A Revolutionary New Concept in Product Design
Contents
1. JBS4002 15T 7 24 taper Maximum clampable thickness is 50 mm 2 in Pull stud JBS4002 15P 45 special Clamping method Set screw type Cylinders cannot be mounted Tool selection method Direct changing type fixed address specification X axis effective stroke 385 mm 15 1 8 in Compatible compressed air Air pressure 0 7 to 1 Mpa and Air volume 50 L min or more Z axis effective stroke 155 mm 6 1 16 in Air tank capacity 60 L or more Maximum angle of rotation 1080 degrees 3 rotaions Spindle speed 3 000 to 12 000 rpm Maximum speed 20 rpm Operation temperature 5 to 40 C 41 to 104 F A axis mechanical resolution 0 0027 degrees 2 3 um with workpiece of 100 mm in diameter Operation humidity 35 to 80 no condensation Static precision Rotation backlash 3 minutes Eccentricity 0 3 mm 0 012 in or less Packed dimensions and 785 W x 310 D x 235 H mm Height of center of rotation 123 mm 4 84 in from top surface of slider weight 31 W x 12 1 4 D x 9 1 4 H in 12 5 kg 27 6 lb Maximum workpiece weight 8 kg 17 6 Ib Included items ATC spindle unit Air cylinder Tool magazine Control box Maximum workpiece moment of inertia 0 02 kgm Air regulator ZO sensor base Air hose Air nozzle Unit weight Unit external dimensions 12 kg 26 5 Ib 725 W x 270 D x 170 H mm Positioner Hexagonal wrenches 28 9 16 W x 10 5 8 D x 6 11 16 H in The expansion magazine cannot be used with the Rotary Axis Unit Control met2. mm 1 pce Square end mill ZUS 300 ZC 23 ZC 5048 dia 3 16 1 pce Cemented carbide ZUS 400 ZC 23 ZC 5050 dia 5 mm 1 pce ZUS 500 ZC 23 ZC 5060 dia 6 mm 1 pce ZUS 600 ZC 23 ZC 5063 dia 6 35 mm 1 4 1 pce Ball end mill ZUB 150 ZC 23 ZC 5080 dia 8 mm 1 pce Cemented carbide ZUB 200 ZC 23 ZC 5095 dia 3 8 1 pce ZUB 250 ZC 23 ZC 5100 dia 10 mm 1 pce ZUB 300 ZC 23 Collet Set ZC 500T dia 3 3 175 1 8 4 5 6 35 1 4 8 10 mm 1 pce each Ball end mill ZHB 400 not available Vacuum Adapter ZAD 500T For ZS 650T and ZS 650TY High speed steel ZHB 500 R5 0 182x 10d x 100L x 2NT ZC 5100 EY16 10 not available High Precision Spindle Options for ZS 650TY 1 pce of ZC 5060 6d collet is included in ZS 650T 1 pce of EY16 6 5 6d collet is included in ZS 650TY High Precision Spindle Unit ZS 650TY dia 6 mm collet included Life cycle every 5 000 hours Collets EY16 3 dia 3 0 mm 2 5 mm 1 pce 1SO15488 compliant EY16 3 5 dia 3 5 mm 3 0 mm 1 pce EY 16 4 dia 4 0 mm 3 5 mm 1 pce EY16 5 dia 5 0 mm 4 0 mm 1 pce EY16 6 dia 6 0 mm 5 0 mm 1 pce EY16 8 dia 8 0 mm 7 0 mm 1 pce EY16 10 dia 10 0 mm 9 0 mm 1 pce Vacuum Adapter ZAD 500T For ZS 650T and ZS 650TY Roland reserves the right to make changes in specifications materials or accessories without notice Your actual output may vary For optimum output quality periodic maintenance to critical components may be required Please contact your
3. 3D Milling Machine MDX 650 SPECIFICATIONS T slot XY table size 700 mm x 480 mm 27 1 2 x 18 7 8 in ae mie a na Max cutting area 650 mm X x 450 mm Y x 155 mm Z 25 9 16 X x 17 11 16 Y x 6 1 16 Z in XYZ motor AC servo motor Feed rate X Y Z axis Max 85 mm sec 3 3 8 in sec Acceleration 0 3G 0 1G 0 05G Software resolution When RML 1 has been selected 0 01 mm step 0 00039 in When NC codes has been selected 0 001 mm step 0 000039 in D M M h Note that the measurement unit for positioning coordinates is 0 01 mm step 0 00039 in N g d C l n e Mechanical resolution 0 001 mm step Spindle motor DC brushless motor Max 400W when with high torque spindle Revolution speed High torque spindle and High precision spindle 3000 to 12000 rom High speed spindle 5000 to 20000 rpm Variable manually or by the command set Tool chuck Collet or Cutter holder system Positioning accuracy 0 1 mm 0 00394 in 300 mm 11 13 16 in Under no load conditions Repeat accuracy 0 05 mm 0 00197 in Under no load conditions Origin point reproducibility when the power is switched on off 0 08 mm 0 00315 in Possible table load weight 0 3G 12 kg 26 5 Ib or less 0 05G 20 kg 44 1 Ib or less Interface Parallel in compliance with the specification of Centronics Serial under RS 232C standard Buffer size 2 Mbyte Replot buffer RML 1 2 Mbyte NC codes Max 2 Mbyte end user setting Instruction system RML 1 m
