Doc140-008-A_OP-EX-R.. - EXRAY Speedometer Page
Contents
1. e Check magnetic sensor gap and magnet mounting periodically e Do not bend twist kink or otherwise abuse the sensor cables A damaged cable may produce incorrect read Ings e When installing EX RAY turn the vehicle power off or ignition switch off the wires carry power from the vehicles battery e Avoid contact with gaso line de greasers or other chemical cleaners as they may damage the EX RAY e Do not exceed 60VDC at any time as this may dam age the EX RAY Copyright 2011 5 Specifications aXe FUNCTION Current Speed Average Speed Maximum Speed Trip Distance Odometer Voltage Minimum Voltage Maximum Voltage Hourmeter Clock Ride Time Stop Watch Accum Ride Time Air Temperature Engine Temperature Max Engine Temp Oil Reminder Care Reminder Low Battery Tire Size ICON SPD AVG SPD MAX SPD DST ODO V MIN V MAX UNITS KM H or M H KM H or M H KM H or M H KM or M KM or M VAC VDC VAC VDC VAC VDC H M S H M S H M S H M S C or F Conk Gof F KM H or M H KM H or M H 3V RANGE 4 299 9 4 299 9 4 299 9 0 00 299999 0 00 299999 1 6 52 6 1 6 52 6 1 6 52 6 12h or 24h 0 0 0 9999 59 0 0 0 9999 59 0 0 0 9999 59 0 999 0 999 0 999 0 0 9999 0 0 9999 1 year life 0 3999 mm GLOSSARY _ Ss CCC VV ree MAINTENANCE REMINDERS User programmable countdown in miles or kilometers for2. US DC Warning A warning can be set to alert the operator when batteries are be low this setting flashing the Yellow LED Check with your battery manufacturer specifications The following is general guidelines for LEAD ACID batteries 12V Battery Warning 10 5 11 0V Gas vehicles 24V Battery Warning 21V 36V Battery Warning 31 5V 48V Battery Warning 42 0V Setting to 0 disables the alert Factory default 0 no warning wir ILL dE MODIFY FLASHING DIGITS BY PRESSING THE g LEFT BUTTON CHANGE TO NEXT DIGIT BY PRESSING RIGHT BUTTON TO CONFIRM PRESS THE CENTER BUTTON EX RAY will go to the next screen 4 KM H DST At Data Setting T Set Battery and Gas Maintenance Reminders Maintenance reminder used for either Gas or Electric golf carts to check the oil or add water to the batteries in an electric cart Set the number of miles or kilometers left until EX RAY displays the oil and wrench shaped reminder icons After setting lt OIL gt the lt CARE gt setting screen will appear EX RAY defaults to 0000 MODIFY FLASHING DIGITS BY PRESSING THE LEFT BUTTON CHANGE TO NEXT DIGIT BY PRESSING RIGHT BUTTON TO CONFIRM PRESS THE CEN TER BUTTON EX RAY will return to normal mode after setting lt CARE gt aE aan a Ee e Each km mile the vehicle travels lowers the maintenance reminder values by 1 e When a reminder countdown reaches 0 while driving the respective i
3. Most models Drill into the Drivers side Disc Brake bracket 3 8 9 5mm hole at 1 25 from the hub and 1 from the bottom edge as shown Mount the Speed Sensor 10mm BOLT with two jam nuts onto the bracket move the speed sensor so very little protrudes as shown Mount the magnet into the An gled bracket as shown with 0 5 12 5mm protrudes hand tight for now Adjust BOTH 6mm Magnet and see 10mm Speed Sensor for 1 4 E ar 6 to 7mm gap the width of ZIP amp cable tie Picture may differ from your application SLOWLY rotate hub check ai n ing for interferences that could damage the 6mm mag net or Sensor at least 1 4 6 to 7mm space between ANY object TIGHTEN ALL BOLTS Gap assumes the carts bear ings are in good working order Sys Tire Wheel Size Calculation rrr Method 3 Distance Measurement For the most accurate measurement use wheel size measure ment from Method 2 or set the wheel size to 1700 for lifted carts 20 22 inch tires and 1435 for stock 18 inch wheels 1 Find a length of road where the distance is known GPS is a best choice for accurate measurement 2 Drive the distance and note the distance on the speedometer display For example the road is known to be 5 miles and the speedometer reads 4 95 miles drive more than 2 3 miles 3 Use the numbers to solve for X in the following equation 1675 4 95 current wheel size E 5 _ current miles X 5 00
4. new wheel size actual miles 4 95X 1675 5 00 4 95X 8375 _ 8375 e 4 95 X 1691 Enter the new number from above method into the Speedometer Described later in this booklet Record this number below dp i iy Tire Wheel Size Calculation UL Calculating Proper Tire Size Four methods to set the proper size which determines speed The number needed in the com puter is in millimeters Method 1 Easy Ruler Method Find the circumference of the front wheel by measuring its diameter in millimeters An inch to conversion is available in the back of this booklet Multiply the wheel diameter by 3 14 The result is your tire size Example INCH x 25 4 mm So 21 4 tall x 25 4 545mm 545mm x 3 14 1706mm Method 2 Rolling Measurement On a flat surface mark the tire sidewall with the speed sensor mounted and the ground with a marking pen or chalk Roll the wheel until the mark on the tire completes 1 revolution and back on the ground Mark the ground at this location Driver should be in the car at the time Measure the distance between the marks on the ground and convert the measurement to millimeters multiply INCH by 25 4 to get mm Use this number for your wheel size For accuracy the drivers weight should be on the cart when making this measure ment 40 SPEED Sensor BOLT Installation COo OO OO OOOO BOLT SENSOR JAKE S DISC BRAKES EZGO SHOWN others similar Secu
5. 2 in the upper right corner beside the DST Icon Trip Distance TO RESET TRIP DISTANCE RESET SINGLE RIDE DATA BY HOLDING CS THE LEFT AND CENTER BUTTONS MODE FOR 3 SECONDS 56 Display Installation Xe Steering Column Mount Some Club Car models utilized plastic tube covers The diameter of the CNC bracket accounts for this tube and uses 45 degree Stake bolts which lock the display in place This process will ding the plastic tube permanently but neces sary to lock the display in place Club Car with plastic cover MCCP and MXRT Models Tighten the bottom 6mmx40mm bolts as shown on the previous page Insert the two 6mmx20mm or UoI 6mmx25mm_ bolts which ever 5 came with your kit into the m 45 degree staking holes Hand tight them to just touch the plastic tube Then making sure the display is straight up 1 4 turn each bolt side Do not overtighten The display should be inside the steering wheel window If the dis f play is too high move it farther away down the steering column feos and tighten Note Some stainless steering cov ers differ in size The tube may need to be cut to allow the EX RAY to fit directly onto the steel steering column Measure tube diameter 17 Temp Sensor Installation __ s CCT sXKXx rrr Temp Sensor Mount Electric Motor Two options 1 Motor field coil bolt or secure using the included Aluminized tape Bo
