Getting Started with Prodigy • 1
Contents
1. Modbus Device Type Shinko JCS M Device Address Parameter Address V EEEE a Uneigned Cancel Leave the Device Address as 1 or change it if your hardware is not at device 1 but for this example it is Now select the PV input value reading from the Parameter Address drop down menu this will configure all the values that could be seen in the previous Modbus Address dialog and sets everything up so this signal is the PV value of the Shinko JCS Press OK and return to the New Signal Wizard dialog that can be seen below New Signal Wizard Driver Address rx Driver Address click to modify PS JCS Dev 01 PV input value reading Update Period qs The Driver Address has now changed from the previous value the Update Period can be left at 1s as this is a suitable value for this application the update period is how often Prodigy will refresh the value obatained from the signal Now press Next to moved to the final stage of the New Signal Wizard below this wizard will only be shown if the alarms tick box was selected on the 1 dialog Basics Getting Started With Prodigy Configuring Your Own System e 27 New Signal Wizard Alarms Enter the alam levels required for the signal Very High Alarm Text Very High Alarm Text High Normal Very Low Aam Text Very Low Help lt Back Cancel This step allows alarms for the signal to be created this dialog requires the values of PV2. gt option As specified earlier the Shinko JCS uses the Modbus RTU protocol the Add A Driver dialog below will appear 24 e Configuring Your Own System Add A Driver Driver Configuration Driver ModBus RATU Description ModBus RATU Com Port Baud Rate COM1 e 9600 v V Auto Start jw Start Now When Go Live is pressed Cancel Select the ModBust RTU in the Driver drop down box the Shinko JCS has a standard Baud Rate of 9600 so this can be kept as it is and generally the equipment will be linked up through COM 1 so this needs selecting from the Com Port drop down menu Then check both the Auto Start and Start Now When Go Live is pressed boxes Now click OK Note the description field was automatically filled in Fill in the Description box with a suitable description of what the signal does New Siqnal Wizard Basics Signal Hame Signal Type Driver PY Real Input 0 ModBus ATU Description Temp of Heater DV W Record the signal value as it changes if Generate alarme when the signal value exceeds certain limits Cancel Help The first check box will enable data to be recorded whenever the signal value changes and the second allows alarms to be assigned to the signal so that if it passes boundaries an alram will flag up in the Prodigy alarm bar Now press OK to proceed to the next part of the New Signal Wizard below New Signal Wizard Range amp Units Enter the range and unit
3. E Heater Warm fo Accept On Revert Normal Hysteresis around limits Alarm Text Annunciation Priority Mem Low Alarm Text Annunciation Priority fo Very Low 0 E Advanced Nag amp Commenting Deviation amp Hold Offs Recording amp Safety Alarms to C T ascomp Ltd Prodigy D ata Alarms Alarms mdb Cancel Help Uncheck the Use box at the top of the dialog this will ensure that there are only alarms when the actual temperature is too high not the set value Below is how the box should appear press OK Alarm Strategies Use M Very High Alarm Text Annunciation jw All Same Priority Accept All On Revert E Heater Hot 0 E jw High Alarm Text Annunciation Priority 0 E Hysteresis around limits fo Low Alarm Text Annunciation Priority Mem Low Alarm Text Annunciation Priority Select 0 E Advanced REESEN Dain sidi Alarms to C T ascomp Ltd Prodigy D ataAlarms Alarms mdb Cancel Help Now two signals have been created that can be used show the temperature that the Shinko JCS is trying to set the heater to and the temperature that the heater is at Now a third one will be created that will find the ei error between the signals Firstly create a new signal by clicking the new button Getting Started With Prodigy Configuring Your Own System e 31 New Signal Wizard Basics Signal Name Signal Type Driver Real 1 0 D 01 ModBus RATU D Descri
4. stop 16 e The Alchemy Demonstration Stage 7 Dissolving in the Acid Bath The Acid Valve will then be pulsed open to add hydrochloric acid to the Acid Bath and Stirrer 2 will be run until all of the material has been dissolved Stage 8 Filtration Pump 3 transfers the suspension from the Acid Bath into the Filtration Tank where the gold is separated from the effluent Filter LT C Ip EFFLUENT TANK RR e Ir FILTRATION TANK Getting Started With Prodigy The Alchemy Demonstration e 17 Congratulations you have just used Prodigy to manufacture a quantity of gold Stage 9 Laboratory Analysis Having produced the gold you then need to analyse it to determine its rating 1 to 24 carats A dialog will automatically pop up to allow you to enter the rating Laboratory QA Rating Enter the Gold Rating 1 to 24 carats Cancel The production process is now complete Another pop up dialog will appear asking if you want to change to the Data Analysis display Alchemy Process Complete The Alchemy production process is now complete and vou have created 450 0 kg of gold Prodigy s data analysis tools will enable you to review the process do wou wish to change to the data analysis display 18 e The Alchemy Demonstration Data Analysis and Reporting Tools Changing to the Data Analysis display will present you with a selection of icons that highlight some of the analysis facilities that a
5. 10 End Time 27 05 2003 10 23 30 Gold Unit Cost 8 61 kg 2 470 20 Operator Thomas Evans Gold Cost 861 00 790 10 Alarm Histo Trended Sig 27 05 03 10 21 39 Zone 3 Measured Value is High 27 05 03 10 21 39 Zone 2 Measured Value is High 27 05 03 10 21 40 Zone 1 Measured Value is High K 900 27 05 03 10 21 40 Zone 2 Measured Value is Very High 27 05 03 10 21 41 Zone 3 Measured Value is Very High 27 05 03 10 21 42 Zone 3 Measured Value is High 750 27 05 03 10 21 43 Zone 1 Measured Value is Very High 27 05 03 10 21 44 Zone 2 Measured Value is High 27 05 03 10 21 49 Zone 1 Measured Value is High 27 05 03 10 21 50 Zone 3 Measured Value is Ok 27 05 03 10 21 50 Zone 1 Measured Value is Ok i 450 27 05 03 10 21 50 Zone 2 Measured Value is Ok 27 05 03 10 23 24 Acid Bath Low Probe is On 600 300 150 0 0 10 20 10 20 10 20 10 21 10 21 10 21 10 22 10 22 10 22 10 23 10 23 27 05 03 Ingredients Hopper Level litres Zone 1 Measured Value C Fusion Reactor Level litres Effluent Level litres Mercury Valve Filter Pump For Help press F1 Stopping Prodigy When you have finished investigating Prodigy stop the services and displays by selecting Stop Prodigy from the start menu 22 e The Alchemy Demonstration Configuring Your Own System Connect some hardware The next section takes you through how to configure Prodiay to talk to some real world hardware This walk through is based around a Shinko JCS three term cont
