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Vision HAWK Smart Camera Guide

1. S fe SP 4 EN b 3 A q j ny 3 7 5 3 15 Standard Vision HAWK Vision HAWK C Mount Vision HAWK Smart Camera Guide 2 9 Chapter System Components Optoisolated Outputs The reader has optoisolated outputs that can transfer signals from the camera to peripherals Outputs can be configured as either NPN or PNP but NPN and PNP cannot be mixed in a system because the output common is shared by all outputs NPN Output for Host Input Camera Host Output 1 Output 2 C output 3 d Output Common Input 2 10 Vision HAWK Smart Camera Guide N Mounting and Wiring the Vision HAWK Smart Camera NPN Output for External Load Camera 9 Ea o e Q E fe o Qo o gt o Vision HAWK Smart Camera Guide 2 11 Chapter System Components PNP Output for Host Input Host Camera Input ut 2 Input Input mm HE Common 4 2 12 Vision HAWK Smart Camera Guide N Mounting and Wiring the Vision HAWK Smart Camera PNP Output for External Load Camera 9 Ea o e Q E fe o Qo o gt o Vision HAWK Smart Camera Guide 2 13 Chapter System Components Optoisolated Inputs All discrete inputs are optoisolated Inputs can be configured
2. Vision HAWK 5OLATION Ground and Shield Considerations ETHERNET DEVICE su ETHERNET RS232 422 485 N 9 Ewi c o e Q E fe o E i o gt o RS232 422 485 DEVICE MACHINE MACHINE An earth ground is provided through the cable shields and chassis of the imager Ground Loops Ground loops signal degradation due to different ground potentials in communicating devices can be eliminated or minimized by ensuring that both the host imager and their power supplies are connected to a common earth ground Vision HAWK Smart Camera Guide Chapter System Components Expected Power and Ground Connections for Proper Operation POWER 3 TERMINAL RETURN POWER EARTH SUPPLY SCANNER INTERFACE ILF In Line Filtering S Shunt Filtering Ec POWER GHD POWER 2 TERMINAL POWER RETURH SUPPLY EARTH local to power source connected CHASSIS GND to RETURN at main power panel COMM SGHLS ILF ft SIGHAL GHD IF CONDUCTIVE MOUNTING BRACKET IS GROUNDED TO EARTH POTENTIAL THEH POTENTIAL MUST BE SAME AS EARTH AT POWER SOURCE MOUNTING BRACKET Grounding Notes Ensure that mounting bracket Earth is at the same potential as power source Earth Supply Return and Earth ground must be st
3. Ram Drive tffs0 Config Runtime Files Tocus Whenever the device parameters are calibrated two things happen The device global data is updated in the Config flash folder The job loaded in RAM is updated with the new data The Use Fixed White Balance option controls whether the device parameters white balance gains are updated when the job is loaded from flash or downloaded to RAM with the device wide values or if the values last saved in the job are used instead Normal Device parameters are updated when the job is loaded from flash or downloaded to RAM with the device wide parameter values from the acqcfg file e fajobis opened on the PC or from a flash job slot on the device and if a device parameter is unlocked the value saved in the global device parameter file acqcf is used Job device parameter value RAM Global device parameter value Config flash folder Vision HAWK Smart Camera Guide Vision HAWK Color 9 Whenever an unlocked device parameter is updated two things happen The device global data in RAM is updated The job loaded in RAM is updated When a job is saved to a job slot the device global data file in the Config flash folder is updated 9 2 5 N O 2 9 e Fixed Values last saved in the job are used e fajobis opened on the PC or from a flash job slot on the device and if a device param
4. panel center panel right panel bottom Note the names which start with panel It is not necessary to know these names to use CloudLink however they do have significance if there should be need for customization Customizing CloudLink requires the modification of CSS Cascading Style Sheets The names shown correspond to the CSS class selector for that panel The purpose of the panels is to act as containers for a number of widgets Each widget has the ability to visualize and interact with one or more items of inspection data such as Microscan Link values inspection counters timing information or images Vision HAWK Smart Camera Guide D 5 Appendix CloudLink Web HMI Each panel has special layout and behavior properties that can be exploited to create a wide variety of different layouts The following table summarizes the position and properties of each panel Panel Position Properties panel top Docked atthe top or bottom of Certain types of widgets are automatically panel bottom the page fully stretchingfrom the stretched to fill the panel space horizontally For left edge tothe right edge of the example if you should add a chart or a filmstrip window to these panels by default they will automatically stretch panelleft Docked atthe left or right of the Widgets in these panels are typically stretched to panel right page they extend between fit exactly in the fixed width If there i
5. 2 5 Function Terminated Terminated Terminated TX RX TX Terminated RX Q N aJa Bl wl nyo Vision HAWK Smart Camera Guide A 3 Appendix AW Connector Pinouts A 4 Vision HAWK Smart Camera Guide appennxe Cable Specifications This section contains information about Vision HAWK Smart Camera cables o c Kel prer O O Q o 2 a c Oo Note Cable specifications are published for information only Microscan does not guarantee the performance or quality of cables provided by other suppliers TABLE B 1 Cable Part Numbers and Descriptions Part Number Descriptions 61 000160 03 Cable Host Ethernet M12 8 pin Plug to RJ45 1 m 61 000162 01 Cable Common M12 12 pin Plug to M12 12 pin Socket 1 m 97 000012 01 Power Supply M12 12 pin Socket 1 3 m 99 000020 02 Trigger M12 4 pin Plug NPN Dark On 2 m Vision HAWK Smart Camera Guide B 1 Appendix Cable Specifications 61 000160 03 Cable Host Ethernet M12 8 pin Plug to RJ45 1m The 61 000160 03 Cable Host Ethernet M12 8 pin Plug to RJ45 1 m is a 1 meter cable with an 8 pin M12 connector on one end and a standard RJ45 connector on the other end Figure B 1 shows the 61 000160 03 Cable Host Ethernet M12 8 pin Plug to RJ45 1 m FIGURE B 1 Cable Host Ethernet M12 8 pin Plug to RJ45 1
6. Outputs 1 2 3 Power Status On Steady Continuous Trigger TRIG Off Waiting for Trigger Event On Flashing Trigger Event On Active State PASS FAIL Off Inactive State On Steady Unit Ready MODE Off Unit Not Ready On Steady Link Established LINK ACT Off No Link Activity On Flashing Link Established and Activity on Link On Power On PWR j Off No Power Applied to Unit On Signal Sent to External Output OUTPUTS i Off No Signal Sent to External Output Additional User Feedback Green Flash A green flash from the front of the unit indicates a Good Read Red X Targeting Pattern The red X targeting pattern from the front of the unit allows the user to center an object in the camera s field of view Beeper The beeper is an audible verification that either a Pass or a Fail has occurred 2 20 Vision HAWK Smart Camera Guide AutoVISION Button N AutoVISION Button The AutoVISION Button has three positions selectable by the length of time the button is held down and indicated by one two or three beeps and LED flashes in succession It can also be used to send a trigger signal when Send Trigger is checked in AutoVISION software s Connect view When the trigger functionality is enabled pushing the AutoVISION Button triggers the camera to capture an image 9 Ea c o c fe Q E fe o i o gt o Auto But
7. System Components This section contains information about system components as well as information to help you connect the Vision HAWK Smart Camera Specific information describes connectors adapters cables pinouts and signals Note There are no user serviceable parts inside Hardware Components Table 2 1 lists Vision HAWK Smart Camera hardware components TABLE 2 1 Vision HAWK Smart Camera Hardware Components Part Number Description Demo Kit 98 000215 01 Demo Kit Power Supply Camera Stand Ethernet Host Cable Carrying Case Documentation Power Supplies 97 000012 01 Power Supply M12 12 pin Socket 1 3 m 97 000012 04 Power Supply M12 12 pin Plug 1 3m Communication Devices and Cables 98 000103 01 QX 1 Interface Device 61 000148 02 Cordset Common M12 12 Pin Socket to M12 12 Pin Plug 3M 61 000162 02 Cordset Common M12 12 Pin Socket to M12 12 Pin Plug 1M 61 000153 02 Cordset Host Serial M12 12 pin Socket to DB9 Socket 1M 61 000164 02 Cordset Host Serial M12 12 pin Socket to DB9 Socket 3M 61 000152 02 Cordset Host Serial M12 12 pin Plug to DB9 Socket 1M Vision HAWK Smart Camera Guide 2 1 N c o c e Q le o E i m o0 gt o Chapter System Components TABLE 2 1 Vision HAWK Smart Camera Hardware Components Continued Part Number Description
8. 9 9 9 Nr 5 N O 2 9 e Chapter KM Optics and Lighting 7 SetCurrentLens 4 to change to 12 lens The response should be Now Set to 4 12deg value 0 0x0 Return Values int True if successful Send the following command to set focus limits SetFocusLimits min max Min Focal Distance Max Focal Distance 100 to 4 000 1 100 in 100 to 4 000 1 100 in Default 100 Default 4 000 Minimum Focal Distance Sets the minimum focal distance to which the camera can be set input is in inches only no support for metric Maximum Focal Distance Sets the maximum focal distance to which the camera can be set input is in inches only no support for _ O Parameter nge 150 to 900 100 to 4000 300 to 1350 400 100 to 4000 Send the following command startAll The response should be value 1 0x1 3 4 Vision HAWK Smart Camera Guide Illumination Illumination The standard version of the Vision HAWK Smart Camera has built in lighting The LEDs can be configured to operate in multiple modes Continuous Strobe and Off Warning Running a red LED board on a camera with a white or blue LED color profile will damage both the board and the camera The Vision HAWK C Mount does not have built in lighting The Machine Vision Lighting Principles on the following page provide some suggestions for how to determine the appropriate externa
