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S300 Safety laser scanner

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1. Tab 38 Part numbers Device type Part Part number systems S30B 2011BA S300 Standard Medium Range 2 m scanning range 1026820 S30B 2011CA S300 Advanced Medium Range 2 m scanning range 1026821 S30B 2011DA S300 Professional Medium Range 1026822 2 m scanning range S30B 2011GB S300 Expert Medium Range 2 m scanning range 1050193 S30B 3011BA S300 Standard Long Range 3 m scanning range 1056427 S30B 3011CA S300 Advanced Long Range 3 m scanning range 1056428 S30B 3011DA S300 Professional Long Range 3 m scanning range 1056429 S30B 3011GB S300 Expert Long Range 3 m scanning range 1057641 13 3 Accessories spare parts 13 3 4 Mounting kits Tab 39 Part numbers Mounting kit Description Part number mounting kit 1a Mounting bracket for direct mounting at the rear 2034324 on wall or machine 1b Mounting bracket for direct mounting at the rear 2034325 on wall or machine with protection for the optics cover 2 Mounting bracket only in conjunction with 2039302 mounting bracket 1a or 1b Cross wise adjustment possible 3 Mounting plate only in conjunction with mounting 2039303 bracket 2 Length wise adjustment possible 8010948 XK33 2013 10 07 SICK AG Industrial Safety Systems Germany All rights reserved 135 Subject to change without notice Chapter 13 Tab 40 Part numbers system plugs S300 Ordering information Operating instructions
2. Fig 72 Connection diagram for protective field switching 24V ope e e e ye e between two S300 using kat wir static inputs oc Ai A2 B1 B2 kd k 104 ET 15 19 n 72 WI WE S300 por Expert ml 208 feb FE 10 Pe 50 aii 195 wm zu BL S300 22 i 17 Expert a wo fs so d FE z K1 K2 H8 1 Hi K3 K4 _ H8 2 H2 2 peo qm S300 Expert with S300 Expert in host guest conjunction with relays contactors operating mode without restart interlock with external device monitoring static protective field switching via inputs A B and C The protective fields affect the related OSSDs on host or guest 8010948 XK33 2013 10 07 SICK AG Industrial Safety Systems Germany All rights reserved 95 Subject to change without notice Chapter 7 Fig 73 Connection diagram for protective field switching between an S3000 and an S300 using static and dynamic inputs Fig 74 Connection diagram protective field switching between S3000 and S300 using a Flexi Soft safety controller 96 Application examples and connection diagrams Operating instructions 300 7 3 7 Protective field switching between an S3000 and an S300 with static and dynamic inputs 24V S3000 5 M W Professional o
3. S300 Minimum Typical Maximum Electrical data Supply voltage SELV 9 16 8 V 24V 30V Permissible residual ripple 5 Switch on current 2A Operating current without output load 0 25A 0 33 A Operating current with max output load 1 7A Power consumption without output load GW 8W Power consumption with maximum output 41W load Power consumption in the stand by mode or GW 8W park mode without output load Electrical connection System plug with screw terminal connections Technical specifications screw type terminal FE Cross section of rigid cores 0 3 mm 1 6 mm Cross section of flexible cores 0 3 mm 1 6 mm American Wire Gauge AWG 22 14 Insulation stripping length for the cores 5mm Screw tightening torque 0 5 Nm Technical specifications screw terminals Cross section of rigid cores 0 14 mm 1 5 mm Cross section of flexible cores 0 14 mm 1 0 mm American Wire Gauge AWG 26 16 Insulation stripping length for the cores 5mm Screw tightening torque 0 22 Nm 0 3 Nm Cable length for power supply tolerance 10 96 For wire cross section 1 mm 50m For wire cross section 0 5 mm 25m For wire cross section 0 25 mm 12m Cable length for power supply tolerance x5 96 For wire cross section 1 mm 60m For wire cross section 0 5 mm 30m For wire cross section 0 25 mm 15m N 2 Operation only in a short circuit protected system with max 8 A To mee
4. 13 3 6 Safety relays compact safety controller Part Description Part number UE10 2FG3 Safety relay UE10 2FG3 1043916 UE12 2FG3 Safety relay UE12 2FG3 1043918 UE10 30S2 Safety relay UE10 30S with screw type terminals 6024917 UE10 30S3 Safety relay UE10 308S with removable terminals 6024918 13 3 7 Safety controllers Part Description Part number FX3 CPUOO0000 Flexi Soft CPUO main module 1043783 Dual level spring clamp terminals FX3 CPU130002 Flexi Soft CPU1 main module 1043784 2 EFI connections Dual level spring clamp terminals FX3 XTIO84002 Flexi Soft XTIO expansion module 1044125 8 inputs 4 outputs Dual level spring clamp terminals FX3 XTDI80002 Flexi Soft XTDI input expansion module 1044124 8 inputs dual level spring clamp terminals FX3 MPLOOO001 Flexi Soft system plug 1043700 UE410 MU3T5 Flexi Classic main module 6026136 UE410 XU3T5 Flexi Classic expansion module 6032470 UE410 8DI3 Flexi Classic input expansion module 6026139 SICK AG Industrial Safety Systems Germany All rights reserved 137 Chapter 13 S300 13 3 8 Network solutions Tab 46 Part numbers Part Description Part number network solutions UE4140 EFI gateway PROFlsafe 1029098 UE1140 EFI gateway PROFIBUS 1029099 UE1840 EFI gateway Ethernet TCP IP 1029100 UE1940 EFI gateway CANopen 1040397 UE4740 EFI gateway PROFINET IO PROFIsafe 1046978 UEA155 Profibus bus node 1024057 UE4457 Safety remote controller 1028307 13 3 9 Miscellaneou
5. S300 13 3 2 System plug S300 System plug Equipment Description Part number SXOB AO000G One M16 cable gland Without cable 2032807 SXOB B1105G 2nd Pre assembled 5 m long cable 2032859 one M12 blanking 11 cores lug on th SXOB B1110gG PVE 9n the rear Pre assembled 10 m long 2032860 cable 11 cores SXOB B1114G Pre assembled 14 m long 2047875 cable 11 cores SXOB B1120G Pre assembled 20 m long 2032861 cable 11 cores SXOB A0000J One M16 cable Without cable 2032856 SXOB B1105J gland three M12 Pre assembled 5 m long cable 2032857 blanking plugs on 11 cores the rear as well as SXOB B1110J 2 M12 EMC proof Pre assembled 10 m long 2032858 cable 11 cores cable glands loose SXOB B1505G One M16 cable gland Pre assembled 5 m long cable 2034264 and 15 cores SXOB B1510G one M12 blanking pre assembled 10 m long 2034265 plug on the rear cable 15 cores 13 3 3 Service cables Tab 41 Part numbers Part Description Part number service cables Service cable 2 m For connecting the configuration connection to 6021195 the serial interface on the PC M8 x 4 pin D Sub 9 pin approx 2 m Service cable 10 m For connecting the configuration connection to 2027649 the serial interface on the PC M8 x 4 pin D Sub 9 pin approx 10 m USB service cable For connecting the configuration connection to 6034574 2m the USB interface on the PC M8 x 4
6. 92 7 3 2 Protective field switching with a static input pair 93 7 3 3 Protective field switching with two static input pairs 93 7 3 4 Protective field switching with static and dynamic inputs 94 7 3 5 Protective field switching between two S300 with dynamic Elle BC ege Tel LEE 94 7 3 6 Protective field switching between two S300 with static ge 95 7 3 7 Protective field switching between an S3000 and an S300 with static and dynamic Impute EE 96 7 3 8 Protective field switching with a Flexi Soft safety controller 96 EE d TEE 97 8 1 Default deleng e cuc nii Ert E RENE eege PEE es 97 8 2 Preparation of the configuration EE 98 Commissl n n 99 9 1 lte elle let 99 9 1 1 POWEI UP SEQUENGCE gege e seed eae ecrire dei a Eege 99 9 2 Test MOLES aio cet eraut ees cd fece dtt f dare ea eade haa 100 9 2 1 Pre commissioning tests 100 9 2 2 Regular inspection of the protective device by qualified safety personnels arisini ere ca ario deed og dee cence 100 9 2 3 Daily testing of the protective device by a specialist or authorized persornel scsi s cernere rare eege 101 9 3 ene ME el TE 102 Maintenance and Care cccssseccssseeesseeeesseseeeeesnnneeensneeeesnseeneessnneaeseseeneesnseeeessneaeensnes 103 70 1 Cl aning oODtICS COVER eerte rien Ra tret ener rmt Ee ee rm de Lr nnn 103 10 2 Replacing the O
7. SICK AG Industrial Safety Systems Germany All rights reserved 77 Chapter 5 Mounting Operating instructions 300 Fig 53 Reverse mounting of two S300 with parallel offset Min 100 mm Fig 54 Reverse mounting of an S300 with parallel offset Min 100 mm 78 SICK AG Industrial Safety Systems e Germany All rights reserved 8010948 XK33 2013 10 07 Subject to change without notice Operating instructions 300 Electrical installation Chapter 6 Electrical installation AN WARNING 8010948 XK33 2013 10 07 Subject to change without notice Switch the entire machine system off line The machine system could unintentionally start up while you are connecting the devices gt To prevent an unintentional start ensure that the entire machine system is disconnec ted during the electrical installation Connect OSSD1 and OSSD2 separately You are not allowed to connect OSSD1 and OSSD2 together otherwise signal safety will not be ensured Ensure that the machine controller processes the two signals separately Downstream contactors must be positively guided and monitored Only ever connect one downstream switching element to an OSSD Each output signal switching device OSSD is only allowed to be connected to one switching element e g relay or contactor If several switching elements are required you must choose a suita
8. 32 4 3 APDIICATIOR Ses eee REPRE Sen cee ava cies deca case sas du DEEP 33 4 3 1 isis rel V o o REED 34 4 3 2 B siC response time iaceo riter ra drea Parier s 34 4 3 3 Maximum protective field range cescceeseeesseeseeeeeeeeseaeesseeeeneeeeeees 34 4 4 list Eeer E 35 4 4 1 Pulses per cm travel that are output by the incremental CNCOGEIS enero See EE DAAG te teeta ENEE 35 4 4 2 Tolerances allowed on the dynamic inputs sessssse 36 SICK AG Industrial Safety Systems Germany All rights reserved 3 Contents Operating instructions S300 4 5 e 37 4 5 1 Input delay c 38 4 5 2 Sampling for the static control Impute E 38 4 6 OSSDS sin catescc a drerit e eee hie acho bred Ed uarie da rg 39 4 6 1 External device monitoring EDM 39 4 7 BEIE EEA E E E E A T E A EE 40 4 8 Universald Q conmectloris 4 a creo dede eee toe d e Edge eege 42 4 8 1 Application diagnostic output in the compatibility mode 43 4 9 RI 43 4 9 1 Configuring the protective field and warning field 43 4 9 2 Protective field or warning field suggested by the safety laser el 45 4 9 3 Using the contour as a reference EE 46 4 10 Monitoring CASES c uei erae rr e nre nera e rra o ve Paga de 47 4 10 1 Monitoring case switching via static input information 48 4 10 2 Monitoring case switching via veloci
9. ov Nw n Jj HTL A1 A2 B1 Sr T R B T 9 Kees i 47 iB a es peux 13 H H2 BC oo 30 Ze L1 FE S3000 Professional with S300 Professional in host guest conjunction with relays contac tors operating mode without restart interlock with external device monitoring direction of travel dependent dynamic protective field switching by the incremental encoders C and D as well as static protective field switching by the control inputs IN A and IN B on the S3000 The protective fields affect the OSSDs on the host 7 3 8 Protective field switching with a Flexi Soft safety controller 24V S300 S3000 Professional Professional FE FX3 CPU1 5 i ERZ i2 A B De Oe Oe 1 1 ov One S3000 Professional with one S300 Professional in an EFI system Protective field evaluation restart interlock and EDM via EFI using a Flexi Soft safety controller Static protective field switching via EFI using the control inputs S1 to S4 of the Flexi Soft safety controller SICK AG Industrial Safety Systems e Germany e All rights reserved 8010948 XK33 2013 10 07 Subject to change without notice
10. Forward From 10 cm s to 2000 cm s Backward From 10 cm s to 2000 cm s Velocity tolerance with same direction information 45 Tolerance time for exceeding velocity with same direction information from the incremental encoders at lt 30 cm s 60s at 2 30 cm s 20s Tolerance time for different direction information or signal failure from an incremental encoder at gt 10 cm s 0 45 Incremental encoders that can be evaluated Type Enclosure rating Supply voltage Outputs required on the incremental encoders Pulse frequency Number of pulses per cm Cable length screened Two channel rotary encoder with 90 phase offset IP 54 Vs 3V Vs Push pull 100 kHz 50 10m SICK AG Industrial Safety Systems e Germany e All rights reserved 8010948 XK33 2013 10 07 Subject to change without notice Operating instructions 300 8010948 XK33 2013 10 07 Subject to change without notice Technical specifications Chapter 12 Minimum Typical Maximum OSSDs Output signal switching device pair 2 PNP semiconductors short circuit protected cross circuit monitored Safe state in case of an error At least one OSSD is in the OFF state HIGH switching voltage at 250 mA Vs 2 7 V Vs Switching voltage LOW S300 Medium Range O V OV 3 5V Switching voltage LOW S300 Long Range OV OV 2 0V Source switching current 6mA 0 25 A Leakage curren
11. For contour monitoring you define a contour segment D The contour segment comprises a positive and a negative tolerance band The OSSDs on the S300 switch to the OFF state if e there is an object in the protective field e the monitored surrounding contour is no longer in the tolerance band e g if a door is opened or if the position of the S300 is changed e You can define any number of contour segments e The contour segments must not be narrower than the configured resolution e At the points where a contour has been configured as a reference you cannot define warning fields If for example you use the floor as a reference for access protection you cannot configure a warning field there However you can e g configure a warning field to the left and right of the contour segment to control a warning signal on approach from the side e The contour as reference function and the warning field 2 function are mutually exclusive You define the contour as a reference in the CDS field set editor 46 SICK AG Industrial Safety Systems Germany All rights reserved 8010948 XK33 2013 10 07 Subject to change without notice Operating instructions 300 Fig 22 Contour as reference for vertical operation D Protective field Contours of the machine opening Q Contour segment Recommendation AN WARNING Tab 17 Number of monito ring cases per variant and application 8010948 XK33 2013 10 07 S
12. 1 Hz Reset required Operate the control Switch for restart or reset On the Error contami nation output No error On the application diagnostic output Optics cover contami nated no operation Clean the optics cover On the application diagnostic output 1 Hz Optics cover contami nated still in operation Clean the optics cover On the application diagnostic output 4Hz System error gt Pay attention to the error display of the 7 segment display or carry out a diagno stics with the aid of the CDS gt If necessary switch the device off and back on again SICK AG Industrial Safety Systems e Germany All rights reserved 109 Chapter 11 Diagnostics Operating instructions 300 11 4 Error and status indications on the 7 segment display This section explains the meaning of the error indications on the 7 segment display and how to respond to the messages You will find a description of the positions and symbols on the S300 in section 3 4 Status indicators on page 24 The lock out operational status In case of certain faults or an erroneous configuration the device can go into the lock out operational status To place the device back in operation proceed as follows gt Rectify the cause of the fault as per Tab 33 gt Switch off the power supply for the S300 wait at least
13. Send the S300 or the system plug to the manufacturer for repair ji YQ E A second device which is connected via EFI is faulty gt Check the connected device and the connection Overcurrent on OSSD connection 1 Check the switching element connected contactor relay Replace if necessary Check the wiring for short circuit to O V Short circuit to 24 V at OSSD connection 1 gt Check the wiring for short circuit to 24 V mi YQ tul Short circuit to O V at OSSD connection 1 Check the wiring for short circuit to O V D Q I Overcurrent on OSSD connection 2 Check the switching element connected contactor relay Replace if necessary gt Check the wiring for short circuit to O V Short circuit to 24 V at OSSD connection 2 Check the wiring for short circuit to 24 V mj ES nj Short circuit to O V at OSSD connection 2 Check the wiring for short circuit to O V D Q Short circuit between OSSD connection 1 and 2 Check the wiring and rectify the error General OSSD wiring error Check the complete wiring of the OSSDs Device is addressed as guest No error The symbol is displayed for approx 2 seconds on switching on a device that is addressed as a guest Device is addressed as host No error The symbol is disp
14. Manufacturers and operators of the machine on which the S300 is used are responsible for obtaining and observing all applicable safety regulations and rules SICK AG Industrial Safety Systems Germany All rights reserved 11 Chapter 2 12 On safety Operating instructions 300 The notes in particular the test notes see chapter 9 Commissioning on page 99 in these operating instructions e g on use mounting installation or integration into the machine control must be observed Changes to the configuration of the devices can degrade the protective function After every change to the configuration you must therefore check the effectiveness of the protective device The person who makes the change is also responsible for the correct protective function of the device When making configuration changes please always use the password hierarchy provided by SICK to ensure that only authorized persons make changes to the configuration The SICK service team is available to provide assis tance if required The tests must be carried out by qualified safety personnel or specially qualified and authorized personnel and must be recorded and documented to ensure that the tests can be reconstructed and retraced at any time The operating instructions must be made available to the operator of the machine where the S300 is used The machine operator is to be instructed in the use of the device by qualified safety personnel and must be i
15. SICK AG Industrial Safety Systems Germany All rights reserved 47 Chapter 4 AN WARNING Configurable functions Operating instructions S300 You can configure the monitoring cases in the CDS Each monitoring case includes e the input conditions the so called control signals that control the activation of the monitoring case e afield set comprising of protective field and warning field or fields e if necessary a unique follow on case or two alternative follow on cases e the multiple sampling for the field set Monitoring cases can be switched with the following input information e static information e velocity information e a combination of both 4 10 1 Monitoring case switching via static input information For monitoring case switching via static input information configure for each monitoring case the input condition to be used to switch to the monitoring case When switching the monitoring cases using static control inputs please note the following points gt Ensure that the control for the monitoring case switching has the required level of safety gt Ensure that the circuit for the control inputs is suitable for the ambient conditions to be expected so that systematic and design related effects and resulting errors on the switching of the monitoring cases can be excluded Ensure that the control using static control inputs provides switching between the monitoring cases in the
16. e H on the S300 host e 5j on the S300 guest In an EFI system with an S3000 the S300 must be configured as a guest it is never allowed to be configured as host SICK AG Industrial Safety Systems Germany All rights reserved 25 Chapter 3 Product description Operating instructions 300 3 5 1 Examples for EFI systems Fig 9 EFl systems com prising two safety laser EFI scanners Fig 10 EFI system with sens Control device SES PROFIsafe Fig 11 EFI system with Flexi Soft safety controller The Flexi Soft safety controller provides two EFI strings up to two safety laser scanners S3000 S300 S300 Mini also mixed can be connected to each of these strings It is therefore possible to realize applications with up to four safety laser scanners see also section 7 2 4 on page 91 26 SICK AG Industrial Safety Systems e Germany e All rights reserved 8010948 XK33 2013 10 07 Subject to change without notice Operating instructions Product description Chapter 3 300 To connect two safety laser scanners to one of the EFI strings on a Flexi Soft safety controller wire them radially as shown in Fig 12 Fig 12 EFl network topologies You will find details on the connection of safety laser scanners in section 7 3 8 Protective field switching with a Flexi Soft safety controller o
17. mounted vertically Floor as reference The access is monitored permanently For safety against manipulation on the S300 e g the floor is used as a reference If the alignment of the S300 changes e g due to changes to the bracket the S300 switches its OSSDs to the OFF state 88 SICK AG Industrial Safety Systems Germany All rights reserved 8010948 XK33 2013 10 07 Subject to change without notice Application examples and Operating instructions con nection diagra ms Chapter 7 300 7 1 2 Applications with multiple monitored areas S300 Advanced Fig 62 Hazardous area protection with S300 Advanced S300 Advanced with two pro tective fields and warning fields mounted horizontally The two areas to be monitored are switched using the static control inputs depending on the phase of the process on the machine For example the area or the area can be monitored 7 2 Mobile applications 7 2 1 Vehicle monitoring for unidirectional travel S300 Standard Fig 63 Vehicle monitoring with S300 Standard S300 Standard with one protective field and two warning fields The S300 monitors the area in the direction of travel and switches its OSSDs to the OFF state to stop the vehicle as soon as there is an object in the protective field 8010948 XK33 201
18. Fig 75 Fig 76 Fig 77 Fig 78 Fig 79 Advancement for the switch timing seen nnne 71 Example of advancing the timing for the switching un 72 Prevent crawling beneath standing behind climbing over eesssss 73 Direct ue dl 74 Mounting with mounting kit Ja 75 Mounting with mounting kit 1b incl protection for the optics cover 75 Mounting with mounting Kit 2 nennen nennen nennen 76 leisen E ele 77 Offset parallel mounting nennen enne enne nnne entere TT MOUNTING Ori a CrOSS iicet rear er rent rera ee naa duea rh keda ie ino nre aate e unas TT Reverse mounting parallel ofteet AAA 77 Reverse mounting of two S300 with parallel offset AE 78 Reverse mounting of an S300 with parallel ofteert AE 78 Screw terminal strip ON the system Dlug E 81 Connection sketch RS 422 interface essere 83 System plug SXOB AO000G for S300 Standard and S300 Advanced 84 System plug SXOB AOOOOJ for S300 Professional and Expert 84 Pin assignment configuration connection M8 x 4 87 Hazardous area protection with S300 Standard 88 Access protection with S300 Standard 88 Hazardous area protection with S300 Advanced 89 Vehicle monitoring with S300 Standard vue 89 Velocity dependent vehicle monitoring with S300 Professional 90 Mobile application with S300 Professional 90 Mobile application with S300
19. S S e Swal e o o fio amp o o o z gt e ui Z e ele g o o o 1 29 wl e o jo Sl e la sals Si 6 eese oM Je 5 wl e 0 e e e M M D e e D 3 e o o um Glo pl o 7 o wo o0 00 o o Io ol o 300 Standard X X X X X X X X X X X X X X S300 Advanced E E a a a a X a H a E a X X S300 Professional E a a a a a X a E a a a X X S300 Expert E E E X a CN E X X Tab 5 Interoperability with safety laser scanners in compatibility mode E EFI system possible X EFI system not possible Example 3 5 3 Specific features with EFI systems Input signals In an EFI system the input signals for monitoring case switching are applied to the inputs on the host or to a safety controller The guest is connected to the host via EFI and re ceives from the host the input information for monitoring case switching Monitoring case switching In an EFI system the host defines the number of possible monitoring cases If an S300 is configured as a guest with a higher level device S3000 or higher grade S300 or sens Control device more monitoring cases may therefore be available depending on the system configuration The S300 Advanced is used on an S300 Professional as a guest Eight monitoring cases are configured for the S300 Professional On the S300 Advanced there are also eight monitoring cases available in this situation Internal or external OSSDs In an E
20. The S300 Advanced has two dual channel static control inputs A and B The S300 Professional and the S300 Expert have three dual channel control inputs Of these control inputs the inputs A and B can be used as both static control inputs and also dynamic control inputs The dual channel control input C is formed by the Universal I 01 and Universal 1 05 connections Activate the inputs you want to use for monitoring case switching If you activate the Use velocity option you can use velocity ranges for monitoring case switching EFI system If devices are connected together via EFI the S300 can receive control commands from other devices e g a second S300 or Flexi Soft safety controller Tab 37 on page 131 shows the possible control commands of the S300 In an EFI system you configure which device you want to use for obtaining the input information If the S300 is connected to a Flexi Soft safety controller up to five dual channel control inputs can be configured SICK AG Industrial Safety Systems e Germany All rights reserved 37 Chapter 4 Tab 11 Figure from experi ence for the necessary input delay Note Tab 12 Level at the connec tions for the control inputs for complementary sampling Configurable functions Operating instructions 300 4 5 1 Input delay If the control device via which you switch the static control inputs cannot switch within 10 ms to the related input condition e g due to switch b
21. Warning field interrupted LED is off Instructions for taking action are shown by an arrow Read carefully and follow the instructions for action Warning A warning indicates an actual or potential risk or health hazard Observation and implementation of the warning will protect you from accidents Read carefully and follow the warning notices Information is displayed in the software indicating to you which settings you can make in the CDS Configuration amp Diagnostic Software The term dangerous state The dangerous state standard term of the machine is always shown in the drawings and diagrams of this document as a movement of a machine part In practical operation there may be a number of different dangerous states e machine movements vehicle movements electrical conductors visible or invisible radiation a combination of several risks and hazards SICK AG Industrial Safety Systems e Germany All rights reserved 9 Chapter 2 10 On safety On safety Operating instructions 300 This chapter deals with your own safety and the safety of the system operators gt Please read this chapter carefully before working with the S300 or with the machine protected by the S300 2 1 Qualified safety personnel The S300 safety laser scanner must be installed connected commissioned and serviced only by qualified safety personnel Qualified safety personnel are defined as persons who e due to their s
22. 24 Recommended wire cross sections ENEE 85 Tab 25 Pin assignment pre assembled system plug essere 86 Tab 26 Pin assignment configuration connection Ms 87 Tab 27 T segment display during and after the power up sequence on initial elle IB sos ioci jacere een abani teste neu tenen dE Ene ene De rh Ha ia De et RI iian Vae Ta nu pie En Deanna 99 Tab 28 LED indication after the power up Sequence sssssssesesssssssrnssrsinnetrnnrnnnnrnnnnrn nenne 99 Tab 29 7 segment display during and after the power up sequence on re COmMmMISSIONINE keniana TNES 102 Tab 30 LED indication after the power up seguenmCe E 102 Tab 31 Error and status indications on the LEDS 0 00 eeeceeeeeeseeeeeeeeeeeeeeeeeeenaeeeneeeeneeenee 108 Tab 32 Error and status indications of the LEDs in the compatibility mode sssssssseen 109 Tab 33 Error and status indications on the 7 segment display 110 Tab 34 Supplements for multiple sampling EE 117 Tab 35 Datasheet S300 tice eerte tre t n e eroe den epe rere Ped d 120 Tab 36 Status information of the S300 data from the G3200 129 Tab 37 Control features on the S300 data to the S300 sss 131 144 SICK AG Industrial Safety Systems Germany e All rights reserved 8010948 XK33 2013 10 07 Subject to change without notice Operating instructions 300 8010948 XK33 2013 10 07
23. 4 10 2 Monitoring case switching via velocity information When switching the monitoring cases using dynamic control inputs please note the following points Ensure that the control using dynamic control inputs incremental encoder inputs provides switching between the monitoring cases in the correct time frame Note that at the time of the switching there may be a person in the protective field Only by means of switching in the correct time frame i e before the hazard occurs at this point for the person is protection provided see section 5 6 Time for monitoring case switching on page 71 gt Ensure that only one safety laser scanner is connected to an incremental encoder e Two incremental encoders are necessary to detect a possible fault in one encoder gt It is imperative you lay the connecting cables to the incremental encoders separately Prerequisites For dynamic sampling using incremental encoders configure e the Use velocity option see section 4 4 Incremental encoder on page 35 e for each monitoring case the velocity range for switching to the monitoring case Example e Monitoring case 1 standstill 10 10 cm s e Monitoring case 2 forward movement 1 11 50 cm s e Monitoring case 3 forward movement 2 51 100 cm s e Monitoring case 4 forward movement 3 101 200 cm s During the configuration of the monitoring cases in the CDS you must cover all possible or allowed velocities