6. Configuring Your Own System e 29 Three parameters of the new signal need to be edited the Description Address and Alarm below Description Address Temp of Heater PY Shinke JCS Dev 01 PV input value reading High at 35 00 V High at 55 00 TempofHeaterPV Shinko JCS Dev 01 PV input value reading Firstly double click the Description field for the signal 0ISV this will allow it to be changed to a more suitable description of the signal Next double click the Address field this will bring up the following dialog below Modbus Address Modbus Device Type Shinko ICS Device Address i Parameter Address PY input value reading e Unsigned Cancel The Parameter Address needs to be changed use the drop down box and select signal SV1 below SV the set value can be varied on the device but setting up this address will allow a value to be sent from Prodiay to the device and hence Prodigy will be able to control the set temperature Modbus Address Modbus Device Type Shinko JCS ka Device Address i Parameter Address Io Unsigned Cancel Press OK and then finally double click on the Alarm field the following dialog will appear below 30 e Configuring Your Own System Alarm Strategies lv Use v Very High Alarm Text Annunciation jw All Same Priority Accent All On Revert 55 Heater Hat Select 0 Accept On Revert jw High Alarm Text Annunciation Priority
7. Heater PV 27 0 C Temp of Heater PV 32 0 C Axis Span 30s 42 e Configuring Your Own System Click the Button on the display The dialog shown below appears and this lets you modify the value of the signal O01SV You can move the slider or type in a value Press the Set Now button to send the selected value to the controller Do this a few times and watch the value for the setpoint change on the trend object Click Set amp Exit or Done when you have finished O1S Temp of Heater PY Current value New value 27 EI JE I Disable Set Now 70 00 TouchPad The gauge does not only move up and down as the temperature measured changes but also the colour of the bar will change as limits are reached the orange and red rectangles at the side of the gauge are where the alarm limits are located 10 0 10 0 11 36 14 11 36 51 11 37 29 11 36 06 11 36 44 11 39 21 11 39 59 11 40 36 11 41 14 Temp of Heater PV 40 0 C Temp of HeaterPV 41 0 C Axis Span 5m Temo of Heater PV 41 C Press the Save button while in Design mode and enter a name for the display Once saved it will be available on the Prodigy Menu bar under Displays Getting Started With Prodigy Configuring Your Own System e 43
8. Scan Optris Metric Version eclf anne D ilar More Info Browse Cancel To install a template select the appropriate template from the selection available in this case the Alchemy Plant will be installed Click OK to install the template and the following dialog will be displayed Confirm Installation al Installing this template WILL OVERWRITE your current configuration Ensure that you have made a backup or that the current configuration is not required Proceed with template install The chosen template will write over any previous systems templates that have been installed If you are unsure click cancel these options can be selected later from the install templates menu The template installer will again pop up the following dialog checking to see that Prodigy is not running CR Template Installer template Is it OK to continue installing the template a The SCADA software must NOT be running in order to install a Click Yes to finalise the install of the template when the template has been installed the following dialog will be loaded to confirm that the template has been set up E Template Install S i The selected template is now set up 6 e Installing Prodigy Getting Started With Prodigy Licensing Prodigy Prodigy is a licensed product and comes supplied with the license file on the CD the license governs which facilities within Prodigy you are allowed acces
9. a process Double click on the trend object to enter Historical Trending 20 e The Alchemy Demonstration DATA ANALYSIS SYSTEM TOOLS STAGE DETAILS Completion Congratulations you have just used Prodigy to manufacture a quantity of gold 11 PAUSE BENG Press the Batch button at the bottom of the screen and select the batch Works Order Number that you have just run 10 21 48 Ma e 20 57 nra u ae 48 10 22 39 10 23 30 I Fusion Reactor Level Mit Filte sr Pump iM Met ech alve Batch Alchemy 27 05 2003 10 20 07 to 27 05 2003 10 23 30 Axis Span 3m 23s KEELE e 2 aa we eo EO M E e ee l e a A 2 This will change the time span to show the start through to the end of the batch You can still move left and right with the other Next and Previous Time Period buttons and by right clicking on the trend you can still alter the time period shown Double clicking on the trend again will return you to the real time mode To return to the Data Analysis display simply click on the return button in the top left corner Getting Started With Prodigy The Alchemy Demonstration e 21 Proof of Process Report Clicking on the Proof of Process Report button will start that facility run Lamerako eeii iene eme e Datt Batz Single Page or Proof of Process Report Recipe Details Works Order Number Alchemy Batch Results Stage Temperature C Time s Start Time 27 05 2003 10 20 07 Gold Produced 100 0 kg 1 380
10. as the Je AucoMiged Test System O ath files and directory User control language Calibration tracking Auto test sign off Select the required installation type from the list e Typical This installs a complete un configured Prodigy system All of the files required to run Prodigy will be installed but it will be an empty system apart from the menu bar which will have some default options to help you configure your system e Custom This will give you the option to install SQL server for use in a Prodigy system All the files required to use SQL databases in Prodigy will be installed along with all of the files required for a prodigy system to function Notes e All Prodigy installations require Internet Explorer Version 5 0 or later so that you can use Prodigy s help facilities e Prodiay will work in demonstration mode for 30 days from the time that it is first installed after which it will no longer run During that 30 day period the system will inform you that you are in demonstration mode every time prodigy is started 4 e Installing Prodigy Getting Started With Prodigy e In demonstration mode Prodigy will be fully functional except for allowing modification of the Signal Database for 2 hours After this it will stop responding and display a message informing the user You will need to restart Prodigy to use it again You may do this either by shutting down and re starting the machine or by stopping and re starti
