User Manual Installation Operation Maintenance 200 Watt ~ 490
Contents
1. POWER User Manual Installation Operation Maintenance 200 Watt 490 Watt Auxiliary Lighting and Power Equipment 6005 100 Revision A Due to continuous product improvement this document is subject to Change without prior notice NOTICE This document contains PROPRIETARY INFORMATION Reproduction or distribution FORBIDDEN This document contains proprietary and confidential information of Online Power Inc In consideration of the receipt of this document the recipient agrees not to copy any of its contents nor to disclose them to or allow them to be used by any person not currently an Online Power employee or an employee of the recipient having a need to know without the express written consent of Online Power and further agrees to surrender this document to Online Power when the reason for its receipt has terminated Due to continuous product improvement this document is subject to change without prior notice 2009 Online Power Inc All rights reserved 6005 100 Rev A Congratulations on selecting one of the fine products from Online Power the leader in power protection technology Our wide product offering includes UPS Uninterruptible Power Systems power conditioners automatic voltage regulators and specialty transformers e g computer grade medical grade Since our founding in 1972 Online Power has shipped many of these fine products to discerning customers around the world for use o2. Rev A A DANGER TEST LIFT AND BALANCE THE CABINETS BEFORE MOVING MAINTAIN MINIMUM TILT FROM VERTICAL AT ALL TIMES THE BOTTOM STRUCTURE WILL SUPPORT THE UNIT ONLY IF THE FORKLIFT FORKS ARE COMPLETELY UNDERNEATH THE UNIT A DANGER BE CONSTANTLY AWARE THAT THE UNIT SYSTEM CONTAINS HIGH DC AS WELL AS AC VOLTAGES WITH INPUT POWER OFF AND THE BATTERY DISCONNECTED HIGH VOLTAGE AT THE FILTER CAPACITORS AND POWER CIRCUITS SHOULD DISCHARGE WITHIN 30 SECONDS HOWEVER POWER CIRCUIT FAILURES CAN OCCUR SO YOU SHOULD ALWAYS ASSUME THAT HIGH VOLTAGE MIGHT STILL EXIST AFTER SHUTDOWN VERIFY THAT POWER IS OFF USING AC AND DC VOLTMETERS BEFORE MAKING CONTACT A DANGER LEAD ACID BATTERIES CONTAIN HAZARDOUS MATERIALS BATTERIES MUST BE HANDLED TRANSPORTED AND RECYCLED OR DISCARDED IN ACCORDANCE WITH FEDERAL STATE AND LOCAL REGULATIONS BECAUSE LEAD IS A TOXIC SUBSTANCE LEAD ACID BATTERIES SHOULD BE RECYCLED RATHER THAN DISCARDED DO NOT DISPOSE OF BATTERIES IN A FIRE THE BATTERIES MAY EXPLODE DO NOT OPEN OR MUTILATE THE BATTERIES RELEASED ELECTROLYTE IS HARMFUL TO THE SKIN AND EYES AND MAY BE TOXIC A BATTERY CAN HAVE A HIGH SHORT CIRCUIT CURRENT AND PRESENT A RISK OF ELECTRICAL SHOCK THE FOLLOWING PRECAUTIONS SHOULD BE OBSERVED WHEN WORKING ON BATTERIES REMOVE WATCHES RINGS OR OTHER METAL OBJECTS USE TOOLS WITH INSULATED HANDLES WEAR RUBBER GLOVES AND BOOTS DO NOT LAY TOOLS OR METAL PARTS ON TOP OF BATTERIES DISCONNECT C
3. Caution The factory default settings do not necessarily have to be changed although you are free to tailor the UPS to your specific needs 12 6005 100 RevA Factor Settings LCD display Explanation Selection defaul 208 220 230 240 V 230V Output Volt Setting O P V Setting Select Nominal Voltage 120 Select input 2 Input Frequency I P F Setting when UPS goes into free run 5 5 mode 7 Input Bypass Select Input Voltage range 10 Voltage I P Bypass Set AA Diodes 10 159 10 15 15 20 Select if UPS can run in Free Free Run Mode Free Run Set run mode unsynchronized ON OFF ON Bypass If Enable is chosen the UPS Enable Disable at Free run Bypass disable can go to bypass when Disable Enable Disable mode unsynchronized Select if UPS runs in high He mode Setting HE Mode Set efficiency mode ON OFF OFF Force Manual Permanently force UPS to Bypass Manual bypass bypass For service only ON OFF OFF 1ON amp 20N Management of Outlet Settin You can put the two load groups 1 OFF amp 2 ON Both load Load groups g on and off form front panel 1OFF amp 2 OFF segments ON 1 ON amp 2 OFF Do Battery Test Battery Test Detect battery is normal or not Silence Function Silence Set Enable e silence ON OFF OFF 0 only internal batteries This setting is needed Number of 1 one external External battery Packs Bat
