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USER`S MANUAL

1. D P i 67 a IO ad m COMPUTER CARD The computer card is located under the console 1 card 7 DIP switch 8 DIP switch m GC03 11 3 11 ELECTRO COMPONENT PARTS CONSOLE 2 CARD LLLI The console 2 card is located in the operation panel 9 DIP switch 10 DIP switch 11 DIP switch LP D 9 C 12 DIP switch O 10 gt 11 12 11 4 12 TROUBLESHOOTING AND MAINTENANCE WHEN THE MACHINE IS STOPPED DURING OPERATION 12 2 WHEN TROUBLE OCCURS een 12 4 DAILY 12 5 1409 12 2 12 TROUBLESHOOTING AND MAINTENANCE WHEN THE MACHINE IS STOPPED DURING OPERATION There are two main machine stop factors one is stop by occurrence of error and EMB PAUSE another is stop by normal stop factor When the machine operation is interrupted with code number displayed on the screen carry out the troubleshooting referring to the code chart below 1 Stop by occurrence of error LL When releasing the error display 1 Confirm the contents of err
2. imm sas wr me 0 cco Ta Ett MANUFRCTUREES J JC97 TOKAI INDUSTRIAL SEWING MACHINE CO LTD 1800 Ushiyama cho Kasuge Ahi 486 0001 JAPAN EN Back f 1A09 1 5 1 IMPORTANT WARNING ITEMS FOR SAFE OPERATION 2 MACHINE CONSTRUCTION NAME OF EACH PART essere tnnt nnne nnne 2 2 MAIN SPECIFICATIONS cernerent nnne 2 9 ir UB 1 09 2 MACHINE CONSTRUCTION Name of each part 1 Main body of embroidery machine multi needle machine T a 9 El E 17 CS 651 18 ma 19 J 2 2 J 20 o N Oo A N NO omE ea o N O A N Thread guide system Tension base Operation panel box Color change motor Thread holding motor Jump motor Needle bar case Z spec frame Needle plate Stand Leveling adjuster Thread s
3. Setting value 1 10 100 n stitch 1 1 stitch unit 10 10 stitch unit 100 100 stitch unit C Color change unit n Stitch position input by numerical key When the input number of stitches is larger than the current number of stitches frame forward will be per formed When it is smaller than the current number of stitches frame back will be performed La When pressing frame forward frame travel will be performed to the input stitch position FDII 9 MANUAL OPERATION FRAME FORWARD Perform frame forward When performing this operation do not put your hands under the needle or on the machine table If your hands are under the needle or on the machine table you may be injured by the needle or the moving frame 1 Select forward LL When 1 stitch unit is set pressing EMB START FORWARD once will perform TAJIMA12 DST 1 w E frame forward for one stitch 0 1027 AA 01 15 23456789 lt gt 2 Keep on pressing the forward key When keeping on pressing FOR FORWARD WARD for one or more seconds TAJIMA12 DST 1 frame travel will be performed to 2 1027 AA color change even if the key is 01 15 23456789 lt gt released To stop the machine press the stop switch 3 Stop at color change position EMB PAUSE TAJIMA12 DST 1 655 1027 01 15 19345678
4. THREAD BREAKAGE SENSOR PRESET HALT SETTING PRESET HALT COUNTER TRIM LENGTH TRIM JUMP CONVERSION AUTOMATIC JUMP A S TIMING eene THE NUMBER OF INCHING TIMES c TIE SET TIE STITCHING inna rennen SATIN ADJUSTMBNT eoe PR ERES ceded GC03 SPEED NETWORK ORIGIN RETURN FRAME MODE ixes I ies epp RU UR UE epa Ins ee 9 Manual operation MANUAL COLOR CHANGE MANUAL ORIGIN RETURN TRACE Pere editae idee ides OFFSET SETTING FOR OFFSET CHANGE OF POSITION OFFSET FRAME TRAVEL 2 2220 MANUAL THREAD TRIMMING eren FRAME BACK FORWARD FEED UNIT nne FRAME BACK FORWARD N STITCH FEED FRAME FORWARD eei tte mtm ned etes T ros t beta estre 10 OUTLINE OF FUNCTIONS TRACE 11 ELECTRO COMPONENT PARTS POWER SUPPLY BOX POWER CARD CONSOLE 1 CARD COMPUTER CARD CONSOLE 2 CARD 12 TROUBLESHOOTING AND MAINTENANCE WHEN THE MACHINE IS STOPPED DURING OPERATION WHEN TROUBLE OCCURS DAILY MAINTENANCE 5 three n ee eee PR e EHI Iib dian Electro relative drawing GC03 1 IMPORT
5. 1 Layout of electrical parts Color change motor Ter e o d o 190 79 Console 2 card 1 4 Operation panel TE Upper thread p ja holding motor Emergency stop switch JUmp motor ii X axis motor um Y axis motor Console 1 card Computer car ee ee Power supply box Power switch Switching regulator Joint card Power card gt Main shaft motor IM ATH motor DES 1409 2 Layout of electrical parts 1 needle machine Jump motor Solenoid Console 1 card Computer card cic Console 2 card Operation panel Emergency stop switch X axis motor Y axis motor Power supply box Power switch Switching regulator 1409 Joint card ae Power card Main shaft motor ATH motor 3 Electric system diagram 1 needle machine uses thread sweep so
6. START TAJIMA12 DST 1 0 1027 01 15 23456789 lt gt gt 4 6 DESIGN LI Space 0 to 255 mm Space means interval between design and the next design To perform design edit continuously perform ROTATE MIRROR opera tion without pressing SET 6 DESIGN EDIT 6 6 GC03 7 MACHINE SETTING SCREEN eS 7 2 THREAD BREAKAGE 7 3 PRESET HALT 2 7 4 PRESET HALT 7 5 TRIM LENGTH coercere 7 6 TRIM TIMING 7 7 JUMP CONVERSION 2 7 8 AUTOMATIC 7 9 uiid 7 10 THE NUMBER OF INCHING TIMES 7 11 TIE SET TIE 7 12 SATIN ADJUSTMENT 7 13 BORING 7 14 psc 7 15 COM SPEED Rauch 7 16 NETWORK ertet rtr enit ie eines 7 17 i 7 MACHINE SETTING SCREEN This setting displays the number of stitches rpm ru during embroidery 1 Switch to MACHINE SETTING START TA
7. PRESET HALT COUNTER This setting clears the accumulated number of stitches of embroideries that have been done 1 Switch to MACHINE SETTING START TAJIMA12 DST 1 0 1027 01 15 23456789 lt gt 2 Select preset halt MACHINE SETTING 1 gt CP v 2 THREAD SNS gt 2 3 PRESET HLT2 SET 3 Decision MACHINE SETTING 1 SCREEN gt ST 2 THREAD SNS gt 2 HLT gt SET 4 Clear LL To clear the setting value for preset ee ae ES select PRESET and press 3 CLEAR with the same manner as couNTERE 1278 ST the previous page PRESET gt 30000 ST 5 Set PRESET HLT COUNTER 0 PRESET gt 30000 ST 6 Completion START TAJIMA12 DST 1 0 1027 01 15 23456789 lt gt 1 The counter is effective when preset halt is set FDII 7 5 7 MACHINE SETTING 7 6 TRIM LENGTH Set the length of remaining thread when thread trimming is performed 1 Switch to MACHINE SETTING START TAJIMA12 DST 1 0 1027 MACHINE 01 15 23456789 lt gt ETTING 2 Switching of item to be displayed MACHINE ETTING MACHINE SETTING 1 gt 2 THREAD SNS gt 2 3 PRESET HLT gt SET 3 Selection of the setting value MACHINE SETTING 4 LE
8. MACHINE SETTING pone gt cP oan THREAD SNS gt 2 MACHINE MACHINE MACHINE MACHINE ETTING TTING ETTING 3 PRESET HLT gt SET 3 Selection of the setting value MACHINE SETTING gt OFF Ce v E COM SPEED gt 9600 F NETWORK gt OFF 4 Selection of the setting value La Setting value 9600 19200 38400 SAA MACHINE SETTING Set the value according to the commu D CORDING gt OFF Ce nication speed of the transmitting SPEED gt 9600 device gt 5 Set MACHINE SETTING D CORDING OFF CP SPEED gt 38400 gt 6 Completion START TAJIMA12 DST 1 0 1027 01 15 23456789 lt gt 7 16 7 MACHINE SETTING NETWORK This is the setting for network connection 1 Switch to MACHINE SETTING START TAJIMA12 DST 1 0 1027 MACHINE 01 15 23456789 lt gt ETTING 2 Switching of item to be displayed MACHINE SETTING 1 5 gt cP THREAD SNS gt MACHINE MACHINE MACHINE MACHINE ETTING ETTING ETTING ETTING 3 PRESET HLT gt SET 3 Selection of the setting value MACHINE SETTING gt OFF ce v E COM SPEED gt 9600 F NETWORK gt OFF 4 Selection of connection Q OFF Not to connect
9. MEMORY MODE This setting decides whether storing the design data in the memory or not when input ting it 1 Switch to DATA MENU START TAJIMA12 DST 1 0 1027 01 15 23 456789 lt 0 gt 2 Select MEMORY MODE DATA MENU 1MINPUT DATA gt 2 SELECT DATA z 3 DELETE DATA 3 Decision DATA MENU 2 SELECT DATA 3 DELETE DATA GF MODE 4 Selection of mode JAM MULTI To store input design to the memory cP 5 SINGLE To store one design data to MEMORY gt MULTI the memory and overwrite by new design data MEMORY MODE Set MEMORY MODE LL When setting the memory mode data CP setting will be canceled MEMORY gt MULTI q gt 6 Completion When SINGLE is set input data kkkkxk DATA MENU kkkxk from FD PC 1MINPUT DATA gt 2 SELECT DATA LL To return the screen to START 3 DELETE DATA SCREEN press ESC twice 4 10 FDII INITIAL MEMORY This setting erases all design data stored in the memory of the machine 1 Switch to DATA MENU START TAJIMA12 DST 1 0 1027 01 15 23 456789 lt gt 2 Select INITIAL MEMORY DATA MENU iliNPuT DATA gt 2 SELECT DATA 3 DELETE DATA 3 Initialize DATA MENU 3 DELETE DATA 4 MEMORY MODE
10. needle bars are displayed as 1 in 1 needle machine LO When the number of needle bar num bers to be set is fewer than the number of color change steps the remaining steps will be automatically compen sated Example When the number of color change steps is 5 and up to two steps for nee dle bar numbers are set Needle bar number 2 5 Needle bar step 1 2 3 4 5 Needle bar No 2 5 2 5 2 Compensated needle bar No 5 COLOR CHANGE Needle bar setting Change of step Change needle bar number of needle bar step 1 Switch to COLOR CHANGE START TAJIMA12 DST 31 CP 0 1027 01 15 23456789 lt gt 2 Select the needle bar step COLOR CHANGE MODE gt AUTO 01 15 23456789 3 Input needle bar number Example Needle bar number 11 HO I COLOR CHANGE MODE AUTO 02 15 193456789ABCDE 4 Setting COLOR CHANGE MODE gt AUTO gt L3 03 15 184 56 7 9 5 Completion START TAJIMA12 DST 3 1 0 1027 01 15 3456789 lt gt 5 4 gt 4 Lu To set other needle bars continuously repeat operations 2 and 3 then press SEI needle 1910667 needle needle Ol 80 0 0 1 Display 1 E A B 5 COLOR i Setting for te
11. 6 INSTALL 1 MAIN INSTALL 2 gt 2INSTALL When the installation is completed turn OFF the power switch La Machine setting has returned to the initial setting Change the machine setting according to need If design data has been cleared input it again i 3 OPERATION BASICS OPERATION FLOW UP TO START OF EMBROIDERY Turn ON the Primary power supply Set the serial cable LL When inputting data from external device power switch TEJT C series EMB START H TAJIMA12 DST 1 FRAME E FLAT 0 1027 INITIAL gt ON D 01 15 23 456789A D Set the floppy disk When inputting data from a floppy disk i Data input PC p 4 4 N Data input FD p 4 2 pata Data select p 4 6 4 Needle bar setting p 5 3 Manual frame travel Turing ON the start switch Y Embroidery starts 3 8 GCI2 HBO3 EXPLANATION ON THE SCREEN The descriptions below are explanation for LCD screen displayed at each situation When it is possible to change setting the operation button on the panel is displayed Main POWER ON 1 FRAME mode FLAT CAP CYLNDR q 5 2 Origin return ON To perform OFF Not to perform 5 3 Needle bar number that is currently selected 3 OPERATION Basicelll TEJT C series