11. el Signal Types It can be seen that the signal OJERROR is the difference between signals 0JPV and O1SV if you want to change the value of 07 SV this can either be done on the Shinko JCS or you can right click on signal 07SV and select Signal Value This will bring up a dialog where the signal value can be entered below Signal Value Signal Value To send a value to the device simply type a number into the Value field then press Set followed by Done This will then set the value of OZSV to the required value and it can be observed that the controller tries to change the temperature of the heater to match this value as a result 07 PV changes 34 e Configuring Your Own System Create A Display Start by selecting Display Builder Edit from the Facilities Configuration menu of the Prodigy Menu Bar ATS Configuration Access Database Config _ Alias Tags Configuration Batch Chooser Config Batch Data Recorder Config Calibration Configuration Data Grid Configuration Data Processing Report Contig BARONET E Se GA tat des ist a be eto aes d N Pi Display Launcher Config Down Time Logger Config Driver Configuration ET Logger Configuration Easy Report Email Manager Config Faxing Software Setup Multigraph Configuration Multigraph Selection Config OPC Server Configuration Proof Of Process Report Remote Terminal Config SMS Configuration Signal Database Configuration Slang Editor Software Con
12. messaging facility EVENT VIEWER Events and digital state changes can be logged to provide a concise history of any actions taken by a control system EMAILED REPORT Reports and alarm conditions can be emailed to a Manager s office using the internet or a local intranet TIMED REPORT Reports can be automatically produced at regular periods or when triggered by an event FAXED REPORT Raw materials suppliers can be kept informed of the current stock levels through faxed reports UPLOAD Reports can be automatically published on the internet or a local intranet EXPERT DATA SYSTEM Expert analysis can be performed on real time data and with manual interactions as the process continues PLANNED MAINTENANCE Preventative maintenance can be improved by monitoring the operating times of the equipment in use The Alchemy Demonstration e 19 SYSTEM TOOLS a A STAGE DETAILS i Preparation The gold recipe and amount are _ required along with a batch and operator name before the demonstration can begin TP PAUSE DEMO Trend Display Clicking on the Trend Display icon will change to the Overall Trends display This is a real time trend graph that continuously moves from right to left Double clicking on the trend will take you into an historic mode where the graph stops moving and you can read off values from any point in time Data Analysis Trend displays provide an ideal way of analysing
13. will then appear 28 e Configuring Your Own System Signal Renaming 1 signal left to replace Select A Renaming Method Vu Use Manual to individually name each signal to be duplicated SE Use Substitution to to do wildcard replacement of signal names orto create multiple duplicates of each signal OK Cancel Help Select Manual and the Signal Naming dialog will appear below Signal Naming 1 signal left to replace Old Name New Name MPY Ir nn Cancel Into the New Name field enter a name for the new signal as it is for the set value SV of the Shinko JCS a suggested name is OISV Signal Naming 1 signal left to replace Old Name New Name O1PY o sy pe Cancel After entering a new name for the signal press OK and a dialog will appear asking if you want to create a new signal Confirm Creation Q Create all signals now Press Yes and the new signal will be created below this will now be ready to be edited so that it can control the SV value of the Shinko JCS d E X Aw 2 signals used out of 10 8 remaining 21 0 Signals Changes Made All Signals Temp of Heater PV Real I O ModBus RTU Shinko J 0x013 Is 10 to 70 CE Groups Temp of Heater PV TREO ModBus RTU Shinko J 0013 1s 10 to 70 E Drivers E Alarm Strategies E Recording Strategies E Resetting Strategies E Signal Types 8 In H Getting Started With Prodigy
14. Rn UI lan III l M tny i di i NN Agha luan 7 DA Be Be g as d gt T HMI e SCADA DCS AT A DI wy s ss Zu or w ng AM AN yy y ww KO wr e A A9 A A AAA AAA rYTvTTTTTTTILIiTtTTtTtttt ter rrrer EPP ET TEE EI LO OS OCC CCe ITT EE WITT ed ee 68 GES Si et D GE EA bein Jet Late Eer ZP wee CT AA mo EF vm La i Er II r er TOA Th DTR al a a ME wm CERNE ma 4 t L Prodiay V 8 Getting Started With Prodigy Getting Started with Prodigy This document is intended to help you get started with Prodigy It covers the installation and licensing of your Prodigy system and goes on to provide instructions on how to walkthrough the built in Alchemy demonstration Finally it gives simple instructions on how to add your own hardware to the system and how to interact with this hardware through display objects The example screens used in this document are taken from Prodigy version 8 and if you are running a different version of Prodigy there may be some slight differences with some of the screens This should not cause any major difficulties but if problems do arise free technical support 1s available by e mail at support tascomp com This document is provided in addition to the full manual which can be found on your Prodigy CD You are at liberty to print as many copies of this manual as you require Alternatively copies may be purchased from your supplier You may fin
15. The purpose of each button given below e Install Prodigy This installs Prodigy and is described in greater detail below e Install Template A number of pre defined configurations are provided on the CD as templates to allow you to gain experience of Prodigy features and to see how different applications can be tackled e Install Extras This provides another set of menu options for facilities such as Microsoft Word and Powerpoint Getting Started With Prodigy Installing Prodigy e 3 Viewers and an Adobe Acrobat Reader The Word Viewer and Acrobat Reader can be used within Prodigy to display maintenance documents e Reference This provides sales information such as example screen shots the Technical Overview brochure the Prodigy Price List and the Prodigy Manual as a PDF document e Browse CD This displays the contents of the CD in an Explorer window e Visit Website If you have internet access this will take you to Tascomp s home web page e Contact Us This displays contact information for Tascomp To install Prodigy press the Install Prodigy button and follow the on screen instructions Eventually you will be asked what type of installation you require Setup Type Select the setup type that best suits your needs 7 i Wi Click the type of setup you preter k B go d Iqy Descriptio Tupi Installs all of the essential Prodigy features Programs Drivers and Proof of process SLANG subsystem as well
