DRC-LP/DTZ-LP/DFS-LP (Low Protrusion)
Contents
1. 3 Material Handling X Cle bp aaa 3 1 2 7 Action in the Event of a System or Component Malfunction ssssseserrsrsrerrsrerrsrererrrrrrrrrrrrrrrrrrrrrre 4 L20 ripis 4 12 9 Maintenance and teins 4 2 0 LED Runway Centerline and Touchdown Zone In pavement Light 5 Dek ROCO 5 22 6 6 Zl EECCA SUNDI 6 22 5 TOC MEO CONO serrer E E SEDES UE N 6 LAC MER SISDOIAEMTERITOTTETUNTTT 7 TETTE 8 2 2 0 Installation ATENEO 0 A METTE 10 M E E 10 2 9 2 PROLODIOIOQI Cal Sale T 10 2 3 3 Verify Input Requirements and Equipment Needed cc cccccccceeeee cece eee emen 11 2 34 the2. M0 VE B Xe CONFIGURE FOR MONITORED OR NON MONITORED eU o un CONFIGURE FOR QTY AND OF POLES ON CORDSET 1 CORDSET 2 POLES 2 CORDSET 2 POLES gt 1 CORDSET 3 POLES TUA CONFIGURE FOR LOCAL VERSION L US 18 LONG CABLE 2 POLES SEE 44A7493 XXXX C GROUND LUG AlCu UL 467 T2A0401 Mox 8 x 12 BTNHD TORX WICAP LW WILP 64A1035 12 LP TORQUE TO 18 22 IN LB 5 PLACES M4x 7 x 10 PAN HD TORX 18 8SS W CAP LW BLK OXIDE 64A1050 10 TORQUE TO 18 22 IN LB PLACE CORD AT INPUT 1 FOR SINGLE CORD USE CORDSET TABLE TO SELECT TYPE OF CORD L 823 STYLE 1 AD LIGHT THREE PIN 73A0183 XX M4x 7 x 10 PAN HD TORX WICAP LW WILP SS CABLE STRAP AD LIGHT SO 64A1048 10 LP USE 60A4537 BRACKET TO SECURE 73A0183 10 TORQUE TO 18 22 IN LB USE 4072 42 380 BRACKET TO SECURE ALL PLACES OTHER CORDS 60M537 Figure 10 LED Assembly LED Assembly Screws ___ LED Assembly Pressure Relief Screw LED Assembly 44A7479 XXXX 28 ADB Airfield Solutions All Rights Reserved Airfield Solutions Table 8 DRC LP and DTZ LP Light Te Parts Order Code Description DRG DRC p Monitored Unmonitored PST 44A7479 XXXX LED Assembly 44A7480 XX 44A7493 XXXX ADLP Pan Assembly 63A1232 60A4537 4072 42 380 73A0183 10 4072 24 770 4072 24 951 60A4560 7080 90 012
3. die 11 22559 tan 11 Ur ME stan 11 Ao VOC TSS 12 2 209 VOM OM L 6009 BISE ocouenuenans 13 14 239 1 Reuse Lem 15 2 3 10 Installation on a Shallow Bas ea e xTM 15 EMT 16 MEE 16 2 42 Removing L 8608 Sau 17 2 4 3 Lifting Optical Unit Out of Base 17 ZAG WEP ali o o 18 2 4 4 1 Opening the Optical cece estes eee eee eene nhe nnns 18 2 4 4 2 Removing the LED Assembly sss eene memes naa ann 18 2 4 4 3 Cleaning the Light Channel and Prism eme ees 18 2009 E 19 2 4 4 5 Replace cable lead P P u u 20 2 454 65 Replace tapy GaSKel uocar
4. 2 2 4 Dimensions ADB Airfield Solutions Top Cover Prism Prism Gasket Light Engine Inner Pan Power Supply Cord Set Outside diameter 303 3 mm 11 94 in Bolt circle diameter 285 8 mm 11 25 in Overall height Outside diameter 78 4 mm 3 1 in 202 mm 7 97 in Bolt circle diameter 184 mm 7 24 in Overall height Outside diameter 78 4 mm 3 1 in 230 mm 9 06 in Depth ADB Airfield Solutions All Rights Reserved 150 mm 5 91 in DRC LP DTZ LP DFS LP Low Protrusion 96A0465 Rev D Introduction 2 2 5 Packaging In cardboard box 177 8 x 330 x 330 mm 7 x 13 x 13 in Weight with packing 5 65 kg 12 45 Ib Weight without packing In cardboard box 5 1kg 11 25 Ib 177 8 x 330 x 330 mm 7 x 13 x 13 in Weight with packing 3 8 kg 8 45 Ib Weight without packing 3 3kg 7 25 Ib In cardboard box 177 8 x 330 x 330 mm 7 x 13 x 13 in Weight with packing 18 35 kg 40 45 Ib Weight without packing Weight with packing Weight without packing 17 8kg 39 25 Ib 2 8 kg 6 17 Ib 2 6 kg 5 73 Ib ADB Airfield Solutions All Rights Reserved Airfield Solutions 2 2 6 Installation Overview On a shallow base Figure 2 The 8 dia base is secured in the pavement by means of resin Correct positioning and leveling are o
5. LUCEBIT GmbH Airport Technology Konrad Zuse Ring 6 D 68163 Mannheim Deutschland Tel 49 621 87 55 76 0 Fax 49 621 87 55 76 55 Email mail lucebit com ADB Airfield Solutions Ltd 2nd Floor 3 Rivonia Village Cnr Mutual Road and Rivonia Boulevard South Rivonia 2128 South Africa Tel 27 0 11 525 9340 Fax 27 0 11 525 9348 Email info sa adb air com 2 Lf a Schiphol The Metherlands gla Italy Athens gcrrces Nuremberg amp Mannheim Tianjin China Dubai United Arabic Emirates Doha Qatar Kuata Lumpur Johannesburg South Africa I Erni AGL AG Z richstrasse 72 8306 Br ttisellen Schweiz Tel 41 44 835 33 43 Fax 41 44 835 33 42 Email info erni agl com ADB Airfield Solutions 2820 Argentia Rd Unit 2 Mississauga Ontario L5N 8G4 Canada Tel 1 905 331 6887 Fax 1 905 331 9389 Email canada adb air com ADB BVBA Niederlassung Deutschland Von der Tann Str 31 90439 N rnberg Deutschland Tel 49 0 911 2105 61 60 Fax 49 0 911 2105 61 61 Email info ADB GER adb air com ADB Succursale France Paris Nord 2 22 Avenue des Nations BP 55428 Villepinte F 95944 Roissy Charles de Gaulle France Tel 33 1 49 89 66 30 Fax 33 1 49 89 17 81 ADB Asia Pacific Regional HQ Unit A 10 01 Level 10 Empire Tower Jalan SS16 1 47500 Subang Jaya Selangor Malaysia Tel 603 5880 5
6. 4 For every installation a two part clamping lock washer is used to secure the light fixture bolts This style of locking washer is effective in preventing bolt loosening caused by high dynamic loads Locking washers should be replaced each time a light fixture is disassembled from its base Never exceed the recommended bolt torque If a bolt is known to be over tightened replace both the bolt and the two part washers when the light fixture is reinstalled on the light base 5 If using thread locking adhesive apply only one drop to each of the 3 8 in mounting bolts 6 Clean and inspect the threads in the light base upper flange Use compressed air or a solvent spray use safety glasses to prevent injury from any flying debris or solvent to remove dirt prior to the insertion of any bolts The same applies for water the bolt holes must be dry 7 Always torque the bolts in opposing pairs 2 bolt unit If you start with Bolt 1 then tighten Bolt 2 4 bolt unit If you start with Bolt 1 then tighten Bolt 3 Next tighten Bolts 2 and 4 6 bolt unit f you start with Bolt 1 then tighten Bolt 4 Next tighten Bolts 2 and 5 Next tighten Bolts 3 and 6 8 Applying more than one drop of Loctite to the bolt threads will make the bolts very difficult to remove 2 3 9 1 Reuse of Bolts 2 3 10 Installation on a Shallow Base ADE Airfield Solutions Figure 5 Sequence for Torquing Mounting Bolts Sta
7. ADB Airfield Solutions User Manua DRC LP DT Z LP DFS LP Low Protrusion www adb air com A 0 Disclaimer Standard Warranty A 1 CE certification A 2 ETL certification A 3 LED Product Guarantee A 4 Standard Product Guarantee A 5 All Products Airfield Solutions The equipment listed as CE certified means that the product complies with the essential requirements concerning safety and hygiene The directives that have been taken into consideration in the design are available on written request to ADB The equipment listed as ETL certified means that the product complies with the essential requirements concerning safety and FAA Airfield regulations The directives that have been taken into consideration in the design are available on written request to ADB LED Products of ADB manufacturer are guaranteed against mechanical electrical and physical defects for a period of four years after the date of installation and are guaranteed to be merchantable and fit for the ordinary purposes for which such products are made NOTE See your sales order contract for a complete warranty description In some specific cases deviations are to be accepted in the contract which will supersede the standard warranty Products of ADB manufacturer are guaranteed against mechanical electrical and physical defects excluding lamps which may occur during proper and normal use for a period of one year from the date o
