The Next Generation of Advanced Color Sensing.
Contents
1. 69 0 1 Depth 5 Mounting Hole Dimensions ZFV LTLO2 l 100 0 1 100 0 1 Mounting Hole Dimensions Four M4 through hole 000 ra ZFV LTLO4 100 0 1 k 100 0 1 Four M4 Mounting Hole Dimensions through hole j 35 0 ZFV LTFO1 nv 103 N NI r 74 0 1 DT t 7h01 Y Mounting Hole Dimensions gt light emitting surface 70 109 light emitting surface Four M3 Depth 8 14 This document provides information mainly for selecting suitable models Please read the User s Manual Z240 carefully for information that the user must understand and accept before purchase including information on warranty limitations of liability and precautions Note Do not use this document to operate the Unit Authorized Distributor Read and Understand This Catalog Please read and understand this catalog before purchasing the products Please consult your OMRON representative if you have any questions or comments Warranty and Limitations of Liability WARRANTY OMRON s exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year or othe2. packaged condition approx 300 g Mounting bracket ZFV XMF 1 Ferrite core 2 Instruction sheet Accessories Case ABS Mounting bracket PBT Approx 270 g including mounting bracket and cord packaged condition approx 350 g Mounting bracket ZFV XMF2 1 Ferrite core 2 Instruction sheet Approx 300 g including mounting bracket and cord packaged condition approx 380 g Mounting bracket ZFV XMF2 1 Ferrite core 2 Instruction sheet Approx 600 g including mounting bracket and cord packaged condition approx 780 g Ferrite core 2 Instruction sheet LED class See note Class 1 Note Applicable standards Class 2 IEC 60825 1 1993 A1 1997 A2 2001 EN 60825 1 1994 A1 2002 A2 2001 Class 2 Class 1 Smart Sensor ZFV Amplifier Units ZFV CA40 ZFV CA45 NPN open collector 30 VDC 50 mA max PNP open collector 50 mA max residual voltage 1 2 V max residual voltage 1 2 V max Output method USB2 0 1 port full speed 12 Mbps MINI B RS 232C 1 port 115200 bps max Patterns PATTERN Brightness BRIGHT Area AREA Width WIDTH Position POSITION Count COUNT Color inspection HUE Character CHARA Serial I O Inspection items e Patterns PATTERN Brightness BRIGHT Any rectangular area 256 x 256 max Teaching area size e Area AREA Width WIDTH Position POSITION Count COUNT Color inspection
3. HUE Character CHARA Any rectangular area full screen max Bank selection Supported for 8 banks Image input cycle 13 ms Standard 8 ms FAST mode 5 ms MAX mode Other functions Control output switching ON for OK or ON for NG ON delay OFF delay One shot output ECO mode Image logging trigger Stores NG images or all images Sampling rate ZFV measurement cycle See note 1 Connecting to ZS DSU 7 See note 2 Number of connected Units 15 max ZFV 5 Units max Number of loggedimages Logs up to 128 images in series External bank Amplifier Unit setting data can be saved to the memory card as bank data function Reading bank data enables bank switching Output signals 1 Control output OUTPUT 2 Enable output ENABLE 3 Error output ERROR 1 Sync measurement input TRIG Continuous measurement input TRIG switched from menu Input signals 2 Bank selection input BANK1 3 3 Object stationary teaching TEACH Object motion teaching TEACH switched from menu Sensor Head interface Digital interface Image display TFT 1 8 inch LCD Display dots 557 x 234 indicators e Judgment result indicator OUTPUT Color orange e Inspection mode indicator RUN Color green e Error indicator ERR Color red e Ready status indicator READY Color blue e Cursor keys up down left right e Setting key SET e Escape key ESC e Operating mode switching slide switch e Menu sw
4. a long service life Simple Focus Adjustment An easy to use manual focus adjustment on the camera eliminates the need to change the head or modify programming for different workpiece sizes ee IIluminates with P brighter lights Select auto or manual control llluminates entire surface uniformly Sensor at the top Partially dark Adjustment control Dark M Bright a Uniform Fast Mounting Te tele ETE ZFV SC10 SC50L SC90 Mounts to either of the four Sensor Head surfaces allowing highly flexible mounting and removal Ultra Fast for High speed Production Lines High speed Random Shutter CCD Captures images without any blur even on high speed lines Even at high shutter speeds the LED power is automatically controlled to provide crisp clear images No blurring IP67 compliant Design ZFv Scgow Sc150w Washable Head Featuring an IP67 equivalent design these models can be completely immersed in water for washing The entire structure including the light source is water resistant High quality Data Transmission Digital Interface Capability The image captured by the Sensor Head is quickly transmitted in digital format making it immune to noise Digital transmission Smart Sensor ZFV Optional Lighting with Easy One touch Mounting zFv scs01 scs0 A wide variety of optional Lighting Units are avai