6. O Unpacking the Display Carefully remove the display from the packaging and verify all the parts are included for your application Carefully remove the EX RAY cardboard TRAY from the box Be careful not to damage the rear mounted connectors A sheet included will list the com ponents included in this kit Remove the bottom separator and remove the display mounting bracket CNC Bracket Shown your application may vary Color options also available Installation Parts PARTS BREAKDOWN The kit includes the following 1 6MMx12MM Metric Magnetic bolt mounts on the front DRIVERS side wheel HUB with bracket and clamp In stall sheets may detail drilling the hub 1 Speed Sensor that mounts on the AXLE either 10MM BOLT or PLASTIC TAB Sensor depends on your applica tion 1 Power Wires that connects to your 12Volt accessory system to provide backlight and LED power This cable also used for Battery Voltage reading 1 Temp Sensor mounting to the elec tric motor field coil bolt or to a 10mm bolt on a gas engine golf cart 1 Temp Sensor Extension Cable from the motor to display 1 Bag Misc Hardware 1 Display Mount Bracket Hardware EXRAY UBOLT Universal Bracket EXRAY Mxx CNC Machined MEZ Ezgo MCC ClubCar MYAM etc 12 e l iN gt See end of this book for model number breakdown EX RAY Features CCC ee Ambient Air Temperature Motor Engine T
7. TO NEXT DIGIT BY PRESSING RIGHT BUTTON TO CONFIRM PRESS THE CENTER BUTTON EX RAY will go to the next screen MODE 9 IEX RAY X KM H DST Dt 1 av oo 50 SPEED Sensor BOLT Installation BOLT SENSOR AXLE Mount Most all Locate the appropriate bracket with 10mm hole with two 10mm JAM nuts Various brackets used for different golf carts and steering arm knuckles Lifted EZ GO Shown CAUTION THE CABLE MUST NOT CONTACT THE MOVING STEERING KNUCKLE Carefully bend the cable and secure the cable with cable ties Watch for CHAFFING points that may damage the cable Add Cable ties to secure the cable to the tie rod arm shown below 2 SPEED Sensor BOLT Installation BOLT SENSOR AXLE Mount Most all Route the cable to prevent contact with the wheel The full LEFT and full RIGHT turn stops should be checked to ensure the cable is not pinched binds or rubs CAUTION THE CABLE MUST NOT CONTACT THE MOVING STEERING KNUCKLE OR TIRE Secure the cable with cable clamps Watch for CHAFFING points that may damage the cable Always use TWO cable ties side by side should one break in the future ROTATE THE STEERING FULL LEFT wag LOCK TO FULL RIGHT LOCK CHECK FOR CABLE PINCH HAZARDS Feed the connector over the TOP of the steering column Let cable hang for now i as shown in the Temp Extension Cable S Installation section 24 Data Setting
8. oil care or battery mainte nance in electric vehicles MAXIMUM SPEED MS Highest speed achieved since the last reset NORMAL MODE EX RAY s standard mode of operation ODOMETER ODO The total accumulated distance EX RAY has traveled The odometer is permanent and cannot be reset RIDE TIME RT Shows how long the electric motor or gas engine has been running since last reset SENSORS The speed sensor works with the magnet to provide EX RAY wheel data A second temperature sensor provides criti cal motor temperature information to the driver SLEEP MODE If EX RAY does not receive any sensory infor mation it will go into sleep mode and only display to the clock SPEED SPD The current speed the vehicle is traveling STOP WATCH TT A short term regular stop watch WHEEL SIZE Very important Used to determine speed and distance Refer to the Wheel Measurement Data Setting section for an accurate measurement 67 GLOSSARY OO ACCUMULATED RIDE TIME ART The long term amount of time spent driving all ride times added together Cannot be reset ADJUSTABLE DISTANCE EDIT ADST Edit the distance trav eled since the last trip data reset For electric powered vehicles this can be very important data For Gas powered golf carts without fuel gases this can provide a known distance before refueling is required AVERAGE SPEED AS The Median average speed the ve hicle has been traveling since the last tri
9. 1 Year life 9 0 400 VAC No Polarity 9 0 55 0 VDC No Polarity Amber Red LED Alert System Overview Inch to Metric Tire Size L Lreeee aX EX RA Y Digital Speedometer The following chart is calculations for tire size in mm entered into the EX RAY The tire size may vary with tire pressure vehicle Main Display weight changes etc Use this chart for a starting reference For e The display panel includes 3 user buttons 2 warning more accurate speed measurements utilize the methods de LED s and the LCD screen scribed Wheel Size Calculator section Formula Inch x 25 4 mm x 3 14 Actual tire size in mm LED s e Amber LED Lights for temperature warning alert Inch mm Tire Size Inch mm Tire Size SOLID Battery LOW Warning FLASH 10 254 798 21 5 546 1715 e Red LED Lights for over temperature alert SOLID 10 5 267 837 22 559 1755 and Battery LOW DANGER FLASH 11 279 877 22 5 572 1795 Remote Switch optional 11 5 292 917 23 584 1834 e The optional remote switch sold separately may be 12 305 957 23 5 597 1874 required when access to the display buttons is not pos 12 5 318 997 24 610 1914 sible Contact Alltrax for more information This is not a 13 330 1037 24 5 622 1954 standard option and special order only 13 5 343 1077 25 635 1994 Red 14 356 1117 25 5 648 2034 e LED 14 5 368 1156 26 660 2074 Switch 15 5 394 1236 27 686 2153 al Loe 16 406 1276 27 5 699 2193 spo AATA E psrono GA Ba 16 5 419 1316 28
10. 12mm countersunk screws with NYLOC nut as shown Mount the bracket to the REAR WARD edge of the drivers side steering knuckle The Size 36 40 hose clamp around the TOP 1 2 13mm of the bracket between the sensor wire and the mounting bracket Loosely tighten the clamp We will need to adjust this after the mag net is installed Adjust the TAB Sensor so the MAGNET passes through the bot tom edge of the sensor with 1 4 6 to 7mm space the width of cable tie SLOWLY rotate the hub and check for any interference that could damage the 6mm mag net MUST be at least 1 4 6 to 7mm space between ANY object This assumes the carts bear ings are in good working order
