INSTALLATION MANUAL SIDE BELT NEST
Contents
1. Fix the partition undercarriages 194988 for double nests 190160 for single nests between the side plates with 2x2 Taptites M6x12 Use the middle holes in the side plates Push in bearing in the partition undercarriages lined up with the one in the black undercarriages For single nests push in bearing at the wall side Attention Make sure the flat side of the partition undercarriage faces the front of the house because otherwise the sharp side of the partition undercarriage can wear through the conveyor belt side belt nest ZBN page 3 When you reach the middle of the nest row or 1 4 and 3 4 when using 2 flap motors place the motor support 194990 for double nests 190161 for single nests with the legs Copyright 2003 Vencomatic BV All rights reserved 5 2003 side belt nest ZBN page 4 V encomatic After water levelling the undercarriages fix the legs in the undercarriages using self drilling screws 190488 Screw the flap motor to the motor support with 3 hex bolts M10x20 151070 IMPORTANT Follow the instructions supplied with the flap motor Copyright 2003 Vencomatic BV All rights reserved 5 2003 V encomatic Push the extension shafts 136213 through the undercarriages Don t forget to Slide on the pinion units 136719 2x2 sets per undercarriage for one section of side belt nest ZBN page 52. Screw the sprocket tube connections 130006 to the extension shafts where a motor support is placed with 2 hex bolts M8x50 131106 and 2 lock nuts M8 631009 Copyright 2003 Vencomatic BV All rights reserved 5 2003 V encomatic Connect the sprocket tube connections to the flap motors with the double chains and the double chain closing links side belt nest ZBN page 6 Connect the extension shaft with cylinder head socket screws M8x40 131179 and lock nuts M8 Saw the ends off the extension shafts in the beginning and the end of the row Leave appr 10 cm sticking out Copyright 2003 Vencomatic BV All rights reserved 5 2003 V encomatic side belt nest ZBN page 7 Fix the C brackets 134991 on the undercarriages and on the partition undercar riages with blind rivets 5x8 171242 Single nests eZBN and 2eZBN only have a C bracket at the front side Wall fixation from undercarriages for eZBN and 2eZBN Along every nest leg drill a hole in the L shaped profile 190165 and place bracket 130280 with M6 bolt washer and nut Drill an 8mm hole in wall put in 8mm plug and fix bracket onto wall with 6mm wood bolt and washer Copyright 2003 Vencomatic BV All rights reserved 5 2003 side belt nest ZBN page 8 V encomatic The following 3 steps should be carried out together 1 Place the red coated wooden nest p
3. TO Place the egg belt covers 138002 on the cover plate brackets A GN OX 4 YU Wy q YU 4 Yili 0 Uy Copyright 2003 Vencomatic BV All rights reserved 5 2003 V encomatic side belt nest ZBN page 26 Perches on second level only 2ZBN and 2eZBN Screw bracket 113062 on every wooden belt support with two plywood screws 4x20mm turn screws in the central wood strip Push plastic perch into the bracket Connect perches with coupler glue and four screws 4x20mm Close perch ends with caps glue and 2 screws IMPORTANT install screws directly after gluing IMPORTANT let glue dry for at least 24 hours IMPORTANT keep couplers above the brackets Copyright 2003 Vencomatic BV All rights reserved 5 2003 ncomatic We page 27 side belt nest ZBN Push the racks 130723 through the pinion houses and screw them to the frame brackets on the gauze floors with hex bolts M6x50 and hex lock nuts M6 Attention The set screws in the pinions should stay reachable when the racks are fixed to the gauze floors Attention The drive shaft of the pinions is not in the middle of the undercarria ges Make sure the teeth of BOTH racks point towards the drive shaft Tip Try to push a rack through the pinion house correctly so that the set back out until t
4. V encomatic side belt nest ZBN page 0 INSTALLATION MANUAL SIDE BELT NEST Copyright 2003 Vencomatic BV All rights reserved 5 2003 side belt nest ZBN page 1 V encomatic There are 4 types of sidebelt nests a eZBN single Side Belt Nest a ZBN Side Belt Nest standard a 2eZBN single 2tier Side Belt Nest a 2ZBN 2tier Side Belt Nest Ts 2 SG 2ZBN 2eZBN ZBN eZBN Copyright 2003 Vencomatic BV All rights reserved 5 2003 V encomatic Press the bronze plain bearings 136215 into the undercarriages 194987 for double nests 190159 for single nests If needed retap the holes in the welded nuts in the undercarriages with an M8 tap Screw the legs in the undercarriages with hex bolts M8x20 631015 side belt nest ZBN page 2 Fix the side plates 194989 or 190702 to the undercarriages with 8 Taptites M6x12 per side In case of a single SBN one of these plates is L shaped and zinc plated 190165 Attention Check especially in the beginning if you set the undercarriages up square measure the distances between the legs crossways these should be equal Copyright 2003 Vencomatic BV All rights reserved 5 2003 V encomatic
