Home

Gas - Lesman Instrument Company

Contents

1. Level A Level B Level C Level D see Level E Level F manual Diagnostic Data Path Select 12 182 Path Enable No Yes Flow Data Enter From List Application Info Enter From List Gas Data Enter From List Site Setup Data Enter From List Test Facilities Enter From List Print Site Setup No Yes Site Created View Only Meter Preferred English Facilities Units Metric Table Setups Pipe Table Create Edit Pipe Enter From List Delete Pipe Enter From List Transducer Enter From List Type Logger Display Logger Off Line Wrap Control No Line Wrap Output Logger Yes No Circular Memory Yes No Est LogTime View Only Left Clear Logger Yes No Memory Log Memory Yes No Control Left Memory Map Yes No Defragment Yes No Analog Out Trim 101 Operate Trim Trim 4mA Trim lo2 Operate Trim 4mA Trim 1 Operate Trim 2V Trim Vo2 Operate Trim 2V Trim Pgen1 Operate Trim 1Khz Trim Pgen2 Operate Trim 1Khz RTD Calibrate RTD1 Factory User Cal RTD2 Factory User Cal Clock Set Date Numeric Entry MM DD YY Time Numeric Entry RS 232 Setup Baud Rate Enter From List FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter Operating Instructions 03 2011 A5E02639185 03 61 Commissioning 6 4 Installation Menus Level A Level B Level C Le
2. S S SITRANS F 11818917 A 41518 per 1 V gt 11213 FA F2 Fs F4 9 Figure 3 3 NEMA 4X Transmitter Case Note The NEMA 4X Multi Path transmitter case is slightly larger The SITRANS FUT1010 NEMA 7 model numbers e 2 Path 7ME3635 e 3 Path 7ME3637 e 4 Path 7ME3637 FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter Operating Instructions 03 2011 A5E02639185 03 25 Description 3 3 Applications Consult local codes for permit needed to setup FUT1010 NEMA 7 units using the graphic display and local keypad Keypad access and setup must be done with cover opened d 7 oO 5 22 i Standard Case Enclosure Figure 3 4 7 Case Enclosure with graphic display and keypad 3 3 Applications Measurement of media SITRANS FUT1010 gas flowmeters are designed for measurement of a variety of gases The transmitters are multi parameter devices offering accurate measurement of mass flow volume flow density and temperature Typical Applications The typical applications of the flowmeter are Lost and unaccounted for LAUF
3. 1101 19101 50 5 79101 sod 19101 soc gt TENSIS LL ee Pelt 1101 93N PIL 19101 1 1 93 ANTOS 335 J zh SI SIHL 20098302 P490 19101 P420 1101 1 1 24 WNOIS LL AG INO ANINO 6 a 03151051 8 gt 5 H 9 O31v138 9 01 gaT OL e ON C3s3 2 XIBNNOISSY 7 5 SY IIEYNIISSY 5 9 2 38v sinalno v Sindino WAISAS SindlnO Sindlno 031555 Sindino 11315 5 Sindino WalsAs Ss3o0ue YILIN Tu Te Tu 2 S310N HION3 318 2 NOILONNS NOILONNS NOILONNS NOILONNS 5 281 AINO AINO 1 STONIS NOLLVTIVISNI H313WW 7 UN Yi YHO WALSAS TIT 557 ION EEN JHL SI SHO 40 SHO 4 N9 GND ONS 21 714101 5 2 513538 719101 d4 H2 513534 714101 514544 714101 LHO 13535 HOIOv4 LNOHLI 1334 Nd 83711101 OND Qvno JOXINOD OS W 53 101070 10101 NO 11 TONLNOD MAZIWLOL aac WIOL THO 17085 2625 11055 2625 8 238 vz 1 B YAO Cacus
4. moj 2 202 jun ss u sng 5592014 sueuie s 5130395 SSTINN 15 SIHL 31 25 LON 00 SOH 1 51 36 TIWISNI 53 434 39Nv14 Tv 50 19 318vO YO 59 14 LINGNOD 350 0365 0 1 Z W8 NOLOL 33S ONIMIM NOLLVTIVISNI 304 TWNNVN 69 NOLVTIVISNI 0101 Z NWOLOL 9NIMVHO 33S 9 85 7541 6 72 1H9I3M 13 7 5210 v ALON 336 5214 22 S48 96 6 26 0101 18 AVIdSIO 9 2 09 06 OVA 062 06 56 0101 0 1 1 5 IWNOLLdO c 310N 335 AVidSIQ SIHdVYS 0101 TINON 0 1 8 0101 NI YaMOd 5318 YAINGSNVYL YOLOANNOOD M3MOd LfidNI ZINGON 1 3NNVHO LETOWI S39Nv14 NI S310H 64 1 4 SNILNNOW SHOLO3NNOO YALNdNOD MOl3 318vO YIONGSNVAL N3dO 333409 NMOHS 31000 WE NOLOL 531035 NWOLOL HOLIMS 5 QVdA33 2401 GO 1 1 0101 VLOL E 2 2 sv GND N3dO AINGOW
5. FHL SHSNOH 61 HOIHM JHL 3QVIA 33V HALLINSNVYL OINONLOATA JHL OL SNOLLOSNNOO OL SSYNSOTONS NI GATIVLSNI 38V ZS HNHO9LLOL ZS HNHLELOL 3dAL SHSONGSNVUL daldrvno 20072 SALON 266126723 HoeeawZ 1586 0101 0101 109 CL9ESWL eooe3WZ _ eese3wZ OL9ESWL NOLOL NINOLOL 700963 1 oeseawd NOLOL _ o0se3wZ pue UOISIAIG VSO W3 2 9102 1 1 0 902 XALV A2Y977 3LON 335 MSLLINSNVSL 0 9 00 XMOLOL T0 010L L6 0101 68 010 ALON 2 SdYL L ALON 5 p HO 2 SUYAONASNVYLL SYNSOTONA YSONAGSNVUL L 3LON xoa NOLLONRF y ILON 33S MNOSN3S 77 ILON WALLIASNVHI OL ao d O IEM Jdid 1579 5519 55719 165 19 55719 55719 9 55719 55719 55719 15 VMMV 9215
6. Ground Terminals 2 and 3 to Terminal 5 1012EC Series Cable Module 7ME39400SA00 Sensor Body Junction Box Temperature Sensor Terminal Board 1 Junction Box shown with cover removed 2 Wire the RTD 1012EC temperature cable as shown in the table below 1012EC Series Cable Terminal TB1 Wire 1 Black To TB1 1 Wire 2 Orange To TB1 2 Wire 3 Brown To TB1 3 Wire 4 Red To TB1 4 Wire 5 GND SHLD Blue To TB1 5 3 Complete the temperature sensor current loop by shorting together terminals 1 and 4 of the unused TB2 temperature sensor terminal block 4 Ground the voltage sensing leads terminals 2 and 3 of TB2 by connecting them both to terminal 5 FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter Operating Instructions 03 2011 A5E02639185 03 49 Connecting 5 2 Transmitter Wiring Tighten all TB1 and TB2 terminal block screws Replace Board and secure with four screws paying careful attention to pin alignment Replace Access Cover tighten captive screw and close transmitter case Note TB3 and 4 are also active analog inputs See wiring table below Table 5 1 TB3 and 4 Wiring Pin TB3 Function 4 Function Use Description Behaviour Load Wiring 1 AUX 1 IN AUX 3 IN lin1 Input Analog current 4 to 20mA 2000 1000 ft 2 AUX 1COM AUX 3 COM lint Common _ input referenced w o to meter factory 3 A
7. 141 Input Output Wiring TB2 7ME39400AL04 Expanded I O Module 142 Input Output Wiring TB3 7ME39400AL04 Expanded I O Module 144 Input Output Wiring TB4 7ME39400AL04 Expanded I O Module 145 Open Collector User Resistor Recommendations 146 SITRANS FUT1010 22 Typical Transmitter label 24 NEMA Transmitter 25 NEMA 7 Case Enclosure with graphic display and keypad 26 Pipe Mounting and Mounting Locations for Transmitter 35 Sample Sensor Lab l rrie 37 Sensor Iristall tiori irte eie 39 Hazardous Location Sensor 40 Input Power Plug P10 e nennen nemen nem eren rni rennen 45 Sensor Cable Connections ue CES MT ete 47 Analog Input Module 49 Temperature Sensor to Junction Box 50 Sensor 51 Sensor i tee dert Rec
8. 169 Tables Table 4 1 Hazardous Area Ratings nct e ie iE EM cen e dct d DR E ERR den a 41 Table 5 1 c cte e e t et ee td 50 Table 6 1 Keypad Functlon Chatts ino eU ctt dee e I e idit 58 Table 7 1 Common Gases for Clamp On Measurement at 200 psia amp 60 F 14 bar amp 15 5 65 Table 7 2 Pipe Configuration Option List Definitions 67 Table 8 1 75 Table 8 2 Totalizer Controls the n in Fn channel number 77 Table 8 3 Input Output Wiring TB2 7ME39400AL03 Expanded I O 80 Table 8 4 Open Collector User Resistor 81 Table 8 5 Analog Outputs rt e eti ep tein p te bet ree b ec eerta ie 83 Table 8 6 Analog Out Setup Data Categories 83 Table 8 7 O Data Control Menu 86 Table 8 8 Logger Control Menu Option 1151 7 88 Table 9 1 Gas Flowmeters Menu Structure and Default 94 Table 9 2 Syntax Rules xs waited wink EL E a e CR UO E rte e E s 99 Table 9 3 Example 1 Density kg m m3 vs Pressure and Temperature 99 Table 9 4 Z factor vs
9. Site Setup For SITRANS F e Drag to Accessories Drag to Communications and click Double click the icon you selected for the connection Note For easier access create a shortcut to the connect icon from your desktop Right click on the icon to open its dialog box Left click on Copy or Create a Short Cut and then move the mouse cursor to a blank area on your desktop Right click to open dialog box and then left click on Paste to place a shortcut to the connect icon on your desktop Accessing the Installation Menu Once the parameters are set HyperTerminal automatically initiates Command mode You will see a blank screen 1 Press lt Enter gt a few times until you see For Help on the screen 2 Type question mark and then press lt Enter gt to see a list of the available commands Use the MENU command type Menu and then press lt Enter gt to access the top level of the Installation Menu You will see a screen similar to the example below Siemens Dual Path 1 Path 1 Select Meter Type Meter Type gt Dual Path Flow Meter Facilities Language Note To facilitate connecting through modems the Menu command times out after three minutes of inactivity To maintain a longer connection type Menu 1000 and press lt Enter gt The optional number is the amount in minutes that the connection will be maintained Typing Menu 1000 essentially keeps the interface active until you
10. eiqnoq al gt 5 5 5 YSN 88 11 905 UOISIAIG oul 99 55719 99 55719 55719 ATILONG 64 55719 24 55710 19 55119 jJenioy 5 09 SSV19 WOD SUBWAIS ESN MMM YSN 88 11 4 209 emm em SNa3Wals sueuieiS sseuxou pue AYM 4 1 89 01 100 494 541 13315 HOS 4 LHDIAM 01 928 pyepuels ueoueuly 0 uiojuoo JOU 98941 1 74 Woy edid 10 prepuejs eui eouepioooe JO 8 01 eonuepi 88943011 IEM y ul 501 9 SG ejnpeuog 5 IEM adid 1uBI8M pJepuels 10 5 eonuepi 5 s 08 pue seinpeuos j eyeueb y ejnpeuos 10 ueis Aue uuojuoo jou op ing siiu edid Aq peonpoud sezis 941 NOS8HV
11. 33S S310N TINON GE NOLOL YaldvdV 319NV JINON LNdNI SOIWNY GS NOLOL FINGON 9 310N 336 anaon 0 1 2 101 Warsas 101 Xj nN l 33MOd INdNI 96 6 26 0101 2 09 06 OWA 062 06 S6 NOLOL 514405 33MOd N3dO NMOHS UYALNdNOD MOTI 53 435 NGOLOL 9 310N 33S MOLO3NNOO 1531 SYOLOANNOO H UMS ANE oS 227 TINGOW 4 OE NOLOL JAVO AvIdSIO S ULLA ING EZZSN 8 79 OW 3000 3715 VALOdINOO MOTA avo TANNVHD SHPRIHS 0101 m SNOISNHNIG ANTTLNO ss 88211 AN Moly 2 uoseuy zun sseu sng uojejueuinujsu 5592014 9 Aug 5 6 SIHL TIWOS LON OQ QasnNn 51 35 S3HIV3M TIVISNI S3IMIN3 318v9 Tv 50 19 318VO YO SONILLIJ LINGNOD ISN SNOLVOlJIO3dS 06 0101 SNIMVYC 33S SNOLLVOISIOAdS 0 1 Z Z NOIOL YO 2 2 0 01 9NIMVNO 33S ONIMIM NOLLVTIVISNI 3303 NOLLVTIVLSNI OLOL 3HL Z NGOLOL 33S SI 076 LHOI3M LIN 5410 WV S 310N 355 5214 56 JINGOW 901
12. 43 5 2 Transmitter Wining eo eee certe dif eue roa eu 44 5 2 1 Connecting POWSTF 1 44 5 2 2 Connecting Sensor Cables to emm ene 47 5 2 3 Wiring Temperature Sensor to Transmitter sse nennen 48 5 3 SEMSON 51 FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter Operating Instructions 03 2011 A5E02639185 03 3 Table of contents 10 11 12 5 3 1 Connecting Sensor Cables to 51 5 3 2 Wiring Temperature Cable to 54 GComtirnissliorilrig 5 2 2 55 6 1 General requirements 110 000000 ninh nene aia 55 6 2 COMMISSIONING o Een bae eoe Pe obe e Fu fe ub ete dud 55 6 3 Navigating MENU i descent 57 6 4 Iristallationi de tied I Pre Pide LE edendo es 59 Factory Default Parameters n Gne Heec dies ci tia 63 7 1 Factory Default Menu Settings cie aed gend ccn 63 7 2 Farce Marien 68 User Programmable Parameters 4 71 8 1 User Programmable Menu 71 8 2 Selecting Elow Units imn eth ee dr Ma a
13. Table 12 1 Troubleshooting Tips Message Memory Full Description Response to an attempt to save site data when data memory is full Delete an obsolete site or clear Datalogger memory to make room for the new data Memory Corrupted Memory read error occurred while accessing the active site data Chan Not Setup Response to an attempt to invoke an operation that requires a channel to be enabled Enable the channel Channel Setup Channel Enable Yes Note that a channel cannot be enabled until its sensors are operating Active Memory Response to pressing the F4 key Use the F4 function to restore operation if a severe event e g a violent power surge disrupts system operation Saved Data Saved Data only appears after answering No to Clr Active Memory Answering Yes to Clr Saved Data will erase ALL saved data lt gt Response to a request to output Datalogger data to the printer or the Graphics screen when no Datalogger data exists Set up the Datalogger No Sites Press lt ENT gt Response while trying to recall delete a site setup when no sites are stored Invalid Setup During the Initial Makeup the system detects invalid transducer spacing erroneous pipe parameters or some other factor that prevents it from completing the Initial Makeup This may be due to one of the following e An out of range data entry e Anin
14. 615 201 Zi sinaino 0311091 041409 wuoz 033300 Mw Socios Javod pupa doc 5 ATWNSBLX3 03171051 ATINA aasn i 02 101 5 doo penis 101 L S31ON HIONS 3182 ONIBIM NOLLONRd NOLLONnd NOLLONRd NOLLONnd NOLLONnd NOW dosi NOWINIG TWNOIS val INO Hive AINO FANNVHO STONIS 27138 eSHO 135 AB 135 NO DWI TOW 8 vx r TOYIN QM y AVI Y 21 ano Nanay m kWcHO AB 135 ST SHO AB 135 ST AB 135 STeNOIS 6 6 oS NeW 8 82 2 335 L 32016101 HOV SHO AB 135 S STyNOIS M3ZIWIOl 13 WEH 185 ST Ik 9 am OMINOO aC Town nav 3 5 5 SHO AE 7 ti c NC MINOO EO D S31ON IONS 3182 NOONA NOWONN NOWONNS NOWONNS NOLLONnd JWNOIS tal KINO Hive ANO FANNVHO STONIS NOLIVBDIOIINOO NOU VTIVLSNI SNOWWNINSAL JUSNINHSE aIHS 318 2 quis 31890
15. 550595955 10606060 e XX o SINGOW HANNVHO LIA OLP MOIO3NNOO LNANI 9 6 26 0101 Do 55690660604 09 05 OVA 062 06 56 0101 514405 M3MOd DX 2 N3dO NMOHS YALNdNOD 53 35 XMWOLOL 9 310N 33S HOLIMS 5 QVdA3 N3dO NMOHS xu xi 1 SMOLO3NNOO QvdA3 Av1dSId 30193NNOO 1531 TIVO N3On sNval WNOUdO 88e NWOLOL 18 30 1 13385 WH LOdWOO MOTA LE IQ SARIAS 0101 NOLLVTIV ISNI 9 TANNVH 2 I3NNVH TANNVH TANNVH UN LIND SNIAVHI 31 25 LON OF SNOLLO3NNOO 9NIMIM 0 1 M3Sn 2 048 010 ONIMVYC 33S 1 103135 OL 55399 SIOMINOO HOLIMS 5 Av 1dSIQ HOIO3NNOO NILYW M3LJV SM3HOS 3 409235 81 6L 9MV SYOLONGNOD ONOS YO Qq3ONV4IS Q3ddldls JO NOLLWNINYSL ONIGIAOYd dWV1O 5531 9071 a18voonid V 51 YOLOJNNOD INdNI SHL 40415 AMIN3 5 3425 SNLLNNOW YOLOSNNOD X LOH o JOLO3NNOO 33MOd 26 0101 5 09 05 OWA 0 2 06 SIHdVYS 513409 NO 3v3ddv QvdA33 AVIdSIC S3HONI 2 1 2 SNIAVY
16. E 53101 318 5 NOUONRd NOUONnd NOUONRd NOUONnd NOWONNS WNOIS AINO Hiva STONIS NOIVENOLNOD NOLWTVISNI ULL eunsojoue 61020 68 1019 3 Da LOSS SWALSAS dO 704099 SW 1 40 aes xwos evvz u 9 so V8ES9LZcO3SV 318V 1 IHL NI 121512345 33d SdNOND NOISIAIG 11 SSV 1O NOISIAIG 1 55770 343VS ATIVOISNIMHANI 318V L JHL NI GALVOIGNI S3dAL S3LLLIWSNVH L 3H L HO HLIM Q3Sn 38 NYO 9 3INZ Z9 3INZ SON IAAON SHOSN3S ONILWY JHL 5 i SNe 8 SHOSN3S H3HLO JYNSSJYd AYNLVYAdWAL S YASN JHL SdV L OML SVH 10085 3HL YOSNAS LNA NOILVTIVLSNI 88411 AN e6neddney SONILVY SNOGHVZVH YALLINSNVYL NO LN3aN3d3 SNOILOINLSSAY NOLLO3NNOO LINDYID JHL 9NIMVSO 31VlHdOHddV 3AOSV AIEVL 33S 72 uoneuoiny TIVAOHddV ADNSOV LNVA3 T3H sueuieis SIHL OL 5 SNZ WE IS
17. 9 4 Setting Relays Relay Functions Use the Relay Setup menu to assign a function to channel relays The flowmeter supports two types of relay outputs Alarm Relay and Pulse Relay Alarm Relay outputs operate in fail safe mode The relay s are energized under normal conditions an alarm condition causes the relay s to de energize until the alarm clears The Pulse Relay output supports Totalizer and batch relay functions with an output pulse width of approximately 200 ms maximum activation rate is 2 5 pulses per sec If Totalizer pulses exceed this rate excess pulses are stored in an overflow register This allows the relay to catch up when flow decreases enough Note Using the lt F1 gt key Totalizer clear command also clears all channel Totalizers plus the overflow register described in the last paragraph FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter 104 Operating Instructions 03 2011 A5E02639185 03 Functions Relay 1 2 3 and 4 Function Assignments 9 4 Setting Relays The flowmeter depending upon the model provides four alarm relays Please refer to the Appendix A for wiring details Relays respond to any of the alarm conditions or data functions included on the Relay Option List Table 9 7 Relay Option List Not Used Not Active Power Off Power Off alarm occurs when power fails 5 5 6 Specific Gravity value relay trip point S Base S G S G value relay trip
18. 960620 OOGOO CH 4 UP to Transmitter CH 2 DN to Transmitter CH 2 UP to Transmitter Temperature Sensor Gland CH 1 DN to Transmitter CH 1 UP to Transmitter CH 3 DN to Transmitter CH 3 UP to Transmitter CH 1 Sensor to Junction Box Gland Observing the upstream to downstream orientation pull Channel 1 and Channel 2 UP and DN Sensor cables into the corresponding CH 1 and CH 2 Junction Box glands When connecting sensor cables inside Junction Box cable bend radius should not exceed bend tighter than 8 cm 3 in or damage to cables may result FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter Operating Instructions 03 2011 A5E02639185 03 Connecting 5 3 Sensor Wiring 3 Secure cables to CH 1 and CH 2 UP and DN F connectors making sure the connection is finger tight 04 DNUPDNUP 4 C ee CH1 CH3 CH2 CH4 1 TI T2 D Channel 1 Transducers CH 4 UP to Transmitter Channel4 Transducers 0 CH4DN to Transmitter 8 Channel 3 Transducers Temperature Sensor Cable Gland 2 Transducers 6 CH3UP to Transmitter Junction Box 2 CH3DN to Transmitter 8 CH2UP to Transmitter CH1DN to Transmitter CH2DNto Transmitter CH 1 UP to Transmitter Figure 5 7 Sensor Interconnection Diagram 4 Repeat for additional paths if necessary FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flo
19. ee NOILVTIV LSNI 534094 SOVLIOA 03114405 HUM 53 0 01 78 88 11 AN pues a6neddney 202 031031135 38 OL 536104 M3ZIIVIOL 31 38 SAVAY Q31L3M yun sseujsng 5592046 b SHOES S ZSZXVL NOLOL 000 ZAZ NOLOL Q3QN3AWOO3M SI ou 9 33S 40 34084 03 15 WOIDI3A 40 1 6 2523 2 0101 009 40 234 NOLOL JINGOW SAVAY 5 N3HM 79 NOLLVTIVISNI TWNOLUGGY 3lvhidONddv JHL OL 3438 75 PEL 8L 781 LaL OL SNOLLO3NNOO 9NDIVA N3HM YO 31000 9 33S 1 30 SL 9NIAOW3M N3HM 330 OL M3MOd NOLVIN3AQMISNI YILIN 135 NIHLIM 331ndWOO MOTI INNON SNOLLONN4_SIEWNOISSY 30 15 Z IHS 1314 03140055 33S NNN NOLLVTIVISNI 0101 9 5 IHL HONOYHL SIGVWNWYSONd YSN JYV 53405010 AVT3M 318Vl 33S W38WnN HUM 53 134 2 OMY 5 G3ddhiS 04 SdWVIO 5631
20. 64 Operating Instructions 03 2011 A5E02639185 03 Factory Default Parameters 7 1 Factory Default Menu Settings Selecting Gas Parameters It is recommended to edit the Gas Parameters immediately after creating a site If reliable data is available for gas specific heat ratio gas viscosity sound velocity or gas compressibility factor these settings should be modified It is particularly important that the approximate nominal operating pressure be entered to allow for proper flow profile compensation Setting Fixed Pressure 1 At the Gas Parameters menu scroll down to Fixed Pres PSIA 2 Press the lt Right Arrow gt to select and edit the default Fixed Pressure value See table below for additional gas parameter values Siemens Dual Path 1 ABC Edit System Fixed Pressure Base Temp F 60 0 Base Pres PSIA 14 700 Spec Heat Ratio 1 30 Viscosity cP 0 0100 Fixed MW g mole 0 00 Estimated Vs m s 400 Fixed Pres PSIA 14 700 Z Base 1 000 Z Actual 1 000 AGA8 Comp No Gas Parameters The table below indicates the viscosity specific heat ratio and estimated sound velocity Vs for some common gases The default Gas Parameters are suitable for natural gas Table 7 1 Common Gases for Clamp On Measurement at 200 psia amp 60 F 14 bar amp 15 5 C Gas Viscosity cP Spec Heat Ratio Cp Cv Estimated Vs m s Carbon Monoxide 0 017 1 43 348 Ethane 0 010 1 32 2
21. System function that disables the internal Totalizer Computed sensor spacing index based on the estimated sonic velocity measurement This Index can not be overridden by installer Refers to a value entered into a menu cell An example would be the pipe outer diameter Refers to a number you type into menu cell that stores numeric data Use the Numeric keys to type a numeric value where appropriate The Read Only Memory that stores its basic operating instructions and permanent defaults Lists of options presented at menu cells that allow you to select either a single item or multiple items depending on the function that the menu cell controls Refers to value either numeric or list selection stored in a menu cell FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter Operating Instructions 03 2011 A5E02639185 03 165 Glossary POSFLOW Register RTD Sensor Site Name Site Setup Totalizer mode for positive flow total only Refers to a memory location used by the flowmeter to store data such as the flow total etc Resistive Temperature Device Temperature sensors used with energy flow of mass flow systems Refers to entire spool piece in some instances Flow sensors that the flowmeter uses to measure the flow rate Also called transducers and abbreviated as Xdcr A user entered name that the flowmeter associates with a stored Site Setup You retrieve a particular Site by selecting its name from a site na
22. A 2 Connections and Wiring Terminal Block Wiring 7ME39400AL04 Expanded I O Module Refer to manual drawing 1010N 7 7 sheet 2 of 2 These connection diagrams apply to the part numbers listed below Table A 1 Connection Diagrams and Part Numbers 1010N 7 7 Sheet 2 of 2 Drawing FUT1010 7ME363 g 00000 18 8 88 8 T Poe we we ia 5 029 59 049 Bi 3 do 5 pe Bo og Bo o go 250 189 M29 9 99 o H Figure A 1 7ME39400AL04 Expanded I O Module FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter Operating Instructions 03 2011 A5E02639185 03 141 Appendix 2 VO Connections and Wiring Table A 2 Input Output Wiring TB2 7ME39400AL04 Expanded I O Module Pin Signal Definition Description Function Dual Quad Path Only 14 Chassis Ground Chassis Ground Cable Shield Terminations 13 Chassis Ground Chassis Ground Cable Shield Terminations 12 PG4 POS Total TTL 0 5000 Hz frequency output POS Total TTL 11 PG3 POS Total OC assignable POS Total OC 10 PG2 NEG Total TTL NEG Total TTL 9 PG1 NEG Total OC NEG Total OC 8 102 Isolate
23. GS NOLOL 22 848 acon 0 1 z Notot 2 avo ieee 9 6 26 0101 NI 33MOd 09 06 OVA 0 lt 2 06 56 0101 UALNANOD 1545 1 0101 AVIdSIO 4 9 NOLOL 0 1 W 5 33MOd 01 1300W 5318 05 YOLOSNNOD MOTI S39Nv14 NI S310H 8 2 16 NH3llVd SNILNNOW SYOLOSNNOD QvdA3 FINGOW GE NOLOL M3indWOO 531035 010 0 69258 0919 Tat aaas avos 5 a L CSNOTOT r be 21 22 M3OnasNvaL 3215 WvaulSdn OL TANNVHO Noy P TUAM Y BE YWALAdNOD MOTA SHPIHS OTOT NOILLVTIV LSNI 5 SWALSAS S Eee an 882 1 AN puesi 1 eBneddneH 4 2 200 S3HONI zun Sseu sng uoqejueumasu sseooJd NO S3ONVHGTIDL TANNYHO 2 YAONGSNVSL 5 WV3MISNMOQ OL SNOLLOANNOO 9NIMIM 1ndNI 36 04 2506 0101 YO 256 0101 33S Q3T1OHLNOO 5 ONIMIM 0 1 M3asn Z ZSW8 NOLOL YO Z Z4 NOLOL Z Z NOLOL 33S HOIO3NNOO 613004 NO
24. If it appears that the flowmeter cannot complete an Initial Makeup it means that the pipe and or gas conditions do not permit a receive signal that meets the flow detection standards The system will not operate Attempt to improve operating conditions by reinstalling the sensors at a different spacing offset or even at a different location on the pipe 12 2 122 Note If you receive a Detection Fault message it is strongly recommended that the Technical Service Department http www automation siemens com partner be contacted F4 Reset Procedure You may encounter an operating problem that blocks access to the Diagnostics Menu or the flowmeter may operate erratically after exposure to a power transient or some other traumatic event These cases may require use of the F4 reset sequence to restore operation The F4 Reset sequence operates on two levels Clear Active Memory The first F4 Reset deletes all the data currently in Active Memory but leaves Datalogger data and all stored Site Setups intact This is the most desirable method since all you have to do to restore operation is reload a saved Site Setup Clear All Saved Memory FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter Operating Instructions 03 2011 A5E02639185 03 Troubleshooting FAQs 12 2 F4 Reset Procedure If the first sequence fails then you have to resort to the second level of the F4 sequence which allows you to clear ALL
25. OvdA33 AVIdSIC TWNOLLdO YALAY SM3HOS 3 935 81 2179 S3HONI 2 1 2 NIN AMOS MO 5 03441415 841 08 NOISN3L TINd 30 3IBVIT3H NI 5318 2 dWv1O SS31 9n1 TIEvOONId UAONGSNVAL SNITIVISNI N3HM SUWN ONIMOTIOS 3AN3SBO Tind LON V SI MOLO3NNOO 3MOd LNdNI JHL HiMv3 OL 5 Q 034 ON SLINGNOD 339n0SNva4l IHL NI G3SnoH SHOLOnQNOO IJYHL Tv 38 1 5 S318VO YSHLO ON 5 JHL IO3NNOO MildvGv FIONV 1HOIM M31ndWOO IV SIEVO M3OndsNVl TIV OMA Ginn HQLO3NNOO M3MOd LINDYIO HOLIMS M3MOd ONILNNOW 304 NOLLVTIVISNI M3onasNvaL 3ividONddV TWANVWW 071313 OLOL 33S HUM S318VO SAXIS NOZLOL 5 ONIOIANTS 330338 YAMOd INIWNYLSNI 318VSId dWvIo 18 2 L SNOISN3HIG SNNLNO 04 8 ZSNOLOL 335 8 ic S3LON ZS NOLOL HLONST 40115 MildvOv 310000 901 ZS S NOLOL ion acini 85 2 2 10 WALSAS 25 0101 318 0 QvdA3M 5 342925 SNILNNOW YOLOAJNNOD v Ba oir o
26. marked equipment 12 CE mark 12 Customer Support Hotline 117 D Decontamination 118 F Flow meter Types 29 H Hazardous area safety requirements 13 History 9 Hotline 117 Internet Contact person 118 Support 117 Introduction 9 L Lithium batteries Safety 12 M Maintenance 117 Pipe Mounting 35 FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter Operating Instructions 03 2011 A5E02639185 03 R Return procedures 118 5 Safety notes 11 Sensor Label Markings 36 Service 117 SITRANS FUT1010 Transmitters 24 SmartSlew 102 Support 117 T Time Average 102 TransLoc M Sensor Mounting System 21 Transmitter 24 Typical Applications 26 Typical Industries Serviced 26 V Versions 23 W Wall Mounting 34 Wide Beam Transmission 31 169 Index FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter 170 Operating Instructions 03 2011 A5E02639185 03 Get more information www siemens com flow Siemens Industry Inc Subject to change without prior notice Industry Automation Division Order No 5 2639185 03 CoC Ultrasonic Flow Printed in the USA Hauppauge NY 11788 Siemens AG 03 2011 USA www siemens com processinstrumentation We have reviewed the contents of this publication to ensure consistency with the hardware and software described Since variance cannot be precluded entirely we cannot guarantee full consistency However the informati
27. 52 Sensor Interconnection 53 Temperature Sensor Board to Junction Box 54 otartup Screen e e e t dte ee gi 56 57 Typical Installation Menu 58 FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter Operating Instructions 03 2011 A5E02639185 03 Table of contents Figure 8 1 Figure 12 1 Figure 12 2 Figure 12 3 Figure 12 4 Figure 1 Figure A 2 Figure A 3 Figure A 4 Figure A 5 7ME39400AL03 Main Board I O 2 1 80 Test Facilities Graph 125 Setting Digital Damping nnn nennen 128 Setting 2 ee eee 129 Envelope Threshold 131 7ME39400AL04 Expanded I O Module 141 7ME39400AL03 2 Expanded I O Wiring 143 7ME39400AL03 TB3 I O Relay Wiring 144 7ME39400AL03 4 Expanded I O Wiring sse 145 7ME39400AL03 Main Board I O