11. 711 2233 gt DG H Prieta BA 17 432 1356 28 5 724 2273 sri oman at 17 5 445 1396 29 737 2313 V F 18 457 1436 29 5 749 2353 18 5 470 1475 30 762 2393 19 483 1515 30 5 775 2433 19 5 495 1555 31 787 2472 2 1 1 2512 DOWN Left MODE Center UP Right ae aad i 5 i ee 4 j ae ee aces UP i Button Button Button 21 533 1675 32 5 826 2592 Trouble Shooting FAQ _ s CCC VV ree The screen is cracked or hazed Did gasoline de greasers or other chemical cleaners come in contact with the EX RAY s screen Some chemicals can damage the display or finish of the EX RAY The backlight won t stay on EX RAY requires external power to the vehicles 12 volt elec trical ignition switched and fused in order for the backlight to be continuously on Review installation procedure See POWER WIRE installation section EX RAY s internal battery is dead To replace the battery use a small coin to unscrew the round panel on the back of the EX RAY Remove and properly dispose of the spent battery Install a new battery of the same make Make sure the POSITIVE POLE IS FACING UP Replace with common watch style battery CR2302 See Parts and Features Section Why aren t the LED s working 64 EX RAY requires external power from the vehicles 12 volt electrical ignition switched and fused in order for the LED s to function Review installation procedure See POWER WIRE installation section In Electric Vehicles this voltage must b
12. Day Engine Tempera ture above 100 F 52 Temp Sensor EXTENSION Installation gt gt ee Temp Sensor Extension Cable The cable routes to the Digital Soeedometer display through the front floor board Golf Cart Models vary pictures below are typical your cart may look different ELECTRIC MOTOR p Route the cable through an opening through the steering column opening CAUTION THE CABLE MUST NOT CONTACT THE MOVING STEERING KNUCKLE Secure the cable with cable clamps Watch for CHAFFING points that may damage the cable Feed the connector through the TOP of the steering column Let cable hang for now The speedometer cable must be installed first shown on the next several pages 21 SPEED Sensor BOLT Installation _ Ss CCC VX ree 10mm BOLT SPEED Sensor Installation Most all Speed sensor is a magnet and wheel speed sensor The sensor mounted on the steering knuckle and magnet on the rotating wheel Various small brackets are supplied best suit your applica tion EZ GO shown below YAMAHA amp ClubCar amp Jakes Disc following pages SHORT HUBS require special bracket pg 25 BOLT SENSOR AXLE Mount Remove the Drivers side wheel SUPPORT WITH SAFETY JACK CAUTION DO NOT PERFORM THIS PROCEDURE ALONE ENSURE A STABLE SAFE WORK ENVIRONMENT Mount the 6mm x 19mm Magnet bolt Some brackets may re quire the extra 6mm Jam Nut DO NOT OVER TIGHTEN this bolt It only need
13. Distance Voltage Battery voltage 12 24 36 or 48V systems Clock Time of Day Ride Time Stop Watch Accumulated Ride Time Temperature Ambient Air and Electric Motor Gas Engine e Reset single ride data to zero distance traveled Sleep Mode If EX RAY receives no data for 20 minutes either wheel data or a button pressed it will enter Sleep Mode It will only display the clock while in Sleep Mode It will exit Sleep Mode when it receives sensor data or a button is pressed 54 GAS ENGINE Temp Sensor Installation The Golf Cart gas engine Temp Sensor The typical installation is for Air Cooled engines Cylinder Head temperature is most critical Oil temperature is also a good indicator Find a location that a bolt can safely be removed and temp sensor can be installed GAS MOTOR Any bolt near the cylinder head will provide good indication Preferably a mounting bolt that does not require re torquing the head bolts TEMP CAUTION THE CABLE SENSOR MUST NOT CONTACT MUFFLER EXHAUST COMPONENTS Cylinder Head Temperature Secure the cable with Sensor for air cooled machines cable clamps Watch for CHAFFING points that may damage the cable Follow the EXTENSION CABLE guidelines to prop erly route the cable to the display 19 Temp Sensor EXTENSION Installation Temp Extension Cable Install and use the supplied cable ties to secure the 6 foot temperature extension cable Ensure the connect
14. HE A RA Y LIMITED WARRANTY Within 1 year from the date of purchase Alltrax Inc Will repair or replace at it s option and EX RAY which is deemed defective in workmanship or materials Please contact the dealer where the EX RAY was purchased for assistance Retain Proof Of Purchase DISCLAIMER OF IMPLIED WARRANTIES ALLTRAX INC SHALL IN NO EVENT BE LIABLE FOR DEATH INJURIES TO PERSONS OR PROPERTY OR FOR INCIDENTAL CONTINGENT OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OR MISUSE OF OUR PRODUCTS EXCEPT SPECIFICALLY PROVIDED HEREIN THERE ARE NO OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTIES OF MERCHANTABIL ITY OR FITNESS FOR A PARTICULAR PURPOSE HOWEVER SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS SO THE PRECEDING EXCLUSION MAY NOT APPLY TO YOU MADE IN AMERICA ALLTRAX www alltraxinc com E X RAY T is a trademark of Energy Design Tek LLC under Licence to Alltrax Inc Grants Pass Oregon USA www alltraxinc com 541 476 3565 File Doc140 008 A_OP EXRAY2 Operators Manual pdf WE Revision A 1 16 2011 Copyright 2011 THE USA EX RAY VOLTAGE Digital Speedometer Panel With Voltage Meter for Golf Carts NEV Conversions USER s MANUAL SPEED DISTANCE TEMP CLOCK BATT VOLTAGE An Aftermarket solution for Electric Vehicles used Eia on road or off road Short Cu
15. HE NEXT DIGIT BY ey PRESSING THE RIGHT BUTTON C TO CONFIRM PRESS THE CENTER GHEE BUTTON EX RAY will go to the next MODE screen 44 SPEED Sensor BOLT Installation _ jj _ BOLT SENSOR SHORT YAMAHA G2 G19 EZGO SHORT HUB SENSOR Mount Locate the X 90 TAB bracket Shown YAM G2 G19 as Shown YAM G22 YDR See Page 30 Mount the Speed Sensor 10mm BOLT with two jam nuts onto the bracket move the speed sensor so very little protrudes as shown Mount the bracket to the REAR WARD bolt on the steering knuckle Shown is a LIFTED cart with spacer block but stock OEM will install onto the same rear bolt Re tighten the bolt to OEM Specifications Adjust BOTH 6mm Magnet and 10mm Speed Sensor for 1 4 6 to 7mm gap the width of cable tie sideways SLOWLY rotate the hub and check for any interference that could damage the 6mm mag net or Sensor with at least 1 4 6 to 7mm space between ANY object Gap assumes the carts bearings are in good working order SPEED Sensor BOLT Installation rT ee BOLT SENSOR LONG P YAMAHA G22 DRIVE LONG AXLE SENSOR Mount I Locate the LONG 90 TAB bracket YAM G22 YDR as shown YAM G2 G19 See Page 29 C Mount the Speed Sensor 10mm BOLT with two jam nuts onto the bracket move the speed sensor so 3 4 protrudes as shown Mount the bracket to the REAR WARD bolt on the steering knuckle as shown LIFTED cart with spacer block similar Re tighten