16. d it useful to refer to the relevant chapters of the manual while walking through the Configuring Your Own System section of this document If this demonstration raises any questions you would like answered or you experience any technical problems please contact support tascomp com Contents Getting Started with Prodigy 2 Installing Prodigy 3 Syse EE 3 tert 3 Ee ae Kuel EE 6 Liec e ee tee e EE 7 Seri its au atom a te e e EE 9 The Alchemy Demonstration 11 Walking Through the Alchemy Demonstration ccccccccccceceeeesssseeeeeeeeceeeeeeeeeeeeaaaaeaeeenees 1 Configuring Your Own System 23 Connect some DANI E 23 ee EE 23 EE Ee 35 Installing Prodigy System Requirements Pentium processor based PC 2 0 GHz or above recommended 1024 Mb RAM 2048 Mb recommended 500 Mb free disk space 10 Gb recommended 100 Mb free disk space on the system or C partition 1 Mb Video card 4Mb recommended Microsoft Windows 2000 SP4 XP SP2 XP recommended NTES filling system Sound card optional Installing Insert the Prodigy CD If AutoPlay isn t enabled view the disk contents using Windows Explorer Open the CD_Autorun folder and Double click on Installer_RunFlash exe The dialog below will appear l prodigy Install Prodigy y Install Templates ae Install Extras Reference Browse CD yenara Visit Website Contact There are several buttons on this screen
17. digy The serial number is 002721 The following facilities are enabled Realtime Database Menu Selection System Security Realtime Database Config Display Runtime Core Alarm Facilities Historic Alarms Realtime Trending Historic Trending Recipe Handling Batch Data Facilities Report Execution On Line Maintenance Report Designer Downtime Monitoring Display Config Heatmaps Engine Testing Profiles Ideal Curves Calibration Tracking Slang Runtime Slang Development SPC Automatic Data Archive Alarm Scheduler Proof of Process Reports Software Controllers Shop Floor Terminal Support Timed Reports Faxed Reports SMS Alarm Output Web Upload Automatic Test Sequence Email Alarms amp Reports Display Replay DB Import Export FDA 21 CFR Pt 11 Compliance SMS2 Interactive Sequence of Event Recorder Multigraph Expert Data System Produce PDF Output Multi Trending Easy Report Web Viewing Heatmap Area Calc The following facilities are disabled Low Cost DTM The security information is correct Getting Started With Prodigy Installing Prodigy e 7 After pressing OK you will be asked if you want to Register the license Prodigy Licensing j a Don t forget that you must register your license within 30 days WS Would you like to register now ae 8 o Installing Prodigy Getting Started With Prodigy Registering Prodigy Prodiay licenses must be registered If Prodigy is not registered it will w
18. el Press OK and then press Finish there will now be three signals as can be seen below Getting Started With Prodigy Configuring Your Own System e 33 H Go 3 signals used out of 10 7 remaining 21 0 Signals Changes Saved All Signals Error between PY and S Real Derived Expression Evaluation 015 Groups Temp of Heater P Real I O ModBus RTU Shinko J W Drivers Set value 5Y Real I O ModBus RTU Shinko J e __ Alarm Strategies __ Recording Strategies __ Resetting Strategies __ Signal Types Save the changes by pressing the save button Hi Now check that all the equipment is correctly connected to COM of the PC and the Shinko JCS Now the go live button LI can be pressed to start monitoring and controlling the new signals To observe the readings press the monitor button this will show an almost identical view as the one above To observe the values that are being read from the Shinko JCS change the drop down menu from All al to Values this will then give the view seen below GD Re f e 3 signals used out of 10 7 remaining 21 0 Signals Changes Saved fs All Signals DIERROR Error between DV and SV Real Derived ression Evaluation 01S S 0x013 g p Groups O1PY Temp of Heater PV Real LO ModBus RTU Shinko J 0013 w Drivers O1SV Temp of Heater PV Real I O ModBus RTU Shinko J 0x013 h bh j wow ow Alarm Strategies 9 2 Recording Strategies H E Resetting Strategies
19. guration will be placed into the relevant boxes on this screen You can choose the colours that you want by clicking on the coloured boxes or just leave the defaults Dial Properties Visiblity Fill Colours Line Attributes Text Colour More Dial Dial Line Colour V Signal or PV Temp of Heater PV F Use Alarms Very Low lt 0 Flash Low lt Flash Normal Flash High gt f gt Flash Very High gt 92 Flash Antialias IT Line Thickness fo Animation Timer for Flash x 40 e Configuring Your Own System Now we will add a trend object to the display Choose the Trend tool by clicking the button highlighted below SSCS el Drag a trend box onto the display as shown below File Edit View Fan Drawing Align Mode Help Dez Lea S2 BiekV Q LOOCCCA A a BB eoOO 98 Right click over the trend object to display the Trend Properties dialog Begin by adding in our two signals Click the Add Signal button and select 01SV and then repeat this operation to add OI1PV Colours can be changed or left as defaults Signals Add Alias Add Profi Move Up Move Down Delete Properties Graph Properties Trend Properties I Allow Historical Trending Background Colour Time Span 30s Only show average values 7 Permanent Historical Trend I F Use Interval Axis Colour No Ticks a Dual Trends 7 Teel tee Show Mins Iv Show Secs Iv Batch Options Font _ Select O
20. ignal you will be presented with the following dialog below Notice that the Driver Address box is different since there is a different driver selected 32 e Configuring Your Own System Expression Evaluation Details Source signal Select Expression Test Select Signal Press Select next to the Source signal box the following dialog will apear below Signal Selection Error between PV and SY Temp of Heater DN Temp of Heater PV List contains 3 Signals out of a total of 3 Name f Filter Description f Filter Type Direction Recorded Deleted jw Rea jw Digital w Input jw Derived Iw Yes E Integer IV Finite State M Output Iv 1 0 Iv No IV Iw String Groups All Sources All Filter Cancel Highlight the signal 07 SV and press OK this makes the derived signal update everytime the 07SV signal is updated Then in the Expression section on the Expression Evaluation Details dialog press Select Signal and first select the signal 0J PV now press the minus sign on the keyboard and then press the Select Signal button and this time select the signal 07SV The window should now appear as below this has created an expression that will subtract the value of signal 01 SV from the signal IDN and give a value of the error between them the signal OJERROR Expression Evaluation Details Source signal on DM Select Expression 01 PY 015 Test Select Signal UK Canc