5. al drawings Connect belt motor according to the electrical drawings Connect the flap motor and the end switches according to the electrical drawings Set the end switches according to the manual from the electric panel Set the timer according to the manual from the electric panel Your nests are ready for use Therefore read the user manual s Copyright 2003 Vencomatic BV All rights reserved 5 2003 V encomatic APPENDIX OPTIONS slats between and behind nest side belt nest ZBN page 35 walkover between nests and start walkover use strip L 975mm and two brackets 230680 tot 2 amp slats between along return unit code 239400 use strip L 975mm and leg sets return station TER return station retourstation retourstation Umlenkun i Umlenkung eee qi station retour Ul station retour slats behind return station code 239400 use an extra nest undercarriage strip L 1717mm with two brackets 230680 Copyright 2003 Vencomatic BV All rights reserved 5 2003 V encomatic side belt nest ZBN page 36 APPENDIX OPTIONS perch on undercarriage Perches on nest undercarriage with bracket 855255 Install this bracket together with the undercarriage side
6. artition walls on the undercarriages Where there is a walkover you should only place the outer partition walls of the entire walkover 2 Screw the lower beams of the rear walls 138066 to the partition walls with hex bolts M6x30 131030 and hex nuts M6 231005 Tighten the bolts and nuts hand tight Copyright 2003 Vencomatic BV All rights reserved 5 2003 V encomatic side belt nest ZBN page 9 3 Screw the upper beams of the rear walls to the partition walls with hex bolts M6x30 and hex nuts M6 Tighten the bolts and nuts hand tight Now tighten the bolts and nuts through the lower beam of the rear walls tight If necessary add a washer M6x18 311199 between the partition wall and the upper beam to avoid tilting of the partition walls Walkover see cross view where to place the wooden beams Place beam 60mm 620mm for 2ZBN and 2eZBN top level above the nest undercarriage If beam is used as perch place beam 40mm higher Copyright 2003 Vencomatic BV All rights reserved 5 2003 V encomatic Screw the walkover beams 133220 between 2 partition walls with 4 chipboard screws 5x50 231003 per beam so that the beams are 60mm above the undercar riages and at the same time the outsides of the beams correspond with the outsides of the partition walls If option NEST LIGHT is supplied install an extra woo
7. belt supports 134158 90 turned in the outer belt guides side plates Fix the inner belt guides 130253 to the belt supports In a walkover use a high belt guide 130304 instead of a low belt guide r dg 5 2003 Copyright 2003 Vencomatic BV All rights reserved encomatic side belt nest ZBN page 17 Push the inner belt guides towards the nests and fix the belt guides to the undercarriages with blind rivets 5x8 Copyright 2003 Vencomatic BV All rights reserved 5 2003 side belt nest ZBN page 18 encomatic For 2ZBN and 2eZBN the C brackets on the wooden belt support and on the ix F partition walls with plywood screws 04x30 NES S TA ZX Fix the upper inner belt guides on the wooden beltsupport with screws 04x30 5 2003 Copyright 2003 Vencomatic BV All rights reserved ncomatic page 19 side belt nest ZBN We Stick the belt support 134158 902 turned in the inner upper beltguide Fix the outer upper HIGH beltguide on the belt support with screw 4x30mm G My Wu Wi 4 DS DA OL LOL ES A For all nests Press the egg bumper profile 130495 over the edges from all low belt guides 5 2003 Co
8. den beam above the 16mm hole for passing through the flat cable side belt nest ZBN page 10 Fix the partition walls to the C brackets with chipboard screws 4x40 131032 Use only the lower hole in the C bracket Copyright 2003 Vencomatic BV All rights reserved 5 2003 V encomatic side belt nest ZBN page 11 Wall fixation for 2eZBN only Screw bracket 194810 onto every second nest wall with tow 5 5x19mm screws let the back side of the bracket touch the wall Drill a 10mm hole in wall through the hole of the bracket Place a 10mm plastic plug and fix bracket onto wall with 8mm wood bolt Copyright 2003 Vencomatic BV All rights reserved 5 2003 V encomatic side belt nest ZBN page 12 Nest light OPTIONAL Pull the flat cable 132229 through the partition walls above and or underneath Fix the lamp fitting 132205 on the flat cable 1 lamp fitting per back wall Turn the bulb 132212 in lamp fitting Flat cable in walkover hang cable underneath wooden beam with 5 OBO cable clamps and 4x20 screws 2ZBN and 2eZBN Fix the wooden belt support 113058 to the partition walls with coach bolts M6x70 131115 lock washer M6x25 131027 and hex nut M6 Copyright 2003 Vencomatic BV All rights reserved 5 2003 page 13 side belt nest ZBN V encomatic Nest floors Screw the frame brackets 136209 to the gauze floors 118108 wit