28. ABC Install Completed Siemens Drive 0 Dual Path 1 ABC Install Path Transducer Model Transducer Size Xdcr Mount Mode Spacing Offset Number Index Spacing Method Ltn Value in Install Complete Empty Pipe Set Zero Flow Adjust 1 1011 1 B3 Direct Minimum 4 Spacer Bar 1012TP 0 217 No Channel Not Setup Channel Not Setup Install Xdcr Install Path Transducer Model Transducer Size Xdcr Mount Mode Spacing Offset Number Index Spacing Method Ltn Value in Install Complete Empty Pipe Set Zero Flow Adjust 1 1011HP T1 B3 Direct Minimum 4 Spacer Bar 1012TP 0 217 Install Channel Not Setup Channel Not Setup Install Xdcr 68 FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter Operating Instructions 03 2011 A5E02639185 03 Factory Default Parameters 7 2 Force Transmit Note The ALT and MENU keys must be pressed before the flow meter scans through all the drives or the Force Transmit function must be initiated again 2 A typical menu screen will appear as shown below and indicate the current ALC e g 50 This ALC number indicates the current receive signal strength and can be used for further diagnostic purposes Siemens Dual Path 1 ABC Siemens Dual Path 1 ABC ForceN fx 8 m 7 ALC 50 Install Path 1 Install Path 1 Transducer Model 1011HP T1 Transducer Model 1011HP T1 Transducer Size B3 Transducer Size B3 Xdcr Mount
29. Commands that be invoked from Si Ware HyperTerminal Terminal Command 1 Stop Totalizer Terminal Command NOTOT 1 Start Totalizer F1 LAPTOT The LAPTOT command freezes the Totalizer screen display However the F2 Totalizer flowmeter will continue to update its internal registers The flowmeter will show the F3 snapshot current total when you repeat the lt F1 gt lt 3 key sequence When you activate LAPTOT an L precedes the TOTAL symbol i e LTOTAL on the HyperTerminal F4 screen F1 CLEAR Clears the Batch Sample Totalizer register The flowmeter maintains a separate F2 Batch Tot Totalizer register for Batching or Sampling applications but cannot be accessed F3 register directly It is used for relay control only If you assign the system relay to this P function a momentary 200 mS relay pulse occurs whenever the BATCHTOT F4 register accumulates a specified liquid quantity In the Batch Sample Tot menu cell the required total flow volume is entered to activate the relay This numeric entry must reflect the selected flow total units The Totalizer Scale menu cell shows the applicable flow total units The sign of the Batch Sample Total determines positive or negative accumulation F1 CLEAR Clears the Makeup Latch Refer to the Span Data menu Set Alarm Levels and then F2 Makeup Latch the Makeup Latch On Off option F4 Use the F1 key as the Lead in command for 4 Path Tota
30. Invokes the download of all data stored in the Datalogger Note that the Datalogger data is not erased from the flowmeter memory when it is downloaded It is recommended to capture this information into a file with a csv extension which can be easily imported into MS EXCEL FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter Operating Instructions 03 2011 A5E02639185 03 151 Site Setup For SITRANS F SITE Invokes a full site download for a single channel or multi path 1010 flowmeter SITE n Invokes a site download for channel n where n the Channel 1 2 3 4 etc DP n Commands the flowmeter to download the digitized receive signal data for Channel or Path n CLRTOT Clears the Totalizer for a single channel or multi path 1010 flowmeter CLRTOT n Clears the Totalizer for Channel n of a multi channel flowmeter Lf on Turns on the Line Feed at the end of any text string sent by the flowmeter Lf off Turns off the Line Feed at the end of any text string sent by the flowmeter Provides a list of available Terminal Mode flowmeter commands FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter 152 Operating Instructions 03 2011 A5E02639185 03 Site Setup For SITRANS F Transferring information from a 1010 Flowmeter to the PC With HyperTerminal active 1 Point to Transfers and click 2 Select Capture Text 3 Select desired drive path or directo
31. QN9 LOH MOLO3NNOO l1fdNI H8v G3ldi30 AON39V 6 26 0101 ZH 09 0S OWA 062 06 56 101 14406 33MOd 5 dve Z 3sn4 N3dO 33A09 HLIM NMOHS M3indWOO 531435 2530101 9 33S HOLMS ines an MOLO3NNOO 1531 SMOLO3NNOO 318VO M30naSNVHL SWALSAS T3NNVHO 319NIS NO 5 L HO JINON XW XL 25 0101 T38vi M3lndWOo MOTI 9 310N 33S AV1dSIO OlHdVMO 0101 9 310N 33S NEVO AVIdSIC YCCSNO T 130 1 135 awos 4 8 cSNOIOI 7 91 38 INMI 3003 3215 AONHOV WALNdNOO SATAAS 0101 AM SNOISNAWIC HNTILOO DESEE _ _ 23 8821 AN 2 202 quo sseu sng uojejueuinujsu 5592014 86 22 av ND S3JNVGTIDL suawa S EE ind SN3 Wa 15 UN ONIAVSC SIHL 31 25 LON 04 5 G3SANN Tiv 51 35 LHOLL TIVISNI 53 318vO SQNVIO 318 2 YO LINGNOD 351 SNOLVOLIO3dS LAdDNI 3O4 1 2508 0101 YO 2 256 0101 33S SNOLLVOLIDAdS 0 1 303 2 2 0101 YO Z Z NOILOL 9NIMVNQ 33S NOLLVTIVISNI NOLLVTIVISNI 0101 3HL QNV Z ZSNOLOL 33S XVN 891 076 1H9I3M LIN S310N V S 310N 3
32. SITRANS F 1010 instruments offer a unique methodology by which a particular flow response of an instrument may be linearized or optimized by tabulating the results of a series of calibration exercises or collected batch data points Basically the flowmeter allows the user to select any of a wide variety of system variables flowrate pressure viscosity etc as a pointer into a table of calibration factors up to 32 As the system variable is updated the value of the table s output factors or positive and negative flow is re evaluated and used as a modifier for the current rate register Note that the flow register is still zeroed and Reynolds number compensated normally and these slope corrections are in addition to these fundamentals Note is still active when this method is being used FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter 156 Operating Instructions 03 2011 A5E02639185 03 4 Flowrate Calibration and Calibration Tables To install a Calibration table 1 The user selects a system variable that appears to correlate strongly with calibration shifts observed 2 A table of values is formed comprised of the values that this index could assume over the range of system operation Remember the tables created do not extrapolate beyond their end points they clip 3 calibration factor a number usually close to 1 00 is entered as a positive and a negative flowrate correction f
33. a view only menu cell shows the resultant scaling Another menu cell lets you adjust the output resolution by selecting a display range Selecting Flow Volume Units The Flow Vol Units option list allows you to select the rate units the flowmeter uses to report volumetric flow The flowmeter uses the computed gas specific gravity to convert volumetric flow to mass flow The default in English Units for gas is Cubic Feet FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter Operating Instructions 03 2011 A5E02639185 03 73 User Programmable Parameters 8 2 Selecting Flow Units To select a Volumetric or Mass unit Press the lt gt key and Meter Type will be highlighted Press the lt Right Arrow gt to Dual Path Flow and then press lt ENT gt 1 2 3 4 The Dual Path Flow menu with appear with Chan Path Setup menu item highlighted Scroll down to the Flow Total Units menu and press the lt Right Arrow gt to select the Flow Vol Units menu Siemens Dual Path 1 Choose Rate and Totalizer Units Path 1 Chan Path Setup Pipe Data Application Data Install Xdcr Operation Adjust Flow Total Units Span Set Cal Display Setup Logger Setup Data Control Diagnostic Data Flow Total Units 5 Press the Right Arrow to select the option list and use the Up Down Arrows to select 6 74 the desired units Siemens Dual Path 1 Path 1 Flow Volume Units
34. 0 9288 0 9234 FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter 100 Operating Instructions 03 2011 A5E02639185 03 Functions 9 2 Gas Data Menu 9 2 Gas Data Menu This menu shows the current Reynolds number used by the flowmeter to implement flow profile compensation as well as operating pressure and temperature and computed gas properties Siemens Dual Path ABC Current Reynolds number TEMP 1 0 00 F TEMP 2 0 00 F Reynolds 784 Specific Gravity 1 718 OFF Base S G Temperature 102 20 Deg F Pressure 26 30 PSIA Volume Corr 1 65 Viscosity cS 4 756 OFF Actively displays pressure and temperature from either analog input computation fixed gas parameters menu Table 9 6 Gas Data Menu Items TEMP 1 Measured temperature from Channel 1 RTD TEMP2 Measured temperature from Channel 2 RTD Reynolds Number The flowmeter corrects the current flow rate in accordance with this Reynolds number This number is determined from pipe ID current flow rate and gas kinematic viscosity Specific Gravity Actual specific gravity of gas computed as follows molecular weight of gas divided by molecular weight of air Base S G Specific Gravity measured at base temperature Temperature Measured temperature analog input or from RTD input Pressure Measured pressure Analog input or from Gas Parameters menu Volume Corr Flow rate total multiplier used to correct the measured
35. 03 133 Troubleshooting FAQs 12 3 Test Facilities Graph Screen HF Menu Item The flowmeter includes a Diagnostics Menu item that permits the entry of a flow registration correction parameter labeled HF This HF parameter is the input for a proprietary algorithm that automatically compensates for signal beam blowing thereby extending the upper flow limit of the flowmeter The HF parameter should only be adjusted in cases where the user suspects that extreme flow velocity or a large delta time may be causing signal correlation problems Using the HF Menu Cell Two methods for adjusting this parameter are provided via the HF menu cell located within the Diagnostics Site Setup submenu The Manual method provides direct entry of this parameter and is primarily intended for the advanced user whereas the Automatic method allows the flowmeter to automatically measure the required correction and install the parameter Guidelines for use e This menu is only accessible for the sensor channels not the virtual average flow channel of the flowmeter i e Diagnostics Path 1 or Path 2 but not Path 1 amp 2 e The flowmeter will inhibit the Automatic installation of the HF parameter if the flow rate is insufficient too low to accurately measure the required correction If the maximum flow rate for the application is relatively low then this correction is not be required e If the flow rate is very high and th
36. 4mA represents 1 ATM 14 7 PSIA or 1 014 BARA and not 0 0 The various flowmeter models allow you to associate the analog input to active system variables such as specific gravity viscosity and others see table below Note Refer to the Installation Drawings or I O Module markings for the locations of these inputs and wiring procedures FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter Operating Instructions 03 2011 A5E02639185 03 85 User Programmable Parameters 8 5 Analog Input Setup Table 8 7 Data Control Menu 10 Data Control Analog Inp Setup lin1 Input Off Aux PSIA BARA T1 Deg F T1Deg C 4mA Numeric entry 20 Numeric entry lin2 lin3 lin4 See In1 option list Note The Aux input is only used as a feed through to the Datalogger The flowmeter recognizes the first analog input variable that is assigned to any given parameter and ignores any subsequent input with the same assignment For example if lin1 and lin2 are both assigned to represent pressure PSIA the flowmeter will only use the pressure input from lin1 Setting the Analog Current Input The DC current input port must be enabled first From the Analog Inp Setup menu proceed as follows Siemens Dual Path 1 Path 1 Analog Input Setup Analog Out Setup Relay Setup Analog Inp Setup Data Control FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter 86 Operating I
37. Arrow gt 4 Scroll the numeric list to the desired choice by pressing lt Up Down Arrow gt 5 To register the new value press lt ENT gt Deadband Control Use the Deadband Control to instruct the flowmeter to report zero flow if the flow rate falls below a specified level usually a very low rate It will prevent the possibility of data scatter a natural result of digital computation from causing false Totalizer accumulation during long non flowing periods Inspect the actual data scatter during zero flow conditions to find the proper Deadband setting for your application To edit Deadband default setting 0 000 1 From the Dual Path Flow menu scroll to the Operation Adjust menu and press lt Right Arrow gt 2 Scroll to the Deadband Control menu 3 Press lt Right Arrow gt to enable numeric entry 4 Use the numeric keys to type in the desired rate using selected flow rate units 5 To register the new value press lt ENT gt Memory Fault Set Certain situations will interrupt data production e g an empty pipe or excessive aeration Use Memory Fault Set to select the flowmeter response to such an interruption The Fault setting default will zero the flow rate output and declare an alarm on a flow display screen Datalogger report and an assigned relay output For some applications occasional temporary Fault conditions may be a normal part of the process and would not require an alarm response The flowm
38. Division 1 Groups B C D E F and e Nonincendive for Class Division 2 Groups B C and D e Suitable for Class Division 2 Groups E and outdoor Type 4X Class CSA only e Temperature code T5 at an ambient of 40 C Sensors e Intrinsically safe Class and Division 1 Groups A B C D E F and e Nonincendive for Class Division 2 Groups A B D e Suitable for Class Division 2 Groups E F and outdoor Type 4X Class CSA only e Temperature code T6 at an ambient of 40 C ATEX installation Read understand and follow all safety instruction on the electronic media provided This equipment complies with Directive 94 9 EC and is rated for use in potentially explosive atmospheres The equipment markings are shown and explained below Equipment must be installed according to the 1010 389 installation drawing provided on the media Failure to install the equipment in the prescribed manner will result in unsafe operation Follow all regional safety laws when operating this equipment When properly installed the equipment meets the following ATEX ratings as stated in EC Type Examination Certificate 1134 Transmitter Markings and Explanations 1 G Ex ia Transmitter located in the non hazardous area with intrinsically safe circuits of category Ex ia which can be connected to Category 1 Sensors 3 1 G Ex nC ia II
39. Flow Vol Units Cubic Feet Std Vol Corr No Flow Time Units HR Flow Disp Range Autorange Flow Disp Scale KCU FT HR Total Vol Units Cubic Feet Totalizer Scale KCU FT Total Resolution 00000x00 Totalizer Mode NETFLOW Batch Sample Tot 0 000 Flow Total Units Press lt gt to store selection FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter Operating Instructions 03 2011 A5E02639185 03 User Programmable Parameters 8 2 Selecting Flow Units Totalizer Modes The Totalizer function operates in any of the modes listed below Table 8 1 Totalizer Modes Mode Flow Direction Notes POSFLOW positive flow Accumulates flow in positive direction only NEGFLOW negative flow Accumulates flow in reverse direction only NETFLOW positive or negative flow Adds to positive total subtracts from reverse total Note NETFLOW default is best for applications where there may be zero flow for long periods It minimizes false Totalizer register increments due to data scatter Press the lt Down Arrow gt to accept the default setting Selecting Totalizer modes 1 Press the lt MENU gt key and Meter Type will be highlighted 2 Press the lt Right Arrow gt to Dual Path Flow and then press lt ENT gt 3 The Dual Path Flow menu with appear with Chan Path Setup menu item highlighted 4 Scroll down to the Totalizer Mode menu and press the lt Right Arrow gt to select the Totaliz
40. Flowmeter 106 Operating Instructions 03 2011 A5E02639185 03 Functions 9 5 Memory Control 9 5 Memory Control Introduction Memory Control is a reference menu that shows the amount of bytes of data memory left The data memory capacity depends on the number and complexity of the site setups stored in memory and the size of the current Datalogger file The Memory Control menu is located in the Meter Facilities menu Table 9 8 Memory Control Menu Log Memory XXXXXXX Memory Map No Yes Defragment No Yes Log Memory Left This view only menu cell shows the minimum remaining number of characters available for Datalogger and site storage When the Datalogger is enabled for circular mode the meter allocates all memory left except for two conventional empty sites required for Datalogger use To view the amount of data memory bytes available press Right Arrow Memory Map Selecting YES for this item enables a snapshot display of current memory usage In this display the asterisk indicates a used block a space indicates a free block while a dash character indicates unused filler Defragment Selecting YES for this item consolidates memory data blocks into contiguous storage collapsing the filler regions You may be able to use an additional block for site or Datalogger storage as a result Use this command if you seem to be out of memory even though the Log Memory Left item indicates fre
41. IP66 NEMA 7 Gas Flowmeter Operating Instructions 03 2011 A5E02639185 03 95 Functions 9 1 Gas Parameters Menu Fixed Temp and Fixed Pres PSIA Z Base Z Actual 8 96 The flowmeter accept temperature and pressure input from an external direct sensing instrument If you do not have external temperature or pressure available then the flowmeter will automatically use the fixed value s as the assumed gas temperature and or pressure Please note that for proper reporting of volume corrected flow mass flow or specific gravity the flowmeter must have reliable temperature and pressure input However if the operating temperature and pressure is very constant then fixed values may be used where higher accuracy is not required Note For flowmeters with on board RTD temperature capability the Fixed Temp flowmeter will not be present In this case a fixed value for temperature can be set by spanning the analog input 4mA setting to the desired temperature value Providing the analog input channel is not connected to any current source the valued returned will be the 4 mA temperature value The required units for data entry are determined by the Preferred Units menu cell English or Metric selected in the Meter Facilities menu If Metric units are selected then the units for temperature and pressure will be degrees Celsius and BARA absolute respectively For English units temperature and pressure will be
42. Mode Direct Mountgi Si Spacing Offset Minimum Spacing Of Detection Fault Number Index 4 Number Ind Press ENT Spacing Method Spacer Bar 1012TP Spacing Mq Ltn Value in 0 217 Ltn Value in 0 217 Install Complete Install Install Complete Install Empty Pipe Set Channel Not Setup Empty Pipe Set Channel Not Setup Zero Flow Adjust Channel Not Setup Zero Flow Adjust Channel Not Setup Install Install Xdcr 3 To exit Force Transmit press the lt Left Arrow gt and a Detection Fault prompt will appear see above 4 Press the lt Left Arrow gt again and the meter will return to the Install Xdcr menu and highlight the Empty Pipe Set menu cell Setting a Forced Frequency 1 To force a frequency repeat steps 1 and 2 above but press lt Right Arrow gt The following typical display line will appear Drive 0 2 Using numeric keys enter the frequency and press lt ENT gt 3 To complete the Install process after mounting the transducers press lt ENT gt 4 Ifthe Force Transmit diagnostic procedure is not used the normal Install Complete function occurs FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter Operating Instructions 03 2011 A5E02639185 03 69 User Programmable Parameters 8 1 User Programmable Menu Settings Although the FUT1010 flowmeter and its meter type are preconfigured at the factory the user can reprogram the Installation menus if needed Refer to the foll
43. NIN 7841 08 NOISN3L Tind NI 5318 M3onasNvsL ONITIVLSNI N3HM SLINM 9NIMOTIO3 3580 GNNOYS OL SLINGNOD OITIVL3A 193NNOO SLINGNOD JAVO YSONGSNVYL JHL NI 5 GINOHS S318VO Y3SHLO ON LINGNOO ANYS 3HL 5 AVN M3indWOO MOTI 3AVS SNLVNIOIHO 5318 YSIONGSNVYL NIV HOLO3NNOO N3MOd MO linoIO HOLIMS N3MOd AlddfS M3MOd ONIOIANSS 380438 M3MOd LNAWNYLSNI 318 510 303 5 NOLLVTIVISNI SLVINdONddY 971313 0101 33S 2 SNOISN3AIQ 8 NWOLOL ONIMVEG 33S 71 SALON 2 310N TINON 0 1 WN8 NOIOL S6 NOLOL AlddNS YIMOd NMOHS M31ndWOO 5310435 NNOLOL HOLIMS 5 QVdA33 9 310N 336 33S TINON W NOLOL TINd LON OQ 4 034 4001 318VO ON SYNSOTONS 015 FINGOW OL 5318 9 1 Yaldvdv 319NV 1H9lM HUM 5318 2 531 35 2101 318 31000N WE NOLOL 335 9 ALON 33S 318VO QVdA33 SMOLO3NNOO 3J18VO M3OnGSNVML 9 310N 33S 318VO9 1 5 9 M3ldvav 3 9NV 9 310N 336 4 9 0101 1391 _______ 3NON 8 NINOTOT UHLAdNOSD MOTA THNNVHO LL TOW SHTWHS 0101 SNOISNAWICG HNTITILOO 8911 AN
44. PSI 2 To enable numeric entry press lt Right Arrow gt 3 Use the number keys to type the Modular Elasticity PSI value 4 To register the data press lt ENT gt FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter Operating Instructions 03 2011 A5E02639185 03 159 Setting Thermal Coefficient and Modulus of Elasticity FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter 160 Operating Instructions 03 2011 A5E02639185 03 Appendix B B 1 Installation Outline Drawings Installation Outline Drawings The following are the installation and outline drawings for the SITRANS FUT1010 flowmeter 1010DN 7 Installation Drawing 1010 Series Dual Channel Flowmeter 1010DN 8 Outline Dimensions 1010 Series Dual Channel Flowmeter 1010NS2 7 Installation Drawing 1010 Series Flowmeter Agency Approved 1010NS2 8 Outline Dimensions 1010 Series Flowmeter Agency Approved 1010MWX 7 Installation Drawing 1010 Series Multi Channel Flowmeter 1010MN 7 Installation Drawing 1010 Series Multi Channel Flowmeter 1010MN 8 Outline Dimensions 1010 Series Multi Channel Flowmeter 1010N 7 7 Installation Wiring Expanded I O Module A5E02716838A Installation FUT Sensor Hazardous Locations FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter Operating Instructions 03 2011 A5E02639185 03 161 1 Installation Outline Drawings FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter 162 Op
45. Reynolds number The Reynolds number is then used to derive the correction factor the required flow profile compensation The expected unit for viscosity is centipoise The default value of 0 01 is suitable for most gases but should be modified if this value is known for your specific application The Reynolds number is computed as indicated Rn 645 x xid x Vr cP where density at flowing conditions g cc id spool inside dia in Vf Flow velocity ips cP absolute gas viscosity centipoise Fixed MW g mole The flowmeter uses the measured gas temperature sonic velocity and specific heat ratio to compute the average specific gravity of the gas being measured This feature is useful for identification of the gas as well as for proper reporting of mass flow in cases where the gas composition varies In cases where the gas composition does not vary significantly a fixed value for molecular weight can be entered here A non zero value for Fixed MW grams mole will override the automatic computation of specific gravity Setting Fixed MW back to 0 0 will cause the automatic specific gravity computation to resume Estimated Vs The Estimated Vs menu cell allows the numerical entry for the nominal sound velocity of natural gas Contact your local representative for gases other than natural gas Note Changing the Estimated Vs will require repeating the Transducer Install procedure FUT1010 IP65 NEMA 4X amp
46. Saved Memory Be aware that this erases all saved Site Setups including flow calibrated sites Datalogger Data and user defined pipe and sensor tables This will require you to completely re install the system and repeat all desired default settings custom pipe tables etc The table below shows the sequence of the F4 routine Power On Off Clr Active Memory gt gt No ftu gt Yes Clr Saved Data gt gt No gt Yes Clearing only Active Memory 1 Turn off power if it is currently on Press lt F4 gt and keep it pressed while you turn on power The prompt Clr Active Memory No appears at the top of the screen Press lt Right Arrow gt to access F4 Reset option list Press lt Down Arrow gt to switch the option list to Clr Active Memory Yes Press lt ENT gt to clear all Active Site Data but not saved Site Setups restore operation press MENU to access the installation menu Create a new site setup or recall a stored site setup Re select any Meter Facilities menu items e g RS 232 setup parameters Clearing All Saved Data 1 2 Turn off power if it is currently on Press lt F4 gt and keep it pressed while you turn on power The prompt Clr Active Memory No appears at the top of the screen Press the lt Down Arrow gt Note that the prompt switches to Clr Saved Data No To access the F4 Reset option list press the Right Arrow Press the Do
47. a pipe configuration 1 Scroll down to Pipe Config and press the lt Right Arrow gt 2 Select a configuration that approximates the conditions upstream of your sensor mounting location Refer to the definitions below 3 Press lt ENT gt to save selection FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter 66 Operating Instructions 03 2011 A5E02639185 03 Factory Default Parameters 7 1 Factory Default Menu Settings Siemens Dual Path 1 ABC Designate Pipe shape near Transducers Pick Pipe Class ASA Carb Steel Select Pipe Size Valve Pipe OD lt in gt Expander Pipe Material Reducer Wall Thickness Norm Entry Pipe ID in Header Inlet 129 Thickness Intrusions Pipe Config Fully Developed 9 Anomaly Diams 1 Elbow 2 ThermExp Coef 1 F Dbl Elbow Mod of Elast PSI Dbl Elbow Pipe Data Use this menu cell to enter the number of pipe diameters between the upstream configuration and the sensor installation Use this menu cell to select the pipe configuration that most accurately represents the upstream pipe condition 4 Press the lt Left Arrow gt and return to the main menu Table 7 2 Pipe Configuration Option List Definitions Options Definitions Fully Developed Fully developed flow as would be expected for very long straight pipe runs or installation downstream of a flow condition 1 Elbow Single 90 degree Elbow upstream of sensor installation D
48. analysis e Allocation measurement e Flow survey verification e Production well testing e Underground storage applications Gas fired power stations Typical Industries Serviced Power Generation Nuclear Fossil and Hydro Chemical Processing FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter 26 Operating Instructions 03 2011 A5E02639185 03 Description 3 4 Theory of Operation Hydrocarbon Industries Hydrocarbon Transportation 3 4 Theory of Operation The gas flow meter relies on the MultiPulse transit time Two Wide Beam ultrasonic sensors per measuring path alternating as transmitter and receiver are used to interrogate the media flowing within the metering section The resulting time of arrival for each direction of transmit upstream and downstream is then measured using a highly accurate and stable digital signal processing method Using this detection scheme the flow meter is capable of resolving the relative transit time difference dT to within 100 psec Considering typical gas flow transit time differences ranging from 1x10 to 1x106 psec the flow meter is capable of providing an exceptional turn down ratio The flow meter also incorporates a correlation technique which enables the system to detect very high flow velocities with the same high degree of resolution The ultrasonic sensors are designed with sufficient beam divergence characteristics to insure that the receive sensor will always have
