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COMBIMASTER 411 & MICROMASTER 411

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1. Filter Board Captive Retaining Screws 24 COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 65 6400 5 00 Issue 03 02 2 INSTALLATION 2 3 5 Wall Mounting the Inverter gt 2 Ur aS mm SR Y Y COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 25 65 6400 5 00 2 INSTALLATION Issue 03 02 Control Potentiometer 9299 x x AO QN 1 i 3 M oat Heatsink Earth Contact Pin Earth Contact Pin Inverter Cover CSB Motor Terminals Cable Gland Power Supply y Power Supply Terminals Filter Module Cable Gland Control 7 N Y M Q 3 Input Output Board Control Terminals Terminal Housing CSB Cable glands shown in preferred positions Figure 2 2 MICROMASTER 411 Internal Layout 26 COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 6SE6400 5CA00 0BPO Issue 03 02 2 3 6 Tab
2. 3 3 2 Control Circuit Jumpers Control Jumpers are provided for the following functions fit jumper to enable function Jumpers can only be accessed when the cover is removed see Table 3 3 1 Pot Run Enables the control potentiometer as the Command Source auto restart is enabled 2 24V Analogue input to change analogue input range from 0 10V to 0 24V 3 DC Brake to change Stop function from OFF1 to DC Brake 4 Fan Pump M n to change V f curve from Linear to Quadratic curve 5 60Hz operation to change motor default settings from 50Hz to 60 Hz N c 1 gt c 8 N s z 5 i e 2 Figure 3 4 Control Circuit Jumpers Table 3 3 Control Circuit Jumper Settings Jumper Fitted Jumper Removed P0700 2 P0700 2 P0705 1 P0701 1 1210 6 P1210 0 24 Ain No software effect No software effect DC Brake Uses the ramp jumper setting to derive the ramp down value P1233 0 Otherwise the value in P1233 DC Brake Duration is ramp down time multiplied by motor nominal current divided by the inverter nominal current if the value is within the range of P1233 otherwise it is clamped at the upper limit Fan Pump P1300 2 fan curve quadratic vf P1300 0 linear vf 50 60 Hz Rated Motor Frequency 60 Hz Rated Motor Frequency 50 Hz 44 COMBIMASTER 411 amp MICROMASTER 411 O
3. Figure 2 9 Motor and Power Supply Connections COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 35 65 6400 5 00 2 INSTALLATION Issue 03 02 2 5 2 3 Control Cable Connections 1 Feed the control cables into the inverter via one of the gland holes at the I O module end of the terminal housing Run the control cable underneath the I O board toward the control terminals Connect the control wires in accordance with the terminal information given in Figure 2 10 4 Use screened cable for all control wiring Note If a PTC resistor is fitted this should be connected between 4 24 V and 3 DIN 3 1 DIN 1 P0701 1 ON OFF 1 2 DIN 2 P0702 12 Reverse 3 DIN 3 P0703 9 Fault Acknowledge 6 7 AIN P0756 0 0 10 V Analogue Input Option DIN 4 P0704 z 0 8 9 Output Relay P0731 52 3 Fault identification Figure 2 10 COMBIMASTER 411 amp MICROMASTER 411 Control Terminals 36 COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 6SE6400 5CA00 0BPO Issue 03 02 2 INSTALLATION 2 5 2 4 Motor PTC Connections In order for the inverter to monitor the motor PTC if fitted it will be necessary to connect the Motor PTC to the Inverter Digital input 3 DIN3 terminal Connect the Motor PTC extension cable provided with the Inverter between the Inverter I O terminals 3 amp 4 and the Mot
4. Lb Dore rupe unam 109 Figure 10 4 Quick response with overshoot P2280 0 30 P2285 0 035 112 Figure 10 5 Quick response with overshoot but instability P2280 0 55 P2285 0 03s 112 Figure 10 6 Damped response P2280 0 20 P2285 0 155 113 Figure 10 7 Response to 5 Hz step L 100 nnne nenn 114 Figure 10 8 Response to 5 Hz step T 700 ms 114 Figure 10 9 Step Response in PI control with P2280 9 84 and P2285 0 30 115 Figure 10 10 PI Basic Block Diagram eene nennen nnne erre 116 Figure 10 11 Energy Saving Mode eene eene nenne nnnm nennen nennen nnns 117 Figure 10 12 Frequency Ramp 118 Figure 10 13 DG Braklng ice rt etre pecca T Den PASE TO 118 Figure 10 14 Compound 119 Figure 10 15 Derating with 120 Figure 10 16 with Altitude oo emere 120 Figure 10 17 Power Losses CM411 MM411 L a 130 COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 13 6SE6400 5CA00 0BPO
5. 122 10 8 Working with Binary Connectors BiCo u 122 10 9 Harmonie te etaed ete dae tet abita 129 10 10 Use of MM4 Input 129 10 11 Power POSSCS nan mu u a LL k ERE 130 10 12 Shock and Vibration Ere e RE EE ie eb EP 131 10 13 PROFIBUS UE Dii uet enia 132 10 14 PROFIBUS a ce Res eed E ne 133 10 15 Variant Independent Options I nn 136 uka a tupa aqata a repas s ikasqa 139 A Applicable Standards detiene a Deere kaha a saa SEPT 140 B ibist of Abbreviations euge eredi ecce aa 141 MICROMASTER 411 COMBIMASTER 411 Parts Identification 142 Index Nr 143 COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 6SE6400 5CA00 0BPO List of Illustrations Figure 1 1 Figure 2 1 Figure 2 2 Figure 2 3 Figure 2 4 MICROMASTER 411 and COMBIMASTER 411 Variable Frequency Inverters 17 Installation of Cable Glands iria iieii nennen ener enne 23 MICROMASTER 411 Internal Layout 26 MICROMASTER 411 General 27 MICROMASTER 411
6. X104 X103 Internal Communications Socket Cable Access via Glands Terminal Housing Internal View Module Cover 114 5 mm 6 c lt LAXE gt lt M6 M16 Thread Thread 128mm l 132mm R Table 10 11 Maximum Cable Lengths for Data Transfer Rates Data transfer rate Max cable length of a segment Kbit s m 9 60 19 20 93 75 187 50 500 00 500 00 12000 00 The shield of the cable must be connected to the housing of the PROFIBUS Module i e recommended use of metal cable glands for this purpose A segment can be extended by using RS485 repeaters Recommendation SINEC L2 repeater RS485 Order No 6 57972 0 00 0 0 For reliable operation of the serial bus system the cable must be terminated at both ends using terminating resistors Bus terminations with the MICROMASTER 411 PROFIBUS Module is achieved using the Bus Termination Switch see above Additionally for 12 MBd operation no stub length from the main bus cable is allowed COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 135 65 6400 5 00 10 ENGINEERING
7. 10 ENGINEERING INFORMATION Issue 03 02 10 8 3 124 Step peto ama nes 1 1 Use fixed frequencies 1000 3 2 Enable BiCo functionality P0701 99 P0702 99 P0703 99 3 Define source of Fixed P1020 722 1 Defines the source of each fixed frequency Frequencies P1021 722 2 as digital input 1 2 and 3 P1022 722 3 4 Define mode of operation P1016 2 Sets the mode of operation of fixed P1017 2 frequencies to select fixed frequency and P1018 2 on right command 5 Select Jog ramp times P1124 722 2 Enables digital input 3 instead of normal ramp times Note Steps 3 and 4 use BiCo functions to set digital input 1 and 2 This function can also be set using normal parameterization in Level 2 Using Control and Status Words with BiCo Many MICROMASTER 411 COMBIMASTER 411 read only parameters consist of control words The parameter is made up of a 16 bit number each bit representing a particular value For example parameter P0052 Status Word 1 gives various value settings such as Inverter ready bit 0 or Motor Current Limit bit b This parameter is displayed using the vertical segments of the BOP display to show status that is the status of each bit can be read from the BOP display These bits can also be accessed by BiCo using the parameter number and bit state Set parameter P0731 to 52 b i e parameter P0052 bit b for the
8. aet ttt et rettet 60 5 System Parameters 1 oit Hier EE pna beer Y ERIS R RAF a 61 5 1 Introduction to COMBIMASTER 411 MICROMASTER 411 System 5 62 5 2 Parameter List short 64 6 Troubleshooting 73 6 1 Troubleshooting with the Inverter LED enne 74 6 2 Troubleshooting with the Basic Operator 74 7 MICROMASTER 411 COMBIMASTER 411 Specifications 81 7 1 Technical Data esed E a hiaan ome 82 7 2 Case Size Rating 83 7 3 Tightening Torque Cable cross sections for Power Supply and Motor Terminals 84 7 4 Tightening Torque for Fixing Screws nu 84 7 5 Fuses and Circuit Breakers isc ie uuu ce eto e ie Mi aes 85 COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 11 6SE6400 5CA00 0BPO 12 8 onu ECT E PEN 87 8 1 MICROMASTER 411 COMBIMASTER 411 User Options 88 8 2 MICROMASTER 411 COMBIMASTER 411 Programming Options 89 8 3 Basic Operator Panel BOP 2
9. 1 1 1L 1 L1 CO BO BOP control word CO Act output frequency CO Act output voltage CO Act DC link voltage CO Act output current CO Drive utilization CO Motor utilization CO Power consumption KWh CO Frequency setpoint CO Act frequency CO Drive temperatures NN ee 0845 BI 2 OFF2 0848 CIB 1 OFF3 mE BI 2 OFF3 Pulse r Lo jJ LL LL ____7 _ 091 Br Fixed frequency selection bit 1 e Fixed NOB OE selection m Luca rens WOP som T ee BI Enable MOP DOWN ead 7 Enable JOG rigt 7 CIB BI EU 12G ER oale _ _______7 T mS T NENNEN 156 CIB BI Inhibit reverse direction msee 7 23618 BI Enable DOWN command 7 1070 00 cMemseom 1071 CI Main setpoint scaling TOS cID 10 lor zp io Comm uss Cl PZD to CB 20 AM Gi PID setpoint 22 COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 65 6400 5 00 CO BO Statusword 1 CO BO Statusword 2 125 CO BO Controlword 1 Issue 03 02 10 ENGINEERING INFORMATION BiCo Connections r0055 to r1119 Tab
10. j Supply Voltage Distortion IEC 1000 2 4 1993 Eumene em Frequency Variations Radio Frequency Electromagnetic ENV 50 140 80 1000 MHz 10 V m 80 AM power Field amplitude modulated and signal lines Radio frequency Electromagnetic Field ENV 50 204 900 MHz 10 V m 50 duty cycle 200 Hz pulse modulated repetition rate Notes gt MICROMASTER 411 COMBIMASTER 411 inverters are intended exclusively for professional applications Therefore they do not fall within the scope of the harmonics emissions specification EN 61000 3 2 Class A filtered inverters can be used in this environment under Restricted Distribution Professional Applications in accordance with EN61800 Part 3 gt Dedicated EMC Product Standards can exist for this equipment units machine plant which the manufacturer must then observe 102 COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 6SE6400 5CA00 0BPO Issue 03 02 9 ELECTRO MAGNETIC COMPATIBILITY 9 1 7 EMC Compliance Tests Table 9 4 EMC Compliance Table Environment General Industrial 6SE6411 6U A1 Unfiltered units all voltages and powers 1UA1 U Environment Filtered Industrial All EU countries for year 2002 6SE6411 6B A1 Filtered units all voltages and powers 1 UA1 E eX p Environment Filtered for residential commercial and light industry 6SE6411 6B A1 Filtered units all voltages and powers 1 UA1 ep
11. saa lec cer e e 83 Key to Programming Options Uu ener nennen nnne inns 89 Environment General Industrial sse 101 Environment Filtered Industrial a 101 Environment Filtered for Residential Commercial and Light Industry 102 Compliance Table a 103 MICROMASTER 411 Measured 5 103 Current Limit and 106 Measured Current Monitoring Accuracy u eene 107 Trip t 109 Boost Parameters rt lanes dde aede dU 110 Derating with Switching Frequencies a 121 BiCo Connections r0019 to 0054 125 BiCo Connections r0055 to 11 R u a i emn 126 BiCo Connections r1170 to r2050 sss nennen 127 BiCo connections 2053 to 2294 128 Three Phase 400V Connection u uu u 129 Maximum Cable Lengths for Data Transfer 135 Technical data 411 PROFIBUS Module seen 136 PROFIBUS Ordering information a 136 COMBIMASTER 411 amp MIC
12. 6526401 8 OPTIONS Issue 03 02 8 9 PC to AOP Connection Kit AOP 6526400 Power Supply Adaptor PC to AOP Connection Kit 6526400 96 COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 6SE6400 5CA00 0BPO 8 OPTIONS Issue 03 02 8 10 Door Mounting Kit for Single Inverter control ae yl gy hi age CE DAL al F El a N ii M m d l ER quA PS d NUL MICROMASTER 411 5m Cable Assembly for Door Mount Kit 6SE6401 0CA00 0AA0 NNN SS NS BOP AOP door mounting kit for single inverter control 6526400 97 COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 6SE6400 5CA00 0BPO 8 OPTIONS Issue 03 02 8 11 Wall Mounting Kit Wall Mounting Kit 6526401 Contents 1 x Wall Mounting Bracket 1 x Gortex Membrane 1 x Gasket 1 x Cable Gland 1 x Gland Fixing Plate 4 x Fixing Screws M5 x 16 mm 98 COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 6SE6400 5CA00 0BPO Issue 03 02 9 ELECTRO MAGNETIC COMPATIBILITY 9 Electro Magnetic Compatibility EMC This Chapter contains gt EMC information 9 1 Electro Magnetic Compatibility EMC COMBI
13. Denotes any value is allowed 9 1 8 MICROMASTER 411 Compliance The MICROMASTER 411 inverters will when correctly installed and put to their intended use satisfy the requirements of the EEC Directive 89 336 EEC concerning electromagnetic compatibility If the guidelines on installation to reduce the effects of electromagnetic interference are followed the devices are sutiable for installation in machines According to the machinery directive these machines must be separately certified TABLE below lists the measured results for emissions of an immunity to interference for the MICROMASTER 411 inverters Table 9 5 MICROMASTER 411 Measured Results Test Standard Test Value Limit Value RFI Emisions Conducted via Mains Cable 150 kHz to 30 MHz Unfiltered not tested Class B Emitted by the inverter 30 MHz to 1 GHz All devices Class A COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 103 65 6400 5 00 9 ELECTRO MAGNETIC COMPATIBILITY Issue 03 02 104 COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 6SE6400 5CA00 0BPO Issue 03 02 10 ENGINEERING INFORMATION 10 Engineering Information This Chapter contains gt Operating Modes gt Derating Factors gt Motor and Inverter Protection 10 1 Current Limit and Overload Operation 106 10 2 Control and Operating
14. lt EIS TITININ 2 20 ui ui ui 22 lt lt a m mm a a 5 6SE6400 5CA00 0BPO COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 126 10 ENGINEERING INFORMATION r1170 to r2050 BiCo Connections 8 Issue 03 02 Table 10 spe CC LR HO UN NN SSN su HAWOO 08 os scoz SSN XU AWOO os SSN xurr dog os ze0e SSN xurr dog feroz SSN SSN rosi 1207 jndino diis BAB UO YO IMS B mas BE JequinN rs E 8 8 En uq LT Er o Er I B JBrDiabeaddtonalsetpont 7 T o Erg rp o Ennn Lr Link USS Download parameter set 1 CDS Bit 0 local remote Download parameter set 0 ON OFF1 E output Fixed PID setpoint selection bit Fixed frequency selection bit 0 1 Faults acknowledgement
15. 0 gt 10 0 10 20 30 40 50 60 70 Degrees Celsius Figure 10 15 Derating with Temperature Derating with Altitude Figure 10 shows the permissible rated input voltage and output current for inverter installations from 500 m to 4000 m above sea level Permissible rated output current as a percentage of the Permissible rated input voltage as a percentage of the 100 nominal voltage nominal current 90 90 z S e 9 gt o 8 5 g 70 8 70 6 c 60 60 1000 2000 3000 4000 1000 2000 3000 4000 500 500 Installation altitude in metres above sea level Figure 10 16 Derating with Altitude COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 6SE6400 5CA00 0BPO Issue 03 02 10 ENGINEERING INFORMATION 10 4 3 Derating with Switching Frequency Losses within the power module rise with increasing switching frequencies leading to higher heatsink temperatures The default switching frequency of the MICROMASTER 411 COMBIMASTER 411 is 4 kHz for high voltage units 400 V This is usually adequate for most applications and will allow full performance to be obtained from all products over the full temperature range Select the switching frequency using P1800 High voltage units are automatically derated by reducing the continuous output current if switching
16. 100 ms Tek 500 57s amp Acgs 5 0 000 2170015 688m5 150mv ERN 500mv 500m Figure 10 8 Response to 5 Hz step T 700 ms The frequency step Af 5 Hz 50 Hz 10 The feedback step Ax 0 64 V 10 V 6 496 P gain 0 9 T Af L Ax 9 84 P2280 I time 0 30s P2285 The PI controller should now be enabled P2200 1 COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 6SE6400 5CA00 0BPO Issue 03 02 10 ENGINEERING INFORMATION Tek 500 575 5 0 000 lt 150m ETEJ 10 v S00ms Figure 10 9 Step Response in PI control with P2280 9 84 and P2285 0 30 10 2 4 Output Limits The PI controller generates the frequency at which the inverter runs This is generated as a which is normalized into Hz via P2000 The user can limit the output range of the controller using parameters P2291 and P2292 While the inverter will only operate within the frequency range defined by P1080 and Fmax P1082 the output limits can be used to further limit the output frequency Once one of the limits has been reached a bit is set P0053 A or P0053 B which can be connected to the digital output via P0731 used for internal control purposes using BiCo Note If Fmax P1082 is greater than the value in P2000 then either P2000 or P2291 should be adjusted to allow Fmax to be reached Setting P2292 to a negative value allows bipolar operation of the
17. 2 Faults acknowledgement External fault Enable MOP UP command Additional setpoint scaling PZD to BOP Link USS PZD to Inhibit reverse direction PZD to CB Reverse Enable JOG ramp times RFG enable RFG start Main setpoint scaling Additional setpoint Enable PID controller PID setpoint CI PID trim source RFG enable setpoint CI PID feedback ON OFF1 reverse Pulse enable Enable JOG right Enable JOG left Enable DC braking Main setpoint B B o 2 o o gt o 2 E ir a a B Fixed frequency selection bit 2 Enable MOP UP command Enable MOP DOWN command B B B B B B B B B B osto c oec 1055 C 127 COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 65 6400 5 00 Issue 03 02 10 ENGINEERING INFORMATION BiCo connections r2053 to r2294 Table 10 9 gt TTT reo fee aro pe ws TPE mme fae was 1 EI eese fe meer s 1 10000 0000 Ea sma 0800 18 JOPUOW JO Og OO EI EI Og 99 5 OS 89 00 gO 02 Buidnous jeuonoun J JequinN wowed EE UP command Binary output par
18. 5A max RC 4 9 I Ramp Time Jumpers Te O 2 Rx 6 5V 4 I EM Brake Q Option Interface I Comms SOL Options TTL I Shield The Analogue input circuit can be configured to provide an additional digital input as shown Switching voltages must be greater than 4 V i i i A Dm REM i B i 1 1 i i i 1 24 V max i i i i i _ _ 4 24 V 100 mA max i d 1 5 0 V or 0 V Isolated i 1 Figure 3 1 COMBIMASTER 411 MICROMASTER 411 Block Diagram COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 41 65 6400 5 00 3 COMMISSIONING Issue 03 02 3 2 3 3 42 General Information For basic operation no additional equipment is required However for more complex operation either the Basic Operator Panel BOP Advanced Operator Panel AOP or Fieldbus options can be used These are available as non standard options and must be ordered separately When delivered the inverter has a frequency setpoint range of between 0 Hz and 50 Hz Regardless of its initial position the Control Potentiometer must be turned fully counter clockwise before the inverter can start Warning The inverter does not have a power supply switch and is therefore live when the power supply is connected Commissioning Procedure Overview Mechanic
19. List of Tables Table 2 1 Table 2 2 Table 3 1 Table 3 2 Table 3 3 Table 3 4 Table 3 5 Table 3 6 Table 3 7 Table 6 1 Table 6 2 Table 6 3 Table 7 1 Table 7 2 Table 7 3 Table 8 1 Table 9 1 Table 9 2 Table 9 3 Table 9 4 Table 9 5 Table 10 1 Table 10 2 Table 10 3 Table 10 4 Table 10 5 Table 10 6 Table 10 7 Table 10 8 Table 10 9 Table 10 10 Table 10 11 Table 10 12 Table 10 13 14 Gland Plate Detall u d o T HO Pen tere 27 MICROMASTER 411 Dimension Detail nnnm 28 Ramp Time Adjustment Jumpers n n u 43 Ramp Time Jumper Behaviour nn 44 Control Circuit Jumper Settings eene nennen nnns 44 Control Circuit Jumper 45 Default Settings for BOP Operation U eene 51 Basic Operator Panel Controls eene nnne 53 Changing Drive Parameters with the BOP a 54 Inverter LED Indications uu iom eet ert imt ote ti eer E ee aed ees 74 MICROMASTER411 COMBIMASTER411 Fault Codes 75 COMBIMASTER 411 MICROMASTER 411 Warning Codes 77 MICROMASTER 411 COMBIMASTER 411 Performance Ratings 82 Case Ip do ERE 83 ase Su c
20. Value y2 of ADC scaling 100 0 2 CUT N P0761 1 Width of ADC deadband V 0 2 CUT N P0762 1 Delay for loss of signal action 10 3 CUT N Setpoint Channel and Ramp Generator P0004 10 ParNr ParText Default Acc WS ac P1000 1 Selection of frequency setpoint 27 1 CT Q P1001 1 Fixed frequency 1 0 00 2 CUT N P1002 1 Fixed frequency 2 5 00 2 CUT N P1003 1 Fixed frequency 3 10 00 2 CUT N P1004 1 Fixed frequency 4 15 00 2 CUT N P1005 1 Fixed frequency 5 20 00 2 CUT N P1006 1 Fixed frequency 6 25 00 2 CUT N P1007 1 Fixed frequency 7 30 00 2 CUT N P1016 Fixed frequency mode Bit 0 1 3 CT N P1017 Fixed frequency mode Bit 1 1 3 CT N P1018 Fixed frequency mode Bit 2 1 3 CT N r1024 CO Act fixed frequency 3 P1031 1 Setpoint memory of the MOP 0 2 CUT N P1032 Inhibit reverse direction of MOP 1 2 CT N P1040 1 Setpoint of the MOP 5 00 2 CUT N r1050 CO Act Output freq of the MOP 3 P1058 1 JOG frequency right 5 00 2 CUT N P1059 1 JOG frequency left 5 00 2 CUT N P1060 1 JOG ramp up time 10 00 2 CUT N P1061 1 JOG ramp down time 10 00 2 CUT N P1070 1 CI Main setpoint 755 0 3 CT N P1071 1 CI Main setpoint scaling 1 0 3 CT N P1075 1 CI Additional setpoint 755 1 3 CT N P1076 1 CI Additional setpoint scaling 1 0 3 CT N r1078 CO Total frequency setpoint 3 r1079 CO Selected frequency setpoint 3 P1080 1 Min frequency 0 00 1 CUT Q P1082 1 Max frequency 50 00 1 CT Q P1091 1 Skip frequency 1 0 00 3 CUT N P1
21. cross head captive screws on the inverter cover Remove inverter cover to access the connection terminals Feed the power cable into the terminal housing via the appropriate gland hole Connect power leads to terminals L1 L2 L3 and to the separate earth To avoid snagging on components when the inverter halves are brought together run cables along the base of the terminal housing 5 Use Class 1 75 C copper wire only Use a 4 core cable If crimp terminals are used they must be insulated If crimps are not used the strip length must not exceed 5mm Use a 4 5 mm cross tip screwdriver to tighten the terminal Screws 6 Recommended tightening torque for power supply terminals is as given in the Table on Page 84 ds A drip loop is recommended when connecting the mains and control cables COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 33 65 6400 5 00 2 INSTALLATION Issue 03 02 2 5 2 2 34 8 Ensure that the power source provides the correct voltage and is designed for the rated current Use appropriate circuit breakers with specified current rating between the power supply and inverter 9 Ensure the appropriate circuit breakers fuses with the specified current rating are connected between the power supply and the inverter See Section 7 5 Warning It is essential that the Inverter be correctly earthed to the motor earth Severe injury may result if the motor is not correctly earthed I
22. current and frequency are all compatible with the inverter data Linear V f motor speed controlled by the control potentiometer Maximum speed 3000 min 1 with 50 Hz 3600 min with 60 Hz controllable via the control potentiometer or by using a potentiometer via the inverter s analogue input Ramp up time Ramp down time 10 s If more complex application settings are required please refer to the parameter listing in these Operating Instructions To change parameters you will need one of the optional modules Basic Operator Panel BOP or the Advanced Operator Panel AOP described in later sections 40 COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 6SE6400 5CA00 0BPO Issue 03 02 3 COMMISSIONING 3 1 Block Diagram 380 V 480 V PE FS1 Analogue Input Source Y Input Voltage 0 to 10V 24V On 5000 resistor 11 1213 Control Potentiometer Function Jumpers Pot Run 24 V DC Brake External Power 1 l r mrsssss 25 1 HEU EZ 1 1 1 1 Fan Pump M n2 1 60 Hz 1 a Output Relay RL Contacts RLB 8 250 V AC 2A max 4 30