5. and image sensors OMRON zFv CA40 Color or position differences are a good example A person can see these with a glance but it s both costly and labor intensive to set up a system that will allow a sensor to detect these differences If only there were a simpler way something that resembled human vision Now there is because we have added color capabilities to the Smart Sensor In addition to being able to distinguish colors the new Smart Sensor also offers stable detection for ordinary conventional workpieces It goes a long way toward answering many of the problems that today s production lines are facing Smart Sensor ZFV From sensing points to sensing areas The Color Filter function also improves contrast for more stable detection of even faint text v Freshness date 2009 6 20 With optical sensors The color ZFV oe a There s a chance they will It distinguishes ls fail to detect due to problems like a shift in the shapes so its position of printed measurements text ee f gt maintain stability 5 Smart Sensor inspects objects using both shape and color the two main criteria used by people Check by shape Check by color Start setting PATTERN Menu window Select inspection item Specify area Simple menu selection using icons One touch teaching function Just select the icon for the a
6. Smart Sensors with Ultra High Speed Color CCD Cameras ZFV C The Next Generation of Advanced Color Sensing For Demanding Color Critical Applications reaLlrzing Have you heard about some of the sensor problems on your production lines Smart Sensor ZFV If you listen carefully you ll probably hear people complaining about these sensor problems With optical sensors With image sensors It takes time to It s difficult to make settings and make fine settings adjustments They re Detection is expensive unstable leading to quality problems Only people with It s difficult to reset technical the line when knowledge can products change operate them Optical sensors and image sensors The general consensus on the production line is that they both have their advantages and disadvantages Many users hesitate to introduce a full scale image sensor system but at the same time find it difficult to install and use an optical sensor system Now there is a sensor that answers these problems Not an optical sensor and not an image sensor it s a brand new type of smart sensor With the increasing importance that is being placed on quality control today you will find this sensor to be a major help in moving your production lines forward Introducing the new Smart Sensor from OMRON Simple to use Detection abilities close to human vision Smart Sensor provides the best combination of optical
7. art up faster and easier intuitively set 1 SEARCH OK DE IN JAPAN Extend the Service Life ECO Mode When not in use the LCD backlight is automatically turned OFF This greatly extends the service life compared with having the backlight constantly ON Panel Mounting Adaptor Purchase separately Versatile Teaching Modes Freeze screen Teaching Workpiece movement Teaching This function enables easy one button teaching The optimum lighting can be automatically selected using an image of an instantaneous event that by using an external trigger to input an image of a was captured with an external trigger moving workpiece Ordering Information Smart Sensor ZFV MModels Sensor Heads Appearance Narrow View Setting distance 34 to 49 mm variable Sensing area 5 x 4 6 mm to 9 x 8 3 mm variable ZFV SC10 Standard Wide View 31 to 187 mm variable 66 to 141 mm variable 10 x 9 2 mm to 50 x 46 mm variable 50 x 46 mm H x V to 90 x 83 mm H x V ZFV SC50 IP65 ZFV SC50W IP67 ZFV SC90 IP65 ZFV SC90W IP67 Ultra wide View Amplifier Units 114 to 226 mm variable 90 x 83 mm H x V to 150 x 138 mm H x V ZFV SC150 IP65 ZFV SC150W IP67 ZFV CA40 ZFV CA45 Accessories Data Storage Units Power supply Output type Model ZS DSU11 ZS DSU41 Controller Link Unit Sensor Head Extension Cable 3
