Home

user`s manual APFIF131 Line Synchronization

1. Line Synch Status Word Signal Comment bO Drive Ready Drive is in Ready state b1 Drive Run Drive is in Run state b2 Active Synchro Command to make synchronization is active b3 Fine tuning Start Line voltage frequency within 0 10 Hz from net frequency b4 Fine tuning OK Voltage angle is within hysteresis b5 Active Direct Command to change to net is active b6 FC Active Final control signal to FC relay b7 Connect Direct Internal command to close NET contactor b8 Direct Active Final control signals to NET relay b9 b10 b11 b12 b13 b14 b15 Table 6 6 Line Sync Status Word Tel 358 0 201 2121 Fax 358 0 201 212 205 APFI F131 Li neSynch vacons 21 6 1 8 Contactor status Word Status of the relay outputs Contactor Status Word ID1652 Signal Comment bO Motor 1 FC Contactor b1 Motor 1 NET Contactor b2 Motor 2 FC Contactor b3 Motor 2 NET Contactor b4 Motor 3 FC Contactor b5 Motor 3 NET Contactor b6 Motor 4 FC Contactor b7 Motor 4 NET Contactor b8 Motor 5 FC Contactor b9 Motor 5 NET Contactor b10 Motor 6 FC Contactor b11 Motor 6 NET Contactor b12 Motor 7 FC Contactor b13 Motor 7 NET Contactor b14 Motor 8 FC Contactor b15 Motor 8 NET Contactor Table 6 7 Line Synch Control Word 6 1 9 FB Line Synchronization control word F
2. Note 471 TTF programming See chapter 5 See par 2 3 5 2 O No filtering O Not inverted 1Sinverted 0 0 mA 0 V 14 mA 2 V Tel 358 0 201 2121 Fax 358 0 201 212 205 APFI F131 Li neSynch vacon 35 6 4 7 Analogue output 3 Control keypad Menu M2 gt G2 3 7 Parameter i i Analogue output 3 478 TTF programming signal selection See chapter 6 2 and 6 4 Geet See par 2 3 5 2 unction Analogue output 3 Itori filter time OEN titening Analogue output 3 481 O Not inverted inversion 1Snverted Analogue output 3 RE 0 0 mA 0V 483 minimum Analogue output 3 scale Analogue output 3 100 00 ml O offset Table 6 23 Analogue output 3 parameters G2 3 7 14 mA 2V 24 hour support 358 0 40 837 1150 e Email vacon vacon com 36 vacon APFI F131 LineSynch 6 5 Drive control parameters Control stdin Menu M2 gt G2 4 Parameter Default O Linear Gainer p2 4 3 eegene ut ages agg ar P2 4 4 E E E sas O Disabled 1 Used when running 2 xternal brake chopper Brake chopper 504 3 Used when stopped running 4 Used when running no testing Start sem on 505 1 Flying start 2 Conditional flying start O Coasting 1 Ramp Stop Rae 2 Ramp Run enable coast 3 Coast Run enable aaron DC braking current a ee eee DC braking time 600 00 00 508 0 DC brakeis off atstop brake is off at 0 DC brakeis off atstop Frequency to oll ECH DC braking during 10 00 51
3. P2 2 7 12 P2 2 7 13 P2 2 7 14 This will start the drive Inching reference 2 Default P2 2 7 26 Inching reference 2 0 1 0 1 531 Forward 2 Hz See P2 4 17 This will start the drive P2 2 7 27 Emergency stop 01 02 1213 Lowsignal activates EM Input switch Low signal generates fault iof S P2 2 7 29 Activedirect_ o1 AS ier i Resetdiret o1 AG ft wom P2 2 7 32 FC Contactor acknowledge 0 1 O02 160 Net contactor P2 2 7 34 Motor selectionBO o1 O1 160 y yO MotorselectionB1 01 01 160a i y O P2 2 7 36 MotorselectionB2 o1 o1 i672 Tel 358 0 201 2121 Fax 358 0 201 212 205 APFI F131 LineSynch vacon 29 ByPass Inter Lock Falling P2 2 7 37 OC Edge ByPass Inter Lock Rising CC Edge P2 2 7 38 Table 6 16 Digital input signals G2 2 4 24 hour support 358 0 40 837 1150 e Email vacon vacon com Interlock from device that monitors if motor input is OK Falling edge will activate protection function F87 Interlock from device that monitors if motor input is OK Rising edge will activate protection function F87 cc closing contact oc opening contact 30 vacon APFI F131 LineSynch 6 4 Output signals 6 4 1 Delayed digital output 1 Keypad Menu M2 gt G2 3 1 Parameter i Max Unit Default Note TTF programming See chapter 5 oi ZM oi 7 Possible to invert with 1D1084 NXP only
4. 28 vacon APFI F131 LineSynch 6 3 7 Digital inputs Control keypad Menu M2 gt G2 2 4 Use TTF programming method for all these parameters See chapter 5 Parameter Default ID Start signal 1 Or Al 403 SeeP2 2 1 1 Start signal 2 o1 A2 404 SeeP2 2 1 1 Runenable 01 02 407 Motor start enabled cc Direction forward oc SEET Presetspeed2 o1 o1 a20 Fee preset speeds Presetspeed3 o1 or f r Motor potentiometer Mot pot reference decreases Motor potentiometer 01 0 1 418 Mot pot reference increases reference UP cc Faultrest II A3 44 Alfaults reset cc External fault close 0 2 wu Cam Ex fault F51 displayed cc External fault open 01 02 406 Ext fault F51 displayed oc Acc Dec time 1 oc Acc Dec prohibit o1 01 415 Acc Dec prohibited cc P2 2 7 15 DC braking Ol 01 416 DCbraking active cc raz7as ease oa oa _ 9 peguen reference E ee ei ad Seen a eee Sone eee e ese Sees eee oa en eee Closed cont Mode 2 is used P2 2 7 22 Motor control mode 1 2 0 1 0 1 164 Open cont Mode 1 is used See par 2 6 1 2 6 12 P2 2 7 23 Cooling monitor o1 02 750 Used with liquid cooled unit P2 2 7 24 Enable inching o1 o1 532 Enables Inching function Inching reference 1 Default P2 2 7 25 Inching reference 1 0 1 0 1 530 Forward 2 Hz See P2 4 16 P2 2 7 10
5. Process Data OUT Slave gt Master The fieldbus master can read the frequency converter s actual values using process data variables Basic Standard Local Remote Multi Step PID control and Pump and fan control applications use process data as follows Data Value Process data OUT 1 Process data OUT 2 Output Frequency Motor Speed Process data OUT 3 Motor Current Process data OUT 4 Motor Torque Process data OUT 5 Motor Power Process data OUT 6 Motor Voltage Process data OUT 7 DC link voltage Process data OUT 8 Active Fault Code The Multipurpose application has a selector parameter for every Process Data The monitoring values and drive parameters can be selected using the ID number Default selections are as in the table above Current scaling in different size of units Note ID45 usually in Process data OUT 3 is scaled to be with one decimal always Voltage Size 208 240 Vac NX0001 NX0011 208 240 Vac NX0012 NX0420 208 240 Vac NX0530 380 500 Vac NX0003 NX0007 380 500 Vac NX0009 NX0300 380 500 Vac NX0385 NX2643 525 690 Vac NX0004 NX0013 525 690 Vac NX0018 NX0261 525 690 Vac NX0325 NX1500 Tel 358 0 201 2121 Fax 4358 0 201 212 205 Appendices vacon 121 Process Data IN Master gt Slave ControlWord Reference and Process Data are used with All inOne applications as f
6. The M7 menu shows the expander and option boards attached to the control board and board related information For more information see Chapter 7 3 7 in the Vacon NX User s Manual 24 hour support 358 0 40 837 1150 e Email vacon vacon com 46 vacon APFI F131 LineSynch 7 DESCRIPTION OF PARAMETERS On the following pages you will find the parameter descriptions arranged according to the individual ID number of the parameter A shaded parameter ID number e g 418 Motor potentiometer UP indicates that the TTF programming method shall be applied to this parameter See chapter 5 Some parameter names are followed by a number code indicating the All in One applications in which the parameter is included If no code is shown the parameter is available in all applications See below The parameter numbers under which the parameter appears in different applications are also given Note These is parameter ID numbers that are not used in this application or there are selections that are not available in this application refer to parameter list table for right functions and selections See also Vacon Advanced application APFIFF 08 101 Minimum frequency 2 1 1 102 Maximum frequency 2 1 2 Defines the frequency limits of the frequency converter The maximum value for these parameters is 320 Hz with standard software Maximum frequency internally is 0 75 Hz higher than set parameter 103 Acceleration time 1 2 1 3 104 Decelerati
7. 491 492 Digital output 2 signal selection 2 3 2 1 Connect the delayed DO2 signal to the digital output of your choice with this parameter See ID486 Digital output 2 function 2 3 2 2 See table from Digital Output 1 function 1D312 Digital output 2 on delay 2 3 2 3 Digital output 2 off delay 2 3 1 4 With these parameters you can set on and off delays to digital outputs See ID487 and ID488 Tel 358 0 201 2121 Fax 358 0 201 212 205 APFI F131 Li neSynch vacons 77 493 Adjust input 2 2 1 4 With this parameter you can A uz Ge select the signal according Adjusted ID495 10 to which the frequency reference to the motor is fine adjusted Not used Analogue input 1 oe Analogue input 2 D494 10 Analogue input 3 Analogue input 4 FB Adjust Reference D47 x Monitoring Signal Analogue input LD P MAC NX12K108 Figure 7 21 An example of adjust input 494 Adjust minimum 2 2 1 5 495 Adjust maximum 2 2 1 6 These parameters define the minimum and maximum of adjusted signals See Figure 7 21 Adjust is made to main reference 496 Parameter Set 1 Set 2 selection 2 2 7 21 With this parameter you can select between Parameter Set 1 and Set 2 The input for this function can be selected from any slot The procedure of selecting between the sets is explained in Vacon NX User s Manual Chapter 7 3 6 3 Digital input FALSE Set lis loaded as the active set Digital input T
8. Delayto Coasting 0 30000 ms oO wear DelaytoOpen 30000 ms o 163 DelaytoClose 30000 ms o el Number of motors 41 98 Pes Cl 67 l Parameter 0 Smoothest P2 11 9 1 5M00t Speed 10 astest Synchronization P2 12 9 3 Start Delayto FC EAL eee ee O Line Synchronization Commissioning 1 FC DL Timing P2 12 9 4 Test modes 2 FC On DL Off ER Off DL On Commissioning Table 6 33 Line Synch parameters G2 12 Tel 358 0 201 2121 Fax 4358 0 201 212 205 APFI F131 Li neSynch vacon 45 6 13 Keypad control Control keypad Menu M3 The parameters for the selection of control place and direction on the keypad are listed below See the Keypad control menu in the Vacon NX User s Manual Parameter Default Cust 0 C Control Control place 15 Oterminal 2 Keypad Reo ieldbus Keypad reference P2 1 1 P21 2 Hz Direction on 123 Ces see a a keypad 1 Reverse 0 Limited function of Stop button stop button 1 Stop button always Ge ed Torquereference op 1000 00 Table 6 34 Keypad control parameters M3 6 14 System menu Control keypad Menu M6 For parameters and functions related to the general use of the frequency converter such as application and language selection customised parameter sets or information about the hardware and software see Chapter 7 3 6 in the Vacon NX User s Manual 6 15 Expander boards Control keypad Menu M7
9. O Not used 1 Ready 2 Run 3 Fault 4 ault inverted 5 FC overheat warning 6 Ext fault or warning 7 Ref fault or warning 8 Warning 9 Reverse 103 ogging spd selected 11At speed 12 Mot regulator active 13 F req limit 1 superv 14 F req limit 2 superv 15 Torque limit superv 16 Ref limit supervision 17 Not used 184 0 control place act 19 FC temp limit superv 20 Reference inverted 21 Not used 22 Therm fault or warn 23 Al supervision Digital output 1 signal selection 24 Fieldbus DIN 1 25 Fieldbus DIN 2 Digital output 1 function 26 F ieldbus DIN 3 P2 313 ade Lon 320 00 G 0 00 0 00 On delay not in use P2 3 14 aero tart E 320 00 0 00 0 00 Off delay not in use Table 6 17 Delayed digital output 1 parameters G2 3 1 6 4 2 Delayed digital output 2 Keypad Menu M2 gt G2 3 2 Parameter i i Default Note TTF programming See chapter 5 Possible to invert with 1D1084 NXP only Digital output 2 ian e 490 separ 2312 e 2on wm 320 00 0 00 0n delay not in use airs 2 off 0 00 320 00 0 00 0ff delay not in use Table 618 Delayed digital output 2 parameters G2 3 2 Digital output 2 signal selection 0 1 Tel 358 0 201 2121 Fax 358 0 201 212 205 APFI F131 Li neSynch vacon 31 6 4 3 Digital output signals Control keypad Menu M2 gt G2 3 3 Use TTF programming method for all these parameters See chapter 5 Code Parameter Min Default C
10. 358 0 40 837 1150 e Email vacon vacon com 32 vacon APFI F131 LineSynch P2 3 342 Motor6FCControl O01 O1 eg Motor 6 DL Control 0 2 or 16a Motor 7 FC Control o1 or Cen Motor 7 DL Control 01 or engt Motor 8FC Control To O12 el P2 3 3 47 Motor8DL Control 0 1 01 165 o Table 6 19 Digital output signals G2 3 3 Be ABSOLUTELY sure not to connect two functions to one and same output in order to avoid function overruns and to ensure WARNING flawless operation Tel 358 0 201 2121 Fax 4358 0 201 212 205 APFI F131 Li neSynch vacon 33 6 4 4 Limit settings Control keypad Menu M2 gt G2 3 4 Parameter i i Default Output frequency Oat Gen Se limit 1 supervision 315 1 Low eu SE 2sHigh limit supervision Output frequency Supervised value O Not used z p eee 2 High limit supervision Output frequency limit 2 320 00 Hz 347 Supervised value Torque limit O Not used Rb ee 2 348 1 Lowlimit supervision EH 2sHigh limit supervision Torque limit a For brake control age ie 2000 3000 f 000 Lal arsed Reference limit O Not used supervision 2 350 Li om limit 2 High limit Reference limit 0 0 Min frequency pipet oe bel MEA BR CS FC temperature Ge See supervision a4 1 Low d 2 High limit p234 10 EEN 100 355 supervised value used Sch 1 AI1 P2 3 4 11 sina 356 2 Al2 supervision signal 3 A3 4 Al4 GREEN rau rere o
11. 6 8 Protections Control keypad Menu M2 gt G2 7 eeeeeececeeeeseeeeeeeeeeeeeeeeaeeaeeaeeaeeastaeeesseseeneeeeaes 40 6 9 Auto fault reset parameters Control keypad Menu M2 gt G381 E 41 6 10 Fieldbus parameters Control Keypad Menu M2 230 42 6 11 Torque control parameters Control Keypad Menu M2 2G3I0 43 6 12 Line Synch parameters Control keypad Menu M2 gt G2 12 eseseersrerrrerrrrirerrnnnn 44 6 13 Keypad control Control keypad Menu M 45 6 14 System menu Control keypad Menu M i 45 6 15 Expander boards Control keypad Menu MI 45 7 DeSCribtion OF parameters ack ithe he fe ts dk poe bt bce a tee dane Crates ty 46 7 1 Synchronization Control Parameters 0 110 cadedidaddn cues ncheasnGadas aden 111 7 2 Keypad control parameters EE 116 8 DEENEN a AAE E PREE EE T A EA 117 8 1 Parameters of motor thermal protection ID s 704 to 001 118 APFI F131 Li neSynch vacon 3 8 2 Parameters of Stall protection ID s 709 tO 212 118 8 33 Parameters of Underload protection ID S 713 to lk 119 8 4 Fieldbus control parameters ID S 850 to Oo ENEE 120 8 5 Line synchronization protection FUNCTIONS 2 escecceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeteeneeteeeeeneeeeeees 122 9 Paul EEN 125 24 hour support 358 0 40 837 1150 e Email vacon vacon com 4 e vacon APFI F131 LineSynch Line Synchronization Application Software APFIF131 1 INTRODUCTION This application is mend to run a motor to net frequen
12. Motor torque O T motor Motor power O P motor Motor voltage 0 Unmoror DC link volt O 1000V Ali Al2 Output freq Dn fma Motor torque Motor power PT100 temperature FB analogue output ProcessData4 NXS Analogue output 3 filter time 2 3 8 3 Defines the filtering time of the analogue output signal Setting this parameter value 0 will deactivate filtering See ID308 Analogue output 4 inversion 2 3 8 4 Inverts the analogue output signal Analogue output 4 minimum 2 3 8 5 Defines the signal minimum to either 0 mA or 4 mA living Zero Analogue output 4 scaling 2 3 8 6 Scaling factor for analogue output Value of 200 will double the output See 1D311 Analogue output 4 offset 2 3 8 7 Scaling factor for analogue output Value of 200 will double the output See 1D311 Tel 358 0 201 2121 Fax 358 0 201 212 205 APFI F131 Li neSynch vacons 111 7 1 Synchronization Control Parameters 1600 1601 1602 1603 1604 1605 1606 1607 1615 1616 1617 1618 1645 1646 1647 1648 1664 1665 1608 1611 24 hour support 358 0 40 837 1150 e Email vacon vacon com Active synchronization This parameter defines what input is used to activate synchronization When input is activated drive uses line frequency as frequency reference and will adjust voltage angle to correspond line voltage angle with given hysteresis Active direct This parameter defines what input is used to
13. 2121 Fax 358 0 201 212 205 Fault codes vacons 127 m Unbalance Warning only Unbalance between power modules in Should the fault re occur contact your paralleled units local distributor Subcode in T 14 S1 Current unbalance S2 DC Voltage unbalance 22 EEPROM Parameter save fault Should the fault re occur contact your checksum fault faulty operation local distributor component failure Counter fault Values displayed on counters are Have a critical attitude towards values incorrect shown on counters Microprocessor faultyoperation Reset the fault and restart watchdog fault component failure Should the fault re occur contact your local distributor N CO N Ul CO Cancel prevention of start up if this can be done safely Remove Run Request Start up prevented Start up of the drive has been prevented Run request is ON when new application is loaded to drive 29 Thermistor The thermistor input of option board has Check motor cooling and loading fault detected too high a motor temperature Check thermistor connection If thermistor input of the option board is not in use it has to be short circuited IGBT IGBT Inverter Bridge overtemperature Check loading temperature protection has detected too high a short Check motor size hardware term overload current Make identification Run 31 2 Cooling fan
14. 3 6 5 Analogue output 2 scaling 2 3 6 6 For more information on these five parameters see the corresponding parameters for the analogue output 1 on pages 56 to 58 Analogue output 2 offset 2 3 6 7 2 3 4 7 Add 100 0 to 100 0 to the analogue output Analogue output 3 signal selection 2 3 7 1 Connect the AO1 signal to the analogue output of your choice with this parameter For more information about the TTF programming method see chapter 5 74 e vacon APFI F131 LineSynch 479 481 482 483 Analogue output 3 function 2 3 7 2 This parameter selects the desired function for the analogue output signal Output freq 0 f ma Freq reference 0 f max Motor speed O Motor nominal speed Le aa GE Output current 0 pvotor 5 Motor torque 0 T eter CB Motor power O P motor Le Motor voltage O Un motor P88 Clink volt 0 1000v _ PCAN AI2 Pt Output free fmn fra 12 Motortorque 13 Motorpower 14 PT100temperature 1 FB analogue output ID48 Monitoring signal Analogue output 3 filter time 2 3 7 3 1 2 3 4 5 7 10 11 12 13 14 5 Defines the filtering time of the analogue output signal Setting this parameter value 0 will deactivate filtering See figure from Analogue filtering time D308 Analogue output 3 inversion 2 3 7 4 Inverts the analogue output signal See figure from Analogue output inversion 1D309 Analo
15. 33 11 The output frequency has reached the set reference J ogging speed 2 3 3 12 J ogging speed selected External control place 2 33 13 Control from I O terminal selected Menu M3 par 1D125 Output frequency limit 1 supervision 2 3 3 16 The output frequency goes outside the set supervision low limit high limit see parameters Output frequency 1 supervision function D315 and Output frequency supervision value 1D316 Output frequency limit 2 supervision 2 33 17 The output frequency goes outside the set supervision low limit high limit see parameters Output frequency 2 supervision function D346 and Output frequency 2 supervision value D347 Reference limit supervision 2 33 18 Active reference goes beyond the set supervision low limit high limit see parameters Reference limit supervision function 1D350 and Reference limit supervision value ID351 Temperature limit supervision 2 33 19 Frequency converter heatsink temperature goes beyond the set supervision limits see parameters FC temperature function D354 and FC Temperature limit 1D355 Torque limit supervision 2 3 3 20 The motor torque goes beyond the set supervision limits See parameters Torque limit function 1D348 and Supervision Torque limit 1D349 Motor thermal protection 2 33 21 Motor thermistor initiates a overtemperature signal which can be led to a digital output NOTE This parameter will not work unless you have Vacon N XOPTA3 o
16. 358 0 201 2121 Fax 358 0 201 212 205 Appendices vacon 119 8 3 Parameters of Underload protection ID s 713 to 716 General The purpose of the motor underload protection is to ensure that there is load on the motor when the drive is running If the motor loses its load there might be a problem in the process e g a broken belt or a dry pump Motor underload protection can be adjusted by setting the underload curve with parameters D714 Field weakening area load and D715 Zero frequency load see below The underload curve is a squared curve set between the zero frequency and the field weakening point The protection is not active below 5Hz the underload time counter is stopped The torque values for setting the underload curve are set in percentage which refers to the nominal torque of the motor The motor s name plate data parameter motor nominal current and the drive s nominal current lu are used to find the scaling ratio for the internal torque value If other than nominal motor is used with the drive the accuracy of the torque calculation decreases 24 hour support 358 0 40 837 1150 e Email vacon vacon com 120 vacon Appendices 8 4 Fieldbus control parameters ID s 850 to 859 The Fieldbus control parameters are used when the frequency or the speed reference comes from the fieldbus Modbus Profibus DeviceNet etc With the Fieldbus Data Out Selection 1 8 you can monitor values from the fieldbus