9. 61 000165 02 Cordset Host Serial M12 12 pin Plug to DB9 Socket 3M 61 000163 02 Cordset Host Ethernet M12 8 pin Plug to RJ45 3M 61 000160 02 Cordset Host Ethernet M12 8 pin Plug to RJ45 1M 61 000166 02 Cordset M12 12 Pin Plug to Flying Leads 3M 61 000167 02 Cordset M12 12 Pin Socket to Flying Leads 3M 61 000207 01 Cordset C Mount to Smart Series Light FIS 0210 0001G MS Connect 210 Connectivity Box with Display FIS 0210 0002G MS Connect 210 Connectivity Box FIS 0210 0003G MS Connect 210 Connectivity Box with Display and Ethernet FIS 0210 0004G MS Connect 210 Connectivity Box with Ethernet 98 000013 04 Relay Module 120VAC 3 Amp Output Series 70 Type SM for MS Connect 210 98 000013 05 Relay Module 240VAC 3 Amp Output Series 70 Type SM for MS Connect 210 98 000013 06 Relay Module 24VDC 3 Amp Output Series 70 Type SM for MS Connect 210 Accessories 98 000143 01 Adapter Plate Kit 98 000148 01 L Bracket Kit 98 000144 01 Right Angle Mirror Kit 98 000146 01 Window Replacement Kit 98 000147 04 12 Lens Kit 98 000147 01 15 Lens Kit 98 000147 02 30 Lens Kit 98 000147 03 45 Lens Kit 98 000205 01 Glass Window Kit with Infrared IR Filter 98 000206 01 Glass Window Kit 98 500006 01 Mounting Plate Kit Flat Custom Surfaces 20 610024 01 Trigger Con
10. GETIMAGE transferzymodem formatzpng inspectionz2 The following example will retrieve an image from the camera with these settings Protocol ymodem Format jpg default Quality 50 Inspection first inspection default GETIMAGE transferzymodem quality 50 E 2 Vision HAWK Smart Camera Guide m ONLINE Starts all inspections OFFLINE Stops all inspections xe f iv E e o 3 o 9 TRIGGER Triggers an inspection vt n Triggers an inspection by pulsing a Virtual I O point For example vt 1 will return pulse VIO1 The inspection will run if it is configured to use VIO 1 as a trigger If specified the VIO index must be in the allowed range for Virtual I O points within Visionscape The virtual I O line will be set high then low If VIO Index is not specified VIO1 is assumed Fail Return Return ERROR followed by the reason for the failure For example ERROR No such trigger when the index specified n is out of range of virtual triggers REBOOT noload Reboots the device noload do not load BOOT job Vision HAWK Smart Camera Guide E 3 Appendix Serial Commands MEMAVAIL cp Returns available memory for device or coprocessor MEMCONTIG cp Returns maximum memory block for device or coprocessor MEMFRAGS cp Returns memory fragments for device or coprocessor MEMINFO cp v Returns memory summary avail contig frags f
11. 10 20 1 234 8080 if the PC s IP address is 10 20 1 234 Once you press the Enter key you should see the following home page Applications MICROSCAN CloudLink Dashboard Image Demo Create a complete monitoring A basic web page simply solution in minutes refreshes an HTML tag Click the CloudLink Dashboard icon to launch the application De SVG Graphics Demo Demonstrates an image display nd data D 2 Vision HAWK Smart Camera Guide O Application Overview Application Overview The CloudLink Dashboard user interface is a single page web app style application Most web pages show information that can typically extend beyond the bottom of the browser window requiring the user to scroll to see it They typically contain links to other pages which is how the user navigates around a web site In contrast CloudLink behaves more like an application expanding to fill the browser window and automatically adapting to any changes in the dimensions of the window Although CloudLink allows you to define and use multiple display pages they are all contained within a single web page The browser stores a maximum of 50 images The camera stores images image thumbnails and data records that can be requested via the web page or API When memory is full the camera will first delete full size images then thumbnails and ultimately the data records on a first in first out basis This is
12. 4 Trigger to 2 Power 5 Dim to 6 Output 3 3 10 Vision HAWK Smart Camera Guide Illumination 3 2 Li Li LI Li LI Wiring for Continuous Illumination 5 Warning Contact between Pin 5 gray wire and any ground or voltage source less than a or equal to 3 5VDC may cause erratic operation in this configuration Contact between Pin kel 5 gray wire and any voltage source than 3 5VDC will damage the illuminator z 2 Q e 4 BA ue w 5 4 n XE Ae Smart Series Illuminator ON HAWK Connector Connector A Smart Series Illuminator Vision HAWK Connector A Pin Signal Name Pin Signal Name 1 24VDC to 2 Power 2 Trigger to 7 Ground 3 DC Ground to 7 Ground 4 Trigger to 2 Power 5 Dim to No Connection N A Insulate Pin 5 gray wire Vision HAWK Smart Camera Guide 3 11 Chapter KM Optics and Lighting Vision HAWK Color This section describes Vision HAWK Smart Camera color functionality which is available for the following models e GMV 6800 1022G Vision HAWK SXGA Color AV VS C Mount e GMV 6800 12226G Vision HAWK SXGA Color AV VS 30 Lens e GMV 6800 1322G Vision HAWK SXGA Color AV VS 45 Lens e GMV 6800 1422G Vision HAWK SXGA Color AV VS 12 Lens e GMV 6800 1522G Vision HAWK SXGA Color AV VS 15 Lens The following topics are outlined in this section White balance operation White balance factory setup White balance calibration Wh
13. 1502G Vision HAWK SXGA Buil In Lighting AutoVISION Visionscape 15 Lens GMV 6800 1504G Vision HAWK SXGA Buil In Lighting AutoVISION Verification OCV 15 Lens GMV 6800 1506G Vision HAWK SXGA Buil In Lighting AutoVISION Visionscape Verification OCV 15 Lens GMV 6800 1510G Vision HAWK WVGA Bui t In Lighting AutoVISION 15 Lens GMV 6800 1512G Vision HAWK WVGA Bui t In Lighting AutoVISION Visionscape 15 Lens GMV 6800 1514G Vision HAWK WVGA Bui t In Lighting AutoVISION Verification OCV 15 Lens GMV 6800 1516G Vision HAWK WVGA Bui t In Lighting AutoVISION Visionscape Verification OCV 15 Lens GMV 6800 1522G Vision HAWK SXGA Buil In Lighting Color AutoVISION Visionscape 15 Lens Part Number Structure GMV 6800 Comm Lens Sensor Software RoHS 0 CCD _ 0 C Mount SXGA Mono 0 AutoVISION 2 30 Lens 1 CMOS 2 AutoVISION General WVGA Mono Visionscape Machi Vision 1 Eth t G RoHS lachine HAWK Etherne Wegner n 2 CCD 4 AutoVISION compliant Vision SXGA Color Verification OCV 4 12 Lens 3 CMOS 6 AutoVISION WUXGA Visionscape 5 15 Lens Mono Verification OCV Vision HAWK Smart Camera Guide 1 5 c fe gt o un mI Chapter Introduction 1 6 Vision HAWK Smart Camera Guide CHAPTER 2
14. 2 1 Important Label Information 2 8 Mounting and Wiring the Vision HAWK Smart Camera 2 9 Input Output Wiring 2 16 Ground and Shield Considerations 2 17 Power Requirements 2 19 Status Indicators 2 20 AutoVISION Button 2 21 Setting Up a Job in AutoVISION 2 22 Trigger Debounce 2 27 Vision HAWK Smart Camera Guide iv Contents CHAPTER 3 APPENDIX A APPENDIX B APPENDIX C APPENDIX D APPENDIX E APPENDIX F Optics and Lighting 3 1 Optics 3 2 Lens Substitution 3 3 Illumination 3 5 Vision HAWK Color 3 12 Connector Pinouts A 1 Vision HAWK Smart Camera Connectors A 2 Cable Specifications B 1 61 000160 03 Cable Host Ethernet M12 8 pin Plug to RJ45 1 m B 2 61 000162 01 Cable Common M12 12 pin Plug to M12 12 pin Socket 1m B 3 97 000012 01 Power Supply M12 12 pin Socket 1 3 m B 4 99 000020 02 Trigger M12 4 pin Plug NPN Dark On 2 m B 5 General Specifications C 1 Vision HAWK Smart Camera General Specifications C 2 Dimensions C 7 Field of View and Working Distance C 9 CloudLink Web HMI D 1 Connecting D 2 Application Overview D 3 Application Bar D 4 Pages Panels and Widgets D 5 Serial Commands E 1 Vision HAWK Boot Modes F 1 Vision HAWK Smart Camera Guide Preface PREFACE Welcome Purpose of This Manual This manual contains detailed information about how to configure and operate the Vision HAWK Smart Camera Manual Conventions The following typographical conventions a
15. 28VDC 200mV p p max ripple 135mA at 24VDC typ GMV 6800 1422G GMV 6800 1500G GMV 6800 1502G GMV 6800 1504G GMV 6800 1506G 5 28VDC 200mV p p max ripple 170mA at 24VDC typ GMV 6800 1510G GMV 6800 1512G GMV 6800 1514G GMV 6800 1516G 5 28VDC 200mV p p max ripple 135mA at 24VDC typ GMV 6800 1522G 5 28VDC 200mV p p max ripple 170mA at 24VDC typ Vision HAWK Smart Camera Guide C 5 i 2 es 9 SS T o O Q Appendix General Specifications Operating Environment Agency Compliance P N Model ridic MA de c Humidity Agency Compliance GMV 6800 1000G GMV 6800 1002G 0 to 45 C 32 to GMV 6800 1004G 113 F GMV 6800 1006G GMV 6800 1010G GMV 6800 1012G 0 to 50 C 32 to GMV 6800 1014G 122 F GMV 6800 1016G GMv 6800 10226 0 9 5 eet GMV 6800 1030G GMV 6800 1032G 0 to 50 C 32 to GMV 6800 1034G 122 F GMV 6800 1036G GMV 6800 1200G GMV 6800 1202G 0 to 45 C 32 to GMV 6800 1204G 113 F GMV 6800 1206G GMV 6800 1210G GMV 6800 1212G 0 to 50 C 32 to GMV 6800 1214G 122 F GMV 6800 1216G BL A anne CDRH FCC UL cUL CE General EE 0 to 45 C 32 to Immunity for Light Industry EN 113 F 29 to 70 C 20 Up to 90 55024 1998 ITE Immunity Standard GMV 6800 1304G Rad
16. DB_User_name Mutually exclusive arguments Choose one from the list f Used with to specify a list of choices for an argument Optional parameter Important Unless otherwise stated commands will respond with OK on success and ERROR on failure GETIMAGE lt transfer ymodems gt format jpg png quality 0 100 woi left top right bottom inspectionzn Initiates serial transfer of inspection image RS 232 only Note This command always returns the last most recent image transfer ymodem is currentlynot optional only Ymodem protocol is supported format jpg png specifies the format of the image If omitted the image format is JPG quality n specifies a JPG compression quality of nless than or equal to 100 The default quality is 80 if not specified Note The PNG format provides lossless image compression If format is set to PNG the quality setting does not apply woi left top right bottom specifies a rectangular area of the image to be included in the output image If omitted the full image buffer is returned inspection n specifies the inspection from which to retrieve an image The image will be from the first snapshot within that inspection If not specified the image will be from the first inspection that does contain a snapshot The following example will retrieve an image from the camera with these settings Protocol ymodem Format png Quality N A Inspection second inspection
17. IP address Issue the following command with a 0 for static IP or a 1 for DHCP o cn lt lt c 9 2 gt SAFE KERNEL BP UpdateDHCP 0 Boot Error Mode The Vision HAWK enters an error mode on boot if it s unable to fully load Visionscape This mode is visually displayed to the user by flashing the Error LED along with the OUTPUT 1 OUTPUT 2 and OUTPUT 3 LEDs on the front of the unit Additionally this mode is represented as a BOOT_ERR in the Network Overview tool F Network Overview Standalone Intel R 82577LM Gigabit Network Connechon 1392 168 0 100 Bluetooth Device Personal Area Network 0 0 0 0 If you encounter this error condition you will need to reload the firmware using the Smart Camera Firmware Update Tool Vision HAWK Smart Camera Guide F 3 Appendix Vision HAWK Boot Modes F 4 Vision HAWK Smart Camera Guide
