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1. Last three digits of the present position t gt Execute aAr Sk at v blinking Alarm record 1 latest Example Overcurrent alarm code 20 Alarm record 9 oldest R930 Example Overload alarm code 30 alt Clear alarm records Rcir SET gt Execute Lat ya blinking lt Warnings Ungg Jila y 1 0 monitor Warning record 1 latest oO UN A y Control mode U Example Overvoltage Fe Ieg warning code 22 NE a Warning record 9 oldest u Example Overload 330 warning code 30 alt S Clear warning records SET Uc E r Execute blinking Input monitor af AE Output monitor oO alt S External voltage monitor m u 2 0 nPaos Le e In the lower level except the top screen press the fe key to return to the previous level e When operations are limited by the edit lock function the screens in gray color are not displayed
2. Operation data No M3 M2 M1 MO 0 OFF OFF OFF OFF 1 OFF OFF OFF ON 2 OFF OFF ON OFF 3 OFF OFF ON ON 4 OFF ON OFF OFF 5 OFF ON OFF ON 6 OFF ON ON OFF 7 OFF ON ON ON 8 ON OFF OFF OFF 9 ON OFF OFF ON 10 ON OFF ON OFF 11 ON OFF ON ON 12 ON ON OFF OFF 13 ON ON OFF ON 14 ON ON ON OFF 15 ON ON ON ON 5 Operation of speed control mode 115 116 5 Operation of speed control mode 6 Operation of position control mode This part explains how to operate with the position control mode Table of contents 1 Overview of position control mode 118 2 Positioning operation 120 2 1 Operation data ceeeeeeeeees 120 E Operation mode 120 E Operation function dwell time 0 121 2 2 Starting method of positioning Operaatio Meina a N 121 E Operation data number selection mode 121 E Direct positioning 122 E Sequential positioning operation 123 2 3 Operation function E Single motion operation E Linked motion operation E Linked motion operation 2 3 Return to home operation 129 3 1 Return to home operation types 129 3 2 Extended function 129 3 3 Parameter for return to home operation 129 3 4 Operation image 130 3 5 Position preset 131 4 Continuous
3. 99 2 10 I O function parameter 101 Operation data 1 Operation data The data described here is set by any of the operation panel MEXEO2 or OPX 2A Up to 16 operation data can be set Data No 0 to No 15 1 1 Speed control mode Operation data types The following operation data is required for the speed control operation Item Description Setting range Initial value Sets the operation speed for the speed control Operation speed operation Set as the rotation speed of the motor 0 to 4000 r min 0 output shaft The acceleration time is set as the time needed for Acceleration time the motor to reach the rated rotation speed 3000 r min from the standstill state The deceleration time is set as the time needed Deceleration time for the motor to stop from the rated rotation speed 3000 r min 0 000 to 30 000 s 0 100 Sets when limiting the motor output torque Sets Torque limiting the instantaneous peak torque based on the rated 0 to 250 250 torque being 100 E Operation data ID When setting the operation data by the operation panel or the parameter mode of the OPX 2A check the ID in the table below Operation ID data No Operation speed Acceleration time Deceleration time Torque limiting 0 576 768 832 896 1 577 769 833 897 2 578 770 834 898 3 579 771 835 899 4 580 772 836 900
4. Cable SPEED_ ACC DEC supplied or Power supply laccessory M ake sure power supply BXSD200 A cns voltage does not exceed 7 the rated voltage 5 Encoder Z connector z Jo e N o a solr SA Circuit breaker or earth leakage breaker Always connect a breaker to protect the primary circuit Electromagnetic brake connector o Motor power connector Conversion cable supplied Mains filter Use a mains filter to eliminate noise It effectively reduces noise generated from the power source or driver CCCEPECELCEECEELEEEELLLELECLEEEECEEESE EC i CN2 MOTOR CELL lel llolalslen a x D Regeneration unit EPRC 400P or RGB100 accessory If vertical drive gravitational operation such as elevator applications is performed or if sudden start stop operation of a large inertial load is repeated frequently connect the regeneration unit CZ e Setting of operation data and parameters Data setter OPX 2A accessory PC in which the data editing software MEXEO2 has been installed TEE un TII OOE a tt The PC must be supplied by the user External control equipment Connects 1 0 signals e Setting of operation speed and torque limiting for analog external setter External potentiometer PAVR 20KZ accessory Connect the potentiometer when
5. ID Parameter name Setting range Initial value e Speed Position control control 2256 Analog operation speed command 0 to 4000 r min V 850 gain 635 2 E 2257 Analog operation speed command 2000 to 2000 r min 0 offset 2258 Analog torque limiting gain 0 to 250 V 54 98 o 2259 Analog torque limiting offset 50 to 50 0 D 2261 Analog rotation speed maximum 0 to 4000 r min 4000 O value 3150 2 2263 Analog torque limiting maximum 0 to 250 250 value 0 Disable 2289 Continuous operation 4 Enable 0 p 94 x 0 BUSY ome 2290 BUSY TLM switching 1 TLM TLC 0 p 93 O 2 O Possible to use x Not possible to use 2 When the BX compatible mode is used 92 4 Parameter list 2 2 I O parameter All parameters can be set in both the speed control mode and position control mode The parameters that can be used vary depending on the control mode Parameter Control mode 2 7 Initial Effective ID Parameter name Description Setting range value i Speed Position x control control 0 Immediate stop 1 Deceleration stop 2 Immediate stop current OFF Sets how the motor should stop 3 Deceleration stop 256 STOP input action when the STOP input is turned current OFF 0 O ON Speed control mode disable servo lock 0 2 Immediate stop A 1 3 Deceleration stop Sets how the motor should Gr immeditesto 258 Overtravel action stop
6. RG2 terminal Racocccnnsn 000000000000 Connect to CN5 TH input Note e f the current consumption of the regeneration unit exceeds the allowable level when assigning the TH input to the CN5 the thermostat will be triggered and the regeneration unit overheat alarm will generate If the regeneration unit overheat alarm generates turn off the power and check the content of the error e The TH input is not assigned to the CN5 at the time of shipment When the regeneration unit is used assign the TH input by the parameter Refer to p 101 for details e f an external power supply is used for the power supply of input signals turn on the external power supply before turning on the driver main power supply m Regeneration unit specifications Applicable product BXS230 BXS460 BXS5120 BXS6200 BXS6400 Model EPRC 400P RGB100 Continuous regeneration 100 W 100 W capacity Resistance value 400 Q 150 Q Thermostat operating temperature Operation Open at 1 50 7 C 302413 F Reset Close at 145 12 C 293 22 F Normally closed Thermostat electrical rating 120 VAC 4A 30 VDC 4A 120 VAC 4A 30 VDC 4A Minimum current 12 VDC 5 mA Minimum current 5 mA 44 2 Installation and connection Connection 2 10 Connection diagram example This section explains the speed control mode factory setting as an exa
7. 153 2A HAIAMSS Rise nee 153 M Alarm PES ner eerste acess 153 E Alarm records 153 BAG UIS Eva nsnutasatntanpense ras 154 2 2 MNamiIngs ssisrne etienne 155 E Warning list erenneren 155 E Warning r COrdS suisses sissie 155 3 Troubleshooting and remedial actions 156 9 Reference 1 Standard and CE Marking 158 2 Installing and wiring in compliance with EMC Directive sn 160 10 Appendix E EE E EE a L UNE 1 Accessories sold separately 164 1 Entry This part explains the composition of the operating manuals the product overview and safety standards as well as the name and function of each part and others Table of contents 1 Operating Manuals for the BA SONGS ne 8 2 WAM OCUCUON seh cn 9 3 Safety PreCautlOns cicscscssscsssiawsescccrens 10 4 Precautions for use 13 5 System configuration 15 O PieparatiON een es 16 6 1 Checking the product 16 6 2 How to identify the product model 16 6 3 Combination tables 17 6 4 Names and functions of parts 19 Operating Manuals for the BX Il Series 1 Operating Manuals for the BXI Series Operating manuals for the BX I Series are listed below The USER MANUAL does not come with the product For details contact your nearest Oriental Motor sales office or
8. 132 6 Operation of position control mode Continuous operation e Operation method WRN Check the READY output is being ON Select the operation data number using the MO to M3 inputs and turn the FWD input ON The motor starts continuous operation The READY output is turned OFF Select the operation data No 1 by turning the MO input ON The motor accelerates to the operation speed of the operation data No 1 Select the operation data No 0 by turning the MO input OFF The motor decelerates to the operation speed of the operation data No 0 Turn the FWD input OFF The motor decelerates to a stop and the READY output is turned ON Motor movement No 0 No 1 No 0 ON MO to M3 inputs No 0 No 1 No 0 OFF FWD input DR OFF ON READY output OFF MOVE output a opp on OFF END output Turn the FWD input or RVS input ON after setting the MO to M3 inputs NOOO WD 8 9 Operation method When combining the FWD and RVS inputs Check the READY output is being ON Select the operation data number using the MO to M3 inputs and turn the FWD input ON The motor starts continuous operation The READY output is turned OFF Turn the FWD input OFF The motor decelerates Turn the FWD input ON while decelerating the motor The motor accelerates again Turn the FWD input OFF The motor decelerates Turn the RVS input ON while decelerating the moto
9. Example The pulley diameter is 0 1 m and gear ratio speed reduction ratio of the gear head is 20 Gear ratio of gearhead _ 20 63 7 0 1 m x a Conveyor speed reduction ratio Pulley diameter m x x From the conversion formula the conveyor speed reduction ratio is calculated as 63 7 in this example This means that the speed reduction ratio parameter is 637 and the speed reduction ratio digit setting parameter is 1 When the speed reduction ratio is 63 7 and the motor rotation speed is 1300 r min the conveyor transfer speed is converted as follows 1300 a 20 4 Conveyor transfer speed m min 20 4 is displayed on the panel Motor parameter All parameters can be set in both the speed control mode and position control mode The parameters that can be used vary depending on the control mode a Control mode 2 LA Initial Effective ID Parameter name Description Setting range value 4 Speed Position control control 290 Position loop gain Adusts the motor response in 1 to 100 Hz 7 O 3 reaction to the position deviation Adjusts the motor response in 291 Speed loop gain reaction to the speed deviation 1 101000 kiz 20g A o 292 Speed loop integral Adjusts the deviation that cannot be 0 to 1000 ms 33 time constant adjusted with the speed loop gain 293 Speed filter Adjusts the motor response 0 to 200 ms 1 O i B 294 Moving average time se me
10. H52 Del Holz DO s ba pata JOU toll HQI tolli OU toll 2 Protective Earth Terminal ground either of two terminals Note e Always use the supplied conversion cable to connect the motor Connecting the motor without using the conversion cable may cause malfunction e Have the connector plugged in securely Insecure connection may cause malfunction or damage to the motor or driver e Do not plug or unplug the connector while the power is supplied Doing so may cause malfunction or electric shock 38 2 Installation and connection Connection 2 5 Selecting a power supply for input signals Select the power supply for input signals use the built in re KE SON power supply or external power supply Fon ur a To control the operation using relays and switches set PI ON o ata the SW1 No 4 to the ON side to select the built in power OFF Extemal power supply J ET supply is used Factory setting OFF an external power supply is used CN2 MOTOR Note The built in power supply cannot be used with the source logic If the source logic is used do not set the SW1 No 4 to the ON side 2 6 Connecting the I O signals Connect the input signals to the CNS and also connect the external setting input signals and output signals to the CN7 e Applicable lead wire AWG26 to 20 0 14 to 0 5 mm e Strip Length 8 mm 0 31 in Button of the
11. Indicates the timing for the data to become effective A Effective immediately C Effective after turning on the power again 2 O Possible to use x Not possible to use 2 8 Analog adjustment parameter All parameters can be set in both the speed control mode and position control mode The parameters that can be used vary depending on the control mode Control mode 2 ID Parameter name Description Setting range HM Di Speed Position control control F Sets the speed command per 850 2256 Be eein ain 1 VDC of the input voltage by 0 to 4000 r min v P 9 the analog external setter 635 3 Analog operation Sets the offset of the speed 2257 speed command command input by the analog 2000 to 2000 r min 0 offset external setter Analoatoraue limitin Sets the torque limiting per 2258 go 914 VDC of the input voltage by 0 to 250 V 54 9 the analog external setter A O O Analog torque limitin Sets the offset of the torque 2259 9 limiting input by the analog 50 to 50 0 offset external setter Analog operating Sets the maximum value of the 4000 2261 speed maximum rotation speed by the analog 0 to 4000 r min x value external setter 3150 3 Analog toraue limitin Sets the maximum value of the 2263 M done 9 torque limiting by the analog 0 to 250 250 O maximum value external setter Indicates the timing for the data to become effective A Effective immediately 2
12. Encoder output Three signals of the ASG BSG and ZSG outputs are output from the encoder The ZSG output cannot be checked unless it is assigned to any of the OUTO to OUT2 Both the ASG output and BSG output are output 500 pulses per revolution of the motor output shaft CW rotation CCW rotation ON ASG output op d OS L LL W _90 90 ON BSG output OFF ON ZSG output OFF ASG output The ASG output is pulses to output according to the motor rotation amount BSG output The BSG output is the pulse output to determine the motor rotation direction and has a 90 phase difference with respect to the ASG output The motor rotation direction can be determined by detecting the BSG output level at the rise of the ASG output ZSG output The ZSG output is output once every revolution of the motor output shaft Kal The minimal output range of the ZSG output is about 1 ms 62 2 Installation and connection 3 Method to use the operation panel This part explains how to set data and how to operate a motor using the operation panel on the driver Table of contents 1 Overview of the operation panel 64 1 1 Names and functions of parts 64 1 2 Function mode types 64 1 3 How to read the display 64 1 4 Edit lock function 65 2 Explanation of the function mode Speed control mode 66 2 1 Screen transition
13. OFF END output Turn the START input ON after setting the MO to M3 inputs 6 Operation of position control mode 125 Positioning operation E Linked motion operation When the operation function of operation data is set to Link positioning operation based on the next data number will be executed without stopping the motor If operation data includes data for which Single motion is set the motor will stop after the positioning operation with respect to the single operation data is completed Note that up to four sets of operation data can be linked and only operation data of the same direction can be linked Note e Multiple operation data of different directions cannot be linked The operation data error alarm will generate when operating the data e Up to four sets of operation data can be linked When combining the linked motion operation and the linked motion operation 2 make sure the total number of linked operation data sets does not exceed four sets When the operation is performed with five or more sets of operation data linked together the operation data error alarm will generate upon start of operation e Even if Link is set in the data No 15 No 0 will not be linked The operation pertaining to No 15 will be processed independently e The acceleration deceleration time in linked motion operation corresponds to the acceleration deceleration time specified for the operation data num
14. Reset the operation data to the initial value Kal When operations are limited by the edit lock function the data clear cannot be executed E Setting method of travel amount The travel amount of position can be set up to 8 digits However up to 3 digits each can be displayed because the 4 digit LED is used on the operation panel Therefore input the travel amount by dividing a maximum of 8 digits into an upper middle and lower Example When inputting 8 388 607 steps 8 388 607 H _ B nJBB LEL 1 Upper 1 digit Middle 3 digit Lower 3 digit E Setting method of dwell time Select Linked motion 2 in operation function and press the SET key to display the setting screen of the dwell time Input the dwell time with T keys and determine by pressing the SET key Operation function 2 ae 0000 Es Writing data blinking 3 Method to use the operation panel 79 Explanation of the function mode Position control mode 3 4 Parameter mode Sets the parameter Top screen ofthe parameter mode PAr C LELELELEEEEA annunnnnnunnt i Fe Pee eee eee eer hd Vv Parameter sen CS ae Present setting value ID input blinking
15. keys e External voltage The voltage value input by the analog external setter can be checked E JOG operation The motor can be operated with the f keys When pressing the f key once the motor rotates by one step in the forward direction If the key is kept pressing the motor rotates in the forward direction continuously When pressing the key once the motor rotates by one step in the reverse direction If the key is kept pressing the motor rotates in the reverse direction continuously The present position is displayed while JOG operation is executed Set the operation data for JOG operation using the following parameters e JOG operation speed parameter ID 323 e JOG acceleration deceleration parameter ID 324 e JOG operation torque parameter ID 2081 JOG operation cannot be executed while the FREE input or STOP input is being ON Be sure to execute after turning OFF m Data number selecting operation Positioning operation can be executed by selecting the operation data number When the operation speed of the selected operation data is 0 r min the operating data error alarm will generate Note The data number selecting operation cannot be executed while the FREE input or STOP input is being ON Be sure to execute after turning OFF E Return to home operation Return to home operation can be executed The operation speed can be set using the operating speed of home seeking parame
16. Installation direction When installing drivers provide a clearance of at least 25 mm 0 98 in in the horizontal and vertical directions between the driver and enclosure or other equipment within the enclosure When two or more drivers are to be installed side by side provide 20 mm 0 79 in and 25 mm 0 98 in clearances in the horizontal and vertical directions respectively It is possible to install drivers closely in the horizontal direction In this case install the drivers to a heat sink corresponding to an aluminum plate of 350 350x2 mm 13 78 13 78 0 08 in In addition for the BXS6200 and BXS6400 types satisfy the following conditions e Ambient temperature 0 to 40 C 32 to 104 F e When using the driver mounting bracket or installing to a DIN rail use the product in the load factor of 90 maximum 20 mm 0 79 in or more 9 pr EE fe LS HH UL hat hat Re 3 Py ey Ceo pa oat 3 UE sa pa T 3 Kooor hoo0 POEL S CS LIL 10 Ul 86 0 LULU SZ 10 Ul 86 0 LULU SZ N
17. m nt 100 mA l INS FREE i OUTLtBUSy TLM ALP or less IN6 BRAKE ACL L IN7 1 ha i OUT2 Not used 4 1i i IN8 Notused 2 IN COM1 I Ase R2 5 Y HE EFE 11 BSG R2 Ti _4 5to 30 0 VDC i OUEN T 20 mAorless it 1 CET a 11 Shielded wire 1 lt Functional earth This is a connection in which the TH input is assigned to the IN7 The initial value is Not used 2 When using the IN8 by assigning the signal connect the same as the INO to IN6 inputs 3 Connect a current limiting resistor R1 according to the power supply voltage so that the current will not exceed 100 mA 4 When using the OUT2 by assigning the signal connect the same as the OUTO and OUT outputs 5 Connect a current limiting resistor R2 according to the power supply voltage so that the current will not exceed 20 mA 7 BX compatible mode 149 Connection example 4 2 BX compatible mode Position control This is a connection example that the power supply is single phase 100 120 VAC the torque limiting is set using an external setter potentiometer or DC voltage and the motor is operated with relays switches and other contact switches The I O signal in brackets is the initial value Refer to p 101 for the assignment of the I O signals Position control mode Connecting the regeneration unit R Normally closed 150 C 302 F Connecting the data setter Circu
18. 4 1 BX compatible mode Speed control This is a connection example that the power supply is single phase 100 120 VAC the _ Setting of the SW1 speed is set using an external setter potentiometer or DC voltage and the motor is operated with relays switches and other contact switches The I O signal in brackets SW1 4 0N is the initial value Refer to p 101 for the assignment of the I O signals SW1 2 ON SW1 1 OFF Speed control mode Connecting the regeneration unit Driver Connecting the motor Main circuit Motor connector Electromagnetic Normally Circuit breaker E en closed Connecting _ lt 1507C the power 302 F supo N Grounding the motor Grounding the driver Encoder connector Speed setting by the PAVR 20KZ sold separately or external DC voltage Control circuit EN Connecting the data setter HVA I I 1 CN7 1 L _ VH 1 Command i voltage an 1 value ive ee 1 7 Connecting input signals OVV 1 PAVR 20KZ I External DC IN COMO voltage 10 VDC INO CW _ 1 or lower INI CCW IN2 MO R1 3 Connecting output signals P IN3IMI 1 OUTO ALM 4 5 to IN4 M2 rit R13 30 0 VDC
19. F J Output signal OUT2 ollie F SRE External voltage un y JOG operation ob J OG operation speed Pos gt on A on Input monitor Output test Output test Output test gt oFF External voltage monitor tu Ob Operate with AJLY keys Data number selecting Motor operation blinking noUD do00 Stop with f key Motor operation blinking do 5 operation En SET oO P d caked aaa nN y Data No 0 Data No 15 no iS y Return to home operation HonE e In the lower level except the top screen press the fr Stop with frove key y SET 2 f x do A Execute blinking Position preset SET DS x SET 2 x do gt Execute blinking Teaching function ET E Ee H DORE M N d Teaching position SET E Po 5 gt Execute k
20. Indicates the timing for the data to become effective C Effective after turning on the power again 2 O Possible to use x Not possible to use 3 This is the initial value for the speed control mode The value in the brackets is applied for the position control mode When using the product in the BX compatible mode refer to the part 7 BX compatible mode E Setting range of the function selection parameter e IN input function selection parameter 0 Not used 7 JOG 16 FREE 48 MO 1 FWD 8 MSO 17 S ON 49 M1 2 RVS 9 MS1 18 STOP 50 M2 3 HOME 10 MS2 22 TH 51 M3 4 START 11 MS3 24 ALM RST 54 TL 5 SSTART 12 MS4 25 P PRESET 62 HOMES 6 JOG 13 MS5 27 HMI For the BX compatible mode the name of each signal changes as follows FWD CW RVS CCW STOP BRAKE HOMES HOME LS e OUT output function selection parameter 70 HOME P 0 Not used 69 END 65 ALM 66 WNG 71 TLC 67 READY 7T VA 68 MOVE 85 ZSG For the BX compatible mode the name of signal changes as follows TLC TLM Note The signals that can be used vary depending on the control mode Use signals after setting correctly 4 Parameter list 101 102 4 Parameter list 5 Operation of speed control mode This part explains how to operate with the speed control mode Table of contents 1 Overview of speed control mode 104 2 Setting the operation data 105 2 1 Operation data types 1
21. MAI Lr Parameter mode MODE Test mode lt 4 Operation mode Parameter ID Initialization gt d HAYA IN AT aT t i tie l oi ID input tou F GIB 1 Operation data Parameter ne al oy po RER Ar ko i an i All data T oo ER RLL Data number Return to home 1 0 test JOG operation selecting operation operation oo OAR Reto NE Ro P dd aR Hon Em N Teaching function Position preset v et ECHL Pr GE 74 3 Method to use the operation panel 3 2 Monitor mode Explanation of the function mode Position control mode This is a mode to be displayed when turning on the power The motor rotation speed is displayed at the factory setting Use the monitor mode when operating the motor POPUP rs TOP screen of monitor mode non En tauuuuuuanunuu PoP re hd Speed gt a a PO alt Load factor E BE Operation data number oP ay E Selection number GSE O0 aif je Alarms AL OG A A Alarm reset
22. Not used possible to extend 3 9 OUT2 10 ASG A phase output 11 BSG B phase output 12 OUT COM ASG BSG common This signal is used as the BRAKE input in normal condition but it functions as the ACL input if the driver protective function is activated 2 This signal is used as the BUSY output in normal condition but it functions as the ALP output if the driver protective function is activated Also the BUSY output can be changed to the TLM output using the parameter 3 A signal can be assigned The functions for the INO to IN6 OUTO and OUT cannot be changed 7 BX compatible mode 141 Description of the BX compatible mode E BX compatible mode Position control BX I Series BX compatible mode Position control BX Series Position control mode i a Pin No Signal name Function ta Pin No Signal name 1 IN COMO Input signals common 1 START 2 INO START 2 HOME LS 3 IN1 HOME LS 3 MO 4 IN2 MO 4 M1 5 IN3 M1 5 M2 CN5 6 IN4 M2 6 FREE 7 IN5 FREE 7 BRAKE 8 IN6 BRAKE ACL 1 CN4 8 IN COM 9 IN7 Not used possible to extend 3 9 H 10 IN8 Not used possible to extend 3 10 M 11 IN COM1 Input signals common 0 V 11 L 1 VH 12 ALM 2 VM External speed setting input 13 BUSY 3 VL 14 ASG 4 OUTO 15 BSG 5 OUTO ju 16 OUT COM 6 OUT1 CN7 BUSY TLM ALP 2 7 OUT1 8 OUT2 Not used pos
23. Note When operations are limited by the edit lock function the initialization cannot be performed 70 3 Method to use the operation panel 2 5 Test mode Explanation of the function mode Speed control mode The connection status of each I O signal can be checked Also the operation check can be performed by connecting the motor and driver only SUPE Top screen of test mode EESE amp nnnunnnnn CTELLLELEL Vv 1 0 test i gt A IO po F Vv Input signals mal d IQ poe 7N A Vv Vv eS SET us m o HED po A pe Vv Vv Output signal OUT1 QUE Vv AN V Output signal OUT2 SI oE eg v Le Vv External voltage Input monitor F a Output test 7 on Output test oFF Output test gt OFF External voltage monitor au Ob y G tion 1 JO ion 7K A Ea J OG operation speed SET uS5Pd D Data number
24. 156 8 Inspection troubleshooting and remedial actions 9 Reference This part explains the standards and CE Marking Table of contents 1 Standard and CE Marking 0 158 2 Installing and wiring in compliance with EMC Directive 00 160 Standard and CE Marking 1 Standard and CE Marking This product is recognized by UL The CE Marking Low Voltage Directive and EMC Directive is affixed to the product in accordance with EN Standards E UL Standards and CSA Standards Applicable Standards Certification Body Standards File No 30 W UL 60950 1 oo CSA C22 2 No 60950 1 208700 Motor 120 W 200 W UL 1004 1 UL 400W CSA C22 2 No 100 EE Driver UL 508C E171462 CSA C22 2 No 14 Thermal class UL CSA Standards 105 A m Low Voltage Directive This product has been designed and manufactured for use as a component to be installed in equipment This product cannot be used in IT distribution system Install the product inside an enclosure in order to avoid contact with hands When installing the motor and driver securely connect their Protective Earth Terminals Isolate the motor cable power supply cable and other drive cables from the encoder cable and signal cables CN5 to CN7 by means of double insulation Applicable standards Motor EN 60034 1 EN 60034 5 EN 60664 1 Driver EN 61800 5 1 Installation conditions EN Standard Motor Driver
25. Related parameters ID Parameter name Description Setting range niya value a Sets the preset position 8 388 608 to s Preset positon The motor shaft rotates 0 72 per one step 8 388 607 step 0 2 Installation and connection 59 Explanation of I O signals 4 3 Outline of output signals With the BX I Series signals that can be assigned are vary depending on the control mode Refer to the following pages for details of signals Output signals list i BX compatible Reference Signal name Speed control Position control Speed control Position control page ALM output O O O O p 60 WNG output O O O O p 60 MOVE output O O O O p 61 TLC output O O p 61 TLM output E O O p 145 VA output O O O O p 62 READY output O O p 61 HOME P output O O p 61 END output O O p 61 ZSG output O O O O p 62 Internal input circuit For the output signals of the driver the OUTO to OUT2 are photocoupler open collector outputs and the ASG and BSG are transistor open collector outputs CN7 CN7 Pin No Pin No 4 6 8 D 10 11 5 7 9 ae 12 4 4 Description of output signals E ALM output When an alarm generates the ALM output will turn OFF The current supplied to the motor will be cut off and the motor will stop At the same time the alarm code will be displayed on the operation panel on the driver Refer to p
26. The ON OFF status of each input signal can be checked and the ON OFF status of each output signal can be switched The voltage value input by the analog external setter can also be checked e Input signals Each digit on the 7 segment LED display corresponds to a signal IN7 ING The corresponding digit is lit when the signal is ON and the digit is IN8 E INS unlit when the signal is OFF outil IN4 INO IN3 INT IN2 e Output signals The ON OFF status of the output signal can be switched with the f keys e External voltage The voltage value input by the analog external setter can be checked E JOG operation The motor can be operated with the f keys The motor rotates in the forward direction while pressing the f key The motor rotates in the reverse direction while pressing the key The rotation speed is displayed while JOG operation is executed Set the operation data for JOG operation using the following parameters e JOG operation speed parameter ID 323 e JOG acceleration deceleration parameter ID 324 e JOG operation torque parameter ID 2081 Note JOG operation cannot be executed while the FREE input or STOP input is being ON Be sure to execute after turning OFF m Data number selecting operation Test operation can be executed by selecting the operation data number The setting method of the operation speed is the value sele
27. parameter ID 2161 to 1 Analog speed Turning the internal potentiometer SPEED by an insulated screwdriver in the clockwise direction will increase the speed Factory setting 0 r min potentiometer Internal potentiometer SPEED Orientalmotor Note Be sure not to turn the internal potentiometer too much since it rotates lightly Doing so may damage the driver E Setting by the PAVR 20KZ accessory When using the PAVR 20KZ set the analog speed torque parameter ID 2161 to 1 Analog speed Also turn the MO input ON Turning the PAVR 20KZ in the clockwise direction will increase the speed e PAVR 20KZ scale Rotation speed PAVR 20KZ characteristics representative value 13 2 N Pin No 2 VM input Pin No 3 VL input O AnnnnnnnnnnnQ 000000 15 Pin No 1 VH input 9 4000 3500 3000 2500 2000 1500 1000 500 Motor shaft speed r min 0 20 40 60 80 100 PAVR 20KZ scale 106 5 Operation of speed control mode Setting the operation data E Setting by external DC voltage When using external DC voltage set the analog speed e External DC voltage Rotation speed torque parameter ID 2161 to 1 Analog speed characteristics representative values
28. setting the motor speed or torque limiting externally External DC voltage Connect aDC power supply when setting the motor speed or torque limiting by DC voltage 1 Entry 1 5 Preparation 6 Preparation This chapter explains the items you should check as well as the name and function of each part 6 1 Checking the product Verify that the items listed below are included Report any missing or damaged items to the branch or sales office from which you purchased the product Verify the model number of the purchased product against the number shown on the package label Check the model number of the motor and driver against the number shown on the nameplate For the model names of motor and driver combinations refer to 6 3 Combination tables on p 17 e Motor with a gearhead only for combination type 1 unit DPV CT E suas mener ere seats 1 unit e Conversion cable 0 2 m 8 in 2 pes each 1 pc for motor and encoder Connection able srmeenenin tent assis 2 pes each 1 pc for motor and encoder Only models with a supplied connection cable CNI connector 6 PINS CNS connector 11 Pins CN7 connector 12 PINS kisra Banner geese cosdansens Driver mounting bracket set lt 3 OPERATING MANUAL sente benne Accessories for combination type parallel shaft gearhead e Hexagonal socket head screw set 1 set Hexagonal socket head screw flat washer
29. 3750 1250 A 6000 2500 2250 2500 0 250 0 A 7250 A 6000 4000 6000 3750 1250 3750 1250 2500 2500 138 6 Operation of position control mode 7 BX compatible mode The BX II Series has the BX compatible mode so that users can operate it in almost the same condition as a traditional BX Series This section explains the BX compatible mode Table of contents 1 Description of the BX compatible MOJE RS bei 140 1 1 Switching of the BX compatible MOJE PR ER enaai 140 1 2 Operation data eeeeeeees 140 1 3 Assignment of I O signals 141 Em BX compatible mode Speed control 141 E BX compatible mode Position control 142 2 Explanation of I O signals 143 2 1 Input signals 143 2 2 Output signals ce eeeeeeeeeeees 144 OST dt rte steer 146 3 1 Extending the operation data 146 E For speed Control ses 146 M For position control 147 3 2 Return to electrical home operation ass mmimemmnmmsennent 147 3 3 Return to mechanical home OP FALION aitis aoinne 148 4 Connection example 149 4 1 BX compatible mode Speed control 149 4 2 BX compatible mode Position control 150 Description of the BX compatible mode 1 Description of the BX compatible mode 1 1 Switching of the BX compatible mode Note Switch the BX compatible mode before turning on the power The new settin
30. 5 581 773 837 901 6 582 774 838 902 7 583 775 839 903 8 584 776 840 904 9 585 777 841 905 10 586 778 842 906 11 587 779 843 907 12 588 780 844 908 13 589 781 845 909 14 590 782 846 910 15 591 783 847 911 E Notes for inputting the value by the operation panel Since the operation panel can display 4 digit only set in the following range when inputting the acceleration time or deceleration time When setting less than one second 0 000 to 0 999 Setting range 0 000 to 30 000 When setting one second or more 1 00 to 30 00 86 4 Parameter list 1 2 Position control mode If the data has been changed while operating the motor a recalculation and setup will be performed after the operation is stopped and the data will be updated Operation data types The following data is required for the positioning operation Operation data Item Description Setting range ds 7 Sets the position travel amount for positioning 8 388 608 to Position operation 8 388 607 ste 0 The motor shaft rotates 0 72 per one step oe oo p Sets the operation speed in positioning operation and Operation speed continuous operation 0 to 4000 r min 0 Set as the rotation speed of the motor output shaft Sets the operation mode of the position travel amount 0 Incremental Operation mode So A 0 for positioning operation 1 Absolute OE 0 Single motion Operation function Peai function