17. 879 with parameter ID Def FB Analogue Output ls me e seem in 5 selection with parameter ID Pesce e o eer in 6 selection with parameter ID Fieldbus process data Choose controlled data TE M0 a 8 tert Fieldbus process data Choose controlled data Wer 0 10 f oo o e Kees Table 6 31 Fieldbus parameters Tel 358 0 201 2121 Fax 358 0 201 212 205 APFI F131 LineSynch vacon 43 6 11 Torque control parameters Control G i Menu M2 gt Gz2 10 Parameter ee limit RES P gain l gain Torque reference selection max min Torque speed limit OL Minimum frequenc for open loop torque control Torque control io _ P gain P2 10 19 Porque controller Be gain Torque reference P2 10 11 filtering time WEN Table 6 32 Torque control parameters G2 10 24 hour support 358 0 40 837 1150 e Email vacon vacon com Used onlyin Open Loop control mode O Not used Lal 2 Al2 3 Al3 4 Al4 5 Al1 joystick 10 10 V 6 Al2 joystick 10 10 V 7 Torque reference from keypad R3 5 8 Fieldbus torque ref O Max frequency 1 Selected frequency ref 2 Preset speed 7 44 e vacon APFI F131 LineSynch 6 12 Line Synch parameters Control eiis Menu M2 gt G2 12 Parameter Default O Single motor Control Mode 1626 1 Multi motor 2 1n Secuence Controlled motor o 1611 Controlled motor when using multi motor mode Phase offset to eee a EHA
18. Figure below SE LOADED Lompare E G 2 2 5 ANALOG INPUT 4 en Variable fei Value Ges Tel ww Ma G 2 26 DIGITAL INPUTS Fault EE Al DigQUT 0 1 DigOUT E vi G Fault Inverted _ DigQUT 0 1 N Dar 0 1 igGUT E 10 a G 2 3 OUTPUT SIGNALS 3 15 Waring Gear J DigOUT 0 1 ighUT E 10 E E G 2 3 1 DIG OUT SIGNALS 3 1 6 Extermal Faut ig Dig0UT 0 1 ot E IO B P231 1 Ready ER Al Ref Faul wam Se DigOUT 0 1 igOUT E 10 DigQUT A 4 B P 2 3 1 2 Run DigOUT A 5 B P 23 1 3 Fault il DigQUT 4 6 B P 2 3 1 4 Fault Inverted DigOUT A B P231 5Waming Panutan DigDUT A 9 B P 2 3 1 6 Extemal Fault DigDUT 4 10 i Di P B P 23 1 8 Overlemp Wan Ge e B P 2 3 1 9 Reserved B P2 3 1 10 Direct Differenc B P2 3 1 11 At Ref Speed P2 3 1 12 Jogging Speed B P 23 1 13 ExtControl Place B P2 3 1 14 Ext Brake Contrl B P2 3 1 15 ExtBrakeCtrl Inv B P 2 3 1 16 FreqOut SupvLim1 B P2 3 1 17 FreqQut SupyLim2 B P231 18RefLim Superv zl Figure 5 1 Screenshot of NCDrive programming tool Entering the address code Be ABSOLUTELY sure not to connect two functions to one and same output in order to avoid function overruns and to ensure flawless Note The inputs unlike the outputs cannot be changed in RUN state Tel 358 0 201 2121 Fax 358 0 201 212 205 APFI F131 Li neSynch vacons 15 5 3 Defining unused inputs outputs All unused inputs and outputs must be given
19. Undervoltage control supervision Input line Input line phase is missing Check supply voltage fuses and cable supervision Subcode in T 14 S1 Phase supervision diode supply S2 Phase supervision active front end Output phase Current measurement has detected that Check motor cable and motor supervision there is no current in one motor phase 12 Brake chopper no brake resistor installed Check brake resistor and cabling supervision brake resistor is broken If ok the chopper is faulty Contact brake chopper failure your local distributor 13 Frequency con Heatsink temperature is under 10 C verter under temperature 14 Frequency con Heatsink temperature is over 90 C Check the correct amount and flow of verter over Overtemperature warning is issued cooling air temperature when the heatsink temperature exceeds Check the heatsink for dust 85 C Check the ambient temperature Make sure that the switching frequency is not too high in relation to ambient temperature and motor load 15 _ Motor stalled Motor stall protection has tripped Check motor and load 16 Motor over Motor overheating has been detected by Decrease the motor load temperature frequency converter motor temperature If no motor overload exists check the i E model Motor is overloaded 17 Motor Motor underload protection has tripped Check load underload _ temperature model parameters Tel 358 0 201
20. Used for torque P2 6 25 2 1 add zero point Varies voltage scale scale P2 6 25 5 P2 6 25 7 Table 6 28 Identification Ge lt P e 24 hour support 358 0 40 837 1150 e Email vacon vacon com 40 vacon APFI F131 LineSynch 6 8 Protections Control d Menu M2 gt G2 7 Parameter Max Unit Default Cust O No response 1 Warning Response to 4mA 2 Warning Previous freq reference fault 3 Wrng PresetFreq 2 7 2 4 F ault stop acc to 2 4 7 ce ault stop by coasting frequency a response 1 Warning Response to external 2 Fault stop acc to 2 4 7 fault 3 Fault stop by coasting 4 Fault Open and Lock DOL contactors O No response P274 Input phase 1Warning E supervision 2 F ault stop acc to 2 4 7 3 Fault stop by coasting P27 5 Response to KE stored in history SS undervoltage fault ea ault not stored pel SE SES supervision O Nio response P277 Earth fault L ANarming S protection 2 F ault stop acc to 2 4 7 Thermal protection 3 F ault stop by coasting Motor ambient Motor cooling factor Motor thermal time P2 7 12 Motor duty cycle EFETUA eee a a aa response 1 Wernin P2 7 13 Stall protection Se aL GE d 3 Fault stop by coasting P2 7 14 Stall current 0 00 2x A wa 7o gt E P2 7 15 _Stall time limit L t 12000 EE EE EE P2 7 16 Stall frequencylimit 1 00_ Par 212 Hz 2500 oli O No response Underload 1 Warning ru protection 2 7B ES ault stop acc to 2 4 7 3 Fault stop by co
21. activate change to direct in line contactor When synchronization is ready and active direct input is active drive will make change to net See operation details from chapter 2 When using single motor control mode this input low signal will open the net contactor For multi motor control see D1612 Motor 1 FC Contactor control Motor 1 NET Contactor control Motor 2 FC Contactor control Motor 2 NET Contactor control Motor 3 FC Contactor control Motor 3 NET Contactor control Motor 4 FC Contactor control Motor 4 NET Contactor control Motor 5 FC Contactor control Motor 5 NET Contactor control Motor 6 FC Contactor control Motor 6 NET Contactor control Motor 7 FC Contactor control Motor 7 NET Contactor control Motor 8 FC Contactor control Motor 8 NET Contactor control These parameters define what digital outputs are used to control FC and NET contactors Phase offset to NET This parameter defines the FC voltage angle advance to net voltage angle when the synchronization command is on This parameter is adjusted depending on the motor load and the delay when the motor does not have current Controlled motor This parameter defines what motor is controlled from the drive when using multi motor control mode Use of digital inputs for selection will bypass this parameter selection 112 vacon APFI F131 LineSynch 1612 1620 1621 1623 1624 1625 1626 1627 1628 Reset Direct This parameter res
22. for the motor if the temperature tends to rise too high Nominal voltage of the motor 2 1 6 Find this value U on the rating plate of the motor This parameter sets the voltage at the field weakening point ID603 to 100 Un motor Nominal frequency of the motor 2 1 7 Find this value f on the rating plate of the motor This parameter sets the field weakening point D602 to the same value Nominal speed ofthe motor 2 1 8 Find this value n on the rating plate of the motor Note also nominal freqyency Tel 358 0 201 2121 Fax 358 0 201 212 205 APFI F131 Li neSynch vacon 49 113 Nominal current of the motor 2 1 9 Find this value I on the rating plate of the motor If magnetization current is provided set also Magnetization current ID612 before identification run 24 hour support 358 0 40 837 1150 e Email vacon vacon com 50 vacon APFI F131 LineSynch 117 I O frequency reference selection 2 1 11 Defines which frequency reference source is selected when control place is I O terminal ID125 Applic 6 Sel 0 Analogue input 1 Al1 See D377 1 Anlogue input 2 Al2 See ID388 2 Al1 AI2 3 Al1 Al2 4 Al2 Al1 5 AI1 Al2 6 Al1 joystick 10 10 V 7 Al2 joystick 8 Keypad reference R3 2 9 Fieldbus reference 10 Potentiometer reference controlled with ID418 TRUE increase and 1D417 TRUE decrease 11 All or Al2 whichever is lower 12 All or Al2 whi
23. goes above this limit the protection will cause a trip according to parameter D713 If the drive is stopped the underload counter is reset to zero See Figure 7 32 and chapter 8 3 A Underload time counter Trip area Par ID716 I d 7 Trip warnin par ID713 Time P Underload No underl L NX12k66 Figure 7 32 Underload time counter function Tel 358 0 201 2121 Fax 358 0 201 212 205 APFI F131 Li neSynch vacon 97 717 718 719 24 hour support 358 0 40 837 1150 e Email vacon vacon com Automatic restart Wait time 28 1 Defines the time before the frequency converter tries to automatically restart the motor after the fault trig has been appeared inside trial time Automatic restart Trial time 2 8 2 If the fault trig appears more than defines by parameters ID720 to 1D725 inside trial time permanent fault is generated Wait time Wait time Wait time Par ID717 Par ID717 Par ID717 j gt M Ke Fault trigger i Motor stop signal Restart 1 Restart 2 Motor start signal H Supervision 2 Trial time ee Par ID718 Fault active b a RESET i Fault reset NX12k67 Autoreset function Trials 2 Figure 7 33 Example of Automatic restarts with two restarts Parameters ID720 to ID725 determine the maximum number of automatic restarts during
24. is short circuited the displayed value is 30 C Response to PT100 fault 2 7 25 0 No response 1 Warning 2 Fault stop mode after fault according to ID506 3 Fault stop mode after fault always by coasting 4 Fault Open all DOL contactor and Lock Normal start can be made after all DOL control has been reset PT100 warning limit 2 7 26 Set here the limit at which the PT100 warning will be activated PT100 fault limit 2 7 27 Set here the limit at which the PT100 fault F56 will be activated Number of PT100 2 inputs in use 2 7 34 If you have a two PT100 input board installed in your frequency converter you can choose here the number of PT100 inputs in use in second board See also the Vacon I O boards manual PT100 2 warning limit 2 7 35 Set here the limit at which the second PT100 warning will be activated PT100 2 fault limit 2 7 36 Set here the limit at which the second PT100 fault F 61 will be activated 102 vacon APFI F131 LineSynch 750 751 756 Cooling monitor When using a liquid cooled drive connect this input to the Cooling OK signal from Vacon flow control application or any input that shows state of used cooling unit Fault is generated if input is low when drive is in run state while drive is in stop state only warning is generated See product user manual of liquid cooled drive Cooling fault delay This parameter defines delay after the drive goes to fault state when cooling
25. of the frequency converter Contact your local distributor does not start when ON command is given Ensure that there is another device on communication the bus with the same configuration application programmer check the application program Same type New device of same type and rating Old parameter settings will be used Same type Old board settings will be used Option board removed Reset Device no longer available Device Unknown option board or drive Contact the distributor near to you unknown Subcode in T 14 S1 Unknown device S2 Power1 not same type as Power2 41 IGBT temperature IGBT Inverter Bridge overtemperature Check loading protection has detected too high ashort Check motor size term overload current Make Identification run 43 Encoder fault Problem detected in encoder signals Check encoder channel connections Sub code in T 14 Check the encoder board 1 Encoder 1 channel A is missing Check encoder frequency in open loop 2 Encoder 1 channel B is missing 3 Both encoder 1 channels are missing 4 Encoder reversed 5 Encoder board missing 44 Device changed Option board or power unit changed Reset Ul ELERE 24 hour support 358 0 40 837 1150 e Email vacon vacon com 128 vacon Fault codes rating than the previous one option bard changed Set converter parameters again if power unit changed Device added Option board of different type added Reset H diff
26. potentiometer DOWN 2 2 7 8 Contact closed Motor potentiometer reference DECREASES until the contact is opened Motor potentiometer UP 22 7 9 Contact closed Motor potentiometer reference INCREASES until the contact is opened Preset speed 1 2 2 7 5 Preset speed 2 2 2 7 6 Preset speed 3 2277 Digital input selections for activating preset speeds AI1 Al2 selection With this parameter you can select either All or Al2 signal for frequency reference if I O reference selection is 14 If different than 14 see I O Reference 2 1D1505 Ready 2 3 3 1 The frequency converter is ready to operate Run 2 3 3 2 The frequency converter operates the motor is running Fault 2 3 3 3 A fault trip has occurred Default programming B 2 Inverted fault 2 3 3 4 No fault trip has occurred Warning 2 3 3 5 General warning signal External fault or warning 2 3 3 6 Fault or warning depending on parameter Response to external fault D701 Reference fault or warning 4mA 2 3 3 7 Fault or warning depending on parameter Response to the 4mA reference fault ID700 Drive Over temperature warning 2 3 3 8 The heatsink temperature exceeds 70 C Reverse 2 3 3 9 The Reverse command has been selected 72 vacon APFI F131 LineSynch 44 442 443 447 449 450 451 452 454 Unrequested direction 2 33 10 Motor rotation direction is different from the requested one At speed 2
27. runs under magnetised below the field weakening point D602 and produces less torque Squared U f ratio can be used in applications where torque demand is proportional to the square of the speed e g in centrifugal fans and pumps Un ses ee Se ee ee Default Nominal i i ID603 voltage of the motor A weakening I Linear Squared Default Nominal frequency of the motor Hz gt NX12K07 Figure 7 1 Linear and squared change of motor voltage Programmable U f curve 2 The U f curve can be programmed with three different points Additionally Mid point frequency D604 and Mid point voltage ID605 Programmable U f curve can be used if more torque is needed on low frequencies Make identification for optimal setting D631 Uni seca e ese EE ID603 Default Nominal voltage of the motor Field weakening point ID605 _ phe Default Nominal ID606 i frequency of the motor Def 1 3 l if E ID604 ID602 NX12K08 Def 5 Hz Figure 7 2 Programmable U f curve 48 vacon APFI F131 LineSynch 109 110 111 112 Linear with flux optimisation 3 The frequency converter starts to search minimum motor current in order to save energy This function can be used in applications with constant motor load such as fans pumps etc U f optimisation 2 6 2 1 Automatic The voltage to the motor changes proportionally to required torque torque boost w
28. s Manual Tel 358 0 201 2121 Fax 358 0 201 212 205 APFI F131 Li neSynch vacon 25 24 hour support 358 0 40 837 1150 e Email vacon vacon com 26 vacon APFI F131 LineSynch 6 3 3 Analogue input 2 Control keypad Menu M2 gt G2 2 3 TTF programming See A2 chapter 5 eS O No filtering Parameter Al2 signal selection Al2 filter time Al2 custom of input signal range 16000 eiis 22 mA 10 maximum setting Al2 reference pape fr RE Selects the frequency that 320 00 393 corresponds to the min value reference signal Al2 reference Selects the frequency that scaling maximum EE corresponds to the max value reference signal scaling minimum am s 0 0 20 mA 0 10 V l 1 4 20 mA 2 10 V Al2 signal range 2 10V HME 3 Custom range Al2 joystick Dead zone for joystick Drive goes to sleep mode Al2 sleep limit 100 00 396 if input is below this limit for set time raz aaseedeey ome sam 3 EE Press Enter ee 1s to set Table 6 12 Analogue input 2 parameters G2 2 3 6 3 4 Analogue input 3 Control g ien Menu M2 gt G2 2 4 Parameter Default Al3 signal TTF programming See A 3 filter time oo oo oo hs O No filtering 0 0 20 mA 0 10 V 1 4 20 mA 2 10 V Al3 signal range 3 143 9 10V 10v 3 Custom range Al3 custom of input signal range maximum setting f f O Not inverted Table 6 13 Analogue input 3 parameters G2 2 4 Remember
29. the board slot value 0 and the value 1 also for the terminal number The value 0 1 is also the default value for most of the functions However if you want to use the values of a digital input signal for e g testing purposes only you can set the board slot value to 0 and the terminal number to any number between 2 10 to place the input to a TRUE state In other words the value 1 corresponds to open contact and values 2 to 10 to closed contact In case of analogue inputs giving the value 1 for the terminal number corresponds to 0 signal level value 2 corresponds to 20 value 3 to 30 and so on Giving value 10 for the terminal number corresponds to 100 signal level 24 hour support 358 0 40 837 1150 e Email vacon vacon com 16 vacon APFI F131 LineSynch 6 LINESYNCH APPLICATION PARAMETER LISTS On the next pages you will find the lists of parameters within the respective parameter groups The parameter descriptions are given on pages 46 to 116 Column explanations Code Location indication on the keypad Shows the operator the present param number Parameter Nameof parameter Min Minimum value of parameter Max Maximum value of parameter Unit Unit of parameter value Given if available Default Value preset by factory Cust Customer s own setting ID ID number of the parameter On parameter code Parameter value can only be changed after the FC has been stopped Apply the Terminal to Function
30. the highest priority When the DIN1 contact opens the direction of rotation starts the change If Start forward D403 and Start reverse ID404 signals are active simultaneously the Start forward signal D403 has priority 1 DINI closed contact start open contact stop DIN2 closed contact reverse open contact forward See below A Output Stop function frequency ID506 coasting NX12K10 Figure 7 4 Start Stop Reverse 2 DIN1 closed contact start open contact stop DIN2 closed contact start enabled open contact start disabled and drive stopped if running Tel 358 0 201 2121 Fax 358 0 201 212 205 APFI F131 Li neSynch vacon 55 3 3 wire connection pulse control DIN1 closed contact start pulse DIN2 open contact stop pulse See Figure 7 5 A Output Stop function If Start and Stop pulses are frequency ID506 simultaneous the Stop pulse Coasting overrides the Start pulse a Figure 7 5 Start pulse Stop pulse The selections including the text Rising edge required to start shall be used to exclude the possibility of an unintentional start when for example power is connected re connected after a power failure after a fault reset after the drive is stopped by Run Enable Run Enable False or when the control place is changed The Start Stop contact must be opened before the motor can be started 4 DINI closed contact start forward DIN2 closed contact In
31. the trial time set by parameter ID718 The time count starts from the first autofault reset If the number of faults occurring during the trial time exceeds the values of parameters I D720 to ID725 the fault state becomes active Otherwise the fault is cleared after the trial time has elapsed and the next fault start the trial time count again If a single fault remains during the trial time a fault state is true Automatic restart Start function 2 8 3 The Start function for Automatic restart is selected with this parameter The parameter defines the start mode 0 Start with ramp 1 Flying start 2 Start according to D505 98 vacon APFI F131 LineSynch 720 721 722 723 725 Automatic restart Number of tries after undervoltage fault trip 2 8 4 This parameter determines how many automatic restarts can be made during the trial time set by parameter D718 after and undervoltage trip 0 gt 0 No automatic restart Number of automatic restarts after undervoltage fault The fault is reset and the drive is started automatically after the DC link voltage has returned to the normal level Automatic restart Number of tries after overvoltage trip 2 8 5 This parameter determines how many automatic restarts can be made during the trial time set by parameter D718 after an overvoltage trip 0 gt 0 No automatic restart after overvoltage fault trip Number of automatic restarts after overvoltage fault tri
32. to forward the output frequency falls linearly to the selected minimum frequency joystick potentiometer in middle position and stays there until the joystick potentiometer is turned towards the forward command It depends on the amount of joystick hysteresis defined with this parameter how much the joystick potentiometer must be turned to start the increase of the frequency towards the selected maximum frequency If the value of this parameter is 0 the frequency starts to increase linearly immediatel y when the joystick potentiometer is turned towards the forward command from the middle position When the control is changed from forward to reverse the frequency follows the same pattern the other way round See Figure 7 14 Tel 358 0 201 2121 Fax 4358 0 201 212 205 APFI F131 Li neSynch vacon 65 Frequency reference Hz REVERSE FORWARD 50 50 Reference scaling max ID304 70Hz From reverse to forward Max freq ID102 50Hz From forward to reverse Analogue input V mA 0 10V 20mA Min freq ID101 Ref scaling min Ge 1D303 0Hz Par ID321 A Par 1D322 20 Joystick hysteresis SE ID384 20 NX12k92 Figure 7 14 An example of joystick hysteresis In this example the value of par 1D385 Sleep limit 0 385 All sleep limit 2 2 2 9 The frequency converter is stopped automatically if the Al signal level falls below the S eep limit defined with this parameter See Figu