16. RT AXLE SEE PAGE 29 gt EZGO SHORT HUB 2008 RXV Driver Knuckle PN 607413 or similar gt EZGO MED TXT 2001 UP 70673 G03P gt YAM G2 G19 Short Stub Driver side Knuckle Part JN6 F3511 00 00 or similar YAM 2002 G2 G19 and older and EZGO use a short stub axle shaft Pg 29 LONG AXLE SEE PAGE 31 gt YAM G22 2003 2007 YDRA YDRE 2007 UP Driver side Knuckle Part JUO F3511 01 00 gt YAM YDRAX YDREX DRIVE 2011 Driver side Knuckle Part YAM 2003 and up G22 JUO F3511 10 00 YDRA and YDRE Drive use a long stub axle shaft Pg 30 28 Data Setting Program 12 or 24 Hour Clock EX RAY factory default is 12 hour format TO CYCLE BETWEEN 12 AND 24 HOURS PRESS THE LEFT BUTTON TO CONFIRM PRESS THE CENTER BUTTON EX RAY will go to the next screen Program Time of Day MODIFY FLASHING DIGIT BY PRESSING THE LEFT BUTTON CHANGE TO THE NEXT DIGIT BY PRESSING THE RIGHT BUTTON TO CONFIRM PRESS THE CEN TER BUTTON EX RAY will go to the next screen 45 Data Setting Program Kilometers or Miles Per Hour To cycle between KMH and MPH press the left button TO CONFIRM PRESS THE CENTER BUTTON N EX RAY will go to the next screen MODE Program Wheel size See Measuring Wheel Size section for more information FACTORY DEFAULT 2109 Enter Wheel Size determined in wheel size section MODIFY FLASHING DIGIT BY A PRESSING THE LEFT BUTTON CHANGE TO T
17. URS PRESS THE LEFT BUTTON TO CONFIRM PRESS THE CENTER BUTTON 4 EX RAY will go to the next screen MODE Program HIGH Temperature Warning As motor temperature sensor Electric or Gas reaches the value of this setting the Amber left LED will turn on as a CAUTIONARY warning Setting to 0 disables the alert Factory default 0 CHANGE TO NEXT DIGIT BY PRESSING RIGHT BUTTON TO CONFIRM PRESS THE CENTER BUTTON a EX RAY will go to the next screen MODE 46 MODIFY FLASHING DIGITS BY A PRESSING THE LEFT BUTTON A SPEED BOLT Sensor Installation BOLT SENSOR YAMAHA G2 G22 DRIVE EZGO SHORT HUB AXLE Mount ae Gather the parts for the 6mm x 19mm Mag mount TWO 6mm nuts to will be needed 1 LOCK nut and f scat 1 JAM nut for the magnet if Bai F p i YAMAHA G2 G19 Shown newer 2003 2008 G22 2008 and up YDR DRIVE hubs are similar Use the 10 24x1 or 5mm x 25mm countersunk screw bracket flat washer and nuts Secure but do not over tighten Place a 6mm JAM nut on the 6mm x 19mm Magnet insert the magnet in the bracket attach the lock nut Hand tighten for now It will be ad justed after the sensor is mounted The bracket may be slightly ANGLED REAR WARD as shown This is normal Zt SPEED Sensor BOLT Installation _ jj __ BOLT SENSOR CABLE INSTALL Install Magnet Page YAMAHA G2 G19 G22 Drive 25 27 then select your hub Install and EZGO SHORT HUB SHO
18. ce the width of cable the 6mm magnet tie MUST be at least 1 4 6 to 7mm space between ANY object This assumes the carts bearings are in good working order 34 Wire Harness Protection The wires are routed along the TOP of the steering column A optional protection tube cov ers the wires and offers a clean installation look ALLTRAX MODEL HDW800 006 CPT Carefully attached all the con nectors Make sure the fragile wires are NOT STRESSED Leave a little slack Use cable ties to secure the wires to the steering column Snap the optional column protec tor in place careful not to pinch any wires Display removed for clarity in this picture Installation Complete Optional CNC machined bracket Model EXRAY MEZ shown Proceed to the SETUP PROCE DURE 39 Power Wire Optional Installation EXTERNAL POWER WIRES The external power cable KIT EXRAY PWR provides power to the backlight and two warning LED The supplied wire must be connected to a FUSED 12 48 VOLT CIRCUIT Cable assem bly may vary from photo This circuit is best connected to the KEY SWITCHED power when turned off disables the display However display will automatically turn off after 20 minutes of no activity Route the cable through to the dashboard described earlier and connect to a FUSED 12 48 Volt DC circuit CAUTION THE CABLE MUST fi NOT CONTACT THE MOVING STEERING KNUCKLE gt 38 SPEED Sen
19. cket Steering Column Mount 15 CNC Bracket Steering Column Mount 18 Temp Sensor Mount 22 General Speed 10mm BOLT Sensor Installation 25 Short hub Mag 28 31 Short long axle 32 Jakes Disc Brake 34 ClubCar Lift 36 Speed TAB Sensor ClubCar XRT Installation 38 Power Cable Installation 39 Steering Column Wire Protector 40 Wheel Size Calculator 43 Data Setting Mode gt MPH KPH Temp limits Time DC Voltage warnings Maintenance 52 Normal Screen Modes gt Screen 1 2 3 Sleep Mode Reset data screens 54 EX RAY Features gt Explanations of all screen data settings functions 63 Troubleshooting FAQ s 65 Inch to Metric Tire Size Conversion Chart 66 Glossary 68 EX RAY Model Numbers Kits Replacement Parts 70 EX RAY USER Setup notes and battery change dates 72 Warranty Statement kh WO NY 0 OI EXRAY MODEL NUMBERS Welcome to Alltrax i O O l 4 Thank f E NII Prod MODEL DESCRIPTION sss ank you for purchasing an Alltrax Product EXRAY DISPLAY Replacement digital display head The EX RAY is Digital Speedometer Display the EX RAY KIT EXRAY TEMP ASY200 003 CHT 10mm Temp sensor product line provides valuable information about your vehicle ASY200 005 TMP 72 extension cable for your gas or electric golf car or modified buggy Neighbor hood Electric vehicle NEV or Small Task Oriented Vehicle SEA eres Cabe TOWOr AIGAS KIT SPD BOLT Speed BOLT Sensor Kit 65 cable 10mm Please an this manual caref
20. con will turn on activate e EX RAY will not increase the reminder value automatically they must be increased in the data setting mode e When reminder settings screens are viewed in data setting mode the icons will turn off if they have been activated Things that will not affect the maintenance reminders e Entering data setting mode e Using the adjustable trip distance feature e Resetting single ride data distance traveled since last reset 48 SPEED Sensor BOLT Installation BOLT SENSOR YAMAHA G2 G22 DRIVE EZGO SHORT HUB AXLE Mount The short hub axles with BLACK bearing cap have no room to mount the 6mm magnet sensor with a clamp YAMAHA G2 G19 Shown YAMAHA G22 DRIVE Similar Either replace with aftermarket bear ing hubs or use the magnet exten sion bracket and drill the bearing hub as shown Use a drill guide 1 8 or 3 15mm thick plastic lay across the top wheel lugs draw a line using permanent market Mark top and bottom as shown Measure from the LEFT EDGE 2 4 inches 2 3 8 or 61mm and mark the hub This will be the pilot hole Mark above and below as shown 25 BOLT SENSOR YAMAHA G2 G22 DRIVE EZGO SHORT HUB AXLE Mount Use a 13 64 Smm Drill Bit no larg er than 7 32 or 5 5mm to drill a pilot hol dril earlier The objective is drill a hole be tween the ridges behind the hub as shown See Below The 10 24x1 5mm mount