31. 660 148 600 135 BXS460 400 90 15 to 200 1200 270 1100 240 1000 220 910 200 5 10 900 200 820 184 770 173 700 157 BXS5120 15 20 1300 290 1200 270 1110 240 1020 220 500 112 30 to 200 1500 330 1400 310 1280 280 1200 270 5 2 1230 270 1130 250 1070 240 990 220 BXS6200 10 800 180 BXS6400 15 20 1680 370 1550 340 1470 330 1360 300 30 to 100 2040 450 1900 420 1780 400 1660 370 The values assume a rated speed of 3000 r min or below The values in brackets are based on a speed of 4000 r min 2 BXS6400 type only Round shaft type Distance from output shaft end of motor and N Ib Permissible axial load motor s mass Model permissible radial load N Ib 10 mm 0 39 in 20 mm 0 79 in BXS230 87 2 19 6 107 24 BXS460 117 26 137 30 BXS5120 156 35 176 39 an 197 44 221 49 Not to exceed one half the Minimize an axial load as much as possible If an axial load must be applied do not let it exceed one half the motor s mass 32 2 Installation and connection 1 9 Installing the driver Installation The driver is designed so that heat is dissipated via air convection and conduction through the enclosure Install the driver to a flat metal plate offering high heat conductivity corresponding to an aluminum plate of 200x200x2 mm 7 87 7 87 0 08 in
32. External voltage monitor u OD arja nsPd ai e In the lower level except the top screen press the fx key to return to the previous level e When operations are limited by the edit lock function the screens in gray color are not displayed 3 Method to use the operation panel 67 Explanation of the function mode Speed control mode E Speed The motor operation speed can be checked The operation speed can be displayed as the rotation speed of the gear output shaft To do this set the speed reduction ratio parameter ID 2085 and speed reduction ratio digit setting parameter ID 2086 It is also possible to increase the rotation speed and display the increased speed Set in the speed increasing ratio parameter ID 2087 E Load factor The motor generating torque can be checked The present load factor is displayed based on the rated torque being 100 E Operation data number The operation data number corresponding to the current operation can be checked E Alarms When an alarm generates 2 digit alarm code will be displayed The present alarm can be reset and also alarm records can be checked or cleared Refer to p 154 for the causes or actions of the alarm Note When operations are limited by the edit lock function the alarm records cannot be cleared m Warnings W
33. TL input is assigned to multiple input terminals the function will be performed when all of the terminals are turned ON 2 Installation and connection 57 Explanation of I O signals E S ON input This signal is used to excite the motor It is enabled when the servo lock at motor standstill parameter ID 2069 is set to 1 Servo lock in the speed control mode The S ON input is normally closed The motor will be excited when the S ON input is turned ON while the motor will become non excitation state when the S ON input is turned OFF If an electromagnetic brake motor is used when the S ON input is turned ON the electromagnetic brake will be released after the motor is excited When the S ON input is turned OFF the motor will become non excitation state after actuating the electromagnetic brake to hold the position The motor cannot operate while it is in a state of non excitation Note When the S ON input is not assigned to the input terminal this input will be always set to ON If the S ON input is assigned to multiple input terminals the function will be performed when all of the terminals are turned ON E HMI input The HMI input is normally closed When the HMI input is turned ON the function limitation of the MEXE0O2 or OPX 2A will be released When the HMI input is turned OFF the function limitation will be imposed The following functions will be limited e T O test e Test operation e Teaching function e Writing
34. blinking How to change the value SI lt 0 gt gt Determine Increase the value blinkin Initialization peti Reduce the value ine gal ii Determine the value y Operation data SET J dRER pd do RER Execute blinking A v y Parameter P Rr LE d O 7 gt Execute blinking ry Vv y All data ALL gt do gt Execute blinking A v e In the lower level except the top screen press the key to return to the previous level e When operations are limited by the edit lock function the screens in gray color are not displayed E Parameter ID There is a unique ID in each parameter Input the ID and set Refer to p 89 for parameter ID Initialization Reset the data saved in the driver to the initial value Selecting any of the operating data only all data the initialization can be performed wu parameter only or Note When operations are limited by the edit lock function the initialization cannot be performed 80 3 Method to use the operation panel 3 5 Test mode Explanation of the function mode Position control mode The connection status of each I O signal can be checked Also test operation of the motor or position preset can be performed ATP Top screen of test mode EESE weeeeeeeee nuuususss Vv 1 0 test 10 F Input signa gt d in F zl Output signal OUTO o ubt F J Output signal OUT1 oE
35. download from Oriental Motor Website Download Page Always keep the manual where it is readily available Manual number Applicable product Type of operating manual Description of operating manual This manual explains the motor and HM 5141 driver functions as well as installation method and others OPERATING MANUAL Supplied with the product BX II Series This manual explains the functions installation connection method and data USER MANUAL HM 5142 setting method as well as the operating method and others for the motor and driver This document This manual explains how to set data OPERATING MANUAL HM 60131 using the accessory data setting software MEXEO2 sold separately Data setting software MEXEO2 8 1 Entry Introduction 2 Introduction E Before use Only qualified and educated personnel should work with the product Use the product correctly after thoroughly reading the section 3 Safety precautions on p 10 The product described in this manual has been designed and manufactured for use as a component to be installed in general industrial equipment Do not use for any other purpose Oriental Motor Co Ltd is not responsible for any damage caused through failure to observe this warning E Overview of the product The BX II Series is a motor and driver package product consisting of a compact high torque brushless motor equipped with an encoder and a high functional drive
36. limited When the TL input is being OFF The torque limiting is disabled and the maximum output torque of the motor will be instantaneous peak torque Note When the TL input is not assigned to the input terminal this input will be always set to ON If the TL input is assigned to multiple input terminals the function will be performed when all of the terminals are turned ON E Setting by external DC voltage When using external DC voltage set the analog speed torque e External DC voltage Torque limiting parameter ID 2161 to 2 Analog torque limiting characteristics representative values External DC power Q CN7 supply y 300 Pin No 2 VM input 5 7 IS P 0 to 10 voc gt 250 in No inpu q pu 1 mA or more E 200 d q g 150 d a d g 100 q s g 50 n 6 12 3 4 5 External DC voltage VDC Note Be sure to keep the external DC voltage to 10 VDC or lower When connecting the external DC power supply make sure the polarities are correct If the polarities are reversed the driver may be damaged 2 6 Gain adjustment and offset adjustment for external potentiometer If the gain or offset is adjusted when setting the operation speed or torque limiting value by the analog external setter the slope of the speed command or offset can be changed Note The rotation speed corresponding to the voltage value varies depending o
37. parameter Executes the recalculation and setup immediately when writing the e Effective after stopping the operation Executes the recalculation and setup after stopping the operation e Effective after turning on the power again Executes the recalculation and setup after turning on the power again Note The non volatile memory can be rewritten approximately 100 000 times Parameter list All parameters can be set in both the speed control mode and position control mode The parameters that can be used vary depending on the control mode Reference Control mode 1 ID Parameter name Setting range Initial value page Speed Position control control 0 Immediate stop 1 Deceleration stop 2 Immediate stop current OFF 3 Deceleration stop current OFF 256 STOP input action 0 O Speed control mode disable servo lock 0 2 Immediate stop p 93 1 3 Deceleration stop 258 Overtravel action 0 Immediate stop 0 1 Deceleration stop 1 to 100 step O 259 Positioning completion signal range The motor shaft rotates 0 72 per 1 one step 290 Position loop gain 1 to 100 Hz 7 O 2 291 Speed loop gain 1 to 1000 Hz 200 o 292 Speed loop integral time constant O to 1000 ms 33 p 95 293 Speed filter 0 to 200 ms 1 Ae 294 Moving average time 1 to 200 ms 1 323 JOG operation speed 0 to 4000 r min 300 94 o 324 JOG accele
38. parameter ID 2064 is set to 2 moving average the motor response can be adjusted The positioning time can be shortened by suppressing the residual vibration for positioning operation Optimum value for the moving average time parameter varies depending on the load or operating condition Set a suitable value based on the load or operating condition e When the moving average filter parameter is set to 200 ms LA Setting speed e When the moving average filter is not used Setting speed Motor speed MOVE output END output 200 ms 200 ms Motor speed MOVE output END output 96 4 Parameter list 2 5 Alarm warning parameter All parameters can be set in both the speed control mode and position control mode The parameters that can be used vary depending on the control mode Parameter Control mode 2 ID Parameter name Description Setting range ne a i Speed Position control control 385 Excessive position Sets the condition that an excessive 0 01 to 300 00 rev 20 00 z deviation alarm position deviation alarm generates 419 Overvoltage warning Sets the Condition in which an 120 to 440 V 435 O overvoltage warning generates Excessive position Sets the condition in which an 421 ai posi excessive position deviation warning 0 01 to 300 00 rev 20 00 x deviati
39. parameter to 1 e Related parameters Initial ID Parameter name Description Setting range value 0 Digital setting 1 Analog setting 1 2 Analog torque limiting Changes the setting method of 2161 Analog speed torque operation speed and torque limiting E For position control The operation data No 0 and No 1 can be changed to continuous operation using the continuous operation parameter ID 2289 And if the operation data No 6 is selected the operation changes to return to electrical home operation If the operation data No 7 is selected the operation changes to return to mechanical home operation e Related parameters ID Parameter name Description Setting range al value 2289 Continuous operation Sets whether to enable or disable the 0 Disable 0 continuous operation 1 Enable e When the aP is displayed on the operation panel If the operation data number is checked immediately when the power supply is input in the position control mode the oF will be displayed In addition if the operation data number is checked by executing the following operation the gP will be displayed e While return to home operation continuous operation or JOG operation is executed When an alarm is generated and reset When the operation is stopped by the BRAKE STOP input When the motor excitation is turned OFF by the FREE input or S ON input When the position preset was execu
40. 2 to No 15 Digital setting Digital setting 100 4 Parameter list 2 10 I O function parameter All parameters can be set in both the speed control mode and position control mode The parameters that can be used vary depending on the control mode Parameter Control mode 2 ID Parameter name Description Setting range ae ni i Speed Position control control 2176 INO input function selection 1131 3 2177 IN1 input function selection 2 4 3 2178 IN2 input function selection 48 2179 IN3 input function selection Assigns the input 49 2180 IN4 input function selection signals to the input ae to the next 50 2181 IN5 input function selection terminals INO to IN8 16 2182 IN6 input function selection 18 2183 IN7 input function selection 24 2184 IN8 input function selection O 62 3 2192 INO input logic level setting 2193 IN1 input logis level setting c 4 o 2194 IN2 input logic level setting 2195 IN3 input logic level setting Changes the logic 2196 IN4 input logic level setting ian e i k ld 0 2197 IN5 input logic level setting INS 2198 IN6 input logic level setting 2199 IN7 input logic level setting 2200 IN8 input logic level setting 2208 OUTO output function selection Assigns the output 65 2209 OUT1 output function selection eae pias Le O Menet 68 67 3 2210 OUT2 output function selection OUT2 66 70 3
41. 3 2052 MS4 operation No selection 4 2053 MS5 operation No selection 5 JOG input JOG input For position control mode only These signals are used to start JOG operation When the JOG input is turned ON JOG operation is started in the positive direction and when the JOG input is turned ON JOG operation is started in the negative direction Refer to p 134 for JOG operation Related parameters ID Parameter name Description Setting range va value 323 JOG operation speed Sets the operation speed for JOG operation O to 4000 r min 300 Acceleration Sets the acceleration and deceleration time 324 deceleration time of 0 000 to 30 000 s 0 100 for JOG operation JOG operation Sets the torque limiting value for JOG operation Sets the maximum torque based 0 to 250 100 on the rated torque being 100 Sets the travel amount for JOG operation The motor shaft rotates 0 72 per one step JOG operation 2081 torque 2084 JOG travel amount 1 to 8 388 607 step 1 P PRESET input For position control mode only This signal is used to preset the present position When the P PRESET input is turned from OFF to ON the command position is set to the value of the preset position parameter ID 454 This input becomes effective at the ON edge of the input However the preset will not execute in the following conditions e While an alarm is present e While the motor is operating
42. 5 MO to M3 inputs ER 0X No 1 0 inputs FF No o a pee i START input OFF is READY output MOVE output Motor movement ON OFF ON OFF END ek output ore Turn the START input ON after setting the MO to M3 inputs 126 6 Operation of position control mode Positioning operation E Linked motion operation 2 When the operation function of operation data is set to Link2 operation data whose rotation direction is different can be linked In this case the motor stops for the dwell time after completing each positioning operation and it operates according to the next operation data If operation data includes data for which Single motion is set the motor will stop after the positioning operation with respect to the single operation data is completed Note e Up to four sets of operation data can be linked When combining the linked motion operation and the linked motion operation 2 make sure the total number of linked operation data sets does not exceed four sets When the operation is performed with five or more sets of operation data linked together the operation data error alarm will generate upon start of operation e Even if Link2 is set in the data No 15 No 0 will not be linked The operation pertaining to No 15 will be processed independently e For the torque limiting of linked motion operation the torque limiting value in the operation
43. 8 OUT2 Output terminal 2 WNG d A 9 OUT2 Output terminal 2 WNG d 11 10 ASG A phase output q 12 11 BSG B phase output 12 OUT COM ASG BSG common The signal in brackets is a function that is assigned at the time of shipment speed control mode E Input signals circuit The following input signals of the driver are photocoupler inputs Pi a When using an external power supply 24 VDC 15 to 20 n i 6 6 KQ 100 mA or more e209 YAK 2to10 Photocoupler E Output signals circuit Two types of driver output signal are available SD EU Pin No Pin No photocoupler open collector output and transistor open collector output 4 6 8 10 11 JY n 5 7 9 Pin No Signal name Description Photocoupler open collector output 4to9 OUTO to OUT2 ON voltage 1 6 VDC maximum 4 5 to 30 VDC 100 mA or less Transistor open collector output 10 11 ASG BSG ON voltage 0 5 VDC maximum 4 5 to 30 VDC 20 mA or less Note e Always connect a current limiting resistor If the power supply voltage is connected to the output circuit directly without connecting a current limiting resistor in between the driver will be damaged e When connecting a relay inductive load etc to detect alarm outputs provide a fly back voltage control measure based on diode etc for the inductive load Or use a relay with built in Inductive load CN7 Flywheel flywheel diode P
44. Area free of excessive salt Area that is free of explosive atmosphere or toxic gas such as sulfuric gas or liquid Area not subject to splashing water rain water droplets oil oil droplets or other liquids Area not subject to continuous vibration or excessive shocks Area free of excessive electromagnetic noise from welders power machinery etc Area free of radioactive materials magnetic fields or vacuum Up to 1000 m 3300 ft above sea level 1 2 Installation overview This section explains an overview of how to install the motor and driver Refer to each applicable section for details E Installing the combination type parallel shaft gearhead or round shaft type Secure the motor gearhead using the hexagonal socket head screws through the four mounting holes Tighten the nuts until no gaps remain between the motor gearhead and mounting plate The combination type parallel shaft gearheads come with a set of hexagonal socket head screws Round shaft types do not come with hexagonal socket head screws Hexagonal socket head screws must be provided by the user if the round shaft types are used For machining dimension of the mounting plate or installing removing method of the gearhead refer to p 26 for the combination type parallel shaft gearhead and p 27 for the round shaft type e Combination type parallel shaft gearhead e Round shaft type Hexagonal socket head screw not supplied Hexagonal socket head screw set Suppli
45. FREE input or AWO input was input When the position preset was executed Note When performing the sequential positioning operation for the operation data which operation function is set to Linked motion or Linked motion2 set the sequential positioning to Enable 124 6 Operation of position control mode 2 3 Operation function E Single motion operation The positioning operation is executed only once with a single operation data set e Example of single motion operation Positioning operation Operation Ar Operation Operation Operation Acceleration Deceleration Torque Position aae data speed mode function time time limiting No 1 5000 1000 nc Single 1 000 1 000 250 motion Operation image Speed Operation speed of data No 1 1000 Operation data No 1 0 5000 Position Operation method 1 Check the READY output is being ON 2 Select the operation data No 1 by turning the MO input ON and turn the START input ON 3 The motor starts positioning operation of the operation data No 1 4 Check the READY output has been turned OFF and turn the START input OFF 5 When the positioning operation is completed the READY output is turned ON Motor movement No 1 No l MO to M3 inputs EN 0X 0 inputs pp No START input ON OFF ay JA ON OFF Sel a MOVE output A oo LNE READY output oN __
46. OFF Operation data No M3 M2 M1 MO status of the MO to M3 inputs Refer to p 56 for details 0 OFF OFF OFF OFF 1 OFF OFF OFF ON 2 OFF OFF ON OFF 13 ON ON OFF ON 14 ON ON ON OFF 15 ON ON ON ON Operation method 1 Check the READY output is being ON 2 Select the operation data number using the MO to M3 inputs and turn the START input ON 3 The motor starts positioning operation 4 Check the READY output has been turned OFF and turn the START input OFF 5 When the positioning operation is completed the READY output is turned ON Motor movement No 1 MO to M3 inputs ON o M3 inputs opp No 1 START input 2 mIPUO ORE READY output O HIDE OEE ON MOVE output OFF ON END output OFF Turn the START input ON after setting the MO to M3 inputs 6 Operation of position control mode 121 Positioning operation E Direct positioning When any of the MSO to MSS inputs is turned ON the positioning operation corresponding to the input operation data number will be executed Since positioning operation can be executed by turning any of the MSO to MSS inputs ON the steps of selecting the operation data number can be saved Set the operation data assigning the MSO to MS5 inputs with parameters Note In the case of torque limiting the torque limiting value in the operation data number selected by Related parameters the MO t
47. Operation of speed control mode 105 Setting the operation data When changing the setting method of acceleration time and deceleration time Use the analog acceleration deceleration parameter ID 2162 Operation When the parameter is 0 When the parameter is 1 data Acceleration time Deceleration time Acceleration time Deceleration time No9 Analog setting Analog setting No 1 No 2 Digital setting Digital setting to Digital setting Digital setting No 15 Related parameters ID Parameter name Description Setting range Initial value Analog acceleration Changes the setting method of 0 Digital setting 2162 i a 1 deceleration acceleration deceleration time 1 Analog setting E Setting example e When all operation data is set by the digital setting Set the analog speed torque parameter ID 2161 to 0 Set the analog acceleration deceleration parameter ID 2162 to 0 e When the operation speed for the operation data No 0 and No 1 is set by the analog setting and the acceleration deceleration time is set by the digital setting Set the analog speed torque parameter ID 2161 to 1 Set the analog acceleration deceleration parameter ID 2162 to 0 2 3 Setting the operation speed Setting range Analog setting 0 r min or 30 to 4000 r min Digital setting 0 to 4000 r min E Setting by the internal When using the internal potentiometer set the analog speed torque
48. Position control This is a signal to start positioning operation When the operation data number is selected and the START input is turned ON an operation will be started E HOMES LS input This signal is effective in the BX compatible mode Position control The HOMES LS input is normally closed This is an input of the mechanical home sensor in return to mechanical home operation HOME LS HOMES is displayed on the MEXEO2 E MO to M2 inputs Desired operation types or operation data number can be selected by a combination of ON OFF status of the MO to M2 inputs Refer to p 146 for details Operation data No M2 M1 MO Speed control Position control 0 OFF OFF OFF Internal potentiometer Positioning operation 0 Digital setting 0 Continuous operation 0 Analog external setter Positioning operation 1 OFF OFF ON Digital setting 1 Continuous operation 1 2 OFF ON OFF Digital setting 2 Positioning operation 2 3 OFF ON ON Digital setting 3 Positioning operation 3 4 ON OFF OFF Digital setting 4 Positioning operation 4 5 ON OFF ON Digital setting 5 Positioning operation 5 6 ON ON OFF Digital setting _ Return to electrical home operation ee Return to mechanical 7 ON ON ON Digital setting 7 home operation E FREE input When the FREE input is turned ON the motor current will be cut off The motor output shaft can be rotated manually since the motor holding torque is lost When an electrom
49. The driver uses semiconductor elements so be extremely careful when handling them Static electricity may damage the driver 1 Entry 13 Precautions for use e Connecting the motor and driver Always use the supplied conversion cable to connect the motor and driver Also use a connection cable supplied or accessory when extending the wiring distance between the motor and driver e When using the motor in operation such as vertical drive gravitational operation or a large inertial load drive use an accessory regeneration unit sold separately The driver may be damaged if the regeneration energy generated during vertical drive gravitational operation or sudden starting stopping of a large inertial load exceeds the allowable limit that can be absorbed by the driver The accessory regeneration unit sold separately is designed to discharge the regenerated energy thereby protecting the driver e Saving data to the non volatile memory Do not turn off the power supply while writing the data to the non volatile memory or for five seconds after the completion of writing the data Doing so may abort writing the data and cause an EEPROM error alarm to generate The non volatile memory can be rewritten approximately 100 000 times 14 1 Entry 5 System configuration System configuration The system configuration of the BX I Series is shown below Driver Orientalmotor Connection fof Fo Jr
50. Umg constant forane 1 to 200 ms 1 moving average filter 0 Without speed O 3 2064 Speed filter selection Sets the filter function to adjust the filter 0 c motor response 1 Speed filter 2 Moving average 1 Indicates the timing for the data to become effective A Effective immediately B Effective after stopping the operation C Effective after turning on the power again 2 O Possible to use x Not possible to use 3 Possible to use when the servo lock at motor standstill parameter ID 2069 is set to 1 Servo lock 4 Parameter list 95 Parameter E Position loop gain speed loop gain speed loop integral time constant Vibration that occurs while the motor is accelerating decelerating or at standstill can be adjusted to an optimal value The optimal value varies depending on the equipment or operating conditions Related parameters Adjusts the motor response in reaction to the position deviation When this value is increased the deviation between the command position and actual position will be small An excessively high value may increase the motor overshooting or cause motor hunting Adjusts the motor response in reaction to the speed deviation When this value is increased the deviation between the command speed and actual speed will be small An excessively high value may increase the motor overshooting or cause motor hunting Decreases the deviation that cannot be adjusted with the speed lo
51. VH CN7 a amp N C Command LVM Q YM voltage value L vL d JEE Connecting 1 0 signals ov it PAVR 20KZ T External DC IN COMO i voltage 10 VDC INO FWD 1 or lower T I IN1 RVS l IN2 M0 1 R1 2 Connecting output signals IN3 M1 OUTO ALM IN4 M2 Li RI 2 ja 11 4 5 to 30 0 VDC i OUT1 MOVE T j INS FREE 2 i OMAT ING STOP 1 R1 j n IN7 ALM RST OUT2 WNG INg i IN COMI ASG R2 3 BSG R2 3 7 1 4 5 to 30 0 VDC 7 ONCOM T 20 mA or less L 7 11 lt Shielded wire i Functional earth This is a connection in which the TH input is assigned to the IN8 The initial value is Not used 2 Connect a current limiting resistor R1 according to the power supply voltage so that the current will not exceed 100 mA 3 Connect a current limiting resistor R2 according to the power supply voltage so that the current will not exceed 20 mA 2 Installation and connection 45 Connection e When using the external power supply This is a connection example that the power supply is single phase 100 120 VAC the Setting of the SW1 rotation speed is set using an analog external setter potentiometer or DC voltage and the motor is operated with sequence connection of transistor type The I O signal in brackets SW1 4 OFF is the initial value Refer to p 101 for the assignment of the I O signals SW1 2 OFF SW1 1 OFF Speed control mode Connecting the regeneration uni
52. amount operation function and other items to operation data When executing positioning operation the motor starts rotating and accelerates until reaching the operation speed Once the motor reaches the operation speed the speed is maintained and the motor will decelerate to a stop when approaching the stop position The operation function refers to an executing method of the operation data for positioning operation Positioning operation can be executed using a single operating data and it can also be executed by linking multiple continuous operation data 2 1 Operation data Operation data can be set up to 16 data operation Speed data No 0 to No 15 and it can be set using any of the amp peration speed operation panel MEXE02 or OPX 2A accessory The following data is required for the positioning Uh time Travel amount cceleration Decelerati operation Time Item Description Setting range Initial value y Sets the position travel amount for positioning operation 8 388 608 to Position 0 The motor shaft rotates 0 72 per one step 8 388 607 step s Sets the operation speed for positioning operation Operation speed 1 Set as the rotation speed of the motor output shaft ete 4000 r min 0 Sets the operation mode of the position travel amount for 0 Incremental Operation mode sien ot 0 positioning operation 1 Absolute 0 Single motion Operation function Sets the
53. command gain Analog command offset Input function Input logic level Output function Rotation speed attainment band 104 5 Operation of speed control mode Setting the operation data 2 Setting the operation data 2 1 Operation data types Operation data can be set up to 16 data operation data No 0 to No 15 and it is set using the analog setting or digital setting e Analog setting Internal potentiometer SPEED PAVR 20KZ accessory external DC voltage e Digital setting Operation panel MEXEO2 OPX 2A accessory The following operation data is required for the speed control operation Item Description Setting method Setting range imal value Internal potentiometer SPEED Sets the operation speed for the Analog PAVR 20KZ accessory external OTIS speed control operation Set as the DC volt f 30 to 4000 r min Operation speed voltage 0 rotation speed of the motor output O i MEXEO2 shaft ne peration panel Digital OPX 2A 0 to 4000 r min The acceleration time is set as the Analog Acceleration time potentiometer 9 4 to 30 05 time needed for the motor to reach ACC Acceleration time 0 1 the rated rotation speed Digital Operation panel MEXEO2 0 000 to 30 000 3000 r min from the standstill state 19 OPX 2A i Oe The deceleration time is set as the Analog Deceleration time potentiometer 9 4 to 3005 __ __ time needed f
54. continuous operation or JOG operation When an alarm is generated and reset When the operation is stopped by the BRAKE STOP input When the motor excitation is turned OFF by the FREE input or S ON input When executing the position preset Selection number The operation data number currently selected can be checked Alarms When an alarm generates 2 digit alarm code will be displayed The present alarm can be reset and also alarm records can be checked or cleared Refer to p 154 for the causes or actions of the alarm Note When operations are limited by the edit lock function the alarm records cannot be cleared Warnings When a warning generates 2 digit warning code will be displayed Warning records can be checked and cleared Note When operations are limited by the edit lock function the warning records cannot be cleared 1 0 monitor The ON OFF status of each I O signal for the driver can be checked Each digit on the 7 segment LED display corresponds to a signal The corresponding digit is lit when the signal is ON and the digit is unlit when the signal is OFF The voltage value input by the analog external setter can also be checked IN7 IN6 IN8 IN5 Input Output External signals i signals que voltage gy z g IN4 INO OUTO IN3 IN1 OUT IN2 OUT2 76 3 Method to use the operation panel Explanation of the function mode P
55. data number selecting by the MO to M3 inputs that the linked motion operation was started will be applied However if the MO to M3 inputs are switched while operating the torque limiting value will be changed to the value in the operation data number that is selected by the MO to M3 inputs e Example of linked motion operation 2 Operation Position Operation Operation Operation Acceleration time Deceleration time Dwet data speed mode function time No 1 5000 500 INC Linked motion 2 1 000 1 000 1 000 No 2 3000 300 INC Single motion 1 000 1 000 Not used Operation image Speed Operation speed of data No 1 500 Becelkratondi NoT Acceleration of No 1 1 000 s stop Duell time Torque limiting The torque limiting value in 5000 Position the operation data number Acceleration selected by the MO to M3 of No 2 inputs will be applied Deceleration f No 2 Operation speed of data No 2 300 ee Operation method Check the READY output is being ON Select the operation data No 1 by turning the MO input ON and turn the START input ON The motor starts positioning operation of the operation data No 1 Check the READY output has been turned OFF and turn the START input OFF When the positioning operation is completed the MOVE output will be turned OFF OOA ND When the dwell time has been passed positioning operation of the operation data No 2 is automatically sta
56. e Do not leave anything around the motor and driver that would obstruct ventilation Doing so may result in damage to equipment e Do not carry the product by holding the motor gearhead output shaft or any of the cables Doing so may result in injury e Do not touch the motor output shaft key slot or pinion with bare hands Doing so may result in injury e When assembling the motor pinion shaft with the gearhead exercise caution not to pinch your fingers or other parts of your body between the motor and gearhead Injury may result e Securely install the motor gearhead and driver to their respective mounting plates Inappropriate installation may cause the motor gearhead or driver to detach and fall resulting in injury or equipment damage e Provide a cover over the rotating part output shaft of the motor gearhead Failure to do so may result in injury e When installing the motor gearhead in the equipment exercise caution not to pinch your fingers or other parts of your body between the equipment and motor or gearhead Injury may result e Securely install the load on the motor gearhead output shaft Inappropriate installation may result in injury Connection e For the power supply of I O signals use a DC power supply with reinforced insulation on its primary and secondary sides Failure to do so may result in electric shock Operation e Provide an emergency stop device or emergency stop circuit external to the equipment s
57. effective B Effective after stopping the operation 2 O Possible to use x Not possible to use 3 Not possible to use in the BX compatible mode 4 Parameter list 97 Parameter 2 7 Coordination parameter All parameters can be set in both the speed control mode and position control mode The parameters that can be used vary depending on the control mode Effecti Control mode 2 ID Parameter name Description Setting range Initial value fe ii Speed Position control control 0 Positive Motor rotation Sets the rotation direction of the direction CCW 450 i 1 C O direction motor output shaft 1 Positive direction CW Sets whether to enable or 0 Disable 451 Software overtravel disable software overtravel 1 oar 1 Enable detection using software limits Positive software Sets the value of software limit 452 in positive direction The motor 8 388 607 limit f shaft rotates 0 72 per one step A Sets the value of software limit O 453 Negative software negative direction The motor 2988608 to _s 388 608 limit 5 8 388 607 step shaft rotates 0 72 per one step x Sets the preset position The 454 Preset position motor shaft rotates 0 72 per 0 one step 455 Wrap settin Sets whether to enable or 0 Disable 0 P 9 disable the wrap function 1 Enable Sets the wrap setting range The ito C 456 Wrap setting range Mano rotates 0 72 per 8 388 607 step 1000