8. style 6 plugs 10 Long i G German Style 1 2 pin 10 long i F French Style 3 pin i 10 long I J Style 1 2 pin SO Jacketed cable 18 long FAA standard L Style 6 2 pin 18 long FAA standard i LED Color 1 Left W White R Red N Obscure Blank no light Toe in 0 No toe in 4 Left toe in 5 Right toe in Power Supply and Monitoring 5 Current Driven 50 60Hz without monitoring option M Current Driven 50 60Hz with monitoring option Winter Options 0 None 1 Arctic kit 2 Heavy duty abrasion resistant lens coating 3 Arctic kit and heavy duty abrasion resistant lens coating Ground Lug Options 0 Without ground lug U With UL 467 ground lug FAA standard ADB Airfield Solutions All Rights Reserved 27 DRC LP DTZ LP DFS LP Low Protrusion 96A0465 Rev D Order Codes Figure 9 DRC or DTZ Light Fixture Assembly OPTIC ASSEMBLY ADLP AANTATOIXXX CONFIGURE FOR COLOR 1 AND COLOR 2 DETERMINE UNI DIRECTIONAL OR BI DIRECTIONAL CONFIGURE FOR DIMENSIONS DETERMINE IF 8 OR 12 STYLE Ill DETERMINE IF 8 THORN BASE CONFIGURE FOR WINTER OPTIONS FOR SAPPHIRE COATING SEE 44A7480 XX Labyrint Gasket 4072 24 78 ADLP PH2 INNER PAN ASSEM CONFIGURE FOR COLOR 1 AND COLOR 2 DETERMINE UNI DIRECTIONAL OR BI DIRECTIONAL
9. 50 Hz isolation transformer Make sure you have the necessary tools and materials ready for installation not supplied Check the suggestions in Table 1 Also consider other tools that might be needed based on site specific conditions Table 1 Suggested Tools and Materials for Installation and Repair 1 Torque wrench 0 to 200 in Ib 0 21 Nem Set of screwdrivers one with 3 8 1 Alignment jig 9 525mm minimum blade width 1 Diamond faced core drill Silicone grease needed 1 Diamond faced saw 3 8 9 525mm thick AS Joint sealing filler needed 1 Crimping tool amp Pressure test fitting assembly 1 Small water suction pump Dow Corning Molykote 3452 or As equal 2 Eyebolts Eos st 95250 dame inch Eos st nen ins diameter 525mm diameter needed ADB P N 67A0095 used on top cover prism seal 1 Novagard Silicones Versilube NM MIENNE As _ ring between top cover and inner needed pan assembly also may be Set of socket wrenches 1 2 12 7mm applied to four nipples of inner drive pan assembly to install optical assembly To reduce the possibility of damaging the light assembly unpack the light components at the installation site The light fixtures may be packed in individual boxes for larger quantities up to 36 fixtures may be packed in one box To unpack the light fixture open the box flaps and carefully remove the top packing material 1 Inspect all packings for visible damage 2 Open
10. Tilt the prism a little and press the B PRISM BRACKET ADLP PHASE II prism firmly 6044520 3 Make sure the prism and the prism gasket are correctly in position If it is not the case re install the new prism and prism gasket Make sure you installed the correct prism and prism gasket Clean the surface of the new prism with a methanol moist cloth Install the prism bracket B Install but do not tighten the new prism screws A Tighten the prism screws crosswise See Fastener Torque Table on page 23 O ie Install the upper cover assembly See Fastener Torque Table on page 23 2 4 4 5 Replace cable lead Figure 8 Disassemble the Cord Set AD LIGHT INNER CVR 2 ENTRY 4072 18 492 ALUM GRND LUG FOR AL CU amp UL467 72A0401 STYLE 1 CORDSET AD LIGHT 18 LONG 73A0183 10 1 Remove the cable screws A 2 Dispose of the cable screws 3 Remove the cable B Assemble the Cord Set 1 Install the new cable 2 Install the new cable screws See Fastener Torque Table on page 23 Airfield Solutions 2 4 4 6 Replace labyrinth NOTE Always dispose of the labyrinth gasket when you remove the fixture from the gasket mounting support Remove the Labyrinth Gasket 1 Remove the labyrinth gasket A 2 Dispose of the labyrinth gasket Install the new Labyrinth Gasket 1 Make sure that all parts are clean 2 Inspect and clean the part where th
11. AC 150 5340 26 current edition Maintenance of Airport Visual Aid Facilities ANSI NFPA 79 Electrical Standards for Metalworking Machine Tools National and local electrical codes and standards 1 2 2 Intended Use WARNING IMPROPER USE Using this equipment in ways other than described in this manual may result in personal injury death or property and equipment damage Use this equipment only as described in this manual THESE WARNINGS MAY RESULT IN SERIOUS INJURY OR EQUIPMENT DAMAGE 1 2 3 Fasteners WARNING FOREIGN OBJECT DAMAGE FOD Only use fasteners of the same type as the one originally supplied with the equipment Always tighten the fasteners to the recommended torque Use a calibrated torque wrench and apply the recommended adhesive type Obey the instructions of the adhesives necessary for the fasteners Failure to follow these warnings may cause the fasteners to loosen damage the equipment potentially to loosen the equipment This can lead to a highly dangerous situation of FOD with potential lethal consequences 1 2 4 Operation 1 2 5 Storage Airfield Solutions CAUTION IMPROPER OPERATION Only qualified personnel physically capable of operating the equipment and with no impairments in their judgment or reaction times should operate this equipment Read all system component manuals before operating this equipment A thorough understanding of system components and
12. Airfield Solutions 2 4 4 8 Fastener Torque Table Table 4 Fastener Torque monz 3540 Pressure release 4072 24 940 22 2 5 screw assy 7080 90 012 2 4 4 9 Adhesives and Table 5 Adhesives Table 6 Lubricants Vacuum silicone grease 50 g to install O ring gaskets follow manufacturer s instructions Novagard Silicones Versilube G322L used on O ring between top cover and inner pan l 67A0009 assembly also may be applied to four nipples of inner pan assembly to install optical assembly Molykote HP870 Inerta 100 9 to replace prism 7850 05 061 follow manufacturer s instructions Lubricant B Dow Corning Molykote 3452 or equal 67A0095 used on top cover prism seal 2 4 4 10 Testing for Leaks Always test for leaks after opening the fixture for any reason To perform this test Tools Air hose with dry air Water container with water Waterproof test adapter 1411 17 150 See below Connect the Test Fitting 1 Connect the air hose A to the waterproof test adapter B 2 Connect the waterproof test adapter to the hole of the pressure release valve C 3 Apply 2 9 4 3 psi 20 to 30 kPa over pressure on the air hose Test 3 4 5 Submerge the fixture in water and turn regularly If you still see a stream of bubbles after three minutes of submersion there is a leak Remove the fixture from the water Disconnect the waterproof test adapter Dry the fixture