21. e Reset may also be required when ever UNPLUGGING A SENSOR Forced computer to re read the sensor Battery 5 Mounting Lo 7 Holes Internal Battery e EX RAY has an internal non rechargeable Lithium watch type battery CR2032 The computer can be run from the internal battery without external connection to vehicle power Source e To change the battery unscrew the battery cap on the back oft he computer with a coin Make sure the POSITIVE SIDE of the battery is FACING UP when replaced e REPLACE WITH BATTERY MODEL NUMBER CR2032 10 TROUBLE SHOOTING FAQ Ee Frequently Asked Questions Why Does Nothing Work e Try the RESET button on the back of the display e The internal battery may be weak or dead e EX RAY external power may not be properly connected Why doesn t the Motor Engine temperature work e You must have the engine temperature sensor properly installed for this feature to function Review installation procedures e Ifa wire has been disconnected and plugged back in per form the reset by pressing LEFT CENTER buttons or the RED RESET button on the back of the display A data reset must be performed in order for EX RAY to recognize the sensors if they become unplugged Everything is working but the K MPH reading is way off e The speed sensor magnet may be installed incorrectly Double check to make sure everything is set up right See Sensor Installation Section e The wheel si
22. e supplied by a fuzed circuit after the Key Switch Battery voltages range from 12 24 36 and 48Vdc This product will not work greater than 48Volt battery systems lt 60Vdc and may cause damage Temperature limit settings must be programmed manually See Data Setting Section for details Parts and Features MM S Display Backlight EX RAY is equipped with a backlight for easy viewing during night time operation zomg External 12V Power Display Backlight will light up with all five backlight LED s e EX RAY will remain lit as long as it senses wheel move ment After 20 minute of inactivity EX RAY shuts off the backlight Press any button roll the wheels turn on key switch electric golf cars or start the engine gas golf cars and EX RAY will light up again e Amber and Red LED s enabled Shift or temperature Using Internal Batteries Only e EX RAY will only stay lit for 3 seconds e EX RAY backlight will light up with 10 power to conserve the internal battery power e Ifthe LO symbol is present the backlight will not turn on The LO symbol appears when battery voltage drops below 2 45V e If ambient temperature is cold below 5 C 23 F the backlight will not turn on Ave 2 Pac E pst ovo AA ANAR SAA gguo 00 ALE ee E a TO ACTIVATE BACKLIGHT MANUALLY PRESS N 9 a Parts and Features Reset Button Use the Reset Button to erase data form the current ride includ ing clock and trip distanc
23. emp EX RAY displays different temperature information on each of the three normal mode screens SCREEN 1 Electrical Motor Gas Engine Temperature SCREEN 2 Air Ambient Temperature SCREEN 3 Maximum Electric Motor Gas Engine temperature received by the sensor since the last reset Temperature LED s When temperature reaches EX RAY HIGH temp setting the LEFT AMBER LED will light SOLID ON signaling the motor is starting to get too hot When temperature reaches EX RAY DANGER temp setting the RIGHT RED LED will light SOLID ON signaling the mo tor is too hot and recommended to stop Temperature measurements are based on user defined val ues to advise when the motor is getting too hot Tempera ture cutoffs must be programmed manually See DATA SETTING section EX RAY must be connected to EXTERNAL POWER or LED s will not function a RIGHT RED LED Over Temp Alert LEFT AMBER LED Temp Caution Alert 6l EX RAY Features _ O Ride Time DESCRIPTION Ride Time is displayed SCREEN 1 bottom left corner Ride Time shows how long the motor engine has been running since the last reset To RESET the Ride Time reset single ride data by holding the LEFT and MODE CENTER buttons for 3 seconds lt Accumulated Ride Time DESCRIPTION Accumulated Ride Time ART tracks the total amount of time the vehicle has been in motion Accumulated Ride Time is not re set able Valuable for accounting
24. for battery life time in EV or Gas Engine overhaul data DISPLAY The highest Accumulated Ride Time EX RAY can display is 9999 59 hours When the maximum value is reached EX RAY will not 60 roll the number back to 0 Display Installation STEERING COLUMN MOUNTS Most installations will be on the Golf Cart Steering column using the either the universal mount EXRAY UBOLT or optional CNC 6061 T6 Aluminum bracket EXRAY MEZ Optional dashboard mounting will include separate installation instructions Universal Bracket Mount EXRAY UBOLT EXRAY UXRT The UBM will fit on all column diameters from 1 to 2 Note Some vehicles have plastic column cover in stalled Some cutting may be required for secure installa tion The parts shown include rubber grommets inserted into the display mounting holes with 4mmx0 7x12mm metric screws Metric Allen wrenches will be needed See parts sheet The RED inserts are inserted into the rubber grommets as shown to the right These are stops to prevent the screws from damaging the display The RED FLAT BACK is far thest away from the display 13 Display Installation Universal Bracket Mount Lay a soft cloth on the work surface and lay the display face down lIn stall the Display using the two 4mm x 12mm Allen head screws Notice the red flat back is the bump stop the screws will stop when fully compressed The RED FLAT BACK is farthest away from the displa
25. he danger level GEX RAY GEX RAY z Yy Ean or OD nO n Deus Uu Whi eee wav r 5g External power must be connected for the LED s to function Display Installation CNC Bracket Mount Steering tube column diameters vary between golf cart manufac turers ensure you have the correct diameter before starting the project Example the 1 50 EZ Go tube uses 1 51 Clamp MODELS e EXRAY MEZ EZ Go 1 51 EXRAY MCC ClubCar 1 66 EXRAY MYAM Yamaha 1 71 EXRAY MCCP ClubCar with Plastic Tube 1 76 e EXRAY MXRT ClubCar XRT with Plastic Tube 1 76 The parts shown include rubber grommets inserted into the display mounting holes 4mm x 12mm met ric screws Metric Allen wrenches will be needed not included See parts sheet The RED inserts are inserted into the DEEP DRILLED HOLE sec tion These are stops to prevent the screws from damaging the display The RED FLAT BACK is farthest away from the display 15 Display Installation _ s_ i LC re CNC Bracket Mount Lay a soft cloth on the work surface and lay the display face down In stall the Display using the two 4mm x 12mm Allen head screws Notice the red flat back is the bump stop the screws will stop when fully compressed gt DO NOT OVER TIGHTEN Insert the two 6mmx40mm Allen i gt head bolts Cap Screws with 1 flat RE k washer Note bolts may differ from N picture Position the display 6 inc