18. WVGA Bui t In Lighting AutoVISION Verification OCV 45 Lens GMV 6800 1316G Vision HAWK WVGA Bui t In Lighting AutoVISION Visionscape Verification OCV 45 Lens GMV 6800 1322G Vision HAWK SXGA Buil In Lighting Color AutoVISION Visionscape 45 Lens GMV 6800 1400G Vision HAWK SXGA Buil In Lighting AutoVISION 12 Lens GMV 6800 1402G Vision HAWK SXGA Buil In Lighting AutoVISION Visionscape 12 Lens 1 4 Vision HAWK Smart Camera Guide TABLE 1 1 Vision Part Number Structure HAWK Smart Camera Models Part Number Vision HAWK Smart Camera Model GMV 6800 1404G Vision HAWK SXGA Buil In Lighting AutoVISION Verification OCV 12 Lens GMV 6800 1406G Vision HAWK SXGA Buil In Lighting AutoVISION Visionscape Verification OCV 12 Lens GMV 6800 1410G Vision HAWK WVGA Bui t In Lighting AutoVISION 12 Lens GMV 6800 1412G Vision HAWK WVGA Bui t In Lighting AutoVISION Visionscape 12 Lens GMV 6800 1414G Vision HAWK WVGA Bui t In Lighting AutoVISION Verification OCV 12 Lens GMV 6800 1416G Vision HAWK WVGA Bui t In Lighting AutoVISION Visionscape Verification OCV 12 Lens GMV 6800 1422G Vision HAWK SXGA Buil In Lighting Color AutoVISION Visionscape 12 Lens GMV 6800 1500G Vision HAWK SXGA Buil In Lighting AutoVISION 15 Lens GMV 6800
19. a typical view of a CloudLink page St za a CloudLink Dashboard x QC fi localhost 8080 app hn MICROSCANZ 7B d I Ke s x 3 5 9 o Inspection Passed True int1 4 Counters Note CloudLink does not currently support display of color images from color cameras Vision HAWK Smart Camera Guide D 3 Appendix CloudLink Web HMI Application Bar The Application Bar is located at the top of the CloudLink interface Em MICROSCAN EJ gt x There are three components to the Appplication Bar A set of page selection buttons In the example above they appear as tabs but the style can be customized if necessary Alogo The position and contents of the logo can be customized A toolbar The toolbar provides access to various CloudLink settings and modes The position and size of the toolbar can be customized D 4 Vision HAWK Smart Camera Guide O Pages Panels and Widgets Pages Panels and Widgets The main area of CloudLink displays one of a number of pages If there is more than one page defined you can switch between them by using the page selection buttons on the application bar or by using the arrow keys on your keyboard Each page is organized into a set of regions called panels The following image shows an empty page to demonstrate the arrangement of the panels on a page I 2 S x 3 5 o
20. as either NPN or PNP but NPN and PNP cannot be mixed in a system because the input common is shared by all inputs NPN NPN Source Camera Trigger Input 1 input Common CLC Current Limiting Circuit 2 14 Vision HAWK Smart Camera Guide N Mounting and Wiring the Vision HAWK Smart Camera PNP PNP Source Camera VY Ea o fe Q E fe o Qo o gt o Input 1 d Input Common CLC Current Limiting Circuit Vision HAWK Smart Camera Guide 2 15 Chapter System Components Input Output Wiring PE _ Strip PLC Output 1 Pin 5 Gray PASS FAIL Output 2 Pin 11 Gray Pink DATA READY Output 3 Pin 6 Pink OPTIONAL 24V Pin 2 Brown DN 24V Input Common Pin 8 Red Trigger Pin 1 White 9 9 Input Output Common Pin 12 UE T Ground Pin 7 Blue Vision HAWK Smart Camera Guide Ground and Shield Considerations Proper grounding is necessary for operator safety noise reduction and the protection of equipment from voltage transients Buildings including any steelwork all circuits and all junction boxes must be grounded directly to an earth ground in compliance with local and national electrical codes POWER SUPPLY
21. up to 20 FPS Mono GMV 6800 1410G GMV 6800 1412G GMV 6800 1414G GMV 6800 1416G 1 3 WVGA 752 x 480 CMOS up to 60 FPS Mono 25us to 100ms 1 40 000 to 1 10 Default 400us 1 2 500 GMV 6800 1422G 1 3 SXGA 1280 x 960 CCD up to 20 FPS Color GMV 6800 1500G GMV 6800 1502G GMV 6800 1504G GMV 6800 1506G 1 3 SXGA 1280 x 960 CCD up to 20 FPS Mono 6us to 100ms 1 150 000 to 1 10 Default 666us 1 1 500 GMV 6800 1510G GMV 6800 1512G GMV 6800 1514G GMV 6800 1516G 1 3 WVGA 752 x 480 CMOS up to 60 FPS Mono 25us to 100ms 1 40 000 to 1 10 Default 400us 1 2 500 GMV 6800 1522G 1 3 SXGA 1280 x 960 CCD up to 20 FPS Color 6ps to 100ms 1 150 000 to 1 10 Default 666us 1 1 500 GMV 6800 1014G up to 60 FPS Mono 400ys 1 2 500 Depends on GMV 6800 1016G lens Eam 1 3 SXGA 1280 x 960 CCD 6us to 100ms 1 150 000 to 1 10 GMV 6800 1022G 51520 FPS Color Default 666us 1 1 500 GMV 6800 1030G GMV 6800 1032G 2 3 WUXGA 2048 x 1088 25us to 100ms 1 40 000 to 1 10 GMV 6800 1034G CMOS up to 48 FPS Mono Default 400us 1 2 500 GMV 6800 1036G GMV 6800 1200G GMV 6800 1202G 1 3 SXGA 1280 x 960 CCD 6us to 100ms 1 150 000 to 1 10 GMV 6800 1204G up to 20 FPS Mono Default 666s 1 1 500 GMV 6800 1206G GMV 6800 1210G GMV 6800 1212G 1 3 WVGA 752 x 480 CMOS 25ys to 100ms 1 40
22. you to Auto Calibrate the camera and to manually adjust the camera s Exposure Gain and Focus and also to set the Lighting Mode On Off or Strobe f2 E1 e e Q E e O E Ew o a o Lighting Mode Strobe 3 Edit the Job in AutoVISION After you have created a new job loaded a job from your PC or uploaded a job from the camera you will proceed to the Edit view to refine your machine vision job The Camera parameters below the captured image allow you to set Gain Exposure Focus Trigger and Lighting Inspection Outputs options allow you to connect your job to the outside world This is also the view where you can add multiple tools to the job The tool icons are located above the main view area Current Font 3 oc J R sS ss AutoVISION LOT LB34Sb DATE 04 2011 VISION SIMPLIFIED Vision HAWK Smart Camera Guide 2 25 Chapter System Components 4 Run the Job in AutoVISION Going to the Run view will automatically download your job to the camera and start it running 4 AutoVISION 1 ery LOT LBSHEE E wa 5 Save the Job Click the Save to Camera icon on the File menu bar to save the job to the Vision HAWK Iu Bbeo 2 26 Vision HAWK Sm
23. 0 1 15 MAC Address 00 0B 43 12 D6 87 Subnet Mask 255 255 255 0 Memory 256 Flash 32 Vision HAWK Smart Camera Guide 2 23 Chapter System Components Click the lock icon to take control of the camera When you have control of the camera the Modify button will appear beneath the camera settings Click the Modify button to adjust camera settings Note The default IP address of the camera is 192 168 0 10 Be sure your PC is on the same subnet 192 168 0 100 for example 3 No job is loaded isionHAWK 3 Stopped Upgrade Q Create a New Job 1001115 Detail _ Load a Job Model VisionHawkWVGA Category SmartCamera ke IP Address 100 115 MAC Address 00 08 43 12 D6 87 Subnet Mask 255 255 255 0 DHCP Disabled Memory 256 MB Flash 32 MB baie aa Modify camera settings in the Data Bis FA lt q Details area at the left of the Stop Bits 1 Connect view Flow Control Xon Xoff Create Load or Upload a job soos tae ee using the buttons in the center of the Connect view Auto Button Enabled Important When modifying camera settings you will need to enter a username and password for the camera if a password has been defined 2 24 Vision HAWK Smart Camera Guide N Setting Up a Job in AutoVISION Once you have selected your camera adjusted its settings and created a new job you will move to the Image view This view allows
24. 000 to 1 10 GMV 6800 1214G up to 60 FPS Mono Default 400us 1 2 500 GMV 6800 1216G 1 3 SXGA 1280 x 960 CCD GMV 6800 1222G up to 20 EPS Color GMV 6800 1300G 6us to 100ms 1 150 000 to 1 10 GMV 6800 1302G 1 3 SXGA 1280 x 960 CCD Default 666ys 1 1 500 GMV 6800 1304G up to 20 FPS Mono GMV 6800 1306G GMV 6800 1310G GMV 6800 1312G 1 3 WVGA 752 x 480 CMOS 25ys to 100ms 1 40 000 to 1 10 GMV 6800 1314G up to 60 FPS Mono Default 400us 1 2 500 2 51 mm to GMV 6800 1316G 8 203 mm 1 3 SXGA 1280 x 960 CCD liquid lens GMV 6800 1322G autofocus up to 20 FPS Color standard GMV 6800 1400G 6us to 100ms 1 150 000 to 1 10 Vision HAWK GMV 6800 1402G 1 3 SXGA 1280 x 960 CCD Default 666ys 1 1 500 only Progressive scan square pixel Progressive scan square pixel Vision HAWK Smart Camera Guide C 3 i 7 c 9 SS T o Od Q Appendix General Specifications Communications I O Illumination Laser Output PIN Model Comm Discrete I O Indicators Illumination LED Laser Output GMV 6800 1000G GMV 6800 1002G GMV 6800 1004G GMV 6800 1006G GMV 6800 1010G GMV 6800 1012G GMV 6800 1014G GMV 6800 1016G GMV 6800 1022G GMV 6800 1030G GMV 6800 1032G GMV 6800 1034G GMV 6800 1036G GMV 6800 1200G GMV 6800 1202G GMV 6800 1204G GMV 6800
25. 00020 02 Trigger M12 4 pin Plug NPN Dark On 2m The 99 000020 02 Trigger M12 4 pin Plug NPN Dark On 2 m is a photo sensor with a 4 pin M12 connector Figure B 4 shows the 99 000020 02 Trigger M12 4 pin Plug NPN Dark On 2m o c Q I s O Q o 2 a c Oo FIGURE B 4 Trigger M12 4 pin Plug NPN Dark On 2m 1000 50 25 4 152 6 10 28v 4 99 000020 02 Schematic Vision HAWK Smart Camera Guide B 5 Appendix Cable Specifications B 6 Vision HAWK Smart Camera Guide APPENDIX C General Specifications This section contains specifications and dimensions for the Vision HAWK Smart Camera and Vision HAWK C Mount Smart Camera Vision HAWK Smart Camera Guide C 1 i 7 c 9 SS iS cE Q o O Q 72 Appendix Kel General Specifications Vision HAWK Smart Camera General Specifications Physical Characteristics PIN Model Lens Type Dimensions Weight Connector GMV 6800 1000G GMV 6800 1002G GMV 6800 1004G GMV 6800 1006G GMV 6800 1010G GMV 6800 1012G GMV 6800 1014G GMV 6800 1016G GMV 6800 1022G GMV 6800 1030G GMV 6800 1032G GMV 6800 1034G GMV 6800 1036G C Mount Lens 4 03 102 3 mm x 2 27 57 6 mm x 1 59 40 5 mm 11 oz 320 g GMV 6800 1200G GMV 6800 1202G GMV 6800 1204G GMV 6800 1206G GMV 6800 12
