"user manual"
Contents
1. RM T Certificazione e ricerca per la qualita CERMET Soc Cons a r l Headquarter Bologna Via Cadriano 23 40057 Cadriano Granarolo Emilia Bo Tel 39 051 764 811 Fax 39 051 763 382 infobolognaG cermet it www cermet it P I 00627711203 C F 03502820370 Iscrizione Trib BO n 41500 del Registro Societ Capitale Sociale 421 245 00 TEST REPORT CERMET N 2012 00136 Page 1 27 TYPE OF TEST SAFETY TEST COMPATIBILITY TEST AND DEGREE OF PROTECTION PROVIDED BY ENCLOSURES IP24 MATERIAL SAMPLE PEDAL FOR INDUSTRIAL MACHINE JOB No MBO12E00294 D D T No No 12 dated 08 02 2012 ORDER N Acceptance our offer METBO0025112 dated 15 02 2012 SAMPLE ARRIVAL DATE 2012 02 08 CLIENT TANDEM 2000 S A S di Borghi Luciano amp C Via Panoramica 42 Frazione Salvaro 40030 Grizzana Morandi BO Italia STATEMENT Any data included in this test report exclusively refer to the samples given by the Client The Client engages itself to reproduce this test report integrally any partial reproduction shall be authorized by CERMET Cadriano di Granarolo 2012 02 29 The Technician The Head of Laboratory Daniele Teglia Roberto Bertozzi TEST REPORT CERMET N 2012_00136 Page 2 27 INDEX 1 0 PROGRAM DETAILS 3 2 0 EQUIPMENT MARKING PLATE 7 3 0 EQUIPMENT DESCRIPTION 7 4 0 CONNETTORE INPUT OUTPUT 7 5 0 EUT OPERATION MODES 8 6 0 RESULT SUMMARY 9 6 1 ANALYSIS OF IMMUNITY TEST REQUIREMENTS OF STAND2. Fissures on the edge of the pedal 10 point Fissures on the boundary of the support of the blue poten tiometer on the side of the pedal PASS RESULT During the disturbance anybody apparent degradation CRITERION A CRITERION PERMITTED BY THE STANDARD CRITERION B TEST REPORT CERMET N 2012_00136 Page 18 27 CEI EN 61000 6 3 E m CEI EN 55011 TABLE irradiated emission Environmental testing conditions Antenna far Antenna height from the ground from 1 to 4 m Antenna Polarized both vertical and horizontal position Limit green Line Position EUT Front side Frequency range Near to peak values Class B MHz dBuV m 30 230 Figure 1 irradiated emissions antenna in horizontal polarization pedal with not shielded cable Figure 2 irradiated emissions antenna in vertical polarization pedal with not shielded cable VERDICT Figure 3 irradiated emissions antenna in horizontal polarization pedal with shielded cable Figure 4 irradiated emissions antenna in vertical polarization pedal with shielded cable TEST REPORT CERMET N 2012_00136 10 0 Graphical representation of test result Page 19 27 9 32 10 23 02 2012 HP 85464 s n 3801400431 Tandem2000 Pedale Gen Saldatura PH1OOcmO000dg ACTV DET PEAK MEAS DET PEAK QP MKR 980 90000MHz 30 34 dBuv m LOG REF 80 00 dBuV m 10 0 dB ATN S LLLI LEE LER ey START 30 00000MHz STOP 1 0
3. 2 0 Equipment Marking Plate Copy of marking plate Marking plate not included 3 0 Equipment description The device has no accessories 4 0 Connettore Input Output Pedal with shielded cable Type ue Mak Comments VP Length m Shielded SCH505 PROSPECTA 0 4 5 no EXTRAFLEX 5X0 50 450 750V CEI 20 22 II IEC 332 3 CE Power supply with shielding E AC Power Port DC DC Power Port N E Non Electrical O Signal Input or Output Port Not Involved in Process Control TP Telecommunication Ports Pedal with not shielded cable Cable Cable AAE Length m Shielded eww we e AC Power Port DC DC Power Port N E Non Electrical Signal Input or Output Port Not Involved in Process Control Telecommunication Ports out shielding TEST REPORT CERMET N 2012_00136 Page 8 27 5 0 EUT Operation Modes Description Description of test configura tion Auxiliary equipment For electromagnetic compatibility test measurements were performed with the equipment installed and connected as prescribed by the manufacturer During the test on the pedals has been verified the ac tual adjustment of the DC voltage output For electrical safety testing have been differentiated the points of appli cation for the 2 pedals Pedal with shielded cable compared the shielding Pedal with not shielded cable compared the plastic casing As to standard Multimeter CERMET IM1