26. hes 150mm behind the steering wheel about 1 inch 25mm away from the steering wheel mounting hub Hand tighten the 6mm bolts until the display no longer moves and is straight CLUB CAR with plastic tube see next page MCCP and MXRT Models 16 EX RAY Features CCC Voltage DESCRIPTION The Volt meter shown on SCREEN 1 0 amp 2 will provide the user with a numeric display of the actual battery voltage For gas powered vehicles the 12V alterna tor battery and electrical health can be monitored For electric vehicle monitoring battery pack voltage allows the user to monitor when the battery is depleted Ma Kw H DST gt rm rt A At LILI Lear ae Wav FOOT For 48V systems The voltage display cannot read above 52 6VDC limited by its design If the voltage is above 52 6V the reading will change to HI as shown below 48V battery systems when fully charged will drop below 52 6VDC in a matter of seconds under load at EX RAY Features _ O Odometer DESCRIPTION The Odometer shown on SCREEN 3 will provide the user with a numeric display of total accumulated distance in miles or kilo meters The odometer is not re set able Trip Distance Meter DESCRIPTION The Trip Distance Meter shows how much distance has been traveled since the last reset Valuable information for electric ve hicles without fuel gauges on gas vehicles Trip Distance is displayed on SCREEN 1 amp
27. ing screw is a COUNTER SUNK use a larger bit 13 32 10mm or 7 16 11mm just deep enough to countersink the screw 26 SPEED BOLT Sensor Installation e at 2 4 61mm from left edge BETWEEN THE LINES marked a DO NOT DRILL ALL THE WAY THROUGH Data Setting 4 U Program DANGER Temperature Warning As motor temperature sensor Electric or Gas reaches the value of this setting the Right Red LED will turn on as a CRITICAL warning Setting to 0 disables the alert Factory default 0 RAR F ANGEL MODIFY FLASHING DIGITS BY PRESSING THE BS LEFT BUTTON CHANGE TO NEXT DIGIT BY PRESSING RIGHT Gary BUTTON a TO CONFIRM PRESS THE CENTER BUTTON N EX RAY will go to the next screen MODE Electric Motors Typical Settings do not exceed 85 C e WARNING 65 C 149 F e CRITICAL 75 C 167 F eee Engines Suggested warnings see MFG Spark Plug Head Temp WARNING See MFG e Oil Temp WARNING 82 C 180 F e Coolant WARNING 99 C 210 F e Spark Plug Head Temp CRITICAL See MFG e Oil Temp CRITICAL 99 C 210 F e Coolant CRITICAL 110 C 230 F See MFG Check manufacturers recommendations Note Oil Temp varies depending on quality of oil Note Head temperature and OIL properties see article http nortonclub org docs OilTemp pdf 47 Data Setting C T Program Temperature Unit of Measure Choose between C or F TO CYCLE BETWEEN C or F HO
28. ors are securely attached do not apply any stress on the wires as the motor moves up and down INSERT THE TAPE THE SPLIT LOOM CONNECTORS NOT SUPPLIED FACING FORWARD FACING REARWARD 20 Normal Screen Modes Cree SCREEN 2 Screen 2 displays Speed SPD Distance DST Battery Voltage V Air temperature Stop Watch TT Time of Day SPD xX DST sh A it TETIT rm Me Ferreri DBA DOLIO SCREEN 3 A Screen 3 A displays X opina Avg Speed AVG S BG ono iT Odometer ODO Bu LELOA Min Voltage MIN V Max Motor Engine Temperature e Accumulated Ride Time ART e Time of Day SCREEN 3 B Screen 3 B displays e Max Speed MAX S e Odometer ODO MAX Voltage MAX V mm Minin FOOL LELEL opo C MD x y LALALA ey SPD fo MAX Lii mx Mx Mo mann R i EO KEO Leen MAX Motor Engine Temperature Accumulated Ride Time ART Time of Day 53 NORMAL MODE SCREENS OO Switch between 3 Normal Mode Screens All of the information the EX RAY provides is on one of these 3 screens When driving the user has the choice of staying on screen 1 or screen 2 Screen 3 will default back to screen 1 after 5 seconds TO SWITCH BETWEEN SCREENS PRESS THE CENTER BUTTON MODE or SCREEN 1 Screen 1 displays Speed SPD Distance DST A At TITT Battery Voltage mir Mo Ride Time RT AEA ee a Time of
29. p data reset BACKLIGHT The light brightens the LCD display for night time driving Automatically comes on when power is applied to POWER input and speed sensor data is received BATTERY VOLTAGE The LCD displays voltage is based on input to the external power cable 12 24 36 and 48Volt dc battery systems Do not exceed 60VDC at any time DATA SETTING MODE The place to set EX RAY s settings Includes distance units wheel size clock format time tempera ture units high temp setting over temp setting and oil battery maintenance reminders DISTANCE DST The amount of distance covered since the last reset HIGH OVER TEMP INDICATORS The LED indicators will turn on when the electric motor or gas engine gets to hot or danger ously hot 66 Specifications ae PHYSICAL FEATURE Speed Distance Sensor Temperature Sensors Voltage Sensor Remote Thumb Switch Backlight Product Dimensions Screen Dimensions Product Weight Wheel Circumference Operation Temperature Storage Temperature Battery External Power Input Critical Environment DESCRIPTION Non contact Magnetic Sensor External Ambient and Engine Thermistor Sensors Red Black Power Wire Optional Mirrors Main Buttons 5 White LED Group 106 93x59 46x23 7mm WxHxD 4 21x2 34x0 93 78 75 x 28 6mm 3 1 x 1 13 3 9 oz 110 grams 0 24 Ibs 0 to 3999 mm 0 C to 60 C 32 F to 140 F 20 C to 80 C 4 F to 176 F 3V CR2032 About
30. peed Sensor EXRAY UXRT EXRAY Display Univer Fits ClubCar XRT sal mount TAB Speed only Sensor ClubCar XRT The universal brackets are simple sheet metal mount The machined CNC brackets shown below add flare to your ride MODEL DESCRIPTION EXRAY MEZ EXRAY Display CNC EZGO 1 51 Steering Machined mount 10mm column BOLT Speed Sensor EXRAY MCC EXRAY Display CNC ClubCar 1 66 Steer Machined mount 10mm ing column BOLT Speed Sensor EXRAY MYAM EXRAY Display CNC Yamaha 1 71 Steer Machined mount 10mm ing column BOLT Speed Sensor EXRAY MCCP EXRAY Display CNC ClubCar 1 76 Plastic Machined mount 10mm BOLT Speed Sensor EXRAY Display CNC ClubCar XRT 1 76 Machined mount TAB Plastic Steering Speed Sensor column ClubCar XRT ONLY Steering column EXRAY MXRT Precautions O O WARNING When using the EX RAY follow basic precautions including the following e Read all instructions be fore using the EX RAY e When installing the DC Motor temperature Sensor be careful removing the bolt and not to damage the motors internal field coil Alltrax is not responsible for damage done during this process e Use EX RAY only for its intended purpose e To reduce rick or injury do not disassemble EX RAY or its accessories e EX RAY can be used in the rain but should not be used under water e Do not leave the main unit in direct sunlight when not being used
