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GSK983Ma PLC user manual

1. key and the data to be viewed is displayed Check the following data of the data list 2001 Total tool number 20 GES CNC PLC Manual for GSK98Ma H V Version V2 08B 5AX Manipulator magazine GSE 2101 The current toolpot number namely the number of the tool at the tool change position 3011 BCD code its decimal value should equal to the value of PC parameter 2001 4000 The number of the tool of the spindle 4001 4024 The number of tools in 1 24 toolpot take No 24 as an example Perform debugging for the first time or the condition of tool disorder appears tool adjustment is necessary at the time The detailed procedures are as follows Take out all tools form the magazine and insert tools into magazine again according to the tool list or adjust tool list according the actual conditions of the tools in the magazine the switch of parameter and program lock should be turned on After the above works are finished the system will automatically identify corresponding relationship between the number of tool in the magazine and the number of toolpot At this time tool adjustment is completed 6 6 Tool Number Display The spindle tool number is displayed in decimal system on the nixie tube of operation panel 6 7 Tool Clamp Release 1 The operation of tool clamp and release can only be executed when the spindle stops 2 In manual mode the button of tool clamp release is pressed the tool release signal is ou
2. M X38 1 GR2 M X38 2 GR3 M X38 3 GR4 M X38 4 ESP Emergency stop NC fixed signal X38 5 TRLCK I Tool release in position detection X38 6 TCLCK I Tool clamp in position detection X38 7 CKST Tool release clamp key X40 0 X40 1 X40 2 SOR M Spindle orientation in position detection X40 3 X40 4 X40 5 SRDY Spindle alarm input signal X40 6 ZSP Spindle zero speed detection X40 7 SAR Spindle speed arrival detection X43 0 TTDOWN Toolpot turns down X43 1 ARMZRO Mechanical arm zero point X43 2 ARMHOLD Mechanical arm cutter hold X43 3 ARMSTP Mechanical arm stop X43 4 TARIV I Tool arrival input signal X43 5 TCN I Tool count signal X43 6 SKIP Skip input signal NC fixed signal X43 7 TTUP Toolpot turns up X48 0 L5 The 5 axis positive direction limit NC fixed signal GSE G ES CNC PLC Manual for GSK98Ma H V Version V2 08B 5AX Manipulator magazine X48 1 L5 The 5 axis negative direction limit NC fixed signal X48 2 X48 3 X48 4 X48 5 DEC5 The 5 axis zero return deceleration NC fixed signal X48 6 SOR2 K Spindle oriental mechanical confirmation signal X48 7 2 2 Output Signal List PLC output signal address Address Signal name Signal address VO Y0 0 R9 S12 digit binary output the 9 digit O YO 1 R10 S12 digit binary output
3. Manipulator motor overload X32 4 G PUP AL Hydraulic pump overload input X32 5 DECX NONG zero return deceleration NC fixed signal X32 6 ZDY ALM User defined alarm X32 7 ELCTOVER Turrent motor overload X33 0 LY none positive direction limit NC fixed signal X33 1 LY es negative direction limit NC fixed signal X33 2 BAROMETER Pressure low detection input X33 3 W PUMP ALM Water pump overload alarm X33 4 CHIP ALM Motor overload of chip cleaner Y axis zero return deceleration NC fixed X33 5 DECY f si signal X33 6 X33 7 GUARD Safety door input Taxi Ha ER ae E X34 0 LZ D positive direction limit NC fixed signal Tax E Na Ka 7 X34 1 zZ rans negative direction limit NC fixed signal X34 2 X34 3 X34 4 X34 5 DECZ so Zero return deceleration NC fixed signal X34 6 X34 7 GES CNC PLC Manual for GSK98Ma H V Version V2 08B 5AX Manipulator magazine GSE X35 0 L lie 4 axis positive direction limit NC fixed signal X35 siii Tie 4 axis negative direction limit NC fixed signal X35 2 X35 3 X35 4 X35 5 DECA The 4 axis zero return deceleration NC fixed signal X35 6 CLPI Index tabe or assembly clamp in position detection X35 7 UCLPI Index apie or assembly release in position detection X38 0 GR1
4. digit binary output the 2nd digit O Y6 2 R3 S12 digit binary output the 3rd digit O Y6 3 R4 S12 digit binary output the 4 digit O Y6 4 R5 S12 digit binary output the 5 digit O Y6 5 R6 S12 digit binary output the 6 digit O Y6 6 R7 S12 digit binary output the 7 digit O Y6 7 R8 S12 digit binary output the 8 digit O Note 1 Initial state of the signal with is 1 and the signal switch type is NC 2 The address whose signal name is not defined is an undefined address User can define it as requirements It should match with corresponding PLC program 2 3 Other Input output Address List Feedrate override Spindle override input address X52 7 X52 6 X52 5 X52 4 X52 3 X52 2 X52 1 X52 0 SPC SPB SPA OV16 OV8 OV4 OV2 OV1 External feed hold and program lock input address X53 7 X53 1 X53 0 KEY SP ST External MPG level and axis selection input address X54 7 X54 6 X54 5 X54 4 X54 3 X54 2 X54 1 X54 0 X100 X10 X1 H5 H4 HZ HY HX GES CNC PLC Manual for GSK98Ma H V Version V2 08B 5AX Manipulator magazine GSE 3 Instruction of PLC Signal 3 1 Introduction of Input Signal Level Input signal level selection of new IO unit XI matched with 983Ma H V is more flexible than the former ones High level input valid or low level input valid can be selected based on the different external signals The method is that the new IO unit a
5. doesnt execute the reference execute the reference reference point point point return return in X Y and Z axes 2 Set PC parameter 3005 3 1 to shield the information Not all axes return to the reference point 2012 4 AXIS NOT The 4 axis The 4 axis is still in 1 Release the UNCLAMPED isn t the clamp state and assembly by released the 4 axis is moved command M84 in Manual mode and then move the 4 axis in MDI mode 2 Set PC parameter 3003 1 0 the 4 axis isn t locked during the assembly clamps 36 GEK CNC PLC Manual for GSK98Ma H V Version V2 08B 5AX Manipulator magazine GSE 2051 2053 TOOL ERROR POSITION ATC amp ARM NOT AT HOME The turrent position error No signal that manipulator or magazine is not at original point a The detected the original signal and reminds 1 The turrent doesn t rotate in position The counter breaks down Tool stop logic is wrongly set by PC parameter 3002 6 system hasn t The manipulator is not at the original point Connection is wrong Detection switch has troubles or the switch is loose Pay attention to whether the rotation is safe after the 4 axis is clamped T code is executed in MDI mode to rotate the turrent The current tool number should be reset by PC parameter 2101 About the details refer to the magazine debugging introduction Change the in
6. protection door wrong logic set by PC parameter 3004 3 4 PC parameter 3004 4 can shield the protection door interlock function 1400 COOLANT MOTOR Alarm The 1 The water pump Check the diagnosis OVER LOAD cooling liquid motor overload address X33 3 to motor alarm check whether the overload 2 PLC parameter water pump motor 3002 0 alarm thermorelay trips logic setting is or whether the air wrong switch trips 3 The circuit Check whether PC parameter 3002 0 alarm logic selection is correct or not Check whether the water pump motor overload alarm wire is disconnected 32 GES CNC PLC Manual for GSK98Ma H V Version V2 08B 5AX Manipulator magazine GSE 1403 HY MOTOR OVER Spindle gear The hydraulic motor 1 Check the LOAD change overload alarm diagnosis address device PLC parameter X32 4 to check hydraulic 3004 2 setting is whether the motor wrong thermorelay of overload The circuit connected hydraulic motor with I O unit trips or whether X32 4 is the air switch disconnected trips 2 Check whether PC parameter 3004 2 alarm logic setting is correct is not 3 Check whether the hydraulic motor overload alarm wire is disconnected 1405 LUBRICATION Alarm The 1 Alarm Lubrication 1 Check the ALARM lubrication oil oil level is low diagnosisi 2 PC parameter address X32 2 to 3003 0 setting is check whether wrong there is lubrication 3 Lubr