23. details CB communication board specific See CB user manual A0710 CB communication error Communication with CB communication board is lost Check CB hardware A0711 CB configuration error CB communication board reports a configuration error Check CB parameters A0910 Vdc max controller de activated Vdc max controller has been de activated since controller is not capable of keeping DC link voltage r0026 within limits P2172 gt Occurs if main supply voltage P0210 is permanently too high gt Occurs if motor is driven by an active load causing motor to goes into regenerative mode gt Occurs at very high load inertias when ramping down Check the following 1 Input voltage P0210 must lie within range 2 Load must be match A0911 Vdc max controller active gt controller is active so ramp down times will be increased automatically to keep DC link voltage r0026 within limits P2172 0912 Vdc min controller active Vdc min controller will be activated if DC link voltage r0026 falls below minimum level P2172 The kinetic energy of the motor is used to buffer the DC link voltage thus causing deceleration of the drive Soshort mains failures do not necessarily lead to an undervoltage trip A0920 ADC parameters not set properly ADC parameters should not be set to identical values since this would produce illogica
24. nennen rennen nens 109 10 3 Brakiriga i ceret b aie 118 10 4 D rating Factors ec horrent ce dace Estate e ut ce dace ARA oe 120 10 5 Thermal Protection and Automatic emn 121 10 6 Operation from Unearthed Supplies enne eene 122 10 7 Lifetime of ane denied nie dees inr edv edd n deine aer nea 122 10 8 Working with Binary Connectors BiCo I emm emen 122 10 9 Harmonic Gurrents eren a Suk 129 10 10 of MM4 I nput ChokesS suu a e nnne 129 10 11 Power Losses dedi dL dde dened ie Ea ee Le ave 130 10 12 Shock arid Vibratiom edi n ora uit 131 10 13 PROFIBUS ntt er eti aeter ciant eite at ede abe ead 132 10 14 PROFIBUS MOdUule pne tee e D na d E 133 10 15 Variant Independent Options I ns 136 COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 105 6SE6400 5CA00 0BP0 10 ENGINEERING INFORMATION Issue 03 02 10 1 Table 106 Current Limit and Overload Operation The inverter will always protect itself the motor and the system from possible damage Where short circuit exists on the output of the inverter the unit will trip almost instantaneously to protect itself In the event of short and or long ter
25. should be set to suitable level A0535 Braking Resistor Hot A0541 Motor Data Identification Active Motor data identification P1910 selected or running A0600 RTOS Overrun Warning A0700 CB warning 1 see CB manual for details CB communication board specific See CB user manual A0701 CB warning 2 see CB manual for details CB communication board specific See CB user manual A0702 CB warning 3 see CB manual for details CB communication board specific See CB user manual A0703 CB warning 4 see CB manual for details CB communication board specific See CB user manual A0704 CB warning 5 see CB manual for details CB communication board specific See CB user manual A0705 CB warning 6 see CB manual for details CB communication board specific See CB user manual A0706 CB warning 7 see CB manual for details CB communication board specific See CB user manual COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 6SE6400 5CA00 0BPO 77 6 TROUBLESHOOTING Alarms Possible Causes Diagnose amp Remedy A0707 CB warning 8 see CB manual for details CB communication board specific See CB user manual Issue 03 02 A0708 CB warning 9 see CB manual for details CB communication board specific See CB user manual A0709 CB warning 10 see CB manual for
26. 00 3 COMMISSIONING Issue 03 02 Flow chart Quick Commissioning Level 1 Only P0010 Start Quick Commissioning 0 Ready to Run 1 Quick Commissioning 30 Factory Setting Note P0010 must always be set back to 0 before operating the motor However if P3900 1 is set after commissioning this is done automatically P0100 Operation for Europe N America 0 Power in kW f default 50 Hz 1 Powerin hp f default 60 Hz 2 Powerin kW f default 60 Hz Note Settings 0 4 1 can be changed using the 60Hz Jumper to allow permanent setting P0304 Rated Motor Voltage 10 V 2000V Nominal motor voltage V from rating plate P0305 Rated Motor Current 0 2 x inverter rated current Nominal motor current A from rating plate P0307 Rated Motor Power 0 kW 2000 kw Nominal motor power kW from rating plate If P0100 1 values will be in hp P0310 Rated Motor Frequency 12 Hz 650 Hz Nominal motor frequency Hz from rating plate P0311 Rated Motor Speed 0 40000 1 min Nominal motor speed rpm from rating plate P0700 Selection of Command Source 2 on off reverse 0 Factory Setting 1 Basic Operator Panel 2 Terminal Digital Inputs Default P1000 Selection of Frequency Setpoint 2 0 frequency setpoint 1 BOP frequency control T 2 Analogue Setpoint 27 Setpoint Addition Analogue Setpoint amp Control Potentiometer Default P1080 Min Motor Frequency Sets minimum mot
27. 3 13 Basic Operator Panel Function Fn Button Use of Function button The Function button is used to view additional information To view additional information the following actions should be performed From any parameter press and hold the function button during operation 1 The display will change to show the DC link voltage indicated by d 2 Press the function button again to show the output current A 3 Press the function button again to show the output frequency Hz 4 Press the function button again to show the output voltage indicated by o COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 51 6SE6400 5CA00 0BPO 3 COMMISSIONING Issue 03 02 5 Press the function button again to show the function that has been selected for display in P0005 If P0005 is set to show any of the above 3 4 or 5 then this will not be shown again Note Additional presses will toggle around the above displays Press and hold the function button at any point in the cycle to display the parameter number you started from e g r0000 and release to return to the previous display Scrolling Function When the user is required to change a value of a parameter the button and the button on the are used to increase and decrease the value respectively Changing single digits in Parameter values For changing the parameter value rapidly the single digits of the display can be changed by performing the foll
28. Altitude 21 Ambient operating conditions 21 AOP details 137 Applicable standards European EMC Directive 140 European Low Voltage Directive 140 European Machinery Directive 140 ISO 14001 140 ISO 9001 140 Automatic De rating 121 B Basic Operating Panel BOP 136 Basic operation changing parameters with BOP 54 Basic Operation 46 Basic Operator Panel BOP 51 90 BiCo 122 cross connections 125 operation 122 using control words 124 using status words 124 worked examples 123 Binary Connectors 122 BiCo 122 Block Diagram 41 Boost 109 BOP AOP Door Mounting Kit 137 Braking 118 compound 119 118 normal 118 max controller 119 C Cable Connections 33 Case Size Rating Information 83 Changing single digits 52 Chokes 129 Closed Loop control 110 implementation 110 setting 111 COMBIMASTER 411 amp MICROMASTER 411 fault codes 75 specifications 81 COMBIMASTER 411 Installation Procedure 29 Command Sources 58 Commission Overview 49 Commissioning 39 Commissioning Procedure 42 Compound Braking 59 119 Control and Operating Modes 109 Control Cable Connections 36 Control Circuit Jumpers 44 Control Modes 60 Current Limit 106 COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 65 6400 5 00 INDEX parameter interaction 106 p
29. BiCo is a connection That is the output function is connected back to the input so it is not possible to tell from P0702 99 what the digital input is controlling However there are many diagnostic parameters that can assist in setting up BiCo functions See following examples Example 2 Using OFF3 instead of OFF1 Set P0701 99 to enable BiCo function Set P0840 722 0 On right via digital input 1 Set P0848 722 0 OFF3 via digital input 1 Now the inverter will ramp between set points using the normal ramp time as set in P1120 and 1121 However at switch off from digital input 1 the inverter will turn off with an OFF3 using the ramp rate set in P1135 which may be different to P1121 An additional advantage is that the OFF3 function usually requires a second digital input here the BiCo function permits digital input 1 to perform a run right and an OFF3 Example 3 Selecting an alternative ramp time when a certain fixed frequency is selected Three fixed frequencies are selected using three digital inputs The digital inputs also select on right The third digital input also selects the alternative Jog ramp times Note This will only enable an alternative ramp up time because when digital input 3 is switched low it will also de select the alternative ramp time Normal ramp down time will therefore be used COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 123 65 6400 5 00
30. INFORMATION Issue 03 02 10 14 2 Quick Guide to setting up PROFIBUS The bus cable between the master device and the drive must be connected correctly this includes the necessary termination resistors Bus Termination within the PROFIBUS module can be achieved using the termination switch SW1 See illustration on previous page The bus cable must be screened and the screen must be connected to the housing of the cable connector The PROFIBUS master must be configured correctly so that communications can be realized with a DP slave using PPO type 1 or PPO type 3 only PPO type 1 if the PPO type cannot be configured via remote operator control Installation should be in conformance with EMC directives and regulations this is described in detail in the operating manuals for the drive and the PLC 10 14 3 PROFIBUS Module Data Table 10 12 Technical data 411 PROFIBUS Module Dimensions H x W xD 107 8 mm x 128 mm x 40 5mm Maximum bus speed 12 MBd Table 10 13 PROFIBUS Ordering information PROFIBUS module 6SE6401 1PB00 0AAO0 10 15 Variant Independent Options Several options are available for use with Siemens Standard inverters These are intended to assist product selection installation and commissioning in certain applications 10 15 1 Basic Operating Panel BOP MICROMASTER default settings can be changed through the Basic Operator Panel BOP drive option The BOP provides direct access to the MICROMASTER 411 o
31. N P1074 1 BI Disable additional setpoint 0 0 3 CUT N P1110 1 BI Inhibit neg freq setpoint 0 0 3 CT N P1113 1 BI Reverse 722 1 3 CT N P1124 1 BI Enable JOG ramp times 0 0 3 CT N P1140 1 BI enable 1 0 3 CT N P1141 1 BI RFG start 1 0 3 CT N P1142 1 BI enable setpoint 1 0 3 CT N P1230 1 BI Enable DC braking 0 0 3 CUT N P2103 1 BI 1 Faults acknowledgement 722 2 3 CT N P2104 1 BI 2 Faults acknowledgement 0 0 3 CT N P2106 1 BI External fault 1 0 3 CT N P2220 1 BI Fixed PID setp select Bit 0 0 0 3 CT N P2221 1 BI Fixed PID setp select Bit 1 0 0 3 CT N 2222 1 BI Fixed PID setp select Bit 2 0 0 3 CT N P2235 1 BI Enable PID MOP UP cmd 19 13 3 CT N P2236 1 BI Enable PID MOP DOWN cmd 19 14 3 CT N Analogue I O P0004 8 r0750 Number of ADCs 3 r0752 2 Act input of ADC V 2 P0753 1 Smooth time ADC 3 3 CUT N r0754 2 Act ADC value after scaling 96 2 r0755 2 CO Act ADC after scal 4000h 2 P0756 1 Type of ADC 2 CT N P0757 1 Value x1 of ADC scaling V 2 CUT N P0758 1 Value y1 of ADC scaling 0 0 2 CUT N 66 COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 6SE6400 5CA00 0BPO Issue 03 02 5 SYSTEM PARAMETERS P0759 1 Value x2 of ADC scaling V 10 2 CUT N P0760 1
32. Quick commissioning 49 R Ramp Times Using Jumpers 43 Reset to Factory default 52 Reversing the motor 58 S Safety instructions 7 Scrolling Function 52 Shock 21 131 Starting the motor 58 Status Display Panel default settings with BOP 51 Stopping the motor 58 Stopping the Motor 48 System Parameters 62 T Technical Data 82 Technical Support 5 Temperature 21 Temperature Coefficient 108 Thermal Protection 121 Tightening Torque amp Cable cross section 84 Trip Levels 109 Troubleshooting 73 U Unearthed Supplies 122 operation 122 User Options 88 V Variant Independent Options 136 Vibration 131 Wall Mounting Kit 25 98 Warnings cautions amp notes definitions 6 general 7 2 Ziegler Nichols 113 COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 6SE6400 5CA00 0BPO Suggestions and or Corrections To Technical Documentation Manager Siemens Automation amp Drives Suggestions Corrections For Publication Manual Siemens plc Automation amp Drives COMBIMASTER 411 amp MICROMASTER Varey Road Congleton CW12 1PH 411 Fax 44 0 1260 262143 Email Technical Documentation Department User Documentation From Operating Instructions Name Order Number 6526400 5 Date of Issue 03 02 Company Service Department Should you come across any printing errors when reading
33. Su senha et Pr Ee w RR LOEO c eg 90 8 4 Advanced Operator Panel 91 8 5 PROFIBUS Module for MICROMASTER 4411 sss 92 8 6 Electromechanical Brake Control Module a 93 8 7 MICROMASTER 411 Operator Panel Mounting 94 8 8 PC to Inverter Connection Kit a nennen nnne 95 8 9 PC to AOP Connection Kit uu S aqu kup qimiq tnnt 96 8 10 Door Mounting Kit for Single Inverter control U 97 8 11 Wall Mounting Kit reiten ice eite n eee e ee Lk edi n e d ud 98 9 Electro Magnetic Compatibility EMC 1 u u 99 9 1 Electro Magnetic Compatibility nennen 100 10 Engineering Information uu ere terere Ou iS sis usa sss 105 10 1 Current Limit and Overload Operation U na 106 10 2 Control and Operating Modes L u nennen i 109 10 3 Braking Det PB t a eei 118 10 4 DeratingiF actors iae too iE n HERE E D eR EE els 120 10 5 Thermal Protection and Automatic 121 10 6 Operation from Unearthed Supplies I u 122 10 7 Lifetime of
34. V rms 1096 Three phase Operating Input Frequency 47 63Hz Output Frequency 2 pole 0 650Hz 4 pole Inrush Current Less than 7 7 A Input Current 7 8 Arms 10 Arms Output Current max 5 9A Power Supply fuse 16A Power Supply Lead 4 mm max cross section COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 83 65 6400 5 00 7 COMBIMASTER 411 MICROMASTER 411 SPECIFICATIONS Issue 03 02 T 3 Table 7 4 7 4 Table 7 5 84 Tightening Torque Cable cross sections for Power Supply and Motor Terminals Power Supply amp Motor Terminal Wire Sizes Tightening Torques per case size Terminal Tightening Torque measurement Minimum Cable Cross Section Maximum Cable Cross Section AWG 12 12 Tightening Torque for Fixing Screws Fixing Screw Recommended Tightening Torque Description Inverter Cover Screws Filter Board Retention Screws Board Retention Screws Terminal Housing to Motor Fixing Screws se fi 10 6 21 3 M4 M5 COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 6SE6400 5CA00 0BPO Issue 03 02 T 5 Table 7 6 Fuses and Circuit Breakers Power MICROMASTER 411 COMBIMASTER 411 Fuses and Circuit Breakers 7 COMBIMASTER 411 MICROMASTER 411 SPECIFICATIONS Inverter T Case Size Fuses Circuit Breakers MICROMASTER 411 COMBIMASTER 411 0 37 0 5 B 3NA3803 3RV1021 1CA10 witho
35. allow the user to configure the inverter for a number of applications gt brief summary of all the inverter s control modes and an introduction to the inverter s fault and warning reporting capability More detailed information can be found in the Parameter List associated with the COMBIMASTER 411 MICROMASTER 411 4 1 Frequency Setpoilnt reb qiue 58 4 2 Command Sources P0700 sss eene nnns 58 4 3 OFF and Braking FUNCIONS 2 2 D eter Hte ed a ebd Hiper 59 4 4 Control Modes P1300 2 iicet eden send det e jane enda ene denn nde d Ra dena 60 4 5 Fauls Wanin S ertet em RE m REM EE 60 COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 57 65 6400 5 00 4 USING COMBIMASTER 411 MICROMASTER 411 Issue 03 02 N Warnings When operating electrical devices it is impossible to avoid applying hazardous voltages to certain parts of the equipment Emergency Stop facilities according to EN 60204 IEC 204 VDE 0113 must remain functional in all operating modes of the control equipment Any disengagement of the Emergency Stop facility must not lead to uncontrolled or undefined restarts Faults occurring in the control equipment can lead to substantial material damage or even grievous bodily injury i e potentially dangerous faults Additional external precautions must be taken or facilities provided to ensure safe oper
36. difference inverter scope 1 32 Typical error from 5 Hz to 50 Hz at nominal Current Fast Current Limit Fast Current Limit FCL is a cycle by cycle hardware current limit built into the inverter The current is rapidly reduced by pulse dropping that is by turning off the Insulated Gate Bipolar Transistors IGBTs on a pulse by pulse cycle by cycle basis The normal current limit operation then takes over The FCL threshold is set slightly below the software overcurrent trip threshold and reacts much quicker i e in milliseconds thus preventing spurious and unwanted trips when sudden loads are applied or fast accelerations requested FCL is especially useful when working in open loop control to override unwanted currents COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 107 65 6400 5 00 10 ENGINEERING INFORMATION Issue 03 02 10 1 3 10 1 4 10 1 5 108 Positive Temperature Coefficient Resistor Use Many motors are available with a Positive Temperature Coefficient PTC resistor built into the windings The resistance of the resistor rises rapidly at a particular temperature and this change can be detected by the inverter If the resistor is connected to the inverter terminals as shown in Figure 10 2 and the PTC input enabled by setting parameter P0703 29 then if the resistance rises above 2 the inverter will trip and Fault Code F004 displayed Most Motor Protection PTC resisto
37. eo Technology Motor Control Application units _ P0004 7 12 rive Features E Digital I O P0004 10 P0004 8 Setpoint Channel amp Analogue Ramp Generator Figure 5 1 Parameter Structure with Filter P0004 COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 63 65 6400 5 00 5 SYSTEM PARAMETERS Issue 03 02 5 2 Parameter List short form Three states are possible for all the parameters Commissioning C Readytorun T gt Run U This indicates when the parameter can be changed One two or all three states may be specified If all three states are specified this means that it is possible to change this parameter setting in all three inverter states Always ParNr ParText Default Acc WS QC 0000 Drive display 1 P0003 User access level 1 1 CUT N P0004 Parameter filter 0 1 CUT N P0010 Commissioning parameter 0 1 CT N P0199 Equipment system number 0 2 UT N Quick Commissioning ParNr ParText Default Acc WS QC P0100 Europe North America 0 1 C Q P3900 End of quick commissioning 0 1 C Q Parameter reset ParNr ParText Default Acc WS QC P0970 Factory reset 0 1 C N Inverter Unit P0004 2 ParNr ParText Default Acc WS QC r0018 Firmware version 1 r0026 1 CO Act f
38. period of storage you must reform the capacitors in the inverter The requirements are listed below The period of storage should be calculated from the date of manufacture and not from the time of delivery by your supplier Period of Required Action Preparation Storage Time 1 year or less No reforming required No preparation 1 to 2 years Apply power to the inverter for one hour before issuing the run command 1 hour 2 Use a variable AC supply gt Apply 25 of input voltage for 30 minutes 2 to 3 years 2 Increase volts to 5096 for a further 30 minutes 2 hours 2 Increase volts to 75 for a further 30 minutes 2 Increase volts to 100 for a further 30 minutes Inverter ready for run signal 2 Use a variable AC supply 3 years and gt Apply 25 of input voltage for 2 hours 8 hours over 2 Increase volts to 5096 for a further 2 hours 2 Increase volts to 75 for a further 2 hours 2 Increase volts to 10096 for a further 2 hours Inverter ready for run signal 20 COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 6SE6400 5CA00 0BPO Issue 03 02 2 INSTALLATION 2 2 Ambient operating conditions Temperature Frame Size B C Min C 10 10 Max C 40 40 Humidity Range 99 Non condensing Altitude If the inverter is to be installed at an altitude gt 1000m derating will be required Refer to Section 10 4 2 for details Shock Do not drop the inverter or exp
39. software are derived from a keypad located directly below the LCD screen Communication with dependent inverters is achieved via RS232 interface terminals Summary The AOP has several practical uses For example gt AOP may be Desk Panel mounted and used to control the inverter directly The AOP can be mounted on a Door Mount Kit using an optional cable of up to 5 m to enable remote control and monitoring of the inverter gt The AOP can be used to allow for communication with a PC Parameter sets can be stored in the AOP and uploaded or downloaded as required Particularly useful where many inverters require programming in production 10 15 3 PROFIBUS Module The PROFIBUS module allows full PROFIBUS connection of up to 12 Mbaud You can supply the module from an external 24 V supply which keeps PROFIBUS active even when the inverter is removed from its power The module permits full remote control of PROFIBUS or local control or a mixture of both 10 15 4 PC to Inverter Connection Kit The PC to Inverter Connection Kit is used for controlling an inverter directly from a PC provided the correct software has been installed The hardware includes an opto isolated RS232 adapter board and a RS 232 Serial Comms cable for reliable point to point connection 10 15 5 BOP AOP Door Mounting Kit for Single Inverter Control This kit is used to mount an operator panel in a cabinet door It must be used in conjunction with a M
40. the BOP set P1000 1 Pressing this button decreases the displayed value Decrease value To change the Frequency Setpoint via the BOP set P1000 1 0 COMBIMASTER 411 amp 411 Operating Instructions 53 6SE6400 5CA00 0BPO 3 COMMISSIONING Changing parameters with the BOP Table 3 7 54 Changing Drive Parameters with the BOP Changing P0004 parameter filter function Issue 03 02 The following descriptions show how to change the parameters use this description as a guide for setting any parameters using the BOP Step Result on display Press B to access parameters Press until P0004 is displayed Press B to access the parameter value level Press B or to the required value Press B to confirm and store the value Only the motor parameters visible to the user Changing P1082 an indexed parameter setting maximum motor frequency Step Result on display Press B to access parameters Press B until P1082 is displayed Press B to access the parameter value level Press B to display current set value Press B or to required value Press B to confirm and store the value Press until 0000 is displayed Press B to return the display to the standard drive display as defined by the customer The required maximum frequenc
41. ze Ede tee deese dede de ede dat e e v e E v devel n a v ode 16 2 EB 19 2 1 Getieral eee t estre voter ad v e e dene dedu 20 2 2 Ambient operating 21 2 3 Mechanical Installation MICROMASTER 411 a 21 2 4 Mechanical Installation COMBIMASTER 411 a 29 2 5 Electrical Installation etit ceo ei eee tete bod debet celos 32 3 Commissioning ene einen er 39 3 1 Block Diagratii u uuu ge atten edm b tm een big ect edge 41 3 2 General Information ss per en Cedere ee ee p ree Da m Q 42 3 3 Commissioning Procedure eene nennen uu 42 3 4 General operation uu uu un una t e t ut Reto 56 4 Using the COMBIMASTER 411 amp MICROMASTER 411 57 4 1 Frequency Setpoint hp e bte rera ey dps 58 4 2 Command Sources PO 700 u a nu apnea tec steh a RE pre 58 4 3 OFF and Braking F nctiofig u u a unus a nennen eene menn nennen nennen nnns 59 4 4 Gontrol Modes P1300 u u t t e et o RH PER Rees sika 60 4 5 Faults
42. 0 3 CT N r0947 8 Last fault code 2 0949 8 Fault value 3 r0948 12 Fault time 3 P2100 3 Alarm number selection 0 3 CT N P2101 3 Stop reaction value 0 3 CT N P2111 Total number of warnings 0 3 CT N r2110 4 Warning number 2 r2114 2 Run time counter 3 P2150 1 Hysteresis frequency f hys 3 00 3 CUT N P2155 1 Threshold frequency 1 30 00 3 CUT N P2156 1 Delay time of threshold freq 1 10 3 CUT N P2164 1 Hysteresis frequency deviation 3 00 3 CUT N P2167 1 Switch off frequency off 1 00 3 CUT N P2168 1 Delay time T off 10 3 CUT N P2170 1 Threshold current thresh 100 0 3 CUT N P2171 1 Delay time current 10 3 CUT N P2172 1 Threshold DC link voltage 800 3 CUT N P2173 1 Delay time DC link voltage 10 3 CUT N P2179 Current limit for no load ident 3 0 3 CUT N P2180 Delay time for load missing 2000 3 CUT N r2197 CO BO Monitoring word 1 2 PI Controller 0004 22 ParNr ParText Default Acc WS Qc P2200 1 BI Enable PID controller 0 0 2 CUT N P2201 1 Fixed PID setpoint 1 0 00 2 CUT N P2202 1 Fixed PID setpoint 2 10 00 2 CUT N P2203 1 Fixed PID setpoint 3 20 00 2 CUT N P2204 1 Fixed PID setpoint 4 30 00 2 CUT N P2205 1 Fixed PID setpoint 5 40 00 2 CUT N P2206 1 Fixed PID setpoint 6 50 00 2 CUT N P2207 1 Fixed PID setpoint 7 60 00 2 CUT N P2216 Fixed PID setpoint mode Bit 0 1 3 CT N P2217 Fixed PID setpoint mode Bit 1 1 3 CT N P2218 Fixed PID setpoint mode Bit 2 1 3 CT N r2224 CO Act f