12. MACHINE SETTING 1 5 gt CP 2 THREAD SNS gt 2 MACHINE MachINE ETTING 3 PRESET HLT gt SET 3 Selection of the setting value Cay Setting value OFF 4 0 9 9 mm MACHINE SETTING OFF Not to convert JUMP gt OFF CP lt 5 8 A S TMNG gt AUTO LL Keeping d gt pressed changes 9 INCHING gt 2 ST value quickly 4 Set MACHINE SETTING JUMP gt 5 0mm 8 5 TMNG gt AUTO 9 INCHING 2 2 ST 5 Completion START TAJIMA12 DST 1 0 1027 01 15 23456789 lt gt FDII 7 9 7 MACHINE SETTING A S TIMING This setting sets timing to start the embroidery frame drive 1 Switch to MACHINE SETTING START x TAJIMA12 DST 1 gt 0 1027 MACHINE ETTING 01 15 23456789 lt gt 2 Switching of item to be displayed MACHINE SETTING gt Ce 2 THREAD SNS gt 2 machine ETTING ETTING 3 PRESET HLT gt SET 3 Select A S timing MACHINE SETTING 7Wauro JUMP gt OFF CP v 8 A S TMNG gt AUTO 9 gt 2 ST 4 Selection of the setting value Setting value Auto 250 MACHINE SETTING AUTO Automatic adjustment 7 AUTO JUMP gt OFF Cr gt 250 Frame drive with the same tim 8 5 TMNG gt AUTO ing 9 INCHING gt 2 ST When setting to
13. lt gt 9 MANUAL OPERATION La La La Setting value 1 10 100 C n stitch 1 1 stitch unit 10 10 stitch unit 100 100 stitch unit C Color change unit n Stitch position input by numerical key When keeping on pressing FOR WARD BACK for one or more sec onds frame traveling will be performed to color change even if the key is released When pressing FORWARD frame travel will be performed to the stitch position of color change Every press ing the key will perform frame for ward to the next color change position 9 MANUAL OPERATION 9 10 FRAME BACK FORWARD N STITCH FEED This operation performs frame back forward to input stitch position When performing this operation do not put your hands under the needle or on the machine table If your hands are under the needle or on the machine table you may be injured by the needle or the moving frame 1 Select mode n stitch EMB PAUSE TAJIMA12 DST C 655 19428 Rz 01 15 193456789AB lt D gt 2 Input the number of stitches EMB PAUSE 789 TAJIMA12 DST n ST 655 19428 01 15 193456789AB lt D gt 3 Move the frame to stitch position FORWARD BACK TAJIMA12 DST n ST 3856 19428 lt 01 15 193456789AB lt D gt 4 Completion PAUSE TAJIMA12 DST n ST 3856 19428 01 15 12345 789 lt gt
14. nnn 4 10 INITIAL MEMORY 5 nene 4 11 4 DATA SET MENU Data input floppy disk Input design data from floppy disk to the machine Data of the input design will be set 1 Insert the floppy disk 2 Switch to DATA MENU START TAJIMA12 DST 1 0 1027 en 01 15 23 456789 lt gt 3 Select FD DATA MENU iBiwPvuT DATA gt 2 SELECT DATA C 3 DELETE DATA 4 Reading the floppy disk DATA MENU iliNPuT DATA gt en 2 SELECT DATA 3 DELETE DATA 5 Selection of design data SELECT DATA 01 23 gt BIRD TBF 3 STITCH gt 10713 ST MEMORY 180876 ST 6 Input SELECT DATA 09 23 BELL DST STITCH gt 2451 ST MEMORY gt 180876 ST M 2 7 Set needle bar steps COLOR CHANGE MODE gt AUTO 01 04 g3 DATA 4 7 8 9 0 456 LL Data set is to make design data become possible to perform embroi dery LO The black square that blinks on the screen is the item to be selected iBiNPvuT DATA gt When the machine is reading design data in the floppy disk the message shown below will be displayed FILE SEARCHING LI Regarding error code 2BA refer to p 12 2 When inputting TBF data data set will be performed after pressing SET START BELL TBF 1 0 24
15. for two or three seconds Then turn it ON 2 Emergency stop switch To stop the machine in an emergency press the emergency stop switch Pressing the emergency stop switch will cause the main shaft to stop immediately To release the stop lock turn the switch to the direction indicated by the arrow N LL When releasing the emergency stop do not move the frame 3 Start switch and stop switch The start switch starts the machine and the stop switch stops the machine When starting the machine with the start switch kept to be pushed the machine will start with inching When the start switch is released the speed will become normal speed Pressing the stop switch will cause the needle bar to stop at the fixed position Y START STOP 3 2 GCI2 3 OPERATION 8 PRECAUTIONS FOR HANDLING FLOPPY DISK DRIVE OPTION 9 Do not put the floppy disk near magnets or a set 9 Do not expose the floppy disk to excessive heat humidity or direct sunlight 9 Do not place objects the floppy disk 9 Do not stack floppy disks to store Floppy disks do not last eternally Data must be copied to backup floppy disks for storage Do not use damaged or deformed floppy disk otherwise the floppy disk drive could be damaged Clean the floppy disk drive once a month using a cleaning disk If the head is foul trouble to reading writing data co
16. lt gt 2 Select angle DESIGN EDIT isoraTE gt 0 2 REVERSE gt OFF 3 REPEAT SET 3 Set DESIGN EDIT iBsoraTE gt 180 2 REVERSE gt OFF 3 REPEAT SET 4 Completion EMB START TAJIMA12 DST 1 0 1027 01 15 23456789 lt gt gt 4 8 LL For details refer to p 10 2 LL Rotation is performed in increments of 90 270 iW 2 90 180 Lay To perform design edit continuously perform MIRROR REPEAT opera tion without pressing SET 6 DESIGN Mirror This setting reverses the design of which data has been set as a mirror image 1 Switch to DESIGN EDIT START x TAJIMA12 DST LL For details refer to p 10 2 1 PD 0 1027 CF 01 15 2345678 9AB lt D gt E 2 Select reverse DESIGN EDIT ifsoraTE gt 0 CP v 2 REVERSE gt OFF 3 REPEAT SET 3 Select reversing direction DESIGN EDIT Reversion is performed on X Y axis Y 1 ROTATE gt 0 yas reversion 2 REVERSE gt OFF lt S gt 3 REPEAT gt SET 4 Set X axis reversion DESIGN EDIT To perform design edit continuously perform ROTATE REPEAT opera 1 ROTATE gt 0 tion without pressing SET 2HREVERSE gt y 2 3 REPEAT gt SET 5 Completion START
17. 10 CN12 Serial Option Picker d Z Computer card 9 ATH motor 5 7 9 Power supply box Fan motor pu ge ee ele 1 X limit a Switching X axis motor regulator 1 Sensor 1 1 Y axis motor Y limit f FR Sensor Single phase 100V to 120V Main shaft sensor Upper shaft sensor 200V to 240V Sensor 1409 1st Edition July 2002 2nd Edition November 2002 3rd Edition March 2003 4th Edition June 2003 5th Edition December 2003 6th Edition October 2004 7th Edition September 2005 B Manufactured by Tokai Industrial Sewing Machine Co Ltd NO 1800 Ushiyama cho Kasugai Aichi pre 486 0901 Japan Telephone 568 33 1161 568 33 1191 B Distributed by Tajima Industries Ltd 19 22 Shirakabe 3 chome Higashi ku Nagoya 461 0011 Japan Telephone 52 932 3444 Fax 52 932 2457 B Authorized Distributor Copy reprint and reform of a part or whole of this manual without our permission is prohibited
18. 5 MEMORY 4 Confirm INITIAL MEMORY DELETE ALL DATA OK Y SET N ESC 5 Completion DATA MENU 1MINPUT DATA gt 2 SELECT DATA 3 DELETE DATA 4 DATA SET LL During initializing memory the mes sage will be displayed as shown below INITIALIZING Since all design data has been erased input data here To return the screen to EMB START SCREEN without data input press ESC When data setting is not per formed the screen shown below will be displayed START 1 0 0 01 00 l D 4 11 4 DATA SET MENU 5 COLOR CHANGE MODE 5 2 NEEDLE BAR SETTING INPUT OF STEP 5 3 NEEDLE BAR SETTING CHANGE OF 5 4 SETTING FOR TEMPORARY STOP eene 5 5 9 9 BAR SELECTION FDII i 5 COLOR CHANGE Mode switching Set color change to automatic manual 1 Switch to COLOR CHANGE START TAJIMA12 DST 1 f 0 1027 E Nx BAR 01 15 23456789 lt gt 2 Select mode COLOR CHANGE MODE gt AUTO MANUAL II 01 15 23456789 3 Setting COLOR CHANGE
19. RCH INE 1 Data transfer from PC D CORDING gt OFF CrP 2 Reading data from DG ML E COM SPEED gt 9600 FENETWORK OFF Set MACHINE SETTING D CORDING gt OFF E COM SPEED gt 9600 FENETWORK gt ON 6 Completion START TAJIMA12 DST 3 1 0 1027 01 15 23456789 lt gt HBO3 7 17 7 MACHINE SETTING 7 18 8 FRAME SETTING MANUAL SPEED iio cstscccccecectetidersetecesnetscteseseencapeecceteabveedeuserstedveceeee 8 2 OFFSET ec 8 3 ORIGIN RETURN 2 e ete 8 4 FRAME MODE rentrer Ferner iter ao Seien t Erden 8 5 DIL ETE 8 6 8 FRAME SETTING 8 2 MANUAL SPEED This setting sets speed when frame travel is performed manually 1 Switch to FRAME SETTING START TAJIMA12 DST 1 0 1027 01 15 23456789 lt gt 2 Select setting value FRAME SETTING 1BMANUAL SPD gt 1 2 0FFSET 2 MANUAL 3 ORIGIN RTN2 MANUAL 3 Set FRAME SETTING 1ffMaNnuAL sPD gt 3 2 0FFSET gt MANUAL 3 0RIGIN RTN2 MANUAL 4 Completion START TAJIMA12 DST 1 0 1027 01 15 23456789 lt gt FRAME gt 4 Setting value 1 2 3 1 2 3 Low speed Middle speed Highspeed OFFSE
20. grams through a personal computer or the floppy disk drive FDD The pro gram installation is required when set ting up the machine or upgrading the version Perform the program installa tion after turning OFF the power switch LQ After turning ON the power switch the screen will become as shown below INSTALL FROM PC GC03 3 OPERATION i 7 Execute Tejt_inst exe i LI Tejt_inst exe is included in the floppy disk 8 Select the file to install LL Press Open to select the file to INSTALL SETTING install Install File Name Panel Open A4 paneltit bin The program file is also included in Main Open Ax main 110 bin the floppy disk an xy__100 bin Panel Program related to panel Main Program related to CPU Xy Program related to drive system INSTALL CLOSE 9 Press INSTALL key LL Pressing the install key will display the screen for confirmation 10 Press 59 key to start the installation 11 Installing kkk INSTALL PANEL INSTALLING gt gt gt 1 12 Installation is completed When the installation is completed N 7 turn OFF power switch INSTALL FINISH Cx O POWER OFF 13 Turn OFF the DIP switches DSW2 1 2 2 and DSW1 1 DSW2 DSW1 14 Attach t
21. 01 15 23456789 lt gt FDII 7 11 7 MACHINE SETTING TIE SET TIE STITCHING This is the setting for tie stitching when starting and or ending embroidery 1 Switch to MACHINE SETTING START x TAJIMA12 DST 31 0 1027 CF 01 15 23456789 lt gt MACHINE ETTING 2 Switching of item to be displayed MACHINE SETTING 1 gt T de 2 THREAD SNS gt 2 MACHINE MACHINE ETTING ETTING 3 PRESET HLT gt SET 3 Selection of the setting value 4 So S MACHINE SETTING ARTIE SET So Eo B SATIN ADJ gt OFF C d gt C BORING OFF So Tie stitching is applied to start of embroidery Eo Tie stitching is applied to end of embroidery S E No tie stitching is applied When tie stitching is applied the machine will reciprocate for one stitch 4 Set MACHINE SETTING SET gt S Eo B SATIN ADJ gt OFF gt OFF 5 Completion kkkkxk EMB START TAJIMA12 DST 1 0 1027 01 15 23456789 lt gt 7 12 GC03 GC03 SATIN ADJUSTMENT This setting corrects satin stitch length 1 Switch to MACHINE SETTING START x TAJIMA12 DST 31 0 1027 CF 01 15 23456789 lt gt 2 Switching of item to be displayed MACHINE SETTING 1 gt 2 THREAD SNS gt 2
22. 2 SNS gt 3 G 3 PRESET HLT gt SET 5 Completion EMB START TAJIMA12 DST 1 0 1027 01 15 23456789 lt gt FDII 7 3 7 MACHINE SETTING PRESET HALT SETTING This setting makes the machine halt automatically when the number of stitches reaches the set value 1 Switch to MACHINE SETTING START TAJIMA12 DST 1 0 1027 01 15 23456789 lt gt 2 Select preset halt MACHINE SETTING 1 gt 2 THREAD SNS gt 2 3 PRESET HLT2 SET 3 Decision MACHINE SETTING 1 SCREEN gt ST 2 THREAD SNS 2 a 3BPRESET HLT gt SET 4 Select setting PRESET HLT 4 couNTERE 0 ST PRESET gt 0 ST 5 Input setting value PRESET HLT LNN waow COUNTER gt 0 ST PRESET 0 ST 6 Set PRESET HLT COUNTER gt 0 ST PRESET 30000 gt 7 Completion START TAJIMA12 DST 1 0 1027 01 15 23456789 lt gt To correct the setting value press CLEAR to input value again When the machine is topped by preset halt the warning buzzer will sound and the message as shown below will be displayed EMB PAUSE PRESET HLT 1D2 Press the stop switch to release the preset halt and perform necessary works 7 MACHINE SETTING
