Techik Instrument(shanghai)Co.,Ltd
Contents
1. jError Marcador definido PAA E ES 13 Ds TACO jError Marcador definido 2 7 1 Device ACTIVALION ia jError Marcador no definido 2 2 2 DEVICE I Oi cite aeta e te bob oi dave eun iError Marcador no definido WATA SA Device Pa e T jError Marcador definido SUI E EE TE DS jError Marcador no definido SL Product COM iniu AA jError Marcador no definido IXL SERIES CHECKWEIGHER USER MANUAL 3 2 Static Calibration Optional Haa 18 DV Mai ic C Ol ON Se IO 21 SUA Iuno 23 S vierge 24 Advanced Setting uiv cO d A iError Marcador no definido 4 1 Extra Input and iError Marcador no definido dL T ExEES THU ni Reed WAA YA iError Marcador no definido 4 1 2 EXtrd Output c veo rrr EVER EE VETE EE REY TENUES iError Marcador no definido AZ AOR due tanto ac des fios iError Marcador no definido 4 2 SOLET scott den dir dete iError Marcador no definido jError Marcador definido 42 S AOR Set 3 ovre SAA jError Marcador definido 4 32. aca rasan nce EE DAC DIEM NIU iError Marcador no definido Dr OS E tous Unser c DRE DD ner 29 5 LOS Clause ana WCAG eeu i eid di e epa etr 29 Bled OV d 29 Dl 2 Detailed iError Marcador no definido For Se iError Marcador no definido 33 F Techtical ParametelSssssuosi v EE ER REPERI kaa vay OX VE RIVER TUE ET 36 7 1 Weighins FUNCHION suspi viva tecta vo vico ente vi od Urat p tube Robe te ipt Ri QD ELT 36 S Phrases e EXDIessIOl IS 37 IXL SERIES CHECKWEIGHER USER MANUAL Techik Instrument Shanghai Co Lid Headquarter Add No 145 East Huazhan Rd Xuhui District Shanghai China PRC Tel 021 60671088 Fax 021 54307031 Web www techik cn Email techikftd live cn Germany Branch Techik Europa GmbH Add Edith Stein Str 2 63225 Langen Germany Tel 0049 6103 8044268 Fax 0049 6103 98044269 E Mail wangduc t online de Qingdao Branch ADD Rm 501 4th Unit 1st Bldg Haili Garden No 917 Tongan Rd Laoshan District Qingdao Shandong PRC TEL 0532 8889733 FAX 0532 88897332 Yantai Branch ADD No 34 6th Unit 120th Bldg New World Garden Zhifu District Yantai Shandong PRC TEL 0535 2996950 FAX 0535 2996950 Beijing Branch ADD Rm 2002 12th Unit 1st Bldg New Lixisil
3. e In the sorting by weight you can switch between the stripped down version bar and detailed bar Start or stop production e Change the product type in Product Editor e Login and change language in System options e Check the summarized log and detailed log set log in Log e Activate the device check device info and parameter in Machine info 1 5 2 2 Admin Access For admin access in spite of Worker access you will have additional access e Create or edit a product type in Product Editor e static calibration dynamic Compensation and weight verify in Machine Calib e Change the password for Admin and Worker in System Options 1 5 3 Change the Password Login as Admin follow the step System Options gt User Login gt Change Password In the below window type the new password then click the Save Password to take effect IXL SERIES CHECKWEIGHER USER MANUAL e Techik 2014 06 19 11 02 34 001 product 001 Change Pwd User 1 worker1 M Pwd E 2 Equipment Function Introduction This chapter introduces the basic functions of IXL series weight sorting machine and let you have a comprehensive understanding for the device If you have used similar equipment before or are not interested in you can skip this chapter read the next chapter Quick Start 2 Checkweigher Usage Product processing and packaging company should use weight sorting machine to make sure they will not let
4. 26 IXL SERIES CHECKWEIGHER USER MANUAL 4 2 2 AOR set 2 In this tab you can set parameter according to the AOR standards and processing method of Double Bags Abnormal and Over Length Abnormal 5 a M AN Return Techik 2014 06 19 11 46 15 1001 product 001 S mainbar Double Bags Detection Threshold umt ms Extra Input Double Bags Alarm Double Bags Reject AOR Set 1 Double Bags Reject Port Over Length Detection Threshold unit ms AOR Set 3 Over Length Alarm Detection Over Length Reject Over Length Reject Select Double Bags Abnormal refers to the weighing error situation caused by the too short time period between each two products also means too short distance between each two products Double Bags Detection Threshold refers to the allowable time period of the continuous two products If the time period of the continuous two products is less than the Threshold in this case the product is Double Bags Abnormal In the corresponding drop down list of Double Bags Alarm and Double Bags Reject Select Yes to initialize the corresponding function if you select No the machine will forbid the corresponding function When you initialize Double Bags Alarm 1 Double Bags Abnormalhappens then the reject port selected by Double Bags Reject Port will have action The Delay Time and Holding Time in the reject port can be set in Reject Para Over Length Abnormal refers to the weighing error situation
5. Please check whether touch screen weighing results communication lamp red is continuously Flashing if not please contact Techik Staff 35 IXL SERIES CHECKWEIGHER USER MANUAL 7 Technical Parameters Standarddesign of materials The frame and control box made by stainless steel different demand will be different The input protection of Weighing IP level is IP54 platform Compressedair 4 1 4 connection Work temperature 0 40 C Noise of check weigher electrical performance 100 240 V A C 50 60 Hz single phase 7 1 The Weighing Function Dynamic weighing weighing and transportation Auxiliary function Static Weighing 36 IXL SERIES CHECKWEIGHER USER MANUAL 8 Phrases amp Expressions Check weight Product through weighing platform by the belt conveyor also called dynamic weight Deviation The difference between the test weight and the target weight value Test status In term of setting upper limit lower limit infer over weight under weight and accept Clear Remove the residual weight on weigher platform make sure the weighing platform is zero consistently Reject port selection Choose hard ware output port for checkweigher operation and rejection Reject Delay Time Interval between the Moment of checking out unqualitied product and the moment of making reject action Reject Holding Time Used for describing the difference degree between checkweigher weighing weight and act