33. to place jumpers of block X2 accordingly See the product s User s Manual Tel 358 0 201 2121 Fax 358 0 201 212 205 APFI F131 Li neSynch vacon 27 6 3 5 Analogue input 4 Control keypad Menu M2 gt G2 2 5 Parameter i i Default l D Al4 signal 01 0 1 152 TTF programming See selection chapter 5 Al4 filter time 100 s 000 153 O Nofiltering 000 0 0 20 mA 0 10 V l 1 4 20 mA 2 10 V Al4 signal range 2 10V LOUK 3 Custom range Al4 custom e of input signal range eg 18 mA 90 O Not inverted Table 6 14 Analogue input 4 parameters G2 2 5 6 3 6 Free analogue input signal selection Keypad Menu M2 gt G2 2 6 Parameter O Not used 1Al1 2 Al2 3 Al3 AA 5 FB Limit Scaling See group G2 9 eme o S s Ir Le Sei current Scaling from 0 to ID507 Scaling of acc dec Ss parameter d ewe 5 401 Scales active ramp from 100 to 10 Se 5 xl Le SE supervision limit Scaling from 0 to 1D348 As parameter P2 2 6 1 P2 2 6 5 Scaling of torque limit 5 485 Scaling from 0 to ID609 NXS or 1D1287 NXP aei o o s Ir f io SE ee torque limit Scaling from 0 to ID1288 er O S e e Sarara power limit Scaling from 0 to ID1289 e s e 0 Samaro oioi power limit Scaling from 0 to ID1290 Table 6 15 Free analogue input signal selection G2 2 6 Scaling of current limit 24 hour support 358 0 40 837 1150 e Email vacon vacon com
34. tries after Ss o E Gos motor temperature fault trip Number of tries after aerate 2 gt Number of tries after meee tet bet et Table 6 30 Autofault reset parameters G2 8 24 hour support 358 0 40 837 1150 e Email vacon vacon com 42 vacon APFI F131 LineSynch 6 10 Fieldbus parameters Control Keypad Menu M2 gt G2 9 Parameter Default P2 9 1 Fieldbus min scale Paso wane e oof peso f P2 9 2 Fieldbus maxscale 0 00 320 00 Hz om 851 Fieldbus process data eege monitoring data auti selection 10000 852 with parameter ID Def Output Frequency Fieldbus process data Choose monitoring data ouk Zselection 10000 2 853 with parameter ID Def Motor Speed Fieldbus process data Chee monitoring data ant saleco 10000 45 854 with parameter ID Def Motor Current to FB E Choose monitoring data Def Motor Torque Choose monitoring data Def Motor Power i Choose monitoring data Def Motor Voltage Choose monitoring data Def DC Link Voltage Choose monitoring data Def Last Active Fault Fieldbus process data Choose controlled data mi selection 10000 1140 876 with parameter ID Def FB Torque Reference Fieldbus process data Choose controlled data a 2 gelesen 10000 877 with parameter ID Def FB Limit Scaling Fieldbus process data Geen DEE ia Selection 10000 47 878 with parameter ID Def FB Adjust Reference Fieldbus process data Choose controlled data in declection 10000
35. vacone 17 6 1 1 Monitoring values 2 Control keypad menu M1 24 Code Parameter Unit ID Description V1 23 1 Current A 1113 Unfiltered motor current V1 23 2 Torque 1125 Unfiltered motor torque V1 23 3_ DC Voltage V A4 Unfiltered DC link voltage V1 23 4 Status Word 43 See chapter 6 1 6 Measured ce wie temperature 1 50 Measured ce ae temperature 2 2 Measured ce Kaes temperature 3 52 V1 23 8 ID Run Status 49 V1 23 9 Analogue input 1 59 All V1 23 10 Analogue input 2 60 Al2 V1 23 11 Analogue input 3 61 Al3 V1 23 12 Analogue input 4 62 Al4 viagis ere Hz 1131 Reference V1 23 14 Output power kW 1508 Drive output power in kW Table 6 2 Monitoring values 2 6 1 2 FieldBus Monitoring values Control keypad menu M1 24 Code Parameter Unit ID Description V1 24 5 Last Active Fault 37 Motor current drive V1 24 6 FB Motor Current A 45 independent given with one decimal point V1 24 7 Din Status Word 56 V1 24 8 Din Status Word 2 57 V1 24 9 Last Active Warning 74 Table 6 3 FieldBus Monitoring values 24 hour support 358 0 40 837 1150 e Email vacon vacon com 18 e vacon APFI F131 LineSynch 6 1 3 Synch Monitoring values Control keypad menu M1 25 Code Parameter Unit ID Description V1 25 1 Line Voltage V 1650 OPT D7 measured line voltage ER Li
36. vacons 19 6 1 5 Digital input statuses ID56 and ID57 DIN StatusWord 1 DIN StatusWord 2 bO DIN Al DIN C 5 b1 DIN A3 DIN C 6 b2 DIN A3 DIN D 1 b3 DIN AA DIN D 2 b4 DIN Ab DIN D 3 b5 DIN A DIN D 4 b6 DIN B 1 DIN D 5 b7 DIN B 2 DIN D 6 b8 DIN B 3 DIN E 1 b9 DIN B 4 DIN E 2 b10 DIN BR DIN E 3 b11 DIN B 6 DIN EA b12 DIN CT DIN E 5 b13 DIN C 2 DIN E 6 b14 DIN C3 b15 DIN CA 24 hour support 358 0 40 837 1150 e Email vacon vacon com 20 vacon APFI F131 LineSynch 6 1 6 Application Status Word Application Status Word combains different drive statuses to one data word See monitoring value V1 23 4 Status Word Application Status Word ID43 FALSE TRUE bO b1 Not in Ready state Ready b2 Not Running Running b3 No Fault Fault b4 b5 Emergency stop not active Emergency stop active b6 Run Disabled Run Enable b7 No Warning Warning b8 FC Contacto feedback b9 Motor is synchronized with NET b10 NET Contactor feedback b11 No DC Brake DC Brakeis active b12 No Run Request Run Request b13 No Limit Controls Active Limit control Active b14 External Brake Control OFF External Brake Control ON b15 Table 6 5 Application Status Word Content 6 1 7 Synchronization Status Word ID1651
37. 0 112 pole motor and a nominal size frequency converter Nominal current of Check the rating plate of EE EE Check the rating plate of e Zahl LN 3 AI1 Al2 4 Al2 All 5 Al1xAl2 6 AI1J oystick I O Reference 7 Al2 J oystick 8 Keypad 9 Fieldbus 10 Motor potentiometer 11 A 1 Al2 minimum 12 A 1 Al2 maximum 13 Max frequency 14 AI7 Al2 selection Dall 1 Al2 Zahl LN 3 AI1 Al2 Keypad control 121 4 Al2 Al1 reference 5 AI1xAl2 6 AI1J oystick 7 Al2 J oystick 8 Keypad 9 Fieldbus reference reference P2 1 15 SSS am e e a e P2 1 16 Presetspeed2 0 00 __ Par 2 1 2 15 00 106 Multi stepspeed2 P2 1 17 Presetspeed3 000 Par 212 20 00 126 Multi stepspeed3 000 0 00 000 0 00 2 Hz 2l hz P2 1 18 Par 2 1 2 Hz 2500 127 Multi stepspeed4 P2 1 19 Par 212 Hz 3000 f f 128 Multi stepspeed5 P2 1 20 Sl e o0 1 Muttstep speed 2 Hz 5000 130 Multi stepspeed7 P2 1 21 Table 6 9 Basic parameters G2 1 24 hour support 358 0 40 837 1150 e Email vacon vacon com 24 vacon APFI F131 LineSynch 6 3 Input signals 6 3 1 Basic Settings Control sac Menu M2 gt G2 2 1 Parameter Default Start Start signal 1 signal 2 Default Default DIN1 DIN2 A Start fwd Start rvs Start Stop logic Start Stop Reverse selection Start Stop Run enable Start pulse Stop pulse Start Mot pot UP Start fwd Start rvs Start Stop Reverse Start Stop Run ena
38. 0 2 if actual digital input is not available ByPass Inter Lock Falling Edge Input from external monitoring device HIGH will mean that motor DOL input is OK This input will generate fault 87 Used e g when motor DOL overload protection is opening motor contactor ByPass Inter Lock Rising Edge Input from external net monitoring device LOW will mean that Net is OK This input will generate fault 87 Used e g when motor DOL overload protection is opening motor contactor 114 vacon APFI F131 LineSynch 1670 1671 1672 1680 1681 1685 1686 Motor selection BO Motor selection B1 Motor selection B2 These digital inputs are used to select the controlled motor In none of these inputs are equal or higher than DigIN A 1 parameter ID1608 is used for motor selection 4 2 1 B2 Bl BO Motor 1 Motor 2 Motor 3 Motor 4 Motor 5 Motor 6 Motor 7 Motor 8 a Molo ioe ae Weolol i Holo FIO F O H IO H o DC Low Response Select response for DC Low fault This function will activate Fault 85 See details in the Line Synchronization chapter on protection functions Use selections 0 or 1 if Frequency Converter is disconnected from net when synchronization is finished 0 No action 1 Warning 2 Fault Drive will open all contactors and wait until the reset command is given to open all contactors After the DOL reset command the actual fault can be reset DC L
39. 0 201 212 205 APFI F131 Li neSynch vacons 7 2 3 Timing Atl DelayToCoasting an ES At3 At2 DelayToOpen contactor mechanical delay KO A At3 DelayToClose contactor o i mechanical delay NIV EE VAV AY V V V AAAA VAV i y Line ai FC voltage Motor voltage and Motor current AALA TETE t1 Application makes decision to change to the network command to open FC contactor is given t2 Drive stops modulation after delay P DelayToCoasting a Motor BEM woltage starts to decrease b Motor current goes to zero c FCsees motor BEM voltage t3 FC Contactor is mechanically open d FC does not see motor voltage t4 NET contactor is mechanically closed e Motor voltage is the same as line voltage f Current goes to motor 24 hour support 358 0 40 837 1150 e Email vacon vacon com 8 vacon APFI F131 LineSynch 2 4 Phase Offset To Net PhaseOffSetToNet 4H Line voltage and FC voltage 2 5 Phase Hysteresis 2 x Phase Hysteresis 2 x Phase Hysteresis Voltage angle reference and FC voltage hysteresis area Tel 358 0 201 2121 Fax 358 0 201 212 205 APFI F131 Li neSynch vacons H 2 6 Commissioning During commission delay parameters should be set according to these rules The drive should not be in run state when NET contactor is closed TheFC Contactor should not open until the drive is in stop state NET and FC contactors can be closed at the same time for a short peri
40. 11 Torque limit control Loan 2 10 3 This parameter determines the l gain of the torque limit controller It is used in Open Loop control mode only 620 Load drooping 2 6 15 4 The drooping function enables speed drop as a function of load This parameter sets that amount corresponding to the nominal torque of the motor E g If load drooping is set to 10 with motor that have nominal frequency of 50 Hz and motor is loaded with nominal load 100 of torque output frequency is allowed to decrease 5 Hz from the frequency reference Used for e g when load is needed to balanced with motors that have mechanically connected Tel 358 0 201 2121 Fax 4358 0 201 212 205 APFI F131 Li neSynch vacon 87 631 24 hour support 358 0 40 837 1150 e Email vacon vacon com Identification 2 6 16 Identification Run is a part of tuning the motor and the drive specific parameters It is a tool for commissioning and service of the drive with the aim to find as good parameter values as possible for most drives The automatic motor identification calculates or measures the motor parameters that are needed for optimum motor and speed control 0 No action No identification requested 1 Identification without motor run The drive is run without speed to identify the motor parameters The motor is supplied with current and voltage but with zero frequency U f ratio is identified 2 Identification with motor run The drive is ru
41. 2 10 6 Scale the custom minimum and maximum levels for analogue inputs within 300 0 300 0 Tel 358 0 201 2121 Fax 358 0 201 212 205 APFI F131 Li neSynch vacon 89 644 650 651 652 654 655 656 658 662 24 hour support 358 0 40 837 1150 e Email vacon vacon com Torque speed limit in Open Loop Control 2 10 7 With this parameter the maximum frequency for the torque control can be selected 0 Maximum frequency 1D102 1 Selected frequency reference 2 Preset speed 7 1D130 NXP drives have more selections for this parameter in Closed Loop control See page Error Bookmark not defined Motor Type 2 1 16 Select used motor type with this parameter 0 Induction motor 1 Permanent magnet synchronous motor NOTE DC Brake current and times are set by default for induction motor set these values to zero if needed Flux Current Kp Defines gain for flux current controller when using PMS motor Flux Current Ti Defines integration time for flux current controller when using PMS motor Enable Rs identification 2 6 4 4 With this parameter it s possible to disable Rs identification during DC brake start Modulator Index Limit 2 6 4 5 This parameter can be used to control how the drive modulates the output voltage Reducing this value limits the maximum output voltage If a sinusoidal filter is used set this parameter to 96 Load Drooping Time This function is used in order to a
42. 5 ramp stop se ila 600 00 00 ze 0 DC brakeis ofat start brakei 0 DC brakeis offatstart_ off at start at start Ei Flux braking current rt ee 519 DC brake current at I 0 1xIy stop ee ee a T e EEGEN SSES SECHS E Emergency stop 1276 0 Coasting mode 1 Ramp ERRECHEN Semen Or js Short DelaycL 60000 s Varies 672 CLandFlying Start Restart Delay GC 60 000 s Varies Lal el Table 6 24 Drive control parameters G2 4 Tel 358 0 201 2121 Fax 358 0 201 212 205 APFI F131 Li neSynch vacon 37 6 6 Prohibit frequency parameters Control keypad Menu M2 gt G2 5 Max i ID Pace ve om Delen Parameter Min range 1 low limit i eoor ECH range 1 high limit eet range 2 low limit Prohibit frequency ease 9 range 3 low limit range 3 high limit Prohibit acc dec ramp Table 6 25 Prohibit frequencies G2 5 24 hour support 358 0 40 837 1150 e Email vacon vacon com 38 vacon APFI F131 LineSynch 6 7 Motor control parameters Control keypad Menu M2 gt G2 6 Parameter Max Unit Default Cust O Frequency control Motor control mode 1 Speed control 2 Torque control See O Not used O Linear 1 Squared U f ratio selection 2 P rogrammable 3 Linear with flux optim po weakening e nt U f curve midpoint n X Unmet we gas pan 100 00 100 00 605 Parameter max value par 2 6 5 Output voltage at amete bs ee Te EOF O No
43. 7 26 Ramp speed scaling between prohibit frequencies Flux braking current 2 4 13 Defines the flux braking current value The value setting range depends on the used unit size Flux brake 2 4 12 Instead of DC braking flux braking is a useful way to raise the braking capacity in cases where additional brake resistors are not needed When braking is needed the frequency is reduced and the flux in the motor is increased which in turn increases the motor s capability to brake Unlike DC braking the motor speed remains controlled during braking The flux braking can be set ON or OFF 0 Flux braking OFF 1 Flux braking ON Note Flux braking converts the energy into heat at the motor and should be used intermittently to avoid motor damage Motor control mode 2 2 6 12 With this parameter you can set another motor control mode Which mode is used is determined with parameter ID164 For the selections see parameter D600 Note Control mode can not be changed between open loop and closed loop while drive is inrun state Tel 358 0 201 2121 Fax 358 0 201 212 205 APFI F131 Li neSynch vacon 83 530 Inching reference 1 531 Inching reference 2 These inputs activate inching reference if inching is enabled These inputs also start the drive if activated and if there is no Run Request command from anywhere else 532 Enable inching If you are using inching function give input must be TRUE by digital signal or by s
44. Contactor control No function defined at default 26 RO Programmable G2 3 3 Table 4 1 LineSynch application default I O configuration and connection example Note See Users Manual chapter Control Connections for hardware specification and configuration Note See jumper selections below More information in Vacon NX User s Manual Chapter 6 2 2 2 24 hour support 358 0 40 837 1150 e Email vacon vacon com Jumper block X3 CMA and CMB grounding CMB connected to GND CMA connected to GND CMB isolated from GND ele CMA isolated from GND IC CMB and CMA internally connected together isolated from GND Factory default 12 vacon APFI F131 LineSynch 4 1 Control signal logic in LineSynch Application 2 1 11 I O Reference 2 1 12 Keypad Ctrl Reference 2 1 13 Fieldbus Ctrl Reference 2 1 15 Preset Speed 1 2 1 21 Preset Speed 7 2 1 14 Jogging speed reference 3 1 Control place I i I i i i I i i i Internal frequency reference i I i i L i i I i i L Reset butto Reference from fieldbus Start Stop buttons Start Stop from fieldbus Direction from fieldbus i i i i I DNEGA Start forward Programmable Start Stop i Internal Start Stop programmable Start Stop and d L DIN Q reverse logic Ge Start reverse programmable g Reverse 3 3 Keypad direction EE S Internal fault res
45. Motor speed O Motor nominal speed OPU Current O Tere 1 5 Motor torque 0 T motor Motor power O P ctor 7 a as as a fo EE C e le IT CO o o SS Demart E Thmotor Tnmaor CP mas Pa OS Laugs P nmotor PTi0d temperature oe ID48 Monitoring signal Tel 358 0 201 2121 Fax 358 0 201 212 205 APFI F131 Li neSynch vacon 57 308 Analogue output filter time 2 3 5 3 Defines the filtering time of the analogue output signal Setting this parameter value 0 will deactivate filtering Unfiltered signal Filtered signal t s gt NX12K16 Figure 7 7 Analogue output filtering 309 Analogue output inversion 2 3 5 4 Inverts the analogue output signal Analog A output S S Se current Maximum output signal Minimum set value 20 mac Minimum output signal Maximum set value See parameter Analogue output scale ID311 below Max value of signal iselected with ID307 19 NX12K17 g Figure 7 8 Analogue output invert ok E Signal Analog OutputScale 100 310 Analogue output minimum 2 3 5 5 Defines the signal minimum to either 0 mA or 4 mA living Zero Note the difference in analogue output scaling in parameter D311 Figure 8 15 0 Set minimum value to 0 mA 0 1 Set minimum value to 4 mA 20 24 hour support 358 0 40 837 1150 e Email vacon vacon com 58 vacon APFI F131 LineSynch 311 Analogue output scale 2 3 5 6 Sc
46. Motor voltage 27 A 7 DC link voltage 28 Al4 8 Unit temperature 31 AO expander board 9 Motor temperature 32 AO2 expander board 13 All 37 Active fault 1 14 Al2 Motor current drive 45 independent given with one decimal point Table 7 10 Fieldbus data IN selections 1 to 8 Using these parameters you can control any monitoring or parameter value from the fieldbus Enter the ID number of the item you wish to control for the value of these parameters Monitoring signals that can be controlled from fieldbus are marked as yellow 104 vacon APFI F131 LineSynch 891 to 895 896 897 Fieldbus digital input parameter With these parameters you can define what parameter is controlled by using FB Digital input Example All option boards inputs are in use and you want to still give DC Brake Command 1D416 and you have fieldbus board also in the drive Set ID891 Fieldbus digital input 1 parameter to 416 Now you are able to control DC Braking command from fieldbus by Profibus control word bit 11 See table 2 10 Its possible to control any parameter same way if values O FALSE and 1 TRUE have meaning for that parameter E g All digital input by help of virtual slot See chapter 1 4 3 Defining unused inputs Outputs Fieldbus profile With this parameter it s possible to select what FB profile is used in application 1 ProfiDrive 2 ByPass See table 5 11 3 Reserved Value O Value 0
47. OFF LO Resetafter Faultorblandb2 _ _ 4 ForceramptoZero EnableRamp o Z o Z ooo O 6 ForceReftoZero EnableRamp o oZ o o O 8 NoAction NoAction SS O 9 NoAction NoAction S O Table 7 11 Profibus Control Word in ByPass Mode Fieldbus General Status Word ID With this parameter it s possible to select what data is send in FBGeneralStatusWord Tel 358 0 201 2121 Fax 4358 0 201 212 205 APFI F131 LineSynch vacon 105 898 899 1037 1038 1039 1040 1080 1084 1086 24 hour support 358 0 40 837 1150 e Email vacon vacon com FB Custom Minimum Scale FB Custom Maximum Scale With these parameter its possible to define what inputs levels corresponds minimum and maximum frequency references Analogue input 3 minimum value Analogue input 3 maximum value Analogue input 4 minimum value Analogue input 4 maximum value With these parameters it s possible to select corresponding value for custom minimum and maximum See ID1509 amp 1D1510 DC Brake Current in stop Defines current injected to motor on stop state when ID 416 is active Control Options These parameters functions are dependent of Vacon LineSynch application version bO Reserved b1 Update Ramp Generator when MotorControl Mode changes from TC 4 to SC 3 b2 RampuUp use acceleration ramp b3 RampDown use deceleration ramp b4 FollowActual follow actual speed value within WindowPos NegWi
48. OK signal is missing If drive is in Stop state this is only warning In Run state drive will make fault with coast stop Safe disable active 2 33 30 Select digital output that will show status of safe disable Tel 358 0 201 2121 Fax 4358 0 201 212 205 APFI F131 Li neSynch vacon 103 850 851 852 to 859 876 to 833 24 hour support 358 0 40 837 1150 e Email vacon vacon com Fieldbus reference minimum scaling 2 9 1 Fieldbus reference maximum scaling 2 9 2 Use these two parameters to scale the fieldbus reference signal If ID850 ID851 then custom scaling is not used and the minimum and maximum frequencies are used for scaling The scaling takes place as presented in Figure 7 6 See also chapter 8 4 Note Using this custom scaling function also affects the scaling of the actual value Fieldbus data out selections 1 to 8 2 9 3 to 2 9 10 Using these parameters you can monitor any monitoring or parameter value from the fieldbus Enter the ID number of the item you wish to monitor for the value of these parameters See chapter 8 4 See monitoring signals for full detail of ID numbers Some typical values 1 Output frequency 15 Digital inputs 1 2 3 statuses 2 Motor speed 16 Digital inputs 4 5 6 statuses 3 Motor current 17 Digital and relay output statuses 4 Motor torque 25 Frequency reference 5 Motor power 26 Analogue output current 6