49. approved SITRANS FUT1010 series transmitters have hazardous area certification as indicated in the label example below SITRANS FUT1010 NEMA Transmitter Labels The transmitter label is located on the right side panel of the unit The illustration shows a typical label but labels vary depending upon model and installation location AEx UPON INSTALLATION 0000000000000000 MODEL FUx1010 PART NO 7M S N S N BAR CODE CLASS ZONE 2 AEx nC ia TS INTRINSICALLY SAFE CONNECTIONS FOR CLI 1 GPS A B C D CL 11 DIV 1 GPS E F G SUITABLE FOR CL DIV 2 GPS A B C D 117 AND CL II DIV 2 GPS INSTALL PER SIEMENS DRAWING 1010 304 COVER CLOSED WHEN POWER APPLIED BOND CONDUIT HUBS TOGETHER Item NO 1010 ITEM NUMBER BAR CODE PART NUMBER BAR CODE Siemens Industry Inc Spring House PA USA Exia ASSOCIATED EQUIPMENT TYPE 4X ENCLOSURE VIM xx ASE02656956 REV MADE IN USA 2 Figure 3 2 24 Typical Transmitter label FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter Operating Instructions 03 2011 A5E02639185 03 Description 3 2 NEMA 4X amp NEMA 7 Transmitters SITRANS FUT1010 Model Numbers The SITRANS FUT1010 NEMA 4X model numbers 2 Path 7ME3631 3 Path 7ME3633 4 Path 7ME3633
50. as you apply power immediately type the character three times The prompt Clr Active Memory No appears at the top of the screen 2 Press the lt Right Arrow gt and then the lt Down Arrow gt to switch the option list to Clr Active Memory Yes Press lt Enter gt to clear all Active Site Data but not saved site setups 3 To restore operation press MENU to access the Installation Menu Create a new site setup or recall a stored site setup Re select any Meter Facilities items e g RS 232 setup parameters FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter Operating Instructions 03 2011 A5E02639185 03 153 Appendix A 3 Site Setup For SITRANS F To Clear All Saved Memory using the RS 232 Interface Before proceeding further it is essential to understand that this function eliminates all data stored in RAM This means that all saved site setups including the site data of a flow calibrated site will be erased Also the entire Datalogger file plus any custom factory or user created pipe or sensor tables will be eliminated The impact of this is such that we strongly recommend that you consult our technical service department before continuing with this procedure If you choose to continue be aware that you will have to create a new site setup re enter all site specific parameters including pipe or sensor tables plus all desired Meter Facilities entries 1 Turn off power if it i
51. assembled with the final transducers and are mated to the selected transmitter electronics prior to delivery The transmitter is pre programmed with the installation parameters specific to this Sensor therefore the installer should verify that the transmitter serial number matches the transmitter serial number indicated on the Sensor nameplate Perform the following checklist before installing the Sensor into the line 1 Verify that the line operating conditions flow velocity pressure temperature range and line MAOP are within the limits specified for the flowmeter 2 Verify that the transmitter electronics is paired with the serial number listed on the Sensor nameplate 3 Check the condition of any pressure taps or Thermowell ports that may be provided with the Sensor Install block valves Thermowell or plugs as necessary A WARNING User is responsible for ensuring that all Sensor ports are properly sealed FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter Operating Instructions 03 2011 A5E02639185 03 37 Installing mounting 4 6 Sensor Installation Procedure 38 4 User must verify that fluid is compatible with construction of Sensor material A WARNING It is the responsibility of the user to account for any potential confusion or misuse of gas equipment for liquid equipment or visa versa A WARNING Materials of construction are chosen based on their chemical compatibility or inertness
52. cancel it FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter Operating Instructions 03 2011 A5E02639185 03 149 Appendix A 3 Site Setup For SITRANS F Data Display Mode After you complete the installation you can toggle between Installation Menu mode to Data Display mode This is the same as using the lt MENU gt key on the keypad The PC keyboard equivalent to the MENU key is Ctrl lt L gt Note that the RS 232 interface does not support graphics Therefore when you use HyperTerminal to view the data display screens you will see the same data in alphanumeric form only as shown below You can still use the Up Arrow and Down Arrow to switch between available display screens M 1010 connect File Edit View Call Transfer Help Site 11 FLOW GAL MIN 27 8 TOTAL KGAL Us 1 32 1481 Connected 10 46 36 vr100 3600 7 0 1 Current active site setup name The 1 The flow Total display indicates that the measurement channel is active The current measured sonic velocity The current flow reading and flow units FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter 150 Operating Instructions 03 2011 A5E02639185 03 Navigating through the Installation Menu A 3 Site Setup For SITRANS F After accessing the Installation Menu you can begin to setup your flowmeter according to the instructions in this manual The chart below shows
53. command does not have to be issued for each data point For example the string below loads all temperature points for the entire temperature array from point O to point 9 or 0 to 87 deg C cv temp 0 273 0 283 0 293 0 303 0 313 0 323 0 333 0 343 0 353 0 363 0 Table 9 3 Example 1 Density kg m m vs Pressure and Temperature 100 250 400 550 700 850 1000 1150 1300 1450 273 5 4641 13 7105 22 4055 31 5813 41 2659 51 4778 62 2197 73 4705 85 1762 97 2428 283 5 2928 13 2438 21 5764 30 3107 39 462 49 0368 59 0296 69 4174 80 1557 91 1746 293 5 1324 12 8109 20 8158 29 1586 37 8464 46 8787 56 2454 65 9241 75 8769 86 0497 303 4 9819 12 4082 20 1146 28 107 36 3869 44 9499 53 7836 62 8666 72 1668 81 6406 313 4 8402 12 0322 19 4653 27 1416 35 059 43 2106 51 5835 60 1575 68 9049 77 7902 323 4 7067 11 6801 18 8618 26 251 33 8433 41 6306 49 5998 57 7324 66 0045 74 3861 333 4 5806 11 3497 18 299 25 4258 32 7244 40 186 47 7979 55 5432 63 4009 71 3457 343 4 4612 11 0388 17 7724 24 6582 31 6897 38 8579 46 1506 53 5524 61 045 68 6067 353 4 3481 10 7456 17 2785 23 9418 30 729 37 631 44 6363 51 731 58 8988 66 121 363 4 2408 10 4688 16 8138 23 2712 29 8337 36 4927 43 2375 50 0554 56 9319 63 8507 FUT1010 IP65 NEM
54. for general purposes For exposure to specific environments check with chemical compatibility charts before installing A WARNING Sensors have been designed to account for loads to internal pressures in accordance with ASME codes It is the responsibility of the user to access and account for other externally applied loads due to earthquakes pipe movement and other environmental conditions 5 It is the responsibility of the user to avoid excessive corrosion erosion or chemical attack due to the use of incompatible fluids or severe conditions Installation Procedure Sensor is supplied with flanges suitable for handling Lifting device should be within 10 degrees of vertical of the axis of the lifting eye A WARNING During vertical installation of the Sensor use appropriate equipment to ensure safety A WARNING The user is responsible for the selection of bolting and gasket materials which will fall within the limits of the flange and its intended use and which are suitable for the service conditions A WARNING Never attempt to loosen remove or disassemble process connection or instrument housing while contents are under pressure FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter Operating Instructions 03 2011 A5E02639185 03 Installing mounting 4 6 Sensor Installation Procedure Each Sensor is labeled with a flow direction arrow indicat
55. ieee Aca teet 73 8 3 E 78 8 4 Analog 255152 a 83 8 5 Analog Input Set p 2 1 1 85 8 6 Logger Control t a tie 88 RUNCIONS 52 52 25 NR MEE M EIE 93 9 1 Gas Parameters d ditare tM eade RI EE 93 9 2 Gas Data Menu 101 9 3 Operation Adjust Menu 102 9 4 Setting cese tec cq t d teen Naat 104 9 5 Memory ed ite Patet toda top I t eder toss 107 9 6 Analog Output otio edere He E Husa de ep de due d oe Ma dedu 108 9 7 Resistive Temperature Device RTD 112 Alarm error and system messages 2 0002202 iis a saisis ss ssis saisis siiis iiis 115 10 1 Alarm Letter Codes and Descriptions 115 Maintenance and serviCe tir rare iar aa iet 117 11 1 Maintenance xod m Ge Me teen e m rt eee d pt IPs 117 11 2 Technical SUppOrt ie Ape cte A i t e i A 117 11 3 procedures meses LI etae Ent dude Da 118 11 4 Battery disposal mic esp eed de ee Boreae duode
56. in degrees Fahrenheit and PSIA The Z Base menu cell allows entry for the compressibility factor at base conditions for a given gas composition If using the internal AGA8 compensation Z Base should be set appropriately for the gas composition The Z Actual menu cell allows for a fixed entry of the compressibility factor in cases where pressure temperature and gas composition do not vary significantly If standard volume compensation is desired then enter the average compressibility factor for the specific gas application All FUT1010 gas flowmeters include a facility for performing internal volume compensation using an 8 lookup table This volume correction method is suitable and accurate for applications where the gas composition does not vary significantly or where the gas is infrequently sampled not automatically sampled Note In cases where automatic sampling is performed a gas flow computer must be used in conjunction with the FUT 1010 flowmeter to provide the most accurate volume compensated flow output FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter Operating Instructions 03 2011 A5E02639185 03 Functions 9 1 Gas Parameters Menu The internal AGAS lookup table provides the flowmeter with the actual gas density Kg m and compressibility factor Z Actual for the indicated pressure and temperature as obtained via the analog input or fixed P T entry These values are then used to compute either ma
57. in hazardous area A WARNING Explosion Hazard Equipment used in hazardous areas must be Ex approved and marked accordingly It is required that the special conditions for safe use provided in the manual and in the Ex certificate are followed Hazardous area approvals The device is approved for use in hazardous area and has the following approval e FM and CSA certified Class Division 1 Groups ABCD Class Division 1 Groups EFG ATEX WARNING Explosion Hazard Make sure the hazardous area approval is suitable for the environment in which the device will be installed Intrinsically safe data A WARNING Explosion Hazard User must install unit with Siemens drawings With intrinsically safe circuits use only certified meters appropriate for the transmitter If a non conforming supply unit is used the fail safe type of protection will no longer be effective and the approval certification will be invalid Hazardous area safety requirements It is required that e Electrical connections are in accordance with EN60079 14 Installing Electrical Systems in Explosion Hazardous Areas The protective cover over the power supply is properly installed For intrinsically safe circuits the connection area can be opened FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter Operating Instructions 03 2011 A5E02639185 03 13 Safety notes 2 4 Installation in
58. is preset for Fully Developed flow Additional Requirements for Gas Applications Pipe must be fully pressurized during set up to achieve proper operation 4 4 Mounting the Transmitter A WARNING Hazardous Voltage May cause death or serious personal injury Disconnect power before working on this product Wall Mounting The transmitter can be mounted on any wall surface including wood metal or concrete Use the appropriate bolts and screws as needed for your mounting application and adhere to local codes See figure below for mounting bracket locations FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter 34 Operating Instructions 03 2011 A5E02639185 03 Installing mounting 4 4 Mounting the Transmitter Pipe Mounting For installation on 2 inch standpipe use Pipe Mount Kit CQO 1012NMB 1 optional see catalog See figure below Note Pipe mounting kit CQO 1012NMB 1 is not available for NEMA 7 enclosures 10 10 256 N 300 5 44 138 See 8 5 4 84 21 D Standpipe Cable Entry Ports Transmitter 5 Mounting Flange also use for wall mounting 9 Mounting Plate U Bolt Assembly for standard 2 inch standpipe 6 cm 2 in Figure 4 1 Pipe Mounting and Mounting Locations for Transmitter Note Use conduit fittings or cable glands on all cables FUT1010 IP65 NEMA 4X amp IP6
59. measured within AGA8 accuracy guidelines Min OP minimum operating pressure required for accurate flow measurement MAOP maximum allowable operating pressure of Sensor OP TEMP Operating temperature range of Sensor including transducers STORAGE TEMP Recommended storage temperature of Sensor HYDROSTATIC TEST PRESSURE DOT MM DD YY WARNING HOT SURFACE External spool temperature can exceed 93 C 200 F FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter Operating Instructions 03 2011 A5E02639185 03 Installing mounting 4 6 Sensor Installation Procedure A WARNING Exceeding rated pressure identified as MAOP may cause Sensor failure Siemens Industry Inc FUT 1 01 0 AR Spring House Pressure Equipment Directive 97 23 EC METER SIZE Volumetric Mass SENSOR PIN ____________ lt Flowmeter System TRANSMITTER P N FLANGEDESIGNCODET Od 5 Hazardous information here 1 Min _ TRANSDUCER PIN STORAGE TEMP TESTPRESSURE BAR sd IP65 NEMA 4X Install Siemens Dwg 5 02716838 A5E02639002 Rev 01 Figure 4 2 Sample Sensor Label 4 6 Sensor Installation Procedure Pre Installation Check List All Sensors are
60. needs adjusting 2 Turbulence Turbulence percentage exceeds alarm set point 1 Fault Alarm Loses receive signal all paths in fault 1 Spacing Sensor spacing needs adjusting 1 Turbulence Turbulence percentage exceeds alarm set point FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter Operating Instructions 03 2011 A5E02639185 03 105 Functions 9 4 Setting Relays Note For Multi Path flowmeters 1 Path 1 2 Path 2 3 Path 3 4 Path 4 and S represents the system or average channel These characters appear to the left of the option list parameter Assigning functions to Relay 1 1 From the Dual Path Flow menu scroll down and highlight I O Data Control 2 Press lt Right Arrow gt and scroll down to Relay Setup Siemens Dual Path 1 Path 1 Assign Alarm Data function to relays Analog Out Setup Relay Setup Analog Inp Setup O Data Control 3 To access the Relay Setup option list press Right Arrow 4 Move the cursor to the desired Relay assignment by pressing Up Down Arrow Siemens Dual Path 1 Path 1 Select a Function for Relay 1 Not Used Power Off S S G S Base S G S High Visc S Low Visc S High Temp S Low Temp S High Flow S Low Flow S Flow Alarm Relay Setup 5 To store selection press lt ENT gt Repeat procedure for all other relays FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas
61. operating system includes routines that will compensate the measured raw flow rate for dynamic changes in the pipe dimensions caused by variations in line temperature and pressure supplied to the flowmeter To account for variations in pipe material two data entry items Thermal Expansion Coefficient and Modulus of Elasticity are provided in the Pipe Data menu screen see sample menu screen below The equation used to automatically compute the change in pipe inside diameter is di do 1 2 1 az Pa Where do inside diameter of pipe at STP d1 inside diameter of pipe after temperature and pressure change W 7 pipe wall thickness To and Po Standard temperature and pressure and Operating temperature and pressure a Coefficient of Thermal Expansion of Pipe material E Modulus of Elasticity of pipe material Siemens Dual Path 1 ABC Pipe Thermal Expansion Factor 1 0e 6 Pick Pipe Class ASA Carb Steel Select Pipe Size 8CS40 Pipe OD lt in gt 8 625 Pipe Material Steel Wall Thickness 0 322 Liner Material None Linear Thickness 0 000 ThermExp Coef 1 F 0 00 Mod of Elast PSI 0 00 Pipe Data Use this menu cell to change the Modulus Of Elasticity of the pipe wall 6 Use this menu cell to edit the Thermal Expansion Coefficient of the pipe wall The default value for each of these new parameters is 0 0 A value of zero effectively disables the pressure and temperature pipe vo
62. point at reference temperature S High Visc Kinematic viscosity centistokes exceeds High Setpoint S Low Visc Kinematic viscosity centistokes falls below Low Setpoint S High Temp High temperature value relay trip point S Low Temp Low temperature value relay trip point S High Flow Flow rate exceeds high flow set point S Low Flow Flow rate falls below low flow set point S Flow Alarm Flow rate exceeds or falls below flow set points S Fault Alarm Loses receive signal all paths in fault S Spacing Sensor spacing needs adjusting S Turbulence Turbulence percentage exceeds alarm set point S Interface Interface set point exceeded S Reverse Flow Flow is in negative direction S BatchTot Batch Sample total advances S Pos Total Positive total volume advances 1 digit S Neg Total Negative total volume advances 1 digit S Fltwarn Fault warning occurs when 1 or more paths are in fault S Soft Fault Fault condition Memory mode active 4 Fault Alarm Loses receive signal all paths in fault 4 Spacing Sensor spacing needs adjusting 4 Turbulence Turbulence percentage exceeds alarm set point 3 Fault Alarm Loses receive signal all paths in fault 3 Spacing Sensor spacing needs adjusting 3 Turbulence Turbulence percentage exceeds alarm set point 2 Fault Alarm Loses receive signal all paths in fault 2 Spacing Sensor spacing
63. precautions are not taken CAUTION without a safety alert symbol indicates that property damage can result if proper precautions are not taken NOTICE indicates that an unintended result or situation can occur if the corresponding information is not taken into account If more than one degree of danger is present the warning notice representing the highest degree of danger will be used A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property damage Qualified Personnel The product system described in this documentation may be operated only by personnel qualified for the specific task in accordance with the relevant documentation for the specific task in particular its warning notices and safety instructions Qualified personnel are those who based on their training and experience are capable of identifying risks and avoiding potential hazards when working with these products systems Proper use of Siemens products Trademarks Note the following WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation If products and components from other manufacturers are used these must be recommended or approved by Siemens Proper transport storage installation assembly commissioning operation and maintenance are required to ensure that the products operate safely and wi
64. still access the Graph Screen to aid in troubleshooting the cause of the failure to measure flow To view the Graph Screen first enter the Test Facilities menu which is a submenu of the main Diagnostic Data menu 1 Pressing the Up Down Arrows scroll to the Graph menu item 2 Press the Right Arrow to enter the Graph menu and scroll to highlight the Yes item in the option list 3 Now press the ENTER key to access the Graph Screen 4 To exit the Graph Screen and return to the main menu press the MENU key once Diagnostic Text Display The text to the upper left hand corner of the screen represents diagnostic items which can be individually turned on or off to reduce unnecessary clutter on the screen This text display can be modified by pressing the ENT key and scrolling up or down through the various parameters that appear in the Graph Display menu Pressing the ENT key will select the highlighted parameter sign appears next to selected items and pressing CLR will deselect the item Pressing the Left Arrow will return you to the graph screen with the selected parameters appearing at the top left corner of the screen The sample graph above is shown with all diagnostics items selected Time Base Control Correlated Plot The digitized receive signal can be moved either to the left or right on the screen by pressing the Left or Right keypad arrows The direction of the arrow actu
65. sufficient signal to maintain operation under conditions of high beam blowing associated with high flow velocities With accurate signal arrival time available the flow meter can compute the raw flow velocity from the measured upstream and downstream transit times A Y 1 D Velocity of Sound Flow Vector Pipe ID Wide Beam Sensors 51 1 Vpnase VOS Velocity of sound liquid Vphase Phase velocity of sensor TL 2 ID VoS cos 2 ID Pipe inside diameter Transit time in liquid Vr Vphase DT 2 TL DT Measured Transit Time difference Vr 7 Flow Velocity FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter Operating Instructions 03 2011 A5E02639185 03 27 Description 3 4 Theory of Operation Flow Profile Compensation Although gas has a very low absolute viscosity its kinematic viscosity can be greater than water The flow meter continually computes the kinematic viscosity centistokes by dividing the fixed viscosity entry refer to the Gas Parameters menu by the computed gas density The Reynolds number is then computed as follows Rn 645 Pipe ID Ve Viscosity Where viscosity cS cP density Pipe ID inches inches sec cS kinematic viscosity cP absolute viscosity The flow meter then uses this computation of Reynolds number to compensate the raw flow velocity for conditions of laminar or turbulent flow profile as defi
66. suitable for the service conditions A WARNING Never attempt to loosen remove or disassemble process connection or instrument housing while contents are under pressure A WARNING Remove all condensation from Sensor before installing into line Certificates Certificates are posted on the Internet and on the documentation CD ROM shipped with the device Technical data Page 139 Certificates on the Internet http www siemens com processinstrumentation certificates FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter Operating Instructions 03 2011 A5E02639185 03 Description 3 3 1 FUT1010 features Description The SITRANS FUT1010 is a spool flowmeter that achieves highly accurate flow measurement owing to the WideBeam ultrasonic transit time technology With the permanent TransLoc mounting system the transducers are mounted on the outside of the pipe preventing contact with the medium This means no cavities or clogging TransLoc Sensor Mounting System With the introduction of the permanently mounted transducer system TransLoc Siemens has developed a highly accurate and highly reliable mounting solution for the hydrocarbon industry Using TransLoc the WideBeam transducers are permanently mounted onto the spool permitting flow calibration and subsequent use in applications that require custody transfer accuracy In addition TransLoc allows the easy inspection of the transducers without stopping the flow or shutting down t
67. t e ROT a E LEM 11 2 3 lithi rmmibatteries oi det c S Oed RESUME GA RR MR A Reds 12 24 Installation in hazardous 13 2 5 Safety 65 do ooo Pala tede dard ue da i deb dade e Mateo Mas 15 2 6 Pressure Equipment Safety 01 000000 19 2 7 COMMINCALSS ie ice pao oie po aiti etie de o aie eb es 20 3 21 3 1 1010 T 21 3 2 NEMA 4X amp NEMA 7 Transmitters 24 3 3 Applications 26 3 4 Theory of Operation ee edad te ode 27 4 Installing mouhbting 2 2 04 e toe 33 4 1 Determining a 2 2 2 2 33 4 2 Use according to specifications enis 33 4 3 Application 34 4 4 Mounting the Tramsmitter aeo toc Et 34 4 5 Sensor Label Information 1 Acedia 36 4 6 Sensor Installation Procedure tti teet 37 5 22222223 uei atu M e 43 5 1 Safety notes for connecting eene ct Lee ene
68. te Lee cue ode 119 121 12 1 Troubleshootirig REED HE d n pL 121 12 2 F4 Reset Procedure cse et Da cd 122 FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter Operating Instructions 03 2011 A5E02639185 03 Table of contents 12 3 Test Facilities Graph 124 13 Technical data 139 13 1 cott o t ee dett 139 A 141 Accessories and spare 141 2 Wirlrig 3 ettet Me qm tdt M 141 A 3 Site Setup For SITRANS F 5 dett tee pte de te edt E d d ER ER 147 A 4 Flowrate Calibration and Calibration 155 A 5 Setting Thermal Coefficient and Modulus of Elasticity sene 158 B ADDONGIX PE 161 B 1 Installation Outline 161 GIOSSAMY MIT 163 IND Dc
69. the Site Setup Data Menu press the lt Down Arrow gt and scroll to the HF menu cell Press the lt Right Arrow gt and a pop up Manual prompt will appear as shown below Note Press the lt Up Down Arrow gt to select Automatic if desired 2 Use the numerical keys to input the desired correction value Press lt ENT gt to input value Siemens Dual Path 1 ABC fx drive N burst length Ltn Vf max Adjustment Vs max M S gt Manual Vs min M S Empty Samples Cycle Max Damping Min Damping HF Site Setup Data Dual Path 1 ABC fx drive N burst length Ltn Vf max gt Manual Vs max M S 0 120 Vs min M S Empty Samples Cycle Max Damping Min Damping HF Site Setup Data 3 The new correction value will appear next to the HF menu cell as shown below FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter Operating Instructions 03 2011 A5E02639185 03 135 Troubleshooting FAQs 12 3 Test Facilities Graph Screen Siemens Dual Path 1 ABC fx drive 29 N burst length 5 Ltn 5 136 Vf max Vs max M S Vs min M S 1355 00 Empty Samples Cycle 29 Max Damping Min Damping HF Site Setup Data Automatic Adjustment Procedure 1 In the Site Setup Data Menu press the lt Down Arrow gt and scroll to the HF menu cell Press the lt Right Arrow gt and a pop up Manual prompt will appear 2 Press the lt Up or Down Arrow gt to select Automatic then press l
70. upstream arrival time and one for the downstream arrival time For proper gas sound velocity measurement these Tn markers should be positioned near the beginning edge of the receive waveform envelope as shown however in cases of poor signal conditions it is possible for this measurement to be off by several receive waveform cycles 1 To adjust the Tn mark position press the 3 key on the keypad to bring up the TnSet command 2 Pressing the lt gt or lt gt keys will cause the Tn marker to move later or earlier respectively As you adjust the Tn marker both Tn and Vs gas sound velocity will change accordingly 3 To exit this mode press the 0 key on the keypad Zero Crossover Adjustment Hot Key 4 Observe the small X mark located on the zero crossing line near the middle of the Receive signal in the Graph Screen above This X indicates the central crossover which the flowmeter is using to measure the transit time delta This crossover will generally be close to the peak of the Receive signal with at least one well formed non aberrated receive cycle on each side of the crossover 1 If it appears that the placement of this crossover is unsatisfactory then it can be adjusted by pressing the 4 key on the keypad which will invoke the ZCOSet command The crossover point can then be moved in either direction on the waveform using the plus lt gt or minus lt gt keys The change from the default value