58. is turned ON and the alarm can be reset Always reset an alarm after removing the cause of the alarm and ensuring safety Refer to p 153 for alarms 0 5 s or more 0 5 s or more ON 4 aa BRAKE input ACL input OFF ON orOFF ACL input BRAKE input 0 5 sorless ALM output SUEDE ORE 1 Alarm generation Alarm reset Note Some alarms cannot be reset with the ACL input To reset these alarms cycle the power Refer to p 154 for details 2 2 Output signals E ALM output The ALM output is normally closed If a protective function of the driver is activated and an alarm is generated the motor will stop and the ALM output will be turned OFF At the same time the alarm code will be displayed on the operation panel on the driver Check the cause of the alarm with the alarm code E BUSY output TLM output ALP output This signal is used as the BUSY output in normal condition but it functions as the ALP output if the driver protective function is activated Also the BUSY output can be changed to the TLM output using the parameter BUSY TLM TLC ALP is displayed on the MEXEO 2 Related parameters ID Parameter name Description Setting range Initial value 2290 BUSY TLM switching Switches the BUSY output and TLM output 0 BUSY output 0 1 TLM output 144 7 BX compatible mode Explanation of I O signals e BUSY output The BUSY output turns ON while the motor
59. operation function for positioning operation 1 Linked motion 0 2 Linked motion 2 Sets the acceleration time for positioning operation The Acc l ration timessi acceleration time is set as the time needed for the motor to reach the rated rotation speed 3000 r min from the standstill state 0 000 to 30 000 s 0 100 Sets the deceleration time for positioning operation The Deceleration time 1 deceleration time is set as the time needed for the motor to stop from the rated rotation speed 3000 r min Sets when limiting the motor output torque Sets the Torque limiting 2 instantaneous peak torque based on the rated torque being 0 to 250 250 100 To Sets whether to enable or disable sequential positioning 0 Disable Sequential positioning 0 operation 1 Enable Dwell time Sets the waiting time between the first operation data and 0 000 to 50 000 s 0 000 second operation data in linked motion operation 2 These items are set by the digital setting 2 The torque limiting can be changed to the analog setting by the analog speed torque parameter ID 2161 Refer to p 99 for details E Operation mode There are the following two types in the operation mode e Absolute mode ABS The position travel amount from the home is set Absolute positioning 100 steps Home e Incremental mode INC Each motor destination becomes the starting point for the next 30 steps 50 steps movement This mode is suitab
60. operation speed or torque limiting can be set Refer to p 106 to p 108 for the setting method When using the PAVR 20KZ Connect to the pin No 1 to No 3 of the CN7 PAVR 20KZ CN7 Pin No 1 VH input 9 8 9 ne Pin No 2 VM input O 1O Pin No 3 VL input IO O D IO O Q m When using external DC voltage External DC power N7 supply Pin No 2 VM input Pin No 3 VL input O 1 mA or more Connect the external DC voltage to the pin No 2 and No 3 of the CN7 using a DC power supply 0 to 10 VDC with reinforced insulation on its primary and secondary sides The input impedance between the VM input and VL input is approximately 41 8 KQ The VL input is connected to the IN COM1 inside the driver Aannnnnnnnnnnao 0000000000 Note Be sure to keep the external DC voltage to 10 VDC or lower When connecting the external DC power supply make sure the polarities are correct If the polarities are reversed the driver may be damaged 2 8 Connecting the data setter Connect the OPX 2A cable accessory or supplied cable with the MEXEO2 to CN6 on the driver 2 OPX 2A cable or supplied cable with the MEXE02 Ek I anal A Caution The data edit connector CN6 and I O signals connector CN5 CN7 are not electrically insulated When grounding the positive terminal of the power supply do not connect any equipment PC etc whose negative t
61. parameters downloading initializing Note When the HMI input is not assigned to the input terminal this input will be always set to ON If the HMI input is assigned to multiple input terminals the function will be performed when all of the terminals are turned ON E START input For position control mode only This signal is used to start positioning operation When the operation data number is selected and the START input is turned ON positioning operation will be started m HOME input For position control mode only This signal is used to start return to home operation When the HOME input is turned ON return to home operation will be started When the return to home operation is completed and the motor stops the HOME P output turns ON Refer to p 129 for return to home operation Related parameters ID Parameter name Description Setting range inate value 353 Operating speed of Sets the operation speed for return to home 0 to 4000 r min 300 home seeking operation Acceleration Sets the acceleration and deceleration time 354 deceleration of 0 000 to 30 000 s 0 100 for return to home operation home seeking Sets the amount of offset from home Position offset of ie s 8 388 608 to 356 home seeking position The motor shaft rotates 0 72 per 8 388607 step 0 one step Starting direction of Sets the starting direction for home 0 Negative direction 357 fe ane 1 home seeking detect
62. position Set the preset position The motor 8 388 608 to 8 388 607 step 0 shaft rotates 0 72 per one step Operation method 1 Check the READY output is being ON 2 Turn the P PRESET input ON 3 When the internal processing in the driver is completed the HOME P output will be turned ON 4 Check the HOME P output has been turned ON and turn the P PRESET input OFF Te P PRESET input i INEME Off ON OFF ON OFF READY output HOME P output ON Command position 0 Preset position FF 6 Operation of position control mode 131 Continuous operation 4 Continuous operation When the FWD input or RVS input is assigned continuous operation can be executed The motor operates continuously while the FWD input or RVS input is being ON For the operation speed of the FWD and RVS inputs the operation speed corresponding to the selected operation data number is applied When the operation data number is changed while executing continuous operation the speed will be changed When the FWD input or RVS input is turned OFF the motor will decelerate to a stop If the signal of the same direction is turned ON while decelerating the motor will accelerate again and continue continuous operation If the FWD and RVS inputs are turned ON simultaneously the motor will decelerate to a stop 4 1 Operation data Operation data can be set up to 16 data operation data No 0 to No 15 and i
63. resistor 00 00e0 E When using external DC voltage at E How to adjust the speed difference 114 3 5 Multi speed operation 115 Overview of speed control mode 1 Overview of speed control mode Setting with operation data and parameters Speed control mode Speed setting method Low speed Example 600 r min High speed Example 3000 r min Driver Multi speed operation Acceleration deceleration operation Multi motor control Other operations e OG operation e Test operation Analog setting Digital setting Internal potentiometer Operation panel Orientalmotor Orientalmotor MODE A MODE A ser SPEED SPEED_ ACC DEC aA External potentiometer PAVR 20KZ accessory Data setting software MEXEO2 accessory TIT Data setter OPX 2A accessory Setting with parameters the STOP input e O e Operation function How to move when inputting J OG operation e Motor function Speed loop gain Speed reduction ratio speed increasing ratio Speed loop integral time constant Servo lock at motor standstill Motor rotation direction e Alarm warning Alarm detection Warning detection e Analog adjustment Analog speed torque Analog acceleration deceleration Analog
64. that users can operate it in almost the same condition as a traditional BX Series This section explains the BX compatible mode This part explains the periodical inspection methods as well as confirmation items and remedial actions when problems have happened This part explains the standards and CE Marking This part explains accessories sold separately that are used in combination with the products 1 Entry A 1 Operating Manuals for the BX II Series 8 2 Introduction sssini 9 3 Safety precautions sssssssssssneesenennnnrnnnnnnnne 10 4 Precautions for use 13 5 System configuration 15 6 Preparation 16 6 1 Checking the product 16 6 2 How to identify the product model 16 6 3 Combination tables 17 6 4 Names and functions of parts 19 2 Installation and connection a 1 Installation sssiirisssssssisssssesissssssinnnssnssss 24 1 1 Location for installation 24 1 2 Installation overview 24 1 3 Installing the combination type parallel shaft gearhead eieren eria a aaae ia 26 1 4 Installing the round shaft type 27 1 5 Installing the combination type hollow shaft flat geama diinan 21 1 6 Installing a load to the combination type parallel gearhead or round shaft type 29 1 7 Installing a load to the combination type hollow shaft flat gearhead 30 1 8 Permissible radial load a
65. the FWD input or RVS input Turn the FWD input or RVS input OFF Possible power on 2 was being ON 1 When an alarm generates the motor operates as follows Excitation off When an alarm generates the motor current will be cut off and the motor will lose its holding torque The electromagnetic brake will automatically actuate and hold the position when using the electromagnetic brake motor Excitation on Even when an alarm is generated the motor current will not be cut off and the motor excitation state will be continued 2 This alarm is generated when the prevention of operation at power on function was set to enable 154 8 Inspection troubleshooting and remedial actions Alarm warning Reset Alarm using the Motor cod Alarm type Cause Remedial action ALM RST de input e Check the connection for the e Regeneration unit is not connected thermostat output and TH input of the correctly regeneration unit e Regeneration unit was overheated e The allowable power consumption of AL5 Regeneration extraordinarily the regeneration unit was exceeded Not Excitation s unit overheat The main power supply of the Review the load condition and possible off driver was turned on before turning Operating conditions on the external power supply of e Turn on the main power supply of the input signals driver after the external power supply of input signals is turned on When the software ove
66. the power The motor rotation Monitor mode speed is displayed at the factory setting Use the monitor mode when operating the motor Data mode Sets the operation data Parameter mode Sets the parameter The connection status of each I O signal can be checked Also the operation Test mode check can be performed by connecting the motor and driver only 1 3 How to read the display The display on the driver is a 7 segment LED 5 in Arabic numeral and S in the alphabet are the same indication e Arabic numeral 1 2226 45G 6h 7009 Aebceed EFF eG H wb dt Ack AM OPP ode sGtb Uu YY 64 3 Method to use the operation panel 1 4 Edit lock function This is a function to prohibit the data editing or erasing by the operation panel It is not allowed to change or delete data while the edit lock function is enabled e Setting of the edit lock function Press the MODE key for minimum 5 seconds on the top screen of each mode The LK is displayed and the edit lock function will be enabled e Resetting of the edit lock function Again press the MODE key for minimum 5 seconds on the top screen The UnLK is displayed and the edit lock function will be released Overview of the operation panel LA unLA 3 Method to use the operation panel 65 Explanation of the function mode Speed control mode 2 Explanation
67. the stroke end in the detection direction Mechanical stroke end e Unless the operation speed is set to the operating data No 7 an operation data error alarm will generate upon start of operation e Related parameters ID Parameter name Description Setting range Initial value Starting direction of Sets the starting direction for home 0 Negative direction 357 f Sa RRO 1 home seeking detection 1 Positive direction e Operation method Turn the BRAKE input ON Select the operation data No 7 using the MO to M2 inputs Turn the START input ON Return to home operation is started Turn the START input OFF The motor rotates in the backward direction when detecting the OFF position of the HOME LS input and it stops when detecting the ON position of the HOME LS input O O1 ND Motor movement BRAKE input 1 an e 10 ms or more MO to M2 inputs 2 x No 7 0 inputs ofp o 10 ms or more L 10 ms or more ON START input ne ON ad BUSY TLM output OFF ON OFF HOMES LS input 1 Be sure to turn the BRAKE input ON before operating the motor 2 Turn the START input ON after setting the operation data with the MO to M2 inputs 7 BX compatible mode Connection example 4 Connection example This chapter explains a connection example to replace the BX Series with the BX I Series
68. the time of turning on the power supply or completing positioning operation 3 1 Return to home operation types For return to home operation two types such as the 1 sensor mode and position preset mode are available Item Description Features Operates at the speed of return to home operation The motor stops when the ON edge of the HOME sensor is detected and the position at which the motor stopped will become the home position 1 sensor mode e Asensor is required externally If the position preset is executed at the position that the e An external sensor is not Positi t motor stops the command position present position will required osition preset be the value of the preset position parameter ID 454 A desired position can be set The home position can be set arbitrarily to the home position 3 2 Extended function Item 1 sensor mode Position preset Related parameters Position offset Possible Not possible Position offset of home seeking ID 356 Command position after Becomes 0 Desired position Preset position ID 454 return to home operation E Position offset Mechanical Electrical home position home position G This is a function that performs positioning operation of the offset value set in the parameter after return to home operation and sets the stopped position as the home position The home position set by the position offset is called electrical h
69. value the TLC output will turn ON 7 BX compatible mode 145 Operation 3 Operation This chapter explains the specific operations in the BX compatible mode position control Extending the operation data return to electrical home operation and return to mechanical home operation in the BX compatible mode are explained here For other operations refer to the next part e BX compatible mode Speed control e BX compatible mode Position control site Part 5 Operation of speed control mode His Part 6 Operation of position control mode 3 1 Extending the operation data When assigning the M3 input to the IN7 or IN8 the operation data No 8 to No 15 can be extended a M3 M2 M1 MO Speed control Position control 0 OFF OFF OFF OFF Internal potentiometer Positioning operation 0 Digital setting 0 Continuous operation 0 1 OFF OFF OFF ON Analog external setter Positioning operation 1 Digital setting 1 Continuous operation 1 2 OFF OFF ON OFF Digital setting 2 Positioning operation 2 3 OFF OFF ON ON Digital setting 3 Positioning operation 3 4 OFF ON OFF OFF Digital setting 4 Positioning operation 4 5 OFF ON OFF ON Digital setting 5 Positioning operation 5 6 OFF ON ON OFF Digital setting 6 as e e 7 OFF ON ON ON Digital setting 7 asa te 8 ON OFF OFF OFF Digital setting 8 Positioning operation 8 9 ON OFF OFF ON Digital setting 9 Positioning operation 9 10 ON OFF ON OFF Digital setti
70. your nearest Oriental Motor branch or sales office Oriental Motor shall not be liable whatsoever for any problems relating to industrial property rights arising from use of any information circuit equipment or device provided or referenced in this manual Characteristics specifications and dimensions are subject to change without notice While we make every effort to offer accurate information in the manual we welcome your input Should you find unclear descriptions errors or omissions please contact the nearest office Orientalmotor is a registered trademark or trademark of Oriental Motor Co Ltd in Japan and other countries Other product names and company names mentioned in this manual may be registered trademarks or trademarks of their respective companies and are hereby acknowledged The third party products mentioned in this manual are recommended products and references to their names shall not be construed as any form of performance guarantee Oriental Motor is not liable whatsoever for the performance of these third party products Copyright ORIENTAL MOTOR CO LTD 2013 Please contact your nearest Oriental Motor office for further information ORIENTAL MOTOR U S A CORP Technical Support Tel 800 468 3982 8 30 AM to 5 00 PM P S T M F 7 30 AM to 5 00 PM C S T M F www orientalmotor com ORIENTAL MOTOR DO BRASIL LTDA Tel 55 11 3266 6018 www orientalmotor com br ORIENTAL MOTOR EUROPA GmbH Headquarters
71. 00 r min and external DC voltage to 1000 r min and switching the speed between these two levels The rotation direction for the FWD input and RVS input shown here is the initial value of the motor rotation direction parameter ID 450 Acceleration operation Run Deceleration stop Speed change Run Rotation direction Instantaneous stop during Stop Instantaneous stop Instantaneous stop deceleration r 3000 r min 1000 r min Clockwise direction Motor operation Counterclockwise direction Electromagnetic Hold _ EE brake operation Release FWD input o M NI ae ON OFF RVS input ON STOP input OFF o a nput opp a When the electromagnetic brake motor is used Note e Make sure each signal remains ON for at least 10 ms e When switching the FWD input and RVS input provide an interval of at least 10 ms 3 4 Multi motor control Using a single variable resistor or external DC voltage multiple motors can be operated at the same speed A connection example shown below applies to the single phase specification For the three phase specification connect the power supply line to the three phase power supply Connection of a motor and I O signals is omitted in the figure When using a variable resistor Connect the drivers as shown below When
72. 05 2 2 Analog setting and digital setting 105 2 3 2 4 2 5 E When changing the setting method of operation speed and torque limiting 105 E When changing the setting method of acceleration time and deceleration time 106 E Setting example 106 Setting the operation speed 106 E Setting by the internal potentiometer 106 E Setting by the PAVR 20KZ accessory 106 E Setting by external DC voltage 107 M Digital setting by the operation panel 107 Setting of acceleration deceleration NOT es och en 107 E Setting by acceleration time potentiometer and deceleration time potentiometer 107 E Digital setting by the operation panel 107 Setting of torque limiting E Assignment of the TL input eee E Setting by external DC voltage 2 6 Gain adjustment and offset adjustment for external potentiometer 108 E Gain adjustment and offset adjustment for Operation Speed Hasena 108 E Gain adjustment and offset adjustment for torque limiting value 110 ASFA ON Es sente 111 3 1 Start operation and stop operation 111 Start operation 111 M Stop opstati likenis 111 3 2 Rotation direction of the motor 112 E Rotation direction of the motor output SR ne ue 112 E Rotation direction of the gearhead output Io i ne dinar 112 3 3 Examples of operation patterns 113 3 4 Multi motor control E When using a variable
73. 132 41 Oper tiondat ss 132 4 2 Starting method of continuous operation 132 Other operations 5 1 JOG operation 5 2 Test operation JOG operation m Teaching function 5 3 Stop operation STOP SCHON ssc din ina nine E Software overtravel 136 5 4 Position origin for the driver 136 55 Wrap TUnctlOn assetiar 137 7 BX compatible mode 1 Description of the BX compatible MOG iis sedi piini nici cress cxnsascesnsbceecexsesiecsess 140 1 1 Switching of the BX compatible mode 140 1 2 Operation data 140 1 3 Assignment of I O signals ee 141 m BX compatible mode Speed control 141 m BX compatible mode Position control 142 2 Explanation of I O signals aeessseaenennn 143 2 14 Input signals ceruen a 143 2 2 Output signals assii 144 3 OPO rato M sineeran ena ee ea 146 3 1 Extending the operation data 146 E For speed control 146 E For positon CONTON rissin isise 147 3 2 Return to electrical home operation 147 3 3 Return to mechanical home operation 148 4 Connection example sccsceeseeeeeeees 149 4 1 BX compatible mode Speed control 149 4 2 BX compatible mode Position control 150 8 Inspection troubleshooting and remedial action 1 Inspection ss 152 2 Alarm warning
74. 154 for alarm codes Related parameters ID Parameter name Description Setting range Lie value 385 Excessive position Sets the condition that an excessive 0 01 to 300 00 rev 20 00 deviation alarm position deviation alarm generates Prevention of operation Sets whether to enable or disable the nee p 0 Disable 2113 at power on alarm prevention of operation at power on 0 1 Enable function alarm E WNG output When a warning generates the WNG output will turn ON Refer to p 155 for warnings Related parameters fu Initial ID Parameter name Description Setting range value 419 Overvoltage warning Sets the condition that an overvoltage 120 to 440 V 435 warning generates 421 Excessive position Sets the condition that an excessive 0 01 to 300 00 rev 20 00 deviation warning position deviation warning generates Overload warning Sets whether to enable or disable the 0 Disable 2129 0 function overload warning function 1 Enable 2133 Overload warning level 215 the condition that an overload 50 to 100 100 warning generates 60 2 Installation and connection Explanation of I O signals E MOVE output The MOVE output turns ON while the motor is operating Even when the motor cable is unplugged the MOVE output will turn ON mE READY output For position control mode only When the driver becomes ready to operate the READY output turns ON Input the operatio
75. 3 accessory data setter OPX 2A sold separately 20 1 Entry Preparation Item Description Ref e SW1 No 1 This is used to switch between the speed control mode and position control mode Factory setting OFF Function setting switches e SW1 No 2 This is used to set the BX compatible mode Factory setting OFF p 39 SW1 e SW1 No 3 Not used Keep this switch in the OFF position p 48 e SW1 No 4 This switch is used to select the power supply for input signals use the built in power supply or external power supply Factory setting OFF e Connects an accessory external potentiometer PAVR 20KZ sold separately or external I O signals connector CN7 DC power supply p 39 e Connects the output signals Protective Earth Terminal Ground this terminal using a grounding wire of AWG18 to 14 0 75 to 2 0 mm p 37 er eee the rear These mounting holes are used to install the driver with screws M4 p 33 21 _ 1 Entry 22 1 Entry 2 Installation connection and This part explains the installation method of the product the mounting method of a load and the connection method as well as I O signals Table of contents L Installations su 24 1 1 Location for installation 0 ee 24 1 2 Installation overview 24 1 3 Installing the combination type parallel 3 shaft gearhead ccceeeeeeeeeeeeeeeeeeee 26 1 4 Installing the round shaft type 2
76. 3 Method to use the operation panel 75 Explanation of the function mode Position control mode E Speed The motor operation speed can be checked The operation speed can be displayed as the rotation speed of the gear output shaft To do this set the speed reduction ratio parameter ID 2085 and speed reduction ratio digit setting parameter ID 2086 It is also possible to increase the rotation speed and display the increased speed Set in the speed increasing ratio parameter ID 2087 Last three digits of the present position Only the last three digits are displayed among the present position of the 8 388 607 motor with reference to the home position Only the last three The display range is 0 to 999 When the number on the display reaches P 5 g 7 digits is displayed 999 the next number will bring back to 0 Load factor The motor generating torque can be checked The present load factor is displayed based on the rated torque being 100 Operation data number The operation data number corresponding to the present positioning operation can be checked Operation data number When the AP is displayed If the operation data number is checked immediately when the power supply is input in the position control mode the oF will be displayed In addition if the operation data number is checked by executing the following operation the aP is displayed e While executing return to home operation
77. 4 BH8 Spring washer aS Hexagonal nut Mounting plate 4xOC The BXS6200 and BXS6400 do not come with hexagonal nuts Provide hexagonal nuts separately or drill tapped holes in the mounting plate Mounting hole dimensions Model Screw size Tightening torque ee Gal cet BXS230 M5 3 8 N m 33 Ib in 70 2 76 34 80 1 34 90 5 5 0 217 BXS460 M6 6 4 N m 56 Ib in 94 3 70 38 803 1 50 901 6 5 0 256 BXS5120 TEENE 104 4 09 50 89 1 97 908 8 5 0 335 sere si 137 Ib in 120 4 72 58 3946 2 28 19 018 7 2 Installation and connection 27 Installation E Using the rear side as the mounting surface Hexagonal socket head screw Safety cover mounting screw M3 satety cover e Mounting hole dimension B or more Mounting plate Flat washer Spring washer Hexagonal nut The BXS6200 and BXS6400 do not come with hexagonal nuts Provide hexagonal nuts separately or drill tapped holes in the mounting plate Mounting hole dimensions GA B C D Model Screw size Tightening torque mm in mm in mm in mm in BXS230 M5 3 8 N m 33 Ib in 70 2 76 25 0 98 5 5 0 217 29 1 14 BXS460 M6 6 4 N m 56 lb in 94 3 70 30 1 18 6 5 0 256 39 1 54 BXS5120 104 4 09 35 1 38 8 5 0 335 44 1 73 BXS6200 M8 15 5 N m 137 lb in BXS6400 120 4 72 42 1 65 57 2 24 Note When installing th
78. 61 1025 2 514 578 642 706 770 834 898 962 1026 3 515 579 643 707 771 835 899 963 1027 4 516 580 644 708 772 836 900 964 1028 5 517 581 645 709 773 837 901 965 1029 6 518 582 646 710 774 838 902 966 1030 7 519 583 647 711 775 839 903 967 1031 8 520 584 648 712 776 840 904 968 1032 9 521 585 649 713 TIT 841 905 969 1033 10 522 586 650 714 778 842 906 970 1034 11 523 587 651 715 779 843 907 971 1035 12 524 588 652 716 780 844 908 972 1036 13 525 589 653 717 781 845 909 973 1037 14 526 590 654 718 782 846 910 974 1038 15 527 591 655 719 783 847 911 975 1039 4 Parameter list 87 Operation data E Notes for inputting the value by the operation panel Since the operation panel can display 4 digit only set in the following range when inputting the acceleration time When setting less than one second 0 000 to 0 999 When setting one second or more 1 00 to 30 00 deceleration time or dwell time Setting range 0 000 to 30 000 88 4 Parameter list 2 Parameter Parameter 2 1 The parameters can be set by any of the operation panel MEXEO02 or OPX 2A When writing parameters to the driver they are saved in the non volatile memory The parameters saved in the non volatile memory will be retained even after the power supply is turned off When a parameter is changed the timing to enable the new value varies depending on the parameter See the following three types e Effective immediately
79. 7 1 5 Installing the combination type hollow shaft flat gearhead 27 1 6 Installing a load to the combination type parallel gearhead or round shaft type 29 1 7 _ Installing a load to the combination type hollow shaft flat gearhead 0 0 30 1 8 Permissible radial load and permissible axial 1042348800 das Mavs edie 32 1 9 Installing the driver 33 1 10 Installing the PAVR 20KZ accessory 34 4 1 11 Installing the regeneration unit ACCESSONY E 35 2 Connection ssoi 36 2 1 Connection example 36 2 2 Connecting the power supply 37 2 3 GroundiNg148r nina 37 2 4 Connecting the motor and driver 38 2 5 Selecting a power supply for input SONAE sosa Re use 39 2 6 Connecting the I O signals 00 0000 39 2 7 Connecting an analog external setter 43 2 8 Connecting the data setter 43 2 9 Connecting the regeneration unit 44 2 10 Connection diagram example 45 Connection method for each control MOTE nd ace eae 48 3 1 Switching the control mode 48 3 2 Assignment of I O signals for each control mode 49 E Speed control mode Factory setting 49 E Position control mode ceceeceeseceeeesteeeeeeeees 49 m BX compatible mode Speed control 49 E BX compatible mode Position control 50 3 3 Connection diagram for each control MOG
80. 8 8 VDC 2 VH EN 100 mA or more IN COMO _ 6 6 kQ Command ET B voltage a value ra VL TT OVV PAVR 20kz L START IN2 3 Le MO a K IN3 OUTO ALM M1 1 R1 3 nae IN4 L OUTLEREADY IN5 ii Rut FREE OUT2 HOME P t HOMES Zal i ASG R2 4 lips R2 4 i 4 5 to 30 0 VDC SE T 20 mAorless 1 Shielded wire I lt Functional earth This is a connection in which the TH input is assigned to the IN4 The initial value is M2 2 Turn on the external power supply before turning on the driver main power supply 3 Connect a current limiting resistor R1 according to the power supply voltage so that the current will not exceed 100 mA 4 Connect a current limiting resistor R2 according to the power supply voltage so that the current will not exceed 20 mA 52 2 Installation and connection Connection method for each controlmode e Source logic This is a connection example that the power supply is single phase 100 120 VAC the Setting of the SW1 torque limiting is set using an analog external setter potentiometer or DC voltage and SW1 4 OFF the motor is operated with sequence connection of transistor type The I O signal in se SW1 2 OFF brackets is the initial value SWI1 1 ON Refer to p 101 for the assignment of the I O signals The ASG and BSG signals do not c
81. 8 in i 104 F Driver layout 1 _ 20 mm 0 79 in I 7 coo 09 pons poe le a bl Va e of iroj jo nl Ian Driver layout 2 Drivers fitted with the fixture Model MADPO2 were attached to the DIN rail with a plate Ja et It i ot It k 3 Fo o S ra Pa e MULL le 9 Reference 159 Installing and wiring in compliance with EMC Directive 2 Installing and wiring in compliance with EMC Directive The BX II Series is designed and manufactured for use as a component to be installed in equipment The EMC Directives require that your mechanical equipment in which the BX I Series is installed satisfy the applicable requirements The installation wiring methods of the motor and driver explained here represent the basic methods that are effective in helping your mechanical equipment conform to the EMC Directives The final level of conformance of your mechanical equipment to the EMC Directive will vary depending on such factors as the control system equipment used with the motor driver configuration of electrical parts wiring layout and hazard level It therefore must be verified through conducting EMC measures on your mechanical equipment Effective measur
82. Also turn the MO input ON External DC power 4000 CN7 supply 3500 q w Pin No 2 VM input g 3000 d 0 O 9 to 10 VDC 2500 gq 10 Pin No 3 VL input A 1 mA or more 2000 d IQ 1500 q a 5 1000 d oO 2 500 dq 00 d 10 0o 1 2 3 4 5 External DC voltage VDC Note Be sure to keep the external DC voltage to 10 VDC or lower When connecting the external DC power supply make sure the polarities are correct If the polarities are reversed the driver may be damaged E Digital setting by the operation panel The operation speed of the operation data can be directly set with the operation panel Set the analog speed torque parameter ID 2161 to 0 Digital setting 2 4 Setting of acceleration deceleration time Setting range Analog setting 0 1 to 30 0 s Digital setting 0 000 to 30 000 s Acceleration time refers to the time needed for the motor to reach the 3000 r min rated speed 3000 r min from the standstill status Deceleration time refers to the time needed for the motor to stop from the rated speed 3000 r min The actual acceleration time and deceleration time vary depending on the conditions of use load inertia load torque etc If smooth acceleration operation or deceleration operation is not possible Acceleration time Deceleration time readjust the acceleration time or deceleration time E Setting by acceleration time potentiometer and deceleration time potentiometer When using
83. Dusseldorf Germany Technical Support Tel 00 800 22 55 66 22 www orientalmotor de ORIENTAL MOTOR UK LTD Tel 01256 347090 www oriental motor co uk ORIENTAL MOTOR FRANCE SARL Tel 01 47 86 97 50 www orientalmotor fr ORIENTAL MOTOR ITALIA s r l Tel 02 93906346 www orientalmotor it ORIENTAL MOTOR ASIA PACIFIC PTE LTD Singapore Tel 1800 8420280 www orientalmotor com sg ORIENTAL MOTOR MALAYSIA SDN BHD Tel 1800 806161 www orientalmotor com my ORIENTAL MOTOR THAILAND CO LTD Tel 1800 888 881 www orientalmotor co th ORIENTAL MOTOR INDIA PVT LTD Tel 91 80 41125586 www orientalmotor co in TAIWAN ORIENTAL MOTOR CO LTD Tel 0800 060708 www orientalmotor com tw SHANGHAI ORIENTAL MOTOR CO LTD Tel 400 820 6516 www orientalmotor com cn INA ORIENTAL MOTOR CO LTD Korea Tel 080 777 2042 www inaom co kr ORIENTAL MOTOR CO LTD Hong Kong Branch Tel 852 2427 9800 ORIENTAL MOTOR CO LTD Headquarters Tokyo Japan Tel 03 6744 0361 www orientalmotor co jp
84. ER 2 Load factor 2164 Panel initial view 3 Operation data number 0 4 Selection number O 5 Top screen of monitor mode 2176 INO input function selection 1 3 2 2177 IN1 input function selection 2 4 2 2178 IN2 input function selection 48 2179 IN3 input function selection 49 2180 IN4 input function selection Refer to p 101 for details 50 2181 IN5 input function selection 16 2182 IN6 input function selection 18 2183 IN7 input function selection 24 2184 IN8 input function selection O 62 2 O 2192 INO input logic level setting 2193 IN1 input logic level setting p 101 2194 IN2 input logic level setting 2195 IN3 input logic level setting gt 0 Normal 2196 IN4 input logic level setting 1 Invert 0 2197 IN5 input logic level setting 2198 IN6 input logic level setting 2199 IN7 input logic level setting 2200 IN8 input logic level setting 2208 OUTO output function selection 65 2209 OUT1 output function selection Refer to p 101 for details 68 67 2 2210 OUT2 output function selection 66 70 2 2215 Rotation speed attainment band 0 to 400 r min 200 p 93 O Possible to use x Not possible to use 2 This is the initial value for the speed control mode The value in the brackets is applied for the position control mode When using the product in the BX compatible mode refer to the part 7 BX compatible mode 4 Parameter list 91 Parameter Control mode 1
85. FF The alarm will be reset at the OFF edge of the input e Execute the alarm reset in the monitor mode of the operation panel e Execute an alarm reset using the MEXE02 or OPX 2A e Cycle the power Note e Some alarms cannot be reset other than cycling the power Check the table on and after the next page e Continuing the operation without removing the cause of the alarm may cause damage to equipment When resetting with the ALM RST input When resetting an alarm with the ALM RST input turn the operation signal OFF and remove the cause of the alarm before turning the ALM RST input ON keep it ON for 10 ms or more The ALM RST input is disabled while the operation signal is being ON The figure shows an example for which the operation signal is the FWD input Stp Motor movement cw cw Hold Release ON OFF Electromagnetic brake FWD input 10 ms or more 10 ms or more SN H OFF ALM RST input 10 ms or less ALM a output OFF The electromagnetic brake will hold the load at the moment an alarm generates Display on the operation panel when resetting an alarm When the alarm is reset with the ALM RST input AL OU is displayed on the operation panel If the operation is resumed as it is the display of AL GG will not clear When changing from the display of AL OO change the display item by using keys Alarm records Up to 10 generated alarms are saved in th