8. ish Selection Multi Menu The menu can be switched to Japanese or English to match the application High speed Color Processing The processing speed is approximately the same as that for monochrome even when detecting color images with high precision OMRON s image processing technologies remove the usual hesitation to use color processing due to its reduced efficiency The Industry s Fastest Even Faster 5 ms Max speed Real time Search Partial Capture Function 5 ms An original CCD drive technology The processing speed can be and image processing engine Max speed further increased by limiting the enable ultra fast response by 13 ms image capture to only the part that See gt processing data as the image is is required for inspection being captured Processing requires 8 ms in FAST The actual image processing time mode and 5 ms max speed in thus becomes zero making the total MAX mode processing speed 13 ms maximum Note FAST mode Excellent Expandability Meets Even More Applications With today s rapid pace of new product development it is essential to select sensors that have future expandability The Smart Sensor provides the same level of quality control as larger sensor systems thanks to its newly enhanced application capabilities and data management and analysis Flexible Combinations High speed Digital Bus Connection Controllers can now be directly connected to prevent delays in response B
9. itching slide switch e Teaching Display switching key TEACH VIEW e Function keys A to D 4 inputs Operation interface Power supply voltage 20 4 to 26 4 VDC including ripple 800 mA max with Sensor Head connected 1 000 VAC 50 60 Hz for 1 min between leads and Amplifier Unit case 1 kV Pulse rise 5 ns Pulse width 50 ns Burst duration 15 ms Cycle 300 ms Current consumption Dielectric strength Noise immunity Vibration resistance destruction 10 to 150 Hz 0 1 mm single amplitude 10 times each in X Y and Z directions for 8 min Shock resistance destruction 150 m s three times each in six directions up down left right forward backward Ambient temperature range Operating 0 to 50 C Storage 25 to 65 C with no icing or condensation Ambient humidity range Operating and storage 35 to 85 with no condensation Ambient atmosphere Must be free of corrosive gas Degree of protection IEC 60529 IP20 Materials Polycarbonate Weight Approx 300 g including cord packaged condition 450 g Accessories Ferrite core 1 Instruction sheet Note 1 This is the sampling rate when logging images To log measurement data only use the ZS DSU settings 2 Restrictions exist depending on the versions of the connected devices Ask your OMRON representative for details 12 13 Dimensions Unite mSensor Heads ie oe Mounting Hole Dimensions Mounting Brac
10. ket can be attached to any side as 7 T Two M4 56 Focus adjustment dial en ae Heat resistive vinyl insulated cable 5 8 dia standard length 2 m za M 1 4 20UNC 34 _ Depth 6 ZFV SC50 SC50W cael 34 1 38 9 Mounting Hole Dimensions 34 72020 1 f Two m4 Mounting Bracket can be attached to any side Heat resistive vinyl insulated 52 5 86 cable 6 2 dia 26 5 ii standard length 2 m 6 36 6 36 6 2 dia 8 5 35 2 39 52 5 1 4 20UNC 34 Depth 6 ZFV SC90 SC9OW 83 7 Heat resistive vinyl insulated cable 6 2 dia Mounting Bracket can be standard length 2 m attached to any side 140 O O 8 5 4 140 i tt oe 85 m 8 5 Heat resistive vinyl insulated cable 6 2 dia 8 5 E Mounting standard length 2 m 33 surface Two M4 20 0 1 Mounting Hole Dimensions Amplifier Units ZFV CA4 _ 11 7 dia WOptional Lighting Two sets of three M3 Depth 5 Mounting Hole Dimensions
11. lable for when the light intensity of the integrated lighting is not sufficient or when through beam lighting or some other lighting method is required Simply plug in the connector to add on There is also no need for a special power supply for lighting Plus the optional Units feature strobe lighting in sync with the Sensor Head shutter to provide stable lighting for an extended period of time anda Bar type low angle lighting Light source for through long service life ZFV LTLO4 beam lighting ZFV LTFO1 Vision Amplifier with Monitor Features Versatile Functions in a Compact Body Integrated with a 1 8 inch LCD monitor this Amp is the same compact size as our monochrome models It