13. Fax 86 10 8476 0090 ADB Airfield Solutions LLC 977 Gahanna Parkway Columbus OH 43230 USA Tel 1 614 861 1304 Fax 1 614 864 2069 Web www adb air com Email adb sales us adb air com ADB bvba All Rights Reserved
14. In case of a leak 1 2 Locate the leak source Replace the gasket or part that causes the leak NOTE Also check contact surfaces for any scratches corrosion or other damage 3 Repeat the waterproof test See Installation on L 868 Base on page 13 and Notes On Torquing on page 14 for installation instructions 2 4 5 Troubleshooting Troubleshooting Guide Table 7 Problem No light or light flickers Light output too low Possible cause Connection to the input power has a malfunction The LED has a malfunction Connection of the optical assy to the PCB has a malfunction The PCB has a malfunction The prism is dirty The LED has a malfunction The PCB has a malfunction Airfield Solutions Possible solution Remove the fixture Check the electrical connection the cable and the receptacles Replace the optical assy Remove the optical assy Check the electrical connections and the cable Replace the inner cover assy Clean the prism Replace the optical assy Replace the inner cover assy DRC LP DTZ LP DFS LP Low Protrusion 96A0465 Rev D Maintenance 26 ADB Airfield Solutions All Rights Reserved ADB Airfield Solutions 3 0 Parts DRC LP DTZ LP LED In pavement Runway Centerline and TDZ 3 1 Order Codes Ordering Code D AD light NO Cord Set Style and Length A Standard version I
15. PRISM BRACKET ADLP 60A4520 M4 X 12 SPRING PIN O RING VITON DIA INT 160 x 4 7080 90 740 ADLP Optical Assembly Gasket ADLP Cable Clamp non 1 or2 Pann 1 jacketed Jacketed Style 1 Cordset 18 mm Pressure Release Screw it ae Omm 2 2 Figure 11 Top Cover Assembly ADLP 44A7480 XX M3 5x 6 x 8 FLT HD TORX WILP SS 64A1036 08 LP TORQUE TO 18 22 IN LBS ADLP PRISM PROTECTOR 6341230 PRISM ADLP 63A1226 X CONFIGURE PRISM FOR CLEAR OPTICAL GLASS 631226 1 SAPPHIRE ASSEMBLY 6341226 2 SOCK SEAL ADLP 63A1228 65A0550 44A1480 XX THORN BASE TOP COVERS ARE IDENTIFIABLE BY THE SPOT FACE AT THE MOUNTING LOCATIONS Notes See Manual See Manual See Manual FAA Jacketed Cordset Clamp Non jacketed Cordset Clamp APPLY ATHIN AND EVEN LAYER OF 67A0095 MOLYKOTE IN THE PRISM HOUSING WITH A BRUSH PRIOR TO INSTALLING PRISM AND SOCK SEAL APPLY A THIN LAYER OF 67A0095 TUBE TO 7080 90 310 O RING DRC LP DTZ LP DFS LP Low Protrusion 96A0465 Rev D Order Codes Figure 12 Light Assembly to Top Cover M3 5x 6 x 8 FLT HD TORX WILP SS 64A1036 08 LP TORQUE TO 18 22 IN LB 6 PLACES REF OPENINGS FILLED WITH CLEAR RTV OPTICAL ASSEMBLY GASKET ADLP 6341232 6341232 GASKET HAS PSA ONE SIDE BOND TO TOP COVER TOP COVER ASSEMBLY ADLP 44A7480 XX LIGHT ENGINE TO TOP
16. are normally supplied with the base can spacer or flange ring If a flange ring is used the bolt length is 1 1 4 inch 32mm plus the thickness of the flange ring Also read the following guidelines Clean the base receptacle Make sure the base receptacle is completely clean and dry The mating surfaces must be clean and free of foreign particles Fit an appropriate lifting tool into the two holes which are located 180 apart in the cover CAUTION Never hold the light fixture by the cordset Doing so may damage the insulation and cause insulation faults N p Carry the light assembly to the base Place the light assembly beside the opening in the L 868 base so that the L 823 connector can be connected with the mating receptacle from the L 830 or L 831 isolation transformer in the base Make sure that the connection is solid and secure Make sure items such as spacers shims and gaskets are installed on the light base as indicated on site plans specifications and drawings gt A Position the light assembly over the L 868 base and set it onto the base Align the light according to FAA AC 150 5340 30 and project plans and specifications WARNING Ensure that the cord set wires are NOT pinched between the base can and the fixture 5 Lubricate the labyrinth gasket with water soap may be added to the water CAUTION Do not use silicon or any other type of grease Avoid the use of soap that conta
17. immediately An open airfield current circuit is capable of generating gt 5000 Vac and may appear OFF to a meter Never unplug a device from a constant current circuit while it is operating Arc flash may result Disconnect and lock out electrical power Allow only qualified personnel to make repairs Repair or replace the malfunctioning component according to instructions provided in its manual Failure to follow these warnings will result in death or equipment damage 1 2 8 Maintenance WARNING ELECTRIC SHOCK HAZARD Do not operate a system that contains malfunctioning components If a component malfunctions turn the system OFF immediately Disconnect and lock out electrical power Allow only qualified personnel to make repairs Repair or replace the malfunctioning component according to instructions provided in its manual Failure to follow these warnings will result in death or equipment damage 1 2 9 Maintenance and Repair DANGER ARC FLASH AND ELECTRIC SHOCK HAZARD Allow only qualified personnel to perform maintenance troubleshooting and repair tasks Only persons who are properly trained and familiar with ADB Airfield Solutions equipment are permitted to service this equipment An open airfield current circuit is capable of generating gt 5000 Vac and may appear OFF to a meter Never unplug a device from a constant current circuit while it is operating Arc flash may result Disconnect and lock out electr
18. result in equipment damage 1 2 6 Material Handling Precautions CAUTION ELECTROSTATIC SENSITIVE DEVICES This equipment may contain electrostatic sensitive devices Protect from electrostatic discharge Electronic modules and components should be touched only when this is unavoidable e g soldering replacement Before touching any component of the cabinet you should bring your body to the same potential as the cabinet by touching a conductive earthed part of the cabinet Electronic modules or components must not be brought in contact with highly insulating materials such as plastic sheets synthetic fiber clothing They must be laid down on conductive surfaces The tip of the soldering iron must be grounded Electronic modules and components must be stored and transported in conductive packing Failure to follow this instruction can result in equipment damage WARNING UNSTABLE LOAD Use extreme care when moving heavy equipment Verify that the moving equipment is rated to handle the weight e When removing equipment from a shipping pallet carefully balance and secure it using a safety strap Failure to follow these instructions can result in death serious injury or equipment damage 1 2 7 Action in the Event of a System or Component Malfunction DANGER ARC FLASH AND ELECTRIC SHOCK HAZARD Do not operate a system that contains malfunctioning components If a component malfunctions turn the system OFF