4. Cabinet Set Ol rae sb cabinet 0 p 2 two external cabinets You can enable or disable the Site wiring alarm Sit Fault Set site wiring alarm Enable Disable Disable English German Select Language Language Select load language Spanish English alian Set Generator Mode Generator Set unit in generator mode ON OFF OFF nat Set RS232 communication Set RS232 communication RS232 Control enable or disable Enable Disable Enable 13 6005 100 Rev A Manual test of the UPS Manual UPS or Manual Battery tests can be conducted from the UPS configuration as well and are functional even when the UPS is not charging the battery Manual Battery test Scroll the parameters until Manual Bat test displays on the LCD Press the CJ button twice Note In order for the UPS and power management software to operate normally Manual Bypass should always be set to OFF as the load will not be protected by the unit when Manual Bypass is ON This is aimed for operating an external maintenance bypass switch Note You should turn UPS off and keep the AC power before you use Generator function even you want to select Generator OFF to back to normal mode 6 4 Interpreting UPS messages Troubleshooting procedures described here give simple instructions in determining UPS malfunctions Start the troubleshooting procedure if you witness any alarm indication on the control panel Alarm indicators The UPS gives the followin
5. Input AC voltage FREQ xx x Hz Shows Input Frequency BAT VOLT xx xV Shows Battery Voltage O P LOAD xx Shows Load of max load O P W xW Shows Output Watts O P VA xVA Shows Output VA O P CURR xA Shows Output Current BACKUP TIME xx min Shows Estimated Backup time in minutes BAT CHARG xx Shows approximate percentage of Battery capacity TEMPERATURE xxC Shows approximate ambient temperature BAT PACK NUM x Shows External Battery Pack Number RATING xxxxVA Shows UPS Rating CPU VERSION xx x Shows CPU Version 6005 100 Rev A UPS configurations 1 Various settings that have been chosen are shown in the UPS setting display To enter configuration mode press the button for one second The first configuration parameter will be shown on the LCD display Press the button to scroll through the parameters Press the button to select the parameter Press the button to scroll through the options for the selected parameter Press the C1 button to select the option You may be prompted to save the selection if so press the J button to either confirm or save your selection Other options are saved and started automatically See the table below for further details If no buttons are pressed or user inactivity for ten seconds the UPS shall exit the configuration mode and return to normal mode displaying Line mode
6. are not followed N Boxes labeled with CAUTION or WARNING indicate that there is a high probability of III 6005 100 Rev A A DANGER ALL POWER TO THE UNIT MUST BE LOCKED AND TAGGED OFF BEFORE PERFORMING ANY SERVICE OR WORK ON THE UNIT FAILURE TO DO SO COULD RESULT IN ELECTROCUTION A DANGER ONLY FACTORY TRAINED OR AUTHORIZED PERSONNEL SHOULD ATTEMPT TO INSTALL OR REPAIR THE UNIT OR ITS BATTERY SYSTEM IMPROPER INSTALLATION HAS PROVEN TO BE THE SINGLE MOST SIGNIFICANT CAUSE OF START UP PROBLEMS HIGH AC AND DC ELECTRICAL VOLTAGES ARE PRESENT THROUGHOUT THE UNIT S AND INCORRECT INSTALLATION OR SERVICING COULD RESULT IN ELECTROCUTION FIRE EXPLOSION OR EQUIPMENT FAILURE A DANGER ALL POWER CONNECTIONS MUST BE COMPLETED BY A LICENSED ELECTRICIAN WHO IS EXPERIENCED IN WIRING THIS TYPE OF EQUIPMENT WIRING MUST BE INSTALLED IN ACCORDANCE WITH ALL APPLICABLE NATIONAL AND LOCAL ELECTRICAL CODES IMPROPER WIRING MAY CAUSE DAMAGE TO THE EQUIPMENTS INJURY OR DEATH OF PERSONNEL VERIFY THAT ALL HIGH AND LOW VOLTAGE INPUT POWER CIRCUITS ARE DE ENERGIZED AND LOCKED OUT BEFORE INSTALLING CABLES OR MAKING ANY ELECTRICAL CONNECTIONS A DANGER IN CASE OF FIRE INVOLVING ELECTRICAL EQUIPMENT ONLY CARBON DIOXIDE FIRE EXTINGUISHERS OR THOSE APPROVED FOR USE ON ELECTRICAL EQUIPMENT SHOULD BE USED USE OF WATER ON FIRES INVOLVING LIVE HIGH VOLTAGE ELECTRICAL CIRCUITS COULD PRESENT AN ELECTROCUTION HAZARD IV