enables operation while viewing the image so the measurement status can be checked while the line is moving It also features USB and RS 232C interfaces for connection to a personal computer Selectable Display Patterns Quick and Easy Operation One touch Display Selection Function Keys Select the image display that is easiest to see from among color monochrome Fixed keys are allotted with various functions for easy and color extraction display patterns one touch operation Color extraction image Color extraction image After filtering red Switch the color image display TEACH ESC O l 5 w m 00O VIEW J eo Go Cc STD EXP MENU RUN Note Button B is used for function expansion Japanese Engl
12. m ZFV XC3BV2 ZS XPM1 First Unit ZFV XC8BRV2 3m Robot cable type 8m ZFV XC8BV2 See note 1 A maximum of two Extension Cables can be connected to extend the cable length of each Sensor Head There are no restrictions on the combinations of the two Extension Cables to be used Note 1 The ZFV XC8BV2 Extension Cable can be used only with ZFV SC10 SC50 SC50W Sensor Heads External Lighting Appearance Bar Lighting Additional Units eos for expansion Model ZFV LTLO1 Bar Double Lighting ZFV LTLO2 Bar Low angle Lighting Light Source for Through beam Lighting ZFV LTLO4 ZFV LTFO1 10 Specifications MSensor Heads item ZFV SC10 Narrow View Type Setting distance L ae 5 x 4 6 mm to 9x 8 3mm variable Sensing range H x V Sensing range V _ __ gt H Relation between setting distance and sensing range Setting distance L Sensing range H Built in lens Focus f15 65 ZFV SC50 SC50W Standard Type 31 to 187 mm variable 10 x 9 2 mm to 50 x 46 mm variable Setting distance L 10 mm 50 mm Sensing range H Focus f13 47 ZFV SC90 SC9IOW Wide View Type 67 to 142 mm variable 50 x 46 mm to 90 x 83 mm variable Setting distance L 50 mm 90 mm Sensing range H Focus f6 1 ZFV SC150 SC150W Ultra wide View Type 115 to 227 mm variable 90 x 83 mm to 150 x 138 mm
13. nded solely for use in conjunction with the product Please notify us before copying or reproducing this catalog in any manner for any other purpose If copying or transmitting this catalog to another please copy or transmit it in its entirety Cat No E373 E1 03 2007 3 E In the interest of product improvement specifications are subject to change without notice OMRON Corporation Industrial Automation Company http www ia omron com c Copyright OMRON Corporation 2007 All Rights Reserved
14. ndle even advanced applications The Automatic Color Filter function adds stability to your images This function increases the image contrast to make measurements more stable There are a total of seven color filters in all The one that obtains the most suitable contrast is automatically selected so there s no need to worry about color setting parameters After filtering Color image B A Monochrome image Beos o E AEE nee T T _ z 1 The optimal filter is eee automatically selected Without filtering Monochrome image Low contrast Simply choose the candidate color to complete color extraction For items that use color extraction you simply specify the area you want The color components in that area are then analyzed and the extraction color candidates are automatically displayed All you have to do is select the color to be measured A R G The extraction conditions for the candidate colors can also be fine tuned if necessary This is OMRON s unique human machine interface for color extraction Extraction color candidates Actual color measurement gy Simultaneous one touch checking of multiple colors iY HUE Inspecting for the intermixture of Inspecting for the intermixture of different colored packages different cap types Actual colors can be measured and those differing Multiple colors can be extracted so that the surface area from the reference color can be easily disting