19. the insulation break the waterproof seal and cause insulation faults and water leakage DRC LP DTZ LP DFS LP Low Protrusion 96A0465 Rev D Maintenance 2 4 4 Repair Procedures 2 4 4 1 Opening the Optical Unit 2 4 4 2 Removing the LED Assembly 2 4 4 3 Cleaning the Light Channel and Prism 18 To open the optical unit perform the following procedure oo oS pe v 6 T Remove the pressure release screw A Dispose of the gasket of the pressure release screw Remove the inner cover screws B Dispose of the inner cover screws Remove the upper cover assy C NOTE Put a screwdriver in the notches Remove the gasket E Dispose of the gasket Figure 6 Disassemble the Light Unit Turn the top cover assembly over Remove the LED Assembly pressure release screw Remove the four screws attaching the LED assembly to the top cover assembly NOTE The optical assembly is connected to the PCB If you pull too hard you can damage the PCB Disconnect the wires carefully Remove and dispose of the gasket To clean the light channel and prism perform the following procedure 1 Remove the four screws of the prism retaining bracket Gently remove the prism and the prism seal Use a suitable fiber brush to remove all accumulated debris from the light channel Clean the outer surface of the prism using liquid glass cleaner If the prism is coated with a substance impervious to t
20. their operation will help you operate the system safely and efficiently Before starting this equipment check all safety interlocks fire detection systems and protective devices such as panels and covers Make sure all devices are fully functional Do not operate the system if these devices are not working properly Do not deactivate or bypass automatic safety interlocks or locked out electrical disconnects or pneumatic valves Protect equipment with safety devices as specified by applicable safety regulations If safety devices must be removed for installation install them immediately after the work is completed and check them for proper functioning Route electrical wiring along a protected path Make sure they will not be damaged by moving equipment Never operate equipment with a known malfunction Do not attempt to operate or service electrical equipment if standing water is present Use this equipment only in the environments for which it is rated Do not operate this equipment in humid flammable or explosive environments unless it has been rated for safe operation in these environments Never touch exposed electrical connections on equipment while the power is ON Failure to follow this instruction can result in equipment damage CAUTION IMPROPER STORAGE If equipment is to be stored prior to installation it must be protected from the weather and kept free of condensation and dust Failure to follow this instruction can
21. 0A L and L 850B L AC 150 5345 46 and Engineering Brief No 67 Current Edition ICAO Runway Centerline Annex 14 Vol 1 par 5 3 12 and Appendix 2 Figure A2 7 Touchdown Zone Annex 14 Vol 1 par 5 3 13 and Appendix 2 Figure A2 5 Rapid Exit Taxiway Indicator Lights RETIL Annex 14 Vol 1 par 5 3 14 and Appendix 2 Fig A2 7 NATO Compliant to STANAG 3316 T C Runway Centerline Transport Canada TP 312 par 5 3 13 Touchdown Zone Transport Canada TP 312 par 5 3 14 CE Complies with the requirements of the EMC Directive 2004 108 EC Runway Centerline Light in CAT I Il and III Touchdown Zone Light in CAT II and Rapid Exit Taxiway Indicator Lights RETIL Enhanced Rapid Exit Taxiway Centerline Lights ICAO amp T C FAA L 850A L Runway centerline on CAT Il and Ill runways FAA L 850B L Touchdown zone lighting on CAT and runways 6 6 A through one or two series transformer s data sheet A 06 110 or 3033 DRC LP DTC LP lights have been designed to work with any IEC or FAA compliant isolation transformer up to 200 W without affecting the performance or the lifetime of the light or the transformer However use of a non matched transformer will reduce its efficiency Color 1 Color 2 Left side 3 Right side 5 No toe in 0 Lefttoe in 4 Right toe in 5 r E JF F y r M 22x 3 M DRC Toe in 0 Figure 1 Design
22. 568 Fax 603 5622 1437 Beijing Chi ina Taipei Taiwan Malaysia NV mu ADE Airfield Solutions ADB Dubai Silicon Oasis Wing D Office D 309 P O Box 341218 United Arab Emirates Tel 971 4372 4970 Fax 971 4372 4975 ADB UK Suite 4 110 High Street Maidenhead Berkshire SL6 1PT United Kingdom Fax 01628784865 Customer Services 01628672906 Sales amp General 01628785339 ADB Italia Via Quasimodo 46 Primo Maggio 40013 Castelmaggiore BO Italia ADB Equipamentos Para Aeroportos Ltda Avenida Moaci n 395 Conjunto 91 Moema CEP 04083 000 Sao Paulo SP Brasil Tel 55 11 5096 2169 Tel 55 11 5049 2304 Email brasil adb air com ADB Doha C O Watad Group PO Box 192 Doha Qatar Tel 974 44 35 38 03 Fax 974 44 35 44 89 ADB bvba Taiwan Branch 6th floor No 283 Section 2 FU Hsing South Road Taipei 106 Taiwan R O C Lucebit Hellas ENE 25th Martiou Street 11 GR 15233 Halandri Athens Tel 30 210 6856 558 Fax 30 210 6856 556 Email mail lucebit hellas com Airfield Solutions Manufacturing Offices ADB BVBA Leuvensesteenweg 585 B 1930 Zaventem Belgium Tel 32 2 722 17 11 Fax 32 2 722 17 64 Email info adb air com ADB Airfield Technologies Ltd China Room 901 9F Fang Heng Intl Plaza Building C No 6 Futong East Road Chaoyang District Beijing 100102 P R China Tel 86 10 8476 0106
23. COVER ASSEMBLY Figure 13 Bottom Pan 44A7493 XXXX Light Engine Assembly Connection Potted Bottom Pan Detail 30 OPTIC ASSEMBLY ADLP ANM XX X X OPTION 0 STANDARD Az ARCTIC KIT TOEING 0 NO TOE IN 4 LEFT TOE IN 5 RIGHT TOE IN COLOR 2 R RED W WHITE 1100mA N BLANK NO LIGHT S WHITE 1400mA NOTE 3 COLOR 1 R RED W WHITE Y YELLOW S WHITE 1400mA NOTE 3 44A1493 X X X T FUTURE USE 0 STANDARD DIRECTION COLOR 1 COLOR 2 1 UNI DIRECTIONAL 2 BIDIRECTIONAL MONITORING PWR SUP AND MONITORING S NO MONITORING M MONITORING OF CORDSET AND OF POLES 16 2 CORD 6 2 CORDS 3 CORD IF ONLY 148 2 16 3 CORDS IF ONLY QTY 271 3221 4211 5 21 FUTURE USE 0 STANDARD ADB Airfield Solutions All Rights Reserved Columbus US Sao Paulo Brazil Bruttiselen Switzerland Company Offices ADB BVBA Leuvensesteenweg 585 B 1930 Zaventem Belgium Tel 32 2 722 17 11 Fax 32 2 722 17 64 Email info adb air com ADB Airfield Technologies Ltd China Room 901 9F Fang Heng Intl Plaza Building C No 6 Futong East Road Chaoyang District Beijing 100102 P R China Tel 86 10 8476 0106 Fax 86 10 8476 0090 ADB Airfield Solutions LLC 977 Gahanna Parkway Columbus OH 43230 USA Tel 1 614 861 1304 Fax 1 614 864 2069 Web www adb air com Email adb sales us adb air com
