Linear Gage Counter EG
Contents
1. Outline 8 Setup The EG counter is a panel mount type counter that complies with the DIN size 96 x 48 for easy embedding in a system A 8 1 Mounting counter on panel tolerance judgment and BCD output function are provided as 1 Machining the mounting hole standard making this counter suitable for control purposes Permissible thickness of mounting panel 1 0 to 3 2 mm The main functions of this counter are as follows 08 Key functions Presetting peak measurement tolerance limit 92 0 setting bank selection Tolerancing 3 5 stage tolerance limits Max of 3 sets 3 function banks Output function Tolerancing output BCD output switched by parameter 2 Input function Presetting hold bank selection peak selection LN Nt The following three models each supporting different gages are available Model Applicable Gage Features 2 Mounting on the panel EG 101P LGB LGF LGE High resolution of up to 0 1 um and After removing the fixtures from the counter insert the counter LGK etc high speed response of 1 5 m s for into the hole from the panel front and then secure the panel use with LGF with the fixtures from the panel rear Adjust the position of each EG 101D LGD ID SD etc ABS function provided making fixture by using the appropriate number of supplied washers master calibration each time the according to the panel thickness power is turned on unnecessary Panel thickness mm 1 0 to 1 3 1 4 to 1 7 1 8 to 2 5 2 52. press the P SET key to enter the parameter mode Displays first parameter No 00 The flashing digit indicates that H setting can be modified SBEEES 3 Press the P SET key to set the flashing digit LSD to 1 685553 4 Press the Fn key to advance the parameter to a desired parameter Press the Fn key twice EG D The current setting of eee No 11 will flash BEEE8B 5 Press the P SET key to set the parameter to the desired setting BABBBB 6 Repeat steps 3 and 4 for each of the parameters to be modified 7 Press P SET while holding down Fn Returns to the counter value display with the set parameters Parameter List P No Parameter Name Initial Setting Settin Starts with 0 from the origin g 00 Parameter mode selection 0 Reference 0 To set parameters select 1 1 Modification Settings other than 0 and 1 cannot be made 5 Origin function selection 2 0 Disabled 0 Only for EG Z In EG P 1 Enabled always set 0 10 User parameter clear 1 Initialization 0 4 Initializes the set parameter values 11 Count direction selection When the spindle is pushed in 0 0 count 1 count 12 Gage resolution setup 0 10 um 1 5 um 2 i EG P EG Z only 2 1 um 3 0 5 um 4 0 1 um 5 0 1 LGH Gage type setup 4 0 INC LGS 1 EG D only 1 ABS LG
3. stage tolerancing can be performed by selecting the Output current 10 mA max 2 y f A relevant parameter Output saturation voltage 0 7 Vmax t Surge absorption diode BANK Indicator O Output 9 e Seen meena matieminnnmoren Measurement lt S1 Orange LED lights L1 S1 lt Measurement lt S2 Orange LED flashes L2 Notes _ 929 7 2 R RR xXx lt e S2 lt Measurement lt 3 Green LED lights L3 1 When using a relay for output circuit protection use either a surge absorption diode or a relay with built in surge absorption S3 lt Measurement lt S4 Red LED flashes L4 circuit S4 lt Measurement Red LED lights L5 Key Operation Corresponding Display Output Press the BANK key to 12 2 Input circuit 1 select a bank number 1 The bank indicator lights Operation An input becomes valid when it is L 2 or 3 s Orange LED lights binei External device Reference circuit Orange LED flashes only EA T Press the Fn key to 5 stage tolerancing i 2 20 mA max during tolerancing output f Use an open collector set f output or a relay output i isplay the itemito be 3 Red LED flashes only 5 stage tolerancing s4 Red LED lights Press the MODE and Input current Imax 1 MA P SET keys to set the Set the tolerance in the order of S1 Input voltage H 4 to 24V 0 01 pF values in the same way S2 S3 and S4 L 1 V max as