26. 10G GMV 6800 1212G GMV 6800 1214G GMV 6800 1216G GMV 6800 1222G GMV 6800 1300G GMV 6800 1302G GMV 6800 1304G GMV 6800 1306G GMV 6800 1310G GMV 6800 1312G GMV 6800 1314G GMV 6800 1316G GMV 6800 1322G GMV 6800 1400G GMV 6800 1402G GMV 6800 1404G GMV 6800 1406G GMV 6800 1410G GMV 6800 1412G GMV 6800 1414G GMV 6800 1416G GMV 6800 1422G GMV 6800 1500G GMV 6800 1502G GMV 6800 1504G GMV 6800 1506G GMV 6800 1510G GMV 6800 1512G GMV 6800 1514G GMV 6800 1516G GMV 6800 1522G Built In Liquid Lens standard Vision HAWK only 1 59 40 5 mm x 2 27 57 6 mm x 3 79 96 3 mm 10 oz 280 g M12 12 pin Connector A and M12 8 pin Connector B Vision HAWK Smart Camera Guide Optics Vision HAWK Smart Camera General Specifications P N Model Sensor Shutter Focal Range Image Acquisition GMV 6800 1000G GMV 6800 1002G GMV 6800 1004G GMV 6800 1006G 1 3 SXGA 1280 x 960 CCD up to 20 FPS Mono 6us to 100ms 1 150 000 to 1 10 Default 666us 1 1 500 GMV 6800 1010G GMV 6800 1012G 1 3 WVGA 752 x 480 CMOS 25us to 100ms 1 40 000 to 1 10 Defau GMV 6800 1404G GMV 6800 1406G
27. 1206G GMV 6800 1210G GMV 6800 1212G GMV 6800 1214G GMV 6800 1216G GMV 6800 1222G GMV 6800 1300G GMV 6800 1302G GMV 6800 1304G GMV 6800 1306G GMV 6800 1310G GMV 6800 1312G GMV 6800 1314G GMV 6800 1316G GMV 6800 1322G GMV 6800 1400G GMV 6800 1402G GMV 6800 1404G GMV 6800 1406G GMV 6800 1410G GMV 6800 1412G GMV 6800 1414G GMV 6800 1416G GMV 6800 1422G GMV 6800 1500G GMV 6800 1502G GMV 6800 1504G GMV 6800 1506G GMV 6800 1510G GMV 6800 1512G GMV 6800 1514G GMV 6800 1516G GMV 6800 1522G Ethernet Learn Trigger Bi directional optoisolated 4 5 28V rated 13mA at 24VDC Outputs 1 2 3 Bi directional optoisolated 1 28V rated lcg lt 100mA at 24VDC current limited by user LEDs Trigger Pass Fail Mode Power Network Activity I O External Illumination Required N A LEDs Trigger Pass Fail Mode Power Network Activity 1 0 Green Flash Pass Red X Target High Output LEDs 564mW 470 525 617nm 5 0mW max Type Laser diode Red LED Output Wavelength 655nm nominal White LED Output Wavelength GMV 6800 1022G GMV 6800 1222G GMV 6800 1322G GMV 6800 1422G GMV 6800 1522G 6500k nm typ Operating Life 50 000 hours 25 C Safety Class Class 1 Visible Laser C 4 Vision HAWK Sma
28. 2 pin Plug to M12 12 pin 61 000162 01 4 Cordset Host Serial M12 12 pin Plug to DB9 1 m 61 000152 01 5 Cordset Host Serial M12 12 pin Socket to DB9 1 m _ 61 000153 01 6 Power Supply M12 12 pin Socket 1 3 m 97 000012 01 7 Cordset Host Ethernet M12 8 pin Plug to RJ45 1 m 61 000160 03 8 Trigger M12 4 pin Plug NPN Dark On 2 m 99 000020 02 Note Additional cables available in the Microscan Product Pricing Catalog 2 22 Vision HAWK Smart Camera Guide N Setting Up a Job in AutoVISION Mount the camera as required by the application Connect the Ethernet cable from B on the camera to the network Connect the power supply to 3 on the QX 1 Connect the photo sensor to T on the QX 1 Connect the Common cable to 2 on the QX 1 and A on the camera Plug in the power supply 4 Ea c e e Q E e O E o gt o 2 Select your Vision HAWK in the AutoVISION Connect view create a job and adjust camera settings AutoVISION s Connect view allows you to select your device and configure its settings and to create a new job The Select Device dropdown menu provides a list of available devices Hover the mouse over a device to see its details Emulator 23 No Job Loaded visionMini Lt Running A VisionHAWK Model VisionHawkWVGA Category SmartCamera Version 5 0 0 IP Address 10
29. 204 01 Smart Series to QX 1 Continuous Vision HAWK C Mount Smart Camera E Illuminator 1 2 0r 3 E E 0 o 9 n Power 4 17 712 4 La 32 z Supply T sla TS Tia wt 12 Pin x Oo o Socket gm dx 4 gl QX 1 To Host PC Serial 12 Pin Socket to DB9 Note The second QX 1 is only necessary if RS 232 or I O connections are required by the application Vision HAWK Smart Camera Guide 3 7 Chapter KM Optics and Lighting Wiring for Strobe Illumination NPN In Strobe mode the external illuminator is strobed with the exposure of the camera to maximize light for the short exposure times needed in dynamic applications Warning Contact between Pin 5 gray wire and any ground or voltage source less than or equal to 3 5VDC may cause erratic operation in this configuration Contact between Pin 5 gray wire and any voltage source ia than 3 5VDC will damage the illuminator 4 e X 5 4 Z 7 d NC Smart Series Illuminator Sm HAWK Connector Connector A Smart Series Illuminator Vision HAWK Connector A Pin Signal Name Pin Signal Name 1 24VDC to 2 Power 2 Trigger to 6 Output 3 3 DC Ground to 7 and 12 Ground and Output Common 4 Trigger to 2 Power 5 Dim to No Connection N A Insulate Pin 5 gray wire 3 8 Vision HAWK Smart Camera Guide 9 lllumination Wiring for Strobe Illumination PNP In Strobe mode the external illuminator is strobed wi
30. 304G up to 20 FPS Mono Baud Jens pixel GMV 6800 1306G standard Progressive GMV 6800 1310G Vision HAWK Sa square GMV 6800 1312G 1 3 WVGA 752 x 480 CMOS 25ys to 100ms 1 40 000 to 1 10 9n y GMV 6800 1314G up to 60 FPS Mono Default 400us 1 2 500 GMV 6800 1316G GMV 6800 1322G 1 3 SXGA 1280 x 960 CCD up to 20 FPS Color GMV 6800 1400G 6us to 100ms 1 150 000 to 1 10 GMV 6800 1402G 1 3 SXGA 1280 x 960 CCD Default 666ys 1 1 500 GMV 6800 1404G up to 20 FPS Mono GMV 6800 1406G GMV 6800 1410G GMV 6800 1412G 1 3 WVGA 752 x 480 CMOS 25us to 100ms 1 40 000 to 1 10 GMV 6800 1414G up to 60 FPS Mono Default 400us 1 2 500 GMV 6800 1416G 1 3 SXGA 1280 x 960 CCD GMV 6800 14226 51520 Pps oe GMV 6800 1500G 6s to 100ms 1 150 000 to 1 10 GMV 6800 1502G 1 3 SXGA 1280 x 960 CCD Default 666ys 1 1 500 GMV 6800 1504G up to 20 FPS Mono GMV 6800 1506G GMV 6800 1510G GMV 6800 1512G 1 3 WVGA 752 x 480 CMOS 25us to 100ms 1 40 000 to 1 10 GMV 6800 1514G up to 60 FPS Mono Default 400us 1 2 500 GMV 6800 1516G GMV 6800 1522G 1 3 SXGA 1280 x 960 CCD 6us to 100ms 1 150 000 to 1 10 up to 20 FPS Color Default 666ys 1 1 500 3 2 Vision HAWK Smart Camera Guide Lens Substitution Lens Substitution The following procedure will change the appropriate settings in the Vision HAWK t
31. 800576 Lens 50mm F 2 8 22 FT 25 5mm P 0 5mm 2 3 C MNT 98 92800577 Lens 75mm F 3 9 32 FT 25 5mm P 0 5mm 2 3 C MNT 98 92800311 Lens Skylight UV Filter 25 5mm Thread 98 92800371 Polarizing Filter 25 5mm Thread 98 000218 01 Lens Protection Housing Standard Length up to 48 mm 98 000226 01 Lens Protection Housing Long up to 72 mm Object Detectors 99 000020 01 Photo Sensor M12 4pin Plug NPN Dark Off 2m 99 000020 02 Photo Sensor M12 4 pin Plug NPN Dark On 2m Documentation 37 000010 01 Microscan Tools Drive Software User Manuals Quick Start Guides Configuration Guides links to other documents on Microscan website Note Additional hardware components are available in the Microscan Product Pricing Catalog Vision HAWK Smart Camera Guide 2 3 Chapter System Components Standard Vision HAWK Front Figure 2 1 shows the front of the Vision HAWK Smart Camera FIGURE 2 1 Front 1 59in 40 5mm Boin 20 3MM b 1 131 28 8mm AE CENTER OF OPTICS Standard Vision HAWK Base Figure 2 2 shows the base of the Vision HAWK Smart Camera FIGURE 2 2 Base a 2 47ir 2 6mm ae al r 4X M4X0 7 20 5 rf mn zx mal la D 13 J QOir 25 4mr n 63i d in TH e AY 12 4mm 2 4 Vision HAWK Smart Camera Guide Hardware Components N Standard Vision HAWK Side Figure 2 3 shows the side of the Vision HAWK Smart Camera FIGU
32. MICROSCAN Vision HAWK Smart Camera Guide Q 2 84 016800 02 Rev J Copyright 2015 Microscan Systems Inc Tel 1 425 226 5700 800 762 1149 Fax 1 425 226 8250 All rights reserved The information contained herein is proprietary and is provided solely for the purpose of allowing customers to operate and or service Microscan manufactured equipment and is not to be released reproduced or used for any other purpose without written permission of Microscan Throughout this manual trademarked names might be used We state herein that we are using the names to the benefit of the trademark owner with no intention of infringement Disclaimer The information and specifications described in this manual are subject to change without notice Latest Manual Version For the latest version of this manual see the Download Center on our web site at www microscan com Technical Support For technical support e mail helpdesk microscan com Warranty For current warranty information see www microscan com warranty Microscan Systems Inc United States Corporate Headquarters 1 425 226 5700 800 762 1149 United States Northeast Technology Center 1 603 598 8400 800 468 9503 European Headquarters 31 172 423360 Asia Pacific Headquarters 65 6846 1214 Statement of RoHS Compliance All Microscan readers with a G suffix in the FIS number are RoHS Compliant All compliant readers were converted prior t
33. RE 2 3 Side 90 c o e Q E fe o Qo o gt o 96 3mm Standard Vision HAWK Back Figure 2 4 shows the back of the Vision HAWK Smart Camera FIGURE 2 4 Back Vision HAWK Smart Camera Guide 2 5 Chapter System Components Vision HAWK C Mount Front Figure 2 5 shows the front of the Vision HAWK C Mount Smart Camera FIGURE 2 5 Front Vision HAWK C Mount Base Figure 2 6 shows the top of the Vision HAWK C Mount Smart Camera FIGURE 2 6 Top 40 5mm gt 159 7 2 6 Vision HAWK Smart Camera Guide 2 Hardware Components E Vision HAWK C Mount Side 5 Q Figure 2 7 shows the side of the Vision HAWK C Mount Smart Camera E FIGURE 2 7 Side E o TN 2X M4X0 7 T 59n X 20n 5mm gt j Onm Z o 39in 40mm 1 57in tt lt m n 5 Vision HAWK C Mount Back Figure 2 8 shows the back of the Vision HAWK C Mount Smart Camera FIGURE 2 8 Back 25 4mm ha 7 1 00in Om CN 1 7 6mm 69in ani 83 9mm 62 6mm 102 3mm 3 30in 2 46in 4 03in A es CLIIJ UN j ax M4X0 7 Y 20in 5mm Vision HAWK Smart Camera Guide 2 7 Chapter System Components Important Label Information Each Vision HAWK Smart Camera has its own label which contains importa
34. able low impedance reference points e 2 Terminal Power Supply must still provide an Earth connection to the imager Signal Ground can be used for communications and or discrete signal ground reference It must not be used as Power Ground or Earth Ground 2 18 Vision HAWK Smart Camera Guide 2 Power Requirements c e Power Requirements 6 Q Refer to Table 2 3 when determining the power supply requirements for your camera 8 TABLE 2 3 Camera Power Requirements E D Component 2 Vision HAWK Smart Camera CCD 5 28VDC 200mV p p max ripple SXGA 170mA at 24VDC typ 15 5 watts max Vision HAWK Smart Camera CMOS 5 28VDC 200mV p p max ripple SXGA 135mA at 24VDC typ 13 watts max Vision HAWK C Mount Smart Camera 5 28VDC 200mV p p max ripple CCD SXGA 170mA at 24VDC typ 7 watts max Vision HAWK C Mount Smart Camera 5 28VDC 200mV p p max ripple CMOS WVGA 135mA at 24VDC typ 4 watts max Vision HAWK C Mount Smart Camera 5 28VDC 200mV p p max ripple CMOS WUXGA 140mA at 24VDC typ 5 7 watts max Vision HAWK Smart Camera Guide 2 19 Chapter System Components Status Indicators The top of the Vision HAWK Smart Camera has multiple LEDs that indicate different trigger inspection camera communication and power states TRIG Trigger Status 1 PASS FAIL Inspection Status MODE Camera Status LINK ACT Link Activity Status