24. Carry out a fault diagnosis of the device connected with the S300 No error gt Clean the window for the light output on the optics cover Check whether the S300 is being dazzled by an external light source e g headlight infrared light source stroboscopic light sun etc Or Fit the new optics cover then perform optics cover calibration If you have problems during troubleshooting contact SICK support Keep a copy of the Chapter 11 Diagnostics Display Possible cause e Short circuit on control inputs A1 2 or incorrect operation of A1 2 via EFI Ke Short circuit on control inputs B1 2 or incorrect operation of B1 2 via EFI Ke Short circuit on control inputs C1 2 or incorrect operation of C1 2 via EFI AR Incorrect operation of D1 2 via EFI h lt Bi Incorrect operation of E1 2 via EFI Park stand by mode the OSSDs are in the OFF state the laser is deactivated A device connected via EFI reports a malfunction T Optics cover calibration active SA Window for light output on the optics cover contaminated D SE Dazzling of the and contamination lu 2 8 measurement there may not be an optics cover fitted Note print out of the results of the diagnostics at hand 114 SICK AG Industrial Safety Systems Germany All rights reserved 8010948 XK33 2013 10 07 Subject to change without notice Operating instructions Diagnostics Chapter 11 S300 1
25. For the application diagnostic output you configure in the CDS whether it is deactivated e whether a signal is only output when the optics cover is contaminated e whether a signal is only output on errors e whether a signal is output both for optics cover contamination and on errors 4 9 Field sets The number of field sets that can be configured is dependent on the safety laser scanner variant The following table shows the number of field sets per variant Standard Advanced Professional Expert Number of field sets 1 4 8 16 4 9 1 Configuring the protective field and warning field With the aid of the CDS you can configure the field set which comprises a protective field D and two warning fields During this process you configure the shape and size of the protective and warning fields You can realize any field shape required The area to be monitored is scanned radially by the S300 The S300 cannot see through objects during this process The area behind objects that are in the area to be monitored pillars grilles etc can thus not be monitored Protective fields and warning field can cover up an angle of up to 270 and have different radial scanning ranges depending on the variant and the resolution configured see section 4 3 1 Resolution on page 34 Check the protective fields configured Prior to commissioning the machine or vehicle check the configuration of the protec
26. Height 152 mm Width 102 mm Depth 105 mm Total weight without connecting cables 1 2 kg 2 Without fixing screws and projection of cable glands with system plug mounted 8010948 XK33 2013 10 07 SICK AG Industrial Safety Systems Germany All rights reserved 121 Subject to change without notice Chapter 12 122 Technical specifications Operating instructions S300 Minimum Typical Maximum Functional data Resolution of the S300 Medium Range 30 40 50 70 mm Protective field of the S300 Medium Range At 30 mm resolution 1 25 m At 40 mm resolution 1 60 m At 50 mm resolution 2 00m At 70 mm resolution 2 00 m Resolution of the S300 Long Range 30 40 50 70 150 mm Protective field of the S300 Long Range at 30 mm resolution 1 25 m at 40 mm resolution 1 60 m at 50 mm resolution 2 10m at 70 mm resolution 3 00 m at 150 mm resolution 3 00m Scan angle 270 Remission 1 8 Several 1000 re flectors Angular resolution 0 5 Protective field supplement generally 100 mm necessary Supplement for retroreflectors in scan plane 200 mm at a distance of less than 1 m to the protective field boundary Measurement error on data output via RS 422 S300 Medium Range up to 2 m in the specified remission range Systematic error 20 mm Statistical incl systematic errors at lo 28 mm at2o 36 mm at3 o 44 mm at4 o 52 mm at5o 60 mm 2 Complies with Diamon
27. Subject to change without notice Annex Chapter 14 Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab 38 39 40 41 42 43 44 45 46 4T Part numbers Systems i nenne teorie reae uoa E Ee diua dech d perque 135 Part numbers MOUNTING Kit oo ii ern rie eer Ee eer vato eR 135 Part numbers system plugs G200 eese enne 136 Part numbers service cables ke 136 Part numbers connecting cables essen 137 Part numbers documentation 137 Part numbers safety relays compact safety controller sess 137 Part numbers safety controllers AE 137 Part numbers network solutions EEN 138 Part numbers miscellaneous EEN 138 SICK AG Industrial Safety Systems Germany All rights reserved 145 Chapter 14 An nex Operating instructions 300 14 5 List of illustrations Fig 1 Principle of operation time of flight measurement by the G200 16 Fig 2 Principle of operation rotation of the S300 sess 17 Fig 3 Field set with one protective field and two warning fields 18 Fig 4 S300 Remote with two monitoring cases on an AGV see 19 Fig 5 Device COMPONENIS o nnde cde teer eon ete erp rape e ere Ee Re Spe ER eb C RR i ate unite stants 20 Fig 6 Protective field ranges htnc n eae t rh eie re tk Pariter edades 20 Fig 7 Status indicators on the S300 EEN 24 Fig 8 S300 in combination with a Flexi Sof
28. Yes Yes Yes Yes Yes Yes Yes Yes Checklist for the manufacturer installer for the installation of electro sensitive protective equipment ESPE Details about the points listed below must be present at least during initial commissioning they are however dependent on the respective application the specifications of which are to be controlled by the manufacturer installer This checklist should be retained and kept with the machine documentation to serve as reference during recurring tests No No No No No No No No No No No No No No No No No No This checklist does not replace the initial commissioning nor the regular inspection by qualified safety personnel 8010948 XK33 2013 10 07 Subject to cl lange without notice SICK AG Industrial Safety Systems e Germany All rights reserved 141 Chapter 14 AOPDDR Control input dynamic static EFI External device monitoring EDM Field set Host guest Incremental encoder Monitoring case Optics cover OSSD Protective field Remission Resolution object resolution Restart interlock Safe state in case of an error System plug 142 SICK AG Industrial Safety Systems e Germany All rights reserved Annex Operating instructions 300 14 3 Glossary Active opto elect
29. m EK direkt vai m ieskaitot visus atbilsto os groz jumus un ka izstradajumam ir piem roti attiec gie standarti un vai tehnisk s specifik cijas EG verklaring van overeenstemming nl Ondergetekende vertegenwoordiger van de volgende fabrikant verklaart hiermee dat het product voldoet aan de bepalingen van de volgende EG richtlijn en inclusief alle van toepassing zijnde wijzigingen en dat de overeenkomstige normen en of technische specificaties zijn toegepast EF samsvarserklaering no Undertegnede som representerer nedennevnte produsent erkleerer herved at produktet er i samsvar med bestemmelsene i f lgende EU direktiv er inkludert alle relevante endringer og at relevante normer og eller tekniske spesifikasjoner er blitt anvendt Deklaracja zgodno ci WE pl Ni ej podpisany reprezentuj cy nast puj cego producenta niniejszym o wiadcza ze wyr b jest zgodny z postanowieniami nast puj cych dyrektyw WE wraz z odno nymi poprawkami oraz e zastosowano odpowiednie normy i lub specyfikacje techniczne Declara o CE de conformidade pt O abaixo assinado que representa o seguinte fabricante declara deste modo que o produto est em conformidade com as disposi es da s seguinte s directiva s CE incluindo todas as altera es aplic veis e que foram aplicadas as respectivas normas e ou especifica es t cnicas Declaratie de conformitate CE ro Semnatarul n calitate de reprezentant al produc torului numit mai jos de
30. p i u You can configure the sequence of monitoring cases in the CDS 4 10 6 Park stand by mode If in mobile applications vehicles are not moved for a time e g for battery charging the OSSDs can be switched to the OFF state and the laser on the S300 can be switched off In this way the power consumption of the device is reduced In this way you also prevent the safety laser scanners from dazzling each other and entering an error condition 54 SICK AG Industrial Safety Systems Germany All rights reserved 8010948 XK33 2013 10 07 Subject to change without notice Operating instructions 300 Note Note 8010948 XK33 2013 10 07 Subject to change without notice Configurable functions Chapter 4 The function can be realized with the aid of the park mode or the stand by mode If in an EFI system you only use the OSSDs on one safety laser scanner common OSSDs then the OSSDs on this safety laser scanner will switch to the OFF state as soon as either of the two safety laser scanners is switched to the park stand by mode If on the other hand you use the OSSDs on both safety laser scanners separate OSSDs then only the OSSDs on the safety laser scanner that is switched to park stand by mode will switch to the OFF state Park mode To switch to the park mode configure a monitoring case for which the park mode is defined in the CDS The S300 needs the response time resulting from the configuration t
31. to a control cabinet chassis using a metal clamp e f you want to operate two safety laser scanners in a system communication via EFI then the same earthing method must be used for both safety laser scanners e f there is a PE in an installation it can be used for the connection of the FE However a functional earth connection FE is never allowed to be used as a PE Functional earth To achieve the specified EMC safety the functional earth FE must be connected e g to the vehicle s or system s central earth star point SICK AG Industrial Safety Systems Germany All rights reserved 81 Chapter 6 Tab 22 Pin assignment on the system plug 82 Electrical installation Operating instructions 300 6 1 1 Pin assignment on the system plug Pin Signal Function s E iz p E o o H FE Functional a E a a earth 1 24 V DC Supply voltage S300 a a a a 2 OV DC Supply voltage S300 a H a a 3 OSSD1 Output signal switching device a E E E 4 OSSD2 Output signal switching device a E E E 5 UNI I 01 Universal I O or input Reset or on the S300 a a a a RESET C1 Professional and Expert static control input C 6 UNI I O2 EDM Universal I O or input External device a a a m monitoring 7 A1 or INC1_0 Static control input A or dynamic control input a a a a incremental encoder 1 or connection for a jumper for guest addressing
32. 108 EC You can obtain the EC declaration of conformity with the standards used at www sick com 2012 03 08 SICK AG ivo Erwin Sick Strake 1 Dat ppa Birgit Knobloch D 79183 Waldkirch Management Board Division Manager Production Germany Industrial Safety Systems Industrial Safety Systems authorized for technical documentation 140 SICK AG Industrial Safety Systems e Germany All rights reserved 8010948 XK33 2013 10 07 Subject to change without notice Operating instructions An nex 300 14 2 Checklist for the manufacturer Chapter 14 1 10 11 12 13 14 15 16 1T 18 SICK Have the safety rules and regulations been observed in compliance with the directives standards applicable to the machine Are the applied directives and standards listed in the declaration of conformity Does the protective device fulfil the required PL SILCL and PFHd according to EN ISO 13 849 1 EN 62 061 and the type according to EN 61 496 1 Is the access to the hazardous area hazardous point only possible through the protective field of the ESPE Have measures been taken to prevent and monitor unauthorized presence in the hazardous area when hazardous area hazardous point protection mechanical protection and have these been secured against removal Are additional mechanical protective measures fitted and secured against manipulation which prevent reaching under over or around the ESPE Hasthe maximum stopping and
33. Richtlinie n einschlie lich aller zutreffenden Anderungen ist und dass die entsprechenden Normen und oder technischen Spezifikationen zur Anwendung gelangt sind EC geknapauua 3a ChoTBeTCTBUe Nognucanuar Konto npezcrags AOnycnomeHaTuA npousBog_uTeN OOABABA ue nponykrer CboTBETBa Ha pasnopeg6ure Ha nonywsOpoenure Duperrupn Ha EC BKMIOUMTENHO Ha BCVYKN ACUCTBAL V3MEHEHNA N ue OTrOBapA Ha CbOTBETHUTE DODM WMP TEXHAYECKY CheYMuKalun 3a NpunoxKeHne ES prohl en o shod N e podepsan zastupuj c n sleduj c ho v robce t mto prohla uje e v robek je v souladu s ustanoven mi nasledujici ch sm rnice sm rnic ES v etn v ech platn ch zm n a e byly pou ity odpov daj c normy a nebo technick specifikace EF overensstemmelseserkl ring Undertegnede der repr senterer f lgende producent erkleerer hermed at produktet er i overens stemmelse med bestemmelserne i f lgende EF direktiv er inklusive alle g ldende ndringer og at alle tilsvarende standarder og eller tekniske specifikationer er blevet anvendt EE AnAwon oupu ppwWONG O Yrroyp quv EKTPOTWT V TOV ak Aou80 KATAOKEUQOT NAWVEI HE TO rrap v YYpPAQO TI TO Trpol v OULLOPMWveEral pe TOUS pouc TG Twv ak AoUOnc wv OSnyiag Wv Ing EE cuprreprAayBavop vwv OAwy TWV EQAPHO HEVWV TPOTTOTTOINGEWV KAI OT EXOUV EQAPHOOTE Ta AVT OTOIXA TTP TUTA KAI OI TEXVIK G Trpodiaypages Declaraci n de conformidad CE El abajo f
34. Subject to change without notice Product description Chapter 3 3 5 Interoperability The S300 safety laser scanner can be integrated in an EFI system An EFI system can comprise two safety laser scanners a sens Control device with one to two safety laser scanners or a safety controller Flexi Soft with up to four safety laser scanners EFI system with Flexi Soft EFI system with safety laser scanners Addressing of the guest If two safety laser scanners are operated on an EFI string then one is the host the other the guest If only one safety laser scanner is operated on an EFI string then this device is the host All devices involved can be unambiguously identified by the address and information can be distributed and retrieved using bit assignment see also Technical Description EFI Enhanced Function Interface SICK part no 8012621 In an EFI system with two safety laser scanners set the address of one of the scanners to guest To be able to unambiguously differentiate between the devices in an EFI system one S300 must be configured as the guest For this purpose a jumper is wired between the connec tion terminals 7 and 13 see section 6 1 1 Pin assignment on the system plug on page 82 The jumper always defines the guest device This jumper is never allowed to be fitted on the host device When the S300 is switched on in an EFI system the following message appears briefly on the 7 segment display
35. X E a 300 Advanced 202 10 X X a X a a X a a S300 Professional 202 10 X X a X a a X a E S300 Expert 202 10 X X a X a a X a a Tab 7 Required compatibility mode with different firmware versions of the S300 in an EFI system with other S300 E Compatibility mode required X Compatibility mode not required EFI system not possible o T T 3 P a 4 E o o o 42 S ES o o lt e S S c S D E E S 6 E S S E o o z o o o X E o o lt ka En m H DE a z S S S 8183 83 83 8 S S E o o o o Seles i e g o o d bal M bal e oO oO 0 M M M D o o o o N n oo N A o o o d LO d LO LO fo od od LO Firmware mM t mM t mM mM t lt t mM e CH CN CH CN CH CN e CN CN o o o o o o o o o o a am a m a am a a a a A VI l VI l VI VI l l VI S300 Standard 202 10 X a X a X a a X X E S300 Advanced 202 10 X a X a X a a X X E S300 Professional 202 10 X a X a X L g X X a 300 Expert 202 10 X a X a X a a X X a Tab 8 Required compatibility mode with different firmware versions of the S300 in an EFI system with other safety laser scanners E Compatibility mode required X Compatibility mode not required Note The S300 Mini does not support the compatibility mode For EFI systems with the 300 Mini safety laser scanner a device must be used that is not operated in the compatibility mode 8010948 XK33 2013 10 07 Subject to change without notice Make sure that the
36. a machine D or vehicle stop as soon as there is an object in the protective field They do not switch to the ON state even if there is no longer an object in the protective field The OSSDs only switch to the ON state if the operator operates the control switch for restart or reset Place the control switch for restart or reset outside the hazardous area in a place where it can clearly be seen from the hazardous area Place the control switch for restart or reset outside the hazardous area such that it cannot be operated by a person in the hazardous area Ensure that the person who operates the control switch has a full view of the hazardous area e You will find examples on the connection of the internal restart interlock in section 7 3 Connection diagrams on page 92 e f you do not use the internal restart interlock leave the inputs disconnected see section 6 1 1 Pin assignment on the system plug on page 82 Reset The reset function is often also called preparation for restart In these operating instructions the term reset is used If you want to activate the restart interlock on the S300 internal and also a restart interlock on the machine external then each restart interlock has its own control switch After operating the control switch for the internal restart interlock with protective field unoccupied e the S300 switches its OSSDs to the ON state e the LED on the safety laser scanner illuminates gre
37. active scanning principle the S300 does not require receivers or reflectors This has the following advantages e Your installation effort is lower e You can easily adapt the monitored area to the hazardous area on a machine n comparison with contact sensors electro sensitive scanning is nearly wear free SICK AG Industrial Safety Systems Germany All rights reserved 17 Chapter 3 Fig 3 Field set with one protective field and two warning fields Note Product description Operating instructions 300 3 2 2 Field set comprising of protective field and warning field s Protective fields and warning fields form the so called field set You can configure these field sets with the aid of the CDS The fields can be configured as circular rectangular or of arbitrary shape If the area to be monitored changes then you can re configure the S300 in software without additional mounting effort Depending on the variant used see section 3 3 2 Functions of the S300 variants on page 20 you can define up to 16 field sets and save these in the safety laser scanner In this way you can switch to a different field set in case of a change in the monitoring situ ation see section 3 2 3 Monitoring cases on page 19 You can configure field sets comprising one protective field and one or two warning fields The protective field secures the hazardous area on a machine or vehicle As soon as the safety laser scanner detec
38. allowed e if an external restart interlock is realized on the machine controller or e if the protective field cannot be left in the direction of the hazardous point and if people can be detected by the S300 at every point in the hazardous area Restart delay for mobile applications In mobile applications you can configure a restart delay from 2 to 60 seconds on the S300 The OSSDs on the S300 switch to the ON state if there is no object in the protective field for the duration given SICK AG Industrial Safety Systems e Germany e All rights reserved 8010948 XK33 2013 10 07 Subject to change without notice Operating instructions 300 Fig 16 Schematic outline of the operation with restart interlock Note AN WARNING Notes Note AN WARNING 8010948 XK33 2013 10 07 Subject to change without notice Configurable functions Chapter 4 This configuration is only allowed if the protective field cannot be left in the direction of the hazardous point and if a person can be detected at every point in the hazardous area by the S300 Configuration of the S300 with restart interlock Do not confuse the restart interlock with the starting interlock on the machine The starting interlock prevents the machine starting after switching on The restart interlock prevents the machine starting again after an error or a protective field infringement The OSSDs on the S300 switch to the OFF state to initiate
39. as a function of the velocity As soon as there is an object in the protective field it switches the OSSDs on the host to the OFF state over the EFI 90 SICK AG Industrial Safety Systems Germany All rights reserved 8010948 XK33 2013 10 07 Subject to change without notice Operating instructions 300 Fig 66 Mobile application with S300 Professional and S300 Advanced 8010948 XK33 2013 10 07 Subject to change without notice Application examples and connection diagrams Chapter 7 7 2 4 Vehicle monitoring with four safety laser scanners and the Flexi Soft modular safety controller Flexi Soft The protective fields on the two S300 Professional monitor in the related direction of travel on forward or reverse movement The protective fields on the S300 Advanced monitor the area to the side of the vehicle The information on the protective fields is passed via EFI to the Flexi Soft safety controller and there combined using logic modules The signal on the safety outputs on the Flexi Soft safety controller is passed to the vehicle control SICK AG Industrial Safety Systems e Germany All rights reserved 91 Chapter 7 Notes Fig 67 Connection diagram for restart interlock and external device monitoring Application examples and connection diagrams Operating instructions 300 7 3 Connection diagrams e Only use relays contacts with positively guided contacts The protection elements conne
40. cases tw at tu The gantry robot D moves to the right On the left hand side the dangerous movement is monitored by a monitoring case When the gantry robot arrives at the point ty switching must have already been performed due to the advancing of the switching necessary so that at time ty the right monitoring case is active e For the movement to the left that is for the switching to the monitoring case G the same applies e The protective fields for the monitoring cases must overlap here so that a protective function is always provided How far you must advance the timing for the switching depends on e the input delay required for the used switching method to provide the input condition for case switching see section 4 5 1 Input delay on page 38 e whether you use external OSSDs via EFI e whether you use external control inputs e g on another S300 How to calculate the timing for the switching gt Calculate the timing for the switching using the following formula turvz tevz texovz tstvz Where tue Timing advance for the switching tevz Input delay for the control inputs texovz Delay due to external OSSDs over EFI 20 ms tsz Delay due to external control inputs over EFI 0 5 x basic response time of the slowest system in the EFI system SICK AG e Industrial Safety Systems e Germany e All rights reserved 8010948 XK33 2013 10 07 Subject to change wit
41. correct time frame Note that at the time of the switching there may be a person in the protective field Only by means of switching in the correct time frame i e before the hazard occurs at this point for the person is protection provided see section 5 6 Time for monitoring case switching on page 71 48 SICK AG Industrial Safety Systems Germany All rights reserved 8010948 XK33 2013 10 07 Subject to change without notice Operating instructions 300 Static complementary sampling Configurable functions Chapter 4 Using the two control input pairs on the S300 Advanced ots4 monitoring cases can be switched using the three control input pairs on the S300 Professional and Expert 2 8 monitoring cases can be switched Using external inputs e g those of a Flexi Soft safety controller see section 4 5 Inputs on page 37 2 32 monitoring cases can be switched via maximally five control input pairs Tab 18 Truth table with A B c D E E g case complementary evaluation 0 0 0 0 0 1 1 0 0 0 0 2 0 1 0 0 0 3 1 1 0 0 0 4 0 0 1 0 0 5 1 0 1 1 0 6 0 1 1 0 0 7 1 1 1 0 0 8 0 1 1 1 0 15 16 0 0 0 17 0 1 1 31 1 1 32 Note Undefined input information will result in the S300 switching the OSSDs to the OFF state or signaling Protective field infringed via EFI 8010948 XK33 2013 10 07 Subject to chan
42. depending on the configuration of the universal I Os see section 4 8 on page 42 SICK AG Industrial Safety Systems Germany All rights reserved 21 Chapter 3 Tab 3 Possible applications for the S300 variants 22 SICK AG Industrial Safety Systems Germany All rights reserved Product description 3 3 3 Applications Operating instructions 300 300 Standard Hazardous area protection with one monitored area 300 Standard Hazardous point protection on an insertion station S300 Standard Long Range Access protection for high areas of access 300 Standard Presence detection for a safety light curtain 8010948 XK33 2013 10 07 Subject to change without notice Operating instructions Product description Chapter 3 S300 S300 Advanced Hazardous area protection with multiple monitored areas S300 Advanced Freely moving vehicle with two warning fields 300 Expert Protection of an automated guided vehicle AGV with protective fields for different vehicle velocities and driving around bends 300 Expert S300 Professional in combination with a Flexi Soft safety controller Velocity dependent protection of an automated guided vehicle AGV An S300 Expert measures the velocity and provides the velocity information to the other safety laser scanners via EFI 8010948 XK33 2013 10 07 SICK AG Industrial Safety Systems e Germany
43. for the 300 During the assessment pay attention to whether the protective field can be left in the direction of the hazardous point to areas that are unprotected due to the mounting and the unprotected near range of the S300 see section 5 5 Methods of preventing unpro tected areas on page 69 Restart behavior on the integration of the S300 into a Flexi Soft safety controller The effectiveness of a restart interlock delay configured in the S300 is dependent on the integration of the EFI status information from the S300 in the logic of the Flexi Soft safety controller e The internal restart interlock delay acts on the OSSD of the S300 If the status infor mation on the OSSDs is used in the Flexi Soft safety controller then the restart inter lock delay also acts on the Flexi Soft safety controller e f the status information on the protective fields is used in the Flexi Soft safety controller the restart interlock delay does not affect the Flexi Soft safety controller see sec tion 12 5 EFI status information and control commands on page 129 In this case you must realize a restart interlock delay in the Flexi Soft safety controller Configuration of the S300 without restart interlock After the OSSDs on the S300 have been switched to the OFF state due to an object in the protective field the OSSDs are re enabled again immediately when there is no longer an object in the active protective field This configuration is only
44. gt If the result S is gt 500 mm you may be able to reduce the minimum distance using the following calculation S 1600 x Ty Ts 8 x d 14 mm gt If the new value S is gt 500 mm then use the newly calculated value as the minimum distance gt If the new value S is lt 500 mm then use 500 mm as the minimum distance Response time Ts of the S300 The response time Ts of the S300 depends on e the basic response time of the S300 e the multiple sampling set e the transmission speed to external OSSDs via EFI See section 12 2 OSSD response times on page 117 5 4 Mobile applications If the dangerous state is produced by a vehicle e g AGV or fork lift the hazardous area that is produced by the movement of the vehicle is protected by the S300 Notes The S300 may only be used to protect vehicles powered by electric motor e In the following calculations only take into account the velocity of the vehicle not the speed of the person walking This is based on the assumption that the person will recognize the danger and stand still e For vehicle protection observe EN 1525 Safety of industrial trucks Driverless trucks and their systems e f the application is to protect vehicles from collisions then you may need to use different assumptions For a horizontally mounted mobile application determine e protective field length e protective field width e height of the scan plane e restart behavior e m
45. in regards to correct mounting electrical installation commissioning operation and maintenance of the S300 safety laser scanner These operating instructions do not provide instructions for operating the machine the system or the vehicle on which the safety laser scanner is or will be integrated Informa tion on this is to be found in the appropriate operating instructions for the machine the system or the vehicle 1 2 Target group These operating instructions are addressed to planning engineers machine designers and the operators of machines and systems which are to be protected by one or several S300 safety laser scanners They also address people who integrate the S300 into a machine a System or a vehicle initialize its use or who are in charge of servicing and maintaining the device 1 3 Scope These operating instructions are original operating instructions These operating instructions are only applicable to the S300 safety laser scanner with one of the following entries on the type label in the field Operating Instructions e 8010946 AE W284 e 8010946 AE X175 e 8010946 AE XK33 This document is part of SICK part number 8010946 operating instructions S300 Safety laser scanner in all available languages For the configuration and diagnostics of these devices you require a CDS Configuration amp Diagnostic Software version 2 3 6 7 To determine the version of your software version select the Module Info
46. lurvz4 tuFvz3 turvz2 tur If the input conditions are present at the control inputs within 10 ms cf the timing for the switching tur does not need to be advanced If an input delay for the control inputs needs to be taken into account cf the timing for the switching turvz2 must be advanced by the input delay If the inputs on a different device are used via EFI the timing for the switching tyryz3 must be further advanced by 0 5 times the basic response time of the slowest system in the EFI system cf If external OSSDs are used the timing for the switching tygy 4 must be further advanced by 20 ms cf e In the phases before and after the switching the minimum distances calculated for the individual monitoring cases apply on their own The considerations above serve only for the selection of the optimal timing of the switching SICK AG Industrial Safety Systems Germany All rights reserved 71 Chapter 5 Fig 43 Example of ad vancing the timing for the switching 72 Notes Mounting Operating instructions 300 e If the timing for the switching cannot be exactly defined e g due to the variable processing speed of the machine or advancing the timing results in premature termination of the monitoring of the initial area you must allow the two protective fields to partially overlap The following figure shows an example for a gantry robot that is protected using two monitoring