4. to 3 2 EG 101Z LGF Z etc Origin function provided for high speed response and reducing Number of washers 0 1 2 3 master calibration performed each time the power is turned on Mitutoyo Kawasaki Japan 8 2 Connecting connectors When connecting the connectors be sure to turn off the power to the counter CAUTION 1 Connect the Digimatic gage to the INPUT connector 2 Connect the power cable to the power terminal block Connect the V cord to the power terminal and the V cord to the GND terminal 3 Connect the ground wire to the ground terminal 4 Connect the signal cable to the I O connector The user must supply the cable When using this counter pay attention to the following Use a power supply of 12 to 24 VDC with a control output current of 1 A or higher Do not share the power supply with other equipment requiring a large amount of power Do not route the power cable and gage cable with other power lines through the same piping Use a shielded cable with a length of 3 m or less for the OUTPUT cable Be sure to ground the counter Clamp all cables to the counter body CAUTION 8 3 Setting parameters Set the counter parameters such as the count direction and resolution 1 Parameter setting procedure Key Operation Corresponding Display Output 1 Switch on the power The status changes to the count standby status RARE BE 2 While holding down the Fn key
5. D ID SD 14 Startup mode 0 At startup display 0 EG P D only 1 0 000 In EG Z only when origin 1 Wait for origin 0 function is enabled 15 mm inch unit system display 0 mm 0 4 selection 1 Inch 5 100 000 reads Not initialized when user 2 Inch 1 10 000 reads parameters are cleared 3 mm 7 Inch 1 25 4 mm 16 Calculation with constant 0 None 1 x2 0 2 x10 3 Arbitrary 5 17 Lowest digit blanking 0 Display all digits 0 1 Blank lowest digit 18 Smoothing 0 None 1 8 times 0 EG P Z only 2 16 times 20 Tolerance BCD output 0 Tolerance judgment 0 mode switching 1 BCD output 21 Tolerance mode selection 0 3 stage tolerancing 0 4 Selects the tolerancing 1 5 stage tolerancing output method 22 BCD output mode selection 0 Command mode 0 1 Interval mode 23 BCD output speed selection 0 5 ms 1 15 ms 0 2 20 ms 3 40 ms 24 BCD output logic selection 0 DATA H SIGN H 0 1 DATA L SIGN L 2 DATA H SIGN L B DATA L SIGN H 8 29 SDP input wait EG D only 0 No wait 0 6 1 100 ms wait 2 200 ms wait 35 Key protect 0 Normal 0 Prevents key operation 1 Key entry disabled errors 41 Origin detect direction 0 Origin detection at count 0 EG Z only 1 Origin detection at count 42 Origin re detection EG Z 0 Disabled 0 only 3 1 Enabled 43 Origin initialize EG Z only 1 Initialize one shot 0 1 When this parameter is cleared are also cleared the preset value tolerance limits 2 T
6. No 00 set to 1 Zerosetting is not possible e Is the preset value a value other than 0 Mitutoyo
7. User s Manual Linear Gage Counter EG 101P D Z NSERIES No 542 Safety Precautions 7 Appearance To ensure operator safety use the instrument in conformance with the directions and specifications given in this manual Foreword To obtain the highest performance and the longest service life from your Counter carefully read this User s Manual thoroughly lt 3 gt prior to setup and operation After reading this manual keep it near the Counter for quick reference Be sure to follow the precautions below Conformance to EC Directives This unit conforms to the following EC directives Front view common to all 3 models Standard EN61326 1997 A1 1998 A2 2001 A3 2003 Immunity test requirement Annex A Emission limit Class B Sar Ne lt 1 gt Bank indicator Connect only one counter unit to the power supply unit using no SE lt 2 gt Unit indicator a power supply cable with a length of 30 m or less Do not Ge wena lt 5 gt lt 3 Sign indicator connect the counter to a power supply w
8. ation Corresponding Display Output Press the MODE key Turn the power on The counter enters the count standby to select either the status 1 MAX MIN or TIR The peak indicator lights O o o Press the P SET key The peak values are cleared to the oo e 2 to clear the peak following MAX MIN current value Press P SET The counter returns to ae count values TIR 0 9 5 Selecting tolerance banks The EB counter stores a maximum of 3 banks of tolerancing ee status EG P D data for 3 5 stage tolerance limits for independent setting It is courier enters the origin detection also possible to select tolerance limits using keys or external All the decimal points flash signals o oco E Key Operation Corresponding Display Output oe While the key is held down the 3 Pushinthe spindle The counter returns to the count Press the BANK key o oo to pass through the display status EG Z 2 1 lto display a bank b r 3 bank number is displayed origin EG Z only number r Notes _ _ When the key is released the 1 In the case of the EG D the absolute position of the gage is count display mode is restored displayed Repeat pressing the 2 time the key is pressed the 2 During origin detection be sure to pass the spindle through the 2 BANK kev 9 display changes from bank 0 to or