6. Recorded Weight Press HIS 4 IE button operate according to notice 21 0 Og 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 IXL SERIES CHECKWEIGHER USER MANUAL SUN Techik 2014 06 19 11 32 16 1001 product 001 Weight Real time Weight Please put the product on the platform 0 0 0 Recorded Weight 0 0 0 0 0 0 0 0 0 0 0 0 Make sure the weight is placed on the center of platform Press OK after Real time Weight on the right side becomes stable 2014 06 19 11 35 5 1001 product 001 Please confirm the we of the product You can directly apply the product weight value in the input which already ezisted manually type in the correct product weight value Press OK the conveyor belt starts to run and then Dynamic Compensation starts Please put product on the input side of belt to proceed dynamic weighing 2014 06 19 11 35 02 1001 product 001 Weight Target 0 0 g Real time Weight Average 0 00 g COMP 0 0 g Og 0 0 0 Recorded Weight 0 0 0 0 0 0 0 0 0 0 0 0 1 a o M Please note Passes on the blue frame of image above when weighing times is 8 or over 8 you ae a 22 IXL SERIES CHECKWEIGHER USER MANUAL can press OK to proceed Dynamic Compensation operation Please also note Recorded Weight on the yellow frame and try to make sure the uniformity of the 8 weight values recorded If one of th
7. it will take 500ms not to detect photo tube status after the product is firstly sheltered by photo tube Min trig time refers to the minimum photo tube sheltering time only if the photo tube sheltering time is over Min trig time then it is defined that products have passed through photo tube Normally the parameter above is no need to be revised please set the parameters under the guidance of Techik technical staff 5 Log This chapter introduces the log function of Checkweigher 5 1 Log Clause and Meaning 5 1 1 Overall Log Techik 2014 06 19 13 11 17 001 product 001 Index stoptme startime Product Name Passes Count O Count OO Overall Log contains the following clauses Series No Log No Time the passing time of one checked product 29 IXL SERIES CHECKWEIGHER USER MANUAL Date the date on which the product passed Product Name the weigher checked product name in one period Pass Count the weigher checked product No in one period Qualified No the qualified product No in one period Overweight No the overweight product No in one period Underweight No the Underweight product No in one period Unqualified No the unqualified product No in one period Pass Rate the ratio No of qualified product accounts for total product in one period Product No the bar editor N
8. name on LCD are indicated in bold 1 3 Tough Screen Usage Touch screen allows you to operate by tapping menu options of the screen instead of using mouse Touch screen can only be tapped by fingers or blunt things Screwdriver or a pen with sharp objects will damage the touch screen Such damage is not covered by the warranty Cautions Sometimes you can also use USB memory to access the touch screen to export product data and other information 1 3 1 Power on Operation Weight sorting machine automatically enters Weight sorting window after powered on Then you can toggle button in the upper right corner to achieve simple weight sorting and detail weight sorting switch between windows IXL SERIES CHECKWEIGHER USER MANUAL Techik 2014 06 19 10 33 06 001 product 001 ZA KL s Techik 2014 06 19 10 39 30 001 product 001 0 0 0 0 Under Accept Over 0 08 Real time Weight Dewation Ja 0 0g Deviation 0 0g Accept 1 3 2 Main bar Function Click on the top right corner of the return to the main screen button to return to the Main bar e Techik Dd 001 product 001 Check Weigher es E 2 Sorting By Weight Product Editor Machine Calib System Optoions The Main bar contains six functional options Weight sorting start or stopweight sorting to parameters predefined products Product Editor set the parameters for a product in order to obtain the best weighing results
9. overweight and lower weight products into the market Weight sorting machine can also be used to analyze statistical data strict quality management and cost control Testing the products on production line weight sorting machine will remove defective products according to the pre made weight partitions Weight sorting machine can weigh the products when the conveyor belt works continuous or intermittent Belt does not stop when the product are being weighed continuously But in intermittent weighing the product will remain on the conveyor belt a short time for weighing 2 2 Checkweigher Bar sorting by weight bar also called Production bar include two parts the simple weight sorting and detail weight sorting window hereinafter referred simple and detailed window Below is the picture for simple weight sorting window IXL SERIES CHECKWEIGHER USER MANUAL 06 03 08 AN Return Techik 2014 06 19 11 03 08 1001 product 001 K Alter 0 Og Real time Weight 0 0g Deviation 0 0g al Accept z Press Alter button can switch to detail weight sorting window Techik 2014 06 19 11 03 32 1001 product 001 ZAP Retm 4 alter Passes 0 Count 0 O Count 0 U Count 0 Under Accept Over AOR Count 0 ti j c ti Realtime Weight Deviation a Pass Rate 0 00 0 0g Average 0 00 NI gt oh r Si J Discrete 0 0 Batch 20140519 Belt Speed 25 m min Upper Q