35. achine vision lighting products Consider the following when setting up your application Is the surface of the object flat slightly bumpy or very bumpy Is the surface matte or shiny Is the object curved or flat What is the color of the object or area being inspected Is the object moving or stationary Machine vision lighting should maximize contrast of the areas or features being inspected while minimizing the contrast of everything else Before correct lighting After correct lighting with a NERLITE illuminator Vision HAWK Smart Camera Guide Illumination 9 External Illumination Control and Wiring The Vision HAWK C Mount Smart Camera supports external lighting with Microscan s NERLITE Smart Series lights The diagram below demonstrates how the camera and light can be configured with the QX 1 interface device The light is controlled using the Lighting control in the Camera configuration settings of AutoVISION software In Strobe mode the external illuminator is strobed with the exposure of the camera to maximize light for the short exposure times needed in dynamic applications ON OFF allows the external illuminator to be enabled and disabled using the Vision HAWK s I O 9 lt Nr gt N O E 9 e Operation Cable 1 Strobe 61 000218 01 Smart Series to QX 1 Strobe NPN 2 ON OFF 61 000207 01 Smart Series to QX 1 ON OFF 3 Continuous ON 61 000
36. alance icon shown below The color channel gains are then equalized such that the white object appears white Du Eu amp 5 Ou v Inspection Snapshot Perform white balance calibration After white balance calibration the white balance gain values are updated and the results are saved as customer parameters Restore Preset White Balance Configuration The Vision HAWK unit is pre configured with factory calibrated white balance settings To restore the color channel gain to these preset values select the preset white balance icon as illustrated below Cane x Inspection Snapshot Symbology Tool Restore pre set white balance After this operation the white balance gain values are restored to the factory preset values and saved as customer parameters 3 14 Vision HAWK Smart Camera Guide Color Channel Options When a step is inserted in FrontRunner the Color Channel or Interpolation Vision HAWK Color operation can be selected or applied to the step as shown below J Train Sting Only Ve Match String Enable La Timan t re J Use Wildcard in Match String Lightness Maximum R G B Minimum R GB RB Interpolate Symbology Tool ga Hli Detauk Datum Order T A InputBuffer u Snapshot SnapOutputBuffer E Color Channel Selected Luminance lt Use Fixed White Balance The color channel gain values can be fi
37. art Camera Guide Trigger Debounce N Trigger Debounce Trigger Debounce is the ability of the system to accomodate switching noise on a trigger state change a common issue with relays that have some intermittent contact while engaging Trigger overruns when the vision system is triggered faster than the device can process can be avoided by increasing the debounce time in the camera definition file located in the C Microscan Vscape Drivers CamDefs directory The IO Line Debounce High Time and lO Line Debounce Low Time can be added to the file as in the example below The default debounce time is 1 ms 1 000 ps Note Although the value entered for the IO Line Debounce Time is in microseconds it will only be rounded up to a millisecond value For example entering the value 1001 will resolve to 2 ms entering a value of 2800 will resolve to 3 ms The min value for IO Line Debounce Time is 0 which disables software debounce altogether The maximum value is 100000 100 ms 9 Ea c o c fe Q E fe o Qo o gt o Camera Definition File Example Camera Definition File Nersion 1 10 Camera Name VisionHAWK 752x480 CMOS Name Displayed in Camdef Selection Dialog Digitizer Type 4000 Number associated with VisionHawk CMOS Camera Stride 152 Image Width Rows 480 Image Height X Offset 0 Image X Offset Y Offset 0 Image Y Offset Bits Per Pixel 8 Bits that represent Pix
38. croscan Tools Drive USB flash drive containing Auto VISION software Required accessories such as a power supply or power cable Vision HAWK Smart Camera Guide 1 3 Chapter Introduction Vision HAWK Smart Camera Models Table 1 1 lists and describes the Vision HAWK Smart Camera models TABLE 1 1 Vision HAWK Smart Camera Models Part Number Vision HAWK Smart Camera Model GMV 6800 1000G Vision HAWK SXGA AutoVISION C Mount GMV 6800 1002G Vision HAWK SXGA AutoVISION Visionscape C Mount GMV 6800 1004G Vision HAWK SXGA AutoVISION Verification OCV C Mount GMV 6800 1006G Vision HAWK SXGA AutoVISION Visionscape Verification OCV C Mount GMV 6800 1010G Vision HAWK WVGA AutoVISION C Mount GMV 6800 1012G Vision HAWK WVGA AutoVISION Visionscape C Mount GMV 6800 1014G Vision HAWK WVGA AutoVISION Verification OCV C Mount GMV 6800 1016G Vision HAWK WVGA AutoVISION Visionscape Verification OCV C Mount GMV 6800 1022G Vision HAWK SXGA Color AutoVISION Visionscape C Mount GMV 6800 1030G Vision HAWK WUXGA Mono AutoVISION C Mount GMV 6800 1032G Vision HAWK WUXGA Mono AutoVISION Visionscape C Mount GMV 6800 1034G Vision HAWK WUXGA Mono AutoVISION Verification OCV C Mount GMV 6800 1036G Vision HAWK WUXGA Mono AutoVISION Visionscape Verification OCV C Mount GMV 6800 1200G Vision HAWK SXGA B
39. el Value Pixel Type 0 Type of Pixel MONOCHROME 0 COLOR_RGB 1 COLOR_BGR 2 COLOR BAYGR8 3 COLOR BAYRG8 4 COLOR BAYGB8 5 COLOR BAYBG8 6 COLOR HSI 7 Image Structure qi Pixel Organization Packed 1 TwoPlanes 2 ThreePlanes 3 Async Control 1 Controllable shutter time Usually using a pulse width specified in usecs Usecs Per Frame 16667 Fastest time to acquire a frame 60 FPS for VisionHawk CMOS Camera 1 Disables timeout feature IO Configuration GPIO Edit Mask 0x0000 GPIO Defaults 0x0001 1 General Purpose Input 3 General Purpose Outputs GPIO Count 4 GPIO Inputs 1 GPIO Outputs 3 Sensors 1 One input dedicated to Trigger signal Strobes 0 Virtual IO 2048 IO Line Debounce High Time 2000 usecs IO Line Debounce Low Time 2000 usecs Focus amp Photometry Ranges Gain Dflt 20 Gain Min 0 Vision HAWK Smart Camera Guide 2 27 Chapter System Components Gain Max Exp Dflt Exp Min Exp Max Focus Dflt Focus Min Focus Max Lens Configuration C Mount 100 400 400 100 4000 0 to 100 25 100000 1 10 to 1 40 000 1 to 40 inches 0 0 false 1 true 2 28 Vision HAWK Smart Camera Guide 9 D lt Re 5 N O 2 9 e amatera Optics and Lighting This section describes the optical and illumination characteristics of the Vision HAWK Smart Camera Vision HAWK Smart Camera Guide 3 1 Chapter KM Optic
40. eter is locked the value saved in the job is used Job device parameter loaded in RAM Job device parameter opened Flash Slot PC The global device parameter file is untouched Whenever a locked device parameter is updated the job loaded in RAM is updated Vision HAWK Smart Camera Guide 3 17 Chapter KM Optics and Lighting White Balance Implementation White balance is a processing operation performed to ensure proper color fidelity in a captured digital image The image sensor does not detect light exactly as the human eye does and so some processing or correction of the detected image is necessary to ensure that the final image realistically represents the colors of the original image Proper white balance is required to take into account the color temperature of the light source which refers to the relative coolness of white light The main purpose of white balance as it relates to the Vision HAWK is to render neutral colors correctly gray white and to provide consistent color results Factory pre set white balance calibration should be satisfactory for most applications but the Vision HAWK allows for user adjustment or calibration of the white balance to account for exposure to different lighting conditions Before white balance Ei din beforetif 1 2 24 bit Gea Preset curves Exposure Y Black point 0 00 g White point 0 00 After white balance HES din _a
41. fter tif 1 2 24 bit Black point 0 00 g White point 0 00 3 18 Vision HAWK Smart Camera Guide APPENDIX A Connector Pinouts This section contains information about Vision HAWK Smart Camera connectors e M12 12 Pin Plug on page A 2 e M12 8 Pin Socket on page A 3 Vision HAWK Smart Camera Guide A 1 gt o Ewi E le i Q hn fe o c c fe o Appendix AW Connector Pinouts Vision HAWK Smart Camera Connectors Connector A M12 12 Pin Plug Power I O and Serial Figure A 1 shows the M12 12 pin plug at connector A FIGURE A 1 Connector A M12 12 Pin Plug o 12 Table A 1 describes the M12 12 pin plug signals TABLE A 1 Connector A M12 12 Pin Plug 2 5 Function Trigger Power Default Input 1 Output 1 Output 3 Ground Input Common 0 N 9 oO B amp B wl N Host RxD eo Host TxD Output 2 N Output Common A 2 Vision HAWK Smart Camera Guide Vision HAWK Smart Camera Connectors gt Connector B M12 8 Pin Socket Ethernet Figure A 2 shows the M12 8 pin socket at connector B FIGURE A 2 Connector B M12 8 Pin Socket e o 2 fe c Q i fe 5 o c c fe o s TS Table A 2 describes the M12 8 pin socket signals TABLE A 2 Connector B M12 8 Pin Socket
42. iated and Conducted Emissions of ITE Equipment EN 55022 98 ITE Disturbances CB to 158 F non condensing GMV 6800 1306G GMV 6800 1310G GMV 6800 1312G GMV 6800 1314G GMV 6800 1316G 0 to 50 C 32 to 122 F GMV 6800 1322G GMV 6800 1400G GMV 6800 1402G GMV 6800 1404G GMV 6800 1406G 0 to 45 C 32 to 113 F GMV 6800 1410G GMV 6800 1412G GMV 6800 1414G GMV 6800 1416G 0 to 50 C 32 to 122 F GMV 6800 1422G GMV 6800 1500G GMV 6800 1502G GMV 6800 1504G GMV 6800 1506G 0 to 45 C 32 to 113 F GMV 6800 1510G GMV 6800 1512G GMV 6800 1514G GMV 6800 1516G 0 to 50 C 32 to 122 F GMV 6800 1522G 0 to 45 C 32 to 113 F BSMI C 6 Vision HAWK Smart Camera Guide Dimensions C 2 Dimensions Ste d FIGURE C 1 Vision HAWK Smart Camera Dimensions c e o oS 3 10i a Q 78 7mm 75 m i j i j 1 59in 40 5mm BOin 20 3mm t i m 3n m 28 8mm CENTER OF OPTICS 47i mr in AX M4X0 H Fi bh HI A 4 TPIT JT T E 00 H Hr HH 63i D l LP 4 i ad 12 4 Note Nominal dimensions shown Typical tolerances apply Vision HAWK Smart Camera Guide C 7 Appendix General Specifications FIGURE C 2 Vision HAWK C Mount Smart Camera D