23. BASICS 3 10 DATA SET MENU Press in the state of Embroidery start of MAIN DATA INPUT 1 Data input switching PC Serial FD Floppy disk 4b Serial input a Label name b Remaining memory capacity stitches FD input c Design number gt Design name q gt d The number of stitches of FD design e Remaining memory capacity stitches DATA MENU 1MINPUT DATA gt 2 SELECT DATA 3 DELETE DATA INPUT THRU PC NAME gt DATA 0 dj MEMORY gt 56897 sT DESIGN SELECT 2 Memory design selection a Memory number total memory capacity gt Design name b The number of stitches of memory design c Remaining memory capacity stitches Design information After selecting design q 5 Design information 1 X size position of right and left from the abso lute coordinate Design information 2 Y size position of back and forth from the absolute coordinate Design information 3 The number of color changes total steps end position of XY To return to data selecting screen SELECT DATA 9 23 gt BIRD TBF STITCH gt 10713 51 9 MEMORY gt 180876 DESIGN DELETE 3 Memory design deletion ser Design selection a Memory number total memory capacity gt Design name b The number of stitches of memory design c Remaining memory capacity stitches
24. Confirmation of deletion a Y yes N No DATA MENU 1 INPUT DATA gt 2f sELECT 0B 3 DELETE DATA E SELECT DATA 01 12 gt BIRD TBF STITCH gt 10713 57 0 MEMORY2 180876 sT INFORMATION 1 X SIZE gt 72 7 mm X AREA gt 40 8 mm X AREA gt 31 9 mm INFORMATION 3 COLOR gt 18 X END 2 0 6 mm Y END gt 0 1 mm DATA MENU 1 INPUT DATA gt PC 2 SELECT DATA 3gpgrLETE 4 E DELETE DESIGN 01 03 gt TAJIMA12 TBF STITCH gt 1027 5 MEMORY2 180876 ST 3 DELETE DESIGN DELETE OK E Y SET N ESC GC06 GC06 4 Input mode of memory design 3 OPERATION Basicalll DATA MENU 2 SELECT DATA 3 DELETE DATA 40 MEMORY MODE MEMORY gt MULTI a LE a Mode selection Single Multi q 5 LL Single It is possible to perform embroidery without storing data memory Multi Input data to memory 5 Memory initialization gt tc o ser l lt DATA MENU 3 DELETE DATA 4 MEMORY MODE 5BINITIAL MEMORY G INITIAL MEMORY DELETE ALL DATA OK E Y SET N ESC Color change setting Press in the state of Embroidery start of MAIN NEEDLE SELECT When automatic color change is performed LL Color change
25. DATA 3 DELETE DATA 4 Selection of design data SELECT DATA 01 12 BIRD TBF STITCH gt 10713 ST A V MEMORY 180876 ST 5 Data set SELECT DATA 07 12 gt FLOWER TBF STITCH gt 3972 ST 3 MEMORY 180876 ST 6 Completion START x FLOWER TBF 1 0 3972 01 05 59 lt gt 4 DATA SET DELETE DATA Select design data in the memory of the machine to delete 1 Switch to DATA MENU START TAJIMA12 DST 1 P 0 1027 Cz 7 DATA 01 15 23 456789 lt gt 2 Select DELETE DATA DATA MENU iliNPuT DATA gt 2 SELECT DATA 3 DELETE DATA 3 Decision DATA MENU 1 INPUT DATA PC 2 SELECT DATA DATA 4 Selection of design data DELETE DESIGN 01 12 gt TAJIMA12 DST STITCH gt 1027 ST C MEMORY 180876 ST 5 Deletion DELETE DESIGN 07 12 gt FLOWER TBF STITCH gt 3972 ST MEMORY 180876 ST 6 Confirm DELETE DESIGN DELETE OK Y SET N ESC 7 Completion LH It is possible to perform deletion con DELETE DESIGN tinuously after deleting data 07 11 gt DOG DST STITCH gt 5098 ST LL To return the screen to MEMORY 184848 ST START SCREEN press ESC twice 4 9 4 DATA SET MENU
26. FRAME gt FLAT INITIAL gt D EMB START When automatic color change is performed Change automatic to AUTO manual using 1 Design name 2 FB FF feed unit 1 10 100 C n stitch 3 The current number of stitches the number of total stitches 4 The current step the number of total steps Needle bar number in color change order EMB START TAJIMA12 DST 21 63 0 1027 8B 01 15 23 456789 lt gt When manual color change is performed Change manual to 22442 AUTO matic using matua 1 Needle bar number gt START TAJIMA12 DST 1 a 0 1027 01 15 NO 2 gt SET EMBROIDERING 1 The current number of stitches the number of total stitches the current number of stitches maximum rpm LL Set at Screen for machine setting EMBROIDERING TAJIMA12 DST 1 66 900 rpm 01 15 23 456789 lt gt EMB PAUSE 1 Stop by temporary stop LL Insert Temporary stop at needle bar setting The machine stops temporarily before performing automatic color change EMB PAUSE TAJIMA12 DST 1 59 1027 01 15 123 456789 lt 0 gt 1 Needle bar number When selecting Manual at color change setting the machine stops at every color change EMB PAUSE TAJIMA12 DST 1 159 1027 01 15 4 3 9 3 OPERATION
27. MODE MANUAL 01 15 4 Completion EMB START TAJIMA12 DST 1 0 1027 01 15 NO D 5 2 Mode switching key an AUTO AUTO MANUAL MANUAL Auto Unlit Manual Lit Automatic color change Manual color change When setting to manual the needle bar number currently used will be dis played as shown below 01 15 NO D LL To change needle bar refer to manual operation p 5 3 Needle bar setting Input of step Set needle bar number to needle bar step 1 Switch to COLOR CHANGE START BELL TBF 1 0 2451 CF 01 04 lt D gt 2 Input needle bar number Example Needle bar number 11 COLOR CHANGE MODE gt AUTO 01 04 3 Input needle bar number to the next step COLOR CHANGE 7890 MODE gt AUTO cr 456 02 04 o 9 4 Set the needle bar setting COLOR CHANGE MODE gt AUTO 04 04 57 5 Completion START BELL TBF 1 0 2451 01 04 573 lt D gt 5 COLOR To set other needle bars continuously repeat operations 2 and 3 then press SET Needle 151 ot needle 11th needle bar dle Opera tion 0 0 90 11 Display 1 aes A B Set needle bar numbers to all steps LL
28. become design start position Embroidery size of design will be dis played during tracing GC03 9 MANUAL OPERATION OFFSET SETTING FOR POSITION Set offset position When performing this operation do not put your hands under the needle or on the machine table If your hands are under the needle or on the machine table you may be injured by the needle or the moving frame GCO03 1 Select offset START TAJIMA12 DST 1 0 1027 01 15 23456789 lt gt 2 Setting for offset position START OFFSET PS Dx gt 0 0 0 0 SF 4 V Dy gt 0 0 0 0 3 Set START OFFSET Dx gt 27 1 0 0 Dy gt 56 4 0 0 4 Completion EMB START OFFSET Dx gt 27 1 27 1 Dy gt 56 4 56 4 0 Return to the original position r kkkkxk EMB START OFFSET Dx gt 27 1 27 1 Dy 2 56 4 56 4 i kkkkxk EMB START keke TAJIMA12 DST 1 0 1027 01 15 23456789 lt gt LJ OFFSET CF LJ OFFSET When changing frame type the offset position will return to 0 0 Use the frame travel key to set the off set position Frame travel position is displayed with coordinate values When pressing SET the set position will be registered to the machine and this position will be applied to
29. contact the distributor Exposed needles Las agujas expuestas Moving parts Las partes en movimiento can cause severe injury Pueden ocasionar can cause severe injury pueden ocasionar lesion grave lesion grave Stop the machine Detenga la maquina Do not take off the No retirar las cubiertas de seguridad before working near antes de trabajar safety covers nor put ni poner las manos etc the needles cerca de las agujas your hands etc close to cerca de las piezas en movimiento the moving parts during mientras la m quina est machine operation en funcionamiento Right side view Dropping will cause Puede causar lesi n seria severe injury si la m quina cae a sus pies Dos o m s personas deben levantar la m quina poniendo las manos a los puntos indicados Two or more persons should lift mostrados abajo the machine by putting hands to the indicated spots shown left 2 Spec plate MEG NO MACHNE SPEC we ELECTORICTIY
30. fire or electric shock For using the machine for a long time use the machine with about 70 of the maximum speed as operation for total fitting for about one month after purchase By performing operation for total fitting life of the machine will become longer which will be useful to avoid unexpected troubles This machine is a machine for industrial use Use this machine for embroidering textile goods semi finished goods and similar materials Do not use this machine for other pur poses in principle It could cause breakdown Only the persons who are sufficiently trained for the operation must operate the machine Wrong operation could cause injury Read this user s manual thoroughly understand the contents of operation securely and then operate the machine Wrong operation could cause injury Operate the machine with proper clothing and appearance Operating the machine with improper clothing and appearance could cause injury Do not ride on the machine It could cause injury Do not use the machine with take up lever guard or cover of movable unit detached It could cause injury 1 IMPORTANT WARNING ITEMS FOR SAFE OPERATION WARNING LABELS The machine has warning labels that bear instructions for safe operation Machine operators must follow the instructions shown on the warning labels Do not detach this label or make it illegible by painting etc If a warning label is missed or damaged please
31. function is not available for use in 1 needle machine AUTO 1 Color change mode automatic manual manuat tJ Lo The lamp will turn on when manual is set 2 The current step the number of total stitches Color change order 5 ten keys numerical keys LL Insert Temporary stop using STOP a In the state of temporary stop of needle bar COLOR CHANGE MODE gt 01 15 23456789 COLOR CHANGE MODE gt AUTO STOP 04 15 123 56789 When manual color change is performed AUTO 1 Color change mode automatic manual 2 The current step the number of total steps The current needle bar number lt COLOR gt COLOR CHANGE MODE MANUAL 01 15 No 7 3 11 3 OPERATION BASICS 3 12 ez Data setting Press b dj the state of Embroidery start of MAIN DIT DATA SETTING 1 Rotation 90 unit 5 2 Mirror image reversion OFF X Reversion based on X axis Y Reversion based on Y axis q gt 3 Repeat setting DESIGN EDIT 1 gt 0 2 REVERSE gt OFF 3 REPEAT gt SETH REPEAT SETTING DIR gt HORIZONTAL 8 TIMES gt 03 29 SPACE gt 120 Lonel Frame setting Press Fami in the state of Embroidery start of MAIN FRAME FRAME S
32. grounding there could be a danger of electric shock due to leak current Ambient noise level The ambient noise level of the machine is less than 85 dB Measuring conditions are as follows Measuring ambience refer to the illustration shown left Measuring position Measured at B and C of which height is 1 6 m from thefloor Wall A Position of needle location Morethan C and higher valueis adopted 5m 1m More than Operating condition of the machine 5m Cloth is stretched to the border lt gt frame and satin stitch sewing of 4 mm stitch length is executed R P M More than 112 The maximum number of revolu 5m tions of the machine Measuring tool Conformity to 61672 1 2002 Class 1 1A09 2 9 2 MACHINE CONSTRUCTION 2 10 1 09 3 OPERATION BASICS MACHINE START AND STOP eene 3 2 PRECAUTIONS FOR HANDLING FLOPPY DISK DRIVE OPTION 3 3 PROGRAM INSTALLATION 3 4 OPERATION FLOW UP TO START OF EMBROIDERY 3 8 EXPLANATION ON THE SCREEN eene 3 9 INSPECTIONS BEFORE STARTING OPERATION 3 14 3 OPERATION BASICS MACHINE START AND STOP 1 Power switch The power switch is located on the power supply box LL When turning ON the power again turn OFF the power switch and wait