4. 0000GHz R IF BW 120 kHz AVG BW 300 kHz SWP 20 00sec Figure 1 radiated emissions trend of the disturbance antenna with horizontal polarization ECCO Frequenza Livello picco QPK Livello QPK Limite d Hz dBuV m dBuV m dBuV m 1 215 801174M 19 59 13 85 40 00 TEST REPORT CERMET N 2012_00136 9 31 17 23 02 2012 HP 85464 s n 3801400431 Tandem2000 Pedale Gen Saldatura P 100cm000dg ACTV DET PEAK MEAS DET PEAK OP MKR 857 60000MHz 30 18 dBuVv m LOG REF 80 00 dBuV m 10 0 sj ME SS ATN ce llll LIII aE bate START 30 00000MHz STOP 1 00000GHz R IF BW 120 kHz AVG BW 300 kHz SWP 20 00sec Figure 2 radiated emissions trend of the disturbance antenna with vertical polarization Frequenza Livello picco QPK Livello QPK Limite Hz dBu V m dBuV m dBu V m 1 36 347190M 30 85 26 91 40 00 74 945228M 22 67 18 24 40 00 Picco n Page 20 27 TEST REPORT CERMET N 2012_00136 9 23 50 23 02 2012 HP 85464 s n 3801400431 Tandem2000 Pedale Gen Saldatura PH1OOcmO000dg ACTV DET PEAK MEAS DET PEAK OP MKR 990 50000MHz 30 34 dBuV m LOG REF 80 00 dBuVv m I NEM dB ATN 0 dB START 30 00000MHz STOP 1 00000GHz R IF BW 120 kHz AVG BW 300 kHz SWP 20 00sec Figure 3 radiated emissions trend of the disturbance antenna with horizontal polarization Peakn Frequency Peak level QP
5. 07 14 Certificate ISO n 06076 11 dated 2011 07 15 Certificate ISO I ISO n I dated 2011 07 15 n 06081 11 dated 2011 07 15 Certificate ISO n 06666 10 dated 2010 09 20 Certificate ISO n 00108 12 dated 2012 01 10 Certificate ISO n 00109 12 dated 2012 01 10 Certificate n 05273 09 dated 2009 09 03 Certificate n 05273 09 dated 2009 09 03 TEST REPORT CERMET N 2012_00136 Page 26 27 Measurement Calibration date Identification Standard testing and certificate N EMI receiver Mnfc HP Mod HP 85462A S N 3801A00431 HF filter section preselector Mnfc HP Mod HP 85460A S N 3704A00405 Certificate ISO n 00107 12 dated 2012 01 09 Certificate ISO n 00107 12 dated 2012 01 09
6. 20 Mnfc Fluke Model 179 Power pack CERMET IM146 Mnfc TTi Model CPX200DUAL 6 0 6 1 Analysis of immuni TEST REPORT CERMET N 2012_00136 Result summary test requirements of standard CEI EN 61000 6 2 2006 Page 9 27 Paragraph Title Verdict Result Remark Comments 1 Scope and object P 2 Normative references P 3 Terms and definitions P 4 Performance criteria P 5 Conditions during testing P 6 Product documentation N E User Manual not included 7 Applicability P 8 Immunity test requirements P Table 1 Enclosure ports P 1 1 Power frequency magnetic field N A Equipment that does t contain de vices susceptible to magnetic fields 1 2 Radio frequency electromagnetic P From 80 to 1000 MHz Acceptance field Amplitude modulated 10 V m criteria A 80 AM 1 kHz 1 3 Radio frequency electromagnetic P From 1 4 to 2 0 GHz Acceptance field Amplitude modulated 3 V m criteria A 80 96 AM 1 kHz 1 4 Radio frequency electromagnetic P From 2 0 to 2 7 GHz Acceptance field Amplitude modulation 1 V m criteria A 80 96 AM 1 kHz 1 5 Scarica elettrostatica P Contact discharge 4 kV Acceptance Air discharge 8 kV criteria B Table 2 Signal ports P 2 1 Radio frequency common mode P From 0 15 to 80 MHz Acceptance 10 V m criteria A 80 96 AM 1 kHz 2 2 Fast transients P t1kV Acceptance 5 50 Tr Th ns criteria B 5 Repeti