43. imensions 25 4mm 59in Omm 17 6mm 39 69in 40mm 62 6mm 102 3mm 3 30n 246 2X M4X0 7 V 24in 6mm 25 4mm 1 00in L4X M4X0 7 Y 20in 5mm 15mm 2XM4X07 V_ 20in 5mm rj Note C Mount lens protection housing has pela l a thread of M48 x 1 5 Note Nominal dimensions shown Typical tolerances apply Vision HAWK Smart Camera Guide C Field of View and Working Distance o Field of View and Working Distance E ce 20 g o 18 Og c 46 45 degree lens 14 gt pz 12 KS v 10 i S 8 30 degree lens R 15 degree l ns E 4 T 2 Ng degree l ns 0 0 5 10 15 20 25 30 Working Distance in Vision HAWK Smart Camera Guide C 9 Appendix f General Specifications C 10 Vision HAWK Smart Camera Guide APPENDIX D w I 2 x ar 3 5 2 o CloudLink Web HMI CloudLink allows you to visualize Microscan Link values and images from compatible Microscan smart cameras and vision systems It runs in your web browser and is compatible with a wide variety of modern browsers including those found on tablets and smart phones This appendix contains information about CloudLink support for the Vision HAWK Refer to Getting Started with CloudLink installed in the documentation folder C Microscan Vscape Documentation during AutoVISION Visionscape i
44. ing the applicability of any RoHS legislation or regulations based on their individual use of the product In regards to RoHS Directive 2011 65 EU Microscan produces Monitoring and Control Instruments as well as Industrial Monitoring amp Control Instruments as defined within the directive Microscan has developed and is implementing a RoHS2 compliance plan with the intention of bringing all active products listed in our current marketing literature within full compliance as per the directive deadlines Key milestones for the transition plan are as follows Complete internal product audit by July 2014 Initial Monitoring and Control Instruments RoHS2 compliant products available by December 2014 Initial Industrial Monitoring amp Control Instruments RoHS2 compliant products available by July 2015 All new products introduced in 2015 are expected to be WEEE amp RoHS2 compliant Microscan will mark the products with the CE marking that complies with the RoHS2 process to acquire CE certification per the example given Example gt gt Machinery directive EMC directive RoHS2 Declaration of Conformity PREFACE CHAPTER 1 CHAPTER 2 Contents Welcome vi Purpose of This Manual vi Manual Conventions vi Introduction 1 1 Product Summary 1 2 Features and Benefits 1 2 Applications 1 3 Package Contents 1 3 Vision HAWK Smart Camera Models 1 4 Part Number Structure 1 5 System Components 2 1 Hardware Components
45. ion from the job tree using forward slash in the symbolic name path GET avp insp1 snapshot1 status paths are not case sensitive and do not need to be fully qualified if unique E 6 Vision HAWK Smart Camera Guide m GET avp snapshot1 status will return the same result if there is only one inspection When issued against a step GET avp snapshot1 will return the values for all datums Success Return On success will return the value stored in the tag 2 xe f i E E 9 o 3 o 9 For example ABCD Fail Return On failure will return ERROR followed by the reason for the failure For example ERROR Tag matchstring66 not found INFO tagname service Gets information about a tag or service INFO with no arguments gets a list of services INFO service gets a list of tags in that service INFO service tagname gets attributes of the tag as well as a list of subtags The AVP service allows retrieval of step and datum information from the job tree using forward slash in the symbolic name path INFO avp insp1 snapshot1 status paths are not case sensitive and do not need to be fully qualified if unique INFO avp snapshot1 status will return the same result if there is only one inspection When issued against a step INFO avp snapshot1 returns properties of the step a list of child datums and a list of child steps Child steps are indicated by a trailing forward slash Visio
46. ite balance customer parameter setup Ability to restore factory default values 3 12 Vision HAWK Smart Camera Guide Vision HAWK Color 9 FrontRunner Support for the Vision HAWK Color This section outlines the white balance support provided by FrontRunner for the Vision HAWK Color White Balance Gain Values The color channel gain values can be viewed by clicking the Snapshot step selecting the Acquire tab and then activating the Advanced parameters as shown below 9 E Nr 5 z N o 5 9 e Snapshot cqure Symbology Tool GainOffset ls je e mj Ale p EB Picture Mode Acquire from Camer EH File List lt empty gt TL Trigger lt Unassigned gt EB Trigger Polarity Low High E Lighting Strobe di Eg Red Gain 7 di g Blue Gain 20 CP E Green Gain 0 di Bil Analog Gain 0 200 Qo ex Exposure Time us 666 000 oo EZ Analog Offset 0 CP E Focus 400 EH Options lt none gt The parameters are Red Gain Blue Gain and Green Gain These values can be manually adjusted for optimal color fidelity or by using the white balance calibration operation outlined in the next section Vision HAWK Smart Camera Guide 3 13 Chapter KM Optics and Lighting White Balance Calibration Before running white balance calibration place a white object such as a piece of paper in front of the camera at the current focus plane Then initiate the white balance operation by selecting the white b
47. l lighting for your application Lighting Specifications 9 9 5 N O 2 9 e GMV 6800 GMV 6800 GMV 6800 GMV 6800 GMV 6800 GMV 6800 1200G 1202G 1204G 1206G 1210G 1212G GMV 6800 GMV 6800 GMV 6800 GMV 6800 GMV 6800 GMV 6800 1214G 1216G 1222G 1300G 1302G 1304G GMV 6800 GMV 6800 GMV 6800 GMV 6800 GMV 6800 GMV 6800 1306G 1310G 1312G 1314G 1316G 1322G Part Number GMV 6800 GMV 6800 GMV 6800 GMV 6800 GMV 6800 GMV 6800 1400G 1402G 1404G 1406G 1410G 1412G GMV 6800 GMV 6800 GMV 6800 GMV 6800 GMV 6800 GMV 6800 1414G 1416G 1422G 1500G 1502G 1504G GMV 6800 GMV 6800 GMV 6800 GMV 6800 GMV 6800 GMV 6800 1506G 1510G 1512G 1514G 1516G 1522G Illumination Integrated High Output LEDs GMV 6800 GMV 6800 GMV 6800 GMV 6800 GMV 6800 GMV 6800 1000G 1002G 1004G 1006G 1010G 1012G Part Number GMV 6800 GMV 6800 GMV 6800 GMV 6800 GMV 6800 GMV 6800 1014G 1016G 1022G 1030G 1032G 1034G GMV 6800 1036G Illumination External Illumination Required Vision HAWK Smart Camera Guide 3 5 9 Chapter KM Optics and Lighting Machine Vision Lighting Principles Proper lighting is critical to the success of a machine vision application Depending on the requirements of your application you may also need to add external lighting from Microscan s NERLITE family of m
48. m 1000 50 100420 M12 8 Pin Plug RJ45 Important Be sure that the retaining clip on the RJ45 connector has locked into place in the Ethernet receptacle on the PC and is not being impeded by the rubber housing Note A screw down version of this cable is also available 61 000160 02 B 2 Vision HAWK Smart Camera Guide 61 000162 01 Cable Common M12 12 pin Plug to M12 12 pin Socket 1 m 61 000162 01 Cable Common M12 12 pin Plug to M12 12 pin Socket 1 m The 61 000162 01 Cable Common M12 12 pin Plug to M12 12 pin Socket 1 mis a 1 meter cable with a 12 pin M12 plug on one end and a 12 pin M12 socket on the other end o c Kel I s o O o Q o 2 2 c Oo Figure B 2 shows the 61 000162 01 Cable Common M12 12 pin Plug to M12 12 pin Socket 1 m FIGURE B 2 Cable Common M12 12 pin Plug to M12 12 pin Socket 1 m 100 20 M Note A screw down version of this cable is also available 61 000162 02 1000 50 Vision HAWK Smart Camera Guide B 3 Appendix Cable Specifications 97 000012 01 Power Supply M12 12 pin Socket 1 3 m The 97 000012 01 Power Supply M12 12 pin Socket 1 3 mis a 90 254 VAC 24VDC power supply Figure B 3 shows the 97 000012 01 Power Supply M12 12 pin Socket 1 3m FIGURE B 3 Power Supply M12 12 pin Socket 1 3 m M12 12 Pin Socket B 4 Vision HAWK Smart Camera Guide 99 000020 02 Trigger M12 4 pin Plug NPN Dark On 2m 99 0
49. n HAWK Smart Camera Guide E 7 Appendix Serial Commands QUERYAUTOCAL Returns photometry settings Gain Exposure and Focus AUTOCAL Performs automatic calibration of photometry settings Gain Exposure and Focus TARGET 0 1 off on Turns targeting LEDs On or Off CHECKSUM BOOT KERNEL BOOTPARAM Gets a checksum on an individual part of the system HELP Returns a list of all serial commands showing correct syntax and functionality descriptions E 8 Vision HAWK Smart Camera Guide Tl s te ma x o lt 3 o c Kel Re gt appenoxe Vision HAWK Boot Modes This section describes the Vision HAWK s Diagnostic Boot Mode and Boot Error Mode Vision HAWK Smart Camera Guide F 1 Appendix Vision HAWK Boot Modes Diagnostic Boot Mode The Vision HAWK supports a special boot mode used for diagnostics and recovery There are two ways in which the camera can be put into this mode 1 This method requires an Ethernet connection between the host PC and Vision HAWK Power on the unit and hold the AutoVISION button down until the green flash illuminates once For C Mount versions hold the button down for approximately 30 seconds The unit is now configured for IP address 192 168 0 10 with subnet mask 255 255 255 0 Establish a telnet connection between the host PC and Vision HAWK The SAFE KERNEL prompt is displayed 2 This method requires a QX 1 and a serial connection be
50. nector 4 pin Plug screw terminal and field wireable for self wiring 98 000037 01 Extension Kit All Cameras 6 inch 98 000054 01 Kit Mounting Stand Base Plate Small 98 000016 01 Mounting Arm Adapter Kit 6 inch 99 000056 01 Accessory Bracket DOAL 50 to Vision HAWK 99 000058 01 Accessory Bracket DOAL 75 to Vision HAWK 99 000060 01 Accessory Bracket DOAL 100 to Vision HAWK 99 000061 01 Accessory Bracket DOAL to C MOUNT Vision HAWK 99 000050 01 Accessory Bracket R 100 to Vision HAWK 99 000052 01 Accessory Bracket R 60 70 to Vision HAWK 99 000049 01 Accessory Bracket R 100 to C MOUNT Vision HAWK 99 000051 01 Accessory Bracket R 60 70 to C MOUNT Vision HAWK 98 92800471 5MM Extension Tube for C Mount Lenses 98 CO206 Lens Extension Tube Set 0 5 1 5 10 20 40mm Vision HAWK Smart Camera Guide 2 Hardware Components N c n o TABLE 2 1 Vision HAWK Smart Camera Hardware Components Continued 5 a Part Number Description 98 92800571 Lens 8mm F 1 4 16 FT 25 5mm P 0 5mm 2 3 C MNT 8 98 92800572 Lens 12mm F 1 8 16 FT 25 5mm P 0 5mm 2 3 C MNT g 98 92800573 Lens 16mm F 1 4 16 FT 25 5mm P 0 5mm 2 3 C MNT IT 98 92800574 Lens 25mm F 1 6 16 FT 25 5mm P 0 5mm 2 3 C MNT 9 98 92800575 Lens 35mm F 2 1 22 FT 25 5mm P 0 5mm 2 3 C MNT a 98 92