10. 1 Realtime Weight Please clear the belt ZE Press OK button to proceed the operation of zero calib after confirming no object on the weigher After this operation Press 2 fixed points calib and operate according to notes a Techik 2014 06 19 11 30 54 001 product 001 Realtime Weight Please put the weight on the platform and set the value OK Make sure the weight is placed on the center of platform Press OK after Real time Weight becomes stable on the right side 2014 06 19 11 31 17 001 product 001 Type the real value of the weight in the pop up input box and then press OK to proceed the operation of fixed points calib The Static Calibration operation will succeed after the notice Press Return to return back to Machine Calib bar 20 IXL SERIES CHECKWEIGHER USER MANUAL 3 3 Dynamic Compensation Dynamic Compensation is used for making the product static weight equal to dynamic weight For example when the product static weight is 100g while dynamic weight is 100 8g in this case Dynamic Compensation is needed to be proceeded in order to make dynamic weight value also 100g Press Dynamic Compensation to enter into Dynamic Compensation bar F 06 05 AN Return Techik 2014 06 19 11 05 45 1001 product 001 A oi hea Static Dynamic Weight Verify Calibration Compensation 2014 06 19 11 31 53 1001 product 001 Weight Real time Weight
11. 11 product main bar TT m 5 Static Dynamic Weight Verify Calibration Compensation 2 4 1 Static Calibration Static calibration window is used for setting Zero calib and Fixed points calib If Zero calib or Fixed points calib is not accurate will lead to static weighing results inconsistent with the actual weight When we choose the weights for static calibration its weight range should be selected in 20 80 of full scale out of range may lead to failure Techik 2014 06 19 11 06 14 001 product 001 Realtime Weight 0 Og 2 4 2 Dynamic Compensation Dynamic compensation is used to make the value of dynamic weighing consistent with static weighing Before dynamic compensation pls make sure you have already set the right product parameters in Product Editor otherwise you cannot obtain satisfactory results 10 IXL SERIES CHECKWEIGHER USER MANUAL Techik 2014 06 19 11 06 39 1001 product 001 Weight 0g 0 0 Real time Weight Recorded Weight 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 E E i Attention Dynamic Calibration requires products pass the check weigher at least 8 times pls make sure the dynamic weighing value fluctuation is not too big in recorded weight 2 4 3 Weight Verify Weight verify is used for the situation which need high sensitivity especially when the belt speed is higher and product is longer gt Techik 2014 06 19 11 07 0
12. 2 001 product 001 0 08 Realtime Weight 0 0 9 Discrete 0 0 P Jee 0 Go to Weight verify window the belt will run automatically for dynamic weighing Please place the product on the belt inflow end for dynamic weighing Observing the results if a large weight difference compared with the real product please redo dynamic compensation If the precision of weighing cannot meet your requirements please adjust the sensitivity factor and the correction factor Sensitivity factor adjustment range 10 10 correction factor adjustment range 20 20 If you want to get higher sensitivity please gradually increase the sensitivity factor value and click the Apply button to take effect If the sensitivity deteriorates after you increase the sensitivity factor pls gradually increase the correction factor and click the Apply button to make it effective and observe the accuracy Sometimes you may need to reduce the sensitivity factor correction factor values If the performance still not good after adjusting please contact your local dealer or TECHIK staff 2 5 System Options In System Options you can Login and change language and set the touch screen in Other 11 IXL SERIES CHECKWEIGHER USER MANUAL window 2014 06 19 11 07 30 1001 product 001 Zap Peum User Login Language Others 2 5 1 User Login In the User login window you can login to different users for different ac
13. 2 197 9 lower 14 25 7 13 197 9 lower 14 25 7 14 197 9 lower 14 25 7 15 197 9 lower 14 25 T 16 197 9 lower 14 25 7 17 197 8 lower 14 25 7 Detailed log includes the following items No product record number Time the passing time of this checked product Date the date on which this product passed through Weight the weight result of this product State the weight checking state of this product Product Serial No the serial number of this product in product edit bar 31 IXL SERIES CHECKWEIGHER USER MANUAL Belt Speed the belt speed for this product User Number there are different user numbers for each user corresponding to the user login authority for this product If you insert a USB storage production data can be exported Click the Export button to export summarized log to the USB storage Click Last Day and Next Day button can check summarized log under different date 5 2 Log Set In the Log Set window please click Clear Logs to clear all the past production data CE Techik 2014 06 19 11 48 29 1001 product 001 Click Batch Edit you can set the batches of the current production well cooperating with your other activities 32 IXL SERIES CHECKWEIGHER USER MANUAL Techik 2014 06 19 11 48 50 1001 product 001 Batch Edit Batch 20140619 You can input the Max 12 bit length of batch number 6 FAQ This chapter mainly introduces possible problems of Check Weigherand th