47. notice Operating instructions 300 Tab 2 Functions of the S300 variants 8010948 XK33 2013 10 07 Subject to change without notice Product description Chapter 3 Variants E T 9 2 bo o E E 3 t 8 5 S x Functions o 4 D H Protective field range radial m 2 3 2 3 2 3 2 3 Warning field range radial m 8 8 8 8 Object resolution mm 30 40 50 70 150 Pairs of output signal switching devices OSSDs 1 1 1 1 External device monitoring EDM n nu m n Universal Os 5 5 5 5 Restart interlock delay n un m m Field sets comprising of one protective field and EE k 1 4 8 16 two warning fields Programmable monitoring cases in standalone 8 8 1 4 32 32 mode Programmable monitoring cases in an EFI system 32 32 32 32 Static control inputs for monitoring case switching 2 1 1 Static dynamic control inputs for monitoring case 2 2 switching EFI interface safe SICK device communication a E a a Park mode activation via monitoring case a a a Stand by activation via EFI bit or stand by input a a a a Configuration memory in the system plug a a a a Data interface RS 422 P E E Extended CMS functions reflector detection filter function for the measured values Warning field range with a remission of 30 see section 12 1 on page 116 150 mm resolution can only be configured with the Long Range variant with 3 m scanning range 3 Availability
48. pin USB A plug approx 2 m USB service cable For connecting the configuration connection to 6034575 10m the USB interface on the PC M8 x 4 pin USB A plug approx 10 m USB RS 232 USB A plug to D Sub socket 9 pin 6035396 adapter 136 SICK AG Industrial Safety Systems Germany All rights reserved 8010948 XK33 2013 10 07 Subject to change without notice Operating instructions 300 Tab 42 Part numbers connecting cables Tab 43 Part numbers documentation Tab 44 Part numbers safety relays compact safety controller Tab 45 Part numbers safety controllers 8010948 XK33 2013 10 07 Subject to change without notice Ordering information 13 3 4 Self assembly connecting cables Chapter 13 6 9 mm 6030921 Part Part number 15 cores cross section 0 56 mm AWG 20 by the meter 6030795 EFI cable per meter 1 x 2 x 0 22 mm 6029448 M12 EMC proof cable gland for EFI connections permissible cable 5308757 diameter 3 6 5 mm DeviceNet connecting cable PVC cable diameter 12 2 mm 6030756 by the meter DeviceNet connecting cable PVC cable diameter 6 9 mm by the meter 6030921 Interconnectron plug can be used for DeviceNet connecting cable 6024742 13 3 5 Documentation Part Part number CDS Configuration amp Diagnostic Software on CD ROM including online documentation and operating instructions in all available languages 2032314
49. points to the front and that the optics cover is fully in contact without a gap Then tighten the screws with the tightening torque set Make sure the optics cover is free of dirt and that it is not damaged Re commissioning the S300 gt Correctly re mount the S300 see chapter 5 Mounting on page 56 Connect the S300 system plug After power up the S300 automatically reads the saved configuration from the system plug see section 9 3 Re commissioning on page 102 m Then perform an optics cover calibration with the aid of the CDS 8010948 XK33 2013 10 07 SICK AG Industrial Safety Systems Germany All rights reserved 105 Subject to change without notice Chapter 10 106 Maintenance and care Operating instructions 300 10 3 Replacing the device The S300 has a configuration memory in the system plug In case of device replacement the existing configuration is automatically transferred to the S300 newly connected How to replace the S300 Remove the system plug Remove the S300 gt Correctly re mount the new S300 see chapter 5 Mounting on page 56 Connect the S300 system plug After power up the S300 automatically reads the saved configuration from the system plug see section 9 3 Re commissioning on page 102 Carry out the thorough check as per the regulations to the daily check see section 9 2 3 Daily testing of the protective device by a specialist or author
50. protective function The protective device is only allowed to be repaired by the manufacturer or persons authorized by the manufacturer 11 2 SICK support If you cannot rectify an error with the help of the information provided in this chapter please contact your local SICK representative Make a note of the telephone number of your SICK representative so that you or other users have this number easily at hand You will find the telephone number on the rear of these operating instructions Telephone number of your SICK representative SICK AG Industrial Safety Systems Germany All rights reserved 107 Chapter 11 Tab 31 Error and status indications on the LEDs 108 SICK AG Industrial Safety Systems Germany All rights reserved Diagnostics Operating instructions 300 11 3 Error and status indications on the LEDs This section describes the meaning of the error and status indications of the LEDs and how you can respond You will find a description of the indicators in section 3 4 Status indicators on page 24 the connections for the outputs in section 6 1 System connection on page 81 On all universal I Os Display Output level Possible cause Rectification of the error At the OSSDs Object in the protective No error 7 field OSSDs in the OFF state GI At the OSSDs Protective field un No error IT occupied OSSDs in ON state On the respective Object in one of th
51. resolution and the variant used see section 4 3 1 Resolution on page 34 the maximum protective field range of the safety laser scanner is shown in the CDS Note The maximum protective field range of the S300 must be sufficient to cover the calculated protective field size including the necessary supplements see section 5 1 1 Protective field size on page 57 1 Radial distance to the safety laser scanner 34 SICK AG Industrial Safety Systems Germany All rights reserved 8010948 XK33 2013 10 07 Subject to change without notice Operating instructions 300 Fig 13 Calculation of pulses per cm travel D Friction wheel 3 5 cm Forklift truck wheel 35 cm Q Distance covered by the AGV 8010948 XK33 2013 10 07 Subject to change without notice Configurable functions Chapter 4 4 4 Incremental encoder The S300 Professional and the S300 Expert have two dual channel dynamic control inputs using which the possible monitoring cases can be switched as a function of the velocity For this purpose incremental encoders must be connected to the dynamic control inputs Per incremental encoder one 0 90 output is required so that the direction of travel can be determined If you want to use the inputs A and B as dynamic control inputs select the Indicate velocity option 4 4 1 Pulses per cm travel that are output by the incremental encoders The result is dependent on the number of pulses the incremental encoder suppli
52. safety related internal errors invalid input signal conditions supply voltage loss loss of the assured detection capability Contains the configuration memory and all electrical connections In this way the S300 can be easily replaced After re commissioning the configuration is read from the system plug the S300 is then normally ready for use 8010948 XK33 2013 10 07 Subject to change without notice Operating instructions 300 Universal 1 0 Warning field 8010948 XK33 2013 10 07 Subject to change without notice Annex Chapter 14 The S300 has five universal I O connections These connections can be configured as inputs e g for stand by EDM or reset or as outputs e g for device error contamination or second warning field The warning field is a field with a radius of up to 8 m see section 12 1 Characteristics on page 116 Using this field larger areas can be controlled and simple switching functions e g warning functions triggered The warning field is not allowed to be used for tasks related to personnel protection SICK AG Industrial Safety Systems Germany All rights reserved 143 Chapter 14 An nex Operating instructions S300 14 4 List of tables Tab 1 Overview on disposal by Components EE 13 Tab 2 Functions of the S300 vartants ENEE 21 Tab 3 Possible applications for the S300 vartanmte RENE 22 Tab 4 Interoperability with safety laser ScannerS ENN 27 Tab 5 Interoperability
53. sets CMS function for the detection of reflectors as artificial landmarks SICK AG Industrial Safety Systems Germany All rights reserved 15 Chapter 3 Fig 1 Principle of operation time of flight measurement by the S300 Product description Operating instructions 300 3 2 Function The S300 safety laser scanner operates correctly as a protective device only if the following conditions are met e The control of the machine system or vehicle must be electrical e t must be possible to transfer the dangerous state of the machine the system or the vehicle to a safe state at any time using the OSSDs on the S300 i e before a person has reached the hazardous point or hazardous area Or It must be possible to transfer the dangerous state of the machine the system or the vehicle to a safe state at any time using the OSSDs on a safety controller connected to the S300 or to a further safety laser scanner e The S300 must be mounted and configured such that it detects objects as they enter the hazardous area see chapter 5 Mounting on page 56 and chapter 9 Commis sioning on page 99 The safety laser scanner s optical path must always remain clear and is not allowed to be covered by transparent objects such as protective windows Plexiglas lenses etc The safety laser scanner s protective function can only be ensured if the contamination measurement function is not bypassed by such measures 3 2 1 Principle of opera
54. the configured evaluation type 1 of n or complementary If the display 2 does not go off gt Check the wiring Check the control signals for correct switching behavior gt Check if velocity ranges are used for moni toring case switching whether the EFI status information Speed valid is transferred see Tab 37 on page 131 Check the system configuration with the aid of the CDS Transfer the corrected configu ration to the S300 again Waiting for configuration or configuration not completed The display goes off automatically once the configuration has been successfully trans ferred If the display Di does not go off Check the system configuration with the aid of the CDS Transfer the corrected configu ration to the S300 again Check whether the configuration saved in the system plug is compatible with the S300 see 10 3 on page 106 Waiting for restart of the device Switch off the voltage supply for the S300 for at least 2 seconds and then switch it back on or 38r Error of the external device monitoring EDM Check whether the contactors are working correctly or if they are wired incorrectly and rectify any error gt If 18 is displayed also switch off the voltage supply for the S300 for at least 2 seconds and switch it back on Error in the control switch for restart or reset gt Check the functionality of th
55. the shapes of the protective fields stored in the S300 and that any gaps are protected by additional safety measures In the case of mobile applications check that the moving vehicle actually stops in a timely manner at the protective field boundaries which are set in the S300 and listed on the information label on the vehicle or in the configuration protocol If you discover any non conformance of this function the ma chine system vehicle must be stopped immediately and checked by qualified safety personnel SICK AG Industrial Safety Systems Germany All rights reserved 101 Chapter 9 Tab 29 7 segment display during and after the power up sequence on re commis sioning Tab 30 LED indication after the power up sequence Commissioning Operating instructions 300 9 3 Re commissioning If the S300 has already been placed in operation once however the device has been temporarily replaced in the meantime the S300 reads the configuration saved from the system connector remaining on the machine or system In this case acceptance by quali fied safety personnel is not necessary However the test in accordance with the regula tions for the daily test must be performed see section 9 2 3 Daily testing of the protective device by a specialist or authorized personnel on page 101 The following indications are possible Step Display Meaning 1 L
56. you get from the safety laser scanner D If you choose a resolution of 70 mm in the CDS for hazardous area protection a human leg may in certain circumstances not be detected e g scan to left and right of the bone D If you mount the S300 higher the scan plane is at fibula height and the leg is also detected with an object resolution of 70 mm Q 60 SICK AG Industrial Safety Systems Germany All rights reserved 8010948 XK33 2013 10 07 Subject to change without notice Operating instructions 300 Notes Fig 31 Access protection 8010948 XK33 2013 10 07 Subject to change without notice Mounting Chapter 5 5 2 Stationary vertical operation for access protection Access protection can be used when the access to the machine can be defined by physical means For access protection the S300 detects the entry of an entire body e To ensure adequate access protection a response time of x 90 ms and a resolution of 150 mm or finer are required To protect the protective device against inadvertent adjustment or manipulation you must use the contour of the surroundings as a reference for the S300 see section 4 9 3 Using the contour as a reference on page 46 5 2 1 Minimum distance For access protection a minimum distance S must be maintained between protective field and hazardous area This safety distance ensures that the hazardous point can only be reached after the dangerous state of th
57. 1 5 Extended diagnostics The CDS software supplied with the device Configuration amp Diagnostic Software includes extended diagnostic options It allows you to narrow down the problem if the error is non specific or if you experience usage downtime problems Detailed information to be found e in the online help for the CDS Configuration amp Diagnostic Software e in the user manual for the CDS 8010948 XK33 2013 10 07 SICK AG Industrial Safety Systems Germany All rights reserved 115 Subject to change without notice Chapter 12 Technical specifications Technical specifications 12 1 Characteristics Operating instructions 300 Fig 77 Diagram scanning Reflectors gt 2000 i O range S300 Meatum Range 9 500 Reflective films gt 300 S 2 200 E E o 100 White plaster Writing paper 50 20 Gray cardboard 10 5 Mat black paint 2 Black shoe leather 1 0 1 0 2 05 1 2 5 10 20 50 Scanning range m Protective field eet Warning field Fig 78 Diagram scanning Reflectors gt 200096 O range S300 Long Range 9 500 Reflective films gt 30096 S 2 200 E 0 100 White plaster A Writing paper 50
58. 20 Gray cardboard 10 5 Mat black paint pi 2 p Black shoe leather 1 0 1 0 2 05 1 2 5 10 20 50 Scanning range m Protective field ere Warning field 116 SICK AG Industrial Safety Systems e Germany All rights reserved 8010948 XK33 2013 10 07 Subject to change without notice Operating instructions 300 Tab 34 Supplements for multiple sampling 8010948 XK33 2013 10 07 Subject to change without notice Technical specifications Chapter 12 12 2 OSSD response times The total response time of your application is dependent on e the basic response time of the S300 e the multiple sampling set e the OSSDs used How to calculate the total response time Ts Ts tg Tyra Tero Where tg Basic response time 80 ms Tura Supplement due to multiple sampling gt 2 Terio Supplement for the usage of external OSSDs via EFI Multiple sampling On the S300 at least double multiple sampling is always set For a multiple sampling of 3 or higher you must add a supplement of 80 ms to the basic response time Multiple sampling Supplement Basic response time supplement 2 times basic setting O ms 80 ms 3 times 40 ms 120 ms 4 times 80 ms 160 ms 5 times 120 ms 200 ms 6 times 160 ms 240 ms 7 times 200 ms 280 ms 8 times 240 ms 320 ms 9 times 280 ms 360 ms 10 times 320 ms 400 ms 11 times 360 ms 440 ms 12 times 400 ms 480 ms 13 times 440 ms 5
59. 20 ms 14 times 480 ms 560 ms 15 times 520 ms 600 ms 16 times 560 ms 640 ms External OSSDs If you use the OSSDs on another device via EFI as external output signal switching devices for example with two S300 connected together the response time increases by 20 ms in each case SICK AG Industrial Safety Systems Germany All rights reserved 117 Chapter 12 Technical specifications Operating instructions S300 12 3 Timing behavior of the OSSDs The S300 tests the OSSDs immediately after switch on and then at regular intervals For this purpose the S300 briefly switches off both OSSDs for 300 us and checks whether the OSSDs switch to the OFF state during this time Note Ensure that the safety inputs on the controller used do not respond to these test pulses and as a result cause the machine or system to unintentionally shutdown Fig 79 Diagram of the test pulses at the OSSDs OSSD1 OSSD2 Approx 35 ms Q Approx 35 ms after the switch on of the OSSDs the S300 performs the first voltage test and then after a half basic response time 40 ms performs a second voltage test After a further half basic response time of the S300 there is a shut down test 120 ms later a further voltage test Then the S300 performs a shut down test and a voltage test alternately at an interval of 120 ms Fig 80 Fig 81 and Fig 82 show the pulse duration for the indiv
60. 3 10 07 SICK AG Industrial Safety Systems e Germany All rights reserved 89 Subject to change without notice Chapter 7 Fig 64 Velocity dependent vehicle monitoring with S300 Professional Fig 65 Mobile application with S300 Professional Application examples and connection diagrams Operating instructions 300 7 2 2 Velocity dependent vehicle monitoring for unidirectional travel S300 Professional S300 Professional Incremental encoder Using incremental encoders the S300 Professional acquires the velocity of the vehicle via its dynamic control inputs For different velocities various field sets with protective fields and warning fields of varying sizes are configured in the S300 The field sets are switched dynamically using the vehicle velocity 7 2 3 Velocity dependent vehicle monitoring for bi directional travel 2 x 300 Professional in host guest operation S300 Professional guest EFI connection S300 Professional host Incremental encoder Using incremental encoders the host acquires the velocity and the direction of the vehicle via its dynamic control inputs Various field sets of different sizes are configured in the 300 for the different velocities The field sets are switched dynamically using the vehicle velocity The guest receives the incremental encoder values from the host over the EFI interface It monitors the areas for the second direction of travel
61. 3 seconds and then switch back on the power supply Or gt Restart the safety laser scanner with the aid of the CDS Tab 33 Error and status Display Possible cause Rectification of the error indications on the 7 segment display LIT Power up cycle all No error E ENG segments are acti vated sequentially P Object in protective No error field Object in warning No error field 1 E Object in warning No error field 2 D Object in protective No error field in compatibility mode 3 Initialization of the The display goes out automatically when the device S300 has been initialized and or the or connection to the second device has been Waiting for the end of made the initialization of a If the display 3 does not go off second device connec gt Check whether the partner device is in ted to the EFI operation Check the wiring If no partner device is connected Check the system configuration with the aid of the CDS Transfer the corrected configuration to the S300 again 110 SICK AG Industrial Safety Systems Germany e All rights reserved 8010948 XK33 2013 10 07 Subject to change without notice Operating instructions 300 Diagnostics Chapter 11 Display Possible cause Rectification of the error Waiting for valid input signals The indication extinguishes automatically if an input signal is present that corresponds to
62. 6 Dimensio nal drawings on page 132 5 7 4 Information label Important information On completion of mounting you must affix the self adhesive information label Important information supplied Use only the information label in the language which the operators of the machine can read and understand Place the information label such that it is clearly visible for the operators during operation The information label must not be covered even after additional items have been mounted 76 SICK AG e Industrial Safety Systems e Germany e All rights reserved 8010948 XK33 2013 10 07 Subject to change without notice Operating instructions 300 Note Fig 49 Opposite mounting Fig 50 Offset parallel mounting Fig 51 Mounting on a cross Fig 52 Reverse mounting parallel offset 8010948 XK33 2013 10 07 Subject to change without notice Chapter 5 Mounting 5 7 5 Using multiple S300 safety laser scanners The S300 is so designed that mutual interference between several safety laser scanners is unlikely To completely exclude erroneous switching you must mount the safety laser scanners as shown in the following examples In any circumstance observe EN ISO 13855 when calculating the minimum distance Use mounting kits 1 and 2 to adjust the safety laser scanners to different angles see section 13 3 1 Mounting kits on page 135 Min 100 mm Min 100 mm
63. 8 Fig 29 Mounting variations for the scan plane EEN 59 Fig 30 Relationship between resolution and protective field mounting height 60 Fig 3T ACCESS protectloIr iia ue pe nd dee ve Dat Fr dE eevee de ers 61 Fig 32 Minimum distance to the hazardous area EEN 63 Big 33 Stopping distabliCe diu ave eege ee 65 Fig 34 Stopping distance as a function of the vehicle velochty 66 Fig 35 Supplement due to lack of ground clearance EEN 67 Fig 36 Diagram of ground clearance of the vehicle sesesseeeeeeeeee 67 Fig 37 Mounting helght niii erret tie ert re IRE Pee ERE EE EDEN RE A 68 Fig 39 ee REG 69 Fig 39 Preventing unprotected areaS AEN 69 Fig 40 Mounting example for front and side protection in a direction of travel 70 Fig 41 Mounting example for all round protection in all directions of travel 70 146 SICK AG Industrial Safety Systems Germany All rights reserved 8010948 XK33 2013 10 07 Subject to change without notice Operating instructions 300 8010948 XK33 2013 10 07 Subject to change without notice Annex Chapter 14 Fig 42 Fig 43 Fig 44 Fig 45 Fig 46 Fig 47 Fig 48 Fig 49 Fig 50 Fig 51 Fig 52 Fig 53 Fig 54 Fig 55 Fig 56 Fig 57 Fig 58 Fig 59 Fig 60 Fig 61 Fig 62 Fig 63 Fig 64 Fig 65 Fig 66 Fig 67 Fig 68 Fig 69 Fig 70 Fig 71 Fig 72 Fig 73 Fig 74
64. 8 A2 or Static control input A or dynamic control input a a a INC1_90 incremental encoder input 1 9 B1 or INC2_0 Static control input B or dynamic control input n a a incremental encoder input 2 10 B2or Static control input B or dynamic control input n a a INC2_90 incremental encoder input 2 11 RxD a a RS 422 interface for output of measured data 12 RxD B 13 UNI I 03 Universal I O or application diagnostic output a a ERR WEAK Error contamination or connection for a jumper for addressing as guest 14 UNI I O4 WF Universal I O or application diagnostic output a H a a Object in warning field 15 UNI I O5 Universal I O or application diagnostic output a a a a RES REQ C2 Reset required or on the S300 Professional and Expert static control input C 16 STBY Control input for stand by mode a a a 17 EFla Enhanced function interface safe SICK a a a 18 EFl device communication a L a 19 24VDC E a Supply voltage incremental encoder 1 20 GND E E 21 24VDC E Supply voltage incremental encoder 2 22 GND u 23 TxD a u RS 422 interface for output of measured data 24 TxD B a a 12 In an EFI system a device must be defined as a guest using a jumper between pin 7 and pin 13 13 No dynamic control input on the S300 Advanced SICK AG Industrial Safety Systems e Germany All rights reserved 8010948 XK33 2013 10 07 Subject to change without notice Operatin
65. A LS LS PLUIE Mount the S300 for example on a corner to prevent unprotected areas SICK AG Industrial Safety Systems Germany All rights reserved 69 Chapter 5 Fig 40 Mounting example for front and side protection in a direction of travel Fig 41 Mounting example for all round protection in all directions of travel Mounting Operating instructions 300 Protective field and warning field safety laser scanner 1 Protective field and warning field safety laser scanner 2 w With two S300 mounted at an angle of 45 on the front corners of a vehicle you can configure the protective fields so that there are no unprotected areas and the hazardous areas in narrow aisles can also be protected Protective field and p warning field safety laser scanner 2 Protective field and Za warning field safety laser scanner 1 With two S300 mounted diagonally opposite you can implement protective fields on the vehicle for all round protection in all directions of travel 5 5 1 Near range Make the near range impassible using a bar or a recess or additionally protect the near range 5 cm wide area in front of the optics cover using a proximity switch with 5 cm acquisition range The vehicle may then be accelerated as required 70 SICK AG Industrial Safety Systems e Germany All rights reserved 8010948 XK33 2013 10 07 Subject to change without notice Operat
66. All rights reserved 23 Subject to change without notice Chapter 3 Fig 7 Status indicators on the S300 E BODE 24 SICK AG Industrial Safety Systems Germany All rights reserved Product description Operating instructions 300 S300 Expert Protection of an automated guided vehicle AGV with output of processed measured data as navigation aid e g during docking maneuvers 3 4 Status indicators 3 4 1 LEDs and 7 segment display The LEDs and the 7 segment display indicate the operational status of the S300 They are on the front face of the safety laser scanner The symbols have the following meaning OSSDs in the OFF state e g in case of object in the protective field monitored contour changed reset required lock out Warning field interrupted object in warning field OSSDs in the ON state no object in the protective field Reset required Optics cover contaminated 7 segment display for the indication of the status and errors You will find detailed information in section 11 3 Error and status indications on the LEDs on page 108 and in section 11 4 Error and status indications on the 7 segment display on page 110 8010948 XK33 2013 10 07 Subject to change without notice Operating instructions 300 Fig 8 S300 in combination with a Flexi Soft safety con troller or with another S300 AN WARNING Note 8010948 XK33 2013 10 07
67. CLC TS 61 496 3 and is there fore allowed for use with category 3 PL d controls as per EN ISO 13849 1 or SIL2 as per IEC 61508 The S300 is suitable for e hazardous area protection e hazardous point protection access protection e vehicle protection electrically powered industrial trucks Note Depending on the application other protective devices and measures may be required in addition to the safety laser scanner SICK AG Industrial Safety Systems e Germany e All rights reserved 8010948 XK33 2013 10 07 Subject to change without notice Operating instructions 300 Note AN WARNING 8010948 XK33 2013 10 07 Subject to change without notice On safety Chapter 2 2 3 Correct use The S300 safety laser scanner must be used only as defined in section 2 2 Applications of the device on page 10 It must be used only by qualified personnel and only on the machine where it has been installed and initialized by qualified safety personnel in accor dance with these operating instructions It is only permitted to be used on machines on which the dangerous state can be stopped immediately by the S300 and or it is possible to prevent the machine being placed in operation If the device is used for any other purposes or modified in any way also during mounting and installation any warranty claim against SICK AG shall become void 2 4 General safety notes and protective measures Pay attention to the safety notes
68. FI system you define which output signal switching device OSSD is switched when there is an object in the protective field see section 4 6 on page 39 Restart interlock delay The effectiveness of a restart interlock delay configured in the S300 is dependent on the integration of the EFI status information from the S300 in the logic of the Flexi Soft safety controller see section 4 7 on page 40 3 5 4 Interoperability with sens Control devices The S300 safety laser scanner can be connected to the following sens Control devices and in this way integrated into the related bus systems e PROFIsafe gateway UE4140 2210000 e PROFIBUS gateway UE1140 2210000 e Ethernet gateway UE1840 22H0000 e CANopen gateway UE1940 2210000 PROFINET IO gateway UEA4740 20H0000 28 SICK AG Industrial Safety Systems e Germany e All rights reserved 8010948 XK33 2013 10 07 Subject to change without notice Operating instructions 300 Configurable functions Chapter 4 Configurable functions 8010948 XK33 2013 10 07 Subject to change without notice 4 1 Compatibility mode To ensure compatibility the S300 safety laser scanners with firmware 2 02 10 can be operated in compatibility mode Activate the compatibility mode in the device selection wizard in the CDS Reasons why you must activate the compatibility mode or the compatibility mode is activated automatically by the CDS e You are using one of the following devices in an EFI system S300 Pr
69. For the EFI cables you must choose EMC proof cable glands Cable gland Cable diameter Usage M16 5 9 mm e System cables supply voltage outputs static inputs universal Os M12 EMC proof 3 6 5 mm e EFI e Incremental encoder RS 422 data cables Use the following wire cross sections for the individual connections Recommended wire Cable Screened cross sections System cables supply 9 15 cores No voltage outputs static 0 5 1 mm inputs universal Os EFI 2x0 22mm Yes Incremental encoder 4 x 0 25 mm Yes RS 422 data cables 4 x 0 25 mm Yes If you want to assemble the system plug yourself you will find suitable cables in the ordering information see section 13 3 4 Self assembly connecting cables on page 137 1 A shield is recommended if there is a significant EMC interference in the area SICK AG Industrial Safety Systems Germany All rights reserved 85 Chapter 6 Electrical installation Operating instructions 300 6 3 Pre assembled system plugs To connect the S300 variants the following pre assembled system plugs are available see also section 13 3 2 System plug S300 on page 136 For S300 Standard e SXOB B1105G SXOB B1110G SXOB B1114G and SXOB B1120G with 11 cores unscreened M16 cable gland 5 10 14 or 20 m long For S300 Professional and Expert with dynamic inputs e SXOB B1105J and SXOB B1110J with 11 cores unscree