7. panel at any time 2 6005 100 RevA 2 2 System Configuration The UPS device and the internal backup battery make up the system Depending on the site and load requirements of the installation certain additional options are available as a tailored solution Planning a UPS system the following should be taken into consideration The total demand of the protected system shall dictate the output power rating Watts Allow a margin for future expansion or calculation inaccuracies from measuring power requirements Backup time at the indicated power rating is 90 minutes The following UPS models are available Wall Floor Mountable Lighting Inverter 90 minute battery back up Batt 24 VDC Model Input Output Cabinet Dimension Numbers Voltages BTU Hr W xH xD WM 20A010P 120V 120V WM 20R010P 277V 120V WM 20R250P 277NI2TTN WM 20A250P 120V 277V WM 30A010P 120V 120V WM 30R010P 277V 120V WM 30R250P 277V 277V WM 30A250P 120V 277V WM 49A010P 120V 120V WM 49R010P 277V 120V WM 49R250P 277V 277V WM 49A25OP 120V 277V 24 X 17 X 9 5 NOTE BTU HR ARE APROX NUMBER WITH TOLERANCE 15 FOR ALL MODELS 3 6005 100 RevA 3 Safety Information Information presented here is vital to all personnel and please also read the UPS safety manual Storage and Transportation Please handle with extreme caution since a high amount of energy is contained with the batteries Always keep th
8. power flows smoothly in order to obtain greatest efficiency Irregularities can be detected in less than a second and on line mode reactivated immediately Switching back to online mode occurs when input voltage is outside 10 or nominal 11596 selectable when input frequency is outside of 3Hz or when no input line is available Although high efficiency is standard the default operation is in on line mode Bypass can be activated in the LCD panel though on line can be run permanently if preferred Free Run Mode The UPS operates in free run mode when input frequency is outside of the selected input frequency range Free run mode is when output frequency does not match input frequency When starting the UPS the frequency regulation detected is 50 or 60 Hz 0 25Hz Please refer to chapter 7 2 if you want bypass available while running in free run mode Diagnostic tests When you start the UPS a diagnostic test is automatically executed that checks electronics battery and reports any problems on the LCD display An advanced battery management system always monitors the conditions of the batteries sends any forewarnings if replacement is needed Otherwise every 30 days of normal mode operation a battery discharge test is performed and any problems reported on the LCD display Except during the first 24 hours after startup while the UPS is in charging mode please see chapter 7 2 diagnostic tests can be performed manually from the front
9. 15 C to 25 C Ensure that the equipment is fully protected from wet or damp areas and from moist air In order to maintain the vitality of the batteries ensure that the UPS is recharged every 6 months for at least 8 hours 5 Installation 5 1 Environment Ensure that all environmental concerns and requirements are met according to these technical specifications otherwise the safety of installation personnel cannot be guaranteed and the unit may malfunction Ensure that you remember the following when locating the UPS system and battery options Avoid extremes of temperature and humidity Maximal battery life can be attained with a recommended temperature range of 15 C to 25 C Provide protection for the equipment from moisture Ensure that the front of the UPS remains clear for user operation Space and ventilation requirements must be met see below 5 6005 100 Rev A 5 2 Installation Layout FLOOR MOUNT 9 37 TYP WALL MOUNT RIGHT VIEW 3 00 MIN CLEARANCE FERONT VIEW Customer to supply hardware and to ensure the wall structure and material is proper for the load handling of the unit 6 6005 100 Rev A 53 Connection to mains and loads CB3 CB3 A CB3 B CB3 C INPUT DC ourPur L AUX ouTPUT 7 IN LBS BATTERY VENT SHOULD BE NEAREST TO LOUVERS ON BOTH SIDES BATTERY PLUG BATTERY PLUG BATTERY VENT MUST BE NEAR THE LOUVERS ON
