Manual OLS300 - EVC electronic
Contents
1. 49 2064 4163 0 Fax 49 2064 4163 33 Program updates as well as an overview of our products are available on the internet at www evc de EVC electronic GmbH 2 Manual OLS300 1 INTERFACE The simulator module has to be connected to the USB port of your com puter This port should according the USB conventions describing the USB Version USB 1 x full speed 12Mb s It also provides the OLS300 moduls power supply 2 FRONT PANEL The front panel insists of the following parts EVC electronic GmbH Ignition configuration indicator This LED flas hes slowly as soon as the simulator configuration was loaded ca 1Hz The LED flashes rapidly if the igni tion is switched on approx 3Hz The PWR BAT LED be gins flashing as soon as the device has finished power up and initialising sequence The OLS300 is now expect ing to load the configura tion data via USB interface External DC socket ac cording DIN 2514 used for fast charging the Li ion battery This socket is protectet against wrong polarity connec tion The USB type B socket has to be connected to your notebook or PC If the notebook or the PC is swiched on the Li ion battery of the OLS300 will be charged Manual OLS300 3 POWER SUPPLY 3 1 POWER JACK The power supply of the OLS300 module is provided by a rechargeable li ion battery having a capacity of 1700 mAh This type of battery 1s mainte nance free nearly age resist2. of the inserted chip is not relevant but the configuration of the device EVC electronic GmbH 8 Manual OLS300 7 SPECIAL PARTS 87BC6QG CC460 When modifying the combination modules 87BC6QG 87M 12 and CC460 a few special properties have to be taken into account Besides the port func tions and RAM the 87BC6QG contains a 48 Kbyte UV erasable EPROM and the CC460 a 96 Kbyte sized flash EPROM Especially the CC460 s flash EPROM is not arranged in one piece but in several blocks thus the lookup tables are following for reasons of compati bility 7 1 87BC6QG As mentioned above this module contains an UV erasable EPROM while the usual variant within a plastic case doesn t have a window of course thus it is OTP one time programmable Now this module features two additional registers which are LR and CSR In a HEX window they are displayed at the addresses of 10000h and 10001h These addresses shouldn t be modified while editing because hereby the memory layout is being switched When reading out and reprogramming as well as at simulations these data will be transferred automatically too These memory blocks are being displayed at the proper address too while the rest is being shown as FF and cannot be programmed When working with the simulator the configuration is being loaded auto matically The simulator adapter s ZIF zero insertion force socket has to contain a 87BC6QG with the same configuration while
3. 300 6 EPROM TYPES AND PROPER ADAPTERS Classification of adapters according to EPROM types Adapter OLS328 OLS328 OLS328 OLS340 OAD40 OLS344 EAD101 EAD100 EAD110 DIC29 F PECO PECO PLCC44 PSOP44 DIL32 2764 Ze ZIONS ZUCZ 56 ZEROS oen LOTIT 2Co LICS LORSE 3 Co IG S71 Co 24 le SIL 2Co a EO 2C 1001 2T Oar 2C OZA Zoe INOW Z2ICIOOL TZ COO MZ em OZ ME e ERO LOE OK e 7 COLO Ze EOLO MZ SELO Zo BOTO Mo o ETOT M22 ETAO M28F101 2C 2001 Ze OOuy 22 E2007 TICO O7 COo ZT ZO Zoe O20 20 E0207 MZ6 EZ EOF MoE OT Moe Om M2 8E2720 2 C400 2 CAO aL ZC AIOE 5 AC AOST 28 E400 ET COA Oy EZ OA M28F402 M28F402 29B400 2B F040 Zona M2 o BA TOT M2 RAOT M28F401 M28F420 Z29e 040 Zoro a0 2 AM2 9F800 Special adapters OLS368 PLCC68 Supported operating modes 8 7BC6QG all modes CCAGO Mode 1 and mode 5 OLS356 SSOP SG still under development 2IBELS027 Aol Ole 5 EVC electronic GmbH T Manual OLS300 6 1 ORIENTATION OF PIN1 OF THE OLS ADAPTER CABLES OLS344 OLS328 OLS340 Pin Pint Pint OLS332 OLS368 When using an OLS 332 adapter it is important to be aware of the low and high byte EPROM The OLS368 adapter has a 68 pin PLCC socket where the previously unsol dered original chip must be inserted The simulator only plays the part of the EPROM of the chip All the other functions like ports and RAM require the original chip Thus the data content
4. S LOADED CONFIGURATION MAY DESTROY THE SIMULATOR MODULE This is absolutly necessary because the loading of the configuration file into the OLS300 simulator module determines which wires will be defined to work like outputs and or inputs Without loading the correct configuration file considering control unit EPROM type etc the control unit and or the simulator modul may be damaged NEVER CONNECT THE ADAPTER CABLE WHEN THE IGNITION IS SWITCHED ON First make sure that the adapter cable is plugged in correctly at the right position with no disalignemt and the GND Pin s are con nected well You must not switch on the ingnition earlier NEVER DISCONNECT THE ADAPTER CABLE BEFORE THE IGNITION IS SWITCHED OFF Before picking up the adapter cable from the control unit make sure that the ignition is switched off AN AVOID TO EXPOSE THE SIMULATOR MOD ULE EXTREMLY HIGH TEMPERATURES In the engine compartment try to place the OLS300 simulator mo dule at the coolest possible place Never place the simulator module directly at engine parts wich can become very hot like cylinder head exhaust pipe etc A WATCH THE GROUND CABLES Make sure that all of the involved conponent are well connected to ground Never reconnect the assembly during simulation e g by connecting the notebook to the zigarette lighter receptable sourced notebook power supply while the assembly is runnig EVC electronic GmbH 6 Manual OLS