71. volume to standard volume Viscosity Kinematic viscosity of gas If the analog input for temperature is enabled it will override the internal RTD temperature measurement and will reflect the analog input temperature instead For Dual Path operation only 1 is used for volume correction FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter Operating Instructions 03 2011 A5E02639185 03 101 Functions 9 3 Operation Adjust Menu Settings 9 3 Operation Adjust Menu Settings Introduction The Operation Adjust menu becomes available after picking a meter type and measurement channel It is recommended that you use it after the sensors are installed and operating to fine tune the meter s output characteristics Each application presents different data display and output requirements due to unique pipe and gas conditions Use the Operation Adjust menu to match flowmeter operation to the site You can set damping controls for the primary flow rate output You can define a Deadband usually a very low flow rate below which the flow output will be forced to zero You can also select the flowmeter response to a continuous Fault condition Damping Control The flowmeter provides two different data output filter types Time Average and SmartSlew Time Average recommended integrates the instantaneous flow rate over a selectable time period Use the Time Average function when stability in flow reading is essentia
72. 01 NAVO ON JYNSOTONS UAONGSNVUL ONITIVISNI N3HM 6 9NIMOTIOJ 3AM3S8O ioa SN IndON 01 5318 2 HiNV3 OL n IAYO 30 06 NI PLIM STEVO SAIAS NOZ Q110HS S318VO YSHLO ON LINGNOD JHL 5 AVN YOLOINNOD ONILVN 5 JHL 9NUVNIORIO 53180 05 TIV v M3liv SM3HOS HUM 340935 81 2179 SYOLONGNOD ANOS Q3ONVMLS 03441415 HOIO3NNOO MO LINDIO HOLIMS 30 NOLVNIWH3L 31EVIISM ONIGIAOMd 414406 SNIOIAM3S 330438 318VSIO z TANNVHO ______ ay Lan ae 91 dWv1o i18vo dWV1O 5531 9210 8 14 03 SONIMVHG NOLLVTIVLSNI V 51 3OLIO3NNOO 33MOd LNdNI JHL M3onasNvaL SLVINdONddY TVnNVvW 1313 0101 33S 9 8 SOXMOLOL YO 8 0101 ONIMVHO 33S 101 SALON ON Jingo HUM 5 53101009 0 1 WALSAS 101 AMIN3 5 3425 JOLO3NNOO or S 580 2 3 nN 2
73. 03 Description 3 4 Theory of Operation Mass Flow Computation and Specific Gravity The flow meter includes two different methods for computing the actual density of the gas being metered The first method takes advantage of the transit time measurement of the gas sound velocity VOS or Vs along with the measured temperature and the input of the gas specific heat ratio to determine the average specific gravity of the gas This method is suitable for lower pressure applications where the gas composition varies dramatically The second method requires the input of an AGA8 based volume compensation table which contains both the Z factor and gas density for a specified range of pressure and temperature This method is suitable for any pressure and temperature as long as the gas composition does not vary significantly however a new table can be generated and installed to accommodate changes in gas composition As with the standard volume compensation a flow computer and gas chromatograph should be used where very high accuracy is required Flow meter Types 2 Path The meter automatically conditions Installation Menu choices to suit the selected meter type The following paragraphs introduce the available flow meter types that include 2 Path e 3 Path e 4 Path 2 Path flow meters use two measurement channels to achieve a single output via a virtual third channel The resultant data is the average of the two channels Only clamp on
74. 10 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter Operating Instructions 03 2011 A5E02639185 03 Commissioning 6 3 Navigating the Menu 6 3 Navigating the Menu Installation Menu Navigation The Installation Menu Chart is a multi level structure divided into three columns from left to right Level A lists the major menu categories Level B lists the menu cells associated with Level A You can enter data into Level B menu cells that display parameters in a column on the right side of the screen Level C lists the Level B data Level A Level B Level C Recall Site Setup Pump 1 Pump 2 Channel Enable Create name Site Site Security Delete Site Setup Save Rename Site Figure 6 2 Keypad Note Use lt Left Arrow gt to return to previous menus FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter Operating Instructions 03 2011 A5E02639185 03 57 Commissioning 6 3 Navigating the Menu Table 6 1 Keypad Function Chart Keys Description MENU Press to activate the Installation Menu ENT Store numeric data select from option lists etc Left Right Arrows Menu navigation keys move cursor Up Down Arrows Same as lt Left gt and lt Right gt arrows Scrolls option lists and graphic display screen CLR Erases data or selects list options Numbers 0 9 Use to type nu
75. 146 FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter Operating Instructions 03 2011 A5E02639185 03 7 Table of contents FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter 8 Operating Instructions 03 2011 A5E02639185 03 Introduction 1 1 1 Items supplied SITRANS F Flowmeter Transmitter and Sensor SITRANS F literature CD Applicable documentation including certifications e For additional items refer to your packing slip 1 2 Preface These instructions contain all the information you need for using the device The instructions are aimed at persons mechanically installing the device connecting it electronically configuring the parameters and commissioning it as well as service and maintenance engineers Note It is the responsibility of the customer that the instructions and directions provided in the manual are read understood and followed by the relevant personnel before installing the device 1 3 History The contents of these instructions are regularly reviewed and corrections are included in subsequent editions We welcome all suggestions for improvement The following table shows the most important changes in the documentation compared to each previous edition FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter Operating Instructions 03 2011 A5E02639185 03 Introduction 7 4 Further Information Edition Remarks 01 First edition of Operating Instructions fo
76. 2011 A5E02639185 03 User Programmable Parameters 8 6 Logger Control Display Logger This menu cell allows you to send the Logger contents to the display screen This command is effective only after a successful install You can set the report to scroll on the screen with or without line wrap Selecting line wrap forces a line feed after approximately 40 characters In addition you have to enable datalogging and then select items in the Logger Setup menu Note that this command transmits the data from both channels paths To send Logger contents to the display screen 1 Press Right Arrow to access the Display Logger option list Siemens Dual Path 1 Path 1 Activate on screen logger display Display Logger Off Output Logger Line Wrap Circular Memory No Line Wrap Est LogTime Left 1 Clear Logger No Logger Control 2 Scroll cursor to either Line Wrap or No Line Wrap by pressing lt Up Down Arrow gt 3 To view Logger contents press lt ENT gt 4 To return to Logger Control press lt MENU gt Output Logger This menu cell allows you to send the Logger contents to an external device usually a computer or printer via the flow meters RS 232 Serial 1 0 port This command is effective only after a successful install In addition you have to enable datalogging and select data items in the Logger Setup menu The flowmeter interfaces with most serial printers or personal computers for Logger
77. 3 2011 A5E02639185 03 81 User Programmable Parameters 8 3 Span Data Adjusting the PGEN Output The default setting for the Digital PGEN output provides a 5000 Hz frequency at an assumed maximum velocity of 100 ft sec In certain cases it may be necessary to change this default PGEN value For example e If the PGEN signal cable is very long then the added cable capacitance may prevent reliable RTU pulse detection at or near 5000 Hz In this case it may be necessary to decrease the PGEN Pulses Unit Volume setting using the equation below Pulses Unit Volume MaxFreq MaxFlow Where MaxFreq Maximum desired frequency Hz MaxFlow Maximum flow rate Unit Volume second For very low operating flow rates the pulse frequency may approach the 20 Hz limit of the PGEN output In this case it may be necessary to increase the PGEN Pulses Unit Volume setting Pulses Unit Volume MinFreq MinFlow Where MinFreq Minimum desired frequency Hz Must be greater than 20 Hz MinFlow Minimum operating flow rate Unit Volume second Note If STD VOL is selected then the unit volume for PGEN will represent Standard Volume not actual volume Forcing the PGEN Output Frequency 82 To test the operation of the flowmeter with a Remote Transmitting Unit RTU or other pulse counting device it may be necessary to force the PGEN output frequency especially when the pipeline is not flowing during flowmeter
78. 35 5214 5 9 6 JINGOW indNI 901 ZS S NOLOL vid 4 09 06 OWA 0 lt 2 06 0 1 2 Jz NOL0L 318vo AVIdSIO 4 9 56 0101 5 TINON NI ius W31SAS ZSLJL NOLOL AVIdSIO OlHdVMO 0101 0 1 1 5 100 5318 2 YIONGSNVYL 3504 vNOLLdO 0123 09 LONI 53 14 NI S310H vid 84 16 NH3llVd SNILNNOW ALLY AON39V SHOLO3NNOO NMOHS Aulunoas 1 531435 ZSNOLOL ga L XMWOLOL 0 3113 L XMINOIOI KTV o MV3HISNMOO 01 0 A38 WalndWOO MOTA D Z BN TANNVHO LLINW 541436 0101 25 DIU ea ONIMVUC NOLLVTIV ISNI sto WY3HISNMOQ 88211 AN 39nvddnvd NOH LOJ1OHINO 31840345 SSTINN 9 SIHL 31 25 LON OG 3191937135 Y3SN OL 55320 STOMINOO HOLIMS 5 AINO AVIdSIC 4 HUM 513008 3vV3ddV QVdA33 AVIdSIQ TWNOLLdO S3HONI 2 1 2 5 QN38 NIN 08 NOISN3L LNVL LON 631820 0 034 40
79. 4 Transducer Enclosure 2 3 or 4 places See Note 1 Line Taps 2 See Note 3 Sensor See Note 4 e Customer s Pipe Flow Conditioner Optional Upstream Pipe Optional To Transmitter See Note 1 Downstream Pipe Optional Line Taps 2 Refer to Note 3 Customer s Pipe Junction Box See Note 1 260606000 Figure 4 4 Hazardous Location Sensor Installation Note 1 HazLoc qualified transducers type 7ME39501xxxx and 7ME39502xxxx are installed in the enclosures and prewired to the Junction Box All connections to the transmitter are made in the Junction Box which also houses the Resistive Temperature Device RTD Note 2 See table below for the appropriate drawing defining the circuit connection restrictions dependent on transmitter type and hazardous area ratings Note 3 The spool meter body has two line taps for end user temperature pressure and other sensors Ensure that any devices used are appropriate for the area rating Note 4 Sensor Model numbers 7ME362 and 7ME363 can be used with any of the transmitter types indicated in the Hazardous Area Ratings table below The area ratings shown define the permitted locations for sensor installation Refer to the specific drawings for additional restrictions of the transmitter loca
80. 4 Compute the temperature increment for 10 points Tincr Tmax Tmin 9 then round off Tincr to the next higher integer Now recomputed Tmax Tmin 9 Tincr 5 Repeat Step 4 to compute the pressure increment Pmin and Pmax 6 From the Si Ware menu select Perform Range Calculation and Varying T amp P then enter the temperature and pressure range and increments from Steps 4 and 5 Verify that there are exactly 10 temp points and 10 pres points indicated 7 Select Density and Z factor from the output data menu then click on Compute 8 From the Si Ware toolbar select Table then Copy All These tables can now be pasted into EXCEL see Example 1 table below Select General formatting to remove any commas from the data 9 The final text file must follow the syntax indicated in the example shown on the next page To accomplish this the data needs to be manipulated within EXCEL and then saved as a comma separated file then further modification will be necessary using a text editor to obtain the final text file format shown the Example 2 table below Note The data strings must conform to the syntax rules listed in the Syntax Rules table below 10 Save the final AGAS text file in an appropriate directory on your PC 11 Now that the file is properly formatted it can be downloaded to the flowmeter using HyperTerminal or other communication software With the RS 232 baud rate set
81. 6 NEMA 7 Gas Flowmeter Operating Instructions 03 2011 A5E02639185 03 35 Installing mounting 4 5 Sensor Label Information 4 5 caution Install weather tight seals at all unused holes using proper cable conduit and close additional holes to IP65 standards Sensor Label Information Sensor Label Markings 36 All Sensors are supplied with a metallic nameplate attached directly to the surface of the Sensor The nameplate displays information regarding the operating limits of the Sensor as well as dimensional and other information required to insure the proper application and operation of the flowmeter The information included in the Sensor nameplate is listed below SIEMENS Manufacturer of this flowmeter METER BODY MODEL and SERIAL Code contains Sensor material size and flange class FLOWMETER P N and SERIAL Indicates the specific transmitter electronics configured for this Sensor TRANSDUCER PIN Indicates part number of the transducers installed in this Sensor DOM Date of Manufacture MM DD YY METER SIZE CL Meter size with ANSI or DIN flange class rating I D Internal Diameter of Sensor WEIGHT Weight of Sensor indicated in either Lbs or Kg MAT BODY FLANGE Material of Sensor and flanges BODY DESIGN CODE Design code to which Sensor is fabricated FLANGE DESIGN CODE Design code to which flowmeter flanges are fabricated Qmin Qmax Minimum and maximum actual flow that can be
82. 81 Helium 0 019 1 66 1006 Hydrogen 1 410 1 41 1306 Methane 0 011 1 35 437 Natural Gas 0 011 1 33 400 Nitrogen 0 017 1 42 348 Oxygen 0 020 1 42 324 FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter Operating Instructions 03 2011 A5E02639185 03 65 Factory Default Parameters 7 1 Factory Default Menu Settings Standard Volume Compensation If a direct standard volume output is required from the meter then the entry of an 8 compensation table may be needed Refer to the field manual for further details on configuring the meter for standard volume compensation Select Pipe Class The following is a typical procedure for selecting a pipe class 1 Press the Right Arrow to select Pipe Class Press Right Arrow again and scroll to desired Pipe Class 2 Press lt gt to select 3 Pre programmed Pipe Size and relevant pipe parameters will appear in menu cells Press Right Arrow and scroll to desired pipe size Press ENT Enter dimensions manually if pre programmed dimensions do not match application Siemens Dual Path 1 ABC Path 1 Select Pipe Size 8CS40 Pipe OD lt in gt 8 625 Pipe Material Steel Wall Thickness 0 322 Liner Material None Linear Thickness 0 000 ThermExp Coef 1 F 0 00 Mod of Elast PSI 0 00 Pipe Data 4 Press the lt Left Arrow gt and return to the main menu Select Pipe Configuration The following is a typical procedure for selecting
83. 9210 34V CAL 281 LAL TWNINUAL 71 S310N Oi WHOd d33H ANG vo1v0 0v6c3WZ S ZSEXVZ NOLOL OOO HO 32 NOLOL Vi WHOS BH 01v0 0r6 3WZ S ZSZXVZ NOLOLOOO 2944 NOLOL 3NON 3NON Z NOLOL 3dALAVI3H ONDYVW SINGOW N03 3ilviMdONddv 335 Q3AOW3M NMOHS 531435 0101 NI GSTIVISNI 0 1 25 0 1 2502 0101 M3SNI YO MVYCGHLIM OL MIYOS SAOWNSY 916 686 123 CN 30 15365 ON 1N3QI 11 25 m 83141 39 ATNGOW NOILVTIVISNI 8821 AN 21 202 0 S3ONvS3IOL sseursng uonejueunasu 86892014 S3HONI 397 SNOISN3HIG ou sueuieis SNAWGIS 100515 jpubis 701 E Zal 80 ums AOE 1 81 O vuoz docT ps AB SUALANNY 01557 STYNO adve
84. A 4X amp IP66 NEMA 7 Gas Flowmeter Operating Instructions 03 2011 A5E02639185 03 99 Functions 9 1 Gas Parameters Menu Table 9 4 Z factor vs Pressure and Temperature 100 250 400 550 700 850 1000 1150 1300 1450 273 0 9825 0 9571 0 9318 0 9099 0 8817 0 8575 0 8341 0 8119 0 7913 0 7729 283 0 9842 0 9615 0 9389 0 9166 0 8947 0 8735 0 8531 0 8338 0 816 0 7999 293 0 9858 0 9654 0 9452 0 9254 0 9061 0 8874 0 8696 0 8528 0 8372 0 8232 303 0 98 72 0 9689 0 9508 0 9332 0 9161 0 8996 0 8839 0 8692 0 8556 0 8434 313 0 9884 0 972 0 9558 0 9401 0 9249 0 9104 08966 0 8837 0 8718 0 861 323 0 9896 0 9747 0 9603 0 9463 0 9328 0 9199 0 9077 0 8964 0 886 0 8766 333 0 9906 0 9772 0 9643 0 9518 0 9398 0 9284 0 9176 0 9077 0 8986 0 8904 343 0 9915 0 9795 0 9679 0 9567 0 946 0 936 0 9265 0 9177 0 9098 0 9026 353 0 9923 0 9815 0 9711 0 9612 0 9517 0 9428 0 9344 0 9268 0 9198 0 9136 363 0 9931 0 9834 0 9741 0 9652 0 9568 0 9489 0 9416 0 9348 0 9288 0 9234 Table 9 5 Example 2 cv temp grid 0 273 283 293 303 313 323 333 343 353 363 cv pres grid 0 100 250 400 550 700 850 1000 1150 1300 1450 cv dens grid 0 5 4641 13 7105 22 4055 31 5813 41 2659 51 4778 62 2197 73 4705 85 1762 97 2428 cv dens grid 10 5 2928 13 2438 21 5764 30 3107 39 462 49 0368 59 0296 69 4174 80 1557 91 1746 cv dens grid 20 5 1324 12 8109 20 8158 29 1586 37 8464 46 8787 56 2454 65 9241 75 8769 86 0497 cv dens
85. C T5 Category Transmitter located in Zone 2 for use in potentially explosive atmosphere containing gases with intrinsically safe circuits of category Ex ia which can be connected to Category 1 Sensors in Zone 0 P65 Ingress protection against solid bodies rating of dust tight and against liquid rating of water jets Sensor Markings and Explanations 1 G Ex ia T5 Category 1 Sensors located in Zone 0 potentially explosive atmosphere with intrinsically safe circuits of category Ex ia for use in potentially explosive atmosphere containing gases FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter Operating Instructions 03 2011 A5E02639185 03 17 Safety notes 2 5 Safety Notes Safety Information for Hazardous Areas 18 Note Ratings under this heading apply to specific model families Check Your Model Number FUT1010 7ME363x FM CSA installation Read understand and follow all safety instruction on the electronic media provided This equipment is rated for use in hazardous classified locations as stated below and must be installed according to the 1010 443 installation drawing provided on the media Failure to install the equipment in the prescribed manner will result in unsafe operation Follow all local jurisdictional safety codes when operating this equipment When properly installed the equipment meets the following FM CSA ratings Transmitter Explosionproof for Class Division1 Gr
86. EMA 4X amp IP66 NEMA 7 Gas Flowmeter Operating Instructions 03 2011 A5E02639185 03 93 Functions 9 1 Gas Parameters Menu Table 9 1 Gas Flowmeters Menu Structure and Default Values Gas Flowmeters Base Temp 15 5 C 60 F Enter reference temperature in C or F Base Pres PSIA 14 7 PSIA 1 014 BARA Enter reference pressure in PSIA or BARA Spec Heat Ratio 1 3 Enter gas specific heat ratio constant pressure to constant volume Viscosity cP 0 010 centipoise Enter absolute gas viscosity in centipoise Fixed MW g mole 0 0 grams mole Enter fixed molecular weight to override automatic computation Estimated Vs m s 450 m sec Enter the nominal sound velocity of the gas if significantly different from this default Fixed Pres PSIA 14 7 PSIA 1 014 BARA Enter fixed operating pressure if external input is not available Z Base 1 000 Enter the compressibility factor for the gas at base conditions Z Actual 1 000 Enter fixed compressibility factor where pressure temperature and gas composition do not vary significantly AGA8 Comp YES NO If a valid AGAe table is installed then select YES to activate the 8 compensation Std Vol Comp from the Flow Total Units menu must also be selected Base Temp and Base Pres PSIA 94 The base temperature and base pressure represents the conditions to which the reported volumetric flow rate and volumetric total will be compen
87. Figure 5 7MES39400ALO03 Main Board I O Wiring Table A 5 Open Collector User Resistor Recommendations User Supply External Resistor Expected Recommended Resistor Voltage VDC Ohms Current Draw mA Wattage Watts 5 270 18 5 1 2 9 510 17 6 1 2 12 680 17 6 1 2 18 1000 18 3 4 24 1500 16 1 28 1800 15 5 11 4 36 2400 15 11 4 Note TB2 9 and TB2 11 are Open Collector Outputs that require external pull up resistors for operation See table for External Supply Voltage and suggested resistor value and ratings Maximum current into the transistor is 100 mA Maximum Voltage is 36 VDC Negative voltages with respect to ground will permanently damage transistors FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter 146 Operating Instructions 03 2011 A5E02639185 03 Appendix A 3 Site Setup For SITRANS F A 3 Site Setup For SITRANS F How to use the Windows HyperTerminal Program Windows provides a communication program called HyperTerminal which is ideal for interfacing your computer with the flowmeter The following typical example explains how to set up HyperTerminal Note Depending upon the Windows applications being used this setup procedure may vary 1 From the Windows desktop left click on the START button 2 Holding down the left mouse button move the highlight up to Programs then across to Accessories then Communications Slide the highlight down to HyperTerminal then release the left mous
88. O 15 1871 6681 2161 8 v vL vIS cl 921701 8281 0821 2901 8 V7 0828 00891 9 8 1 2161 0061 8261 000 21 05251 2660 6980 92 91 16 i 70 2960 j 70 62 019962 0 912 20 0 sv S L O eS 0 0 0 661 0 66 1 0 92891 920 7 8796 890 6972 29021 01971 082 670 7280 5090 1 i v 8670 99280 08 88 712100061 vcLZLJOSZ SLE 008 v 8928 0 70 6925 0 2160 2160 00062 42 042 62 Lej0Sc 6L 9 2L 97 SLE 00870 00870 0050 0040 0050 0050 0080 000716 621000772 Sc 000 62 000712 00061 0001 0002 9 60 9 60 8160 4460 84460 9 60 lt 60 08216 62 082 22 Se 02 62 1092 12 05261 092 21 09291 000726 000782 000772 00022 00002 00081 00079 vINNINVLIL AOTISLSVH 14316 6531 16 Glossary Active Memory Section of RAM allocated for active site parameters all current values The flowmeter receives site specific operating instructions from Active Memory Alphanumeric Field An 8 character data entry field that allows you to specify a Site Name or a Security code Arrow Keys Use the lt Up Down Left and Right gt Arrows to navigate through the Installation Menu in their respective directio
89. Operating Instructions 03 2011 A5E02639185 03 117 Maintenance and service 77 3 Return procedures Additional Support Please contact your local Siemens representative and offices if you have additional questions about the device Find your contact partner at Local contact person http www automation siemens com partner 11 3 Return procedures Enclose the delivery note the cover note for return delivery together with the declaration of decontamination form outside of the packing in a well fastened clear document pouch Required forms Delivery Note Cover Note for Return Delivery with the following information Return delivery form http support automation siemens com WW view en 16604370 Type ordering number amount of devices or spare parts returned reason for the return Declaration of Decontamination Decontamination declaration http pia khe siemens com efiles feldg files Service declaration_of_decontamination_en pdf With this declaration you certify that the returned products spare parts have been carefully cleaned and are free from any residues If the device has been operated together with toxic caustic flammable or water endangering products you are requested to clean by rinsing or neutralizing so that all cavities are free from such dangerous substances Afterwards check and ensure the cleaning We will not service a device or spare parts unless the declaration of deco
90. Pressure and 100 Table 9 5 Example 12 zoe EINER Ca ei e Hr LE ee o HO e E ee eel 100 Table 9 6 Gas Data Menu b aeui aeu E 101 Table 9 7 Relay Option ente eie d vitu en 105 FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter Operating Instructions 03 2011 A5E02639185 03 5 Table of contents Table 9 8 Table 9 9 Table 9 10 Table 10 1 Table 12 1 Table 12 2 Table 12 3 Table 12 4 Table A 1 Table A 2 Table A 3 Table A 4 Table A 5 Figures Figure 3 1 Figure 3 2 Figure 3 3 Figure 3 4 Figure 4 1 Figure 4 2 Figure 4 3 Figure 4 4 Figure 5 1 Figure 5 2 Figure 5 3 Figure 5 4 Figure 5 5 Figure 5 6 Figure 5 7 Figure 5 8 Figure 6 1 Figure 6 2 Figure 6 3 Memory Control A A 107 Analog Out Trim Menu Structure 108 RTD Calibrate Menu 112 Alarm Codes and Descriptions 115 Troublestiooting ee riter rd E E 121 Description of Graph Screen Text Display Parameters 132 HotKey SUMMAN 133 Site Setup Menu t 134 Connection Diagrams and Part
91. Table 8 6 Analog Out Setup Data Categories Vfo System spanned volumetric mass flow rate Vfo2 Additional spanned volumetric mass flow rate Vfab System spanned and signed absolute flow Vs Spanned gas sonic velocity Valc Received signal amplitude Vtrb Relative degree of gas turbulence Vsg Spanned specific gravity Base S G Spanned S G referenced to user temperature Viscosity Gas viscosity in centistoke units lin1 lin2 lin3 lin4 Represents a re transmit of the analog input signals e g Pressure and Temp inputs can be transmitted on the 4 20mA output Note For Multi Path flowmeters 1 Path 1 2 Path 2 3 Path 3 4 Path 4 and S represents the system or average channel These characters appear to the left of the option list parameter FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter Operating Instructions 03 2011 A5E02639185 03 83 User Programmable Parameters 8 4 Analog Output Setup lo Output Functions Assigning a function to the current output 1 From the Chan Path Setup menu scroll to Data Control 2 Press lt Right Arrow to highlight the Analog Out Setup menu Siemens Dual Path 1 Path 1 Assign Data to Analog Outputs Analog Out Setup Relay Setup Analog Inp Setup Data Control 3 Press Right Arrow twice to access the lo option list 4 Move the cursor to the desired data function by pressing Up Down Arrow Siemens Dual Pat
92. UX 2 IN AUX 4 IN lin2 Input ground approval 4 AUX 2 COM AUX 4 COM lin2 Common Notes on Analog Input Modules Dual Path Models All models use T1 to report temperature 50 The Analog Input of temperature takes priority over the built in RTD Resistive Thermal Device measurement of temperature when provided FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter Operating Instructions 03 2011 A5E02639185 03 Connecting 5 3 Sensor Wiring 5 3 Sensor Wiring 5 3 1 Connecting Sensor Cables to Sensor D Line Taps 1 4 and 3 4 Junction Box Sensor Pipe Section Upstream and Downstream Cables 3 Sensor Enclosures Figure 5 5 Sensor Overview FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter Operating Instructions 03 2011 A5E02639185 03 51 Connecting 5 3 Sensor Wiring 52 1 Remove four 4 10 bolts securing Junction Box top cover Remove cover and set aside bolts 1 CH 4 Sensor to Junction Box Gland CH 3 Sensor to Junction Box Gland Top Cover 10 bolts 4 Temperature Sensor Terminal Board TB1 CH 2 Sensor to Junction Box Gland Transducer Channel F Connectors Junction Box without top cover DN to Transmitter 0000 eoo Figure 5 6 Sensor Cable Installation