7. ARD CEI EN 61000 6 2 2006 9 6 2 ANALYSIS OF EMISSION TEST REQUIREMENTS OF STANDARD CEI EN 61000 6 3 2007 10 7 0 RESULTS OF ELECTRICAL SAFETY TESTS 11 8 0 PHOTO TEST 14 9 0 RESULTS OF EMC TESTS 15 10 0 GRAPHICAL REPRESENTATION OF TEST RESULT 19 11 0 PHOTOGRAPHY SET UP 23 12 0 LIST OF TEST EQUIPMENT USED 24 TEST REPORT CERMET N 2012_00136 Page 3 27 1 0 Program details Test specification otandalg treten f CEI EN 60204 1 2006 Safety of machinery Elec trical equipment of machines Only for the tests de scribed in the test report CEI EN 61000 6 2 2006 Immunity for industrial en vironments CEI EN 61000 6 3 2007 Emission standard for resi dential commercial and light industrial environments CEI EN 60529 1 1997 A1 2001 Degrees of pro tection provided by enclosures IP Code Test procedure according to reference standard Non standard test method N A Test item description Trade Mark eee TANDEM 2000 S A S Via Panoramica 42 40030 Grizzana Morandi BO Italia Manufacturer ccccecceceesesseseeseeees TANDEM 2000 S A S Via Panoramica 42 40030 Grizzana Morandi BO Italia Model Type reference i Pedal 1 with shielded cable and potentiometer Pedal 2 with not shielded cable PRINS ceutiscistamrasaiacdexsposdnctanniofsiacsns Voltage 10 Vdc Summary of testing P
8. I EN 61000 6 2 CEI EN 61000 4 6 TABLE Conducted disturbances induced by RF fields Environmental testing conditions Cable shielded Operation mode Cable not shielded Power supply to the pedal cable Amplitude 10 Veff Frequency from 0 15 to 230 MHz kHz Modulation frequency 1 kHz Modulation depth Dwelltime BS Frequency increase PASS RESULT During the disturbance anybody apparent degradation CRITERION A CRITERION PERMITTED BY THE STANDARD CRITERION A CEI EN 61000 6 2 e CEI EN 61000 4 3 TABLE Radiated RF electromagnetic fields immunity test Environmental testing conditions Amplitude Frequency Modulation frequency Modulation depth Modulation time Antenna far Antenna heigh from the ground Antenna Polarized Frequency increase ESITO POSITIVO TEST REPORT CERMET N 2012_00136 Page 17 27 CEI EN 61000 6 2 TT CEI EN 61000 4 2 TABLE Electrostatic discharge ESD Environmental testing conditions Discharge application points Discharge No Polarity P RESULT A direct contact of metallic parts Metallic screws Metallic retaining ring of the potentiometer on the side of 10 point 4 the pedal In indirect contact on a vertical metallic surface 10 cm far 10 side 4 on 4 sides of the equipment In indirect contact on an horizontal metallic surface 10 cm 10 side 4 far on 4 sides of the equipment In air in the following points Pedal Connector
9. K Level QPK Limit Hz dBu V m dBuV m dBu V m 1 38 389080M 21 68 15 28 40 00 Page 21 27 TEST REPORT CERMET N 2012_00136 9 23 05 23 02 2012 HP 85464 s n 3801400431 Tandem2000 Pedale Gen Saldatura P 100cm000dg ACTV DET PEAK MEAS DET PEAK OP MKR X 36 00000MHz 31 28 dBuV m LOG REF 80 00 dBuV m 10 0 sj MM SS S S ATN oe l Pt ET START 30 00000MHz STOP 1 00000GHz R IF BW 120 kHz AVG BW 300 kHz SWP 20 00sec Figure 4 radiated emissions trend of the disturbance antenna with vertical polarization Peak n Frequency Peak level QPK Level QPK Limit Hz dBuV m dBuV m dBuV m 1 36 306000M 31 74 28 07 40 00 Page 22 27 TEST REPORT CERMET N 2012_00136 Page 23 27 11 0 Photography set up 4 T ete d yi Measurement of radiated emissions Immunity to radiated RF disturbances TEST REPORT CERMET N 2012_00136 Page 24 27 12 0 List of test equipment used Measurement Calibration date Identification Standard testing and certificate N Certificate SIT Mnfc ABAG n 1100571ESI Mod IT 02 dated 2011 01 27 Certificate SIT n 1100570ESI dated 2011 01 27 Degree IPX4 Watering device Mnfc attrezzature tecniche n 77032 1 2 speciali di Galbusera dated 2010 07 06 Mod 03 20 S N 009 11 The jointed test finger Mnfc ATS di Galbusera Certificate SIT IM060 EI EN 60204 1 Mo