21. ll Prodigy features except database editing At the end of the 2 hour period you may stop and restart Prodigy to obtain another 2 hours run time This demonstration has been designed to be viewed at a screen resolution of 1024 X 768 pixels ENTER ALCHEMY Press the Enter Alchemy button to start the demonstration The main Alchemy plant display will then appear This shows a mythical Alchemy plant which will manufacture Gold from base metals If you wish to restart the Alchemy demonstration for any reason i e you get lost or enjoyed it so much that you want to run through it again press the Reset Demo button emergency stop button on the control panel The main Alchemy plant mimic is shown below Alchemy Plant Displays Alchemy Setup Facilities Shutdown Splash Screen DATA ANALYSIS VO Recipe d x Cor Laslu4 SYSTEM TOOLS Uer Zut P RAW MATERIAL SE N e i amp Bn H II aaa ETH e E Mv 12 5 gt K os a Ge ac AN x H Sr D STAGE DETAILS Preparation The gold a D recipe and A gt INGREDIENTS HOPPER a amount are n gh E required along fr SEPARATOR with a batch and _a 3 operator EN before the demonstration can begin b CONVEYOR BELT kr II PAUSEDENG gt FUSION REACTOR 12 e The Alchemy Demonstration Running the Alchemy Demonstration To start manufacturing gold you need to enter details such as the type of gold you wish to produce To do this you
22. need to click on the clipboard indicated by the Start Here prompt An Xform will appear that allows the required recipe to be chosen by clicking on the Select Recipe button selecting from the list and clicking on the OK button A Works Order Number defines this production run The name used is entirely up to you and is entered by clicking on the Select Works Order button and typing in a new batch name the Works Order Alchemy will already appear in the list then click on the OK button Select an Operator Identity from the drop down list and then enter the Quantity of Gold Required 100 to 500 kg EE Select Recipe Yellow Gold Raw Materials Fusion Profile Mercury 50 3 kg stage Temp Time Copper 42 4 kg 1 380 K 10 00 Lead 387 kg 2 470 c 2000 Sulphur 12 9 kg 3 790 AG Select Works Order Alchemy YG Operator Identity Jim Smith Quantity of Gold Required 450 kg Accept The Completed Recipe Form Pressing the Accept button will load these details The white board on the control panel will now have been altered to indicate your selections Getting Started With Prodigy The Alchemy Demonstration e 13 ALCHEMY DEMONSTRATION PRODUCTION DETAILS Operator Recipe Yalow Gold Works Order Aleiemy 1 is Stage 1 Start the Process First clear the alarm banner of active alarms or events by accepting them Click on the Accept Alarm button on the alarm banne
23. ng the Prodigy service Finally you will be shown this screen informing you that the installation is complete If a restart is required you will be presented with a different screen asking you to restart your system do this to complete the installation InstallShield Wizard Complete ae The InstallShield Wizard has successtully installed Prodigy V 8 Click Finish to exit the wizard Energy monitoring amp Improve efficiency Alectricity Water Steam Gas install Sie cB eee Getting Started With Prodigy Installing Prodigy e 5 Installing Templates If it is the first time that Prodigy has been installed on a system then a template must be installed The Template installer can be accessed from the Prodigy CD front screen and the program can be seen below Template Installer Select Template Current Version is 8 0 Build S00 SP 46 Name Description Alchemy Plant Prodigy s Alchemy Gold Plant Demo System Basic Down Time A Configuration That Shows Basic Down Time Monitoring Functionality Batches Tutorial Getting Started With Batches Finished System Batches Tutorial Getting Started With Batches Starting Point New System Template For A Blank Prodigy Systern Radir Plaster Boa Plaster Board Monitoring Using A Raytek Scanner CoolT emper Opt Unilam CoolT emper Glass Scan Optris CoolTemper Opt Unilam Cool emper Glass Scan Optris Imperial Version CoolT emper Opt Unilam CoolT emper Glass
24. nly Show Tagname I Trend Barchart Use on Axis 7 Label columns 1 2 3 Runtime Configuration Saving I Allow Privilege T Multiple Configs Browse OK Cancel Help Getting Started With Prodigy Configuring Your Own System e 41 On the main Trend Properties dialog set the Time Span to 5m 5 minutes or whatever time period you would like and check the Allow Historical Trending box this will allow the double clicking option to enter historical mode for chart recorder mode Click OK when you have finished Signals Description Temp of Heater DV Temp of Heater PY Add Signal Add Alias Add Profi Move Up Move Down Delete Properties Graph Properties Trend Properties Iw Allow Historical Trending Background Colour O Time Span 5nd Only show average values T I Use Interval Permanent Historical Trend Axis Colour No Tee 2 Dual Trends Lots wines Coleen O Show Mins V Show Secs M Batch Options Font _ Select Only Show Tagname I Ze C Trend Ze Barchart S n10203 Use on Axis 7 Runtime Configuration Saving F Allow Privilege Multiple Configs Browse Cancel Hee Run the display by pressing the Go button e The display will look similar to that shown below depending on the values of the setpoint and measured value within your controller 10 0 10 0 11 17 35 11 17 39 11 17 42 11 17 46 11 17 50 11 17 54 11 17 57 11 16 01 11 16 05 Temp of
25. o as the SigScan dialog This is the standard signal selection utility for Prodigy and it allows you to select the signal you require by providing a number of filtering options In this instance we want the signal O1SV so either scroll down the list to find it or begin to type the name into the Name field of the box The more you type the further the scrolling list homes in on the signal you require Signal Selection Error between PY and SY Temp of Heater PY Temp of Heater PV List contains 3 Signals out of a total of 3 Name O1S f Filter Description Temp of Heater PY I Filter Type Direction Recorded Deleted jw Real jw Digital Iw Input Iv Derived lv Yes E d Integer IV Finite State M Output Iv 1 0 M No lv Iw String Groups All Sources All Filter Cancel When you have found O1SV either double click on it in the list or single click on it and then press OK Now select the Value radio button and enter into the format field This indicates that the value of the signal will be displayed as a real number with one digit after the decimal point All digits to the left of the decimal point are shown regardless of how many s are placed there Other examples of formatting codes are to show 3 decimal places or to show the value as an integer Check the boxes for Pre Text Description and Post Text Units This means that the text display will automatically show the description and units associated wi
