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PASCAL Series 2033 - 2063 m3/h H1 series

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1. a thickening of the oil together with a blackish color and a burnt smell indicate that the oil has deteriorated Drain the pump and flush it The oil should be changed every 6 months This value is given as a guide only It may be extended to 1 year if the ultimate vacuum required is sufficient for primary vacuum pumps Similarly if the pump is stopped frequently for long periods the oil should be changed at intervals of 6 months to a maximum of 1 year oil may become sticky Note Every pumping operation is different This oil must therefore be changed at intervals adapted to each specific application The use of certain accessories see page 13 can reduce the frequency of these maintenance operations Maintenance EN 35 Draining A WARNING EN 36 Oil case draining Sealed housing draining Flushing The draining operation places the contaminated pumping circuit in communication with the outside atmosphere Take all necessary steps to ensure personal safety The pump must be drained when hot and after the oil case has been vented to atmospheric pressure For this Switch off the pump isolate the pump or disconnect from the installation tilt the pump unscrew the draining plug A on the side of the oil case and the filling plug B on the top of the oil case When all the oil has drained replace the two plugs temporarily and run the pump for about 10 seco
2. Remove the protective caps on the inlet and exhaust orifices these components prevent foreign bodies from entering the pump during transport and storage It is dangerous to leave them on the pump during operation Start up Make sure that all the components or chamber connected to the pump inlet withstand a negative pressure of 1 bar relative to atmospheric pressure Also make sure that the maximum excess pressure does not exceed 1 bar relative to atmospheric pressure for security It is recommended to connect the pump exhaust to a smoke evacuation duct e If the pump exhaust orifice is connected to an extraction duct or an oil mist eliminator the exhaust stop valve fitted in the pump exhaust orifice must be removed e At the pump exhaust the evacuation circuit must be such that the resulting excess pressure in the oil case is as low as possible for correct pump operation the max exhaust pressure recommended should be 1 125 Torr 1 5 bar absolute pressure The pump inlet and exhaust orifices are equipped with DN 40 ISO KF end fittings which can be used to fit various line components made of stainless steel plastic etc see the Adixen catalog Note in case of using with exhaust pressu e above atmospheric pressure see page 10 it is necessary to install outside centeri 1g ring at the exhaust port see page 13 Inlet Exhaust EN 21 A WARNING Three phase version Motor characteristics connecti
3. Place vane 38 in its slot With pump horizontal let pump body drop by gravity on to rotor With pump vertical turn pump body 18 clockwise around alignment pin 13 to bring it into contact with the rotor without forcing Never rest pump body on rotor this will eliminate bearing play Fit two screws 1a and 1b must be tightened first 1a and 1b second maximum torque 10 N m Air inlet tube Screw the air tube home 11 and unscrew it of the number of turns given when disassembling usually 3 or 4 turns see page 40 Motor coupling To make sure motor coupling does not no pump Dimension A touch fan adjust distance from motor plate dimension A on the drawing 2033 H1 16 6 x 0 5 mm To perform this adjustment use 2063 H1 23 3 0 5 mm adjusting tool in tool kit see page 39 OU H c c OU dei E o Fill with oil After reassembling fill the oil casing and the sealed housing with oil see page 18 before start up the pump see page 26 EN 45 EN 46 Safety questionnaire Procedure for returning ADIXEN products You wish to return an Adixen product for maintenance The equipment will be dismantled and possibly cleaned by a technician from our Service Centre In compliance with European Community s L360 directives French labor code L231 R231 and Federal OSHA Safety Standard 1910 1200 Alcatel Vacuum
4. 14 50 118060 10 6 6 7 5 5 5 9 Dimensions en mm inch EME EES ES Eo ES a 519 295 122 437 35 58 5 364 170 233 12 140 269 SI 204 arg 9 E 17 2 1 37 e 043 67 9 2 0 46 5 5 10 6 m 586 349 137 521 40 69 5 385 186 250 12 190 293 R en azz 54 20 5 1 58 27 3 15 1 7 3 0 46 7 5 11 5 EN 12 Accessories Name Partnumber Location ronas eis Separates oil droplets and particles contained in eliminator 068744 Exhaust lt OME 40H exhaust gases emitted by the pump Liquid nitrogen trap Protects the pump against condensable vapours 786537 Inlet e Prevents oil from backstreaming into pumped LNT 40 chamber Auxiliary cooling device 054257 Between frame e When operating at ambient temperatures qbove only on 2033 H and motor 40 C a water cooling ring can be fitted model Outside centering At inlet and e Secure the use with exhaust pressure above F 066887 ring exhaust port atmospheric pressure 082691 Between base and machine LAX 100 model D frame Helps isolate pump vibration Allows pump to be mounted on a frame A CAUTION In general use accessories in which the tightness and materials are compatible with the pumped gases and the required safety conditions at both the inlet and the exhaust A CAUTION If the exhaust orifice is connected to an extraction
5. D O ring pinched Replace D Seals damaged Replace D Oil contaminated D Oil case and frame cleaned poorly during reassembly Drain flush and refill with clean oil Remove the base and clean D Oil case seal pinched Disassemble the oil case clean the faces and refit a new seal D Front seal damaged or felt saturated Replace D External shaft seal deterioration Replace shaft seal D Discharge at surpressure oil level from sealed housing rises casing oil level falls Replace shaft seals 14 15 and 18 D Discharge at low pressure casing oil Replace shaft seals 14 15 and 18 level rises sealed housing level falls Maintenance Maintenance Operating conditions frequency 6 months normal 24 24h 1 year normal 12h day 1 year normal 24 24h 2 years normal 12h day The frequency values are minimum values for normal operating conditions pressure 1 mbar 0 75 Torr clean gas and non corrosive gas An incorrect ultimate vacuum or a reduction in pumping speed are signs that the oil has deteriorated The periodic inspection of the state of the oil is performed by comparison with a sample of new oil in order to check the level of contamination or deterioration of the lubricant The frequency at which oil is renewed is adapted to the type of operation if the oil is cloudy this indicates that condensables have been absorbed during pumping
6. preparation Before reassembly Assembling moving EN 44 parts Assembling oil pump Reassembling the pump e All parts must be dry so that no solvent remains particularly in blind holes Check that the lubrication holes are not blocked Oil used for lubricate pump parts must be the same as oil used for pump operation Coat all pump parts and lips of shaft seals with clean oil Make sure seals are correctly installed see page 43 e Fill lubrication holes of bearings and seal seats with oil Do not put too much oil in the bottoms of the holes for the plate stator alignments pins e Tighten nuts without forcing maximum torque see chapter Nomenclature Rest the frame 34 on a flat surface in order to raise the pump The bushings in the frame and plates can be replaced but special machining is required whenever a bushing is changed Consult service center for assistance Reassemble moving parts in reverse order of disassembly Before replacing valves for a little oil into the stators through the valve holes Before reassembling oil pump assemble fan 64 using a new self locking screw to tighten it Maintenance kit page 38 Mount all necessary parts on oil pump body proceeding in reverse order as described page 40 Place slot of oil pump rotor in horizontal position parallel to pump base Fan can be used to turn rotor but never insert a screwdriver in the rotor slot as this may cause damage
7. satisfaction from this equipment REACTIVES GASES PRECIOUS GASES EN 1 This product complies with the requirements of European Directives listed in the Declaration of Conformity contained in page 55 of this manual These Directives are amended by Directive 93 68 E E C E C Marking Copyright Intellectual property The use of Adixen products are subject to copyright and intellectual property rights in force in any jurisdiction All rights reserved including copying this document in whole or any part without prior written authorization from Alcatel Vacuum Technology France Specifications and information are subject to change without notice by Alcatel Vacuum Technology France CAUTION Indicates a potentially hazardous situation which if not avoided could result in property damage A CAUTION Indicates a potentially hazardous situation which if not avoided could result in moderate or minor injury It may also be used to alert against unsafe practices A WARNING Indicates a potentially hazardous situation which if not avoided could result in death or severe injury A DANGER Indicates an imminently hazardous situation that if not avoided will result in death or severe injury extreme situations EN 2 P N 065094 Ed 04 December 09 Contents The PASCAL series 2033 2063 m3 h H1 Series Presentation of the product range sssssssssssseeee 4 O
8. seal 48 Unscrew the nuts 29 and remove the oil casing 25 and its gasket 28 Gasket may cause case 25 and frame 34 to stick together due to aging insert lever between base and bottom of case and pry off case Do not use a hammer or screwdriver which could dammage the parts and sealing surfaces Unscrew the sight glass 14 Remove the the O rings 13 15 the ring 11 the sight glass 12 Remove the screws 7 10 and the cover s 5 11 the exhaust valves 2 13 and their springs 4 12 Remove screws 1 2 and body 18 Remove srews 3 4 and cylinder 5 spring 23 the piston 22 and diaphragm 21 Remove seat 20 and O ring 19 Remove screw 8 9 and remove the air retening retainer 10 Remove oil inlet tube 6 Unscrew air inlet tube 11 and remove spring 12 If necessary note settting of air inlet tube 11 number of turns until tube stops moving turning clokwise Remove vane 38 see page N 8 Remove 4 nuts 17 Insert two screwdrivers into the two notches and twist to remove palte off pins Pull flange 14 straight out hodling HP rotor 35 in place Remove O ring 43 see page N 8 Disassembling the pumping module Removing HP rotor 35 and HP stator 40 see N 8 Removing flange 33 see N 8 Removing LP rotor 23 and LP stator 27 see N 8 Removing front flange 21 see N 8 Disassembling inlet nipple 40 on fra