14. 9 11 26 53 Check Weigher Techik 001 product 001 Er 2 Machine Calib System Optoions Device Techik 2014 06 19 11 27 22 1001 product 001 4 Baum product product product product product product product product product product a AN Return Techik 2014 06 19 11 27 56 1001 product 001 A PER Product Name 0 12 characters product 001 Standard Weight unit g range 0 60000 1000 0 Basic Para Upper Limit Of Weight unit g range 0 60000 1000 5 Reject Para Lower Limit Of Weight unit g range 0 60000 999 5 Product Length unit ms 120 Belt Speed unit m min Max Pass Rate unit ppm Over Weight Reject Select Under Weight Reject Select In the Product Parameter Settings window please firstly set the basic parameters in Basic Parameters tab from top to bottom For example a product with weight 1000g length 1000mm please enter your desired product name and then input the exact value regarding standard weight maximum weight minimum weight and product length mm Remarks please input the right parameters or a good weighing performance can t be ensured In the Belt Speed column please input the speed you require meters per minute or input the number of packets packets per minute in the Maximum Pass Rate column Remarks The Maximum Pass Rate is an estimate value which simply means the theoretical maximum number 17 IXL SERIES CHECKWEIGHER USER M
15. ANUAL of packets allowed Considering the requirement of the accuracy the actual support pass rate is less than the Maximum Pass Rate For example if the pass rate you require is 50 packets per minute you can set the maximum pass rate to 70 packets per minute In the Over Weight Reject Select column you can select the reject openings that do the reject action when overweight occurs There are four reject openings for choosing Similarly In the Under Weight Reject Select column you can select the reject openings that do the reject action when underweight occurs If you prefer to distinguish between overweight and underweight products you can choose a different reject opening such as Reject 1 and Reject 2 If you don t need to distinguish between overweight or underweight products you can choose the same reject opening such as Reject 1 A N Return LS main bar Techik 2014 06 19 11 28 20 001 product 001 Reject 1 Delay Time unit ms 2500 Reject 1 Holding Time unit ms 600 Basic Para Reject 2 Holding Time unit ms 2500 Reject Para Reject 2 Holding Time unit ms Reject 3 Delay Time unit ms Reject Holding Time unit ms Reject 4 Delay Time unit ms Reject 4 Delay Time unit ms The optional menu Reject Para is used for setting Delay Time and Holding Time for Reject 1 Reject 4 which were selected previously Delay Time means when the photo tube is sheltered by product the rejection acti
16. IXL SERIES CHECKWEIGHER USER MANUAL Techik Instrument shanghai Co Ltd IXL Series Checkweigher User Manual IXL SERIES CHECKWEIGHER USER MANUAL Techik Instrument Shanghai Co Ltd Telephone 86 021 60671088 The contents of this manual are the property of Techik Instrument Shanghai Co Ltd No part of this publication may be duplicated or transmitted in any form or any means including photocopy without the written permission of Techik or its authorized agency Though the information of this manual has been carefully checked and is believed to be entirely reliable No responsibility however is assumed for inaccuracies or missing information by Techik and the original author With continual development of our products TECHIK reserves the right to amend specifications without notice IXL SERIES CHECKWEIGHER USER MANUAL Contents ere T TU 1 Tl GenerabSareby ras uda nd 1 1 171 Satety Knowledge and WarnllBs den Aa ai 1 1 1 2 General Operation Instructions i daba or raa pa dri da wat perdidi ode ha poa n pde 1 1 2 OperatioB INSTRUCTIONS vus en EE 2 12210066 Manual ras 2 INA LicmCIT O em 2 LI TOUCH Screen DS Boston tudo Um 2 L POWER OF eai sexto iro pu tru I
17. Input Select Extra Output c Extra Port 2 Reject Select AOR Set 1 Extra Port 2 Input Select AOR Set 2 AOR Set 3 Detection 4 12 Extra output In Extra output Tab The Carton Sealing Function can be set 25 IXL SERIES CHECKWEIGHER USER MANUAL 2014 06 19 11 45 23 1001 product 001 ellc Carton Sealing Number 0 655000 Extra Input Carton Sealing Port AOR Set 1 AOR Set 2 AOR Set 3 Detection When you connect packing device to the checkweigher conveyor belt output you may hope the amount of product is fixed You can set Carton Sealing Port of Carton Sealing Function to achieve this goal When the the amount of qualified products is equal to the preset amount of Carton Sealing Number the checkweigher will send a reject pulse signal through the set reject port of Carton Sealing Port You can control the the other packing device by using the pulse signal or set the Delay Time and Holding Time of the rejector port in the Reject Para options 4 2 AOR set 4 2 1 AOR set 1 In this tab you can choose the AOR processing method when over weight and short weight Techik 2014 06 19 11 45 23 001 product 001 N Carton Sealing Number 0 65000 Extra Input Carton Sealing Port AOR Set 1 AOR Set 2 AOR Set 3 Detection Select Yes of the drop down list the machine will initial corresponding function if you select No the machine will forbid the corresponding function
18. Machine Calibration periodically calibration for checkweigher to ensure optimal performance System Settings perform user login access modification language switching touch screen settings and other operations Log view the inspected products log including the overall and detailed reports Device activate the device operation and can view the device information and parameters 1 3 3 Input No If the parameter requires a digital input a new window to display the numeric keypad will occur IXL SERIES CHECKWEIGHER USER MANUAL 1 3 4 Input Character If characters are needed to input a new window to display the character keyboard will occur No can also be input 2 2 5 7 T n gd 5 y z x _ 1 3 5 Options List If the parameter contains multiple default option you can open a window containing a plurality of options such as selecting user access Parameter name is in the title bar which can be changed 1 3 6 Options List If parameters need minor adjustment there will be a slider for setting the value SF A 0 1 4 Device Activation IXL series weight sorting machines are required to enter a serial number to activate the device Device without activatingcannot be used Based on different situations one device may have been permanently activated in the factory or the user