4. Roland dealer for details No guarantee or warranty is implied other than expressly stated Roland shall not be liable for any incidental or consequential damages whether foreseeable or not caused by defects in such products All trademarks are the property of their respective owners Printed in Japan RDG90227 02 NOV A 4 C S 3D Milling Machine D Ja On al al eet Digital AC Servo Feed Forward Processing reduce the time and cost of an Precision and Automation Com ny The MDX 650 incorporates Feed i rd ii Ii Processing for fast cutting while maint ining j extremely precise accuracy With ES inp ii i oh ad I i motors on the X Y and Z axes and amp High Precision or ged Tora spines OF The Fine Details a The MDX 650 features a large 650mm x 450mm 25 59 x 17 71 work area Variable spindle speed of 3 000 to 12 000 rom a lengthy Z travel of 155mm 6 1 and accuracy of within 0 001mn7 step 0 000039 step enable the MDX 650 to cut prototypes patterns dies and molds quickly and with amazing The max work area of the MDX 650 varies Easy to use MODELA Player CAN standard th the combination of options Refer to the jecifications on the back The MDX 650 offers engineers and de opportunity to quickly and inexpensivel concepts into three dimensional proto eliminating costly outsourcing Parts th A days to get back f
5. curacy faster speed increased energy efficiency and higher torque The result More precise milling Versatile Performer e The High Torque Spindle quickly and easily mills a variety of materials making it the perfect choice for rapid prototyping The High Precision Spindle creates smoother high resolution molds e The optional Automatic Tool Changer ATC allows for unattended operation from roughing through finishing e The MDX 650 s optional Rotary Axis Unit when used with the MODELA Player 4 software automatically mills two or four Surface parts Enhanced Safety Safety is an important feature of the MDX 650 The following come standard e A large conveniently located emergency stop switch for instant shut down e A spindle interlock switch that prevents machine operation when the spindle cover door is open An optional safety cover prevents access to the cutting mechanism during operation and also reduces noise and prevents swarf and dust from escaping Fully Automated Production Cutting the Time and Cost of Product Development Automatic Tool Changer The optional Automatic Tool Changer ATC adds unattended milling capability to the MDX 650 for enhanced productivity Once you preset the tools the MDX 650 automatically changes up to four tools of different sizes and shapes while providing complete milling from roughing through finishing The tool length offset and the automatic mea
6. er Table Spacer Vacuum Adapter AN CN With Rotary Axis Unit ZS 650T dia 6mm collet included 1 8 4 5 6 6 35 1 4 8 10mm OT dia 6mm collet included 2 5 10mm With With ATC Unit and ATC Unit Included in ATC Unit AEFT MNA uw a 15T NDC xx s Rotary Axis Unit High Relief or High Speed i High Precision Spindle For extremely detailed projects choose the MDX 650 s High Precision Spindle An excellent choice for milling metals deep milling and high speed milling the High Precision Spindle s reduced tool vibration produces a smoother more detailed mold For added versatility commercially available 15015488 collets can also be used i High Torque Spindle The MDX 650 s high torque spindle is ideal for rapid prototyping and for producing most dies and molds With its 400W spindle motor the MDX 650 can mill a wide range of materials from wax resin and chemical woods to light metals such as aluminum brass and copper at a rate of 3 000 to 12 000 rpm High Precision ATC Spindle A high precision ATC spindle is included with the ATC negating the need to purchase any additional spindles High Precision Spindle ZS 650TY Powerful Software Included MODELA Player 4 MODELA Player 4 is a CAM software application that accepts IGES DXF and STL files exported from most popular industrial 3D CAD software programs It is used to generate propor