9. EUROPE 2 2 2 6 kW 190 480V 50 60Hz 1500 1800 tr mn 1 1 118060 M3 Moteur triphas USAJAPAN 1 1 1 3 kW 175 460V 50 60Hz 1500 1800 tr mn Tree phase motor USA JAPAN 1 1 1 3 kW 175 460V 50 60Hz 1500 1800 tr mn 1 1 113114 M4 Moteur triphas USAJAPAN 2 2 2 6 kW 175 460V 50 60Hz 1500 1800 tr mn Tree phase motor USA JAPAN 2 2 2 6 kW 175 460V 50 60Hz 1500 1800 tr mn 1 1 113115 M5 Moteur triphas ASIA ROW 1 1 1 3 kW 180 480V 50 60Hz 1500 1800 tr mn Tree phase motor ASIA ROW 1 1 1 3 kW 180 480V 50 60Hz 1500 1800 tr mn 1 1 114449 M6 Moteur triphas ASIA ROW 2 2 2 6 kW 180 480V 50 60Hz 1500 1800 tr mn Tree phase motor ASIA ROW 2 2 2 6 kW 180 480V 50 60Hz 1500 1800 tr mn 1 1 114450 CHINA Alcatel Vacuum Technology Shanghai N 82 Lane 887 Zuchongzhi Road Zhangjiang High Tech Park Shanghai 201203 China Tel 86 21 5027 0628 Fax 86 21 3895 3815 FRANCE Alcatel Vacuum Technology France 98 avenue de Brogny BP 2069 74009 Annecy cedex France Tel 33 4 50 65 77 77 Fax 33 4 50 65 77 89 GERMANY Alcatel Hochvakuumtechnik GmbH Am Kreuzeck 10 Postfach 1151 97877 Wertheim Germany Tel 49 9342 9610 0 Fax 49 9342 9610 30 ITALY Alcatel Vacuum Systems Via Trento 30 20059 Vimercate Mi Italy Tel 39 0396 86 38 55 Fax 39 039 66 71 25 JAPAN Alcatel Lucent Japan Ltd 1 9 4 Kita Shin Yokohama Kohoku ku Yokohama Kanagawa 223 0059 Japan Tel 81 3 6431 71
10. KEE 14 Nomenclature ensemble motorisation M Motor assembly part list EE 14 Nomenclature A Plan de montage cuve et b ti Oil casing and central housing assembly drawing CT Clamping torque Nut HM10 Stud HM 10 30 22 Stud HM 8 28 18 Stud HM 10 55 22 Stud HM 8 50 20 Screw HC M6 12 Stud HM 10 25 20 Stud HM 8 20 15 Screw CHc M10 15 Screw CHc M8 x 20 Screw CHc M8 x 25 Nomenclature cuve et bati Oil casing and central housing part list Types model REF REP DESIGNATION SPECIFICATION 2033 H1 2063 H1 P N 1 Joint torique 2 7 16 9 O ring 2 70 16 9 1 3 1 3 e 2 Bouchon 3 8 G Drain plug 3 8 3 1 3 052752 3 Joint torique 2 70 18 4 O ring 2 70 18 4 1 2 1 2 e 4 Douille d tanch it Tightness spacer 1 2 1 2 065528 5 Ecrou HM 18 Nut HM 18 1 2 1 2 6 Bac embout male 1 8G 1 8G male fitting 2 1 2 7 ldem 6 Idem 6 1 2 1 2 8 Ecrou HM 18 Nut HM 18 1 2 1 2 9 ldem 4 Idem 4 1 2 1 2 065528 10 Idem 3 Idem 3 1 2 1 2 e 11 Circlips D38 Circlips D38 1 e 12 Disque verre Glass disc 1 054199 13 Joint torique 3 6 37 3 O ring 3 6 37 3 1 e 4 Corps voyant huile Oil sight glass body 1 15 Joint torique 3 44 O ring 3 44 2 3 2 3 e 16 Bouchon m le Fill plug 1 054213 17 Goupille V1 6 10 Pin V1 6 10 1 18 Filtre de refoulement quip Equipped exhaust filter 1 100116 19 Axe refoulement Exhaust valve shaft 1 054223 20 Embout de refoulemen
11. REP DESIGNATION SPECIFICATION 2033 H1 2063 H1 P N 37 Anneau levage Eye hook 2 2 083004 37 Anneau levage Eye hook 2 2 082697 38 Filtre aspiration Inlet filter 1 1 054202 38 Filtre aspiration nlet filter 1 1 054426 39 Joint torique 5 33 40 64 O ring 5 33 40 64 1 1 1 1 e 40 Embout d aspiration DN 40 ISO KF nlet nipple DN 40 ISO KF 1 1 054232 41 Vis CHc M6 20 Screw Chc M6 20 1 4 1 4 42 Protecteur Protective cap 2 1 2 43 Rondelle D6 Washer D6 1 3 1 13 ke 44 Taquet ntake clamp 4 4 068504 45 Idem 2 Idem 2 1 3 1 3 052752 46 ldem 1 dem 1 1 3 1 3 e 47 Joint torique 2 5 74 O ring 2 5 74 1 1 1 1 e 48 Joint double l vre 20 35 7 Double lip seal 20 35 7 1 1 1 e 49 Moteur Motor 1 1 1 1 page 12 13 50 Vis HC M6 12 Screw HC M6 12 1 1 1 1 51 Manchon moteur Motor coupling 1 1 054116 51 Manchon moteur Motor coupling 1 1 054436 52 Anneau lastique dent Elastic coupling 1 1 1 1 Oo 53 Flasque moteur Motor flange 1 1 054118 53 Flasque moteur Motor flange 1 1 054419 54 Rondelle Washer 4 4 4 4 e 55 Vis Chc M8 20 Screw CHc M8 20 4 4 55 Vis Chc M8 25 Screw CHc M8 25 4 4 56 Grille de protection Motor flange screen 1 1 054264 56 Grille de protection Motor flange screen 1 1 065511 57 D flecteur air Deflector 1 1 054147 57 D flecteur air Deflector 1 1 054432 58 Vis FS M6 10 Screw FS M6 10 3 3 35 59 dem 29 Idem 29 4 20 4 20 60 Idem 30 Idem 30 4 28 4 28 ke 61 Goujon M8 20 15 Stud M8 20 15 4 4 075837 61 Goujon M10 25 2
12. Technology requires this form to be completed to preclude the potential health risk to its service personnel that can occur when receiving disassembling or repairing potentially contaminated products Equipment returned without this form completed and secured to outside of package will be returned to customer unprocessed Equipment must be drained of fluids and residue securely packaged and shipped prepaid Concerning the closing of the ports inlet amp outlets of the product metallic airtight blank flanges should be used if toxic or copper gases have been pumped We wish to draw your attention to the following points e The risk may be of the following nature Chemical Danger to health risks of explosion fire risks for the environment Please indicate the chemical formula and name of the gases or substances that have been in contact with the equipment pump or detector Biological in case of contamination such as pathogenic germs micro organisms bacteria viruses etc classes 1 to 4 and group E our Service Center is currently unable to decontaminate and recycle such material without risk to the safety of our staff Please contact us before sending the product to the Service center Radioactive In case of contamination our Service Center is currently unable to decontaminate and recycle such material without risk to the safety of our staff Please contact us before sending the product to the Service center Copper c
13. habilit e Procedure for returning ADIXEN products This questionnaire is only to be filled in and signed by an authorized person SOCIETE COMPANY EQUIPEMENT EQUIPMENT Nom Soci t Name of company Description KE Nom personne Name of person uM NAN ennnen 0 gt GR WC UR MEE E E Fond Posion NO CE senes ER messe aoia n cae AN da wia MI Tolka TEE E Type de proc d Type of process Zeen Pour lequel l quipement est utilis for which equipement is used BR Date de l exp dition Date of consignment N FAK FX TIO rarement Pour renseignements ventuels sur les produits utilis s for any information on products used INTERVENTION SERVICE Intervention souhait e R vision r paration Service required overhaul repair etc Type d anomalie constat e Type of anomaly observed PROCEDE CUIVRE COPPER PROCESS Produit utilis sur un proc d Cuivre Product used on a Copper process Oui Yes Non No ASPECT SECURITE SAFETY ASPECT L quipement mentionn ci dessus a t en contact avec les produits suivants The above equipment has been in contact with the following substances nom et formule chimique name and chemical formula Ces produits pr sentent un risque de nature These susbstances present the following risks Chimique Chemical Explication d taill e Detailed explanation Toxique Toxic Oui Yes Non No Si Qui risque de natu
14. mist eliminator and oil return System see oil draining kit or a single stage pump should be used EN 7 EN 8 Oil s function Choosing the right oil Lubrication and anti noise device Anti noise Oil Noise limiter Antisukback Oil has several important functions in the pump t lubricates mechanical components bearings seals rotor vanes etc t makes moving parts relatively tight by limiting internal leakage t carries away the heat produced by the compressed gases Not all oils produce the same ultimate pressure in a given pump Ultimate pressure depends on the saturated vapour pressure of the oil its viscosity and its ability to dissolve gases Good pumping conditions are related to the type of oil used The choice depends on Expected pump performance Chemical aggression and corrosion of pumped gases Accessories used Desired maintenance intervals and total operating cost The manufacturer has selected various types of oil for its pumps see page 17 The pump is equipped with a lubrication system which regulates the oil flow rate required in the vacuum pump In addition this system also ensures the gassing of the lubrication oil and therefore the low noise level of the pump When the pump begins to operate the cooled oil from the bottle of the oil casing is pulled in by the oil pump 2 and drawn in through the oil inlet tube 3 It is then agitated by a venturi
15. operation make sure that the oil circuit is operating Remove one of the oil fill plugs to listen to the pump At start up the oil enters the lubrication circuit of the vacuum pump As a result noises will be heard first irregularly then regularly which will reduce as the oil heats up These noises will no longer be heard when the fill plug has been replaced Under normal temperature conditions the oil circuit should start less than 1 minute after start up this time may vary with the type of oil and its degree of contamination It is normal for the oil level to rise as can be seen throuh the oil sight glass when the pump is hot due to expansion of the oil and starting or the oil circuit The principle of this system is described page 8 It is adjusted at the factory when the pump is checked an need only be readjusted after pump disassembly reassembly operations changing the oil type not all are miscible in the same proportions with pumped gases Set pump to normal operating condition temperature ambient sound level etc Connect a liquid nitrogen trap and a Penning gauge to pump inlet Remove fill exhaust port 20 see page N 2 and unscrew gas inlet tube 11 see page N 12 with a screwdriver all the way out e Run pump for about one hour at ultimate pressure e Screw in tube 11 half a turn at a time monitoring partial pressure and sound level wait 3 to 4 minutes after each half turn Then set to
16. passes in front of the inlet orifice an increasing space is formed into which the gas from the chamber to be evacuated expands When the second vane passes the space is closed The gas trapped in the space between the two vanes is transferred to the exhaust orifice as the rotor rotates The space communicates with the exhaust which is fitted with a valve the gas is compressed until the safety valve is opened The gas is expelled into the oil casing when the pressure is sufficient to open the valve Single stage rotary vane pumps are the best choice for continuous pressures above 1 0 Torr 1 3 mbar as well as applications where large amounts of condensable gases are present E Ce Ww gt 2 E Two stage To improve the backing pressure and flowrate at low pressure two stages are rotary vane pump connected in series The second is similar to the first both structurally and operationally The gases pulled in by the first low pressure stage are transferred to the second high pressure stage and discharged through the high pressure HP valve Pi In Exh e N MAN WM Low pressure stage High pressure stage Applications Two stage rotary vane pumps are the best choice for application requiring an ultimate vacuum as low as 10 Torr 1 33 x 103 mbar Note when operating a two stage vane pump continously greater than half an hour above 1 0 Torr the unit should be equipped with an oil