70. L OL Power up cycle testing the 7 segment display All elt Eh Le segments are activated sequentially 2 3 Waiting for device on the EFI only possible with S300 Advanced and Professional SH H Device addressed as host or CG Device addressed as guest H Waiting for valid inputs No display Device ready for operation or d Device ready for operation but object in the protective or field GK Device ready for operation but object in the warning field or d Device ready for operation but object in the protective field in compatibility mode Other display Safety lock activated Malfunction see section 11 3 Error and status indications on the LEDs on page 108 Display Meaning Power up cycle step 1 m Power up cycle step 2 The device is operational object in protective field and warning field Q The device is operational object in warning field The device is operational no object in protective field and warning field Get The device is operational no object in protective Jet field and warning field Reset required Other display Safety lock activated Malfunction see section 11 3 Error and status indications on the LEDs on page 108 1 Only in an EFI system 102 SICK AG Industrial Safety Systems Germany All rights reserved 8010948 XK33 2013 10 07 Subject to change without notice Operating instruc
71. Minimum distance For hazardous point protection a minimum distance must be observed between protective field and hazardous point This safety distance ensures that the hazardous point can only be reached after the dangerous state of the machine has been completely stopped Prevent reaching around or reaching behind the protective field Always mount the safety laser scanner such that reaching around and behind is impossi ble Provide suitable additional precautions as necessary Contours as reference The minimum distance S as defined in EN ISO 13 855 and EN ISO 13857 depends on e stopping run down time of the machine or system The stopping run down time is shown in the machine documentation or must be determined by taking a measurement e response time of the S300 e reach or approach speed e resolution of the S300 SICK AG Industrial Safety Systems e Germany All rights reserved 63 Chapter 5 64 Mounting Operating instructions 300 How to calculate the minimum distance S see EN ISO 13 855 First calculate S using the following formula S 2000 x Ty Ts 8 x d 14 mm Where S Minimum distance mm Tm Stopping run down time of the machine or system Ts Response time of the S300 d Resolution of the S300 mm Note The reach approach speed is already included in the formula If the result S is lt 500 mm then use the determined value as the minimum distance
72. OPERATING INSTRUCTIONS n L i E 31 SEI i Wu MEET Safety laser scanner SICK Sensor Intelligence Operating instructions S300 This document is protected by the law of copyright whereby all rights established therein remain with the company SICK AG Reproduction of this document or parts of this document is only permissible within the limits of the legal determination of Copyright Law Alteration or abridgement of the document is not permitted without the explicit written approval of the company SICK AG SICK AG Industrial Safety Systems e Germany e All rights reserved 8010948 XK33 2013 10 07 Subject to change without notice Operating instructions 300 8010948 XK33 2013 10 07 Subject to change without notice Contents Contents 1 About this document eeeeeieee ee iieeeeesee nenne enne nenne nunnan nunnan nnmnnn mnnn suse tana annu 7 1 1 FUNCTIONZOF this eer ln EE 7 1 2 ET SOU TEE 7 1 3 SCO EE 7 1 4 Depot of Information iren norit hehe doe ien ni ern eod Ene airaa a diee n enti dS 8 1 5 Abbreviations Used ET 8 1 6 Symbols Used nicht ere elas ahi Podere Pea ode gent 9 KS OR dcl 10 2 1 Qualified safety Dersonnel EE 10 2 2 Applications of the device EE 10 2 3 el 11 2 4 General safety notes and protective measures esssssseeeeeeee 11 2 5 Environmental protection a AE a a Aaea AT AAE SEAE EEEE EAN NEART 13 2 5 1 DOET EE dire A E AT 13 2 5 2 S
73. Operating instructions 300 Configuration Chapter 8 Configuration 8010948 XK33 2013 10 07 Subject to change without notice 8 1 Default delivery status The S300 is delivered in a non configured default state e The operational status is Waiting for configuration e The output signal switching devices OSSDs are in the OFF state the red LED illuminates e The 7 segment display indicates SICK AG Industrial Safety Systems Germany All rights reserved 97 Chapter 8 Fig 75 Configuration connection 98 Notes Note Configu ration Operating instructions 300 8 2 Preparation of the configuration How to prepare the configuration Make sure that the safety laser scanner has been correctly mounted and that the electrical connections are correct and in place Have the necessary tools at hand To configure the safety laser scanner you need e CDS Configuration amp Diagnostic Software on CD ROM version 2 3 6 7 e user manual for CDS on CD ROM e PC Notebook with Windows NT 4 2000 Professional XP Vista 7 32 Bit and a serial RS 232 interface PC notebook not included e service cable for connecting PC and S300 not included How to configure the S300 with the aid of the CDS For configuration and diagnostics using the CDS connect the PC to the configuration connection Configuration connection Two service cables of different
74. Please observe the following items in order to ensure the correct use of the S300 safety laser scanner Repair only by authorized persons The improper repair of the protective device can result in the loss of the protective func tion The protective device is only allowed to be repaired by the manufacturer or persons authorized by the manufacturer The S300 safety laser scanner is of laser safety class 1 Additional measures for screening the laser radiation are not necessary eye safe e This device meets the norms IEC 60825 1 as well as CDRH 21 CFR 1040 10 and 1040 11 excluded are deviations due to Laser Notice No 50 dated 24 06 2007 In the standards CDRH 21 CFR 1040 10 and 1040 11 the following note is required Caution use of controls adjustments or performance of procedures other than those herein specified may result in hazardous radiation exposure During the mounting installation and usage of the S300 observe the standards and directives applicable in your country You will find an overview of the most important regulations in section 2 6 Applicable directives and standards on page 14 The national international rules and regulations apply to the installation commissioning use and periodic technical inspections of the S300 safety laser scanner in particular Machinery Directive 2006 42 EC Work Equipment Directive 2009 104 EC the work safety regulations safety rules other relevant safety regulations
75. Professional and S300 Advanced 91 Connection diagram for restart interlock and external device monitoring 92 Connection diagram for protective field switching with a static input pair 93 Connection diagram for protective field switching using two static input TS e 93 Connection diagram for protective field switching using static and dynamic elen EEN 94 Connection diagram for protective field switching between two S300 with dynamic and static InDUts uenerat emen Pea nee corde t E ne E ERE ENEE gue 94 Connection diagram for protective field switching between two S300 USING statie INPUTS EE 95 Connection diagram for protective field switching between an S3000 and an S300 using static and dynamic inputs EE 96 Connection diagram protective field switching between S3000 and S300 using a Flexi Soft safety Controller ENEE 96 Configuration Connection ENEE 98 Undo the fixing screws for the optics Cover 105 Diagram scanning range S300 Medium Range esee 116 Diagram scanning range S300 Long Range EEN 116 Diagram of the test pulses at the OGGle ENEE 118 SICK AG Industrial Safety Systems Germany All rights reserved 147 Chapter 14 148 Annex Operating instructions 300 Fig 80 Voltage test after switching on the OSSDS AEN 119 Fig 8T ShutdowIVtest a E 119 EI Voltage TeSb n Dedi iecore ee eege EE ee el 119 Fig 83 Dimensional drawing S300 MM EEN 132 Fig 84 Dimensiona
76. abv nyokat s vagy m szaki el r sokat alkalmazta EB samr misyfirl sing Undirrita ur fyrir h nd framlei andans sem nefndur er h r a ne an l sir v h r me yfir a varan er samr mi vi kv i eftirtalinna EB tilskipana a me t ldum llum breytingum sem vi eiga og a varan er samr mi vi vi eigandi sta la og e a t kniforskriftir Dichiarazione CE di conformit II sottoscritto rappresentante il seguente costruttore dichiara qui di seguito che il prodotto risulta in conformit a quanto previsto dalla e seguente i direttiva e comunitaria e comprese tutte le modifiche applicabili e che sono state applicate tutte le relative norme e o specifiche tecniche EB atitikties deklaracija Pasira amp iusysis atstovaujantis Siam gamintojui deklaruoja kad gaminys atitinka ios iu EB direktyvos Lu reikalavimus skaitant visus taikytinus keitinius ir kad buvo taikomi antrajame puslapyje nurodyti standartai ir arba technin s specifikacijos bg cs da el es et fi fr hu SICK AG Industrial Safety Systems e Germany All rights reserved 139 Chapter 14 An nex Operating instructions S300 Fig 90 EC declaration of conformity page 2 TYPE S300 Ident No 9101141 W476 EK atbilstibas deklaracija lv Apak parakstijusies persona kas p rst v zem k min to ra ot ju ar o deklar ka izstr d jums atbilst zem k min tajai
77. afety Systems Germany All rights reserved 103 Chapter 10 104 AN WARNING Notes Notes Maintenance and care Operating instructions S300 10 2 Replacing the optics cover Perform an optics cover calibration with the aid of the CDS after the replacement of the optics cover The level of contamination is measured continuously during the operation of the S300 For this purpose the optics cover calibration must first be performed this then serves as a reference for the contamination measurement status not contaminated The optics cover calibration is only allowed to be performed with a new optics cover The new optics cover must be free of contamination at the time of the optics cover calibration The optics cover calibration must be performed at room temperature 10 30 C If the optics cover is scratched or damaged you must replace the optics cover Order the replacement optics cover from SICK See section 13 3 Accessories spare parts on page 135 e The optics cover on the S300 is an optical part that must not be soiled or scratched on replacement e The optics cover is only allowed to be replaced by specialist personnel in a dust and dirt free environment e Never replace the optics cover during ongoing operation as internal parts may be irrepa rably damaged in certain circumstances and dust particles may enter the device e t is imperative that you avoid contamination of the inside e g with fingerpr
78. anners for monitoring case switching 8010948 XK33 2013 10 07 Subject to change without notice Operating instructions 300 Fig 25 Example for velocity routing in the Flexi Soft Designer WARNING HN WARNING 8010948 XK33 2013 10 07 Subject to change without notice Configurable functions How to configure a velocity routing in the Flexi Soft Designer Chapter 4 Configure the velocity routing in the Flexi Soft Designer for instance as in the following figure Input signals from the S300 Expert with incremental encoders 12 1 bit pattern duplicated and placed on the n n function blocks EFI1 1 D 2 Speed valid CPUI D EF 34 si Speed vasi CPUIIOLEF a 3 input C1 Speed 0 n C 3 npa C2 Speed 1 n C al Speed 0 Speed O CPU A P a Speed 1 reent 3 2 Input D1 Speed 2 n D 2 Input D2 Speed 3 in D ai dE 2 Speed 2 CPU 3 al Speed 3 Speed 3 CPU 3 D Speed 4 Speed 4 CPU Q Speed 5 Speed S CPU IS A Speed 6 Speed 6 CPU A 3 Speed 7 Speed 7 CPU 2 Speed 8 Speed 8 CPU Speed 9 Speed S CPU D Speed 10 Speed 10 C 2 Speed vaid CPU1 0 EF I a a Speed 4 Speed 4 CPU D l Speed 5 Speed 51CPU 2 pP Seed 6 Speeder cpu 3 Speed Speed 7 CPU 3 pee O psi EE P 3 348 3 Speed 11 Speed 11 C_ 2 p Speed vi CHE 2 2 input ct 1 Speed 0 ln Cj at D Input C2 Spee
79. ays contactors operating mode with restart interlock and external device monitoring 92 SICK AG Industrial Safety Systems Germany All rights reserved 8010948 XK33 2013 10 07 Subject to change without notice Operating instructions 300 Fig 68 Connection diagram for protective field switching with a static input pair Fig 69 Connection diagram for protective field switching using two static input pairs 8010948 XK33 2013 10 07 Subject to change without notice Application examples and connection diagrams Chapter 7 7 3 2 Protective field switching with a static input pair 24V S1 gt TA A2 h 7 jar 8 6 13 15 ER S300 4i Advanced o rei E oo H8 oS H3 o5 H2 ov S300 Advanced in conjunction with UE10 30S operating mode with restart interlock and external device monitoring protective field switching by means of control input IN A You will find more detailed information in the data sheet on the UE10 series 7 3 3 Protective field switching with two static input pairs 24 V ki SIE Ai A2 B2 B1 k2 Sa T 10 4 soot IL c 16 O 19 H 20 m 8 X oy 2 t am Ki k2 S300 s Advanced 3 4 m lz k1 k2 lz KL 14 wel sco mc mi FE DV S300 Advanced in conjunction
80. ble form of contact duplication SICK AG Industrial Safety Systems e Germany All rights reserved 79 Chapter 6 80 Notes Electrical installation Operating instructions S300 Prevent the occurrence of a potential difference between the load and the protective device gt If you connect loads that are not reverse polarity protected to the OSSDs or the safety outputs you must connect the O V connections of these loads and those of the corres ponding protective device individually and directly to the same O V terminal strip This is the only way to ensure that in the event of a defect there can be no potential difference between the O V connections of the loads and those of the corresponding protective device Safety output 1 Safety output 2 OSSD2 Safety output 1 ossp1 aai OSSD1 D Route all cables and connection cables such that they are protected from damage Ensure that also the controller connected and all devices related to safety have the required category as per EN ISO 13849 1 or the required performance level as per EN ISO 13849 gt If you use screened cables lay the screen evenly around the cable gland gt Ensure that the S300 is adequately protected electrically You will find the electrical data necessary for determining the correct fuse in section 12 4 Data sheet on page 120 SICK AG Industrial Safety Systems e Germany All rights re
81. cable entry without M16 cable gland blanking plug 2 cable entries without M12 cable gland blanking plugs e system plug SXOB A0O000 J for S300 Professional and Expert 1 cable entry with M16 cable gland 1 cable entry without M16 cable gland blanking plug 6 cable entries without M12 cable gland blanking plugs 2 M12 cable glands enclosed loose You can also procure the S300 with pre assembled system plug with varying cable lengths see section 6 3 Pre assembled system plugs on page 86 and section 13 3 2 System plug S300 on page 136 The length of the spare cable should be such that the system plug cannot inadvertently be plugged into a neighboring S300 From experience 20 to 30 cm spare cable at the safety laser scanner have proven to be adequate In this way you avoid the inadvertent connection of the system plug to a neigh boring S300 and operation of an S300 with an incorrect configuration The spare cable enables you to change the S300 with ease if necessary 84 SICK AG Industrial Safety Systems e Germany e All rights reserved 8010948 XK33 2013 10 07 Subject to change without notice Operating instructions 300 Tab 23 Use the cable glands supplied Tab 24 Recommended wire cross sections Recommendation 8010948 XK33 2013 10 07 Subject to change without notice Electrical installation Chapter 6 Depending on the application use suitable cable glands on the bottom or rear
82. clar prin prezenta c produsul este n conformitate cu prevederile directivelor CE enumerate mai jos inclusiv cu toate modific rile aferente si c s au ntrunit normele si sau specifica iile tehnice corespunz toare ES vyhl senie o zhode sk Dolu podp san z stupca v robcu t mto vyhlasuje e v robok je v s lade s ustanoveniami nasleduj cej nasleduj cich smernice smern c ES vr tane v etk ch platn ch zmien a e sa pou ili pr slu n normy a alebo technick pecifik cie Izjava ES o skladnosti sl Podpisani predstavnik spodaj navedenega proizvajalca izjavljam da je proizvod v skladu z dolo bami spodaj navedenih direktiv ES vklju no z vsemi ustreznimi spremembami in da so bili uporabljeni ustrezni standardi in ali tehni ne specifikacije EG f rs kran om verensst mmelse sv Undertecknad som representerar nedanst ende tillverkare f rs krar h rmed att produkten verensst mmer med best mmelserna i f ljande EU direktiv inklusive samtliga till mpliga till gg till dessa och att relevanta standarder och eller tekniska specifikationer har till mpats AB Uygunluk Beyan tr A a daki reticiyi temsil eden imza sahibi b ylelikle r n n a a daki AB Y nergesinin lerin direktifleri ile t m ilgili de i iklikleri kapsayacak ekilde uyumlu oldu unu ve ilgili normlar n ve veya teknik spesifikasyonlar n uyguland n beyan eder Directives used MAS DIRECTIVE 2006 42 EC EMC DIRECTIVE 2004
83. cremental encoder tab for the S300 Expert to which the incremental encoders are connected select the Indicate velocity option All safety laser scanners also the sending devices must use these velocity signals via EFI gt For this reason activate on all safety laser scanners on the Inputs tab the option Use Flexi Soft CPU1 Then select on all safety laser scanners on the Inputs tab the Use velocity option 4 10 4 Multiple sampling If multiple sampling is set an object must be scanned several times before the S300 switches its OSSDs to the OFF state In this way you can reduce the probability that in sects welding sparks or other particles result in the shutdown of the system If a multiple sampling of 3 is configured for instance an object must be detected in the protective field three times in succession before the S300 switches the OSSDs to the OFF state The total response time is increased by the multiple sampling With a multiple sampling greater than 2 note that you must add a supplement to the basic response time see section 12 2 OSSD response times on page 117 SICK AG Industrial Safety Systems e Germany All rights reserved 53 Chapter 4 Tab 20 Recommended multiple sampling Recommendation Recommendation Fig 26 Schematic layout of the monitoring case switching Configurable functions Operating instructions 300 On the S300 a multiple sampling of 2 is the minimum sett
84. cted in parallel with the relays contactors are used for arc suppression e Ensure that there is adequate arc suppression at the relays contactors Take into account that arc suppressors may lengthen the response time e The arc suppressors must be in parallel with the relays contactors not across the contacts If you want to operate two safety laser scanners in a system communication via EFI then the same earthing method must be used for both safety laser scanners Sketch key e k1 and k2 or k3 and k4 output circuits These contacts are to be connected to the controller such that with the output circuit open the dangerous state is disabled For categories 3 and 4 according to EN ISO 13849 1 the integration must be dual channel x y paths Observe the maximum values for the loading of the outputs see section 12 4 Data sheet on page 120 e FE functional earth To achieve the specified EMC safety the functional earth FE must be connected e g to the vehicle s or system s central earth star point e H2 sensor for Error contamination e H3 sensor for Reset required e H8 sensor for Warning field interruption 7 3 1 Restart interlock and external device monitoring 24V D s1 E Tk mo T qe zl k2 Je 8 0 6 13 15 14 S300 3 Standard FE FE K1 i K2 U H H H DV A 300 Standard in conjunction with rel
85. ctives and standards valid for the use of opto electronic protective devices in Europe are listed below Further regulations may be of importance to you depending on the application You can obtain further information of machine specific standards from national institutions e g DIN BSI AFNOR etc the authorities or your trade association If you operate the machine or vehicle in a country outside the European Union please contact the manufacturer of the system and the local authorities and obtain information on the regulations and standards applicable there Application and installation of protective devices Machinery Directive 2006 42 EC e g e Safety of machinery Basic concepts general principles for design EN ISO 12100 e Industrial automation systems Safety of integrated manufacturing systems Basic requirements ISO 11 161 e Safety of machinery Electrical equipment of machines Part 1 General requirements IEC GO 204 EN 60204 e Safety of machinery safety distances to prevent hazard zones being reached by the upper and lower limbs EN ISO 13857 e Safety requirements for robots EN ISO 10218 1 e Safety of industrial trucks Driverless trucks and their systems EN 1525 e Safety of machinery The positioning of protective equipment in respect of approach speeds of parts of the human body EN ISO 13855 e Safety of machinery Principles for risk assessment EN ISO 14 121 1 e Safety of machi
86. d 1 nC w H bi Speed 0 Speed 0 CPU 2 L aj Speed 1 Speed 1 CPU 3 3 input D1 Speed 2 ND A Input D2 Speed 3 n D si EE s Speed 3 Speed31 U_9 2 Speed 4 Speed 4 CPU 8 a la Speed 4 Speed 4 CPU 3 2 Speed 5 Speed 5 CPU Speed 6 Speed 6 CPU A Q Speed 7 Speed 7 CPU Speed 8 Speed 8 CPU 3 Speed 9 Speed 9 CPU 3 Speed 10 Speed 10 C D Speed 11 Speed 111C gal Speed amp Speed 6 CPU 3 i Speed 7 Speed 7 CPU_ 3 fai CE Pl Seeed 9 Speed 190 3 Leem EE amp si Speed 11 Speed ii C A ai Speed 5 Speed S CPU 23 Output signals to all safety laser scanners EFI string 1 safety laser scanner on EFI1 1 D and EFI1 2 EFI string 2 safety laser scanner on EFI2 1 and EFI2 2 The velocity signals of the S300 Expert are broken down into a 12 1 bit pattern 12 velocity bits and one bit for validation These signals are available as input signals are duplicated and placed twice on the n n function blocks O and 1 as well as 2 and 3 The outputs of the function blocks are placed on EFI string 1 or on EFI string 2 As a result they are available to all four safety laser scanners The Speed valid status information is relevant for safety Ensure that the Speed valid input signal is connected to the Speed valid output signal How to configure the safety laser scanners in the CDS On the In
87. d Grade 3000X approx 1250 cd Ix x m SICK AG Industrial Safety Systems e Germany e All rights reserved 8010948 XK33 2013 10 07 Subject to change without notice Operating instructions 300 8010948 XK33 2013 10 07 Subject to change without notice Technical specifications Chapter 12 Minimum Typical Maximum Measurement error on data output via RS 422 S300 Long Range up to 3 m in the specified remission range Systematic error Statistical incl systematic errors atio at2o at3o at4 oc at5o 20 mm 29 mm 38 mm 47 mm 56 mm 65 mm Evenness of the scan field at 2 m 50 mm Distance from mirror axis of rotation zero point on the X and Y axis to the rear of the device 55 mm Distance between centre of the scan plane and the bottom edge of the housing 116 mm Warning field Distance measuring range 30m Number of multiple samplings configurable via CDS 16 Power up delay Of a configured device If the configuration is read from the system plug 15s 25s Restart after configurable 2s 60s Basic response time 80 ms 24 The detection capability of the warning field is dependent on the remission of the objects to be detected see section 12 1 on page 116 SICK AG Industrial Safety Systems e Germany All rights reserved 123 Technical specifications Operating instructions
88. d released by qualified safety personnel The result of the test must be documented Please pay attention to the notes in chapter 2 On safety on page 10 gt Prior to releasing the machine check whether the access to the hazardous area or the hazardous point is completely monitored by the protective devices Following approval of the machine also check at regular intervals e g in the morning at the start of work whether the S300 correctly switches the OSSDs to the OFF state as soon as there is an object in the protective field This test should be performed along all protective field boundaries as per the specific regulations for the application see section 9 2 Test notes on page 100 9 1 1 Power up sequence After power up the S300 runs through a power up cycle During the power up cycle the 7 segment display indicates the device status During the initial commissioning of an S300 the following indications are possible Step Display Meaning 1 LLL Lal Power up cycle testing the 7 segment hr display All segments are activated sequentially 2 5 Power up cycle during initial commis sioning Device in configuration mode Other display Safety lock activated Malfunction in exter nal conditions or in the device itself See section 11 4 Error and status indications on the 7 segment display on page 110 Step Display M
89. damage gt Avoid the installation of the S300 in the vicinity of strong electric fields These can e g be produced by welding cables induction cables in the immediate vicinity and also by mobile telephones operated nearby gt Ensure that there are no obstacles in the area to be monitored in the field of view of the S300 that could cause interference or shadowing Such shadowed areas cannot be monitored by the S300 If there are unavoidable shadowed areas check whether there is a risk Take additional safety precautions as necessary Keep the area to be monitored free of smoke fog steam or other forms of air impurities There must not be any condensation on the light output window Otherwise the function of the S300 may be impaired and incorrect switching may occur Avoid placing highly reflective objects in the scan plane of the S300 Examples Retro reflectors can affect the measurement results of the S300 Highly reflective objects within the protective field can blank part of the area to be monitored in certain circum stances Mount the S300 such that it is not dazzled by incident sunlight Do not position strobos copic and fluorescent lights or other strong light sources directly in the scan plane as these may affect the S300 in specific circumstances Mark the protective field on the floor if this is reasonable for the application see EN 61 496 1 chapter 7 The following steps are necessary after mounting e comp
90. data output as well as detection of reflectors as artificial landmarks EDM External device monitoring EFI Enhanced function interface safe SICK device communication EMC Electromagnetic compatibility ESD Electrostatic discharge ESPE Electro sensitive protective equipment FPLC Fail safe programmable logic controller OSSD Output signal switching device signal output of the protective device that is used to stop the dangerous movement RIA Robotic Industries Association SICK AG Industrial Safety Systems e Germany e All rights reserved 8010948 XK33 2013 10 07 Subject to change without notice Operating instructions 300 Recommendation Note E 8K LJe EISEN gt Take action AN WARNING 8010948 XK33 2013 10 07 Subject to change without notice About this document Chapter 1 1 6 Symbols used Recommendations are designed to give you some assistance in your decision making process with respect to a certain function or a technical measure Refer to notes for special features of the device Display indicators show the status of the 7 segment display on the S300 a Constant indication of characters e g 8 ja Flashing indication of characters e g 8 Lice Alternating indication of characters e g L and 2 LED symbols describe the status of an LED The OSSDs in the OFF state LED is illuminated continuously im The Error contamination LED is flashing The
91. deviation is tolerated is 20 s e If the vehicle velocity is in the range lt 10 cm s or 2 10 cm s then different directions of rotation on the incremental encoders are only tolerated for 0 4 s 36 SICK AG Industrial Safety Systems e Germany All rights reserved 8010948 XK33 2013 10 07 Subject to change without notice Operating instructions 300 Fig 15 Possible ways of monitoring case switching 8010948 XK33 2013 10 07 Subject to change without notice Configurable functions Chapter 4 4 5 Inputs It is possible to switch between the monitoring cases of the S300 during operation There are various ways of achieving this switching md il S300 E D Local static inputs S300 Advanced Professional and Expert External static inputs via EFI all S300 variants Local dynamic inputs S300 Professional and Expert Velocity information via EFI indicate and use velocity 8300 Professional and Expert use velocity all S300 variants During the configuration of an EFI system you define in the CDS the device in which the inputs are used Standalone operation In standalone operation of an S300 use the local inputs of the S300
92. disadvantages of mounting variations Hp Detection height Hs Scanner mounting height AN WARNING 8010948 XK33 2013 10 07 Subject to change without notice Chapter 5 Mounting Supplement C for protection against reaching over With a protective field installed horizontally there is a risk that people may reach over the protective field and in this way reach the hazardous area before the S300 shuts down the dangerous state For this reason the calculation of the minimum distance must take into account a supplement to prevent persons from finding themselves in a hazardous situa tion by reaching over see EN ISO 13857 before the S300 triggers The necessary supplement for the minimum distance is dependent on the height of the scan plane for the protective field At low heights D the supplement is larger than at greater heights 2 and In summary there are three usual variations of mounting the scan plane for the S300 The optimal variation depends on the related application Tab 21 provides assistance making the selection Mounting orientation Benefit Disadvantage Low external effects due to dazzle crawling beneath not possible Safety laser scanner low Higher supplement C Hs lt 300 mm Low inclination of the scan plane Hp Hs Lower protective field supplement C Danger of crawling beneath at the front and side Safety laser scanner high Hs 300 mm Low inclination of
