Setting up the PM controller for Remy motors
Contents
1. the Remy motor is shown in the picture below This sets the counter clockwise direction as forward and clockwise as reverse while facing the shaft of the motor Figure 3 Remy Motor Housing with shaft The housing uses a different connector than the cartridge The connector is Amphenol D38999 20FD15PN The mating connector is Amphenol D38999 26FD15SN The mating connector is available from RMS p n 86 0100 Remy Pin RMS PMxxx Pin Function A J2 3 Excitation negative J2 17 Excitation positive J2 11 SIN positive J2 4 COS positive J2 18 SIN negative J2 12 COS negative J1 24 Temperature sensor AIN2 6 5 2013 Setting up the PM100 for Remy motors 7929 SW Burns Way Phone 503 344 5085 Suite B Fax 503 682 9014 Wilsonville OR sales rinehartmotion com J1 2 Temperature sensor AGND J1 19 Shield Safety cover n a switch L Safety cover n a switch M R Spare n a Note that for the controller to properly measure the motor temperature a 1 00K ohm pull up resistor must be provided between Pin G J1 24 and XDCR_PWR J1 26 also available on other pins Please see the information above for more description of the resistor The Remy motors are now offered with a third connector option This connector is a 18 pin Tyco Connector Remy Pin RMS PMxxx Pin Function 1 J2 3 Excitation negative 10 J2 17 Excitation positive 12 J2 11 SIN positive 11 J2 4 CO2. 6 566 10 000 800 Do not change the Veh_Flux level from the default that is set when the motor type is changed 6 5 2013 Setting up the PM100 for Remy motors 7929 SW Burns Way Suite B Wilsonville OR Revision History Phone 503 344 5085 Fax 503 682 9014 sales rinehartmotion com Version Description of Versions Changes Responsible Party Date 0 1 Initial version Chris Brune 5 24 2011 0 2 0 3 0 4 Separated the calibration process as a new document RMS Resolver Calibration Process Azam Khan 6 14 2011 0 5 Added HVH250 115S motor type 31 Azam Khan 7 18 2011 0 6 Added detail on parameter setup Chris Brune 7 26 2011 0 7 Added picture to show the direction of rotation of a Remy motor Added HVH250 115P motor type 36 Azam Khan 10 26 2011 0 8 Added HVH410 150S motor type 46 Added HVH410 150P motor type 39 Chris Brune 08 03 2012 0 9 Added information on Remy Resolver connector Chris Brune 10 12 2012 1 0 Added information on Remy Tyco rectangular connector Chris Brune 11 1 2012 1 1 Added HVH250 115S 650V Azam Khan 4 30 2013 1 2 Added HVH250 115P 650V Azam Khan 6 5 2013 6 5 2013 10 Setting up the PM100 for Remy motors
3. 7929 SW Burns Way Phone 503 344 5085 Suite B Fax 503 682 9014 Wilsonville OR sales rinehartmotion com a SSS SSS ae Setting up the PM Controller to run with Remy Motors Revision 1 2 6 5 2013 Setting up the PM100 for Remy motors 7929 SW Burns Way Phone 503 344 5085 Suite B Fax 503 682 9014 Wilsonville OR sales rinehartmotion com Table of Contents 1 INTRODUCTION 2 SETTING THE MOTOR TYPE 2 1 RECOMMENDED SETTINGS FOR PARAMETERS 6 5 2013 Setting up the PM100 for Remy motors 7929 SW Burns Way Phone 503 344 5085 Suite B Fax 503 682 9014 Wilsonville OR sales rinehartmotion com Introduction This document describes the multiple types of Remy motors It also describes the process to set up the motor type Currently following Remy motor and controller configurations are supported Motor Controller Configuration HVH250 060S PM100DX amp 320V Battery HVH250 090S PM100DX amp 320V Battery HVH250 090P PM100DX PM100DXR PM150DX amp 320V Battery HVH250 115S PM100DX amp 320V Battery HVH250 115P PM100DX PM100DXR PM150DX amp 320V Battery HVH410 150P PM100DX PM100DXR PM150DX amp 320V Battery HVH410 150S PM100DX amp 320V Battery HVH250 115S 650V PM100DZ PM150DZ amp 650V Battery HVH250 115P 650V PM100DZ PM150DZ amp 650V Battery as of 8 3 12 this motor is unverified as to its performance Note 320V Battery represents the nom
4. EPROM We 1080 when the motor ape is changed There is no need to change this This parameter sets the maximum value of the torque producing current that can be commanded so The amount of allowable current is dependent on Ia Limit EEPROM Amps X10 the motor type and the controller type The current is set in peak Amps times 10 For example 300 Aims 4250 ID_Limit_EEPROM_ Amps _x_10 This parameter sets the maximum amount of field weakening current This parameter sets the motor over temperature fault limit It is set in degrees C times 10 Thus for Mtr_OverTemp_Limit_EEPROM_ C _x_10 150 C it would be set to 1500 It would be wise to set this parameter so that if a cooling system failure occurs it would fault immediately 6 5 2013 Setting up the PM100 for Remy motors 7929 SW Burns Way Phone 503 344 5085 Suite B Fax 503 682 9014 Wilsonville OR sales rinehartmotion com Motor_Overspeed_EEPROM_ RPM This parameter sets the speed at which an over speed fault will be generated It should be set based on the needs of the vehicle system for over speed protection Max_Speed_EEPROM_ RPM This parameter sets the maximum speed that the controller will command Break_Speed_EEPROM_ RPM The Break Speed is the speed at which the torque capability of the motor starts to decrease due to lack of voltage from the motor controller This value should be set based on information from eith