43. 0082 2 Table 9 2 Environment Filtered Industrial EMC Phenomenon Radiated Emissions Conducted Emissions Immunity Supply Voltage Distortion Voltage Fluctuations Dips Unbalance Frequency Variations Magnetic Fields Electrostatic Discharge Burst Interference Radio Frequency Electromagnetic Field amplitude modulated Radio frequency Electromagnetic Field pulse modulated EN 55011 Level A1 EN 55011 Level A1 IEC 1000 2 4 1993 EN 61000 4 8 50 Hz 30 A m EN 61000 4 2 8 KV air discharge EN 61000 4 4 2 kV power cables 2 kV control ENV 50 140 80 1000 MHz 10 V m 80 AM power and signal lines ENV 50 204 900 MHz 10 V m 50 duty cycle 200 Hz repetition rate COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 65 6400 5 00 101 9 ELECTRO MAGNETIC COMPATIBILITY Issue 03 02 9 1 6 Environment Filtered for residential commercial and light industry This level of performance will allow the manufacturer assembler to self certify compliance of their apparatus with the EMC directive for the residential commercial and light industrial environment as regards the EMC performance characteristics of the power drive system Performance limits are as specified in the generic emission and immunity standards EN 50081 1 and EN 50082 1 Table 9 3 Environment Filtered for Residential Commercial and Light Industry Radiated Emissions EN 55011 Level A Restricted Distribution mmm
44. 092 1 Skip frequency 2 0 00 3 CUT N P1093 1 Skip frequency 3 0 00 3 CUT N P1094 1 Skip frequency 4 0 00 3 CUT N P1101 1 Skip frequency bandwidth 2 00 3 CUT N r1114 CO Freq setp after dir ctrl 3 r1119 CO Freq setpoint before RFG 3 P1120 1 Ramp up time 10 00 1 CUT Q P1121 1 Ramp down time 10 00 1 CUT Q P1130 1 Ramp up initial rounding time 0 00 2 CUT N P1131 1 Ramp up final rounding time 0 00 2 CUT N P1132 1 Ramp down initial rounding time 0 00 2 CUT N P1133 1 Ramp down final rounding time 0 00 2 CUT N P1134 1 Rounding type 0 2 CUT N P1135 1 OFF3 ramp down time 5 00 2 CUT Q COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 67 6SE6400 5CA00 0BPO 5 SYSTEM PARAMETERS Issue 03 02 ParNr ParText Default Acc WS Qc r1170 CO Frequency setpoint after 3 Drive Features P0004 12 ParNr ParText Default Acc WS Qc PO0005 1 Display selection 21 2 CUT N P0006 Display mode 2 3 CUT N P0007 Backlight delay time 0 3 CUT N P0011 Lock for user defined parameter 0 3 CUT N P0012 Key for user defined parameter 0 3 CUT N P0013 20 User defined parameter 0 3 CUT N P1200 Flying start 0 2 CUT N P1202 1 Motor current Flying start 100 3 CUT N P1203 1 Search rate Flying start 100 3 CUT N P1210 Automatic rest
45. 11 the motor data must relate to the inverter data power range and voltage COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 6SE6400 5CA00 0BPO Issue 03 02 6 TROUBLESHOOTING 6 2 1 MICROMASTER 411 COMBIMASTER 411 Fault Codes Please note that in the event of a fault the inverter switches off and a fault code appears on the display NOTE To reset the fault code one of three methods listed below can be used 1 Cycle the power to the drive 2 Press the button on the BOP or AOP 3 Via Digital Input 3 Default Setting Table 6 2 MICROMASTER411 COMBIMASTER411 Fault Codes Faut ______ Possible Causes Diagnose amp Remedy Quit F0001 gt Motor power P0307 does not Check the following OFF2 OverCurrent correspond to the inverter power 0206 1 Motor power P0307 must correspond to inverter Motor lead short circuit power r0206 gt Earth faults 2 Cable length limits must not be exceeded 3 Motor cable and motor must have no short circuits or earth faults 4 Motor parameters must match the motor in use 5 Value of stator resistance P0350 must be correct 6 Motor must not be obstructed or overloaded gt Increase the ramp time gt Reduce the boost level F0002 gt DC link voltage r0026 exceeds trip level Check the following OFF2 OverVoltage P2172 1 Supply voltage P0210 must lie within limits indicated on rating plate gt Overvoltage can be caused either by too 2 DC li
46. 13 7AA1 6SE6411 6UD15 5AA1 UNFILTERED SSE6411 8UD15 5AA1 0 55 2 00 1 69 1 42 0 79 0 51 0 14 0 11 6SE6411 6BD15 5AA1 6SE6411 6UD17 5AA1 UNFILTERED EO DEL ue O o s toa 6SE6411 6BD17 5AA1 65 6411 60021 1 UNFILTERED SSE6411 6UD21 1AA1 371 8 as aae 355 6SE6411 6BD21 1AA1 6SE6411 6UD21 5AA1 UNFILTERED 6SE6411 6UD21 5AA1 1 5 4 92 3 80 2 95 1 11 0 49 0 26 0 28 6SE6411 6BD21 5AA1 6526411 20022 2 1 UNFILTERED 6SE6411 6BD22 2AA1 6SE6411 2UD23 0AA1 UNFILTERED 6SE6411 6BD23 0AA1 10 10 Use of MM4 Input Chokes When the inverter is operating it gives rise to a non sinusoidal current from the mains supply with harmonics The amplitude of the harmonics can be reduced by fitting input chokes When the mains supply impedance is less then 1 it is necessary to use an input choke with the inverter It is recommended to use the standard MM4 range of input chokes details of which can be obtained from the DA51 2 MICROMASTER 420 440 Catalogue The choke must be housed in a mechanical enclosure appropriate to the environment 10 10 1 Mains Supply Impedance This is the ratio of the inverter rated power to mains short circuit power If the mains supply impedance is below 1 the lifetime of the electrolytic capacitors could be reduced The mains short circuit power may be obtained from the power supply company or may be read from the Type Plate of the supplying power transfo
47. 210 6 Figure 10 11 illustrates the Energy Saving Mode function Notes gt Energy Saving Mode only operates in a positive direction gt Energy Saving Setpoint P2390 must be greater than COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 6SE6400 5CA00 0BPO Issue 03 02 10 ENGINEERING INFORMATION Pressure Energy equalizing cde i reservoir Z se E Eos 2 setpoint limit f Motor PID P2273 D v f t feedback Apip 4 lt Na y 96 PID feedback A Sensor PID setpoint P2392 T gt t fA f PID setpoint T f Restart TR P2390 AZ p N P1080 ME x t lt P2391 t t lt PID active Energy saving mode active PID active 0 fRestart P2000 P2390 5 _ P1080 5 454 100 P1082 2390 fRestart P2390 Hz P2000 ty P1120 n 100 96 gt P1082 Figure 10 11 Energy Saving Mode COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 117 65 6400 5 00 10 ENGINEERING INFORMATION Issue 03 02 10 3 10 3 1 10 3 2 118 Braking Reducing the output frequency of the inverter will cause the motor to slow down and as the frequency is gradually reduced to zero the motor will stop Reducing the output frequency too rapi
48. 411 amp MICROMASTER 411 Operating Instructions 121 6SE6400 5CA00 0BPO 10 ENGINEERING INFORMATION Issue 03 02 10 6 10 7 10 8 10 8 1 10 8 2 122 Software When the heatsink reaches a temperature of within 5 C of the trip level the Switching frequency and output frequency of the inverter will both be reduced This reduces the Inverter losses and current and attempts to prevent an overtemperature trip It is possible to prevent this reduction and select an immediate trip if desired See parameters P0290 P0292 for further details The inverter is further protected by an Inverter lt calculation that determines how hot the Insulated Gate Bipolar Transistors IGBTs are and will reduce the current limit PO640 when this calculation reaches 95 User defined in P0294 If the lt continues to rise to 100 an Inverter l t trip will occur 20005 in the inverter is usually caused by a high ambient temperature or blocked convection Operation from Unearthed Supplies The MICROMASTER 411 cannot be used on unearthed input supplies Lifetime of Inverters When the inverters are used in conjunction with Siemens motors 1LA7 and 1LA9 the liftetime of the inverter is gt 20 000 hours Working with Binary Connectors BiCo Introduction To make use of BiCo you will need access to the full parameter list At this level many new parameter settings are possible including BiCo functionality BiCo funct
49. 6 56 100 140 50 24 10 4LAT 096 13 0 6 5 12 4 22 3 9 5 5 2 0 0 9 0 4 Notes 1 All dimensions given in millimeters and inches 2 MF dimensions use Motor construction type IMB3 Figure 2 7 COMBIMASTER 411 Case Size B Dimensional Detail 30 COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 6SE6400 5CA00 0BPO Issue 03 02 2 4 2 2 COMBIMASTER 411 Case Size C Rear lip of Terminal Housing taken as reference point for Gland measurements 2 INSTALLATION i 90L 096 4 332 165 13 1 6 5 373 14 6 100L 1LA7 100 Notes 1 All dimensions given in millimeters and inches 2 MF dimensions use Motor construction type IMB3 Figure 2 8 COMBIMASTER 411 Case Size C Dimensional Detail COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 65 6400 5 00 31 2 INSTALLATION Issue 03 02 2 5 Electrical Installation N Warning THIS EQUIPMENT MUST BE GROUNDED ensure the safe operation of the equipment it must be installed and commissioned by qualified personnel in full compliance with the warnings laid down in these operating instructions Take particular note of the general and regional installation
50. Acknowledge Jumpers for Ramp and Control circuits set to open CM41 1default settings Refer to Commissioning Procedure in section 3 3 for jumper selection Relay Fault conditions COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 45 65 6400 5 00 3 COMMISSIONING Issue 03 02 3 3 4 3 3 5 46 Default Operation For default operation connect the terminals as shown in Figure 3 5 below Figure 3 5 Default Setup Terminal Connections FREQUENCY SETPOINT Setpoint addition Control potentiometer and Analog input P1000 27 In order to provide the unit with a Frequency Setpoint the user can either 1 Turn the control potentiometer 2 Fitan external potentiometer or apply an external analog control voltage across the terminals 6 amp 7 AIN Note When using the analog input only the control potentiometer should be turned fully anti clockwise to ensure that the control potentiometer is de activated Operation using Pot Run Jumper With the Pot Run jumper fitted the control potentiometer provides the ON OFF command source In order to provide the unit with a Run command the Control Potentiometer must be turned in a clockwise direction To switch the unit OFF turn the Control Potentiometer fully anti clockwise OFF position Warning If the unit is powered up when the Control Potentiometer is not in the OFF position the unit may autom
51. Asic Timeout gt Contact Service Department F0070 gt No setpoint values from CB gt Check CB and communication partner OFF2 CB setpoint fault communication board during telegram off time F0071 gt No setpoint values from USS during gt Check USS master OFF2 USS BOP link telegram off time setpoint fault F0072 gt No setpoint values from USS during Check USS master OFF2 USS COMM link telegram off time setpoint fault F0085 gt External fault triggered via terminal inputs gt Disable terminal input for fault trigger OFF2 External Fault F0090 Signal from Encoder lost 1 Check encoder fitted If encoder not fitted set OFF2 Encoder feedback P400 0 and select SLVC mode P1300 20 or loss 22 2 Check connections between encoder and inverter 3 Check encoder not faulty select P1300 0 run at fixed speed check encoder feedback signal in P66 Increase encoder loss threshold in P492 F0101 Software error or processor failure gt Run self test routines OFF2 Stack Overflow F0221 gt PID Feedback below min value P2268 gt Change value of P2268 Adjust feedback gain OFF2 PID Feedback below min value F0222 gt PID feedback above max value P2267 gt Change value of P2267 Adjust feedback gain OFF2 PID Feedback above max value F0450 Fault value gt Drive may run but some features will not work OFF2 BIST Tests Failure 1 Some power section tests have failed properly 2 Some control board tests have failed Replace d
52. Ensure that the motor is configured for the correct supply voltage 380 to 480 V three phase supply When synchronous motors are connected or when coupling several motors in parallel the inverter must be operated with voltage frequency control characteristic P1300 0 2 or 3 N Caution After connecting the power and motor cables to the proper terminals make sure that the cover has been replaced properly before supplying power to the unit Note Ensure that the appropriate circuit breakers fuses with the specified current rating are connected between the power supply and inverter Refer to Section 7 5 Use Class 1 75 C copper wire only for UL compliance For tightening torque see table on Page 84 tighten up the power terminal screws use either a 4 5 mm flat bladed screwdriver or a 2pt Pozidrive Head screwdriver Access to the power and motor terminals The procedure for accessing the power and motor terminals on the COMBIMASTER 411 amp MICROMASTER 411 Inverter is illustrated in Figure 2 9 Motor and Power Supply Connections 2 5 2 1 Power Connections The information given in Figure 2 9 shows the connection of the motor wires to the filter board terminals Power cables should be connected to the inverter terminals as detailed in the following procedure For cable size and rating refer to the Table on Page 84 1 If the Inverter cover the top half has already been fitted unscrew the four M5
53. Gland Dimensions a 27 Figure 2 5 MICROMASTER 411 Case Size B Dimensions see 28 Figure 2 6 MICROMASTER 411 Case Size C 28 Figure 2 7 COMBIMASTER 411 Case Size B Dimensional 30 Figure 2 8 COMBIMASTER 411 Case Size C Dimensional 31 Figure 2 9 Motor and Power Supply Connections u 35 Figure 2 10 COMBIMASTER 411 MICROMASTER 411 Control Terminals 36 Figure 2 11 Connections uice iine tee e d Y y ia EE Ree Her e iM e er ers 37 Figure 3 1 COMBIMASTER 411 MICROMASTER 411 Block Diagram 41 Figure 3 2 MICROMASTER 411 COMBIMASTER 411 Commissioning Guide 42 Figure 3 3 Ramp Time Jumpers et nete tte e Pe ded 43 Figure 3 4 Control Circuit JUMPS aiseee iane aar EEE L EEEE EEA 44 Figure 3 5 Default Setup Terminal Connections a a 46 Figure 3 6 Typical Motor Rating Plate Example U nennen nennen 55 Figure 5 1 Parameter Structure with Filter P0004 a 63 Figure 10 1 Current Limit Qu qu Puan ATR 106 Figure 10 2 PTC Resistor 108 Figure 10 3 Boost Level e k
54. ICROMASTER 411 Specifications Options 8 Electro Magnetic 9 Compatibility Engineering 10 Information Appendices A B C Index Further information is available on the Internet under http www siemens de micromaster Approved Siemens Quality for Software and Training is to DIN ISO 14001 Reg No 2160 01 The reproduction transmission or use of this document or its contents is not permitted unless authorized in writing Offenders will be liable for damages All rights including rights created by patent grant or registration of a utility model or design are reserved Siemens AG 2002 All Rights Reserved MICROMASTER is a registered trademark of Siemens Order Number 6SE6400 5CA00 0BP0 Printed in the United Kingdom Other functions not described in this document may be available However this fact shall not constitute an obligation to supply such functions with a new control or when servicing We have checked that the contents of this document correspond to the hardware and software described There may be discrepancies nevertheless and no guarantee can be given that they are completely identical The information contained in this document is reviewed regularly and any necessary changes will be included in the next edition We welcome suggestions for improvement Siemens handbooks are printed on chlorine free paper that has been produced from managed sustainable forests No solvents have been used in the printin
55. ICROMASTER 411 5m cable assembly This kit extends the existing RS232 interface bringing connections and power from the interface connector to terminals which can then be wired to the AOP or BOP mounted in the door Although RS232 should be limited to 3 m of cable up to 20 m of cable can operate satisfactorily but this is not guaranteed 10 15 6 Electromechanical Brake Module The Electromechanical Brake Control Module is used to provide an output to the drive coil of a DC electromechanical motor brake The brake output can be software configured for fast and slow coil operation The coil voltages of the respective motor brakes are listed in the Electromechanical Brake Module Operating Instructions COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 137 65 6400 5 00 10 ENGINEERING INFORMATION 138 Issue 03 02 COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 6SE6400 5CA00 0BPO Issue 03 02 APPENDICES Appendices This Appendices contains A Applicable Standards reete ae erede tan iere da din eee ae e ade uha 140 Listof Abbreviati ns 5 xenon 141 C MICROMASTER 411 COMBIMASTER 411 Parts Identification 142 COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 139 65 6400 5 00 APPENDICES Issue 03 02 A Applicable Standards 140 European Low Voltage Directive The MICROMASTER product range compl
56. MASTER 411 amp MICROMASTER 411 Operating Instructions 99 65 6400 5 00 9 ELECTRO MAGNETIC COMPATIBILITY Issue 03 02 9 1 Electro Magnetic Compatibility EMC All manufacturers assemblers of electrical apparatus which performs a complete intrinsic function and is placed on the market as a single unit intended for the end user must comply with the EMC directive EEC 89 336 There are three routes for the manufacturer assembler to demonstrate compliance 9 1 1 Self Certification This is a manufacturer s declaration that the European standards applicable to the electrical environment for which the apparatus is intended have been met Only standards that have been officially published in the Official Journal of the European Community can be cited in the manufacturer s declaration 9 1 2 Technical Construction File A technical construction file can be prepared for the apparatus describing its EMC characteristics This file must be approved by a Competent Body appointed by the appropriate European government organization This approach allows the use of standards that are still in preparation 9 1 3 EC Type Examination Certificate This approach is only applicable to radio communication transmitting apparatus All MICROMASTER units are certified for compliance with the EMC directive when installed in accordance with the recommendations in Section 2 of this document 9 1 4 EMC Directive Compliance with Harmonics Regulati
57. NEMA 4 COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 6SE6400 5CA00 0BPO Issue 03 02 1 OVERVIEW SN NN NS NN SN WN WA SN SO VULI NSONN WO WY W W COMBIMASTER 411 Variable Frequency Inverter Motor Combination Figure 1 1 MICROMASTER 411 and COMBIMASTER 411 Variable Frequency Inverters COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 17 6SE6400 5CA00 0BPO 1 OVERVIEW 18 Issue 03 02 COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 6SE6400 5CA00 0BPO Issue 03 02 2 INSTALLATION 2 Installation This Chapter contains General data relating to installation gt Inverter Dimensions Wiring guidelines to minimize the effects of EMI gt Details concerning electrical installation 2 1 Generali s m u En OL euet a ect reise D n red eene dass 20 2 2 Ambient operating ad nana 21 2 3 Mechanical Installation MICROMASTER 411 eem 21 2 4 Mechanical Installation COMBIMASTER 411 ene 29 2 5 Electrical Installatiori z 5 reete reete ete redet erae Da negate Aaa aA 32 COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 19 65 6400 5 00 2 INSTALLATION Issue 03 02 N AN 2 1 Warnings Work on the device system by unqualified personnel or fail
58. P0347 is reduced too much then the drive will trip on over current F0001 when DC braking is activated DC braking can be enabled by an external source such as a digital input Figure 10 13 DC Braking Caution When DC Braking is applied via P1230 BICO Source and an ON Command is present when DC Braking is removed the motor will automatically ramp up to the configured frequency setpoint gt Frequent use of DC Braking can cause the motor to overheat COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 6SE6400 5CA00 0BPO Issue 03 02 10 ENGINEERING INFORMATION 10 3 3 Vdc Max Controller The MICROMASTER 411 COMBIMASTER 4411 has a controller to limit the DC voltage Vdc Max controller When braking a load faster than would normally be possible excess energy has to be dissipated This energy is unable to go back into the input supply so the result is that the DC link voltage rises If this voltage rises too high the trip level will be reached and the output pulses disabled to prevent damage to the inverter The Vdc Max controller automatically increases the frequency and extends the ramp down period so that the braking is not as fast thus reducing the risk of an overvoltage trip and keeping the system running This means that the system will ramp down on the voltage limit until a standstill or a new setpoint is reached Refer to Parameter P1240 for configuration details 10 3 4 Compound Braking W
59. PI controller COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 115 65 6400 5 00 10 ENGINEERING INFORMATION Issue 03 02 10 2 5 10 2 6 116 Further features Further features such as a PI setpoint trim can be accessed in user access level 3 P0003 3 These features are described in the Parameter List Motor control Figure 10 10 PI Basic Block Diagram Energy Saving Mode When the PI controller output goes below the Energy Saving Setpoint P2390 a timer is started If the output returns above the Energy Saving Setpoint before the timer expires then the timer is aborted When the timer P2391 expires Energy Saving Mode takes control of the output and the inverter performs an OFF1 command The inverter is now in an Energy Saving state a substate of the running state This state enables the running status to remain set indicating that the inverter has a valid run signal and can start up at any time Once the PI error P2273 exceeds the Energy Saving Restart Error P2392 the inverter exits Energy Saving Mode and ramps the inverter back up to the value set in P2390 5 and then passes control back to the PI controller It should be noted that this must be a POSITIVE error when operating in a positive direction Should the inverter be required to restart having been powered off and on in Energy Saving Mode it is necessary to activate the Auto restart function of the inverter using 1
60. ROMASTER 411 Operating Instructions 6SE6400 5CA00 0BPO Issue 03 02 1 OVERVIEW 1 Overview This Chapter contains A summary of the major features of the COMBIMASTER 411 amp MICROMASTER 411 range 1 1 COMBIMASTER 411 MICROMASTER 4411 sss 16 1 2 Beson Features mire PR E cedi nt ecd dT ud mis Ea dte 16 COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 15 65 6400 5 00 1 OVERVIEW Issue 03 02 1 1 1 2 16 COMBIMASTER 411 amp MICROMASTER 411 The Siemens COMBIMASTER 411 amp MICROMASTER 411 variable frequency range of inverters are used to control the speed of three phase AC induction motors MICROMASTER 411 offers an Inverter for adaptation to a compatible motor frame and COMBIMASTER 411 provides for a ready to use Inverter Motor combination unit Inverters are available in the following ranges gt 370 W to 3 0 kW 380 480 for three phase units Inverters are microprocessor controlled and use state of the art Insulated Gate Bipolar Transistor IGBT technology This makes them reliable and versatile A special pulse width modulation method with selectable Pulse frequency permits quiet motor operation Comprehensive protection is included as standard for both motor and inverter circuits Operating modes parameters and menus can be modified and the performance enhanced if the inverter is equipped with one of several options these are described in the Appendices
61. SIEMENS COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions Issue 03 02 User Documentation MICROMASTER 411 DOCUMENTATION Getting Started Guide Provides for Quick Commissioning of the Inverter SIEMENS ____ COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions SIEMENS Gives information about features of the MM411 COMBIMASTER 411 amp Installation Commissioning Control modes System Leet mms Parameter structure Troubleshooting Specifications and available options of the MM411 Parameter List SIEMENS The Parameter List contains the description of all COMBIMASTER 411 amp Parameters structured in functional order and a eee detailed description The Parameter list also includes a series of function plans Catalogues In the catalogue you will find all the necessary information to select an appropriate inverter as well MEROMMSTER A H H t Catalog DA 513 2001 as Operator Panels and Communication Options SIEMENS COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions User Documentation Valid for Release Inverter Type Control Version COMBIMASTER 411 amp MICROMASTER 411 March 2002 Issue 03 02 Overview 1 Installation 2 Commissioning 3 Using the 4 COMBIMASTER 411 MICROMASTER 411 System Parameters 5 Troubleshooting 6 COMBIMASTER 411 7 M