7. the 2 reference return is finished 1608 MAGAZINE MOTOR Alarm The 1 The turrent Check turrent OVER LOAD turrent motor mechanical part is mechanical overload stuck rotation part 2 The turrent motor Properly adjust thermorelay the starting value setting value is of the thermorelay too small or or change the performance isn t thermorelay well Close the air 3 The turrent motor switch air switch isn t Check the closed diagnosis X32 7 4 The alarm logic to check whether set by PC PC parameter parameter 3004 1 is correct or not 34 SIGBIN CNC PLC Manual for GSK98Ma H V Version V2 08B 5AX Manipulator magazine GSE 1609 1615 1620 T CODE COMMAND ERROR MAGAZINE FR amp BACK OVERTIME ARM OVERLOAD MOTOR Alarm The commanded tool number is wrong Alarm toolpot down up overtime Manipulator motor overload r The commanded tool number is wrong The system commands T code which is greater than the total tool number The total number isnt set by PC parameter 2001 The system commands the tool that is not included in data Lack of air Connection is wrong Mechanical part is stuck Coil of solenoid valve is installed reversely or relay has troubles The magazine advancel retractio n time isn t properly set by PC parameter 1026 The stuck The turrent motor thermorelay setting value is too small Or performance isn t well turrent is Co
8. 0 1008 The 4 axis release confirmation delay 1000 1009 The 4 axis clamp confirmation delay 1000 1020 Alarm delays when the cutting override is zero 3000 1021 Lubrication oil alarm delay 3000 1023 Spindle tool release clamp overtime alarm delay 3000 1024 Toolpot turns up down overtime alarm time 4500 1025 Manipulator tool change overtime alarm time 3000 1026 Alarm delays when spindle orientation overtime 5000 2001 Setting the total tool number controlled by 24 the magazine program 24 tools for example 2101 Setting the magazine current tool number 3011 Setting of BCD code of the data list the decimal 00100100 value is equal to the one set by 2001 4000 Spindle tool fixing number original value is 0 Original value is 0 4001 Tool number of turrent 1 Original value is 1 4002 Tool number of turrent 2 Original value is 2 4003 Tool number of turrent 3 Original value is 3 GEK CNC PLC Manual for GSK98Ma H V Version V2 08B 5AX Manipulator magazine GSE 5 Introduction of M Code Function M3 M4 M5 M6 M7 M8 M9 M19 M20 M21 M22 M23 M24 M25 M26 M27 M29 M39 M54 M55 M65 M66 M68 M69 M70 M74 M75 M76 M84 M85 Note M68 M69 and M70 are M codes for debugging For easier operation some safety limit conditions are released in debugging state Improper operation may cause danger for Spindle positive rotation Spindle negative rotation Spindle stop Txx Magazine tool
9. 04 2 The factory default setting is 0 that is to say when the input port X32 4 is 1 the system alarms If it requires that the input port X32 4 is set as 0 and the system alarms PC parameter 3004 2 can be set as 1 yx ZDY ALM1 signal PLC address X32 6 is the user self defined alarm input signal which is set by PC parameter 3003 3 PC parameter 3003 3 is set as 0 by factory that is to say when the input port X32 6 is set as 1 the system alarms If it requires that the input port X32 6 is set as 0 and the system alarms PC parameter 3003 3 can be set as 1 s7ELCTOVER signal PLC address X32 7 is turrent motor overload input signal which is set by PC parameter 3004 1 It is set as O by factory that is to say when X32 7 is 1 the system alarms If it requires that the input port X32 7 is set as 0 and the system alarms PC parameter 3004 1 can be set as 1 yxBAROMETER signal PLC address X33 2 is the alarm input signal of pressure low which is set by PC parameter 3002 1 PC parameter 3002 1 is set as 0 by factory that is to say the input port is 1 the system alarms If it requires that the input port X33 2 is O and the system alarms PC 10 GES CNC PLC Manual for GSK98Ma H V Version V2 08B 5AX Manipulator magazine parameter 3002 1 should be set as 1 yxW PUMP ALM signal PLC address X33 3 is the water pump motor overload alarm input signal which is set by PC parameter 3002 0 PC parameter 3002 0 is set as O
10. 4 key is ON release signal is output automatically and the axis moves until reference return completes The movement stops immediately by pressing reset or emergency stop key While the clamp command is not performed zero return is required after releasing reset or emergency stop key 27 GES CNC PLC Manual for GSK98Ma H V Version V2 08B 5AX Manipulator magazine GSE 20 Protection Door Function PC parameter 3004 3 can select whether the alarm occurs when the door input point X33 7 connects to the common end or disconnects to the common end When PC parameter 3004 3 is 0 the alarm occurs when the door input point X33 7 connects to the common end When PC parameter 3004 3 is 1 the alarm occurs when the door input point X33 7 disconnects to the common end When PC parameter 3004 4 is set as 0 the protection door interlock function is shielded 21 Lubrication PC parameter 1003 sets the supplying oil time of automatic lubrication pump PC parameter 1002 sets the time of stopping supplying oil of automatic lubrication pump The setting unit ms Press Lubricating key on the machine panel and the lubrication pump jog output can be realized 22 List of PLC Alarms and Information Chinese NO Display in English Alarm reasons Solutions meaning 1000 EMERGENCY STOP Emergency 1 Emergency stop 4 Check whether stop button is pressed 2 Emergency stop the emergency is broken stop button is 3
11. 8 6 is 1 when spindle orientation mechanical position confirm signal is 1 Bitd GUARD SHD Whether shield the guard door 0 The function of shielding guard door PLC address X33 7 input is invalid is invalid 1 The guard door interlock PLC address X33 7 input is valid is valid Bit3 GUARD LM Guard door interlock logic selection 15 SIGBIN CNC PLC Manual for GSK98Ma H V Version V2 08B 5AX Manipulator magazine GSE 0 Guard door interlock is valid when input port PLC address X33 7 is 1 1 Guard door interlock is valid when input port PLC address X33 7 is 0 Bit2 PUPALM Hydraulic pump overload alarm logic selection 0 The system alarms when the input point PLC address X32 4 is 1 1 The system alarms when the input point PLC address X32 4 is 0 Bit1 ELTOV LM Turrent motor overload alarm logic selection 0 The system alarms when the input point PLC address X32 7 is 1 1 The system alarms when the input point PLC address X32 7 is 0 Bito CHIPALM Alarm logic selection of chip cleaner motor overload 0 The system alarms when the input point PLC address X33 4 is 1 1 The system alarms when the input point PLC address X33 4 is 0 604 7 6 5 4 3 2 1 0 3005 MTZERO 4SED K 4SSED K KEY Factory 0 0 0 0 0 0 0 0 value Bit3 MTZERO Whether check machine zero return completion signal 0 Not check the machine zero return signal It does not prompt that not all axes re
12. 8Ma H V Version V2 08B 5AX Manipulator magazine GSE 1 The system alarms when the magazine pressure detection input point is O PLC address X33 2 Bit0 W PUP AM The water pump motor overload alarm logic selection 0 The system alarms when the water pump motor overload input point is 1 PLC address X33 3 1 The system alarms when the water pump motor overload input point is 0 PLC address X33 3 602 7 6 5 4 3 2 1 0 3003 SSGN ZIDY C YW C Factory 0 0 0 0 0 0 0 0 value Bit3 ZIDY C User self defined alarm logic selection 0 The system alarms when the user self defined alarm point is 1 PLC address X32 6 1 The system alarms when the user self defined alarm point is O PLC address X32 6 Bito YW C Lubrication oil level low pressure low alarm logic selection 0 The system alarms when the lubricating oil level low pressure low input point PLC address X32 2 is 1 1 The system alarms when the lubricating oil level low pressure low input point PLC address X32 2 is 0 603 7 6 5 4 3 2 1 0 3004 SOR2 K GUARD SHD GUARDLM PUP ALM ELTOV LM CHIP ALM Factory 0 0 0 0 0 0 0 0 value Bit7 SOR2 K Whether spindle orientation mechanical position confirm signal is 1 or O when it is in position 0 It is in position PLC address X48 6 is 0 when spindle orientation mechanical position confirm signal is 0 1 It is in position PLC address X4