10. 6005 100 Rev A AN DANGER EXTREME CAUTION IS REQUIRED WHEN PERFORMING MAINTENANCE LETHAL VOLTAGES EXIST WITHIN THE EQUIPMENT DURING OPERATION OBSERVE ALL WARNINGS AND CAUTIONS IN THIS MANUAL FAILURE TO COMPLY MAY RESULT IN SERIOUS INJURY OR DEATH OBTAIN QUALIFIED SERVICE FOR THIS EQUIPMENT AS INSTRUCTED A DANGER INTERNAL BATTERY STRAPPING MUST BE VERIFED BY THE CUSTOMER PRIOR TO MOVING THIS UNIT THIS UNIT CONTAINDS NONE SPILLABLE BATTERIES KEEP THE UNIT UPRIGHT DON NOT STACK DO NOT TIP ALWAYS FLLOW THE BATTERY MANUFACTURERE S SAFTERY INFORMATIONS TO PREVENT AN ACCIDENT THAT COULD RESULT IN INJURY OR DEATH A DANGER OBSERVE ALL BATTERY SAFETY PRECAUTIONS DURING INSTALLATION OR SERVICE OF THE UNIT OR BATTERIES EVEN WITH THE BATTERY CIRCUIT BREAKER IN THE OFF POSITION THE DANGER OF ELECTROCUTION MAY STILL BE PRESENT THE BATTERY POWER TO THE UNIT MUST BE LOCKED AND TAGGED OFF BEFORE PERFORMING ANY SERVICE OR WORK ON THE UNIT THE BATTERY MANUFACTURER S SAFETY INFORMATION AND MATERIAL SAFETY DATA SHEET IS LOCATED IN A POCKET ATTACHED TO THE INSIDE OF LEFT DOOR OF EACH UNIT FAILURE TO FOLLOW THOSE INSTRUCTIONS AND THE INSTRUCTION LISTED ABOVE AND ELSEWHERE IN THIS MANUAL COULD RESULT IN AN EXPLOSION FIRE EQUIPMENT FAILURE OR ELECTROCUTION A DANGER SOME COMPONENTS WITHIN THE CABINETS ARE NOT CONNECTED TO CHASSIS GROUND ANY CONTACT BETWEEN FLOATING CIRCUITS AND THE CHASSIS IS A LETHAL SHOCK HAZARD 6005 100
11. 9 6005 100 Rev A 6 3 Control Panel functions Operation of the UPS is indicated on the monitor panel with five LED indicators and an LCD screen This display is also capable of alerting the user with audible alarms ON This green LED is lit when UPS has been turned on OUTPUTAVAIL When the UPS is in normal or static bypass modes there is voltage at the output terminals and this LED will light up in green BATT MODE While operating in battery mode BYPASS MODE While operating in bypass mode this LED will light up in yellow FAULT If any internal error occurs in the UPS this LED will light up in red and give off an audible alarm Press any of the buttons on the front panel to turn off the alarm 10 6005 100 Rev A Status of the UPS measurements and alarms are all indicated on the LCD screen qu Pe FUNCTION ENTER ON OFF 3 SEC UPS ON FAULT OUTPUT AVAIL MODE BYPASS MODE Figure 6 Control panel Normal display The UPS status is shown in normal display mode From here you have a choice to go to UPS meters display and the Setting display by pushing the button UPS meters display Various measurements are available through the UPS meters display pressing the button will scroll through the following meters LCD message Description O P VOLT xxx xV Shows Output AC voltage O P FREQ xx x Hz Shows Output Frequency I P VOL T xxx xV Shows
12. BOTH SIDE BATTERY VENT A CAUTION REPLACE BATTERIES WITH THE SAME TYPE AND RATING Battery connection 7 6005 100 Rev A FOR 277V FOR 277V INVERTER OUTPUT OUTPUT STAHC CIRCUIT INPUT INPUT ACIDC DC AC CIRCUIT RECTIFIER INVERTER SWITCH BREAKER BREAKER 277V 277V BATTERY OUTPUT AC DC CIRCUIT POWER INPUT POWER CHARGER BREAKER 1 PHASE 1 PHASE BATTERY The installation is now complete 8 6005 100 Rev A 6 Operation Necessary information for operation of the unit is covered in this chapter Normally the UPS runs automatically but on those few occasions such as just after installation all the starting and shutting down procedures are described herein 6 1 Starting and shutting down the UPS Starting the UPS Ensure that installation was correct and successful and that the input power cable is connected to a well grounded outlet e The UPS can be started by pushing theCD button on the front panel e The UPS should now start its inspection of internal functions main synchronization and inverter startup Then power should start to be supplied via the outlets During this inspection the LCD will display Ready on The LED shall light up when output power has commenced and the LCD will display Line mode Switch on the loads Shutting down the UPS e Shut down and turn off the loads Push the C button on the front panel for five seconds The alarm will sound