86. G GFS G M6 Effective depth 12 mm 0 47 in 2 Installation and connection 29 Installation 1 7 Installing a load to the combination type hollow shaft flat gearhead If the motor is subject to a strong impact upon instantaneous stop or receives a large radial load use a stepped load shaft Note e Apply grease molybdenum disulfide grease etc on the surface of the load shaft and inner walls of the hollow output shaft to prevent seizure e When installing a load do not damage the hollow output shaft or bearing of the gearhead Forcing in the load by driving it with a hammer etc may break the bearing Do not apply any excessive force to the output shaft e Do not modify or machine the hollow output shaft of the gearhead The bearing may be damaged or motor gearhead may break E Stepped load shaft e Mounting method using retaining ring Secure the retaining ring to the load shaft by tightening the hexagonal socket head screw over a spacer flat washer and spring washer Hexagonal socket head screw Spring washer Flat washer Retaning ring Spacer Hollow output shaft Flat washer Retaining ring Load shaft Hexagonal socket head Parallel key a screw Spring washer Parallel key Spacer Stepped load shaft e Mounting method using end plate Secure the end plate to the load shaft by tightening the hexagonal socket head screw over a flat washer and spring washer Hexag
87. LM RST input When an alarm generates the motor will stop If the ALM RST input is turned from ON to OFF at this time the alarm will be reset The alarm will be reset at the OFF edge of the ALM RST input Always reset an alarm after removing the cause of the alarm and ensuring safety Note Note that some alarms cannot be reset with the ALM RST input Refer to p 154 E TH input The TH input is normally closed When using a regeneration unit connect the thermostat output of the regeneration unit The TH input is normally in the ON state and it will be turned OFF if the thermostat of the regeneration unit is activated thereby causing the regeneration unit overheat alarm to generate Note When the TH input is not assigned to the input terminal this input will be always set to ON If the TH input is assigned to multiple input terminals the function will be performed when all of the terminals are turned ON TL input The TL input is normally closed When the TL input is turned ON the torque limiting function is enabled The motor output torque is limited based on the setting value of the torque limiting parameter ID 896 to 911 Refer to p 108 for the setting method If the TL input is turned OFF the torque limiting function is disabled and the maximum output torque of the motor will be instantaneous peak torque Note When the TL input is not assigned to the input terminal this input will be always set to ON If the
88. MANUAL of the MEXE02 When executing using the OPX 2A refer to the OPERATING MANUAL of the OPX 2A E JOG operation Wiring condition or operation status for the motor and driver can be checked by JOG operation Set the operation data for JOG operation using the following parameters e JOG operation speed parameter ID 323 e JOG acceleration deceleration parameter ID 324 e JOG operation torque parameter ID 2081 Example When executing JOG operation by the operation panel The motor can be operated with the f keys When pressing the f key once the motor rotates by one step in the forward direction If the key is kept pressing the motor rotates in the forward direction continuously When pressing the key once the motor rotates by one step in the reverse direction If the key is kept pressing the motor rotates in the reverse direction continuously Speed J OG operation speed Istep Istep Less than 1 s 1s or more Time key M Note JOG operation cannot be executed while the FREE input or STOP input is being ON Be sure to execute after turning OFF E Teaching function This is a function that moves the motor using the operation panel OPX 2A or MEXEO2 and sets the present position as the position travel amount of the operation data When the position travel amount is set using teaching function the absolute mode will be automatically selected a
89. O Possible to use x Not possible to use 3 When the BX compatible mode is used 98 4 Parameter list 2 9 Common parameter All parameters can be set in both the speed control mode and position control mode The parameters that can be used vary depending on the control mode Parameter Initial Effect Control mode 2 ID Parameter name Description Setting range ies e we Speed Position control control Sets the display method of 0 Plus sign 480 s speed the speed monitor for the 1 Absolute value 0 play OPX 2A 2 Minus sign 0 Speed Sets the initial screen to ee A Data setter initial display on the OPX 2A when 3 i 2160 3 Operation data number 0 display the driver power is turned 4 Selection number on 5 Top screen of monitor O mode e Speed control mode 0 Digital setting se ai vue 1 Analog setting Of Operation Speca an 2 Analog torque limitin 2161 Analog speed torque torque limiting For details we oe g 1 O refer to the next clause e Position control mode 0 or 1 Digital setting C 2 Analog torque limiting Changes the setting method 2162 Analog acceleration of acceleration deceleration 0 Digital setting 1 deceleration time Refer to the next page 1 Analog setting for details 0 Speed Sets the initial screen to i Detected position display on the operation 2 Load factor 2164 Panel initial view play pe 3 Operation data number 0 A O panel whe
90. ON 56 2 Installation and connection Explanation of I O signals E STOP input e Speed control mode When the STOP input is turned ON the motor stops based on the setting of the STOP input action parameter ID 256 When the servo lock at motor standstill parameter ID 2069 is set to 0 Free the setting range of the STOP input action parameter will be 0 2 Immediate stop or 1 3 Deceleration stop If the FWD input or RVS input is turned ON while the STOP input is being ON the motor will not rotate Related parameters ID Parameter name Description Setting range Initial value 0 Immediate stop 2 Sets how to stop the motor when 1 Deceleration stop 236 SOP inputaction the STOP input has turned ON 2 Immediate stop current OFF G 3 Deceleration stop current OFF Uses in the speed control mode 2069 Servo lock at motor If the holding force is required while 0 Free disable servo lock 0 standstill the motor stops set to 1 to enable 1 Servo lock the servo lock e Position control mode When the STOP input is turned ON the motor stops based on the setting of the STOP input action parameter ID 256 When the STOP input is turned ON while positioning operation is being performed the balance of the travel amount will be cleared If the operation signal such as the FWD input or RVS input is turned ON while the STOP input is being ON the motor will not rotate A
91. ON 12 ON ON OFF OFF 13 ON ON OFF ON 14 ON ON ON OFF 15 ON ON ON ON FREE input e Speed control mode When the FREE input is turned ON the motor current will be cut off When the servo lock at motor standstill parameter ID 2069 is set to 1 Servo lock the motor will be excited when it stops and the motor holding torque will generate At this time since the motor holding torque is lost if the FREE input is turned ON the motor output shaft can be rotated manually When an electromagnetic brake motor is used the electromagnetic brake will also be released If the FWD input or RVS input is turned ON while the FREE input is being ON the motor will not rotate Note When driving a vertical load do not turn the FREE input ON Since the motor loses its holding torque the load may drop Related parameters ID Parameter name Description Setting range Initial value Uses in the speed control mode 2069 Servo lock at motor If the holding force is required while 0 Free disable servo lock 0 standstill the motor stops set to 1 to enable 1 Servo lock the servo lock e Position control mode When the FREE input is turned ON the motor current will be cut off The motor output shaft can be rotated manually since the motor holding torque is lost When an electromagnetic brake motor is used the electromagnetic brake will be released The motor cannot operate while the FREE input is being
92. Orientalmotor VIMO HM 5142 3 Brushless Motor and Driver Package BX II Series USER MANUAL As CE Thank you for purchasing an Oriental Motor product This Manual describes product handling procedures and safety precautions e Please read it thoroughly to ensure safe operation e Always keep the manual where it is readily available How to read this manual Entry Installation and connection Method to use the operation panel Parameter list Operation of speed control mode Operation of position control mode BX compatible mode Inspection troubleshooting and remedial actions Reference Appendix EHO AGORODD This part explains the composition of the operating manuals the product overview and safety standards as well as the name and function of each part and others This part explains the installation method of the product the mounting method of a load and the connection method as well as I O signals This part explains how to set data and how to operate a motor using the operation panel on the driver This part explains the data and parameters that are required to operate a product This part explains the operation such as run stop of a motor change of the operation speed and others by the speed control mode This part explains the operation such as positioning operation return to home operation and others by the position control mode The BX I Series has equipped the BX compatible mode so
93. Protective Earth Terminal of the motor 4 1 mm 0 16 in or more 4 8 mm 0 19 in or less Use the lead wire of AWG18 0 75 mm or thicker for the lead wire for Protective Earth Terminal Grounding the driver Be sure to ground the Protective Earth Terminal of the driver screw size M4 e Applicable crimp terminal Round crimp terminal with insulation cover e Tightening torque 1 2 N m 10 6 Ib in e Applicable lead wire AWG18 to 14 0 75 to 2 0 mm Either of the two Protective Earth Terminals can be used for grounding the driver The terminal that is not grounded can be used as a spare terminal Use the spare terminal according to your specific need such as connecting it to the motor in order to ground the motor Do not share the Protective Earth Terminal with a welder or any other power equipment When grounding secure it near the driver 2 4 Connecting the motor and driver Connect the motor to the driver via the supplied conversion cable Connect the motor power connector of the conversion cable to the CN2 the electromagnetic brake connector to the CN3 and the encoder connector to the CN4 When extending the wiring distance between the motor and driver use the connection cable supplied or sold separately Connection can be extended to a maximum of 30 m 98 4 ft Encoder connector Connect to CN4 Motor power connector Connect to CN2
94. Return to home function Position offset Return to home speed Return to home starting direction e Operation function JOG operation Speed reduction ratio speed increasing ratio Continuous operation e Motor function Position loop gain Speed loop gain Speed loop integral time constant Speed filter Moving average filter e Alarm warning Alarm detection Warning detection e Coordinate setting Wrap function Motor rotation direction Software limit P reset position e I O function Input function Input logic level Output function 118 6 Operation of position control mode Overview of position control mode When the 4P is displayed on the operation panel If the operation data number is checked immediately when the power supply is input in the position control mode the oP will be displayed In addition if the operation number is checked by performing the following operation the gP will be displayed While return to home operation continuous operation or JOG operation is executed When an alarm is generated and reset When the operation is stopped by the BRAKE STOP input When the motor excitation is turned OFF by the FREE input or S ON input When the position preset is executed 6 Operation of position control mode 119 Positioning operation 2 Positioning operation This chapter explains positioning operation that is executed with setting the motor operation speed position travel
95. S230CM OSm BXSD30 C BXS460AM OSm T R BXSD60 A BXS460CM OSm BXSD60 C an aT ieee BXSST20AM EISU BXM5120M GFS GFS5GO ee 20A BXS5120CM OSm BXSD120 C BXS6200AM OS m BXSD200 A BXS6200CM OS m cia bai GFs6GO BXSD200 C BXS6400CM OSm BXM6400M GFS BXSD400 C RES RAN A BXM230M GFS GFS2GOFR PXSD30 A BXS230CM OFRE BXSD30 C PA BXM460M GFS GFS4GOFR De Combination type BXS460CM OFRE BXSD60 C BXS5120AM OFRE BXSD120 A ss fal es 20CM OFRE BXMST20M GFS PrSSGHRR i BXS6200AM OFRE BXSD200 A BXS6200CM OFRE BAMOZ0OMEGES GFS GOFR BXSD200 C BXS6400CM CIFRE BXM6400M GFS BXSD400 C BXS230AM Am ie BXSD30 A BXS230CM Am BXSD30 C BXS460AM Am eee BXSD60 A BXS460CM Am BXSD60 C Round shaft type BXS5120AM Am BXSD120 A BXS5120CM Am BXMS SAUNAS BXSD120 C BXS6200AM Aml BXSD200 A BXS6200CM Am PAMOR0OM A BXSD200 C BXS6400CM Am BXM6400M A BXSD400 C 18 1 Entry Preparation 6 4 Names and functions of parts E Motor e Combination type parallel shaft gearhead Standard type The illustration shows the BXS230 BXS460 and BXS5120 types Gearhead Motor Encoder Mounting hole 4 locations Parallel key supplied Motor cable Output shaft Frame ground terminal for use in reduction of electrical noise e Combination type parallel shaft gearhead Electromagnetic brake type The illustration shows the BXS6200 and BXS6400 types Electromagnetic brake Protective Earth Terminal Gearhead Mount
96. SBF CCO5SBR 7 23 0 CCO7SBF CCO7SBR 10 32 8 CC10SBF CC10SBR 15 49 2 CC15SBF CC15SBR 20 65 6 CC20SBF CC20SBR 30 98 4 CC30SBF CC30SBR Regeneration unit If vertical drive gravitational operation such as elevator applications is performed or if sudden start stop operation of a large inertial load is repeated frequently connect the regeneration unit EPRC 400P or RGB100 Model EPRC 400P For BXS230 BXS460 and BXS5120 types RGB100 For BXS6200 and BXS6400 types DIN rail mounting plate When installing the driver to a DIN rail use a DIN rail mounting plate Use a DIN rail 35 mm 1 38 in wide Model MADPO2 External potentiometer The motor speed can be set externally The torque limiting value can also be set Model PAVR 20KZ Data setter The data setter lets you set data and parameters for the BX IT Series with ease and also functions as a monitor Model OPX 2A Data setting software The data setting software lets you set parameters for the BX I Series and monitor its operating condition using a PC The software comes with a PC interface cable 5 m 16 4 ft The cable is connected to the USB port on the PC Model MEXE02 164 10 Appendix 10 Appendix 165 166 10 Appendix 10 Appendix 167 Unauthorized reproduction or copying of all or part of this manual is prohibited If a new copy is required to replace an original manual that has been damaged or lost please contact
97. SR to turn on off the power A circuit that turns on off the power via a solid state relay SSR may damage the motor and driver e Conduct the insulation resistance measurement or dielectric strength test separately on the motor and the driver Conducting the insulation resistance measurement or dielectric strength test with the motor and driver connected may result in damage to the product e Do not conduct the insulation resistance measurement or dielectric strength test on an encoder Doing so may damage the product e Grease measures On rare occasions a small amount of grease may ooze out from the gearhead If there is concern over possible environmental damage resulting from the leakage of grease check for grease stains during regular inspections Alternatively install an oil pan or other device to prevent leakage from causing further damage Oil leakage may lead to problems in the user s equipment or products e Caution when using in low temperature environment When an ambient temperature is low since the load torque may increase by the oil seal or viscosity increment of grease used in the gearhead the output torque may decrease or an overload alarm may generate However as time passes the oil seal or grease is warmed up and the motor can be driven without generating an overload alarm e Apply grease to the hollow output shaft of a hollow shaft flat gearhead When using a hollow shaft flat gearhead apply grease molybdenum disul
98. TART input OFF is READY output MOVE t output ore END output Acceleration N OFF N OFF Acceleration of No 1 Deceleration of No 1 1 000 s stop yr time of No 1 5000 15000 No 4 Acceleration of No 4 40000 Position Torque limiting The torque limiting value in the operation data number selected by the MO to M3 inputs will be applied Check the READY output is being ON Select the operation data No 1 by turning the MO input ON and turn the START input ON The motor starts positioning operation that the operation data No 1 to No 3 is linked Check the READY output has been turned OFF and turn the START input OFF When the positioning operation is completed the MOVE output will be turned OFF When the dwell time has been passed positioning operation of the operation data No 4 is automatically started The MOVE output will be simultaneously turned ON 1 000 s dwell time 7 When the positioning operation of the operation data No 4 is completed the READY output will be Turn the START input ON after setting the MO to M3 inputs 128 6 Operation of position control mode Return to home operation 3 Return to home operation This chapter explains return to home operation to set the position home position that becomes the starting point when performing positioning operation Execute when returning the motor position to the home position at
99. To be used as a component in equipment To be used as a component in equipment Overvoltage category I Overvoltage category I Pollution degree 3 Pollution degree 2 Protection against electric shock Class I Protection against electric shock Class I Thermal class EN Standards 120 E E EMC Directive This product has received EMC compliance under the conditions specified in Example of motor and driver installation and wiring on p 161 Since the compliance of the final machinery with the EMC Directive will depend on such factors as the configuration wiring layout and risk involved in the control system equipment and electrical parts it therefore must be verified through EMC measures by the customer of the machinery Applicable standards Emission Tests EN 61000 6 4 EN 61800 3 C3 EMI Harmonics Current Test EN 61000 3 2 Voltage Fluctuations Test EN 61000 3 3 EMS _ Immunity Tests EN 61000 6 2 EN 61800 3 C3 This type of PDS is not intended to be used on a low voltage public network which supplies domestic premises radio frequency interference is expected if used on such a network m Hazardous substances The products do not contain the substances exceeding the restriction values of RoHS Directive 2011 65 EU 158 9 Reference Republic of Korea RIAH Seller and user shall be noticed that this equipment is suitable for electromagnetic equipments for office work Class A and it can be used outside
100. agnetic brake motor is used the electromagnetic brake will be released Note When driving a vertical load do not turn the FREE input ON Since the motor loses its holding torque the load may drop 7 BX compatible mode 143 Explanation of I O signals E BRAKE input ACL input The BRAKE input ACL input is normally closed This signal is used as the BRAKE input in normal condition but it functions as the ACL input if the driver protective function is activated BRAKE STOP is displayed on the MEXEO2 e BRAKE input When operating the motor turn the BRAKE input ON If the same stop operation as the BX Series is required set the STOP input action parameter ID 256 to 2 Immediate stop current OFF If the BRAKE input is turned OFF while operating the motor the motor will stop instantaneously When an electromagnetic brake motor is used the electromagnetic brake will hold a load in position Related parameters ID Parameter name Description Setting range initial value 0 Immediate stop Sets how to stop the motor when 1 Deceleration stop au STOP input action the STOP input has turned ON 2 Immediate stop current OFF o 3 Deceleration stop current OFF e ACL input If a protective function of the driver is activated and an alarm is generated the motor will stop and the ALM output will be turned OFF When turning the ACL input ON keep it ON for 0 5 seconds or more the ALM output
101. ation enable or disable the continuous 1 Enable 0 operation Indicates the timing for the data to become effective A Effective immediately B Effective after stopping the operation C Effective after turning on the power again 2 O Possible to use x Not possible to use E How to set the speed reduction ratio Set the speed reduction ratio as a combination of the speed reduction ratio parameter ID 2085 and speed reduction ratio digit setting parameter ID 2086 The relationships of speed reduction ratio and decimal position are explained by the combinations shown below Actual speed Speed reduction ratio Speed reduction ratio digit reduction ratio parameter setting parameter 1 00 to 9 99 2 10 0 to 99 9 100 to 999 1 100 to 999 0 10 00 to 99 99 2 100 0 to 999 9 1000 to 9999 1 1000 to 9999 0 94 4 Parameter list 2 4 Parameter m When displaying the conveyor transfer speed To display the conveyor transfer speed set the conveyor speed reduction ratio by using the formula below Conveyor speed _ 1 reduction ratio Conveyor transfer speed _ Gear ratio of gearhead Feed rate per motor revolution Pulley diameter m x x When the calculated conveyor speed reduction ratio is used the conveyor transfer speed is converted as follows Conveyor transfer speed _ Rotation speed of motor output shaft r min m min Conveyor speed reduction ratio
102. avel parameter ID 451 is set to 1 T Ime Enable the motor can be decelerated to a stop by the software limit The operation pattern is shown to the right Software limit Note Software overtravel will become effective when the position origin is being set See the following for setting the position origin Related parameters ID Parameter name Description Setting range Initial value Sets whether to enable or disable the 0 Disable 451 Software overtravel software overtravel detection using 1 pues 1 Enable software limits Sets the value of software limit in the ai ase positive direction 452 Positive software limit The motor shaft rotates 0 72 per one 8 388 607 step 8 388 608 to Sets the value of software limit in the 8 388 607 step 453 Negative software limit Negative direction 8 388 608 The motor shaft rotates 0 72 per one step 5 4 Position origin for the driver The position origin will be set whenever one of the following operations is executed e Return to home operation is executed e Position preset is executed 136 6 Operation of position control mode Other operations 5 5 Wrap function This is a function that resets the command position and multi rotation data to 0 whenever the command position exceeds the value set in the wrap setting range parameter Since the multi rotation data is also reset to 0 the continuous rotating operation in the same direc
103. ber with which the linked motion operation is started e For the torque limiting of linked motion operation the torque limiting value in the operation data number selecting by the MO to M3 inputs that the linked motion operation was started will be applied However if the MO to M3 inputs are switched while operating the torque limiting value will be changed to the value in the operation data number that is selected by the MO to M3 inputs Example of linked motion operation Operation Position Operation Operation Operation Acceleration time Deceleration time data speed mode function No 1 5000 500 INC Linked motion 1 000 1 000 No 2 20000 1000 INC Single motion Not applied Not applied Operation image Speed Operation speed of data No 2 1000 Operation speed of data No 1 500 Acceleration of No 1 Deceleration Torque limiting of No 1 The torque limiting value in the operation data number selected by the MO to M3 0 5000 20000 Position inputs will be applied Acceleration of No 1 Operation method Check the READY output is being ON Select the operation data No 1 by turning the MO input ON and turn the START input ON The motor starts positioning operation that the operation data No 1 and No 2 are linked Check the READY output has been turned OFF and turn the START input OFF When the positioning operation is completed the READY output will be turned ON 1 2 3 4
104. breaker Electromagnetic brake connector Encoder connector HVA Connection method for each controlmode Setting of the SW1 SW1 4 ON SW1 2 OFF SWI 1 ON Connecting the motor Grounding the motor Torque limiting setting by the PAVR 20KZ sold separately or external DC voltage 1 I CN7 vil CN7 1 45 V Command a i voltage i VM 1 value i VL Connecting input signals Sees OVV ii PAVR 20KZ I External DC IN COMO 10 voltage 10 VDC 2 INO HOME or lower INI START IN2 MO 1 1 R1 2 Connecting output signals IN3 M1 OUTO ALM Ingli R1 2 m va 4 5 to 30 0 VDC INS FREE 1OUTI READY T lt 2 100 mA or less IN6 STOP ut R1 T ic Ee IN7 ALM RST OUT2THOME P INS HOMES I IN COM1 asG R23 I igsg R23 i 17 1 4 5 to 30 0 VDC i ore l 20 mA or less l a I Tr here et ee en ii Shielded wire 1 Functional earth This is a connection in which the TH input is assigned to the IN4 The initial value is M2 2 Connect a current limiting resistor R1 according to the power supply voltage so that the current will not exceed 100 mA 3 Connect a current limiting resistor R2 according to the power su
105. cicchu uas ann waes ackncreenes 111 3 1 Start operation and stop operation 111 ME SLANE OPEN ALON sacer ETTAN W Stop Operations 3 2 Rotation direction of the motor m Rotation direction of the motor output shaft 112 m Rotation direction of the gearhead output SM AN eE E E A A T AA 112 3 3 Examples of operation patterns 113 3 4 Multi motor control m When using a variable resistor m When using external DC voltage m How to adjust the speed difference 114 3 5 Multi speed operation 115 6 Operation of position control mode Overview of position control mode 118 2 Positioning Operation cccceeeeeeeeeeees 120 2 1 Operation data 120 WM Operation mode 120 m Operation function dwell time 121 2 2 Starting method of positioning operation 121 m Operation data number selection mode 121 WE Direct positioning 122 Sequential positioning operation 123 2 3 Operation function 125 E Single motion operation 125 m Linked motion operation 126 m Linked motion operation 2 127 Return to home operation 129 3 1 Return to home operation types 129 3 2 Extended function 129 3 3 Parameter for return to home operation 129 3 4 Operation image 130 3 5 POSITION DreS t nsmsrsmteuenstes 131 Continuous operation
106. citation state the deviation between Excessive the command position and actual position at the motor output Un ID position shaft exceeded the value set in the excessive position Check the load condition deviation deviation warning parameter e The load is large or acceleration deceleration time is too short e The power supply voltage exceeded the value set in the e Check the main power supply overvoltage warning parameter voltage Unge Overvoltage e A load exceeding the allowable gravitational capacity of e f this alarm generates during the motor was driven or sudden starting stopping of a large operation check the load condition inertial load was performed e Connect the regeneration unit un Jg Overload A load exceeding the value set in the overload warning Chack ihe taad condition parameter was applied UE Operation When the FWD input or RVS input is being ON the function Turn the FWD input or RVS input ADE prohibited mode was changed from the test mode to other modes OFF m Warning records Up to 10 generated warnings are saved in the RAM in order of the latest to oldest Warning records stored in the RAM can be read or cleared when performing any of the following items e Clear the warning records in the monitor mode of the operation panel e Read and clear the warning records using the MEXEO2 or OPX 2A Note The warning records will be cleared by turning off the driver power 8 Inspection troubles
107. cted by the analog speed torque parameter ID 2161 Note The data number selecting operation cannot be executed while the FREE input or STOP input is being ON Be sure to execute after turning OFF E Teaching function The motor operation speed can be changed with the f keys and the new value can be updated to the operation data The speed is maintained when releasing a hand from the key Set the operation data for teaching function using the following parameters e JOG acceleration deceleration parameter ID 324 e JOG operation torque parameter ID 2081 Note e When operations are limited by the edit lock function teaching function cannot be executed e Teaching operation cannot be executed while the FREE input or STOP input is being ON Be sure to execute after turning OFF 72 3 Method to use the operation panel Explanation of the function mode Speed control mode Example of teaching function The motor rotates in the forward direction and increases the speed while pressing the f key When decelerating the speed press the key Ifthe key is pressed when the operation speed is 0 r min the motor rotates in the reverse direction and increases the speed When decelerating the speed press the f key Teaching function Teaching speed ser ESPd y Display the present Execute blinking operation speed gd 00I y Opera
108. driver ground their Protective Earth Terminals Failure to do so may result in electric shock e Install the motor and driver inside an enclosure Failure to do so may result in electric shock or injury Connection e Securely connect the cables in accordance with the connection examples Failure to do so may result in fire or electric shock e Do not forcibly bend pull or pinch the cable Doing so may result in fire or electric shock e Do not machine or modify the motor cable conversion cable or connection cable Doing so may result in electric shock or fire e Be sure to observe the specified cable sizes Use of unspecified cable sizes may result in fire Operation e Use a specified motor gearhead driver and regeneration unit combination Failure to do so may result in fire electric shock or equipment damage e Always keep the power supply voltage of the driver within the specified range Failure to do so may result in fire or electric shock e Do not turn the FREE input ON when using the motor in vertical direction Doing so may cause the motor holding power to lose causing personal injury or damage to equipment e When using the electromagnetic brake motor in vertical drive gravitational operation be sure to operate after checking the load condition If a load in excess of the rated torque is applied or the small torque limiting value is set the load may fall This may result in injury or damage to equipment 10 1 E
109. duct the insulation resistance measurement or dielectric strength test on an encoder unit Doing so may damage the encoder Inspection item Are the mounting screws of the motor gearhead loose Are there any unusual noises in the motor bearings ball bearings Are there any unusual noises in the bearings ball bearings or gear meshing parts of the gearhead Is the motor gearhead output shaft misaligned with the load shaft Are there any scratches signs of stress or loose driver connections in the cable Are the openings in the driver blocked Are any of the mounting screws or main power input terminals of the driver loose Are any unusual smells or appearances in the driver 152 8 Inspection troubleshooting and remedial actions Alarm warning 2 Alarm warning The driver provides alarms that are designed to protect the driver from overheating poor connection error in operation etc protective functions as well as warnings that are output before the corresponding alarms generate warning functions 2 1 Alarms When an alarm generates the ALM output will turn OFF and the motor will stop At the same time the alarm code will be displayed on the operation panel The alarm code can also be checked using the MEXE02 or OPX 2A Alarm reset Before resetting an alarm always remove the cause of the alarm and ensure safety and perform one of the reset operations specified below e Turn the ALM RST input from ON to O
110. e 0 to 250 250 maximum value limiting by the analog external setter e Setting example When adjusting the torque limiting value up to 250 using the external DC voltage of 0 to 10 VDC Sets the analog torque limiting gain parameter ID 2258 to 27 250 250 0 5 10 Setting voltage VDC 0 5 10 Setting voltage VDC Motor shaft torque limiting value Motor shaft torque limiting value 110 5 Operation of speed control mode Operation 3 Operation The motor operation can be started or stopped by inputting signals to control operation 3 1 Start operation and stop operation E Start operation When the FWD input is turned ON the motor rotates in the forward direction When the FWD input is turned OFF the motor stops When the RVS input is turned ON the motor rotates in the reverse direction When the RVS input is turned OFF the motor stops If the FWD and RVS inputs are turned ON simultaneously the motor will decelerate to a stop If the STOP input is turned ON while operating the motor the motor will stop instantaneously The stopping method can be changed by the STOP input action parameter ID 256 Deceleration Deceleration Instantaneous pstop pstop StoP Motor operation Hold Release ON OFF RVS input 2 NPU OFF ON OFF Electromagnetic brake FWD input STOP input When the
111. e gearhead by using its rear side as the mounting surface prevent contact between the mounting plate and motor by keeping dimension D below the specified value m Removing Installing the gearhead To replace the gearhead or change the cable outlet direction remove the screws assembling the gearhead The gearhead can be removed and the motor cable position can be changed to one of three 90 directions Note that the motor cable cannot be positioned in the direction where the cable faces the gearhead output shaft 1 Remove the hexagonal socket head screws 4 pcs attaching the gearhead and motor and detach the motor from the gearhead Assembly screws Hexagonal socket head screw Model Screw size Tightening torque BXS230 M4 1 8 N m 15 9 Ib in BXS460 M6 6 4 N m 56 Ib in BXS5120 BXS6200 M8 15 5 N m 137 lb in BXS6400 2 Using the pilot sections of the motor and gearhead as guides install the motor to the gearhead and tighten the hexagonal socket head screws At this time the motor cable position can be changed to one of three 90 directions Install the motor carefully to prevent the pinion of the motor output shaft from contacting the casing or gear of the gearhead Also confirm that no gaps remain between the motor flange surface and the end face of the gearhead pilot section Change the cable position to one of three 90 directions 28 2 Installation and connection 1 6 I
