User Manual UM EN CUTFOX 10
Contents
1. Operation of the Cutting Machine CUTFOX 10 User manual User manual Operation of the Cutting Machine CUTFOX 10 Designation UM EN CUTFOX 10 Revision 01 Order No This user manual is valid for From this Serial No onwards 231000 Designation CUTFOX 10 PHOENIX CONTACT 2013 04 22 Order No 1206829 102786 01 Please observe the following notes Internet Subsidiaries Published by PHOENIX CONTACT Please observe the following notes User group of this manual The use of products described in this manual is oriented exclusively to qualified electricians or persons instructed by them who are familiar with applicable standards and other regula tions regarding electrical engineering and in particular the relevant safety concepts Explanation of symbols used and signal words hazards Obey all safety measures that follow this symbol to avoid possible in This is the safety alert symbol It is used to alert you to potential personal injury jury or death There are three different categories of personal injury that are indicated with a signal word DANGER This indicates a hazardous situation which if not avoided will re sult in death or serious injury WARNING This indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION This indicates a hazardous situation which if not avoided could result in minor or moderate injury This2. End of the project 102786 01 Operating the CUTFOX 10 If you would like to delete the current project press and hold the stop button for at least two seconds This display appears To delete the project and return to project selection press the 2 key To return to project selection without deleting press the enter key The values for length and number shown in project selection can be edited The changes remain until the project is switched or closed Permanent changes have to be made at the PC and then loaded to the CUTFOX 10 If for example a data record has been created where more cable is cut than actually re quired then the number can be decreased here But the next time this data record is ac cessed the higher number which is saved will be used Select a data record with the keys 0 to 9 You can overwrite the values or delete them with the C button Switch to the next line with the enter key Enter the length and number of cuts with the keys 0 to 9 For entries in inches decimal places can be used Insert the cable as described see page 2 3 Press the start button The green LED lights up The CUTFOX 10 then processes all of the project s data records automatically Cutting can be interrupted To do this press the stop button The red stop LED flashes and this display appears 15 0014 Cable Product 86 45 Press the start button to continue cutting To
3. Operating the CUTFOX TO a 2 1 2 1 Scope Of supply 2 1 2 2 Seting up The CUTFOX 10 usa 2 2 2 3 Connecting and inserting the Cable 2 3 2 4 Automatic CADIS CUMING sisirin ida aade aiaiai a aiiai 2 4 2 5 Planning cutting jobs With PO errenteroak 2 5 2 6 Manual cable CUMING er OA 2 7 2 7 Slate romeu ossen ea a ai 2 7 3 MOUDIECSNOOUNG ee 3 1 3 1 Error messages on the 3 1 3 2 TNS TENG CULIS WONG Eee neun 3 2 3 3 Adjusting the cable conveyor 3 2 3 4 GUTFOXRITOWIINOESWIICH ON Eee es eu 3 3 3 5 Adjusting or replacing the rollers 3 4 3 6 Replacing IMG C llers Hasena mel 3 5 Mir APNO ee ee ee ee a ee 1 A1 are 1 2 ISChHICal 1 Declaration of Conformity sissen E KEKE ENE 2 102786 01 Basic information 1 Basic information 1 1 Intended use The CUTFOX 10 cutting machine cuts cables litz wires shrink sleeves and similar profiles and is particularly suitable for series production The CUTFOX 10 is exclusively intended for cutting cables litz wires shrink sleeves
4. Switch on the CUTFOX 10 with the mains switch 3 press The display 4 and the red stop LED 5 light up Inserting the cable Press the door opener 1 and fold down the front door 2 The rollers are raised 3 Insert the cable between the rollers and pull it through the cable routing and out through the outlet slot 4 Fold up the front door 6 The rollers clamp the cable firmly 5 If you cut very soft or hard material it is advisable to change the clamping pressure see page 3 4 Adjusting the measuring unit between millimeter and Inch The default is millimeter Press and hold the mode button for approx six sec onds until this display appears Press the 4 key for mm inch adjustment The measuring unit currently in use is framed here it is mm The 2 key sets the measuring unit to mm The 8 key sets the measuring unit to inch Press the enter key to save the value and return to mode selection With the mode button you can return to mode selec tion without saving 102786_en_01 MH eu Entering the parameters Cutting the cable Pausing or stopping the cable Cutting finished Changing modes 102786 01 Operating the 10 2 4 Automatic cable cutting The CUTFOX 10 cuts the amount entered automatically to a specified length This is the default mode and is active when the machine is switched on e Switch on the CUTFOX 10 e Insert t