49. RUE The active set is saved to set 1 Note The parameter values are stored only when selecting from System menu P6 3 1 Parameter sets Store Set 1 or Store Set 2 or from NCDrive Drive gt Parameter Sets 24 hour support 358 0 40 837 1150 e Email vacon vacon com 78 vacon APFI F131 LineSynch 500 501 502 503 504 Acceleration Deceleration ramp 1 shape 2 4 1 Acceleration Deceleration ramp 2 shape 2 4 2 The start and end of acceleration and deceleration ramps can be smoothed with these parameters Setting value 0 gives a linear ramp shape which causes acceleration and deceleration to act immediately to the changes in the reference signal Setting value 0 1 10 seconds for this parameter produces an S shaped acceleration deceleration The acceleration time is determined with parameters D103 1D104 ID502 1D503 ID103 ID104__ ID502 ID503 gt ID500 ID501 it NX12K20 Figure 7 22 Acceleration Deceleration S shaped Used to reduce mechanical erosion and current spikes when reference is changed Acceleration time 2 2 4 3 Deceleration time 2 2 4 4 These ramp times are used while synchronization command is active These values correspond to the time required for the output frequency to accelerate from the zero frequency to the set maximum frequency ID102 These parameters give the possibility to set two different acceleration deceleration time sets for one application The active set c
50. VACON DRIVEN BY DRIVES user s manual nx frequency converters APFI F131 LineSynchr oni zation application manual VACON LINE SYNCHRONIZATION APPLICATION MANUAL INDEX Document code ud1177 Software code APFIF131V124 Date 17 12 2009 I ies TE le RE 4 EN EE 4 1 2 Connection sy olag TEE 2 Keren EeEEe aot ds 6 GE Gig E e le EE PE ODER ee ee E eech 24 AR we TOs EE 8 NR Dee KEE 2 6 COMMISSION ee ee 3 Version parameter COMPATIBILITY ISSUES ccccceeeeeeeeeeesseeeeeeeeeeeeeasaaaaaaseeeeeeeeeeeaaaa 10 ECO Edge ENEE EE Eh EEN EE 11 4 1 Control signal logic in LineSynch Application oo cece eceeseeeeeeeeeeeeeeeaeeeeeaeeaeeesseesesseeneeeeaes 12 5 Terminal To Function TTF programming Principle REENEN 13 5 1 Defining an input output for a certain FUNCTION ON kee 13 5 2 Defining a terminal for a certain function with NCDrive programming tool 14 e SC HEN R utile ef elle ie Lee EEN 15 6 LineSynch Application Parameter liStsS ccccceeeeeeeeeeeeeecceeeeeeeeeeeeeeeeeeaaeeeeeeeeeeeseeees 16 6 1 Monitoring values Control keypad MENU MI 16 6 2 Basic parameters Control keypad Menu M2 gt G2 1 cceeeeeeeeeseeeeeeeeeteneeeeeeeeeenetneeeeetaes 23 e ele EE 24 e NEE a ue Klee EE 30 6 5 Drive control parameters Control keypad Menu M2 gt G2 4 EE 36 6 6 Prohibit frequency parameters Control keypad Menu M2 gt G3b 37 6 7 Motor control parameters Control keypad Menu M2 gt G2E 38
51. aling factor for analogue output Analogue Signal Max value of the signal SE Output frequency Max frequency ID102 Freq Reference Max frequency ID102 SEI Motor speed Motor nom speed 1Xnmmotor Output current Motor nom current 1X cor Motor torque Motor nom torque 1XT motor ona Motor power Motor nom power 1xP motor seca Motor voltage 100 x Unmotor J DC link voltage 1000 V ag 1 el Table 7 5 Analogue output scaling ae Max value of signal RS selected by ID307 0 mA gt 1 0 NX12K18 Figure 7 9 Analogue output scaling 312 Digital output function 2 3 7 2 3 1 2 313 Relay output 1 function 2 3 8 2 3 1 3 314 Relay output 2 function 2 3 9 Setting value Signal content 0 Not used Out of operation Digital output DOI sinks the current and programmable relay RO1 RO2 is activated when 1 Ready The frequency converter is ready to operate 2 Run The frequency converter operates motor is running 3 Fault A fault trip has occurred 4 Fault inverted A fault trip not occurred 5 Frequency converter overheat warning The heat sink temperature exceeds 0 C 6 External fault or warning Fault or warning depending on par D701 Fault or warning depending on par D700 if analogue reference is 4 20 mA and signal is lt ImA 8 Warning Always if a warning exists 7 Reference fault or warning 9 Reversed The reverse command has been selected The
52. ameter D354 Analogue ON OFF supervision signal 2 3 4 13 With this parameter you can select the analogue input to be monitored 0 Not used 1 All 2 Al2 3 Al3 4 Al4 Analogue OFF supervision control limit 2 3 4 14 Analogue ON supervision control limit 2 3 4 15 These parameters set the low and high limits of the signal selected with par D356 See Figure 7 13 Analogue input selected with par ID356 S In this example the programming of par ID463 B 1 NX12k116 Figure 7 13 An example of On Off control 64 vacon APFI F131 LineSynch 366 367 375 377 384 Motor potentiometer reference copy 2 2 1 8 0 Keep reference 1 Copyreference 2 Copy actual This function copies reference frequency or actual frequency from other IO reference place when IO Reference is changed to Motor potentiometer reference with D422 Motor potentiometer memory reset Frequency reference 2 2 1 3 0 Noreset 1 Memory reset in stop and powerdown 2 Memory reset in powerdown Analogue output offset 2 3 5 7 Add 100 0 to 100 0 to the analogue output All signal selection 2 2 2 1 Connect the Al1 signal to the analogue input of your choice with this parameter For more information about the TTF programming method see chapter 5 All joystick hysteresis 2 2 2 8 This parameter defines the joystick hysteresis between 0 and 20 When the joystick or potentiometer control is turned from reverse
53. an be selected with the programmable signal DIN3 par 1D301 Brake chopper 2 4 5 0 No brake chopper used Brake chopper in use and tested when running Can be tested also in READY state External brake chopper no testing Used and tested in READY state and when running Used when running no testing P M oi il When the frequency converter is decelerating the motor the inertia of the motor and the load are fed into an external brake resistor This enables the frequency converter to decelerate the load with a torque equal to that of acceleration provided that the correct brake resistor has been selected See separate Brake resistor installation manual Brake chopper test mode generates pulse to resistor every second if pulse feedback is wrong resistor or chopper is missing fault F12 is generated Tel 358 0 201 2121 Fax 358 0 201 212 205 APFI F131 Li neSynch vacons 79 505 506 507 24 hour support 358 0 40 837 1150 e Email vacon vacon com Start function 2 4 6 Ramp 0 The frequency converter starts from 0 Hz and accelerates to the set reference frequency within the set acceleration time Load inertia or starting friction may cause prolonged acceleration times Flying start 1 The frequency converter is able to start into a running motor by applying a small current pulses to motor and searching for the frequency corresponding to the speed the motor is running at Searching starts from the maxim
54. ange 2 2 2 3 Applic APFIF131 Sel 0 0 100 1 20 100 2 10 10V 0 100 3 Customised Table 7 7 Selections for parameter ID320 For selection Customised see parameters 1D321 and ID322 All custom setting minimum 2 2 2 4 Al1 custom setting maximum 2 2 2 5 These parameters set the analogue input signal for any input signal span within 160 160 Tel 358 0 201 2121 Fax 4358 0 201 212 205 APFI F131 Li neSynch vacon 61 324 All signal filter time 2 2 2 2 When this parameter is given a value greater than 0 the function that filters out disturbances from the incoming analogue signal is activated i a igh aes aa Unfiltered signal Long filtering time makes the regulation Filtered signal response slower See Figure 7 11 NX12K74 Figure 7 11 Al1 signal filtering 325 Analogue input Al2 signal range 2 2 3 3 Applic APFIF131 Sel 0 0 100 1 20 100 2 10 10V 3 Customised Table 7 8 Selections for parameter ID325 For selection Customised see parameters 1D326 and ID327 326 Analogue input Al2 custom setting min 2 2 3 4 327 Analogue input Al2 custom setting max 2 2 3 5 These parameters set the analogue input 2 R signal for any input signal span within Tracer 160 160 E g if signal input scaling is set to 40 to 80 reference is changing between Minimum Frequency ID101 and Maximum Freq
55. arameter J ogging Speed 1D413 126 Preset speed 3 2 1 17 127 Preset speed 4 2 1 18 128 Preset speed 5 2 1 19 129 Preset speed 6 2 1 20 130 Preset speed 7 2 1 21 Parameter values define the Preset speeds references activated by digital inputs See Preset Speeds digital inputs D419 D420 and 1D421 Speed Preset speed 1 Preset speed 2 Preset speed 3 1D419 1D420 D421 Basic speed 0 0 0 P2 1 15 1 1 0 0 P2 1 16 2 0 1 0 P2 1 17 3 1 1 0 P2 1 18 4 0 0 1 P2 1 19 5 1 0 1 P2 1 20 6 0 1 1 P2 1 21 7 1 1 1 Table 7 4 Preset speeds 1 to 7 24 hour support 358 0 40 837 1150 e Email vacon vacon com 52 vacon APFI F131 LineSynch 131 141 142 144 145 151 152 153 155 156 162 164 I O frequency reference selection 2 2 2 1 7 See the values of the parameter I O Frequency Reference 1D117 selection above Al3 signal selection 2 2 4 1 Connect the Al3 signal to the analogue input of your choice with this parameter For more information see Chapter 5 Terminal To Function TTF programming principle When this input is set to 0 1 you can control Al3 from fieldbus Al3 signal filter time 2 2 4 2 When this parameter is given a value greater than 0 the function that filters out distur bances from the incoming analogue signal is activated Long filtering time makes the regulation response slower See parameter Al1 signal filter
56. asting aam Fieldweakening 155 150 0 area load P2 7 19 Zero frequency load 1500 100 715 Underload protec P2720 tion time limit O No response Response to 1 Warning FS thermistor fault 2 E 732 2 ault stop acc to 2 4 7 3 ault stop by coasting Response to P2 7 23 Resp toslotfault 0 3 2 734 SeeP2 7 21 How many inputs have P2 7 24 No of PT1OO inputs 3 739 been used in PT100 board Tel 358 0 201 2121 Fax 358 0 201 212 205 APFI F131 Li neSynch vacon 41 Parameter O No response 1 Warning Response to PT100 2 Fault stop acc to 2 4 7 fault 3 Fault stop by coasting 4 Fault Open and Lock DOL contactors PT100warninglimit 300 2000 c 1200 Cal P1100 faultlimit_ 30 0 2000 c 1300 72 oo Cooling fault delay 0 00 70 s 2 00 751 751 GEES EES T e Safe disable mode 755 coasting 2 ault stop by coasting O No response a e e eE 2 Fault _ by coasting DCLowLimit 333 1200 v 47 e S Line Voltage low 1685 oa ere 2 ault E by coasting Line Voltage low rea Tae me te Le be Table 6 29 Protections G2 7 6 9 Auto fault reset parameters Control keypad Menu M2 gt G2 8 Parameter i i Default P2 8 1 p Bate e e Sf BA aA 82 Trialtime 000 6000 s 3000 718 a o o o pT el EH to par 2 4 6 ier e ee e undervoltage trip eee Se tsp overvoltage trip permet gt t bef fel overcurrent trip Number of
57. ault always by coasting If tripping is set active the drive will stop and activate the fault stage Deactivating the protection by setting the parameter to 0 will reset the underload time counter to zero See chapter 8 3 Underload protection field weakening area load 2 7 18 The torque limit can be set between 10 0 150 0 x Tnmotor This parameter gives the value for the minimum torque allowed when Par ID714 the output frequency is above the field weakening point See Figure 7 31 If you change parameter D113 Motor nominal current this para meter is automatically restored to the default value See chapter 8 3 Par 1ID715 l l l I l l Underload area l l f gt Fieldweakening point par ID602 NX12k65 Figure 7 31 Setting of minimum load 96 vacon APFI F131 LineSynch 715 716 Underload protection zero frequency load 2 7 19 The torque limit can be set between 5 0 150 0 x TnMotor This parameter gives value for the minimum torque allowed with zero frequency See Figure 7 31 If you change the value of parameter 1D113 Motor nominal current this parameter is automatically restored to the default value See chapter 8 3 Underload time 2 7 20 This time can be set between 2 0 and 600 0 s This is the maximum time allowed for an underload state to exist An internal up down counter counts the accumulated underload time If the underload counter value
58. ble NOUBWNFO Motor potenti ometer ec 02 20000 Sal OOO Motor potentiometer Bee ed or P2123 _ frequency reference powered ge memory reset 2 Reset if powered down O Not used Lal 2 Al2 Adjust input ES AE 4 Al4 5 Fieldbus See group G2 9 P2215 Adustminimum 00 1000 OO al p2 2 1 6 Adjust maximum 0 0 1000 oo 45 Table 6 10 Input signals basic settings G2 2 1 6 3 2 sch input 1 Control sll Lai Menu M2 gt G2 2 2 Parameter Max Unit Default Cust ID All signal TIF aw ng See P2 2 2 2 All filter time oo os oo a O No filtering 0 0 10 V 0 20 mA a 1 2 10 V 4 20 mA P2 2 2 3 All signal range 3 320 2 10V AM 3 Custom range All custom S of input signal range P2 2 2 5 ageet 160 00 Ic ES 322 eg9V 9 V eg9v 0 maximum setting All reference Selects the frequency that P2 2 2 6 scaling minimum 320 00 303 corresponds to the min value reference signal All reference Selects the frequency that P2 2 2 7 scaling maximum SEENEN corresponds to the max value reference signal All joystick Dead zone for joystick P2 2 2 8 hysteresis 0 00 20 00 0 00 384 input Drive goes to sleep mode P2 2 2 9 All sleep limit 0 00 100 00 0 00 385 if input is below this limit ST set time E KEES KEE ec al Press Enter Coes 1s to set Table 6 11 Analogue input 1 parameters G2 2 2 Remember to place jumpers of block X2 accordingly See the product s User
59. by coasting Setting the parameter to 0 will deactivate the protection Response to fieldbus fault 2 7 22 Set here the response mode for the fieldbus fault if active control place is fieldbus For more information see the respective Fieldbus Board Manual See parameter D732 Response to slot fault 2 7 23 Set here the response mode for a board slot fault due to missing or broken board See parameter D732 Tel 358 0 201 2121 Fax 4358 0 201 212 205 APFI F131 Li neSynch vacons 101 738 739 740 741 742 743 745 746 24 hour support 358 0 40 837 1150 e Email vacon vacon com Automatic restart Number of tries after underload fault trip 2 8 10 This parameter determines how many automatic restarts can be made during the trial time set by parameter ID718 0 No automatic restart after Underload fault trip gt 0 Number of automatic restarts after Underload fault trip Number of PT100 inputs in use 2 7 24 If you have a PT100 input board installed in your frequency converter you can choose here the number of PT100 inputs in use See also the Vacon I O boards manual 0 Not used ID Write value of maximum temperature can be written from fieldbus 1 PT100 input 1 2 PT100 input 1 amp 2 3 PT100 input 1 amp 2 amp 3 4 PT100 input 2 amp 3 5 PT100 input 3 Note If the selected value is greater than the actual number of used PT100 inputs the display will read 200 C If the input
60. chever is greater 13 Max frequency ID102 recommended in torque control only 14 AI1 Al2 selection see ID422 Table 7 2 Selections for parameter D117 Priority order of frequency reference 1 PC Control 2 Acceleration prohibited input 3 Inching frequency references 4 Jogging speed 5 Preset speeds 6 4mA fault frequency 7 2 Maximum frequency limit 8 Selected control place frequency reference 120 Motor cos phi 2 1 10 Find this value cos phi on the rating plate of the motor Tel 358 0 201 2121 Fax 358 0 201 212 205 APFI F131 Li neSynch vacons 51 121 Keypad frequency reference selection 2 1 12 21 13 22 6 2212 Defines which frequency reference source is selected when control place is keypad 1D125 Applic 6 Sel 0 Analogue Input 1 Al1 1 Analogue Input 2 Al2 2 ALA 3 ALA H Al2 All 5 AI1 AI2 6 All joystick 7 Al2 joystick 8 Keypad reference R3 2 9 Fieldbus reference Table 7 3 Selections for parameter D121 F BSpeedReference 122 Fieldbus frequency reference selection 2 1 13 2114 2 2 7 2 2 1 3 Defines which frequency reference source is selected when control place is Fieldbus ID125 For selections in different applications see keypad reference selection 1D121 124 J ogging speed reference 2 1 14 21 15 2 1 19 Defines the jogging speed reference when activated by digital input See p
61. chieve a dynamic speed drooping because of changing load The parameter defines the time during which the speed is restored to the level it was before the load increase Torque Generator Scale This parameter defines calculation correction for generator side operation Keep this in 100 with normal motors Measured voltage drop 2 6 6 18 The measured voltage drop at stator resistance between two phases with the nominal current of the motor This parameter is identified durin ID run Adjust this value to gain optimum torque calculation for open loop low frequencies 90 vacon APFI F131 LineSynch 664 665 667 668 669 670 672 Ir Add zero point voltage 2 6 5 20 Defines how much voltage is applied to motor in zero speed when torque boost is used Ir Add generator scale 2 6 5 21 Defines scaling factor for generator side IR compensation when torque boost is used Ir Add motoring scale 2 6 5 22 Defines scaling factor for motoring side IR compensation when torque boost is used IU Offset 2 6 6 23 IV Offset 2 6 6 24 IW Offset 2 6 6 25 Offsets value for phase current measurement identified during identification run Restart Delay Closed Loop amp Flying Start 2 6 3 35 The delay time within which the drive can not be restarted if flying start is used or in closed loop control mode The time can be set up to 60 000 seconds Tel 358 0 201 2121 Fax 4358 0 201 212 205 APFI F131 Li neSynch
62. creases motor potentiometer reference this parameter is 5 DIN1 closed contact start forward Rising edge required to start DIN2 closed contact start reverse Rising edge required to start When multi motor controlled this selection will put only on motor to net until next rising edge start command 6 DIN1 closed contact start Rising edge required to start open contact stop DIN2 closed contact reverse open contact forward 7 DIN1 closed contact start Rising edge required to start open contact stop DIN2 closed contact start enabled open contact start disabled and drive stopped if running Reverse 1D412 can be used on those start logics that do not have reversion in Start Signal 2 1D404 24 hour support 358 0 40 837 1150 e Email vacon vacon com 56 vacon APFI F131 LineSynch 303 Reference scaling minimum value 2 2 2 6 304 Reference scaling maximum value 2 2 2 7 Additional reference scaling If both ID303 and ID304 are zero scaling is set off The minimum and maximum frequencies are used for scaling A A Output Output frequency frequency Max freq 1D102 Max freq ID102 Analogue Analogue Min freq ID101 input Di Min freq ID101 input Di gt gt 0 10 NX12K13 Figure 7 6 Left Reference scaling Right No scaling used par D303 O 307 Analogue output function 2352 This parameter selects the desired function for the analogue output signal 2 3
63. cy and make contactor change so that the motor is running directly from the network This application supports up to eighth motors with own 1 0 The motors used can be of different sizes but the nominal voltage needs to be the same with all motors Line synchronization does not need additional chokes in output due to advanced control The drive can compensate for delays which are faced in contactors 1 1 General This application is not considered to be backwards combatable Read the application change note or the chapter in this application manual Version parameter compatibility issues to see what needs to be noted when updating the application See also updated parameter description from NCDrive when making commissioning e Thedigital inputs and all the outputs are freely programmable and the application supports all 1 0 boards Additional functions Line voltage monitoring Line frequency monitoring DC voltage monitoring CANOpen I O communication monitoring Second ramps and S shape ramp programming Programmable Start Stop and Reverse logic DC brake at start and stop Three prohibit frequency areas Programmable U f curve and switching frequency Autofaultreset funtion Power limit functions Different power limits for motoring and generating side Different torque limits for motoring and generating side Cooling monitor input from heat exchange unit Possibility to connect the FB Process data to any parameter and some monitoring
64. d external system 61 Speed Error Motor speed is not the same than Check encoder connegtion reference PMS motor has been gone over pull out torque Check reason for Run Enable signal 63 Emergency Digital input or fieldbus have give New run command is accepted after stop Warning command to make emergency stop emergency stop is reset only Input switch Drive input switch is opened Check the main power switch of the open drive 65 Temperature limit values set for the Find the cause of temperature rise two temp fault PT100 board parameters have been exceeded dE eege drive is run state CAN Communication can not be started again Communication have stopped until drive is powered down Frequency Measured frequency is not within Check that drive sees correct and error D7 hysteresis positive frequency Measured voltage is not within Check that all phases are measured Tel 358 0 201 2121 Fax 358 0 201 212 205 Fault codes vacon 129 D7 hysteresis Motor Current Motor current is not within hysteresis to FC Contactor has not been closed or make synchronization to net motor nominal current has been set too high related to used motor 86 ACVoltage Measured line voltage was going too low 87 Net Is Down External line measurement indicated that line is dow Table 9 1 Fault codes 24 hour support 358 0 40 837 1150 e Email vacon vacon com VACON DRIVEN BY DRIVES Find your nearest Vaco