93. Ultrasonic flowmeters SITRANS FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 7ME363 Gas Flowmeter Operating Instructions March 2011 SITRANS F SIEMENS SIEMENS SITRANS F Ultrasonic Flowmeters FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter Operating Instructions 03 2011 5 02639185 03 Introduction Safety notes Description Installing mounting Connecting Commissioning Factory Default Parameters User Programmable Parameters Functions O O IN Alarm error and system messages O Maintenance and service Troubleshooting FAQs EN N Technical data AN Appendix Legal information Warning notice system This manual contains notices you have to observe in order to ensure your personal safety as well as to prevent damage to property The notices referring to your personal safety are highlighted in the manual by a safety alert symbol notices referring only to property damage have no safety alert symbol These notices shown below are graded according to the degree of danger indicates that death or severe personal injury will result if proper precautions are not taken WARNING indicates that death or severe personal injury may result if proper precautions are not taken CAUTION with a safety alert symbol indicates that minor personal injury can result if proper
94. actor termed PosFlow Corr and NegFlow Corr for each of the desired index points The table may contain up to 32 pairs of these slope correction factors Note that the Kc factor unlike these slope correction factors is entered as a signed percent change in rate while these factors are simply rate multipliers As points are entered the point editor will provide list access to the already entered points plus access to the New Point menu cell used to add a new point The table may be created in its entirety and then activated by selecting Yes in the Table Active menu cell The entire table may be cleared by selecting Yes in the Clear Table menu cell Note Careless use of the calibration tables can have a detrimental impact on the measurement performance of the flowmeter Note Take precautions before enabling these calibration tables Although it is unlikely that all three tables would ever be employed in a real installation three tables are offered for maximum user flexibility Since the tables can be disabled without being destroyed 2 or 3 optimization strategies may be tested by this means in order to determine which approach is most effective FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter Operating Instructions 03 2011 A5E02639185 03 157 Appendix 5 Setting Thermal Coefficient and Modulus of Elasticity 5 Introduction 158 Setting Thermal Coefficient and Modulus of Elasticity This
95. ally represents the direction in which the Receive window will move thereby causing the receive signal to shift in the opposite direction on the screen e g Pressing the Left Arrow moves the signal to the right The digitized Receive signal can be expanded or contracted in the time domain by pressing the lt gt or lt gt keys on the keypad This allows you to see the entire contents of the receive window or zoom to see greater detail Pressing the CLR key once will automatically center the Receive signal on the screen When expanding the Receive signal small vertical tick marks will eventually appear These marks represent the time at which the Receive signal is digitally sampled During conditions of flow the actual transit time delta difference can be observed in the displayed Receive signal waveform when the Correlated Plot menu parameter is not selected To observe this time difference simply depress the lt gt key to see greater signal detail until the individual up and down Receive signals are clearly discernible To verify that the flowmeter signal processing algorithms are properly correlating the up and down stream Receive signals select the Correlated Plot option from the display menu list FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter Operating Instructions 03 2011 A5E02639185 03 125 Troubleshooting FAQs 12 3 Test Facilities Graph Screen Return to the graph screen and observe the rela
96. ame Site Enter From List Site Security On Off Delete Site Enter Clear Site Name Save Rename Site Enter From List Pipe Data Pick Pipe Class Enter From List Select Pipe Size Enter From List Pipe OD in Numeric Entry Pipe Material Enter From List Wall Thickness Numeric Entry Pipe ID in Numeric Entry CC129Thickness Numeric Entry Pipe Config Enter From List Anomaly Diamss Numeric Entry ThermExpCoef 1 F Numeric Entry Mod of Elast PSI Numeric Entry Gas Parameters Base Temperature F Numeric Entry Base Pres PSIA Numeric Entry Spec Heat Ratio Numeric Entry Viscosity lt cP gt Numeric Entry Fixed MW g mole Numeric Entry Estimated Vs F S Numeric Entry Fixed Pres PSIA Numeric Entry Z Base Numeric Entry Z Actual Numeric Entry AGA8 Comp No Yes Install Xdcr Install Path Enter From List Transducer Model Enter From List Transducer Size Enter From List Mount Mode Enter From List Spacing Offset Enter From List Number Index View Only Spacing Method View Only Ltn Value View Only FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter Operating Instructions 03 2011 A5E02639185 03 59 Commissioning 6 4 Installation Menus Level A Lev
97. ansmitter top cover by releasing the cover latch 1 2 3 Loosen the captive screw securing the Access Cover and remove Access Cover 4 Using a flat blade screwdriver remove four screws securing the I O Module board Remove board and set it aside 5 po e e o 9 INPUT MODULE e0 5 SIEMENS lt Lio oy CE Access Cover Screw Latch Flowmeter Access to Analog Input Module Power Switch Figure 5 3 Analog Input Module Access FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter 48 Operating Instructions 03 2011 A5E02639185 03 Connecting TB1 TB2 11 75 T2 TR J Black Orange Brown Red Blue Short Terminals 1 and 4 Figure 5 4 Temperature Sensor to Junction Box Wiring Wiring Temperature Sensor Board 1 Using a flat blade screwdriver loosen Terminal Block TB1 and TB2 screws 5 2 Transmitter Wiring
98. be trimmed to within 005 mA of nominal To calculate a current output 1 Set up an ammeter then connect it to the supply and return terminals of the current output under test Move the highlight to the port to be tested by pressing the lt Up Down Arrow gt Press the lt Right Arrow gt and then press the lt Down Arrow gt to move the cursor to Trim 4mA Siemens Dual Path 1 Path 1 Trim 4 20 mA output Trim 101 gt Operate Trim lo2 Trim 4mA Trim Vo1 Operate Trim Vo2 Operate Analog Out Trim Press ENT This triggers 4 00 mA pop up window The ammeter should now be reading 4 00 mA If the ammeter reading does not match use the numeric keys to type in the current reading Press lt gt to register setting This adjusts the flow meter s DAC digital to analog converter so that a 4mA output corresponds with 4mA on the ammeter Re check the ammeter to make sure that it is now reading 4mA FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter Operating Instructions 03 2011 A5E02639185 03 109 Functions 9 6 Analog Output Trim Voltage Output Trim Vo1 amp Vo2 Note Can be trimmed to within 0025 V of nominal To calculate a voltage output 1 Set up a multimeter to read volts then connect it to the supply and return terminals of the voltage output under test 2 Move the highlight to the port to be tested by pressing the lt Up Down Arrow
99. ble Elbow Double out of plane Elbows upstream of sensor installation Dble Elbow Double in plane Elbows upstream of sensor installation Valve Not available at this time Expander Pipe expansion upstream of sensor installation Reducer Pipe reduction upstream of sensor installation Norm Entry Not available at this time Header Inlet Header or pipe manifold upstream of sensor installation Intrusions Not available at this time FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter Operating Instructions 03 2011 A5E02639185 03 67 Factory Default Parameters 7 2 Force Transmit 7 2 Force Transmit The Force Transmit and Force Frequency diagnostic procedures preconfigured at the factory and should only be implemented by approved Siemens personnel This diagnostic software routine allows the user to force a transmitting condition that can be used to search for an amplitude level ALC when Detection Fault or Low Signal alarms are present The routine forces the flow meter to generate constant transmit bursts while reporting current receive signal strength for the user To initiate the Force Transmit function refer to the Short Burst detection mode example shown below Setting a Force Transmit condition 1 After Install command is invoked and while the flow meter is going through the drive selections press the ALT and MENU keys simultaneously Siemens Dual Path 1
100. brate Flowrate Intrinsic Calib Table 1 Calib Table 2 Calib Table 3 Span Set Cal 5 Highlight Max Flow and press lt Right Arrow gt to Input 100 flow rate numeric data for 20 mA Press lt ENT gt to store data 6 Scroll down to Min Flow Press lt Right Arrow gt to input 0 flow rate numeric data for 4 mA Press lt ENT gt to store data Siemens Dual Path ABC Set 100 lt 20 gt flow rate PGEN P CU FT 0 00 2 Max Flow CU FT HR 0 00 Min Flow CU FT HR 0 00 Max Flow2 CU FT HR Min Flow2 CU FT HR Max Vs F S Min Vs F S Max S G Min S G Max Base S G Min Base S G Span Data Input numeric flow data here PGEN Function The PGEN P Unit Volume menu cell entry controls a digital output pulse function and is available in all units with 7ME362 7ME363 part numbers It allows the assigning of PGEN digital signal pulses per unit of volume For example 1000 output pulses per unit of gas Note The unit of volume is determined by the Volume Units initially selected from the Total Volume Units menu cell option list FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter Operating Instructions 03 2011 A5E02639185 03 79 User Programmable Parameters 8 3 Span Data Table 8 3 Input Output Wiring TB2 7ME39400AL03 Expanded I O Module Pin Sig
101. class 600 Flange Rating Pressure number 50 Class 300 raised face Pressure number 100 Class 600 raised face Gas Type Natural Gas mostly CH4 Process Gases 2 02 co Helium Hydrogen Other Specify Gas composition with plain text Paint Specification Marine Off Shore grade paint system 3 parts urethane paint FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter Operating Instructions 03 2011 A5E02639185 03 139 Technical data 73 7 Technical Data Torque Specification e Junction Box bolts 6 8 to 8 1 Nm 5 to 6 ft lbs Unit Repair and Excluded Liability All changes and repairs must be done by qualified personnel applicable safety regulations must be followed Please note the following e The useris responsible for all changes and repairs made to the device All new components must be provided by Siemens Industry Inc e Restrict repair to faulty components only e Do not re use faulty components FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter 140 Operating Instructions 03 2011 A5E02639185 03 Appendix A 1 Accessories and spare parts In order to ensure that the ordering data you are using is not outdated the latest ordering data is always available on the Internet Catalog process instrumentation http Awww siemens com processinstrumentation catalogs See also Process instrumentation catalog http www siemens com processinstrumentation catalogs
102. commissioning This can be accomplished by setting the AnCal diagnostic value to a flow rate corresponding to the desired frequency output Refer to the appropriate paragraph in your manual for operation of the AnCal function The example below demonstrates how to calculate the AnCal flow rate based on the desired pulse output frequency and the entered PGEN Pulses Unit volume setting For PGEN setting 53 Pulses CU FT and a desired frequency 1000 Hz 1 Temporarily change flow rate units to CU FT SEC Use same volume units as Totalizer 2 Set AnCal 1000 53 18 868 CU FT SEC 3 1000 Hz frequency should now be observed on the PGEN output FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter Operating Instructions 03 2011 A5E02639185 03 User Programmable Parameters Analog Output Setup 8 4 Analog Output Setup The flowmeter provides current voltage and pulse rate analog outputs The Analog Out Setup menu allows you to assign data functions for these signals The transmitter terminal strip contains the analog output terminals Table 8 5 Analog Outputs lo Isolated Current 4 to 20 mA varies in proportion to an assigned data function Vo DC Voltage 0 to 10 Vdc varies in proportion to an assigned data function Pgen TTL Logic 0 to 5000 Hz varies in proportion to an assigned data function Digital Pgen User selective pulses per unit flow
103. d Return Flowmeter process variables System outputs assignable amp scalable 7 2 4 20 mA Output 2 assigned to individual outputs to flow related parameters under menu control 6 101 Isolated Return 5 101 4 20 mA Output 1 4 Vo2 Ref Ground 3 Vo2 0 to 10 Volt Output 2 1 Ref Ground 1 1 0 to 10 Volt Output FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter 142 Operating Instructions 03 2011 A5E02639185 03 Appendix TB2 12 POS Total TTL TB2 10 NEG Total TTL 4 20 mA Load 1K ohm max TB2 14 13 4 12 PG3 11 PG2 10 PG1 9 8 102 7 6 101 5 4 Vo2 3 2 Vo1 1 TB2 11 POS Total OC TB2 9 NEG Total OC Figure A 2 FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter Operating Instructions 03 2011 A5E02639185 03 7ME39400AL03 TB2 Expanded I O Wiring 2 Connections and Wiring 4 20 mA Load 1k ohm max 0 to 10 V Load 10k ohm min 0 to 10 V Load 10k ohm min 143 Appendix A 2 Connections and Wiring Table Input Output Wiring TB3 7ME39400AL04 Expanded I O Module Pin Signal Definition Description Function Function Dual Path Only Quad Path Only 1 Relay 1 Normally Op
104. driver remove the Cable Strain Relief bracket A 2 Hee HE CHANNEL 1 CHANNELS DN DUAL CHANNEL INPUT MODULE o D Transmitter Input Module ToCH 2UP Transducer Cables Connected to 1 DN Transmitter 3 Cable Strain Relief Bracket ToCH 1UP ToCH 2DN Channel 2 to Junction Box 8 Channel 1 to Junction Box Figure 5 2 Sensor Cable Connections 2 Observing the upstream to downstream orientation pull Sensor cables through transmitter cable glands 3 Attach the Sensor cables to Channel 1 and Channel 2 UP and DN Input Module F connectors Repeat for additional paths as necessary 4 Replace the Cable Strain Relief bracket Close transmitter top cover 5 If not installing a Temperature Sensor proceed to Sensor Wiring FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter Operating Instructions 03 2011 A5E02639185 03 47 Connecting 5 2 Transmitter Wiring 5 2 3 Wiring Temperature Sensor to Transmitter Wiring Temperature Sensor Board to Transmitter WARNING Electrical Shock Hazard Set transmitter and instrumentation power to OFF when inserting or removing the Analog Input Module or when making connections to TB1 TB2 TB3 and TB4 Disconnect power to the transmitter Open tr
105. e Clamp Screws OOO Figure 5 1 Input Power Plug P10 Wiring 4 Pull the desired length of input power wires through a cable gland and into transmitter case before wiring connector 5 As per local electric codes wire input power connector P10 for AC or DC power depending on power supply provided Note Dress cables and make sure cable length is not excessive as to impede proper replacement of access cover 6 Insert wires into wire entry holes and secure by tightening wire clamp screws see figure above Note Power Supply connector wires should be stripped AWG 12 18 stranded wire or solid conductors 7 Plug input power plug P10 into connector J10 and secure using two captive connector mounting screws FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter Operating Instructions 03 2011 A5E02639185 03 45 Connecting 5 2 Transmitter Wiring 8 Replace access cover Make sure Keypad Enable switch is in the Enable position see below Enable Switch caution Improper power connections will damage power supply 9 Connect the power cables to the appropriate power source 100 250 VAC 50 60 Hz or 9 36 Vdc Close top cover FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter 46 Operating Instructions 03 2011 A5E02639185 03 Connecting 5 2 Transmitter Wiring 5 2 2 Connecting Sensor Cables to Transmitter 1 Open the transmitter top cover Using a flat blade screw
106. e button 3 Within the HyperTerminal window move the mouse pointer down to Hyperterm exe and then double click the left mouse button 4 This selects the Connection Description dialog box Enter a name for your connection e g 1010N You can optionally select an icon for this connection by clicking on one of the icons displayed in the scrolling frame at the bottom of the window Click OK 5 This selects the Phone Number dialog box Move the cursor to the arrow at the right of the Connect Using field Left click on the arrow to expand the field and then move the highlight down to Direct to Com 1 or 2 depending on the port connected to the interface cable Click OK to select the Com 1 or 2 Properties Dialog box Set up your RS 232 parameters as shown in the example below Left click on the OK button COM2 Properties hd Port Settings Bits per second 9600 Data bits 7 Parity 1044 Stop bits 1 Elow control None OK 6 You will now see a blank terminal screen Next left click File on the top menu bar Drag the highlight down to Properties and then left click FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter Operating Instructions 03 2011 A5E02639185 03 147 Appendix A 3 Site Setup For SITRANS F 7 Left click the Settings tab Expand the Emulation box by left clicking the lt Down Arrow gt on the right hand
107. e capacity FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter Operating Instructions 03 2011 A5E02639185 03 107 Functions 9 6 Analog Output Trim 9 6 Introduction 108 Analog Output Trim Analog Out Trim function allows you to fine tune the flow meter s analog voltage and current outputs using an ammeter connected to the output under test In addition you can use a frequency counter to fine tune the flow meter s pulse rate output Note The current voltage and Pgen trimming will be limited by the 12 bit resolution of the flow meter s D A Convertor DAC 1 From the Meter Facilities menu scroll to the Analog Out Trim menu 2 Press the lt Right Arrow gt to access the option list Siemens Dual Path 1 Path 1 Analog Output Trim Preferred Units Table Setups Logger Control Memory Control Analog Out Trim RTD Calibrate Clock Set RS 232 Setup Backlight System Info English 06 25 09 10 52 49 9600 None 8 0 On Meter Facilities Table 9 9 Analog Out Trim Menu Structure Analog Out Trim lo1 102 Operate Trim 4mA Indicated mA x xx Vo1 Vo2 Operate Trim 2V Indicated V x xx 1 and Pgen2 Operate Trim 1kHz Indicated Hz xxx FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter Operating Instructions 03 2011 A5E02639185 03 Functions 9 6 Analog Output Trim Current Output Trim lo1 102 Note Can
108. e envelope screen A horizontal line representing the envelope threshold level will appear along with a number indicating the percentage level The High and Low thresholds can then be moved either up or down on the envelope using the lt gt or lt gt keys While viewing the Tn marker position adjust the thresholds so that they are well above the baseline noise level but below the first major peak 2 To exit this mode press the lt 0 gt key FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter 130 Operating Instructions 03 2011 A5E02639185 03 Troubleshooting FAQs Signal Masking Function Hot Key 7 12 3 Test Facilities Graph Screen Under conditions of extremely low signal amplitude a noise spike associated with the flowmeter receive signal window may be present on the extreme left side of the graph display If this spike is large enough it may interfere with the signal detection routines 1 To eliminate this noise from the signal processing routines press the 7 key to invoke the MaskSet command then press the lt gt key until the noise is no longer present in the receive waveform 2 Press 0 to exit this command Table 12 2 Description of Graph Screen Text Display Parameters Screen Text Parameters Menu List Item Description F Flow Measured flow rate in selected flow units VS Vs m s Sound Velocity in meters per second Display Metrics Represents the digi
109. e flowmeter is reporting erroneous or unstable flow then the flowmeter may already be having trouble resolving the upstream and downstream signals In this event it may be necessary to first lower the flow rate to a moderate level before performing the Automatic HF adjustment Once this is done the flowmeter should be able to properly measure the highest flow rates without problems e The limits of the HF parameter are 0 7 and any attempt to manually install a larger value will cause the flowmeter to abort the installation of the parameter Note Pressing the Left Arrow at any stage prior to accepting the measured value will abort the installation and return to the previous setting Accessing the HF Function 134 1 At the Meter Type Menu press the Right Arrow and then ENT to select the desired Path e g Dual Path Flow 2 In the Dual Path Flow Menu press the Down Arrow and scroll to the Diagnostic Data menu cell Press the Right Arrow to select it 3 In the Diagnostic Data Menu highlight Path Select and select the desired sensor path Press lt gt to select path 4 Press the Down Arrow and scroll to the Site Setup Data menu cell Press the Right Arrow to select it FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter Operating Instructions 03 2011 A5E02639185 03 Troubleshooting FAQs Manual Adjustment Procedure 1 12 3 Test Facilities Graph Screen In
110. e the best average correlation between the flowmeter and the reference standard FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter Operating Instructions 03 2011 A5E02639185 03 155 Appendix A 4 Flowrate Calibration and Calibration Tables Selecting the Kc Factor When the Kc menu cell is selected the flowmeter imposes this percentage slope adjustment of its rate output Output data is zeroed and corrected for the Reynolds number flow profile compensated however a percent change in the rate output is imposed based on the data entered in this cell The number entered by the user is evaluated into a slope correction factor by dividing it by 100 and algebraically adding it to 1 The resulting factor is used as a multiplier on the rate register of the instrument Thus an entry of 3 will multiply the rate register by 0 97 for example To calculate Actual Rate Kc _ 4 x 100 Indicated Rate To enter the Factor 1 To enable numeric entry press lt Right gt 2 Use the numeric keys to type the required Kc as calculated above Note that the Kc value can be negative or positive Enter the or sign first then type in the calibrated value 3 To store the data press lt ENT gt Note that Kc now appears in the right hand column of the Calibrate Flow Rate menu cell with its new value Also note that this Kc value can be viewed on the site printout Calibration Tables 1 through 3
111. eceiving sensor The wide coverage of the receiver is necessary because the angle of the sonic beam is related to the gas sonic propagation velocity by Snell s Law Beam Angle Arc Sine Gas Sonic Propagation Velocity Transducer Phase Velocity According to this formula it can be stated that as the gas sonic propagation velocity changes So will the angle between the sonic beam and the flow stream Therefore a significant gas sonic velocity shift could deflect a narrow beam transmission away from the receiving sensor entirely The upstream vs downstream transit time difference will also be affected by the changing or refracting beam angle This makes it necessary for TransLoc systems to continuously compute this angle since it is subject to varying degrees of refraction The flow meter derives the angle by knowing the fixed position of the sensors the dimensions of the pipe and the measured transit time Therefore the flow meter computes the beam angle relative to the axis of the pipe FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter Operating Instructions 03 2011 A5E02639185 03 31 Description 3 4 Theory of Operation Flow Calibration Factor Normally the flow stream is in line with the axis of the pipe On this basis the calibration factor of a clamp on ultrasonic flow meter is proportional to the cosine of the beam angle relative to the pipe axis However this reveals that if the angle of flow stream is not in line wi
112. eft lt CLR gt Brings waveform to the center of the screen lt ENTER gt Calls up Text Display menu items lt Left Arrow gt to return to graph lt MENU gt Exits the Graph Screen and returns to the main menu lt 1 gt MinDamp Minimum damping exponent control or to increase or decrease lt 2 gt MaxDamp Maximum damping exponent control or to increase or decrease lt 3 gt TnSet Transit time adjustment use or to move Tn marker lt 4 gt ZCOSet Zero Crossover adjustment use or to move crossover marker lt 5 gt HiSet Signal envelope threshold level use or to move threshold lt 6 gt LoSet Signal envelope threshold level use or to move threshold lt 7 gt MaskSet Leading edge masking functions use or to alter number of samples masked lt 8 gt Hold Set Set this number higher if intermittent mis registration occurs lt 0 gt Exits the command line lt gt Toggle graph between receive waveform and envelope waveform lt F1 gt and lt gt Dumps the digitized waveform data over the RS 232 port You must first leave the Graph Screen mode before invoking this command 132 FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter Operating Instructions 03 2011 A5E02639185 03 Troubleshooting FAQs 12 3 Test Facilities Graph Screen This menu provides data pertaining to sensor characteristics and operation Some menu items are for technical support interpreta