93. e S300 Stand by Logical 1 stimulates operational status Stand by individually for host and guest Speed valid Logical 1 valid velocity is present on the incremental encoder inputs Logical O invalid velocity is present on the incremental encoder inputs Speed e 12 bits for the transmission of the velocity 100000110000 2000 cm s 000000000000 0 cm s 011111010000 2000 cm s 1 0 error I O Error Logical O if there is no error on the connected partner device Logical 1 if there is an error on the connected partner device 39 Not in the compatibility mode SICK AG Industrial Safety Systems Germany All rights reserved 131 Chapter 12 Technical specifications Operating instructions S300 12 6 Dimensional drawings 12 6 1 S300 Fig 83 Dimensional drawing S300 mm 79 3 10 5 49 0 2 106 ANI N SZ eo Z H E 4 NII o Wy I S cT HH o N VI T 0 116 D 152 12 6 2 Mounting kits Fig 84 Dimensional drawing mounting kit 1a mm 132 SICK AG Industrial Safety Systems Germany All rights reserved 8010948 XK33 2013 10 07 Subject to change without notice Ope
94. e No error universal LO warning fields Ki At the OSSDs No operating voltage gt Check the voltage or voltage too low supply and activate if necessary On the universal yor Reset required gt Operate the control switch for restart or reset On the universal 1018 No error On the universal yo Optics cover contami nated no operation Clean the optics cover On the universal yor Optics cover contami nated still in operation Clean the optics cover Depending on which is configured for warning field 1 or 2 If one of the universal I Os is configured as output for Reset required If one of the universal I Os is configured as output for a contamination error warning If one of the universal I Os is configured as output for a contamination error If one of the universal I Os is configured as output for a contamination error 8010948 XK33 2013 10 07 Subject to change without notice Operating instructions 300 Tab 32 Error and status indications of the LEDs in the compatibility mode 8010948 XK33 2013 10 07 Subject to change without notice Diagnostics Chapter 11 Display Output level Possible cause Rectification of the error Q At the OSSDs On the application diagnostic output No operating voltage or voltage too low Check the voltage supply and activate if necessary At the Res Req output
95. e control switch The button may be defective or permanently operated Check the wiring of the control switch for short circuit to 24 V Velocity tolerance exceeded The diffe rence between the velocities measured by the incremental enco ders is too large Check the incremental encoders Check the configuration of the incremental encoder inputs with the aid of the CDS 8010948 XK33 2013 10 07 Subject to change without notice SICK AG Industrial Safety Systems e Germany e All rights reserved 111 Chapter 11 Diagnostics Operating instructions 300 Display Possible cause Rectification of the error d e El Direction of movement output by the incre mental encoders is different Check the wiring of the incremental encoder inputs e g for incorrect pin assignments a YQ LO Maximum frequency at input INC1 exceeded D CA Maximum frequency at input INC2 exceeded gt Check the function of the incremental encoders gt Check the configuration of the incremental encoder inputs with the aid of the CDS gt Check whether the permitted maximum velocity of the vehicle is exceeded S300 faulty rell Po YQ dQ LO Configuration memory in the system plug faulty gt Switch off the voltage supply for the S300 for at least 2 seconds and then switch it back on If the display does not go off
96. e machine has been completely stopped Protective field Contour of the floor as reference The minimum distance S as defined in EN ISO 13 855 and EN ISO 13857 depends on e reach or approach speed e stopping run down time of the machine or system The stopping run down time is shown in the machine documentation or must be determined by taking a measurement On request SICK service can perform a stoptime measurement on your system e response time of the S300 e supplement C against reaching through SICK AG Industrial Safety Systems e Germany All rights reserved 61 Chapter 5 62 AN Mounting Operating instructions S300 How to calculate the minimum distance S see EN ISO 13 855 First calculate S using the following formula S K x Ty T C Where K Approach speed 1600 mm s defined in EN ISO 13855 Tm Stopping run down time of the machine or system Ts Response time of the S300 C Supplement against reaching through 850 mm Response time Ts of the S300 The total response time of the S300 must not be more than 80 ms for access pro tection WARNING lfacritical response time is exceeded for an object diameter of 150 mm and a speed of 1 6 m s that is 90 ms a person may no longer be detected under certain circumstances In specific cases agreed with the responsible authorities higher response times may be allowed for example by increasing the d
97. e of the vehicle 5 4 3 Height of the scan plane Mount the S300 such that the scan plane is at a maximum height of 200 mm In this way also persons lying down will be reliably detected Tilting the protective field so that objects with a diameter of 200 mm are not detected is not allowed We recommend aligning the scan plane horizontally at 150 mm Protective field length set Protective field length set ep To produce the optimal scan plane you can also mount the S300 reversed 68 SICK AG e Industrial Safety Systems e Germany e All rights reserved 8010948 XK33 2013 10 07 Subject to change without notice Operating instructions 300 Fig 38 Unprotected areas AN WARNING Fig 39 Preventing unprotected areas 8010948 XK33 2013 10 07 Subject to change without notice Mounting Chapter 5 5 5 Methods of preventing unprotected areas During mounting the S300 areas may be found that are not covered by the safety laser scanner D eh Prevent or secure unprotected areas e Mount the S300 such that there are no unprotected areas e For mobile applications if the vehicle is accelerated to a maximum velocity of 0 3 m s in less than three seconds when in operation you must prevent personnel from entering the unprotected areas by means of mechanical trim panels switch strips or fitting the S300 in the vehicle trim panels LLALITATTL ALATA ALAA LL ALAT
98. e velocity 100000110000 2000 cm s 000000000000 0 cm s 011111010000 2000 cm s 3D Not in the compatibility mode 130 SICK AG Industrial Safety Systems Germany All rights reserved 8010948 XK33 2013 10 07 Subject to change without notice Operating instructions 300 Tab 37 Control features on the S300 data to the S300 8010948 XK33 2013 10 07 Subject to change without notice Technical specifications Chapter 12 Control feature Meaning effect Static input information A1 In A1 Logical 1 stimulates control input A1 of the S300 Static input information A2 In A2 Logical 1 stimulates control input A2 of the S300 Static input information B1 In B1 Logical 1 stimulates control input B1 of the S300 Static input information B2 In B2 Logical 1 stimulates control input B2 of the S300 Static input information C1 In C1 Logical 1 stimulates control input C1 of the S300 Static input information C2 In C2 Logical 1 stimulates control input C2 of the S300 Static input information D1 Logical 1 stimulates control input D1 of the In D1 S300 Static input information D2 Logical 1 stimulates control input D2 of the In D2 S300 Static input information E1 In EI Logical 1 stimulates control input E1 of the S300 Static input information E2 In E2 Logical 1 stimulates control input E2 of th
99. eaning 1 Device self test 2 Ki Device self test 3 Device status waiting for configuration or object in the protective field OSSDs in the OFF state Other display Safety lock activated Malfunction see section 11 3 Error and status indications on the LEDs on page 108 The duration of power up depends on the volume of the configuration data and can take up to 25 seconds SICK AG Industrial Safety Systems Germany All rights reserved 99 Chapter 9 AN WARNING Recommendation Note Commissioning Operating instructions S300 9 2 Test notes 9 2 1 Pre commissioning tests The purpose of the pre commissioning tests is to confirm the safety requirements spe cified in the national international rules and regulations EC Conformity This applies particularly to the safety requirements in the machinery directive or work equipment directive Ensure that you do not place anybody at risk during initial commissioning of the machine Always expect that the machine system or the protective device does not yet behave as you have planned gt Ensure that there are no persons in the hazardous area during initial commissioning Check the effectiveness of the protective device mounted to the machine using all selectable operating modes as specified in the checklist in the annex see section 14 2 Checklist for the manufacturer on page 141 gt Ensure that the operating personnel of the machine protec
100. ed S300 4 n etie eec PE dace Ree e eR ERES 135 13 2 Avallabl systerms 0 8 ce ere e died iere ee dee 135 13 3 Accessories spare parts EE 135 13 3 1 Moutitli EE 135 13 3 2 System plug S300 fee MA ead RS 136 13 3 3 Service cables ninne niga aaea eai eene Seege D eg ege 136 13 3 4 Self assembly connecting cables sss 137 13 3 5 DocumiertatiOl isisa eaoaai deed pri eer ve dre ree an 137 13 3 6 Safety relays compact safety controller EEN 137 13 3 7 Safety controllers eite retainer ario nr nur ues 137 13 3 8 Network solutions EE 138 13 3 9 MISCEIAN COUS va iicssceevetssciessecccvsseecieseva ces cvseecceusssteveevectsstevsudevaves shaves 138 KE WII E 139 14 1 EC declaration of Confort 139 14 2 Checklist for the manutacturer EE 141 PAS ET 142 144 1stoftableS iine cues cvs e ient idee nti mr Ha idee eene dacs aive 144 14 5 List of ill stratiOris x ee re oen n erae neas 146 SICK AG Industrial Safety Systems e Germany All rights reserved 8010948 XK33 2013 10 07 Subject to change without notice Operating instructions 300 About this document Chapter 1 About this document 8010948 XK33 2013 10 07 Subject to change without notice Please read this chapter carefully before working with this documentation and the S300 1 1 Function of this document These operating instructions are designed to address the technical personnel of the machine manufacturer or the machine operator
101. ed during the response time of the safety laser scanner Distance covered during the response time of the safety laser scanner The distance covered during the response time of the safety laser scanner depends on e the response time of the safety laser scanner e the maximum velocity of the vehicle in your mobile application The response time Ts of the S300 depends on e the basic response time of the S300 e the multiple sampling set e the transmission speed to external OSSDs via EFI See section 12 2 OSSD response times on page 117 How to calculate the distance Sans covered during the response time of the safety laser scanner gt Calculate the distance Sang using the formula Sans Ts X Vmax Where Ts Response time of the safety laser scanner Vinax Maximum velocity of the vehicle from the related vehicle documentation 66 SICK AG e Industrial Safety Systems e Germany e All rights reserved 8010948 XK33 2013 10 07 Subject to change without notice Operating instructions 300 Fig 35 Supplement due to lack of ground clearance Fig 36 Diagram of ground clearance of the vehicle 8010948 XK33 2013 10 07 Subject to change without notice Mounting Chapter 5 Supplement Ze for measurement errors caused by reflection With retroreflectors in the background at a distance of less than 1 m from the boundary of the protective field the supplement Zp is 200 mm Supplement Zp due to lack of ground clearance This
102. eflection related measurement error of the S300 Zr Supplement for any lack of ground clearance of the vehicle Zg Supplement for the reduction in the braking performance of the vehicle to be found in the related vehicle documentation Stopping distance S4 The stopping distance comprises the braking distance for the vehicle the distance covered during the response time of the safety laser scanner and the response time of the vehicle controller Sa Take into account that the braking distance for a vehicle is not linear with increasing velocity but increases in a square function This is particularly important if you switch between protective fields with different sizes dependant on the velocity monitored by use of incremental encoders SICK AG Industrial Safety Systems e Germany All rights reserved 65 Chapter 5 Fig 34 Stopping distance as a function of the vehicle velocity Mounting Operating instructions 300 Stopping distance Stopping distance safety supplements wa Necessary protective field length Stopping distance How to calculate the stopping distance S gt Calculate the stopping distance S using the formula Sa Spr Sanr Sans Where Sg Braking distance to be found in the vehicle documentation Sanr Distance covered during the response time of the vehicle controller to be found in the vehicle documentation Sans 7 Distance cover
103. en The external restart interlock prevents the machine from restarting After resetting the S300 the operator must press the control switch to restart the machine controller Ensure that the correct sequence is followed The controller must be realized such that the machine only restarts if the S300 is first reset and then the control switch for restarting the machine controller is operated SICK AG Industrial Safety Systems Germany All rights reserved 41 Chapter 4 Configu rable fu nctions Operating instructions S300 4 8 Universal 1 0 connections You are not allowed to use the universal I O connections for safety relevant functions You are only allowed to use the universal I O connections for signaling You must never WARNING use the signals for controlling the application or for safety relevant functions The S300 has five universal I O connections You can configure these five connections for one or more of the following functions OR operator As inputs 1011 as reset e 1 02 as EDM or Reset As outputs 1 03 1 04 and 1 051 Tab 15 Configuration In standalone operation In an EFI system with another safety laser scanner options of the universal I O connections as outputs e Error e Protective field host guest e Contamination error e Warning field 1 host guest e Contamination warning e Warning field 2 host guest e Warning field 1 e Simultaneous protective field of the host if the host e Wa
104. eparation of materials EE 13 2 6 Applicable directives and etandarde AE 14 3 Product descrlptlon erre iod rane snaa raa rec c noe deu acu annua uo vu co Kc Ha ua ansa ne re a nra onda eege 15 3 1 Special feat les tener te iere te ever De ea du ev Pe di ry ve EG 15 3 2 FUNCIO Meias veadi ETNEA 16 3 2 1 Principle of operation ecce earn entrar annus 16 3 2 2 Field set comprising of protective field and warning field s 18 3 2 3 Monitoring Cases niet entree ri red etr n i nei reas 19 3 3 S300 Varlants ie deber tbi dada o Site avt Ande 20 3 3 1 Device componetitss 5r rires ore nee DPA iier b er pa XR Re TRA ets 20 3 3 2 Functions of the S300 variants essen 20 3 3 3 leie e EE 22 3 4 Status Indicators roster aen ee ree eh sacs Ed aee Pre Peck dns ENNEN ATT 24 3 4 1 LEDs and 7 segment display E 24 3 5 NATE FOP STEADILY EHE 25 3 5 1 Examples for EFI systems AE 26 3 5 2 Interoperability of the variants EE 27 3 5 3 Specific features with EFI evetems E 28 3 5 4 Interoperability with sens Control devices e 28 4 Configurable functions csesecsssscecssesceesseeeseenseeeesnnsseessseeesesnseoeeesneseeenseonenenseoes 29 4 1 Compatibility Mode EE 29 4 2 System para ME EO ege ca ut t Dreier ee dE eege bee eege e CHER 32 4 2 1 Application Names EE 32 4 2 2 Name OF Ne ul 32 4 2 3 WSO Fe re E 32 4 2 4 Display direction of the 7 segment display
105. ers in the system You can enter names with a maximum of 8 characters Use meaningful names e g front and rear for vehicle monitoring Unique device names make the subsequent configuration steps easier for example on allocating the control inputs or the OSSDs On a host guest system with two safety laser scanners the device names must always be different 4 2 3 User data You can enter your name in the field Name of the user You can enter a name with a maximum of 22 characters This is then added to the configuration protocol and in the diagnostics report 4 2 4 Display direction of the 7 segment display The depiction of numbers on the 7 segment display can be rotated by 180 with the aid of the CDS This is useful for example when the S300 must be rotated by 180 owing to the specific assembly If you rotate the numbers of the 7 segment display the point in the 7 segment display goes out How to determine the display direction of the 7 segment display Under 7 segment display activate the Rotated by 180 option After the configuration draft has been transferred to the S300 the numbers of the 7 segment display are rotated by 180 32 SICK AG Industrial Safety Systems Germany All rights reserved 8010948 XK33 2013 10 07 Subject to change without notice Operating instructions 300 c Tab 9 Comparison of mobile and stationary applications 8010948 XK33 2013 10 07 Subject to change withou
106. es per revolution and on the ratio between the wheel on the vehicle and the friction wheel on which the incremental encoder is mounted How to calculate the number of pulses per centimeter Example e The wheel on a forklift truck has a diameter of 35 cm e The friction wheel on which the incremental encoder is mounted has a diameter of 3 5 cm e The incremental encoder used supplies 1000 pulses per revolution Circumference of the forklift truck wheel d x m 35 cm x 1 109 96 cm One revolution of the forklift truck wheel corresponds to ten revolutions of the friction wheel and therefore 10 000 pulses from the incremental encoder For this information the number of pulses per centimeter of distance covered by the vehicle is Pulses cm 10 000 109 96 90 94 On configuring the incremental encoder in the CDS you must therefore enter the rounded value 91 in Pulses per centimeter in the CDS The user software calculates from this value the maximum velocity allowed SICK AG Industrial Safety Systems Germany All rights reserved 35 Chapter 4 Fig 14 Tolerances allowed on the dynamic inputs Velocity on input A Velocity on input B Configu rable functions Operating instructions 300 4 4 2 Tolerances allowed on the dynamic inputs As a rule the same pulse frequency is present at the dynamic inputs when a vehicle moves in a straight line On driving around bends or in case of wear e
107. etection time available by positioning the safety laser scanner at an angle In this case ensure that the areas the safety laser scanner cannot see are protected by additional measures The response time Ts of the S300 depends on e the basic response time of the S300 e the multiple sampling set e the transmission speed to external OSSDs via EFI See section 12 2 OSSD response times on page 117 SICK AG Industrial Safety Systems e Germany All rights reserved 8010948 XK33 2013 10 07 Subject to change without notice Operating instructions 300 Note AN WARNING AN WARNING Fig 32 Minimum distance to the hazardous area 8010948 XK33 2013 10 07 Subject to change without notice Mounting Chapter 5 5 3 X Stationary vertical operation for hazardous point protection Hazardous point protection is necessary if the operator must remain near the dangerous state of the machine Hand protection is required for hazardous point protection The S300 must therefore be configured with a resolution of at least 40 mm Never use the S300 for safety applications in which finger protection is required Due to the finest possible resolution of 30 mm the S300 is not suitable for finger protection To protect the protective device against inadvertent adjustment or manipulation you must use the contour of the surroundings as a reference for the S300 see section 4 9 3 Using the contour as a reference on page 46 5 3 1
108. ethods of preventing unprotected areas SICK AG Industrial Safety Systems e Germany e All rights reserved 8010948 XK33 2013 10 07 Subject to change without notice Operating instructions 300 Fig 33 Stopping distance Note 8010948 XK33 2013 10 07 Subject to change without notice Mounting Chapter 5 5 4 1 Protective field length You must configure the protective field such that a minimum distance to the vehicle is maintained This ensures that a vehicle monitored by the S300 comes to a stop before a person or object is reached If you are using an S300 Advanced Professional or Expert you can define several moni toring cases with different protective fields You can switch these using static control inputs or on the S300 Professional and Expert variants also dynamically For dynamic switching the vehicle velocity is determined by means of incremental enco ders connected to the S300 Professional or Expert S300 Professional and Expert can therefore switch the protective fields as a function of the velocity In such an application the protective field sizes in particular the protective field length must be calculated for all velocities How to calculate the protective field length S see EN ISO 13855 gt Calculate the necessary protective field length S using the formula S Sa Za Zn Zr Zp Where S Stopping distance Ze General safety supplement of the S300 100 mm Zg 7 Supplement for any r
109. for the relevant preset monitoring case Check the mechanical installation to ensure that all mounting screws are secure and that the is properly aligned S300 gt Check each S300 device for visible changes such as damage manipulation etc gt Switch on the machine system Watch the LEDs on each S300 gt f not at least one LED of each S300 is permanently lit when the machine system is switched on it is to be assumed that there is a fault in the machine or system In this case the machine must be shut down immediately and checked by qualified safety personnel Deliberately infringe the protective field without risk to any personnel while the machine is running in order to test the protective function for the entire system The LEDs of the S300 must change from green to red and the dangerous movement must stop immedi ately If the S300 with the protective field that you are interrupting switches the OSSDs on another device see 4 6 OSSDs on page 39 then on this device the LEDs must change from green to red and the dangerous movement on the machine or system connected must come to an immediate stop Repeat this test at different points in the hazardous area and on all S300 devices If you discover any non conformance of this function the machine system must be shut down immediately and checked by qualified safety personnel gt For stationary applications check that the hazardous areas marked out on the floor match
110. fter 5 ms at 25 C 600 mA 920 mA Power up delay 1 4 ms 2 ms Switch off delay 0 7 ms 2 ms Response time UNI I 03 UNI I 04 and UNI I O5 on configuration as warning field output Corresponds to the resulting response time of the OSSDs plus 50 ms Stand by mode input Input resistance when HIGH 2kQ Voltage for HIGH 11V 24V 30V Voltage for LOW 3V OV 5V Input capacitance 15 nF Static input current 6 mA 15 mA Stand by mode activation 80 ms Stand by mode deactivation 200 ms 250 ms Static control inputs Input resistance when HIGH 2 kO Voltage for HIGH 11V 24V 30V Voltage for LOW 3V OV 5V Input capacitance 15 nF Static input current 6 mA 15 mA Input frequency max switching sequence or frequency 1 turvz half basic response time turvz time set for advancing the timing for the switching 8010948 XK33 2013 10 07 125 Subject to change without notice SICK AG Industrial Safety Systems e Germany All rights reserved Technical specifications Operating instructions S300 Minimum Typical Maximum Dynamic control inputs Input resistance when HIGH 2kQ Voltage for HIGH 11V 24V 30V Voltage for LOW 3V OV 5V Input capacitance 1 nF Static input current 6 mA 15 mA Duty cycle Ti T 0 5 Input frequency 100 kHz Voltage supply for incremental encoders 24 V voltage output Vs 3V Vs Current load per incremental encoder 50 mA 100 mA Velocity range that can be sampled
111. g of the vehicle s tires the values at the two inputs may however vary The velocities from the two incremental encoders may only differ from each other by a tolerance that can be configured Deviations are allowed only for a certain time window see Fig 14 depending on the velocity The maximum percentage deviation between the two encoder velocities that can be configured is 45 During this process the higher of the two velocities irrespective of whether with positive or negative sign is used as the reference for this calculation as well as the vehicle velocity Exceeding the tolerance is tolerated for a certain period of time Then the system switches to a safe state lock out The period of time is dependent on the vehicle velocity Fig 14 shows the deviations that are tolerated and for how long ke GE Leg 60s 20s o 04s E3 30 10 0 10 30 e If the vehicle velocity is in the range between 10 cm s and 10 cm s then there is no shut down irrespective of how long the deviation between the incremental encoders is present e f the vehicle velocity is between 30 and 10 cm s or 10 and 30 cm s then the maximum period of time for which a deviation is tolerated is 60 s e If the vehicle velocity is in the range lt 30 cm s or 2 30 cm s then the maximum period of time for which a
112. g instructions 300 AN WARNING Recommendation Notes AN WARNING Fig 56 Connection sketch RS 422 interface 8010948 XK33 2013 10 07 Subject to change without notice Electrical installation Chapter 6 Incremental encoder specification Never supply both incremental encoders using one supply cable e The connection cables for the incremental encoders must each be in a separate plastic sheathed cable as otherwise a cable break could cause an error that could remain undetected The power supply to the two incremental encoders must be independent For this pur pose use the connection terminals provided 19 and 20 as well as 21 and 22 e Each incremental encoder output for O or 90 is only allowed to be connected to one control input e g A1 B1 or A2 B2 Both incremental encoders must meet the following specifications e two channel rotary encoder with 90 phase offset e supply voltage 24 V DC e outputs push pull outputs enclosure rating IP 54 or better screened cable e max pulse frequency 100 kHz e min number of pulses 50 pulses per cm You can procure suitable incremental encoders from SICK AG tel 49 211 5301 250 or at www sick com Or contact your local SICK representative Control inputs You can only connect the input signals to one safety laser scanner Distributed connection of the input signals to two safety laser scanners is not possible EFI systems Connect EFI A on the fir
113. g kits on page 135 Pay attention to the maximum tightening torque of the M5 fixing screws on the S300 of max 5 9 Nm SICK AG Industrial Safety Systems e Germany All rights reserved 73 Chapter 5 Mounting Operating instructions 300 5 7 1 Direct mounting The S300 has two threaded holes M5 x 8 on the rear Using them you can mount the S300 directly on the intended mounting surface To avoid a possible tendency to vibrate if necessary the reference surface on the rear can be used as the third mounting point D Fig 45 Direct mounting M5x8 Note During mounting please observe the dimensional drawings see section 12 6 Dimensio nal drawings on page 132 74 SICK AG Industrial Safety Systems e Germany e All rights reserved 8010948 XK33 2013 10 07 Subject to change without notice Operating instructions Mou nti ng Chapter 5 S300 5 7 2 Mounting with mounting kit 1a or 1b With the aid of mounting kit 1 you can mount the S300 indirectly on the mounting surface The mounting kit is available as mounting kit 1a without protection device for the optics cover and as mounting kit 1b with protection device for the optics cover Fig 46 Mounting with Fixing screws mounting kit 1a Mounting kit 1a Fixing screws Threaded holes M5 x8 Fig 47 Mounting with moun ting kit 1b incl protection for Mounting kit 1b the optics cover NER Fix
114. ge without notice SICK AG Industrial Safety Systems Germany All rights reserved 49 Chapter 4 Tab 19 Truth table for 1 of n sampling 50 Configurable functions Static 1 of n sampling Operating instructions 300 With 1 of n sampling you use the single connections of the control input pairs In this way the S300 Advanced provides four and the S300 Professional Expert six input connections Notes e Using external inputs maximally ten input connections can be used e g those of a Flexi Soft safety controller see section 4 5 Inputs on page 37 e All connections must be connected e One connection must be 1 e Only one connection is ever allowed to be 1 A1 A2 B1 B2 CL c2 D1 D2 E1 E2 E g case 1 0 0 0 0 0 0 0 0 0 1 0 1 0 0 0 0 0 0 0 0 2 0 0 1 0 0 0 0 0 0 0 3 0 0 0 1 0 0 0 0 0 0 4 0 0 0 0 1 0 0 0 0 0 5 0 0 0 0 0 1 0 0 0 0 6 0 0 0 0 0 0 1 0 0 0 7 0 0 0 0 0 0 0 1 0 0 8 0 0 0 0 0 0 0 0 1 0 9 0 0 0 0 0 0 0 0 0 1 10 1 1 0 0 0 0 0 0 0 0 Error 0 0 0 1 1 0 0 0 0 0 Error 0 0 0 0 0 0 0 0 0 0 Error and all other combinations Error SICK AG Industrial Safety Systems e Germany All rights reserved 8010948 XK33 2013 10 07 Subject to change without notice Operating instructions 300 WARNING Note 8010948 XK33 2013 10 07 Subject to change without notice Configurable functions Chapter 4
115. gnostic output Reset required External device monitoring EDM a E E Restart interlock delay H EI E B Fiel ising of pr tive field and one ield Scie EQ OBS g of protec 4 2 4 8 4 warning field P itori i rogrammable monitoring cases in standalone 4 2 4 8 mode Velocity routing using a Flexi Soft safety controller e The user interface of the CDS in compatibility mode corresponds to the user interface of CDS version 3 6 6 e The related operating instructions delivered with the device are to be used for older devices See 1 3 Scope on page 7 4 30 SICK AG Industrial Safety Systems e Germany All rights reserved 8 field sets at angular resolution 1 0 4 field sets at angular resolution 0 5 8010948 XK33 2013 10 07 Subject to change without notice Operating instructions Configu fa ble fu nections Chapter 4 300 Interoperability in an EFI system depending on the firmware version T T T o 5 5 5 E S S E 5 S S 7 7 7 m 2 e e o o o r r r cs cs o o o Be t Bes E S S e T e o o o 9 S S S S S S S x S o o lt lt n n n Wi H H E o o o o o o eS o o o eo eo E o E E o E E o e e e e e e oz e M e ir o o 7 o o o o O o 7 o F o o o o o o o o o o Firmware si 1 Y 1 a a si si si CH CH CN CH CN CH CN CH CN CN e CH CH CH e o N V N V N V V N V V S300 Standard 202 10 X X a X a a