112. e is generated between grounds Cable clamp 160 9 Reference Installing and wiring in compliance with EMC Directive mE Notes about installation and wiring e Connect the motor driver and other peripheral control equipment directly to the grounding point so as to prevent a potential difference from developing between grounds e When relays or electromagnetic switches are used together with the product use mains filters or CR circuits to suppress surges generated by them e Keep cables as short as possible without coiling and bundling extra lengths e Wire the power lines such as the motor cable and power cable away from the signal cables by providing a minimum clearance of 100 mm 3 94 in between them If they have to cross cross them at a right angle Place the AC input cable and output cable of a mains filter separately from each other e When extending the wiring distance between the motor and driver use the connection cable supplied or accessory The EMC measures are conducted using the Oriental Motor connection cable Example of motor and driver installation and wiring The figure shown below is the standard type Regeneration unit Regeneration unit lead wire 3 0 3 m 0 1 ft Data setter H OPX 2A 7 E d ncoder PEO EBSSESE Only for S O BXS6200 and o BXS6400 Motor cable H Inpu
113. e non volatile memory in order of the latest to oldest Alarm records stored in the non volatile memory can be read and cleared when performing any of the following items e Clear the alarm records in the monitor mode of the operation panel e Read and clear the alarm records using the MEXEO2 or OPX 2A 8 Inspection troubleshooting and remedial actions 153 Alarm warning E Alarm list Reset Alarm using the Motor cod Alarm type Cause Remedial action ALM RST aa gia input e When the motor was in excitation state the deviation between the command position and actual Excessive position at the motor output shaft e Decrease the load AL 8 position exceeded the value set in the e Review the operating condition such Possible deviation excessive position deviation as acceleration deceleration time alarm parameter e The load is large or acceleration deceleration time is too short e Check whether the wiring between the driver and motor has damaged ALED overcurrent Excessive current has flown through e If the alarm cannot be cleared even the driver due to ground fault etc when the power has been cycled contact your nearest Oriental Motor sales office e The main power supply voltage Not exceeded approximately 120 of Check the main power supply voltage possible the rated voltage e If this alarm generates while operating AL 22 Overvoltage load exceeding the allowable a mo
114. e round shaft type E Mounting plate size Install the motor to a mounting plate of the following size or larger so that the motor case temperature will not exceed 90 C 194 F Installation Model Size of mounting plate Thickness Material BXS230 115x115 mm 4 53 4 53 in BXS460 135x135 mm 5 31 5 31 in 5mm BXS5120 165x165 mm 6 50x6 50 in 0 20 in Aluminum BXS6200 200x200 mm 7 87 7 87 in BXS6400 250x250 mm 9 84 x9 84 in 6 mm 0 24 in E Mounting hole dimensions Unit mm in Model A B CH7 D 54 0 030 BXS230 70 2 76 49 5 1 949 4 5 0 177 ee 2 1260 8012 73 10 030 BXS460 94 3 70 66 47 2 616 6 5 0 256 ee 2 8740 8022 83 10 035 BXS5120 104 4 09 73 54 2 895 8 5 0 335 ee 3 2677 800 BXS6200 94 90 BXS6400 120 4 72 84 85 3 341 3 7008 eu 8 5 0 335 C indicates the pilot diameter on the flange Note Insert the pilot located on the motor mounting surface into a pilot receiving hole in the mounting plate 1 5 Installing the combination type hollow shaft flat gearhead E Using the front side as the mounting surface When the gearhead is installed by using its front side as the mounting surface use the boss of the output shaft to align the center Safety cover Hexagonal socket head screw Safety cover mounting screw M3 X e Mounting hole dimension D amp Flat washer KO
115. e the driver mounting bracket using the supplied screws The use of screws that would penetrate 3 mm 0 12 in or more through the surface of the driver may cause damage to the driver Mounting bracket Screws for mounting bracket M3 supplied Tightening torque 0 5 to 0 6 N m 4 4 to 5 3 Ib in 1 10 Installing the PAVR 20KZ accessory Connect the PAVR 20KZ as shown below e Reference mounting hole dimensions Unit mm in 540 4 0 30 0 02 T 1 7 _ Set screw M4 93 90 12 Ro 90 39 1 Tightening torque 0 4 N m J SP Oy gt 3 5 lb in Dial Toothed washer gt Tightening torque 0 45 N m 3 9 Ib in Soldering the variable resister terminals and the lead wires Cover a heat shrinkable tube over the soldered part to insulate Soldering condition 235 C 455 F less than 5 s Dial Terminal Variable ee Heat shrinkable tube resistor D Lead wire FIN Solder Pass the lead wire through the terminal Lead wire Ji hole and give it two or three turns 34 2 Installation and connection 1 11 Installing the regeneration unit accessory Install the regeneration unit EPRC 400P or RGB100 in a location where heat dissipation capacity EX Screw M4 equivalent to a level achieved with a heat sink lt a corresponding to an aluminum plate of 3503503 mm 13 78 13 78 0 12 in is ensured Secure the regeneration unit on a smooth metal plate offering high heat conductivit
116. ed Hexagonal socket head screw set supplied with the combination type parallel shaft gearhead i Maximum applicable Model Screw size Tightening torque plate thickness BXS230 M4 1 8 N m 15 9 Ib in 5 mm 0 20 in BXS460 M6 6 4 N m 56 Ib in 8 mm 0 31 in BXS5120 BXS6200 M8 15 5 N m 137 lb in 12 mm 0 47 in BXS6400 When the supplied hexagonal socket head screw set is used 24 2 Installation and connection Installation E Installing the combination type hollow shaft flat gearhead A combination type hollow shaft flat gearhead can be installed by using either ji Mounting plate its front or rear side as the mounting surface Secure the motor gearhead using the hexagonal socket head screws through Hollow shaft the four mounting holes Tighten the nuts until no gaps remain between the Hagens motor gearhead and mounting plate Attach the supplied safety cover to the hollow output shaft on the end t opposite from the one where the load shaft is installed Rear Motor Refer to p 27 for the installation method and removing installing method of the gearhead Hexagonal socket head screw supplied Model Screw size Tightening torque ae BXS230 M5 3 8 N m 33 Ib in 5 mm 0 20 in BXS460 M6 6 4 N m 56 Ib in 8 mm 0 31 in BXS5120 BXS6200 M8 15 5 N m 137 lb in 12 mm 0 47 in BXS6400 When the supplied hexagonal socket head screws are used Installing the dri
117. eed torque parameter to 1 4 Parameter list 99 Parameter e Position control mode The operation speed is set by the digital setting Note however that the torque limiting can also be set by the analog setting o i When the parameter is 0 When the parameter is 1 When the parameter is 2 eration pen Operation Torque Operation Torque Operation Torque limitin speed limiting speed limiting speed q g PAVR 20KZ No 0 to No 15 Digital setting Digital setting Digital setting Digital setting Digital setting External DC voltage Setting example e When all operating data is set by the digital setting Set the analog speed torque parameter to 0 or 1 e When the torque limiting is set by the analog setting Set the analog speed torque parameter to 2 Analog acceleration deceleration parameter ID 2162 This parameter is effective in the speed control mode The setting method of acceleration time and deceleration time can be changed between the analog setting and digital setting e Analog setting e Digital setting Acceleration time potentiometer ACC Deceleration time potentiometer DEC Operation panel MEXEO2 OPX 2A accessory When the parameter is 0 When the parameter is 1 Operation data Acceleration Deceleration Acceleration Deceleration time time time time No 0 Analog setting Analog settin No 1 Digital setting Digital setting g g g g No
118. electing a i fea the linked motion operation 2 Sequential ositionin Setting blinki p g a etting blinking A A SE q Lees g gt Determine T blinking A Torque limitin Setting blinkin que limiting none a r q L 252 gt Determine F blinking Vv y Acceleration time Setting blinking R des g igg gt Determine x blinking A v Vv Deceleration time Setting blinking SET SET td ex OI gt Determine x blinking pa Vv y D ata clear ca ea c L r LS do gt Execute blinking N ii Vv Data No 15 A v e In the lower level except the top screen press the key to return to the previous level However when inputting the traveling amount of the position it will not return even if the fo is pressed e When operations are limited by the edit lock function the screens in gray color are not displayed 78 3 Method to use the operation panel Explanation of the function mode Position control mode E Setting items In the case of the position control mode all setting items other than the torque limiting are set by the digital setting When the torque limiting is set by the analog setting change the analog speed torque parameter ID 2161 to 2 Analog torque limiting Item Description Setting range ae Selects how to specify the position travel amount in 5 e i 0 Incremental mode Operatio
119. electromagnetic brake motor is used Stop operation When the STOP input is turned ON the motor stops based on the setting of the STOP input action parameter If the servo lock at motor standstill parameter ID 2069 is set to 0 either of immediate stop or deceleration stop can be selected If the servo lock at motor standstill parameter ID 2069 is set to 1 the holding force generates when the motor stops excitation ON Related parameters ID Parameter name Description Setting range niga value 0 Immediate stop Sets how to stop the motor when 1 Deceleration stop 256 STOR iNput actor the STOP input has turned ON 2 Immediate stop current OFF A 3 Deceleration stop current OFF Uses in the speed control mode 2069 Servo lock at motor If the holding force is required 0 Free disable servo lock 0 standstill while the motor stops set to 1 1 Servo lock to enable the servo lock Note The servo lock at motor standstill parameter will be enabled after the power is cycled 5 Operation of speed control mode 111 Operation 3 2 Rotation direction of the motor E Rotation direction of the motor output shaft The rotation direction of the motor output shaft represents the direction when viewed from the motor output shaft The rotation direction can be changed by the parameter Related parameters ID Parameter name Description Setting range mitia value 450 Motor ro
120. er that was selected before starting the sequential operation If the starting point for the sequential positioning operation is changed using the MO to M3 inputs or the MSO to MSS inputs sequential positioning operation with multiple patterns can be set This is useful when setting a different operation pattern for each load Note In the case of torque limiting the torque limiting value in the operation data number selected by the MO to M3 inputs will be applied When the operation pattern is one type 1 Turning the SSTART input ON will execute the positioning operation of the operation data No 0 2 After the operation 1 is completed when turning the SSTART input ON again positioning operation for the operation data No 1 will be executed 3 After the operation 2 is completed when turning the SSTART input ON again positioning operation for the operation data No 2 will be executed 4 After the operation 3 is completed when turning the SSTART input ON again positioning operation for the operation data No 0 will be executed by returning to the operation data No 0 because the sequential positioning for the operation data No 3 has been set to Disable e Setting example Operation Sequential data positioning SSTART SSTART SSTART SSTART ON Operation __ ON Operation ON Operation _ ON No 0 o o a data No 0 data No 1 data No 2 No 1 Enable No 2 No 3 Disable Operati
121. ermal porentometgr This potentiometer is used to set the operation speed of the motor p 106 SPEED AGCEIETANON ume This potentiometer is used to set the acceleration time for starting the motor potentiometer ACC 107 aT p Deceleration time ie potentiometer DEC This potentiometer is used to set the deceleration time for stopping the motor Encoder connector CN4 Connects the encoder connector of the conversion cable i 38 Electromagnetic brake Connects the electromagnetic brake connector of the conversion cable j connector CN3 This LED is lit while the main power is input After the main power was turned off the _ CHARGE LED Red LED will turn off once the residual voltage in the driver drops to a safe level Motor connector CN2 Connects the motor power connector of the conversion cable p 38 on unt tenminal Connects an accessory regeneration unit EPRC 400P or RGB100 sold separately p 44 Connects the main power supply e Single phase 100 120 VAC L N Connects a single phase 100 120 VAC power supply NC Not used Main power supply input 37 terminal CN1 e Single phase 200 240 VAC p L1 L2 Connects a single phase 200 240 VAC power supply L3 Not used e Three phase 200 240 VAC L1 L2 L3 Connects a three phase 200 240 VAC power supply Input signals connector Connects the input signals p 39 CN5 Data edit connector CN6 Connects a PC in which the data editing software MEXEO02 has been installed or an p 4
122. erminal is grounded Doing so may cause the driver and this equipment to short damaging both 2 Installation and connection 43 Connection 2 9 Connecting the regeneration unit If vertical drive gravitational operation such as elevator applications is performed or if sudden start stop operation of a large inertial load is repeated frequently connect an accessory regeneration unit EPRC 400P or RGB100 sold separately Install the regeneration unit in a location where heat dissipation capacity equivalent to a level achieved with a heat sink made of aluminum 350 350 3 mm 13 78 13 78x0 12 in is ensured The regeneration units vary depending on the motor output power Refer to p 164 for details Connection method The connection of the regeneration unit to the I O terminals of the driver varies depending on the connection methods Refer to p 45 to 47 and p 51 to 53 for the connection method e Regenerative current flows through the two thick lead wires AWG18 0 75 mm of the regeneration unit Connect them to the RG1 and RG2 terminals of the CN1 e The two thin lead wires AWG22 0 3 mm of the regeneration unit are thermostat outputs Connect them to the TH input and IN COM1 that are assigned to the CNS Refer to p 39 for the connection method Regeneration Connect to CN1 AWG18 RG1 terminal unit L 0000000000 LI mmj
123. es must be taken against the EMI that the BX I Series product may give to adjacent control system equipment as well as the EMS of the BX I Series product itself in order to prevent a serious functional impediment in the mechanical equipment The use of the following installation and wiring methods will enable the BX I Series product to be compliant with the EMC directive Connecting a mains filter Install a mains filter in the AC power line in order to prevent the noise generated within the driver from propagating outside via the power input line For mains filters use the product as shown below or an equivalent Single phase 100 120 VAC Manufacturer Single phase 200 240 VAC Three phase 200 240 VAC Soshin Electric Co Ltd HF2010A UPF HF3010C SZA NFU3010C Z11 Schaffner EMC FN2070 10 06 FN251 8 07 The mains filter is a product of overvoltage category II Install the mains filter as close to the driver as possible Secure firmly using a cable clamp etc so that the input cable and output cable do not come off the enclosure Connect the ground terminal of the mains filter to the grounding point using as thick and short wire as possible Do not place the AC input cable AWG18 to 14 0 75 mm to 2 0 mm or thicker parallel with the output cable AWG18 to 14 0 75 mm to 2 0 mm or thicker of the mains filter Parallel placement will reduce mains filter effectiveness if the enclosure s internal noise is directly coupled
124. eter name Description Setting range value xi Speed Position control control 323 JOG operation speed SES the operation speed for JOG g to 4000 r min 300 operation B O 324 JOG acceleration Sets the acceleration and 0 000 to 30 000 s 0 100 deceleration rate deceleration time for JOG operation Uses in the speed control mode 0 Free 2069 Servo lock at motor If the holding force is required while disable servo lock 0 c k standstill the motor stops set to 1 to enable 1 Servo lock the servo lock JOG operation Sets the maximum torque based on 2081 ion the rated torque being 100 in JOG 0 to 250 100 q operation B Sets the travel amount for JOG 2084 JOG travel amount operation The motor shaft rotates 1 to 8 388 607 step 1 x 0 72 per one step The speed reduction ratio can be set _ by multiplying the value in speed 2085 Speed reduction ratio duction ratio parameter by the 100 to 9999 100 value in speed reduction ratio digit setting parameter _ If the speed reduction ratio is set 0 x1 O 2086 SPeed reduction ratio the rotation speed that is calculated x9 4 2 A O digit setting based on the actual speed of the 2 x0 01 motor will be displayed If the speed increasing ratio is set Speed increasing the rotation speed that is calculated 208 ratio based on the actual speed of the a motor will be displayed Uses in the BX compatible mode position control Sets whether to 0 Disable a oper
125. ey to return to the previous level e When operations are limited by the edit lock function the screens in gray color are not displayed These operations cannot be executed while the FREE input STOP input or S ON input is being ON Be sure to execute after turning OFF va In operation the motor rotates at the set speed while pressing the operation button Execute the test operation after confirming thoroughly that the motor rotation will not cause any dangerous situation When the SET key is pressed while operating a motor It cannot move to the setting screen of the test mode while operating An error will occur even when the SET key is pressed and Err will be displayed Be sure to stop the motor operation before pressing the SET key Err 3 Method to use the operation panel 81 Explanation of the function mode Position control mode E O test The ON OFF status of each input signal can be checked and the ON OFF status of each output signal can be switched The voltage value input by the analog external setter can also be checked e Input signals Each digit on the 7 segment LED display corresponds to a signal IN7 ING The corresponding digit is lit when the signal is ON and the digit is IN8 E INS unlit when the signal is OFF outil IN4 INO IN3 INT IN2 e Output signals The ON OFF status of the output signal can be switched with the f
126. fide grease etc on the surface of the load shaft and inner walls of the hollow output shaft to prevent seizure e Preventing leakage current Stray capacitance exists between the driver s current carrying line and other current carrying lines the earth and the motor respectively A high frequency current may leak out through such capacitance having a detrimental effect on the surrounding equipment The actual leakage current depends on the driver s switching frequency the length of wiring between the driver and motor and so on When connecting an earth leakage breaker use one of the following products offering resistance against high frequency current Mitsubishi Electric Corporation NV series e Noise elimination measures Provide noise elimination measures to prevent a motor or driver malfunction caused by external noise For more effective elimination of noise use a shielded I O signal cable or attach ferrite cores if a non shielded cable is used For noise elimination measures refer to 2 Installing and wiring in compliance with EMC Directive on p 160 e Note on connecting a power supply whose positive terminal is grounded The data edit connector CN6 and I O signals connector CN5 CN7 are not electrically insulated When grounding the positive terminal of the power supply do not connect any equipment PC etc whose negative terminal is grounded Doing so may cause the driver and this equipment to short damaging both e
127. g will not be effective by switching the BX compatible mode after turning on the power m BX compatible mode Speed control gt ON SW1 4 ON __ Set the SW1 No 1 to the OFF side and set the SW1 No 2 and SW1 No 4 to the ON side SW1 2 ON When the BX Series is used in the speed control mode the BX I Series can be used dp in similar I O conditions or functions as the BX Series by using this control mode SW1 1 OFF If the BX Series is used in the position control mode servo lock at motor standstill set the servo lock at motor standstill parameter ID 2069 to 1 Servo lock This generates the holding force when the motor stops Related parameters ID Parameter name Description Setting range initial value Uses in the speed control mode 2069 Servo lock at motor standstill If the holding force is required 0 Free disable servo lock 0 while the motor stops set to 1 1 Servo lock to enable the servo lock E BX compatible mode Position control gt ON SW1 4 0N __ Set the SW1 No 1 SW1 No 2 and SW1 No 4 to the ON side SW1 2 ON When the BX Series is used in the position control mode the BX I Series can be used no in similar I O conditions or functions as the BX Series by using this control mode SW1 1 0N 1 2 Operation data E Operation speed e Analog setting 0 r min or 30 to 3000 r min e Digital setting 0 to 4000 r min Acceleration deceleration time e Analog set
128. he operation data No 7 will become the new starting point of sequential positioning operation After the operation 5 is completed when turning the SSTART input ON again positioning operation for the operation data No 8 will be executed After the operation 6 is completed when turning the SSTART input ON again positioning operation for the operation data No 7 will be executed by returning to the operation data No 7 because the sequential positioning for the operation data No 9 has been set to Disable Setting example MO M1 ON SSTART SSTART SSTART Operation Sequential START ON Operation ON Operation ON ON data positioning data No 4 No 3 No 4 Enable MO M1 M2 ON No 5 START ON No 6 Disable SSTART SSTART No 7 Operation ON Operation ON Enable data No 7 data No 8 No 8 No 9 Disable Notes about sequential positioning operation If the following operations are performed while executing the sequential positioning operation the starting point of the sequential positioning operation will be changed to the operation No 0 And the present operation data number will be set to 1 When the power supply was turned on When any of operations other than positioning operation was performed When an alarm was generated and reset When the BRAKE STOP input was turned ON When the command to turn the motor excitation OFF such as the
129. hen a warning generates 2 digit warning code will be displayed Warning records can be checked and cleared Note When operations are limited by the edit lock function the warning records cannot be cleared m I O monitor The ON OFF status of each I O signal for the driver can be checked Each digit on the 7 segment LED display corresponds to a signal The corresponding digit is lit when the signal is ON and the digit is unlit when the signal is OFF The voltage value input by the analog external setter can also be checked IN7 IN6 IN8 IN5 se sal lo mwl eu O w Le RC IN2 OUT2 E Control mode The present control mode can be checked Speed control Speed control Position control mode mode servo lock mode ASPd ASPL APoS 68 3 Method to use the operation panel Explanation of the function mode Speed control mode 2 3 Data mode Sets the operation data s a n n a n n n n Top screen of data mode GALA Ar ERE y Data No 0 dG A Operation speed Setting blinking How to change the value gt r Eu inc g 77 gt Determine Increase the value blinking AN v Reduce the value Torque limiting Setting blinking Determine the value SET Lrg gt I Off ei Determine blinking Vv Acceleration time Set
130. home o E AERA AAAS S77 24 HAAA AAAA 4 8 5 Radio Waves Act G m UL RECOGNITION OF DRIVER Drivers are recognized by UL at following condition Standard and CE Marking Maximum Surrounding Air Temperature 50 C 122 F Install device in pollution degree 2 environment Solid state motor overload protection reacts at less than 156 FLA Suitable For Use On A Circuit Capable Of Delivering Not More Than 5000Arms Symmetrical Amperes 120 or 240 VAC Maximum Voltage Integral solid state short circuit protection does not provide branch circuit protection Branch circuit protection must be provided in accordance with the National Electric Code and any additional local codes Use UL Listed Inverse Time Circuit Breaker rated 120 or 240 VAC 15 A Only Drives have no provision for motor over temperature protection specified by UL 508C Motor over temperature protection is required at end application Temperature test are conducted with alumiun plate Plate size is dependent on the drives layout Refer to following table Wg BE AXE o BS FSA 7 Bere AS S408 ut Driver layout Space between drivers The rate to Surrounding air Ref following fi Plate size rated output Refer to following figures Horizontal Vertical Cent temperature 1 400x400x2 mm 20 mm 25 mm 100 50 C 15 8x15 8x0 08 in 0 79 in 0 98 in z 122 F 2 350 x700x2 mm 0 mm 25 mm 90 40 C 13 8x27 6 x0 08 in 0 in 0 9
131. hooting and remedial actions 155 Troubleshooting and remedial actions 3 Troubleshooting and remedial actions During motor operation the motor or driver may fail to function properly due to an improper speed setting or wiring When the motor cannot be operated correctly refer to the contents provided in this chapter and take appropriate action If the problem persists contact your nearest Oriental Motor sales office Phenomenon Possible cause Remedial action The motor does not operate The power supply is not connected properly Check the connection between the driver and power supply Both the FWD input and RVS input are being OFF Both the FWD input and RVS input are being ON Turn either FWD input or RVS input ON An alarm is present An alarm generated due to a protective function being triggered Refer to p 154 to reset the alarm The motor rotates in the direction opposite to the specified direction The FWD input and RVS input are connected wrongly or otherwise not connected correctly Check the connection of the FWD input and RVS input The motor rotates in the clockwise direction when turning the FWD input ON and it rotates in the counterclockwise direction when turning the RVS input ON The combination type parallel shaft gearhead which gear ratio is 30 1 or 50 1 is used When the gear ratio of the combination type parallel shaft gearhead is 30 1 or 50 1 the rotat
132. ignals to keep the current at 100 mA or less e Be sure to connect a current limiting resistor R2 to the ASG and BSG signals to keep the current at 20 mA or less 2 Installation and connection 41 Connection e Source logic circuit AAAAARAAA Programmable controller Driver IN COMO H1 N NO 820 Q VAE INA i 8209 Y N IN2 I 820 Q VAE IN3 820 2 YA z Ne 8202 YAK IN5 820 Q WAS ING I 820 Q VAC F IN 820 Q VAE IN I 820 Q K 30 VDC or less A IN COM1 100 mA or less OUTO ge eme DE 100 mA or less OUT1 a R1 OUT1 Y 100 mA or less OUT2 R OUT2 Y or less R2 20mAorless gt ASG R2 20mAorless gt BSG OUT COM A p Note e Use output signals at 30 VDC or less e Be sure to connect a current limiting resistor R1 to the OUTO to OUT2 signals to keep the current at 100 mA or less e Be sure to connect a current limiting resistor R2 to the ASG and BSG signals to keep the current at 20 mA or less The ASG and BSG signals do not correspond to the source logic 42 2 Installation and connection Connection 2 7 Connecting an analog external setter When connecting an accessory PAVR 20KZ sold separately or external DC voltage to the CN7 the
133. iis other eats ac databases a aA 50 E Position control mode ccceeeeseceeesseeneeeseees 51 Explanation of I O signals 54 4 1 Outline of input signals 54 E Input signals list 54 E Internal input circuit 54 E Changing the logic level setting of input a T E A EEEO T EIET E RTTA 55 4 2 Description of input signals 55 4 3 Outline of output signals 60 WM Output signals list 0 eceecsetecteceeeeeeeeee 60 E Internal input circuit 60 4 4 Description of output signals 60 Installation 1 Installation This chapter explains the installation location and installation method of the motor and driver as well as how to install a load and analog external setter Also covered in this section are the installation and wiring methods that are in compliance with the relevant EMC Directive 1 1 Location for installation The motor and driver have been designed and manufactured for use as components to be installed in equipment Install them in a well ventilated location that provides easy access for inspection The location must also satisfy the following conditions Inside an enclosure that is installed indoors provide vent holes Operating ambient temperature 0 to 50 C 32 to 122 F non freezing Operating ambient humidity 85 or less non condensing Area not exposed to direct sun Area free of excessive amount of dust iron particles or the like
134. imum rotation speed using the external DC voltage of 0 to 10 VDC Set the analog rotation speed maximum value parameter ID 2261 to 2000 and set the analog rotation speed command gain ID 2256 to 213 E 4000 ge 0 Q Q gt O p 8 E GQ 5 10 Setting voltage VDC 4000 2000 0 5 10 Setting voltage VDC Motor shaft rotation speed r min Motor shaft rotation speed r min 4000 2000 0 5 10 Setting voltage VDC Refer to How to adjust the speed difference on p 114 for how to use the analog speed command offset parameter ID 2257 5 Operation of speed control mode 109 Setting the operation data E Gain adjustment and offset adjustment for torque limiting value Adjust using the following parameters Torque limiting value Analog torque limiting maximum value ID 2263 esas Analog torque limiting Analog torque limiting gain ID 2258 Mu 2259 0 1 10 Setting voltage e Related parameters ID Parameter name Description Setting range Initial value 2258 Analog torque limiting Sets the torque limiting per 1 VDC of the 0 to 250 V 54 gain input voltage by the analog external setter 2259 Analog torque limiting Sets the offset of the torque limiting input by 50 to 50 0 offset the analog external setter 2263 Analog torque limiting Sets the maximum value of the torqu
135. in No diode 4 6 8 E Using a controller with a built in clamp diode If a controller with a built in clamp diode is used a leakage E xternal control path may form and cause the motor to operate even when equipment Driver the controller power is off as long as the driver power is on Since the power capacity of the controller is different from that of the driver the motor may operate when the controller and driver powers are turned on or off simultaneously When powering down turn off the driver power first followed by the controller power and when powering up turn on the controller power first followed by the driver power 40 2 Installation and connection Connection E Example of connection with I O signal circuit e Sink logic circuit Programmable controller Driver T IN COMO INO Gh lt iii VA SY ns YA i na UAC Do INS VA SY Ne VA N7 VAE IN8 YAK x IN COM1 vov i 30 VDC or less A ns on R1 100 mA or less OUTO B OUTO R1 100 mA or less OUT1 OUT1 R1 100 mA or less OUT2 B ouT2 OVV 30 VDC or less A 3 R2 20mAorless ASG R2 20 mAorless BSG l OUT COM Note e Use output signals at 30 VDC or less e Be sure to connect a current limiting resistor R1 to the OUTO to OUT2 s
136. ing direction of return to home operation Negative direction Home sensor Positive direction 60 r min Negative 60 r min direction Return to home operation speed When the return to home operation speed is set to 60 r min or lower the set return to home operation speed will be applied Operation method 1 Check the READY output is being ON 2 Turn the HOME input ON 3 Return to home operation is started 4 Check the READY output has been turned OFF and turn the HOME input OFF 5 When the return to home operation is completed the HOME P output will be turned ON Motor movement HOME input a 2 ET READY output output Gre ON OFF END output a alr MOVE output ON HOME P output OFF ON HOMES input OFF Note Return to home operation cannot be executed while the FREE input or STOP input is being ON Be sure to execute after turning OFF 130 6 Operation of position control mode Return to home operation 3 5 Position preset When the position preset is executed the command position present position will be the value of the preset position parameter ID 454 However the preset will not be executed in the following conditions e While the motor is operating e While an alarm is present Related parameters ID Parameter name Description Setting range mia value 454 Preset
137. ing hole 4 locations Output shaft Encoder cable Parallel key supplied e Combination type hollow shaft flat gearhead Standard type The illustration shows the BXS6200 and BXS6400 types Gearhead Motor Key slot Protective Hollow output shaft Earth Terminal Mounting hole 4 locations 1 Entry 19 Preparation E Driver Orientalmotor i Display j a Acceleration time potentiometer ACC Operation panel i Operation p l vove n v ET bi keys SPEED AEG DEC Internal potentiometer SPEED Deceleration time potentiometer DEC BXSD200 A LA Encoder connector CN4 las Input signals connector CN5 2 OC 8 OU ols 3 EU a ES 5 D a Electromagnetic brake connector CN3 arta als z g o 11 Regeneration unit terminal CN1 Main power supply input terminal CN1 x CHARGE LED Red Motor connector CN2 Data edit connector CN6 CHARGE Function setting switches SW1 CN2 MOTOR swi I O signals connector CN7 leln lelelsiole al mlz Protective Earth Terminal Item Description Ref e Display This display shows the monitor items setting screen alarms etc Operation panel e Operation keys These keys are used to switch the function mode or change p 64 parameters M
138. ion 1 Positive direction 58 2 Installation and connection Explanation of I O signals HOMES input For position control mode only This is an input signal of the mechanical home sensor in return to home operation SSTART input For position control mode only This signal is used to start sequential positioning operation Positioning operation based on the next operation data number will be executed every time the SSTART input turns ON This function is useful when multiple positioning operations must be executed sequentially because there is no need to repeatedly select each data number Refer to p 123 for sequential positioning operation MSO to MS5 input For position control mode only These signals are used to start direct positioning operation When any of the MSO to MSS inputs is turned ON the positioning operation corresponding to the input data number will be executed Since positioning operation can be executed by turning any of the MSO to MSS inputs ON the steps of selecting the operation data number can be saved Refer to p 122 for direct positioning operation Related parameters ID Parameter name Description Setting range Initial value 2048 MSO operation No selection 0 2049 MS1 operation No selection 1 2050 MS2 operation No selection Sets the operation data 2 z number corresponding to the Operation data No 0 to 15 2051 MS3 operation No selection MSO to MSS inputs