24. base water damage After snow Check for damaged Santee damaccd i aies removal light fixtures P 3 2 4 2 Removing L 868 Base Water 2 4 3 Lifting Optical Unit Out of Base Airfield Solutions WARNING Turn off the circuit when checking the water level If consistent with airport practice check the water level in the L 868 base on a regular schedule If more than six inches 150 mm of water in the light base is found pump the water from the base and remove and inspect the entire light assembly for water damage Cover the L 868 base with the appropriate steel cover plate after removing the light assembly NOTE Water entering the L 868 base can become a serious problem since freezing water can rupture the base To lift the optical unit from the light base perform the following procedure 1 2 Remove the six fixing screws and washers or self locking nuts Fit the appropriate lifting tool into both threaded holes located 180 degrees apart in the cover lift the optical unit out of the base and place the optical unit next to the base Disconnect the light fixture wires from the power wires coming from the transformer s Mount a serviced or new light fixture as described in Installation on L 868 Base in the Installation section Take the in pavement fixture unit back to the maintenance base where it can be serviced entirely CAUTION Never hold the light fixture by the wires This may damage
25. btained with a jig with sighting telescope Wires between the light and the series transformer are installed either in saw cuts in the pavement filled with resin or in pipes in the lower concrete layers Mounting on existing or new larger diameter bases is made possible by means of dedicated adapter rings On a FAAL 868B size B steel base Figure 3 The 8 dia light is mounted in an 8 to 12 dia snow plow or adapter ring bolted onto the base The 12 fixture is directly mounted without a separate ring The bases are interconnected by means of conduits protecting the cables See FAA AC 150 5340 30 for additional design guidance on deep base cans The series transformer is installed under the light or in a separate pit See data sheet A 05 120 or 2012 for more information on base cans Figure2 Installation on 8 shallow base Dia 214 mm 2 Shallow Base 3 Secondary Wires 4 3 4 Resin Figure 3 Installation on FAA L 868 base Dia 12 305 mm 1 Light 2 Snow plow ring or adapter ring Deep base Primary connectors Rubber grommet Conduit series transformer Spacer Outer earth terminal 10 Inner earth terminal 11 Secondary connector 12 Fixture earth terminal 13 Flange ring Option 15 75 19 69 400 500 mm Co J C Cn 4 CO Standard 24 610 mm sam k E As required ADB Airfield Solutions All Rights Reserved 9 2 3 Installation 2 3 1 Safety Consi
26. d All wiring must meet local and national codes Route electrical wiring along a protected path Make sure it will not be damaged by moving equipment Protect components from damage wear and harsh environmental conditions Allow ample clearance for maintenance panel accessibility and cover removal Protect equipment with safety devices as specified by applicable safety regulations e f safety devices must be removed for installation reinstall them immediately after the work is completed and check them for proper functioning The cord set must be protected prior to installation Table 3 Maintenance Schedule Clean channel and prism Refer to Cleaning l Light Channel and Prism in this section Check for dirty Weekly channel and lens If the prism is not dirty Replace the fixture Replace the faulty component in the workshop For low light output Monthly If there is moisture present replace the Visually check for or more frequently I l fixture i moisture in the light during rainy fixiure Replace faulty parts seasons l Clean dry and inspect the light assembly Every 60 days y y Check for improper or whenever the 7 P l torque on hold down Refer to Notes On Torquing on page 14 light assembly is l bolts serviced Check for six inches If consistent with local airport practice pump Semiannually 150 mm of water in water from base Remove and inspect light for the L 868
27. derations 2 3 2 Photobiological safety WARNING Read the instructions in their entirety before starting installation This section provides installation instructions for the DRC LP and the DTZ LP LED light fixtures This section provides instructions for installing the in pavement lights Refer to airport project plans and specifications for specific installation instructions The installation must conform to the applicable sections of the National Electric Code and local codes Read the installation section of all system component manuals before installing this equipment A thorough understanding of system components and their requirements will promote safe and efficient installation See FAA AC 150 5340 30 Design and Installation Details for Airport Visual Aids and site plans and specifications for field installation of runway and taxiway in pavement lights WARNING Failure to follow these safety procedures can result in personal injury or death Allow only qualified personnel to install ADB Airfield Solutions and auxiliary equipment Use only approved equipment Using unapproved equipment in an approved system may void FAA approvals Observe and follow the safety instructions in this document and all other related documentation Make sure all equipment is rated and approved for the environment where it is being used Follow all instructions for installing components and accessories Install all electrical connect
28. e EA dori dar fade mr est re tacta tr nant n 21 Cosma the Optical 22 2 4 4 8 Fastener Torque Table na d e ab o e eR ut 23 2420 9 Adhesives and LUDTICAN E Se sec iu ER ta 23 2244 10 Tetino LORCA se DUI e 23 PAD Vi OU SSM ineen A 25 3 0 27 ise es EOD I an ene ES E NST el EOE ee Re ATA T eS heey a NCE Te Te SAET Oe are ERE EA 27 Airfield Solutions 1 0 Safety This section contains general safety instructions for installing and using ADB Airfield Solutions equipment Some safety instructions may not apply to the equipment in this manual Task and equipment specific warnings are included in other sections of this manual where appropriate 1 1 HAZARD Icons For all HAZARD symbols in use see the Safety section All symbols must comply with ISO used in the manual and ANSI standards Carefully read and observe all safety instructions in this manual which alert you to safety hazards and conditions that may result in personal injury death or property and equipment damage and are accompanied by the symbol shown below WARNING Failure to ob