13. Emergency stop circuit is pressed or not disconnected 2 Change the 4 System fault emergency stop button 3 Check whether the emergency stop circuit is disconnected which is connected with the alarm input address X338 4 4 Change the host machine 1016 USER DEFINED User defined Refer to the manual of 1 Refer to the ALARM alarm the machine electrical 28 GES CNC PLC Manual for GSK98Ma H V Version V2 08B 5AX Manipulator magazine GSE manufacturer to find the alarm reason appliance manual of the machine manufacturer to find the solution Alarm input address X32 6 PC parameter 3003 3 can select the input point is 1 for alarm or O for alarm 1100 SPINDLE ALARM Spindle motor or drive unit s Spindle drive unit alarm Solve the program of doesn t output the orientation finish signal or the output orientation alarm 2 The alarm level spindle drive unit parameter of alarm spindle drive unit Correctly set the is wrong spindle drive unit 3 CNC system PC alarm level parameter 3001 4 parameters For alarm logic example DAPO1 selection is parameter PA72 wrong alarm output 4 The machine negate external circuit is Correctly set CNC disconnected with system PC the circuit parameter 3001 4 connected with alarm logic select VO unit X40 5 1 is for alarm or 0 for alarm Check whether the machine alarm input address X40 5 is
14. GSE G ES CNC PLC Manual for GSK98Ma H V Version V2 08B 5AX Manipulator magazine CONTENTS PLC Version Change Records esse ee Re EER EER EER KERE ERK RR RE ERK RR RE nani RE REGEER RR KEER RR KERE GER R RR Re GER danar Ee 1 1 Address List of GSK983Ma H V Five axis Operation Panel eeuse ees Ese ER RE RR ERK RR EE EER RR RE RE RR RE EE e Ee 2 2 VOAddress List idee siese oe Ee Ese Ee Gee Ee Ek Ee AA ee Ee dee ee GE Fe geed 4 2 nputSignal ists acca snot ce oie ae seed ion aed eal tees 4 2 2 Output Signal List OR EE RE EO EER EE EO 6 2 3 Other Input output Address List ee ee ee ee RR ana Re ee ee ee RR Re Ge ee ee ee ee GRA ee ee ee ee ee ee Re ee 7 3 Instruction of PLC Signal Re EER ER EER RR RR KEER ER RR KEER RR KEER E RAKKE RE RR RR E ERG R ER RR REGEER R RR EE Re e RARR ERGER ee 8 3 1 Introduction of Input Signal Level ee wana AR GANA ae ee ee ee RR Re ee ee ee eek Re ee ee ee 8 3 2 Introduction of Output Signals iseiti ee nananana awan ER Re ee ee Re RA ee ee ee ee a Re ee ee ee RR Re de ee ee 9 3 3 Detailed Introductions for Each Input Signal see ee ese eek wana ee ee ee ee ee wana Re ee ee ee ee anna Re ee ee 10 4 PC Parameter Instruction se uiei versies dee oe EER ERGE EKKE EE Ee Lee EE EE EE Ene by Ge EA KEES GE BE Ged ee Ke Ee 12 5 Introduction of M Code Function ese ee nana namn EER KKK KERE KANSAS AASA 18 6 Magazine Function Ee ee Ge ee Ge sianie 18 6 1 Total Tool Number Set
15. Negative Direction 23 8 3 Limitation of Zero Return Override iese anna ee ee GR anan Re ee ee ee ee Ann Re ee ee ee ee naan Re ee ee ee 23 9 Spindle Function Ll esse ss ee ede Vee ee N Ge de RR NA DE ee We EE N AN Ke Re ede we Vas Ne Fe eN N Re ke RES ed Ed de dee 23 9 1 Frequency Conversion Without Gear Change or Setting NC Parameters of Servo Spindle 23 9 2 Spindle orientation function ee ek Re cece RR RA Re ee ee KENA NAAN ee ee ee ee ee ENNA Re ee ee ee ee anan RR ee ee ee 24 10 EL oo EER EE N OE EER AE EE ORE DEE EE OE OE N 24 11 Adjusting the Movement Axis Rapid Speed GO speed adjustment seer ee Re EE EE Ee 24 12 Cooling FUNGON La sd dk ses Re DE eN EA GR Ee RE Rede Vee de ede de de Ka RE Ee ede Ke N savannas 24 13 Water Valve Punching Function ees ee RR RR RE ERK RR RE RARR KEER ARE ERGE ER RR KEER RR KERE GE RR RR Re GER RR REGEER 25 14 Spindle Blowing MEE E E A T E 25 15 Workpiece Blowing ee ee a 25 16 Machine Working Lamp uses ees ene EER KEER RR KERE GE RR KERE ERK RR RE ERK dianas RARR REGEER RR KEER RR KERE GE RR R Sana baana EE Ee 25 17 Chip Cleaner Laan ds Are Wese Ne GN dk Ge GR EG de ke KG Ek N ed ede ee de Re ie de ae ED ew ee ede N We GAAN Hede 25 18 Overtravel Release ua EER EER ESE KERE GE ER OE EKKE GE Ge EE WE RR GE GE Gee Ge RE EL KG ee GEVREK EE eb eed 26 19 The Forth Axis Rotation Release Clamp Control or Assembly Control ees ee Ee 26 I GES CNC PLC Manual for G
16. SK98Ma H V Version V2 08B 5AX Manipulator magazine GSE 20 Protection Door Function i esaeen ee RR ER ER RE RR ANAN ANAN RR RE aiioa Ge AR AR RR KERE seeeneeeaeeasaseeseeaeeseneneess 28 21 LubricatiOn ss es RR de n eed ee ee ee RE ee ED le de RE Ed EE og Ee KRU ee n Ge N ee Se eg ee 28 22 List of PLC Alarms and Information ee Rae ee RR ER KERE RR EER EA RR KANA ERROR EA KAR ER KERE ERGE ANAN ER ER EER 28 23 Tool Change Macro Program for reference 2 a nananana aasa 38 Il GES CNC PLC Manual for GSK98Ma H V Version V2 08B 5AX Manipulator magazine GSE PLC Version Change Records PLC of V2 08B 5AX version supports five axis machining center with manipulator tool magazine frequency conversion and servo motor Date PLC Version Contents 2012 3 27 V2 08B 5AX The first version When there is the 5 axis the following functions of the system will be restricted Screw cutting and synchronous feed can not be performed S4 digit analog output function is not available Constant surface speed control function is not available Rigid tapping function can not be performed Real time display of the spindle speed can not be performed When there is the 5 axis change S4 digit analog output NC parameter 0 4 to 0 and set 0 3 to 1 Address List of GSK983Ma H V Five ax
17. Y2 3 and closes assembly clamp signal Y2 5 Command M85 outputs assembly clamp signal Y2 5 and closes assembly release signal Y2 3 Whether check release clamp in position signal it is set by PC parameter 3002 bit 4 When PC parameter 3002 bit 4 is set as 0 the in position signal is not checked Set PC parameter 1008 1009 time delay as completion signal When 3002 bit 4 is set as 1 the system detects release clamp in position signal If there is no release clamp signal the command M84 or M85 does not end until receiving completion signal In Manual mode press Index table release clamp key to output assembly release signal Y2 3 and close assembly clamp signal Y2 5 press Index table release clamp key again to output assembly clamp signal Y2 5 and close assembly release signal Y2 3 B When the 4 axis is set as rotation axis namely PC parameter 3002 bit 3 1 the 4 axis has release clamp function 1 When 4 axis rotation is controlled by NC workbench linkage namely PC parameter 3002 bit 2 0 release clamp of rotation axis is controlled by M84 M85 separately 26 GES CNC PLC Manual for GSK98Ma H V Version V2 08B 5AX Manipulator magazine GSE Control method as follows In Auto mode command M84 is specified to release index table and Y2 3 is output command M85 is specified to clamp index table and Y2 5 is output Release clamp signal is output by IO unit Whether check ind