139. ion direction of the gear output shaft is opposite the rotation direction of the motor output shaft Accordingly reverse the FWD input and RVS input operations A combination type hollow shaft flat gearhead is used e With a combination type hollow shaft flat gearhead the rotation direction of the gear output shaft is opposite of the motor output shaft Accordingly reverse the FWD input and RVS input operations e Check the direction from which the gearhead is viewed With a combination type hollow shaft flat gearhead the rotation direction of the gearhead changes according to the direction from which the gearhead is viewed e Motor operation is unstable e Motor vibration is too large The motor gearhead output shaft is misaligned with the load shaft Check the coupling condition of the motor gearhead output shaft and load shaft Effect of electrical noise Check the operation only with the motor driver and other external equipment required for operation If an effect of noise has been confirmed implement the following countermeasures Move the motor and driver farther away from noise generation sources Review the wiring Change the signal cables to a shielded type Install ferrite cores Note e Check the alarm message when the alarm generates e The I O signals can be monitored using the operation panel MEXE02 or OPX 2A Use to check the wiring condition of the I O signals
140. is operating It will be turned OFF when the operation is completed When the motor was converged in a position of the position completion signal range parameter ID 259 against the command position the BUSY output turns ON Related parameters Initial ID Parameter name Description Setting range value Sets the output range in which the END output turns ON 1 to 100 step 1 The motor shaft rotates 0 72 per one step Positioning completion 259 signal range e ALP output When the CW input or START input is turned ON keep it ON for 0 1 second or more while an alarm is generating the ALP output will be output multiple times according to the alarm content The type of the generated alarm can be checked by counting the number of times the ALP output has output Example When the overvoltage alarm was generated 3 times of ALP output Alarm generation ALM output l ae Ge 5 0 1 s or more ON CW input or START input OFF 0 1 sec or less 7 0 15 a 0 1s ALP output ho Output complete One Two Three time times times Number of output times for Descriptions of alarms the ALP output 2 Overload 3 Overvoltage 4 Excessive position deviation 5 Overcurrent 6 Overspeed 7 EEPROM error 8 Sensor error at power on 9 Undervoltage 10 Other alarms than above e TLM output When the motor torque reaches the torque limiting
141. isplayed when turning on the power The motor rotation speed is displayed at the factory setting Use the monitor mode when operating the motor PC PPPs Top screen of monitor mode non Pe PPP PPC EEC CP LS y Speed a ay E Load factor E a alt S aP L Operation data number Alarms sen RER gt Alarm reset SET Ar J pke Execute blinking alt Alarm record 1 latest teg Example Overcurrent Alarm code 20 ALY Al Alarm record 9 oldest AATE 7 Example Overload Alarm code 30 Clear alarm records Ac L r ee Execute blinking a Explanation of the function mode Speed control mode _ Warnings 4Aag ate y 1 0 monitor t0 N Control mode Warning record 1 latest U 2e Example Overcurrent Warning code 22 AE a Warning record 9 oldest U 7 Example Overload TRIE al Warning code 30 aly Clear warning records SET U e pr t gt Execute blinking Input monitor ait JE Output monitor m ay e
142. it breaker Connecting _ lt the power supply N Grounding the driver IN COMO d INO START _ 1 Driver Main circuit brake connecto CN4 Control circuit HVA Motor connector Electromagnetic r Encoder connector Setting of the SW1 SW1 4 ON SW1 2 ON SW1 1 0N Connecting the motor Grounding the motor Torque limiting setting by the PAVR 20KZ sold separately or external DC voltage VH INITHOME LS IN2 MO IN3 M1 IN4 M2 INSIFREE ING BRAKE ACL IN7 1 INS Not used 2 IN COM1 Command ee voltage VM VM value _ RTE ovv 1 I PAVR 20KZ I External DC i voltage 10 VDC 1 or lower i Li 1 R1 3 Connecting output signals OUTOLALM 4 5 to 11 R13 30 0 VDC E 100 mA OUTLIBUSY TLMVALPI orless y OUT2 Notused 4 ASG R2 ipsg R2 rm T_ 4 5 to 30 0 VDC LA OUT COM T 20 mA orless l 1 1 Shielded wire i Functional earth This is a connection in which the TH input is assigned to the IN7 The initial value is Not used 2 When using the IN8 by assigning the signal connect the same as the INO to IN6 inputs 3 Connect a current limiting resistor R1 according to the power supply voltage so that the current will no
143. ited by the edit lock function the data clear cannot be executed 3 Method to use the operation panel 69 Explanation of the function mode Speed control mode 2 4 Parameter mode Sets the parameter Top screen ofthe parameter mode PAr C LELELELEECEEA meee Fe tnnnnnnnnnnbnnnnnnnnns Vv P arameter sen fe Present setting value ID input blinking blinking How to change the value St lt 0 gt gt Determine Increase the value blinkin Initialization peti Reduce the value ine gal ii Determine the value y Operation data SET J dRER pd do RER Execute blinking A v y Parameter P Rr LE d O gt Execute blinking wae Vv y All data ALL gt do gt Execute blinking A v e In the lower level except the top screen press the key to return to the previous level e When operations are limited by the edit lock function the screens in gray color are not displayed E Parameter ID There is a unique ID in each parameter Input the ID and set Refer to p 89 for parameter ID Initialization Reset the data saved in the driver to the initial value Selecting any of the operating data only all data the initialization can be performed wu parameter only or
144. le when the same position travel amount is repeatedly used Incremental positioning Home Starting point 120 6 Operation of position control mode Positioning operation E Operation function dwell time There are the following three types in the operation function Item Description Ref Single motion operation A single operation data set is used to execute positioning operation p 125 Linked motion operation Multiple sets of operation data are linked to execute multi speed p 126 positioning operation Dwell time refers to a wait time at standstill between the present Linked motion operation 2 operation data and next operating data Multiple operation data of p 127 different directions can be linked 2 2 Starting method of positioning operation There are the following three starting methods Item Description Operation data number selection mode When the START input is turned ON while selecting the operation data number with the MO to M3 inputs positioning operation is executed Direct positioning When any of the MSO to MS5 inputs is turned ON the positioning operation corresponding to the input data number is executed Sequential positioning Positioning operation is executed to the next operation data number every time the SSTART input signal is input E Operation data number selection mode Select an operation data based on a combination of ON
145. m 3 5 Ib in BXS460 BXS5120 BXS6200 M3 0 6 N m 5 3 Ib in BXS6400 2 Using the pilot sections of the motor and gearhead as guides install the gearhead to the motor and tighten the hexagonal socket head screws At this time the motor cable position can be changed to a desired 90 direction When installing the gearhead slowly rotate it clockwise counterclockwise to prevent the pinion of the motor output shaft from contacting the side panel or gear of the gearhead Also confirm that no gaps remain between the motor flange surface and the end face of the gearhead pilot section Change the cable position to a desired Pilot 90 direction Note e Do not forcibly assemble the motor and gearhead Also do not let metal objects or other foreign matters enter the gearhead The pinion of the motor output shaft or gear may be damaged resulting in noise or shorter service life e Do not allow dust to attach to the pilot sections of the motor and gearhead Also assemble the motor and gearhead carefully by not pinching the O ring at the motor pilot section If the O ring is crushed or severed grease may leak from the gearhead e The hexagonal socket head screws assembling the motor and gearhead are used to attach the motor and gearhead temporarily When installing the motor gearhead assembly be sure to use the supplied hexagonal socket head screws 4 pcs 26 2 Installation and connection 1 4 Installing th
146. meter 97 2 6 Return to home parameter 97 2 7 Coordination parameter 2 8 Analog adjustment parameter n 98 2 9 Common parameter 99 2 10 I O function parameter 101 mode 1 Overview of speed control mode 104 2 Setting the operation data 105 2 1 Operation data types 105 2 2 Analog setting and digital setting 105 Em When changing the setting method of operation speed and torque limiting 105 m When changing the setting method of acceleration time and deceleration time 106 E Setting example sise 106 2 3 Setting the operation speed 106 m Setting by the internal potentiometer 106 E Setting by the PAVR 20KZ accessory 106 E Setting by external DC voltage Digital setting by the operation panel 2 4 Setting of acceleration deceleration time 107 E Setting by acceleration time potentiometer and deceleration time potentiometer 107 E Digital setting by the operation panel 107 2 5 Setting of torque limiting ee 108 E Assignment of the TL input 108 E Setting by external DC voltage 0 000seea0e 108 2 6 Gain adjustment and offset adjustment for external potentiometer 108 E Gain adjustment and offset adjustment for operation speed 108 m Gain adjustment and offset adjustment for torque limiting value 110 3 Operation teebe
147. mple When using the built in power supply set the SW1 No 4 She E to the ON side It is set to the OFF side external power supply is used at the time of shipment When using the external power supply use it with the factory setting gt ON aa ON Built in power supply is used CN2 MOTOR OFF Extemal power supply is used J E RGI E Sink logic e When using the built in power supply This is a connection example that the power supply is single phase 100 120 VAC the Setting of the SW1 rotation speed is set using an analog external setter potentiometer or DC voltage and the motor is operated with relays switches and other contact switches The I O signalin SW1 4 ON brackets is the initial value Refer to p 101 for the assignment of the I O signals SW1 2 OFF Speed control mode Connecting the regeneration unit SW1 1 OFF Sy haus Connecting the motor Main circuit Motor connector Electromagnetic Circuit breaker brake connector Connecting LA the power supply N Grounding the motor Grounding the driver Encoder connector 1 a CN4 1 Control circuit Speed setting by the PAVR 20KZ Connecting the data setter 7 i EN sold separately or external DC voltage
148. n command to driver after the READY output turned ON The READY output turns ON when all of the following conditions are satisfied The driver power is turned ON All inputs which start operation are OFF The FREE input and STOP input are OFF The S ON input is being ON When the S ON input is assigned An alarm is not present The motor is not operated Test function downloading or teaching function was not performed using the MEXEO2 Test operation downloading initializing or teaching function was not performed using the OPX 2A m END output For position control mode only When the motor has completed its operation the END output will turn ON When the motor was converged in a position of the position completion signal range parameter against the command position while the MOVE output is in an OFF state the END output turns ON Related parameters ID Parameter name Description Setting range que value Positioning Sets an output range that the END output is 259 completion signal turned ON The motor shaft rotates 0 72 per 1 to 100 step 1 range one step m HOME P output For position control mode only The HOME P output turns ON corresponding to the setting of the HOME P output function selection parameter ID 2054 Refer to p 136 for setting the position origin When HOME P output function selection parameter is set to 0 Home output When the command position of the driver is in the home position while
149. n mode positioning operation absolute mode or incremental 1 Absol temod 0 mode Sets the position travel amount for positioning 8 388 608 to Position operation 8 388 607 ste 0 The motor shaft rotates 0 72 per one step rt P Sets the operation speed for positioning operation and Operation speed continuous operation 0 to 4000 r min 0 Set as the rotation speed of the motor output shaft Operation Sets to execute positioning operation as single motion A ue a 0 function or linked motion operation es 2 Linked motion2 Sets the waiting time between the first operation data Dwell time and second operation data for linked motion operation te and 0 000 2 i i Sequential Sets whether to enable or disable sequential 0 Disable 0 positioning positioning operation 1 Enable Sets when limiting the motor output torque Torque limiting Sets the instantaneous peak torque based on the rated 0 to 250 250 torque being 100 Sets the acceleration time for positioning operation and continuous operation Acceleration time The acceleration time is set as the time needed for the motor to reach the rated rotation speed 3000 r min from the standstill state 0 000 to 0 999 s and 0 100 Deceleration time Sets the deceleration time for positioning operation and continuous operation The deceleration time is set as the time needed for the motor to stop from the rated rotation speed 3000 r min 1 00 to 30 00 s Data clear
150. n the direction set in the motor rotation direction parameter ID 450 Related parameters ID Parameter name Description Setting range ye value 450 Motor rotation Sets the rotation direction of the 0 Positive direction CCW 1 direction motor output shaft 1 Positive direction CW e Position control mode These signals are used to start continuous operation When the operation data number is selected and the FWD input or RVS input is turned ON continuous operation will be stared at the operation speed corresponding to the selected operation data number When the FWD input is turned ON the motor rotates in the positive direction and when the RVS input is turned ON the motor rotates in the negative direction If the signal of the same direction is turned ON again while decelerating to a stop the motor will accelerate and continue operating If both of the FWD and RVS inputs are turned ON or OFF simultaneously the motor will decelerate to a stop 2 Installation and connection 55 Explanation of I O signals E MO to M3 inputs Desired operation data number can be selected by a combination of ON OFF status of the MO to M3 inputs Operation data No M3 M2 M1 MO 0 OFF OFF OFF OFF 1 OFF OFF OFF ON 2 OFF OFF ON OFF 3 OFF OFF ON ON 4 OFF ON OFF OFF 5 OFF ON OFF ON 6 OFF ON ON OFF 7 OFF ON ON ON 8 ON OFF OFF OFF 9 ON OFF OFF ON 10 ON OFF ON OFF 11 ON OFF ON
151. n the driver power 4 Selection number is turned on 5 Top screen of monitor mode Indicates the timing for the data to become effective A Effective immediately C Effective after turning on the power again 2 O Possible to use x Not possible to use E Analog speed torque parameter ID 2161 The setting method of operating data can be changed using analog speed torque parameter ID 2161 and analog acceleration deceleration parameter ID 2162 e Analog setting e Digital setting Operation panel MEXE02 OPX 2A accessory e Speed control mode stat Internal potentiometer SPEED PAVR 20KZ accessory external DC voltage The setting method of operation speed and torque limiting can be changed between the analog setting and digital setting De When the parameter is 0 When the parameter is 1 When the parameter is 2 i gon Operation Torque Operation Torque Operation Torque speed limiting speed limiting speed limiting No 0 Internal potentiometer 0 PAVR 20KZ i PAVR 20KZ Saes ni No 1 Digital setting Digital setting External DC Digital setting Digital setting External DC voltage voltage No 2 to No 15 Digital setting Setting example e When all operating data is set by the digital setting Set the analog speed torque parameter to 0 e When the operation speed of the operating data Nos 0 and 1 is set by the analog setting Set the analog sp
152. n the products E Gain adjustment and offset adjustment for operation speed Adjust using the following parameters Rotation speed Analog rotation speed maximum value ID 2261 Analog operation Analog operation speed speed command gain command offset ID 2257 ID 2256 0 1 10 Setting voltage 108 5 Operation of speed control mode e Related parameters Setting the operation data ID Parameter name Description Setting range Initial value Analog operation speed Sets the speed command per 1 2256 Non VDC of the input voltage by the 0 to 4000 r min V 850 command gain analog external setter Analoaaberaiion peed Sets the offset of the speed 2257 g OP P command input by the analog 2000 to 2000 r min 0 command offset external setter Analog ob ratina speed Sets the maximum value of the 2261 Se OP 9 SP operation speed by the analog 0 to 4000 r min 4000 maximum value external setter e Setting example 1 When setting the rotation speed of the motor output shaft up to 4000 r min maximum rotation speed using the external DC voltage of 0 to 10 VDC Sets the analog speed command gain parameter ID 2256 to 425 4000 0 5 10 Setting voltage VDC Motor shaft rotation speed r min e Setting example 2 4000 0 5 10 Setting voltage VDC Motor shaft rotation speed r min When setting the rotation speed of the motor output shaft up to 2000 r min max
153. nd permissible axial OA 2 50 nus 32 1 9 Installing the driver 33 1 10 Installing the PAVR 20KZ accessory 34 1 11 Installing the regeneration unit ACCESSONY oine aro sea adie hea 35 2 COMMOCHON cece scncccens ssctcecessstececectastteceestasctee 36 2 1 Connection example 36 2 2 Connecting the power supply eseese 37 2 3 Grounding sfstriinimaneninns 37 2 4 Connecting the motor and driver 38 2 5 Selecting a power supply for input signals 39 2 6 Connecting the I O signals eee 39 2 7 Connecting an analog external setter 43 2 8 Connecting the data setter oo 43 2 9 Connecting the regeneration unit 44 2 10 Connection diagram example 0 45 3 Connection method for each control Switching the control mode eee Assignment of I O signals for each control E Speed control mode Factory setting E Position control mode m BX compatible mode Speed control m BX compatible mode Position control 3 3 Connection diagram for each control 4 Explanation of I O signals eceeeee 4 1 Outline of input signals E Input signalS lISE sara smnmsemnuviensannes Internal input circuit m Changing the logic level setting of input SIQMAIS orias tide nanehis dees M eaaa AEEA RE 4 2 4 3 Description of input signals ee Outline of output signals eee E Ou
154. ng 10 Positioning operation 10 11 ON OFF ON ON Digital setting 11 Positioning operation 11 12 ON ON OFF OFF Digital setting 12 Positioning operation 12 13 ON ON OFF ON Digital setting 13 Positioning operation 13 14 ON ON ON OFF Digital setting 14 Positioning operation 14 15 ON ON ON ON Digital setting 15 Positioning operation 15 E For speed control The setting method of operation speed and torque limiting can be changed using the analog speed torque parameter ID 2161 e Analog setting Internal potentiometer SPEED PAVR 20KZ accessory external DC voltage e Digital setting Operation panel MEXEO2 OPX 2A accessory Oberatior When the parameter is 0 When the parameter is 1 When the parameter is 2 i pes Operation Torque Operation Torque Operation Torque speed limiting speed limiting speed limiting No 0 Internal potentiometer No 1 External DC PAVR 20KZ Digital setting Digital setting Digital setting Digital setting External DC voltage voltage No 2 Digital setting 146 7 BX compatible mode Operation e Setting example e When all operating data is set by the digital setting Set the analog speed torque parameter to 0 e When the operation speed of the operation data No 0 is set by the internal potentiometer Select the operation data No 0 by turning all of the MO to M2 inputs OFF and set the analog speed torque
155. nstallation Note e Do not forcibly assemble the motor and gearhead Also do not let metal objects or other foreign matters enter the gearhead The pinion of the motor output shaft or gear may be damaged resulting in noise or shorter service life e Do not allow dust to attach to the pilot sections of the motor and gearhead Also assemble the motor and gearhead carefully by not pinching the O ring at the motor pilot section If the O ring is crushed or severed grease may leak from the gearhead e The motor cable position cannot be changed to the direction where the cable faces the gearhead output shaft The gearhead case will obstruct the cable The gearhead case will obstruct the cable Installing a load to the combination type parallel gearhead or round shaft type When installing a load on the motor gearhead align the center of the motor output shaft gearhead output shaft with the center of the load shaft Note e When coupling the motor gearhead with a load pay attention to centering belt tension parallelism of pulleys etc Also firmly secure the tightening screws of the coupling or pulleys e When installing a load do not damage the motor output shaft gearhead output shaft or bearing Forcing in the load by driving it with a hammer etc may break the bearing Do not apply any excessive force to the output shaft e Do not modify or machine the motor gearhead output shaft The bearing may be damaged o
156. ntry Safety precautions Maintenance and inspection e Always turn off the power before performing maintenance inspection Failure to do so may result in electric shock e Do not touch the motor or driver when conducting the insulation resistance measurement or dielectric strength test Doing so may result in electric shock e Do not touch the connection terminals on the driver immediately until the CHARGE LED turns off after the power is turned off Residual voltage may cause electric shock e Regularly check the openings in the driver for accumulated dust Accumulated dust may cause fire Repair disassembly and modification e Do not disassemble or modify the motor gearhead and driver Doing so may result in electric shock injury or damage to equipment Refer all such internal inspections and repairs to the branch or sales office from which you purchased the product A Caution General e Do not use the product in conditions exceeding the specifications of the motor gearhead driver or regeneration unit Doing so may result in fire electric shock injury or equipment damage e Do not insert an object into the openings in the driver Doing so may result in fire electric shock or injury e Do not touch the motor gearhead driver or regeneration unit while operating or immediately after stopping The surface of the motor gearhead driver or regeneration unit may be hot thereby causing a skin burn s Installation
157. o M3 inputs will be applied ID Item Description Setting range Initial value 2048 MSO operation No selection 0 2049 MS1 operation No selection 1 2050 MS2 operation No selection Sets the operation data number 2 corresponding to the MSO to MS5 0 to 15 2051 MS3 operation No selection inputs 3 2052 MS4 operation No selection 4 2053 MS5 operation No selection 5 Operation method 1 Check the READY output is being ON 2 Turn the MSO input ON 3 The motor starts positioning operation 4 Check the READY output has been turned OFF and turn the MSO input OFF 5 When the positioning operation is completed the READY output is turned ON Motor movement MSO input READY output MOVE output END output Operation data number corresponding to the MSO inpu ON OFF ON OFF ON OFF ON OFF 122 6 Operation of position control mode Positioning operation Sequential positioning operation In sequential positioning operation positioning operation based on the next operation data number will be executed every time the SSTART input turns ON This function is useful when multiple positioning operations must be executed sequentially because there is no need to repeatedly select each data number When the sequential positioning of operation data is executed up to the data number set to disable the operation returns to the original data numb
158. o that the entire equipment will operate safely in the event of a system failure or malfunction Failure to do so may result in injury e Immediately when trouble has occurred stop operation and turn off the driver power Failure to do so may result in fire electrical shock or injury e Do not touch the rotating part output shaft while operating the motor Doing so may result in injury conditions If the operator is allowed to approach the running motor attach a warning label as e The motor surface temperature may exceed 70 C 158 F even under normal operating shown in the right in a conspicuous position Failure to do so may result in a skin burn s Warning label e Use an insulated screwdriver to adjust the switches in the driver Failure to do so may result in electric shock Disposal e To dispose of the motor gearhead and driver disassemble it into parts and components as much as possible and dispose of individual parts components as industrial waste 1 Entry ME Safety precautions m Warning information A warning label with handling instructions is attached on the driver Be sure to observe the instructions on the label when handling the driver AWARNIN Risk of electric shock Hot Surface AN LEE manual before installing Do not touch the driver immediately after the power is cut off or until the CHARGE LED lit in red turns off Doing so may result in electric shock due to residual
159. ock at motor standstill 0 Free disable servo lock 0 x 1 Servo lock O 2081 JOG operation torque 0 to 250 100 1 to 8 388 607 step p 94 2084 JOG travel amount The motor shaft rotates 0 72 per 1 x Oo one step 2085 Speed reduction ratio 100 to 9999 100 O O Possible to use x Not possible to use 2 Possible to use when setting the servo lock at motor standstill parameter ID 2069 to 1 Servo lock 90 4 Parameter list Parameter Control mode 1 ID Parameter name Setting range Initial value pros Speed Position control control 0 x1 2086 Speed reduction ratio digit setting 1 x0 1 2 2 x0 01 p 94 2087 Speed increasing ratio 1to5 1 Prevention of operation at power on _ 2113 alarm function 0 Disable 0 1 Enable p 97 2129 Overload warning function 0 2133 Overload warning level 50 to 100 100 0 Speed 1 Detected position oO D di 2 Load factor 2160 Data setter initial display 3 Operation data number 0 4 Selection number 5 Top screen of monitor mode e Speed control mode 0 Digital setting 1 Analog setting 2161 Analog speed torque 2 Analog torque limiting 1 e Position control mode p 99 0 or 1 Digital setting 2 Analog torque limiting 2162 Analog acceleration deceleration a Digital setting 1 x 1 Analog setting 0 Speed 1 Detected position E
160. ode refer to the following pages Control mode Connection method Operation method Speed control mode page 45 page 104 Position control mode page 51 page 118 BX compatible mode Speed control BX compatible mode Position control page 149 page 140 page 150 page 140 48 2 Installation and connection Connection method for each controlmode 3 2 Assignment of I O signals for each control mode E Speed control mode Factory setting e CN5 e CN7 Pin No Signal name Function Pin No Signal name Function 1 IN COMO Input signals common 1 VH 2 INO FWD 2 VM External setting input 3 IN1 RVS 3 VL 4 IN2 MO 4 OUTO ALM 5 IN3 M1 5 OUTO 6 IN4 M2 6 OUT1 MOVE 7 IN5 FREE 7 OUT1 8 IN6 STOP 8 OUT2 WNG 9 IN7 ALM RST 9 OUT2 Not used 10 ASG A phase output 10 IN8 possible to extend 11 BSG B phase output 11 IN COM1 Input signals common 0 V 12 OUT COM ASG BSG common m Position control mode e CN5 e CN7 Pin No Signal name Function Pin No Signal name Function 1 IN COMO Input signals common 1 VH 2 INO HOME 2 VM External setting input 3 IN1 START 3 VL 4 IN2 MO 4 OUTO ALM 5 IN3 M1 5 OUTO 6 IN4 M2 6 OUT1 READY 7 IN5 FREE 7 OUT1 8 IN6 STOP 8 OUT2 HOME P 9 IN7 ALM RST 9 OUT2 10 IN8 HOMES 10 ASG A phase output 11 IN COM1 Input signal
161. of the function mode 2 1 Screen transitions Monitor mode non uN IMopE Data mode dAE A Parameter mode Test mode Speed control mode Load factor Operation data number Alarms SET madia A HA DORE DEP ORIEL AN Control mode 1 0 monitor Warnings SG ha SPd CR to ER la UD Data No 0 Data No 15 4d00 ka Operation speed l l i Eu Harra He i l VILA et Torque limiting Acceleration time AE A Data clear Deceleration TG one ecir gt t d Parameter ID Initialization v ID input Operation data pIdAk Ae Parameter bPAr i i i i i i i L All data eh ALL a L I O test oO edol KE t _ J OG operation Data number selecting operation Vv AN P d Teaching function EcH Fo Ha H J 66 3 Method to use the operation panel 2 2 Monitor mode This is a mode to be d
162. ome position in distinction from the normal home position If the value of the position offset is 0 the electrical home and mechanical home will become the same position Return to home operation Home sensor HOMES Command position after return to home operation If the position preset is executed at the position that the motor stops the command position will be the value of the preset position parameter ID 454 3 3 Parameter for return to home operation ID Parameter name Description Setting range Initial value 353 Operating speed of Sets the operation speed for return to 0 to 4000 r min 300 home seeking home operation Acceleration 354 deceleration of home seeking Sets the acceleration and deceleration 0 000 to 30 000 s 0 100 time for return to home operation Sets the amount of offset from home 356 Position offset of position 8 388 608 to 0 home seeking The motor shaft rotates 0 72 per one 8 388 607 step step Starting direction of Sets the starting direction for home 0 Negative direction 357 a ae 1 home seeking detection 1 Positive direction 129 6 Operation of position control mode Return to home operation 3 4 Operation image e Starting direction of return to home operation Positive direction Home sensor Return to home operation speed Positive direction 60 r minx Negative 60 r min direction e Start
163. on cable is included M in the model names indicates a number 1 2 3 representing the cable length e The combination types come with the motor and gearhead pre assembled E Standard type Model Motor model Gearhead model Driver model BXS230A OSm sao Gee BXSD30 A BXS230C OSm BXSD30 C BXS460A CISE KOE Sron BXSD60 A Combination type RE LS SET BXS5120A OSm BXSD120 parallel shaft gearhead BXS5120C LUSm BXM5120 GFS GFS5GO IBXSD120 C 20 BXS6200A OSm BXSD200 A BXS6200C OSm con past GFS6GO BXSD200 C BXS6400C DOSm BXM6400 GFS BXSD400 C BXS230A CIFRE EE anoerep BXSD30 A BXS230C CIFR amp BXSD30 C BXS460A CIFRE a de EEEE BXSD60 A Combination type BXS460C OFRE BXSD60 C hollow shaft flat BXS5120A CIFR amp BXSD120 A gearhead BXS5120C CIFR amp PAMS 1207GF3 RRSCERE BXSD120 C BXS6200A CIFR amp BXSD200 A BXS6200C CIFRE BXMO200 GFS GFS6GLIFR BXSD200 C BXS6400C CIFRE BXM6400 GFS BXSD400 C BXS230A Am BXSD30 A BXS230C Am BXM230 A2 BXSD30 C BXS460A Am BXSD60 A BXS460C Am eee BXSD60 C Round shaft type BXS5120A Am BXSD120 A BXS5120C Am BXM5120 A2 BXSD120 C BXS6200A Am BXSD200 A BXS6200C Am DAME BXSD200 C BXS6400C Am BXM6400 A BXSD400 C 1 Entry 17 Preparation E Electromagnetic brake type Model Motor model Gearhead model Driver model DATE CESR BXM230M GFS GFS2GO 0ASD30 A BX
164. on method Check the READY output is being ON Turn the SSTART input ON The motor starts positioning operation Check the READY output has been turned OFF and turn the SSTART input OFF When the positioning operation is completed the READY output will be turned ON OOA ND 1 to 5 is repeated No 2 No 0 Motor movement No 1 SSTART input PFE ON OFF ON OFF READY output MOVE output ON OFF END output 6 Operation of position control mode 123 Positioning operation e When the operation pattern is multiple types 1 Selecting the data No 3 for the starting point of sequential positioning and turning the START input ON will execute positioning operation After the operation 1 is completed when turning the SSTART input ON again positioning operation for the operation data No 4 will be executed After the operation 2 is completed when turning the SSTART input ON again positioning operation for the operation data No 5 will be executed After the operation 3 is completed when turning the SSTART input ON again positioning operation for the operation data No 3 will be executed by returning to the operation data No 3 because the sequential positioning for the operation data No 6 has been set to Disable After the operation 4 is completed selecting the operation data No 7 and turning the START input ON will execute positioning operation T
165. on time 0 000 to 30 000 s 0 100 deceleration rate for JOG operation JOG operation Sets the maximum torque based on the 5 2081 torque rated torque being 100 in JOG operation 016250 109 Sets the travel amount for JOG operation 2084 JOG travel amount The motor shaft rotates 0 72 per one step 1 to 8 388 607 step l Operation image Speed J OG operation speed J OG travel amount Time JOG travel amount J OG operation speed ON OFF OG input OG input on JOG input ie Operation method 1 Check the READY output is being ON 2 Turn the JOG input ON 3 The motor starts positioning operation 4 Check the READY output has been turned OFF and turn the JOG input OFF 5 When the positioning operation is completed the READY output will be turned ON J OG travel amount Motor movement A ON OG input OFF ad READY t H 2 output ee MOVE t S is a END t an output oer Note JOG operation cannot be executed while the FREE input or STOP input is being ON Be sure to execute after turning OFF 134 6 Operation of position control mode Other operations 5 2 Test operation Test operation can be executed using any of the operation panel MEXEO2 or OPX 2A JOG operation or teaching function can be executed in test operation When executing using the operation panel refer to p 81 When executing using the MEXEO2 refer to the OPERATING
166. on warning generates A o Prevention of Sets whether to enable or disable 2113 operation at power the prevention of operation at ne 0 on alarm function power on alarm function re make Enable Overload warning Sets whether to enable or disable O 2129 0 function the overload warning function 2133 Overload warning Sets the condition in which the 50 to 100 100 level overload warning generates 1 Indicates the timing for the data to become effective A Effective immediately 2 O Possible to use x Not possible to use 2 6 Return to home parameter All parameters can be set in both the speed control mode and position control mode The parameters that can be used vary depending on the control mode Initial Effect Control mode 2 ID Parameter name Description Setting range ae p ve Speed Position control control 353 Operating speed of Set the operation speed of return to 0 to 4000 r min 300 home seeking home operation Acceleration Sets the acceleration and 354 deceleration of deceleration time for return to home 0 000 to 30 000 s 0 100 Te home seeking operation B x iy Sets the amount of offset from home 356 Position offset of position The motor shaft rotates 9 389 608 to 0 home seeking 8 388 607 step 0 72 per one step Starting direction of Sets the starting direction for home 0 Negative direction 357 pa D 1 O home seeking detection 1 Positive direction Indicates the timing for the data to become
167. onal socket head screw Spring washer Flat washer Hollow output shaft Flat washer End plate Load shaft Hexagonal socket head Parallel key Q screw Q Spring washer Parallel key End plate Stepped load shaft Note The supplied safety cover cannot be installed because it interferes against the hexagonal socket head screws The user must provide other protective measure for the rotating part 30 2 Installation and connection e Recommended load shaft installation dimensions Unit mm in Installation Inner diameter Recommended Nominal Applicable Spac r Outer diameter Model of hollow shaft diameter of load diameter of pp gt P of stepped shaft screw thickness H8 shaft h7 retaining ring D 212 807 212 Bors BXS230 912 90 47 M4 3 0 12 20 0 79 0 4724 19 01 0 4724 3 0 215 07 15 Bors BXS460 915 0 59 M5 4 0 16 25 0 98 0 5906 2 0 5906 2 07 20 8033 20 Box BXS5120 i 20 0 79 M6 5 0 20 30 1 18 0 7874 205 0 7874 9 00 BXS6200 25 803 25 021 6 0 24 25 0 98 M8 40 1 57 BXS6400 0 9843 2 0 9843 8 3 0 12 en The value in is the thickness when installing the gearhead by using its rear side as the mounting surface E Non stepped load shaft Install a spacer on the load shaft side and secure the retaining ring to the load shaft by tightening