19. Weight 0 0000 kg Max Pass Rate 71 pg min Target O Weight 0 0000 kg Product Length 100 mm Lower U Weight 0 0000 kg In the Simple window use larger font to display the weight for testing product Information displayed includes real time weight deviation detection status Clear button to clear real time weight readings in the weight range Start button is used to start the production Pause button can stop production The detailed statistics for production process will be displayed in the Detail window Information displayed includes passes Q Count O Count U Count AOR Count the pass rate average discrete batch belt speed max pass rate product length upper limit lower limit target weight Q Weight O Weight U Weight This information will be recorded in the statistics report 2 3 Product Editor Bar You can set parameter for each product in Product Editor IXL SERIES CHECKWEIGHER USER MANUAL Techik 2014 06 19 11 03 53 001 product 001 A product product 006 product product 007 product product 008 product product 009 product product 010 Click Edit to enter the window for product parameters setting If you want to switch to the product which its parameters has been set such as 002 product please select the 002 products and click Switch products button and wait for the parameter setting complete Product parameter settings include upper lower standard weight t
20. afe and proper operation of the weighing unit 1 1 2 General Operation Instructions Ensure that all protective devices such as a removable protective devices emergency braking equipment and muffler are running normally If faulty operation occurs stop the machine system immediately and solve the problem as soon as possible Follow the operation instructions to startup and shutdown the device the screen will come out corresponding presentation Before turning on the machine system make sure the operation does not cause danger to any person Cautions Opening dismantling and replacing the weighing terminal must be operated by professional personnel or authorized personnel of TECHIK Please contact TECHIK s technical service centers when needed Main power can only be connected by the operator or the professional electrician IXL SERIES CHECKWEIGHER USER MANUAL 1 2 Operation Instructions 1 2 1 User Manual Outline This manual contains all the information necessary to set up the XL series weighing terminal operations The last part of terminology list 1s a fundamental explanation Our technical service hotline can provide more specialized information and help E mail sales techik cn Telephone 86 021 60671088 1 2 2 Marks The operating manual use the following marks This part helps you use the software correctly In order to make you a better understanding menu and sub menu
21. ai House No 18 Xingfeng Street Daxing District Beijing PRC TEL 010 80253628 FAX 010 80253628 Fujian Branch ADD 29F Shanhuge 3rd Bldg Xiangjiang Garden No 104 Jiahe Rd Xiamen PRC TEL 0592 5223747 FAX 0592 8223647 Liaoning Branch ADD Rm101 3rd Unit No 15 Hongxin Street Paoya Community Gan Jingzi District Dalian Liaoning PRC IXL SERIES CHECKWEIGHER USER MANUAL TEL 0411 84400342 FAx 0411 84400342 Guangdong Branch ADD Rm1004 Fujing Bldg Fuhua Garden West Fuhua Rd Shigiao Town Fanyu District Guangzhou Guangdong PRC TEL 020 38781816 FAX 020 38781816 Zhejiang Branch ADD No 118 Yu Shiyi Rd Shen Jiamen Town Putuo District Zhoushan Zhejiang PRC TEL 0580 3660847 FAX 0580 3660847 Techik Instrument Co Ltd Printed in P R China 2014 05 IXL SERIES CHECKWEIGHER USER MANUAL 1 General Introduction 1 1 General Safety Instruction In order to use IXL series correctly and efficiently please read this user manual prior to operating the device Weighing terminal is part of the modular system 1 1 1 Safety Knowledge and Warnings Depending on the risk level the manual will be labeled as cautions warnings and dangers and corresponding warning marks Cautions This may cause minor harm of the device Warnings This may cause serious harm of the device Dangers This may result in serious damage of the device Identify general safety instructions and strictlyobserve to ensure the s
22. caused by product over length Over Length Detection Threshold refers to the time period on passing through the photo tube with preset speed If the time period of one product passing through the photo tube is more than the detection threshold in this case it 1s defined as product overlength In the corresponding drop down list of Over Length Alarm Over Length Reject Press Yes to initialize the function while Press No to forbid this function When you initialize Over Length Alarm if the product is overlength the selected reject port of Over Length Reject Select will have action The Reject Delay Time and Reject Hold Time of this reject port can be set in Reject Para 4 2 3 AOR set 3 In this tab you can set photo tube abnormal processing method and continuous unqualified product detection 27 IXL SERIES CHECKWEIGHER USER MANUAL Techik 2014 06 19 11 46 38 1001 product 001 4 m PT Abnormal Stop Extra Input PT Abnormal Alarm Extra Output PT Abnormal Time Limit AOR Set 1 Continuous Unqualified Prod Stop Limit AOR Set 2 Detection Photo tube abnormal refers to the situation when the photo tube is sheltered by an object or contaminant and this process lasts for some time and make checkweigher unable to work normally In the drop down list of PT Abnormal Stop PT Abnormal Alarm Press Yes to initialize the function and press No to forbid the function PT Abnormal Time Limit refers to the con