65. drive can not be restarted after the coast stop and flying start is not in use Closed Loop control mode and flying start uses different delay see ID672 The time can be set up to 60 000 seconds Generator Power limit Digital input 1 Generator Power limit Digital input 2 With these parameter you can select desired digital input for controlling generator side power limit ID 1506 activates generator power limit 1 ID 1513 and ID 1507 activates power limit ID 1514 If both input are activated then power limit is zero Over Modulation Limit Output Voltage Limit for partial modulation in 1 100 means maximum sinusoidal modulation 113 is full six step If you have sini filter in use set this to 96 Modulator Normal Parameter for changing modulator type when induction motor is used Modulator PM Inc Parameter for changing modulator type when PMS motor is used with ncremental encoder 110 vacon APFI F131 LineSynch 1527 1520 1521 1522 1523 1525 1524 Analogue output 4 signal selection 2 3 8 1 Connect the AO4 signal to the analogue output of your choice with this parameter For more information about the TTF programming method see chapter 5 Analogue output 4 function 2 3 8 2 This parameter selects the desired function for the analogue output signal Selection Function Not used Output freq 0 f max Freq reference 0 fmax Motor speed Motor nominal speed Output current 0 motor
66. dth b5 TC ForceRampStop Under stop request the speed limit forces the motor to stop b6 Reserved b7 Disables switching frequency decrease b8 Reserved b9 Reserved b10 Reserved b11 Disable Drooping under zero frequency limit b12 Reserved b13 Reserved b14 Power Monitor Option b15 Reserved Disable parameter stop lock 2 7 28 When activating this parameter it is possible to adjust parameters that are normally locked during run state Note For Vacon personnel only 106 vacon APFI F131 LineSynch 1087 1088 1091 1209 1213 Scaling of Generating torque limit 0 Parameter 1 All1 2 Al2 3 Al3 4 Al4 5 Fieldbus Scaling This signal will adjust the maximum motor generating torque between 0 and maximum limit set with parameter Generator Torque Limit ID1288 Analogue input level zero means zero generator torque limit Scaling of Generating power limit 0 Parameter 1 All1 2 Al2 3 Al3 4 Al4 5 Fieldbus Scaling This signal will adjust the maximum motor generating power between 0 and maximum limit set with parameter Generator Power Limit 1D1290 Analogue input level zero means zero generator power limit Inversion Control With this control word it is possible to invert some input and output signals b0 Delayed digital outputs 1 signals are inverted b1 Delayed digital outputs 2 signals are inverted b8 Motoring Power limit digital input inverted b9 Generator Power limit d
67. e ID1700 to select if rising edge is required for these commands Number of motors Number of motors in the system Used in multi motor and In Sequence control modes Start delay to FC This parameter defines the delay when the drive will make a start attempt after the command to open the NET contactor have been given FC Contactor will be closed half of this time Tel 358 0 201 2121 Fax 4358 0 201 212 205 APFI F131 Li neSynch vacon 113 1630 1631 1634 1635 1636 1637 24 hour support 358 0 40 837 1150 e Email vacon vacon com FC Contactor acknowledgment With this parameter select where connected feedback from the FC contactor is NET Contactor acknowledgment With this parameter select where connected feedback from the NET contactor is Commissioning Test modes Test modes for commissioning purposes to activate test modes see also 1D1635 O Line synchronization mode 1 FC and NET contactor timing mode This mode will control motor 1 contactor without actual synchronization only delay parameters for opening and closing are used Change between FC and NET contactor is made with Active Direct command 2 FC On Net Off This selection will force the FC contactor to close and the NET contactor to open 3 FC Off Net On This selection will force FC contactor to open and Net contactor to close Commissioning test activation This DI needs to be TRUE before test modes are activated Use virtual input
68. e does not allow entering a greater value than 21 If parameter ID197 current limit of motor is changed this parameter is Stall area automatically recalculated to the value 90 of current limit See chapter 8 2 Par ID710 Note This limit must be set below current limit that this function can operate f i a Par 1D712 nxt2xe3 Figure 7 29 Stall characteristics settings Tel 358 0 201 2121 Fax 4358 0 201 212 205 APFI F131 Li neSynch vacon 95 711 712 713 714 24 hour support 358 0 40 837 1150 e Email vacon vacon com Stall time 2 7 15 This time can be set between 1 0 and Stall time counter 120 0s This is the maximum time allowed for a Par 1D711 stall stage The stall time is counted by an internal up down counter E e If the stall time counter value goes above this limit the protection will cause a trip see ID709 See chapter 8 2 Trip area gt Stall Soke tes fo oo No stall NX12k64 Figure 7 30 Stall time count Stall frequency limit 2 7 16 The frequency can be set between LI ID102 For a stall state to occur the output frequency must have remained below this limit See chapter 8 2 Function requires that output frequency is 1 Hz below frequency reference before stall time starts to calculate Underload protection 2 7 17 0 No response 1 Warning 2 Fault stop mode after fault according to D506 3 Fault stop mode after f
69. elow a set limit the drive will force open all contactors This function is used to prevent DOL start if net is lost while motors are connected to net If the drive is separated from net when synchronization is done set response to No Response When the fault has occurred give command to open all NET contactors This fault is possible to reset when internal logic sees that no DOL control is active contactor control word is zero 8 5 7 Fault 86 AC Voltage This function monitors line rms voltage If voltage goes below a set limit the drive will force all contactors open This function is used to prevent DOL start if net is lost while motors are connected to net If the measurements are isolated from net when synchronization is done set response to No Response When the fault has occurred give command to open all NET contactors This fault is possible to reset when internal logic sees that no DOL control is active contactor control word is Zero 8 5 8 Fault 87 ByPass interlock This function monitors DI where is connected input from any device that can indicate if three phase voltage input is interrupted to motor NET monitor device motor DOL thermal protection This function is used to prevent DOL start if net is lost while motors are connected to net When fault is activated drive will open all DO controls that are controlling DOL contactors Normal operation can be started again when command to open all DO s has been given contactor contr
70. en this happens the drive will stop modulation immediately Check the timing of the coasting delay contactor opening delay and contactor closing delay 8 5 2 Fault 81 Can communication Communication to external CAN I O has interrupted When this fault happens the drive will internally force the contactor control to off and the fault will not reset until the drive is powered down 8 5 3 Fault 82 Frequency error D7 Measured line frequency is not within hysteresis Measured line voltage frequency must be higher than 25 Hz andless than 75 Hz If frequency is not within these hysteresis the drive will not try to make synchronization to net 8 5 4 Fault 83 Voltage error D7 Measured line voltage is less than 90 of motor nominal voltage If measured voltage is zero two or all phase measurements are not connected to net if some voltage is measured then probably one phase is not connected to net Drive will not make synchronization if voltage is below 90 of motor nominal voltage 8 5 5 Fault 84 Motor current Measured motor current is less than 15 of motor nominal current while in FC control This usually means that the FC contactor has not been closed properly Drive will not make changeover to net if the current is below 15 of motor nominal current Tel 358 0 201 2121 Fax 4358 0 201 212 205 Appendices vacon 123 8 5 6 Fault 85 DC Low This function monitors the drive s own DC voltage If the voltage goes b
71. erated energy is high it may be necessary to use braking resistor to stop within deceleration time DC braking current 2 4 8 Defines the current injected into the motor during DC braking On start this parameter is used together with DC Brake time on start D516 to decrease time when motor is able to produce maximum torque See D516 80 vacon APFI F131 LineSynch 508 DC braking time at stop 2 4 9 Determines if braking is ON or OFF and the braking time of the DC brake when the motor is stopping The function of the DC brake depends on the stop function parameter D506 0 DC brake is not used gt 0 DC brake is in use and its function depends on the Stop function param D506 The DC braking time is determined with this parameter Par ID506 0 Stop function Coasting After the stop command the motor coasts to a stop without control of the frequency converter With DC injection the motor can be electrically stopped in the shortest possible time without using an optional external braking resistor The braking time is scaled according to the frequency when the DC braking starts If the frequency is gt the nominal frequency of the motor the set value of parameter ID508 determines the braking time When the frequency is lt 10 of the nominal the braking time is 10 of the set value of parameter ID508 Si Output frequency Se Sa Motor speed xn Output frequency N N x Moto
72. erence from received torque reference Flux reference 2 6 4 32 Defines how much magnetization current will be used Inching ramp This parameter defines acceleration and deceleration times when inching is active Over Voltage Reference Select Overvoltage reference level depending on the status of the brake chopper O High voltage level 1 Normal voltage level Default 2 Brake Chopper Level 1D1267 ID1262 Brake chopper in use Brake chopper is not is use 0 500 V Unit 844 V 500 V Unit 797 V 690 V Unit 1164 V 690 V Unit 1099 V 1 1 25 Estimated DC nominal voltage 1 18 Estimated DC nominal voltage 2 1 07 brake chopper level Brake chopper level Brake Chopper Level Brake chopper control activation evel in volts For 400V Supply 400 1 35 1 18 638V For 500V Supply 500 1 35 1 18 808v For 690V Supply 690 1 35 1 18 1100V Please note that when brake chopper is used the overvoltage controller can be switched OFF or the overevoltage reference level can be set above the brake chopper level 108 e vacon APFI F131 LineSynch 1276 1285 1286 1288 1287 1290 1289 1316 1317 Emergency stop mode 6 2 4 21 Defines the action after the IO emergency input goes low 0 Coasting stop 1 Ramping stop Positive frequency limit Maximum frequency limit for the drive Speed is limted here recardles of limit functions Negative frequency limit Minimum frequency limit for
73. erent type Set the option board parameters again 50 Analogue input Current at the analogue input is lt 4mA Check the current loop circuitry ln lt 4mA sel signal source has failed signal range 4 control cable is broken or loose to 20 mA External fault Digital input fault Remove fault situation from external device Keypad The connection between the control Check keypad connection and possible communication keypad or NCDrive and the frequency keypad cable fault converter is broken 53 Fieldbus fault The data connection between the Check installation a fieldbus Master and the fieldbus board If installation is correct contact the is broken nearest Vacon distributor 54 Slot fault Defective option board or slot Check board and slot Contact the nearest Vacon distributor 56 PT100 board Temperature limit values set for the Find the cause of temperature rise temp fault PT100 board parameters have been exceeded 57 Identification Identification run have been failed Run command was removed before Warning only identification was ready Motor is not connected to frequency converter There is load on motor shaft 58 Brake Actual status of the brake is opposite Check mechanical brake condition and than control signal connections Communication broken between master and follower and optical fibre or CAN cable ae eee Liquid cooled drive cooling circulation Check reason for cooling failure from have been faile
74. et DIN Fault reset input gt 1 programmable NX1 2k103 fh8 Figure 4 1 Control signal logic of the LineSynch Application Tel 358 0 201 2121 Fax 358 0 201 212 205 APFI F131 Li neSynch vacon 13 5 TERMINAL TO FUNCTION TTF PROGRAMMING PRINCIPLE The programming principle of the input and output signals in the Multipurpose Control Application NXP as well as in the Pump and Fan Control Application and partly in the other applications is different compared to the conventional method used in other Vacon NX applications In the conventional programming method Function to Terminal Programming Method FTT you have a fixed input or output that you define a certain function for The applications mentioned above however use the Terminal to Function Programming method TTF in which the programming pro cess is carried out the other way round Functions appear as parameters which the operator defines a certain input output for See Warning on page 14 5 1 Defining an input output for a certain function on keypad Connecting a certain input or output with a certain function parameter is done by giving the parameter an appropriate value The value is formed of the Board s ot on the Vacon NX control board see Vacon NX User s Manual Chapter 6 2 and the respective signal number see below Qa cD P23 31 0 Function name Al Ref Faul Warn DigOUT B 1 Slot Terminal number Terminal ty
75. ets the NET contactor control signal when using multi motor control mode In single motor control Active Direct low command will be Reset Direct command Phase hysteresis This parameter defines hysteresis when FC voltage angle and NET voltage angle are considered to be in synch Delay to coasting This parameter defines the delay when modulation will be stopped from internal decision to make the change See operation details from chapter 2 Delay to Open This parameter defines the delay when the FC contactor will be opened from internal decision to make the change See operation details from chapter 2 Delay to Close This parameter defines the delay when the NET contactor will be closed from internal decision to make the change net See operation details from chapter 2 Drive in Synch This digital output indicates when the drive has been synchronized to net Control Mode This parameter defines what kind of motor starting and stopping configuration is used 0 Single Drive Only one motor is used in the system Active direct command will also open the NET contactor when there is a LOW signal 1 Multi Motor Drive needs a command signal what motor will be synchronized to network Also separate input is needed Reset Direct to open Net contactor This parameter can also be used with one motor ID1627 2 In Sequence All motors in the system are set to Net in sequence when synchronization and active direct commands are active Us
76. etting parameter to 0 2 24 hour support 358 0 40 837 1150 e Email vacon vacon com 84 vacon APFI F131 LineSynch 600 Motor control mode 2 6 1 0 Frequency control Drive frequency reference is set to output frequency without slip compensation Motor speed is defined by motor load 1 Speed control Drive frequency reference is set to motor speed reference So motor speed stays same regardless of motor oad 2 Torque control Speed reference is used as maximum speed limit and motor produces torque within speed limit to achieve torque reference 601 Switching frequency 2 6 9 Motor noise can be minimised using a high switching frequency Increasing the switching frequency incerases losses of the frequency converter unit Lower frequencies are used when motor cable is long and motor is small The range of this parameter depends on the size of the frequency converter Default kHz 0003 0061 NX_5 0002 051 NX 0072 0520 NX_5 0041 0062 NX 6 0144 0208 NX 6 Table 7 9 Size dependent switching frequencies Note The actual switching frequency might be reduced down to 1 5kHz by thermal management functions This has to be considered when using sine wave filters or other output filters with a low resonance frequency See Control Option and Over modulation limit 602 Field weakening point 2 6 4 The field weakening point is the output frequency at which the output voltage reaches the field weakening poi
77. gue output 3 minimum 2 3 7 5 Defines the signal minimum to either 0 mA or 4 mA living Zero Analogue output 3 scaling 2 3 7 6 Scaling factor for analogue output Value of 200 will double the output See figure from Analogue output scale D311 Analogue output 3 offset 2 3 7 7 Add 100 0 to 100 0 to the analogue output signal E g 50 adds 10 mA or 5 Vto basic signal Tel 358 0 201 2121 Fax 358 0 201 212 205 APFI F131 Li neSynch vacons 75 485 Torque limit 2 2 6 5 0 Not used 1 AI1 2 Al2 3 Al3 4 Al4 5 FB Limit Scaling ID46 Monitoring value This signal will adjust the motoring torque limit between 0 and Parameter Motoring Torque Limit UD1287 486 Digital output 1 signal selection 2 3 1 1 Connect the delayed digital output signal to the digital output of your choice with this parameter For more information about the TTF programming method see chapter 5 Digital output function can be inverted by Inversion command word 1D1091 487 Digital output 1 on delay 2 3 1 3 488 Digital output 1 off delay 2 3 1 4 With these parameters you can set on and off delays to digital outputs Signal programmed to E digital output DO1 or DO2 output BE ee RER e gt ON delay OFF delay NX12k102 Figure 7 20 Digital outputs 1 and 2 on and off delays 24 hour support 358 0 40 837 1150 e Email vacon vacon com 76 vacon APFI F131 LineSynch 489 490
78. gure 7 25 Reference Hz gt NX12K33 Figure 7 25 Example of prohibit frequency area setting DC braking frequency at stop 2 4 10 The output frequency at which the DC braking is applied See Figure 7 25 DC braking time at start 2 4 11 DC brake is activated when the start command is given This parameter defines the time how long DC current is given to motor before acceleration starts DC brake curren at start is used in order to premagnetize motor before running This will improve torque performance at start Needed time is depending on motor size value varies between 100 ms to 3 second Bigger motor needs more time Default setting 0 00 s will means 0 20 second See D507 Note When flying start is used DC Brake on start is disabled 82 vacon APFI F131 LineSynch 518 519 520 521 Acceleration deceleration ramp speed scaling ratio between prohibit frequency limits 2 5 3 2 5 7 Defines the acceleration deceleration time when the output frequency is between the selected prohibit frequency range limits parameter group G2 5 The ramping speed selected acceleration deceleration time 1 or 2 is multiplied with this factor E g value 0 1 makes the acceleration time 10 times shorter than outside the prohibit frequency range limits fout Hz Par ID518 0 2 Par ID510 ID512 1ID514 a Par ID509 Par ID518 1 2 ID511 ID513 Time s NX12k81 Figure
79. hich makes the motor produce more torque at start and when running at low frequencies Automatic torque boost can be used in applications where starting torque due to starting friction is high e g in conveyors EXAMPLE What changes are required to start with load from 0 Hz First set the motor nominal values Parameter group 2 1 Option 1 Automatic functins Step 1 Make identification run P2 1 11 ID631 Identification Step 2 Activate speed control P2 6 1 ID600 or U f optimization ID109 Step 3 Activate both speed control P2 6 1 ID600 and U f optimization ID109 Option 2 Manual tuning Programmable U f curve To get torque you need to set the zero point voltage D606 and midpoint voltage frequency ID604 amp ID605 so that the motor takes one third of nominal current at low frequencies Use higher current if more torque is needed at low frequencies First set parameter U f ratio ID108 to Programmable U f curve 2 Increase zero point voltage ID606 to get enough current at zero speed Set then the midpoint voltage ID605 to 1 4142 D606 Output voltage at zero speed and midpoint frequency ID604 to value D606 100 D111 Output voltage at zero speed 100 Nominal frequency NOTE In high torque low speed applications it is likely that the motor will overheat If the motor has to run long times under these conditions special attention must be paid to cooling of the motor Use external cooling
80. ieldBus Line synchronization control word Signal Comment bO Activate synchronization Drive will synchronize to net frequency b1 Activate changeover to DOL Drive will make change to DOL when synchronized b2 Reset DOL contactor s Drive will open closed net contactor s b3 Drive will not start automatically to next motor rising edge start command required in FB control Drive will not make changeover to DOL automatically b5 Single to net rising edge for synchronization and changeover required ID1700 B1 Rising edge of Reset DOL will open only one NET contactor ID1700 B3 b4 Single Start b6 Single reset b7 B12 to 14 are used to select controlled motor in FB control Drive will put all motors to net while BO B2 are active cannot be used at the same time with B8 b8 Motor Bx control b9 Start in sequence b10 b11 b12 Motor select BO b13 Motor select B1 b14 Motor select b2 b15 Table 6 8 Line Synch Control Word 24 hour support 358 0 40 837 1150 e Email vacon vacon com 22 vacon APFI F131 LineSynch 6 1 10 Recommended signals for NCDrive Signal Name Actual Unit Status Word ES n Current 2 Decimal Torque 0 2 Output Frequency 0 ContactorStatus Ea 0 0 Phase Error 0 Deg 1 LineVoltageFreq 0 Hz 3 Synch Status 1 0 In NCDrive use bi