10. OSITIVE Testing location The tests and measurements were carried out by CERMET S cons r l Via Cadriano 23 Cadriano di Granarolo BO ITALY Except for the tests about Radiated field strength emission from enclosure port test 30 1000 MHz and Radiated RF electromagnetic fields immunity test which were performed in the day 2012 02 03 in laborato ry LUCE of Ferrara University Via Saragat 1 FE under CERMET s supervision TEST REPORT CERMET N 2012_00136 Page 4 27 Summary of compliance with National Differences N A Indicazioni particolari Classification of installation and use Function Pedal of regulation for industrial machine Degree protection IP IP24 Supply Connection sss Power cord not separable with open contacts Possible test case verdicts test case does not apply to the test object N A test object does meet the requirement P Pass test object does not meet the requirement F Fail Performance criteria Performance criterion A ssssssss The apparatus shall continue to operate as intended during and after the test No degradation of perfor mance or loss of function is allowed below a perfor mance level specified by the manufacturer Performance criterion B sssss Th apparatus shall continue to operate as intended a
11. d n 1100264ESI 2006 Matricola 347 01 dated 2011 01 14 Finger test rigid with Mnfc ATS di Galbusera Certificate SIT sphere of 12 5 mm Mod n 1100214MRI Matricola 348 01 dated 2011 01 13 Certificate SIT Mnfc RICHTER Mod Digital chronometer digital chronometer Mnfc Certificate SIT GEONAUTE n 1006376HSI Mod Trt L300 dated 2010 07 08 Termoigrometro Termoigrometro Certificato SIT n 124_ 11001463 Certificate ISO BURST n 06238 11 dated 2011 07 14 TEST REPORT CERMET N 2012_00136 Measurement testing Page 25 27 Calibration date Identification Standard and certificate N Immunity to conducted disturbances induced by radiofrequency fields Radio frequency elec tromagnetic field im munity Radiated emission CLAMP FOR CAPACITIVE V Certificate ISO GENERATOR Mnfc EM TEST DISTURBANCE Mnfc ATT 6 Mnfc FCC FISCHER CUSTOM COMMUNICATIONS Inc Mod F 2031 23 MM S N 344 RF signal generator 9 kHz 6 GHz Mnfc Rhode amp Schwarz Mod SMB100A S N 101694 RF Power Amplifiers 10 MHz 2 GHz Mnfc Rhode amp Schwarz Mod S N RSI 553 RF Power Amplifiers 800 MHz 4 2 GHz Mnfc Amplifier Research Mod 309446 S N 25S1G4A ANTENNA Mnfc ROHDE amp SCHWARZ Mod HL 562 S N 100035 Mnfc Albatross Project Mod B83117 A1531 T162 S N EH 1 92 00004 H 186 ANTENNA Mnfc ROHDE amp SCHW ARZ IM036 A CORREDO IM078 IM079 IM078 A CORREDO dated 2011
12. ening of the enclosure PASS ESOT The test finger is not penetrated in anybody opening The full diameter of the sphere does not pass through any openings Photot Set up of and result of test IP2X TEST REPORT CERMET N 2012_00136 Page 13 27 Environmental testing conditions Temperature Humidity Pressure CEI EN 60529 1 14 2 4 SECOND CHARACTERISTIC NUMERAL X4 CEI EN 60204 1 6 0 811 3 against ingress of water with harmful effects splashing water Sampling EUT Executed by the customer The test was performed in accordance with 11 3 of the standard EN 60204 1 which refers to 14 2 4 of EN 60529 of reference The counterbalanced shield is removed from the spray nozzle and the enclosure is sprayed from all prac ticable directions with water flow rate to 101 min measured with a flow meter The water pressure is regulated so as to obtain the specified flow rate The pressure to achieve this deliv ery rate will be in the range of 50 kPa to 150 kPa It is kept constant during the test The test duration is 1 min m of the calculated surface area of the enclosure excluding any mounting sur face with a minimum duration of 5 minutes The test duration is 5 minutes Acceptance criteria After the test if any water has entered it shall not be sufficient to interfere with the correct operation of the equipment or impair safety deposit on insulation parts where it could lead to tracking along the creepa