18. ameter 4000 4024 when there are 24 tools and with 4000 4030 when there are 30 tools 7 3 Function Test in the Debugging State 1 In Manual mode press Y zero point Magazine debugging and Feed hold keys simultaneously to enter magazine debugging state In magazine debugging state press X zero point Toolpost vertical key for toolpot down Z zero point Toolpot horizontal for toolpot up 5 zero point key for toolpot CW rotation A zero point Manipulator key for manipulator jog rotation meanwhile press M zero point Magazine debugging key for releasing interlock of tool arm rotation part After debugging is completed in order to prevent magazine maloperation and ensure safety press Reset key or change to other mode from Manual mode to release debugging state 2 In magazine debugging state manually perform some operation to check whether the connection is right or not via input output point diagnosis 3 In magazine debugging state the turrent rotates to specified tool number from retract position by command Txx T5 or T6 Tool magazine CW CCW rotation output signal or power line of turrent motor can be checked by observing turrent rotation direction 7 4 Precautions for Tool Magazine Debugging 1 In the magazine debugging state the operator controls the magazine position When the operator performs debugging operation he should avoid the hit b
19. by factory that is to say the input port X33 3 is 1 the system alarms If it requires that the input port X33 3 is O and the system alarms PC parameter 3002 0 can be set as 1 34x CHIP ALM signal PLC address X33 4 is the chip cleaner motor overload detection signal which is set by PC parameter 3004 0 It is set as O by factory that is to say the input port X33 4 is 1 the system alarms If it requires that the input port X33 4 is O and the system alarms PC parameter 3004 0 can be set as 1 yx GUARD signal PLC signal X33 7 is protection door interlock input signal which is set by PC parameter 3004 3 PC parameter 3004 3 is set as 0 by factory that is to say when the input port X33 7 is 1 the system alarms If it requires that the input port X33 7 is 0 and the system alarms PC parameter 3004 3 can be set as 1 Moreover whether the protection door is valid can be set by PC parameter 3004 4 When it is 0 by default the protection door is invalid yx CLPI signal PLC address X35 6 is index table or assembly clamp in position detection signal When CLPI is 1 the tool clamps in position Whether detect the clamp in position signal is set by PC parameter 3002 4 The corresponding clamp command M85 sets PC parameter 3002 4 as the clamp in position detection signal If there isn t clamp in position signal in command M85 the command doesn t end yx UCLPI signal PLC address X35 7 is index table or assembly release in p
20. change Workpiece blowing ON Water pump ON Water pump OFF Workpiece blowing OFF Spindle orientation Y2 2 output Y2 2 output OFF Y3 4 output Y3 4 output OFF Y3 3 output Y3 3 output OFF Y3 5 output Y3 5 output OFF Rigid tapping Rigid tapping is finished Tool release Tool clamp Toolpot turns down Toolpot turns up Mechanical arm holds tool Mechanical arm changes tool Mechanical arm turns to the original point Chip cleaner CW rotation Chip cleaner stop Chip cleaner CCW rotation Index table or assembly release Index table or assembly clamp equipment and personnel therefore use them with caution 6 Magazine Function PLC version V2 08B 5AX supports disk type manipulator magazine in which random tool changing tool preselection and the nearest tool selection are available Preselection before tool changing may improve changing efficiency and shorten changing time 18 GES CNC PLC Manual for GSK98Ma H V Version V2 08B 5AX Manipulator magazine GSE 6 1 Total Tool Number Setting of Magazine For PLC version V2 08B 5AX total tool number of the magazine is directly set by PC parameter 2001 6 2 Tool Changing 1 For PLC version V2 08B 5AX tool is selected by Txx command and it is changed by M6 command in Auto mode or MDI mode 2 When the tool number specified is the same as the tool number of the spindle tool changing command is ignored 3 When the tool number is equal to 0 or bigger
21. ddress X40 6 is the spindle zero speed detection signal When X40 6 is 1 the zero speed signal is reached vx SAR signal PLC address X40 7 is the spindle speed arrival detection signal When X40 7 is 1 the speed is reached 4TTDOWN signal PLC address X43 0 is that tool pot turns down in position detection signal When X43 0 is 1 toolpost is turned down in position yw TARIV I PLC address X43 5 signal is turrent rotation in position input signal yx TCN I signal PLC address X43 5 is counting tool number input signal jr SKIP signal PLC address X43 6 is skip input signal and it is used with G31 command 3 lt TTUP signal PLC address X43 7 is that toolpot turns up in position detection signal When X43 7 is 1 toolpot is turned up in position Note In VO unit input signal list the signal with symbol should be set as 1 after power on 4 PC Parameter Instruction 600 7 6 5 4 3 2 1 0 3001 X ZRN ATC ZN SP ALM TRLTCL Y ZRN ABS 1 Factory 0 0 0 0 0 0 0 0 value GES CNC PLC Manual for GSK98Ma H V Version V2 08B 5AX Manipulator magazine GSE Bit7 X ZRN 0 Zero return automatic hold in positive direction 1 Zero return automatic hold in negative direction Selection of X axis zero return automatic hold direction Note Zero return automatic hold in X axis negative direction should be set by NC parameter 12 0 1 Bit6 ATC ZN Magazine
22. dds one public input terminal COM at the start point of input signal in each group While the corresponding COM is connected with switch power supply 424V the eight input points of the group are valid when they are OV while the corresponding COM is connected with OV the eight input point of the group are valid when they are 24V When the input is valid the corresponding PLC diagnosis address point is 1 The connection with the enabled Low level Machine side 983 CNC VO unit X1 side Switch 24V X32 COM power ov cabinet a RA X32 0 4 1K a f 28k o Kang GF ak m T 2 8K 2 8K Chest Q y i 9 X32 2 1K z 2 8K Q O 3 yong 28K k N Bi 2 8K 5 l a x32 4 28K 1k AY 3 j 2 8K a t Mr 3 x32 5 28K 1k i 8 28K o 9 2 x32 6 28k aK as i 2 8K x32 7 28k ix od 2 8K SIGBIN CNC PLC Manual for GSK98Ma H V Version V2 08B 5AX Manipulator magazine GSE The connection with the enabled High level Machine side 983 system I O unit X1 side Switch 24V X32 COM power ae cabinet iy 4 x32 0 28K iko a 2 8K si Ng d 2 8K dd O 5 l o x32 2 28K 1k 8 2 8K S 2 8K 1rd D PE KING IK 2 8K el Pao Ng A fe x32 4 28K 1K gt gt 2 8K kad 5 naga 28K 1k d 9 2 8K 3 x32 6 28K 1K ja 2 8K a AK d ig 2 8K 3 2 Introduction of Output Signal All output signals in the system are low level output OV output which can n
23. disconnected or not 1101 SPINDLE ORIENT Spindle 1 The time set by Set the proper ERROR orientation the spindle spindle orientation position orientation time limit time PC wrong PC parameter parameter 1026 1026 is too short numerical value 2 Spindle drive unit The setting unit ms Confirm whether the spindle drive unit Orientation 29 GES CNC PLC Manual for GSK98Ma H V Version V2 08B 5AX Manipulator magazine GSE release in position detection switch finish signal isn t finish signal stable and output level is twinkles matched with 3 The external CNC or not or spindle whether the drive orientation unit orientation mechanical position window position detection width parameter sensor has is proper or not troubles or the such as DAPO1 correct point isn t parameter PA56 reached during Check whether orientation there is default in the spindle orientation mechanical position detection sensor or in the drive unit 1106 SPINDLE Spindle 1 The release and Check the UN amp CLAMP SWT release and clamp tool release clamp clamp detection contact tool detection in position are mixed there switch and detection is not only the connection input signals are clamp in position address X38 5 is mixed detection signal the tool release but also the in position release detection X38 6 in position is the tool clamp detection signal in position 2 The detection clamp release De