62. Section 8 11 6SE6401 0WM00 0AA0 88 COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 6SE6400 5CA00 0BP0 Issue 03 02 8 OPTIONS 8 2 MICROMASTER 411 COMBIMASTER 411 Programming Options Table 8 1 Key to Programming Options Component PC Desk Operator Panel Programming of Door mounted Programming E programming without Isolation with Isolation AOP for Inverter operator panel programming MICROMASTER 411 Operator Panel Mounting Kit Interface Link Cable PC Inverter Connection Kit PC AOP Connection Kit BOP AOP door mounting kit 5m cable assembly M12 connector Notes 1 Either BOP or AOP is required 2 The Operator Panel Mounting Kit includes an Operator Desktop Frame and Interface Cable Link 3 Options 2 and 3 are for use with DriveMonitor Commissioning Software Tool COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 89 65 6400 5 00 8 OPTIONS Issue 03 02 8 3 Basic Operator Panel BOP Basic Operator Panel 6SE6400 0BP00 0AAO0 90 Desk Mounted BOP in Operator Panel Mounting Kit 6SE6401 1DF00 0AAO0 Door Mounted BOP in BOP AOP door mounting Kit for single inverter control 6526400 COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 6SE6400 5CA00 0BPO Issue 03 02 8 OPTIONS 8 4 Advanced Operator Panel AOP Desk Mounted BOP in Operator Panel Mounting Ki
63. Secure the inverter cover with the four M5 captive screws Use either a 4 5 mm flat bladed screwdriver or a 2pt Pozidrive Head screwdriver 2 3 3 Installation of Cable Glands Before power and control cables can be connected to their respective circuits it will first be necessary to fit the cable glands supplied Each gland should be located ideally to allow for convenient cable runs to the terminals located on the Filter and boards 1 Using a hammer and a flat head screwdriver as shown opposite strike the gland plate or knockout to obtain a clearance for the 25 mm cable gland Note Care must be taken to prevent damage to the Terminal Housing as this may affect the IP rating of the inverter 2 Remove any sharp edges from the gland area and any swarf from the terminal housing 3 After the knockout has been removed it should be safely discarded and the cable glands fitted as shown in the assembly diagram opposite MICROMASTER Terminal Housing Figure 2 1 Installation of Cable Gland COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 23 6SE6400 5CA00 0BPO 2 INSTALLATION Issue 03 02 2 3 4 Mounting the Inverter on a Siemens Motor XIN h 11 AMA 5 652 C
64. System Parameters 62 5 2 Parameter List short form COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 61 65 6400 5 00 5 SYSTEM PARAMETERS Issue 03 02 5 1 62 Introduction to COMBIMASTER 411 MICROMASTER 411 System Parameters Parameters can only be changed by using the Basic Operator Panel BOP the Advanced Operator Panel AOP or Serial Interface Note Full details of the COMBIMASTER 411 MICROMASTER 411 Parameters can be found in the separate document COMBIMASTER 411 MICROMASTER 411 Parameter List This document is included in the CD ROM delivered with the product Parameters may be changed and set using the BOP to adjust the desired properties of the inverter such as ramp times minimum and maximum frequencies etc The parameter numbers selected and the setting of the parameter values are indicated on the optional five digit LCD display Readonly parameters are indicated with r instead of P P0010 initiates Quick Commissioning Set P0010 to 1 Theinverter will not run unless P0010 is set to O after it has been accessed This function is automatically performed if P3900 gt 0 P0004 acts as a filter allowing access to parameters according to their functionality group attempt is made to change a parameter that cannot be changed in this status for example cannot be changed whilst running or can only be changed in quick 1 commissioning
65. abling of the PI controller this should be set to 1 It is also possible to use a digital input or other BiCo functions to enable the PI controller e g the PI controller can be enabled using DIN 2 by setting P0702 99 and P2200 722 1 This allows the user to switch between frequency control and PI control when the inverter is not running PI Feedback signal PI control requires a feedback signal from the process to monitor how the system is behaving For the majority of applications this will be in the form of an analogue sensor The MICROMASTER 411 COMBIMASTER 411 has one analogue input terminal connections 6 amp 7 and the feedback signal can be connected to this input The source of the PI feedback signal must then be defined using P2264 755 source of PI feedback analogue input 1 If required the analogue input can be scaled using parameters P0757 P0760 If a different source of feedback signal is used e g USS P2264 must be set appropriately The value of the feedback signal can be viewed via parameter 2266 The relation between the sensor signal and the manner in which the PI controller changes the motor frequency must also be defined at this point This is done using P2271 PI transducer type There are 2 possible settings for this parameter 0 and 1 The difference between these settings is whether the PI controller increases or decreases output frequency as a response to a positive error signal i e where the feedbac
66. al Installation Installation NS Electrical Installation Default Command Keypad Source lt p 22 DIN1 Parameter ON OFF1 P0700 1 Jumper Pot Run Control Potentiometer Commissioning Commissioning Terminal Control Keypad Control Analogue setpoint Speed setpoint _ Reference Default NS 7 GOR Internal Reference M Control Pot Source m Parameter b 2 P1000 1 External Fit Potentiometer setpoint added to Control Pot l F Jumpers Parameters keypad Times x No Jumpers Fit Jumpers see section 324 Set Ramp Parameter Up P1120 E Down P1121 Start the Motor Figure 3 2 MICROMASTER 411 COMBIMASTER 411 Commissioning Guide COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 6SE6400 5CA00 0BPO Issue 03 02 3 COMMISSIONING 3 3 1 Ramp Times Using Jumpers Inverter ramp times are set using a series of 5 jumpers fit jumper to enable function When jumpers are used the Inverter ramp times are reset from their default or current values The inverter recognizes when jumper values have been set when power is re applied Caution Jumpers have priority in setting ramp times When the jumpers are removed the ramp times are not changed It is then possible to change ramp times v
67. ameter set 0 Download parameter set 1 CDS Bit 0 local remote ON OFF1 Enable MOP DOWN command Fixed frequency selection bit 0 Fixed frequency selection bit 1 Fixed frequency selection bit 2 Disable additional setpoint Inhibit reverse direction Enable JOG ramp times 1 Faults acknowledgement 2 Faults acknowledgement External fault Fixed PID setpoint selection bit Fixed PID setpoint selection bit Fixed PID setpoint selection bit Enable MOP UP command Main setpoint RFG enable RFG start RFG enable setpoint ON OFF1 reverse 2 OFF2 1 OFF3 Pulse enable Enable MOP Enable JOG right Enable JOG left Enable DC braking B B BI B B B z 0845 C C C C C Main setpoint scaling Additional setpoint Additional setpoint scaling PZD to BOP Link USS PZD to Comm Link USS PZD to CB Enable PID controller PID setpoint PID feedback 6SE6400 5CA00 0BPO COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 128 Issue 03 02 10 ENGINEERING INFORMATION 10 9 Harmonic Currents 10 9 1 Harmonic currents with 1 mains impedance Table 10 10 Three Phase 400V Connection MLFB Filter Type Power Fundamenta 5th 7th 11th 13 17th 19 6SE6411 6UD13 7AA1 UNFILTERED 0 37 1 50 1 29 1 10 067 0 46 0 15 6SE6411 6BD
68. and safety regulations regarding work on dangerous voltage installations e g EN 50178 as well as the relevant regulations regarding the correct use of tools and personal protective gear Power supply and motor terminals can carry dangerous voltages even if the inverter is inoperative wait 5 minutes to allow the unit to discharge after switching off before carrying out any installation work 2 5 1 General N Warning The inverter must always be grounded If the inverter is not grounded correctly extremely dangerous conditions may arise within the inverter which could prove potentially fatal Operation with Residual Current Device If an RCD also referred to as ELCB or RCCB is fitted the MICROMASTER 411 Inverters will operate without nuisance tripping provided that Atype B RCD is used The trip limit of the RCD is 300mA The neutral of the supply is grounded Only one inverter is supplied from each RCD Operation with long cables N Caution The control and power supply cables must be laid separately Do not feed them through the same cable conduit trunking Never use high voltage insulation test equipment on cables connected to the inverter 32 COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 6SE6400 5CA00 0BPO Issue 03 02 2 INSTALLATION 2 5 2 Cable Connections N Warning Isolate the electrical power supply before making or changing connections to the unit
69. arameters controlling 106 Current Monitoring 107 accuracy 107 D DC braking 59 DC Braking 118 Default setup 45 Derating automatic 121 for sideways installation 121 with altitude 120 with switching frequency 121 with temperature 120 Derating Factors 120 Design Features 16 Dimensional Detail 28 30 Dimensions 27 Door Mounting Kit 97 E Electrical Installation 32 Electro Magnetic Compatibility EC type examination certificate 100 general 99 100 139 self certification 100 technical construction file 100 Electro Magnetic Interference 37 Electromagnetic radiation 21 Electromechanical Brake Control Module 93 100 Compliance Tests 103 Directive Compliance 100 EMC performance filtered for residential commercial and light industry 102 filtered industrial class 101 general industrial class 101 F Fast Current Limit 107 Fault codes with the Basic Operator Panel fitted 74 Faults and warnings 60 AOP fitted 60 BOP fitted 60 SDP fitted 60 Flow chart Quick Commissioning 50 Flux Current Control 60 Frequency Setpoint 58 Function Fn Button 51 Fuses and Circuit Breakers 85 G General operation 56 Gland Dimensions 27 H Harmonic Currents 129 tables 129 143 INDEX Humidity Range 21 Installation 19 Installation after a Period of Storage 20 In
70. art 1 2 CUT N P1211 Number of restart attempts 3 3 CUT N P1215 Holding brake enable 0 2 T N P1216 Holding brake release delay 1 0 2 T N P1217 Holding time after ramp down 1 0 2 T N P1232 1 DC braking current 100 2 CUT N P1233 1 Duration of DC braking 0 2 CUT N P1236 1 Compound braking current 0 2 CUT N P1240 1 Configuration of Vdc controller 1 3 CT N r1242 CO Switch on level of Vdc max 3 P1243 1 Dynamic factor of Vdc max 100 3 CUT N P1253 1 Vdc controller output limitation 10 00 3 CUT N P1254 Auto detect Vdc switch on levels 1 3 CT N Motor Control P0004 13 ParNr ParText Default Acc WS ac r0020 CO Freq setpoint before RFG 3 r0021 CO Act frequency 2 r0022 Act filtered rotor speed 3 r0024 CO Act output frequency 3 r0025 CO Act output voltage 2 r0027 CO Act output current 2 r0056 CO BO Status of motor control 3 r0057 Jumper status 2 r0067 CO Act output current limit 3 r0071 CO Max output voltage 3 r0078 CO Act current Isq 3 r0086 CO Act active current 3 P1300 1 Control mode 0 2 CT Q P1310 1 Continuous boost 50 0 2 CUT N P1311 1 Acceleration boost 0 0 2 CUT N P1312 1 Starting boost 0 0 2 CUT N P1316 1 Boost end frequency 20 0 3 CUT N P1320 1 Programmable V f freq coord 1 0 00 3 CT N P1321 1 Programmable V f volt coord 1 0 0 3 CUT N P1322 1 Programmable V f freq coord 2 0 00 3 CT N 68 COMBIMASTER 411 amp MICROMASTER 411 O
71. at low frequencies However if too much boost is applied the motor may overheat if run at low frequencies for a long time and excessive boost may also saturate the motor leading to loss of torque The l function helps protect the motor under these circumstances Boost is calculated such that 10096 boost is the voltage given by Stator resistance P0350 multiplied by rated motor current P0305 Which means that changing the value of these parameters will affect the boost level A Voltage Boost Increases voltage here Frequency Figure 10 3 Boost Level COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 109 6SE6400 5CA00 0BPO 10 ENGINEERING INFORMATION Issue 03 02 Table 10 4 10 2 2 10 2 2 1 10 2 2 2 110 Boost Parameters P1310 This parameter sets the boost applied at O Hz The boost level is then reduced with increasing frequency to a minimum value set by P1316 typically around about 10 Hz P1311 This parameter sets a boost voltage as P1310 except that the boost is applied only during acceleration either following a start command or from set point changes P1312 This parameter allows a constant linear boost again as P1310 to be applied following a start command only to improve first time starting Maximum values of P1310 1311 and 1312 are 250 but the overall maximum boost is limited by P0640 the motor overload setting The boost voltage will also be li
72. at the rear of this manual MICROMASTER 411 COMBIMASTER 411 can be used in stand alone applications as well as being integrated into complete automation systems Design Features Key design features include gt Easy to install parameterize and commission gt Closed loop control using Proportional Integral control loop function gt High starting torque with programmable starting boost Optional remote control capability via serial interface Factory default parameter settings pre programmed for European and North American requirements gt Output frequency and hence motor speed can be controlled by one of four methods Internal Speed Control Potentiometer Analogue setpoint voltage or current input Fixed frequencies via binary inputs Serial interface gt Built in dc injection braking gt Acceleration deceleration timed with programmable smoothing Programmable signal relay output incorporated Options for external control from Basic Operator Panel BOP Advanced Operator Panel AOP RS232 serial interface gt Options Case provides for the addition of Fieldbus e g PROFIBUS DP and or Electromechanical Brake Control gt Fast Current Limit FCL for reliable trip free operation Optional Integrated class B filter Radiated emissions Class A gt MICROMASTER 411 Protection to IP66 Approximately equivalent to NEMA 4X gt COMBIMASTER 411 Protection to IP55 Equivalent to
73. atically restart and ramp up to the frequency setpoint Auto restart function is active by default COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 6SE6400 5CA00 0BPO Issue 03 02 3 COMMISSIONING FREQUENCY SETPOINT Setpoint addition Control potentiometer and Analog input P1000 27 In order to provide the unit with a Frequency Setpoint the user can either 1 Turn the control potentiometer 2 Fitan external potentiometer or apply an external analog control voltage across the terminals 6 amp 7 AIN Notes The Internal frequency setpoint set by the Control Potentiometer is ADDED to the external frequency setpoint set by either external potentiometer or control voltage mains break or fault the inverter will automatically re start on power up Auto restart P1210 6 default 3 3 6 Non Default Modes of Operation Non default modes of operation require the use of either a Keypad e g Basic Operator Panel or Advanced Operator Panel or a Commissioning tool e g Drive Monitor in order to change from the default parameter settings The Basic Operator Panel BOP Part Number 6526400 is housed an Operator Panel Mounting Kit O8E6401 1DF00 0AAO0 and connected via the Interface Link Cable to the Inverter serial comms port This arrangement is shown below MICROMASTER 411 Operator Panel Mounting Kit 6SE6401 1DF00 0AAO Part No incl
74. ation e g independent limit switches mechanical interlocks etc COMBIMASTER 411 MICROMASTER 411 operate at high voltages Certain parameter settings may cause the inverter to restart automatically after an input power failure This equipment is capable of providing internal motor overload protection Refer to P0610 level 3 and P0335 IT is ON by default Motor overload protection can also be provided using an external PTC via a digital input This equipment is suitable for use in a circuit capable of delivering not more than 10 000 symmetrical amperes rms for a maximum voltage of 460V when protected by Class fuse see Table on page 85 This equipment must not be used as an Emergency Stop mechanism see EN 60204 9 2 5 4 4 1 Frequency Setpoint gt Default Setpoint Addition Terminal 6 7 AIN AIN Control Potentiometer gt Options see P1000 Notes For frequency setpoint via PROFIBUS see PROFIBUS Instructions 4 2 Command Sources P0700 Starting the motor gt Default Terminal 1 DIN 1 700 2 gt Other Settings see P0700 to P0704 Stopping the motor There are several ways to stop the motor gt Default OFF1 Terminal 1 DIN 1 700 2 OFF2 Off button on BOP AOP Pressing the Off button once two seconds or twice with default settings This is not possible without BOP AOP OFF3 no standard setting gt Other Settings see P0700 to P0704 Reversing the motor Def
75. ation and Shock stress during Transport Required Standards Test standards Class 2M2 Class 2M1 EN 60721 3 3 EN 60068 2 27 Test Ea 5 9Hz 3 5mm 9 200Hz 19 Peak acceleration 15g duration of shock 11ms The inverter meets class 2M2 for Vibration stress and 2M1 for shock stress in product packaging COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 131 65 6400 5 00 10 ENGINEERING INFORMATION Issue 03 02 10 13 10 13 1 10 13 2 132 PROFIBUS Overview PROFIBUS is an open standard communication protocol which has been designed and developed for use in general industrial applications The standard is defined in EN50170 volume 2 and has been developed agreed and adopted by many manufacturers worldwide PROFIBUS control is now available for a wide variety of products from many different companies manufacturing drives actuators valves as well as Programmable Logic Controllers PLCs and other system controllers PROFIBUS operates over a variety of hardware interconnections such as fiber optics and RS485 There are three versions of PROFIBUS FMS DP and PA and all these versions will work together The most commonly used version is the DP version intended for general industrial applications This is the version supported by Siemens Drives Using the PROFIBUS In order to connect to a PROFIBUS system a PROFIBUS module is required This module mounts on the side of the drive and
76. ator Panel CI Connector Input CIB Connector Input Byte CID Connector Input Double Word CIF Connector Input Floating CIW Connector Input Word Connector Output DC Direct Current DIN Digital Input EU European Union ELCB Earth Leakage Circuit Breaker EMC Electro Magnetic Compatibility EMI Electro Magnetic Interference FCC Flux Current Control FCL Fast Current Limitation IGBT Insulated Gate Bipolar Transistor LCD Liquid Crystal Display LED Light Emitting Diode MOP Motor Potentiometer PI Proportional and Integral PLC Programmable Logic Controller PTC Positive Temperature Coefficient RCCB Residual Current Circuit breaker RCD Residual Current Device RH Relative Humidity RPM Revolutions Per Minute COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 65 6400 5 00 141 APPENDICES C 142 Issue 03 02 MICROMASTER 411 COMBIMASTER 411 Parts Identification Item ON O OO N zo A oc N gt Description Inverter Cover Inverter Retaining Screw Sealing Gasket Filter Module retaining screws Filter Module Terminal Housing Gland Knock outs Motor Terminal Box Motor Frame Motor Terminal Box Gasket Input Output Board Serial Interface Socket COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 65 6400 5 00 Issue 03 02 Index A Access Levels 62 Advanced Operating Panel AOP 137 Advanced Operator Panel AOP 56 91
77. ault Terminal 2 DIN 2 gt Other Settings see P0700 to P0704 58 COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 6SE6400 5CA00 0BPO Issue 03 02 4 3 4 3 1 4 3 2 4 3 3 4 3 4 4 3 5 4 USING COMBIMASTER 411 MICROMASTER 411 OFF and Braking Functions OFF1 This command produced by canceling the ON command causes the inverter to come to a standstill at the selected ramp down rate Parameter to change ramp time see P1121 Notes gt ON and the following OFF1 command must have the same source gt Ifthe ON OFF1 Command is set to more than one Digital input only the last set Digital Input is active e g DIN3 active gt OFF1 can be combined with DC braking or Compound braking OFF2 This command causes the motor to coast to a standstill Note The OFF2 command can have one or more sources By default the OFF2 command is set to BOP AOP This source still exists even if other sources are defined by one of the following parameters P0700 P0701 P0702 P0703 and P0704 OFF3 An command causes the motor to decelerate rapidly For starting the motor when OFF3 is set the binary input has to be closed high If OFF3 is high the motor can be started and stopped by ON OFF1 or ON OFF2 If OFF3 is low the motor cannot be started Ramp down time see P1135 Note can be combined with DC braking or compound braking DC braking DC braking is possible t
78. ble length limits must not be exceeded 3 Motor cable and motor must have no short circuits or earth faults 4 Motor parameters must match the motor in use 5 Value of stator resistance P0350 must be correct 6 Motor must not be obstructed or overloaded gt Increase the ramp up time gt Reduce the boost A0502 Overvoltage limit Overvoltage limit is reached This warning can occur during ramp down if the dc link controller is disabled P1240 0 If this warning is displayed permanently check drive input voltage A0503 UnderVoltage Limit Main supply failed Main supply P0210 and consequently DC link voltage R0026 below specified limit P2172 Check main supply voltage P0210 A0504 Warning level of inverter heat sink Check the following Inverter temperature P0614 is exceeded resulting in 1 Ambient temperature must lie within specified OverTemperature pulse frequency limits reduction and or output frequency reduction 2 Load conditions and duty cycle must be depending on parametrization in P0610 appropriate A0505 gt Warning level exceeded current will be Check that duty cycle lies within specified limits Inverter I2T reduced if parameterized P0610 1 A0511 Motor overloaded Check the following Motor gt Load duty cycle too high 1 P0611 motor lt time constant should be set to OverTemperature appropriate value 12T 2 P0614 Motor l overload warning level
79. dly may cause the motor to act as a generator and cause a negative current regeneration to return to the DC link To overcome this possibility the MICROMASTER 411 COMBIMASTER 411 employs a number of methods to control braking These options are described in the following paragraphs The method of bringing the motor to a standstill is selected by the user depending on operational requirements Normal Braking The usual or normal braking method is to allow the motor to come to a standstill at the selected ramp down rate to coast to a standstill OFF2 or to quickly ramp down OFF3 without applying any additional braking Refer to parameters P0701 P0702 and P0703 However if regeneration does cause tripping DC or Compound braking methods may be considered N a uU d V X bw pa PS lt a Figure 10 12 Frequency Ramp Down DC Braking In this method a controlled DC voltage is applied to the rotor When using DC braking the inverter output pulses are disabled and the actual time taken to bring the motor to a standstill cannot be predicted Stored energy in the motor and the load is dissipated in the rotor therefore no regeneration occurs The DC braking current is defined as a percentage of nominal motor current using parameter P1232 The current will be applied only when the motor is sufficiently demagnetized If the demagnetization time for the motor