51. nstallation for detailed information about configuring and using the CloudLink web HMI CloudLink requires an HTML5 compatible browser Internet Explorer 10 or later Google Chrome Firefox e Mobile Safari iPhone iPad e Mobile Chrome on Android devices The following browswers were explicitly tested for compatibility nternet Explorer 10 0 9 Internet Explorer 11 0 2 Google Chrome 33 0 Firefox 28 0 Additional Notes e Windows Safari is not supported Internet Explorer 11 or later and Google Chrome 33 or later are recommended for extended CloudLink sessions Vision HAWK Smart Camera Guide D 1 Appendix CloudLink Web HMI Connecting To launch CloudLink use your favorite web browser and enter the address of your device in the browser s address bar For example if you have a Microscan smart camera on your network at address 10 20 1 123 you would enter C D http 10 20 1 123 CloudLink also works with Visionscape Software and with AutoVISION s Emulator To connect to a software based job running in FrontRunner or AutoVISION First be sure the job is running and then type the following into your browser s address bar CA http localhost 808C Note You must specify port 8080 for a PC based connection If you are connecting to a PC based system from a different machine on the network use the IP address of the PC instead of the local host For example use http
52. nt information about that camera P N The Microscan part number of your Vision HAWK Smart Camera e S N The serial number of your Vision HAWK Smart Camera MAC The MAC address of your Vision HAWK Smart Camera 2 8 Vision HAWK Smart Camera Guide N Mounting and Wiring the Vision HAWK Smart Camera Mounting and Wiring the Vision HAWK Smart Camera Important Pin 9 Host RxD must be tied to ground Pin 7 when using a flying lead cable and the serial port is not being used The camera may not boot to completion if RxD is not grounded Isolate unused wires The ends of unused wires must not touch each other e Mount the camera 1 securely as required by the application VY Ea o c fe Q E fe o E Qo o gt o Mounting 12 4mn holes Connect the Ethernet cable 2 from B on the camera 1 to the network e Connect the power supply cable 3 to 3 on the QX 1 4 Connect the trigger 5 to T on the QX 1 4 Connect the Common cable 6 from A on the camera 1 to 2 on the QX 1 4 Plugin the power supply 3 For most C Mount lenses Loosen all lens screws to allow free lens movement Install first set screw in the available slot Remove one lens screw and install second set Screw to allow for adjustment Important Configuration details may vary by lens model
53. o March 1 2007 All standard accessories in the Microscan Product Pricing Catalog are ROHS Compliant except 20 500013 01 and 98 000039 02 These products meet all the requirements of Directive 2002 95 EC European Parliament and the Council of the European Union for ROHS compliance In accordance with the latest requirements our ROHS Compliant products and packaging do not contain intentionally added Deca BDE Perfluorooctanes PFOS or Perfluorooctanic Acid PFOA compounds above the maximum trace levels To view the document stating these requirements please visit http eur lex europa eu LexUriServ LexUriServ do uri CELEX 32002L0095 EN HTML and http eur lex europa eu LexUriServ LexUriServ do uri OJ L 2006 372 0032 0034 EN PDF Please contact your sales manager for a complete list of Microscan s ROHS Compliant products This declaration is based upon information obtained from sources which Microscan believes to be reliable and from random sample testing however the information is provided without any representation of warranty expressed or implied regarding accuracy or correctness Microscan does not specifically run any analysis on our raw materials or end product to measure for these substances The information provided in this certification notice is correct to the best of Microscan s knowledge at the date of publication This notice is not to be considered a warranty or quality specification Users are responsible for determin
54. o allow the camera to focus properly after the lens has been changed Please note that the Vision HAWK camera will use default lookup tables for the focus when the lens selection is changed so the actual focus distances may not be as accurate as the lens that was shipped with the unit that was factory calibrated Since default lookup tables are used the Vision HAWK may not focus over the full focus range that is normally seen when using the factory calibrated lens After the lens has been changed via the parameters below the new values will take effect the next time that the lens focus is modified 1 Boot the Vision HAWK Smart Camera 2 Connect to the Vision HAWK via Telnet using the IP address of the camera 3 Send the following command after the Vision HAWK has booted stopAll The response should be value 1 0x1 4 Send the following command GetCurrentLens One of these 4 responses will appear 1 15 2 30 3 45 4 12 5 After the camera has booted send the following command choose the appropriate number based on the new lens SetCurrentLens 1 to change to 15 lens The response should be Now Set to 1 15deg value 0 0x0 SetCurrentLens 2 to change to 30 lens The response should be Now Set to 2 30deg value 0 0x0 SetCurrentLens 3 to change to 45 lens The response should be Now Set to 3 45deg value 0 0x0 Vision HAWK Smart Camera Guide 3 3
55. or device or coprocessor Verbose VERSION Returns Visionscape software version JOBSAVE slot n Saves current job to slot n JOBLOAD slot lt n gt r Loads job from slot n r Start inspections JOBDELETE slot n all Deletes job in slot n or all jobs if all Important Does not delete the current job loaded in camera memory E 4 Vision HAWK Smart Camera Guide m JOBINFO slot n v Gets job summary or info about slot n JOBINFO with no arguments returns a list of all jobs on the device v Verbose n This option shows the amount of space that would be freed if the job were deleted It also lists the total disk space and free disk space ke E 3 e oO re hm o JOBBOOT slot lt n gt Sets bootup job slot n RS 232 only JOBDOWNLOAD lt transfer ymodem gt Downloads avz job packaged via transfer method RS 232 only SET lt tagname gt lt value gt Sets value of a global tag The tagname must correspond to one of the supported tags within the device The value can contain spaces The command is terminated by a carriage return and or line feed character The value can be a list of comma separated items to set a sequence of tags Send SET int1 1 2 3 to set int1 1 int2 2 int3 3 The AVP service allows setting of step and datum information from the job tree using forward slash in the symbolic name path SET avp insp1 snap
56. re used throughout this manual tems emphasizing important information are bolded Menu selections menu items and entries in screen images are indicated as Run triggered Modify etc Vision HAWK Smart Camera Guide vi c le gt S gt xe o un CHAPTER 1 Introduction FIGURE 1 1 Vision HAWK Smart Camera C Mount and Standard Models Vision HAWK Smart Camera Guide 1 1 Chapter Introduction Product Summary The Vision HAWK Smart Camera is a compact industrial smart camera that provides powerful machine vision capabilities with a small form factor and intuitive software interface The Vision HAWK is designed for industrial environments where IP65 67 enclosure and rugged M12 connectivity are required Fully integrated I O and communications make the Vision HAWK easy to incorporate in virtually any machine vision application Patented liquid lens autofocus and modular optical zoom enables the Vision HAWK to inspect objects at distances from 33 mm to 2 m and beyond Pressing the AutoVISION button at the back of the Vision HAWK enables real time dynamic autofocus When an object is centered in the field of view and the AutoVISION button is pressed the camera automatically adjusts focal distance and sets internal parameters to optimize image captures AutoVISION software designed for use with the Vision HAWK provides an intuitive interface step by step configuration and a libra
57. rt Camera Guide Power Vision HAWK Smart Camera General Specifications P N Model Power GMV 6800 1000G GMV 6800 1002G GMV 6800 1004G GMV 6800 1006G 5 28VDC 200mV p p max ripp e 170mA a 24VDC yp GMV 6800 1010G GMV 6800 1012G GMV 6800 1014G GMV 6800 1016G 5 28VDC 200mV p p max ripp e 135mA a 24VDC yp GMV 6800 1022G 5 28VDC 200mV p p max ripp e 170mA a 24VDC yp GMV 6800 1030G GMV 6800 1032G GMV 6800 1034G GMV 6800 1036G 5 28VDC 200mV p p max ripp e 140mA a 24VDC yp GMV 6800 1200G GMV 6800 1202G GMV 6800 1204G GMV 6800 1206G 5 28VDC 200mV p p max ripp e 170mA a 24VDC yp GMV 6800 1210G GMV 6800 1212G GMV 6800 1214G GMV 6800 1216G 5 28VDC 200mV p p max ripp e 135mA a 24VDC yp GMV 6800 1222G GMV 6800 1300G GMV 6800 1302G GMV 6800 1304G GMV 6800 1306G 5 28VDC 200mV p p max ripp e 170mA a 24VDC yp GMV 6800 1310G GMV 6800 1312G GMV 6800 1314G GMV 6800 1316G 5 28VDC 200mV p p max ripple 135mA at 24VDC typ GMV 6800 1322G GMV 6800 1400G GMV 6800 1402G GMV 6800 1404G GMV 6800 1406G 5 28VDC 200mV p p max ripple 170mA at 24VDC typ GMV 6800 1410G GMV 6800 1412G GMV 6800 1414G GMV 6800 1416G 5
58. ry of presets that allow easy setup and deployment For more complex vision applications the system can be upgraded from AutoVISION to Visionscape Features and Benefits Color and monochrome models available e Standard and C Mount models available e SXGA 1280 x 960 WVGA 752 x 480 and WUXGA 2048 x 1088 C Mount model only resolutions available World s first vision system with liquid lens autofocus standard models e Integrated lighting standard models Integrated Ethernet Flexible programming options for custom applications e AutoVISION button for automatic targeting calibration and triggering e Simplified configuration with AutoVISION software Fully scalable with Visionscape Applications can be ported to Visionscape PC based machine vision Vision HAWK Smart Camera Guide Applications Applications e Automotive assembly verification Part identification c fe gt o un m Label positioning e Contents verification Electronics assembly verification and identification e Semiconductor packaging and component inspection e Auto ID Data Matrix and other 2D symbologies 1D OCR Package Contents Before you install AutoVISION software and connect your Vision HAWK Smart Camera please take a moment to confirm that the following items are available e Vision HAWK Smart Camera Your package contains one of the available models listed in Table 1 1 Mi