24. end the tool 2 to the magazine Prepare to empty the toolpost Machining program of the tool 3 Send the tool 3 to the tool magazine with tool changing program Program end 6 4 Precautions for Using Tool Magazine 1 The machine and miscellaneous function can t be locked during the tool change 2 The toolpot has turned down the 2 reference return has finished and spindle orientation has completed are preconditions for manipulator tool change 3 Itis necessary to check and set tool hold position again after changing system main board or adjusting Z axis motor and zero return block The tool change position is on the ge reference point It is set by NC parameter P161 After adjusting the machine the end user can t change the set value at random Otherwise the magazine may be damaged 4 Set NC parameter 320 6 Otherwise the tool magazine can not work properly 5 The magazine tool change macro program should be saved in O9001 program 6 5 Data Setting of Tool Magazine When the system is turned on at the first time or during the operation maloperation or other reasons cause tool number disorder in the magazine which will damage the workpiece or machine mechanical parts Therefore tool magazine data reset is required In order to change tool correctly ensure PC parameter in the data list DATA are as follows Press parameter in MDI mode enter PLC data interface and press Nxxxx press input
25. etween the magazine and machine or personnel 22 GSE G ES CNC PLC Manual for GSK98Ma H V Version V2 08B 5AX Manipulator magazine 8 Zero Return of Machine Feeding Axis 8 1 Automatic Hold of Each Axis Zero Return Button In zero return mode press X Y Z 4 and 5 buttons each axis can automatically return to the reference point When the reference point return completes each axis zero indicator is ON During zero return zero return mode is active until the reference return completes emergency stop or reset button is pressed Reference return direction of X axis Y axis is set by PC3001 bit7 bit1 separately 8 2 Setting Method of Zero Return Button Automatic Hold in X Axis Negative Direction When there is magazine control function X axis is set as zero return in negative direction When the zero return deceleration block is installed in the machine the direction should contrary to that of the common milling machine Direction of X zero return automatic hold is set by PC parameter 3001 7 NC parameter 12 0 should be set as 1 when zero return is operated in negative direction Setting method of zero return automatic hold in Y axis negative direction is the same as X axis 8 3 Limitation of Zero Return Override In manual zero return the system default zero return override is 50 which can be adjusted at real time 9 Spindle Function 9 1 Frequency Conversion With
26. ex table release clamp in position it is set by PC parameter 3002 bit 4 When PC parameter 3002 bit 4 is set as 0 the in position signal is not checked Set PC parameter 1008 1009 time delay as completion signal When 3002 bit 4 is set as 1 the system detects release clamp in position signal If there is no release clamp signal the command M84 or M85 does not end until receiving completion signal In Manual mode press ndex table release clamp key once the release is output pressing the button again the clamp is output 2 When the 4 axis rotation is controlled by index workbench B not linkage namely PC parameter 3002 bit 2 1 release clamp of rotation axis is automatically controlled by NC M84 M85 commands are invalid Control method as follows when the system executes movement command the system automatically outputs release clamp signal Y2 3 Y2 5 and receives release clamp input signal When PC parameter 3002 bit 4 is set as 0 the system does not check in position signal Set PC parameter 1008 1009 time delay as completion signal When 3002 bit 4 is set as 1 the system detects release clamp in position signal If there is no release clamp signal the movement command does not end until receiving completion signal At this time B axis can not be operated in jog step handwheel mode While it can return to reference point with jog mode When it manually returns to reference point as long as
27. ication alarm oil alarm and add wire is up some the disconnected lubrication oil 2 Check whether PC parameter 3003 0 alarm logic selection is right or not 3 Check whether the lubrication alarm wire is disconnected 1500 AIR PRESSURE Alarm 1 The air valve is 1 Open the air LOW Pressure is closed valve low 2 The pressure 2 Properly adjust adjustment isn t the starting value proper of air valve 3 The air valve is pressure blocked 3 Ventilate the air 4 PC parameter valve 3002 1 alarm 4 Check the 33 SIGBIN CNC PLC Manual for GSK98Ma H V Version V2 08B 5AX Manipulator magazine GSE logic setting is wrong diagnosis X33 2 to check whether the alarm logic which is set by PC parameter 3002 1 is correct or not 3004 1 is wrong 1607 TOOL CHANGE Tool change 1 The mechanical Check whether OVERTIME overtime part is stuck the mechanical 2 The air switch for part is stuck power supply to Check whether the manipulator the air switch for motor isn t closed power supply to 3 The tool change the manipulator time set by PC motor is closed parameter 1025 and whether the is not proper power supply is 4 Tool pot down is normal or not not in position Check whether Orientation or the the tool change ad reference time set by PC return is not parameter 1025 finished is too short Check whether the toolpot down is in position or whether orientation and
28. is Operation Panel GS Gear CNC PLC Manual for GSK98Ma H V Version V2 08B 5AX Manipulator magazine 1 Key address distribution of machine operation panel 1 Tool i Manipulat N X50 4 BAY 81 1 Cycle start X45 5 debugging rotation Tool pot Tool pot vertical X50 3 ae X51 0 x47 6 Feedhold X454 horizontal Index tabl Worki la ok X50 2 Lubricating X50 7 Overtravel release X47 5 see X45 3 release clamp lamp Chip flushin Workpi Chip removal X50 1 g s X50 6 a anang X47 4 Cooling X45 2 water valve blowing USER 7 X50 0 USER 8 X50 5 USER 9 X47 3 USER 10 X45 1 USER 3 X47 0 USER 4 X47 1 USER 5 X47 2 USER 6 X45 0 Spindle USER 1 X36 7 USER2 X37 7 Program restart X46 7 s a X41 7 orientation DNC X36 6 Dry run X37 6 MST lock X46 6 Spindle CW X41 6 Machine zero X36 5 Skip X37 5 Machine lock X46 5 Spindle stop X41 5 a a Spindle MPG X36 4 Single step X37 4 Optional stop X46 4 COW X41 4 FO F50 F1 Manual X36 3 X37 3 X46 3 go X41 3 x1 x10 x100 MDI X36 2 Z X37 2 5 X46 2 X41 2 Edit X36 1 Y X37 1 Rapid move X46 1 X41 1 Auto X36 0 X X37 0 4 X46 0 X41 0 2 Key indicator address distribution of machine operation panel GS GSK CNG PLC Manual for GSK98Ma H V Version V2 08B 5AX Manipulator magazine GSE Y zero Nixie Y15 0 Sef Y13 5 4 zero point Y13 6 maa 157 Cycle start Y11 5 X zero F 7 point Y13 4 Z zero
29. oard of the chassis the emergency stop is serial in the emergency stop chain on the machine operation panel refer to external MPG connection interface of 983Ma H V connection manual for the connection diagram Step width are X1 0 001mm X10 0 01mm X100 0 1mm 11 Adjusting the Movement Axis Rapid Speed G0 speed adjustment In manual mode press Rapid button and the indicator on the system operation panel is ON the rapid override can be selected by pressing FO F50 and F100 keys In Auto mode the rapid override can be switched by pressing FO F50 and F 100 keys Rapidi button is valid in Manual Zero return MDI Auto modes and it is invalid in the limit and magazine alarm 12 Cooling Function No matter it is Auto mode or Manual mode press Cooling pump on the panel PLC address X47 1 ON OFF of cooling pump can be directly operated Pressing the key once is ON pressing the key again is OFF State ON in the Manual mode can be switched into OFF by pressing M09 command in MDI mode While M8 commands ON in MDI mode pressing Cooling pump and M09 command can switch it into OFF 24 GEK CNC PLC Manual for GSK98Ma H V Version V2 08B 5AX Manipulator magazine GSE 13 Water Valve Punching Function No matter the mode is Auto or Manual as long as press Water valve punching on the panel ON OFF of the water val