5. and similar profiles up to 8 mm Please note that only finely stranded copper litz wires up to 10 mm and solid copper cables up to maximum of 2 5 mm may be used Steel wires or similar may never be used as these would destroy the cutter Willful modifications to the CUTFOX 10 are prohibited for safety reasons The required length and number of wires is entered either directly in the CUTFOX 10 with the keypad or can be documented on the PC with the supplied software and loaded to the CUTFOX 10 WARNING The CUTFOX 10 may only be used as intended when in perfect working order regarding safe functioning WARNING All persons responsible for commissioning operating and maintenance of the CUTFOX 10 must be appropriately qualified and have read this user manual In par ticular they must be able to recognize dangers NOTE Only use original replacement parts from Phoenix Contact 1 2 For your safety Ob D WARNING The front door is installed for the safety of the operator It is prohibited in all circumstances to modify remove or by means of alterations bypass it The CUTFOX 10 may be operated only when the front door is closed Disconnect the mains plug before beginning maintenance work Make sure that there are no foreign objects inside the housing 102786 01 PHOENIX CONTACT 1 1 CUTFOX 10 2 Operating the 10 2 1 Scope of supply and overview Figure 2 1 Scope of delivery a
6. stop cutting press the mode button to switch to another data record or close the project The cutting is finished when this display appears jj 5 0 v To return to project selection press the enter key To delete the completed project and return to project selection press the C key PHOENIX CONTACT 2 6 CUTFOX 10 Cutting cable Deleting the length Changing modes 2 7 PHOENIX CONTACT 2 6 Manual cable cutting The cable can be moved and cut using button commands Insert the cable as described see page 2 3 Switch on the CUTFOX 10 To switch into this mode press the mode button and then the 3 key Length moved mm or inch see page 2 3 Cutting Press and hold the 6 key until the cable has been moved the desired length Press the 2 key to cut the cable Press the C key to delete the set length Press the mode button to switch back to mode selection 2 7 Exiting from cutting When no more cable is to be cut switch off the mains switch press 0 Open the front door and remove the cable 102786_en_01 Troubleshooting 3 Troubleshooting 3 1 Error messages on the Display Table 3 1 Error messages and remedies F Front door is open e front door te The metering roller does not detect a e Insert a new cable cable While conveying the cable itjammedor Check if there is or knot made a knot The drive rollers slip The error is
7. symbol together with the signal word NOTE and the accompanying text O alert the reader to a situation which may cause damage or malfunction to the device hardware software or surrounding property This symbol and the accompanying text provide the reader with additional in formation or refer to detailed sources of information How to contact us Up to date information on Phoenix Contact products and our Terms and Conditions can be found on the Internet at www phoenixcontact com Make sure you always use the latest documentation It can be downloaded at www phoenixcontact net products If there are any problems that cannot be solved using the documentation please contact your Phoenix Contact subsidiary Subsidiary contact information is available at www phoenixcontact com PHOENIX CONTACT GmbH amp Co KG Flachsmarktstra e 8 32825 Blomberg GERMANY Should you have any suggestions or recommendations for improvement of the contents and layout of our manuals please send your comments to tecdoc phoenixcontact com General terms and conditions of use for technical documentation Phoenix Contact reserves the right to alter correct and or improve the technical documen tation and the products described in the technical documentation at its own discretion and without giving prior notice insofar as this is reasonable for the user The same applies to any technical changes that serve the purpose of technical progress The
8. 06829 1 Replacement parts Description Designation Order No Pcs Pkt Drive metering rollers Standard rollers CF 10 WHEEL SET 1207271 1 pair Rollers with PU contact surface CF 10 WHEEL PU On request 1 Rollers with a hardened finely knurled steel con CF 10 WHEEL STEEL On request 1 tact surface Cutter CF 10 CUTTER KNIFE SET 1207284 1 set Mains fuse T 2A 250V 20 x 5 mm SO P On request 1 pair Removal hook CF 10 ABZH 1207297 1 Accessories Description Designation Order Pcs Pkt Cable unwinder CUTFOX 10 C UN 1208393 1 A2 Technical data Technical data Mains connection 90 264 V 47 Hz 63 Hz Power consumption 150 VA Cutting efficiency flexible solid 0 08 mm 10 mm 0 08 mm 2 5 mm Maximum throughput 8mm Cross section setting Automatically Number of cuts 1 9999 Pes Length of cuts 2mm 999999 mm 0 1 in 99999 9 in Feed rate max 0 5 m s Interface RS 232 Dimensions WxHxD 194 mm x 228 mm x 301 mm Weight 10 kg A 1 PHOENIX CONTACT 102786 01 Declaration of conformity A3 Declaration of conformity PHCENIX PHCENIX Deonmer LEONAN 1206829 00 1206829 CE 00 EG Konformit tserkl rung Anhang zur EG Konformit tserkl rung EC Declaration of Conformity Annex on EC Declaration of Conformity vom dated 2013 04 19 Hersteller Manufacturer PHOENIX CONTACT GmbH amp Co Anschrift Address Flachsmarktstra e 8 D 32825 Blomberg Germany Produktbezeichn