17. tube 4 and forced into the chamber 6 which is adjusted by the diaphragm spring system 7 The discharge pressure of the oil pump 2 lifts the diaphragm off its seat 8 allowing oil to reach the fucntional bluck via the oil injection line through seats 8 An orrifice 9 equipped with a jet located in the oil lubrification systems allows trapped gases to be expelled out of the chamber 6 Parallel to the oil flow there is a small orifice in the venturi tube 5 which reduces the noise level at ultimate pressure Because of the negative pressure created at the end of the venturi tube 5 gases are entrained into the moving layers of oil dampening pump noise allowing the fluid to become more compressible The added gases will affect the ultimate pressure therefore a compromise between sound level and ultimate pressure has to be reached as follows Tightening down air intake tube 5 decreases the oil flowrate at the intake of the oil pump 2 and increases the amount of gas mixture in the oil The sound level decreases but the ultimate pressure increases Unscrewing tube 5 increases the oil flowrate at the intake of the oil pump 2 and decreases the amount of air mixture with the oil The sound level increases but the ultimate pressure decreases This adjustment can be performed via the oil fill port while the pump is in operation at ultimate pressure a plug is designed for this purpose on the oil case sin
18. 0 Stud M10 25 20 4 4 075838 62 Mis CHc M10 20 Screw CHc M10 20 1 1 1 1 e 63 Rondelle Schnorr D10 5 23 Washer Schnorr D10 5 23 1 1 1 1 e 64 Ventilateur Fan 1 1 054115 64 Ventilateur Fan 1 1 054435 65 Vis CHc M6 12 Screw CHc M6 12 3 3 3 3 66 Rondelle OND D6 Washer D6 3 13 3 13 67 Couvercle porte joint Cover 1 1 054245 67 Couvercle porte joint Cover 1 1 065222 68 Aiguille D6 12 Cotter D6 12 2 2 071041 68 Aiguille D8 12 Cotter D8 12 2 2 071046 Lot joints Minor kit Nomenclature Wi Lot maintenance Major kit Lot visserie Screw kit A Plan de montage cuve et b ti 9 Oil casing and central housing assembly drawing aaepe 29 32 36 59 Nut HM10 Clamping torque Ces Ji 31 Stud HM 10 30 22 Stud HM 8 28 18 33 Stud HM 10 55 22 Stud HM 8 50 20 50 Screw HC M6 12 61 Stud HM 10 25 20 Stud HM 8 20 15 62 55 76 Screw CHc M10 Screw CHc M8 x 20 Screw CHc M8 x 25 15 Nomenclature cuve et bati Oil casing and central housing part list Types model REF REP DESIGNATION SPECIFICATION 2033 H1 2063 H1 P N 69 Joint torique 2 70 16 9 O ring 2 70 16 9 1 3 1 3 e 70 ldem 2 Idem 2 s 1 3 052752 71 Vis HM 10 12 Screw HM 10 12 4 4 4 4 72 Rondelle Ond D10 Washer D10 4 28 4 28 ke 73 Socle Base 1 1 054102 73 Socle Base 1 1 054408 74 But e Shock mount 4 4 4 4 053323 75 Idem 30 Idem 30 4 28 4 28 ke 76 Vis CHc M8 20 S
19. 1 U2 W2 v2 L3 L2 High voltage L1 L2 L3 Terminal box with 9 wires and 6 terminals Terminal box with 9 wires and 9 terminals Low voltage Low voltage U2 v2 W2 OOO gt 1 D 1 d Ee Ai L1 L2 L3 L3 rc N L1 W2 U2 V2 High voltage High voltage U5 U2 V5 V2 W5W2 oo CH i T T L1 L2 L3 EN 25 Start up EN 26 Preliminary precautions A WARNING Operating temperature Before starting up the pump A CAUTION Operation The performance and operating safety of this product can only be guaranteed if it is operated according to normal conditions of use The vacuum pump is also a compressor incorrect operation may be dangerous Study the user manual before starting up the pump The pumps are designed to prevent any thermal risk for user safety However specific operating conditions may generate temperatures which may justify particular attention on the part of the user 70 C Product tightness is guaranteed for normal operating conditions when the product leaves the factory It is the user s responsibility to maintain the level of tightness particularly when pumping dangerous products on C series pumps At start up before switching on the motor check that the oil bath temperature is greater than 53 F 12 C The ambient operating tempe
20. 18 shaft 19 valve 22 and circlip 23 EN 41 OU H c c OU 4 E o Cleaning metal components Cleaning the oil level EN 42 sight glass Cleaning components Solvents are required to clean components Standard precautions should be taken in compliance with the manufacturer s instructions After use in mineral or synthetic oil clean the metal components with a mineral products based solvent such as AXAREL CARECLEAN PREMACLEAN NAPHTESOL Proceed as follows Clean when cold or hot max 45 C by dipping or using a cloth Vacuum dry in a ventilated oven The component must be cleaned a second time with alcohol After use in perfluorinate synthetic oil clean the metal components in a solvent such as GALDEN S 901 and proceed as follows Clean when cold by dipping or using a cloth Dry the components in the air or with compressed air After use in non perfluorinate synthetic or mineral oil clean the metal components with a solvent such as alcohol and proceed as follows Clean when cold by dipping or using a cloth Dry the components in the air e Industrial washing solutions can also be used The cleaning operation should be followed by vacuum drying The sight glass of these pumps is made of glass it can be cleaned with common used solvents 1 DUPONT DE NEMOURS registered trademark 2 CASTROL registered trademark 3 pow registered trademark 4 Nippon Oil Cor
21. 30 Fax 81 45 544 0049 KOREA Alcatel Vacuum Technology Korea 447 Banwol dong Hawsung si 445 330 Kyungki do South Korea Tel 82 031 206 6277 Fax 82 031 204 6279 NETHERLANDS ALCATEL Vacuum Technology Benelux Landzichtweg 60 NL 4105 DP Culemborg The Netherlands Tel 31 345 478 400 Fax 31 345 531 076 SINGAPORE Alcatel Lucent Singapore 49 Jalan Pemimpin 01 02 APS Industrial Building 577203 Singapore Tel 65 6254 0828 Fax 65 6254 7018 SWEDEN Adixen Sensistor AB Box 76 SE 581 02 Link ping Sweden Tel 46 0 13 35 59 00 Fax 46 0 13 35 59 01 TAIWAN Alcatel Vacuum Technology Taiwan No 169 3 Sec 1 Kang Leh Rd Song Lin Village Hsin Feng 304 Hsin Chu County Taiwan R O C Tel 886 3 559 9230 Fax 886 3559 9231 UNITED KINGDOM Alcatel Vacuum Technology UK Ltd 8 Bain Square Kirkton Campus Livingston West Lothian EH54 7DQ Scotland United Kingdom Tel 44 1 506 418 000 Fax 44 1 506 418 002 USA Alcatel Vacuum Products 67 Sharp Street Hingham MA 02043 USA Tel 1 781 331 4200 Fax 1 781 331 4230 Alcatel Vacuum Technology France 98 avenue de Brogny BP 2069 74009 Annecy cedex FRANCE Web site www adixen com An Alcatel Lucent Company Tel 33 4 50 65 77 77 Fax 33 4 50 65 77 89
22. Ce M gt 2 I The 33 to 63m3 h pump models H series are following main characteristics A direct drive motor making them very compact An anti suckback system ensures the tightness of the pump during accidental or voluntary shutdowns The universal three phase phase motor can be disassembled independently of the rest of the pump without the need to drain the oil case On the oil case and on the central housing 2 sight glasses can be used to inspect the oil level easily when filling the tank and during the operation of the pump A rotary seal near the motor works with two other seals The two additionnal seals form a sealed compartment immersed in oil If one of these seals deteriorates it will become apparent from the change in oil level through the sight glass The operator can then intervene before the second seal is 1 Oil case 8 Sealed housing draining plug destroyed 2 Base 9 Sealed housing oil level sight glass a 3 Frame 10 Oil case filling plug The oil casing is made of 4 Electric motor 11 Exhaust end fitting stainless steel sheet and all welds 5 Lifting rings 12 Oil case level sight glass are checked with the helium leak inlet end fitting 13 Water fittings detector 7 Sealed housing filling plug 14 Oil case draining plug The static O ring ensure a tightness with respect to the surrounding environment e lt 1 10 7 mbar l s 1 when the oil casing is at
23. S nn nn 49 Nomenclature SAC Pal LES ESS SR a a un de N 1 EN 3 Operation EN Start up Introduction Maintenance Nomenclature A wide range Specific solutions adapted to EN 4 various applications SD series I series C1 series C2 series H1 series Presentation of the product range Oil seal rotary vane pumps are used in all vacuum technology applications They can be used on their own to achieve a maximum vacuum of 10 Torr 10 mbar or in pumping assemblies e g at the exhaust of a diffusion pump or turbomolecular pump Standard pumps for several purposes non corrosive applications Manufacture of light bulbs production of TV tubes manufacture of electronic tubes metallurgy centrifuges etc Pumps designed to meet the requirements of analytical instrumentation and R amp D Mass spectrometer electronic microscopes GC MS LC MS gas analyzers leak detectors sterilizers etc Pumps suited to the pumping of corrosive gases R amp D laboratories freeze drying pumping of solvents etc Pumps with increased resistance to meet the requirements of the more aggressive processes of the semiconductor industry lon implantation sputtering etc Sealed pumps offering maximum tightness Pumping of pure or precious gases ENERO mH d 1033SD 1063SD SD Series 2033SD 2063SD 1033C1 1063C1 C1 Series 2033C1 2063C1 2033 2063 m h rotary vane pumps H1 Pascal series E
24. a pressure below atmospheric pressure The main remplacement parts are interchangeable This enables easier disassembly e lt 2 10 6 mbarl s 1 when the oil assembly operations and replacement without changing the pump s performance casing is at overpressure The inlet and exhaust end fittings are PNEUROP ISO KF standardized They are fitted vertically on the pump at delivery but can be positioned on the horizontal openings if required by operating conditions They can also be used to connect many of our accessories see page 13 Various accessories can be used to adapt the pump to meet the requirements of your application The moulded aluminium pump frame supports the pumping module and the motor All the parts of the pumping module in contact with gases are free of zinc copper and cadmium The other construction materials include cast iron aluminium alloy stainless steel fluorocarbons FPM nitril NBR and chemically resistant polymers EN 5 Single stage rotary vane pump The pumping cycle is given below Inlet Transfer Compression Exhaust Applications EN 6 Operating principle of the rotary vane pump This is a volumetric pump with a functional part composed of A hollow cylindrical stator with inlet and exhaust valves A rotor mounted eccentrically inside the stator for pumping Two vanes sliding in the rotor forced against the stator by centrifugal force and springs As the vane