31. re the cable with cable clamps Watch for CHAFFING points that may damage the ca ble Always use TWO cable ties side by side should one break in the future CAUTION THE CABLE MUST NOT CONTACT THE MOVING STEERING KNUCKLE OR TIRE Route the cable to prevent con tact with the wheel The full LEFT and full RIGHT turn stops should be checked to ensure the cable is not pinched binds or rubs ROTATE THE STEERING FULL LEFT LOCK TO FULL RIGHT LOCK CHECK FOR CABLE PINCH HAZARDS Feed the connector over the TOP 4 of the steering column Let cable 4 hang for now as shown in the Temp Extension Cable Installa S tion section 3 33 SPEED Sensor BOLT Installation Wiring Column Protector Installation BOLT SENSOR LIFTED CLUB CAR or JAKE S LIFT KIT HUB AXLE Mount The Club Car with 6 inch spindle lift E or most Jakes Lift kits with angles spindle axles require the 30 Degree bracket supplied Mount the Speed Sensor 10mm BOLT with two jam nuts onto the bracket move the speed sensor so very little protrudes Mount the bracket to the steering knuckle with a cable clamp Shown is a LIFTED Club Car cart with an gled axle knuckle Most Jake s kits are angled in similar manner The 10mm Sensor will be angled slightly This is normal SLOWLY rotate the wheel Adjust BOTH 6mm Magnet and hub and check for any inter 10MM Speed Sensor until 1 4 ference that could damage 6 to 7mm spa
32. s to support its own weight Position the Clamp head and magnet bracket OPPOSITE of each other onto the wheel hub and tighten clamp This will off set any weight balance 22 Data Setting _ _ss_ i UOU EE Avg Speed Operator has a choice to place Average Speed between Screen 2 or Screen 3 MODIFY FLASHING DIGITS BY PRESSING THE LEFT BUTTON D TO CONFIRM PRESS THE CENTER BUTTON N EX RAY will go to the next screen MODE DST Distance Resolution Distance resolution can be set in 1 or 2 place decimal Note The speed sensor utilizes only one magnet and resolution does not increase accuracy at speeds below 2 miles per hour Factory Default 1 DST ODO MODIFY FLASHING DIGITS BY PRESSING THE LEFT BUTTON TO CONFIRM PRESS THE CENTER BUTTON EX RAY will go to the next screen Data Setting U _ DC Danger As batteries are depleted below a certain voltage damage can occur DC DANGER Level can be set to alert the operator the batteries are below this setting flashing the RED LED Both the Yellow and Red LED will Flash Check with your battery manu facturer specifications The following is general guidelines for LEAD ACID batteries 12V Battery Warning 9 75V 24V Battery Warning 19 5V 36V Battery Warning 29V 48V Battery Warning 39V Setting to 0 disables the alert Factory default 0 no warning MODIFY FLASHING DIGITS BY PRESSING THE LEFT BUTTON A CHANGE
33. sor BOLT Installation BOLT SENSOR LIFTED CLUB CAR or JAKE S LIFT KIT HUB AXLE Mount Attach cable ties to the steering arm Rotate the steering wheel FULL LEFT and FULL RIGHT and check for binding Route the cable as described earlier CAUTION THE CABLE MUST NOT CONTACT THE MOVING STEERING KNUCKLE OR TIRE Secure the cable with cable clamps Watch for CHAFFING points that may damage the cable Always use TWO cable ties side by side should one break in the future Mount the wheel and recheck for rubbing or any damage that may occur to the cable Feed the connector through the TOP of the steering column Let cable hang for now as shown in the Temp Extension Cable Installa tion section 2 XRT SPEED Sensor TAB Installation _U TAB SENSOR CLUBCAR XRT HUB AXLE Mount The XRT requires a special TAB speed sensor mounted to the cast iron steering knuckle MAGNET MOUNT The 6mm x 19mm magnet mount is the same as previously de scribed Mount the 6mm x 19mm Magnet bolt Some brackets may require the extra 6mm Jam Nut DO NOT OVER TIGHTEN this bolt It only needs to support its own weight Position the Clamp head and magnet bracket OPPOSITE of each other onto the wheel hub and tighten clamp This will offset any weight balance 36 XRT SPEED Sensor TAB Installation L T TAB SENSOR Continued Mount the TAB Speed Sensor to the supplied bracket using the two 4mm x
34. st be used REMEMBER TO WRITE DOWN YOUR FINAL SET TINGS Tire size inches x 25 4 Size in mm Tire size in mm x 3 14 Total Diameter size of tire Typical Types SIZE mm OEM Stock 1395 1435 All Ter Alltrail Trailwolf 1550 1595 rain Trail wolf measured 1580 1565 1595 All terrain AllTrail 1725 1760 Bai 20 2 Mudd Stryker measured 1775 1755 1775 Mudbuster O23 23 25 18 20 20 22 22 23 23 25 5 WARNING This is an example chart tire pressure vehicle weight and other factors affect speed readings If accuracy is required use a GPS and the previous page examples 42 SPEED Sensor BOLT Installation ee BOLT SENSOR CABLE gt Pe ROUTING ALL EZ YAM G2 DRIVE etc Route the cable to prevent con tact with the wheel The full LEFT and full RIGHT turn stops should be checked to ensure the cable is not pinched binds or rubs CAUTION THE CABLE MUST NOT CONTACT THE MOV ING STEERING KNUCKLE OR TIRE Secure the cable with cable clamps Watch for CHAFFING points that may damage the ca ble Always use TWO cable ties side by side should one break in the future ROTATE THE STEERING FULL LEFT LOCK TO FULL RIGHT LOCK CHECK FOR CABLE PINCH HAZARDS Feed the connector over the TOP of the steering column Let cable hang for now as shown in the Temp Extension Cable Installa tion section 31 SPEED Sensor BOLT Installation BOLT SENSOR JAKE S DISC BRAKES
35. th methods shown Gas Engine 10mm bolt optional water jacket sensor avail able contact your dealer for more info ELECTRIC MOTOR The temperature sensor monitors the field coil tem perature an indication of gt 75 C 167 F the inter nal temperature is too hot Option 1 Performed by authorized personnel Carefully remove the mo tor field bolt and install the temp sensor Install the bolt and torque to manu facturers specifications Option 2 Use the sup plied tape clean the area with de grease agent dry and apply the tape over the sensor and part of the wire 18 EX RAY Features Cree Speedometer DESCRIPTION SPEED AVERAGE SPEED MAXIMUM SPEED The speedometer shows vehicle speed EX RAY also shows average and maximum speed since last reset Speed is displays top left of SCREEN 1 from 0 399 9 M H or KM H The SPD Icon and M H or KM H will also appear next to the speed reading Average Speed displays on SCREEN 2 next to the AS Icon The Average speed the vehicle has traveled since the last reset Vu el o oao rir ATA ETOC LEN Maximum Speed displays on SCREEN 3 next to the AS Icon The Average speed the vehicle has traveled since the last reset m E 55 EX RAY FEATURES EE Overview The EX RAY is in Normal Mode during regular use Available Features Sleep Mode Speedometer Speed Average Speed Maximum Speed Distance Odometer Adjustable Trip