80. dule T 93 8 7 MICROMASTER 411 Operator Panel Mounting 94 8 8 PC to Inverter Connection Kit een ene nnnm nennen 95 8 9 PG to AOP Connectlon Kit iie Mem ee bee ta n Med desig 96 8 10 Door Mounting Kit for Single Inverter 97 Sette Wall Mounting Kit aco e eet tod et am ded tede tied o 98 COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 87 65 6400 5 00 8 OPTIONS Issue 03 02 8 1 MICROMASTER 411 COMBIMASTER 411 User Options Basic Operator Panel BOP 05 m mE 656400 See Section 8 4 See Section 10 15 2 Advanced Operator Panel AOP 6SE6400 0AP00 0AA0 for MICROMASTER 411 See Section 10153 68E6401 1PB00 0AA0 Electromechanical Brake Control Module See Section 8 6 6SE6401 1EM00 0AA0 MICROMASTER 411 Operator Panel Mounting Kit See Section 8 7 6SE6401 1DF00 0AA0 MICROMASTER 411 Interface Link Cable See Section 8 7 6SE6401 1BL00 0AA0 See Section 8 8 See Section 10 15 4 6SE6400 1PC00 0AA0 PC to Inverter Connection Kit PC to AOP Connection Kit See Section 8 9 6SE6400 0PA00 0AA0 BOP AOP door mounting kit for single inverter See Section 8 10 6SE6400 0PM00 0AA0 control See Section 10 15 5 MICROMASTER 411 5m Cable Assembly for Door See Section 8 10 6SE6401 1CA00 0AA0 Mount Kit Wall Mount Kit See
81. dures 3 Trained in rendering first aid Use for intended purpose only The equipment may be used only for the application stated in the manual and only in conjunction with devices and components recommended and authorized by Siemens Contact address Should any questions or problems arise while reading this manual please contact the Siemens office concerned using the form provided at the back this manual 6 COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 6SE6400 5CA00 0BPO Issue 03 02 FOREWORD Safety Instructions The following Warnings Cautions and Notes are provided for your safety and as a means of preventing damage to the product or components in the machines connected This section lists Warnings Cautions and Notes which apply generally when handling COMBIMASTER 411 amp MICROMASTER 411 Inverters classified as General Transport amp Storage Commissioning Operation Repair and Dismantling amp Disposal Specific Warnings Cautions and Notes that apply to particular activities are listed at the beginning of the relevant chapters and are repeated or supplemented at critical points throughout these chapters Please read the information carefully since it is provided for your personal safety and will also help prolong the service life of your COMBIMASTER 411 amp MICROMASTER 4411 Inverter and the equipment you connect to it General N Warnings This equipment contains dangerous voltages and c
82. e AOP Manual for details or contact your local Siemens sales office for assistance General operation For a full description of standard and extended parameters refer to the Parameter List Notes The inverter does not have a main power switch and is live when the power supply is connected It waits with the output disabled until the RUN button is pressed or for the presence of a digital ON signal at terminal 1 ON OFFf1 If a BOP or an AOP is fitted and the output frequency is selected to be displayed P0005 21 the corresponding setpoint is displayed approximately every 1 0 seconds while the inverter is stopped The inverter is programmed at the factory for standard applications on Siemens four pole standard motors that have the same power rating as the inverters When using other motors it is necessary to enter the specifications from the motor s rating plate See Figure 3 for details on how to read motor data Changing motor parameters is not possible unless P0010 1 You must set P0010 back to 0 in order to initiate a run COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 6SE6400 5CA00 0BPO Issue 03 02 4 USING COMBIMASTER 411 MICROMASTER 411 4 Using the COMBIMASTER 411 amp MICROMASTER 411 This Chapter contains gt explanation of the various methods of controlling the inverter gt An outline of some of the more commonly used parameters of the COMBIMASTER 411 MICROMASTER 411 which will
83. e gland blanking plates unless the inverter electronics Filter amp boards have been removed 3 Remove the cable gland blanking plates knockouts as required See Figure 2 1 The preferred gland arrangements are shown in the General Layout Diagram Figure 2 3 4 Fit cable glands to terminal housing ensuring the O rings are fitted to ensure the seal is maintained 5 Fitthe earth lead to the earth terminal within the motor terminal box If required fit a Motor PTC cable not supplied 6 Runall cables between the motor and inverter within the cable sheath provided COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 6SE6400 5CA00 0BPO Issue 03 02 2 INSTALLATION Using the appropriate motor gasket fix the terminal housing to the motor Screw fixing torque values are 1 5 Nm M4 and 2 5 Nm M5 Insert power and control cables through glands and make off ends as required Fit the Filter board See Figure 2 2 Secure Filter board with M3 taptite screws see Table on Page 84 for torque values Connect power cables as detailed in section 2 5 2 Connect up the motor terminals in either star or delta configuration as explained in section 2 5 2 Connect control wires as detailed in section 2 5 2 Fit the I O board See Figure 2 2 Secure board with taptite screws Fit jumpers as required see Section 3 3 Place the inverter cover onto the assembled terminal housing
84. ectly e g belt tensioned and suitable for the given operating conditions 3 All electrical connections mounting screws and connecting elements tightened and fitted correctly 4 Protective conductors installed properly Any auxiliary equipment that might be fitted e g mechanical brake is in working order 6 Protection guards are installed around all moving and live parts and any relevant safety notices displayed COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 29 65 6400 5 00 2 INSTALLATION Issue 03 02 2 4 2 COMBIMASTER 411 Dimensional Detail 2 4 2 1 COMBIMASTER 411 Case Size B TAI H View A View B Rear lip of Terminal Housing Frame size 90S and 90L taken as reference point for have feet with 2 holes each Gland Measurements at the non drive end E Me 51 Mr1 Mr TL gt 1LA7 070 240 132 278 6 112 ALAS 9 4 5 2 11 0 an 4 4 im 80M 1LA7 080 2 4 274 150 2966 50 100 125 40 19 9 5 10 8 5 9 11 7 2 0 3 9 49 1 6 0 7 0 4 1LA7 083 309 12 2 905 1LA7 090 2 4 331 165 314
85. ents must be replaced using parts contained in the relevant spare parts list e Disconnect the power supply before opening the equipment for access Troubleshooting with the Inverter LED Check the status of the LED located within the control potentiometer A list of the LED status indications are given in Table 6 1 below Inverter LED Indication o s 200 ms on 800 ms off Power On Ready Continuouson Rm SS Off Off Mains supply fault No inverter power Troubleshooting with the Basic Operator Panel If the display shows fault or warning code please refer to Table 6 2 for CM411 Fault Codes or Table 6 3 CM411 Warning Codes If the motor fails to start when the ON command has been given e Check that P0010 0 e Check that a valid ON signal is present e Check that P0700 2 for Terminal I O control or P0700 1 for BOP control e Check that the setpoint is present 0 to 10V on Terminal 7 or the setpoint has been entered into the correct parameter depending upon the setpoint source P1000 For further details see the Parameter List If the motor fails to run after changing the parameters set P0010 30 then P0970 1 and press P to reset the inverter to the factory default parameter values By using a switch between terminals 1 and 4 on the I O board the drive should now run to the defined setpoint established by analog input and or control potentiometer Note For the MICROMASTER 4
86. ers Whenever measuring or testing has to be performed on live equipment the regulations of Safety Code VBG 4 0 must be observed in particular S 8 Permissible Deviations when Working on Live Parts Suitable electronic tools should be used Before installing and commissioning please read these safety instructions and warnings carefully and all the warning labels attached to the equipment Make sure that the warning labels are kept in a legible condition and replace missing or damaged labels COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 7 6SE6400 5CA00 0BPO FOREWORD Issue 03 02 Transport amp Storage N Warnings Correct transport storage erection and mounting as well as careful operation and maintenance are essential for proper and safe operation of the equipment Use the lifting eyes provided if a motor has to be lifted Do not lift machine sets by suspending the individual machines Always check the capacity of the hoist before lifting any equipment Do not paint over the black case finish of the inverter as this will affect the unit s thermal performance Caution Protect the inverter against physical shocks and vibration during transport and storage Also be sure to protect it against water rainfall and excessive temperatures Commissioning N Warnings Work on the device system by unqualified personnel or failure to comply with warnings can result in severe personal i
87. es and three pairs of variable coordinates Fixed co ordinates are Boost as defined in P1310 at OHz Nominal voltage P0304 at nominal frequency P0310 Variable co ordinates may be obtained from the following three pairs of coordinates P1320 frequency P1321 voltage P1322 frequency P1323 voltage P1324 frequency P1325 voltage User programmable V f characteristics are often used to provide correct torque at correct frequency which can be useful when using the Inverter with synchronous motors See Parameter List for further detail Faults and warnings LED Fault Indication Fault states and warnings are indicated by the LED within the control potentiometer on the inverter see section 6 1 for further information BOP fitted If a BOP is fitted the fault states P0947 and warnings P2110 are displayed should a fault condition occur For further details please refer to section 6 2 AOP fitted If the AOP is fitted fault and warning codes are displayed on the LCD panel COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 6SE6400 5CA00 0BPO Issue 03 02 5 SYSTEM PARAMETERS 5 System Parameters This Chapter contains gt A functional overview of the parameters available for customizing your COMBIMASTER411 or MICROMASTER CM411 Inverter Note For an in depth description of Parameters refer to the Parameter List see Documentation CD ROM 5 1 Introduction to COMBIMASTER 411 MICROMASTER 411
88. f the Inverter is being installed after a period of storage please refer to the information in Section 2 1 Motor Connections for Star Delta The information given in Figure 2 9 also shows the connection of motor wires to the filter board inverter motor terminals Motor wires should be connected in either star or delta configuration in accordance with the motor rating plate For cable size and rating refer to the Table on Page 84 COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 6SE6400 5CA00 0BPO Issue 03 02 2 INSTALLATION H I G Gr 13 C 12 RXIPEZXREI o L3 2 e Motor Cable Entry Motor Mounting ap Motor Cable Entry Power Supply Wall mounted Cable Entry w MEE Kl p C 9 Power Supply Connections Si 2
89. for use in a circuit capable of delivering not more than 10 000 symmetrical amperes rms for a maximum voltage of 460V when protected by an H or K Class fuse See Table on page 85 This equipment must not be used as an emergency stop mechanism see EN 60204 9 2 5 4 Repair N Warnings Repairs on equipment may only be carried out by Siemens Service by repair centers authorized by Siemens or by qualified personnel who are thoroughly acquainted with all the warnings and operating procedures contained in this manual Any defective parts or components must be replaced using parts contained in the relevant spare parts list Disconnect the power supply before opening the equipment for access Dismantling amp Disposal Notes Inverter packaging is re usable Retain the packaging for future use or return it to the manufacturer Easy to release screw and snap connectors allow you to break the unit down into its component parts You can then re cycle these component parts dispose of them in accordance with local requirements or return them to the manufacturer COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 65 6400 5 00 FOREWORD 10 Issue 03 02 COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 6SE6400 5CA00 0BPO Table of Contents 1 OV rVI W A IUIUS 15 1 1 COMBIMASTER 411 MICROMASTER 411 16 1 2 Design Features nete
90. frequencies above 4 kHz are selected Deratings are shown at P1800 in the System Parameter list The switching frequency will be automatically reduced if the internal temperature of the inverter becomes too high see r0037 inverter temperature This reduces losses and allows continued operation This feature is controlled by P0290 Under extreme conditions of overload the switching frequency may momentarily reduce to protect the inverter Derating applies to constant torque and variable torque settings Table 10 5 shows the value to which the maximum outputs are reduced Table 10 5 Derating with Switching Frequencies Power Measured Output Current kW h p 12 0 37 1 2 1 2 1 2 1 2 1 2 1 2 1 2 0 5 0 55 1 6 1 6 1 6 1 6 1 6 1 6 1 2 0 75 0 75 2 1 2 1 2 1 2 1 1 8 1 8 1 2 1 0 1 10 3 0 3 0 2 7 2 7 1 8 1 8 1 2 1 5 1 50 4 0 4 0 2 7 2 7 1 8 1 8 1 2 2 0 2 20 5 9 5 9 5 1 5 1 3 5 3 5 2 3 3 0 3 00 7 7 7 7 5 1 5 1 3 5 3 5 2 3 4 0 10 4 4 Derating for Inverter Orientation The inverter must not be mounted in an upside down orientation Other mounting orientations are possible without derating 10 5 Thermal Protection and Automatic De rating The MICROMASTER 411 COMBIMASTER 411 has comprehensive hardware and software thermal protection Hardware Fitted to the heatsink is a PTC resistor that will cause the inverter to trip if the temperature reaches 95 C COMBIMASTER
91. g or binding process Document subject to change without prior notice Siemens Aktiengesellschaft COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 6SE6400 5CA00 0BPO Issue 03 02 FOREWORD Foreword User Documentation N Warning Before installing and commissioning you must read the safety instructions and warnings carefully and all the warning labels attached to the equipment Make sure that the warning labels are kept in a legible condition and replace missing or damaged labels MICROMASTER documentation is structured within three distinct levels gt Getting Started Guide The Getting Started Guide is designed to give you quick access to all the basic information required to install and set up your COMBIMASTER 411 amp MICROMASTER 411 for operation gt Operating Instructions The Operating Instructions provide detailed information for installation and operation of your COMBIMASTER 411 amp MICROMASTER 411 gt Parameter List The Parameter List contains a complete detailed listing of all MICROMASTER 411 parameters Information is also available from Technical Support Nuremberg Tel 49 0 180 5050 222 Fax 49 0 180 5050 223 Email techsupport ad siemens de Monday to Friday 7 00 am to 5 00 pm Central European Time Internet Home Address Customers can access technical and general information at http www siemens de micromaster COMBIMASTER 411 amp MICROMASTER 411 Operating In
92. gt Motor overloaded Check the following OFF1 Motor Over 1 Load duty cycle must be correct Temperature 2 Motor thermal time constant P0611 must be correct 3 Motor t warning level must match COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 75 65 6400 5 00 6 TROUBLESHOOTING Issue 03 02 Faut Possible Causes Diagnose amp Remedy 20041 Motor data identification failed 0 Check that the motor is connected to the OFF2 Motor Data gt Alarm value 0 Load missing inverter Identification gt Alarm value 1 Current limit level Failure reached during identification 1 40 Check if motor data in P304 311 are correct gt Alarm value 2 Identified stator Check what type of motor wiring is required star resistance less than 0 1 or greater than delta 100 gt Alarm value 30 Current controller at voltage limit gt Alarm value 40 Inconsistence of identified data set at least one identification failed Percentage values based on the impedance Zb Vmot nom sqrt 3 Imot nom F0051 gt Read or write failure while saving non gt Factory Reset and new parameterization OFF2 Parameter EEPROM volatile parameter gt Change drive Fault F0052 gt Read failure for power stack information gt Change drive OFF2 power stack Fault or invalid data F0060 gt Internal communications failure gt If fault persists change inverter OFF2
93. gth 127 3 CUT N P2014 2 USS telegram off time 0 3 CT N r2015 4 CO PZD from BOP link USS 3 P2016 4 CI PZD to BOP link USS 52 0 3 CT N r2018 4 CO PZD from COM link USS 3 P2019 4 CI PZD to COM link USS 52 0 3 CT N r2024 2 USS error free telegrams 3 r2025 2 USS rejected telegrams 3 r2026 2 USS character frame error 3 r2027 2 USS overrun error 3 r2028 2 USS parity error 3 r2029 2 USS start not identified 3 r2030 2 USS BCC error 3 r2032 BO CtrlWrd1 from BOP link USS 3 r2031 2 USS length error 3 r2033 BO CtrlWrd2 from BOP link USS 3 12036 BO CtrlWrd1 from COM link USS 3 12037 BO CtrlWrd2 from COM link USS 3 P2040 CB telegram off time 20 3 CT N P2041 5 CB parameter 0 3 CT N COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 69 6SE6400 5CA00 0BPO 5 SYSTEM PARAMETERS Issue 03 02 ParNr ParText Default Acc WS ac r2050 4 CO PZD from CB 3 P2051 4 Cl PZD to CB 52 0 3 CT N r2053 5 CB identification 3 r2054 7 CB diagnosis 3 r2090 BO Control word 1 from CB 3 r2091 BO Control word 2 from CB 3 Alarms and Warnings P0004 21 ParNr ParText Default Acc WS Qc P0952 Total number of faults
94. hen Compound braking is used most of the energy is dissipated in the motor instead of coming back into the DC link This has the advantage that the braking performance of the inverter can be increased without tripping the inverter and without the use of a braking resistor Compound braking combines the braking power of DC braking with the control offered by a ramp down When using Compound braking the ramp down time is defined and the level of current to be used in Compound Braking is defined using P1236 Figure 10 14 Compound Braking COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 119 65 6400 5 00 10 ENGINEERING INFORMATION Issue 03 02 10 4 10 4 1 10 4 2 120 Derating Factors Derating with Temperature Operation of the inverter outside its recommended ambient operating temperature would normally cause the inverter to trip with an overtemperature fault code To avoid such tripping the inverter automatically reduces its switching frequency e g from 16kHz to 8kHz thus reducing the temperature of the heatsink enabling the application to continue running trip free Should the load or ambient temperature then reduce the inverter will first check to see if it is safe to increase the switching frequency again and if considered safe will then do so 100 80 60 t 5 5 9 2 5 20 t 9 s
95. ia the parameters using the BOP Ramp times apply to Ramp Up and Ramp Down Jumper locations are as shown below 5 Sec Ds tiu 1 Sec L m Jumper Figure 3 3 Ramp Time Jumpers Using up to 5 jumpers allows ramp times to be set between 1 240 secs See Jumper Reference Table for further clarification Table 3 1 Ramp Time Adjustment Jumpers COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 43 65 6400 5 00 3 COMMISSIONING Ramp Time Jumpers Issue 03 02 In Table 3 2 the behaviour of the Ramp Time Jumpers are explained Table 3 2 Status before action s Ramp Time Jumper Behaviour Action Reaction s of the inverter gt No jumper fitted gt Power down gt Inverter uses the ramp times defined by the gt Ramp times have arbitrary setting gt Fitjumper s current jumper setting gt Power up gt Atleast 1 jumper is fitted gt Cycle power gt Inverter uses the ramp times defined by the gt Ramp times have arbitrary setting current jumper setting gt Atleast 1 jumper is fitted gt Power down gt Inverter uses the ramp times that were used gt Ramp times have arbitrary setting gt Remove jumper s before removing the jumper s gt Power up
96. ies with the requirements of the Low Voltage Directive 73 23 EEC as amended by Directive 98 68 EEC The units are certified for compliance with the following standards EN 60146 1 1 Semiconductor inverters General requirements and line commutated inverters EN 60204 1 Safety of machinery Electrical equipment of machines European Machinery Directive The MICROMASTER product range does not fall under the scope of the Machinery Directive However the products have been fully evaluated for compliance with the essential Health amp Safety requirements of the directive when used in a typical machine application A Declaration of Incorporation is available on request European EMC Directive When installed according to the recommendations described in this manual the MICROMASTER product range fulfils all requirements of the EMC Directive as defined by the EMC Product Standard for Power Drive Systems EN61800 3 ISO 14001 Siemens plc operates a quality and environmental management system which complies with the requirements of ISO 14001 ISO 9001 Siemens plc operates a quality management system which complies with the requirements of ISO 9001 COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 6SE6400 5CA00 0BPO Issue 03 02 APPENDICES B List of Abbreviations AOP Advanced Operator Panel AC Alternating Current AIN Analog Input BI Binector Input BO Binector Output BOP Basic Oper
97. igure several COMBIMASTER 411 amp MICROMASTER 411 Inverters There is no need to purchase a separate BOP for each inverter The BOP is mounted in an Operator Panel Mounting Kit as shown in Section 8 7 SIEMENS It should be noted that the BOP motor control functions are disabled by default To control the motor via the BOP parameter P0700 should be set to 1 If the BOP connection is removed during normal running the drives is stopped and the motor coasts to standstill Table 3 5 shows the factory default settings for operation via the Basic Operator Panel Table 3 5 Default Settings for BOP Operation P0100 Operating Mode Europe US 50 Hz 60Hz hp P0307 Power rated motor kW hp P0310 Motor frequency rating 50 Hz 60 Hz Motor speed rating 1395 1680 rpm depending on variant P1082 Maximum Motor Frequency 50 Hz 60 Hz 3 3 12 Basic operation with the BOP Prerequisites gt P0010 0 in order to initiate the run command correctly gt P0700 1 enables the start stop button on the BOP gt P1000 1 this enables the motor potentiometer setpoints Press the green RUN button to start the motor Press the UP button while the motor is turning Motor speed increases to 50 Hz When the inverter reaches 50 Hz press the DOWN button Motor speed and display is decreased 4 Change the direction of rotation with the FORWARD REVERSE button 5 The red button STOPS the motor ON gt 3
98. iltered DC link volt 2 r0037 1 CO Inverter temperature 3 r0039 CO Energy consumpt meter kWh 2 P0040 Reset energy consumption meter 0 2 CT N r0200 Act power stack code number 3 P0201 Power stack code number 0 3 C N 0203 Act inverter type 3 r0204 Power stack features 3 r0206 Rated inverter power KW hp 2 r0207 Rated inverter current 2 r0208 Rated inverter voltage 2 r0209 Maximum inverter current 2 P0210 Supply voltage 230 3 CT N P0290 Inverter overload reaction 2 3 CT N P0292 Inverter overload warning 5 3 CUT N P1800 Pulse frequency 4 2 CUT N r1801 CO Act pulse frequency 3 P1802 Modulator mode 0 3 CUT N 64 COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 6SE6400 5CA00 0BPO Issue 03 02 SYSTEM PARAMETERS ParNr ParText Default Acc WS Qc P1820 1 Reverse output phase sequence 0 2 CT N Motor data P0004 z 3 ParNr ParText Default Acc WS ac r0034 1 CO Motor temperature i2t 2 P0300 1 Select motor type 1 2 C Q P0304 1 Rated motor voltage 230 1 C Q 5 1 Rated motor current 3 25 1 C Q P0307 1 Rated motor power 0 75 1 C Q P0308 1 Rated motor cosPhi 0 000 2 C Q P0309 1 Rated motor efficiency 0 0 2 C Q P0310 1 Rated motor freque