25. an diam 25 Intermediate flange diam 25 1 A110543S 34 ldem 19 Idem 19 1 5 1 5 e 35 Rotor HP Rotor HP 1 054125S 35 Rotor HP diam 20 Rotor HP diam 20 1 054433S 35 Rotor HP diam 25 Rotor HP diam 25 1 A214808S 36 Ressort de palette Vane spring 3 9 3 9 DW 37 Palette Vane 2 2 oO 38 Palette de pompe A huile Oil pump vane 1 H 39 ldem 22 Idem 22 2 8 2 8 40 Stator HP Stator HP 1 054122S 40 Stator HP Stator HP 1 054415S 41 Frein d axe Circlip 1 1 eo 42 ldem 22 Idem 22 2 8 2 8 43 ldem 19 Idem 19 1 5 1 5 e Lot joints Minor kit HB Lot maintenance Major kit Nomenclature dr Lot visserie Screw kit Plan du syst me de lubrification pompe huile gt Oil pump system drawing Clamping torque N m Screw CHc M 8 x 40 Screw CHCM 5x8 Stud M10 137 5 26 Stud M8 105 20 EL N Nomenclature du syst me de lubrification pompe huile Oil pump system part list Types model YP REF REP DESIGNATION SPECIFICATION 2033 H1 2063 H1 P N 1 Vis CHc M 8 40 Screw CHc M 8 40 2 2 2 2 2 Rondelle Ond D8 Washer D8 2 2 2 2 ko 3 Vis CHc M 5 8 Screw CHc M 5 8 2 2 2 2 Ke 4 Rondelle D5 Washer D5 2 2 2 2 a 5 Cylindre Cylinder 1 1 1 1 083077 6 Tube prise d huile Oil admission tube n 6 Tube prise d huile Oil admission tube 1 1 7 Gliceur Jet n 1 1 054241 8 Vis CHc M 5 12 Screw CHc M 5 12 n 1 1 9 Rondelle Ond D5 Wavy washer D5 1 1 k
26. check the seal tightness as follows an oil level fall from the sealed housing indicates the C seal has deteriorated an oil level rise from the oil casing and an oil level fall from the sealed housing indicate the B seal has deteriorated gas and oil from sealed housing fly into the casing To reduce this leak you can surpress the sealed housing max 150 Torr 0 2 bar with a gas similar to pumped gas to preserve the purity only if the pumped gas is pure and not dangerous But in the case of the pumped gas is dangerous and if the oil level changes slowly you can add more oil in the sealed housing keeping 2 cm free under the filling plug to allow oil thermal expansion an oil level rise from the sealed housing can correspond to an oil therma expansion eventually restore the atmospheric pressure in this compartment In all cases the middle of the oil sight glass level must be considerated as the minimum level to warrant the rotor feedthrough Note whatever the applications avoid to depress the sealed housing to not disturb the function of the outside lip seal C In a normal use this overpressure is due to the oil temperature rise in the sealed housing Technical characteristics Characteristics Frequency Number of stages Nominal rotation speed Nominal flow rate Flow rate Pneurop method Partial ultimate pressure with A120 oil Exhaust pressure maximum Internal gas volume Helium tightness belo
27. ck system assembly Repeat the assembly and the setting Ultimate pressure obtained a few mbar Torr D Direction of motor rotation incorrect three phase Rewire gt Insufficient motor power Check the power supply D Inlet filter blocked Clean it D Insufficient oil in the oil case Add oil gt Oil cold oil pump inlet blocked Warm disassemble clean p Oil contaminated Drain flush and start again with clean oil gt Oil pump inlet partially blocked Drain and clean the oil pump inlet duct D One of the LP safety valves is damaged Replace D Part forgotten in reassembly Repeat the reassembly The vacuum pump does not produce Ultimate pressure obtained a few 102 Torr 102 mbar a vacuum continued D O ring pinched Replace b One of the seals is damaged Replace D One of the HP safety valves is Replace damaged gt Lubrication holes blocked Disassemble and clean D Incorrect anti suckback assembly Repeat the assembly and setting D Part forgotten in reassembly Repeat the reassembly Accessories P At the pump exhaust the installation Check the installation produces an exhaust pressure of 1 125 Torr 1 5 bar Oil mist eliminator cartridge clogged Replace Noisy pump Oil level too high Drain and fill with a new oil Oil contaminated presence of Drain flush and refill with clean
28. crew CHc M8 20 4 10 T 76 Vis CHc M8 25 Screw CHc M8 25 8 77 Joint torique 2 21 O ring 2 21 1 1 e 78 Corps voyant huile Oil sight glass body 1 1 e 79 Joint torique 3 6 19 8 O ring 3 6 19 8 1 1 e 80 Disque pyrex Pyrex disc 1 1 e 81 Cirdips Clips 1 1 e Nomenclature Lot joints Minor kit Wl Lot maintenance Major kit d Lot visserie Screw kit Plan du bloc fonctionnel Pumping module drawing Z OO Clamping torque N m 6 Screw CHC M6 x 45 Screw CHC M6 x 45 Nomenclature du bloc fonctionnel Pumping module list Types model REF REP DESIGNATION SPECIFICATION 2033 H1 2063 H1 P N 1 Joint l vre 20 35 7 Lip seal 20 35 7 1 5 1 4 e 2 Soupape Valve 1 4 1 4 e 3 Rondelle soupape HP Valve washer HP 1 1 1 1 e 4 Ressort soupape Valve spring 1 4 1 4 5 Capot de soupape HP Valve cover HP 1 1 054159 6 Rondelle D6 Washer D6 2 13 2 13 d 7 Vis Chc M6 45 Screw Chc M6 45 2 6 2 6 ke 8 Joint l vre 20 35 7 Lip seal 20 35 7 1 5 1 1 e 8 Joint l vre 25 35 7 Lip seal 25 35 7 1 1 9 Idem 6 dem 6 4 13 4 13 dy 10 Idem 7 dem 7 4 6 4 6 ke 11 Capot de soupape BP Valve cover LP 1 054129 11 Capot de soupape BP Valve cover LP 1 054428 12 ldem 4 dem 4 3 4 3 4 E 13 Idem 2 dem 2 3 4 3 4 e 14 Idem 1 dem 1 1 5 1 4 e 15 Joint l vre 20 35 7 Lip seal 20 35 7 1 5 1 4 e 16 Bague d appui du joint l vre Resting ring 1 2 1 2 100582 17 Idem 16 dem 16 1 2 1 2 100582 18 l
29. d and can intervene before leakage becomes important See page 10 the using conditions of the sealed housing Note whatever the exhaust pressure the sealed housing can be pressurized with gas purge at atmospheric pressure or at 150 Torr 0 2 bar relative pressur charged with neutral gas EN 9 Discharge exhaust pressure above atmospheric pressure from 1 to 2 bars absolute 750 to 1500 Torr in the oil case Discharge exhaust pressure below atmospheric pressure from 0 05 to 1 bar absolute 38 to 750 Torr in the oil case EN 10 Seals A and B are mounted in the reverse direction and the pressure in the oil casing is at a pressure above atmospheric pressure then the A seal is tightened on the shaft The sealed housing is initially at atmospheric pressure oil and pumped gas leakage from casing to intermediate housing is minimal The oil sight glass watching allows the operator to check the seal tightness as follows as the oil level rises from the sealed housing and the oil case level falls this indicates that the A seal has deteriorated as the oil level falls from the sealed housing this indicates that the C seal has deteriorated Oil casing pressure is below atmospheric pressure Sealed housing is initially at atmospheric pressure B seal is tightened on the shaft oil leakage from the sealed housing to the inside of the pump is minimized The oil sight glass allows the operator to
30. dem 1 dem 1 1 5 1 4 e 19 Joint torique 2 127 5 O ring 2 127 5 ie e 19 Joint torique 2 148 O ring 2 148 1 5 e 20 Joint torique 5 33 56 52 O ring 5 33 56 52 1 e 20 Joint torique 5 33 69 22 O ring 5 33 69 22 1 e 21 Flasque avant Front plate 1 A110627S 21 Flasque avant Front plate 1 A111320S 22 Goupille D6 L8 Pin D6 L8 2 8 071042 22 Goupille D8 L8 Pin D8 L8 2 8 071040 23 Rotor BP Rotor LP 1 054247S 23 Rotor BP diam 20 Rotor LP diam 20 1 065524S 23 Rotor BP diam 25 Rotor LP diam 25 1 A214806S 24 Ressort de palette Spring vane 6 9 6 9 25 Palette BP Vane LP 2 2 B 26 ldem 19 Idem 19 1 5 1 5 e 27 Stator BP Stator LP 1 054120S 27 Stator BP Stator LP 1 054411S 28 Joint torique 2 18 O ring 2 18 1 1 e 29 Tube Tube 1 1 054246 30 ldem 22 Idem 22 2 8 2 8 31 Idem 19 Idem 19 1 5 1 5 e Nomenclature Lot joints Minor kit Wl Lot maintenance Major kit dr Lot visserie Screw kit Plan du bloc fonctionnel Pumping module drawing Es CH Clamping torque N m Part Screw CHc M6 x 45 Screw CHc M6 x 45 LL N Nomenclature du bloc fonctionnel Pumping module list Types model REF REP DESIGNATION SPECIFICATION 2033 H1 2063 H1 P N 32 Gicleur m dian Jet int plate 1 087997 32 Gicleur m dian Jet int plate 1 065001 33 Flasque m dian diam 20 Intermediate flange diam 20 1 054121S 33 Flasque m dian diam 20 Intermediate flange diam 20 1 054413S 33 Flasque medi
31. desired point to evaluate sound level replace exhaust port 20 After maintenance or a change in oil type the functional parts of the pump will be under lubricated Before running pump under hard conditions continuous or high pressure operation proceed as follows e Check motor rotation direction Remove exhaust port 20 Use a screwdriver to unscrew air inlet tube 11 completely to facilitate the initial startup of pump oil circuit Perform operations see above the informations When the pump is hot adjust noise leve When a pump must start cold ambient temperature about 10 C or when it has to start cold after pumping contaminating products or condensables proceed as fillows Unscrew air inlet tube 11 to the maximum extent to help oil circuit to start Readjust antinoise system when the pump is hot Note When yo have pumped on dangerous products corrosive toxic you must reheat the pump to reach the pump starting temperature A WARNING Oxygen pumping In certain applications mixtures containing oxygen at different concentrations or even pure oxygen are used Oils of mineral origin are combustible Exposure to pure oxygen at high temperatures may cause them to self ignite In addition they are highly oxidized during pumping and quickly lose their lubricating properties Mineral oils must not be used for oxygen levels of over 21 in pumped gases In this case perfluor
32. duct or an oil mist eliminator you must remove the exhaust safety valve mounted in the pump s exhaust orifice At the pump exhaust the discharge circuit must be such that the resulting excess pressure in the oil case is as low as possible The maximum excess pressure recommended for correct pump operation is 0 5 bar 6 PSI A slight negative pressure in the oil case 0 1 to 0 2 bar 1 5 PSI at the exhaust will prevent gases from accumulating and reduce pump corrosion and pollution EN 13 Introduction EN 14 Safety instructions concerning the installation and operation of pumping systems CAUTION Before switching on the equipment the user must read all of the start up and operation sections of this manual and observe the safety instructions listed in this manual Unpacking When you receive the equipment unpack it carefully Do not discard the packaging until you have ensured that the pump has not been damaged during transport Otherwise take the necessary measures with the transporting company and if necessary notify the manufacturer Start up For all handling only use the devices provided for this purpose lifting rings handle etc The pump is not supplied filled with oil The oil is contained in separate bottles Similarly it is recommended to drain the pump before redispatching the equipment Storage e If the pump is to be stored we guarantee the reliability of our equipment with