13. fter the test During the test degradation of perfor mance is however allowed No change of actual oper ating state or stored data is allowed Performance criterion C ssssssssss Temporary loss of function is allowed provided the function is self recoverable or can be restored by the operation of the controls From 23 02 2012 to 27 02 2012 General remarks The test results presented in this report relate only to the object tested The results contained in this report reflect the results for this particular model and serial number It is the responsibility of the manufacturer to ensure that all production models meet the intent of the requirements detailed within this report Throughout this report a dot is used as the decimal separator TEST REPORT CERMET N 2012_00136 Page 5 27 General product information Main components that make up the device Model Features 16 6 A 125 250Vac Mnfc ApTEC 12A Res 4A ind Model APMV3 616 1 3HP 250Vac 1 8HP 125Vac Position switches Trimmer with pedal regulation Mii Model Data not visible Trimmer with manual Mnfc regulation Model Data not visible Sample device photo Pedal with shielded cable Pedal with shielded cable TEST REPORT CERMET N 2012_00136 Page 6 27 Potentiometer Pedal with not shielded cable Pedal with not shielded cable TEST REPORT CERMET N 2012_00136 Page 7 27
14. ge distances reach live parts or windings not designed to operate when wet accumulate near the cable end or enter the cable if any The test is positive if after testing the equipment exceeds the voltage tests described in 6 of the CEI EN 60204 1 test voltage of 1000 Vac between supply and PE PASS RESULT After test the water is not penetrated inside the enclosure The voltage test has given result positive Photo Set up of and result of test IPX4 TEST REPORT CERMET N 2012 00136 Page 14 27 8 0 Photo test Photo 2 Set up of and result of test IPX4 TEST REPORT CERMET N 2012 00136 Page 15 27 9 0 Results of EMC tests CEI EN 61000 6 2 f CEI EN 61000 4 4 TABLE Electrical fast transients and burst immunity test Environmental testing conditions Voltage Pulse Pulse time Gap Polarity Pulse pola Circuits concerned kV frequency ms s rity length VERDICT kHz m 2 5 15 30 v 1 X LNPE PASS 5 s 1 e PASS 585 1 30 v 1 NPE PASS 2 sf 8 foo oe 1 EN PASS 300 CO1 C1 on in E D PASS cable Sus PASS T Pedal with not shielded cable Pulse Pulse time Gap Polarity Pulse pola Circuits concerned az min cable not RR During the disturbance anybody apparent degradation CRITERION A CRITERION PERMITTED BY THE STANDARD CRITERION B RESULT TEST REPORT CERMET N 2012_00136 Page 16 27 CE