7. hods 4 axis control 3 axis simultaneous control ee eee GE DO eT erga re neo E eunnear arene Included items Rotary axis unit cable clamp hexagonal wrenches 6 mm 1 3 mm 1 Y center detection pin diameter 6 mm screws 4 cap screws 4 washers 4 spacers 4 and slider retainer Automatic Tool Changer Options for ZAT 650 D nut external diameter Others LS LS SS Automatic Tool Changer ZAT 650 Rotary Axis Unit ZCL 650 Expansion Magazine ZM 650 To house additional 4 tools cannot be used with Rotary Axis Unit Table Spacers ZA 503 Materials that need the Table Spacer 131 mm 5 3 16 150 mm 5 7 8 Tool Holders 15T NDC5 35 PB dia 0 5 5 0 mm D 13 mm The hight of the Table Spacer 30 mm 1 3 16 15T NDC7S 48 PB dia 0 5 7 0 mm D 22 mm ZA 505 Materials that need the Table Spacer 101 mm 4 130 mm 5 1 8 15T NDC7S 55 PB dia 0 5 7 0 mm D 22 mm The hight of the Table Spacer 50 mm 1 15 16 15T NDC7S 75 PB dia 0 5 7 0 mm D 22 mm ZA 508 Materials that need the Table Spacer 51 mm 2 100 mm 3 15 16 15T NDC10 52 PB dia 0 5 10 0 mm D 33 mm The hight of the Table Spacer 80 mm 3 1 8 Collets YCC 5 3 dia 3 0 2 5 mm external diameter 8 5 mm for 15T NDC5 35 ZA 613 Materials that need the Table Spacer less than 50 mm 1 15 16 YCC 5 4 dia 4 0 3 5 mm external diameter 8 5 mm fo
8. ode1 mode2 or NC codes supported by the MDX 650 Selectable through display operation Power consumption 6 5A 117V 3 5 A 220 to 230 V 3 5 A 230 to 240 V Weight Dimensions 120 kg 264 5 Ib 930 mm W x 1085 mm D x 870 mm H 36 5 8 W x 42 3 4 D x 34 5 16 H in Operation temperature Operation humidity 5 to 40 C 41 to 104 F 35 to 80 no condensation Accessories T slot clamps 4 Spanner 1 10 mm 8 8 in ZO position sensor 1 Power cord 1 Belt for high torque spindle 1 Key connector 1 Roland Software Package CD ROM 1 Hexagonal wrench 1 Ferrite core 1 NC code PROGRAMMER S MANUAL 1 USER S MANUAL 3 1 Setup amp Maintenance 2 Cutting Using the Included Software 3 Cutting Using NC codes When only the ATC is installed 540 X x 450 Y x 155 Z mm 21 1 4 X x 17 11 16 Y x 6 1 16 Z in When the Rotary Axis Unit is installed refer to the max workpiece size in the ZCL 650 specifications aN Ul onary Ney fog ccen a Nn Deg gn E a Tool Changer ZAT G650 SPECIFICATIONS Rotary Axis Unit ZCL 650 SPECIFICATIONS Number of tools housed 4 or 8 when an optional expansion magazine is installed Supported workpieces Resins such as chemical wood and modeling wax metal not supported Maximum tool length 110 mm 4 5 16 in Max workpiece size Items within range of maximum diameter 200 mm x 410 mm W Maximum tool diameter 10 mm 3 8 in diameter 7 7 8 in x 16 1 8 in W Tool holder format Taper shank
9. r 15T NDC5 35 The hight of the Table Spacer 130 mm 5 1 8 YCC 5 5 dia 5 0 4 5 mm external diameter 8 5 mm for 15T NDC5 35 Safety Cover ZBX 650 1042 mm W x 1030 mm D x 798 mm H 68 kg YCC 7 3 dia 3 0 2 5 mm external diameter 13 mm for 15T NDC7S 48 55 75 41 1 16 W x 40 9 16 D x 38 9 16 H 149 9 Ib YCC 7 4 dia 4 0 3 5 mm external diameter 13 mm for 15T NDC7S 48 55 75 YCC 7 6 dia 6 0 5 0 mm external diameter 13 mm for 15T NDC7S 48 55 75 YCC 10 6 dia 6 0 5 0 mm external diameter 18 mm for 15T NDC10 52 TOOLS hae Era r a ee epee ine ge YCC 10 8 dia 8 0 7 0 mm external diameter 18 mm for 15T NDC10 52 ae n TETS external diameter 18 mm for 15T NDC10 52 Hia unit mm For 25 6507 For ZS 650TY For 75 500SH for tool holders FS22 for 15 NDC7S 48 55 75 Square end mill i oe ee FS33 for 15T NDC10 52 High speed steel ZHS 200 dia 2 62x 6d x 50L x 2NT ZC 5060 ZC 23 ZHS 300 dia 3 10 2x 6d x 50L x 2NT ZC 5060 ZC 23 High Torque Spindle Options for ZS 650T ZHS 400 dia 4 82x 6d x 60L x 2NT ZC 5060 ZC 23 D Name Modelno I Description O ZHS 500 dia 5 100x6dx60Lx2NT ZC 5060 20 23 High Torque Spindle Unit ZS 650T dia 6 mm collet included Life cycle every 5 000 hours ZHS 600 dia 6 15x 6d x 55L x 2NT ZC 5060 ZC 23 Collets ZC 5030 dia 3 mm 1 pce ZHS 800 dia 8 152x 10d x 60L x 2NT ZC 5100 EY16 10 not available ZC 5032 dia 3 175 mm 1 8 1 pce ZHS 1000 not available ZC 5040 dia 4