23. cessor to achieve switching among various operators and administrators to match your production management which will be shown in the log Specific operation can be found in 1 5 2 5 2 Language In the Language window you can switch to a different kind of language The terminal default language is Chinese and English If you need more kinds of language please contact the local dealer or TECHIK staff Techik 2014 06 19 11 07 52 1001 product 001 2 5 3 Others In the Language window you can set time and USB uploading function Please do this under the guidance of the TECHIK staff 12 IXL SERIES CHECKWEIGHER USER MANUAL 2014 06 19 11 13 10 001 product 001 Time Setting button is used to set time and date 2014 06 19 11 14 11 001 product 001 Change Time 2014 Year Hour 06 Month Minute 19 Day Second OK USB Uploading Prohibited button is used to shield the prompt dialog box when inserting the USB In default it is prohibited 2 6 Log In the Log window you can check the production log over a period of time including the Summarized Log and Detailed Log Summarized Log indicates the overall production status of a product over a period of time Detailed Log indicates the weight result for each product over a period of time In the Log Set window you can clear the current report or set a batch number for the current product to coordinate with your other production activities Detai
24. dE 2 1 3 2 Malh D3F FUNCION eoe dh aaa 3 d 1 5 Input Character nad 4 ew 4 LSG ODUOnS LSU Ga snap 4 Device 4 1 3 User Login and aa iError Marcador no definido J55 TDSeF LORIN do iError Marcador no definido 1 52 USER ana ACCESS ene AAA AAA AAA iError Marcador no definido tS Change the PaSSWOECG v aea vo iError Marcador no definido 2 Equipment Function IntrodUCtioNn sssemmewa iError Marcador no definido 2 1 Checkweigher Usage esee iError Marcador no definido 2 2 CheckWelehler Bal uad ant aa iError Marcador no definido 2 3 Product Editor ia bcn be bein hide iError Marcador no definido 2 4 Machine Calibration eed e aded t tau iError Marcador no definido 24 1 Static jError Marcador definido 2 4 2 Dynamic Compensation iError Marcador no definido 2 47 3 WEIN Very aiti edid iError Marcador no definido 2 5 jError Marcador definido Zed WISER LOGIN rm jError Marcador definido ZSA LAM GUAR cd AAA jError Marcador definido 53
25. e corresponding phenomenon as well as the conventional solution If after the use of the method given in this chapter still cannot solve the problem please contact the local dealers or contact TECHIK staff directly We strongly recommend you take pictures or videos when problems happen so that we can know the phenomenon and reason of the problem comprehensively Common problems and solutions listed below Problom desorption Lr NE 33 IXL SERIES CHECKWEIGHER USER MANUAL After setting upper and lower weight the show Please check device parameters in the always becomes zero maximum range and dividing the value of to confirm whether it is O if it 1s please initializeunder the guidance of TECHIK staff Belt does not working Belt too tight or too loose may cause the belt does not turn please adjust the belt tension level Pleasecheck whether synchronous pulley and synchronous belt are loose if loose please use a special tool and adjustafter reading operation manual in detail Please open the back cover of powerbox by a trained electrician obverse status the of inverter if it appears OP SC etc please contact TECHIK staff Please open the back cover of power box by a trained electrician click the green button to start the motor power box if inverter shown on the screen to 0 5 or 1 0 please contact TECHIK staff When products pass scale without weight show Confirm whether the height of photot
26. e weight values has big error limit it will influence the Dynamic Compensation result In this case we can try more products passed through to have better uniformity of product weight value 3 4 Weight Verify Return back to Machine Calib bar Press Weight Verify to enter Weight Verify bar P 5 oe AN Return Techik 2014 06 19 11 05 45 001 product 001 mainbar Static Dynamic Weight Verify Calibration Compensation Techik 2014 06 19 11 44 30 1001 product 001 0 Og Real time Weight 0 0 9 Discrete 0 0 g Clear SF l l CF You can see dynamic weighing result after product proceeding Dynamic Compensation in Weight Verify bar If you have got the weighing result and then no need for you to adjust in Dynamic Verify bar When the belt is too fast or product too long or accuracy requirement is over normal level please adjust SF and CF The adjustment range of SF is 10 10 and adjustment range of CF 15 20 20 If you want to better accuracy you can gradually increase the value of SF on the base of value 1 and Press Apply button to make it valid If the accuracy is worse after increasing SF value please gradually increase the value of CF on the base of value 1 Press Apply button to make it valid Observe current accuracy and sometimes you need to 23 IXL SERIES CHECKWEIGHER USER MANUAL decrease the value of SF and CF If you still can not have
27. he length belt speed or max pass rate overweight reject select under weight reject select reject 1 to 4 delay time reject 1 to 4 holding time Generally the content in the Advanced should be adjusted by the TECHIK staff Or qualified engineers adjust according to TECHIK staff guidance ict Name 0 12 characters oduct eject 1 Delay Timelunit msi d Weight unit g range 0 500900 Reject 1 Holding ms peer imit Of Weight unit 9 range 0 50000 Basic Para ji 3 Reject 2 Holding Timetuni nis Lower Limit Of Weight 0 7 E i Reject Para eight Un uzao Reject Para Reject 2 Holding Time unit ms Jelay ms ect 3 Holding Time unit ms After setting the parameters of the product click on the OK button to confirm the parameter download If you want to give up this parameter setting click Return to return to the Product editor bar Restore defaults button can restore the parameters to the last parameter setting 2 4 Machine Calibration Bar In Machine Calib you can set accuracy and precision for weight sorting machine Calibration is necessary to ensure the good performance for device It is strongly recommended that you periodically test accuracy and precision for equipment if the accuracy deviates from the normal range pls adjust the machine Machine calib include three windows IXL SERIES CHECKWEIGHER USER MANUAL j 06 1 05 45 fm Return Techik eS 100