9. ctor Head of Development Ansprechpartner contact person Zeichnungsberechtigter authorized signatory Formblatterstelldatum Formblattersteller 2013 02 04 Form establisher Corporate Technology Blatt Page 2 von of 2 FS 7 0037 10 FS K 7 0013 10 Date of form establishment Blatt Page 1 von of 2 1206829 00 doc 1206829 00 PHOENIX CONTACT GmbH amp KG Flachsmarktstra e 8 D 32825 Blomberg Ger many CUTFOX 10 1206829 10 BASIC 1207543 The above mentioned products are in conformity with essential requirements of the follow ing directives and their amending directives 2004 108 EC EMC Directive Electromagnetic Compatibility 2006 42 EC Machinery Directive The following applicable standards were consulted for evaluating the conformity EN ISO 13857 2008 EN 349 1993 A1 2008 EN 61000 6 2 2005 EN 61000 6 3 2007 A1 2011 EN ISO 12100 1 2010 EN 60204 1 2006 102786_en_01 PHOENIX CONTACT A 2 CUTFOX 10 3 PHOENIX CONTACT 102786_en_01
10. ecords cut ting jobs Connecting the 10 to Loading a project to the CUTFOX 10 Project selection Switch off the CUTFOX 10 and the PC before connecting Connect the CUTFOX 10 to PC with the RS 232 cable supplied The RS 232 inter face is on the back side of the CUTFOX 10 Switch the CUTFOX 10 and the PC back on Create the cutting jobs at the PC with the help of the CUTSOFT software supplied Switch into the appropriate mode Press the mode button and then the 2 key Lh 15 023 Number of data records Customer ee Order a Project number C Wersion Cable Harness 21456 Text description Load the desired project to the CUTFOX 10 with help of the software While the project is being loaded to the CUTFOX 10 a display appears on the screen When it is finished loading a display for project selection appears 155 0023 Customer Order Wears ion Cable Harness 21456 Select the project number The 2 key lowers this number The 8 key raises this number Press the enter key to confirm the selection Then the settings for the selected project are displayed 2 5 PHOENIX CONTACT Project number Length Data record number Number v W greer Number cable Product 06745 1099 of data records Text description 102786 01 Deleting a project Changing settings il Cutting the cable Pausing or stopping the cable
11. ering rollers are worn and replace them e Adjust the clamping pressure of the drive rollers see page 3 4 e insulation of the cable is very hard the metering roller can be exchanged with a PU roller or a steel roller see page 3 4 If the actual length cut is not consistent with the length set the CUTFOX 10 has to read justed e Press and hold the mode button for approx six seconds until this display appears e Press the 1 key to adjust the length A value for length adjustment is displayed here 5659 This value indicates the number of pulses per meter e The 2 key lowers this value and with it the length conveyed The 8 key raises this value and with it the length conveyed e Press the enter key to save the value and return to mode selection With the mode button you can return to mode selection without saving 3 3 Adjusting the cable conveyor speed The speed with which the cable is moved can be adjusted This speed can be adjusted sep arately for automatic and manual modes e Press and hold the mode button for approx six seconds until this display appears e Press the 2 key to change the speed in automatic mode and the key for manual mode e The speed is preset to 100 and can be lowered The 2 key lowers this value and thus the speed The 8 key raises this value and thus the speed e Press the enter key to save the value and return to mode selection With the mode button you can r
12. eturn to mode selection without saving 102786_en_01 Troubleshooting 3 4 CUTFOX 10 will not switch on No mains connection e Check whether the mains plug is connected to the CUTFOX 10 mains connection and the shock proof plug is connected to the mains socket e sure that the power supply at the mains socket is OK Mains fuse blown WARNING Risk of injury Switch off the CUTFOX 10 1 and disconnect the mains plug 2 e Remove the fuse holder 3 e Check the mains fuses 4 e Replace the blown mains fuse for ordering data see page A 1 e Push the fuse holder back in Q NOTE The fuse holder should snap into place 102786 01 PHOENIX CONTACT 3 3 CUTFOX 10 3 5 Adjusting or replacing the rollers Adjusting the clamping pressure of the drive rollers B The clamping pressure must suit the cable For standard ca ble it does not need to be changed The following generally applies and thick material more pressure Soft and thin material less pressure e the door opener and fold down the front door e Set the clamping pressure with the adjusting screw Rotate left gt more pressure Rotate right less pressure Replacing drive or metering rollers WARNING Risk of injury Switch off the CUTFOX 10 and disconnect the mains plug e the door opener and fold down the front door e Insert the removal hook 1 supplied behind the rolle