33. hook attach the accessory lubricating nozzle to the tip of the oiler Cut the tip of the nozzle accord ing to necessary length Lubricating nozzle 12 7 12 TROUBLESHOOTING AND MAINTENANCE 4 Greasing During machine greasing turn OFF the power switch You could sustain severe injuries due to being entangled by moving machine units pPiease contact the distributor for further information about greasing greasing use only high quality mineral oil based lithium grease or equivalent Greasing Points Greasing Cycle 1 Presser foot cam 2 Take up lever drive cam Once 3 months 3 Roller of take up lever 4 X Y axis drive system Once 6 months As the guidance persuading the operator to perform greasing the machine has a function to display maintenance information p 12 3 the operation panel When the maintenance information is displayed turn OFF the power switch and perform greasing to the specified spots For other greasings refer to the chart shown above 1 needle machine 12 8 IA09 12 TROUBLESHOOTING AND MAINTENANCE 5 Inspections During machine inspection turn OFF the primary power supply Before disconnecting the pri mary power supply turn OFF the power switch You could sustain severe injuries due to being entangled by moving machine units Inspection Point Contents
34. not put your hands under the needle or on the machine table If your hands are under the needle or on the machine table you may be injured by the needle or the moving frame 1 Switch to manual color change START TAJIMA12 DST 1 AUTO 0 1027 L7 01 15 23456789 lt gt 2 Select needle bar START TAJIMA12 DST 1 0 1027 01 15 NO D COLOR gt Qs Db 3 Set START x TAJIMA12 DST 41 0 1027 NO 5 SET 01 15 4 Completion START TAJIMA12 DST 41 0 1027 01 15 NO 5 U Manual Return to automatic EMB START TAJIMA12 DST 1 AUTO 0 1027 CF 01 15 NO 5 kkkkxk EMB START keke TAJIMA12 DST 1 0 1027 01 15 23456789 lt gt 9 2 LL When switching from automatic to manual the lamp will light AUTO AUTO MANUAL MANUAL Ld It is not available for use in 1 needle machine LL Pressing the SET key will cause the needle bar case to slide LL When switching from manual to auto matic the lamp will be unlit AUTO 1 1 MANUAL gt MANUAL GC06 MANUAL ORIGIN RETURN Return the embroidery frame to design start position When performing this operation do not put your hands under the needle or on the machine table If your hands are under the needle or on the machine table yo
35. thoroughly understand the items written under IMPORTANT SAFETY INSTRUCTIONS Items that require your special attention on operation and maintenance of the machine are specified below with the warning symbol and signal word These items must be strictly observed to ensure safety during operation and mainte nance Signal word definition is given below A DANGER Indicates that there is a lot of danger or death or serious injuries 1 if the instruction is not observed Indicates that there is a likelihood of death or serious injuries 1 if the instruction is not observed Indicates a potentially hazardous situation which if not avoided may result in minor or moder ate injury 2 or property damage 1 A condition caused by electric shock injury fracture of a bone etc that leads to aftereffects or an injury that necessitates hospitalization or visits to a hospital over a long period 2 An injury that does not necessitate hospitalization or visit to a hospital over a long period O Prohibited items that may cause electric shock if not observed Items that must be followed carefully to ensure safe operation LE Instructive items regarding connection of grounding wire Items that must be observed to perform works comfortably LO Items that explain the contents of sentences in detail and items that complement the contents FDII Contents FOREWORD IMPORTANT SAFETY INSTRUCT
36. x TAJIMA12 DST 1 0 1027 01 15 23456789 lt gt 6 DESIGN EDIT Repeat This setting arranges design of which data has been set repeatedly 1 Switch to DESIGN EDIT LL For details refer to p 10 3 START TAJIMA12 DST 1 1027 C7 Bd 01 15 23456789 lt gt x2 2 Select repeat DESIGN EDIT 1 gt 0 CP v 2 REVERSE gt OFF 3 REPEAT gt SET 3 Decision DESIGN EDIT 1 ROTATE gt 0 2 REVERSE gt OFF 3BgsEPEAT gt SET 4 Setting for direction LL Direction Horizontal Vertical REPEAT SETTING DIR HORIZONTAL TIMES gt 01 SPACE gt 0 mm 5 Selection of the number of times REPEAT SETTING DIR VERTICAL v TIMES gt 01 SPACE gt 0 mm 6 Setting for the number of times The number of times 01 to 99 REPEAT SETTING DIR gt VERTICAL TIMES 01 q b SPACE gt 0 mm 7 Selection of space REPEAT SETTING DIR gt VERTICAL TIMES E04 C SPACE gt 0 mm 6 4 FDII 8 Setting for space REPEAT SETTING DIR gt VERTICAL TIMES gt 04 SPACE 0 mm 9 Decision REPEAT SETTING DIR gt VERTICAL TIMES gt 04 SPACE 88 mm 10 set DESIGN EDIT 1 gt 0 2 REVERSE gt OFF 3 REPEAT gt SET 11 Completion
37. 16 A main shaft motor error signal is detected Replace the power card main shaft motor 322 An X axis motor error signal is detected Replace the power card X axis motor 323 A Y axis motor error signal is detected Replace the power card Y axis motor 3A6 uen ATH movable knife retractable posi Check the position of ATH movable knife 3B5 Communication error in the controller Turn on the power again 3B6 Communication error with the external device Check the connecting cable external device 3D5 RAM memor error Install the operation program again Ty Replace the Console 1 card Format floppy disk 01 Floppy disk format has an error Replace with a new formatted floppy disk B04 No floppy disk has been inserted Insert a floppy disk No design is registered on the floppy disk Insert the floppy disk in which design data is registered Disk driver has abnormality Replace the disk driver BC3 Sector of floppy disk has broken gt Format floppy disk It is not possible to read floppy disk Replace with a new formatted floppy disk Check if the floppy disk is inserted to the fixed position C01 The FDD does not work Check the FDD connector If there is no problem with the con nection replace the FDD unit 10 12 TROUBLESHOOTING AND MAINTENANCE 2 Maintenance stop Maintenance stop is stop for maintenance It is not caused by occurrence of error LL The message is displayed when embroider
38. 250 good thread tightening will be obtained in general but the machine will be burdened Set MACHINE SETTING 7 AUTO JUMP gt OFF 8 5 TMNG gt 250 9 gt 2 ST 6 Completion EMB START TAJIMA12 DST 1 0 1027 01 15 23456789 lt gt 51 Adjust frame drive start timing according to stitch length and or rpm 7 10 FDII 7 MACHINE SETTING THE NUMBER OF INCHING TIMES Set the number of inching times after thread trimming 1 Switch to MACHINE SETTING LL When starting the machine manually EMB START after stopping the machine manually 70 90 1 the machine will not perform inching 9 1 0 2 1 MACHINE 01 15 23456789 lt gt ETTING 2 Switching of item to be displayed MACHINE SETTING ill scaEEN gt 2 THREAD SNS 2 MACHINE MACHINE ETTING 3 PRESET HLT2 SET 3 Select the number of inching times MACHINE SETTING 7Bauro JUMP gt OFF CP v 8 A S TMNG gt AUTO 9 INCHING gt 2 ST 4 Selection of the setting value LL Setting value 2 3 8 9 MACHINE SETTING JUMP gt OFF CP v 8 A S TMNG gt AUTO 9 gt 2 ST 5 Set MACHINE SETTING 7 AUTO JUMP gt 5 0mm 8 A S TMNG gt AUTO 9NiNcHiNG gt 5 ST 6 Completion START TAJIMA12 DST 1 0 1027
39. 3 PRESET HLT gt SET 3 Selection of satin correction MACHINE SETTING SET gt So Eo CP v B SATIN ADJ gt OFF C BORING gt OFF 4 Selection of the setting value MACHINE SETTING A TIE SET So Eo ADJ gt OFF C3 C BORING gt OFF 5 Set MACHINE SETTING A TIE SET So Eo BHSATIN ADJ gt 1 C BORING gt OFF 6 Completion START TAJIMA12 DST 3 1 0 1027 01 15 23456789 lt gt 7 SETTING MACHINE Setting value OFF 1 2 3 4 5 OFF No satin adjustment 1 to 5 0 1 to 0 5 mm The adjusting value will be added to both sides of a stitch 7 MACHINE SETTING BORING 7 14 This is the setting for boring device 1 Switch to MACHINE SETTING START TAJIMA12 DST 1 0 1027 01 15 23456789 lt gt 2 Switching of item to be displayed MACHINE SETTING 1f scREEN gt 2 THREAD SNS gt 2 3 PRESET HLT gt SET 3 Selection of the setting value MACHINE SETTING SET gt So Eo B SATIN ADJ gt OFF C BORING gt OFF 4 Selection of the setting value MACHINE SETTING A TIE SET So Eo B SATIN ADJ gt OFF gt OFF gt 4 Set MACHINE SETTING A TIE SET So Eo B SATIN ADJ gt OFF gt ON B
40. 36 ST the machine using the serial cable gt 4 A V When performing serial connection turn OFF the power of the machine and the external device When connecting the external device with the machine use the dedicated cable option When the power of the machine is turned ON also turn ON the power of the external device When pressing SET the design data transmitting from the external device will be displayed RR Regarding error code 2BA refer to p 12 2 10 4 DATA SET 7 Set LL During data transferring the lamp of SELECT DATA DA A blinks 3 gt D 01 DST STITCH gt 1932 ST oF gt 257536 ST 8 Completion of data set When reading DST data the display EMB START below will appear after input of design D 01 1 data 0 1932 01 05 2345 lt D gt COLOR CHANGE MODE gt AUTO 01 05 To set color change refer to 5 3 HB03 4 7 4 DATA SET MENU 4 8 SELECT DATA Set design data in the memory of the machine 1 Switch to DATA MENU START x TAJIMA12 DST 41 P 0 1027 Cz e DATA 01 15 l23 456789A p 2 Select SELECT DATA DATA MENU 1MINPUT DATA gt 2 SELECT DATA 3 DELETE DATA 3 Decision DATA MENU 1 INPUT DATA gt PC 2MSELECT
41. 51 01 04 lt D gt If no setting for Color change in the input design data set needle numbers to needle bar steps Regarding how to set needle bars refer to p 5 3 10 4 DATA SET 8 Set COLOR CHANGE MODE gt AUTO 01 04 2 9 Completion LL The input data will be set START BELL DST 1 0 2451 01 04 25 lt gt FDI 4 3 4 DATA SET MENU INPUT DATA Serial connection 1 The descriptions below are explanation for how to download design data from an external device that is connected serially to the machine The input design data will be set 1 Connect an external device with 3 Switch to DATA MENU START TAJIMA12 DST 1 0 1027 01 99 23 56789 lt gt 4 Select DATA MENU 1 INPUT DATA BE 2 SELECT DATA 3 DELETE DATA the machine using the serial cable gt 4 5 Read data from the external device kkkkxk DATA MENU 1 INPUT DATA 2 SELECT DATA 3 DELETE DATA 6 Transmit design data from the external device 7 Set PC INPUT NAME gt DATA 01 MEMORY gt 56897 ST 4 When performing serial connection turn OFF the power of the machine and the external device When connecting the external device with the machine use the dedicated cable opt