10. rom a service provid 7 Fi see _ i N reased Productivity manufactured in hours Multiple cone can be produced in a variety of materie gra iththese convenient and time saving quickly a handy option during produc development Best of all proprietary kept in house Fak nply pause the milling turn the dial sume milling For the ultimate in performance milling the MDX 650 offers the power the precision and the versatility that make it the obvious choice n lots ay simply e Life Beos Indicates The MDX 650 mills a variety of materials from resin chemical woods mE el indie wear Users can easily and ABS to light metals such as aluminum brass and copper identify and replace wom When using the Rotary Axis Unit the MDX 650 cannot mill light metals Production time varies depending on the size and type of milling materials spindles for consistent high quality output Dial Adjusts rotation speed or feed Temporarily stores cutting data for The MDX 650 State of the Art Indusrial Deign Tool High Speed and Accuracy Digital AC Servo DAC brushless motors on the MDX 650 s X Y and Z axes generate high speed and high torque for smooth steady milling These brushless motors help extend motor life to a robust 8 000 hours and further reduce motor maintenance Feed Forward Processing FFP is a predictive technology that anticipates tool path produces greater ac
11. surement features simplify the operation to automatically find the Z origin position when using tools of different lengths The ATC also supports tool change commands from industrial standard NC codes The ATC comes standard with a high precision ATC spindle Using an optional expansion magazine the ATC can house an additional 4 tools up to 8 tools in total xAn air compressor or other compressed air supply is required to operate the ATC The MDX 650 with ATC automatically changes tools by specifying the tool s stock number from the included CAM software Two and Four Sided Machining Made Easy Rotary Axis Unit The optional Rotary Axis Unit expands the MDX 650 s machining capabilities The Unit which supports milling on the X Y Z and A axes is the perfect choice for prototyping items made from resin chemical woods ABS and other soft materials The Rotary Axis Unit s angle control feature provides enhanced precision and tolerance With the combination of the rotary axis unit and ATC the MDX 650 provides fully automated production When one side is completed the part is automatically rotated for milling the other side Primary Options Adjustable holders secure the material being milled With Flat Table Spindle Z8 650T ZS 650TY dia 6mm collet included dia 6mm collet included Collet Z aries EY ies 3 3 175 1 8 4 5 6 2 5 10mm 6 35 1 4 8 10mm Tool Hold
12. tional 3D scaling identify milling direction and to automatically generate and display the tool path MODELA Player 4 supports tool changing when used with the Automatic Tool Changer ATC and automatic side cutting when used with the Rotary Axis Unit It can also be used for 3D engraving 3D DXF compatible with AutoCAD R12 Virtual MODELA Virtual MODELA simulates finished shapes and estimates production time It also simulates suitable modeling engraving depth before beginning milling saving time and materials Virtual MODELA The MDX 650 also supports industry standard NC codes NC codes provide connectivity with a wide variety of commercial 3D and CAD CAM software Safety Cover Male and female molds milled from aluminum A wheel cover prototype Small part prototype A poured plastic part produced from a mold milled in chemical wood
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