116. he OSSDs are not Switched back to the ON state The table shows how the S300 reacts if the external device monitoring detects a contactor malfunction Without internal restart The system locks completely lock out interlock e The error message 1B appears in the 7 segment display or with restart delay With restart interlock e The S300 switches its OSSDs to the OFF state e The LED is illuminated e The error message D appears in the 7 segment display SICK AG Industrial Safety Systems Germany All rights reserved 39 Chapter 4 40 Notes AN WARNING Configurable functions Operating instructions 300 You can configure the external device monitoring in the CDS e You will find examples on the connection of the external device monitoring in section 7 3 Connection diagrams on page 92 e If you do not use the external device monitoring function leave the inputs disconnected see section 6 1 1 Pin assignment on the system plug on page 82 4 7 Restart You can configure the restart behavior of the S300 as follows e without restart interlock e with restart delay e with restart interlock You can configure the type of restart in the CDS It is imperative that you configure the S300 with restart interlock if the protective field can be left to approach the hazardous point or if a person cannot be detected at every point in the hazardous area
117. he hazardous area is maintained This safety distance ensures that the hazardous point can only be reached after the dangerous state of the machine has been completely stopped If you are using an S300 Advanced Professional or Expert you can define several moni toring cases with different protective fields In such a case you must calculate the protec tive field size for all protective fields used You can operate the S300 in stationary horizontal operation with 30 40 50 or 70 mm resolution The maximum protective field range for the S300 is given by the resolution Ensure that a human leg can be detected with 70 mm resolution As per EN ISO 13855 mount the scan planes for horizontal stationary applications with 70 mm resolution at least 300 mm above the floor see Height of the scan plane at 70 mm resolution on page 60 SICK AG Industrial Safety Systems Germany All rights reserved 57 Chapter 5 Fig 28 Minimum distance S AN Mounting Operating instructions S300 Dangerous state K x Ty Ts ER E 1 The minimum distance S depends on approach speed of the body or parts of the body stopping run down time of the machine or system The stopping run down time is shown in the machine documentation or must be determined by taking a measurement response time of the S300 supplements for general measurement errors and any measurement errors related to reflection supplement f
118. hout notice Operating instructions 300 AN WARNING Fig 44 Prevent crawling beneath standing behind climbing over Note 8010948 XK33 2013 10 07 Subject to change without notice Mounting Chapter 5 5 7 Mounting steps Special features to note during mounting Mount the S300 such that it is protected from moisture dirt and damage gt Ensure that the entire field of view of the S300 is not restricted gt Mount the safety laser scanner such that the indicators are easy to see Always mount the S300 so that there is still enough space for mounting and removing the system plug gt Avoid excessive shock and vibration loading on the safety laser scanner On systems that suffer from heavy vibration prevent the fixing screws from coming loose using screw locking devices Regularly check the tightness of the fixing screws gt Prevent personnel from being able to crawl beneath stand behind or climb over the protective field by means of appropriate mounting of the S300 9 The origin of the scan plane is 116 mm above the bottom edge of the S300 see section 12 6 3 Scan plane origin on page 134 There are three possible ways of fixing the S300 direct mounting without mounting kit e mounting with mounting kit 1a or 1b e mounting with mounting kit 2 only in conjunction with mounting kit 1a or 1b You will find the part numbers for the mounting kits in section 13 3 1 Mountin
119. ia EFI In this way process dependent hazardous area pro tection or velocity dependent vehicle monitoring is possible for example Monitoring case 1 Monitoring case 2 Low velocity High velocity Field set 2 with larger protective and warning fields Field set 1 SICK AG Industrial Safety Systems e Germany All rights reserved 19 Chapter 3 Fig 5 Device components Fig 6 Protective field ranges Product description Operating instructions 300 3 3 S300 variants 3 3 1 Device components The S300 safety laser scanner comprises three components e the sensor with the opto electronic acquisition system the LEDs and the 7 segment display e the optics cover with the window for the light output e the system plug with the configuration memory the system plug contains all electrical connections with the exception of the configuration interface P d Optics cover Window for light output LEDs and 7 segment display N System plug 3 3 2 Functions of the 300 variants So that different applications can be covered four S300 variants each with two different scanning ranges are available Scanning ranges The S300 variants differ in the maximum scanning range and the resulting size of the protective field Medium Range Long Range 20 SICK AG Industrial Safety Systems e Germany All rights reserved 8010948 XK33 2013 10 07 Subject to change without
120. ically tested for correct function The S300 has two OSSD outputs that operate in parallel for safety reasons these must be evaluated using two channels The protective field secures the hazardous area on a machine or vehicle As soon as the safety laser scanner detects an object in the protective field it switches the OSSDs to the OFF state and thus initiates the shutdown of the machine or stop of the vehicle Reflection of luminance A measure of the remission is the level of remission defined as the ratio of the luminance reflected from a surface in the measuring direction and the luminance of a completely matt white surface white standard The minimum size of an object that is acquired by the protective device and is guaranteed by the manufacturer The restart interlock is a protective device In certain situations it prevents the machine from automatically restarting This applies e g after the scanner function has triggered during a dangerous machine state after a change to the operating mode or the method of activation of the machine or after the change to the start control device on the machine If the internal error detection detects an error that prevents the correct operation of the safety component the SICK safety component adopts a defined safe state The safety component remains in this state until the error or the cause of the error has been rectified Error cases in which the safety component adopts a safe state include
121. idual tests 118 SICK AG Industrial Safety Systems Germany e All rights reserved 8010948 XK33 2013 10 07 Subject to change without notice Operating instructions 300 Fig 80 Voltage test after switching on the OSSDs Fig 81 Shut down test Fig 82 Voltage test 8010948 XK33 2013 10 07 Subject to change without notice Technical specifications Chapter 12 Approx 650 us OSSD2 Approx 650 us WE M ossp1 900 ps OSSD2 SICK AG Industrial Safety Systems Germany All rights reserved 119 Tab 35 Data sheet S300 Technical specifications 12 4 Data sheet General data Operating instructions 300 Minimum Maximum Typical Type 3 EN 61496 1 Safety Integrity Level SIL2 IEC 61508 SIL claim limit SILCL2 EN 62 061 Category Category 3 EN ISO 13 849 1 Performance Level PL d EN ISO 13849 PFHd mean probability of a dangerous failure per hour 8x10 Ty mission time 20 years EN ISO 13849 Laser protection class Laser class 1 according to IEC 60825 1 as well as CDRH 21 CFR 1040 10 and 1040 11 excluded are deviations due to Laser Notice No 50 dated 24 06 2007 Enclosure rating IP 65 EN 60529 Protection class S300 Medium Range ll EN 50178 Protection class S300 Long Range Ill EN 50178 and EN 60950 Ambient operating tempe
122. ield The following figure shows an example for the reading of a protective field MMC LLMTTMIET In those places at which the surrounding contour is smaller than the maximum protective field range e g at D the protective field corresponds to the surrounding contour The measuring error tolerances for the S300 are automatically subtracted from the protective field size As a result the protective field is slightly smaller than the surface covered In those places where the surrounding contour is larger than the protective field range the protective field corresponds to the possible scanning range Check the protective field suggested The protective field suggested by the CDS is not a replacement for the calculation of the minimum distance Calculate the minimum distance and check the effectiveness of the protective fields prior to commissioning the application Pay attention to the descriptions in chapter 5 Mounting on page 56 the notes in chapter 9 Commissioning on page 99 and the checklist on page 141 SICK AG Industrial Safety Systems Germany All rights reserved 45 Chapter 4 Fig 21 Schematic diagram of contour as reference Notes Configurable functions Operating instructions 300 4 9 3 Using the contour as a reference In addition to the protective field the S300 can also monitor a contour e g the floor in vertical applications or the wall in horizontal applications
123. ing You can set the multiple sampling to up to 16 with the aid of the CDS The supplement to the basic response time resulting from your setting is displayed in the CDS Application Recommended multiple sampling Stationary under clean ambient conditions 2 times Vertical applications 2 times Mobile 4 times Stationary under dusty ambient conditions 8 times Using multiple sampling you can increase the availability of a system You can configure the multiple sampling in the CDS You can set individual multiple sampling for each monitoring case 4 10 5 Checking of the monitoring case switching To check the switching between monitoring cases configure a series of monitoring cases Here you can define either an arbitrary sequence a unique sequence or two alternative sequences e Arbitrary sequence It is allowed to switch from one monitoring case to any other defined monitoring case e Unique sequence It is only allowed to switch from a monitoring case to another specifically defined monitoring case e Alternative sequence It is allowed to switch from a monitoring case to one of two specifically defined monitoring cases Use the monitoring of the monitoring case switching as an additional check on your control For example in this way deviations of a vehicle from a corridor or a system from the stipulated production process can be detected Arbitrary sequence Unique sequence Alternative sequence D
124. ing instructions 300 AN WARNING Fig 42 Advancement for the switch timing Notes 8010948 XK33 2013 10 07 Subject to change without notice Mounting Chapter 5 5 6 Time for monitoring case switching If you switch between several monitoring cases along with the minimum distance to the dangerous state there is a further safety relevant aspect that you must address Set the timing for the switching such that the S300 already detects a person in the protective field with an adequate minimum distance before the dangerous state occurs Note that at the time of the switching there may be a person in the protective field Only by means of switching in the correct time frame i e before the hazard occurs at this point for the person is protection provided If you switch the controller within 10 ms the protective field selected is available within the basic response time of the S300 For this reason you can initiate the switching at the time at which you actually want to switch from one monitoring case to the other However you must advance the timing of the switching if you e have entered an input delay for your switching method see section Input delay on page 38 e use external inputs e g the inputs on another S300 e control external OSSDs instead of the internal OSSDs e g the OSSDs on another S300 via EFI The following diagram shows the relationships eI 9 MEE EN t i
125. ing screws Fixing screws Threaded holes M5x8 Mount mounting kit 1a or 1b on the mounting surface Then mount the S300 on the mounting kit 1a or 1b Note During mounting please observe the dimensional drawings see section 12 6 Dimensio nal drawings on page 132 8010948 XK33 2013 10 07 SICK AG Industrial Safety Systems e Germany e All rights reserved 75 Subject to change without notice Chapter 5 Fig 48 Mounting with mounting kit 2 Note Mounting Operating instructions 300 5 7 3 Mounting with mounting kit 2 and 3 With the aid of mounting kits 2 and 3 only in conjunction with mounting kit 1a or 1b you can align the S300 in two planes The maximum adjustment angle is 11 in both planes Mounting kit 1a Mounting kit 2 Mounting kit 3 Fixing screws Centering pin Fixing screws Threaded holes M4 Mount mounting kit 1a or 1b to the S300 Mount the mounting kit 3 on the mounting surface Fit the centering pin 4 mm in the central hole on mounting bracket 3 gt Fit mounting kit 2 to mounting kit 3 and mount it using two fixing screws M4 x 10 Then mount the S300 on mounting kit 2 with the aid of the threaded holes in mounting kit 1a Adjust the S300 longitudinally and transversely and then tighten the six fixing screws on the mounting kits During mounting please observe the dimensional drawings see section 12
126. ints es Do not use any additional sealant for sealing the optics cover e g silicon as these substances may affect the optics e Mount the optics cover as per the following instructions to ensure that the housing is sealed to IP 65 How to replace the optics cover e Only use a new optics cover see 13 3 9 on page 138 e When replacing the optics cover take ESD protection measures e Set a torque wrench to 1 2 Nm hand tight and have this at hand gt Disconnect the system plug and remove the S300 Take the S300 to a clean place office repair shop or similar gt First clean the outside of the S300 This prevents foreign bodies entering the device when it is opened gt Undo the fixing screws D to for the optics cover SICK AG Industrial Safety Systems e Germany All rights reserved 8010948 XK33 2013 10 07 Subject to change without notice Operating instructions Maintenance and care Chapter 10 300 Fig 76 Undo the fixing screws for the optics cover Then remove the optics cover Check whether the mirror on the motor is clean and remove any contamination with an optic brush Take the new optics cover out of the packaging and remove the protection for the seal Remove any remnants of packaging gt Place the optics cover on the safety laser scanner and fit the new fixing screws D to When fitting the new cover ensure the arrow on the top of the cover
127. irmante en representaci n del fabricante indicado a continuaci n declara que el producto es conforme con las disposiciones de la s siguiente s directiva s de la CE incluyendo todas las modificaciones aplicables y que las respectivas normas y o especificaciones t cnicas han sido aplicadas E vastavusdeklaratsioon Allakirjutanu kes esindab jargmist tootjat kinnitab kaesolevaga et antud toode vastab j rgneva te EU direktiivi de s tetele kaasa arvatud k ikidele asjakohastele muudatustele ja et on kohaldatud vastavaid n udeid ja v i tehnilisi kirjeldusi EY vaatimustenmukaisuusvakuutus Allekirjoittanut joka edustaa alla mainittua valmistajaa vakuuttaa t ten ett tuote on seuraavan ien EU direktiivin ien vaatimusten mukainen mukaan lukien kaikki sovellettavat muutokset ja ett vastaavia standardeja ja teknisi erittelyj on sovellettu D claration CE de conformit Le soussign repr sentant le constructeur ci apr s d clare par la pr sente que le produit est conforme aux exigences de la des directive s CE suivantes y compris tous les amendements applicables et que les normes et ou sp cifications techniques correspondantes ont t appliqu es EK megfelel s gi nyilatkozat Alul rott az al bbi gy rt k pviselet ben ezennel kijelenti hogy a term k megfelel az al bbi EK ir nyelv ek k vetelm nyeinek bele rtve azok minden vonatkoz m dos t s t s kijelenti hogy a megfelel sz
128. ized personnel on page 101 Compatibility mode If a new device is connected to an older system plug the new device will operate auto matically in compatibility mode see section 4 1 on page 29 Reasons for the activation of the compatibility mode e System plug serial number 12210000 e System plug in which a configuration is saved that only supports the compatibility mode that has been configured in the compatibility mode that has been configured with a CDS version 3 6 7 Note If compatibility cannot be established e g if you replace an S300 Professional with an S300 Advanced the device switches to the Waiting for configuration state In this case the 7 segment display indicates 5 SICK AG Industrial Safety Systems e Germany All rights reserved 8010948 XK33 2013 10 07 Subject to change without notice Operating instructions 300 Diagnostics Chapter 11 Diagnostics AN WARNING 8010948 XK33 2013 10 07 Subject to change without notice This chapter describes how to identify and remedy errors and malfunctions during the operation of the safety laser scanner 11 1 Inthe event of faults or errors Do not operate if behavior is unclear Stop the machine the system or the vehicle if you cannot clearly identify or allocate an error and if you cannot safely remedy the malfunction Repair only by authorized persons The improper repair of the protective device can result in the loss of the
129. l drawing mounting kit 1a mm EEN 132 Fig 85 Dimensional drawing mounting kit 1b mm 133 Fig 86 Dimensional drawing mounting kit 2 mm 133 Fig 87 Dimensional drawing mounting kit 3 mm 134 Fig 88 Dimensional drawing of the scan plane with mounting kit 1a 2 and 3 ul 134 Fig 89 EC declaration of conformity page 1 139 Fig 90 EC declaration of conformity page 2 essere 140 SICK AG Industrial Safety Systems e Germany All rights reserved 8010948 XK33 2013 10 07 Subject to change without notice Operating instructions An nex Chapter 14 S300 8010948 XK33 2013 10 07 SICK AG Industrial Safety Systems Germany All rights reserved 149 Subject to change without notice Chapter 14 An nex Operating instructions 300 150 SICK AG Industrial Safety Systems Germany All rights reserved 8010948 XK33 2013 10 07 Subject to change without notice Operating instructions An nex Chapter 14 S300 8010948 XK33 2013 10 07 SICK AG Industrial Safety Systems Germany All rights reserved 151 Subject to change without notice 8010948 XK33 2013 10 07 RV XX 2013 11 A4 sw int41 Australia Phone 61 3 9457 0600 1800 334 802 tollfree E Mail sales sick com au Belgium Luxembourg Phone 32 0 2 466 55 66 E Mail info sick be Brasil Phone 55 11 3215 4900 E Mail sac sick com br Canada Phone 1 905 771 14 44 E Mail informa
130. layed for approx 2 seconds on switching on a device that is addressed as a host 112 SICK AG Industrial Safety Systems e Germany All rights reserved 8010948 XK33 2013 10 07 Subject to change without notice Operating instructions 300 8010948 XK33 2013 10 07 Subject to change without notice Diagnostics Chapter 11 Display Possible cause Rectification of the error he The S300 is receiving gt For the correct function of the safety laser no measured values scanner always ensure that measured within a range of at values are received within a range of 90 least 90 measuring this range can be moved as required within range maximum the scan range 29 9 m it thus is not detecting any ob stacles such as e g building walls Es Device is dazzled gt Check whether the S300 is being dazzled by an external light source e g headlight infrared light sources stroboscopic light sun etc If necessary re mount the device Ie Temperature error The gt Check whether the S300 is operated as per operating temperature the permissible ambient conditions of the S300 has excee ded the permissible range lcd Invalid configuration of gt Verify that the machine side EDM is the EDM connected correctly Kl ex H The addresses of both gt Disconnect the connection to the host the host device and device see section 6 1 1 on page 82 the g
131. length are available for the connection of the PC notebook to the S300 see 13 3 on page 135 e Ensure that the service cable is not laid in close proximity to high power electrical drives or cables carrying high power In this way you will avoid EMC effects on the service cable e The service cable is only allowed to be connected for configuration and diagnostics The service cable must be disconnected and the protective cap fitted in operation To configure the device please read the user manual for the CDS Configuration amp Diagnostic Software and use the online help function of the program Use the password function in the CDS and protect the configuration settings from unauthorized access Also ensure that the passwords are stored protected from unauthorized access SICK AG e Industrial Safety Systems e Germany e All rights reserved 8010948 XK33 2013 10 07 Subject to change without notice Operating instructions 300 Commissioning Chapter 9 Commissioning AN WARNING Tab 27 7 segment display during and after the power up sequence on initial commissioning Tab 28 LED indication after the power up sequence Note 8010948 XK33 2013 10 07 Subject to change without notice 9 1 Initial commissioning Commissioning requires a thorough check by qualified safety personnel Before you operate a system protected by the S300 safety laser scanner for the first time make sure that the system is first checked an
132. leting the electrical connections chapter 6 Electrical installation e configuration of the protective field chapter 8 Configuration e commissioning and checking of the installation chapter 9 Commissioning e checking the function and safe shutdown section 9 2 Test notes 56 SICK AG Industrial Safety Systems Germany All rights reserved 8010948 XK33 2013 10 07 Subject to change without notice Operating instructions 300 Fig 27 Horizontal stationary application Note Note AN WARNING 8010948 XK33 2013 10 07 Subject to change without notice Mounting Chapter 5 5 1 Stationary application in horizontal operation This type of protective device is suitable for machines and systems on which e g a hazardous area is not completely enclosed by a guard For a horizontal stationary application determine e the protective field size to observe the necessary minimum distance e the height of the scan plane e the restart behavior e measures to protect any areas not covered by the S300 Once you have defined the protective field size mark the boundaries of the protective field on the floor In this way you will make the protective field boundaries visible for the opera tor and ease subsequent testing of the protective function 5 1 1 Protective field size The protective field must be so configured that a minimum distance S to t
133. n only be configured with the Long Range variant with 3 m scanning range SICK AG Industrial Safety Systems e Germany e All rights reserved Chapter 4 Tab 10 Maximum protective field ranges at different resolutions Configurable functions Operating instructions 300 4 3 1 Resolution The maximum protective field range depends on the configured resolution The following table shows the related maximum protective field range of the two variants at the resolutions that can be set Maximum protective field range Medium Range variant 30 mm hand detection 1 25 m 40 mm hand detection 1 60 m 50 mm leg detection 2 00m 7O mm leg detection 2 00m Long Range variant 30 mm hand detection 1 25 m 40 mm hand detection 1 60 m 50 mm leg detection 2 10 m 70 mm leg detection 3 00 m 150 mm body detection 3 00 m Note The warning field can be configured to up to 8 m for all variants and resolutions The detection capability within the warning field is dependent on the remission of the objects to be detected see Fig 77 Diagram scanning range S300 Medium Range on page 116 4 3 2 Basic response time The basic response time of the S300 is 80 ms Note You may need to add supplements to the basic response time due to multiple sampling and data transmission over EFI see section 12 2 OSSD response times on page 117 4 3 3 Maximum protective field range Depending on the configured
134. n page 96 3 5 2 Interoperability of the variants Due to the further development of the safety laser scanner additional functions e g triple field technology have been implemented in the device As a result the latest devices are not 100 compatible with safety laser scanners already in use in the field To ensure compatibility the S300 safety laser scanners with firmware 2 02 10 and serial number gt 12210000 can be operated in compatibility mode The following tables show which devices can form an EFI system Interoperability with safety laser scanners E GES E 2 Ki nj S 5 E S 2 Es oslo llo le lo sn E S o gm e Seele S le e ee Seele ZS e SS S SIS IS SIS eis ss S a aSa 00 los nol ne nw io oos oa o on o GG 300 Standard a a a a a a a a a X a 300 Advanced a RN a a a u a a a X L S300 Professional a a E a E a a m a X a 300 Expert a E E E E u E E u X B Tab 4 Interoperability with safety laser scanners E FFI system possible X EFI system not possible 8010948 XK33 2013 10 07 SICK AG Industrial Safety Systems Germany All rights reserved 27 Subject to change without notice Chapter 3 Product description Operating instructions S300 Interoperability with safety laser scanners in compatibility mode see section 4 1 on page 29 EI o vo bi c o 3 o v 3 5 5 Ae E T 0 o E UO E Se E Se o o o 4 E amp G o UO SS 3 8 a S Ki S S s x S S S lg 2 2 z a E io Si e
135. nd static inputs 24V k ki EM i V INCA n n HTL k4 k2 MEN 0 90 B Li qr 5 15 8 id 20 10 S ER S300 A AT Professional 13 pen e RO c LL O 90 b HL INCB ut e 202 tock w SE zo E H S300 mou O SE Professional Ia 3 Lee e Ki K2 H8 1 mi K3 KA H8 2H2 2 L Gi 69 ee e te ki S300 Professional with S300 Professional in host guest conjunction with relays contac tors operating mode without restart interlock with external device monitoring dynamic protective field switching by the incremental encoders A and B on the host static protec tive field switching using the control input IN C on the host The protective fields affect the related OSSDs on host or guest Industrial Safety Systems Germany All rights reserved 8010948 XK33 2013 10 07 Subject to change without notice Application examples and Operating instructions con nection diagra ms Chapter 7 300 7 3 6 Protective field switching between two S300 with static inputs
136. ned M16 cable gland bor 10 m long with 2 M12 cable glands for incremental encoders enclosed loose For S300 Advanced Professional and Expert with static inputs e SXOB B1505G and SXOB B1510G with 15 cores unscreened M16 cable gland bor 10 m long Tab 25 Pin assignment pre assembled system plug o o o gt o o no 9 e D e oda od od d d d d d D 9 ddd d d d d oom mm t t om o mm map SQQ 22 gg Pin Signal Wire color nnn nw nn FE Functional earth Green a a a 1 24 V DC Brown a L 2 OV DC Blue a a a 3 OSSD1 Gray a a a 4 OSSD2 Pink a a a 5 UNI I O1 RESET Red a a C1 6 UNI I 02 EDM Yellow a a 7 A1 or INC1_0 White blue a 8 A2 or INC1_90 White gray a 9 B1 or INC2_0 White purple a 10 B2 or INC2_90 White a 13 UNI I O3 ERR White black a L 14 UNI I O04 WF White brown a n 15 UNI I 05 Red blue m RES REQ C2 16 STBY White green a a a 86 SICK AG Industrial Safety Systems e Germany All rights reserved 8010948 XK33 2013 10 07 Subject to change without notice Operating instructions Electrical installation Chapter 6 300 6 4 Configuration connection M8 x 4 serial interface Fig 59 Pin assignment configuration connection M8 x4 3 4 1 2 Tab 26 Pin assignment Pin 300 PC side RS 232 D Sub configuration connection M8 x 4 1 Reserved Not assigned 2 RxD Pin 3 3 OV DC voltage suppl
137. nery Safety related parts of control systems Part 1 General principles for design EN ISO 13 849 1 as well as part 2 Validation EN ISO 13849 2 e Safety of machinery electro sensitive protective equipment Part 1 General requirements EN 61 496 1 as well as part 3 Special requirements for AOPDDR CLC TS 61496 3 e Safety of machinery Application of protective equipment to detect the presence of persons IEC TS 62046 Foreign standards for example e Performance Criteria for Safeguarding ANSI B11 19 e Machine tools for manufacturing systems cells ANSI B11 20 e Safety requirements for Industrial Robots and Robot Systems ANSI RIA R15 06 e Safety Standard for guided industrial vehicles and automated functions of named industrial vehicles ANSI B56 5 Note To some extent these standards require the protective device to have the safety level Control reliable The S300 safety laser scanner meets this requirement Recommendation Please request our competence brochure Guidelines Safe Machinery on this subject part no 8007988 14 SICK AG Industrial Safety Systems Germany All rights reserved 8010948 XK33 2013 10 07 Subject to change without notice Operating instructions Product description Chapter 3 300 Product description This chapter provides information on the special features and properties of the S300 safety laser scanner It describes the construction and the operating principle of the de
138. nsible manner 2 5 1 Disposal Unusable or irreparable devices should always be disposed as per the applicable national regulations on waste disposal e g European waste code 16 02 14 e We would be pleased to be of assistance to you on the disposal of these devices Contact your local SICK representative e Information on the individual materials in the S300 is given in chapter 12 Technical specifications on page 120 2 5 2 Separation of materials Only qualified safety personnel are allowed to separate materials Caution is required when dismantling devices There is a risk of injuries Before you send the devices for appropriate recycling it is necessary to separate the different materials in the S300 gt Separate the housing from the rest of the parts in particular the circuit boards gt Send the separated parts for recycling as appropriate see Tab 1 Motor bracket Optics cover Circuit boards cables connectors and electrical connecting pieces Components Disposal Product Housing Metal recycling aluminium Metal recycling zinc die cast housing Plastic recycling Electronic recycling Packaging Cardboard paper Polyethylene packaging Paper cardboard recycling Plastic recycling SICK AG Industrial Safety Systems e Germany All rights reserved 13 Chapter 2 On safety Operating instructions S300 2 6 Applicable directives and standards The most important dire