33. e 10 But e tube entr e d air Stop for air admission tube 1 1 1 1 065510 11 Tube de prise d air Air admission tube W 1 054212 12 Ressort Spring IW 1 1 ei 13 Goupille D6 L8 Pin D6 L8 W 1 071040 14 Flasque arri re Rear flange 1 054250S 14 Flasque arri re Rear flange 1 065505S 15 Goujon M8 105 20 Stud M8 105 20 4 4 054208 15 Goujon M10 137 5 26 Stud M10 137 5 26 4 4 054443 16 Rondelle Ond D8 Washer D8 4 4 16 Rondelle Ond D10 Washer D10 4 4 17 Ecrou HM 8 Nut HM 8 4 20 bu 17 Ecrou HM10 Nut HM 10 4 20 ke 18 Corps de pompe a huile Oil pump body 1 1 054253 18 Corps de pompe huile Oil pump body 1 1 065513 19 Joint torique 2 7 10 5 O ring 2 7 10 5 1 1 1 1 e 20 Si ge Seat 1 1 1 1 054144 21 Membrane Membrane 1 1 1 1 e 22 Piston Piston 1 1 1 1 083331 23 Ressort Spring 1 1 1 1 H Lot joints Minor kit M Lot maintenance Major kit Lot visserie Screw kit Nomenclature D Plan ensemble motorisation M Motor assembly drawing M Nomenclature ensemble motorisation M Motor assembly part list M Types model REF REP DESIGNATION SPECIFICATION P N 2033 H1 2063 H1 1 Clavette Shaft key 1 1 1 1 M1 Moteur triphas EUROPE 1 1 1 3 kW 190 480V 50 60Hz 1500 1800 tr mn Tree phase motor EUROPE 1 1 1 3 kW 190 480V 50 60Hz 1500 1800 tr mn 1 1 118059 M2 Moteur triphas EUROPE 2 2 2 6 kW 190 480V 50 60Hz 1500 1800 tr mn Tree phase motor
34. e back facility Before returning the product fill in the safety form attach it to the product before shipping to the service repair office closest to you Safety form available on this manual or can be downloaded on www adixen com Maintenance EN 31 Troubleshooting and corrective actions The pump is not running The pump does not start The vacuum pump does not produce a vacuum EN 32 D Incorrect motor power supply Check the power supply D Temperature too low Reheat the pump and its oil gt Gumming of seals after prolonged storage Disassemble the motor and try to turn the fan manually Disassemble clean the pump replace seals reassemble bp Oil contaminated after pumping Drain flush and refill with clean oil gt Motor coupling damaged Replace by disassembling the motor D Pump seized due to a stopping after pumping in difficult conditions no draining or flushing p Oil cold Disassemble clean hone the scratched metal parts replace them if necessary and reassemble Warm pump D Insufficient oil in the oil case Fill up to the level p Oil contaminated Drain flush and refill with clean oil gt Oil pump inlet partially blocked Drain and clean the oil pump inlet duct gt Lubrication holes blocked Disassemble and clean D Vane or spinner cam SD models damaged Replace them D Incorrect anti suckba
35. e vents on the pump and the motor should be checked regularly to ensure that they are not blocked Adixen pumps are designed for operation at an ambient temperature between 53 F and 1113 F 12 and 45 C For temperature gt 113 F 45 C use a cooling device see page13 Cooler connections characteristics of water cooling In order to limit the corrosion and clogging of the cooling pipes it is recommended to use cooling water with the following characteristics Treated soft water or non corrosive industrial water W pH between 7 5 and 11 m Hardness 7 milli equivalent l 350 mg l of CaCO3 calcium carbonate 35 f French degree Resistivity gt 1500 Q cm Solid pollution 100 mg dm3 Solid particle size maxi 0 03 mm3 Pressure range between 2 and 7 bar relative Temperature 15 C lt T lt 25 C Flow rate 60 l h minimum Deionized water compatible Male end connectors 29 1 08 located on the rear casing must be connected to water line Flows and pressures indicated page 11 must be respected Range of working pressure Ultimate High pressure 30 mbar 60 mbar pressure 9 e e 9 2033 H1 without water with water use the auxiliary cooling device see page 13 2063 H1 with water EN 20 Inlet and exhaust fitting A WARNING A WARNING A WARNING
36. erential system if three phase motors are powered on 2 phases without a differential system the motor could burn External motor protection electrical protection Different types of motors are available in accordance to the major international standards The three phase motors are compatible with the following voltages Limites des plages tensions moteur uH EH Voltage a y t 6 42 n USA Japan eo ro USA Japon The characteristics and ratings of fuses and circuit breaker associated with standard pump three phase motors Circuit breaker rate for the following motors 400 V 4A 118059 265 V 6A A 400 V 4A 114449 Asia amp Row 60 HZ 1 8 kW 239V BA 460 V 4A 200 V 8A 50 HZ 1 5 kW 60 HZ 1 8 kW 460 V 4A 400 V 6A 118060 265 V 10A Se SEEN 460 V 200 V 8 Asia amp Row 460 V 4A 200 V 12A 50 HZ 2 2 kW Japan 230V 8A EN 23 Three phase motors Electrical connections The pumps are equipped with 6 9 or 12 wire terminal box motors the wiring diagram of the terminals is given as a rough guide only In the event of doubt only the plate in the terminal box should be used as a reference Terminal box with 6 wires and 6 terminals Low voltage U1 VI W1 L1 L2 L3 L1 W2 u1 w1 U2 L3 v2 Vi L2 Terminal box with 12 wires and 12 terminals Low voltage EN 24 High voltage W2 U2 V2 CuO Ss ae U
37. gle stage pump E Ce Ww gt 2 E Anti suckback When the pump is stopped or the power is turned off the anti suckback device 6 and tightness at 7 and 8 isolates the functional block of the pump against air or oil returning to the stoppinc chamber being evacuated When the pump stops the discharge pressure of the oil pump 2 drops rapidly through the jet 9 Diaphragm 7 under pressure from spring and the difference of pressure is forced againts its seat 8 thus closing off the injection line through the seat 8 The seal is also ensured by flush mounted o rings between the faces of the functional parts stators flanges housing and by spring loaded check valves in the discharge ports Tightness In a conventional pump when the shaft seal is deteriorated there is either an oil or gas leakage from oil casing to outside either an oil leakage to outside and an oil casing pollution by ambiant air which goes into the pump The operator notices when gas has escaped Oil casing Role of sealed housing Role of sealed housing of hermetic pumps is to avoid gas leakage and to warn the operator from seals A or B deterioration Generally speaking when the oil level rises into the sealed housing it indicates an oil and gas leak from oil casing An oil level falling indicates an opposite att leakage or an oil outside leakage motor side a C seal The operator is advise
38. he pump and seal the inlet and exhaust orifices tightly with quick connect clamps centering rings blank off flanges Note 1 The seal kits must be stored with caution Keep them away from heat and light sunlight and ultraviolet light in order to prevent the elostomers from hardening AFNOR standard FD T 46 022 EN 15 EN 16 Installation and start up The machines must be connected to an electrical installation including an ground plug type T T in compliance with decree 88 1056 dated 14th November 1988 as well as any local electrical codes that apply e t is important to isolate the machine from the power source before any intervention on the equipment for maintenance purposes When switching off the power of equipment containing capacitors loaded with over 60 VDC or 25 VAC take precautions when accessing the connector pins single phase motors equipment with mains filter frequency converter monitor etc Vane roughing pumps use lubricants it is recommended to request information from the manufacturer on the safety data sheets concerning the product used Our pumps are tested in the factory with A120 oil or A119 for the USA A113 oil for the C2 series It is recommended to use the same oil during operation If changing the type of oil refer to the chapter concerned for the procedure and the type of lubricant required Our pumps are designed to prevent any thermal risk for user safety However specif
39. housing Tighten plug C Checking the oil level To use the pump in optimum conditions the oil level must be observed and checked regularly This level is checked with the pump switched off hot and on a horizontal plane Oil sealed Oil case level lt housing level sight glass sight glass Note Optimum pump performance and service life are obtained when the oil level is between the maximum level and the minimum level a y E o n EN 19 Mechanical connections A CAUTION For a given application pump performance vacuum characteristics temperature and reliability depend on the following assembly conditions accessory filters the oil used mechanical connections pipes etc maintenance frequency and quality For the assembly of the vacuum circuit provide the accessories required for maintenance valves purges etc Mounting on a frame The pump can be mounted on a frame using the 4 attachment holes on the base and the shock mounts supplied Note Special shock mounts effective against the pump s own vibrations can also be used but they do not ensure correct attachment during the transfer of equipment In this case the pump should be clamped onto its support see page 13 Ventilation The pump and the motor are each equipped with a ventilation system During pump installation the pump should be placed in ventilated place Provide a minimum gap of 25 mm around the pump Th
40. ic operating conditions may generate temperatures which may justify particular attention on the part of the user outer surfaces 70 C Table of recommended oils Recommended oils inthe vane pumps we recommend to use only the manufacturer s oils in the table below Flash point Viscosity pressure ultimate self ignition mm s cst at 25 C pressure temperature Cc Characteristics and applications Density Additivated hydro carbon anti emulsion mineral oil oil and water separation anti emulsion drying and water vapor pumping freeze drying 98 to 40 C 11 1 to 100 C Hydro carbon based synthetic oil stable pumping at high temperature gas circulation in recycling oxidation sensitive frequent atmospheric cycle prohibited 100 to 40 C 7 8 to 100 C a 90 to 40 C Perfluoropolyether PFPE synthetic oil pure Oxygen pumping highly inert to chemical highly corrosive gas pumping plasma etching compatible 11 to 100 C Hydro carbon mineral oil general purposes common use at 60 Hz non corrosive products low viscosity low temperature starting Hydro carbon mineral oil non additivated general purposes common use at 50 Hz 54 to 40 C 8 1 to 100 C 120 to 40 C 0 886 12 5 to 100 C 64 to 40 C 10 to 100 C 94 to 40 C SW 9 1 to 100 C 58 to 40 C 8 5 to 100 C 0 56 to 40 C 8 9 to 100 C Requires special preparation of pump See page 36 Ultima
41. igh levels according to the pumped volume and pumping cycle rates causing the level to drop in the oil case There is then a risk of seizure due to a lack of oil In addition the high flow of gas passing through the eliminator prevents oil from returning to the oil case In order to pump in these conditions the pump must be equipped with an oil mist eliminator and an oil draining kit which enables oil recovery via the gas ballast Please consult us directly OME 40 H oil mist eliminator with ODK oil recovery device An electrovalve ensure the tightness when the pump is stopped Electrovalve In this case or when very large volumes requiring several hours of pumping are being pumped it is recommended to recover the oil via the pump inlet In this case please consult us directly General precautions A DANGER A WARNING A CAUTION Maintenance For normal operation the maintenance of 2033 2063 m h series pumps only require regular oil changes see page 35 Before any draining or maintenance operation check the pumping conditions of the installation potential toxicity corrosion or radioacitivity of pumped gases Depending on the case we recommend to purge the pumping installation with dry nitrogen before maintenance wear gloves protective goggles and if necessary a breathing apparatus ventilate the premises well and disassemble the equ