29. e labyrinth gasket must fit A 3 Install the new labyrinth gasket B ADB Airfield Solutions All Rights Reserved 21 DRC LP DTZ LP DFS LP Low Protrusion 96A0465 Rev D Maintenance 2 4 4 7 Closing the Optical Unit 1 Make sure that all parts are clean 2 Pay special attention to the parts where the gasket must fit o 6 ra Install the LED Assembly using the four screws NOTE Make sure that the locating pin is set to the hole marked 0 of the optical assembly Connect the wires to the PCB INPUT 1 and INPUT 2 are labeled underneath the connector When you have an unidirectional light connect the optical assembly to connector INPUT 1 Lubricate the new gasket of the pressure release screw Use lubricant A Install a new gasket on the pressure release screw E Install the pressure release screw Assemble the Light Unit a DOCE ux one 22 Lubricate the new gaskets Use lubricant A See Adhesives and Lubricants on page 23 Gasket A Gasket of the pressure release screw D Install the new gasket A Install the upper cover assembly B Install the new inner cover screws C See Fastener Torque Table on page 23 Carry out a waterproof test See Testing for Leaks on page 23 Install the new gasket of the pressure release screw D Install the pressure release screw See Fastener Torque Table on page 23 ADB Airfield Solutions All Rights Reserved
30. ed product labor or consequential damages of any kind the exclusive remedy being to require such new parts to be furnished ADB s liability under no circumstances will exceed the contract price of goods claimed to be defective Any returns under this guarantee are to be on a transportation charges prepaid basis For products not manufactured by but sold by ADB Airfield Solutions warranty is limited to that extended by the original manufacturer This is ADB s sole guarantee and warranty with respect to the goods there are no express warranties or warranties of fitness for any particular purpose or any implied warranties of fitness for any particular purpose or any implied warranties other than those made expressly herein All such warranties being expressly disclaimed ADB Airfield Solutions A 6 Liability WARNING Use of the equipment in ways other than described in the catalogue leaflet and the manual may result in personal injury death or property and equipment damage Use this equipment only as described in the manual ADB cannot be held responsible for injuries or damages resulting from non standard unintended uses of its equipment The equipment is designed and intended only for the purpose described in the manual Uses not described in the manual are considered unintended uses and may result in serious personal injury death or property damage Unintended uses includes the following actions Making changes to equi
31. efore installing operating maintaining or repairing this equipment Read and carefully follow the instructions throughout this manual for performing specific tasks and working with specific equipment Make this manual available to personnel installing operating maintaining or repairing this equipment Follow all applicable safety procedures required by your company industry standards and government or other regulatory agencies Install all electrical connections to local code Use only electrical wire of sufficient gauge and insulation to handle the rated current demand All wiring must meet local codes Route electrical wiring along a protected path Make sure they will not be damaged by moving equipment Protect components from damage wear and harsh environment conditions Allow ample room for maintenance panel accessibility and cover removal Protect equipment with safety devices as specified by applicable safety regulations If safety devices must be removed for installation install them immediately after the work is completed and check them for proper functioning prior to returning power to the circuit Failure to follow these warnings may result in serious injury or equipment damage 1 2 1 Additional Reference Materials IMPORTANT INFORMATION IEC International Standards and Conformity Assessment for all electrical electronic and related technologies IEC 60364 Electrical Installations in Buildings FAA Advisory
32. every damaged box and inspect the contents for damage 3 Immediately fill a claim form with the carrier if any fixture is damaged 4 Store the fixture in its original packing in a protected area NOTE If damage to any equipment is noted file a claim form with the carrier immediately WARNING Do not damage the cable insulation CAUTION Do not unpack the fixture before it is at the installation site to avoid damage due to transportation and handling 1 Store the fixture in its original packing in a protected area Indoor storage Storage temperature 14 F to 122 10 C to 50 C e Humidity 9596 non condensing For long storage periods longer than one year we recommend to energize the LED lights once a year at nominal intensity 6 6 Amps for 20 minutes DRC LP DTZ LP DFS LP Low Protrusion 96A0465 Rev D Installation 2 3 7 Toe in Location Only 12 1 Make sure the ADB logo A points towards the runway centerline Figure 4 DTZ LP Toe in Diagram ADB Airfield Solutions All Rights Reserved 2 3 8 Installation on L 868 Base Airfield Solutions The light assembly is shipped complete and ready for installation To install the fixture on an L 868 base see FAA AC 150 5340 30 and the project site specific plans and specifications for details on L 868 base installation NOTE Mounting bolts are not supplied with the fixture Mounting bolts and anti rotation lock washers
33. f installation or 2 years from date of shipment and are guaranteed to be merchantable and fit for the ordinary purposes for which such products are made NOTE See your sales order contract for a complete warranty description LED Products of ADB manufactured and sold by ADB or its licensed representatives meets the corresponding requirements of FAA ICAO and IEC ADB will correct by repair or replacement per the applicable guarantee above at its option equipment or parts which fail because of mechanical electrical or physical defects provided that the goods have been properly handled and stored prior to installation properly installed and properly operated after installation and provided further that Buyer gives ADB Airfield Solutions written notice of such defects after delivery of the goods to Buyer Refer to the Safety section for more information on Material Handling Precautions and Storage precautions that must be followed ADB reserves the right to examine goods upon which a claim is made Said goods must be presented in the same condition as when the defect therein was discovered ADB Airfield Solutions furthers reserves the right to require the return of such goods to establish any claim ADB s obligation under this guarantee is limited to making repair or replacement within a reasonable time after receipt of such written notice and does not include any other costs such as the cost of removal of defective part installation of repair