5. S positive J2 18 SIN negative J2 12 COS negative J1 24 Temperature sensor AIN2 J1 2 Temperature sensor AGND J1 19 Shield Please note that Remy documents may refer to the SIN COS signals differently than the RMS documents Please use the RMS documents when connecting the inverter and the motor 6 5 2013 Setting up the PM100 for Remy motors 7929 SW Burns Way Phone 503 344 5085 Suite B Fax 503 682 9014 Wilsonville OR sales rinehartmotion com Setting the Motor Type The PM100DxX firmware has the ability to drive several different motor types The user must tell the controller what type of motor it is to be used with This is done via the Motor_Type_ EEPROM parameter Refer to the Programming EEPROM Parameters using GUI manual for more information on programming EEPROM parameters For the Remy Motors the following motor types are used Model Motor Type HVH250 090S 1 HVH250 090P 11 HVH250 060S 29 HVH250 115S 31 HVH250 115P 36 HVH410 150P 39 HVH410 150S 46 HVH250 115S 650V 56 HVH250 115P 650V 58 When you set the motor type via the GUI it will automatically adjust some default parameters However there are several additional parameters that should be reviewed and adjusted if desired EEPROM Parameter Description This is the back EMF flux constant for the motor It will automatically default to the correct value Veh FUK E
6. er RMS or Remy on the performance of the motor with the particular battery voltage being used Motor_Torque_Limit_EEPROM_ Nm _x_10 This sets the maximum torque command when operating in VSM mode Regen_Torque_Limit_EEPROM_ Nm _x_10 This sets the maximum regen torque command when operating in VSM mode 6 5 2013 Setting up the PM100 for Remy motors 7929 SW Burns Way Phone 503 344 5085 Suite B Fax 503 682 9014 Wilsonville OR sales rinehartmotion com Recommended Settings for Parameters The table below shows the RMS recommended settings for the parameters that are motor specific There are many factors that may influence a decision to deviate from these settings If there are questions about setting please contact either RMS or Remy for more information These settings are derived from data provided by Remy to RMS Torque Limit Motor Regen Volts Weber RPM N m PM100DX 320 10 000 330 PM100DX 320 i 10 000 E PM100DXR 320 x PM150DX Vehicle Motor Battery Flux Over speed Remy Inverter Motor HVH250 090S 10 000 HVH250 060S HVH250 060P HVH250 PM100DX 320 425 425 10 000 1700 115S PM150DZ 650 425 425 10 000 3400 HVH250 PM100DX 320 495 495 10 000 3500 115P PM150DZ 650 425 425 10 000 8500 HVH410 150S PM100DX 10 000 PM100DX 320 425 425 10 000 300 PM100DX 320 425 425 10 000 900 HVH410 PM100DXR ee PM150DX 320 56
7. hm 1 tolerance The power rating of the resistor is not critical Refer to the PM100 User s Manual for more information on the controller connectors EXC_RIN AGND EXC SIN SIN COS COS TEMP AIN2 TEMP_RTN AGND SHIELD SHIELD N C XDCR_PWR XR c I O nomou gt D HVH250 PM100 10 PIN DELPHI METRI PACK 150 Wire should be 18 or 20 AWG 4 twisted pairs with shield Figure 1 Resolver Connections The motor cables must be connected in a specific order between the Remy motor and the PM100DX Figure 2 shows the connection designations on the Remy motor for the EP8 cartridge This picture shows the rear of the motor opposite the shaft side of the motor Phase B Figure 2 Phase C i Remy Motor Connections Phase A 6 5 2013 Setting up the PM100 for Remy motors 7929 SW Burns Way Phone 503 344 5085 Suite B Fax 503 682 9014 Wilsonville OR sales rinehartmotion com There is a newer revision to the Remy cartridge than what is shown in Figure 2 The newer revision has a new plastic terminal block The motor phase designations are imprinted into the plastic of the terminal block Please use these designations when connecting the power leads from the Remy motor to the controller Refer to the PM100 User s Manual for the corresponding phase designations on the PM100DX controller The Remy motor can also come with its own housing as shown in Figure 3 The assumed rotation direction for
8. inal configuration point The controller will automatically scale operation for battery voltages between 250V and 400V However the motor performance will be diminished as the battery voltage is less than nominal There are two sets of connections between the motor and the controller the resolver temperature sensor and the motor power leads Both must be done properly for the motor to operate correctly The Remy motors can come in several different form factors The motor can come in its cartridge form that includes a steel housing that goes around the stator and does not include a motor shaft see Figure 2 It can also come housed in an Aluminum case that includes a motor shaft see Figure 3 The resolver connector that comes standard with the cartridge version is a 10 pin Delphi connector The connector can come in various keying options The color of connector can also be different cream blue and black Regardless of the color of connector body the connection pin out between this Delphi connector and the controller are the same Refer to Figure 1 below for the connections between the Remy Motor and the controller when the Delphi 10 pin connector is used A resistor Rpu must be added for the Remy temperature sensor to work properly This resistor must be 6 5 2013 Setting up the PM100 for Remy motors 3 of 10 7929 SW Burns Way Phone 503 344 5085 Suite B Fax 503 682 9014 Wilsonville OR sales rinehartmotion com 1 00K o
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