15. ns of use that apply to the products This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product machine system or other application or use The following are some examples of applications for which particular attention must be given This is not intended to be an exhaustive list of all possible uses of the products nor is it intended to imply that the uses listed may be suitable for the products e Outdoor use uses involving potential chemical contamination or electrical interference or conditions or uses not described in this catalog e Nuclear energy control systems combustion systems railroad systems aviation systems medical equipment amusement machines vehicles safety equipment and installations subject to separate industry or government regulations e Systems machines and equipment that could present a risk to life or property Please know and observe all prohibitions of use applicable to the products NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS AND THAT THE OMRON PRODUCT IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM Disclaimers CHANGE IN SPECIFICATIONS Product specifications and accessories may be changed at any time based on improvements and other reasons It is our p
16. pplication The basic settings for inspection items are made by watching you want the monitor and simply pressing the appropriate button This also speeds up resetting operations when products change Note The operational flow varies depending on the selected item Easier than image sensors in a variety of ways With image sensors With smart sensors You need to worry about the initial cost and the work to build the system Start up is easy because the sensor and the light source are integrated Of course it is also reasonably priced You don t need advanced Only the functions that your production people truly need are provided functions for simple By including the essential functions of the image sensor inspections we have achieved highly stable measurement Settings are complicated Even new users can make settings and adjustments easily and maintenance is a by selecting the icons while watching the LCD monitor chore You don t have to be an expert to use it OMRON Color Technology Provides Superior Sensing The original Smart Sensor was designed to be easy enough for anybody to use and our color model shares the same characteristic The ZFV C Color Smart Sensor is designed with the same Target Teach Go simplicity as the Original ZFV The Color Filter function is completely automatic and colors can be easily extracted while watching the monitor This sensor is smart enough to ha
17. r period if specified from date of sale by OMRON OMRON MAKES NO WARRANTY OR REPRESENTATION EXPRESS OR IMPLIED REGARDING NON INFRINGEMENT MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE OMRON DISCLAIMS ALL OTHER WARRANTIES EXPRESS OR IMPLIED LIMITATIONS OF LIABILITY OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL INDIRECT OR CONSEQUENTIAL DAMAGES LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS WHETHER SUCH CLAIM IS BASED ON CONTRACT WARRANTY NEGLIGENCE OR STRICT LIABILITY In no event shall responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted INNO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY REPAIR OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS OMRON S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED STORED INSTALLED AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION ABUSE MISUSE OR INAPPROPRIATE MODIFICATION OR REPAIR Application Considerations SUITABILITY FOR USE OMRON shall not be responsible for conformity with any standards codes or regulations that apply to the combination of products in the customer s application or use of the product At the customer s request OMRON will provide applicable third party certification documents identifying ratings and limitatio
18. ractice to change model numbers when published ratings or features are changed or when significant construction changes are made However some specifications of the product may be changed without any notice When in doubt special model numbers may be assigned to fix or establish key specifications for your application on your request Please consult with your OMRON representative at any time to confirm actual specifications of purchased product DIMENSIONS AND WEIGHTS Dimensions and weights are nominal and are not to be used for manufacturing purposes even when tolerances are shown ERRORS AND OMISSIONS The information in this catalog has been carefully checked and is believed to be accurate however no responsibility is assumed for clerical typographical or proofreading errors or omissions PERFORMANCE DATA Performance data given in this catalog is provided as a guide for the user in determining suitability and does not constitute a warranty It may represent the result of OMRON s test conditions and the users must correlate it to actual application requirements Actual performance is subject to the OMRON Warranty and Limitations of Liability PROGRAMMABLE PRODUCTS OMRON shall not be responsible for the user s programming of a programmable product or any consequence thereof COPYRIGHT AND COPY PERMISSION This catalog shall not be copied for sales or promotions without permission This catalog is protected by copyright and is inte