13. he cable as described see page 2 3 e To switch into this mode press the mode button and then the 1 key 0015604 Length mm or inch see page 2 3 mm 0000 Number of cuts To go Number of cuts remaining e Enter the length and number of cuts with the keys to 9 e You can overwrite the values or delete them with the C button e For entries in inches decimal places can be used e Switch to the next line with the enter key e Press the start button The green LED lights up The cable is then cut automatically e Cutting can be interrupted To do this press the stop button The red stop LED flashes e Press the start button to continue cutting e If you would like to stop cutting press and hold the stop button for at least two sec onds The To go display is set to OOOO When the cutting is completed the To go display reads 0000 and a checkmark is shown 001560 4 0100 The length and number can be re entered e Press the mode button to switch back to mode selection PHOENIX CONTACT 2 4 CUTFOX 10 2 5 Planning cutting jobs with about the desired number and length as well as a description of the cable These data re Data records with cutting jobs can be created at a PC The data records contain information cords are then processed sequentially from the CUTFOX 10 You can store and process up to 20 projects lists with a maximum of 100 data r
14. l information for example documents test reports restrictions etc of the conformity assessment Zertifikate einer benannten Stelle Certificates by a notified body Anschrift Address Referenz Reference Anschrift Address Referenz Reference Die letzten beiden Ziffern des Jahres in dem die CE Kennzeichnung angebracht wurde The last two figures of the year in which the CE marking was applied nur einzutragen bei der Niederspannungsrichtlinie only to be entered on the low voltage directive Diese Erkl rung gilt auch f r die im Anhang aufgelisteten Produkte wenn angekreuzt This declaration also applies for the products listed in the annex if marked with a cross Diese Erkl rung bescheinigt die bereinstimmung mit den wesentlichen Anforderungen der genannten Richtlinie n enth lt jedoch keine Zusicherung von Eigenschaften Die Sicherheits und Einbauhinweise der mitgelieferten Produktdokumentation sind zu beachten This declaration certifies the conformity with the essential requirgments of the indicated directive s it does not however covenant any product documentation have to be observed characteristics The instructions for safety and installation Me 228 Blomberg 2013 04 19 Alberani Heihz Reibke Business Unit Industrial Cabinet Connectivity Business Unit Industrial Cabinet Connectivity Head of Development amp Quality Laboratory Dire
15. nd overview of the operating components 1 RS 232 interface 11 Metering roller 2 Mains connection 12 Insertion slot 3 Mains fuses 13 Door opener 4 Mains switch 14 Display 5 Adjusting screw 15 Key pad 6 Drive rolls 16 Allen key size 7 Cutter 17 Removal hook 8 Outlet slot 18 Power cable 9 Cable routing 19 RS 232 cable 10 Front door Not pictured CD ROM user manual 2 1 PHOENIX CONTACT 102786_en_01 Operating the 10 2 2 Setting up the CUTFOX 10 NOTE The device must be set up on a level and horizontal surface humid or dusty places and locations exposed to high levels of heat direct sunlight or low temperatures operat ing range 15 C 35 C NOTE Set up the CUTFOX 10 so that it cannot slip from its work surface Use a non slip mat or fix the CUTFOX 10 in place as depicted in Fig 2 2 right Q NOTE During operation and storage avoid the following Figure 2 2 Example for fixing the CUTFOX 10 NOTE Do not spill liquids on the CUTFOX 10 Do not expose the CUTFOX 10 to strong vibrations or shocks Q NOTE If the machine is moved from a cold location to a warm location condensation can form Before using the CUTFOX 10 open the front door and allow condensation to evaporate 102786 01 PHOENIX CONTACT 2 2 CUTFOX 10 2 3 PHOENIX CONTACT 2 3 Connecting and inserting the cable Fa a a a a a a a oo ol Connecting to mains Connect the power cable 2