42. imits for Electromagnetical Conducted and Radiated Interferences NF EN 61000 6 4 EMC Generic emission standard Light industry NF EN 61000 6 2 EMC Generic immunity standard Industrial environment NF EN 61000 4 2 EMC Immunity to Electrostatic Discharges NF EN 61000 4 4 EMC Immunity to Transient Burst NF EN 61000 4 3 EMC Immunity to Radiated electromagnetic Field NF EN 61000 4 6 EMC Conducted disturbances induced by radio frequency Fields IA Mr J Y GUEGAN Pr side L i irecteur G n ral Made in Annecy 03 11 03 7 H E bd E 9 E EN 49 Composants de maintenance Maintenance components 2033 H1 2063 H1 Plan de montage cuve et b ti Oil casing and central housing assembly drawing eene eene nnn aga kaa aana anaa eaaa na gerah 2 6 Nomenclature cuve etb n eaaa anae aana eaaa Oil casing andi central HOUSING part list a nan se e Aa ga a aaa T ee a a aa aa eaaa ra pa aa aa Tg Ba ai 31517 Plan du bloc fonctionnel rt erect Pumping moduledrawingI EE E E OE D D aana 8 10 Nomenclature du bloc fonctionnel Pumping modulepart list sessirnir Er a ithe adden Seti pa needs ee an a ana an a ea ages 9 11 Plan du syst me de lubrification pompe huile A Oil pump une ner ain a A a US naa pan Ie Na ag ad RAR Res ri A Al Man 12 Nomenclature du syst me de lubrification Oil p mp System Ee ll 13 pompe huile A Plan ensemble motorisation M Motor assembly drawing
43. inated synthetic oils must be used see list on page 17 The use of these oils requires a special pump preparation see page 37 The pump must be completely disassembled and all traces oil mineral oil removed Flushing the oil case is not adequate In addition it is strongly recommended not to use fluids such as tri aryl phosphate ester which are known to cause accidents Any accumulation of oxygen in the installation should be avoided and the oxygen or combustible mixture should be diluted with a neutral gas at the exhaust the gas flow rate should be 4 times the oxygen flow rate Certain combustible or explosive gases require a higher degree of dilution Our Support Services and Customer Services can advise you to help solve problems of this kind EN 29 Operation For intermittent pumping For cyclical pumping EN 30 For continuous pumping at high pressure Recovery of oil high pressure and cycling When the pump operates at high pressure the oil heats up becomes more fluid and is flushed out of the functional block by the gas stream Oil losses at the exhaust are increased If the pump only operates for a very short time at high pressure the lubricating oil is replaced when the pump returns to low pressure The use of a oil mist eliminator prevents losses due to intermittent high pressure operation If the pump operates at high pressure in a cyclical fashion oil consumption may reach sufficiently h
44. ipment under a suction hood not to dispose of used oils and residues using the standard system and if necessary have them destroyed by a specialized company Certain gases can become corrosives and toxic when trapped in oil Always wear protective gloves when handling used and dirty pump oil drain it into a closable container and do not breathe the fumes of the oil Always use fully self contained breathing apparatus Always dispose of used dirty oil or sub products properly and in compliance with all local state and federal environmental laws and regulations After a complete maintenance operation it is recommended to perform a helium leak tightness test The manufacturer can provide specific training to know the tightness test methods and supply helium leak detectors Contact us Decontamination product dismantling According to the regulations 2002 96 CE about Waste of electrical and electronical equipments and 2002 95 CE about Restriction of Hazardous substances the manufacturer provides a recycling paid service for the end of life of waste electrical and electronic equipment Any obligation of the manufacturer to take back such equipment shall apply only to complete not amended or modified equipment using Alcatel Vacuum Technology original spare parts delivered by Alcatel Vacuum Technology containing i e all its components and sub assemblies This obligation will not cover the shipping cost to an Alcatel tak
45. istered trademark MR 200 MATSUMURA registered trademark Mineral based synthetic oils ELF BARELF F 100 ELF BARELF C 68 ELF registered trademark INVOIL 20 INLAND registered trademark INLAND TW INLAND registered trademark ELITE Z CAMBRIGE MILL PRODUCTS INC reg trademark Ester type synthetic oils ANDEROL 555 ANDEROL BV registered trademark ANDEROL RCF 96 N ANDEROL BV registered trademark Fluorocarbon synthetic oils FOMBLIN YL VAC 25 6 MONTEDISON registered trademark KRYTOX 15 25 DU PONT DE NEMOURS registered trademark HALOVAC 100 HALOCARBON registered trademark AFLUNOX 15 25 SCM registered trademark Note In this case pump performances may be slightly different from those given in pages 9 10 11 2033 and 2063 series pumps are tested in the factory with A120 oil or A119 for USA At delivery there is some oil remaining in the functional block Our pumps are tested in the factory with manufacturer s oil it is recommended to use the same oil during operation To change the type of oil refer to the Maintenance Chapter replacement of type of oil section In all cases follow the recommendations of the pump specifier for the choice of oil to be used Remove exhaust part A and fill with oil up to the midle of the sight glass B on housing This operation must be performed with the pump switched off Unscrew plug C on the frame and fill with oil up to the midle of the sight glass D on
46. me 34 see N 2 Disassembling inlet nipple 20 on oil case see N 2 Remove the HP rotor 35 by skiding it out of the HP stator 40 Remove vanes 37 and their springs 36 Insert two screwdrivers in the two notches of the HP stator 40 and twist to remove plate off pins Remove HP stator 40 straight out Remove the O ring 34 Insert two screwdrivers in the notches of the flange 33 and release the flange 33 Remove the O ring 31 Oil jet 32 lubricates the first stage Do not remove it for cleaning When reassembling spray with compresses air to remove any obstructions Remove tube 29 and O ring 28 Remove the LP rotor 23 by sliding it out of the LP stator 27 Remove vanes 25 and their springs 24 Insert two screwdrivers in the notches of the LP stator 27 and twist to remove the LP stator 27 straight out Remove the O ring 26 Remove 4 nuts 32 see N 2 Insert two screwdrivers in the notches of the flange 21 and twist to remove the front flange 21 straight out Remove the O ring 19 shaft seal 15 18 and the gib rings 16 17 Remove 4 screws 41 and remove clamps 44 Remove nipple 40 the inlet filter 38 and its O ring 39 To remove exhaust nipple 20 the nipple must be connected to a line wih a NW 40 centering ring with O ring and quick connect clam Use the quick connect clam to unscrew the nipple 20 Remove O ring 24 Remove pin 17 filter
47. ment tool 065087 Recommended tools The tools required for disassembling and reassembling the motor pump asssembly are listed below e N 3 and N 9 screwdrivers e Thin spanner 13 17 mm on face e Allen wrenches 4 5 6 8 mm e 6 mm and 8mm extraction screws Slip joint pliers Protective sleeve Maintenance EN 39 Disassembling the motor block see page N 2 Disassembling moving parts see page N 2 Removing the oil case see page N 2 Disassembling the oil sight glass see page N 2 Disassembling the exhaust valve cover see page N 8 Disassembling the pump oil system see page N 12 19 oy ie Disassembling the rear flange see page N 12 EN 40 Disassembling the pump FollOw the chronological order of disassembling instructions See the drawings and their part lists in pages N 1 to N 15 Unscrew 4 nuts 59 Remove motor assembly 49 and motor mounting plate 53 The coupling separates into two halves one 51 on the motor side the other 52 on the pump side Prevent fan 64 from rotating by wedging a wooden chock against the side of the frame and two blades of the fan Remove elastomere coupling 52 Unscrew self locking srew 62 not reusable and remove washer 63 Using two 8 mm extraction screws remove fan 64 and schock Remove screws 65 and using two 6 mm extraction screws remove cover 67 with
48. nds leaving the intake open Take care with the oil mist which may appear at the exhaust This operation removes the oil from the functional block drain this oil by removing the draining plug replace the draining plug and fill with fresh oil to the appropriate maximum level of the oil case oil sight glass through the filling orifice C see page 19 Unscrew the filling plug B on the top of the sealed housing and the draining plug A on the side of the sealed housing When all the oil has drained replace d the draining plug A and fill with fresh oil to the appropriate maximum level of sealed housing oil sight glass C through the filling orifice Replace the filling plug B The draining operation can be followed by a flushing operation if the oil is particularly dirty This operation requires a volume of oil equal to the capacity of the pump After draining the sealed housing replace the draining plug Remove the intake filter Clean it and replace it Run the pump at atmospheric pressure pour the flushing oil very slowly through the inlet orifice Take care with oil mist which may develop at the exhaust Stop the pump and drain the flushing oil via the draining plug Replace the plug and fill with fresh oil see page 18 Change of type of oil 2033 H1 and 2063 H1 pumps are tested in the factory with A120 oil or A119 for USA unless specified otherwise in the order When the pump is delivered a certain quanti
49. nvsssanensizeaxessoued ans FONCHON Ee e Dale anoman e A A A S A R E Signature autoris e Authorised signature Signature autoris e Authorised signature 0a0sssraranannnn nean Tampon Cachet Tampon Cachet Stamp Seal Stamp Seal EN 48 DECLARATION OF CONFORMITY We Alcatel Vacuum Technology France 98 Avenue de Brogny BP 2069 74009 ANNECY FRANCE ISO 9001 CERTIFIED declare under our sole responsibility that the listed below products 2002 I 2002 C1 1015 1015 SD 1015 C1 1021 1021 SD 1021 CI 2005 I 2005 SD 2005 C1 2005 H1 20101 2010 SD 2010 C1 2010 C2 2015 1 2015 SD 2015 C1 2015 C2 2015 H1 20211 2021 SD 2021 C1 2021 C2 2033 SD 2033 C1 2033 C2 2033 H1 2063 SD 2063 C1 2063 C2 2063 H1 1033 SD 1033 C1 1063 SD 1063 C1 2100 SD 2100 C1 to which this declaration relates are in conformity with the following European Directives 73 23 EEC Low voltage Directive 98 37 EEC Machinery Directive 89 336 EEC Electromagnetic Compatibility Directive 93 68 EEC Council directive E C Marking The standards normative documents and or specifications to which the products comply are NF EN 60204 1 Safety of Machinery Electrical Equipment of Machinery NF EN 292 1 Safety of Machinery Basics NF EN 292 2 Safety of Machinery General Principles for Design IEC 34 parts 1 5 11 General Requirements for Rotating Electrical Machines NF EN 55011 cl B EMC L