99. ionality is a more flexible way of setting and combining input and output functions It can be used in most cases in conjunction with the simple level 2 settings How does BiCo work The BiCo system used on more complex drives such as Masterdrives allows complex functions to be programmed Boolean and mathematical relationships can be set up between inputs digital analogue serial etc and outputs inverter current frequency analogue output relays etc The MICROMASTER 411 COMBIMASTER 411 uses a simplified version of BiCo which is still very flexible contained within the parameter set The system can be set up without using additional software or hardware COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 6SE6400 5CA00 0BPO Issue 03 02 10 ENGINEERING INFORMATION Example 1 Use BiCo parameterization to enable the output relay using Digital Input 2 1 Set P0003 to 3 to access all parameters 2 Set P0702 to 99 to enable BiCo parameterization on Digital Input 2 Note If P0701 2 3 or 4 are set to 99 it is not possible to change them to another value the inverter must be reset to factory defaults 3 Because Digital input 2 is open to BiCo settings a new value 722 1 now appears in P0731 The value 722 1 means connect to digital input 2 722 0 7 input 1 722 2 7 input 3 etc Set P0731 to 722 1 4 Run the inverter using input 1 and operate the relay using input 2 Note
100. ixed PID setpoint 2 P2231 1 Setpoint memory of PID MOP 0 2 CUT N P2232 Inhibit rev direct of PID MOP 1 2 CT N P2240 1 Setpoint of PID MOP 10 00 2 CUT N 70 COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 6SE6400 5CA00 0BPO Issue 03 02 5 SYSTEM PARAMETERS ParNr ParText Default Acc WS Qc r2250 CO Output setpoint of PID MOP 2 P2253 1 CI PID setpoint 0 0 2 CUT N P2254 1 CI PID trim source 0 0 3 CUT N P2255 PID setpoint gain factor 100 00 3 CUT N P2256 PID trim gain factor 100 00 3 CUT N P2257 Ramp up time for PID setpoint 1 00 2 CUT N P2258 Ramp down time for PID setpoint 1 00 2 CUT N r2260 CO PID setpoint after PID RFG 2 P2261 PID setpoint filter timeconstant 0 00 3 CUT N 12262 CO Filtered PID setp after RFG 3 P2264 1 CI PID feedback 755 0 2 CUT N P2265 PID feedback filter timeconstant 0 00 2 CUT N r2266 CO PID filtered feedback 2 P2267 Max value for PID feedback 100 00 3 CUT N P2268 Min value for PID feedback 0 00 3 CUT N P2269 Gain applied to PID feedback 100 00 3 CUT N P2270 PID feedback function selector 0 3 CUT N P2271 PID transducer type 0 2 CUT N r2272 CO PID scaled feedback 2 r2273 CO PID error 2 P2280 PID proportional gain 3 000 2 CUT N P2285 PID integral time 0 000 2 CUT N P2291 PID output upper limit 100 00 2 CUT N P2292 PID output lower limit 0 00 2 CUT N P2293 Ramp u
101. k signal is less than the setpoint The parameter description for P2271 describes in detail how to determine which setting is correct for your application PI setpoint The PI controller controls the inverter frequency by comparing the actual system behavior via the feedback signal with the desired system behavior The desired behavior is defined using a setpoint The user selects the source of the setpoint with parameter P2253 MICROMASTER 411 COMBIMASTER 411 only have one analogue input and this is most commonly used for the feedback signal so an internal digital setpoint is usually used There are two methods of doing this either using the fixed PI setpoint or the keypad motorized potentiometer setpoint 1 P2253 2224 This method allows the user to define up to 7 setpoint Fixed PI setpoint values using parameters P2201 to P2207 and select between these using binary signals usually via the digital inputs The different selection methods are described in the parameter list under P2201 2 P2253 2250 This method allows the user to set a fixed value in P2240 Keypad motorized The setpoint can be increased or decreased either with the potentiometer arrow keys on the BOP or more commonly via digital inputs setpoint e g P0702 13 increase and P0703 14 decrease Note Values are given in 96 rather than Hz and the running frequency of the inverter is determined by the difference between the setpoint and feedback signal
102. l results gt Index 0 Parameter settings for output identical gt Index 1 Parameter settings for input identical gt Index 2 Parameter settings for input do not correspond to ADC type A0921 DAC parameters not set properly DAC parameters should not be set to identical values since this would produce illogical results gt Index 0 Parameter settings for output identical gt Index 1 Parameter settings for input identical gt Index 2 Parameter settings for output do not correspond to DAC type A0922 No load applied to inverter No Load is applied to the inverter As a result some functions may not work as under normal load conditions A0923 Both JOG Left and JOG Right are requested Both JOG right and JOG left P1055 P1056 have been requested This freezes the RFG output frequency at its current value 78 COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 6SE6400 5CA00 0BPO Issue 03 02 6 TROUBLESHOOTING Alarms Possible Causes Diagnose amp Remedy EX A0952 Load conditions on motor indicate belt failure Apply lubrication if required Belt Failure or mechanical fault Check the following Detected 1 No breakage seizure or obstruction of drive train 2 If using an external speed sensor check for correct function Check parameters P0409 pulse per min at rated speed P2191 Belt failure speed tolerance gt P2192 delay time for pe
103. le 10 7 ern WAV 94 djes AouenbeJ4 02 YIG Jaye KouenbeuJ juiodjes ouenbaJj p 15 s dOW Aouenbey yndyno 107 Op enje OGY PY syndjno jo 9115 08 00 ndu 08 02 09 4900 o a o tO OA pUe pyomSnielS Og OO 0809 9900 Og OO 59 US FH eounos m a co O O O O O ON OFF1 RFG start PZD to CB BI B B B CkPiDfeedback a d El G gl ez 5 8 Ole o N o o a o T Els o m 6 5 EIS T se 2 5 5 18 s 5 55 5 5 5 amp 5 amp 5 8852 ala 5 2 615 o o o Q S lt 99 2159 LL c gt 90 5 8 gt s s gm I S T 2 2 0010922 2221 a 225 ajo 3 3 gt 2 x 5 G lt od 0 c c
104. le 2 1 COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 2 INSTALLATION aN A PIS i id h Serial Comms ort Control Potentiometer Cable Gland Knock out Power Cable Gland Control Cable Gland Figure 2 3 MICROMASTER 411 General Layout MICROMASTER 411 Cable Gland Dimensions lt 2 Figure 2 4 MICROMASTER 411 Gland Dimensions Gland Plate Detail Knock out Diameter mm Inches Sealing surface mm Inches Case Gland Pitch Height Size mm Inches mm Inches B 42 9 82 9 175 0 27 6 35 26 1 68 3 26 6 89 1 09 1 38 1 02 43 0 83 0 203 4 38 3 36 26 1 69 3 27 8 01 1 51 1 42 1 02 65 6400 5 00 2 INSTALLATION 2 3 7 MICROMASTER 411 Dimensional Detail Issue 03 02 L Figure 2 6 MICROMASTER 411 Case Size C Dimensions Table 2 2 MICROMASTER 411 Dimension Detail Case Size Overall Dimensions Weight Power Range mm Inches kg Ibs kW hp Height H Length L Width w B 135 6 222 154 4 9 0 37 1 5 5 31 8 74 6 06 10 77 0 5 2 0 170 6 255 177 7 4 2 2 3 0 6 61 10 04 6 97 16 34 3 0 4 0 28 COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 6SE6400 5CA00 0BPO Issue 03 02 2 INSTALLATION 2 4 Mechanical Insta
105. llation COMBIMASTER 411 2 4 1 COMBIMASTER 4411 Installation Procedure Ensure that any lifting eyes are tightened down prior to moving the COMBIMASTER into position Use the lifting eyes provided if a motor has to be lifted Always check the capacity of the hoist before lifting any equipment N Warning Do not attempt to lift the COMBIMASTER 411 using the inverter housing as this could result in severe damage to the inverter or motor and possibly severe personal injury Move the COMBIMASTER 411 into the required position and secure by inserting suitable foundation bolts through the motor feet see Figure 2 7 and Figure 2 8 Allow adequate clearance of 100mm minimum around the unit to provide for air circulation COMBIMASTER 411 is supplied with a Power Supply Gland fitted to the preferred cable entry port see Figure 2 3 Should it become necessary to select other cable entry ports for either Power supply or Control then cable glands must be removed and the redundant port blanked off Always remember to remove Inverter electronics before knocking out blanking plates Blank off all redundant cable ports N Caution Do not knock out cable gland blanking plates unless inverter electronics Filter amp I O boards have been removed Carry out the following checks prior to commissioning the COMBIMASTER 411 The rotor is correctly aligned and free to rotate without obstruction 2 Transmission elements are adjusted corr
106. m overload conditions current limit protection now operates rapidly to reduce inverter current and prevent a trip occurring Table 10 1 describes the levels available 10 1 Current Limit and Overload Electronic Trip This is a very fast current limit which operates if there is a short circuit line to line or most of line to earth faults on the output It is a fixed level trip and operates within a few microseconds Overload Limit This is a very fast limit which operates within a few microseconds and removes some of the output pulses to limit the current and protect the inverter If this pulse dropping occurs during overload the operating condition will usually recover and the motor will continue to run without tripping Long Term Overload This is a slower limit which allows an overload of at least 60 seconds where Limit the current lies above the motor limit but below the Electronic Trip and Overload Limit Continuous Limit This is the level set as the maximum continuous motor current The inverter will control the current to this level after other overloads have timed out Figure 10 1 illustrates the interaction of parameters associated with current limit Read Only parameters r0027 r0034 r0037 and r0067 help with fault diagnosis Motor Model M t 4 M
107. mands SYNC and FREEZE gt Can be easily configured using the 57 Manager software or any proprietary PROFIBUS commissioning tool gt Simple integration into a SIMATIC S7 PLC system using specially designed software modules S7 gt Module can be powered by external 24V Power Supply if required gt No separate power supply necessary Digital and analog inputs can be read and digital output is controlled via the serial bus gt 5 msec response time to process data gt Output frequency and therefore motor speed can be controlled locally on the drive or over the serial bus gt operation possible whereby control data can be input the terminal block digital inputs and setpoint over the serial bus Alternatively the setpoint can be from a local source analogue input with the drive control over the serial bus gt Inverter parameters are accessible over the serial link COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 133 65 6400 5 00 10 ENGINEERING INFORMATION Issue 03 02 134 Caution The PROFIBUS Module can only be fitted and removed from the inverter when the inverter is powered off gt The PROFIBUS Module must be connected to the drive using the cable supplied The data structure for communication over PROFIBUS DP can be either PPO type 1 or PPO type 3 as specified in VDI VDE 3689 This means in practice that process data control words setpoints in
108. mited by the operation of the I t function so boost may be reduced further if the motor is in danger of overheating The progress of the It function can be monitored by parameter r0034 The default settings P1310 50 P1311 and P1312 0 allow satisfactory operation with most loads Increasing the boost up to say 20096 note that P0640 setting will limit on smaller motors and 100 on larger motors will often give improved torque at low frequencies Use P1311 and P1312 to limit this to accelerating boost only e g P1310 100 P1312 100 to reduce the possibility of overheating Proportional and Integral Control PI Note MICROMASTER 411 COMBIMASTER 411 have a built in PI controller References to PID control within parameter descriptions relates to PI control What is Closed Loop control Closed loop control is widely used in industrial applications to control a wide variety of processes Control engineering is a complex subject but a simple closed loop control uses a feedback signal from the process such as temperature pressure speed a desired value or setpoint often set manually and a control system that compares the two and derives an error signal The error signal is then processed and used to control the inverter and motor in this case to try to reduce the error The error signal processing can be very complex because of delays in the system The error signal is usually processed using a Proportional and Integ
109. modes of the control equipment Any disengagement of the Emergency Stop facility must not lead to uncontrolled or undefined restart Wherever faults occurring in the control equipment may lead to substantial material damage or even grievous bodily injury i e potentially dangerous faults additional external precautions must be taken or facilities provided to ensure or enforce safe operation even when a fault occurs e g independent limit switches mechanical interlocks etc Certain parameter settings may cause the inverter to restart automatically after an input power failure This equipment is capable of providing internal motor overload protection Refer to P0610 level 3 and P0335 IT is ON by default Motor overload protection can also be provided using an external PTC via a digital input This equipment is suitable for use in a circuit capable of delivering not more than 10 000 symmetrical amperes rms for a maximum voltage of 460V when protected by an H or K Class fuse see Table on Page 85 This equipment must not be used as an emergency stop mechanism see EN 60204 9 2 5 4 N Caution Only qualified personnel may enter settings in the control panels Particular attention must be paid to safety precautions and warnings at all times The COMBIMASTER 411 amp MICROMASTER 411 is supplied with default parameter settings that cover the following requirements The motor rating data voltage
110. ncy 50 00 1 C Q P0311 1 Rated motor speed 0 1 C Q r0313 1 Motor pole pairs 3 P0320 1 Motor magnetizing current 0 0 3 CT Q r0330 1 Rated motor slip 3 r0331 1 Rated magnetization current 3 r0332 1 Rated power factor 3 P0335 1 Motor cooling 0 2 CT Q P0340 1 Calculation of motor parameters 0 2 CT N P0344 1 Motor weight 9 4 3 CUT N P0346 1 Magnetization time 1 000 3 CUT N P0347 1 Demagnetization time 1 000 3 CUT N P0350 1 Stator resistance line to line 4 00000 2 CUT N r0384 1 Rotor time constant 3 r0395 CO Total stator resistance 76 3 P0399 Motor mirror mode 2 3 CT N P0610 1 Motor 121 temperature reaction 2 3 CT N P0611 1 Motor I2t time constant 100 2 CT N P0614 1 Motor 121 overload warning level 100 0 2 CUT N P0640 1 Motor overload factor 150 0 2 CUT Q P1910 Select motor data identification 0 2 CT Q r1912 1 Identified stator resistance 2 Command and Digital I O P0004 7 ParNr ParText Default Acc WS Qc r0002 Drive state 2 r0019 CO BO BOP control word 3 r0052 CO BO Act status word 1 2 r0053 CO BO Act status word 2 2 r0054 CO BO Act control word 1 3 r0055 CO BO Act control word 2 3 P0700 1 Selection of command source 2 1 CT Q P0701 1 Function of digital input 1 1 2 CT N P0702 1 Function of digital input 2 12 2 CT N P0703 1 Function of digital input 3 9 2 CT N P0704 1 Function of digital input 4 0 2 CT N P0705 1 Function of digi
111. nd Circuit nta asses 85 COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 81 65 6400 5 00 7 COMBIMASTER 411 MICROMASTER 411 SPECIFICATIONS Issue 03 02 7 1 Technical Data Table 7 1 MICROMASTER 411 COMBIMASTER 411 Performance Ratings Power supply Operating Voltage amp 380 to 480 V 10 0 37 KW 3 0 kW Power Ranges Protection Level Operating Temperature Storage Temperature Humidity Operational Altitudes Control Method Overload Capability Electromagnetic Compatibility Protection Features Input Frequency Setpoint Resolution Output Frequency Resolution Pulse Frequency Digital Inputs Fixed Frequencies Skip Frequencies Relay Outputs Analogue Input Serial Interfaces Design Manufacture Standards CE Marked Cos Inverter Efficiency Inrush Current Braking 82 IP66 for MICROMASTER 411 1 5 nominal output current for 60 seconds every 300 seconds Optional EMC filters to EN55011 Class B Radiated Emission Class A Undervoltage Overvoltage Short circuit Stall Prevention Motor Overtemperature ft Option for Inverter Overtemperature 3 programmable inputs 3 Digital Inputs amp 1 Analog input which can be configured as a fourth digital input 7 programmable 4 programmable 1 programmable 30 V 5 A resistive 250 V AC 2 A inductive 1 f
112. njury or serious damage to material Only suitably qualified personnel trained in the setup installation commissioning and operation of the product should carry out work on the device system Only permanently wired input power connections are allowed This equipment must be grounded IEC 536 Class 1 NEC and other applicable standards If a Residual Current operated protective Device RCD is to be used it must be an RCD type B Machines with a three phase power supply fitted with EMC filters must not be connected to a supply via an ELCB Earth Leakage Circuit Breaker see DIN VDE 0160 section 5 5 2 and EN50178 section 5 2 11 1 The following terminals can carry dangerous voltages even if the inverter is inoperative power supply terminals L1 L2 L3 motor terminals U V W This equipment must not be used as an Emergency Stop mechanism see EN 60204 9 2 5 4 The inverter electronics contain static sensitive devices therefore precautions must be taken against electrostatic discharge ESD when handling the separated inverter assembly See Figure 2 2 These include not touching the internal surfaces of the inverter and ensuring that personnel are earthed while handling the unit The terminal housing including Filter and I O modules contain no sensitive components and therefore no special handling precautions are required when separated N Caution The connection of power motor and control cables to the inve
113. nk voltage controller must be enabled high main supply voltage or if motor is in P1240 and parameterized properly regenerative mode 3 Ramp down time P1121 must match inertia of Regenerative mode can be cause by fast load ramp downs if the motor is driven from 4 Required braking power must lie within specified an active load limits NOTE Higher inertia requires longer ramp times otherwise apply braking resistor F0003 Main supply failed Check the following OFF2 UnderVoltage gt Shock load outside specified limits 1 Supply voltage P0210 must lie within limits indicated on rating plate 2 Supply must not be susceptible to temporary failures or voltage reductions F0004 Ventilation inadequate Check the following OFF2 Inverter Over Fanmustturn when inverter is running Temperature Ambient temperature is too high Pulse frequency must be set to default value Ambient temperature could be higher than specified for the inverter gt Additional meaning for Mega Master gt 949 1 Rectifiere overtemperature gt P949 2 Ambient overtemperature gt P949 3 EBOX overtemperature F0005 gt Inverter overloaded Check the following OFF2 Inverter I2T gt Duty cycle too demanding 1 Load duty cycle must lie within specified limits gt Motor power P0307 exceeds inverter 2 Motor power P0307 must match inverter power power capability r0206 r0206 F0011
114. ock diagram showing the relationships and interaction between PI Setpoint and PI Feedback is shown on Page 116 10 2 3 Ziegler Nichols method of Optimization The Ziegler Nichols method is a means of calculating the Proportional gain and Integral time by measuring the system response to a step change in open loop This is done by putting the inverter in frequency control and monitoring the feedback signal From the feedback response the time before the system starts to respond L and the dominant time constant T which is measured by estimating when the system response would have reached its stationary value if the maximum slope were maintained Typically measure to where the system response has reached 85 of its final value From L T and the ratio between the frequency step Af as of Fmax to the feedback value change Ax 96 it is possible to calculate the P and terms for a PI control process as follows P gain 0 9 T Af L Ax time 3L COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 113 65 6400 5 00 10 ENGINEERING INFORMATION Issue 03 02 114 Example With the inverter in frequency control a frequency step of 5 Hz is given and the feedback signal monitored To allow this the following parameters are set P2200 0 P1120 0 0s P1121 0 0s P1080 50 0 Hz Tek 500 srs acs Cz 0 000 4310015 1 368 5 150mv EER 500mv 500m Figure 10 7 Response to 5 Hz step L
115. ogether with OFF1 and OFF3 A DC current is applied to stop the motor quickly gt set DC braking see P0701 to P0704 gt set braking period see P1233 gt set braking current see P1232 Note If no digital input is set to DC braking and P1233 0 DC braking will be active after every OFF1 command Compound Braking Compound Braking is possible with both OFF1 and OFF3 For Compound Braking a DC component is added to the AC current Set the braking current see P1236 COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 59 65 6400 5 00 4 USING COMBIMASTER 411 MICROMASTER 411 Issue 03 02 4 4 4 5 60 Control Modes P1300 The various modes of operation of the MICROMASTER 411 control the relationship between the speed of the motor and the voltage supplied by the inverter A summary of the control modes available are listed below Linear V f control 1300 0 Can be used for variable and constant torque applications such as conveyors and positive displacement pumps Linear V f control with FCC Flux Current Control P1300 1 This control mode can be used to improve the efficiency and dynamic response of the motor gt Quadratic V f control P1300 2 This mode can be used for variable torque loads such as fans and pumps gt Multi point control P1300 3 Multi point V f allows the user to define their own V f Characteristics This characteristic uses two fixed coordinat
116. ol Module 6SE6401 1EM00 0AAO0 Snap on terminal interconnector X3 2 Jumpers Control Relays 12 Way Control Terminal OOOOOOOOOOOCO E Brake Coil 6509590000009 Brake Coil Cable Access via Glands EM Brake Control Module Terminal Housing internal view Module Cover 9 N fi Q y C M16 M16 Thread Thread 128mm 132mm COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 93 6SE6400 5CA00 0BPO 8 OPTIONS Issue 03 02 8 7 MICROMASTER 411 Operator Panel Mounting Kit MICROMASTER 411 Operator Panel Mounting Kit 6SE6401 1DF00 0AA0 Part No includes Interface Link Cable MICROMASTER 411 Interface Link Cable for separate order 6SE6401 1BL00 0AA0 INL SS 94 COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 65 6400 5 00 Issue 03 02 8 OPTIONS 8 8 PC to Inverter Connection Kit MICROMASTER 411 Operator Panel Mounting Kit UMMA SERS ING USO A 6526401 10200 COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 65 6400 5 00 PC to Inverter Connection
117. om the inverter relay gt Screened motor cables should be used when the motor is mounted separately from the inverter Maximum motor cable length is 5 meters 16 40 feet Warning Safety regulations must not be compromised when installing inverters 38 COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 6SE6400 5CA00 0BPO Issue 03 02 3 COMMISSIONING 3 Commissioning This Chapter contains gt Description of the Operator Panel controls gt A brief description of the optional Operator Panels available and an explanation of the operation of the Basic Operator Panel BOP gt 8 guide at the end of the Chapter which provides a simple procedure for changing parameters 3 1 Block DIGgfEarm z ta sed ha ect Ea ge tem m ecd secede Eton ER 41 3 2 General Information maniese teu o deti n o d het ner 42 3 3 Commissioning Procedure Overview eene eene eene u nnns 42 3 4 2 56 COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 39 65 6400 5 00 3 COMMISSIONING Issue 03 02 N Warning COMBIMASTER411 MICROMASTER 411 operates at high voltages When operating electrical devices it is impossible to avoid applying hazardous voltages to certain parts of the equipment Emergency Stop facilities according to EN 60204 IEC 204 VDE 0113 must continue to function in all operating