19. uished of each color can be distinguished Reference EEL The area of The area of this color is 4 this color is different different Smart Sensor ZFV Seven High Bl Pattern level Matching Area _ Capabilities for a Wide lt Range of w m Applications OK NG OK NG Measure difference or presence Measure the area of shapes and of patterns to match shape of compare against model to detect object E _ broken cookies OUTPUT f RUN vey CNT CHAR OK NG Measure width between leads gt Measure the edge position of labels or sheets Number 1 Character CHAR gt Count the number of cookies Detecting dirt on battery Match entire character string or surfaces detect one missing character Additional Special Features Wider Field of View of 150 mm With an FOV from 5 to 150 mm you can inspect even large workpieces that could not be previously handled Ultra wide View Type ZFV SC10 ZFV SC50 _ ZFV SC90 _ ZFV SC1501_ FOV 5 to 9 mm FOV 10 to 50 mm FOV 50 to 90 mm FOV 90 to 150 mm Adjustable View Optimize Lighting Pattern Narrow View Type Standard Type Wide View Type WEEN ZFv sc10 5C500 SC90 The lighting pattern can be varied to ensure a uniformly bright display even when the Sensor Head is mounted at an angle Also the light turns in sync with the shutter operation for excellent stability and
20. variable Setting distance L 90 mm 150 mm Sensing range H Object lighting method Pulse lighting Object light source Eight white LEDs Thirty six white LEDs Twenty white LEDs Seventy two white LEDs Optional lighting interface No Yes No Sensing element 1 3 inch CCD Electronic shutter shutter time 1 500 to 1 8 000 15 VDC Supplied from Amplifier Unit Power supply voltage Current consumption Approx 200 mA 15 VDC 48 VDC Supplied from Amplifier Unit Approx 350 mA 15 V approx 150 mA 48 V approx 200 mA including current when external light is connected 1 000 VAC 50 60 Hz for 1 min Dielectric strength 1 Vibration resistance destruction Shock resistance destruction 10 to 150 Hz 0 35 mm single amplitude 10 times each in X Y and Z directions for 8 min 150 mis three times each in six directions up down left right forward backward Ambient temperature range Ambient humidity range Operating and storage 35 to 85 with no condensation Ambient atmosphere Must be free of corrosive gas Operating 0 to 40 C Storage 20 to 65 C with no icing or condensation Connection method Prewired Standard cable length 2 m Degree of protection IP IEC 60529 standard ee ZFV SCLILI ZFV SCLILI IP65 W IP67 Materials Approx 200 g including mounting bracket and cord
21. y altering the connection multiple areas can be simultaneously processed measurement items can be combined and the output from i two Sensor Heads can be integrated B This also provides sufficient response to Expanded application connection Result integration connection Composite connection future workpiece changes Convenient for Personal Computer Operation and Management Smart Monitor ZFV Support Software Smart Monitor ZFV Support Software This software allows settings and image data to be saved and loaded with a personal computer PP TE For details on the Smart Monitor ZFV Support el Software please contact your OMRON representative Easy Operation Achieved by Considering the Operator s Viewpoint In addition to offering easy basic operation the ZFV has been designed to provide the best possible operation in a variety of situations It helps your quality control system evolve and become smarter by allowing machines to handle the bothersome tasks Handy for Maintenance Visually Check Judgment Settings Flexible Controller Installation I O Monitor Function Adjustment Mode Flexible installation meets the specific needs ppan of each production line In addition to DIN The parallel I O status Judgment settings are displayed in bar rail mounting installation is easy in control can be displayed on format so judgment conditions can be panels the monitor to simplify wiring checks to make maintenance and system st
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