13. Battery 2 beeps every 5seconds The unit is operating on Battery Power and will shut down soon due to very low battery voltage The unit will restart Automatically when acceptable power returns On Battery Once every 5 seconds The unit is operating on Battery Power Save your data and perform a controlled shutdown Charger Failure Constant beep Charger has failed Phone the local dealer Over Temperature Constant beep High ambient Temperature Make sure the unit s fans and vent holes are not blocked and make sure the ambient surrounding temperature is not above 40 degree C If these conditions did not solve the problem call your service tage representative Output Short Constant beep Output short circuit Call the Local dealer Noles Constant beep High output voltage Call the Local dealer vanes Constant beep Low output voltage Call the Local dealer Bus Fault 2 Beeps per second internal bus oit UPS n a dealer Site wiring Fault 1 Beep per second Voltage detected Between Neutral and Ground UPS mains connector polarity Wrong Rotate the connector Schuko UPS installed to mains without ground See page 15 on how to disable the Site wiring alarm Line abnormal 1 Beep per second Wrong AC Line backed up during auto restart 6005 100 Rev A 8 Maintenance With a minimal amount of maintenance you can expect
14. HARGING SOURCE PRIOR TO CONNECTING OR DISCONNECTING BATTERY TERMINALS DETERMINE IF BATTERY IS INADVERTENTLY GROUNDED IF SO REMOVE THE SOURCE OF THE GROUND CONTACT WITH ANY PART OF A GROUNDED BATTERY CAN RESULT IN ELECTRICAL SHOCK THE LIKELIHOOD OF SUCH SHOCK WILL BE REDUCED IF SUCH GROUNDS ARE REMOVED DURING INSTALLATION AND MAINTENANCE LEAD ACID BATTERIES CAN PRESENT A RISK OF FIRE BECAUSE THEY GENERATE HYDROGEN GAS THE FOLLOWING PROCEDURES SHOULD BE FOLLOWED 1 DO NOT SMOKE WHEN NEAR BATTERIES 2 DO NOT CAUSE FLAME OR SPARK IN BATTERY AREA DISCHARGE STATIC ELECTRICITY FROM YOUR BODY BEFORE TO PREVENT AN ACCIDENT THA TTOUCHING BATTERIES BY FIRST TOUCHING A GROUNDED SURFACE VI 6005 100 Rev A TABLE OF CONTENTS SECTION SECTION 1 INTRODUCTION SECTION 2 SYSTEM DESCRIPTION 2 1 General Description 2 2 System Configuration SECTION 3 SAFETY INFORNATION SECTION 4 STORAGE SECTION 5 INSTALLATION 5 1 Environment 5 2 Installation Layout 5 3 Connection to mains and loads SECTION 6 OPERATION 6 1 Staring and shutting down the UPS 6 2 Button Operation 6 3 Control Panel Functions 6 4 Interpreting UPS messages SECTION 7 TROUBLE SHOOTING SECTION 8 MAINTENANCE 8 1 Replacing Batteries SECTION 9 COMMUNICATONS SECTION 10 OPTIONS SECTION 11 TECHNICAL SPECIFICATIONS VII PAGE a O cO cO O 15 16 16 17 19 20 6005 100 Rev A INSTRUCTIO
15. NS Special Symbols The following symbols used on the UPS warn you of precautions RISK OF ELECTRIC SHOCK Please observe the warning that a risk of electric shock is present CAUTION REFER TO OPERATOR S MANUAL Refer to the operator s manual for additional information such as important operating and maintenance instructions SAFE GROUNDING TERMINAL Indicates primary safe ground LOAD ON OFF Pressing this button turns on off the output receptacles and the Indicator light RJ 45 RECEPTACLE The receptacle provides network interface connections and telephone or telecommunications equipment should not be plugged into it Please do not discard the UPS or UPS batteries as the UPS may have valve regulated lead acid batteries Please recycle batteries gt c eb VIII 6005 100 Rev A 1 Introduction The information provided in this manual covers single phase 200 490watt uninterruptible power systems their basic functions operating procedures and emergency situations also including information on how to ship store handle and install the equipment Only detailed requirements of the UPS units are described herein and installation must be carried out in accordance with this manual Electrical installations must also carefully follow local legislation and regulations Only qualified personnel should conduct these installations as failure to acknowledge electrical hazards could prove to be fatal Important Notice To be sur