26. ompleted this dialog Visibilty Common Size Postion Button Value Display Configuration EE Ge Dual Display 5 C Left arameters E D Browse HA T Allow Multiple Batches 7 Separate Batch Files Securty Attributes Enabling signal I Confirmation Required Browse a js Enabling Value Browse IT Password Required Select Next select the Bar Gauge tool by clicking the button highlighted below Ikrololx uDoOeooG l e E Drag out a tall Guage to the side of the button and text box as shown below zech Abo G Bl VQ COcChGAR 4 BR eccei 8 E Right click on the gauge to show the Bar Gauge Properties dialog On the Dial Tab select the signal 01PV in the same way as we did for the Text Box Getting Started With Prodigy Configuring Your Own System e 39 Dial Properties Visibity Fill Colours Line Attributes Text Colour More Dial Dial Ba Temp of Heater PV Major Ticks Minor Ticks NDP S S Ful C 1 4 aS a p Lo Linear Open Angle Start Angle E 0 225 Ovemde Range Iw Bezel Low Steps fo Start Colour E High Width bo End Colour 5 O f Alam Ranges Value Value Ovemde l Value Value E Very High es Im OK Cancel Apply Help On the Line Attribute tab check the line colour box then select the signal 01PV and check the Use Alarms box the values that you specified in the Alarm Strategy section of the Database Confi
27. ork for 30 days from the time that the license is first installed after which it will no longer run During that 30 day period the system will request that you register the license every time you start a Mimic display Be aware that if you do not register and then leave Mimic running for the remainder of your 30 day period the system will not ask you to register again and will then stop working at the end of the 30 day period Re installing the license or a different Prodigy license will not reset the 30 day period Setting the date back will also cause Prodigy to stop working The Registration program displays a dialog that is shown below 7 Prodigy License Registration Version 6 0 Build 600 SP 46 License Reference 104 41 5F53 430E F1 63 656 9 6C54 1 741 6510 Call Tascomp Ltd on 44 01642 370666 and quote the License Reference string shown above Registration String Enter the Registration String suppled by Tascomp Ltd into the bos below and then press Register The License Reference string is generated by the system and uniquely identifies the Prodiay license that is installed and the machine that the system is running on This number should be quoted to Tascomp either by phone fax letter or email through the web site In return you will be supplied with a Registration String that should be entered into the relevant box on the dialog When this has been done press the Register button If the registration string is no
28. our own Prodigy system It has been designed to show many of the features available to you This walkthrough assumes you have a basic knowledge of Microsoft Windows and terms Start Prodigy Start Prodigy clicking on the Start Menu followed by All Programs and find the Prodigy V8 folder selecting the Start Prodigy option will start the Prodigy Display Launcher A Prodigy V Control Panel Network Quick Start TE Start Prodigy Connect To Stop Prodigy aF Workstation Connect Control Panel A Documentation A License Default Programs Help and Support O ia As Prodigy is starting up an information window displays the current status of the start up procedure Display Launcher Starting Prodigy Approe Time Remaining 16s The Prodigy Menu Bar and the Alarm Display will appear at the top of the screen and then the Welcome to Alchemy display will appear see below occupying the rest of the display The Alchemy plant simulation programs will also be started Getting Started With Prodigy The Alchemy Demonstration e 11 Gl ichen Plant _ amp Displays Alchemy Setup Facilities Splash Screen Welcome tem DisplayBuilder Licensed to Tascomp NOT FOR RESALE a Sn oe a E Welcome to ALCHEMY the Prodigy controlled gold production plant This is a fully functioning version of Prodigy VVithout a license this demonstration will run for 2 hours providing access to a
29. ption pe Record the signal value as it changes Generate alarms when the signal value exceeds certain limits Cancel Help In the dialog that appears fill in the Signal Name Description and check the top box Record the signal like before e g Signal Name 01ERROR Set the Signal Type to Real Derived as an expression will be used to define the value of the signal from within the system Then in the Driver drop down box slect lt New gt this will bring up a dialog Set Driver to Expression Evaluation allows an expression to control the signal and check both the boxes Auto Start and Start Now the dialog should now appear as below As this is a derived driver Oe one not connecter to any hardware the Com Port and Baud Rate boxes need not be entered Add A Driver Driver Configuration Driver Expression Evaluation Description Expression Evaluation Com Port Baud Rate A h Iw Auto Start jw Start Now When Go Live is pressed Cancel Press OK on the Add A Driver dialog and then on the New Signal Wizard Press OK again the next stage of the Wizard Should appear Set an appropriate Range e g 50 to 50 and select the Units Degrees Celcius The dialog should now appear as below New Signal Wizard Range amp Units Enter the range and units for the signal Range Lei to 50 v Units Help Press Next and then click in the Driver Address box to modify it as before with the 07PV s
30. r until all the red unaccepted alarms or yellow event messages disappear or turn green accepted Click on the Start Process button located on the control panel next to the clipboard that we used earlier Stage 2 Mixing the Ingredients The production process will then begin and follow the recipe that you have selected The Raw Material Silo valves will open and close in sequence transferring mercury copper lead and sulphur into the Ingredients Hopper Stirrer 1 will also be started to thoroughly mix the raw materials 14 e The Alchemy Demonstration Stage 3 Filling the Fusion Reactor When the ingredients have been thoroughly mixed they will be transferred to the Fusion Reactor Pump 1 will start and the mixed ingredients will be removed from the Ingredients Hopper and added into the Fusion Reactor TEMPERATURE Mu 10 0 Sp 00 During this process you may see a yellow hard hat and tool box icon appear around Pump 1 at the same time an alarm will be triggered This is to indicate that the pump run time has exceeded its preventative maintenance period Clicking on the tool box icon will allow you to view maintenance information such as the pump s part list Word document and schematic wiring diagram pdf document Clicking on the yellow hard hat will change to the Planned Maintenance display where you can view the run times of the pumps stirrers etc and the operation counts of the various val