81. igital input inverted Input switch acknowledgement 2 2 7 32 Select the digital input to acknowledge the status of the input switch The input switch is normally a switch fuse unit or main contactor with which the power is fed to the drive If the input switch acknowledgement is missing drive trips at nout switch open fault F64 Emergency stop 2 2 7 30 Indicates to the drive that machine has been stop by external emergency stop circuit When the digital input is low the drive stops as per the parameter definition of D1276 Emergency stop mode and indicates warning code A63 Tel 358 0 201 2121 Fax 358 0 201 212 205 APFI F131 Li neSynch vacon 107 1218 1239 1240 1241 1244 1248 1250 1257 1262 1267 24 hour support 358 0 40 837 1150 e Email vacon vacon com Charge DC link 2 33 29 Charge DC Used to charge the inverter drive through OEVA type of input switch When the DC link voltage is above the charging level a 2 second pulse train is generated to close the input switch The pulse train is OFF when the input switch acknowledgement goes high Inching reference 1 Inching reference 2 These parameters define frequency reference when inching is activated Speed share Defines percentage ration for final speed reference from received speed reference Torque reference filtering time Defines filtering time for torque reference Load Share Defines percentage ration for final torque ref
82. ignal between zero current and the current set with parameter DC Braking Current ID507 See Figure 7 17 fe analogue inpu Signal range DEER Figure 7 17 Scaling of DC braking current 401 Reducing of acceleration and deceleration times 2 2 6 3 See par ID399 A Factor R Acceleration and deceleration times can be reduced with the free analogue input signal according to the following formulas Reduced time set acc deceler time par ID103 104 1D502 D503 divided by the factor R from Figure 7 18 Analogue input level zero means ramp times set by parameters Signal range NX12K59 Maximum level means tenth of set by parameter Figure 7 18 Reducing of acceleration and deceleration times Tel 358 0 201 2121 Fax 358 0 201 212 205 APFI F131 Li neSynch vacon 69 402 403 405 407 24 hour support 358 0 40 837 1150 e Email vacon vacon com Reducing of torque supervision limit 2 2 6 4 See 1D399 oar PR Torque The set torque supervision limit A limit can be reduced with the free analogue input signal between 0 and the set supervision limit 1D349 See Figure 7 19 100 Par ID349 Free S tz gt NX12K60 Figure 7 19 Reducing torque supervision limit Start signal 1 2 2 7 1 Signal selection 1 for the start stop logic Default programming A 1 Default Forward start Start signal 2 2 2 7 2 Signal selection 2 for the start stop logic Defa
83. input voltage Check motor cables and motor Reset the fault and restart Should the fault re occur contact your local distributor Check emergency stop circuit Cannot be reset from the keypad Switch off power DONOT RE CONNECT POWER Contact your local distributor If this fault appears simultaneously with Fault 1 check motor cables and motor 126 vacon Fault codes System fault component failure Reset the fault and restart faulty operation Should the fault re occur contact your Note exceptional fault data record local distributor Subcode in T 14 S1 Reserved S2 Reserved S3 Reserved S4 Reserved S5 Reserved S6 Reserved S7 Charging switch S8 No power to driver card S9 Power unit communication TX S10 Power unit communication Trip S11 Power unit comm Measurement Undervoltage DC link voltage is under the drive fault In case of temporary supply voltage voltage limit See user manual break reset the fault and restart the most probable cause too low a frequency converter supply voltage Check the supply voltage frequency converter internal fault If itis adequate an internal failure has One of input fuse is broken occurred External charge switch have not been Check input fuses closed Check DC charge function Contact your local distributor Subcode in T 14 S1 DC link too low during run S2 No data from power unit S3
84. ity order 2 comparing to D409 D410 and 1D411 Control from fieldbus 2 2 7 20 Contact closed Force control place to fieldbus This input have priority order 3 comparing to D409 D410 and 1D411 NOTE When the control place is forced to change the values of Start Stop Direction and Reference valid in the respective control place are used The value of parameter 1D125 Keypad Control Place does not change When the input opens the control place is selected according to keypad control parameter D125 Reverse 2 2 7 4 Contact open Direction forward Contact closed Direction reverse This reverse command is active when Start signal 2 is used for other purpose J ogging speed 2 2 7 16 Contact closed J ogging speed selected for frequency reference See parameter J ogging Speed Reference D124 Default programming A 4 Fault reset 2 2 7 10 Contact closed All faults are reset Rising edge Acceleration Deceleration prohibited 2 2 7 14 Contact closed No acceleration or deceleration possible until the contact is opened DC braking 2 2 7 15 Contact closed In STOP mode the DC braking operates until the contact is opened See ID 1080 DC Brake current in stop state Tel 358 0 201 2121 Fax 4358 0 201 212 205 APFI F131 Li neSynch vacons 71 417 418 419 420 421 422 432 433 434 435 436 437 438 439 24 hour support 358 0 40 837 1150 e Email vacon vacon com Motor
85. ive all motors that are in Net will be disconnected when Reset DOL command is given b4 Reserved b5 Reserved b6 Reserved b7 Reserved b8 Reserved b9 Reserved b10 Reserved b11 Reserved b12 Disable Current Monitoring Motor current is not monitored for interlock b13 Disable Volt Monitoring Line voltage is not monitored from interlock b14 Disable Freq Monitoring Line voltage frequency is not monitored for interlock b15 Disable Phase Current Monitoring Motor Phase currents are not monitored for interlock 116 vacon APFI F131 LineSynch 7 2 Keypad control parameters Unlike the parameters listed above these parameters are located in the M3 menu of the control keypad The reference parameters do not have an ID number 114 125 123 R3 2 R3 5 Stop button activated 3 4 3 6 If you wish to make the Stop button a hotspot which always stops the drive regardless of the selected control place give this parameter the value 1 See also parameter 1D125 Control Place 3 1 The active control place can be changed with this parameter For more information see Vacon NX User s Manual Chapter 7 3 3 1 Pushing the Start button for 3 seconds selects the control keypad as the active control place and copies the Run status information Run Stop direction and reference 0 PC Control Activeted by NCDrive 1 1 O terminal 2 Keypad 3 Fieldbus Keypad Direction 3 3 0 Forward The rotation of
86. jogging preset or inching speed has been activated with digital input 11 At speed The output frequency has reached the set reference 10 ogging speed 12 Motor regulator activated One of the limit regulators is activated The output frequency goes outside the set 13 Output frequency limit 1 supervision supervision low limit high limit See parameter ID s 315 and 316 below 14 Output frequency limit 2 supervision The output frequency goes outside the set supervision low limit high limit see parameter ID s 346 and 347 below Tel 358 0 201 2121 Fax 4358 0 201 212 205 APFI F131 LineSynch vacon 59 15 Torque limit supervision 16 Reference limit supervision 17 External brake control 18 Control from I O terminals 19 Frequency converter temperature limit supervision Appl 3456 20 Reference inverted Appl 6 21 External brake control inverted Appl 3456 22 Thermistor fault or warning Appl 3456 23 Analogue input supervision 24 Fieldbus input data 1 25 Fieldbus input data 2 26 Fieldbus input data 3 The motor torque goes beyond the set supervision low limit high limit par D348 and 1D349 Active reference goes beyond the set supervision low limit high limit par D350 and 1D351 External brake ON OFF control with programmable delay par D352 and D353 External control mode Menu M3 1D125 Frequency converter heatsink temperature goes beyond the set su
87. le and FC voltage angle are the same with given offset P PhaseOffSetToNet The drive remains at this synchronization until the command to end synchronization is given or the command to change network is given P ActiveDirect DI HIGH When the command to go to the network net is given which can be given at the same time as synchronization command thr application checks for 40 ms that P PhaseHyst is correct for change When an internal decision is made The drive stops modulation within given delay P DelayToCoasting The drive opens FC contactor within given delay P DelayToOpen The drive closed NET contactor within given delay P DelayToClose Drive remains in stop state until 1 SingleMotorControl P ControlMode 0 Single Motor P ActiveDirect DI LOL 2 MultiMotorControl P ControlMode 1 3 MultiMotor InSecuence Controller motor is changed P ControlledMotor Controlled motor control status is reset P Reset Direct 2 2 2 To FC When controlled motor is in net Drive waits for back to FC command ResetDirect HIGH or ActiveDirect LOW When command is given drive Opens Net contactor immediately Closes FC Contactor within half of P StartDelayToFC time Makes start within P StartDelayToFC time Note restart delays Depending on the status of P ActiveSynchro the drive will keep synchronization on start or follow the given reference Tel 358 0 201 2121 Fax 4358
88. m wo a om e oorsee Table 6 20 Limit settings 62 3 4 24 hour support 358 0 40 837 1150 e Email vacon vacon com 34 e vacon APFI F131 LineSynch 6 4 5 Analogue output 1 Control keypad Menu M2 gt G2 3 5 Code Parameter Min Max Unit Default Cust ID Note P2 3 5 1 Analogue output 1 oi E 10 Al TTF programming See signal selection chapter 5 O Not used 20 mA 10 V 1 Output freq 0 f ma 2 req reference 0 f ma 3 Motor speed 0 Motor nominal speed 4 Motor current OI motor 5 Motor torque O T motor 6 Motor power O P ctor 7 Motor voltage O Unmotor Analogue output 1 8 DC link volt O 1000V P2 3 5 2 Grieg 15 1 307 9 Al1 10 Al2 11 Output freq fmin fma 12 Motor torque 2 42XT mot 13 Motor power 2 2XT umo 14 PT100 temperature 15 FB analogue output ProcessData4 NXS Analogue output 1 Sg P2 3 5 3 filter time o 10 00 1 00 O No filtering P2 35 4 Analogue output 1 1 309 O Not inverted inversion 1Snverted Analogue output 1 0 mA 0 V pass Mam Lal pop 0 1000 100 311 p2357 Analogueoutput1 100 00 100 00 0 00 375 offset Table 6 21 Analogue output 1 parameters G2 3 5 6 4 6 Analogue output 2 Control keypad Menu M2 gt G2 3 6 Parameter signal selection Analogue output 2 Analogue output 2 Analogue output 2 CS Analogue output 2 minimum Analogue output 2 scale Table 6 22 Analogue output 2 parameters G2 3 6
89. method TTF to these parameters See chapter 5 Monitoring value is possible to control from fieldbus by ID number 6 1 Monitoring values Control keypad menu M1 The monitoring values are the actual values of parameters and signals as well as statuses and measurements See Vacon NX User s Manual Chapter 7 for more information Code Parameter Unit ID Description V1 1 Output frequency Hz 1 Output frequency to motor V1 2 Frequency reference Hz 25 Frequency reference to motor control V1 3 Motor speed rpm 2 Motor speed in rpm V1 4 Motor current A 3 V1 5 Motor torque 4 In of Motor nominal torque V1 6 Motor Input Power kW 5 With one decimal accuracy V1 7 Motor voltage V 6 V1 8 DC link voltage V 7 V1 9 Unit temperature C 8 Heatsink temperature V1 10 Motor temperature 9 Calculated motor temperature V1 11 Analogue input 1 13 All Analogue input 2 Al2 Analogue Out 1 ACL V1 16 Analogue Out 2 50 ACH V1 17 Analogue Out 3 51 AO3 V1 18 DIN1 DIN2 DIN3 15 Digital input statuses V1 19 DIN4 DIN5 DING 16 Digital input statuses V1 20 Torque reference 18 Used Torque Reference V121 Measured e 42 Highest temperature of OPTB8 temperature board 4s filtering G1 22 Multimonitoring items ee monitoring values Table 6 1 Monitoring values Tel 358 0 201 2121 Fax 358 0 201 212 205 APFI F131 Li neSynch
90. n office on the Internet at Www vacon com Vacon distributor
91. n with speed to identify the motor parameters U f ratio and magnetization current is identified Note It is required to do the this identification run with no load on the motor shaft for accurate results 3 No action 4 Indent All 5 Identification failed This value is stored if identification has faild The basic motor name plate data has to be set correctly before performing the identifi cation run D110 Nominal voltage of the motor par 2 1 6 ID111 Nominal frequency of the motor par 2 1 7 ID112 Nominal speed of the motor par 2 1 8 D113 Nominal current of the motor par 2 1 9 ID120 Motor cos phi par 2 1 10 When in closed loop and with an encoder installed also the parameter for pulses revolutions in Menu M7 has to be set The automatic identification is activated by setting this parameter to the appropriate value followed by a start command in the requested direction The start command to the drive has to be given within 20s If no start command is given within 20 s the identifi cation run is cancelled and the parameter will be reset to its default setting The iden tification run can be stopped any time with normal stop command and the parameter is reset to its default setting In case identification run detects fault or other problems the identification run is completed if possible After the identification is finished the applica tion checks the status of the identification and generates fault warning if a
92. nary mode to monitor Application Status Word Monitoring Window NET Status Word 0000 0000 0110 0010 ContactorStatus 0000 0000 0000 0000 Synch Status 0000 0000 0000 0001 trn par and Print Service info to file txt with situation description E NCDrive C NCEngine Applications File Edit View Drive Tools Window New Open Close Save Save As Print Print To File Print Service Info Print Service Info To File Tell at least application ID and version number To access Parameter help Select parameter and press F1 cori PhaseHyst This parameter defined hysteresis when FC voltage angle and NET voltage angle are considered to be in synch Tel 358 0 201 2121 Fax 358 0 201 212 205 APFI F131 Li neSynch vacon 23 6 2 Basic parameters Control keypad Menu M2 gt G2 1 Code Parameter Max Unit Default Cust Note KHN REESEN Used is 0 75 Hz NOTE IT gt than the motor synchronous speed Max frequency Fer ZU 320 00 20 00 check suitability for motor and drive system Acceleration time 1 01 3000 0 s 30 103 OHztoMaxfrequency Deceleration time 1 01 30000 s 30 104 MaxfrequencytoOHz Current limit 0 1xl4 2xl4 A 107 E E P Check the rating plate of the See 180 690 V 110 the motor Note also used connection Delta Star Nominal frequency Check the rating plate of npn ahead The default applies for a 4 the asis 20 000 144
93. ne Voltage Hz 1654 OPT D7 measured line voltage Frequency frequency V1 25 3 Phase error Dec 1659 Geer reference Synchronization status for 1651 NCDrive in CAN communication Values are updated at 1 ms V1 25 4 Synchronization Status interval V1 25 5 Contactor Status jesz oye Ses fron application FB Synchronization Line Synchronization control s control 1640 Word from fieldbus V1 25 7 Controlled Motor 1641 V1 25 8 Line voltage L1 L2 V 1655 Real time V1 25 9 Line voltage L2 L3 V 1656 Real time V1 25 10 Line voltage L3 L1 V 1657 Real time Table 6 4 Synchro Monitoring values Analogue Input 3 Analogue Input 4 It s possible to adjust this input value from fieldbus when ID 141 values is 0 1 That way its possible to adjust Free Analogue input from fieldbus and have all analogue inputs function available for fieldbus process datas See also ID 1509 FB Limit Scaling FB Adjust Reference FB Analogue Output FB Torque Reference These are default controlling signals from LineSynch application If these functions are not needed it s possible to free these input to control some other parameter or monitoring val ue 6 1 4 Digital input statuses ID15 and ID16 DIN1 DIN2 DIN3 status DIN4 DIN5 DIN6 status bo DIN3 DING b1 DIN2 DIN5 b2 DIN1 DIN4 Tel 358 0 201 2121 Fax 4358 0 201 212 205 APFI F131 Li neSynch
94. ng of Net contactor happens right after modulation stops i You may need to increase the modulation stop and FC opening delay if NET contactor closing delay is long 6 Recommended time for no current situation is about 20 ms a Half of a cycle 5 ms is the minimum due contactors aging 7 Change P PhaseOffSetToNet so that the motor BEM voltage and line voltage are at the same position when the line contactor is mechanically closed us TIP Adjusting field weakening point voltage higher so that motor BEM voltage is the same as line voltage at the moment of closing the NET contactor this may decrease current spike 24 hour support 358 0 40 837 1150 e Email vacon vacon com 10 vacon APFI F131 LineSynch 3 VERSION PARAMETER COMPATIBILITY ISSUES No compatibility issues Tel 358 0 201 2121 Fax 4358 0 201 212 205 APFI F131 LineSynch vacons 11 4 CONTROL UO Reference potentiometer GD GER eee OPTA1 Terminal Signal Description 1 HOVE Reference voltage output Voltage for potentiometer etc 2 ALL Analogue input 1 Analogue input 1 frequency reference Range 10V R 200Q Input range selected by jumpers Range 0 20 mA R 2500 Default range Voltage 0 10 V 3 All 1 0 Ground Ground for reference and controls 4 Al2 Analogue input 2 Analogue input 2 frequency reference 5 Al2 Range 10V R 200Q Inpu
95. nt voltage D603 Tel 358 0 201 2121 Fax 4358 0 201 212 205 APFI F131 Li neSynch vacon 85 603 604 605 606 607 608 24 hour support 358 0 40 837 1150 e Email vacon vacon com Voltage at field weakening point 2 6 5 Above the frequency at the field weakening point the output voltage remains at the set maximum value Below the frequency at the field weakening point the output voltage depends on the setting of the U f curve parameters See parameters U f Optimization ID109 U f ratio ID108 Mid pont frequency ID604 and Mid point voltage ID605 When the parameters 1D110 and ID111 nominal voltage and nominal frequency of the motor are set the parameters field weakening point ID602 and field weakening voltage ID603 are automatically given the corresponding values If you need different values for the field weakening point and the maximum output voltage change these parameters after setting the parameters nominal voltage 1D110 and nominal frequency D111 U f curve middle point frequency 2 6 6 If the programmable U f curve has been selected with parameter U f ratio ID108 this parameter defines the middle point frequency of the curve See also Mid point voltage ID605 Error Reference source not found U f curve middle point voltage 2 6 7 If the programmable U f curve has been selected with the parameter U f ratio D108 this parameter defines the middle point voltage of the cur
96. ny During Identification Run the brake control is disabled see chapter Error Reference source not found Note After identification is made drive requires rising edge of start command 88 vacon APFI F131 LineSynch 636 637 638 639 641 642 643 Minimum frequency for Open Loop torque control 2 10 8 Defines the frequency limit below which the frequency converter operates in frequency control mode Because of the nominal slip of the motor the internal torque calculation is inaccurate at low speeds where is it recommended to use the frequency control mode Speed controller P gain Open Loop 2 6 13 Defines the P gain for the speed controlled in Open Loop control mode Speed controller gain Open Loop 2 6 14 Defines the gain for the speed controlled in Open Loop control mode Torque controller P gain 2 10 9 Defines the Integration gain of the torque controller When motor control mode is open loop torque control Torque controller gain 2 10 10 Defines the Integration gain of the torque controller on open loop control mode Torque reference selection 2 10 4 Defines the source for torque reference Not used Analogue input 1 Analogue input 2 Analogue input 3 Analogue input 4 Analogue input 1 joystick Analogue input 2 joystick From keypad parameter R3 5 Fieldbus ONAUBRBWNFO Torque reference scaling maximum value 2 10 5 Torque reference scaling minimum value
97. od if the drive is not modulating During commissioning the following issues needs to be understood Contactor delays may be from 3 ms up to 700 ms NET and FC contactor delays may fluctuate from each other Closing and opening delays may fluctuate Contactor times may fluctuate even if application has same settings Use of interlocks The NET contactor can not have an interlock from FC contactor o What can be used momentarily if contactor delays are not know The FC Contactor can have an interlock from net contactor If DOL thermal protection is used this trip should be connected to ByPass interlock and any situation that can cause motor input to interrupt Commissioning steps 1 Use oscilloscope during commissioning a Motor current b Line voltage c FC Voltage d Motor voltage 2 Make sure that the drive sees line voltages and frequency correctly a V1 25 1 Line main voltage i Only above 90 of motor nominal voltage is accepted b V1 25 2 Line frequency voltage i Only positive frequency is accepted 3 Make sure that the direction of FC and NET is the same when synchronized a Measure voltage between two phases from drive output and motor DOL input Make test runs without any load on motor shaft if possible When the timing of system is known a Increase the coasting delay near the time when the FC contactor is mechanically open b Decrease or Increase Net contactor delays so that the opening of FC and the closi