168. onnector to the CN3 e Have the connector plugged in securely Insecure connections may cause malfunction or damage to the motor or driver e Do not wire the power supply cable of the driver in the same cable duct with other power line or motor cable Doing so may cause malfunction due to noise e When cycling the power or plugging unplugging the connector turn off the power and wait for the CHARGE LED to turn off before doing so Residual voltage may cause electric shock e When installing the motor on a moving part use a flexible cable offering excellent flexibility Refer to p 164 for details 36 2 Installation and connection Connection 2 2 Connecting the power supply Connects the power supply cable to the main power supply input terminal CN1 The power supply cable does not come with the product Provide it by the user Input power supply Connection method Single phase 100 120 VAC Connect the live side to terminal L and the neutral side to terminal N Single phase 200 240 VAC Connect the live side to terminal L1 and the neutral side to terminal L2 Three phase 200 240 VAC Connect the R S and T phase lines to the L1 L2 and L3 terminals respectively E Applicable lead wire e Applicable lead wire AWG18 to e Strip Length 10 mm 0 39 in 14 0 75 to 2 0 mm e Conductive material Use only copper wire E Applicable crimp terminal If crimp terminals are used select the foll
169. op gain An excessively long value may slow the motor response Too short value may cause the motor to vibrate Position loop gain Speed loop gain Speed loop integral time constant Speed filter When setting the speed filter parameter 1D293 while the speed filter selection parameter ID 2064 is set to 1 speed filter the command position is filtered and the motor response can be adjusted When the speed filter level is increased the motor operation at starting stopping will become smooth Note however that an excessively long filter level will result in lower synchronization against the commands Set an appropriate value according to the specific load and application e When the speed filter parameter is set to 200 ms e When the speed filter parameter is set to 0 ms Setting speed _ Setting speed _ Motor speed _ Motor speed MOVE output MOVE output _ i _ END output 1 END output Note e f the speed filter parameter ID 293 is set to 0 the speed filter will be disabled e When the servo lock at motor standstill parameter ID 2069 is set to 0 Free in the speed control mode the speed filter will be disabled Moving average filter When setting the moving average time parameter ID 2064 while the speed filter selection
170. operation 4 1 Operation data 0 0 0 0 4 2 Starting method of continuous Operation cececeeeeeeeeeeseeseeeteees Other OpErAlIONS sinus 5 1 JOG operation 5 2 Test operation WM JOG operation E Teaching function 5 3 Stop operation E STOP Acti On Shen E Software overtravel 5 4 Position origin for the driver 5 5 Wrap function Overview of position control mode 1 Overview of position control mode Setting with operation data and parameters Positioning operation e Single motion operation Operation function e Linked motion operation Speed Speed Operation Operation Operation Operation data No 0 data No 1 data No 0 data No 1 Starting Time Starting command command e Linked motion operation2 Dwell Speed time Operation data No 1 Starting Tims command m Operation method e Operation data selection e Direct positioning e Sequential positioning Return to home operation Continuous operation e Return to home operation e Position preset Other operations eJ OG operation e Test operation Nn Motor movement Time MO to M3 inputs FWD input RVS input Setting with parameters e 1 0 Operation when inputting the STOP signal Overtravel Direct positioning e
171. or gearhead to undergo a fatigue failure E Combination type parallel shaft gearhead Distance from output shaft end of gearhead and Modet permissible radial load N Ib Permissible axial Gear ratio 10 mm 0 39 in 20 mm 0 79 in Sn Ie 5 100 22 90 20 150 33 110 24 BXS230 10 to 20 150 33 130 29 200 45 170 38 40 9 30 to 200 200 45 180 40 300 67 230 51 5 200 45 180 40 250 56 220 49 BXS460 10 to 20 300 67 270 60 350 78 330 74 100 22 30 to 200 450 101 420 94 550 123 500 112 5 300 67 230 51 400 90 300 67 BXS5120 10 to 20 400 90 370 83 500 112 430 96 150 33 30 to 200 500 112 450 101 650 146 550 123 5 to 20 550 123 500 112 800 180 700 157 200 45 eas 30 50 1000 220 900 200 4250 280 1100 240 300 67 100 200 1400 310 1200 270 1700 380 1400 310 400 90 The values assume a rated speed of 3000 r min or below The values in brackets are based on a speed of 4000 r min Combination type hollow shaft flat gearhead Distance from mounting surface of gearhead and NISC permissible radial load N Ib No Gear ratio 10 mm 0 39 in 20 mm 0 79 in f 5 10 450 101 410 92 370 83 330 74 BXS230 200 45 15 to 200 500 112 460 103 400 90 370 83 5 10 800 180 730 164
172. or the motor to stop DEC Deceleration time 0 1 from the rated rotation speed Diaital Operation panel MEXEO2 0 000 to 30 000 3000 r min igita Opx 2A On ue S ee re ae ie Hae ne Analog PAVR 20KZ External DC voltage EA orque Sets the instantaneous pea 5 Torque miting torque based on the rated torque Digital Operation panel MEXE02 AS ESS oe being 100 igita OPX 2A This is the setting method being selected at the time of shipment 2 2 Analog setting and digital setting The setting method of operation data can be changed using analog speed torque parameter ID 2161 and analog acceleration deceleration parameter ID 2162 mE When changing the setting method of operation speed and torque limiting Use the analog speed torque parameter ID 2161 Acemten When the parameter is 0 When the parameter is 1 When the parameter is 2 i sha Operation Torque Operation Torque Operation Torque speed limiting speed limiting speed limiting No 0 Internal potentiometer No 1 External DC PAVR 20KZ i Digital setting Digital setting Digital setting Digital setting External DC voltage voltage No 2 to Digital setting No 15 Related parameters LE x Initial ID Parameter name Description Setting range value 0 Digital setting 1 Analog speed 1 2 Analog torque limiting Changes the setting method of 2161 Analogispeed torque operation speed and torque limiting 5
173. orange color 8mm 0 31 in Insert the lead wire while pushing the button of the orange color with a screwdriver SS cS Applicable crimp terminal If crimp terminals are used select the following terminals Manufacturer PHOENIX CONTACT GmbH amp Co KG A0 25 7 AWG24 0 2 mm Model A0 34 7 AWG22 0 3 mm A0 5 8 AWG20 0 5 mm E CN5 pin assignment Pin No Signal name Function 1 IN COMO Input signals common 2 INO Input terminal 0 FWD q 1 3 IN1 Input terminal 1 RVS q 2 4 IN2 Input terminal 2 M0 q 7 5 IN3 Input terminal 3 M1 d 5 6 IN4 Input terminal 4 M2 q 6 7 IN5 Input terminal 5 FREE d 8 ING Input terminal 6 STOP q 9 9 IN7 Input terminal 7 ALM RST q a Input terminal 8 19 ne Not used possible to extend 11 IN COM1 Input signals common 0 V The signal in brackets is a function that is assigned at the time of shipment speed control mode 2 Installation and connection 39 Connection E CN7 pin assignment Pin No Signal name Function 1 VH 2 VM External setting input d i 3 VL d 4 OUTO Output terminal 0 ALM d 4 5 OUTO Output terminal 0 ALM q 5 6 OUT1 Output terminal 1 MOVE g x T OUT1 Output terminal 1 MOVE q 8
174. orm installation connection operation and inspection troubleshooting of the product Handling by unqualified and uneducated personnel may result in fire electric shock injury or equipment damage e Do not transport install connect or inspect the product while the power is supplied Always turn the power off before carrying out these operations Failure to observe these instructions may result in electric shock or malfunction e The terminals on the driver front panel marked with N A symbol indicate the presence of high voltage Do not touch these terminals while the power is on Doing so may result in fire or electric shock e Do not use a standard type motor not equipped an electromagnetic brake in a vertical application If the driver protective function is activated the motor will stop and the moving part of the equipment may drop thereby causing injury or equipment damage e Do not use the brake mechanism of the electromagnetic brake motor as a safety brake It is intended to hold the moving parts and motor position Using it as a safety brake may result in injury or damage to equipment e If the driver protective function was activated remove the cause and reset the protective function Continuing the operation without removing the cause of the problem may result in malfunction of the motor and driver leading to injury or damage to equipment Installation e The motor and driver are Class I equipment When installing the motor and
175. orrespond to the source logic Position control mode Connecting the regeneration unit Driver in usa Connecting the motor Main circuit Motor connector Normally Circuit breaker Electromagnetic closed Connecting ne brake connector 150 C the power 302 F supply N e Grounding the motor Grounding the driver CN4 Torque limiting setting by the PAVR 20KZ sold separately or external DC voltage CN7 Control circuit Connecting the data setter HVA 1 Connecting input signals VH 20 4 to 28 8 VDC 2 1 UM 100 mA or more Command voltage value a NO i 1 VL i HOME ovy L PAVR 20KZ I External DC NL 1 voltage 10 VDC SR 1 START or lower IN2 MO Connecting output Ni 1 _ OUTO ALM signals K Mi RIS L ii i OUT1 READY vo RIS L 4 5 to 30 0 VDC INS a 100 mA or less K FREE OUT2 HOME P ING it R1 3 K STOP i y IN7 K ER ETS _ ASG R2 4 O tHomesi l BSG R2 4 7 Loco a IN COMO T mA or less I sae l i Shielded wire ee I Functional earth This is a connection in which the TH input is assigned to the IN4 The initial value is M2 2 Turn on the external power supply before turning on the driver main power supply 3 Connect a cu
176. osition control mode E Control mode The present control mode can be checked Position control Speed control Speed control mode mode mode servo lock APoS nSPd ASPL 3 Method to use the operation panel re Explanation of the function mode Position control mode 3 3 Data mode Sets the operation data SORE PE x Top screen of data mode dAER suunuus FE amp nnnununnunn CEELELLELE a y Data No 0 dog y A Operation mode Setting blinking How to change the value i En sen z Rb 5 e g es Determine Increase the value blinking PT v Reduce the value Setting of the rotation Determine th Position direction blinking SEMUNE WE vae Po5 gt Setting of the j traveling amount al E Operation speed Setting blinking E r Eu Pre D t gt Determine j blinking se Operation LIT Setting blinking Frc t gt Determine blinking Sets the dwell time when s
177. ote e Install the driver in an enclosure whose pollution degree is 2 or better environment or whose degree of protection is IP54 minimum Do not install any equipment that generates a large amount of heat or noise near the driver Do not install the driver underneath the controller or other equipment vulnerable to heat e Check ventilation if the ambient temperature of the driver exceeds 50 C 122 F Be sure to install the driver vertically in vertical position 2 Installation and connection 33 Installation E Installation method e Installing with screws Install the driver through the mounting holes 30 mm 1 18 in Mounting hole rear side using two screws M4 not supplied A CU T6 S LULU OST Mounting hole rear side e Mounting to DIN rail When installing the driver to a DIN rail use an accessory DIN rail mounting plate MADPO2 sold separately and mount it to a 35 mm 1 38 in wide DIN rail e Installation using the driver mounting bracket Secure the mounting bracket to the driver rear side using the supplied M ounting holes for mounting bracket mounting screws and install the driver inside equipment M3 4 locations Note e Do not use the mounting holes of the driver mounting bracket for any other purpose e Be sure to secur
178. owing terminals Manufacturer PHOENIX CONTACT GmbH amp Co KG Model Al 0 75 10 AWG18 0 75 mm Al 1 10 AWG18 0 75 mm Al 1 5 10 AWG16 1 25 mm Al 2 5 10 AWG14 2 0 mm E Circuit breaker Be sure to connect a circuit breaker to the power line of the driver to protect the primary circuit Rated current of protective device Single phase input 15 A three phase input 10 A Circuit breaker Mitsubishi Electric Corporation NF30 2 3 Grounding m How to ground the motor Ground the Protective Earth Terminal of the motor near the motor Wire it as short as possible The grounding method varies depending on the motor output power e BXS230 BXS460 BXS5120 Ground the motor using one of the motor frame At this time insulate the frame ground terminal from the cable without grounding e BXS6200 BXS6400 Be sure to ground the Protective Earth Terminal of the motor screw size M4 four mounting holes on the 2 Installation and connection 37 Connection e Protective Earth Terminal of the motor Use a round terminal which is larger than the following size and secure it with a mounting screw over a serrated tooth lock washer Applicable crimp terminal Round crimp terminal with insulation cover Applicable lead wire AWG18 to 14 0 75 to 2 0 mm Thread size of terminal M4 Tightening torque 1 2 N m 10 6 Ib in e o 9 5 mm 0 37 in or less Lead wire for
179. peration Writing data data No 0 blinking paeme ojaca da oo f a a m T Selecting the operation Writing data data No 15 blinking s d Note e When operations are limited by the edit lock function teaching function cannot be executed e Teaching function cannot be executed while the FREE input or STOP input is being ON Be sure to execute after turning OFF 3 Method to use the operation panel 83 84 3 Method to use the operation panel 4 Parameter list This part explains the data and parameters that are required to operate a product Table of contents 1 Operation data 86 1 1 Speed control mode 86 E Operation data types 86 E Op ration data ID sssssissseireisiessi ironiis 86 E Notes for inputting the value by the operation DAN L E N E E NE 86 1 2 Position control mode 87 E Operation data types 87 E Operation data ID 87 E Notes for inputting the value by the operation panels esse nent cscs 88 MP AAIMN leR a conan 89 2 1 Parameterlist sssihesssenetinnautress 89 2 2 WO parameter 93 2 3 Operation parameter 94 2 4 Motor parameter 95 2 5 Alarm warning parameter 97 2 6 Return to home parameter 97 2 7 Coordination parameter 98 2 8 Analog adjustment parameter 98 2 9 Common parameter
180. pply voltage so that the current will not exceed 20 mA 2 Installation and connection 51 _ Connection method for each controlmode e Sink logic When using the external power supply This is a connection example that the power supply is single phase 100 120 VAC the torque limiting is set using an analog external setter potentiometer or DC voltage and the motor is operated with sequence connection of transistor type The I O signal in brackets is the initial value Refer to p 101 for the assignment of the I O signals Position control mode Connecting the regeneration unit R Normally closed 150 C 302 F Circuit breaker Connecting _ lt the power supply N Grounding the driver Connecting the data setter Connecting input signals Driver Main circuit CN4 __ Control circuit 4 Motor connector Electromagnetic brake connector Setting of the SW1 SW1 4 OFF SW1 2 OFF SWI 1 ON Connecting the motor Grounding the motor Torque limi ting setting by the external DC voltage PAVR 20KZ sold separately or I External DC voltage 10 VDC or lower Connecting output signals 4 5 to 30 0 VDC IN6 STOP 100 mA or less IN7 ALM RST 20 4 to 2
181. r This driver has two control modes of speed control and position control and the operation panel on the driver can be used to display or set digitally This product is also compatible with the BX Series that has been conventionally used Operation data and parameters can be set using any of the operation panel on the driver data setting software MEXEO2 or accessory data setter OPX 2A sold separately 1 Entry 9 Safety precautions 3 Safety precautions The precautions described below are intended to prevent danger or injury to the user and other personnel through safe correct use of the product Use the product only after carefully reading and fully understanding these instructions Wami Handling the product without observing the instructions that accompany a Warning A ming symbol may result in serious injury or death Caution Handling the product without observing the instructions that accompany a Caution symbol may result in injury or property damage Note The items under this heading contain important handling instructions that the user should observe to ensure safe use of the product AN Warning General e Do not use the product in explosive or corrosive environments in the presence of flammable gases locations subjected to splashing water or near combustibles Doing so may result in fire electric shock or injury e Only qualified and educated personnel should be allowed to perf
182. r The motor stops once and it rotates in the reverse direction If the FWD input is turned ON while the RVS input is being ON the motor decelerates The motor decelerates to a stop and the MOVE output is turned OFF 10 If both the FWD input and RVS input are turned OFF the READY output is turned ON Motor movement No 0 No 0 noo MO to M3 i ts oN No 0 o inputs ofp 5 FWD input O input op F ON i RVS input OFF ON READY output MOVE output eu ore ON END output OFF Turn the FWD input or RVS input ON after setting the MO to M3 inputs 6 Operation of position control mode 133 Other operations 5 Other operations 5 1 JOG operation If JOG input or JOG input is assigned JOG operation is enabled JOG operation is a function that executes positioning operation for the travel amount being set in the JOG travel amount parameter ID 2084 When the JOG input is turned ON JOG operation is performed in the positive direction and when the JOG signal is turned ON JOG operation is performed in the negative direction This is a convenient function when adjusting the position slightly Related parameters ID Parameter name Description Setting range Initial value 323 JOG operation speed Sets the operation speed for JOG operation 0 to 4000 r min 300 324 JOG acceleration Sets the acceleration and decelerati
183. r motor gearhead may break E Output shaft shape e Combination type parallel shaft gearhead A key slot is provided on the output shaft of each combination type parallel shaft gearhead Form a key slot on the load side and secure the load using the supplied parallel key e Round shaft type A flat section is provided on the motor output shaft of each round shaft type Apply a double point screw etc at the flat section to firmly secure the load and prevent it from spinning E How to install a load Using a coupling Align the centerline of the motor gearhead output shaft with the centerline of the load shaft Using a belt drive Adjust the motor gearhead output shaft to lie parallel with the load shaft and form right angles between the output shaft load shaft and the line connecting the centers of both pulleys Using a gear drive Adjust the motor gearhead output shaft to lie parallel with the gear shaft and allow the output shaft to mesh correctly with the centers of the gear teeth When using the output shaft end tapped hole of a gearhead Transmission parts Fixed screw Use a tapped hole provided at the end of the output shaft as an auxiliary means for preventing the transfer mechanism from disengaging The output shaft end tapped hole is not provided for Spacer the GFS2G type gearheads Gearhead model Output shaft end tapped hole GFS4G M5 Effective depth 10 mm 0 39 in Screw GFS5
184. ration deceleration rate 0 000 to 30 000 s 0 100 is 353 Operating speed of home seeking 0 to 4000 r min 300 354 Acceleration deceleration of home 0 000 to 30 000 s 0 100 seeking 0 3 8 388 608 to 8 388 607 step p 97 356 Position offset of home seeking The motor shaft rotates 0 72 per 0 x one step 357 Starting direction of home seeking 2 Negative Meme 1 1 Positive direction 385 Excessive position deviation alarm 0 01 to 300 00 rev 20 00 419 Overvoltage warning 120 to 440 V 435 p 97 O 421 Excessive position deviation warning 0 01 to 300 00 rev 20 00 x O feces 0 Positive direction CCW 450 Motor rotation direction 1 Positive direction CW 1 O 0 Disabl pig 451 Software overtravel Sao S 1 x 1 Enable 1 O Possible to use x Not possible to use 2 Possible to use when setting the servo lock at motor standstill parameter ID 2069 to 1 Servo lock 3 Not possible to use in the BX compatible mode 4 Parameter list 89 Parameter Control mode 1 ID Parameter name Setting range Initial value pres Speed Position control control 452 Positive software limit 8 388 608 to 8 388 607 step 8 388 607 453 Negative software limit The motor shaft rotates 0 72 per 8 388 608 454 Preset position one step 0 0 Disable p 98 x 455 Wrap setting 1 Enable 0 1 to 8 388 607 step 456 Wrap
185. rrent limiting resistor R1 according to the power supply voltage so that the current will not exceed 100 mA 4 Connect a current limiting resistor R2 according to the power supply voltage so that the current will not exceed 20 mA 2 Installation and connection 53 Explanation of I O signals 4 Explanation of I O signals The data described here can be set by any of the operation panel MEXEO2 or OPX 2A 4 1 Outline of input signals With the BX II Series signals that can be assigned are vary depending on the control mode Refer to the following pages for details of signals Note Make sure each input signal remains ON for at least 10 ms Input signals list 7 BX compatible Reference Signal name Speed control Position control Speed control Position control page FWD input O O p 55 CW input O O p 143 RVS input O O p 55 CCW input O O p 143 MO to M3 input O O O O p 56 FREE input O O O Q p 56 STOP input O p 57 BRAKE input O O p 144 ALM RST input O O O O p 57 TH input O O O O p 57 TL input O O O O p 57 S ON input O O O O p 58 HMI input O O O O p 58 START input O B O p 58 HOME input O O p 58 HOMES input O p 59 HOME LS input O p 143 SSTART input O O p 59 MSO to MS5 input O O p 59 JOG JOG input O O p 59 P PRESET input O O p 59 Internal inp
186. rted The MOVE output will be simultaneously turned ON 7 When the positioning operation of the operation data No 2 is completed the READY output will be turned ON 1 000 s dwell time Motor movement ON MO to M3 inputs OFF No 0 No 1 on 2 READY output ofp oO eC MOVE output output opp aa te i START input OFF rhe oN ____ _ OFF END output Turn the START input ON after setting the MO to M3 inputs 6 Operation of position control mode 127 Positioning operation e Example of linked motion operation 2 When combining the linked motion operation and the linked motion operation 2 Operation Pe Operation Operation Operation Acceleration Deceleration Dwell Position data speed mode function time time time No 1 5000 300 nc Hnked 1 000 1 000 Not used motion No 2 10000 500 nc Linked Not applied Notapplied Not used motion No 3 25000 700 inc Linked Not applied Notapplied 1 000 motion2 PP PP No 4 0 700 ass Single 2 000 2 000 Not used motion Operation image Operation speed of data No 3 700 Operation speed of data No 2 500 Operation speed of data No 1 300 Acceleration of No 1 Operation speed of data No 4 700 Speed 0 Operation method OO O1 OUN turned ON Motor movement ON i MO to M3 inputs OFF No 0 No 1 HE i a S
187. rtravel single motion operation check to a i see if the position exceeds the software g Software parameter is set to enable the nee ALE sa limit In linked motion operation check overtravel motor position reached the set value ie an to see if the result of linked position of the software limit on exceeds the software limit e Data of different directions was linked in linked motion operation es e The operation data was linked five Possible Ei data or more AL WW Operation Positioning operation of the Check the operation data data error operation speed 0 r min was performed e Positioning operation was performed at the operation speed 0 r min for the operation data No 7 1 When an alarm generates the motor operates as follows Excitation off When an alarm generates the motor current will be cut off and the motor will lose its holding torque The electromagnetic brake will automatically actuate and hold the position when using the electromagnetic brake motor Excitation on Even when an alarm is generated the motor current will not be cut off and the motor excitation state will be continued 2 2 Warnings When a warning generates the WNG output will turn ON The motor will continue to operate Once the cause of the warning is removed the WNG output will turn OFF automatically m Warning list Warning Warning type Cause Remedial action code e When the motor was in ex
188. s 66 2 2 Monitor mode 67 2 3 Data Mode iris 69 2 4 Parameter mode cccccccccceeseeeeeeees 70 2 5 Test mode 71 3 Explanation of the function mode Position control mode 74 3 1 Screen transitions 74 3 2 Monitor mode 75 Oo Data MOJE sireeni 78 3 4 Parameter mode 80 35 TeSt MOda 81 Overview of the operation panel 1 Overview of the operation panel This chapter explains the name and function of each part of the operation panel as well as function modes 1 1 Names and functions of parts The operation panel cannot remove from the driver Orientalmotor Display Displays operation data or parameters oo A Vv SET MODE key Fy C SET key e Switches the function mode e Determines the data e Moves to the upper level 1 LL keys e Moves to the lower level Changes the setting value 1 2 Function mode types Multiple function modes are available in the BX I Series Monitor mode and the mode will switch whenever pressing the MODE MON key a The monitor mode is always displayed when turning on the power Switches whenever pressing the mope Data mode DATA Test mode TEST g e Parameter mode PAR Function mode types Description This is a mode to be displayed when turning on
189. s the operation mode Set the operation data for teaching function using the following parameters e JOG operation speed parameter ID 323 e JOG acceleration deceleration parameter ID 324 e JOG operation torque parameter ID 2081 Note e Perform teaching function when the position origin is being set Refer to p 136 for setting the position origin e Teaching function cannot be executed while the FREE input or STOP input is being ON Be sure to execute after turning OFF 6 Operation of position control mode 135 Other operations 5 3 Stop operation E STOP action When the STOP input is turned ON while the motor is operating Speed the motor will stop The stopping method is determined by the setting of the STOP Motor movement input action parameter ID 256 For example the operation when setting the STOP input action Time parameter ID 256 to 1 Deceleration stop is shown in the STOP input On figure to the right OFF Related parameters er Initial ID Parameter name Description Setting range value Sets how the motor should stop yi a 256 STOP input action when the STOP input is turned P 0 ON 2 Immediate stop current OFF 3 Deceleration stop current OFF E Software overtravel The software overtravel is a function that limits the range of Speed movement being set the upper and lower limit of the moving range by the parameter Motor movement If the software overtr
190. s common 0 V 11 BSG B phase output 12 OUT COM ASG BSG common m BX compatible mode Speed control e CN5 e CN7 Pin No Signal name Function Pin No Signal name Function 1 IN COMO Input signals common 1 VH 2 INO CW 2 VM External setting input 3 IN1 CCW 3 VL 4 IN2 MO 4 OUTO ALM 5 IN3 M1 5 OUTO 6 IN4 M2 6 OUT1 BUSY TLM ALP 2 7 IN5 FREE 7 OUT1 8 IN6 BRAKE ACL 1 8 OUT2 Not used 9 IN7 Not used 9 OUT2 possible to extend 10 IN8 possible to extend 10 ASG A phase output 11 IN COM1 Input signals common 0 V 11 BSG B phase output 12 OUT COM ASG BSG common This signal is used as the BRAKE input in normal condition but it functions as the ACL input if the driver protective function is activated 2 This signal is used as the BUSY output in normal condition but it functions as the ALP output if the driver protective function is activated Also the BUSY output can be changed to the TLM output using the parameter 2 Installation and connection 49 Connection method for each controlmode E BX compatible mode Position control e CN5 e CN7 Pin No Signal name Function Pin No Signal name Function 1 IN COMO Input signals common 1 VH 2 INO START 2 VM External setting input 3 IN1 HOME LS 3 VL 4 IN2 MO 4 OUTO ALM 5 IN3 M1 5 OUTO 6 IN4 M2 6 OUT1 BUSY TLM ALP 2 7 IN5 FREE 7 OUT1 8 IN6 BRAKE ACL 1 8 OUT2 Not used 9 IN7 Not used 9 OUT2 possible
191. selecting Operation using operation p E AJLY keys oO P d peu eae ica y Motor operation 2 amp Data No 0 a blinking SET Jno 0 doo 7K v i MODE anh Stop with ford key an M Motor operation 2 Data No 15 blinkin g no I gt daoa I5 7K Stop with M4 key y Teaching function 1 SET EECH A x Fe Teaching speed SET Lt 5 Pd r gt Execute blinking e In the lower level except the top screen press the key to return to the previous level e When operations are limited by the edit lock function the screens in gray color are not displayed 1 These operations cannot be executed while the FREE input or STOP input is being ON Be sure to execute after turning OFF 2 When the servo lock at motor standstill parameter ID 2069 is set to 1 Servo lock it will blink even if the rotation speed is 0 r min Note In operation the motor rotates at the set speed while pressing the operation button Execute the test operation after confirming thoroughly that the motor rotation will not cause any dangerous situation When pressing the SET key while operating a motor It cannot move to the setting screen of the test mode while operating An error will occur even when the SET key is pressed and Err will be displayed Be sure to stop the motor operation before pressing the SET key Err 3 Method to use the operation panel 71 Explanation of the function mode Speed control mode E O test
192. set parameter Refer to p 108 for details e When the speed of the second motor is slower than that of the first motor Set the offset value to rotate faster positive side by the analog speed command offset parameter e When the speed of the second motor is faster than that of the first motor Set the offset value to rotate slower negative side by the analog speed command offset parameter e Adjustment by a resistor Connect a resistor of 470 Q 1 4 W to the terminal VM on the driver 1 and connect a variable resistor VRn of 1 KO 1 4 W to the driver 2 and subsequent drivers Speed setting line Driver 1 Power supply input Power line 114 5 Operation of speed control mode 3 5 Multi speed operation When assigning the MO to M3 inputs to the CNS input terminals the multi speed operation of the motor is possible using a maximum of 16 operation data This section shows an example in which multi speed operation is performed with 8 operating data using the MO to M2 inputs Operation See the table below for a combination of the MO to M3 inputs and how to select the operating data Motor operation No 0 No 2 No 3 No 4 No 5 No 7 No 6 ON FWD input OFF ON M2 input OFF ON M1 input OFE ON MO input OFF Combination of the MO to M3 inputs and operation data
193. setting range The motor shaft rotates 0 72 per 1000 one step 0 Plus sign 480 Data setter speed display 1 Absolute value 0 p 99 O 2 Minus sign 512 Position No 0 8 388 608 to 8 388 607 step to to The motor shaft rotates 0 72 per 0 p 87 x 527 Position No 15 one step 576 Operating speed No 0 86 to to 0 to 4000 r min 0 ae O 591 Operating speed No 15 P 640 Operation mode No 0 0 Incremental no 8 1 Absolute o 655 Operation mode No 15 87 704 Operation function No 0 0 Single motion k to to 1 Linked motion 0 719 Operation function No 15 2 Linked motion2 768 Acceleration time No 0 to to 0 100 O 783 Acceleration time No 15 0 000 to 30 000 s 832 Deceleration time No 0 86 to to 0 100 pe O 847 Deceleration time No 15 P 896 Torque limiting No 0 to to 0 to 250 250 911 Torque limiting No 15 960 Sequential positioning No 0 0 Disable ee 1 Enable 9 975 Sequential positioning No 15 87 1024 Dwell time No 0 to Ito 0 000 to 50 000 s 0 000 1039 Dwell time No 15 2048 MSO operation No selection 0 2049 MS1 operation No selection 1 2050 MS2 operation No selection Oto 15 2 o 2051 MS3 operation No selection 3 p 93 2052 MS4 operation No selection 4 2053 MS5 operation No selection 5 F 0 Home output 2054 HOME P output function selection 1 Retum to home complete output 0 0 Without speed filter 2064 Speed filter selection 1 Speed filter 0 p 95 O 2 2 Moving average 2069 Servo l
194. sible to extend 3 9 OUT2 10 ASG A phase output 11 BSG B phase output 12 OUT COM ASG BSG common This signal is used as the BRAKE input in normal condition but it functions as the ACL input if the driver protective function is activated 2 This signal is used as the BUSY output in normal condition but it functions as the ALP output if the driver protective function is activated Also the BUSY output can be changed to the TLM output using the parameter 3 A signal can be assigned The functions for the INO to IN6 OUTO and OUT cannot be changed 142 7 BX compatible mode Explanation of I O signals 2 Explanation of I O signals This chapter explains the specific I O signals in the BX compatible mode 2 1 Input signals E CW input CCW input These signals are effective in the BX compatible mode Speed control When selecting the operation data number and turning the CW input or CCW input ON the motor rotates at the operation speed of the selected operation data number If the operation signal being ON is turned OFF the motor will decelerate to a stop Turning the CW input ON will rotate the motor in the CW direction and turning the CCW input ON will rotate the motor in the CCW direction If the CW and CCW inputs are turned ON simultaneously the motor will decelerate to a stop CW FWD and CCW RVS are displayed on the MEXEO2 START input This signal is effective in the BX compatible mode
195. spring washer and nut 4 pcs each e Parallel key 1 pc For the BXS6200 and BXS6400 types the parallel key is fixed to the gearhead output shaft Accessories for combination type hollow shaft flat gearhead e Hexagonal socket head screw set 1 set Hexagonal socket head screw flat washer spring washer and nut 4 pcs each Parallel K Visssssisenniinenns dns 1 pe Salety COVER Linden nes 1 pe e Safety cover mounting screws 2 pcs For the BXS6200 and BXS6400 types hexagonal nuts are not included 6 2 How to identify the product model BXS 6 200 AM 5 S 1 E Number Length m of a supplied connection cable None Without a connection cable Gearhead type for the combination type S Parallel shaft gearhead FR Hollow shaft flat gearhead Number Gear ratio for the combination type A Round shaft type M Electromagnetic brake type None Standard type Power supply voltage A Single phase 100 120 VAC C Single phase 200 240 VAC Three phase 200 240 VAC Outputpower 30 30W 60 60W 120 120W 200 200 W 400 400 W Motor frame size 2 60 mm 2 36 in sq 4 80 mm 3 15 in sq 5 90 mm 3 54 in sq 6 104 mm 4 09 in sq Gearhead frame size of combination type parallel gearhead 110 mm 4 33 in Series name BXS BX I Series 16 1 Entry Preparation 6 3 Combination tables e O in the model names indicates a number representing the gear ratio e When a connecti