31. re available to you Full details of these can be found in the User Guide so only a cursory look will be given here Data Analysis tcm DisplayBuilder Licensed to Tascomp NOT FOR RESALE ALARM HISTORY REPORT Alarms conditions and event messages can be recorded into an alarm history database for later review TREND DISPLAY Any number of analogue and digital signals can be reviewed using Prodigy s state of the art trending facilities TABULAR REPORT Tabular reports can be used to review batch based or time based information that has been recorded into an Access database PROOF OF PROCESS REPORT Proof of process reports can be produced that include one off header information alarm events and trend graphs XFORM Manual entries can be made and data reviewed through configurable Xforms DOWN TIME MONITORING Machine utilisation and down time periods can be logged and reasons assigned to provide production rates and accurate down time analysis MULTIGRAPH Multiple data sets can be plotted against each other and any signal values can be plotted against any other STATISTICAL PROCESS CONTROL Statistical Process Control analysis on real time and batch based data is an essential tool for improving product quality and process efficiency Getting Started With Prodigy SMS TEXT MESSAGING Reports can be requested notifications of alarm conditions sent and alarms accepted through the SMS2 Interactive text
32. re starting from an empty Prodigy system there are no current signals the Database window can be seen below Getting Started With Prodigy Configuring Your Own System e 23 EJ Untitled SignalDatabaseConfig File Edit View MakeLive Help NM elei ER Index Signal Description SignalType Driver Address Hex Ad Upda Range Units L eteg Groups Reset All Signals __ Groups H 2 Drivers E Alarm Strategies 1 Recording Strategies __ Resetting Strategies Z Signal Types No Filtering Applied LG Se To Create a new signal click the New button The New Signal Wizard below is then displayed New Signal Wizard Basics Signal Name Signal Type Driver TI dw I Description Record the signal value as it changes Generate alarms when the signal value exceeds certain limits Cancel Help Firstly create one new signal for the PV value Process or Measured Value for the Shinko JCS type its name e g O1PV into the Signal Name field this must be 8 or less characters with no spaces between characters Now select the type of signal from the Signal Type drop down box for this piece of equipment use Real Input since it s a measured value descriptions of all the signal types can be found in the user manual Now select the driver from the drop down box as we have not configured any signals to communicate with this communications loop before we will have to select the lt New
33. roller using Modbus RTU protocol The walk through configures signals to communicate with the setpoint and measured value addresses of this controller Any similar hardware using a protocol supported by Prodigy see User Guide will suffice Please ensure the hardware is wired up correctly and that all communications parameters are configured correctly The example shown starts from a empty Prodigy system Add Signals Begin by selecting Signal Database Configuration from the Facilities Configuration options of the Prodigy menu bar Displays shutdown PC Full Screen Configuration ATS Configuration Accept Alarm System n Access Database Config Tools Is be Es is rahe fia e Ae 29 Alas Tags Configuration Batch Chooser Config Batch Data Recorder Config Calibration Configuration Data Grid Configuration Date Processing Report Contig Display Builder Edit Display Launcher Contig Down Time Logger Config Driver Configuration ET Logger Configuration Easy Report Email Manager Config Faxing Sotware Setup Multigraph Configuration Multigraph Selection Config OPC server Configuration Proof Of Process Report Remote Terminal Contig SMS Configuration Signal Database Configuration slang Editor software Controllers Config Timed Report Configuration Users Configuration Web Upload Configuration Sache The Signal Database Configuration process begins by displaying the current Signals Database as we a
34. s for the signal Range Units lt None gt v Help From the Range drop down box select lt New gt and type in a range from 10 to 70 this is a display range and will not stop Prodigy recording data from outside the range now select degrees celcius from the Units drop down box When finished the window should look like the one below Getting Started With Prodigy Configuring Your Own System e 25 New Signal Wizard Range amp Units Enter the range and units for the signal Range 10to 70 D Units Help eng Now press Next to move to the next part of the New Signal Wizard below New Signal Wizard Driver Address Driver Address click to modify Generic Dev 01 Param 00 Coil Status Update Period fis Click in the the Driver Address section where it is highlighted in blue and the following Modbus Address dialog will appear This will allow us to set up the address of the device on the communications loop Modbus Address Modbus Device Type E r Device Address i Farameter Address f Parameter Type Coil Status M DataT ype E e Unsigned Inverted Cancel 26 e Configuring Your Own System In the Modbus Device Type select Shinko JCS this will change the window and the menus available below If the device type was not already available parameters would have to be set with information obtained from the manufacturers manual for the device to be used Modbus Address
35. s to If no license has been supplied Prodigy will run in demonstration mode whereby it will need to be restarted every two hours and also the Signal Database cannot be modified If you have a license for limited I O points and Tags then you should not install the license until you have finished with the Alchemy Demo as this may have more tags than your license allows and once a license has been installed there is no way to return to demo mode If you have got a license disk then you must install it by running the License Installer program This can be run from the Prodigy folder on the start menu and will display the following dialog 8 License Installer License File Done By default the program looks for the license on drive C but you can browse to another location if necessary When the license has been selected press the Install button to put the license on the system The program will read the license file and ensure its validity If it is OK it will install it onto the PC and show a dialog similar to the following one outlining the functionality allowed by the license Prodigy Licensing i The license information has been installed This product is licensed to Tascomp for use on process NOT FOR RESALE The package type is Complete Development The number of tags allowed is Unlimited The number of UO points allowed is Unlimited The number of I O drivers allowed is 50 The license is valid for version 8 of Pro