15. n DC or A local battery remote by means of a connecting cable of length greater than 30 m 4 Telecommunications network port N A TEST REPORT CERMET N 2012_00136 Page 11 27 7 0 Results of electrical safety tests CEI EN 60204 TABLE Insulation resistance tests Environmental testing conditions Temperature Humidity Pressure Pedal with shielded cable ESSO Ao icon Voltage Resistance Limit pp Vdc MQ MQ Between phases in short circuit and PE 1 Pedal with not shielded cable Bons orabpeaton Voltage Resistance Limit n Vdc MQ MQ Between phases in short circuit and plastic casing 1 VERDICT CEI EN 60204 TABLE Voltage tests vironmental testing conditions En Temperature 23 Humidity 50 Pressure Pedal with shielded cable NC Voltage Current Points of application Vac A 0 Pedal with not shielded cable T Voltage Current Between phases in short circuit and plastic casing 1000 m Between phases in short circuit and PE 1000 m TEST REPORT CERMET N 2012_00136 Page 12 27 CEI EN 60529 1 TABLE Degree protection IP24 Environmental testing conditions Temperature Humidity Pressure CEI EN 60529 1 12 2 FIRST CHARACTERISTIC NUMERAL 2x CEI EN 60529 1 13 1 Protected against access to hazardous parts with a finger and protected CEI EN 60204 1 11 3 against solid foreign objects of diameter 2 12 5mm Sampling EUT Execu
16. ted by the customer Classification Category 1 The test was performed in accordance with 11 3 of the standard EN 60204 1 which refers to 12 2 and 13 2 of standard CEI EN 60529 Test of protection against access to hazardous parts The object probe used is a test finger articulated a diameter of 12 mm and a length of 80 mm that inserted through any openings of the enclosure with the force of 10 N 10 Starting from the straight position both joints of test finger shall be successively bent through an angle of up to 90 with respect to the axis of the adjoining section of the finger and shall be placed in every possible position Test of protection against solid foreign objects The object probe used is a sphere of diameter 12 5 mm which is pressed on the openings of the enclouse with the force of 30N 10 Acceptance criteria Test of protection against access to hazardous parts The jointed test finger of a diameter of 12 mm and a length of 80 mm may penetrate to its length but the stop face 50 x 20 mm must not pass through the opening and must remain at a suitable distance from dangerous parts Verification may be made by dielectric test or by inspection of the specified clear ance dimension in air which would ensure that the tests would be satisfactory under the most unfavoura ble electric field configuration Test of protection against solid foreign objects The full diameter of the sphere shall not pass through an op
17. tion frequency kHz 2 3 Surges line to earth N A Applicable only to ports interfacing with cable whose total lenght may exceed 30m according at the manufacturers functional specifi cation Tabli 3 Input and output DC power ports P 3 1 Radio frequency common mode P From 0 15 to 80 MHz Acceptance 10 V m criteria A 80 96 AM 1 kHz 3 2 Surges line to earth line to line N A DC ports which are not intended to be connected to a DC distribu tion network are treated as signal ports 3 3 Fast transients P 2 kV Acceptance 5 50 Tr Th ns criteria B 5 repetition frequency kHz Table 4 Input and output AC power ports N A TEST REPORT CERMET N 2012 00136 Page 10 27 6 2 Analysis of emission test requirements of standard CEI EN 61000 6 3 2007 Paragraph Title Verdict Result Remark Comments 1 Scope and object P 2 Normative references P 3 Terms and definitions P 4 Conditions during testing P 5 Product documentation N E User Manual not included 6 Applicability P 7 Emission requirements P 8 Application of limits in tests for P conformity of equipment in series production 8 1 Performance of tests P 8 2 Static method N A 9 Measurement uncertainty P Table 1 Emission P 1 Enclosure port Open area test site P or semi anechoic method 2 Low voltage AC mains port N A 3 DC power port N A Applicable only to ports intended for connection to A network of local power i
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