9. et value is 10 000 The effective preset count in the case of the EG D ABS and EG Z origin function enabled is 1 000 000 times When error resetting is performed in the case of the EG D all the decimal points flash for approx 8 seconds p Preset value input 9 3 Peak mode setting method The current value setting cigit ashes The counter stores the maximum value MAX minimum value Press the MODE key MIN and TIR value MAX value MIN value During peak to move the flashing U mode setting select the display value from among MAX MIN igi TIR and the current value P SET key to input a The sign can also be set at the most numeric value Press _ gignificant digit MSD a Key Operation Corresponding Display Output the Fn key to cancel cee sue X a oe Current value The value at the current spindle Repeat the procedure position in step 3 until the least Tl MAX O m x Piy MAX The maximum value after significant digit LSD e clearing the peak value has been cl iX T Fn key to Ro Ml M min MIN The minimum value after input value clearing the peak value The LSD stops flashing and the input O O o M IN l MAX Rm MODE ke value is loaded IN TIR The value of MAX MIN L Yio Ogun Oo After quitting the setup mode the counter returns to the count display quit the setup mode mode Press the Fn key
10. for preset H i Set the tolerance limits in the order of S1 S2 S3 and S4 in i Eneeeeeteeeeeennnteeettteeeenennnettentttereee i the same way as for 3 stage tolerancing If the tolerance limits are not set as S1 lt S2 lt S3 lt S4 or S1 12 3 Pin assignment S2 S3 S4 an error will result The pin functions differ for the tolerancing mode and BCD output mode 10 Setting Arbitrary Constant 1 Tolerancing mode Set parameter No 16 to 3 before setting an arbitrary constant The decimal point flashes nei Setar conesponding Espey Supt re oom meman connected and 1 While holding down the Fn The first parameter No 00 is s o Pur Telerancing output The relevant output terminal key press the P SET key oe L e ofe eee e fo ju 2 Press the P SET key twice z fof to make the setting value 2 pio o Nom Normaloutput Outputin the normalmode L P27 SET1 BANK peak analog range se The set value is input beforehand by SET and determined by 3 Press the Fn key to a SET2 MODE and BANK display the set constant a a MODE Peak switching determination Composite with value Ee SET _ E a 4 Press the MODE and O Normal measurement mode Presetting P SET keys to set the 0 Peak measurement mode Peak clear values in the same way as G A O BANK switching determination Com posite with SET Other than above Do not connect for preset Setting ran
11. ge 9 9999 While holding down the Fn Returns to the counter value key press the P SET key display Note The accuracy guarantee is voided if this function is used Mitutoyo 2 BCD output mode Pin Pin Ae Pe rene TE i Pree a De FES On EC e fo feofeo o faxo fez fo vow e fo fono ai fo fono fes fo reor 2 4 34 HOLD 35 PSET 36 INH For pins No 3 to 26 and pin No 31 the logic level can be inverted with the output logic parameter SIGN time H time L with counter value sign REDY During output data setting L INH During input pins No 3 to 26 and pin No 31 outputs are set to H External input pin is enabled when L NOM HOLD and PSET are the same functions as in the tolerancing mode External input negative logic L Enabled Compatible plug Plug 10136 3000VE 3M Cover 10336 52A0 008 3M Plug DX40M 36P Hirose Cover DX30M 36 CV Hirose 13 Timing Chart 1 Power on characteristics 2 4 s min NORMAL Power I O output The values in parentheses indicate the values when EG D is used 2 Tolerancing output Upper tolerance limit Lower tolerance limit Count data NG 10 ms max e The EG D counter data is dependent on the gage 3 External preset peak clear PSET BCD data 4 Peak mode bank specification SET1 2 3 eMODEeBANK Mode specificatio