16. aintaining constant voltage isolating critical load output if needed and cleaning the utility AC power 2 1 General description As a double conversion on line UPS it is able to supply uninterrupted clean single phase power to your critical systems while keeping batteries charged continuously regardless of whether utility power fails or not In event that a power failure lasts longer than a UPS backup time it will shut down avoiding battery discharge and as soon as voltage comes back the UPS will automatically charge up and start recharging the batteries As shown in fig 1 block diagram An input filter reduces transients on the mains For maintaining full battery charge AC power is rectified and regulated in the rectifier feeding power to the inverter and battery converter DC power is converted to AC in the inverter passing it on to the load Power is maintained from the battery during a power failure The converter increases voltage appropriately for the inverter 1 6005 100 RevA Fig 1 Block diagram Efficiency Optimizer function The Efficiency Optimizer function is a new feature for the UPS adding cost effectiveness minimizing power loss and reducing power consumption Alternating between bypass and on line modes is achieved automatically and in accordance with the conditions of the utility power On line mode may be used during times of intermittent power supply and bypass mode when
17. and the UPS will shut down The LCD will display UPS OFF for a few seconds n emergency situations the EPO located on the back of the unit should be used 6 2 Button Operation Please note the three operating buttons on the front panel 1 D is an ON OFF button a Push the button at least 3 seconds to turn on the UPS b When UPS is working push the button at least 3 seconds to turn off the UPS 2 QD is an Enter button Use this button to check content of UPS and the method is listed Below a Push the button at least 2 seconds to check content of UPS Each content can be displayed by pressing at once and it has fifteen kinds of function to be checked b If no pressing within 10 seconds it will return to original status 3 is a Function button Each function can be enabled by pressing this button a Push the button at least 2 seconds to choose which function that you want Each content can be displayed by pressing at once and it has fourteen kinds of function to be checked After choosing the function push the button to enter the function that you want C Push the button to choose other function again b d Push the C button to enable your function ar e Push the button to confirm and enable your function f If no pressing within 10 seconds it will return to original status
18. e Protection 120V IEEE C62 41 230V IEEEC61000 4 5 level 3 Protection and Filtering Overload Protection 125 for 1 minutes and 150 for 10 seconds Short Circuit Protection Circuit breaker Visual Display UPS on green line mode green LED model battery mode yellow bypass yellow fault red Visual Display Input output voltage input output frequency System Display Warning LCD model on line mode back up mode battery capacity load level Audible Alarm Beep every 5 sec UPS Fault Continuous beeping sound and LCD display Communication RS 232 Serial Port and USB Battery 90 min 2X35 A H 2X50 A H 2X50 A H Dimensions Inches width x Height x depth 24x 17x 9 5 Note Due to continuous improvement specifications are subject to change without prior notice 20 6005 100 RevA
19. e interface port pins and their functions are identified in the following table Signal Caution Max rated values 12Vdc tions TxD Output TxD Output RxD Input RxD Inverter Off Input Common Common Output Ac Fail Output Output Low Battery Output Output 12 VDC Power USB port option Connecting the UPS to your computer is accomplished through the USB port on the back of your computer USB compliant hardware and operating system will be necessary including installation of a UPS driver The serial port cannot be used when using the USB port The USB cable is standard and can be bought separately 6005 100 Rev A 10 Options 10 1 Auxiliray TVSS 10 2 Auxiliary Output Circuit Breaker 10 amp max 3 10 3 SNMP 10 4 Communication interface RS232 10 5 Floor mount brackets 10 6 Remote Status 6005 100 Rev A 11 Technical Specification Specifications for 120V 277V Capacity W Input Voltage Single Phase 120Vac or 277V Voltage Range 120Vac 10 or 277V Frequency 50Hz or 60Hz 4Hz Power Factor gt 95 Voltage on battery Single Phase 120Vac or 277V Voltage Range 120Vac 2 or 277V Frequency on battery 50 60 Hz 0 5 Output Transfer Time 0 ms Overload Recovery Auto transfer to UPS High Efficiency mode AC to AC gt 95 96 UPS Design Technology On Line Fully digitized microprocessor controlled Surg