98. ol word is zero 24 hour support 358 0 40 837 1150 e Email vacon vacon com 124 vacon Appendices Line Synch Status Word 1 ms Signal Comment bO Coasting to NET Internal coasting command is active b1 Active Synchro Command to make synchronization is active b2 Active Direct Command to change to net is active b3 Reset Direct Multi Motor net contactor reset command b4 Fine tunig Line voltage frequency within 0 10 Hz from net frequency b5 Fine tunig OK Voltage angle is within hysteresis b6 Connect Direct Internal command to close NET contactor b7 Direct Active Final control signals to NET relay b8 FC Active Final control signal to FC relay b9 Drive Ready Drive is in Ready state b10 Drive Run Drive is in Run state b11 RunEnable Internal RunEnable status b12 RunRequest Internal RunRequest status b13 FC Contactor Ack Feedback from M1 FC contactor b14 Net Contactor Ack Feedback from M1 NET contactor b15 BothON when Run Drive was running while Net and FC contactor were closed Tel 358 0 201 2121 Fax 4358 0 201 212 205 Fault codes vacone 125 9 FAULT CODES The fault codes their causes and correcting actions are presented in the table below The shadowed faults are A faults only The items written in white on black background present faults for which you can program different responses in the ap
99. ollows Basic Standard Local Remote Multi Step applications Speed Reference 0 01 ControlWord Start Stop Command Fault reset Command PD1 PD8 Multipurpose control application Data Value Reference Speed Reference Control Word Start Stop Command Fault reset Command Process DataIN1 Torque Reference Process Data IN2 Free Analogue INPUT Process DataIN3 Adjust Input PD3 PD8 Not Used PID control and Pump and fan control applications Speed Reference O D Fault reset Command ia e controller controller Pee Conran 7 controller Not Used 24 hour support 358 0 40 837 1150 e Email vacon vacon com 122 vacon Appendices 8 5 Line synchronization protection functions Ce a drive is run state Communication has stopped until drive is powered down error D7 hysteresis positive frequency D7 hysteresis Motor Current Motor currentis not within hysteresis to FC Contactor has not been closed or Nett high related to used motor 85 DC Lon MeasuredDCvoltagewastoolow 86 AC Voltage Measured line voltage was toolow 87 ByPass External line measurement indicated interlock that line is down 8 5 1 Fault 80 both contactor on while running This fault is active when feedback from the first motor contactors is being used This fault will appear if feedback from both contactors indicates that contactors are closed and the drive is modulating Wh
100. on time 1 2 1 4 These parameters defines time required for the output frequency to increase from the zero frequency to maximum frequency 1D102 and reverse 105 Preset speed 1 2 1 15 106 Preset speed 2 2 1 16 These parameters defines reference when Preset Speed digital inputs are activated See also Digital inputs Preset Speed 1 1D419 and 2 1D420 107 Preset speed 1 Preset s 2 See D49 EE Basic reference 0 0 1ID105 1 0 1D106 0 1 Table 7 1 Preset speed Current limit 2 1 5 This parameter determines the maximum motor current from the frequency converter The parameter value range differs from size to size When Current limit is changed stall current limit D710 is internally calculated to 90 of current limit if value is greater When current limit is active drive output frequency is lowered Tel 358 0 201 2121 Fax 358 0 201 212 205 APFI F131 Li neSynch vacon 47 108 24 hour support 358 0 40 837 1150 e Email vacon vacon com U f ration selection 234567 2 6 3 Linear The voltage of the motor changes linearly from Zero point voltage ID606 0 with the frequency in the constant flux area from 0 Hz to the field weakening point ID602 where the voltage at FWP I D602 is supplied to the motor Squared The voltage of the motor changes from zero point voltage ID606 following 1 the squared curve form zero frequency to the field weakening point D602 The motor
101. on vacon com All joystick offset 2 2 2 11 Define the frequency zero point as follows With this parameter on display place the potentiometer at the assumed zero point and press Enter on the keypad Note This will not however change the reference scaling Press Reset button to change the parameter value back to 0 00 Al2 joystick offset 2 2 3 11 See parameter Al1 joystick offset ID165 Fieldbus input data 4 FBFixedControlWord bit 6 2 33 27 Fieldbus input data 5 FBFixedControlWord bit 7 2 3 3 28 The data from the fieldbus F BFixedControl Word can be led to frequency converter digital outputs See details from used fieldbus board manual Scaling of Motoring Power Limit The motoring power limit is equal to parameter Motoring Power Limit 1D1289 if value 0 is selected If any of the inputs is selected the motoring power limit is scaled between zero and parameter Motoring Power Limit ID1289 This parameter is available for Closed Loop control mode only Input level zero causes power limit Zero 0 Not Used 1 All 2 Al2 3 Al3 4 Al4 5 FieldBus Scaling ID46 Monitoring Value 54 vacon APFI F131 LineSynch 300 Start Stop logic selection 2 2 1 1 0 DINI closed contact start forward D403 DIN2 closed contact start reverse UDACA A Output Stop function frequency ID506 coasting G NX12K09 Figure 7 3 Start forward Start reverse The first selected direction has
102. ow Limit DC voltage Fault limit for F85 Line Voltage low response Select response for AC Low fault This function will activate Fault 86 See details in the Line Synchronization chapter on protection functions Use selections 0 or 1 if measurements are disconnected from net when synchronization is finished 0 No action 1 Warning 2 Fault Drive will open all contactors and wait until the reset command is given to open all contactors After the DOL reset command the actual fault can be reset Line Voltage low limit AC voltage Fault limit for F86 Tel 358 0 201 2121 Fax 4358 0 201 212 205 APFI F131 Li neSynch vacons 115 1690 1700 24 hour support 358 0 40 837 1150 e Email vacon vacon com Smoot Speed ratio This parameter is used to select speed of synchronization there are 10 settings where selection 0 is smoothes and selection 10 fastest Even selections 0 2 4 will not allow motor to go generator side To get maximum speed for synchronization brake resistor or AFE may be needed Synchronization options This parameter is used to activate certain functions bO Reserved b1 Single to Net The drive will monitor the rising edge of synchronization command and change to net command In sequence mode the drive starts the next motor but follows normal frequency reference until the rising edge command is given b2 Reserved b3 Single Reset Only one motor is taken from Net when this is active If not act
103. p The fault is reset and the drive is started automatically after the DC link voltage has returned to the normal level Automatic restart Number of tries after overcurrent trip 2 8 6 NOTE IGBT temp fault also included This parameter determines how many automatics restarts can be made during the trial time set by D718 0 gt 0 No automatic restart after overcurrent fault trip Number of automatic restarts after overcurrent trip saturation trip and IGBT temperature faults Automatic restart Number of tries after reference trip 2 8 7 This parameter determines how many automatics restarts can be made during the trial time set by D718 0 No automatic restart after reference fault trip gt 0 Number of automatic restarts after the analogue current signal 4 20mA has returned to the normal level gt 4mA Automatic restart Number of tries after external fault trip 2 8 9 This parameter determines how many automatics restarts can be made during the trial time set by D718 0 gt 0 No automatic restart after External fault trip Number of automatic restarts after External fault trip Tel 358 0 201 2121 Fax 358 0 201 212 205 APFI F131 Li neSynch vacon 99 726 727 728 730 731 24 hour support 358 0 40 837 1150 e Email vacon vacon com Automatic restart Number of tries after motor temperature fault trip 2 8 8 This parameter determines how many automatics restarts can be made during
104. parameter can be set to 90 or even higher Note The value is set as a percentage of the motor name plate data par D113 Nominal current of motor not the drive s nominal output current The motor s nominal current is the current that the motor can withstand in direct on line use without being overheated If you change the parameter Nominal current of motor this parameter is automatically restored to the default value Setting this parameter does not affect the maximum output current of the drive which is determined by parameter ID107 alone See chapter 8 1 If you change the parameter Nominal R current of motor this parameter is automatically restored to the default value Setting this parameter does not affect the maximum output current of the drive which is determined by para meter Current Limit ID107 alone cooling A Overload area Par ID706 40 n NX12k62 7 27 Motor thermal current I Curve Motor thermal protection Time constant 2 7 11 This time can be set between 1 and 200 minutes This is the thermal time constant of the motor The bigger the motor the bigger the time constant The time constant is the time within which the calculated thermal stage has reached 63 of its final value The motor thermal time is specific to the motor design and it varies between different motor manufacturers Default value changes between unit sizes If the motor s t6 time t6 is the time in second
105. pe Example You want to connect the digital output function Reference fault warning parameter 2 3 3 7 to the digital output DO1 on the basic board NXOPTA1 see Vacon NX User s Manual Chapter 6 2 First find the parameter 2 3 3 7 on the keypad Press the Menu button right once to enter the edit mode On the value Je you will see the terminal type on the left DigIN DigOUT An IN An OUT and on the right the present input output the function is connected to B 3 A 2 etc or if not connected a value 0 When the value is blinking hold down the Browser button up or downto find the desired board slot and signal number The program will scroll the board slots starting from 0 and proceeding from A to E and the I O selection from 1 to 10 Once you have set the desired value press the Enter button once to confirm the change READY P2331 GD AA Ref Faul Warn DigOUT B d GEN P2331 aD READY P2331 Gerd Al Ref Faul Warn kA Ref Faul Warn DigOUT 0 0 DigOUT 0 0 24 hour support 358 0 40 837 1150 e Email vacon vacon com 14 vacon APFI F131 LineSynch 5 2 Defining a terminal for a certain function with NCDrive programming tool If you use the NCDrive Programming Tool for parametrizing you will have to establish the connec tion between the function and input output in the same way as with the control panel J ust pick the address code from the drop down menu in the Value column see the
106. pervision limits par D354 and 1D355 Rotation direction is different from the requested one External brake ON OFF control par ID352 and 1D353 Output active when brake control is OFF The thermistor input of option board indicates overtemperature Fault or warning depending on parameter D732 Selects the analogue input to be monitored See par D356 1D357 1D358 and 1D463 Fieldbus data FBFixedControl Word to DO RO Fieldbus data FBFixedControlWord to DO RO Fieldbus data FBFixedControl Word to DO RO Table 7 6 Output signals via DOI and output relays ROI and RO2 315 0O No supervision 1 Low limit supervision 2 High limit supervision Output frequency limit supervision function 2 3 4 1 If the output frequency goes under over the set limit ID316 this function generates a message via digital output depending on to which output the supervision signal 1 ID447 is connected 24 hour support 358 0 40 837 1150 e Email vacon vacon com 60 vacon APFI F131 LineSynch 316 320 321 322 Output frequency limit supervision value 2 3 4 2 Selects the frequency value supervised by parameter ID315 See Figure 7 10 A f Hz ID315 2 ID316 S Example 24 AE 21 RO1 21 BEE 22 RO1 22 E e 22 RO1 23 RO1 23 RO1 23 RO1 NX12K19 Figure 7 10 Output frequency supervision All signal r
107. plication See parameter group Protections Note When contacting distributor or factory because of a fault condition always write down all texts and codes on the keypad display Overcurrent Earth fault Charging switch Emergency stop Saturation trip Possible cause Frequency converter has detected too high a current gt 4 l in the motor cable sudden heawy load increase short circuit in motor cables unsuitable motor Subcode in T 14 S1 Hardware trip S2 reserved S3 Current controller supervision The DC link voltage has exceeded the drive limit See User manual Too short a deceleration time high overvoltage spikes in supply Subcode in T 14 S1 Hardware trip S2 Overvoltage control supervision Current measurement has detected that the sum of motor phase current is not zero insulation failure in cables or motor The charging switch is open when the START command has been given faulty operation component failure Stop signal has been given from the option board Various Causes defective component brake resistor short circuit or overload 24 hour support 358 0 40 837 1150 e Email vacon vacon com Correcting measures Check loading Check motor Check cables Make Identification run Make the deceleration time longer Use brake chopper or brake resistor available as options Activate over voltage controller Check
108. r NXOPTB2 thermistor relay board connected Motor regulator activation 2 3 3 23 One of the limit regulator has been activated Tel 358 0 201 2121 Fax 4358 0 201 212 205 APFI F131 Li neSynch vacon 73 455 456 457 463 464 471 472 473 474 475 476 477 478 24 hour support 358 0 40 837 1150 e Email vacon vacon com Fieldbus input data 1 FBFixedControlWord bit 3 2 3 3 24 Fieldbus input data 2 FBFixedControlWord bit A 2 3 3 25 Fieldbus input data 3 FBFixedControlWord bit 5 2 3 3 26 The data from the fieldbus F BFixedControlWord can be led to frequency converter digital outputs See details from used fieldbus board manual Analogue input supervision limit 23 3 The selected analogue input signal goes beyond the set supervision limits see parameters Supervised Al ID372 Al supervision function D373 and Al Supervision value D374 Analogue output 1 signal selection 2 3 1 2 3 5 1 2 3 3 1 Connect the AO1 signal to the analogue output of your choice with this parameter For more information about the TTF programming method see chapter 5 Analogue output 2 signal selection 2 3 6 1 Connect the AO2 signal to the analogue output of your choice with this parameter For more information about the TTF programming method see chapter 5 Analogue output 2 function 2 3 6 2 Analogue output 2 filter time 2 3 6 3 Analogue output 2 inversion 2 3 6 4 Analogue output 2 minimum 2
109. r speed DC braking ON ae DC braking ON U S S a t 1 x Par ID508 gt t 0 1 x Par ID508 RUN RUN STOP STOP NX12K21 Figure 7 23 DC braking time when Stop mode Coasting Par ID506 1 Stop function Ramp After the Stop command the speed of Motor speed the motor is reduced according to the Output frequency set deceleration parameters as fast as possible to the speed defined with parameter 1D515 where the DC braking starts The braking time is defined with para PS meter ID508 If high inertia exists itis i recommended to use an external brak EE ing resistor for faster deceleration See m Figure 7 24 nae DC braking Tel 358 0 201 2121 Fax 4358 0 201 212 205 APFI F131 Li neSynch vacon 81 509 510 511 512 513 514 515 516 24 hour support 358 0 40 837 1150 e Email vacon vacon com Figure 7 24 DC braking time when Stop mode Ramp Prohibit frequency area 1 Low limit 2 5 1 Prohibit frequency area 1 High limit 2 5 2 Prohibit frequency area 2 Low limit 2 5 3 Prohibit frequency area 2 High limit 2 5 4 Prohibit frequency area 3 Low limit 2 5 5 Prohibit frequency area 3 High limit 2 5 6 In some systems it may be necessary to avoid certain frequencies because of mechanical resonance problems With i Output these parameters it is possible to set Geen us limits for the skip frequency region See Fi
110. re 7 15 Frequency reference Hz REVERSE FORWARD 50 50 Reference scaling max 1D304 70Hz From reverse to forward Max freq ID102 i 50Hz START STOP E gt STOP STAI lt From forward to reverse Analogue input V mA 0 10V 20mA Min freq ID101 Ref scaling min Wi SES Par ID321 i Par ID322 20 i Sleep limit 90 ID385 7 Joystick hysteresis NX12k99 ID384 20 Figure 7 15 Example of sleep limit function 24 hour support 358 0 40 837 1150 e Email vacon vacon com 66 vacon APFI F131 LineSynch 386 388 393 394 395 396 Frequency reference Hz REVERSE FORWARD 50 50 Reference scaling max 1D304 70Hz From reverse to forward Max freq ID102 50Hz From forward to reverse Analogue input V mA 0 10V 20mA Min freq ID101 Ref scaling min 1D303 0H i 21 ee Joystick hysteresis ID384 20 NX12k95 Figure 7 16 J oystick hysteresis with minimum frequency at 35Hz All sleep delay 2 22 10 This parameter defines the time the analogue input signal has to stay under the sleep limit determined with parameter D385 in order to stop the frequency converter Al2 signal selection 22 2 3 1 Connect the Al2 signal to the analogue input of your choice with this parameter For more information about the TTF programming method see chapter 5 Al2 reference scaling minimum value 2 2 3 6 Al2
111. reference scaling maximum value 2 2 3 7 Additional reference scaling If both ID393 and ID394 are zero scaling is set off The minimum and maximum frequencies are used for scaling See figure from parameter reference scaling D303 Al2 joystick hysteresis 2 2 3 8 This parameter defines the joystick dead zone between 0 and 20 See All J oystick hysteresis figure D384 Al2 sleep limit 2 2 3 9 The frequency converter is stopped if the Al signal level falls below the S eep limit defined with this parameter See also Sleep Delay 1D397 See Figure 7 15 from All sleep limit 1D3859 Tel 358 0 201 2121 Fax 358 0 201 212 205 APFI F131 Li neSynch vacon 67 397 Al2 sleep delay 2 2 3 10 This parameter defines the time the analogue input signal has to stay under the sleep limit determined with parameter Al2 sleep limit 1D396 in order to stop the frequency converter 399 Scaling of current limit 2 2 6 1 0 Not used 1 AI1 2 Al2 3 Al3 4 Al4 5 FB Limit Scaling ID46 Monitoring value This signal will adjust the maximum motor current between 0 and Parameter Motor Current Limit D107 24 hour support 358 0 40 837 1150 e Email vacon vacon com 68 e vacon APFI F131 LineSynch 400 Scaling of DC braking current 2 2 6 2 See parameter G t Scaling of Torque limits 1D399 current for the selections 100 Par ID507 DC braking current can be reduced with the free analogue input s
112. s function generates a warning message via the digital output DOI or via a relay output RO1 or RO2 depending on to which output the supervision signal par 1 D451 is connected Torque limit supervision value 2 3 4 6 Set here the torque value to be supervised by parameter D348 Reference limit supervision function 2 3 4 7 0 No supervision 1 Low limit supervision 2 High limit supervision If the reference value falls below or exceeds the set reference limit 1D351 this function generates a message via the digital output depending on to which output the reference limit supervision signal D449 is connected Reference limit supervision value 2 3 4 8 The frequency value to be supervised with the parameter D350 value between minimum and maximum frequency Tel 358 0 201 2121 Fax 4358 0 201 212 205 APFI F131 Li neSynch vacon 63 354 355 356 357 358 24 hour support 358 0 40 837 1150 e Email vacon vacon com Frequency converter temperature limit supervision 2 3 4 11 0 No supervision 1 Low limit supervision 2 High limit supervision If the temperature of the frequency converter unit falls below or exceeds the temperature limit value 1D355 this function generates a message via the digital output depending on to which output the temperature limit supervision signal ID450 is connected Frequency converter temperature limit value 2 3 4 12 This temperature value is supervised by par