5. ant and free of the so called memory effect This effect caused rechargeable batteries of former generations to reduce the number of possible charging cycles Normaly the li ion battery 1s charged by the USB Power while the OLS300 module is connected to a switched on USB host notebook or PC Doing so a discharged li ion battery will be totally charged within approx 8 hours Depending on the temperature of the enviroment the li ion battery is able to supply the configured OLS300 module with power for 8 to 14 hours The li ion battery of the OLS300 module cannot be overcharged Permanet charging doesn t matter Over discharging the Li ion battery is also not possible because an integrated protection circuit will restrain this When the Li ion battery is discharged to its minimum the protection circuit will switch off the OLS300 module no matter the position of the power switch You can simply reactivate the OLS300 module by connecting it to a switched on PC or Notebook via USB cable Considering the case it becomes necessary to charge the Li ion battery in the fast charge mode you can use the DC socket on the front panel which is according to DIN 2514 A commercial low voltage power supply with an output voltage between 9Vand 24V can be used Acting so a discharged Li ion battery will totally charged within approx 1 5 hours 3 2 DISPLAY OF THE CHARGING CONDITION EVC electronic GmbH The PWR BAT LED shows the batt
6. electronic electronic Manual for the Online Simulator Module OLS S00 CONTENTS INTERFACE ociscene arre Anir E EEE EEEE 3 2 IRONI Nassar cnc taeecdscavdcacacetcnacesescsuvaccdasvescesdeacannsassaccencasadcsueasescascacabasuestesdeacaeeasateracscawacacacese 3 3 OV PP Virco acts AE A E A te es ous os E AE EEES 4 3 1 POWER ITA T Corre rene ne ne ne nl nee a rR eI OO en ee ene 4 3 2 DISPLAY OF THE CHARGING CONDITION v0 0 0 ccc cece ccc cece ceccsccscescecceccscescescssescescesceseesescescesees 4 A CONNECTING TOTHE ECU gicivcscccccdicdecccessccsetiudtostiecvecsscnrdevssocunseeGieddeuckeedeswanteddasesecesussteuddessencdeesecdecss 5 5 WHAT YOU SHOULD CONSIDER ABSOLUTELY ccccccccccccccccccccccccccccccccccccccccccccccces 6 6 EPROM TYPES AND PROPER ADAPTERS ui ccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccees 7 6 1 ORIENTATION OF PIN OF THE OLS ADAPTER CABLEG cccsccscocceccecceccsceccccecceceecescessscescescescecuscasceseeses 8 7 SPECTAL PARTS 87 BCGOG iC CAG wrsicsiccssccesaccaresestcecesiccccsesicceweasensescdeecessatecaeeicesesuasasateecssdesussscceaeaens 9 7 1 BS O E E EA AAE E E A sane iota ncas wehaiout A E A A AAI EA E A A T 9 7 2 C I e E A A A E A AE AAA 10 8 TECHNICAL SPECIFICATION S i ccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccecccccccccccccccecs 11 EVC electronic GmbH Am Pfauenzehnt 11a D 46539 Dinslaken Tel
7. ery condition by its lighting duration Long lighting means full condition short lighting shows nearly empty condition You can observe the actual battery charging condition exactly when moving the mouse cursor onto the battery symbol in the status line of the WinOLS program oe ee BERR Be E5 At EO __Feninnl Aini an aa 7o Maee E mm ra Battery 98 f Changing speed slow via USB Ks oo lt amp OM locs Module not configured 4 Manual OLS300 4 CONNECTING TO THE ECU e The matching adapter cable has to be plugged into the IC socket instead of the EPROM Eventu ally a socket has to be soldered into here first In this case you must not ignore the location of Pinl e Incase of an incorrectly applied cable e g the Pinl is on the wrong side or the cable is pluged lengthwise shifted the destruction of the control unit electronic and or the simulator module may be possible e The next step is to connect the adapter cable to the simulator module e The EPROM contents are load ing down to the module when the configuration file was loaded down automatically first OPE cera 0 10 e Not earlier but now the igni tion controls may be trig gered e If the OLS300 is configured the blue IGN CFG LED indicates the triggered ingnition controls with flashing rapidly EVC electronic GmbH 5 Manual OLS300 5 WHAT YOU SHOULD CONSIDER ABSOLUTELY SWITCHING ON THE IGNITION WITHOUT PREVIOU
8. the data it contains is irrelevant o ee E G 7 EPROM 4000 FFFF 2000 DFFF 0000 BFFF 4000 FFFF EVC electronic GmbH 9 Manual OLS300 7 2 CC460 The CC460 s advantage lies at the flash memory of course which is delete able and reprogrammable Here the configuration register is called CSR and is located at 1FFFF In addition to the fact that a version 1 and a version 2 exists the first version contains 4 and the second one 5 configurations Nearly all control units which contain this module are using version 2 configuration 1 In the near past several control units Citroen Peugeot Renault appeared on the mar ket which use configuration 5 The OLS system only supports the configurations 1 and 5 at this time Be sides that the EPROMmer is able to program the CSR but it cannot erase it Here the simulator adapter s ZIF socket also has to contain a module with the same configuration and the data contents are irrelevant too COoniriguracion I FPROM1 EPROM3A EPROM2 kK PROM3B EPROM C EPROM D EPROM3E EPROM E EVC electronic GmbH 10 Manual OLS300 8 TECHNICAL SPECIFICATIONS Interface Simulation memory Power supply Dimensions W x H x D Weight EVC electronic GmbH 11 USB 1 x Full Speed min 12Mb s 4 MByte 1 7Ah Li Ion polymere rechargeable battery 85 x 35 x 141 mm 31 5 x 1 x 5 5 Inch 280 g 9 88 oz Manual OLS300
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