59. s and Lighting Optics Image P N Model Sensor Shutter Focal Range Acquisition GMV 6800 1000G GMV 6800 1002G 1 3 SXGA 1280 x 960 CCD 6us to 100ms 1 150 000 to 1 10 GMV 6800 1004G up to 20 FPS Mono Default 666ys 1 1 500 GMV 6800 1006G GMV 6800 1010G GMV 6800 1012G 1 3 WVGA 752 x 480 CMOS 25ys to 100ms 1 40 000 to 1 10 GMV 6800 1014G up to 60 FPS Mono Default 400us 1 2 500 GMV 6800 1016G GMV 6800 1022G GMV 6800 1030G GMV 6800 1032G 2 3 WUXGA 2048 x 1088 25ys to 100ms 1 40 000 to 1 10 GMV 6800 1034G CMOS up to 48 FPS Mono Default 400us 1 2 500 GMV 6800 1036G GMV 6800 1200G GMV 6800 1202G 1 3 SXGA 1280 x 960 CCD 6us to 100ms 1 150 000 to 1 10 GMV 6800 1204G up to 20 FPS Mono Default 666s 1 1 500 GMV 6800 1206G GMV 6800 1210G GMV 6800 1212G 1 3 WVGA 752 x 480 CMOS 25ys to 100ms 1 40 000 to 1 10 1 3 SXGA 1280 x 960 CCD 6us to 100ms 1 150 000 to 1 10 up to 20 FPS Color Default 666ys 1 1 500 GMV 6800 1214G up to 60 FPS Mono Default 400us 1 2 500 GMV 6800 1216G FRA na 1 3 SXGA 1280 x 960 CCD D pends on GMV 6800 1222G 20 FPS Color len GMV 6800 1300G Gus to 100ms 1 150 000 to 1 10 2 51 mm to Progressive GMV 6800 1302G 1 3 SXGA 1280 x 960 CCD Default 666j s 1 1 500 8 203 mm scan square GMV 6800 1
60. s not panel top and panel bottom The enough vertical room to display all the content width of these panelsis fixed by scroll bars are made available default 194 pixels panel center This panel automatically stretches Animage widget placed in this panel to fill the center area bounded by automatically stretches to occupy the entire the other panels panelarea Any other widgets would then appear overthe image D 6 Vision HAWK Smart Camera Guide O Pages Panels and Widgets If a panel does not have content i e no widgets are placed in it it is hidden from view with the other panels adjusted to occupy the available space Examples of possible page layouts e 1 127138 Detail ED Inspection Passed failinsp False int1 6 Counters I 2 x 3 5 Q o totalinsp passinsp failinsp 1128 192 Vision HAWK Smart Camera Guide D 7 Appendix CloudLink Web HMI D 8 Vision HAWK Smart Camera Guide m 2 xo f i E E e o T raa o e APPENDIX E Serial Commands This section provides descriptions of the serial commands that can be sent to the camera via TCP Telnet port AutoVISION Terminal or HyperTerminal Vision HAWK Smart Camera Guide E 1 Appendix Serial Commands Serial Command Syntax lt gt Required argument Replace appropriately For example u lt DB User name gt becomes u av where av replaces
61. shot1 acq1 gain 2 0 paths are not case sensitive and do not need to be fully qualified if unique SET avp acq1 gain 2 0 will set the same gain value if there is only one acquire Vision HAWK Smart Camera Guide E 5 Appendix Serial Commands Control tags in the AVP service such as START STOP and TRIGGER act as momentary switches SET avp start 1 is equivalent to the ONLINE command avp start will reset immediately and always read as 0 Success Return On success will return OK followed by an echo of the command For example IOK SET matchstring1 Fail Return On failure will return ERROR followed by the reason for the failure For example ERROR Tag matchstring66 not found GET tagname service service tagname Gets value of a global tag The tagname must correspond to one of the supported tags within the device The command is terminated by a carriage return and or line feed character Include an index to get a single value from an array such as GET int1 If the index is omitted the full array of values will be returned in a comma separated list of values Send Get tagname service tagname service to get the value of a tag within the global data service To get the value of a tag within another service prefix the tagname with the service name For example a GET lt service tagname gt command such as GET eip input for the EIP input assembly The AVP service allows retrieval of step and datum informat
62. th the exposure of the camera to maximize light for the short exposure times needed in dynamic applications Warning Contact between Pin 5 gray wire and any ground or voltage source less than or equal to 3 5VDC may cause erratic operation in this configuration Contact between Pin 5 gray wire and any voltage source greater than 3 5VDC will damage the illuminator D lt 5 z N O 2 9 e 4 a Smart Series Illuminator Vision HAWK Connector Connector A Smart Series Illuminator Vision HAWK Connector A Pin Signal Name Pin Signal Name 1 24VDC to 2 and 12 Power and Output Common 2 Trigger to 7 Ground 3 DC Ground to 7 Ground 4 Trigger to 6 Output 3 5 Dim to No Connection N A Insulate Pin 5 gray wire Vision HAWK Smart Camera Guide 3 9 Chapter KM Optics and Lighting Wiring for ON OFF Illumination NPN Only ON OFF allows the external illuminator to be enabled and disabled using the Vision HAWK s I O Warning Contact between Pin 5 gray wire and any voltage source greater than 3 5VDC will damage the illuminator 3 Smart Series Illuminator Connector Gt j dih YE HAWK Connector A Smart Series Illuminator Vision HAWK Connector A Pin Signal Name Pin Signal Name 1 24VDC to 2 Power 2 Trigger to 7 and 12 Ground and Output Common 3 DC Ground to 7 and 12 Ground and Output Common
63. ton Enable Auto Button 4 Send Trigger 1st Position Red Targeting Pattern The first AutoVISION Button position turns the targeting system on This overrides any other targeting modes that have been configured 2nd Position Auto Calibration The second AutoVISION Button position starts the Auto Calibration process which selects the appropriate photometry and focus settings for the camera The selected values are then saved for power on 3rd Position Teach The third AutoVISION Button position sets the Match String to the next OCR string or symbol data that is decoded Vision HAWK Smart Camera Guide 2 21 Chapter System Components Setting Up a Job in AutoVISION AutoVISION is a critical component of the Vision HAWK s functionality Designed for use with the Vision HAWK AutoVISION provides an intuitive interface step by step configuration and a library of presets that allow easy setup and deployment For more complex vision applications the system can be upgraded from AutoVISION to Visionscape 1 Configure Vision HAWK hardware 1 nnn TE sE Em 3 i 2 93 6 Tg See Appendix A Connector Pinouts for Vision HAWK pin assignments Item Description Part Number 1 Vision HAWK Smart Camera GMV 6800 XXXXG 2 QX 1 Interface Device 98 000103 02 3 Se selik M12 1
64. tween the host PC running a terminal emulator and Vision HAWK camera Power on the unit and hold down the Tab key down for several seconds The unit will boot to a SAFE KERNEL prompt with communication settings of 115200 N 8 1 baud parity data bits stop bits Once the unit is booted there are many possible actions the user can take However the most useful actions are listed below In rare situations the boot job executed at camera startup can cause unexpected behavior If this is the suspected case it is possible to disable loading and running of the boot job at startup using the following command SAFE KERNEL BP_UpdateStartupOptions 0 0 Note that the loading and running of the boot job is automatically re enabled the next time a job is saved to camera flash from AutoVISION or FrontRunner At boot time the system configures itself using a set of information known as boot parameters To obtain a list of the current configuration s boot parameters issue the following command SAFE KERNEL BP Dump Vision HAWK Smart Camera Guide Tl Should your device need to be configured with different IP information follow the example below and substitute the appropriate settings for IP address subnet mask and gateway address respectively SAFE KERNEL BP UpdatelP 192 168 0 10 255 255 255 0 192 168 0 100 It is possible to configure the system to acquire its IP address via DHCP or to use a static
65. uil In Lighting AutoVISION 30 Lens GMV 6800 1202G Vision HAWK SXGA Buil In Lighting AutoVISION Visionscape 30 Lens GMV 6800 1204G Vision HAWK SXGA Buil In Lighting AutoVISION Verification OCV 30 Lens GMV 6800 1206G Vision HAWK SXGA Buil In Lighting AutoVISION Visionscape Verification OCV 30 Lens GMV 6800 1210G Vision HAWK WVGA Bui t In Lighting AutoVISION 30 Lens GMV 6800 1212G Vision HAWK WVGA Bui t In Lighting AutoVISION Visionscape 30 Lens GMV 6800 1214G Vision HAWK WVGA Bui t In Lighting AutoVISION Verification OCV 30 Lens GMV 6800 1216G Vision HAWK WVGA Bui t In Lighting AutoVISION Visionscape Verification OCV 30 Lens GMV 6800 1222G Vision HAWK SXGA Buil In Lighting Color AutoVISION Visionscape 30 Lens GMV 6800 1300G Vision HAWK SXGA Buil In Lighting AutoVISION 45 Lens GMV 6800 1302G Vision HAWK SXGA Buil In Lighting AutoVISION Visionscape 45 Lens GMV 6800 1304G Vision HAWK SXGA Buil In Lighting AutoVISION Verification OCV 45 Lens GMV 6800 1306G Vision HAWK SXGA Buil In Lighting AutoVISION Visionscape Verification OCV 45 Lens GMV 6800 1310G Vision HAWK WVGA Bui t In Lighting AutoVISION 45 Lens GMV 6800 1312G Vision HAWK WVGA Bui t In Lighting AutoVISION Visionscape 45 Lens GMV 6800 1314G Vision HAWK
66. xed by clicking the Snapshot step selecting the Acquire tab and then activating the Advanced parameters To fix white balance parameters select the Options dropdown and click the Use Fixed White Balance option as show below Snapshot Acquire GainOffset s jar a 2 e Default Datum Order EB Picture Mode Acquire from Camera EB File List lt empty gt TL Trigger lt Unassigned gt EB Trigger Polarity Low gt High EB Lighting Strobe O g Red Gain 7 OP Blue Gain 20 CD g Green Gain 0 e E Analog Gain 0 200 e nn Exposure Time us 666 000 2 Analog Offset 0 CD g Focus 400 EH Options Use Fixed Focus TA Use Fixed Gain Use Fixed Exposure Use Fixed White Balance 9 9 Nr 5 z N o 5 9 e Vision HAWK Smart Camera Guide 3 15 Chapter KM Optics and Lighting Device parameters are referred to as camera parameters that are saved outside of a job such that they can be applied globally or independent of a job as well as updated outside a job These parameters include photometry settings gain and exposure focus and white balance gain A new job will always inherit the current device data so you do not need to re calibrate the device The device data for focus photometry white balance and dimensional calibration exists in two places at all times Inthe job copied from the device data at job creation On the device s global Config flash folder

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