50. on protection EN 22 Electrical connections The pumps must be connected to an electrical installation including a ground plug type T T in compliance with the decree 88 1056 dated 14 November 1988 as well as any local electrical codes that apply Our products are designed to meet current EEC regulations Any modification on the part of the user is liable to cause non compliance with regulations or even affect the EMC Electromagnetic compatibility performance and safety of the product The manufacturer cannot be held responsible for consequences resulting from such an intervention Before any maintenance is performed on a product by a maintenance operator who has not been trained on safety regulations EMC electrical safety chemical pollution etc isolate the product from its various energy sources electricity compressed air etc As a general rule it is recommended to protect the motor for 120 of its nominal current see page 25 Check that the electrical wiring and the voltage selector position of the motor correspond to the line voltage before starting up the pump Ensure that the electrical installation conforms with your local safety requirements It must include the appropriate fuse and reliable earthground Electrical motor is in accordance with major international standards UL CSA CE All three phase motors protection level IP 43 TEFC type must be protected by a customer supplied starter consi
51. ontamination Copper based by products formed in sputtering or etching processes are considered as a poison in some semi conductor processes If following inspection and quotation customer elects to not proceed with repair he will be subject to service fee to cover product decontamination disassembly cleaning and evaluation costs Please to fill in the following form print it and attach it to the product before shipping to the service repair office closest to you A WARNING In the event of chemical contamination please indicate the following gases or substances Substances produced by reaction Exhaust Gases introduced A Pump or pump unit e Gases or substances introduced into the reactor and which may be found at the exhaust A e Gases or substances resulting from the reaction or process B e Gases or substances that may possibly be formed inside the pump due to a thermodynamic or chemical reaction condensation deposition precipitation etc C e Precautions need to be taken before transferring contaminated pumps Please contact Service Center for recommendations EN 47 9 H c c OU dei E o QUESTIONNAIRE DE SECURITE SAFETY QUESTIONNAIRE Ce questionnaire est t l chargeable sur le site www adixen com This questionnaire can be downloaded from www adixen com Proc dure de retour des produits ADIXEN Ce formulaire ne peut tre rempli et sign que par une personne
52. out particular storage precautions for up to 3 months ambient temperature between 41 F and 149 F or 5 and 65 C For storage periods of over 3 months we recommend to fill the pump with oil during storage For this fill the pump and run it at ultimate vacuum inlet orifice blocked for approximately 1 hour in order to lubricate all the parts of the functional block see page 27 Then stop the pump and store it with the inlet and exhaust orifices sealed clamping ring centring ring plug etc The shaft should be rotated by hand or by starting the pump every six months following this storage procedure e After 3 months storage without oil factors such as temperature degree of humidity salt air etc may cause the deterioration of the pump components particularly the hardening of O rings and the sticking of lip seals on shafts and the gumming of oil In this state a pump may have operational problems particularly oil leaks Before any start up new pump as well as used the pump must be disassembled see page 40 and all the seals changed Pump which have been used If the pump is not new drain and rinse it see page 36 Fill it with new oil then pump a dry inert gas through it to remove all traces of dampness in the pumping system and oil casing Pump in dry inert gas as fallows 10 minutes at above 2 25 Torr 30 mbar 10 minutes at ultimate pressure with gas ballast open 10 minutes at ultimate pressure Stop t
53. particles oil Pump not prepared for the oil used Check the pump configuration or the type of oil Incorrect motor power supply Check the power supply Motor bearings damaged Replace the motor after inspection Motor coupling incorrectly set or Check the setting damaged Incorrect fan assembly Check the assembly Incorrect anti suckback device Repeat the assembly assembly Vanes damaged or stuck Replace Pump too hot Ambient temperature too high Pump placed in a poorly ventilated Check the installation place or vents blocked Operation at high pressure Check for system leaks P 22 Torr 30 mbar Maintenance Excess pressure at exhaust Check the exhaust line Motor in over voltage or motor in Check the voltage replace the motor short circuit Oil contaminated Drain flush and refill with clean oil Pump not prepared for the oil used Check pump configuration or type of oil or oil unsuitable EN 33 Considerable oil losses Oil in plate Oil level variation EN 34 D Oil level too high Corrective actions Drain and fill with new oil b Operation at high pressure Use an HP type oil mist eliminator with oil recovery D Leak at oil case seal or at front seal Check the assembly and replace the seals if necessary D Safety valve damaged Replace D Incorrect anti suckback assembly Repeat the assembly
54. perating principle of a rotary vane pump sssssss 6 Oil Noise liliter Antisudback eaaa eaaa ee eaaa eaaa eaaa eaaa 8 Technical characteristics aaa eaaa eea eee eaaa nnne 9 Pump CUIMENSIONS essere ieri aa asana ga Tang a and aaa akan p aa semer mener 12 eege 13 Installation and connections Safety INSTUCTIONS sara anana anaa panini teet cete a anaa nana dg eege nda dan aa eer hd tans 15 Table of enee We EE 17 FINI OWEN ON PRET RCE aaa ka rita PE t RR ETRAS 18 Mechanical COnnectiGnsss sink nasak EE 20 Electrical connechons eene 22 MOTOF DrOLECUION eee sante AN a an later Ba nents E ie etienne 23 Operation Brel 27 Operating temperature xii te ttti e aa Hehe 27 Before starting up the pump aaa aana eee 27 SET E DEE 28 Particular US S EE 28 Oxygen Dumping 29 High pressure pumping and cycling aaa aaa eaaa aee aaa aana anaa 30 Maintenance Precautions se 31 Troubleshooting and corrective actions sasae renea eaaa ene eaaa eaaa 32 Maintenance frequency aaa a aaa aaa aa anaa aaa eaaa aaa anaa anaa 35 Draining Ka CTP Uu est AKK D A aaa DANG 36 Flushing the OUI OK nerra ia anak anana naa eren a ena Fo raster nadae naka dera 36 Change ONE ON elle eee eer 37 Tools and consumable products 38 Disassembling the D MO EE 40 Cleaning components 42 Replacement of all shaft seals 43 Reassembling the pump eene 44 Safety QUESTIONNAIRE not nt tetes A7 Declaration Of CONFORME
55. poration registered trademark 5 MONTEDISON registered trademark Replacement of shaft seals Specific tools Specific extraction tool e Specific assembly mandrel A support plate or washer Recommended tools e A flat screwdriver cl A hammer Extracting a shaft Flange the seal is extracted using a screwdriver resting on the plate or washer so seal from its housing as not to damage the seal housing Assembling The seal housing and the seal lip are the shaft seal lubricated with the lubricant used in the pump The flange is resting on a flat surface 34 5 0 1 According to the direction of assembly specific to each pump the seal is fitted on the assembly mandrel Using a press or a hammer the seal is Mandrel inserted in its housing Check the position of the seal it must lean against its bearing Direction of assembly They are fitted using the HP Stator LP stator e of shaft seals assembly mandrel according LP rotor to the direction of assembly g en below seals and resting c rings S 9 J E Rear Centra Front Seal flange flange flange holder i Resting seals rings lip seal Assembly the 7o install the flanges use protective sleeve and oil it rotective sleeve before mounting lange or wrap end of shaft with P adhesive tape Sleeve Component
56. rature for the pump must be between 53 F 12 C and 113 F 45 C Under these conditions the stabilized pump temperature at the front of the oil case will be between 140 F and 158 F 60 and 70 C depending on operating conditions Special case Synthetic oils Synthetic oils are much more viscous when cold than mineral oils Do not start up the pump at ambient temperatures below 59 F 15 C For the same reason and to facilitate lubrication of the pump pour a few drops of oil to 2 cm through the inlet orifice before starting Check that the exhaust orifice is not blocked In certain cases when the pump is started up in cold ambient conditions or with slightly contaminated oil the current after start up may remain high until the oil in the pump is heated up These conditions are sufficient for the internal thermal protection to be activated making start up impossible see pages 23 24 and 25 EN 27 Operation Start up Using noise limiter Starting after disassemby and reassembly Special cases EN 28 When using a three phase motor check the direction of rotation of the motor see electrical connections start up chap page 22 Check the oil level see page 19 Start up the pump Allow the pump to run for one hour with the inlet blocked at ultimate vacuum During this operation make sure that the oil circuit is operating remove the oil fill plug to listen to the pump During this
57. re f Yes what type of risk Canc rig ne Carcinogenic Oui Yes Non No Combustible Combustible Oui Yes Non No Corrosive Corrosive Oui Yes Non No Explosive Explosive Oui Yes Non No Biologique Biological Oui Yes Non No Radioactive Radioactive Oui Yes Non No Autre Other Vous reporter ventuellement la page pr c dente See preceding page if necessary SIGNATURE Vous avez r pondu Oui une des questions pr c dentes Je confirme que le mat riel sus mentionn n a t en contact Je confirme que seules les substances pr cis es ont t en contact avec aucune substance dangereuse et a t vid de son huile avec l quipement sus mentionn et que les proc dures de 5i applicable pr paration d emballage et de transport ont t respect es You have replied yes to one of the above questions 1 confirm that the above equipment has not been in contact 1 confirm that only the substances mentioned have been in with any dangerous substance and has been emptied of oil If contact with the above equipment and that the preparation applicable packing and transport procedures have been complied with R ponse Oui fermeture tanche de l aspiration et du refoulement R ponse Non sans risque Reply Yes seal inlet and outlet ports with blank flanges Reply No no risk Meter geed ue it FoncHori POSIUO nus ssvacancanvasvicassintansseoneasvasessases