30. osition detection signal When UCLPI signal is 1 the tool releases in position Whether the release in position signal is detected is set by PC parameter 3002 4 The corresponding release command M84 sets PC parameter 3002 4 as the release in position detection signal If there isn t the release in position signal in M84 the command doesn t end yx ESP signal PLC address X38 4 is the system emergency stop signal When X38 4 is O the system enters the emergency stop state yxy TRLCK I signal PLC address X38 5 is the spindle tool release in position detection signal When X38 5 is 1 the tool is released in position 11 GSE G ES CNC PLC Manual for GSK98Ma H V Version V2 08B 5AX Manipulator magazine yx TCLCK I signal PLC address X38 6 is the spindle tool clamp in position detection signal When X38 6 is 1 the tool is clamped in position ix CKST signal PLC address X38 7 is the button of clamp release tool input When X38 7 is 1 the input is valid yx SOR M signal PLC address X40 2 is the spindle orientation in position detection signal When X40 2 is 1 the orientation is completed yx SRDY signal PLC address X40 5 is the spindle alarm input signal which is set by PC parameter 3001 4 bit It is set as 0 by factory that is to say the input port X40 5 is 1 the system alarms If it requires that the input port X40 5 is 0 and the system alarms PC parameter 3001 4 can be set as 1 yx ZSP signal PLC a
31. ot be selected or changed When the output is valid the corresponding PLC output address point is 1 CNC Output Diagram GEK CNC PLC Manual for GSK98Ma H V Version V2 08B 5AX Manipulator magazine GSE 3 3 Detailed Introductions for Each Input Signal vy LX LX LY LY LZ LZ L4 L4 L5 and L5 are input signals of X axis Y axis Z axis the 4 axis the 5 axis and limit input signal in negative direction They are NC fixed input signal point the user can t define and rewrite them and they are in short circuit when they are not used When the high level input is valid it is short connected with 24V When the low level input is valid it is short connected with OV vx DECX DECY DECZ DEC4 and DEC5 are zero return deceleration input signals of X axis Y axis Z axis the 4 axis and the 5 axis They are NC fixed input signal input the user can t define and rewrite them yx YW ALM signal PLC address X32 2 is the alarm input signal of lubricating oil level low or lubricating oil pressure low It is set by PC parameter 3003 0 selection alarm logic PC parameter 3003 0 is set to 0 by factory that is to say X32 2 of PLC address is 1 the system alarms If it requires that the X32 2 of PLC address is 0 and the system alarms PC parameter 3003 0 can be set as 1 yx G PUPAL signal PLC address X32 4 is the overload input signal of hydraulic pump motor It is set by PC parameter 30
32. out Gear Change or Setting NC Parameters of Servo Spindle When the spindle matches with servo drive unit or frequency conversion motor without the mechanical gear change control set NC parameter 0 4 0 0 3 1 NC parameter 1 5 0 NC parameter 132 the corresponding spindle maximum speed output by the system 10V Command M3 Sxxxx Commanded speed The servo motor or frequency conversion motor positive rotation can be realized Command M4 Sxxxx Commanded speed The servo motor or frequency conversion motor negative rotation can be realized Command M5 or SO can stop the spindle rotation 23 GEK CNC PLC Manual for GSK98Ma H V Version V2 08B 5AX Manipulator magazine GSE 9 2 Spindle orientation function When the machine is configured with the servo spindle drive unit press Spindle orientation in manual mode or run M19 in auto or MDI mode the system outputs the orientation start signal into the servo drive unit and sends the servo enable signal The orientation completion signal is sent after the drive unit finishes the spindle orientation operation M19 command is finished after receiving the orientation completion signal 10 Handwheel MPG default by the system is external handheld box for 983Ma H V In hand wheel mode axis selection and override signal are selected by handheld box switch and they are connected to CN2 of machine operation panel Phases A and B pulse signals are connected to CN2 of CUP b
33. point Y12 4 5 zero point Y11 6 Feed hold Y11 4 tabl Overt ae Y13 3 Lubricating Y12 3 Lore cae Y11 7 Working lamp Y11 3 release release Chi Chip flushi Workpi Ii Y13 2 E vo OE Y127 Cooling Y11 2 removal water valve blowing USER 7 Y13 1 USER 8 Y12 1 USER 9 Y12 6 USER 10 Y11 1 USER 3 Y13 0 USER 4 Y12 0 USER 5 Y12 5 USER 6 Y11 0 Spindle USER 1 Y7 7 USER 2 Y8 7 Program restart Y9 7 f Y10 7 orientation DNC Y7 6 Dry run Y8 6 MST lock Y9 6 Spindle CW Y10 6 Machine r AG Naa Skip Y8 5 Machine lock Y9 5 Spindle stop Y10 5 MPG Y7 4 Single block Y8 4 Optional stop Y9 4 Spindle CCW Y10 4 F E El Manual Y7 3 a Y8 3 a Y9 3 Y10 3 x1 x10 x100 MDI Y7 2 Z Y8 2 5 Y9 2 Y10 2 Edit Y7 1 Nf Y8 1 Rapid move Y9 1 Y10 1 Auto Y7 0 X Y8 0 4 Y9 0 Y10 0 Note Corresponding address Y15 7 Y15 0 of nixie tube is BCD code It displays 00 99 GES CNC PLC Manual for GSK98Ma H V Version V2 08B 5AX Manipulator magazine GSE 2 VO Address List This address list is used for PLC V2 08B 5AX version The definition of input output may vary with different PLC version 2 1 Input Signal List PLC input signal address Address Signal name Signal function Remarks VO x320 six Asan positive direction limit NC fixed signal x321 IX Aang negative direction limit NC fixed signal x327 YW ALM Lubricating oil low level or low pressure alarm X32 3 ARMOVL
34. position detection proximity switch Tool stop logic parameters should be correctly set by PC parameter 3002 6 About the details refer to PC parameter 3002 6 introduction Check the diagnosis address X43 1 X43 2 X43 3 1 Return to manipulator original position 2 Check the connection 3 Check whether in position switch is damaged or loose 37 GES CNC PLC Manual for GSK98Ma H V Version V2 08B 5AX Manipulator magazine GSE 2090 FEED OVERRIDE 0 Feedrate 1 The feedrate 1 The cutting override is override knob is override knob zero at 0 bit position can be 2 PC parameter changed 1020 isn t set 2 More than 1000ms can be set by PC parameter 1020 2091 MAGAZINE Magazine Magazine debugging Reset or change the DEBUGGING debugging reminding information work mode 2999 PLC V2 08B 5AX PLC version V2 08B 5AX 23 Tool Change Macro Program for reference 9001 F 1000 E Q1 G OT 080 130 4003 131 4006 G91 G21 G30 Z0 M19 G 130 G 131 M65 M68 M54 M69 M55 M70 M66 MOS N80 M99 38
35. rrectly input T code The total tool number value should be correctly set by PC parameter 2001 Correctly set the data list Load air supply Check whether output address Y0 4 down Y0 5 up is output and whether the connection is right Check whether the magazine tighten screw is removed or not Change the solenoid coil or the wire or change the advance retractio n relay Time should be properly set by PC parameter 1024 Repair the mechanical part Properly adjust the starting value of the thermorelay or change the thermorelay Close the air 35 GES CNC PLC Manual for GSK98Ma H V Version V2 08B 5AX Manipulator magazine GSE 3 The air switch for the turrent motor switch 4 Properly connect manually isn t closed alarm signal intput 4 Overload alarm signal signal input point X32 3 is disconnected or connection is wrong 1802 CHIP MOTOR OVER Alarm Chip 1 The chip is stuck Clear the chip LOAD cleaner motor in the motor Replace the overload 2 The thermorelay thermorelay poor performance Adjust the dry run causes the false overload point alarm Check the diagnosis 3 The dry run address 33 4 and overload point is correctly set PC too small parameter 4 The alarm logic is 3004 0 wrongly set by PC parameter 3004 0 2010 MACHINE NOT Not all axes At least one axis of X 1 Respectively ORIGIN return to the Y and Z