36. the bolt to OEM Specifications Adjust BOTH 6mm Magnet and 10mm Speed Sensor for 1 4 6 to 7mm gap the width of cable tie sideways SLOWLY rotate the hub and check for any interference that could damage the 6mm mag net or Sensor with at least 1 4 6 to 7mm space between ANY object Gap assumes the carts bearings are in good working or der Photos Courtesy of Customer Install 2010 YDRA JS of Florida Use 2 Zip ties to steering arm 30 go to next page DATA SETTING MODE COC D Overview For the EX RAY to operate correctly the DATA SETTING must be correct Available Settings Kilometers or Miles per Hour Wheel size in millimeters 12 hour or 24 hour Clock Format Time of Day Temperature unit of Measure F or C Maintenance Reminders M K Battery Voltage 12 24 36 and 48V systems After setting is confirmed EX RAY will move on to the next set ting in order If no button is pressed for 15 seconds EX RAY will return to Normal Mode Enter Data Setting Mode gt TO ENTER DATA SETTING MODE PRESS AND HOLD ALL THREE BUTTONS FOR 3 SECONDS All digits will turn on i DINI Release the buttons to A continue arr COCCI TETEN Tire Wheel Size Calculation Method 4 Tire Chart Quick Set The chart below picks typical tire sizes and performed calcula tions This is a reference and if accurate data is required or speeding tickets can be issued the previous methods 1 3 mu
37. ts _ s_ CCC VC ree Normal Mode Activate backlight manually Switch between screens in normal mode Start or stop the stop watch Data Setting Mode Enter data setting mode oy EEN ZS x Moo 3sec SS or we 3sec o t v Mone A v or NO Switch between screens in data setting mode Scroll through current data setting Move to next digit of current daa setting Data Reset Move 3sec Reset single ride data Adjustable Trip Distance Edit Enter exit adjustable trip distance edit mode Scroll distance value Rally Mode Enter exit rally mode Scroll distance value Lap Timer Mode 3sec Enter exit lap timer mode 3sec Clear lap timer data Start stop lap timer Signal new lap Enter exit lap data review mode Scroll through lap information NOTES 71 Setup Information _ s CCC XV eee Maintenance Notes e its a good idea to write down date of installation mainte nance battery changes miles per year TIRE SIZE or any settings that may help in the future to setup your EX RAY RES 1 2 Resolution Speed 70 Table Of Contents _ Ss_ CC V eee Short Cuts Quick Set up guide Table Of Contents Welcome to Alltrax gt Enter Dealer and warranty purchase information Precautions Specifications Overview Installation 12 Parts Breakdown 13 Universal Bra
38. ully before installing your KIT SPD TAB Speed TAB Sensor Kit 65 cable TAB EX RAY Display Note This Manual intended as guide to Use with Clubcar XRT vertical mount proper installation but cannot predict every possible applica tion Some modifications may be required KIT UNIV BKT Universal Bracket mount w hardware EXRAY EX RAY is a trademark of the Energy Design Tek LLC KIT MEZ EZ 1 51 CNC Machined mount w HDWR Company Oregon USA licensed to Alltrax Inc Oregon USA l KIT MCC CC 1 66 CNC Machined mount HDWR Please Record Important Information KIT MYAM YAM 1 71 CNC Machined mount HDWR Ae ante see A a a a KIT MCCP CC 1 76 CNC Machined mount HDWR for 1 76 PLASTIC TUBE and CC XRT PURCHASE DATE ASY200 003 CHT 10mm Temp sensor 21 w JST Conn DEALER ASY200 005 TMP Replacement 72 Temperature Sensor n o extension cable w JST Conn DEALER PHONE MET350 009 BCK Simple Universal display mounting bracket w hardware replacement kit EX RAY MODEL ON BOX ___ EXRAY OP MAN Operators manual EXRAY Keep this manual sales receipt and original box for future BATT 2032 Replacement CR2032 Lithium Battery USE HDW800 006 CPT Plastic steering column wire protector SAVE THESE INSTRUCTIONS NOTE EXRAY manufactured after 4 Copyright 2011 Jan 01 2011 include VOLTAGE display 69 EXRAY MODEL NUMBERS MODEL DESCRIPTION EXRAY UBOLT EXRAY display Univer Fits most all vehicles sal mount 10mm BOLT S
39. y gt DO NOT OVER TIGHTEN Install the pipe clamp onto the steer ing column Position the display 6 inches 150mm behind the steering wheel about 1 inch 25mm away from the steering wheel mounting hub Hand tighten the clamp bolt until the display no longer moves and aligned straight 14 EX RAY Features LC Ue Clock and Stop Watch Time of Day The Time of Day Clock is displayed in the Clock bottom right corner in all screens next to the Clock Icon and during sleep mode The clock is displayed in either 12H or 24H format Stop Watch The Stop Watch TT is displayed on SCREEN 2 The Stop Watch functions like and simple stop watch Press LEFT button to start or stop the stop watch To RESET the Stop Watch reset single es seek ride data by holding the LEFT and CEN MODE TER buttons for 3 seconds 59 EX RAY Features Cr ee Voltage DESCRIPTION The Volt meter MIN MAX is shown on SCREEN 3 will display minimum or maxi mum BATTERY VOLTAGE cycling every other second For gas powered vehicles low voltage indi cates the lowest level reached or alternator problems Electric vehicles displays battery pack lowest level under load WARNING AND When WARNING and DANGER levels were DANGER LEDS set for voltage the LEDS will FLASH when those levels are exceeded YELLOW LED will be on when voltage is BELOW the warn ing level The RED LED will FLASH when battery voltage is BELOW t
40. ze setting may be incorrect Please review wheel size measurement instructions section EX RAY is not displaying information correctly e Ifthe wires on the back of the EX RAY become damaged incorrect readings may be displayed e Avoid twisting crimping kinking or otherwise abusing the wires e Voltage reads HI For 48V systems some regen event may raise the voltage above 52 6VDC the reading will be HI but does not damage the display limited by its current design Under normal loads battery voltage will be below 52 6V 63 EX RAY Features LC LULL Reset Single Ride Data to Zero Resets Temporary Data e Maximum Speed MS Ride Time RT e Stop Watch TT e Distance Traveled DST The data should be reset to zero at the end of your trip so that new information can be logged on the next event Notes e The reset can be done from any screen e Accumulated Ride Time and Odometer cannot be reset and are intended to maintain cumulative information JEX RAY SPD Da x ET xan pst ovo HUFHEER SAAE AAGA HH HeLa AANT SEE on amp D am G j i j AN A To RESET the single ride data by hold ing the LEFT and CENTER buttons for 7 MODE 3 seconds EX RAY MUST BE RESET TO RECOGNIZE SENSORS e If ANY wires become unplugged from EX RAY do a reset after everything is re connected Power wire not included e Alternately push RED RESET button on the back of the EX RAY 62 Installation _
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