36. t valid for the license reference quoted the Registration program will issue an error dialog The most likely cause of this error is simply typographical ensure that the number you quoted and the number you received were both transcribed correctly Prodigy A Thank you for registering your copy of Prodigy Once the license has been successfully registered the system will be fully functional within the constraints of the license you have purchased and will no longer prompt for registration Keep a record of the License Reference and Registration String If you ever re install Prodigy you can use the Registration String again without having to contact Tascomp provided that no significant details have altered this will be true if the License Reference number is the same If you have a Prodiay Dongle then there is no need to contact Tascomp register your license When you re asked simply insert your Dongle into a USB port on the appropriate PC and it will register your license The dongle needs to be in the PC at all times for the license to remain registered If it is removed there will be an hour countdown that will alert the user every minute that the dongle has been removed after the hour is up Prodigy will no longer function Getting Started With Prodigy Installing Prodigy e 9 The Alchemy Demonstration Walking Through the Alchemy Demonstration It is recommended that you follow the Alchemy demonstration before creating y
37. th this signal Click OK when you have finished Text Properties Exa Visiblity Common Line Attributes Text Colour Size Position Orientation Button Value Display Value Display V Signal 015V Temp of Heater PV C None Formatting Code pE Display Text Event Text may change Value Date Vector Text Pre amp Post Text Align value M Pre Text Description Left Left Pre Text TagName Above Centre Right Right JW Post Text Units C Below P m Getting Started With Prodigy Configuring Your Own System e 37 Now choose the Selection tool by pressing the button highlighted below You can now drag the text box to a suitable size by clicking and dragging one of the 8 drag handles drawn around the edge of the text box When you are happy with the Text Box select the Button tool by clicking the button highlighted below ee 1 ke Sn I a i a S m AIS H HAERERE File Edit View D Depla li ae gt eH tl e zemols e Right click on the button object to display the Button Properties dialog shown below Check the Button box and then select the signal O1SV in the same way as we did for the Text Box and check the Value Dialog radio button This means that when the button on the Mimic display is clicked it will display a dialog that allows you to change the value of the signal associated with the button OISV 38 e Configuring Your Own System Click OK when you have c
38. trollers Config Timed Report Configuration STOBeHOREMCE Ohad GX Users Configuration D gt Web Upload Configuration The display builder program will appear as shown below In this mode displays can have objects added removed or modified A blank grey display is loaded in as standard Delai eo et en R Q IN OOCGC A s i BR Mn em ES lt FaATugsget Re es lHRt e zielle For Help press F1 Getting Started With Prodigy Configuring Your Own System e 35 The first thing we will do is add a text item to the display Click the button on the toolbar that is highlighted below Drag out a decent sized box for the text item similar to that shown below Don t worry we will fine tune the size of the box later De OSGeo G OD k Q LOCOCAR 4 BB eccsa NES e d Jemen r ATU a lgeeeliipsglw lees Right click over the text item that you have created This will display the Text Properties dialog Visiblty Common Line Attributes Text Colour Size Position Orientation Button Value Display Value Display T None FormattingCode Display Text I Event Text may change Value IT Date Pre amp Post Text Pre Text Description Left TT Pre Text TagName Above Right I Post Text Units C Below Cancel Apply Help 36 e Configuring Your Own System Check the Value Display box and then click the Signal button to display the Signal Selection dialog often referred t
39. ves Clicking on the Home or Go Back icons will return you to the main Alchemy plant display Stage 4 The Fusion Reaction Once the Ingredients Hopper has been emptied the fusion process will start The fusion temperature 1s controlled by a software PID controller which can be seen next to the reactor MV is the measured value and SP is the setpoint Getting Started With Prodigy The Alchemy Demonstration e 15 As the chosen gold recipe is followed the setpoint will be altered and the fusion reactor will be controlled accordingly Clicking on the Reactor Controls icon will change to the Fusion Reactor Controls display where the control of the three reactor zones can be seen Clicking on the Home or Go Back icons will return you to the main Alchemy plant display TEMPERATURE FUSION REACTOR Stage 5 Emptying the Fusion Reactor When the fusion process has completed the Fusion Reactor Valve will open and Pump 2 will be started The contents of the reactor will then be transferred into the Separator FUSION REACTOR When the Fusion Reactor is empty the valve will close and the pump will stop The conveyor will then Start Stage 6 Running the Conveyor The Separator will then split the product into chunks that are transferred into the Acid Bath via the Conveyor Belt b SEPARATOR When the Separator has been emptied and everything transferred into the Acid Bath the Conveyor will
40. when alarms should be activated and also the text that will be displayed when an alarm is triggered As we are using a heater the lower limits are not relevent so do not need filling in but the upper limits may have a value entered for Very High and High suggested values and Alarm Texts are shown below New Signal Wizard Alarms Enter the alarm levels required for the signal MV Very High Alarm Text Heater Hot Alarm Text Heater Wam Normal OK Alarm Text Low Very Low Aam Text Very Low Help lt Back Cancel Note Alarm messages in the alarm banner are shown as lt Signal Description gt is lt Alarm Text gt Now press Finish and the first signal will have been created it can be seen in the signal database below from here some parts can be modified by double clicking on the appropriate field this facility is used later on D fe 1 signals used out of 10 39 remaining 11 0 Signals Changes Made Driver Address Hex Ad Upda Range All Signals ModBus RTU Shinko J 0x01 is 10 to 70 __ Groups Drivers __ Alarm Strategies __ Recording Strategies __ Resetting Strategies __ Signal Types Now a second signal will be created as much of the information is the same as the previous signal that was just completed the duplicate button can be used First select the signal 07 PV or whatever it has been named and then press the duplicate button The dialog shown below
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