36. selection 0 The machine doesn t have tool magazine function 1 The machine has tool magazine function Bit4 SPALM Alarm logic selection of spindle alarm input signal PLC address X40 5 0 The system alarms when the spindle alarm input terminal X40 5 is 1 1 The system alarms when the spindle alarm input terminal X40 5 is 0 Bit3 TRLTCL Whether check the tool clamp in position signal PLC address X38 6 TCLCK I and tool release in position signal TRLCK I PLC address X38 5 0 Not check 1 Check Bit Y ZRN 0 1 Zero return automatic hold in positive direction Zero return automatic hold in negative direction Selection of Y axis zero return automatic hold direction Note Zero return automatic hold in Y axis negative direction should be set by NC parameter 12 1 1 Bito ABS 1 Whether the menu switch MANUAL ABSOLUTE is valid 0 The menu switch MANUAL ABSOLUTE is invalid standard factory value 1 The menu switch MANUAL ABSOLUTE is valid use it with caution 601 7 6 4 3 2 1 0 3002 T STPL ARIV ACPIN 4AXSL 4INDX BARM W PUP A G T M Factory 0 0 0 0 0 0 0 value SIGBIN CNC PLC Manual for GSK98Ma H V Version V2 08B 5AX Manipulator magazine GSE Bit7 T STPLG The magazine turrent stop position selection It should be correctly set when the magazines in different types are matched 0 When the magazine turrent is rotated in position the counter proximity swi
37. t again CW rotation stops In MDI mode M74 commands CW rotation outputting Y3 3 M75 stops output CW rotation output is started by the manual key M75 can stop it M74 commands CW rotation the manual key can also stop it anytime 2 Chip cleaner CCW rotation CCW rotation is only used in repairing Commanding M76 starts CCW rotation outputting Y3 5 while use M75 or Chip clean key to stop CCW rotation 3 Chip cleaner is inactive when PC parameter is set as 3007 0 1 Command M24 turns on 25 GES CNC PLC Manual for GSK98Ma H V Version V2 08B 5AX Manipulator magazine GSE input Y3 3 command M25 turns off output ON OFF operation can be performed by USER1 key on the panel Command M26 turns on output Y3 5 command M27 turns off output ON OFF operation can be performed by USER2 key on the panel 18 Overtravel Release When Overtravel releasel key is pressed I O unit PLC address 1 5 outputs OV when the key is released OV is cut off The user can connect the external relay for close up because the emergency stop chain breaks due to the overtravel 19 The Forth Axis Rotation Release Clamp Control or Assembly Control A When the 4 axis is set as linear axis namely PC parameter 3002 bit 3 0 the 4 axis dose not have release clamp function M84 M85 commands control assembly release clamp Control method as follows In Auto or MDI mode command M84 outputs assembly release signal
38. tch is in non inductive state shown in figure A 1 When the magazine turrent is rotated in position the counter proximity switch is in inductive state shown in figure B The switch is inductive connection switch The switch is non inductive conduction state ap baka when the toolpot is in position and stops when the toolpot is in position and stops VA A f Counter _ Counter LO proximity _ poximity l switch a switch CO NG Dae a Fig A Fig B Bit6 ARIV Select the signal that controls the magazine rotation in position 0 In position signal X43 4 controls tool magazine rotation in position 1 Counting signal X43 5 controls tool magazine rotation in position Bit4 4CPIN Whether detect the release in position signal X35 7 and clamp in position signal X35 6 when M84 and M85 are commanded 0 Not check 1 Check Bit3 4AXSL The 4 axis selection function 0 The 4 axis is linear axis 1 The 4 axis is revolving axis Bit2 4INDX The 4 axis revolving working mode 3002 Bit34 AXSL the 4 axis should be set as revolving axis 0 NC working table Working table release clamp is controlled by PLC M84 and M85 1 Index working table Working table release clamp is controlled by NC Bit BARMT The magazine pressure low alarm logic selection 0 The system alarms when the magazine pressure detection input point is 1 PLC address X33 2 GES CNC PLC Manual for GSK9
39. tect whether tool detection the clamp release switch installation tool detection position is wrong switch installation or the switch is position is correct not stabled or whether the switch is stable 1109 SPINDLE Spindle tool 1 The cylinder of Load the air UN amp CLAMP release clam release clamp is supply OVERTIME p overtime lack of the air Change the 2 Spindle clamp or detection switch with fault PLC address Y0 7 is tool release 30 GES CNC PLC Manual for GSK98Ma H V Version V2 08B 5AX Manipulator magazine GSE has troubles output point 3 Spindle zero 3 Check whether speed signal the spindle zero doesnt connect speed signal VO unit X40 6 is 4 The time set by connected with PC parameter VO unit 1023 is too 4 The short release clamp tool time limit is properly set by PC parameter 1023 1110 SPINDLE TOOL NOT Alarm The 1 The tool isnt 1 Start CW CCW CLAMP tool isn t clamped but the rotation after clamped but spindle starts spindle is the spindle is CW CCW rotation clamped started 2 The tool isn t 2 Start spindle clamped but the orientation after spindle spindle is orientation is clamped started 1112 CAN NOT The reverse 1 When the spindle Operation Or RIGHTABOUT TURN rotation can t CW rotates CCW programming is be operated rotation signal is wrong firstly stop the directly input or CCW spindle and rotate the during the rotation bu
40. than the total tool number alarm 1003 is issued 6 3 Tool Changing Procedures 1 In Auto and MDI modes after Txx M6 command is executed firstly the program judges whether the input tool number command complies with the specification If it complies perform tool selection 2 Z axis returns to the 1 reference point Perform spindle orientation after the spindle is stopped 3 Magazine toolpot turns down 4 Mechanical arm holds tools once 5 Spindle releases the tool 6 The manipulator turns 180 to change the tool 7 Spindle clamps the tool 8 The manipulator returns to the reference point 9 Toolpot turns up 10 Cancel the orientation and tool change is completed The whole tool change process is automatically completed by CNC the user just inputs command M6 Txx for running Programming for tool change In Auto and MDI mode tool change is completed by M06 M06 calls tool changing subprogram 09001 automatically Example of programming format in Auto mode is as follows 19 GES CNC PLC Manual for GSK98Ma H V Version V2 08B 5AX Manipulator magazine GSE Txx example T1 M06 Tool selection Call tool changing subprogram to change the tool 1 to Txx example T2 MOG the spindle Preselection of tool 2 Machining program of the tool 1 Change the tool 2 to the spindle and send the tool 1 to the magazine Preselection of tool 3 Machining program of the tool 2 Change the tool 3 to the spindle and s