42. 6 Completion EMB START TAJIMA12 DST 1 0 1027 01 15 23456789 lt gt LU Not available to use 1 needle machine OFF Not equipped 1 Equipped without offset 2 Equipped 12 mm offset GC06 7 MACHINE CORDING This is the setting for cording 1 Switch to MACHINE SETTING LL Not available to use in 1 needle START achine TAJIMA12 DST 1 9 1 02 7 01 15 23456789 lt gt ETTING 2 Switching of item to be displayed MACHINE SETTING ilfscaEEN gt ST gt dro 2 E THREAD SNS gt 2 MACHINE MACHINE MACHINE MACHINE ET TING ETTING ETTING ETTING 3 PRESET HLT gt SET 3 Selection of the setting value OFF Not equipped MACHINE SETTING ON Equipped OFF cP E COM SPEED gt 9600 gt 4 Set MACHINE SETTING DHcoRDING ON cP E COM SPEED gt 9600 92 gt 5 Completion START TAJIMA12 DST 1 0 1027 01 15 23456789 lt gt GC06 7 1 5 7 MACHINE SETTING COM SPEED This is the setting for transmitting speed bps by serial connection 1 Switch to MACHINE SETTING START TAJIMA12 DST 1 0 T 02 7 MACHINE 01 15 23456789 lt gt ETTING 2 Switching of item to be displayed
43. 9AB lt D gt GCO03 9 11 9 MANUAL OPERATION FRAME BACK Perform frame back 9 When performing this operation do not put your hands under the needle or on the machine table If your hands are under the needle or on the machine table you may be injured by the needle or the moving frame 1 Select back When 1 stitch unit is set pressing PAUSE BACK once will perform frame for TAJIMA12 DST 31 4 ward for one stitch 655 1027 e 01 15 1234 6789 lt gt 2 Keep on pressing the back key LLL When keeping on pressing BACK BACK for one or more seconds frame travel TAJIMA12 DST 1 CF q will be performed to color change 653 1027 AA even if MANUAL key is released 01 15 123 4 6 789AB D To stop machine press stop switch 3 Stop at color change position Frame back will be performed to color change position EMB PAUSE TAJIMA12 DST 1 488 1027 01 15 123956789AB lt D gt 9 12 10 OUTLINE OF FUNCTIONS ROTA TE 5 EIE 10 2 2 2 10 2 REPEAT ETT 10 3 10 4 SATIN ADJUSTMENT 10 6 niece 10 7 i 10 OUTLINE OF FUNCTIONS ROTATE This function rotates design of which data has been set The d
44. ANT WARNING ITEMS FOR SAFE OPERATION t 1 2 1 2 1 3 INSTRUCTIONS FOR 0 2 2 1 1 1 4 WARNING 1 5 2 2 1 5 1 IMPORTANT WARNING ITEMS FOR SAFE OPERATION Carrying of this machine should be performed by two or more persons Dropping could cause injury or breakdown When carrying the machine hold the correct spots Dropping could cause injury or breakdown 9 Do not transport store and operate the machine area of which altitude exceeds 1 000m Installation Do not use the machine in ambient temperature of 45 C or more or 5 or less at running at a place with much humidity and outside It could cause breakdown Do not use the machine at a place where strong electric field or magnetic field is gener ated by such as high output high frequency generator high frequency welder etc It could cause injury or breakdown due to malfunction Place the machine on a firm stand horizontally Dropping could cause injury or breakdown Install the machine so that the embroidery frame or the drive section of the machine does not hit things or wall near the mach
45. ANUAL 3goniciN RTN gt AUTO 5 Completion EMB START TAJIMA12 DST 1 0 1027 01 15 23456789 lt gt FRAME Origin return i _ Design end position Design start position Setting value AUTO MANUAL Auto The frame will move to the design start position when embroidery is fin ished Manual It is possible to stop or perform frame back at end position of embroi dery In case of manual setting When performing next embroidery after finish of embroidery perform origin return p 9 3 manually FDI 8 FRAME SETTING FRAME MODE Set the embroidery frame to flat frame cap frame cylindrical frame 1 Switch to FRAME SETTING START TAJIMA12 DST 1 E 0 1027 Cx 01 15 23456789 lt gt FRAME 2 Switching of item to be displayed FRAME SETTING 1BMaANUAL SPD gt i 2 0FFSET gt MANUAL 3 ORIGIN RTN2 MANUAL FRAME 3 Select frame type LL Setting value FLAT CAP CYLNDR FRAME SETTING BORDER MODE gt FLAT CP 5 INITIAL gt ON 4 Set FRAME SETTING MODE gt CP 5 INITIAL gt ON 2 5 INITIAL SERIES RE LO When setting the frame mode the screen will return to the initial screen When changing frame type the posi FRAME CAP tion of the orig
46. Cycle 1 Each belt of main shaft drive system Tension and wear of belt Existence of crack 2 Each belt of X Y axis drive system Tension and wear of belt Existence of crack Once 3 months 3 Rotating and sliding sections Degree of wear 6 Repair To prevent accidents resulting in injury or death and physical damage the following must be observed when performing the repairs of the machine Before starting repair of the machine be sure to disconnect the primary power supply to the machine and wait for 4 minutes Before disconnecting the primary power supply turn OFF the power switch It takes 4 minutes until the machine becomes completely discharged If the machine needs repairs the repairs must be done only by the service personnel assigned and trained by Tajima or qualified technician Consult the distributor Do not change the specifi cation nor modify the parts of the machine Such modification could risk the operational safety When restarting the machine after repairs attach all covers etc which were removed for the repair operation Qro the machine repairs use TAJIMA genuine parts for replacement 12 9 12 TROUBLESHOOTING AND MAINTENANCE 12 10 1409 ELECTRO RELATIVE DRAWING
47. ETTING 1 Manual frame travel speed 1 to 3 q 5 2 Offset setting after completion of embroidery automatic manual q 5 3 Origin return after completion of embroidery automatic manual q 5 FRAME SETTING ifMANUAL SPD gt 1 A 2 0FFSET gt AUTO 3 ORIGIN RTN gt AUTO 4 Frame mode Flat Cap Cylinder Border 5 5 Initial ON OFF q 5 FRAME SETTING gy MODE FLAT 5 INITIAL ON GC03 Machine setting Press in the state of Embroidery start of MAIN MACHINE ETTING MACHINE SETTING 3 Preset halt Preset setting a The number of total stitches 999999 stitches max It can be cleared b The number of stitches for halt 0 to 999999 stitches Ten keys numerical keys 3 OPERATION Basicalll MACHINE SETTING 185 2 THREAD SNS 2 3 PRESET HLT gt SETS PRESET HLT couNTERB 1278 PRESET gt 30000 sT MACHINE SETTING 4 LENG gt 1 0 5 TRIM TMNG gt 0 8 6 JUMP CONV gt 3 sT 8 Frame drive timing AUTO 250 5 9 The number of inchings at start 2 to 9 times gt MACHINE SETTING fij 7Bavro gt OFF 8 A S TMNG gt AUTCdj 9 INCHING gt 2 8 A Tie stitching So To perform when starting embroidery S Not to perform when starting embroidery 5 B Satin stitch Without correction 1
48. IONS 1 IMPORTANT WARNING ITEMS FOR SAFE OPERATION CARRYING deceives INSTALLATION er ee WIRING INSTRUCTIONS FOR USE WARNING LABEIES MACHINE CONSTRUCTION NAME OE EACH PART seston MAIN SPECIFICATIONS AMBIENT NOISE LEVEL 3 OPERATION BASICS MACHINE START AND STOP trente rere ferenti iii PRECAUTIONS FOR HANDLING FLOPPY DISK DRIVE OPTION PROGRAM INSTALLATION eene OPERATION FLOW UP TO START OF EMBROIDERY EXPLANATION ON THE SCREEN 14 cr INSPECTIONS BEFORE STARTING OPERATION eee 4 DATA SET MENU DATA INPUTXFLOPPY DISK ttr eter ttn endete betae deno INPUT DATA SERIAL CONNECTION 1 INPUT DATA SERIAL CONNECTION 2 SBEECT DATA den rer ru eee DELETE DATA MEMORY MODE MEMORY inpet Pe rre re e e HR PR PE P 5 COLOR CHANGE MODE SWITCHING mthi nr Ee RO EP e DRE NEEDLE BAR SETTING INPUT OF STEP NEEDLE BAR SETTING CHANGE OF STEP SETTING FOR TEMPORARY 5 ener DESIGN EDIT 7 MACHINE SETTING SCREEN
49. JIMA12 DST 1 0 1027 01 15 23456789 lt gt 2 Select display mode J SCREEN ST rpm MACHINE SETTING The number of total stitches of design of 1 gt CP which data has been set 2 THREAD SNS gt 2 Y 6 1027 3 PRESET HLT gt SET The number of revolutions rpm during running of the machine 6 240 pm 3 Set MACHINE SETTING 1f scREEN gt rpm 2 THREAD SNS gt 2 3 PRESET HLT SET 4 Completion START TAJIMA12 DST 1 0 1027 01 15 23456789 lt gt 1 Even if rpm is set the number of stitches of design of which data has been set is displayed while the machine is stopping 7 2 FDII 7 MACHINE THREAD BREAKAGE SENSOR This is the setting for thread breakage detection 1 Switch to MACHINE SETTING START TAJIMA12 DST 1 0 1027 01 15 23456789 lt gt 2 Select thread breakage sensor MACHINE SETTING 1 gt CP v 2 THREAD SNS gt OFF 3 PRESET HLT SET 3 Select setting value Setting value OFF 1 2 3 4 5 MACHINE SETTING OFF Not to detect thread breakage 1 SCREEN 2 ST ce 5 to 5 To detect thread breakage by 2 5455 OFF set number of stitches 3 PRESET HLT SET X The smaller the value the higher the sensibility 4 Set MACHINE SETTING 1 SCREEN gt ST
50. Main shaft lera 2 8 SUN ETE Standard Acceleration High speed 7 LA 227 6 5 us 4 Moving 0 Based on frame Based on design the frame travel key 3 The number of times 10 times Once of buzzer 2 LCD character display English Japanese 1 Operation mode 1 Usual operation mode Test mode LL After changing DIP switch turn on the power switch again Setting at shipment FDI 7 Operation panel Y Itt E SELECTION DATA Y Y 3 fa DIT ETTING ETTING 78 E amp 8 wp mn FORW TRACE 12 5 8 LJ LE 2 a 0 START STOP FRAME lt POSITION 5 3 iu SH g 17 T AUTO 4 18 MANUAL 3l 9 m 20 COLOR 2 d Speed SLOW 4 gt gt PPP FAST X 2 EMERGENCY STOP 2 MACHINE CONSTRUCTION E a A ND 14 15 16 17 18 20 21 22 23 Color change set key Design edit key Data set menu key Machine setting key Frame set key Numerical keys Use this key for needle bar of number 10 and more Escape ESC key Clear key Set SET key Trace
51. NG gt 1 5 TRIM TMNG gt 0 6 JUMP CONV gt 3 ST gt 4 4 Set MACHINE SETTING 4 LENG gt 8 5 TRIM TMNG gt 0 6 JUMP CONV gt 3 ST a 5 Completion START TAJIMA12 DST 1 0 1027 01 15 23456789 lt gt LL Setting value 1 to 17 Short Long 1 4 17 7 MACHINE SETTING TRIM TIMING Set timing to start thread trimming 1 Switch to MACHINE SETTING START TAJIMA12 DST 1 0 1027 MACHINE 01 15 23456789 lt gt ETTING 2 Switching of item to be displayed MACHINE SETTING 1 gt CP 2 THREAD SNS gt 2 machine ET TING 3 PRESET HLT gt SET 3 Select thread trimming timing MACHINE SETTING 4 LENG gt 1 CP v 5 TRIM TMNG gt 0 6 JUMP CONV gt 3 ST 4 Selection of the setting value Setting value 10 1 0 1eee 10 MACHINE SETTING 4 TRIM LENG gt 1 7 Early Late 5 TMNG gt 0 10 lt 0 gt 10 6 JUMP CONV gt 3 ST Perform adjustment according to thread trimming condition and thread to use Set MACHINE SETTING 4 TRIM LENG gt 1 5HTRIM TMNG gt 2 G 6 JUMP CONV gt 3 ST 6 Completion EMB START TAJIMA12 DST 1 0 1027 01 15 23456789 lt gt FDII 7 7 7 MACHINE SETTING JUMP CONVERSION This
52. ON 2 6 Completion When changing INITIAL to set to TEJT C SERIES ON the screen will return to the ini 1 tial screen set FRAME FLAT C Pressing SET will perform origin INITIAL lt D gt search to cause the screen to become EMB START screen INITIAL operation is required in the following cases Frame type has been changed When the power was shut off in pro cess of embroidery When installing each software from floppy disk 4 When installing PANEL software from PC Ne 8 6 FDII MANUAL 9 MANUAL OPERATION MANUAL COLOR 9 2 MANUAL ORIGIN RETURN 2 9 3 ere 9 4 OFFSET SETTING FOR POSITION 9 5 OFFSET CHANGE OF POSITION 9 6 OFFSET FRAME 9 7 MANUAL THREAD TRIMMING 9 8 FRAME BACK FORWARD FEED UNIT 9 9 FRAME BACK FORWARD N STITCH FEED 9 10 FRAME 9 11 FRAME BACK 9 12 9 MANUAL OPERATION MANUAL COLOR CHANGE Slide the needle bar case to perform color change Q When performing this operation do