28. led introduction about log will be found in Chapter 5 13 IXL SERIES CHECKWEIGHER USER MANUAL Techik 2014 06 19 11 15 00 001 product 001 D Summarized Log Detailed Log Log Set 2 7 Device the Device Related bar you can check the Device Activation Device Information and Device Parameters Techik 2014 06 19 11 15 45 1001 product 001 N Device Activation Device Info Device Para 2 7 1 Device Activation In the Device Activation window you can check the activation serial number of the current device the remaining days after activation and the activation code entered If the device you purchased is in a permanently activated state after the activation time expires the weighing terminal will only display this window and you will not be able to use other function of the device please contact your local dealer or TECHIK staff to obtain a new activation code 14 IXL SERIES CHECKWEIGHER USER MANUAL 14 06 19 11 16 08 Techik 20 06 19 6 0 1001 product 001 Check Weigher Remaining Days Permanent Your serial num 2 7 2 Device Information In the Device Activation window you can check the manufacturer s name contact information device name model and software version number Techik 2014 06 19 11 19 29 1001 product 001 Techik Instrument Shanghai Co Ltd Contact 86 021 60671051 Device Na
29. me Check Weigher 2305 Soft Version 22 363 0 2 7 3 Device Para In the Device Parameters window you can check detailed parameters of the current device including weighing platform length maximum load range division value phototube sensor location boot reset range and button reset range 15 IXL SERIES CHECKWEIGHER USER MANUAL 2014 06 19 11 24 56 1001 product 001 Platform Length Max Weight Scale Interval PT Location Boot clear range Button Clear Range 3 Ouick Start In this chapter a guick operation method will be given to guide the general user to obtain good performance without understanding the working details of weight sorting machine With this method the user can start the production guickly However in some special application occasions this method may not be able to obtain satisfactory performance then please contact TECHIK staff we will give the best parameter setting advice according to the actual situation 3 1 Product Editor After the power is on please enter into the Resume Weight Sorting window Press Return Main bar button to the Main bar Techik 2014 06 19 11 03 08 001 product 001 4A KL 0 0g Accept Real time Weight 0 0g Deviation Please enter into the Product Editor bar select a product for example 001 click Edit button to enter into the Product Parameter Settings window 16 IXL SERIES CHECKWEIGHER USER MANUAL 2014 06 1
30. needs to enter the serial number to reactivate it after a certain time Please ask your local dealer to get the serial number for activation IXL SERIES CHECKWEIGHER USER MANUAL 2014 06 19 10 58 12 1001 product 001 Check Weigher I AL Remaining Days Permanent Your serialnum 00000000 Your regedit num 0024605 0 500 1 5 User Login and Access 1 5 1 User Login After you turn on the checkweigher weighing terminal will automatically enters into weight sorting bar In the meantime the user login in as Worker 1 If you do not need to change the product type or user access you can begin production To switch user access Please follow the step return Main bar gt System options gt User login gt Login for user login IXL SERIES CHECKWEIGHER USER MANUAL Techik SM MEE AM cl MO ct 001 Techik Check Weigher os Sorting By Weight Machine Calib e 6 e User Login Language Others Y i System Optoions Device Techik 2014 06 19 14 01 27 001 Techik n 1 worker1 In the Login the user can select the appropriate access to log on Worker 1 to Worker 5 default password is 111 with basic rights Admin 1 to Admin 2 default password is 1 with senior rights Engineer is used by TECHIK staff to debug the machine 1 5 2 User and Access 1 5 2 1 Worker Access When you sign in as Worker you can do the basic operations as follows
31. o of the checked product in one period Average the average weight of the qualified checked product in one period Total Weight the total weight of the qualified product in one period Overweight Product in Total the total weight of the overweight product in one period Underweight Product in Total the total weight of the underweight product in one period Discrete the difference value of the maximum and minimum checked products in one period which represents the sensitivity of the checkweigher in this period Batch the production batch of this period User No every user has a unique user No corresponding to its user access right We recommend you to pay attention to the Average Discrete and other log data These data can reflect whether your packaging line is met the specification 30 IXL SERIES CHECKWEIGHER USER MANUAL If you insert a USB storage production data can be exported Click the Export button to export summarized log to the USB storage Click Last Day and Next Day button can check summarized log under different date 5 1 2 Detailed Log Techik 2014 06 19 13 16 07 1001 product 001 Index Weight Status Product sBelt speeUser No 1 197 8 lower 14 25 T 2 198 lower 14 25 7 3 198 lower 14 25 7 4 197 9 lower 14 25 7 5 197 9 lower 14 25 7 6 197 7 lower 14 25 7 7 197 9 lower 14 25 7 8 197 8 lower 14 25 7 9 197 9 lower 14 25 7 10 197 9 lower 14 25 7 11 197 9 lower 14 25 7 1