113. s the motor can safely operate at six times the rated current is known given by the motor manufacturer the time constant parameter can be set basing on it As a rule of thumb the motor thermal time constant in minutes equals to 2xt6 If the drive is in stop stage the time constant is internally increased to three times the set parameter value The cooling in the stop stage is based on convection and the time constant is increased See also Figure 7 28 94 vacon APFI F131 LineSynch 708 Motor thermal protection Motor duty cycle 2 7 12 The value can be set to 0 150 See chapter 8 1 Setting value to 130 motor calculated temperature will reach nominal temperature with 130 of motor nominal current A Motor temperature 105 Motor j current Fault warning par ID704 Time constant T Motor temperature 1 17 viel Time gt Changes by motor size and adjusted with parameter ID707 NX12k82 Figure 7 28 Motor temperature calculation 709 Stall protection 2 7 13 0 No response 1 Warning 2 Fault stop mode after fault according to D506 3 Fault stop mode after fault always by coasting Setting the parameter to 0 will deactivate the protection and reset the stall time counter See chapter 8 2 710 Stall current limit 2 7 14 The current can be set to 0 2 1 For a stall stage to occur the current must have exceeded this limit See Figure 7 29 The softwar
114. t range selected by jumpers Range 0 20 mA R 2509 Default range Current 0 20 mA 6 KS Control voltage output Voltage for switches etc max 0 1 A 7 GND I O ground Ground for reference and controls 8 DIN1 Start forward Contact closed start forward Programmable G2 2 7 Programmable start logic P2 2 1 9 DIN2 Start reverse Contact closed start reverse Programmable G2 2 7 Programmable logic P2 2 1 10 DIN3 Fault reset Contact open no fault Programmable G2 2 7 Contact closed fault 11 CMA Common for DIN 1 DIN 3 Connect to GND or GAN 12 RAV Control voltage output Voltage for switches see 6 13 GND I O ground Ground for reference and controls 14 DIN4 Activate synchronization Drive will synchronize to net frequency and Programmable G2 2 7 angle 15 DIN5 Activate change to net Permission to make change to NET when Programmable G2 2 7 voltage is in synch 16 DIN6 Reset Network run Drive takes controlled motor off net Programmable G2 2 7 Multi motor control feature 17 CMB Common for DIN4 DIN6 Connect to GND or GAN 18 AOA1 Analogue output 1 Output range selected by jumpers 19 AOA1 Programmable P 2 3 1 2 Range 0 20 mA R max 500Q Range 0 10V R gt 1kQ 20 DOA1 Digital output Programmable Open collector 1 lt 50mA U lt 48 VDC OPTA2 Al BCL y Relay output 1 Switching capacity 22 ROL FC Contactor control 24VCD 8A 23 Rol Programmable G2 3 3 250 VAC 8A 125 VDC 0 4 A 24 RO2 Zy Relay output 1 Programmable 25 RO2 Net
115. t used RS 607 1 Used no ramping controller 2 Used ramping O Not used 1 Used no ramping 2 Used ramping to zero Undervoltage controller Motor control Speed controller P gain open loop Speed controller gain open loop Load drooping 0 00 10000 000 620 none action Identification 1Sdentification w o run 2Sdentification with run P2 6 17 Restartdelay 0 000 65 535 s Varies 1424 OLdelayfor coasting stop P2 6 18 Load drooping time eens oe Tee E For dynamic changes p2 6 19 Negative frequency 35999 320 00 320 00 Alternative limit for limit negative direction p2 6 20 Positivefrequency 35999 320 00 320 00 1285 Alternative limit for limit positive direction limit P2 6 22 Motoring torque limi 0 0 P2 6 23 ee a 12s Fain Hers RISE filter is used set Table 6 26 Motor control pararneters Tel 358 0 201 2121 Fax 4358 0 201 212 205 APFI F131 Li neSynch vacon 39 6 7 1 NXP drives PMS Motor control parameters Control SEN Menu M2 gt G2 6 24 Parameter i Default O Snduction Motor P2 6 24 2 ramen oe pr 651 P2 6 24 3 Paras oa fs fpf O No Torque stabilator P2 6 24 5 1412 gain P2 6 24 6 jai stabilator 1413 For PMSM use value 980 amping Torque stabilator Table 6 27 PMS Motor control parameters NXP drives 6 7 2 NXP drives Identification parameters Control keypad Menu M2 gt G2 6 25 Parameter Default
116. the drive Speed is limted here recardles of limit functions Generator Torque limit Defines maximum generating side torque limit Motoring Torque limit Defines maximum motoring side torque limit Generator power limit Defines maximum generating side power limit Only for Closed Loop control Motoring power limit Defines maximum motoring side power limit Can be activated for Open Loop with Control Options parameter 1D1084 Brake fault response Defines action when brake fault is detected 0 No response 1 Warning 2 Fault stop mode after fault according to D506 3 Fault stop mode after fault always by coasting Brake fault delay The delay before the brake fault is activated F58 Used when there is mechanical delay in the brake See External Brake acknowledge 1D1210 Contact factory before using mode 3 and 4 Tel 358 0 201 2121 Fax 4358 0 201 212 205 APFI F131 LineSynch vacon 109 1412 1413 1414 1420 1424 1506 1507 1515 1516 1517 24 hour support 358 0 40 837 1150 e Email vacon vacon com Torque Stabilator Gain Torque Stabilator Damping If PMS motor is used in open loop control mode it is rcomended to use value of 980 in this parameter insted of 1000 Torque Stabilator Gain in Fieldwerakening area Prevent of StartUp This parameter is enabled when Prevention of Start circuit is used to inhibit the gate pulses Restart Delay The delay time within which the
117. the motor is forward when the keypad is the active control place 1 Reverse The rotation of the motor is reversed when the keypad is the active control place For more information see Vacon NX User s Manual Chapter 7 3 3 3 Keypad Reference 3 2 The frequency reference can be adjusted from the keypad with this parameter The output frequency can be copied as the keypad reference by pushing the Stop button for 3 seconds when you are on any of the pages of menu M3 For more information see Vacon NX User s Manual Chapter 7 3 3 2 Torque reference 3 5 Define here the torque reference within 0 0 100 0 Tel 358 0 201 2121 Fax 358 0 201 212 205 Appendices vacon 117 8 APPENDICES In this chapter you will find additional information on special parameter groups Such groups are Parameters of Motor thermal protection Chapter 8 1 Parameters of Stall protection Chapter 8 2 Parameters of Underload protection Chapter 8 3 Fieldbus control parameters Chapter 8 4 Line synchronization protections Chapter 8 45 24 hour support 358 0 40 837 1150 e Email vacon vacon com 118 vacon Appendices 8 1 Parameters of motor thermal protection ID s 704 to 708 General The motor thermal protection is to protect the motor from overheating The Vacon drive is capable of supplying higher than nominal current to the motor If the load requires this high current there is a risk that the motor will be thermally o
118. the trial time set by D718 0 No automatic restart after Motor temperature fault trip gt 0 Number of automatic restarts after the motor temperature has returned to its normal level Response to undervoltage fault 2 7 5 0 Fault stored in fault history 1 Fault not stored in fault history For the undervoltage limits see Vacon NX User s Manual Table 4 4 4mA reference fault preset frequency reference 2 7 2 If the value of parameter D700 is set to 3 and the 4mA fault occurs then the frequency reference to the motor is the value of this parameter Input phase supervision 2 7 4 0 No response 1 Warning 2 Fault stop mode after fault according to ID506 3 Fault stop mode after fault always by coasting The input phase supervision ensures that the input phases of the frequency converter have an approximately equal current Automatic restart 1 2 20 The Automatic restart is taken into use with this parameter 0 Disabled 1 Enabled The function resets the following faults max three times see Vacon NX User s Manual Chapter 9 Overcurrent F 1 Overvoltage F2 Undervoltage F 9 Frequency converter overtemperature F 14 Motor overtemperature E 16 Reference fault F50 100 e vacon APFI F131 LineSynch 732 733 734 Response to thermistor fault 2 7 21 0 No response 1 Warning 2 Fault stop mode after fault according to D506 3 Fault stop mode after fault always
119. time D324 Al3 custom setting minimum 2 2 4 4 Al3 custom setting maximum 2 2 4 5 Set the custom minimum and maximum input levels for the Al3 signal within 160 160 Al3 signal inversion 2 2 4 6 0 No inversion 1 Signal inverted Al4 signal selection 2 2 5 1 Connect the Al4 signal to the analogue input of your choice with this parameter For more information see Chapter 5 Terminal To Function TTF programming principle In NXP when this input is set to 0 1 you can control Al3 from fieldbus Al4 filter time 2 2 5 2 When this parameter is given a value greater than 0 0 the function that filters out disturbances from the incoming analogue signal is activated See Figure 8 20 Al4 custom setting minimum 2 2 5 4 Al4 custom setting maximum 2 2 5 5 Set the custom minimum and maximum input levels for the Al4 signal within 160 160 E g min 40 max 80 8 16 mA Al4 signal inversion 2 2 44 2 2 5 6 0 No inversion 1 Signal inverted Motor control mode 1 2 2 2 7 22 Contact is open Motor control mode 1 is selected Contact is closed Motor control mode 2 is selected See parameter Motor Control Mode D600 and Motor Control Mode 2 D521 When changing between open loop and closed loop control modes make change in stop state Tel 358 0 201 2121 Fax 358 0 201 212 205 APFI F131 Li neSynch vacon 53 165 166 169 170 179 24 hour support 358 0 40 837 1150 e Email vac
120. ual current Earth fault protection 2 7 7 0 No response 1 Warning 2 Fault stop mode after fault according to D506 3 Fault stop mode after fault always by coasting Earth fault protection ensures that the sum of the motor phase currents is zero The overcurrent protection is always working and protects the frequency converter from earth faults with high currents 92 vacon APFI F131 LineSynch 704 Motor thermal protection 2 7 8 0 No response 1 Warning 2 Fault stop mode after fault according to D506 3 Fault stop mode after fault always by coasting If tripping is selected the drive will stop and activate the fault stage Deactivating the protection i e setting parameter to 0 will reset the thermal stage of the motor to 0 See chapter 8 1 Tel 358 0 201 2121 Fax 4358 0 201 212 205 APFI F131 Li neSynch vacon 93 705 706 707 24 hour support 358 0 40 837 1150 e Email vacon vacon com Motor thermal protection Motor ambient temp factor 2 7 9 The factor can be set between 100 0 100 0 See chapter 8 1 100 0 0 C 0 0 40 C 100 0 80 C Motor thermal protection Motor cooling factor at zero speed 2 7 10 Defines cooling factor in zero speed related to point where motors in running nominal speed without external cooling See Figure 7 27 The default val ue is set assuming that there is no external fan cooling the motor If an external fan is used this
121. uency 1D102 with mA ID304 Z ID325 Custom 1 i e 1D325 0 signal 8 mA to 16 mA Al2 0 100 F i 1 Zen TT Ap 20 100 ee S term 3 4 AmA SEI 0 e ID326 ID327 NX12K75 Figure 7 12 Analogue input Al2 scaling 24 hour support 358 0 40 837 1150 e Email vacon vacon com 62 vacon APFI F131 LineSynch 329 331 346 347 349 350 351 Analogue input 2 Al2 filter time 2 2 3 2 When this parameter is given a value greater than 0 the function filters out disturbances from the incoming analogue signal See All signal filtering time 1D324 Motor potentiometer ramp time 22 1 2 Defines the speed of change of the motor potentiometer reference value Hz s Motor Control ramp times are still active Output freq limit 2 supervision function 2 3 4 3 0 Nosupervision 1 Lowlimit supervision 2 High limit supervision If the output frequency goes under over the set limit ID347 this function generates a message via digital output depending on to which output the supervision signal 2 1D448 is connected Output frequency limit 2 supervision value 2 3 4 4 Selects the frequency value supervised by parameter ID346 See Figure 7 10 Torque limit supervision function 2 3 4 5 0 No supervision 1 Low limit supervision 2 High limit supervision If the calculated torque value falls below or exceeds the set limit ID349 thi
122. ult programming A 2 Default Reverse start External fault close 2 2 7 11 Contact closed Fault is displayed and motor stopped Fault 51 If fault response selection 4 is used drive will open all DOL contactors and lock these to open state until rest command has been given This will prevent DOL start if NET is interrupted External fault open 2 2 7 12 Contact open Fault is displayed and motor stopped Fault 51 If fault response selection 4 is used drive will open all DOL contactors and lock these to open state until rest command has been given This will prevent DOL start if NET is interrupted Run enable 2 2 7 3 Contact open Start of motor disabled Contact closed Start of motor enabled Stop is made accordingly stop function D596 Follower Drive will make always coasting stop 70 vacon APFI F131 LineSynch 408 409 410 411 412 413 414 415 416 Acceleration Deceleration time selection 2 2 7 13 Contact open Acceleration Deceleration time 1 selected Contact closed Acceleration Deceleration time 2 selected Set Acceleration Deceleration times with parameters D103 and D104 and alternative ramp times with ID502 and ID503 Control from I O terminal 2 2 7 18 Contact closed Force control place to I O terminal This input have priority order 1 comparing to 1D409 D410 and 1D411 Control from keypad 2 2 7 19 Contact closed Force control place to keypad This input have prior
123. um frequency towards the actual frequency until the correct value is detected Use this mode if the motor is coasting when the start command is given With the flying start it is possible to start motor form actual speed without forcing the speed to zero before ramping to reference Conditional flying start 2 With this mode it is possible to disconnect and connect the motor from the frequency converter even when the Start command is active On re connecting the motor the drive will operate as described in selection 1 Stop function 2 4 7 Coasting 0 The motor coasts to a halt without any control from the frequency converter after the Stop command Ramp 1 After the Stop command the speed of the motor is decelerated according to the set deceleration parameters to zero speed If the regenerated energy is high it may be necessary to use an external braking resistor to stop within deceleration time Normal stop Ramp Run Enable stop coasting 2 After the Stop command the speed of the motor is decelerated according to the set deceleration parameters However when Run Enable is selected the motor coasts to a halt without any control from the frequency converter Normal stop Coasting Run Enable stop ramping 3 The motor coasts to a halt without any control from the frequency converter However when Run Enable signal is selected the speed of the motor is decelerated according to the set deceleration parameters If the regen
124. ust ID Note P2 3 3 1 H 432 ReadytoRun P2 3 3 2 433 homing P2 3 3 3 0 1 434 Driveinfaultstate P2 3 3 4 OI LL 435 Drivenotinfaultstate P2 3 3 5 H 46 Warningactive P2 3 3 6 1 437 External faultactive 1 0 L Reference 4 mA fault or warning 0 1 0 jal Overtemperature or Te Drive overtemperature active P2 3 3 8 warning P2 3 3 9 1 f 01 f 440 Output frequency lt 0 Hz Actual direction lt gt P2 3 3 10 Unrequested direction TEI requested direction Reference Output J ogging or preset speed P2 3 3 13 I O control place a P2 3 3 14 External brakecontrol 01 01 1 445 P2 3 3 15 External brake control 01 01 See explanations on page inverted 1 supervision 2 supervision supervision Temperature limit Drive temperature supervision P2 3321 Themistor fault or warning P2 3 3 22 Analogue inp eS See ID356 supervision limit ra Pete te P2 3 3 24 01 455 Seefieldbusmanual P2 3 3 25 01 456 Seefieldbusmanual P2 3 3 26 01 457 Seefieidbus manual P2 3 3 27 o1 LE Seefieldbus manu P2 3 3 28 01 170 Seefieldbus manuali P2 3 3 29 or f fe For external De charge P2 3 3 30 e EE E P2 3 3 31 P2 3 3 32 P2 3 3 33 P2 3 3 34 P2 3 3 35 P2 3 3 36 P2 3 3 37 P2 3 3 38 P2 3 3 39 Motor 4DL Control 01 O1 wie P2 3 3 40 Motor5FCControl 01 O12 ert P2 3 3 41 Motor5DL Control 01 O1 ias i 24 hour support
125. vacon 91 700 701 702 703 24 hour support 358 0 40 837 1150 e Email vacon vacon com Response to the 4mA reference fault 2 7 1 0 No response 1 Warning 2 Warning the frequency from 10 seconds back is set as reference 3 Warning the Preset Frequency Par D728 is set as reference 4 Fault stop mode after fault according to D506 5 Fault stop mode after fault always by coasting A warning or a fault action and message is generated if the 4 20 mA reference signal is used and the signal falls below 3 5 mA for 5 seconds or below 0 5 mA for 0 5 seconds The information can also be programmed into digital output DOI or relay outputs RO1 and RO2 Response to external fault 2 7 3 0 Noresponse 1 Warning 2 Fault stop mode after fault according to ID506 3 Fault stop mode after fault always by coasting 4 Fault Open all DOL contactor and Lock Normal start can be made after all DOL control has been reset A warning or a fault action and message is generated from the external fault signal in the programmable digital inputs DIN3 or with ID405 and ID406 The information can also be programmed into digital output DO1 and into relay outputs RO1 and RO2 Output phase supervision 2 7 6 0 No response 1 Warning 2 Fault stop mode after fault according to D506 3 Fault stop mode after fault always by coasting Output phase supervision of the motor ensures that the motor phases have an approximatel y eq
126. values The parameters of the LineSynch Application are explained in Chapter 7 of this manual The explanations are arranged according to the individual ID number of the parameter Tel 358 0 201 2121 Fax 4358 0 201 212 205 vacons 5 APFI F131 LineSynch 1 2 Connection example q sedig sopewon 54 310 LNGINSUNSWSN LION 40 1 4d0 N Hop ous z RampaEmen wy H D DWAR LOOT EI ve no E n m Doug uoe a Mig o A aredig Oe 24 ta S o l bazien HOYT Clan Jod ONIOH Goer net iNO Mi RO WOOTHELLM SS dAB 1JNO LIJNAS pois e LINN TOWLNOO PI ND gue ob maen Dap a A plet s L E O Q O A 5 O T E Lu D Q Te H a DO kel Q x oO CO p s m Q Q Q wn Lu gt O L N 6 vacon APFI F131 LineSynch 2 LINE SYNCHRO GENERAL 2 1 Purpose This application is meant to run motor to net frequency and make contactor change that motor is running directly from network 2 2 Operation The drive measures line voltage frequency and angle When there is no synchronization command the application works as a normal Multi Purpose application 2 2 1 To Net When synchronization command is given P ActiveSynchro DI HIGH frequency reference is changed to net voltage frequency When voltage frequency is within 0 10 Hz hysteresis with network voltage frequency the drive will make small adjustments to frequency reference so that line voltage ang
127. ve Output voltage at zero frequency 2 6 8 This parameter defines the zero frequency voltage of the U f curve Default value is unit size dependent NOTE If the value of parameter U f Ratio Select 1D108 is changed this parameter is set to zero Overvoltage controller 2 6 10 These parameters allow the under overvoltage controllers to be switched out of operation This may be useful for example if the mains supply voltage varies more than 15 to 10 and the application will not tolerate this over undervoltage In this case the regulator controls the output frequency taking the supply fluctuations into account O Controller switched off 1 Controller switched on no ramping Minor adjustments of OP frequency are made 2 Controller switched on with ramping Controller adjusts OP freq up to max freq Undervoltage controller 2 6 11 See par D607 Note Over undervoltage trips may occur when controllers are switched out of operation 0 Controller switched off 1 Controller switched on no ramping Minor adjustments of OP frequency are made 2 Controller switched on with ramping Controller adjusts OP freq up to zero speed 86 vacon APFI F131 LineSynch 609 Torque limit 2 10 1 With this parameter you can set the torque limit control between 0 0 400 0 610 Torque limit control P gain 2 10 2 This parameter defines the gain of the torque limit controller It is used in Open Loop control mode only 6
128. verloaded This is the case especially at low frequencies At low frequencies the cooling effect of the motor is reduced as well as its capacity If the motor is equipped with an external fan the load reduction at low speeds is small The motor thermal protection is based on a calculated model and it uses the output current of the drive to determine the load on the motor The motor thermal protection can be adjusted with parameters The thermal current I specifies the load current above which the motor is overloaded This current limit is a function of the output frequency The thermal stage of the motor can be monitored on the control keypad display V1 10 ID9 See the product s User s Manual CAUTION The calculated model does not protect the motor if the airflow to the motor is reduced by blocked air intake grill 8 2 Parameters of Stall protection Dis 709 to 712 General The motor stall protection protects the motor from short time overload situations such as one caused by a stalled shaft The reaction time of the stall protection can be set shorter than that of motor thermal protection The stall state is defined with two parameters D710 Stall current and 1D712 Stall frequency limit If the current is higher than the set limit and output frequency is lower than the set limit the stall state is true There is actually no real indication of the shaft rotation Stall protection is a type of overcurrent protection Tel

user`s manual APFIF131 Line Synchronization

Contents

Download Pdf Manuals

Related Search

Related Contents