53. T This setting makes the frame move to offset position automatically manually 1 Switch to FRAME SETTING START TAJIMA12 DST 1 0 1027 01 15 23456789 lt gt 2 Select offset FRAME SETTING il MaNvuAL SPD gt 1 2 0FFSET gt MANUAL 3 ORIGIN RTN2 MANUAL 3 Select setting value FRAME SETTING 1 MANUAL SPD2 1 2 gt MANUAL 3 ORIGIN RTN gt MANUAL 4 Set FRAME SETTING 1 MANUAL SPD2 1 2 gt AUTO 3 ORIGIN RTN gt MANUAL 5 Completion START TAJIMA12 DST 3 1 0 1027 01 15 23456789 lt gt FRAME 8 FRAME SETTING Setting value AUTO MANUAL Auto The frame will move au tomatically to offset posi tion at temporary stop or end of embroidery Manual The frame will not move automatically 8 FRAME SETTING ORIGIN RETURN This setting makes the frame move to the design start position manually automatically 1 Switch to FRAME SETTING START TAJIMA12 DST 1 0 1027 01 15 23456789 lt gt 2 Select origin return FRAME SETTING 1ffMaNuUAL sPp2 1 2 0FFSET gt MANUAL 3 0RIGIN RTN gt MANUAL 3 Select setting value FRAME SETTING 1 MANUAL SPD gt 1 2 0FFSET MANUAL 3HorIGIN RTN2 MANUAL 4 Set FRAME SETTING 1 MANUAL SPD2 1 2 0FFSET 2 M
54. USER S MANUAL COMPACT MAH NE NEO TgT C M ICO7 E 2005 09 GC03 FOREWORD FOREWORD This user s manual is a guide book for using TAJIMA embroidery machine TEJT C NEO correctly It describes about operation of the machine and items to notice for use Please read this manual thoroughly understand the con tents and then use the machine This manual is composed of the following contents IMPORTANT SAFETY INSTRUCTIONS IMPORTANT WARNING ITEMS FOR SAFE OPERATION CONSTRUCTION OF THE MACHINE BASIC OPERATION SETTING OPERATION OUTLINE OF FUNCTION ELECTRICAL COMPONENT TROUBLESHOOTING AND MAINTENANCE Regarding optional devices please refer to the user s manual of the device you have chosen This manual may contain discrepancies in detailed information when compared with the actual machine due to con tinued research and improvements If any question about the machine or contents of this manual arises please consult your TAJIMA distributor Please keep this manual near the machine for immediate reference When this manual is not used keep it carefully Tokai Industrial Sewing Machine Co Ltd IMPORTANT SAFETY INSTRUCTIONS IMPORTANT SAFETY INSTRUCTIONS Operation of this machine requires correct operation and appropriate maintenance to ensure safety Please read the IMPORTANT SAFETY INSTRUCTIONS in this manual carefully and do not attempt operation or maintenance of the machine before you
55. all design data When setting offset of frame setting to auto the frame will move to the offset position when the machine stops tem porarily or after completion of embroidery At this moment the screen shown left will be displayed The screen shows that the machine stops at the offset position When pressing the offset key the frame will return to the previous posi tion before frame travel 9 MANUAL OPERATION OFFSET CHANGE OF POSITION Change offset position When performing this operation do not put your hands under the needle or on the machine table If your hands are under the needle or on the machine table you may be injured by the needle or the moving frame 1 Select offset When changing frame type the offset START position will return to 0 0 TAJIMA12 DST 1 r1 0 1027 m OFFSET 01 15 23456789 lt gt 2 Change offset position Move the frame to the registered off KKKKK is EMB START set position Set a new position using OFFSET E the frame travel key Dx gt 27 1 27 1 C 4 Dy gt 56 4 56 4 3 Set START x OFFSET Dx gt 60 9 27 1 Dy gt 14 1 56 4 Lu When pressing SET the moved position will be registered to the machine 4 Completion START x OFFSET Dx gt 60 9 60 9 Dy gt 14 1 14 1 U Return to
56. esign is rotated centering the design start position Rotation unit 90 Example 90 rotation Original design j Design start position MIRROR This function reverses design of which data has been set The design is reversed on X Y axis based on the design start position as the base line Y axis lt Example Y axis reversion gt 4 Original design lt Example 90 rotation and X axis reversion gt 4 Original design 4 10 2 270 Original embroidery design 0 e X al 90 180 1 ad Y y Original 4 embroidery desi a1 design lt d X b La When both rotation and REVERSE are set the order of priority becomes rotation reverse reversion 1 09 10 OUTLINE OF FUNCTIONS i REPEAT This function performs embroidery repeatedly using design of which data has been set Set embroidery direction the number of times of repeat and design interval LL Itis possible to rotate and or reverse mirror the design repeatedly arranged The order of priority Repeat gt rotation gt reverse Example Direction gt X axis The number of repeats gt 4 Interval gt 55 mm Le Design start position LL When performing Trace after setting Repeat it will be possible to confir
57. he switch cover Machine setting has returned to the initial setting Change the machine Tighten the screw setting according to need LL If design data has been cleared input it again GCI2 3 5 3 6 3 OPERATION BASICS When installing from floppy disk drive 1 Detach the switch cover Loosen the screw DIP switch LL When inserting the program disk after turning ON the power switch the screen will become as shown below Press the SET key to continue opera tion from 5 INSTALL SET KEY FILE SEARCH 4 Turn ON the power switch 5 Selection of program Main Program related to CPU INSTALL XY Program related to drive system 1 gt E u A V PANEL Program related to panel 2 XY gt 3 PANEL gt GCI2 2 6 Select INSTALL INSTALL x 1 MAIN gt aw 52 0 qc Q b 3BPane gt 7 Start installation INSTALL 1 MAIN gt INSTALL 8 Installation INSTALL PANEL INSTALLING gt gt gt gt 1 9 Installation is completed INSTALL INSTALL FINISH POWER OFF 11 Attach the switch cover Tighten the screw 3 OPERATION Basicalll When installing plural programs it is possible to select plural installation items by performing operations 5 and
58. in will change Press INITIAL lt D gt SET to perform INITIAL opera tion 6 Completion LL Range in which it is possible to per EMB START form embroidery is limited by frame TAJIMA12 DST 31 type 0 1027 01 15 2345678 9AB lt D gt Frame type X axis Y axis Normal tu 250 mm 180 mm bular goods frame Cap frame 180 mm 43 mm 35 mm Cylindrical 65 mm 90 mm frame GCI2 8 5 8 FRAME SETTING INITIAL This setting performs origin search at turning on the power to return the frame to the position where the power was shut off 1 Switch to FRAME SETTING LL Initial operation searches the center EMB START of the embroidery frame TAJIMA12 DST 1 CP EE Origin of frame differs depending on 0 1027 frame type 01 15 23456789 lt gt 2 Switching of item to be displayed FRAME SETTING 1BMANUAL SPD gt 1 cP 2 0FFSET gt MANUAL 3 ORIGIN RTN2 MANUAL 3 Select initial FRAME SETTING MODE FLAT CP v 5 INITIAL gt OFF 4 Selection of the setting value Pru a Setting value ON OFF FRAME SETTING ON To search the origin when the 4 FRAME MODE FLAT x power switch is turned 5 gt ON OFF Not to search origin 5 Set FRAME SETTING 4 FRAME MODE2 FLAT cP 5HINITIAL gt
59. ine It could cause injury or damage of the machine 1 09 1 IMPORTANT WARNING ITEMS FOR SAFE OPERATION Wiring Insulation resistance 10 ohms or more 500 V megger 6 Connect grounding wire of power to the ground class D or more grounding resis tance 100 ohms or less If using the machine without grounding there could be a danger of electric shock due to leak current AC power supply enm To plug outlet with ground a L B d AC power cord power cor E EP FDD connecting cable E 1409 1 3 1 IMPORTANT WARNING ITEMS FOR SAFE OPERATION Instructions for use Do not have your hands or face access to moving unit during running of the machine Especially the vicinity of needle is dangerous It could cause injury Do not damage modify or heat the power or other wiring cords Do not exert undue force to them either Cord will be damaged causing fire or electric shock Insert power cord securely If electric poles of power plug touch metal etc it could cause fire or electric shock Keep away electric section from water and chemicals Circuit will have short circuit causing fire or electric shock If entered turn off the power switch and contact the distributor after turning off the pri mary power supply When pulling out power cord hold the plug to pull out the cord Pulling out cord will cause cord and plug to be damaged causing
60. ion When the power of the machine is turned ON also turn ON the power of the external device When pressing SET the design data transmitting from the external device will be displayed LL During data transferring the lamp of gt pata blinks 4 DATA SET 8 Completion of data set LL When reading DST the message START will be displayed as shown below after DATA 01 1 inputting design data 0 56897 COLOR CHANGE 01 12 23456789 lt gt gt AUTO 01 12 When setting color change refer to p 5 3 FDI 4 5 4 DATA SET MENU INPUT DATA Serial connection 2 The descriptions below are explanation for how to select and download the design data in an external device which is connected serially from the embroidery machine side The input design data will be set 1 Connect an external device with 3 Switch to DATA MENU START TAJIMA12 DST 1 P 0 1027 C 01 99 23 56789 lt gt DATA 4 Select PC DATA MENU 1 INPUT DATA BE Fp 2 SELECT DATA 3 DELETE DATA 5 Search for data of an external device DATA MENU 1 INPUT DATA 2 SELECT DATA 42 3 DELETE DATA 6 Select design data of an external device SELECT DATA 1 gt SOCKS DST STITCH gt 3119 ST MEMORY 2575
61. key Frame forward key Offset key Frame back forward feed unit switching key Thread trimming ATH key Frame back key Frame travel key Origin return key Color change automatic manual switching key Manual operation lamp Lights when manual color change is performed Needle bar case left slide key Needle bar case right slide key Stop switch Start switch 2 7 2 MACHINE CONSTRUCTION 8 Power supply box Front view Rear view 1 DC power supply connector 2 Power switch 3 AC power supply connector 1 Disk ejection button 2 Operation indicator lamp 3 FDD connector GCI2 2 MACHINE CONSTRUCTION E Main specifications When using the machine deviating from contents of specifi cations of power supply and power consumption trouble may occur Specification Contents of specifications rp m 120 1 200 rpm E The maximum number of revolu ti is limit nding on Input data Up to 280 000 stitches 99 designs PUR sei seh Eu Weight 80 kgs Outside dimension W 665 x L 805 x H 796 mm Electric currentecapac ityeHz 1 2 200V 225VA 50 60 Hz Power supply power con Single phase AC 100 120V 200 240V Max 220 W sumption Insulation resistance 10M ohms and more 500V megger Connect grounding wire of power cord to the ground class D or more grounding resistance 100 ohms or less If using the machine without