139. nstructed to read the operating instructions To meet the requirements of the relevant product standards e g EN 61496 1 the ex ternal voltage supply for the devices SELV must be able to bridge a brief mains failure of 20 ms Power supplies according to EN 60 204 1 satisfy this requirement Suitable power supplies are available as accessories from SICK see section 13 3 Accesso ries spare parts on page 138 In case of data cables more than 30 m long as per EN 61000 either the device itself must be earthed or the screen on the data cable must be earthed in the immediate vicinity of the cable entry in the system plugs gt Enclosed with these operating instructions is a checklist for checking by the manufactu rer and OEM see section 14 2 Checklist for the manufacturer on page 141 Use this checklist when checking the system that is protected with the S300 SICK AG Industrial Safety Systems e Germany All rights reserved 8010948 XK33 2013 10 07 Subject to change without notice Operating instructions 300 Notes AN WARNING Tab 1 Overview on disposal by components 8010948 XK33 2013 10 07 Subject to change without notice On safety Chapter 2 2 5 Environmental protection The S300 safety laser scanner is constructed in such a way that it adversely affects the environment as little as possible and uses only a minimum of power and natural resources At work always act in an environmentally respo
140. o switch from the park mode to another monitoring case Stand by mode A dedicated STBY single channel input is provided for switching to the stand by mode see section 6 1 1 Pin assignment on the system plug on page 82 Alternatively it is also possible to switch to the stand by mode via EFI see section 12 5 EFI status information and control commands on page 129 A monitoring case is not occupied by the stand by mode 4 11 Measured data output For the measured data output configure the baud rate of the interface You configure whether the Silent time is set automatically to 5000 ms or you configure an individual shorter Silent time between 60 and 4980 ms The silent time defines the time after sending the silent byte for which the continuous output of data can be interrupted to make it possible to access to the interface In the default delivery status the Silent time is set to 5000 ms With the aid of the Send mode option you can configure whether the measured dataoutput is to be triggered as a Continuous data output or Data output only on request You will find further details on this topic in the Telegram Listing Standard documentation part no 9090807 CMS functionality on the S300 Expert On the S300 Expert you can configure additional parameters for the CMS functionality With the aid of the Send mode option you can configure whether the measured data out put is to be triggered as a Continuous data output Data
141. of the vehicle An undefined velocity will result in the switching of the OSSDs to the OFF state useful e g for safe maximum velocity monitoring on vehicles SICK AG Industrial Safety Systems Germany All rights reserved 51 Chapter 4 Note Fig 23 Example for velocity routing on an AGV D S300 Expert on EFI1 1 Incremental encoder S300 Mini on EFI2 2 Flexi Soft amp S300 Mini on EFI1 2 S300 on EFI2 1 Fig 24 Connection diagram for velocity routing D S300 Expert on EFI1 1 Q Incremental encoder S300 Mini on EFI2 2 Flexi Soft S300 Mini on EFI1 2 S300 on EFI2 52 SICK AG Industrial Safety Systems Germany All rights reserved Operating instructions S300 Configurable functions 4 10 3 Velocity routing via EFI If several safety laser scanners are connected to a Flexi Soft safety controller then a velocity routing can be configured In this way the velocity information that is determined by an S300 Professional or Expert with the aid of incremental encoders is distributed to all safety laser scanners The velocity routing is not available in the compatibility mode Incremental encoders are connected to the S300 Expert on EFI1 1 D These generate the necessary velocity signals The signals are distributed by the Flexi Soft safety controller to all four safety laser scanners and as well as and and are available on all four safety laser sc
142. ofessional CMS S300 Expert CMS S300 with firmware 02 10 and serial number 12210000 S300 with system plug serial number 12210000 S3000 Professional CMS 3000 with firmware lt BO2 41 and serial number lt 12210000 3000 Standard Advanced Professional with an LO module with serial number lt 12210000 3000 Remote with an I O module with serial number lt 11240000 e You configure an S300 with firmware lt 02 10 and serial number lt 12210000 e You configure an S300 with system plug serial number 12210000 e You use an S300 with a system plug in which a configuration is saved that only supports the compatibility mode that has been configured in the compatibility mode that has been configured with a CDS version 3 6 7 e You want to ensure newly configured devices can be replaced with old devices e You want to replace old devices with new SICK AG Industrial Safety Systems Germany All rights reserved 29 Chapter 4 Tab 6 Functions of the S300 variants in the compatibility mode Notes Configurable functions Operating instructions 300 The table below shows the differences between the functions of the S300 variants in the compatibility mode E T 3 2 O o E E E S Ki S E Functions o lt a E diagnostic output Warning field s s interrupted Application diagnostic output E e e Error contamination Application dia
143. onnections of the control input pairs SE E d A1 A2 B1 B2 Result e g monitoring case no input pairs 1 0 0 0 1 0 1 0 0 2 0 0 1 0 3 0 0 0 1 4 0 0 0 0 Error 1 1 0 0 Error Notes All connections must be connected e Only one connection is ever allowed to be 1 38 SICK AG Industrial Safety Systems Germany All rights reserved 8010948 XK33 2013 10 07 Subject to change without notice Operating instructions 300 AN WARNING AN WARNING Tab 14 Behavior of the S300 on a contactor malfunction 8010948 XK33 2013 10 07 Subject to change without notice Configurable functions Chapter 4 4 6 OSSDs In an EFI system you define in the CDS which output signal switching device OSSD is switched when there is an object in the protective field e Internal OSSDs Defines that the protective field or the protective fields switch the OSSDs on S300 e External OSSDs The S300 transmits the status of the field sets protective field warning fields via EFI The OSSDs on another device connected via EFI have switched Connected S300 or S3000 The OSSDs on the second safety laser scanner are switched Connected safety controller e g Flexi Soft The OSSDs on the safety controller are switched depending on its configuration Connected network solution e g safety remote I O The information is passed via the network e g to an FPLC that mu
144. option in the menu SICK AG Industrial Safety Systems Germany All rights reserved 7 Chapter 1 About this document Operating instructions S300 1 4 Depth of information These operating instructions contain information on the S300 safety laser scanner They have the following parts e mounting fault diagnosis and troubleshooting e electrical installation part numbers e commissioning and configuration e accessories e care and maintenance conformity and approval Planning and using protective devices such as the S300 also require specific technical skills which are not detailed in this documentation General information on accident prevention using opto electronic protective devices can be found in the competence brochure Guidelines Safe Machinery When operating the S300 the national local and statutory rules and regulations must be observed Note Please refer also to the SICK AG homepage on the Internet at www sick com Here you will find information on e application examples e these operating instructions in different languages for viewing and printing 1 5 Abbreviations used AGV Automated Guided Vehicle ANSI American National Standards Institute AWG American Wire Gauge standardization and classification of wires and cables by type diameter etc CDS SICK Configuration amp Diagnostic Software software for configuration and diagnostics on the S300 CMS Contour Measurement amp Safety expanded measured
145. or prevention of reaching over height of the scan plane possibly the time for switching between the monitoring cases How to calculate the minimum distance S see EN ISO 13 855 gt First calculate S using the following formula S K x Tm Tg Za t Za C Where K Approach speed 1600 mm s defined in EN ISO 13855 Tm Stopping run down time of the machine or system Ts Response time of the S300 and the downstream controller Ze General safety supplement of the S300 100 mm Ze Supplement for measurement error related to reflection C Supplement for prevention of reaching over Response time Ts of the S300 The response time Ts of the S300 depends on e the basic response time of the S300 e the multiple sampling set e the transmission speed to external OSSDs via EFI See section 12 2 OSSD response times on page 117 Supplement Zo for measurement errors caused by reflection Avoid mounting retroreflectors at a distance of less than one meter from the boundary of the protective field WARNING _ With retroreflectors positioned at a distance of less than 1 m from the boundary of the protective field a supplement Za of 200 mm must be added to the protective field 58 SICK AG Industrial Safety Systems e Germany e All rights reserved 8010948 XK33 2013 10 07 Subject to change without notice Operating instructions 300 Fig 29 Mounting variations for the scan plane Tab 21 Advantages and
146. or stopping run down time of the machine been measured specified and documented at the machine and or in the machine documentation Hasthe ESPE been mounted such that the required minimum distance from the nearest hazardous point has been achieved Are the ESPE devices properly mounted and secured against manipulation after adjustment Are the required protective measures against electric shock in effect protection class Is the control switch for resetting the protective device ESPE or restarting the machine present and correctly installed Are the outputs of the ESPE OSSDs AS Interface Safety at Work integrated in compliance with the required PL SILCL according to EN ISO 13 849 1 EN 62 061 and does the integration comply with the circuit diagrams Has the protective function been checked in compliance with the test notes of this documentation Are the given protective functions effective at every setting of the operating mode selector switch Are the switching elements activated by the ESPE e g contactors valves monitored Is the ESPE effective over the entire period of the dangerous state Once initiated will a dangerous state be stopped when switching the ESPE on or off and when changing the operating mode or when switching to another protective device Has the information label for the daily check been attached so thatit is easily visible for the operator Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes
147. orea net Suomi Phone 358 9 25 15 800 E Mail sick sick fi Sverige Phone 46 10 110 10 00 E Mail info sick se Taiwan Phone 886 2 2375 6288 E Mail sales sick com tw T rkiye Phone 90 216 528 50 00 E Mail info sick com tr United Arab Emirates Phone 971 0 4 8865 878 E Mail info sick ae USA M xico Phone 1 952 941 6780 1 800 325 7425 tollfree E Mail info sickusa com More representatives and agencies at www sick com SICK Sensor Intelligence
148. ounce times you must configure an input delay For the input delay choose the time in which your defined control device can switch to a corresponding input condition The following figures based on experience give input delays for various methods of switching Switching method Input delay required Electronic switching using controller or 10 ms complementary electronic outputs with O to 10 ms bounce time Contact relay controls 30 150 ms Control using independent sensors 130 480 ms Also pay attention to the notes in section 5 6 Time for monitoring case switching on page 71 4 5 2 Sampling for the static control inputs If you are using static sampling decide between complementary or 1 of n sampling depending on the control features available Depending on this selection you can define the switching criteria for the monitoring cases see section 4 10 1 Monitoring case switching via static input information on page 48 Complementary sampling One control input comprises two connections For correct switching one connection must be inverted in relation to the other The following table shows the levels that must be present at the connections for the control input to define the logical input state 1 and O at the related control input A1 A2 Logical input state 1 0 0 0 1 1 1 1 Error 0 0 Error 1 of n sampling With 1 of n sampling you use the single c
149. output only on request or by an Internal event If you have selected Internal event then you must define this event With Continuous data output you must select which data are to be output If you also activate Measured data output then you can select whether the measured data are to be output together with the I O data in one telegram or in two separate telegrams For the measured data output you define one to five segments which are defined by start and end angles You will find further details on this topic in the Telegram Listing CMS documentation part no 9090806 SICK AG Industrial Safety Systems Germany All rights reserved 55 Chapter 5 Mounting Operating instructions S300 Mounting This chapter describes the preparation and completion of the mounting of the S300 safety laser scanner Mounting requires four steps e definition of the application and the necessary mounting location for the safety laser scanner e calculation of the protective field sizes and minimum distances see EN ISO 13855 e definition of the switching point between monitoring cases e mounting the safety laser scanner with or without mounting kits IN No protective function without sufficient minimum distance Only if you configure the protective field such that there is an adequate minimum distance WARNING tothe hazardous area is protection by the S300 ensured Notes Mount the S300 in a dry place and protect the device from dirt and
150. pecialist training and experience have adequate knowledge of the power driven equipment to be checked and e have been instructed by the responsible machine owner in the operation of the machine and the current valid safety guidelines and e are sufficiently familiar with the applicable official health and safety regulations direc tives and generally recognized engineering practice e g DIN standards VDE stipula tions engineering regulations from other EC member states that they can assess the work safety aspects of the power driven equipment and e have access to these operating instructions and have read them As a rule these are qualified safety personnel from the ESPE manufacturer or also those persons who have been appropriately trained at the ESPE manufacturer are primarily involved in checking ESPE and are allocated the task by the organization operating the ESPE 2 2 Applications of the device The S300 safety laser scanner is used to protect persons and systems It is intended to be used to monitor hazardous areas indoors It is not allowed to use the S300 outdoors The S300 cannot provide protection from parts thrown out of the machine or emitted radiation The S300 complies with the requirements in the standard on the radiated emissions as defined for class A industrial application the S300 is therefore only suitable for use in an industrial environment The device is a type 3 ESPE as defined by EN 61496 1 and
151. per braid screen 108 Q 1200 1320 0 22 mm SICK AG Industrial Safety Systems e Germany e All rights reserved 8010948 XK33 2013 10 07 Subject to change without notice Operating instructions 300 Notes Tab 36 Status information of the S300 data from the S300 8010948 XK33 2013 10 07 Subject to change without notice Technical specifications Chapter 12 12 5 EFI status information and control commands If devices are connected together via EFI EFI status information and control commands are exchanged Tab 36 and Tab 37 shows the status information that can be retrieved and the possible control commands for the S300 e The information in square brackets reflects the names used in the CDS and in the Flexi Soft Designer e f the devices are operated in the compatibility mode then restricted EFI status information and control commands are available Status information Meaning effect OSSD on OSSD Logical 1 if the internal OSSD of the S300 is in the ON state green Logical O if the OSSD of the S300 is in the OFF state red Logical 1 if both warning fields of the S300 are unoccupied Warning field bit WF Logical O if one of the warning fields of the S300 is infringed Logical 1 if the optics cover is contaminated Contamination Weak Reset required Res Req Logical 1 if reset required Reset button pressed Logical 1 if the reset button i
152. ptics COVEN msomi geeen mer rne ree n ne e rens 104 10 39 Replacing the device ecrire ree nicer nina e t nde reden 106 DIASNOStICS M 107 11 1 Inthe event of faults or errorms nnne 107 11 2 SIGK SUDBOFE inepte priae e bene Uri ed o dO Tc DH 107 11 3 Error and status indications on the LEDs eese 108 11 4 Error and status indications on the 7 segment display 110 11 5 Extended Be ELE 115 SICK AG Industrial Safety Systems Germany All rights reserved 5 Contents Operating instructions S300 12 Technical specifications Leser eese esee enne eren enne nennen nean nnns NEE nnn anna 116 12 1 Characteristics uii noie tenere tenen dees epe ntm rr nien ies ENEE att Pese Kraus 116 12 2 24 0SSD Tesporise tilTies cue i einen Eeer gei Rem nu ER Page idee euren et Ee Pee e 117 12 3 Timing behavior of the OSSDS eee ceeseeeeeeesseeeeeeeeeeeeeeeeeeaeeeeeeeenaeeeeeeeeneeeeaees 118 12 4 Data sheet niii a eie ine ond dE eG ean 120 12 5 EFI status information and control commande ve 129 12 6 Dimensional drawings etre eire nn d Den tn 132 12 0 Eegeregie an red eroi da Tore Ro rat 132 12 6 2 Mounting EE 132 12 6 3 Scan plane origin icri eren bester rina te rae v sees 134 13 Ordering information 2ceoiice 11i ieor ree eia e c oe seran scteceadeceessncccsedsacecssensdecsstzadaceste 135 13 1 Items suppli
153. rating instructions Techn ical specifications Chapter 12 S300 Fig 85 Dimensional drawing mounting kit 1b mm Fig 86 Dimensional drawing mounting kit 2 mm 8010948 XK33 2013 10 07 SICK AG Industrial Safety Systems Germany All rights reserved 133 Subject to change without notice Chapter 12 Technical specifications Operating instructions S300 Fig 87 Dimensional drawing mounting kit 3 mm 12 6 3 Scan plane origin Fig 88 Dimensional drawing of the scan plane with moun ting kit 1a 2 and 3 mm 150 130 73 ji 270 23 8 74 7 Min 15 Min 15 8010948 XK33 2013 10 07 Subject to change without notice 134 SICK AG Industrial Safety Systems Germany e All rights reserved Operating instructions Ordering information 300 Ordering information 13 1 Items supplied S300 e safety laser scanner Chapter 13 operating instructions and CDS Configuration amp Diagnostic Software on CD ROM e adhesive label Important information Note System plugs not included System plugs without cable and pre assembled system plugs are available from SICK AG see section 13 3 2 System plug S300 on page 136 For further information see section 6 2 System plug assembly on page 84 and section 6 3 Pre assembled system plugs on page 86 13 2 Available systems
154. rature 10 C 50 C Storage temperature range 25 C 50 C 25 C 70 C lt 24 h Humidity taking into account the ambient operating temperature EN 61 496 1 section 5 1 2 and 5 4 2 as well as CLC TS 61 496 3 section 5 4 2 Vibration Frequency range Amplitude EN 61 496 1 as well as CLC TS 61 496 3 10 Hz 150 Hz 0 35 mm orbe Shock resistance Single shock Continuous shock EN 61 496 1 section 5 1 and 5 4 4 as well as CLC TS 61 496 3 section 5 4 4 15 g 11 ms 10 g 16 ms 20 For detailed information on the safety design of your machine system please contact your local SICK representative SICK AG Industrial Safety Systems e Germany e All rights reserved 8010948 XK33 2013 10 07 Subject to change without notice Operating instructions Technical specifications Chapter 12 300 Minimum Typical Maximum Sender Pulsed laser diode Wavelength 895 nm 905 nm 915 nm Divergence of the collimated beam 14 mrad solid angle Pulse duration 5 5 ns Average output power 3 42 mW Light spot size at optics cover 8mm Size of light spot at 2 0 m scanning range 28 mm Housing Material Aluminium die cast Color RAL 1021 rapeseed yellow Optics cover Material Polycarbonate Surface finish Outside with scratch resistant coating System plug ESD protected Material Aluminium die cast Color RAL 9005 black Dimensions S3007
155. rical installation ccceeeceseeeeeeeseeeeeenseeeessnneeeseseeeeeesneeensnaeaeseseeeeesnsneeensnaeeeensnees 79 6 1 el Kell ee 81 6 1 1 Pin assignment on the system Dlug EE 82 6 2 System pl g assembly 4 5 m ei rate ier oreet partira or ue ON REPEE EEG 84 6 3 Pre asseribled system plugs d m eet eer Rb rea EEN 86 6 4 Configuration connection M8 x 4 serial ntertace A 87 SICK AG Industrial Safety Systems Germany All rights reserved 8010948 XK33 2013 10 07 Subject to change without notice Operating instructions 300 8010948 XK33 2013 10 07 Subject to change without notice Contents 7 10 11 Application examples and connection diagrams eese eere 88 7 1 Stationary APPLICATIONS EE 88 7 1 1 Applications with one monitored area S300 Standaro 88 7 1 2 Applications with multiple monitored areas EIB Re Mut e EE 89 7 2 Mobile applications cetero tcr tereti va n erect Ds 89 7 2 1 Vehicle monitoring for unidirectional travel S300 Standard 89 7 2 2 Velocity dependent vehicle monitoring for unidirectional travel S300 Professional 90 7 2 3 Velocity dependent vehicle monitoring for bi directional travel 2 x S300 Professional in host guest operation 90 7 2 4 Vehicle monitoring with four safety laser scanners and the Flexi Soft modular safety controller E 91 7 3 Connection CIA STAINS EE 92 7 3 1 Restart interlock and external device monitoring
156. rning field 2 is an S3000 in dual field mode e Reset required e Simultaneous warning field of the host if the host is an S3000 in dual field mode m The universal I O connections are configured in the CDS in the Universal 1 0 area Fig 17 shows a configuration example Fig 17 Configuration example universal LO Inputs 1701 1702 connections of the S300 ponam External decice monitoring C Reset Outputs 1 03 1 04 1705 Pin 13 Pin 14 Pin 15 Contamination warning IT Contamination error B SW Reset required B m P Error m E Li Protective field LEN EU Warming field 1 n n Warning field 2 a og Note If you operate the S300 in the compatibility mode then the connections on the univer sal I O are used as application diagnostic output warning field output and application diagnostic output for reset required Not available if input C is used 42 SICK AG Industrial Safety Systems Germany All rights reserved 8010948 XK33 2013 10 07 Subject to change without notice Operating instructions 300 m Tab 16 Number of field sets that can be configured per variant m Fig 18 Creating a field set in the CDS Note AN WARNING 8010948 XK33 2013 10 07 Subject to change without notice Configurable functions Chapter 4 4 8 1 Application diagnostic output in the compatibility mode The S300 variants have a configurable application diagnostic output in the compatibility mode
157. ronic protective device responsive to diffuse reflection e g S300 see also CLC TS 61496 3 The monitoring cases are switched using the control inputs The S300 Advanced has one static the S300 Professional and the S300 Expert have two static or dynamic control inputs for incremental encoders as well as an optional static control input Enhanced function interface safe SICK device communication A device that electronically monitors the relay or contactor operated by the protective device prior to each new start Protective fields and warning fields form the so called field set Two safety laser scanners in an EFI system The control signals for monitoring case switching are applied to the inputs on the host The guest is connected to the host via EFI and receives from the host the input information for local monitoring case switching A component that produces electrical pulses in proportion to a movement For these pulses various physical parameters can be derived e g velocity direction of travel etc A field set is allocated to a monitoring case Monitoring case switching is performed using the control inputs In this way the S300 can be adapted to the operating mode of the machine or system that it monitors Plastic part with window for light output The optics cover is available as a spare part Output signal switching device The OSSD output is the switching output on the S300 This is a semiconductor output and is period
158. s Tab 47 Part numbers Part Description Part number miscellaneous Optics cover Spare parts set for optics cover with replacement 2039248 seal and screws Plastic cleaner Plastic cleaner and care product anti static 5600006 Lens cloth Cloth for cleaning the optics cover 4003353 Power supply 2 1 A Power supply 24 V DC 2 1 A 50 W 7028789 Power supply 3 9 A Power supply 24 V DC 3 9 A 95 W 7028790 LS7Ob Scan finder 6020756 138 SICK AG Industrial Safety Systems Germany All rights reserved 8010948 XK33 2013 10 07 Ordering information Operating instructions Subject to change without notice Operating instructions 300 Annex Fig 89 EC declaration of conformity page 1 8010948 XK33 2013 10 07 Subject to change without notice Annex Chapter 14 D 14 1 EC declaration of conformity TYPE S300 BR IdentNo 9101141 W476 EC declaration of conformity en The undersigned representing the following manufacturer herewith declares that the product is in conformity with the provisions of the following EC directive s including all applicable amendments and that the respective standards and or technical specifications have been applied de EG Konformit tserkl rung 7 Der Unterzeichner der den nachstehenden Hersteller vertritt erklart hiermit dass das Produkt in Ubereinstimmung mit den Bestimmungen der nachstehenden EG
159. s pressed on the Res Pressed S300 1 0 error I O Error Logical O if there is no error on the S300 Logical 1 if there is an error on the S300 Logical 1 if the connection of control input A1 is HIGH Note The control inputs on the S300 are used to switch the monitoring cases on the S300 Control input A1 In A1 Control input A2 In A2 Logical 1 if the connection of control input A2 is HIGH Control input B1 In B1 Logical 1 if the connection of control input B1 is HIGH Control input B2 In B2 Logical 1 if the connection of control input B2 is HIGH Control input C1 In C1 Logical 1 if the connection of control input C1 is HIGH Control input C2 In C2 Logical 1 if the connection of control input C2 is HIGH Protective field PF Logical 1 if the protective field is unoccupied Warning field WF1 Logical 1 if the active allocated warning field is unoccupied Warning field 2 WF2 Logical 1 if the active allocated warning field is unoccupied SICK AG Industrial Safety Systems Germany All rights reserved 129 Chapter 12 Technical specifications Operating instructions 300 Status information Meaning effect Speed valid Logical 1 if a valid velocity is present on the incremental encoder inputs Logical O if an invalid velocity is present on the incremental encoder inputs Speed 12 bits for the transmission of th
160. serial number of the system plug on both devices is gt 12210000 This variant supports exclusively the compatibility mode Make sure that the serial number of the S300 system plug is gt 12210000 and that the S3000 I O module is current S3000 Standard Advanced Professional with LO module with serial number gt 12210000 S3000 Remote with I O module with serial number gt 11240000 SICK AG Industrial Safety Systems e Germany e All rights reserved 31 Chapter 4 Recommendation Configu rable functions Operating instructions 300 4 2 System parameters A name can be assigned to the application configured as well as to the safety laser scanner s The names are saved in the devices after the configuration is transferred The name chosen may be for example the identifier for the vehicle system or the machine You enter the application name and the names of the safety laser scanners used in the CDS 4 2 1 Application name Enter a name for your application You can enter a name with a maximum of 16 characters If you assign unique application names you may reserve the devices for certain duties A machine maintenance person comparing exchanged devices with the configuration data saved in the CDS will be notified that the application name does not match He may then exchange these devices for those with the correct application name 4 2 2 Name of the scanner Enter a device name for each of the safety laser scann
161. served 8010948 XK33 2013 10 07 Subject to change without notice Operating instructions 300 Fig 55 Screw terminal strip on the system plug Notes Notes 8010948 XK33 2013 10 07 Subject to change without notice Electrical installation Chapter 6 6 1 System connection You will find all inputs and outputs of the S300 on the 24 pin screw terminal connection FE in the system plug You can either make connections directly to the terminal strip on the system plug or use a pre assembled system plug from SICK see section 6 3 on page 86 The system plug pin assignments vary depending on the S300 variant e If the cable gland blanking plug is missing or not tightened or if fixing screws are missing or not tightened on the system plug the IP 65 enclosure rating is not met e All inputs and outputs on the S300 are to be used only in the context specified Wiring in accordance with EMC regulations The quality of the shield is essentially dependent on the quality of the connection of the screen In principle the best screening action can only be achieved with the connection of the screen at both ends using large area connections To connect the screen on the S300 use the EMC cable gland M12 part no 5308757 Use similar cable glands on the incremental encoders gt If it is not possible to connect the screen via threaded fittings e g on bus nodes connect the screen physically close e g