58. re parts Minor kit Major kit Screw kit Tools and consumable products Read the warning at the beginning of the maintenance chapter Before disassembling the pump drain it see page 34 All the seals and faulty parts should be replaced provided in a seal kit or a maintenance kit For fasted servcice specify the following when ordering pump type serialnumber on label part number see list at end of book Maintenance kits containing the most frequently used parts are always available at our sales outlets Be sure to use these kits so you will have all the parts necessary This kit contains all the seals on the pump which must be replaced at each complete disassembly Keep this kit in a dry place away from heat and light sunlight and ultraviolet light in order to prevent any hardening of the elastomers see AFNOR standards storage conditions for vulcanized elastomer based products FD T 46 022 OO OPN 054282 SS In addition to the seal kit this kit contains a set of spare parts to perform maintenance operations on the pump for a two year period under normal operating conditions 054283 Bee Ee o pump modes PIN 2033 H1 2063 H1 105347 Specific tools Tools kit This kit contains the usefull tools to Pumpmodels Pump models disassemble and reassemble the shaft P seals in the different flanges and Allpumps 065192 flanged stators see table bellow Coupling adjust
59. s Manual Ed 04 Date 12 2009 Part Number 065094 TIR User s R alization Publication Alcatel Vacuum Technology France PASCAL Series 2033 2063 m h H1 series LES POMPES PRIMAIRES PALETTES ROTARY VANE PUMPS Manuel Utilisateur User s Manual adixen by Alcatel Vacuum Technology pA E Alcatel Vacuum Technology filiale du groupe Alcatel Lucent fournit travers le monde des pompes vide des d tecteurs de fuites h lium et hydrog ne des plasma sensors et des composants de mesure Gr ce une gamme compl te de produits nous sommes pr sents dans diff rents domaines comme l instrumentation la recherche et d veloppement l industrie et le semi conducteur Alcatel Vacuum Technology leader international dans le domaine du vide a cr sa marque de produits Adixen La compagnie fran aise certifi e ISO 9001 et 14001 experte dans le support et le service d veloppe ses produits Adixen d un haut niveau de qualit en conformit avec les exigences environnementales Avec 45 ans d exp rience aujourd hui AVT garantit une pr sence internationale aupr s de ses clients et distributeurs exp riment s Aux Etats Unis Alcatel Vacuum Products Hingham MA fond il y a trente ans a t la premi re tape Deux autres filiales Fremont CA et Tempe AZ renforcent notre pr sence sur ce territoire En Europe la maison m re AVT France et ses filiales Alcatel Hoch
60. sting of a suitably rated contactor and thermal overload Wire the motor according to the line voltage The connections to be made are shown on a diagram inside the terminal box or on its lid see page 24 Check the direction of rotation of the motor direction of arrow located on the motor cover For this Remove the protective caps on the inlet and exhaust orifices Vent the pump to atmospheric pressure Switch on the pump for 2 to 3 seconds with your hand on the inlet orifice if suction is felt the wiring is correct Otherwise invert 2 consecutive phases The earth terminal must be connected correctly The information below is given as a recommendation The user must comply with the electrical standards or recommendations IEC VDE UL CSA etc applicable in the country in which the pump is used The use of electrical protection for the pump motor makes it possible to protect The motor in the event of excess voltage or rotor blocking the resulting excess current may destroy the coil and possibly the start up system for a single phase motor The pump in the event of a lubrication fault contaminated oil presence of particles increased resistance will draw excessive motor current Differential thermal circuit breakers should be used in which the mechanism contains an instantaneous disconnection controlled by a bi metal blade Never protect a three phase motor with fuses not equipped with a diff
61. t DN 40 ISO KF Exhaust nipple DN 40 ISOKF 1 054205 21 Protecteur Protective cap 1 2 1 2 22 Soupape Valve 1 eo 23 Clips Circlips 1 054133 24 ldem 15 dem 15 1 3 1 3 e 25 Cuve Oil case 1 25 Cuve Oil case 1 26 Rondelle M6 Washer M6 1 27 Refroidisseur Cooler 054274 27 Refroidisseur Cooler 1 065526 28 Joint torique 5 220 O ring 5 220 e 28 Joint torique 5 241 O ring 5 241 1 e 29 Ecrou HM10 Nut HM10 6 20 6 20 ke 30 Rondelle Ond 8 Washer D8 4 28 6 28 ke 31 Goujon M8 28 18 Stud M8 28 18 6 6 054209 31 Goujon M10 30 22 Stud M10 30 22 6 6 054441 32 ldem 29 Idem 29 4 20 4 20 ke 33 Goujon M8 50 20 Stud M8 50 20 4 4 054266 33 Goujon M10 55 22 Stud M10 55 22 4 4 065515 34 B ti Central housing 1 34 Bati Central housing 1 35 Idem 30 Idem 30 2 28 2 28 T 36 ldem 29 Idem 29 2 20 2 20 d Lot joints Minor kit Nomenclature Wl Lot maintenance Major kit dh Lot visserie Screw kit A Plan de montage cuve et b ti Oil casing and central housing assembly drawing Clamping torque Part NEA Er Nut HM10 11 Stud HM 10 30 22 Stud HM 8 28 18 Stud HM 10 55 22 Stud HM 8 50 20 Screw HC M6 12 Stud HM 10 25 20 Stud HM 8 20 15 Screw CHc M10 29 32 36 59 31 33 50 61 62 Screw CHc M8 x 20 Screw CHc M8 x 25 Nomenclature cuve et bati Oil casing and central housing part list LL Types model REF
62. te pressure measured according to Pneurop 6602 specifications on 2015 pump These values are given as a rough guide only They may vary according to the type of pump and the pumping conditions non corrosive products high viscosity Special hydro carbon double distilled synthetic oil with anti oxidant additive atmospheric cycle pumping high temperature and pressures acid and organic vapor resistivity plasma etching prohibited Synthetic oil organic ester type compatible with hydro carbon vapors compatible with NH3 R134a refrigerating agent fluids oxidation resistivity polymerization resistivity low coating Double distilled mineral oil non additivated pumping of corrosive products ionizer plasma resistivity low backstreaming Hydro carbon based mineral oil double distilled non additivated highly resistant to chemical attacks highly ionizer plasma resistivity pumping of Lewis acids halogens low backstreaming 0 88 0 87 1 9 0 86 0 83 0 86 86 EN 17 Q E 42 n However the following replacement fluids can be used Filling with oil A CAUTION EN 18 Filling oil casing with oil Filling sealed housing with oil Mineral oil ELF MOVIXA PV 100 TURBELF SA 100 BP CS 100 BP registered trademark SHELL VITREA 100 SHELL registered trademark TOTAL CORTIS PV 100 TOTAL registered trademark INLAND 19 INLAND 20 INLAND reg
63. ty of oil remains in the functional block Thus if you wish to use another type of oil proceed as follows Compatible oils Mineral oil can be replaced by another type of mineral oil Simply flush the pump see page 36 using the new oil and fill the pump see page 18 Mineral oils are also compatible with mineral based synthetic oils see page 17 Incompatible oils This is the case when for example a mineral oil is replaced by a synthetic oil e g A120 by A113 Synthetic oils are considered to be incompatible with each other for practical reasons they are expensive A mixture may cause slight cloudiness of the resulting mixture which could be interpreted mistakenly as a sign of contamination or deterioration B For the same reasons clear synthetic and mineral oils A300 which are also expensive are treated as synthetic oils These remarks apply to ester or fluorocarbon type synthetic oils and the oils A111 A113 and A300 see page 17 Proceed as follows Disassemble the pump completely and clean it see page 40 Reassemble it Connect an oil mist eliminator to the pump exhaust Fill the pump oil case and sealed housing with the new oil see page 18 NOTE to replace a synthetic oil by a mineral oil proceed as for compatible oils In all cases follow the recommendations of the pump integrators for the choice of the oil to be used Maintenance EN 37 Special precautions EN 38 Spa
64. vakuumtechnik Allemagne Alcatel Vacuum Technology U K Grande Bretagne Alcatel Vacuum Technology Benelux Pays Bas Alcatel Vacuum Systems Italie Adixen Sensistor AB en Su de 2007 sont le point d ancrage de r seaux de partenaires couvrant toute l Europe En Asie notre pr sence a d marr en 1993 avec Alcatel Vacuum Technology au Japon puis a t renforc e avec Alcatel Vacuum Technology Korea 1995 Alcatel Vacuum Technology Taiwan 2001 Alcatel Vacuum Technology Singapore et plus r cemment Alcatel Vacuum Technology Shanghai en Chine 2004 Plus de quarante agents viennent compl ter cette organisation sur diff rents continents Les utilisateurs de nos produits peuvent donc en toutes circonstances et dans un d lai rapide compter sur nos experts en Technologie du Vide FR 02834 Edition 04 Fev 2008 Welcome E d 3 xe Rotary vane pumps 2033 H1 et 2063 H1 Dear customer You have just bought an Adixen rotary vane pump We would like to thank you and are proud to count you among our customers This product is a result of experience acquired over many years by Alcatel Vacuum Technology in the design of rotary vane pumps APPLICATIONS We suggest that you read this manual particularly the chapter on e CLOSED LOOP CRYOGENIC SYSTEMS installation and operation before you start to use this pump so that you can obtain optimum levels CFC RECOVERY of performance and complete
65. w atmospherique pressure up to 1000 mbar Oil capacity case Oil capacity sealed housing Coling water flow rate Water pressure Weight pump motor 2033 H1 50 60 2 1500 1800 35 42 27 5 7 3 4 Pa cm mbar l s mbar l s 74 163 2063 H1 50 60 2 1500 1800 107 236 Partial ultimate pressure measured according to Pneurop 6602 specifications with A120 oil charge It may vary if other oils are used see page 17 Helium values for a standard supply This value depends of the gas permeation rate and of the seal material type Note The pressure measurements were made with a capacitive diaphragm pressure gauge measuring a total pressure in the absence of a cold trap Measurements using a Pirani type gauge can give different pressure values EN 11 Introduction Pump dimensions Intermediate compartment Exhaust A Inlet fill plug 3 8G Casing plug 1 4 G H DN 40 Water A cooling TE Inlet and outlet Q 1 8 G l ee v Moon cur ouam Drain plug 3 8 G O z f Drain plug 3 8G H Em EE V P El Q a Motor dimensions mm inch 1 Motor dimensions mm inch 300 190 150 150 11 8 7 5 5 9 5 9 3 19 150 3 7 5 5 9 5 19 150 150 270 70 140 200 10 6 6 7 5 5 7 9 270 70 140 150 10 6 6 7 5 5 5 9 270 170

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