118. ons EN 61000 3 2 Limits for harmonic current emissions equipment input lt 16A per phase All Siemens variable speed drives of the MICROMASTER MIDIMASTER MICROMASTER Eco and COMBIMASTER ranges which are classified as Professional Equipment within the terms of the standard fulfill the requirements of the standard 100 COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 6SE6400 5CA00 0BPO Issue 03 02 9 ELECTRO MAGNETIC COMPATIBILITY 9 1 5 Environment Classes of EMC performance Environment General Industrial Compliance with the EMC Product Standard for Power Drive Systems EN 61800 3 for use in Second Environment Industrial and Restricted Distribution Table 9 1 Environment General Industrial EMC Phenomenon Radiated Emissions Conducted Emissions Immunity Electrostatic Discharge Burst Interference Radio Frequency Electromagnetic Field Environment Filtered Industrial This level of performance will allow the manufacturer assembler to self certify their apparatus for EN 55011 Level A1 EN 61800 3 European Amendment EN61800 3 A13 EN 61000 4 2 8 KV air discharge EN 61000 4 4 2 kV power cables 1 kV control IEC 1000 4 3 26 1000 MHz 10 V m compliance with the EMC directive for the industrial environment as regards the EMC performance characteristics of the power drive system Performance limits are as specified in the Generic Industrial Emissions and Immunity standards EN 50081 2 and EN 5
119. onse with overshoot P2280 0 30 P2285 0 035 Tek Roll 125 55 Sample 0 000 LEJ soomy 25 Figure 10 5 Quick response with overshoot but instability P2280 0 55 P2285 0 035 COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 6SE6400 5CA00 0BPO Issue 03 02 10 ENGINEERING INFORMATION Roll 125 875 Sample 57 0 000 LES 5 25 Figure 10 6 Damped response P2280 0 20 P2285 0 155 Values of P2280 and P2285 are determined by the relationship between motor frequency and the PI control quantity e g pressure When optimizing a control process an oscilloscope is recommended to monitor the feedback signal to see the system response Most commonly small PI setpoint step changes 1 10 without the PI ramp times P2257 P2258 0 0 s are used to evaluate the system response Once the desired response profile has been achieved the operational ramp times are then set It is recommended to start with a small P term e g P2280 0 20 and adjust the term until stable operation constant is achieved A small PI setpoint change should then be given and depending on the system response the parameters adjusted according to the tendencies shown in the figures above In general the most stable control is achieved by using both proportional and integral terms and if the system is liable to experience sudden disturbances we would not recommend setting the P term P2280 greater than 0 50 A bl
120. ontrols potentially dangerous rotating mechanical parts Non compliance with Warnings or failure to follow the instructions contained in this manual can result in loss of life severe personal injury or serious damage to property Only suitable qualified personnel should work on this equipment and only after becoming familiar with all safety notices installation operation and maintenance procedures contained in this manual The successful and safe operation of this equipment is dependent upon its proper handling installation operation and maintenance Risk of electric shock The DC link capacitors remain charged for five minutes after power has been removed It is not permissible to open the equipment until 5 minutes after the power has been removed HP ratings are based on the Siemens 1LA motors and are given for guidance only they do not necessarily comply with UL or NEMA HP ratings Do not operate the equipment in direct sunlight rs Caution Children and the general public must be prevented from accessing or approaching the equipment This equipment may only be used for the purpose specified by the manufacturer Unauthorized modifications and the use of spare parts and accessories that are not sold or recommended by the manufacturer of the equipment can cause fires electric shocks and injuries Notes Keep these operating instructions within easy reach of the equipment and make them available to all us
121. or PTC terminals within the motor terminal housing The arrangement is as shown in Figure 2 11 below Note DIN 3 must be configured to read the PTC input P0703 29 external PTC Resistor connects between terminals 4 24 V and 3 DIN 3 Figure 2 11 PTC Connections 2 5 3 Avoiding Electro Magnetic Interference The inverters are designed to operate in an industrial environment where a high level of EMI can be expected Usually good installation practices will ensure safe and trouble free operation If you encounter problems follow the guidelines stated below Action to Take Make sure that any control equipment connected to the inverter such as a PLC is connected to the same ground or star point as the inverter via a short thick link Flat conductors are preferred as they have lower impedance at higher frequencies Separate the control cables from the power connections as much as possible using separate trunking if necessary at 90 right angles Whenever possible use screened leads for the connections to the control circuitry COMBIMASTER 411 amp 411 Operating Instructions 37 65 6400 5 00 2 INSTALLATION Issue 03 02 Ensure that contactors are suppressed either with R C suppressors for AC contactors or flywheel diodes for DC contactors fitted to the coils Varistor suppressors are also effective This is important when the contactors are controlled fr
122. or frequency 0 650Hz at which the motor will run irrespective of the frequency setpoint The value set here is valid for both clockwise and anti clockwise rotation P1082 Max Motor Frequency Sets maximum motor frequency 0 650Hz at which the motor will run at irrespective of the frequency setpoint The value set here is valid for both clockwise and anti clockwise rotation P1120 Ramp Up Time 0s 650s Time taken for the motor to accelerate from standstill up to maximum motor frequency P1121 Ramp Down Time 0s 650s Time taken for motor to decelerate from maximum motor frequency down to standstill P3900 End Quick Commissioning 0 No Quick Commissioning 1 Perform Quick Commissioning with factory reset of all other Parameters Recommended 1 Motor related parameters please refer to motor rating plate drawing 2 Denotes parameters that contain more detailed lists of possible settings for use in specific applications Please refer to the 50 Parameter List and Operating Instructions on the CD COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 6SE6400 5CA00 0BPO Issue 03 02 3 COMMISSIONING 3 3 11 Commissioning with the Basic Operator Panel BOP The Basic Operator Panel BOP which is available as an optional accessory provides the user with access to the inverter parameters and enables you to customize the settings of your COMBIMASTER 411 amp MICROMASTER 411 The BOP can be used to conf
123. or setpoint or PI O to 10 24 V Input Also used for DIN4 NOTE 0 to 10 V input calibrated input range For 0 to 24 V full scale reached at 22 5 V 6 tolerance scaling programmable using parameters RS 232 In accordance with ISO 14001 Conformity with EC Low Voltage Directive 73 23 EEC Less than 4 A for CSB and less than 7 7 A for CSC DC Braking Compound Braking and Electro mechanical Brake control as option COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 6SE6400 5CA00 0BPO Issue 03 02 7 COMBIMASTER 411 MICROMASTER 411 SPECIFICATIONS 7 2 Case Size Rating Information Table 7 2 Case Size B MICROMASTER 411 COMBIMASTER 411 Frame size 2 pole 71 71 80 80M 905 4 71 80 80 905 905 Motor Output Rating 0 37kW 0 55kW 0 75kW 1 1kW 1 5kW 0 5hp 0 75hp 1 0hp 1 5hp 2 0hp Operating Input Voltage AC 380V 480 Vms 10 Three phase Operating Input 47 63 Hz Frequency Output Frequency 2 pole 0 650Hz 4 pole Inrush Current Less than 4 A Input Current 1 6 A rms 2 1 A rms 2 8 A rms 4 2 A rms 5 8A rms Output Current max 1 2A 1 6A 21 3 0A 4 0A Power Supply fuse 10A Power Supply Lead 4 mm max cross section Table 7 3 Case Size C MICROMASTER 411 COMBIMASTER 411 Frame size 2 pole 90L 100L 4 pole 100L 100L Motor Output Rating 2 2kW 3 0 kW 3 0hp 4 0 hp Operating Input Voltage AC 380 480
124. ose to sudden shock Electromagnetic Radiation Do not install the inverter near sources of electromagnetic radiation Overheating MICROMASTER 411 COMBIMASTER 411 are cooled by natural convection Mount the inverter with the heatsink fins above to ensure optimum cooling Mounting the inverter with the heatsink upside down is not allowed Ensure that airflow around the inverter housing is not obstructed Allow 100 mm clearance above and below the inverter 2 3 Mechanical Installation MICROMASTER 411 N Warning THIS EQUIPMENT MUST BE GROUNDED ensure safe operation of the equipment it must be installed and commissioned by qualified personnel in full compliance with the warnings laid down in these operating instructions Take particular note of the general and regional installation and safety regulations regarding work on dangerous voltage installations e g EN 50178 as well as the relevant regulations regarding the correct use of tools and personal protective gear The Power supply DC and motor terminals can carry dangerous voltages even if the inverter is inoperative wait 5 minutes to allow the unit to discharge after switching off before carrying out any installation work COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 21 65 6400 5 00 2 INSTALLATION Issue 03 02 2 3 1 2 3 2 22 Preparation Remove the MICROMASTER 411 installation kit from the packing Check packing b
125. otor Calculator P0611 P0614 ooo 14 Progress r0034 1 1 Current Limit Setting P0640 PX a P b 1 OR SUM kac uf Inverter t Calculator P0294 d l 1 1 Actual Inverter Modified Current Inverter Heatsink Temperature Temperature r0037 Limit Value r0067 1 I Y l Inax Controller P1340 P Term Faults amp Warnings Action P1341 I Term 0501 Current Limit Reduce Frequency Reaction to 0504 F004 Inverter Overtemperature Reduce Voltage 4 Pt P0610 I 1 A505 20005 Inverter 14 Reduce Pulse Frequency Inverter Temperature P0290 0506 Inverter Duty Cycle Raise Warning P A05011 F0011 Motor 14 Trip T 1 _ Resulting Current Figure 10 1 Current Limit Interaction COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 6SE6400 5CA00 0BPO Issue 03 02 10 1 1 Table 10 2 10 1 2 10 ENGINEERING INFORMATION Current Monitoring Accuracy Table 10 2 shows sample results comparing current measured with a current scope and the current displayed on the inverter using measurements taken from a variety of inverters at various switching frequencies current loads frequency setpoints and cable lengths Measured Current Monitoring Accuracy Inverter CSB 1 5kW 400 V CSC 3 0 kW 400 V Nominal load 4 0A Nominal load 7 7 Scope current long cable 4 00A 7 70 A 96
126. owing actions Ensure you are in the parameter value changing level Press 8 function button which causes the right hand digit to blink Change the value of this digit by pressing Press function button again causes the next digit to blink Perform steps 2 to 4 until the required value is displayed Press the to leave the parameter value changing level D Ue O N Note The function button may also be used to acknowledge a fault condition Jump Function From any parameter rXXXX or PXXXX a short press of the Fn button will immediately jump to 0000 you can then change another parameter if required Upon returning to r0000 pressing the Fn button will return you to your starting point 3 3 14 Reset to Factory default To reset all parameters to the factory default settings the following parameters should be set as follows 1 Set P0010 30 2 Set P0970 1 Notes 1 reset process can take up to minutes to complete 2 Referto Parameter P0399 for description on saving motor data sets while performing a reset to the factory defaults 52 COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 6SE6400 5CA00 0BPO Issue 03 02 3 COMMISSIONING Buttons on the Basic Operator Panel Table 3 6 Basic Operator Panel Controls Panel Button Function Effects P t r 0 0 0 0 Indicates Status The LCD displays the settings currently used by He the inverter Pressing the button
127. ox contents against the advice note supplied The installation kit should comprise the following items 1 Inverter cover 9 2 off M25 sealing plugs Terminal Housing 10 2 off M25 Gland Fixing Plates Filter Module 4 screws captive 11 2 off U clamp screws for earth ground connection 4 Input Output Board screws 12 4 off M4 Inverter to Motor fixing captive screws CSC only additional 4 off M5 screws Earth Lead 13 Motor Cable Sheath 10 Off Terminal Jumpers 14 1 off Motor Gasket CSC only additional 1 off Motor Gasket Getting Started Guide and CD 15 1 off M12 connector blanking plug 2 off Glands M25 IP68 with O ring Any defective or missing items should be reported immediately to your local Siemens Distributor or Sales Office Installation Procedure Note MICROMASTER 411 ONLY Prior to installation it may be necessary to fit an Adaptation Plate to a non Siemens motor The Adaptation Plate is prepared by the respective motor manufacturer Normally the Adaptation Plate makes use of the existing motor gasket Physical dimensions and characteristics for installation of MICROMASTER 411 are given in section 2 3 7 and in section 2 4 2 for COMBIMASTER 411 With the product items removed from their packaging carry out the following installation procedure 1 Separate the two halves Inverter Cover and Terminal Housing 2 Remove the Filter Module and I O board Caution Do not knock out cabl
128. p down time of PID limit 1 00 3 CUT N r2294 CO Act PID output 2 P2390 Energy saving setpoint 0 3 CUT N P2391 Energy saving timer 0 3 CT N P2392 Energy saving restart setpoint 0 3 CT N COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 6SE6400 5CA00 0BPO 71 5 SYSTEM PARAMETERS Issue 03 02 72 COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 6SE6400 5CA00 0BPO Issue 03 02 6 TROUBLESHOOTING 6 Troubleshooting This Chapter contains gt An overview of the inverter state indicated by the LED on the Inverter The LED is located within the control potentiometer Some general information on a variety of troubleshooting measures Alist of the fault codes that may appear on the display of the BOP The cause and recommended corrective action are indicated for each fault code listed 6 1 Troubleshooting with the Inverter LED 1 eene nnn 74 6 2 Troubleshooting with the Basic Operator Panel sse 74 COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 73 65 6400 5 00 6 TROUBLESHOOTING Issue 03 02 N 6 1 Table 6 1 6 2 74 Warnings Repairs on equipment may only be carried out by Siemens Service by repair centers authorized by Siemens or by qualified personnel who are thoroughly acquainted with all the warnings and operating procedures contained in this manual defective parts or compon
129. perating Instructions 6SE6400 5CA00 0BP0 Issue 03 02 3 COMMISSIONING Control Jumpers In Table 3 4 the behaviour of the Control Jumpers are explained Table 3 4 Control Circuit Jumper Behaviour Status before action s Action Reaction s of the inverter gt Jumper not fitted Power down gt Parameters influenced by jumper will have jumper default values gt gt Fitjumper s gt Power up gt Jumper not fitted gt Cycle power gt Parameters influenced by jumper are not changed Jumper fitted gt Power down gt Parameters influenced by jumper will have gt Remove jumper jumper removed default values normally factory default gt Power up gt Jumper not fitted gt Cycle power gt Parameters influenced by jumper are not changed Warning With the DC Brake jumper set when stopping the inverter DC Braking is applied for a period proportional to the Ramp Down Time Frequency use of long periods of DC injection braking can cause the motor and the inverter to overheat 3 3 3 Default setup To change parameters it is necessary to use a Basic Operator Panel BOP Advanced Operator Panel AOP or an external serial interface The CM411 is therefore delivered with the following default settings Setpoint control from the Analog input in addition to Control Potentiometer Supply frequency set for O to 50 Hz Digital inputs DIN 1 ON OFF 1 DIN 2 Reverse DIN 3 Fault
130. perating Instructions 6SE6400 5CA00 0BPO Issue 03 02 SYSTEM PARAMETERS ParNr ParText Default Acc WS Qc P1323 1 Programmable V f volt coord 2 0 0 3 CUT N P1324 1 Programmable V f freq coord 3 0 00 3 CT N P1325 1 Programmable V f volt coord 3 0 0 3 CUT N P1333 1 Start frequency for FCC 10 0 3 CUT N P1335 1 Slip compensation 0 0 2 CUT N 1336 1 Slip limit 250 2 CUT N r1337 CO V f slip frequency 3 P1338 1 Resonance damping gain V f 0 00 3 CUT N P1340 1 Imax controller prop gain 0 000 3 CUT N P1341 1 Imax controller integral time 0 300 3 CUT N 11343 CO Imax controller freq output 3 11344 CO Imax controller volt output 3 P1350 1 Voltage soft start 0 3 CUT N Communication P0004 20 ParNr ParText Default Acc WS ac P0918 CB address 3 2 CT N P0927 Parameter changeable via 15 2 CUT N r0965 Profibus profile 3 r0967 Control word 1 3 r0968 Status word 1 3 r0964 5 Firmware version data 3 P0971 Transfer data from RAM to EEPROM 0 3 CUT N P2000 1 Reference frequency 50 00 2 CT N P2001 1 Reference voltage 1000 3 CT N P2002 1 Reference current 0 10 3 CT N P2009 2 USS normalization 0 3 CT N P2010 2 USS baudrate 6 2 CUT N P2011 2 USS address 0 2 CUT N P2012 2 USS PZD length 2 3 CUT N P2013 2 USS PKW len
131. perating parameters Speed frequency motor direction current and torque values can all be accessed and displayed The BOP has the capacity to actively interface with the parameter sets stored in the drive The BOP consists of a keypad control panel array and a 5 digit LCD display with backlight Available in hand held or panel mounted form the unit provides a visual interface with the inverter control Access to internal parameters and functions is achieved from the pushbutton set on the panel fascia Navigational push buttons are provided for movement through parameters and values 136 COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 6SE6400 5CA00 0BPO Issue 03 02 10 ENGINEERING INFORMATION 10 15 2 Advanced Operating Panel AOP The Advanced Operator Panel AOP enhances the interface communication capability of the MICROMASTER range of frequency inverters Available in either Desk or Panel mounted form the unit provides the user with an intelligent clear text inverter interface This gives direct access to the control programming storage and monitoring of MICROMASTER series operating parameters For local control of individual inverters the AOP is mounted into a Desk Mount platform Each unit supports software capable of carrying out configuration and storage of inverter parameter sets Software menus inverter parameters associated values and help text is displayed on a compact dot matrix LCD screen Operator commands for
132. ral PI controller whose parameters can be adjusted to optimize the performance and stability of the system Once a system is set up and stable very efficient and accurate control can be achieved See Figure on Page 116 Implementation on MICROMASTER 411 COMBIMASTER 411 MICROMASTER 411 COMBIMASTER 411 have a built in PI controller that can be enabled by the user to allow for closed loop control Once the PI controller is enabled using P2200 the PI controller internally generates the motor frequency necessary to minimize the error between the PI setpoint and the PI feedback It does this by continuously comparing the feedback signal with the setpoint and uses the PI controller to determine the necessary motor frequency The normal frequency setpoint P1000 setting and ramp times P1120 amp P1121 are automatically disabled but the minimum and maximum output frequency settings P1080 and P1082 remain active COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 6SE6400 5CA00 0BPO Issue 03 02 10 ENGINEERING INFORMATION 10 2 2 3 Setting up the PI controller Accessing parameters The PI parameters are in the range between P2200 and P2294 For most applications the level 2 parameters are sufficient for setting up the PI controller To access only the PI controller parameters you can use the parameter filter as follows P0003 2 P0004 22 Enabling PI control PI control is enabled using parameter P2200 For constant en
133. relay to operate at current limit This is actually a level 2 setting but many more settings can be selected in level 3 using BiCo functions Each bit of the control and status words r0052 to r0056 can be connected to several output functions For example Setting P0731 to 56 5 i e parameter P0056 bit 5 will indicate that starting boost is active That is if P1312 Starting Boost is set to enable some starting boost the relay will be active during the ramping phase as starting boost is applied Similarly if P0731 is set to 56 6 and P1311 Acceleration Boost enabled the relay will be energized any time that the set point is changed Setting P0731 to 56 C would enable the relay when the Voltage Controller is active As this occurs during regeneration it could be used to indicate excessive load or too fast a ramp down Table 10 6 to Table 10 9 show the BiCo connections The shaded green boxes indicate the applicable cross connections COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 6SE6400 5CA00 0BPO Issue 03 02 10 8 4 BiCo Connections Table 10 6 10 ENGINEERING INFORMATION BiCo Connections r0019 to r0054 Fosoo Gis Bi Download parameter set 7 Download parameter set 7 0810 CIB BI CDS Bit 0 local remote 2840 Bl ON OFF1 Number Functional Grouping pex BI
134. rive 4 Some functional tests have failed 8 Some O module tests have failed MM 420 only 16 Internal RAM failed on power up check F0452 gt Load conditions on motor indicate belt Check the following OFF2 Belt Failure failure or mechanical fault 1 No breakage seizure or obstruction of drive train Detected 2 If using an external speed sensor check for correct function Check parameters P0409 pulse per min at rated speed gt P2191 Belt failure speed tolerance gt P2192 delay time for permitted deviation 3 If using the torque envelope check parameters gt P2182 threshold frequency f1 gt P2183 threshold frequency f2 gt P2184 threshold frequency f3 gt P2185 upper torque threshold 1 gt P2186 lower torque threshold 1 gt P2187 upper torque threshold 2 gt P2188 lower torque threshold 2 gt P2189 upper torque threshold 3 gt P2190 lower torque threshold 3 gt P2192 delay time for permitted deviation 4 Apply lubrication if required 76 COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 6SE6400 5CA00 0BPO Issue 03 02 Table 6 3 6 TROUBLESHOOTING COMBIMASTER 411 MICROMASTER 411 Warning Codes Possible Causes Diagnose amp Remedy 0501 Current Limit Motor power does not correspond to the inverter power Motor leads are too long gt Earth faults Check the following 1 Motor power P0307 must correspond to inverter power r0206 2 Ca
135. rmer COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 129 65 6400 5 00 10 ENGINEERING INFORMATION Issue 03 02 10 11 Power Losses Figure 10 16 below shows the power loss for the MICROMASTER 411 COMBIMASTER 411 Inverters Efficiency vs Frequency CSB 1 5kW amp CSC 3 0kW 98 96 94 gt Efficiency at Max Line CSB 5 929 Efficiency at Min Line CSB 4 Efficiency at Max Line CSC Efficiency at Min Line CSC 90 88 86 OHz 5Hz 10Hz 15Hz 20Hz 25Hz 30Hz 35Hz 40Hz 45Hz 50Hz Output Frequency Figure 10 17 Power Losses CM411 MM41 1 130 COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 6SE6400 5CA00 0BPO Issue 03 02 10 ENGINEERING INFORMATION 10 12 Shock and Vibration The inverter has been tested for compliance with the following standards 10 12 1 Vibration Stress during Operation Single Sine Sweep Required Standards Test standards Case Size B Case Size C EN 60721 3 3 class 3M6 and 3M8 EN60068 2 6 test Fc Class 3M6 10 58Hz 0 15mm 58 200 2 2g Class 3M6 10 58Hz 0 15mm 58 200Hz 29 10 12 2 Shock Stress during Operation Half Sine Shock Required Standards Test standards Case Size B Case Size C EN 60721 3 3 EN 60068 2 27 test Ea Peak acceleration 5g duration of shock 30ms Peak acceleration 5g duration of shock 30ms 10 12 3 Vibr
136. rmitted deviation 3 If using the torque envelope check parameters P2182 threshold frequency f1 P2183 threshold frequency f2 P2184 threshold frequency f3 P2185 upper torque threshold 1 P2186 lower torque threshold 1 P2187 upper torque threshold 2 P2188 lower torque threshold 2 P2189 upper torque threshold 3 P2190 lower torque threshold 3 P2192 delay time for permitted deviation 4 Apply lubrication if required VVVVVVVVVV COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 79 65 6400 5 00 6 TROUBLESHOOTING Issue 03 02 80 COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 6SE6400 5CA00 0BPO Issue 03 02 7 COMBIMASTER 411 MICROMASTER 411 SPECIFICATIONS 7 MICROMASTER 411 COMBIMASTER 411 Specifications This Chapter contains gt In Table 7 1 the common technical data to the MICROMASTER 411 COMBIMASTER 411 Inverters gt In Table 7 3 divided into several tables an overview of the specific technical data of every MICROMASTER 411 COMBIMASTER 411 Inverter gt n Table 7 the wire sizes and terminal torques 7 1 Technical xerit Me Fea mie 82 7 2 Case Size Rating 83 7 3 Tightening Torque Cable cross sections for Power Supply and Motor Terminals 84 7 4 Tightening Torque for Fixing Screws 1 nnne nnns 84 7 5 Fuses a