12. he gage with origin LGF Z has an original origin within the gage and when the spindle is moved a signal is generated the instant the spindle passes through the origin Based on this fact the EB Z reproduces the preset position 3 Origin detection is normally performed only when the gage is powered but re detection wait occurs upon completion of the preset and tolerance settings when the origin re detection parameter is enabled or at the rising edge of the HOLD signal When the HOLD signal is input again during origin re detection origin re detection is canceled upon error resetting 4 ABS type gages store the origin even when the power is off Perform this setting according to the gage type To match the gage and counter display such as ID or SD set the INC mode 5 For the constant setting procedure refer to 10 6 The display speed can be changed 7 In the case of inch gage 1 10 000 connection EG D only 8 H or L is a voltage when 000000 is displayed Notes To use the origin function in the case of the EG G set parameter No 5 to 1 In the case of the EG D an error may occur when a special gage is connected In this case set parameter No 29 to either 1 or 2 In the case of the EG P always set 0 Mitutoyo 9 Operating Counter 9 4 Clearing peak value 9 1 Turning on power The peak value can be cleared in the peak mode Key Operation Corresponding Display Output Key Oper
13. hile it is outdoors ie S c lt 4 gt Peak indicator ie LHE lt 5 gt Gage input connector Precautions on Use am 23 lt 6 gt I O connector Neither remove the cover nor disassemble this lt gt D rer lt gt Power terminal block unit Doing so may expose personnel to electric Qao Fas shock or result in damage or fire to this unit due Te mse oo to a short circuit caused by metal chippings or t DE N 12 244 500mA lt 7 gt WARNING dust JAE akaoa Note the warning labels on the top surface of le this unit Z This unit is a precision instrument Do not bump or apply excessive force to any part of this unit F when setting it up or operating it Use this unit in an environment where the Nt 2 f temperature is between 0 and 40 C Temperature variations should be minimized so that there is f Ie no condensation e T Avoid operating this unit in the following places e Where it will be exposed to cutting chips and oil dirt dust or significant vibrations 154 6 e Where it will be exposed to direct sunlight e Near high voltage large current power equipment 5 Warranty If the Mitutoyo Digimatic Gage Counter EG 101P D Z should prove defective in workmanship or material within one year from the date of purchase it will be repaired or replaced at our option free of charge upon its prepaid return For further Rear view common to all 3 models information contact your dealer or local Mitutoyo sales office
14. igin If the spindle vibrates in the vicinity of the spindle detection bank 3 may not be reliable A bank number is displayed to the BANK indicator 9 2 Presetting and error resetting BANK No BANK Indicator Display BANK No BANK Indicator Display The origin is set with the P SET key or external P SET signal BANK 0 BANK BANK 2 BANK The preset value can be changed and set freely to any value OO 0o Refer to 9 6 Setting a preset value and tolerance limits AK SANK AK SANK Key Operation Corresponding Display Output O0 ee Press the MODE MAX MIN Turned off key beforehand to O The tolerance judgment function is disabled when the bank change the peak Ha B B number if 0 BANKO mode to the normal Kore measurement mode When counter value 1 000 9 6 Setting a preset value and tolerance limits Press P SET Peak value are also cleared Freely set the origin to the desired value and the tolerance The counter sets the MAX and MIN limits values to the current values and the 1 Setting a preset value Key Operation Corresponding Display Output TIR value to 0 888s If an error occurs press the preset key to reset the error Press the BANK key All LEDs of the BANK indicator go off to select BANK 0 The most recent preset value is displayed when the most recent Notes _ _ _ _ _ eeeeeeee pres
15. mm ae ttt 5 range 0 001 999 999 mm Error10 H FFFF10 Abnormal power onnect to the rate voltage power supply 0 0005 99 9995 mm Error 20 H FFFF20 Over speed Press the P SET key or 0 0001 99 9999 mm input external HOLD Selection by parameter Auto selection Error30 H FFFF30 The count value Change the preset value according to consists of 8 or more and then press the the gage digits P Kar mpi Maximum input 1 25 MHz 2 phase square Eror 40 H FFFF40 Abnormal gage Press the P SET key or frequency wave input external HOLD Maximum count 5 MHZ Check the gage speed connection Power supply 12 V to 24 V 500 mA max Peres F The count value Return the count value to Power consumption 6 VA consists of 6 or more within 6 digits Operating temperature 0 to 40 C 20 to 80 RH with no digits Change the preset value Storage temperature condensation All L Count The origin is not Pass the spindle through 10 to 50 C 20 to 80 RH with n decimal mode detected yet the origin i o o 9 wi O points EG Z only condensation flash External dimensions 96 x 156 x 48 mm Error90 L Count Tolerance limit Press the P SET key and WxDxH mode setting error re input the tolerance Mass 400g limits Error 95 L Count Key protect Set P No 35 to 0 s mode 17 Standard Accessories Order No Part Name Quantity AT H the tolerancing output is L1 L5 L for 3 5 stage Washer plain washer nominal dia 4 6 t