20. e that the UPS will be open correctly the following items should be noticed a Read instructions carefully before operating the UPS UPS power connect instruction should be followed Please don t open the case to prevent danger If the UPS will be stored for long period the battery must be charged once every 90 days Retain the load within the rating of UPS to prevent faults Handle unusual events according to the trouble shooting guide Keep the UPS clean and dry 2 System description Several different kinds of sensitive electrical equipment stay protected by a UPS Uninterruptible Power System including computers workstations process control systems telecommunications systems sales terminals other critical instrumentation etc The purpose of the UPS is to protect these systems from poor quality utility power complete loss of power or other associated problems Electrical interference abounds in many forms causing problems in AC power from lightning power company accidents and radio transmissions to motors air conditioners and vending machines among others So protection of sensitive electrical equipment is vital to protect against power outages low or high voltage slow voltage fluctuations frequency variations differential and common mode noises transients etc In order to prevent power line problems reaching critical systems causing damage to software hardware and causing equipment to malfunction the UPS helps by m
21. e unit in position as marked on the packaging and never drop the unit Installation If flammable substances such as gases or fumes are present or if the room is airtight a safety hazard situation exists in which no electrical equipment should be operated The instructions in this manual explain how to install the UPS safely Not acknowledging such electrical hazards may be fatal so keep this manual for all future reference AN WARNING It is strongly advisable not to open the UPS cabinet as the components have very high voltage and touching them may be fatal Only a technician from the manufacturer or an authorized agent may service the unit This UPS unit s output receptacles carry live voltage even when not connected to a power supply as it has its own energy source User s operations The only operations that users are permitted to do are Turning the UPS unit on and off Operating the users interface Connecting data interface cables e Changing the batteries All such operations are to be performed exactly as instructed in this manual The greatest care possible must be taken for any of these operations and any change thereof may prove very hazardous to the operator 4 6005 400 RevA 4 Storage Please adhere to the following instructions if the UPS is not installed immediately Store the equipment as is in its original packing and shipping carton Do not store in temperatures outside the range of
22. g audible alarms e If UPS is on battery and the ON BATTERY LED is on UPS will beep every 5 seconds e If the battery capacity is low and the ON BATTERY LED is flashing the UPS will beep twice every 5 seconds e If UPS is on bypass and the BYPASSED LED is on UPS will no beep e If UPS has an internal fault and the ALARM LED is on the UPS will give a constant audible alarm displaying the cause on the LCD display Silencing an alarm By pressing any of the three buttons on the front panel the alarm can be turned off except when the battery is low which will cause the alarm to resound On the LCD display you can also choose silent alarm mode which will not warn you of any malfunction audibly 14 6005 100 RevA LCD Audible Alarm Alarm Description The UPS is overloaded in Line Mode Your equipment needs more 7 Trouble Shooting Displayed on What You Should Do Shut off the least important connected to the UPS If this solves the overload overcharged Output Overload Two Beeps per second power than the UPS can problem the UPS will switch provide The UPS rom bypass back to normal operates in bypass operation No action needed The UPS will The UPS is doing a return to normal operation when Battery Test No Beeps battery test it successfully completes the battery test Turn off protected loads Turn Over Charge Constant beep Batteries are off UPS and call your local dealer Low