16. receipt of technical documentation in particular user documentation does not consti tute any further duty on the part of Phoenix Contact to furnish information on modifications to products and or technical documentation You are responsible to verify the suitability and intended use of the products in your specific application in particular with regard to observ ing the applicable standards and regulations All information made available in the technical data is supplied without any accompanying guarantee whether expressly mentioned im plied or tacitly assumed In general the provisions of the current standard Terms and Conditions of Phoenix Contact apply exclusively in particular as concerns any warranty liability This manual including all illustrations contained herein is copyright protected Any changes to the contents or the publication of extracts of this document is prohibited Phoenix Contact reserves the right to register its own intellectual property rights for the product identifications of Phoenix Contact products that are used here Registration of such intellectual property rights by third parties is prohibited Other product identifications may be afforded legal protection even where they may not be indicated as such PHOENIX CONTACT CUTFOX 10 Table of contents TRAGIC AITO RIAN ON 1 1 1 1 intended WSC 1 1 1 2 FO VOU SATCU 1 1 2
17. rs 2 and push off the rollers NOTE Replace the drive rollers B in pairs on ly Pay attention to the flat guiding surface 3 when mounting e Replace the rollers for ordering data see page A 1 e Fold up the front door e Plug in the mains plug again 3 4 PHOENIX CONTACT 102786 01 Troubleshooting 3 6 Replacing the cutters Removing the drive rollers WARNING Risk of injury Switch off the CUTFOX 10 and disconnect the mains plug e Press the door opener and fold down the front door e Insert the removal hook 1 supplied behind the rollers 2 and push off the rollers Removing the cutters e Loosen the screws 1 with the Allen key supplied e Remove both cutters 2 and 4 Mounting the cutters NOTE Always replace both cutters Pay attention when mounting that the slanted cutting surfaces 3 face outwards e Place the lower blade 4 with the threaded insert onto the holder from the right e Place the upper blade 2 onto the holder from the left e Tighten the screws with the Allen key NOTE Pay attention to the position of the flat guide surfaces on the shafts 5 when mounting the rollers e Remount the drive rollers e Fold up the front door e Plug in the mains plug again 102786 01 PHOENIX CONTACT 3 5 CUTFOX 10 A Appendix 1 Ordering data Cutting machine Description Designation Order No Pcs Pkt Cutting machine CUTFOX 10 12
18. trig The force required to unwind the cable e Check if the force required to unwind the cable is too gered when the is too large The drive rollers slip large motor receives rent but the meter The rollers do not convey the cable Adjust the clamping pressure of the drive rollers see ing rollers are not properly The drive rollers slip page 3 4 turning Replace the drive rollers see page 3 4 Use drive rollers that suited to the cable see page A 1 The metering roller slips past the cable Check if the metering roller is worn Use a metering roller that suits the cable see page A 1 While conveying the cable it jammed or Check if there is a jam or knot made a knot The drive rollers are locked or are about to lock The force required to unwind the cable Check if the force required to unwind the cable is too The error is trig is too large The drive rollers are locked large gered when the or are about to lock motor current in creases too fast Maximum cutting force exceeded Check if the cable cross section is too large or if the ca ble is for some other reason not suitable Switch the cutter See page 3 5 il Press the enter key to delete the error message Metering and drive rollers Drive rollers Metering roller 102786_en_01 PHOENIX CONTACT 3 1 CUTFOX 10 3 2 3 2 The length cut is wrong e Check if the drive or met
19. ung Product description CUTFOX 10 Artikelbezeichnung nae description Produktbezeichnung Product description CUTFOX 10 Artikel Nr Article no 1206829 Artikelbezeichnung Article description Das vorstehend bezeichnete Produkt stimmt mit den wesentlichen Anforderungen der nachfolgenden Richtlinie n und deren SOL TEI ACE 1206829 Anderungsrichtlinien berein The above mentioned product is in line with the essential requirements of the below Die Konformit t mit den wesentlichen Anforderungen der Richtlinie n wird auch f r folgende Produkte bescheinigt The conformity with the essential requirements of the directive s is also certified by the declaration for following products directive s and their modification directive s EMV Richtlinie Elektromagnetische Vertr glichkeit gt 2009108166 Electromagnetic Compatibility Directive Artikel Nr Article 1207543 CUTFOX 10 BASIC Maschinenrichtlinie 2006 42 EC Machinery Directive Artikelbezeichnung Article description F r die Beurteilung der bereinstimmung wurden folgende einschl gige Normen herangezogen For evaluation of the conformity following relevant standards were consulted EN ISO 12100 2010 EN ISO 13857 2008 EN 349 1993 A1 2008 EN 60204 1 2006 EN 61000 6 2 2005 EN 61000 6 3 2007 A1 2011 Weitere Informationen z B Dokumente Pr fberichte Einschr nkungen etc zur Konformit tsbewertung Additiona
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