9. est ZBN V encomatic Assembling and installation of the motor driven egg collecting table eZBN 2eZBN 6 5mm 5 2003 Copyright 2003 Vencomatic BV All rights reserved V encomatic Assemble the weight roller kit 139377 side belt nest ZBN page 33 Install weight roller in the drive unit Use M8 bolt to fit the weight roller into the drive unit frame Place weight roller as high as possible but don t let the roller touch the top belt For installation of an elevator refer to installation manual elevator Copyright 2003 Vencomatic BV All rights reserved 5 2003 V encomatic side belt nest ZBN page 34 Installation of the flap motor cable use the holes punched into the bottom side of all nest undercarriages Make cable spanners on the final flap motor support and the first nest undercarriage using two M6 threaded hooks in the holes from these undercarriages and 2 twist tension screws Pull steel wire through the holes between these undercarriages Fix wire ends on both cable spanners and tension the wire Hang all electric cables from flap motor s on these steel wire with Tyraps Use for one nest section 2 30 meters 8 Tyraps Je ED X z x E ORQ KN f f J F4 4 Install the electrical box according to the electric
10. h hex bolts M6x30 and hex nuts M6 For 2ZBN and 2eZBN is this only needed for the bottom nests Hook the rubber mats onto the gauze floors For 2ZBN and 2eZBN Fix the connecting strips 114687 on the gauze floor with countersunk screw M8x16 111450 and lock nut M8 631009 Hook the rubber mat on the floor 5 2003 Copyright 2003 Vencomatic BV All rights reserved encomatic side belt nest ZBN page 14 Stick the connecting strips beside the lower back wall and screw the gauze floors between the partition walls with hex bolts M6x35 641084 and hex lock nuts M6 641061 Let the gauze floors rest on the lower beams of the rear walls Do not tighten the lock nuts too tight Fix the lower gauze floors on the connecting strips with countersunk screw M8x16 and lock nut M8 Copyright 2003 Vencomatic BV All rights reserved 5 2003 V encomatic side belt nest ZBN page 15 Copyright 2003 Vencomatic BV All rights reserved 5 2003 a ncomatic page 16 side belt nest ZBN Ve For all nests Screw the gauze floors between the partition walls with hex bolts M6x35 641084 and hex lock nuts M6 Let the gauze floors rest on the lower beams of the rear walls Do not tighten the lock nuts too tight YUY OK ON Yu Y yyy ON My Y OM ME iy i Yip Stick the
11. he nests in the recesses in the partition walls Connect the tubes with PVC sleeves 5 8 136219 In walkovers and at nest end put in a plastic plug 130707 in the end of each tube Copyright 2003 Vencomatic BV All rights reserved 5 2003 encomatic side belt nest ZBN page 23 NOT FOR eZBN 2eZBN Press the covers for the roller tubes 134027 on the roller tubes 134031 de a Os Press the spindles for the roller tubes 134043 through the ridge points of the partition walls Secure a spindle with 1 starlock g6 mm 151069 Fix the roller tubes with the covers on the spindles NN ZEN i 4 Yuu KOSTEN Wit IJN H 4 M Yj M Ue Copyright 2003 Vencomatic BV All rights reserved 5 2003 V encomatic side belt nest ZBN page 24 Place the roof plates 134250 on the nests Clamp the roof plates between the upper beams of the rear walls and the partition walls Tighten the hex bolts and hex nuts through the upper beams of the rear walls and the partition walls Screw the fill up plates 134949 on the C brackets through the upper holes of the C brackets with chipboard screws g4x30 Copyright 2003 Vencomatic BV All rights reserved 5 2003 encomatic side belt nest ZBN page 25 Screw the cover plate brackets 134206 directly above the C brackets against the partition walls with chipboard screws g4x30
12. he rack is just out of the pinion house Remember the position of the pinion When you make sure the next pinion is positioned the same way the set screws will be reachable when the rack is fixed to the gauze floor screws are still reachable when the rack is fixed to the gauze floor Pull the rack Tighten the set screws in the pinions firmly 5 2003 Copyright 2003 Vencomatic BV All rights reserved V encomatic To make the lead through through the wall you must cut the spare side plate and the spare high belt guide to size Cut a piece off both sides of the side plate and the belt guide so that you can use the holes that are already in the plates and so that the press throughs are opposite to each other Stick the belt supports in the belt guides and fix the belt guides to the first undercarriage with M6 Taptites and 5x8 rivets side belt nest ZBN page 28 Copyright 2003 Vencomatic BV All rights reserved 5 2003 V encomatic side belt nest ZBN page 29 Assembling and installation of the motor driven egg collecting table ZBN 2ZBN Screw the legs 136466 with hex bolts M8x20 to the drive unit Screw the aluminium strip 136420 to the side of the rear side of the tabletop 134706 where the conveyor belt does not run Use 4 metal screws 5 5x13 131215 Place the rubber of the table top 136524 on the tabletop Place the tabletop on the drive unit Place the co