23. lows you to install different communications cards It can be used parallel with either the RS232 or USB ports Currently there are two cards available for the optional interface slot An SNMP WEB card allows management and monitoring over a network or internet and the AS 400 card allows voltage free relay contacts Your local dealer will have more information about these option cards Note the RS232 port cannot be used when the USB interface is in use P RS 232 USB oN O L J 2 lt 5 8 2 FUNCTION ENTER ON OFF B 2 3 SEC E sump N 3 X x r X ri E S Z 17 6005 100 RevA Connecting the UPS to a Computer The communication device for the UPS and PC comes as a complete package with power management software Only the communication cable provided with UPS may be used to connect to your computer which is accomplished through the UPS RS232 port Also ensure that the operating system on your computer is supported Instructions provided in the power management software will help with this installation Other advanced power protection solutions such as SNMP are provided by your dealer RS 232 Standard Interface port The RS 232 interface uses a 9 pin female D sub connector This information consists of data about utility load and the UPS Th
24. n sensitive equipment and in critical applications One of our goals is to make our manuals both comprehensive and easy to use The new format of our user manual is the result of ideas and inputs from customers like you who have taken an active interest in our continued success We invite and appreciate your feedback on our products and documentation via e mail fax mail or telephone HEADQUARTERS Online Power 5701 Smith Street Commerce CA 90040 SALES Phone 800 227 8899 FAX No 323 721 5017 E mail sales onlinepower com Office Hours are 7 00 AM to 5 00 PM PST SERVICE If you require assistance please call our 24 hour toll free hot line 800 PWR SRVC 800 797 7782 or email to info 800pwrsrvc com Please have the following information from your unit s nameplate available to speed assistance Serial Number KVA Power Rating Input Voltage Output Voltage Manufacturer Date 6005 100 Rev A IMPORTANT SAFETY SAVE THESE INSTRUCTION Following safety precautions is important when operating or servicing electrical equipment The symbols shown are used extensively throughout this manual Always heed these precautions since they are essential to the safe operation and servicing of this product Boxes labeled with DANGER indicate that there is a high risk of personal injury or death if instructions are not followed equipment malfunction damage or destruction if instructions
25. the UPS to have a long life free of trouble The most critical issues for the reliability of the UPS are environmental issues Ensure that the temperature and humidity are always according to specifications and keep the area around the unit clean and dust free At a temperature of 25 C the typical battery lifetime is 4 years Also check at regular intervals of 6 to 12 months whether the back up time of the battery is adequate 8 1 Replacing batteries The batteries may be replaced without having to turn the UPS off or disconnecting the load due to the hot swappable battery feature WARNING Batteries may cause electrical shock or burn from high short circuit currents Please observe the following precautions 1 Remove jewelry and metal objects such as watches and rings 2 Use tools that have insulated handles 3 Keep tools and other metal objects from contacting and away from the batteries ELECTRIC ENERGY HAZARD Do not attempt to rewire alter or change any battery wiring or connectors Attempting to make such alterations can cause injury Replace the batteries with the same number and type as originally installed batteries DO NOT DISCONNECT the batteries while UPS is in Battery mode 6005 100 Rev A 9 Communication Communication ports are located on the front for easy access as shown below One RS232 serial data interface one USB data interface In addition there is an optional interface slot SNMP Option that al
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