113. el B Level C Level D see Level E Level F manual Install Complete No Install Select Install Zero Flow Adjust Enter From List Operation Damping Control Time Average SmartSlew Adjust Deadband Control Numeric Entry Memory Fault Set Fault Memory Memory Delay s N A Flow Total Units Flow Vol Units Enter From List Std Vol Corr No Yes Flow Time Units Enter From List Flow Disp Range Enter From List Flow Disp Scale Enter From List Total Vol Units Enter From List Std Vol Corr No Yes Totalizer Scale Enter From List Total Resolution Enter From List Totalizer Mode Enter From List Batch Sample Tot Numeric Entry Span Set Cal Span Data Enter From List Set Alarm Levels Enter From List Calib Flowrate Intrinsic Kc MultiPoint Calib Table 1 Index Variable 1 Enter From List Calib Table 1 New Point Table Active 1 No Yes Clear Table 1 No Yes Calib Table 2 Same as Table 1 Calib Table 3 Same as Table 1 Display Setup Select Data Enter From List Data Display Enter From List Time Base Enter From List StripChart Clear No Yes Logger Setup Logger Mode Enter From List Logger Data Enter From List Logger Interval Enter From List Logger Events Enter From List Display Logger Enter From List Data Control Analog Out Setup Enter From List Relay Setup Relay 1 2 3 4 Analog Inp Setup Enter From List FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter 60 Operating Instructions 03 2011 A5E02639185 03 Commissioning 6 4 Installation Menus
114. eletes the current contents of the Logger To setup and enable Circular Memory Est LogTime Left Clear Logger 90 1 The Logger Mode menu must have the Memory menu cell selected 2 Logger items must be selected e g Site ID Date Time etc 3 All active channels paths in the Channel Setup menu must be disabled To disable active channels select the Channel Enable menu cell and then No Inthe Logger Control menu select Circular Memory Press lt Right Arrow gt to access the Circular Memory option list Move the cursor to Yes by pressing lt Up Down Arrow gt To store selection press lt ENT gt N Oo A Lastly re enable the channels paths that you disabled earlier to begin logging Est LogTime Left is a view only menu cell that shows an estimate of the amount of Logger time remaining in hours and minutes This menu cell becomes active after you enable datalogging Selecting Circular Memory and or event based datalogging see Logger Setup blanks the Est LogTime Left field and is based on the log interval and data selections made in the Logger Setup If you use the Logger in its default mode eventually you will use all the memory available for Logger storage When this occurs you will not be able to log more data until you free up the memory The Clear Logger command erases ALL stored Logger data Therefore you should evaluate the currently stored data and print any valuable i
115. en Relay 1 Alarm or control Alarm or control 2 K1B Relay 1 Normally Closed functions set by CH functions set by 7ME39400AL04 only one 3 K1C Relay 1 Common 4 GND Digital Return GND DGND 5 K2A Relay 2 Normally Open Relay 2 Alarm or control Alarm or control 6 K2B Relay 2 Normally Closed functions set by CH functions set by 7ME39400AL04 only i ME 7 K2C Relay 2 Common 8 K3A Relay 3 Normally Open Relay 3 Alarm or control Alarm or control 9 K3B Relay 3 Normally Closed functions set by CH functions set by 7ME39400AL04 only 2 one 10 Relay 3 Common 11 GND Digital Return GND DGND 12 K4A Relay 4 Normally Open Relay 4 Alarm or control Alarm or control 13 K4B Relay 4 Normally Closed functions set by CH functions set by 7ME39400AL04 only 14 K4C Relay 4 Common Figure 3 7ME39400AL03 TB3 I O Relay Wiring FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter 144 Operating Instructions 03 2011 A5E02639185 03 2 O Connections and Wiring Note Relays shown in Power OFF position which is the same as the alarm assertion position 7ME39400AL03 Mercury Relay only available with Normally Open Table A 4 Input Output Wiring TB4 7ME39400AL04 Expanded I O Module Pin Signal Definition Description 1 No Connection 2 No Connection 3 No Connection 4 No Connection 5 AUX 103 Isolated Loop Power 103 Connect 30 V max Loop Supp
116. er s flow register Some applications may require an output adjustment to match an official external reference The Calibrate Flowrate menu allows you to select a calibration mode The right hand column shows the active calibration mode You can select Intrinsic factory and Kc Slope Correction Calibration Selecting either of the external calibration modes will not eliminate the Intrinsic factory calibration You can use this menu cell to switch between Intrinsic and at any time For most applications the measured flow range produces a linear meter response Therefore the Kc slope correction calibration is the preferred method since it only requires a single correction factor for all the flow rates encountered Note Changing the calibration can cause profound changes in flowmeter operating characteristics Use only the most respected flow standard to obtain a correction factor The percentage entered must provide an accurate and consistent shift across the entire flow range anticipated for the application To obtain the factor compare flow total data taken simultaneously from the flowmeter and a reference meter whose accuracy meets the required standard Allow both meters to accumulate flow total data long enough to average out any differences due to flow fluctuation between the two meter locations Compare outputs of the two totalizers to determine percentage increase or decrease that is necessary to produc
117. er Mode option list Siemens Dual Path 1 Path 1 Choose positve negative or net total Flow Vol Units Cubic Feet Std Vol Corr No Flow Time Units HR Flow Disp Range Autorange Flow Disp Scale KCU FT HR Total Vol Units Cubic Feet Totalizer Scale KCU FT Total Resolution Totalizer Mode 2NETFLOW Batch Sample Tot POSFLOW Flow Total Units 5 Press the Up Down Arrows to select the desired mode 6 Press lt gt to store selection FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter Operating Instructions 03 2011 A5E02639185 03 75 User Programmable Parameters 8 2 Selecting Flow Units Totalizer Mode Controls From the RS 232 serial port all of the Totalizer commands listed below can be executed using PC keyboard function keys via VT100 terminal key emulation Note Si Ware or HyperTerminal should be in the Data Display mode when invoking the function keys referenced in the table below Use the key sequence lt Ctrl L gt to display the Data Display mode Communications Setup 76 Connect the flowmeter to your PC Refer to Appendix A for communications setup procedures if needed 1 Access Si Ware or if using a PC access HyperTerminal from the PC Programs menu then select HyperTerminal 2 In Connection Description dialog box enter a connection name e g FUT1010 Click OK In Phone Number dialog box select Direct to COM 1 or COM 2 C
118. erating Instructions 03 2011 A5E02639185 03 8 e4 Z NGOLOL HIY UYIONGSNVYL WvaulsdN 01 UYSONGSNVSL Wv3MISNMOG OL THNNVHO 597995 0101 ee dM M3OnOSNVaL NOLLVTIVISNI oo S3HONI 5 OL 32 05 WV3MISNMOG OL SIHL 31 25 LON OG gt LN Te Praia Pear ad AINO AVIdSIQ HUM 512008 NO 344 QNV AVIdSIG TVNOILLdO S3HONI 2 1 2 SNIAVY ANIG NIN NOISN3L XV LINGNOD NI 531870 UYIONGSNVAL ONITIVLSNI N3HM 5 9NIMOTIO3 3AN3S80 OL SLINGNOD SITIVDJN LOAJNNOO SLINGNOD JAYO N3OnOSNVHL IHL NI G3SNOH Tind LON OG GINOHS 5318 ON LINGNOD 3AVvS JHL 5 AVN Q D34 dOO1 318VO ON 3 06010 3 YaLAdNOD 3AVS O9NLVNIO9IHO S318VO 5 v 3QISNI_FINGOW OL 5318 9 SN 81 2 0 HOLOSNNOO M3MOd INdNI MO NOYO HOLIMS N3MOd 103NNOO STONY IHOR SHEE 9NIQIAMSS 340438 ININNAISNI 378510 5541 91 Tigvoonid SONIMVHO NOLLVTIVISNI dWvio navo V 51 YOLOANNOD 33MOd 3HL 5 3iviidOMddv TWANVW OTA OLOL 33S SNOISN3WIG 303 8 0101
119. eter Operating Instructions 03 2011 A5E02639185 03 Commissioning 6 6 1 General requirements Before commissioning it must be checked that The device has been installed and connected in accordance with the guidelines provided in chapter 4 Installing mounting Page 33 and 5 Connecting Page 43 Device installed in hazardous location meets the requirements described in Installation in hazardous location Page 13 6 2 Commissioning A WARNING Electrical Shock Hazard Certain parts inside the device carry dangerous high voltage The transmitter must be grounded and the top cover closed before switching the device on Confirm that power cables are connected to the appropriate power source 100 250 VAC 50 60 Hz or 9 36 Vdc FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter Operating Instructions 03 2011 A5E02639185 03 55 Commissioning 6 2 Commissioning 1 Apply power 2 Within 10 seconds of power up the main display will become active and a typical Siemens graphic will appear briefly The screen also identifies the software version of the unit as shown below WELCOME xmas Dus FUG1010 Software operating system version Figure 6 1 Startup Screen 3 The transmitter is ready to report flow Press lt MENU gt key twice to display flow 56 Dual Path 2 SITE 1 FLOW CU FT MIN HI LO MAKUP TOTAL KCU FT Vs 18 20 FUT10
120. eter offers a Memory operating mode to support such an application Memory Mode suspends the flowmeter Fault response by preventing the flow outputs from dropping to zero for the interval specified in the Memory Delay menu cell During the Memory duration the flowmeter will maintain the last valid flow reading measured before the onset of the fault condition The default Memory Delay is 60 seconds You may select any duration from 3 to 604 800 seconds one week FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter Operating Instructions 03 2011 A5E02639185 03 103 Functions 9 4 Setting Relays Selecting Memory Mode 1 From the Dual Path Flow menu scroll to the Operation Adjust menu and press lt Right Arrow gt 2 Scroll to the Memory Fault Set and press lt Right Arrow gt to access option list 3 Move the cursor down to Memory by pressing lt Up Down Arrow gt 4 To make selection press lt ENT gt 5 This moves the highlight to Memory Delay lt s gt Memory Delay s Selecting Memory Delay lt s gt activates the suppressed Memory Delay menu cell It allows you to specify the number of seconds that the flowmeter maintains its last valid flow reading When the memory delay expires it triggers the fault alarm response described previously Setting Memory Delay 1 To enable numeric entry press lt Right Arrow gt 2 Use the number keys to type the delay in seconds 3 To register the new value press lt ENT gt
121. gital Damping factor to a value LOWER than the default value of 4 may be justified in cases where pulsating flow is present such as from a reciprocating pump or for the purpose of diagnosing transient signal behavior A pulsating flow condition that generates more than 45 degrees of phase jitter will generally cause signal correlation problems when any digital averaging is used In this case it may be necessary to completely eliminate the digital averaging by reducing the Digital Damping Factor to 0 In such a case it may be necessary to install a narrow band tuned amplifier Input Module if too much asynchronous noise exists FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter 128 Operating Instructions 03 2011 A5E02639185 03 Troubleshooting FAQs 12 3 Test Facilities Graph Screen To DECREASE the Digital Damping 1 Press the 2 key while viewing the Test Facilities Graph Screen The damping control MaxDamp will appear on the command line at the lower left hand corner of the screen 2 Pressing the key will decrease the MaxDamp Factor by one unit for each key press 3 To exit this mode press the 0 key on the keypad Transit Time Adjustment Hot Key 3 Observe the short vertical marker at the beginning of the receive signal in the Graph Screen above This line represents the position in time Tn where the flowmeter perceives the arrival of the ultrasonic signal There are actually two Tn markers one for the
122. grid 30 4 9819 12 4082 20 1146 28 107 36 3869 44 9499 53 7836 62 8666 72 1668 81 6406 cv dens grid 40 4 8402 12 0322 19 4653 27 1416 35 059 43 2106 51 5835 60 1575 68 9049 77 7902 cvdens grid 50 4 7067 11 6801 18 8618 26 251 33 8433 41 6306 49 5998 57 7324 66 0045 74 3861 cv dens grid 60 4 5806 11 3497 18 299 25 4258 32 7244 40 186 47 7979 55 5432 63 4009 71 3457 cv dens grid 70 4 4612 11 0388 17 7724 24 6582 31 6897 38 8579 46 1506 53 5524 61 045 68 6067 cv dens grid 80 4 3481 10 7456 17 2785 23 9418 30 729 37 631 44 6363 51 731 58 8988 66 121 cv dens grid 90 4 2408 10 4686 16 8138 23 2712 29 8337 36 4927 43 2375 50 0554 56 9319 63 8507 cv z grid 0 0 9825 0 9571 0 9318 0 9066 0 8817 0 8575 0 8341 0 8119 0 7913 0 7729 cv z grid 10 0 9842 0 9615 0 9389 0 9166 0 8947 0 8735 0 8531 0 8338 0 816 0 7999 cv z grid 20 0 9858 0 9654 0 9452 0 9254 0 9061 0 8874 0 8696 0 8528 0 8372 0 8232 cv z grid 30 0 9872 0 9689 0 9508 0 9332 0 9161 0 8996 0 8839 0 8692 0 8556 0 8434 cv z grid 40 0 9884 0 972 0 9558 0 9401 0 9249 0 9104 0 8966 0 8837 0 87 18 0 861 cv z grid 50 0 9896 0 9747 0 9603 0 9463 0 9328 0 9199 0 9077 0 8964 0 886 0 8766 cv z grid 60 0 9906 0 9772 0 9643 0 9518 0 9398 0 9284 0 9176 0 9077 0 8986 0 8904 cv z grid 70 0 9915 0 9795 0 9679 0 9567 0 946 0 936 0 9265 0 9177 0 9098 0 9026 cv z grid 80 0 9923 0 9815 0 9711 0 9612 0 9517 0 9428 0 9344 0 9268 0 9198 0 9136 cv z grid 90 0 9931 0 9834 0 9741 0 9652 0 9568 0 9489 0 9416 0 9348
123. gt Then press the lt Right Arrow gt and then press lt Down Arrow gt to move the cursor to Trim 2V Siemens Dual Path 1 Path 1 Trim 0 10 Volt output Trim 101 Operate Trim lo2 Operate Trim Vo1 gt Trim 2V Analog Out Trim 3 Press lt ENT gt This triggers a 2 00 Volts pop up window The multimeter should now be reading 2 00 Volts 4 If the multimeter reading does not match use the numeric keys to type in the voltage reading 5 Press lt ENT gt to register setting This adjusts the flow 5 DAC digital to analog converter so that a 2 00 Volts output corresponds with 2 00 Volts on the multimeter 6 Re check the multimeter to make sure that it is now reading 2 00 Volts FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter 110 Operating Instructions 03 2011 A5E02639185 03 Functions 9 6 Analog Output Trim Pgen Output Trim Pgen1 amp Pgen2 Note Can be trimmed to within 1 25 Hz of nominal To calibrate a pulse rate output Pgen1 or Pgen2 1 Connect frequency counter to the supply and return terminals of the pulse rate output under test Move the highlight to the port to be tested press the lt Right Arrow gt and then press the Down Arrow to move the cursor to Trim 1 kHz Siemens Dual Path 1 Path 1 Trim O to 5 KHZ output Trim lo1 Operate Trim lo2 Operate Trim Vo1 Operate Trim Vo2 Operate 1 gt O
124. h 1 Path 1 Assign Data to the 4 to 20 mA output Viscosity Vs Analog Out Setup 5 To store selection press ENT FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter 84 Operating Instructions 03 2011 A5E02639185 03 User Programmable Parameters 8 5 Analog Input Setup Vo Output Functions The Vo analog output is a 0 10 VDC signal that varies linearly in relation to a selected function Assigning a function to the voltage output 1 From the Analog Out Setup menu press Right Arrow to access the Vo1 option list 2 Move the cursor to the desired data function by pressing Up Down Arrow 3 To store selection press ENT Note Refer to drawing 1010N 7 7 in Appendix A for Analog output connections 8 5 Analog Input Setup The optional Analog Input Setup function assigns an active analog input to a measurement channel path The flowmeter provides four DC current input ports for single channel and Dual Path units The DC current input ranges from a zero level of 4 mA to a full scale of 20 mA The Analog Inp Setup menu cell allows you to enable this port and then span it to any desired scaling For example when using the analog input for pressure the numeric variables might be spanned as follows 4mA 14 7 PSIA and 20 1014 7 PSIA Note The flowmeter expects absolute pressure If the external device reports gauge pressure then make sure to span the pressure input so that
125. hazardous area Appropriate cable connectors are used for the output circuits Intrinsically safe blue Non intrinsically safe black e Sensor and transmitter are connected to the potential equalization For intrinsically safe output circuits potential equalization must be maintained along the entire connection path When protective earth PE is connected no potential difference between the protective earth PE and the potential equalization PA can exist even during a fault condition A WARNING Explosion Hazard Flameproof enclosure type of protection Only open devices with type of protection Flameproof enclosure e g FUT1010 NEMA 7 in hazardous areas when the power to the device is turned off otherwise there is a risk of explosion A WARNING Explosion Hazard Laying of cables Cable for use in zone 1 and 2 must satisfy the requirements for having a proof voltage AC 500 V applied between the conductor ground conductor shield and shield ground Connect the devices that are operated in hazardous areas as per the stipulations applicable in the country of operation e g for Ex d and nA permanent cables must be laid A WARNING Explosion Hazard Devices with the common approval Intrinsically safe and Flameproof The following is applicable for devices with the common approval Intrinsically safe and Flameproof Ex ia Ex d Before commissioning make sure that
126. he process FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter Operating Instructions 03 2011 A5E02639185 03 21 Description 3 1 FUT1010 features Transmitter User Line Pipe with Flange Lifting Eye Sensor Body Junction Box Sensor to Junction Box cabling Transducer Enclosure Sensor Label Line Taps 1 4 NPT Pressure Port 3 4 NPT Temperature Cable access Port not shown Figure 3 1 SITRANS FUT1010 Flowmeter Wetted parts of the FUT1010 are available in Carbon Steel The Sensor has a grade of encapsulation of IP65 NEMA 4X FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter 22 Operating Instructions 03 2011 A5E02639185 03 Description 3 1 FUT1010 features Versions The FUT1010 flowmeter is available in 2 Path 3 Path and 4 Path configurations 4 Path Sensor FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter Operating Instructions 03 2011 A5E02639185 03 23 Description 3 2 NEMA 4X amp NEMA 7 Transmitters 3 2 NEMA 4X amp NEMA 7 Transmitters SITRANS FUT1010 Transm itters The SITRANS FUT1010 NEMA 4X and NEMA 7 series transmitters are available in Dual Path and Multi Path versions The transmitters include a graphic display providing flow rate diagnostics data and keypad interface to access on screen software setup menus Safety agency
127. hecking of sensor installation integrity and mounting assembly is tight and secure 11 2 Technical support If you have any technical questions about the device described in these Operating Instructions and do not find the right answers you can contact Technical Support e Via the Internet using the Support Request Support request http www siemens com automation support request e Via Phone Europe 49 0 911 895 7222 America 1 423 262 5710 Asia Pacific 86 10 6475 7575 Further information about our technical support is available in the Internet at Technical support http support automation siemens com WW view en 16604318 Service amp Support on the Internet In addition to our documentation we offer a comprehensive knowledge base online on the Internet at Service and support http www siemens com automation service amp support There you will find e The latest product information FAQs downloads tips and tricks Our newsletter providing you with the latest information about your products e A Knowledge Manager to find the right documents for you Our bulletin board where users and specialists share their knowledge worldwide e You can find your local contact partner for Industry Automation and Drives Technologies in our partner database e Information about field service repairs spare parts and lots more under Services FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter
128. ial incompatibility FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter Operating Instructions 03 2011 A5E02639185 03 11 Safety notes 2 3 Lithium batteries CE marked equipment The CE mark symbolizes the compliance of the device with the following Directives EMC Directive 2004 108 EC e Low voltage Directive 2006 95 EC e Pressure equipment Directive PED 97 23 EC pending e ATEX Directive 94 9 EC 2 3 Lithium batteries Lithium batteries are primary power sources with high energy content designed to represent the highest possible degree of safety A WARNING Potential hazard Lithium batteries may present a potential hazard if they are abused electrically or mechanically This is in most circumstances associated with the generation of excessive heat where internal pressure may cause the cell to rupture Thus the following basic precautions should be observed when handling and using lithium batteries Do not short circuit recharge or connect with false polarity Do not expose to temperature beyond the specified temperature range or incinerate the battery Do not crush puncture or open cells or disassemble battery packs Do not weld or solder to the battery s body Do not expose contents to water 12 FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter Operating Instructions 03 2011 A5E02639185 03 Safety notes 2 4 Installation in hazardous area 2 4 Installation
129. ications covers Use within technical limits Consideration of gas specifications and references Consideration of specifications as to installation commissioning and maintenance Operating pressure and temperature must be within the limits indicated on the product label Flow and density must be within the specified limits Do NOT Use the flowmeter as elastic equalization in pipe systems to compensate for e g pipe displacement pipe vibration expansion etc e Use the flowmeter as footboard for installation purposes FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter Operating Instructions 03 2011 A5E02639185 03 33 Installing mounting 4 3 Application Guidelines Use the flowmeter as support of external loads like pipes etc Change the flowmeter any way For e g decomposition of material in connection with processing welding and use of accessories and spare parts not approved by Siemens Flow Instruments Note If the flowmeter is not used according to the specifications the manufacturer cannot be held responsible for any resulting damage 4 3 Application Guidelines Basic Requirements Determine pipe material and dimensions Select a location with the longest straight run of pipe e Identify upstream piping configuration elbow reducer etc e Avoid pressure reduction components upstream Note Flowmeter Application Data menu Pipe Configuration parameter
130. in receive cycles will appear in the number to the right of the command 2 To exit this mode press the 0 key FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter Operating Instructions 03 2011 A5E02639185 03 129 Troubleshooting FAQs 12 3 Test Facilities Graph Screen Envelope threshold Adjustment Hot Key 5 amp 6 Pressing the lt gt key causes the graph to toggle between the default signal waveform screen and the signal envelope screen see example below This envelope screen can aid in the diagnosis of Tn errors caused by unusual receive waveform distortion Signal distortion is sometimes caused by poor transducer selection or poor pipe wall conditions which may result in an incorrectly measured fluid sound velocity To improve the automatic measurement of Tn the envelope threshold limit can be adjusted to exclude portions of the envelope which may be causing the Tn detection problem F 0 73 VS 1469 73 1691 1929 476 D 444 Tn 55 06 56 38 dT 3 11 S 72191 SN 1241 3 D Envelope Signal Crossover Marker 5 Envelope Threshold TNMarker 3 LoSet Envelope Threshold Zero Baseline Figure 12 4 Envelope Threshold Adjustment 1 If it appears that the default placement of the Tn marker is incorrect or unstable it can be adjusted by pressing the lt 5 gt key on the keypad to invoke the Hi Set command or by pressing the lt 6 gt key to invoke the Low Set command while viewing th
131. ing F FAULT Fault Three continuous seconds without new data update T TURB Turbulence Current turbulence percentage exceeds the alarm set point MEMRY Memory Last valid reading for a selected interval during Fault condition K Makeup In Process Makeup occurred The following alarm codes appear in the Datalogger status messages Vs Interface Gas Vs exceeds Vs Interface setpoint Z ZeroMatic ZeroMatic signal fault The displays shown below indicate where the Alarm Codes appear on the screen Press UP or DOWN Arrows to change screen views A Siemens HI LO MAKUP Dual Path 2 FLOW CU FT MIN SITE 1 90 TOTAL KCU Vs 18 20 Alarm Codes 323 FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter Operating Instructions 03 2011 A5E02639185 03 115 Alarm error and system messages 10 1 Alarm Letter Codes and Descriptions 116 Siemens Dual Path 2 322 36 6H DIV 15 05 07 Alarm Codes SITE FLOW CU FT MIN Vs ALC TURB TURB 80 1 104 30 FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter Operating Instructions 03 2011 A5E02639185 03 Maintenance and service 1 1 11 1 Maintenance The device is maintenance free however a periodic inspection is recommended An inspection can include check of e Integrity of the wire connections cable entries and cover screws e Verifying sufficient coupling compound between sensor and pipe Rec
132. ing the direction of positive POS FLOW Although the flowmeter allows bi directional flow this arrow simply indicates the direction of positive flow so that the transducer cables can be installed without confusion Install the Sensor into the lines with careful attention to this flow direction arrow and also the rotational orientation as described below Awarnine Remove all condensation from Sensor before installing into line Installation of the Sensor should be installed with the lifting eyes at or near the top of the Sensor see figure below Vertical installations have no restrictions since there are no cavities or Sensor ports to collect condensate and debris Lifting cable within 10 of vertical Lifting Eye Figure 4 3 Sensor Installation Horizontal Alignment Sensor Always use flange bolts and nuts not supplied unless requested that are appropriate for the size and class of the Sensor flange Flange Isolation kits not supplied should be utilized when indicated by the facility The following figure illustrates the hazardous location installation of the Sensor It is shown connected to the upstream and downstream pipes with the optional flow conditioner installed and connected to the customer s pipe FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter Operating Instructions 03 2011 A5E02639185 03 39 Installing mounting 4 6 Sensor Installation Procedure 144
133. l A value entered in seconds sets the time it takes the flowmeter to respond to a rate change The default is 10 seconds Enter any amount of time up to 60 seconds maximum SmartSlew performs data scatter damping during steady flow periods while maintaining the ability to respond to changing flow rates SmartSlew values range from 1 to 9 Pick a higher number to slow flowmeter response to a rate change Setting the Time Average default 1 From the Dual Path Flow menu scroll to the Operation Adjust menu and press lt Right Arrow gt 2 At Damping Control menu press the Right Arrow and move the cursor down to Time Average 3 To enable Time Average entry press lt Right Arrow gt Siemens Dual Path 1 Path 1 Select SmartSlew or TimeAvg Damp Damping Control Time Average Deadband Control 0 00 Memory Fault Set Memory Memory Delay s 120 Operation Adjust 4 Use the numeric keys to type the new Time Average setting 5 To register the new value press ENT FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter 102 Operating Instructions 03 2011 A5E02639185 03 Functions 9 3 Operation Adjust Menu Settings Setting SmartSlew 1 From the Dual Path Flow menu scroll to the Operation Adjust menu and press lt Right Arrow gt 2 At the Damping Control menu press the Right Arrow and move the cursor down to SmartSlew 3 To access SmartSlew option list press lt Right