62. lenoid instead of thread holding solenoid and it does not have color change motor and potentiometer Operation panel Rotary PSS SS Sse SSS SSS Se SSeS Se Se PSS E sensor 1 Character Speed Emergency 1 l display area controller stop switch U LCD VR Panel button C 1 d 1 1 1 1 1 1 1 1 1 1 1 1 CN4 CNS CN6 CN7 CN2 1 Potentiometer A Console 2 card CN3 Joint card 2 n E Color change motor Auto clamp 2 Position marker Thread holding motor d z 4 Thread sweep solenoid 9 a CN1 CN2 CN3 CN4 CN8 CN7 Jump motor d Power card ah Console 1 card z CN6 CN5 CN9 Fan motor o ATH magnetic sensor A card 5 2 E Fan motor 5 9 amp FDD 9
63. m the whole embroidery space Adjust start position the number of repeats interval etc so that the embroidery space does not exceed the frame Example Direction gt X axis The number of repeats gt 3 Interval 60 mm Rotation gt 90 Reverse gt Y gt made to X axis embroidery is performed along Y axis because the design is rotated by 90 Direction X axis Even if setting is Design start position PPP X qq GP Rotation Mirror Y 60mm If reverse is applied on X axis in the repeat setting above the order of embroidery will become in reverse 10 3 i 10 OUTLINE OF FUNCTIONS 10 4 OFFSET This function makes the frame move to the position set by offset and return the frame to the original position after working Offset includes manual automatic setting frame setting 1 Manual offset Pressing OFFSET at machine stop will cause the frame to move to the offset posi tion Pressing the OFFSET once more will cause the frame to return to the original position lt Example Placing applique gt 1 Stop the machine 2 Move the frame to the offset position 3 Place applique 4 Press the offset button to return the frame to the original position When pressing the start button the frame will return to the original position to restart the embroidery LL When placing applique etc it is con venient if tempora
64. mporary stop This setting will cause embroidery to stop temporarily when color change is per formed 1 Switch to COLOR CHANGE START x TAJIMA12 DST 1 n 0 1027 L3 AM 01 15 23456789 lt gt ELECTO 2 Select the needle bar step COLOR CHANGE MODE gt AUTO Cr 4 01 15 23456789 3 Select needle bar Example Stop before needle bar step 4 To set other needle bar steps continu COLOR CHANGE ously repeat operations 2 and 3 and MODE gt AUTO cr then press SET 04 15 123 56789 STOP 4 Setting When setting temporary stop will COLOR CHANGE be inserted just before the set step MODE gt AUTO STOP sE 7 04 15 123 56789 5 Completion When performing embroidery with EMB START automatic setting for frame setting TAJIMA12 DST 1 Offset the machine will stop 0 1027 temporarily after frame movement to 01 15 HW 3 456789A D the offset position before its performing color change FDII 5 5 5 COLOR CHANGE 5 6 6 DESIGN EDIT elp wg ne EE 6 2 MIRROR fe M 6 3 REPEAT 6 4 6 2 6 DESIGN EDIT Rotate This setting rotates design of which data has been set 1 Switch to DESIGN EDIT START TAJIMA12 DST 1 0 1027 01 15 23456789
65. o not lose the screws Remove the screw to move up the thread course support bar to the position where screw hole exists and then tighten the screw 1 09 2 MACHINE CONSTRUCTION 5 Operation panel box 1 LCD display area a 2 Operation panel g 3 DIP switch 4 Speed controller 5 Buzzer i itch G B 6 Emergency stop switc DATA ETTING ETTING AN Donot push the operation panel with a sharp pointed object It could cause breakdown gt START STOP Speed Emergency SLOW 4 PPP FAST seoor STOP Nc 2 5 2 MACHINE CONSTRUCTION 6 DIP switch DSW2 95voroouo DSW1 DSW2 No Contents OFF ON 8 7 25 6 zt 5 a m Adjusts stitch length of Corrects stitch length of 4 Satin conversion 1 5 mm and more 0 6 mm and more Corrects X and Y at the Corrects X and Y individu 3 Satin correction l same time ally 2 Origin of installation From floppy disk drive From personal computer Installation mode 1 Operation mode 2 Usual operation mode Turn ON DSWI 1 DSWI No Contents OFF ON
66. or THREAD BREAK 291 Example of stop by occurrence of error 2 Take proper action If a code number of 300 series is displayed contact the distributor 3 Press the stop button to release the error UN Stop Factor Corrective Action The main shaft has stopped deviating from the Adjust the stop position of the main shaft p 12 3 so that it is 211 4 fixed position located at the fixed position 225 Stitching outside the embroidery space eas the frame manually so that the design fits in the embroi ery area NES Adjust needle position p 12 3 The target needle position is not detected even 281 after 1 ds start of color change Check or replace the potentiometer needle position sensor Correct mis input of needle position 291 The machine detected thread breakage Check upper thread under thread Press the ESC key to stop data input Input the design data again after deleting unnecessary Input of design data exceeding memory capac data 2BA it 5 Deas Press the SET key to perform data set without data input to make embroidery possible When the power is shut off on the way of embroidery data will be lost 2CF Stop by emergency stop switch Release the lock of the emergency stop switch Check if the room temperature is too high 2FC Abnormal temperature in the machine Check the cooling fan 3
67. ry stop p 5 5 is set at color change Offset position GCI2 10 OUTLINE OF FUNCTIONS i 2 Automatic offset Offset position dery is finished if offset position is set and offset of frame setting is set to auto OR This setting makes the frame move to the offset position automatically when embroi lt Example Exchange of frame gt 7 1 Embroidery is finished 2 Move the frame to the offset position 3 Change the frame 4 New frame Re stretching of cloth 5 When pressing the start button the frame will move to the design start position and embroidery will start When embroidering the same design to perform embroidery from the same start position set frame setting START POINT Origin Return p 8 4 to auto End position of embroidery 10 5 i 10 OUTLINE OF FUNCTIONS SATIN ADJUSTMENT This function expands satin stitch length a bs Correcting Correcting value value To expand satin stitch length set satin adjustment of machine setting Setting value OFF 1 5 LL Although 1 5 mm and longer stitches are adjusted by setting value of satin adjust regarding less than 1 5 mm long stitches the adjusting value will become small When switching the DIP switch 2DSWS p 2 6 on the operation panel it is possible to apply satin adjust to 0 6 mm and longer stitches 10 6 FDII 10 OUTLINE OF FUNCTIONS i TRACE Thi
68. s function makes the frame move along the square embroidery space of design of which data has been set When tracing the set design the frame will move from the design start position to four corners right rear left and front of the embroidery space and then return to the design start position When repeat is set the machine will trace the whole embroidery space n start position below LL Pressing the trace key will cause trace start position to become design start position GC03 1 0 7 10 OUTLINE OF FUNCTIONS 10 8 11 ELECTRO COMPONENT PARTS POWER SUPPLY BOX eee 11 2 POWER CARD enses 11 2 CONSOLE 1 CARD 11 3 COMPUTER 1 1 11 3 CONSOLE 2 CARD 24 1 11 4 GCI2 11 ELECTRO COMPONENT PARTS Do not block wind flow of the cooling fan Inside of the box will overheat to lead to breakdown POWER SUPPLY BOX 1 Cooling fan 2 DC power supply 3 Glass tube fuse 250V 6 3A For power supply 4 Glass tube fuse 250V 8A For power supply POWER CARD 5 Glass tube fuse 125V 20 For DC power supply 24 V LIUC CC S 11 2 GCI2 11 ELECTRO COMPONENT PARTS CONSOLE 1 CARD 6 DIP switch
69. s not have case linear QB 1 09 1 09 3 Lubrication 12 TROUBLESHOOTING AND MAINTENANCE machine lubrication turn OFF power switch You could sustain severe injuries due to being entangled by moving machine units the lubrication cycles as shown below Deviated lubrication cycles may cause thread break age supplying lubricating oil use only Tajima s genuine SF oil or equivalent 150 spindle oil ISO viscosity grade VG18 Lubrication Points Lubrication Cycle 7 Felt packing needle bar 1 Rail on rotary hook Every 3 to 4 hours of operation 2 Drive shaft of presser foot reciprocator Once da 3 Needle bar drive shaft y 4 Presser foot drive shaft 5 Inside the arm k 6 Needle bar eee 8 Inside the cylinder bed Once 3 months When supplying oil to 1 needle machine remove the top cover of the needle bar case LL As the guidance persuading the operator to perform lubrication to the rail section of rotary hook the machine has a function to display main tenance information p 12 3 on the operation panel When the maintenance information is displayed turn OFF the power switch and supply oil to the rail section of rotary hook For other lubrication cycles refer to the chart shown above 6 1 needle LL When lubricating the lubrication hole red mark of the rotary
70. setting converts consecutive jump stitches into frame stepping 1 Switch to MACHINE SETTING START x TAJIMA12 DST 31 0 1027 Rz 01 15 23456789 lt gt 2 Switching of item to be displayed MACHINE SETTING gt CP 2 THREAD SNS gt 2 machine ET TING 3 PRESET HLT2 SET 3 Select jump conversion MACHINE SETTING 4 LENG gt 1 CP v 5 TRIM TMNG gt 0 6 JUMP CONV gt 3 ST 4 Selection of the setting value MACHINE SETTING 4 TRIM LENG gt 1 5 TRIM TMNG gt 0 6 conv gt Set MACHINE SETTING 4 TRIM LENG gt 1 5 TRIM TMNG gt 0 3 elouwP conv gt 5 sT 6 Completion START TAJIMA12 DST 1 0 1027 01 15 23456789 lt gt gt 4 Setting value 0 1 2 8 9 0 Not to convert When the number of times of jump codes reaches the set value the jump codes will be converted to frame step ping 1 Frame stepping Rotation of the main shaft is stopped and only the embroidery frame moves 7 8 7 MACHINE SETTING AUTOMATIC JUMP This setting converts longer stitches than the setting value to automatic jump 1 Switch to MACHINE SETTING START TAJIMA12 DST 1 0 1027 MACHINE 01 15 23456789 lt gt ETTING 2 Switching of item to be displayed
71. sition After stop position returns to the fixed position I When rotating the main shaft handle to the position where black squares dis appear the position is the stop position of the main shaft Rotate the main shaft handle while pushing it Main shaft handle GCI2 12 3 12 TROUBLESHOOTING AND MAINTENANCE WHEN TROUBLE OCCURS Adjustment includes some complicated works Consult your local distributor before working Examples for causes and adjustments when trouble s occur are described below Cause Adjust Loose or broken belts Adjust the belt tension or replace the belt Machine cannot Adjust needle position p 12 3 so that normal needle posi NS Needle position signal NOT detected tion signal is displayed at the column of needle position display of the operation panel Poor connection of connector Securely connect the connectors Loose or soiled belt Adjust the belt tension or clean the belt Stop position error Galling of driving parts Adjust or replace the needle bar drive system and or rotary hook Stop position is incorrect Adjust the position Position of take up leveris wrong Adjust the position of the take up lever at the stop position Incorrect color so that its position is the same as others changing Adjust needle position so that normal needle position sig Needle position NOT detected nal is displayed at the col