162. st device with EFI A on the second device and EFI B on the first device with EFI B on the second device e Always use screened twisted pair cables e If the length of the cable to the safety laser scanner is more than 30 m the shield is to be connected as close as possible to the device In an EFI system with two safety laser scanners set the address of one of the scanners to guest To differentiate unambiguously between the host and guest device in an EFI system one S300 must be configured as the guest For this purpose a jumper is wired between the connection terminals 7 A1 INC1 O and 13 UNI I O3 ERR WEAK The jumper always defines the guest device This jumper is never allowed to be fitted on the host device RS 422 interface RD RD TD TD GND i l itt r lo Zz SICK AG Industrial Safety Systems Germany All rights reserved 83 Chapter 6 Note AN WARNING Fig 57 System plug SXOB AOO000G for S300 Standard and S300 Advanced Fig 58 System plug SXOB A0000 for S300 Professional and Expert Electrical installation Operating instructions S300 6 2 System plug assembly The system plug has cable entries for cable glands on the underside and on the rear The number of cable entries and cable glands varies depending on the variant e system plug SXOB AO000G for S300 Standard and S300 Advanced 1 cable entry with M16 cable gland 1
163. st shutdown the dangerous state Do not use the OSSD bit for safety relevant functions If the local OSSDs on the S300 are not used the OSSD state is always transferred as active via EFI In this case the OSSD bit in the Flexi Soft safety controller is not allowed to be used for safety related functions The status of the protective fields is transmitted using EFI and can be combined in the safety controller Flexi Soft as required The signal of the safety outputs on the Flexi Soft safety controller is transferred e g to a machine or vehicle control Pay attention to the logical values for the protective field status information on trans fer to the Flexi Soft safety controller The status of an evaluated protective field is logical 1 if the protective field is unoccupied the status is logical O if the protective field is infringed see section 12 5 EFI status information and control commands on page 129 The status of a protective field that is not evaluated is always logical 1 4 6 1 External device monitoring EDM The EDM checks if the contactors actually de energize when the protective device is tripped If you activate external device monitoring then the S300 checks the contactors after each interruption of the protective field and prior to the machine restart The EDM can so identify if one of the contactors has welded for instance In this case the external device monitoring places the system in a safe operational state and t
164. supplement is necessary because a person is generally detected above the foot and the braking action can therefore not take into account the length of the foot in front of the detection point If a vehicle has no ground clearance a person may receive foot injuries S300 4 Protective field Zp a length Ground clearance The flat rate supplement for ground clearance below 120 mm is 150 mm This supple ment can be further reduced in specific cases For this purpose read off the actual supplement necessary for the ground clearance of your vehicle from the diagram below LA 20 Ground clearance of the vehicle in mm 60 50 0 50 100 150 Supplement Z in mm SICK AG Industrial Safety Systems e Germany All rights reserved 67 Chapter 5 AN WARNING Fig 37 Mounting height Note Mounting Operating instructions S300 5 4 2 Protective field width The width of the protective field must cover the width of the vehicle and the supplements for the measurement error and the lack of ground clearance How to calculate the protective field width Sg see EN ISO 13 855 gt Calculate the protective field width Sg using the formula Ss Fg 2 X Za Za Zp Where Fg Vehicle width Ze General safety supplement of the S300 100 mm Zr Supplement for any reflection related measurement error of the S300 Ze Supplement for any lack of ground clearanc
165. t 250 uA Load inductance 2 2 H Load capacity 2 2 uF at 500 Switching sequence without switching 5 1 s Permissible cable resistance 250 Test pulse width 230 us 300 us Test frequency 120 ms Power up delay of the OSSDs from red to 120 ms green Time offset on switching the OSSDs between 2 ms OSSD2 and OSSD1 Configuration and diagnostics interface Communication protocol RS 232 proprietary Transmission speed 38400 Baud Cable length at 38 400 Baud and 0 25 mm 15m cables Galvanic isolation No Output TxD HIGH 5V 15V Output TxD LOW 15V 5V Voltage range RxD 15 V 15V Switching threshold RxD LOW 15V 0 4 V Switching threshold RxD HIGH 2 4 V 15V Short circuit current at TxD 60 mA 60 mA Max voltage level at RxD 15V 15V Max voltage level at TxD 11V 11V 32 w GE 34 35 36 Applies to the voltage range between V O s and O V Switching currents up to 500 mA are allowed briefly 100 ms In the case of a fault O V cable open circuit maximally the leakage current flows in the OSSD cable The downstream controller must detect this status as LOW A FPLC fail safe programmable logic controller must be able to identify this status Make sure to limit the individual line core resistance to the downstream controller to this value to ensure that a cross circuit between the outputs is safely detected Also note EN 60 204 1 When active the outputs are tested cyclically brief LOW When selecting the downs
166. t notice Configurable functions 4 3 Application Chapter 4 With the help of the CDS you can configure the S300 for the required application Depending on whether you select a stationary or a mobile application different configuration options are available Mobile applications Stationary applications Resolution e 30 mm hand detection with smaller protective field size e 40 mm hand detection with larger protective field size e 50 mm leg detection with smaller protective field size e 70 mm leg detection with larger protective field size e 30 mm hand detection with smaller protective field size e 40 mm hand detection with larger protective field size e 50 mm leg detection with smaller protective field size e 70 mm leg detection with larger protective field size 150 mm body detection Manipulation prevention The safety laser scanner checks whether in any 90 segment all measured values correspond to the maximum distance value that can be measured e If this is the case the S300 shuts down te after 2 hours and signals 4 e f this the case the S300 shuts down I a after 5 seconds and signals 7 4 8 In mobile applications a resolution of only 70 mm is required for leg detection as a coarser resolution is adequate for the detection of a human leg due to the movement of the vehicle 9 Ca
167. t safety controller or with another S300 eti feret a a o eb tenuti tmt ae tette hens 25 Fig 9 EFI systems comprising two safety laser scanner 26 Fig 10 EFI system with sens Control device eese 26 Fig 11 EFI system with Flexi Soft safety controller Au 26 Fig 12 EFI network topologies eere oisi inierunt dine aiaeei iier Teea iko danfans nennen nnn nnns 27 Fig 13 Calculation of pulses per cm trAVEl uu EE 35 Fig 14 Tolerances allowed on the dynamic Imnputs E 36 Fig 15 Possible ways of monitoring case Switching AEN 37 Fig 16 Schematic outline of the operation with restart interlock Au 41 Fig 17 Configuration example universal I O connections of the S300 42 Fig 18 Creating a field set in the CDS EEN 43 Fig 19 Configuring protective field and warning field 44 Fig 20 Reading the protective field AAA 45 Fig 21 Schematic diagram of contour as reference EE 46 Fig 22 Contour as reference for vertical operation cee ceececeseeeeeeeeeeeeeeeeeeeeeeeeeeesseeeeenees 47 Fig 23 Example for velocity routing on an AGV EEN 52 Fig 24 Connection diagram for velocity routing EEN 52 Fig 25 Example for velocity routing in the Flexi Soft Designer 53 Fig 26 Schematic layout of the monitoring case switching eese 54 Fig 27 Horizontal stationary application E 57 Fig 28 Minimum distante Se e Ae esen ede run ei decere cyucdisintcasttasuactasuertudaducttes 5
168. t the requirements of the relevant product standards e g EN 61496 1 the external voltage supply for the devices SELV must be able to bridge a brief mains failure of 20 ms Power supplies according to EN 60 204 1 satisfy this requirement Suitable power supplies are available as accessories from SICK N 3 M ERO uo 9 With a typical supply voltage of 24 V Core terminating sleeves are not required Core terminating sleeves are not required SICK AG Industrial Safety Systems e Germany e All rights reserved The absolute voltage level must not drop below the specified minimum voltage The load currents for the input capacitors are not taken into account 8010948 XK33 2013 10 07 Subject to change without notice Operating instructions Technical specifications Chapter 12 Minimum Typical Maximum Cable length for power supply tolerance 1 For wire cross section 1 mm 70m For wire cross section 0 5 mm 35m For wire cross section 0 25 mm 17m UNI I O1 and UNI I O2 Input resistance when HIGH 2 kQ Voltage for HIGH 11V 24V 30V Voltage for LOW 3V OV 5V Input capacitance 15 nF Static input current 6mA 15 mA When used for Reset 200 ms Actuating time of the control switch When used for EDM Permissible contactor dropout time 300 ms Permissible contactor pull in time 300 ms UNI I O3 UNI I 04 und UNI I 05 HIGH switching voltage at 200 mA Vs 3 3V Vs Source switching current 100 mA 200 mA Current limiting a
169. ted by the safety laser scanner are correctly instructed by qualified safety personnel before being allowed to operate the machine Instructing the operating personnel is the responsibility of the machine owner Ensure that the information label Important information which is included with the safety laser scanner on delivery is affixed to the machine in a place where it is clearly visible for the operators Ensure that the operators have the possibility to perform this daily check correctly The annex to this document includes a checklist for review by the manufacturer and OEM Use this checklist as a reference before commissioning the system for the first time see section 14 2 Checklist for the manufacturer on page 141 Document the adjustment of the safety laser scanner and the results of the testing during initial commissioning in a traceable manner For this purpose also print out the complete configuration of the safety laser scanner including protective field shapes and include these with the documentation gt Use the Create development dump function in the CDS right click on the COM inter face to which the safety laser scanner is connected You can keep these data as a backup and in this way document the state during initial commissioning at any time Your SICK representative will be pleased to provide you with advice on initial commis sioning 9 2 2 Regular inspection of the protective device by qualified safet
170. the scan plane Hp Hs Lower protective field supplement C Danger of crawling beneath at the front external effect due to dazzle possible Safety laser scanner low Hs lt 300 mm High inclination of the scan plane Hp gt Hs In case of scan planes at a height of more than 300 mm ensure that people cannot reach the hazardous area by crawling underneath the scan plane If you mount the protective device higher than 300 mm you must prevent crawling beneath by means of additional measures For applications that are accessible to the public the mounting height may need to be reduced to 200 mm on this subject see the appropriate regulations SICK AG Industrial Safety Systems e Germany All rights reserved 59 Chapter 5 Note Fig 30 Relationship between resolution and protective field mounting height Mounting Operating instructions S300 How to calculate the supplement C If there is enough empty space in front of your machine or system use 1200 mm for the supplement C gt If the minimum distance is to be kept as small as possible calculate C using the following formula C 1200 mm 0 4 x Hp Here Hp is the height at which the protective field is mounted The minimum supplement C to prevent reaching over is 850 mm arm length Height of the scan plane at 70 mm resolution Due to the radial sampling of the protective field the optical resolution will be lower the further away
171. tion The S300 is an optical sensor that scans its surroundings in two dimensions using infrared laser beams It is used to monitor hazardous areas on machines or vehicles Send pulses Receive pulses S300 At Send pulse Receive pulse The S300 works on the principle of time of flight measurement It sends out very short pulses of light send pulses At the same time an electronic stopwatch is started When the light hits an object it is reflected and received by the safety laser scanner receive pulses From the time between sending and reception At the S300 calculates the distance to the object 16 SICK AG Industrial Safety Systems e Germany All rights reserved 8010948 XK33 2013 10 07 Subject to change without notice Operating instructions 300 Fig 2 Principle of operation rotation of the S300 8010948 XK33 2013 10 07 Subject to change without notice Product description Chapter 3 225 x 90 In the S300 there is also a mirror rotating at constant speed that deflects the light pulses such that they cover an arc of 270 In this way an object can be detected in the protec tive field within 270 The first beam of a scan starts at 45 relative to the back of the safety laser scanner The S300 sends a pulse of light with an angular resolution of 0 5 D As a result resolu tions between 30 mm and 150 mm can be achieved Due to its
172. tion sick com Ceska republika Phone 420 2 57 91 18 50 E Mail sick sick cz China Phone 86 4000 121 000 E Mail info china sick net cn Phone 852 2153 6300 E Mail ghk sick com hk Danmark Phone 45 45 82 64 00 E Mail sick sick dk Deutschland Phone 49 211 5301 301 E Mail info sick de Espa a Phone 34 93 480 31 00 E Mail info sick es France Phone 33 1 64 62 35 00 E Mail info sick fr Great Britain Phone 44 0 1727 831121 E Mail info sick co uk India Phone 91 22 4033 8333 E Mail info sick india com Israel Phone 972 4 6881000 E Mail info sick sensors com Italia Phone 39 02 27 43 41 E Mail info sick it Japan Phone 81 0 3 3358 1341 E Mail support sick jp Magyarorsz g Phone 36 1 371 2680 E Mail office sick hu Nederland Phone 31 0 30 229 25 44 E Mail info sick nl SICKAG Waldkirch Germany www sick com Norge Phone 47 67 81 50 00 E Mail austefjord sick no sterreich Phone 43 0 22 36 62 28 8 0 E Mail office sick at Polska Phone 48 22 837 40 50 E Mail info sick pl Rom nia Phone 40 356 171 120 E Mail office sick ro Russia Phone 7 495 775 05 30 E Mail info sick ru Schweiz Phone 41 41 619 29 39 E Mail contact sick ch Singapore Phone 65 6744 3732 E Mail sales gsg sick com Slovenija Phone 386 0 1 47 69 990 E Mail office sick si South Africa Phone 27 11 472 3733 E Mail info sickautomation co za South Korea Phone 82 2 786 6321 4 E Mail info sickk
173. tions 300 Maintenance and care Chapter 10 Maintenance and care AN WARNING Note 8010948 XK33 2013 10 07 Subject to change without notice Do not make any repairs to the device The S300 does not contain any repairable components For this reason do not open the S300 components and only replace the parts that are described in the following chapters as replaceable Switch the entire machine system off line The system could inadvertently start up while you are replacing the optics cover As a matter of principle always isolate the machine from the power supply during all work on the machine and safety laser scanner 10 1 Cleaning optics cover The S300 safety laser scanner is largely maintenance free The optics cover on the safety laser scanner should however be cleaned regularly and if it is contaminated Do not use aggressive cleaning agents Do not use abrasive cleaning agents Static charges cause dust particles to be attracted to the optics cover You can diminish this effect by using the anti static plastic cleaner SICK part no 5600006 and the SICK lens cloth part no 4003353 see section 13 3 Accessories spare parts on page 135 How to clean the optics cover Use a clean and soft brush to remove dust from the optics cover Moisten the SICK optics cloth with the anti static plastic cleaner and wipe off the window for light output on the optics cover with the cloth SICK AG Industrial S
174. tive fields Please observe the notes in chapter 9 Commissioning on page 99 and in the checklist on page 141 SICK AG Industrial Safety Systems e Germany All rights reserved 43 Chapter 4 Note Fig 19 Configuring protec tive field and warning field AN Configurable functions Operating instructions S300 If the protective field or the warning fields stretch as far as a wall or another object pillar neighboring machine shelf there should be a distance of 100 mm between the protective field or warning field and the object to prevent false triggering D Secure unprotected areas If itis possible to access a narrow strip between the protective field and a wall or another WARNING object you must protect this strip using additional measures e g fence or floor protec tion 44 SICK AG Industrial Safety Systems e Germany e All rights reserved 8010948 XK33 2013 10 07 Subject to change without notice Operating instructions 300 Fig 20 Reading the protective field Note AN WARNING 8010948 XK33 2013 10 07 Subject to change without notice Configurable functions Chapter 4 4 9 2 Protective field or warning field suggested by the safety laser scanner The CDS can suggest the protective field or warning field in the field set editor The safety laser scanner scans the visible surrounding contour several times From the data obtained the CDS suggests the contour and size of the f
175. tream controllers make sure that the test signals do not result in deactivation SICK AG Industrial Safety Systems Germany All rights reserved 127 Technical specifications Operating instructions 300 Minimum Typical Maximum Data interface Communication protocol RS 422 proprietary Transmission speed selectable 9600 Baud 19 200 Baud 38 400 Baud 115 2 kBaud 125 kBaud 230 4 kBaud 250 kBaud 460 8 kBaud 500 kBaud Cable length at 500 kBaud and 0 25 mm 100 m cables Galvanic isolation S300 Medium Range Yes S300 Long Range No Differential output voltage at the sender 2V 5V between TxD and TxD with 50 O load Differential input threshold at the receiver 0 2V between RxD and RxD Short circuit current at TxD TxD 250 mA 250 mA Max voltage level at TxD TxD 30V 30V Max voltage level at RxD RxD 30V 30V Terminating resistance 1150 1200 1250 Type of connecting cable Characteristic impedance of the connecting cable Wire cross section of the connecting cable Twisted pairs with copper braid screen 800 100 Q 1150 0 25 mm EFI safe SICK device communication Cable length at 500 kBaud and 0 22 mm cables Galvanic isolation S300 Medium Range S300 Long Range Type of connecting cable Characteristic impedance of the connecting cable Wire cross section of the connecting cable 50m Yes No Twisted pairs with cop
176. ts an object in the protective field the S300 switches the OSSDs to the off status and thus initiates the shutdown of the machine or stop of the vehicle Protective field Warning Warning field 2 You can define the warning fields such that the safety laser scanner detects an object before the actual hazardous area Warning field 1 can be used in particular for vehicle protection to detect an object even before the actual hazardous area and to slowly retard the movement of the vehicle or bring it to a standstill In this way the wear on the brakes on an AGV can be reduced Warning field 2 can also be used to trigger a warning signal A warning field on all S300 variants is not allowed to be used for tasks related to the protection of people Contour monitoring In addition to the protective field the S300 can also monitor a contour e g the floor in vertical applications 18 SICK AG Industrial Safety Systems e Germany All rights reserved 8010948 XK33 2013 10 07 Subject to change without notice Operating instructions 300 Fig 4 S300 Remote with two monitoring cases on an AGV 8010948 XK33 2013 10 07 Subject to change without notice Product description Chapter 3 3 2 3 Monitoring cases Depending on the variant used see section Functions of the S300 variants on page 20 up to 32 monitoring cases can be defined and selected during operation using local static or dynamic control inputs or v
177. ty information 51 4 10 3 Velocity routing Via EFI iei trennen rnnt 52 4 10 4 Multiple sampling 2 recorre retient Hearne 53 4 10 5 Checking of the monitoring case switching sessesss 54 4 10 6 Park stand by mode cer t rp rer Rer Se 54 2 11 Measured data output c ede nr beet Eden Dod pr trag 55 5 nnne 56 5 1 Stationary application in horizontal operation eesseseeeeeeeees 57 5 1 1 Protective field SIZe niiina rorem nacen ce onde ae 57 5 2 Stationary vertical operation for access Drotecthlon 61 5 2 1 MINIMUM distance iet ora enarrare cene e i de re 61 5 3 Stationary vertical operation for hazardous point protection 63 5 3 1 Minimum distance 63 5 4 Mobile applications EE 64 5 4 1 Protective field length eese 65 5 4 2 Protective field WIGUY uu cicer actora ro a pa ex ERN MPa Edad 68 5 4 3 Height of the scan planen 68 5 5 Methods of preventing unprotected areasg sss 69 5 5 1 Near TANG C ies EESTI TOLITR TUO OI 70 5 6 Time for monitoring case switching 71 5 7 MOUDtl BS STteDS le ege dees ee ee n 73 Ge Bleus lie 74 5 7 2 Mounting with mounting kit 1a or 1b 75 5 7 3 Mounting with mounting kit 2 and 3 EE 76 5 7 4 Information label Important Information 76 5 7 5 Using multiple S300 safety laser scanners sssssesssseessereerrerssnensrene 77 6 Elect
178. ubject to change without notice Configurable functions Chapter 4 Vertical operation In vertical operation for access protection and hazardous point protection according to CLC TS 61496 3 you must always configure the protective fields used with the contour as reference function Use lateral vertical boundaries of the opening e g door frame and the floor as reference If in this case the position of the S300 is changed in one or more planes the distance to the reference changes and the S300 switches its OSSDs to the OFF state 4 10 Monitoring cases The S300 supports a configuration with multiple monitoring cases By switching the monitoring case you can switch to different monitoring conditions in the case of a change to the monitoring situation Ensure for each monitoring case that the minimum distance to the hazardous area is maintained See chapter 5 Mounting on page 56 The number of monitoring cases that can be configured is dependent on the variant and on the control The following table shows the number of monitoring cases Standard Advanced Professional Expert Applications with local static control inputs on the S300 1 4 8 8 Applications with static control inputs via EFI e g on a Flexi Soft 32 32 32 32 Applications with dynamic control inputs on the S300 or via EFI 32 32 Applications with dynamic control inputs via EFI 32 32 32 32
179. uest device may Check the connected device and the have been set to connection to this device guest A device connected via EFI or the connection to the device is defective or disrupted iL e B Undervoltage of the Check the power supply or the connecting supply voltage cables Leg There is a short circuit gt Check the wiring for cross circuits between the input for the control switch for restart or reset and another input or output SH Input signal for an gt Check the path of the vehicle undefined monitoring or case gt Check the operating process of the c Incorrect sequence on monitored machine or system switching the gt If necessary check the configuration of the monitoring cases monitoring cases with the aid of the CDS amp Incorrect operation of Check the operation of the digital control the control inputs inputs SICK AG Industrial Safety Systems e Germany e All rights reserved 113 Operating instructions 300 Rectification of the error Check the wiring the digital control inputs or the wiring to the devices connected via EFI No error If the criteria for the park mode or the stand by mode are withdrawn readiness for operation is re established If the display oi does not go off Test the level s at the STBY input and at the control inputs that switch to the monitoring case with park mode gt
180. vice 3 1 Special features 270 scan area increased dust and particle tolerance due to dazzle and particle algorithms variants with scanning ranges up to 2 m or 3 m maximum protective field radii configuration using PC or notebook with SICK Configuration amp Diagnostic Software configuration memory in the system plug In case of device replacement the existing configuration is automatically transferred to the S300 newly connected In this way downtimes can be significantly reduced field sets comprising of one protective field and up to two warning fields contour monitoring of the protective field if only one warning field is used 5 universal I O connections integrated external device monitoring EDM integrated restart interlock restart interlock delay for which the parameters can be set safe bus interface via enhanced function interface EFI for operation in a system with other safety laser scanners with products of the sens Control product group or with a Flexi Soft safety controller compatibility mode for interoperability with safety laser scanners of an older generation From S300 Advanced up to 4 field sets protective field switching via static inputs or EFI S300 Professional up to 8 field sets protective field switching via dynamic inputs using incremental encoders velocity routing using a Flexi Soft safety controller S300 Expert 8010948 XK33 2013 10 07 Subject to change without notice up to 16 field
181. with relays contactors operating mode with restart interlock and external device monitoring protective field switching by means of control inputs IN A and IN B SICK AG Industrial Safety Systems e Germany e All rights reserved 93 Chapter 7 Fig 70 Connection diagram for protective field switching using static and dynamic inputs Fig 71 Connection diagram for protective field switching between two S300 with dynamic and static inputs 94 SICK AG Application examples and connection diagrams Operating instructions 300 7 3 4 Protective field switching with static and dynamic inputs 24V SM A INCA nm STBY C1 C2 ER T To 190 SSP zi 5 16 gt i 455 7 w zo 300 e f Professional 4 re o 90 i i i EE LEES v 97 2 923 yi INC B HTL i P 18 SIK 7 I UE10 30S AATU l LET KE 4 4 mq i L T Q 9 Q 9 9 2 leen nace FE ttt ov 1 S300 Professional in conjunction with UE10 30S operating mode without restart interlock with external device monitoring dynamic protective field switching by the incremental encoders A and B as well as static protective field switching by the control input IN C 7 3 5 Protective field switching between two 300 with dynamic a
182. with safety laser scanners in compatibility mode 28 Tab 6 Functions of the S300 variants in the compatibility mode 30 Tab 7 Required compatibility mode with different firmware versions of the S300 in an EFI system with other G 200 31 Tab 8 Required compatibility mode with different firmware versions of the S300 in an EFI system with other safety laser ScannerS EEN 31 Tab 9 Comparison of mobile and stationary applications 33 Tab 10 Maximum protective field ranges at different resolutions 34 Tab 11 Figure from experience for the necessary input della 38 Tab 12 Level at the connections for the control inputs for complementary CENSET enone 38 Tab 13 Truth table for 1 of n sampling with two input Dale 38 Tab 14 Behavior of the S300 on a contactor Malfunction E 39 Tab 15 Configuration options of the universal I O connections as outputs 42 Tab 16 Number of field sets that can be configured per vartant E 43 Tab 17 Number of monitoring cases per variant and application 47 Tab 18 Truth table with complementary evaluation E 49 Tab 19 Truth table for 1 of n SAMPLING ENEE 50 Tab 20 Recommended multiple sampling EE 54 Tab 21 Advantages and disadvantages of mounting vartattons E 59 Tab 22 Pin assignment on the system plug EE 82 Tab 23 Use the cable glands supplied AE 85 Tab
183. y Pin 5 4 TxD Pin 2 Notes After configuration always remove the connecting cable from the configuration connection After the configuration of the device has been completed locate the attached protection cap to cover the configuration connection 8010948 XK33 2013 10 07 SICK AG Industrial Safety Systems Germany All rights reserved 87 Subject to change without notice Application examples and Chapter 7 connection diagrams Operating instructions 300 Application examples and connection diagrams The examples shown are only provided as an aid for your planning You may need to consider additional protection measures for your application In the examples with protective field switching note that at the time of the switching there may already be a person in the protective field Only by means of switching in the correct time frame i e before the danger occurs at this point is reliable protection provided see section 5 6 Time for monitoring case switching on page 7 1 7 1 Stationary applications 7 1 1 Applications with one monitored area S300 Standard Fig 60 Hazardous area protection with S300 Standard KAKA Z INN NININI NNI NI S300 Standard with one protective field and warning field mounted horizontally The area is permanently monitored by the S300 Fig 61 Access protection with S300 Standard S300 Standard with one protective field
184. y personnel Check the system following the inspection intervals specified in the national rules and regulations This procedure ensures that any changes on the machine or manipulations of the protective device after the initial commissioning are detected gt If major changes have been made to the machine or the protective device or if the safety laser scanner has been modified or repaired check the system again as per the checklist in the annex see section 14 2 Checklist for the manufacturer on page 141 100 SICK AG Industrial Safety Systems Germany e All rights reserved 8010948 XK33 2013 10 07 Subject to change without notice Operating instructions 300 8010948 XK33 2013 10 07 AN WARNING Subject to change without notice Commissioning Chapter 9 9 2 3 Daily testing of the protective device by a specialist or authorized personnel The effectiveness of the protective device must be checked daily by a specialist or by authorized personnel The test must also be performed if the operating mode is changed No further operation if errors occur during the test If any one of the following points is not met it is not permitted to continue to work on the machine or operate the vehicle In this case the installation of the S300 must be checked by qualified safety personnel see section 9 2 2 Regular inspection of the protective device by qualified safety personnel on page 100 The test must be carried out

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