134. lick OK to select In Properties dialog box enter RS 232 parameters Click OK Atterminal screen click File Select Properties Select Settings tab At Emulation box select VT 100 Select ASCII Setup In ASCII Sending uncheck boxes In ASCII Receiving check Append line feeds to incoming line ends Click OK At the Terminal screen press ENTER and the Data Display mode appears 9 If not to enter the Data Display mode type MENU and then press lt Ctrl L gt FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter Operating Instructions 03 2011 A5E02639185 03 User Programmable Parameters 8 2 Selecting Flow Units Table 8 2 Totalizer Controls the n in lt Fn gt channel number Key PC Command Description F1 CLRTOT Resetting the Totalizer registers clears all total data accumulated during operation F2 also clears Note In Dual Path mode the Totalizer operates only on the virtual system channel F3 overflow Ch 3 Therefore in this case the CLRTOT trigger would be lt F3 gt lt 1 gt gt FA Commands that can be invoked from Si Ware or HyperTerminal Terminal Command CLRTOT 1 F1 NOTOT Invoking the NOTOT command disables the Totalizer Totalization will not resume F2 Totalizer Freeze until you repeat the Fn 2 key sequence When you activate NOTOT F3 precedes the TOTAL symbol i e NTOTAL on the LCD Screen F4
135. lizer operations FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter Operating Instructions 03 2011 A5E02639185 03 User Programmable Parameters 8 3 Span Data 8 3 Span Data The Span Data menu allows you to set 0 and 100 output limits for volumetric flow Vfo absolute flow Vfab sonic velocity Vs and specific gravity Vsg Each menu cell shows appropriate rate units and time base If you change flow rate units after spanning the system the computer automatically updates the output data setup to reflect the change Span limits apply to both the analog outputs and the on screen strip chart The flow outputs operate as follows Vfo Spanned Volumetric or Mass Flow The minimum and maximum flow rate entries establish the Vfo span The Max Flow menu cell sets 10096 of span The Min Flow menu cell sets 096 of span Use signed numbers for bi directional spanning Note that negative reverse flow is always lower than positive flow whatever its absolute magnitude For example for a flow measurement range of 30 CF M to 10 CF M the 4 mA span will be 30 CF M and the 20 mA span will be 10 CF M Vfab Spanned Absolute Volumetric Flow Rate Vfab is the absolute magnitude of the volumetric flow rate Vfo There are no menu cells provided to span this output Vfab shares the Vfo span entries The Vfab minimum span is always zero The maximum span for Vfab is the largest absolute value of either the mi
136. lume compensation routine When entering a value for the thermal expansion coefficient and modulus of elasticity keep in mind that the numeric entry already includes an exponent multiplier For the Thermal Expansion Coefficient the multiplier is 10 6 and for the Modulus of Elasticity the multiplier is 106 FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter Operating Instructions 03 2011 A5E02639185 03 A 5 Setting Thermal Coefficient and Modulus of Elasticity Typical values for each parameter are shown below Pipe Material Thermal Expansion Modulus of Elasticity Mild Carbon Steel 6 20 x 10 F 1 30 106 psi 11 16 x 10 6 1 2 07 x 106 bar 304 Stainless 9 60 x 108 F 1 28 x 106 psi 17 28 x 109 C51 1 93 x 106 bar 316 Stainless 8 83 x 10 F 1 28 106 psi 15 89 x 108 1 93 x 106 bar Note Do not enter exponents of above values ThermExp Coef 1 F Use this menu cell to set the Thermal Expansion Coefficient Entering the Thermal Expansion Coefficient value 1 In the Pipe Data menu scroll down to highlight ThermExp Coef 1 F 2 To enable numeric entry press lt Right Arrow gt 3 Use the number keys to type the Thermal Coefficient value 4 To register the data press lt ENT gt Mod of Elast PSI Use this menu cell to set the Modular Elasticity in PSI Entering the Modulus of Elasticity value 1 In the Pipe Data menu scroll down to highlight Mod of Elast
137. ly here 6 AUX lo3 lo3 4 20 mA Output Vo1 Data Presented as 4 20 mA 7 AUX 104 Isolated Loop Power lo4 Connect 30 V max Loop Supply here 8 AUX 104 104 4 20 mA Output Vo2 Data Presented as 4 20 mA Note Auxiliary 4 20 mA loops are assigned and spanned under menu control of Vo and PGEN outputs Figure A 4 7ME39400AL03 TB4 Expanded I O Wiring 24 VDC typical 15 VDC to 30 VDC max Loop Power R 1000 ohms max Loop wire resistance plus user s input load resistance 4 20 mA FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter Operating Instructions 03 2011 A5E02639185 03 145 Appendix 2 Connections and Wiring MAIN BOARD 5V DPGEN 292 2 M 4 TB2 12 DPGEN_2 02 7ME39400AL03 7ME39400AL04 1 0 CONNECTION BOARD TTL PGEN SIGNAL 2 TTL LOGIC 9 FORWARD FLOW TO END USER EQUIPMENT L Vo2 e EE DPGEN 1 02 OC PGEN SIGNAL EQUIPMENT 4 19 2 4 GND GROUND T Vo2 T 4 PG2 DPGEN 2 01 2 2 10 DPGEN 2 01 TTL PGEN SIGNAL TTL LOGIC REVERSE FLOW TB2 2 GND GROUND Vo1 Ee OPEN COLLECTOR DPGEN 1 01 OC PGEN SIGNAL 2 10 2 2 GND GROUND Vot
138. me list A collection of parameters used by the flowmeter to service a specific site or location The flowmeter allows you to store several independent Site Setups Site Storage Memory Spacing Index Spacing Offset TOTCNT 166 Section of RAM allocated for permanent data storage This memory segment stores inactive site setups including a backup of active site The flow meter s Site Setup storage capacity depends on the dynamic memory allocation as dictated by each application In addition the flowmeter uses Site Storage Memory to store configurable operating parameters such as pipe liquid or gas tables Refers to the Number Index used by the flowmeter to determine the space between the upstream and downstream sensors on clamp on systems Fixed sensor offset assigned by the flowmeter This can be overridden by the installer A Totalizer pulse count function used for Batching or Sampling FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter Operating Instructions 03 2011 A5E02639185 03 Glossary Transducer Also known as sensor Vaer The flow meter s aeration percent output Vps The sonic propagation velocity of a pipe Vs The sonic velocity of a liquid or gas FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter Operating Instructions 03 2011 A5E02639185 03 167 Glossary FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter 168 Operating Instructions 03 2011 A5E02639185 03 Index
139. meric data Decimal Point Use for decimal points in numeric data Math Operators 4 function math operations in numeric entry cells F Keys 1 2 and 3 Caution System Reset Key use during power up CTRL and ALT Used as shift keys for alternative key functions DATALOG Triggers immediate Datalogger report Plus and Minus Changes the sign of numeric data 2 58 Select Pipe Size N A Pipe OD lt in gt 0 500 Pipe Material Steel o m Thickness 0 100 Pipe ID CC129 Thickness Pipe Config Fully Developed Anomaly Diams 10 Pipe Data Menu Cell Data left hand column Highlighted Menu Cell Menu Prompt Line Reverse Video Current Selected Meter Type Figure 6 3 Typical Installation Menu Screen 97 Pick Pipe Class Siemens Dual Path 1 SITE 1 Pick Pipe Class Manual Entry 44 o Current Selected Measurement Channel Site Name Identified Highlighted Data Menu Cell Data right hand column FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter Operating Instructions 03 2011 A5E02639185 03 Commissioning 6 4 Installation Menus FUT1010 Installation Menu Chart 6 4 Installation Menus Level A Level B Level C Level D see Level E Level F manual Meter Type Dual Path Chan Path Recall Site Setup Enter From List Flow Setup Channel Enable Enter From List Create N
140. n or the max flow rate Vfo entries For example a span between 10 CF M and 30 CF M spans the Vfab output from 0 CF M to 30 CF M Vs Spanned Gas Sonic Velocity Vs is the sonic velocity in meters per second m s of the flowing gas The min and max Vs entries establish the Vs span Max Vs F S defines 10096 of span The Min Vs F S defines 096 of span Vsg Spanned Gas Specific Gravity Vsg is the inferred operating specific gravity of the gas The min and max Vsg entries establish the Vsg span Max Vsg defines 10096 of span and Min Vsg defines 096 span 100 of span Current output of 20 mA Voltage output of 10 Vdc Pulse output of 5000 Hz Maximum span values represent Minimum span values repressent 096 of span Current output of 4 mA Voltage output of 0 Vdc Pulse output of 0 Hz To change the default Span Data settings 78 1 At Meter Type press Right Arrow to Dual Path Flow and press lt ENT gt 2 At Chan Path Setup press Right Arrow to lt Clamp on gt and press ENT 3 At Clamp on menu scroll down to Span Set Cal and press Right Arrow FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter Operating Instructions 03 2011 A5E02639185 03 User Programmable Parameters 8 3 Span Data 4 Highlight Span Data and press the lt Right Arrow gt Siemens Dual Path ABC Span 0 and 100 Values for Analog Data Span Data Set Alarm Levels Cali
141. nal Definition Description Function Dual Quad Path Only 12 PG4 POS Total TTL 0 5000 Hz frequency output POS Total TTL 11 PG3 POS Total OC assignable POS Total OC 10 PG2 NEG Total TTL NEG Total TTL 9 PG1 NEG Total OC NEG Total OC Use reference ground for returns TB2 2 and TB2 4 MAIN BOARD 7ME39400AL03 7ME39400AL04 87 I O CONNECTION BOARD PG4 DPGEN 2 22 2 TB2 12 DPGEN 2 02 TTL PGEN SIGNAL L TTL LOGIC FORWARD FLOW TO END USER z 4 EQUIPMENT L Vo2 PSF on DPGEN_2 02 SEETABLE 5 35VDC 15 20mA OPEN COLLECTOR NOMINAL CURRENT DPGEN 1 22 4 OC PGEN SIGNAL he EQUIPMENT ol TB2 4 GND GROUND I Q vo2 5VA PG2 E DPGEN 2 01 2 70210 2 07 TTL PGEN SIGNAL 9 REVERSE FLOW TB2 2 GND GROUND Vot a To Teze opeen I ero REVERSE FLOW CONSUMPTION DPGEN 1 21 OC SIGNAL TO END USER ha EQUIPMENT 2 2 GND GROUND Vo1 Figure 8 1 7ME39400AL03 Main Board I O Wiring Note 80 TB2 9 and TB2 11 are Open Collector Outputs that require external pull up resistors for operation See table for External Supply Voltage and suggested resistor value and ratings Maximum current into the transistor is 100mA Maximum Voltage is 36 Vdc Negative voltages with respect to ground will permanently damage transistors FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowme
142. ned by an internal Reynolds compensation table The flow meter then converts the compensated flow velocity to volumetric flow rate Rate Vr Comp Rn Pipe area Standard Volume Compensation Due to the high compressibility of gas volumetric flow rate and total are commonly reported in standard volume or normal units This requires the flow meter to dynamically compensate the actual measured volume to the volume anticipated at some specified reference pressure and temperature referred to as base press and base temp in the Gas Parameters menu Note The flow meter allows for a fixed entry of the gas compressibility factor or provides dynamic 8 compensation via an internal lookup table for standard volume compensation If the gas composition varies significantly then an AGA8 volume compensating flow computer must be used where very high volume correction accuracy is required To compute this volume correction the flow meter requires the input of actual operating temperature and pressure With this information the flow meter computes the standard flow rate as shown Std Rate Qac Thase where Q Volumetric flow rate P Pressure absolute T Temperature absolute Z Compressibility base Base conditions pressure and temperature act Actual flowing condition pressure and temperature FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter 28 Operating Instructions 03 2011 A5E02639185
143. nformation before using this command Note Saved Sites also consume Logger RAM FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter Operating Instructions 03 2011 A5E02639185 03 User Programmable Parameters 8 6 Logger Control Clearing Logger Memory 1 To access the Clear Logger option list press lt Right Arrow gt 2 Move the cursor to Yes by pressing lt Up Down Arrow gt 3 To clear the memory press ENT FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter Operating Instructions 03 2011 A5E02639185 03 91 User Programmable Parameters 8 6 Logger Control 92 FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter Operating Instructions 03 2011 A5E02639185 03 Functions 9 1 Gas Parameters Menu This menu becomes available after picking a flowmeter type and measurement path We recommend that you edit the Gas Parameters immediately after creating a new Site Setup however any item in the Gas Parameters menu can be altered at any time even during normal flowmeter operation The default settings are probably suitable for most applications however if reliable data can be provided regarding the gas specific heat ratio gas viscosity or gas compressibility factor these settings should be modified The FUT1010 Gas flowmeter uses the Gas Parameters data to establish the specific gravity and the volume correction factors required for mass flow or standard volume computations The base temperat
144. ns The lt Up or Down gt Arrows allow you also to scroll through option list items Asterisk Refers to the marker used in the Installation Menu to indicate a current option list selection When you access an option list you can move the asterisk with the lt Up or Down gt Arrows to a new selection then press lt ENT gt to select the item CLR Clear Key Use the CLR key to erase a numeric value or clear a selection from a multiple select option list Cursor This refers to the highlighted text and the arrow cursor that you move via the arrow direction when navigating through menus or menu cells Data Entry Refers to data entered into a menu cell either numeric or option list selection Datalogger Memory Memory segment that stores data items logged during operation You can view the Datalogger contents either on screen or transmit it to an external device via the RS 232 serial port The amount of Datalogger memory depends on how many sites reside in Site Storage memory FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter Operating Instructions 03 2011 A5E02639185 03 163 Glossary ENT Enter Key Use the lt ENT gt key to store a current numeric value or option list item Flowmeter Refers to the flowmeter itself the transmitter and sensors combined Graphic Screen Refers to the integral display screen Initial Makeup An internal process performed during installation where the flowmeter acquires it
145. nstructions 03 2011 A5E02639185 03 User Programmable Parameters 8 5 Analog Input Setup 1 Access the lin1 option list by pressing the lt Right Arrow gt twice Siemens Dual Path 1 Path 1 Enable amp Span analog input current Analog Inp Setup 2 Move the cursor down to Aux by pressing the Down Arrow and then press ENT This enables the port to receive an input current The cursor moves to 4 mA Siemens Dual Path 1 Path 1 Assign Analog Input Type 3 To enable numeric entry press the lt Right Arrow gt Type a numeric value corresponding to a 4 mA input signal 4 store the data press lt ENT gt This moves the cursor to 20 mA 5 To enable numeric entry press the lt Right Arrow gt Type the numeric value corresponding to a 20 mA input signal 6 store the data press lt gt FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter Operating Instructions 03 2011 A5E02639185 03 87 User Programmable Parameters 8 6 Logger Control 8 6 Logger Control Logger Control Menu 88 The Logger Control menu in the Meter Facilities menu provides the Logger controls for the flowmeter measurement channels and paths It allows the user to select data items alarm events a logging interval and a destination for Logger reports While the Logger Setup menu is measurement channel path specific this Logger Control menu provides global control function
146. ntamination confirms proper decontamination of the devices or spare part Before proceeding further shipments without a declaration of decontamination will be cleaned professionally at your expense You can find the forms on the Internet and also on the CD delivered with the device FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter 118 Operating Instructions 03 2011 A5E02639185 03 Maintenance service 11 4 Battery disposal 11 4 Battery disposal In accordance with EU directive 2006 66 EC batteries are not to be disposed of using municipal waste disposal services l Waste industrial batteries are accepted back by Siemens or by the local Siemens representative Please talk to your local Siemens contact http www siemens com automation service amp support or follow the return procedures of Siemens FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter Operating Instructions 03 2011 A5E02639185 03 119 Maintenance and service 77 4 Battery disposal FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter 120 Operating Instructions 03 2011 A5E02639185 03 Troubleshooting FAQs 12 1 Troubleshooting The following is list of troubleshooting tips and messages that you may encounter They include explanations and in some cases a recommended action If a problem seems unsolvable contact your local Siemens office or regional Ultrasonic Flow Representative for expert help at http Awww automation siemens com partner
147. on in this publication is reviewed regularly and any necessary correctrions are included in subsequent editions Responsibility for suitability and intended use of this instrument rests solely with the user
148. or in line transit time operation is allowed Benefits include highest available precision and enhanced immunity to distorted flow profile conditions D Sensor Path 1 3 Average Path 1 Path 2 2 SensorPath 2 Pipe front view FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter Operating Instructions 03 2011 A5E02639185 03 29 Description 3 4 Theory of Operation 3 Path 3 Path flow meters use three measurement channels to achieve a single output via a virtual fourth channel The resultant data is the average of the three channels D Sensor Path 1 9 Average Path 1 Path 2 Path 3 3 Sensor Path 2 Pipe front view Sensor Path 3 4 Path 4 Path flow meters use four measurement channels to achieve a single output via a virtual fifth channel The resultant data is the average of the four channels FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter 30 Operating Instructions 03 2011 A5E02639185 03 Description 3 4 Theory of Operation D Sensor Path 1 Sensor Path 4 Sensor Path 2 Average Path 1 Path 2 Path 3 Path 4 4 3 Sensor Path 3 6 Pipe front view Wide Beam Transmission As shown in the figure below an ultrasonic sensor induces an axial sonic beam within the wall of the pipe These vibrations spread along the pipe wall and then enter the gas in the form of a Wide Beam wave front traveling at an angle to the main pipe axis The wide beam rains over the r
149. oubleshooting FAQs 12 3 Test Facilities Graph Screen To exit this mode press the lt 0 gt key on the keypad To access the Digital Damping Control using the Test Facilities Graph Screen proceed as follows Note To use the Test Facilities Graph Screen you must have a working site To activate the Test Facilities Graph Screen 1 In the main menu scroll to the Diagnostic Data menu and select Test Facilities 2 Scroll down to Graph press the lt Right Arrow gt and highlight Yes Press lt ENT gt to select 3 The Test Facilities Graphic Screen will appear on the flowmeter display as shown below F 0 73 VS 402 23 1691 1929 476 D 444 Tn 655 06 656 52 dT 1 46 S 72192 SN 91 ul 1 M bd dat Du n MU 1 M m Min Damp 4 a Damping Factors Digitized Receive Signal 3 Crossover Marker Min Damping Factor Hot Key 1 TN Marker High Baseline Noise Figure 12 2 Setting Digital Damping Factor Setting the Digital Damping Factor to a value HIGHER than the default value of 4 may be necessary in cases where the signal to noise ratio SN is found to be unacceptably low lt 15 1 but only if the noise is determined to be asynchronous not associated with the transmit or flowmeter timing circuitry as shown in the signal example above where the baseline noise has a higher frequency than the true gas
150. ould particular problems arise which are not covered sufficiently for the purchaser s purposes the matter should be referred to the local Siemens sales office www automation siemens com partner The contents of this Document shall not become part of or modify any prior or existing agreement commitment or relationship The sales contract contains the entire obligation of Siemens The warranty contained in the contact between the parties is the sole warranty of Siemens Any statements contained herein do not create new warranties or modify the existing warranty Safety Information for Hazardous Areas 16 Note Ratings under this heading apply to specific model families Check Your Model Number FUT1010 7ME363x FM CSA installation Read understand and follow all safety instructions on the electronic media provided This equipment is rated for use in hazardous classified locations as stated below and must be installed according to the 1010 304 installation drawing provided on the media Failure to install the equipment in the prescribed manner will result in unsafe operation Follow all local jurisdictional safety codes when operating this equipment When properly installed the equipment meets the following FM CSA ratings FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter Operating Instructions 03 2011 A5E02639185 03 Safety notes 2 5 Satety Notes Transmitter Intrinsically safe connections Class and II
151. oups D Dust ignitionproof for Class Division 1 Groups E F and Intrinsically safe connections for Class and II Division 1 Groups B D E F and Nonincendive for Class Division 2 Groups B C D e Suitable for Class Division 2 Groups E and outdoor Type 4X Class CSA only Sensors e Intrinsically safe Class and 11 Division 1 Groups A B C D E F and Nonincendive for Class Division 2 Groups B and D e Suitable for Class Division 2 Groups E and outdoor Type 4X Class CSA only e Temperature code T6 at an ambient of 40 C ATEX installation Read understand and follow all safety instruction on the electronic media provided This equipment is rated for use in explosive atmospheres as stated below and must be installed according to the 1010 464 installation drawing provided on the media Failure to install the equipment in the prescribed manner will result in unsafe operation Follow all regional safety laws when operating this equipment When properly installed the equipment meets the following ATEX ratings as stated in EC Type Examination Certificate 1134 FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter Operating Instructions 03 2011 A5E02639185 03 Safety notes 2 6 Pressure Equipment Safety Notes Transmitter Markings and Explanations 1 Ex ia IIC Transmit
152. owing procedures to select and or change the desired menus including the Dual Path Flow menu Meter Facilities menu and the Language menu Selecting Installation Menus 1 Press the lt MENU gt key and Meter Type will be highlighted 2 Press the lt Right Arrow gt to Dual Path Flow and then press lt ENT gt Siemens Dual Path 1 Path 1 Select Meter Type Meter Type gt Dual Path Flow Meter Facilities Language 3 The Dual Path Flow menu with appear with Chan Path Setup menu item highlighted Siemens Dual Path 1 Path 1 Create Name Recall Enable Delete Site Chan Path Setup Pipe Data Gas Parameters Install Xdcr Operation Adjust Flow Total Units Span Set Cal Display Setup Logger Setup Data Control Diagnostic Data Dual Path Flow 4 Scroll down to the desired menu and press the lt Right Arrow gt to activate the selected Installation menu 5 Repeat as necessary to select and change additional Installation menus FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter Operating Instructions 03 2011 A5E02639185 03 71 User Programmable Parameters 8 7 User Programmable Menu Settings 6 To select the Meter Facilities menu scroll down from the Meter Type menu and highlight Meter Facilities Siemens Dual Path 1 Path 1 Set Global Meter Options and Controls Meter Type gt Dual Path Flow Meter Facilities Language 7 Press lt Right Arrow gt to
153. perate Pgen2 Trim 1 kHz Analog Out Trim Press ENT This triggers a 1 kHz pop up window The frequency counter should now read 1 kHz If the frequency counter reading does not match use the numeric keys to type in the frequency counter reading Press ENT to register setting This adjusts the flow meter s DAC digital to analog converter so that a 1 kHz output corresponds with 1 kHz on the frequency counter Recheck the frequency counter to make sure that it is now reading 1 kHz FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter Operating Instructions 03 2011 A5E02639185 03 111 Functions 9 7 Resistive Temperature Device RTD Calibration 9 7 Resistive Temperature Device RTD Calibration The RTD Calibrate menu appears on all SITRANS 1010 models Use this menu to calibrate Temperature Sensors to an external standard It is important to note that Siemens RTD temperature sensors are factory calibrated for high accuracy We recommend that before deciding to perform the calibration check the current RTD reading in the Diagnostics Data Gas Data menu You may find that you do not need to calibrate the sensor In any case make sure that the temperature reading stabilizes before proceeding further The RTD Calibrate menu allows you to perform an external calibration which can be accomplished either by data entry of the current RTD temperature or by a 0 C 32 F Ice Bath procedure You can s
154. ply determining Receive signal quality The primary function of this screen is to display the digitized receive signal waveform with the similar appearance and function of a digital oscilloscope This screen also allows the user to override some of the flowmeter default settings by permitting adjustment to the measured transit time the digital averaging and the zero crossover used in the measurement of the up down transit time difference The figure shown below is a representation of the FUT1010 diagnostic graph Note The Test Facilities Graphic Screen requires significant CPU overhead The flowmeter should not be left in this mode during normal operation where the Datalogger is the primary output or during calibration work 0 73 402 23 1691 1929 476 4 4 4 655 06 656 52 1 46 72 1 92 9 1 M daily m M Ti Tj AR TIT WF POT AT TET MUI n Min Damp 4 Figure 12 1 Test Facilities Graph Screen FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter 124 Operating Instructions 03 2011 A5E02639185 03 Troubleshooting FAQs 12 3 Test Facilities Graph Screen Entering the Diagnostic Graph Screen Before you can view the Diagnostic Graph Screen the flow channel must first be properly installed and operating in a non empty condition If a previously installed channel is in a Fault condition but not reporting Empty you can