72. tand stud X axis motor Main shaft motor Y axis motor ATH Motor FDD connector Serial connector Power supply connector Oil draining hole 1 09 2 MACHINE CONSTRUCTION 2 Main body of embroidery machine 1 needle machine gt PN oN A 18 19 20 1 09 mh Kei omEC te umb mb ci E oO N O O A Operation panel box Take up lever guard Rotary type tension disk Thread guide system Thread holding motor Thread wipe pin Needle bar case Z spec frame Needle plate Stand Leveling adjuster Thread stand stud X axis motor Main shaft motor Y axis motor ATH Motor FDD connector Serial connector Power supply connector Oil draining hole 2 3 2 4 2 MACHINE CONSTRUCTION 3 Table 4 Thread course support bar Bracket QJ Toattach the table insert brack ets to the attaching openings so that they are fitted to the open ings and then tighten the screws When detaching the table d
73. tc which were removed for maintenance operation Perform daily maintenance in the specified schedule If the daily maintenance is not observed the machine may fail to operate correctly Since the loss incurred by ignoring the daily maintenance instructions can be judged not covered by guarantee If the machine is not used for a long period turn the power switch in regular intervals Although each card of the machine has a backup battery data may be lost for about one month because voltage of the battery will come down gradually due to discharge when the power switch is turned off Assure enough illumination Assure 300 lux or more for working areas including underneath part of the machine table when changing under threads or performing daily maintenance 10 12 5 12 TROUBLESHOOTING AND MAINTENANCE 12 6 2 Cleaning Before starting cleaning of the machine be sure to turn off the primary power supply and wait for four minutes You could sustain electric shock or injury due to being entangled by the machine The maintenance operations must be performed by properly trained personnel When restarting the machine after maintenance operation attach all covers etc which were removed for maintenance operation Cleaning area Cleaning cycle 1 Case linear section Once week 2 ATH section Everyday 3 X Y axis drive system Once 2 weeks 1 machine doe
74. the original position _ LL When pressing the offset key the START frame will return to the previous posi OFFSET tion before frame travel Dx gt 60 9 60 9 3 LJ OFFSET Dy gt 14 1 14 1 X 2 i START TAJIMA12 DST 1 0 1027 01 15 23456789 lt gt 9 6 GC03 GCO03 OFFSET FRAME TRAVEL 9 MANUAL I This operation moves the frame to offset position the current position When performing this operation do not put your hands under the needle or on the machine table If your hands are under the needle or on the machine table you may be injured by the needle or the moving frame 1 Move to the offset position EMB PAUSE TAJIMA12 DST 1 0 1027 01 15 23456789 lt gt 2 i kkkkxk EMB START keke OFFSET Dx gt 27 1 27 1 Dy gt 56 4 56 4 U Return to the original position EMB START OFFSET Dx gt 27 1 27 1 Dy gt 56 4 56 4 i EMB PAUSE TAJIMA12 DST 1 75 1027 01 15 19345678 9AB lt D gt When pressing the offset key the frame will move to the registered off set position OFFSET LL When pressing the offset key the frame will return to the previous posi before frame travel Pressing LJ start switch will make the frame re
75. to 5 0 1 mm unit q gt Boring OFF 1 2 q 5 AI It is not available for use in 1 needle machine MACHINE SETTING f SET gt So Eo B SATIN ADJ gt OFF 4 C BORING gt OFF 49 D Cording ON OFF gt Cay It is not available for use in 1 needle machine E Communication speed 9600 19200 38400 q gt F Network 1 2 OFF q gt MACHINE SETTIN 9 D coRDING gt OFF B E COM SPEED gt 9600 F NETWORK gt oF 3 13 i 3 OPERATION BASICS 3 14 INSPECTIONS BEFORE STARTING OPERATION Before embroidering execute inspections of the following items When performing inspection before starting operation be sure to turn OFF the power switch If performing inspection with the power turned ON it may cause injury Inspecting State Corrective measures item Covers Come off Attach Come off Thread Set Broken Bent Needle Replace Broken Rail on rotary Proper quantity of oil is not Supply hook adhered FDII 4 DATA SET MENU DATA INPUT FLOPPY 5 4 2 INPUT DATA SERIAL CONNECTION 1 4 4 INPUT DATA SERIAL CONNECTION 2 4 6 DELETE 4 9 MEMORY nennen nennen
76. turn OFFSET to the original position and will start embroidery 9 7 9 MANUAL OPERATION MANUAL THREAD TRIMMING Perform thread trimming When performing this operation do not put your hands under the needle or on the machine table If your hands are under the needle or on the machine table you may be injured by the needle or the moving frame 1 Select ATH thread trimming EMB PAUSE TAJIMA12 DST 1 0 1027 CF m ATH 01 15 23456789 lt gt 2 Confirm When selecting ATH the main shaft MANUAL TRIMMING will rotate When tie stitching p 7 12 Cr is set the machine will embroider for TRIMMING OK one stitch to perform thread trimming Y SET N ESC 9 8 GC03 GCO03 FRAME BACK FORWARD FEED UNIT This operation performs frame back forward by set feed unit When performing this operation do not put your hands under the needle or on the machine table If your hands are under the needle or on the machine table you may be injured by the needle or the moving frame 1 Select mode color change unit EMB PAUSE TAJIMA12 DST 1 f 0 1027 01 15 23456789 lt 0 gt 7 2 Frame forward by color change unit EMB PAUSE TAJIMA12 DST 100 ce 0 1027 AA 01 15 23456789 lt gt 3 Completion EMB PAUSE TAJIMA12 DST 1 100 1027 01 15 23456789
77. u may be injured by the needle or the moving frame 1 Select origin return PAUSE TAJIMA12 DST 1 63 1027 01 15 23456789AB p 2 Contirm PAUSE CANCEL EMB Y SET N ESC 3 Completion START TAJIMA12 DST 1 0 1027 01 15 23456789 lt gt gt P 9 MANUAL OPERATION When performing origin return in pro cess of embroidery it will become impossible to continue embroidery When pressing the frame will move to the position of the origin 9 3 9 MANUAL OPERATION TRACE Move the embroidery frame along with embroidery space the maximum size of X and Y directions of design data 9 When performing this operation do not put your hands under the needle or on the machine table If your hands are under the needle or on the machine table you may be injured by the needle or the moving frame 1 Select trace EMB START TAJIMA12 DST 1 i 0 1027 cr 01 15 23456789 lt gt In process of tracing kkKKKEKK TRACE x x TAJIMA12 DST 1 X SIZE gt 54 0 mm Y SIZE gt 10 7 mm gt gt lt lt lt For details of trace refer to p 10 7 It is not possible to perform tracing in process of embroidery Pressing the trace key will cause trace start position to
78. uld occur 9 Do not open the shutter The disk be soiled To prevent the stored data from being erased slide the tab of the write protect switch to open the write protect window of a floppy disk write protect state Insert a floppy disk slowly and carefully into the floppy disk drive If a floppy disk is inserted impetuously pressing the eject button may fail to eject the floppy disk and could cause the machine to be damaged Do not try to remove the floppy disk during data reading writing The data in the floppy disk could be destroyed LL Do not use unformatted floppy disks Write protect window eS Write enable Write protect FDII 3 3 i 3 OPERATION BASICS 3 4 PROGRAM INSTALLATION When installing from personal computer When installing the panel program design data and machine setting will be cleared 1 Detach the switch cover Loosen the screw DIP switch 3 Connect the machine and personal computer with serial connector TEJT C 4 Turn ON the power of the personal computer 8 4 2 on to personal computer 4 6 Set the floppy disk for installati 7 back face TEJT C back face LL Program installation includes main program XY program and panel pro gram It is possible to install these pro
79. umn of needle position display of the operation panel p 12 3 Incorrect positioning of parts related to needle Adjust the attaching position of the needle bar reciprocator Jump error bar drive system set with the upper dead point stopper Incorrect positioning of frame drive belt Adjust the belt tension Malfunctioning of frame drive system Replace adjust the parts Design displaced Overall frame weight is excessive Lower the r p m of the main shaft Replace the drive unit Drive unit X Y axes defective Replace the X axis Y axis drivers Wrong needle rotary hook timing or improper Adjust the timing or gap gap Wrong needle bar lower dead point Readjust the lower dead point Thread breakage Scratches on thread passing area Remove the scratches Incorrect upper lower thread tension Adjust the tension Repeated stitching at the same point Correct the data Incorrect take up lever timing Readjust the take up lever driving cam timing ATH Thread is not trimmed Adjust the ATH knife position 12 4 GC03 12 TROUBLESHOOTING AND MAINTENANCE DAILY MAINTENANCE 1 WARNINGS AND CAUTIONS To prevent accidents resulting in injury or death and physical damage the following must be observed when performing daily maintenance cleaning lubrication greasing and or inspection Qe maintenance operations must be performed by properly trained personnel when restarting the machine after maintenance operation attach all covers e
80. y starts pressing the start button 4 MAINT REQUIRD When the message shown right is displayed on the screen supply oil to the specified One drop of oil spots p 12 7 After the lubrication press the stop button to release the maintenance mode to continue working gt As per Inst Manual J e CAUTION Grease Cams When the message shown right is displayed on the screen grease the specified spots Take up Presser p 12 8 After the greasing press the stop button to release the maintenance mode to continue working As per Inst Manual 3 Adjustment of needle position When the change cam deviates from the fixed position the machine will not work Adjust needle position with the following oper ations 1 Rotate the handle of color change system so that the fixing screw comes to the top Color change cam Fixing screw Handle LL When the fixing screw of the handle is positioned at the top odd numbered needle bars are selected 4 Adjustment of stop position of main shaft When the main shaft stops deviating from the fixed position black squares as shown in the START TAJIMA12 DST 1 0 1027 01 15 23456789 oe perform manual color change once again to return to the original needle bar left illustration will blink Perform manual color change p 9 2 to rotate the main shaft to return stop position to the fixed po

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