13. olts Copyright 2003 Vencomatic BV All rights reserved 5 2003 V encomatic side belt nest ZBN page 39 APPENDIX OPTIONS single nests around centre posts in house In case of a house with posts in the centre two single nests can be built around the posts with adjustable L brackets a roof supporting bracket and extended roof plates Posts may not be wider than 400mm L bracket placed behind the black cross support every 2 3meter one For extra roof tube only needed when roof length is big drill an extra hole of 16mm into the nest wall In case of nest light the centre belt nest version is needed Two single drive units are used for egg collection In this situation one of the motors is a Square gear box with a connection to the second nest row Connection is made with part 130006 and a piece of 1 tube Cover rotating shaft with a piece of green roller tube 134031 Copyright 2003 Vencomatic BV All rights reserved 5 2003
14. plates 194989 Bracket on every 1 15m Keep perch couplings directly above the brackets Copyright 2003 Vencomatic BV All rights reserved 5 2003 side belt nest ZBN page 37 V encomatic APPENDIX OPTIONS dummy nest In dummy nests the nest holes are closed on one ore two nest levels over a length of 2 3m for single nests and double nests single nest 2eZBN is drawn Use distance bracket 134219 at the back side of the nest Use 130389 for supporting roof plate Screw board 133219 on the sides of the nest walls with screw 4x40mm 130389 133219 133219 134219 134219 133219 i Q Q Copyright 2003 Vencomatic BV All rights reserved 5 2003 encomatic side belt nest ZBN page 38 APPENDIX OPTIONS removable nest A removable nest at the end of nest row without damaging the nest can be done with an extra black cross support with legs nest wall and a set of connecting plates The low egg belt guide have to be extended with an hand made piece with the same length as the connecting plates Close gap between the two nest walls with pieces of roof plate Connect tube with a piece of 27mm tube and 4 b
15. pyright 2003 Vencomatic BV All rights reserved V encomatic side belt nest ZBN page 20 Egg belt return station From the final nest undercarriage cut off the mounting flange which is not used for the side plates of the nest undercarriages Now you can fix the return station to the final undercarriage with bracket 130357 ENA Copyright 2003 Vencomatic BV All rights reserved 5 2003 V encomatic side belt nest ZBN page 21 Assemble the return station place the stud M16 231001 with the 2 hex nuts M16 231002 in the T barred leg 195150 Screw the leg support 134169 to the return station with M6 bolt and nut Fix the T barred leg to the leg support with hex nuts M16 Fix the Z bracket 130357 to the return station with blind rivets 5x8 Fix the assembled return station to the last undercarriage with blind rivets Pull the conveyor belt 134032 or 164817 from the front of the house under the belt supports through the return station and back to the front of the house Attention Guide the conveyor belt in the return station between the return belt roller and the stud M8 The belts will be welded later Copyright 2003 Vencomatic BV All rights reserved 5 2003 V encomatic side belt nest ZBN page 22 Stick the cellular tape 136017 on the inside of the outer belt guide appr 2 cm above the conveyor belt Place the tubes 16 136218 on t
16. ver 134705 on the drive unit and screw the front of the cover with 4 metal screws 5 5x13 to the frame of the drive unit Push the plastic dirt bin in the guiding rails under the drive unit Copyright 2003 Vencomatic BV All rights reserved 5 2003 V encomatic side belt nest ZBN page 30 e Clamp a piece of sliding strip 316476 on the protection angle for the table 130370 Screw the connecting bracket 134175 between the green table frame plates Install the protection angles to the table top Fix the drive unit to the shortened belt guides Weld the egg belts with a hot air gun 4 IN IN M Ks BOX Q pj Y UO yy Copyright 2003 Vencomatic BV All rights reserved 5 2003 V encomatic side belt nest ZBN page 31 Assembling and installation of the drive unit for connection onto a Vencobelt cross conveyor ZBN 2ZBN e Place belt supporting plate 134743 on both sides of the frame e Cover chain connections with covers 130473 e Use brackets 130540 and 134175 to connect drive unit onto nest at the bottom side put a piece of slide profile 316476 to protect the egg belts from sharp edges e fix transition brushes 135043 in frame with bracket 134234 e Slide in dirt bin 336270 half length into the dirt bin rails Other half will be under the cross conveyor Copyright 2003 Vencomatic BV All rights reserved 5 2003 page 32 side belt n
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