137. rs have a resistance of 2 300 ohms when cold and this value rises rapidly at the knee point to typically 10 and greater The PTC input is set so that it will operate at 1 KO minimum 1 5 nominal and 2 k maximum On this basis two or three PTCs may be connected in series when a motor has more than one PTC built in or if two or three motors are connected to the inverter output and require individual protection Figure 10 2 PTC Resistor Connections Performance When the motor is running at low speed and high load the built in cooling fan may not provide enough cooling and the motor may overheat Parameter P074 allows a frequency dependent limit to be enabled to protect the motor When the inverter is operating in the region above the selected curve i e at low frequency and high current a timer is started and after some time based on the current the motor size and previous operating history the inverter will trip or reduce output frequency Trip or reduction of output frequency will depend on the parameter setting Internal Overtemperature Under normal circumstances the inverter will not overheat The heatsink maintains the inverter at normal operating temperature Careful consideration when mounting the inverter will ensure adequate ventilation and reduce the likelihood of overheating Check to see that airflow remains unrestricted There should be a minimum clearance of 100 mm free space around the Inverter Hea
138. rter must be carried out as shown in Figure 2 9 and Figure 2 10 respectively to prevent inductive and capacitive interference from affecting the correct functioning of the inverter 8 COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 6SE6400 5CA00 0BPO Issue 03 02 FOREWORD Operation N Warnings MICROMASTER 411 COMBIMASTER 411 operate at high voltages When operating electrical devices it is impossible to avoid applying hazardous voltages to certain parts of the equipment Emergency Stop facilities according to EN 60204 IEC 204 VDE 0113 must remain operative in all operating modes of the control equipment Any disengagement of the Emergency Stop facility must not lead to uncontrolled or undefined restart Wherever faults occurring in the control equipment can lead to substantial material damage or even grievous bodily injury i e potentially dangerous faults additional external precautions must be taken or facilities provided to ensure or enforce safe operation even when a fault occurs e g independent limit switches mechanical interlocks etc Certain parameter settings may cause the inverter to restart automatically after an input power failure This equipment is capable of providing internal motor overload protection Refer to P0610 level 3 and P0335 is ON by default Motor overload protection can also be provided using an external PTC via a digital input This equipment is suitable
139. s and the action of the PI controller COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 111 6SE6400 5CA00 0BPO 10 ENGINEERING INFORMATION Issue 03 02 10 2 2 4 10 2 2 5 112 PI Setpoint ramp times When PI control is enabled using P2200 the normal frequency ramp up and ramp down times P1120 and P1121 are bypassed The PI setpoint has its own ramp times P2257 and P2258 which allow ramped PI setpoint changes The ramp up time P2257 is active when the PI setpoint is changed or when a RUN command is given The ramp down time P2258 is only effective on PI setpoint changes The ramp down times used after OFF1 and OFF3 commands are set in P1121 and P1135 respectively PI Controller Proportional and Integral terms The user can tune the performance of the PI controller to suit the process demands by adjusting P and terms P2280 and P2285 The demands of the process will determine the optimal type of response from a rapid recovery response with overshoot to a damped response By adjusting the P and parameters it is possible to achieve different types of response Example The following figures show how different responses to a 5 PI setpoint step change on a pressure control system The traces show the PI feedback signal with 1 V 1096 The different responses are achieved by varying the settings of P2280 and P2285 Roll 125 875 Sample 0 001 oc 25 Figure 10 4 Quick resp
140. s been enhanced by an extension of the bus speed up to 12 MBd Protocol is defined as DIN19245 and also as EN50170 guaranteeing open multi vendor communications between PROFIBUS DP stations Up to 125 stations can be networked together using this single bus system and a very flexible data structure allows the system to be optimized to exactly match the requirements of each device PROFIBUS DP lies at the heart of the new generation of SIMATIC S7 automation systems offered by Siemens Using this single bus system all engineering visualization and PLC control operations can be integrated To configure a SIMATIC based automation system all that is required is the associated STEP7 configuration tool running on a PC Bus configuration is performed by using a drag and drop technique in a graphically displayed PROFIBUS DP network 10 141 Features of PROFIBUS Module gt Permits fast cyclic communications via a PROFIBUS connection Supports all PROFIBUS baud rates up to 12 MBd gt Control of up to 125 inverters using PROFIBUS DP protocol with repeaters gt Conforms to EN50170 guaranteeing open communications on a serial bus system It can be used with other PROFIBUS DP SINEC L2 DP peripheral devices on the serial bus Data format conforms to the VDI VDE directive 3689 PROFIBUS Profile for Variable Speed Drives gt Acyclic communications channel for connecting SIMOVIS or other service tools gt Support for the PROFIBUS control com
141. stallation of Cable Glands 23 Installation Procedure 22 Intended purpose 6 Internal Overtemperature 108 Internet Home Address 5 J Jump Function 52 L Linear V f control 60 Mechanical Installation 21 29 Motor Connections for Star Delta 34 Motor data for CM411 parameterization 55 Motor Connections 37 Multi point V f control 60 N Non Default Modes of Operation 47 Operation starting and stopping the motor 59 Operation with long cables 32 Operation with Residual Current Device 32 Operator Panel Mounting Kit 94 Options 136 Overheating 21 Overload Operation 106 Overvoltage 109 P Parameter List short form 64 Parameters changing parameters with BOP 54 System parameters 61 Parts Identification 142 PC to AOP Connection Kit 96 PC to Inverter Connection Kit 95 137 PI Controller limits 115 responses 112 Output Limits 115 PI setpoint 111 Power Connections 33 Power Losses 130 output graphs 130 Preparation 22 PROFIBUS 132 characteristics 132 setting 136 PROFIBUS Module 92 144 Issue 03 02 Programming Options 89 Proportional and Integral Control PI 110 Protection Characteristics fast current limit 107 overtemperature 108 overvoltage and trip 109 thermal 121 using PTC resistors 108 Q Quadratic V f control 60 Qualified personnel 6
142. starts the inverter This button Inverter Start is disabled by default To enable this button set P0700 1 OFF1 Pressing the button causes the inverter to come to a standstill at the selected ramp down rate Disabled by default to enable set Inverter Stop P0700 1 OFF2 Pressing the button twice or once long causes the motor to coast to a standstill This function is always enabled Press this button to change the direction of rotation of the motor Reverse is indicated by a minus Change direction sign or a flashing decimal point Disabled by default to enable set P0700 1 Pressing this button while the inverter has no output causes the motor to start and run at the preset jog Jog motor frequency The inverter stops when the button is released Pressing this button when the inverter motor is running has no effect This button can be used to view additional information See also Section 5 1 2 It works by pressing and holding the button It shows the following starting from any parameter Functions during operation DC link voltage indicated by d units V Output current A Output frequency Hz Output voltage indicated by o units V The value selected in P0005 gt Pressing this button allows access to the parameters parameters Pressing this button increases the displayed value Increase value To change the Frequency Setpoint via
143. structions 5 65 6400 5 00 FOREWORD Issue 03 02 Definitions and Warnings Danger For the purpose of this documentation and the product warning labels Danger indicates that death severe personal injury or substantial damage to property will result if proper precautions are not taken N Warning For the purpose of this documentation and the product warning labels Warning indicates that death severe personal injury or substantial damage to property can result if proper precautions are not taken N Caution For the purpose of this documentation and the product warning labels Caution indicates that minor personal injury or material damage can result if proper precautions are not taken Note For the purpose of this documentation Note indicates important information relating to the product or highlights part of the documentation for special attention Qualified personnel For the purpose of this Instruction Manual and product labels a Qualified person is someone who is familiar with the installation mounting start up and operation of the equipment and the hazards involved He or she must have the following qualifications 1 Trained and authorized to energize de energize clear ground and tag circuits and equipment in accordance with established safety procedures 2 Trained in the proper care and use of protective equipment in accordance with established safety proce
144. t 6SE6401 1DF00 0AAO0 Advanced Operator Panel 6SE6400 0AP00 0AAO0 Door Mounted BOP in BOP AOP door mounting Kit for single inverter control 6526400 COMBIMASTER 411 amp 411 Operating Instructions 91 65 6400 5 00 8 OPTIONS Issue 03 02 8 5 PROFIBUS Module for MICROMASTER 411 PROFIBUS Module CM411 amp MM411 6SE6401 1PB00 0AA0 7 f 1 4 16 64 7 Example 1 2 32 64 99 1234567 ooo X104 X103 BUS TERMINATION Internal Communications Socket Cable Access via Glands Terminal Housing Internal View Module Cover E N 9 WI 77 PI ok 16 mie Thread Thread lt 128mm 132mm 92 COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 6SE6400 5CA00 0BPO Issue 03 02 8 OPTIONS 8 6 Electromechanical Brake Control Module Electromechanical Brake Contr
145. tal input 5 0 2 CT N r0720 Number of digital inputs 3 COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 65 6SE6400 5CA00 0BPO 5 SYSTEM PARAMETERS Issue 03 02 ParNr ParText Default Acc WS Qc P0719 2 Selection of cmd amp freq setp 0 3 CT N r0722 CO BO Binary input values 2 P0724 Debounce time for digital inputs 3 3 CT N r0730 Number of digital outputs 3 P0731 1 BI Function of digital output 1 52 3 2 CUT N r0747 CO BO State of digital outputs 3 P0748 Invert digital outputs 0 3 CUT N P0800 1 Download parameter set 0 0 0 3 CT N P0801 1 Download parameter set 1 0 0 3 CT N P0810 BI CDS bit 0 Local Remote 0 0 2 CUT N P0840 1 ON OFF 1 722 0 3 CT N P0842 1 BI ON reverse OFF1 0 0 3 CT N P0844 1 BI 1 OFF2 1 0 3 CT N P0845 1 2 OFF2 19 1 3 CT N P0848 1 BI 1 OFF3 1 0 3 CT N P0849 1 BI 2 OFF3 1 0 3 CT N P0852 1 BI Pulse enable 1 0 3 CT N P1020 1 BI Fixed freq selection Bit 0 0 3 CT N P1021 1 BI Fixed freq selection Bit 1 0 0 3 CT N P1022 1 BI Fixed freq selection Bit 2 0 0 3 CT N P1035 1 BI Enable UP command 19 13 3 CT N 1036 1 Enable DOWN command 19 14 3 CT N P1055 1 BI Enable JOG right 0 0 3 CT N P1056 1 BI Enable JOG left 0 0 3 CT
146. the transmitted telegram and status words actual values in the received telegram are always sent Parameter data exchange may however be blocked if bus bandwidth or PLC memory space is at a premium The data structure and thus the PPO type is normally specified by the bus master If no PPO type is specified e g if a combined PROFIBUS DP PROFIBUS FMS bus master is used the default PPO type is type 1 parameter data exchange enabled Process data from the serial link always has a higher priority than parameter data This means that a setpoint change or drive control change command will be processed faster than a parameter change command Parameter write access over the serial link can be enabled or blocked as required Parameter read access is permanently enabled allowing continuous read out of drive data diagnostics fault messages etc A visualization system can thus be realized with minimal effort Local control of the drive with the On Off Jog and Reverse buttons is possible at all times in an identical fashion to when the module is not present PROFIBUS cables are connected to terminals within the Module Cables are fed into the module via cable glands COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 6SE6400 5CA00 0BPO Issue 03 02 10 ENGINEERING INFORMATION PROFIBUS Module CM411 amp MM411 6SE6401 1PB00 0AA0 1 4 16 64
147. then will be displayed Busy Message In some cases when changing parameter values the display on the BOP shows 5159 for maximum of five seconds This means the inverter is busy with tasks of higher priority Access Levels There are three access levels available to the user Standard Extended and Expert The level of access is set by parameter P0003 For most applications the Standard and Extended levels are sufficient The number of parameters that appear within each functional group depends on the access level set in parameter P0003 For further details regarding parameters see the Parameter List on the Documentation CD ROM COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 6SE6400 5CA00 0BP0 Issue 03 02 5 SYSTEM PARAMETERS P0004 2 Inverter Unit Parameters level 1 2 3 and 4 concerning the inverter unit Parameters level 1 2 and 3 P0004 0 concerning the inverter unit no filter function P0004 allows direct access Parameters level 1 and 2 to the parameters concerning the inverter unit For BOP and AOP depending on the selected access level P0004 2 P0003 1 Parameters level 1 concerning the inverter unit P0004 22 P0004 2 PI Controller Inverter Unit P0004 3 Motor Data P0004 21 Alarms Warnings amp Monitoring _ P0004 4 P0004 20 Communication gt P0004 5 P0004 13
148. this publication Address C C __ please notify us on this sheet Suggestions for improvement are also welcome Telephone Telefax Order Number 6SE6400 5CA00 0BPO Drawing Number G85139 K1790 U345 A1 A amp D SD SM4 Siemens Aktiengesellschaft Siemens AG 2002 Subject to change without prior notice Order No 6SE6400 5CA00 0BPO Printed in UK Date February 2002 Excellence in Automation amp Drives Siemens
149. ting Switch off if the fault condition persists COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 6SE6400 5CA00 0BPO Issue 03 02 3 COMMISSIONING 3 3 10 Commissioning Overview with BOP or AOP Prerequisites Mechanical and electrical Installation is completed Setting the motor frequency Jumper 60Hz Off 50 Hz ON 60 Hz Power ON Quick Commissioning P0010 1 See Section 3 3 10 1 Further Commissioning via P0004 and P0003 An overview of the parameter structure is given in Section 5 2 For a detailed description of parameters see the Parameter List Note We recommend the commissioning according this scheme Nevertheless an expert user is allowed to do the commissioning without the filter functions of P0004 3 3 10 1 Quick commissioning P0010 1 It is important that parameter P0010 is used for commissioning and P0003 is used to select the number of parameters to be accessed This parameter allows a group of parameters to be selected that will enable quick commissioning Parameters such as Motor settings and Ramp settings are included At the end of the quick commissioning sequence P3900 should be selected which when set to 1 will carry out the necessary motor calculations and clear all other parameters not included in P0010 1 to the default settings This will only happen in the Quick Commissioning mode COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 49 65 6400 5
150. tsink temperature is monitored using a PTC resistor and the inverter will trip if the maximum temperature is exceeded If the inverter persistently trips you should check for high ambient temperature or blocked airflow You can verify heatsink temperature by displaying Parameter r0037 Units are given in degrees Celsius COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 6SE6400 5CA00 0BPO Issue 03 02 10 1 6 Table 10 3 10 2 10 2 1 10 ENGINEERING INFORMATION Overvoltage and Trip Levels The inverter will protect itself from both supply overvoltage and undervoltage Trip levels are shown in Table 10 3 Internal overvoltage can occur during braking where internal voltages are forced high by energy from an external load Trip Levels Input Undervoltage trip Overvoltage trip Supplies levels levels 3 Phase 400 V 410 V DC 820 V DC When output pulses are disabled from the inverter an undervoltage trip will not occur An overvoltage trip will occur at any time when the overvoltage threshold is exceeded Caution Check to ensure you have matched the input supply to the inverter If the supply voltage is too high you may damage the inverter even if it trips Control and Operating Modes Boost Boost is used to increase the output voltage in order to overcome losses and non linearity at low frequencies If the correct amount of boost is applied the current and torque will be increased
151. udes Interface Link Cable INL SESE NSN Wa AN S VON NNUS NS COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 65 6400 5 00 MICROMASTER 411 Interface Link Cable for separate order 65E6401 1BL00 0AAO0 47 3 COMMISSIONING Issue 03 02 3 3 6 1 3 3 7 3 3 7 1 3 3 8 3 3 9 48 Stopping the Motor When the inverter is being operated using the Run Stop switch connected to DIN1 setting the switch to OFF will override the potentiometer setting and bring the motor to a controlled stop Operation Keypad Control This method of operation requires either a Basic Operating Panel BOP Order No 6526400 or a serial link connection When using the BOP it will be necessary to set parameter P0700 to 1 This changes the command source to BOP control For details on using the BOP refer to Commissioning with the Basic Operator Panel BOP on page 51 Stopping the Motor Where the inverter is being operated using digital control from the BOP the inverter can be stopped by pressing the Stop Inverter button 0 If the Motor does not start up Refer to Section 6 Troubleshooting for further information If a fault occurs Switch the Inverter off 2 Disconnect the power supply 3 Reconnect the power supply 4 Switch on again 5 Faults are acknowledged by using digital input DIN 3 default set
152. ure to comply with warnings can result in severe personal injury or serious damage to material Only suitably qualified personnel trained in the setup installation commissioning and operation of the product should carry out work on the device system Only permanently wired input power connections are allowed This equipment must be grounded IEC 536 Class 1 NEC and other applicable standards Residual Current operated protective Device RCD is to be used it must be an RCD type B Machines with a three phase power supply fitted with EMC filters must not be connected to a supply via an ELCB Earth Leakage Circuit Breaker EN50178 Section 5 2 11 1 The following terminals can carry dangerous voltages even if the inverter is inoperative power supply terminals L1 L2 L3 motor terminals U V W Always wait 5 minutes to allow the unit to discharge after switching off before carrying out any installation work This equipment must not be used as an emergency stop mechanism see EN 60204 9 2 5 4 The minimum size of the earth bonding conductor must be equal to or greater than the cross section of the power supply cables Caution The connection of power and motor cables to the inverter must be carried out as shown Figure 2 9 to prevent inductive and capacitive interference from affecting the correct functioning of the inverter General Installation after a Period of Storage Following a prolonged
153. uses a TTL serial port to communicate with the drive The drive may be controlled and monitored via the main PROFIBUS system A PROFIBUS system offers the following advantages Open clearly defined system Many different products from many different manufacturers Well proven in many industrial applications Reduced wiring easy set up re programming monitor and control Ease of commissioning with the SIMATIC S7 PLC System at a later date Flexibility to expand and modify the automatic system at a later date Remote diagnostics reduce the downtime in the event of a problem Very fast up to 12Mbaud Up to 125 slaves on one DP system Single or Multi master operation One to one or broadcast communications Support and development software available Routing Functionality VVVVVVVVVVV VV COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 6SE6400 5CA00 0BPO Issue 03 02 10 ENGINEERING INFORMATION 10 14 PROFIBUS Module This option allows the MICROMASTER 411 COMBIMASTER 411 to be controlled via a PROFIBUS DP serial bus SINEC L2 DP PROFIBUS DP is a cost effective high speed serial communication system optimized for the actuator sensor area where very short system reaction times are critical It operates as a decentralized I O system whereby the traditional wiring to sensors and actuators is replaced by an RS485 serial bus system linking the stations together The suitability of the system for such applications ha
154. ut filter 0 55 0 75 B 3NA3803 3RV1021 1DA10 380 V to 480 V 3 AC 0 75 1 0 B 3NA3803 3RV1021 1EA10 1 1 1 5 B 3NA3803 3RV1021 1GA10 1 5 2 0 B 3NA3803 3RV1021 1HA10 2 2 3 0 C 3NA3805 3RV1021 1JA10 3 0 4 0 C 3NA3805 3RV1021 4KA10 MICROMASTER 411 COMBIMASTER 411 0 37 0 5 B 3NA3803 3RV1021 1CA10 with Class B filter 0 55 0 75 B 3NA3803 3RV1021 1DA10 380 V to 480 V 3 AC 0 75 1 0 B 3NA3803 3RV1021 1EA10 1 1 1 5 B 3NA3803 3RV1021 1GA10 1 5 2 0 B 3NA3803 3RV1021 1HA10 2 2 3 0 C 3NA3805 3RV1021 1JA10 3 0 4 0 C 3NA3805 3RV1021 1KA10 COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 65 6400 5 00 85 7 COMBIMASTER 411 MICROMASTER 411 SPECIFICATIONS Issue 03 02 86 COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 6SE6400 5CA00 0BPO Issue 03 02 8 OPTIONS 8 Options This Chapter contains gt The following accessories are available as options for your COMBIMASTER 411 MICROMASTER 411 Inverter 8 1 MICROMASTER 411 COMBIMASTER 411 User Options 88 8 2 MICROMASTER 411 COMBIMASTER 411 Programming Options 89 8 3 Basic Operator Panel BOP ede ut deudas 90 8 4 Advanced Operator Panel EIRE eT EEES K aa E EEN A ERNE 91 8 5 PROFIBUS Module for MICROMASTER 411 92 8 6 Electromechanical Brake Control Mo
155. y has now been stored Note Busy Message In some cases when changing parameter values the display on the BOP shows This means the inverter is busy with tasks of higher priority COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 6SE6400 5CA00 0BPO Issue 03 02 3 COMMISSIONING Motor data for CM411 parameterization P0308 P0310 P0304 3 Mot IEC 56 Nr ED510 3053 12 022 IM B3 IP54 Rot KL 16 I CI F CN 4 0 14 kW Cos 90 81 3310 min S F 1 15 O P0309 P0305 P0311 P0307 Figure 3 6 Typical Motor Rating Plate Example Note P0308 amp P0309 are only visible if P0003 gt 2 Only one of the parameters is shown depending on the settings of P0100 Changing motor parameters is not possible unless P0010 3 Ensure that the inverter is configured correctly to the motor enable the trip function set parameter P0701 P0702 or P0703 29 COMBIMASTER 411 amp MICROMASTER 411 Operating Instructions 55 65 6400 5 00 3 COMMISSIONING Issue 03 02 3 3 15 3 4 56 Commissioning with the Advanced Operator Panel AOP The Advanced Operator Panel AOP is available as an option Its advanced features include the following SIEMENS Multilingual clear text display Upload download facility for multiple parameter sets Programmable via PC Multidrop capability to drive up to 30 MICROMASTER 4 s v v v v Please refer to th

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