34. he cleaner apply a suitable solvent sparingly with a wad of Cotton or a patch of cloth After the solvent has acted remove the softened coating with a clean piece of cotton or cloth Dry the prism gently with dry oil free compressed air at a pressure no greater than 10 psi 69 kPa to evaporate or remove all remaining cleaner If the prism is damaged go to the next procedure ADB Airfield Solutions All Rights Reserved 2 4 4 4 Replacing Prism ADE Airfield Solutions Replace the prism if it is broken or its surface is badly pitted or scarred To replace the prism perform the following procedure CAUTION Always dispose of the gaskets and the screws when you disassemble the prism Prism Removal Remove the upper cover assembly See Opening the Optical Unit on page 18 Remove the LED Assembly Following the steps above Figure 7 Top Cover Assembly Dispose of the prism screws Remove the prism bracket B ea COVER MACHINING Remove the prism D Remove the prism gasket C 99 tX 5 oS ce NS LABYRINT GASKET Dispose of the prism gasket 3 4072 24 781 Replace the Prism O ring Viton Dia 142 47 x 3 53 Prepare 7080 90 310 1 Make sure that all parts are clean PRISM ADLP PHASE 2 Pay special attention to the D 6341226 parts where the gasket must fit Assemble prism c SOCK SEAL ADLP PHASE II 63A1228 1 Install a new prism gasket C d 2 Install a new prism D
35. ical power Always use safety devices when working on this equipment Follow the recommended maintenance procedures in the product manuals Do not service or adjust any equipment unless another person trained in first aid and CPR is present Connect all disconnected equipment ground cables and wires after servicing equipment Ground all conductive equipment Use only approved ADB Airfield Solutions replacement parts Using unapproved parts or making unapproved modifications to equipment may void agency approvals and create safety hazards Check the interlock systems periodically to ensure their effectiveness Do not attempt to service electrical equipment if standing water is present Use caution when servicing electrical equipment in a high humidity environment Use tools with insulated handles when working with airfield electrical equipment Failure to follow these warnings will result in death or equipment damage ADE Airfield Solutions 2 0 LED Ru nway This user manual covers the LED In pavement Runway Centerline and TDZ Light installation Centerline and and maintenance Touchdown Zone In pavement Light 2 1 Record of Changes All ESL Release EE o 8 15 14 Updated maintenance intro and 01 20 15 install C Maintenance and Parts sections a 01 24 15 2 2 Introduction 2 2 1 Uses 2 2 2 Electrical Supply 2 2 3 Toe in Color Coding Compliance with Standards FAA certified 8 Designed according to L 85
36. ins silicone or glycerin 6 Attach the fixing bolts and anti vibration washers WARNING Due to the risk of bolts vibrating loose do not use any type of washer with the fixing bolts such as split lock washers other than an anti vibration washer Anti vibration washers identified as CEC or Nord Lock or equivalent must be used Nord Lock part number NL 3 8 SS is recommended for replacement applications Make sure the dents of the washers face upwards N Turn on the power to determine whether the lamp will illuminate Operate for a minimum of five minutes If using thread locking adhesive apply only one drop of Grade AV Loctite 2701 to each of the 3 8 inch 9 525mm diameter mounting bolts See NOTES ON TORQUING below p 2 3 9 Notes On Torquing The importance of bolted connections cannot be overlooked Using the proper bolt torque is crucial to ensure that the two parts are mated together so they can resist the impact forces generated by aircraft tires striking the light fixture Refer to FAA Engineering Brief 83 n pavement Light Fixture Bolts and FAA Advisory Circular I80 5345 46 Specification for Runway and Taxiway Light Bases FAA AC ISO 5340 26 Maintenance of Airport Visual Aid Facilities and FAA Cert Alert No 14 03 Preventive Maintenance of In pavement Lighting Systems for recommended guidelines and standards 1 A torque of 185 in lbs 21 N m for a dry 18 8 bolt is recommended A torque of 185 in
37. ions in compliance with local and national codes and regulations Use only electrical wire of sufficient gauge and insulation to handle the rated current demand All wiring must meet local and national codes Route electrical wiring along a protected path Make sure it will not be damaged by moving equipment Protect components from damage wear and harsh environmental conditions Allow ample clearance for maintenance panel accessibility and cover removal Protect equipment with safety devices as specified by applicable safety regulations e f safety devices must be removed for installation reinstall them immediately after the work is completed and check them for proper functioning The cord set must be protected prior to installation Photobiological safety conforming with IEC 62471 1 RISK GROUP 0 or 1 Optical radiation emitted from LED lights may be harmful to the eyes Do not stare with at the light source with bare eyes at a fixture operating at high intensity Use protection goggles or similar protection method NOTE Goggles with a transmission factor not higher than 596 in the 400 530 nm band have been tested and provide adequate protection 2 3 3 Verify Input Requirements and Equipment Needed 2 3 4 Unpack the Unit 2 3 5 Inspect on delivery 2 3 6 Store ADE Airfield Solutions The ADLP light fixture is designed for connection to a 6 6A series lighting circuit via an L 830 60 Hz or L 831
38. llow the applicable instructions in the previous section when connecting installing and powering the fixture 2 4 Maintenance 2 4 1 Safety Considerations WARNING Read the instructions in their entirety before starting installation This section provides maintenance instructions for the DRC LP and the DTZ LP light fixtures Read the installation section of all system component manuals before installing this equipment A thorough understanding of system components and their requirements will promote safe and efficient installation See FAA AC 150 5340 30 Design and Installation Details for Airport Visual Aids and site plans and specifications for field installation of runway and taxiway in pavement lights WARNING Failure to follow these safety procedures can result in personal injury or death Allow only qualified personnel to install ADB Airfield Solutions and auxiliary equipment Use only approved equipment Using unapproved equipment in an approved system may void FAA approvals Observe and follow the safety instructions in this document and all other related documentation Make sure all equipment is rated and approved for the environment where it is being used Follow all instructions for installing components and accessories Install all electrical connections in compliance with local and national codes and regulations Useonly electrical wire of sufficient gauge and insulation to handle the rated current deman
