof packaging was designed for transport it is recommended that caution should be exercised if driving on rough roads 3 2 Unpacking Inspection e When opening the wooden boxes that con
25. ntioned tables are multi core flexible copper cables The user can select different cables according to the input and output current conditions When the length of the input or output lines exceed 20 meters it is recommended that the wire diameter of the cable should be doubled 4 Properly connect the input distribution lines to the corresponding wiring terminals at the input terminal of the equipment and connect the output load lines to the corresponding wiring terminals at the output terminal of the equipment Note The corresponding relationship during wiring is generally A B and C correspond to the common yellow green and red the N wire must be connected properly DO NOT operate a charged device when the input and output wiring distance is long it should be considered that the line voltage drops in the wires Chapter 4 Product Specifications 4 1 Technical Specifications The specifications for all of the AFV models can be found in the following tables Three Phase In Three Phase Out 15 75kVA Capacity kVA ______________ 15 20 30 45 75 IBGT PWM Input Three 120V 208V 220V 380V OR 277V 480V 220V 380V 15 47 63 Hz ETE J 2J0 09 J OOO Output Three Sine OV 150 0V L N 150 1V 300 0V L N 45 65 Hz Optional 45 500Hz Max Current A System lt 1 linear load THD 296 linear load Efficiency z9096 Response Time 2ms Crest Factor 3 1 Electronic circuit trip for over low vo
26. specifications temperature 20 Cto 40 C relative humidity 5 to 95 e Indirect sunlight or exposed to heat sources e Places susceptible to vibration or collision e Environments with dust corrosive substances salt and combustible gases Keep the air inlets and outlets unblocked to promote ventilation to avoid a rise in the internal temperature which may shorten the service life of components and affect the service life of the product Grid simulators not in service for a long time should be stored in a dry environment The temperature range for storage is 40 Cto 70 C To properly protect the equipment only the personnel of Intepro Systems are allowed to open the front door or side cover If the quality assurance seal is broken required services will incur charges and guaranty is void Danger conditions that may cause serious equipment damages or human casualties Attention Conditions that may cause moderate injuries or damages to equipment Content 1 Product IMEFOGUCTION emer D 1 Z Iyiiluiqel fe c 2 2 1 Functional block diagram of complete Machine coocccccccccccocncocncocncocononconncnoncnnncnnnconnnnnnos 2 2 2 Description of functional block diagram e ete Rd 3 2 2 Mall con toc llb aso eaaet epe Sedet hem rou es enm PO Dae tom dto entume 3 3 Transportation and InstallatOn a conn caen cora ccs cora Eua Era Ra daa 4 3S4 Transportation Dl eC CAUTIONS arras 4 2 2 WHPACKING NS PECHON zuo stu ahud ath do
27. t by the users and other information It preserves the latest operational data set by the users for when the software runs the next time 31 5 5 4 System setting 1 Language setting HE System control software of ACPower File Basic App Meas Industry pp Setting GAMBA s COMM Setting System Contig Voltage Setting HE AC ov JJ 0 0 Jy OV D 3007 0 0 Y oy J soo oo ly Frequency setting d5Hz J BOOM 45 0 He Operation stop AC o2 M m AC Power CORP Fig 5 21 Language setting Users can select any of three languages in Language Setting including Simplified Chinese Traditional Chinese and English After selecting the language all of the text on all of the interfaces will switch to the selected language 32 2 Communication setting CONN Setting Dav Addr 2 m Comm Link d eT zT LE Comm Mode RS485 Comm setting COMM comi Baud Data Bit Stop Bit Parity Bit Fig 5 22 Communication setting Dev Addr Instrument address For the contact address of the power supply device When the power supply model is configured to AFV the address of the instrument defaults to 2 e Comm Mode Communication method There are three optional communication methods These are RS232 RS485 and GPIB o When selecting GPIB as the communication method the setting group of serial port parameters will be in a grey and inoperable state e Comm Link
28. tain the equipment pay extra attention to handling The equipment is heavy Avoid dropping or dumping Before turning on the equipment check the equipment condition for damage from transport Inform Intepro Systems staff of any damage Check the accessories shown on the delivery accessory list If any accessories are missing please contact Intepro Systems as soon as possible 3 3 Installation Environment Requirements When selecting where to install the following should be adhered to 1 2 3 4 5 6 1 Install the equipment indoors and maintain air flow Try to keep the equipment air inlet outlet free of dust The surface on which the equipment is installed should have sufficient strength to support the equipment and be as level as possible T he equipment shall not shake once it is in place The equipment adopts the incoming line and the outgoing line It is recommended to arrange lines and cables connected externally from the cable trenches to facilitate the installation and maintenance Where the equipment is placed should provide sufficient space to allow the heat which is produced by the equipment to vent see Fig 3 2 Please do not cover the air inlet on the front panel Do not use the equipment in an environment with dust volatile or flammable gases high saline matter or corrosive substances because these may affect the product life Do not place the equipment in an environment with high temperature
29. ters of our company e Service Telephone USA 1 714 953 2686 UK Europe 44 1251 875600 Asia 86 755 86500020 e On line technical service www InteproATE com e Intepro Systems America LP 14712 A Franklin Avenue Tustin CA 92780 USA Tel 1 714 953 2686 Fax 1 714 673 6567 38 INTEPRO SYSTEMS Quality Service Innovation Warranty Card Dear Thanks for your support and patronage This card is to ensure that in case the grid simulators you have purchased model serial number fail in normal conditions of use within a year because of the process error or component deterioration Intepro Systems LP will have responsibility to provide after sales serviceforfree Please note The machine is required to be installed and used properly Do not modify the structure circuit or component 1 If the machine has faults please call us or pack the machine properly and indicate the faults before sending back to our company We will serve you as soon as possible 2 l the warranty period expires and the customer keeps the card we will charge a reasonable fee after the completion of repair Attn Date 39 40
Download Pdf Manuals
Related Search