16. n DATA Bank specification SET2 SET1 SET2 SET1 BANKO H__ H BANK1 H L MAX H L BANK2 L H MIN L H BANK3 L L TIR L L Input Active L 5 HOLD timing HOLD 10 ms min BCD data Wait for origin detection 1 1 Origin re input EG Z only P No 42 1 While the HOLD signal is being input the UNIT LED will flash 6 Interval mode Continuously outputs data using the counter s internal timing T1 5 10 20 40 ms min 1 READY T2 2 5 8 14 ms min 1 BCD data LDC 1 Depends on the setting of parameter No 23 7 Command mode Outputs data using sync control via HOLD and READY HOLD Data latch 10 us max EG P Z 15 ms max READY 2 BCD dta gt 8 INH input BCD data output is switched off during INH input 10 ms min INH BCD data 10 ms max READY Mitutoyo 14 Error Display 16 Specifications Error NOM BCD Error Cause Resetting Method Code No 542 015 542 017 542 016 Message Signal oe 5 ETF he PSENK Model EG 101P EG 101Z EG 101D eee m ount standby mode Press the P ey or 7 lights at power startup input external HOLD e of display Ones Momentary power The power supply needs interruption to be checked for Resolution 0 01 9999 99 mm instantaneous power Count display 0 005 999 995
17. olerance limits 99MBC088A3 User s Manual this document 1 if an error occurs while setting a parameter preset value or Warranty card 1 tolerance limit the error is output after the count mode has been i returned to However an error is immediately output to the 18 Optional Accessories Sold Separately external device when it occurs Errors can be reset with and external P SET signal Order No Part Name 02ADB440 1 O output connector with shell 15 Troubleshooting 527428 AC adapter AD1012 If the counter s operation seems abnormal refer to the following 02ADD930 Terminal block connection cable required for troubleshooting examples connecting the AC adapter Abnormal count value Count does not count e Have the parameters been set according to the gage type e Is the peak mode MAX or MIN lit selected If yes deselect els the HOLD signal UNIT flash input If yes don t input e Is the calculation with a constant function set If yes disable The counter zero locks unexpectedly els the momentary power interruption mode sudden drop in power supply voltage set The momentary power interruption mode is set when parameter No 14 1 BCD data output is not possible els BCD output P No 20 1 selected e Is the output the correct logic els the command mode selected P No 22 0 If yes select a different mode Cannot change parameters els parameter
18. to Mitutoyo 2 Setting tolerance limits 3 stage tolerancing Set tolerance limits S1 and S4 to perform the following 3 stage 44 Backup Memory Function tolerancing S2 and S3 are not used The counter saves the following data even after the power is Three sets of BANK are recorded and called with the KEY or turned an g P BANK signal Parameters preset value Always saved tolerance limits Peak mode bank number Saved only when set using keys Count value excluding Saved only by the EG D ABS mode BANK Indicator I O Output Measurement lt S1 Orange LED lights L1 S1 lt Measurement lt S4 Green LED lights L3 S4 lt Measurement Red LED lights L5 peak values and EG Z origin mode C Key Operation Corresponding Display Output 12 I O Connector Terminal Function Press the BANK key to 12 1 Output circuit fot bank number ig The Bank indicator lights Operation The transistor turns on when L is input open collector Press the Fn key to Orange LED lights PSA display the item to be l PAETAE al Red LED lights Pec Press the MODE and P SET keys to set the Set the tolerance in the order of S1 values in the same way S2 S3 and S4 as for preset For settings other than S1 lt S4 an error results In this case press P SET to reenter the values from S1 3 Setting tolerance limits 5 stage tolerancing Output withstand voltage AN Five
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