39. los should not be used for a 18 8 bolt with anti seize compound applied to the threads With anti seize compounds and ceramic coated bolts less torque is required to achieve the clamping forces required to offset fixture movement in the presence of opposing forces Refer to Table 2 for recommended torque values Table 2 Torque Values 3 8 16 Bolt Materia NM 18 8 SS step 5 160 18 N m 18 8 SS 185 21 N m SAE J429 Gr 2 CMF coating 140 16 N m SAE J429 Grade 2 hex bolt using a ceramic metallic fluoropolymer coating NOTE The use of anti seize compound is recommended in FAA AC 150 5345 42 Specification for Airport Light Bases Transformer Housings Junction Boxes and Accessories except for coated bolts Each type of anti seize compound has a unique K friction coefficient resulting in a different bolt torque 2 SAE J429 Grade 2 hex head tap bolts using a ceramic metallic fluoropolymer coating are highly recommended based on the evaluations performed in Engineering Brief 83 See Table 2 for the recommended range of bolt torque Do not use anti seize or thread locking compounds with coated bolts 3 To preclude galvanic corrosion with stainless steel and zinc galvanized light bases the use of fluoropolymer metallic ceramic coated SAE J429 Grade 2 carbon steel bolts is highly recommended The coating effectively insulates the bolt from both the zinc coating and aluminum light fixture and minimizes the risk of galvanic corrosion
40. o which this manual refers will not infringe any third party s patents or rights The information given does not release the buyer from making their own experiments and tests ADE Airfield Solutions TABLE OF CONTENTS A 0 Disclaimer Standard Warranty ccccccccccccsesececececeeeeeaeaeeeeeeeeeeeeeeeeeeseseeeseeceeeeeeeeessaeaaeeeeeeeeeeeeesseesaaenegeess lI tga tonite eer ii Az PV Cee wie sie ii Ao LED Product Guarantee vi Da du vaiprd dai ii AA standard Product MR RTL LE TUN li CS Bugs ii Ae AO EE E E E iii Bad ADB BIBA c IV 1 0 1 1 HAZARD Icons used in the manual epe stava verdad io ap 1 EEG 3 1 1 2 To use this equipment safely ta Rae ROC na Ve I Cede Ire T Y e E D EROR ee 2 1 2 1 Additional Reference Materials cc cccccccc cece cece cece eee ehe emnes 2 2 UNA E 2 UL OPTION MT 3 eT
41. pment that have not been recommended or described in this manual or using parts that are not genuine ADB replacement parts or accessories Failing to make sure that auxiliary equipment complies with approval agency requirements local codes and all applicable safety standards if not in contradiction with the general rules Using materials or auxiliary equipment that are inappropriate or incompatible with your ADB equipment Allowing unskilled personnel to perform any task on or with the equipment A 7 ADB BVBA Airfield Solutions This manual or parts thereof may not be reproduced stored in a retrieval system or transmitted in any form or by any means electronic mechanical photocopying recording nor otherwise without ADB BVBAs prior written consent This manual could contain technical inaccuracies or typographical errors ADB BVBA reserves the right to revise this manual from time to time in the contents thereof without obligation of ADB BVBA to notify any person of such revision or change Details and values given in this manual are average values and have been compiled with care They are not binding however and ADB BVBA disclaims any liability for damages or detriments suffered as a result of reliance on the information given herein or the use of products processes or equipment to which this manual refers No warranty is made that the use of the information or of the products processes or equipment t
42. rt See FAA AC 180 5340 26 and FAA Cert Alert No 14 03 Always use new bolts and washer assemblies NEVER reuse bolts on in pavement fixtures 1 Clean and inspect the threads in the light base upper flange Use compressed air or a solvent spray use safety glasses to prevent injury from any flying debris or solvent to remove dirt prior to the reinsertion of any bolts 2 Clean the light base and light fixture flanges before any reassembly is attempted Check the condition of the O ring and replace if it is damaged 3 If light base threads are damaged use a tap to attempt to restore them If the threads are severely damaged and will not allow the proper torque use an appropriate insert to repair the threaded hole 4 Always reapply a thin layer of anti seize compound with a brush or rag to a clean and dry bolt do not dip the bolt in the anti seize compound An established schedule for checking light fixture bolt torque and bolt condition is strongly recommended This is particularly true for areas that are subject to high impact loads from aircraft runway status lights touchdown zone lights runway centerline lights and taxiway lead off lights Installing the light fixture on a shallow base involves preparing the pavement recess and wire ways then installing the light fixture on a shallow base See FAA AC 150 5340 30 and the project site specific plans and specifications for details on shallow base installation Also fo
43. serve a warning may result in personal injury death or equipment damage DANGER RISK OF ELECTRICAL SHOCK OR ARC FLASH Disconnect equipment from line voltage Failure to observe this warning may result in personal injury death or equipment damage ARC Flash may cause blindness severe burns or death Failure to observe may result in serious injury o WARNING WEAR PERSONAL PROTECTIVE EQUIPMENT p WARNING DO NOT TOUCH Failure to observe this warning may result in personal injury death or equipment damage 1 1 1 Qualified Personnel CAUTION Failure to observe a caution may result in equipment damage IMPORTANT INFORMATION The term qualified personnel is defined here as individuals who thoroughly understand the equipment and its safe operation maintenance and repair Qualified personnel are physically capable of performing the required tasks familiar with all relevant safety rules and regulations and have been trained to safely install operate maintain and repair the equipment It is the responsibility of the company operating this equipment to ensure that its personnel meet these requirements Always use required personal protective equipment PPE and follow safe electrical work practices 1 2 To use this equipment safely WARNING Read installation instructions in their entirety before starting installation Become familiar with the general safety instructions in this section of the manual b
Download Pdf Manuals
Related Search