196. t Driver Connecting the motor Main circuit Motor connector Electromagnetic brake connector net Circuit breaker close Connecting L 150 C 302 F the power i supply Grounding the motor Grounding the driver l Control circuit CN4 Speed setting by the PAVR 20KZ Connecting the data setter _ Eu oF sold separately or external Connecting 1 0 signals DC voltage 20 4 to 28 8 VDC 2 vH En 100 mA or more IN COMO 6 6 kQ Command IVM INO Rec a ve Jei value 7 FWD n OVV i PAVR 20KZ I External DC K INT voltage 10 VDC ells RVS im or lower K aa i i R1 3 Connecting output signals lt IN3 PAGE OUTO ALM M1 ae is R1 3 IN4 1 ri 4 5 to 30 0 VDC ne 1 OUTI MOVE K M2 n on 100 mA or less IN5 Li lt FREE OUT2 WNG IN6 1 hd Le STOP z INT 4 Cana we e ALM RST 7 lt i 11BSG R2 4 Ta rT L 4 5 to 30 0 VDC i INg L Ni T 20 mAorless OV S 1 lt Shielded wire SSS SSS en eh L lt Functional earth This is a connection in which the TH input is assigned to the IN8 The initial value is Not used 2 Turn on the external power supply before turning on the driver main power supply 3 Connect a current limiting resistor R1 according to the po
197. t exceed 100 mA 4 When using the OUT2 by assigning the signal connect the same as the OUTO and OUT outputs 5 Connect a current limiting resistor R2 according to the power supply voltage so that the current will not exceed 20 mA 150 7 BX compatible mode 8 Inspection troubleshooting and remedial action This part explains the periodical inspection methods as well as confirmation items and remedial actions when problems have happened Table of contents 1 INSDeCIOMEss ns cat 152 2 Alarm warning esters 153 21 Ala nnna nna 153 E Alarm reset sise tenen rennes 153 M Alarm records 153 M Alarni Ste ss nt 154 2 2 WAPNINGS ienna a 155 MM Warning St nr 155 M Warning records 155 3 Troubleshooting and remedial PAC OMS 503525250 en ones 156 Inspection 1 Inspection It is recommended that periodic inspections would be conducted for the items listed below after each operation of the motor If an abnormal condition is noted discontinue any use and contact your nearest Oriental Motor sales office Note e Conduct the insulation resistance measurement or dielectric strength test separately on the motor and the driver Conducting the insulation resistance measurement or dielectric strength test with the motor and driver connected may result in damage to the product e The driver uses semiconductor elements so be extremely careful when handling them Static electricity may damage the driver e Do not con
198. t is set using any of the operation panel MEXEO2 or OPX 2A accessory The following operation data is required for continuous operation Set each item by the digital setting Item Description Setting range Initial value Sets the operation speed for continuous operation Set F MUR as the rotation speed of the motor output shaft penne 0 Sets the acceleration time for continuous operation Accelerdtiontime The acceleration time is set as the time needed for the motor to reach the rated rotation speed 3000 r min from the standstill state 0 000 to 30 000 s 0 100 Sets the deceleration time for continuous operation ESE The deceleration time is set as the time needed for the Deceleration time F motor to stop from the rated rotation speed 3000 r min Speed Operation speed Operation data No 0 Time Operation data No 0 Operation speed FWD input EE SRE ON OF F ul RVS input 4 2 Starting method of continuous operation When selecting the operation data number and turning the FWD Operation data M3 M2 M1 MO input or RVS input ON continuous operation is started No Select an operation data based on a combination of ON OFF 0 OFF OFF OFF OFF status of the MO to M3 inputs Refer to p 56 for details 1 OFF OFF OFF ON 2 OFF OFF ON OFF 13 ON ON OFF ON 14 ON ON ON OFF 15 ON ON ON ON
199. t signal cable 2 2 m 6 6 ft i FG O Only for BXS230 BXS460 and BXS5120 External potentiometer cable 2 AC power supply Y 2 m 6 6 ft lt 0 Power supply cable 2 Mains FG External PE 2 m 6 6 ft filter potentiometer PAVR 20KZ OPE PEO OPE OPE Ground plate aluminum plate OPE Up to 30 m 98 4 ft of the connection cables have been evaluated The connection cable can be connected up to 2 pieces 2 Shielded cable 3 Non shielded cable Precautions about static electricity Static electricity may cause the driver to malfunction or suffer damage Except when operating the driver front panel do not come near or touch the driver while the driver power is ON Use an insulated screwdriver to change the switches on the driver 9 Reference 161 162 9 Reference 10 Appendix This part explains accessories sold separately that are used in combination with the products Table of contents 1 Accessories sold separately 164 Accessories sold separately 1 Accessories sold separately E Connection cable This cable is used to extend the wiring distance between the driver and motor Connection can be extended to a maximum of 30 m 98 4 ft Flexible connection cables are also available Model Length m ft Connection cable Flexible connection cable 1 3 3 CC01SBF CCO1SBR 2 6 6 CCO2SBF CCO2SBR 3 9 8 CCO3SBF CCO3SBR 5 16 4 CCO5
200. tation Sets the rotation direction of the 0 Positive direction CCW 1 direction motor output shaft 1 Positive direction CW Note The motor rotation direction parameter will be enabled after the power is cycled E Rotation direction of the gearhead output shaft The rotation direction for the FWD input and RVS input shown here is the initial value of the motor rotation direction parameter e Combination type parallel shaft gearhead The rotation direction of the gearhead output shaft may vary with that of the motor output shaft depending on the gear ratio of the gearhead Model Gear ratio of gearhead Rotation direction of the gearhead short name 9 output shaft BVE BXS230 5 10 15 20 200 Same as the motor output shaft input BXS460 FWD BXS5120 30 50 100 Opposite to the motor output shaft input BXS6200 5 10 15 20 100 200 Same as the motor output shaft BXS6400 30 50 Opposite to the motor output shaft e Combination type hollow shaft flat gearhead For all gear ratios the output shaft of the gearhead rotates in the opposite direction to that of the motor The direction is different depending on whether the pre assembled motor gearhead is viewed from the front side or rear side Viewed from Front Viewed from Rear 112 5 Operation of speed control mode Operation 3 3 Examples of operation patterns The chart below are examples of setting the internal potentiometer to 30
201. te with L I LY keys Selecting the operation Writing data data No 0 blinking Stop with M24 key LT sd JU rm ally Selecting the operation Writing data data No 15 blinking 7 3 Method to use the operation panel 73 Explanation of the function mode Position control mode 3 Explanation of the function mode Position control mode 3 1 Screen transitions Monitor mode Operation data dAE A MODE PAr ee Speed Position Load factor number non Ni gt DIR P DIRE HIER aP i MODE 5 es eal fo Warnings Alarms Selection number AL DDR DURS E Oe 1 0 monitor Control mode L gt io lt a A Po GHAM Speed Data mode Data No 0 Data No 15 Operation mode Ab KAMP OS Ker Eu Position i i Torque limiting i Operation speed me corr Sequential positioning GQ eLIRIGEG ehh nc fa LEA LT Acceleration time Deceleration time Operation function p gt N pia Hard Data clear
202. ted 3 2 Return to electrical home operation The electrical home position refers to the motor position effective when the driver power is turned on Select the operation data No 6 using the MO to M2 inputs and turn the START input ON to start return to electrical home operation BRAKE input 2 NPUE ORE 10 ms or more MO to M2 inputs au o M2 inputs opp 10 ms 10 ms or more or more START input 2 bi DRE ORE 5 ms or less ON OFF BUSY output 1 Be sure to turn the BRAKE input ON before operating the motor 2 Turn the START input ON after setting the operation data with the MO to M2 inputs 7 BX compatible mode 147 3 3 Return to mechanical home operation This is an operation in which the reference point of positioning mechanical home position is detected automatically An external sensor is required Select the operation data No 7 using the MO to M2 inputs and turn the START input ON to start return to mechanical home operation The motor initially rotates in the starting direction set in the starting direction of home seeking parameter ID 357 When the home sensor is detected the motor rotates in the backward direction and stops Home sensor HOME LS Load 1 Operation for detecting sensor 2 Moves to out of the sensor area and set the home Sensor position detection Sensor not detected Mechanical stroke end Note e Install the home sensor just before
203. ter ID 353 Note Return to home operation cannot be executed while the FREE input or STOP input is being ON Be sure to execute after turning OFF E Position preset The position preset is used to renew the command position present position to the value of the preset position parameter ID 454 Note When operations are limited by the edit lock function the position preset cannot be executed 82 3 Method to use the operation panel Explanation of the function mode Position control mode E Teaching function The new position can be updated in the operation data by changing the travel amount of the motor with f keys When pressing the f key once the motor rotates by one step in the forward direction If the key is kept pressing the motor rotates in the forward direction continuously When pressing the key once the motor rotates by one step in the reverse direction If the key is kept pressing the motor rotates in the reverse direction continuously The absolute mode will be automatically selected as the operation mode of any position data set by teaching function Set the operation data for teaching function using the following parameters e JOG operation speed parameter ID 323 e JOG acceleration deceleration parameter ID 324 e JOG operation torque parameter ID 2081 Teaching function EECH R Teaching position Execute EP oS D Operate with L I lY keys Selecting the o
204. the SW1 No 1 SW1 No 2 and SW1 No 4 CN2 MOTOR aiL m Note Switch the control mode before turning on the power If the control mode is switched after turning on the power the new setting will not be effective Speed control mode Factory setting Set the SW1 No 1 and SW1 No 2 to the OFF side gt ON Speed control operation can be performed SW1 2 OFF __ Up to 16 operation data can be set o SW1 1 OFF Position control mode gt ON Set the SW1 No 1 and SW1 No 2 to the ON side and OFF side respectively Position control operation can be performed SW1 2 OFF Up to 16 operation data can be set ie SWI1 1 ON BX compatible mode Speed control gt ON Set the SW1 No 1 to the OFF side and set the SW1 No 2 and SW1 No 4 to the ON side SW1 4 ON When the BX Series is used in the speed control mode the BX I Series can be used SW1 2 ON in similar I O conditions or functions as the BX Series by using this control mode wn SW1 1 OFF BX compatible mode Position control gt ON Set the SW1 No 1 SW1 No 2 and SW1 No 4 to the ON side SWI 4 ON _ When the BX Series is used in the position control mode the BX II Series can be used SW1 2 ON __ in similar I O conditions or functions as the BX Series by using this control mode ao SW1 1 0N 7 Referential page For more information for how to use each control m
205. the MOVE output is OFF the HOME P output will turn ON However the HOME P output remains OFF when the position origin for the driver has not been set When HOME P output function selection parameter is set to 1 Return to home complete output Regardless of the command position by the driver if the position origin for the driver is set the HOME P output will turn ON Therefore it turns ON after completing the return to home operation or preset Once the HOME P output turns ON it will not turn OFF until the motor has moved from the position origin Related parameters ID Parameter name Description Setting range Intel value Sets the timing to 2054 HOME P output function output the HOME P 0 Home output 0 selection output 1 Return to home complete output E TLC output When the motor torque reaches the torque limiting value the TLC output will turn ON 2 Installation and connection 61 Explanation of I O signals E VA output When the detection speed reaches the command speed speed attainment band the VA output will turn ON An output range that the VA output is turned ON can be set using rotation speed attainment band parameter ID 2215 If the parameter is set to 0 the VA output will not turn ON Related parameters ID Parameter name Description Setting range ital value 2215 Poran speed Sets the output range for the VA output 0 to 400 r min 200 attainment band
206. the hexagonal socket head screw over a spacer flat washer and spring washer Flat washer Hexagonal socket head screw Spring washer Hollow output shaft Retaining ring Flat washer Load shaft Hexagonal socket head screw Parallel key 4 Spring washer Parallel key G Load shaft Spacer Spacer Recommended load shaft installation dimensions Unit mm in Inner diameter of PEcommEnceg Nominal diameter of Applicable Spacer Mogel hollow shaft H8 diameter of Ipag retaining rin screw thickness shaft h7 g ring 212 0 027 912 9 BXS230 eat _ 912 20 47 M4 3 0 12 0 4724 2001 0 4724 097 915 0 027 915 2 BXS460 a 915 20 59 M5 4 0 16 0 5906 2001 G0 5906 2 007 20 0 033 20 9 BXS5120 A a 20 0 79 M6 5 0 20 0 7874 2013 0 7874 oos BXS6200 925 0 925 on 225 20 98 sia 6 0 24 BXS6400 G0 9843 18013 0 9843 8 6008 i 3 0 12 The value in is the thickness when installing the gearhead by using its rear side as the mounting surface 31 2 Installation and connection Installation 1 8 Permissible radial load and permissible axial load Make sure the radial load and axial load received by the motor gearhead output shaft will not exceed the allowable values shown in the table below Note If the radial load or axial load exceeds the specified allowable value repeated load applications may cause the bearing or output shaft of the mot
207. these potentiometers set the analog acceleration Orientalmotor deceleration parameter ID 2162 to 1 Analog setting Turning the potentiometer by an insulated screwdriver in the clockwise direction will increase the time el le Factory setting 0 1 s SPEED_ AGG DE Acceleration time Deceleration time potentiometer ACC potentiometer DEC Note Be sure not to turn the acceleration time potentiometer and deceleration time potentiometer too much since they rotate lightly Doing so may damage the driver E Digital setting by the operation panel The acceleration time and deceleration time of the operation data can be directly set with the operation panel Set the analog acceleration deceleration parameter ID 2162 to 0 Digital setting 5 Operation of speed control mode 107 Setting the operation data 2 5 Setting of torque limiting The maximum output torque of the motor can be limited Set the torque limiting when limiting the motor torque for a safety or based on a load Setting range 0 to 250 This section explains how to set the torque limiting by external DC voltage as an example m Assignment of the TL input When the TL input is assigned to any of the input terminal INO to IN8 the torque will be limited by the ON OFF status of the TL input When the TL input is being ON The torque limiting is enabled and the maximum output torque of the motor will be
208. ting 0 1 to 15 s e Digital setting 0 0 to 30 0 s E Speed characteristics Rotation speed Torque characteristics at analog setting e External potentiometer scale Rotation speed e External DC voltage Rotation speed characteristics representative values characteristics representative values T E E 3500 E 3500 gt 3000 gt 3000 Q Q 8 2500 amp 2500 un n 6 2000 2000 5 1500 g 1500 1000 1000 2 4 500 4 500 g 0 20 40 60 80 100 2 0 1 2 3 4 5 External potentiometer scale External DC voltage VDC 140 7 BX compatible mode Description of the BX compatible mode 1 3 Assignment of I O signals E BX compatible mode Speed control BXII Series BX Series BX compatible mode Speed control Speed control mode FU Pin No Signal name Function ee Pin No Signal name 1 IN COMO Input signals common 1 CW 2 INO CW 2 CCW 3 INA CCW 3 MO 4 IN2 MO 4 M1 5 IN3 M1 5 M2 CN5 6 IN4 M2 6 FREE 7 IN5 FREE 7 BRAKE 8 ING BRAKE ACL 1 CN4 8 IN COM 9 IN7 Not used possible to extend 3 9 H 10 IN8 Not used possible to extend 3 10 M 11 IN COM1 Input signals common 0 V 11 L 1 VH 12 ALM 2 VM External speed setting input 13 BUSY 3 VL 14 ASG 4 OUTO 15 BSG 5 OUTO aa 16 OUT COM 6 OUT1 CN7 BUSY TLM ALP 2 7 OUT1 8 OUT2
209. ting blinking sen SET ER 100 determine blinking ay e Deceleration time Setting blinking td gt Ff 0 D gt Determine blinking aa Data cl ata clear a cir do gt Execute blinking x e In the lower level except the top screen press the f key to return to the previous level e When operations are limited by the edit lock function the screens in gray color are not displayed E Setting items Initial Item Description Setting range value Sets the operation speed for the speed control operation Operation speed 0 to 4000 r min 0 Set as the rotation speed of the motor output shaft Sets when limiting the motor output torque Set the Torque limiting instantaneous peak torque based on the rated torque being 0 to 250 250 100 The acceleration time is set as the time needed for the Acceleration time motor to reach the rated rotation speed 3000 r min from the standstill state 0 000 to 0 999 s and 1 00 to 30 00 s 0 100 The deceleration time is set as the time needed for the motor to stop from the rated rotation speed 3000 r min Data clear Reset the operation data to the initial value Deceleration time Note When operations are lim
210. tion can be performed The command position varies in a range of 0 to wrap setting value 1 Related parameters ID Parameter name Description Setting range Initial value 455 Wrap setting Sets whether to enable or disable the Disable 0 wrap function 1 Enable Sets the wrap setting range 456 Wrap setting range The motor shaft rotates 0 72 per one 1 to 8 388 607 step 1000 step Note When setting the wrap setting parameter ID 455 to 1 Enable the software overtravel will be disabled It will be disabled even when setting the software overtravel parameter to 1 Enable ID 451 E Example of wrap function Operation examples when positioning operation is performed in the following conditions are shown in the next page e Wrap setting 5000 e Command position 1250 e Combination type motor gearhead of the gear ratio 10 1 For the combination type motor gearhead of the gear ratio 10 1 when positioning operation is executed at the command position to be 1250 steps on the gearhead output shaft the movement will be as follows 6 Operation of position control mode 137 Other operations Position Operation mode Incremental Operation mode Absolute 0 0 1000 A 250 1000 3750 1250 3750 1250 A 1000 2500 2250 2500 0 250 0 A 2250 A 1000 4000 1000 3750 1250 3750 1250 2500 2500 0 0 A 4750 1000 6000 3750 1250
211. to execute positioning ie Lihked motioh 0 p i 2 Linked motion2 Sets the acceleration time for positioning operation Acceleration tine The acceleration time is set as the time needed for the motor to reach the rated rotation speed 3000 r min from the standstill state z 0 000 to 30 000 s 0 100 Sets the deceleration time for positioning operation dus The deceleration time is set as the time needed for the Deceleration time motor to stop from the rated rotation speed 3000 r min Sets when limiting the motor output torque Sets the Torque limiting instantaneous peak torque based on the rated torque 0 to 250 250 being 100 eae Sets whether to enable or disable sequential 0 Disable Sequential positioning Fe E i 0 positioning operation 1 Enable Dwell time Sets the waiting time between the first operation data 0 000 to 50 000 s 0 000 and second operation data in linked motion operation 2 These items are set by the digital setting Operation data ID When setting the operation data by the operation panel or the parameter mode of the OPX 2A check the ID in the table below Operation a data No Position Operation Operation Operation Acceleration Deceleration Torque Sequential Dwell speed mode function time time limiting positioning time 0 512 576 640 704 768 832 896 960 1024 1 513 577 641 705 769 833 897 9
212. to extend 10 IN8 possible to extend 10 ASG A phase output 11 IN COM1 Input signals common 0 V 11 BSG B phase output 12 OUT COM ASG BSG common This signal is used as the BRAKE input in normal condition but it functions as the ACL input if the driver protective function is activated 2 This signal is used as the BUSY output in normal condition but it functions as the ALP output if the driver protective function is activated Also the BUSY output can be changed to the TLM output using the parameter 3 3 Connection diagram for each control mode E Speed control mode Factory setting Refer to p 45 for details E BX compatible mode Refer to p 149 for details 50 2 Installation and connection E Position control mode e Sink logic When using the built in power supply R This is a connection example that the power supply is single phase 100 120 VAC the torque limiting is set using an analog external setter potentiometer or DC voltage and the motor is operated with relays switches and other contact switches The I O signal in brackets is the initial value Refer to p 101 for the assignment of the I O signals Position control mode Connecting the regeneration unit Driver Main circuit Motor connector Normally closed 150 C 302 F Connecting the power supply N L Connecting the data setter Grounding the driver Circuit
213. to the power supply cable by means of stray capacitance Connecting the AC line reactor When inputting the voltage of single phase 200 240 VAC connect the reactor to the AC power line to conform to the EN61000 3 2 30 to 120 W 5 A or more 2 mH or more 200 400 W 8 A or more 2 mH or more Connecting an external power supply Use an external power supply conforming to the EMC Directive Wire the external power supply over the shortest possible distance using a shielded cable for wiring Refer to Wiring of the power supply cable on next page for how to ground the shielded cable How to ground The cable used to ground the motor driver mains filter and power supply cable shielded cable must be as thick and short as possible so that no potential difference is generated among the grounding points Choose a large thick and uniformly conductive surface for the grounding point Refer to p 37 for the detailed grounding method Wiring of the power supply cable Use a shielded cable of AWG18 to 14 0 75 to 2 0 mm or thicker for the power supply cable and wire it as short as possible Strip a part of the shielded cable and ground the stripped part using a metal cable clamp that contacts the stripped cable around its entire circumference or use a drain wire to make the ground connection Connect both ends mains filter side and power supply side of Shielded cable the shielded cable to the grounding points so that no potential differenc
214. tor decrease the load or increase gravitational capacity of the motor the acceleration deceleration time was driven or sudden starting stopping of a large inertial load e Connect the regeneration unit was performed The power supply voltage became Check the main power supply voltage Excitation AL 2S Undervoltage lower than approximately 60 of the e Check the wiring of the power supply off rated voltage cable e Aload exceeding the rated torque was applied to the motor for Decrease the load i 5 seconds or more AL FG Overload e Review the operating condition such Possible e The motor was started running p ne as acceleration deceleration time under the state that the motor temperature was low The rotation speed of the e Decrease the load ALJ Overspeed motor output shaft exceeded e Review the operating condition such approximately 5200 r min as acceleration deceleration time e Initialize all parameters e Stored data was damaged e If the alarm cannot be cleared even EEPROM ALY 1 error e Data became no longer writable or when the power has been cycled readable contact your nearest Oriental Motor Not sales office f possible The encoder cable was ALU Sensor error disconnected before turning on the Check the connection between the at power on main power supply Or the encoder driver and motor connector was unplugged Prevention of The main power supply was cycled ALY loperation at when
215. tput signals list E Internal input circuit 4 4 Description of output signals a se 3 Method to use the operation panel 1 Overview of the operation panel 1 1 Names and functions of parts 1 2 Function mode types 1 3 How to read the display 1 4 Edit lock function 0 0 cece 2 Explanation of the function mode Speed control mode eeeeeeceeeeeeeeeeeneee 2 1 Screen transitions 2 2 MONO MON nn dechire 23 Data Mode saran R i 2 4 Parameter mode 2 5 Testimod nssstninemnnminennt 3 Explanation of the function mode Position control mode 3 1 Screen transitions 3 2 Monitor mode 3 3 Data Mode et 3 4 Parameter mode 39 TOStIMOGG sanesna ane cee he hrs 4 Parameter list 1 5 Operation of speed control Operation data 86 1 1 Speed control mode issir 86 E Operation data types 86 E Operation data D 22 2 Mine Aa 86 E Notes for inputting the value by the operation DANCE te aaeek eg recta a 86 1 2 Position control mode 87 E Operation data types 87 m Operation data ID 87 E Notes for inputting the value by the operation panelinin iar aeaii 88 Parameter 2e nsee aranna 2 1 Parameter list 2 2 I O parameter 2 3 Operation parameter 94 2 4 Motor parameter 95 2 5 Alarm warning para
216. ue L aL T INO Ou FWD OVV i i PAVR 20KZ I External DC INI F I voltage 10 VDC RVS 3 i or lower IN21 lt mo i Connecting output N3 Ala OUTO ALM signals a Mi tt 11 R18 10 Or e Nees J OUT1 MOVE M2 ii ig ri RI 45 to 30 0 VDC INS 111 OH 100 mA or less lt FREE 1 OUT2 WNG var D Om ING i Dia R1 3 STOP ry Qu i CO ALM RST a L ase R2 4 Inexli i 1i BSG R2 4 O 4 au Eco T 4 5 to 30 0 VDC IN COMO 11 Q T 20 mA or less we tO 1 I 1 1 HE i 7 10 1 Shielded wire 1 1 Y I qeses Functional earth 1 This is a connection in which the TH input is assigned to the IN8 The initial value is Not used 2 Turn on the external power supply before turning on the driver main power supply 3 Connect a current limiting resistor R1 according to the power supply voltage so that the current will not exceed 100 mA 4 Connect a current limiting resistor R2 according to the power supply voltage so that the current will not exceed 20 mA 2 Installation and connection AT Connection method for each control mode 3 Connection method for each control mode The four control modes are available in the BX I Series This chapter explains I O signals assignment and connection method for each control mode 3 1 Switching the control mode Four different control modes that are available Me E for the BX I Series can be switched based on a combination of the ON OFF status of
217. using the variable resistor up to 20 units can be operated 2 3 Fl Variable resistor Driver 1 VRx Speed setting line Driver n LN Power supply input Power line Resistance VRx when the number of drivers is n Resistance VRx 20 n kQ n 4 W Example If two drivers are used Resistance VRx 20 2 KQ 2 4 W resistance VRx is calculated as 10 KQ 1 2 W 5 Operation of speed control mode 113 Operation m When using external DC voltage Connect the drivers as shown below DC power supply amp Oto 10 VDC Speed setting line Driver 1 Driver n Power supply input Power line Current capacity 1 of external DC power supply when the number of drivers is n Current capacity I 1 x n mA Example If two drivers are used Current capacity I 1 x 2 mA current capacity I is calculated as 2 mA or more How to adjust the speed difference To adjust the speed difference among the first motor and the second and subsequent motors change the parameter or connect a resistor to adjust e Adjustment by the parameter The speed difference can be adjusted by changing the analog speed command gain parameter ID 2256 and analog speed command offset parameter ID 2257 for the second and subsequent drivers This section explains how to adjust by the analog speed command off
218. ut circuit All input signals of the driver are photocoupler inputs The signal state represents the ON Carrying current or OFF Not carrying current state of the internal photocoupler rather than the voltage level of the signal INO to IN8 6 6 ka eo Par IN COMO O 54 2 Installation and connection E Changing the logic level setting of input signals The logic level setting for input terminals INO to IN8 can be changed using the parameter Related parameters Explanation of I O signals ID Parameter name Description Setting range ue 2192 INO input logic level setting 2193 IN1 input logic level setting 2194 IN2 input logic level setting Re Changes the logic level setting for 0 Normal 2196 IN4 input logic level setting the input terminals INO to IN8 des 0 2197 INS input logic level setting 2198 ING6 input logic level setting 2199 IN7 input logic level setting 2200 IN8 input logic level setting 4 2 Description of input signals mE FWD input RVS input e Speed control mode These are the operation signals to rotate or stop the motor When the operation data number is selected and the FWD input or RVS input is turned ON the motor will rotate at the operation speed corresponding to the selected operation data number If the operation signal being ON is turned OFF the motor will decelerate to a stop The rotation direction is based o
219. ver The driver can be installed in three different ways Refer to p 33 for the specific installation methods e Install the driver through the mounting holes two locations provided at the driver rear side using screws M4 not supplied e Install the driver to a DIN rail using an accessory DIN rail mounting plate sold separately e Install the driver using the supplied driver mounting bracket 2 Installation and connection 25 Installation 1 3 Installing the combination type parallel shaft gearhead E Mounting hole dimensions Unit mm in Model OA B G D BXS230 70 2 76 24 0 94 10 0 39 4 5 0 177 BXS460 94 3 70 34 1 34 13 0 51 6 5 0 256 BXS5120 104 4 09 40 1 57 18 0 71 8 5 0 335 BXS6200 BXS6400 120 4 72 42 1 65 20 0 79 8 5 0 335 OB indicates the external dimensions of the product Drill holes with a minimum diameter of B 1 mm 0 04 in m Removing Installing the gearhead To replace the gearhead or change the cable outlet direction remove the screws assembling the gearhead The gearhead can be removed and the motor cable position changed to a desired 90 direction 1 Remove the hexagonal socket head screws 2 pcs assembling the motor and gearhead and detach the motor from the gearhead Hexagonal socket head screw oe y NN AN Assembly screws Model Screw size Tightening torque BXS230 A M2 6 0 4 N
220. voltage A D not touch the heatsink Risk of burn _ Risque de d charge lectrique A AVERTISSEMENT Surface chaude A eLire le manuel avant l installation Ne pas toucher au variateur imm diatement apr s la mise hors tension ou avant que la LED pr sense de la tension Rouge ne soit teinte Le non respect de ces r gles pourrait A entra ner un choc lectrique s Ne pas toucher le dissipateur thermique Risque de br lure Ag te UM BROSTNNBUET i were AN BEST SROWEEES EAEE EITEN LED HHT SET MOMBIN VET A UT FEU 12 1 Entry Precautions for use 4 Precautions for use This chapter covers limitations and requirements the user should consider when using the product e Connect protective devices to the power line Connect a circuit breaker or earth leakage breaker to the driver power line to protect the primary circuit If an earth leakage breaker is to be installed use one incorporating high frequency noise elimination measures For selection of the protective device refer to the following Preventing leakage current e Use an electromagnetic brake motor in an application of vertical drive such as elevating equipment When the motor is used in an application of vertical drive such as elevating equipment lifting and lowering device use an electromagnetic brake motor so that the load can be held in position e Do not use a solid state relay S
221. wer supply voltage so that the current will not exceed 100 mA 4 Connect a current limiting resistor R2 according to the power supply voltage so that the current will not exceed 20 mA 46 2 Installation and connection Connection E Source logic This is a connection example that the power supply is single phase 100 120 VAC the Setting of the SW1 rotation speed is set using an analog external setter potentiometer or DC voltage and the motor is operated with sequence connection of transistor type The I O signal in brackets SW1 4 OFF is the initial value Refer to p 101 for the assignment of the I O signals SW1 2 OFF The ASG and BSG signals do not correspond to the source logic SW1 1 OFF Speed control mode Driver Connecting the EE regeneration unit Main circuit Connecting the motor O Motor connector R b O Normally Circuit breaker O Electromagnetic closed Connecting lt brake connector 150 C the power g j 302 F supply N A O Grounding the motor Grounding the driver D O ee 1 I I i Control circuit ont Speed setting by the PAVR 20KZ Connecting the data setter __ sold separately or external TBN DC voltage Connecting I O signals 1 y CN7 20 4 to 28 8 VDC 2 s Ot un 100 mA or more Command voltage val
222. when an overtravel has p 0 1 Deceleration stop occurred Positionin Sets the output range that the 259 com istion signal END output iS turned ON Tihe 1 to 100 ste 1 P 9 motor shaft rotates 0 72 per P range one step 2048 MSO operation No 0 selection i O 2049 MS1 operation No 1 selection x MS2 operation No 2050 rina Sets the operation data number 2 corresponding to the MSO to 0 to 15 B 2051 MS3 operation No ys5 inputs 3 selection 2052 MS4 operation No 4 selection 2053 MS5 operation No 5 selection pa 0 Home output HOME P output Sets the timing to output the 2054 i 1 Return to home 0 function selection HOME P output complete output A 2215 Rotation speed Sets the output range for the VA 0 to 400 r min 200 attainment band output Uses in the BX compatible O 4 mode 0 BUSY 2290 BUSY TLM switching Switches the BUSY outputand 1 TLM TLC 9 2 TLM output Indicates the timing for the data to become effective A Effective immediately B Effective after stopping the operation C Effective after turning on the power again 2 O Possible to use x Not possible to use 4 Parameter list 93 Parameter 2 3 Operation parameter All parameters can be set in both the speed control mode and position control mode The parameters that can be used vary depending on the control mode Control mode 2 ey Initial Effective ID Param
223. y using two screws M4 not supplied Regeneration unit The regeneration units vary depending on the motor output power Refer to p 164 for details K 165 mm 6 50 in Installation e Mounting hole dimensions 80 165 in 2 Installation and connection 35 Connection 2 Connection This chapter explains how to connect the motor I O signals and power supply to the driver as well as grounding method 2 1 Connection example A connection example shown below applies to the electromagnetic brake motor BXS6200 BXS6400 PE Encoder cable Orientalmotor Motor cable Encoder connector Connection Conversion Connect to CN4 cable cable supplied 5 Fo L Input signals Electromagnetic brake connector Connect to CNS Connect to CN3 a z Connection cable Conversion cable supplied Motor power connector M 2 Connect to CN2 5 Analog external setter Regeneration unit Connect to CN7 ConnecttoCNl Output signals Poe L Connectto CN7 Connectto CN1 UUUUVUUUI Always use the supplied conversion cable to connect the motor Connecting the motor directly may cause malfunction e Regardless of whether an electromagnetic brake is equipped or not be sure to connect the electromagnetic brake c

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