32. on will work after the time period which is set in Delay Time Holding Time means the time which lasts after rejection starts to work As mentioned previously Reject 1 is for over weight and Reject 2 1s for less weight so you only needs to set Delay Time and Holding Time for Reject 1 and Reject 2 while Reject 3 and Reject 4 should be kept default since no application needed After finishing setting these parameters please press OK and make sure the parameter is valid Return back to Product Editor after a period waiting and then press Return Main bar to return back 3 2 Static Calibration Optional You can skip the step Static Calibration if your machine has been set previously and now in good condition Press Machine Calib to enter Machine Calib bar Press Static Calibration to enter Static Calibration bar 18 IXL SERIES CHECKWEIGHER USER MANUAL 14 06 19 26 53 Techik 20 06 19 26 Check Weigher Sorting By Weight Product Editor 1001 product 001 um 0 8 System Optoions Log 2014 06 19 11 05 45 001 product 001 44 n main bar Static Dynamic Weight Verify Calibration Compensation Please press l zero calib button in the bar of Static Calibration and operate according to notice Techik 2014 06 19 11 30 02 001 product 001 Realtime Weight 19 IXL SERIES CHECKWEIGHER USER MANUAL 9 Techik 2014 06 19 11 30 27 1001 product 00
33. satisfactory accuracy after the adjustment please do contact local distributor and Techik technical staff 3 5 Start After these steps you can return to main menu press Sorting By Weight to enter production bar and production starts 24 IXL SERIES CHECKWEIGHER USER MANUAL 4 Advanced setting Enter the product editor in administrator priority Then you can enter the advanced setting The parameter in this display will influence the machine s operational mode and performance Generally these parameters are not needed to be changed If really needed please modify the parameter under the guidance of Techik stuff 4 1 Extra input and output 4 11 Extra input In Extra input Tab The extra input s actual input and corresponding reject are optional The function of Extra input is to strengthen the coordination working between checkweigher and other devices For example when the front of checkweigher in production line is equipped with other detection devices you can connect the rejection signal to the corresponding input port of the extra port When the machine is sending rejection signal the checkweigher will proceed rejection operation by Delay time which is in the corresponding reject port of extra port The Delay Time and Holding Time of reject port can be set in the Reject Para of Product Parameter Setting Techik 2014 06 19 11 44 58 001 product 001 A Hom Extra Port 1 Reject Select Extra Port 1
34. tinuous time period of photo tube being sheltered after photo tube abnormal started The unit is second and 10 seconds 1s default If continuous unqualified product happens and its amount is up to the set value of Continuous Unqualified Prod Stop Limit the machine will be on the status of continuous unqualified product abnormal In this case the machine will stop weighing If the value is zero then the unqualified product detection function will be shut off 4 3 Detection In this tab you can set some parameter related to the weighing Techik 2014 06 19 11 46 58 1001 product 001 Dynamic Ran 0 15 Extra Input Dynamic Time unit ms range 50 1000 Extra Output Zero Range AOR Set 1 Mode Selection AOR Set 2 Automatic Zero Range AOR Set 3 Non trigger Time unit ms range 0 2500 Min trig time unit ms range 0 100 28 IXL SERIES CHECKWEIGHER USER MANUAL Dynamic Range Dynamic Time and Dynamic Time are mainly on the special condition without light and electricity detection application In Mode Selection you can choose Mode 1 and Mode 2 Automatic Zero Range refers to the automatic reserved zero stable range after checkweigher is electricity connected When the product is un regularly shaped and many situations of photo tube sheltering may occur In this case you can set Non trigger Time to shield the photo tube sheltering For example if you set the Non trigger Time 500ms it means
35. ual weight Accuracy Calibration Used to describe the different which between the weight of checking out and the actual weight Sensitivity Used to describe the obtains uniformity for the same object is checked by check weigher for many times Static calibration Obtain the response curve of load cell in order to put out the accurate weight for the load cell Dynamic calibration Compensate the different between the weight of checking out and the weight of actual weight by calculating the average dynamic weighing results many times 37 IXL SERIES CHECKWEIGHER USER MANUAL 38
36. ube too high to keep out phototube by product Products pass scale there 15 no alarm or no Check whether turn off the function reject action Extend the delay time which over weight and under weight reject action to observe whether it acts Static calibration is not successful Confirm whether the weigher weight is between 20 and 60 of the maximum range Dynamic calibration is not accurate Confirm the target weight of the input is accurate static weight of the product Confirm whether input right productparameterin the product editing bar Confirm eight times recorded uniformity for the weight Dynamic weighing sensitivity is not high Confirm whether input right productparameters in the product editing bar 34 IXL SERIES CHECKWEIGHER USER MANUAL Please ensure that the location uniformity which product pass the weighing platform Check whether weighing _ platformis horizontal Check whether theinput section of the belt is slightly higher than the belt weigher check weigher belt slightly higher than the output section of the belt If the material of product is hard easy to cause strong vibration please adjust CF and SF in Weight Verify window The load cell is damaged Real time weight no change Check whether the load cell protect nut is loosen Motoroverheating stop running after a period of Please contact TECHIK staff Weighing terminal real time is no change no
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