41. the 10 digit O Y0 2 R11 S12 digit binary output the 11 digit O Y0 3 R12 S12 digit binary output the 12 digit O Y0 4 M03 Spindle CCW O Y0 5 M04 Spindle CW O Y0 6 GZD L Machine working lamp O Y0 7 TRLCK O Tool release O Y1 0 RED ALL Tower red indicator alarm output O Y1 1 YEL ALL Tower yellow indicator output O Y1 2 GRE ALL Tower green indicator output O Y1 3 CLN O Cooling cooling fluid pump output O Y1 4 LUB O Lubricating pump output O Y1 5 OR T Overtraverl release output O Y1 6 M19 0 Spindle orientation O Y1 7 CFN O Spindle air blow output O Y2 0 TC O Magazine CW rotation O Y2 1 TCC O Magazine CCW rotation O Y2 2 M20 0 M20 output O Y2 3 CLP O Index table or assembly clamp output O Y2 4 MT RST System reset external output O Y2 5 UCLP O Index table or assembly release output O Y2 6 TTDOWN O Tool pot down output O Y2 7 TTUP O Tool pot up output O Y3 0 ARMMOTOR O Arm motor output signal O Y3 1 CLN2 0 Chip removal water valve output O 6 GSE SIGBIN CNC PLC Manual for GSK98Ma H V Version V2 08B 5AX Manipulator magazine Y3 2 MPG L MPG mode indicator ouput O Y3 3 CHIP CW M24 Chip cleaner CW output M24 output O Y3 4 CLN 20 M22 Work piece blowing output M22 output O Y3 5 CHIP CCW M26 Chip cleaner CCW output M26 output O Y3 6 CKST L Spindle tool release indicator O Y3 7 SP SON Spindle enable output O O Y6 0 R1 S12 digit binary output the 1st digit O Y6 1 R2 12
42. ting of Magazine ii ie ee ee ee awan Re Ge ee ee kana RA Re ee ee ee ee eek Re ee ee 19 6 2 rele hel eli RE OE N EK EE EE 19 6 3 Tool Changing Procedure Sis noanean se ee et Ge ee RR Re Ge A ANNA ANAK Re ee ee ee ee ee ke bee ee 19 6 4 Precautions for Using Tool Magazine ee ie ke ee RR Re ee ee ee ee RR Re Re ee ee ee ee eek Re ee ee 20 6 5 Data Setting of Tool Magazine se ee ee ee awan Re ee ee ee RR Re ee ee ee ee RR RA Re ee ee ee ee ee Re Re ee 20 66 Tool Number Dis play EE EE Na ee EG EE EG Mle Gee E NADAAN AA 21 6 7 Tool Clamp Release eseina pawa RA AE GRA a ee ee ee RR Re ee ee ee KNA RA Re ee ee ee ee eke ee ee 21 7 Tool Magazine Debugging ee ee ER RR RE R RR REE REE R RR EE KEER ARE E EER ARK KERE GE RR RR Re GER R R RE RE RR RR EE Re E RARR EE E Re EE 21 7 1 Setting and Canceling of Magazine Debugging State ees ee ee anan Re ee ee ee ee ee Re ee ee ee 21 7 2 Parameters to be set before Tool Magazine DebuggiNg ee anan Re RR Re ee ee ee 22 7 3 Function Test in the Debugging State ie se ee ee GRA Re ee ee ERA Re ee ee ee RR Re Re ee ee ee 22 7 4 Precautions for Tool Magazine Debugging iese ees ee ER Re ee ee ee GR Re Re ee ee ee ee asan Re ee ee 22 8 Zero Return of Machine Feeding Axis ees naaa 23 8 1 Automatic Hold of Each Axis Zero Return Button iese see ee ee ee ee nana ee ee ee ee ee RR Re ee ee ee 23 8 2 Setting Method of Zero Return Button Automatic Hold in X Axis
43. tput while the button is released the tool is clamped 3 In auto and MDI modes the release clamp button is invalid The M code is used for tool release clamp M55 tool clamp M54 tool release 4 Relative PC parameters of tool clamp release When PC parameter 3001 3 1 the tool release clamp detection is valid If there isn t tool clamp in position signal TCLCK I 1 PLC address X38 6 the command M55 doesn t end In a similar way if there isn t tool release in position signal TRLCK I 1 PLC address X38 5 the command M54 doesn t end either 7 Tool Magazine Debugging 7 1 Setting and Canceling of Magazine Debugging State Method of setting the magazine debugging state In Auto mode press Magazine debugging and Feed hold on the operation panel at the same time the system enters the magazine debugging state The information 2004 MAGAZINE DEBUGGING appears on LCD 21 GES CNC PLC Manual for GSK98Ma H V Version V2 08B 5AX Manipulator magazine GSE Method of canceling the magazine debugging state 1 Press reset key 2 Enter auto mode 3 Enter DNC mode 7 2 Parameters to be set before Tool Magazine Debugging 1 Set PC parameter 2001 to the total tool number of the magazine 2 Set PC parameter 2101 to turrent number in the tool change position 3 Set PC parameter 3011 BCD code Its decimal value should equal to the value of PC parameter 2001 4 Set original values in the data list with PC par
44. tton is spindle in the reverse spindle pushed direction rotation 2 When the spindle CCW rotates CW rotation signal is input or CW rotation button is pushed 1205 Z SECOND ORIGIN The 2 4 In the process of 1 Fine adjust Z axis ERROR reference tool changing it deceleration block point of Z detects that Z axis installation axis is wrong doesn t reach the position on the 2na reference machine check position and is the 2 reference with Zero point position of Z axis drift again and set NC 2 The external 2 parameter 161 reference point of 2 Change the Z axis mechanical mechanical 31 GES CNC PLC Manual for GSK98Ma H V Version V2 08B 5AX Manipulator magazine GSE position detection sensor has troubles or the units installation is unstable position detection sensor of the 2 reference point in Z axis or fasten the switch unit connected with VO unit X33 3 is disconnected 3 PC parameter 3 The PC setting of parameter mechanical 3005 1 should position detection be correctly set to sensor is wrong match the sensor type 1301 DOOR INTERLOCK The 1 The protection 1 Close the protection door is open protection door door interlock 2 The protection 2 Check the state door detection protection door circuit connected circuit connection with I O unit 32 3 of PLC address is disconnected 33 7 3 PC parameter 3 Check the 3004 3 setting is
45. turn to the reference point 1 Check the machine zero return signal It prompts that not all axes return to the reference point Bi2 4SED K Whether check in position confirmation signal of the 4 axis reference point 2 0 Not check in position confirmation signal X48 7 of the 4 axis reference point 2 1 Check in position confirmation signal X48 7 of the 4 axis reference point 2 Bit 4SSED K Itis in position when the confirmation signal of the 4 axis reference point 2 is 1 or 0 0 Itis in position when the confirmation signal is 1 PLC address X48 7 is 1 1 Itis in position when the confirmation signal is O PLC address X48 7 is 0 16 SIGBIN CNC PLC Manual for GSK98Ma H V Version V2 08B 5AX Manipulator magazine GSE Bit0 KEY Whether the program key switch is used 0 Use program key switch to protect program edit 1 Not use program key switch to protect program edit 606 7 6 5 4 3 2 1 0 3007 LASER K Factory 0 0 0 0 0 0 0 0 value Bit0 LASER K Whether use M22 M23 M24 M25 M26 M27 switch output 0 Y3 3 Y3 5 blowing output function Y3 4 are chip cleaner CCW output chip cleaner CW output workpiece 1 Y3 3 Y3 5 Y3 4 are M24 output M26 output and M22 output function ng Ed Parameter function ER di 1002 Setting the time of stopping supplying oil Time 1800000 unit ms 1003 Setting the time of supplying oil Time unit ms 1270
46. ve can be directly operated Pressing the water valve once is ON pressing the water valve again is OFF 14 Spindle Blowing In Manual mode when the tool is released the spindle blowing is ON when the tool is clamped the spindle blowing is OFF In Auto or MDI mode M54 commands the spindle release the spindle blowing output M55 spindle commands the spindle clamp the spindle blowing stops 15 Workpiece Blowing No matter the mode is Auto or Manual as long as press Work piece blowing key ON OFF of the blowing valve can be directly operated Pressing the blowing valve once is ON pressing the blowing valve again is OFF ON in Manual mode can be switched into OFF by M9 in MDI mode M7 commands ON in Auto mode Work piece blowing key and M9 command can switch it into OFF This function is invalid when PC parameter 300 0 1 Y3 4 is output by specifying command M22 it is OFF by specifying M23 ON OFF of this function can be controlled by USER4 key on the panel 16 Machine Working Lamp No matter what the working mode is as long as press Working lamp on the panel ON OFF of the lamp on the machine can be directly operated Press once the lamp is ON press it again the lamp is OFF 17 Chip Cleaner 1 Chip cleaner CW rotation No matter what the working mode is as long as press key CW rotation and stop of the chip cleaner can be directly operated Pressing the key once is output and pressing i

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