155. printouts You must use the proper cabling between the flowmeter and the external device In addition you must configure the RS 232 Setup correctly You should turn off the Logger function before you transmit an extensive printout This will avoid contaminating the printout with new Logger data Logger reports are sequential ASCII text files To send Logger contents to the RS 232 Serial Port 1 Check the flowmeter to external device connections and your RS 232 Setup parameters see RS 232 Setup menu 2 To access the Output Logger option list press Right Arrow 3 Scroll the cursor to Yes by pressing Up Down Arrow FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter Operating Instructions 03 2011 A5E02639185 03 89 User Programmable Parameters 8 6 Logger Control Circular Memory 4 To transmit Logger contents to external device via the serial port press lt ENT gt 5 To stop printout press lt Left Arrow gt In its default mode the Logger collects data until its memory becomes full At that time the flowmeter suspends datalogging and cannot resume until the Logger memory is cleared see Clear Logger command Circular Memory allows the Logger to write over its oldest records when memory reaches full capacity If you enable Circular Memory you are assured of always collecting the most recent data But also remember that you will lose the oldest Logger reports and that further invoking of Circular Memory d
156. proval Intrinsically safe and Flameproof Ex ia Ex d Before commissioning make sure that the type of protection that is not suitable is permanently defaced on the nameplate to avoid improper use If a non conforming infeed is used the fail safe type of protection will no longer be effective A WARNING Only commission the device after the device has been properly connected and if required closed 5 2 Transmitter Wiring 5 2 1 Connecting Power Electrical Shock Hazard Turn off main power before installing AC connections to the transmitter Contact with exposed wiring may lead to fire electric shock or serious personal injury 1 Open the transmitter top cover 2 Unscrew the two power supply access cover fasteners and remove access cover FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter 44 Operating Instructions 03 2011 A5E02639185 03 Connecting 5 2 Transmitter Wiring 3 Locate power supply connector J10 Using a flat blade screwdriver remove plug P10 from connector J10 Set aside a lm tm ES 22 HOT NEU GND on DC GND 3 Ds EM 1 HOT 2 NEU N 3 GND GND 110 Be Color Codes Power Supply Stripped Wire Power Supply Access Cover Fuse 1 Input Power Conn J10 Connector Mounting Screws Wir
157. r SITRANS FUT1010 IP65 NEMA 4X amp IP66 02 2010 7 gas flow meter 02 Second edition of Operating Instructions for SITRANS FUT1010 IP65 NEMA 4X amp IP66 06 2010 7 gas flow meter The most important changes are as follows e Sensor label update 03 Third edition of Operating Instructions for SITRANS FUT1010 IP65 NEMA 4X amp IP66 03 2011 7 gas flow meter This document replaces all previous instructions for use The most important changes are as follows e PED pending note Safety note updates e Transmitter Label update 1 4 Further Information The contents of these Operating Instructions shall not become part of or modify any prior or existing agreement commitment or legal relationship All obligations on the part of Siemens AG are contained in the respective sales contract which also contains the complete and solely applicable warranty conditions Any statements contained herein do not create new warranties or modify the existing warranty Product information on the Internet The Operating Instructions are available on the CD ROM shipped with the device and on the Internet on the Siemens homepage where further information on the range of SITRANS F flowmeters may also be found Product information on the Internet http Awww siemens com flow Worldwide contact person If you need more information or have particular problems not covered sufficiently by the operating instructions please get in touch with you
158. r contact person You can find contact information for your local contact person on the Internet www siemens com Local contact person http www automation siemens com partner 10 FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter Operating Instructions 03 2011 A5E02639185 03 Safety notes 2 1 General safety instructions A Correct reliable operation of the product requires proper transport storage positioning and assembly as well as careful operation and maintenance Only qualified personnel should install or operate this instrument Note Alterations to the product including opening or improper repairs of the product are not permitted If this requirement is not observed the CE mark and the manufacturer s warranty will expire 2 2 Laws and directives General requirements Installation of the equipment must comply with national regulations For example the National Electrical Codes Instrument safety standards The device has been tested at the factory based on the safety requirements In order to maintain this condition over the expected life of the device the requirements described in these Operating Instructions must be observed CAUTION Material compatibility Siemens can provide assistance with the selection of sensor parts However the full responsibility for the selection rests with the customer and Siemens can take no responsibility for any failure due to mater
159. reen mode MinDamp Command Pressing the 1 key will cause MinDamp to appear on the command line at the lower left hand corner of the screen The number listed to the right of the command code represents the exponent in the meter exponential averaging routine where the larger the number the greater the digital averaging Pressing the lt gt key will increase the damping value Likewise pressing the key will decrease the damping value To exit this mode press the 0 key on the keypad MaxDamp Command Pressing the lt 2 gt key will bring up the MaxDamp command The function of this parameter is similar to the MinDamp command described above however the two parameters interact in the following manner The MinDamp value must not exceed the MaxDamp value therefore increasing the MinDamp value above the previous MaxDamp value will set both parameters to the same value In most cases it is preferred that both damping parameters be set to the same value however in cases where rapid response to changes in gas sound velocity for flow rate is required the two values may be set differently In this situation the meter will use the MaxDamp value when conditions are stable but then switch to a faster damping value limited by MinDamp when a significant change in sound velocity or flow rate is perceived FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter 126 Operating Instructions 03 2011 A5E02639185 03 Tr
160. required follow the AGAS table generation and installation instructions below Note Table values are installed into the flowmeter using a facility providing direct access to many system variables without error handling therefore care should be exercised during the formatting of this table prior to downloading to the flowmeter When generating an AGAS lookup table follow these guidelines refer to Example 1 table below e The table values for pressure must be arranged in ascending order and consist of exactly 10 points The units of entry must be PSIA The table values for temperature must be arranged in ascending order and consist of exactly 10 points The units of entry must be degrees Kelvin The table values for Density and Z factor must be entered for each combination of entered temperature and pressure 100 points for each The units of entry for density must be Kg m3 FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter Operating Instructions 03 2011 A5E02639185 03 97 Functions 9 1 Gas Parameters Menu AGAS Table Generation and Installation Instructions 1 Start by first creating the gas composition file within the Si Ware software application 2 Next customize the output units by selecting PSI absolute and degrees Kelvin 3 Now determine the application range for pressure and temperature with sufficient margin to insure that the measured temperature and pressure always falls within the table limits
161. ry enter a file name and click the Start button 4 Use the following conventions for data file names For site data or wave shape data filename txt For Datalogger data filename csv 5 On PC type the proper command for the data desired Logger Site or DP and then Enter 6 The data now begins streaming on the HyperTerminal screen 7 Wait for EOT End Of Transmission to be displayed 8 Close the file by pointing to Transfer drag to Capture Text and click Stop button Closing the Terminal or HyperTerminal Program You may now close the Terminal program The file s you have downloaded are now saved in the location you selected You may now import the file you have saved into the appropriate program i e MS Word for site data or MS Excel for Datalogger or Wave shape data for graphing or analysis The Datalogger contains data that has its fields separated by commas By using the file extension csv comma separated values suggested earlier the data will import directly into MS Excel without any further modification For the wave shape data the fields are separated by spaces therefore it is best to save those files as txt and then use the MS Excel Import Wizard to select Space Delimiters for importation of the data Site data is downloaded in plain text and can be imported directly into MS Word To Clear Active Memory using the RS 232 Interface 1 Turn off power if it is currently on Turn power on As soon
162. ry Default Menu Settings To select English or metric units 1 In Meter Type menu scroll to Meter Facilities menu Press lt Right Arrow gt and select Preferred Units Siemens Dual Path 1 Path 1 Select Meter Type Meter Type gt Dual Path Flow Meter Facilities Language 2 Select units and press lt ENT gt to select Press lt Left Arrow gt and lt Up Arrow gt to return to main menu Create a Site The following is a typical procedure for creating a site Before proceeding make sure that English or Metric units have been selected At Meter Type press lt Right Arrow gt to Dual Path Flow and then press lt ENT gt At Chan Path Setup press lt Right Arrow gt Scroll down to Create Name Site Press Right Arrow to select the Create Name Site menu and enter a Site name N Press lt gt to create Site name e g Note To select letters Press Right Arrow to cursor and then press Up Down Arrows to select letters Press ENT when done Siemens Dual Path 1 Recall Site No sites Channel Enable No Site Security Off Delete Site No sites Save Rename Site Chan Path Setup Insert desired name 8 characters max 7 Scroll to Save Rename Site Press lt Right Arrow gt then press lt ENT gt to save site 8 Press lt Left Arrow gt and return to the main menu FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter
163. s This means that the settings made here apply to all measurement channels paths meter types operating modes etc This is possible because the flowmeter stores logged data in a single file The Est LogTime Left menu view only menu cell shows an estimate of the hours and minutes of logging time remaining For convenience sake the Display Logger command is essentially a duplicate of the menu cell in Logger Setup It sends Logger data to the graphic screen with or without line wrapping The Output Logger command sends data to an external device via the RS 232 serial port The Clear Logger command erases the entire Logger file 1 From the Meter Facilities menu access the Logger Control menu by pressing the lt Right Arrow gt 2 Scroll down to Logger Control Press the lt Right Arrow gt to access the Logger Control menu option list Siemens Dual Path 1 Path 1 Datalogger Control Preferred Units English Table Setups Memory Control Analog Out Trim RTD Calibrate Clock Set 06 23 09 12 46 56 RS 232 Setup 38400 Odd 0 Backlight On System Info Meter Facilities Table 8 8 Logger Control Menu Option List Logger Control Display Logger Off Line Wrap No Line Wrap Output Logger No Yes Circular Memory Available for No Multi Path units only Yes Est LogTime Left Clear Logger No Yes FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter Operating Instructions 03
164. s currently on 2 Turn the power on As soon as you apply power type the character three times The prompt Clr Active Memory appears at the top of the screen Press the lt Down Arrow gt Note The prompt switches to Clr Saved Data No 3 Press the Right Arrow and then the Down Arrow to switch the option list to Clr Saved Data Yes 4 Press lt gt to clear all Saved Site Data Datalogger Data User created Pipe Data Sensor Data 5 To restore operation press MENU to access the Installation Menu and create a new site setup Reselect any Meter Facilities items 0 RS 232 setup parameters FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter 154 Operating Instructions 03 2011 A5E02639185 03 4 4 Flowrate Calibration and Calibration Tables Flowrate Calibration and Calibration Tables Flowrate Calibration Methods Intrinsic Calibration Factor SITRANS F 1010 equipment provides three ways to condition the calibration performance of its flowrate output Intrinsic factory set Kc and Calibration Tables 1 through 3 Access to these calibration options is found in the Calibrate Flowrate menu cell and the three Calib Table menu cells of the Span Set Cal menu When selected the flowmeter uses no slope adjustment at all Output data is still zeroed and corrected for Reynolds number but no slope adjustment is imposed on the flow met
165. s receive signal and enhances other parameters for optimal operation at a site In process Makeup An internal process where the flowmeter recovers its Initial Makeup parameters after a fault condition interrupts operation Installation Menu The flow meter s overall menu structure It allows you to define all aspects of operation for the flowmeter Interface m s Refers to an alarm function that declares the passage of a liquid or gas interface by a comparison of the relative sonic velocities of the two liquids or two gases LAPTOT Refers to a system function that freezes the Totalizer display while the Totalizer continues to update its registers Local Display Refers to the transmitter integral display screen Menu Sub sections of the Installation Menu that allow you to define specific operational functions e g RS 232 Setup FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter 164 Operating Instructions 03 2011 A5E02639185 03 Glossary Menu Cell NEGFLOW NETFLOW NOTOT Number Index Numeric Data Numeric Entry Numeric Keys OpSys ROM Option List Parameters A location within a menu where you define either a single numeric value or option list selection that supports the Sub Menu s function Certain view only menu cells show reference data appropriate to the current application Totalizer mode for negative flow total only Totalizer mode that combines positive and negative flow totals
166. sated to standard or normal conditions as described in the equation below The required units for data entry are determined by the Preferred Units menu cell English or Metric selected in the Meter Facilities menu If metric units are selected then the units for temperature and pressure will be degrees Celsius and BARA absolute respectively For English units temperature and pressure will be in degrees Fahrenheit and PSIA Q iX Pact X x Zbase ase Tact Zact where Q Volumetric flow rate P Pressure absolute T Temperature absolute Z Compressibility base Base conditions pressure and temperature act Actual flowing condition pressure and temperature FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter Operating Instructions 03 2011 A5E02639185 03 Functions 9 1 Gas Parameters Menu Spec Heat Ratio The specific heat ratio refers to the ratio of the gas specific heat at constant pressure to specific heat at constant volume This ratio along with the measured gas temperature and sonic velocity allows the flowmeter to compute dynamically the average specific gravity of the gas The default value of 1 3 is suitable for most gases but should be modified if this value is known for your specific application Viscosity cP The absolute gas viscosity along with the measured gas density and raw flow velocity is used by the flowmeter to compute the instantaneous
167. select Meter Facilities menu items Siemens Dual Path 1 Path 1 Select Default units for all menus Preferred Units English Table Setups Logger Control Memory Control Analog Out Trim RTD Calibrate Clock Set RS 232 Setup Backlight System Info Meter Facilities 8 Scroll down and highlight desired menu item Input numeric data or press lt Right Arrow gt to activate menu item FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter 72 Operating Instructions 03 2011 A5E02639185 03 User Programmable Parameters 8 2 Selecting Flow Units Selecting a language 1 To select a different language scroll down from the Meter Type menu and highlight Language Siemens Dual Path 1 Path 1 Select Menu Language Meter Type gt Dual Path Flow Meter Facilities 2 Press the lt Right Arrow gt and the Language menu items will appear Siemens Dual Path 1 Path 1 Select Menu Language Meter Type Meter Facilities Deutsch Espanol gt English Francais Italiano 3 Press lt Right Arrow gt and scroll to desired language 4 Press lt ENT gt to select new language 8 2 Selecting Flow Units Selecting Flow Units The Flow Total Units menu is available after selecting a meter type and measurement channel Use the Flow Total Units menu to select volumetric flow units and an associated time base for the flow rate and total outputs After making your selections
168. side Drag the highlight down to VT 100 and then left click to select it as shown below 1010 connect Properties Phone Number Function arrow and ctrl keys act as Terminal key Windows keys Emulation vm Backscroll buffer lines poo z Beep three times when connecting or disconnecting ASCII Setup 8 Next left click on the ASCII Setup button see screen above In the ASCII Sending dialog box make sure that both send line ends with line feeds and Echo Typed characters locally are UNCHECKED In the ASCII Receiving dialog box left click to place a check mark before the Append line feeds to incoming line ends dialog When your screen looks like the example below left click the OK button ASCII Setup Hi ASCII Sending Echo typed characters locally Line delay milliseconds Character delay 0 milliseconds ASCII Receiving Append line feeds to incoming line ends Force incoming data to 7 bit ASCII wrap lines that exceed terminal width 9 You are now ready to communicate with the 1010 flowmeter But first save your settings by moving the mouse cursor to File sliding the cursor to Save then clicking OK on the Save dialog box 10 The next time you want to use HyperTerminal Click on Start Drag to Programs FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter 148 Operating Instructions 03 2011 A5E02639185 03
169. signal The following application conditions may require a higher Digital Damping Factor Close proximity to pressure control valves which may generate in band acoustic noise Very low acoustic signal levels ALC lt 40 High electronic noise from variable frequency drives or other external equipment FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter Operating Instructions 03 2011 A5E02639185 03 127 Troubleshooting FAQs 12 3 Test Facilities Graph Screen To INCREASE the Digital Damping 1 Press the lt 1 gt key while viewing the Test Facilities Graph Screen as shown above The damping control MinDamp should appear on the command line at the lower left hand corner of the screen Note The number listed to the right of the command code on the screen represents the exponent in the exponential averaging digital damping routine where the larger the number represents the greater the digital averaging Setting this exponent higher than 7 is generally not recommended 2 Pressing the lt gt key will increase the MinDamp Factor by one unit for each key press 3 To exit this mode press the lt 0 gt key on the keypad 0 62 402 23 1691 1929 476 6 6 6 655 06 656 38 1 32 72 1 89 25 1 Increased Damping Factor Figure 12 3 Setting MinDamp Factor The above example shows that increasing the Digital Damping reduces asynchronous noise Setting the Di
170. ss flow rate or standard volume corrected flow rate as indicated in the Flow Total Units menu The table must first be generated externally using a software package which computes the appropriate density and compressibility factors for the specified gas composition Note Siemens recommends using Si Ware to generate this lookup table After the lookup table is generated and appropriately formatted it can then be downloaded to the flowmeter via the serial data port At any time during operation a new table may be downloaded to the flowmeter should a change in gas composition require the calculation of new Z factors and Density values The AGAS lookup table is essentially a 10 x 10 array or grid containing both Z factor and Density with a 10 point temperature and 10 point pressure index Based on the current temperature and pressure measurement Z factor and Density are interpolated to provide accurate volume correction The table should be configured to cover the full range of operating temperature and pressure however if the measured pressure or temperature falls outside the table limits the flowmeter lookup algorithm will extrapolate the Z factor and Density values accordingly If a gas composition was provided to Siemens with the purchase order then the flowmeter may already be configured for the specified gas composition and would be indicated in the documentation provided with each flowmeter If a new table or an updated table is
171. t ENT gt 3 The current measured correction value is displayed see below 4 Press lt ENT gt again to install this correction value which will now appear next to the HF menu cell Note The value shown in the Automatic pop up prompt can not be changed and is for user information only FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter 136 Operating Instructions 03 2011 A5E02639185 03 Troubleshooting FAQs Siemens Dual Path 1 ABC fx drive N burst length Ltn Vf max Adjustment Vs max M S gt Automatic Vs min M S Empty Samples Cycle Max Damping Min Damping HF Site Setup Data Siemens Dual Path 1 ABC fx drive N burst length Ltn Vf max gt Automatic Vs max M S 0 026 Vs min M S Empty Samples Cycle Max Damping Min Damping HF Site Setup Data 12 3 Test Facilities Graph Screen 5 f you decide not to use the Automatic selection press any key other than ENT to abort the operation FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter Operating Instructions 03 2011 A5E02639185 03 137 Technical data 1 3 13 1 Technical Data Transmitter Operating Temperature Range 18 C to 60 C 0 F to 140 F e Storage Temperature Range 20 C to 93 C 4 F to 200 F e Degree of Protection IP65 NEMA 4X Sensor Gas Min Max Temperature 29 C to 93 C 20 F to 200 F Maximum Pressure Rating 51 bar 740 psi for class 300 102 1440 psi for
172. tal sample position of the receive window Correlated plot Displays the receive waveform in its proper superposition or registration The true delta time will be displayed by NOT selecting Correlated Plot Centroid Mark Indicates with a large vertical marker the peak energy of the receive waveform D Damping Displays the minimum and maximum digital damping exponent along with the active damping exponent Tn Tn usec Receive signal transit time in microseconds dT DeltaT nsecs Transit time delta difference in nanoseconds S Signal Strength Displays Valc amplitude aeration factor and numeric ALC SN Signal to Noise Ratio Indicates the signal to noise ratio of the receive signal Increased damping will increase the S N ratio as the asynchronous noise reduces Envelope Percentage change of the signal from Initial Makeup conditions FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter Operating Instructions 03 2011 A5E02639185 03 131 Troubleshooting FAQs 12 3 Test Facilities Graph Screen Table 12 3 Hot Key Summary Key Command Line Description lt gt Expands magnifies waveform to view more detail lt gt Contracts waveform to view more of the waveform lt Left Arrow gt Shifts receive window to the left waveform to the right lt Right Arrow gt Shifts receive window to the right waveform to the l
173. tection Only open devices with type of protection Flameproof enclosure FUT1010 NEMA 7 in hazardous areas when the power to the device is turned off otherwise there is a risk of explosion WARNING Explosion Hazard Hazardous areas Observe the type examination certificates or the test certifications applicable in your country if you use transmitters as category 1 2 equipment A WARNING Explosion Hazard intrinsically safe circuits With intrinsically safe circuits use only certified meters appropriate for the transmitter If a non conforming supply unit is used the fail safe type of protection will no longer be effective and the approval certification will be invalid FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter Operating Instructions 03 2011 A5E02639185 03 43 Connecting 5 2 Transmitter Wiring WARNING Explosion Hazard Laying of cables Cable for use in zone 1 and 2 must satisfy the requirements for having a proof voltage lt AC 500 V applied between the conductor ground conductor shield and shield ground Connect the devices that are operated in hazardous areas as per the stipulations applicable in the country of operation e g for Ex d and nA permanent cables must be laid A WARNING Explosion Hazard Devices with the common approval Intrinsically safe and Flameproof The following is applicable for devices with the common ap
174. ter Operating Instructions 03 2011 A5E02639185 03 User Programmable Parameters 8 3 Span Data Table 8 4 Open Collector User Resistor Recommendations User Supply External Resistor Expected Recommended Resistor Voltage Vdc Ohms Current Draw mA Wattage Watts 5 270 18 5 1 2 9 510 17 6 1 2 12 680 17 6 1 2 18 1000 18 3 4 24 1500 16 1 28 1800 15 5 1 1 4 36 2400 15 1 1 4 To change the default PGEN settings 1 From the Span Data menu press lt Right Arrow gt 2 Highlight the PGEN P Unit Volume menu cell and press lt Right Arrow gt to activate the numeric entry Siemens Dual Path ABC Enter PGEN Pulse factor po PGEN P CU FT 378 239 Max Flow CU FT HR 317 26 Min Flow CU FT HR 0 00 Max Flow2 CU FT HR 0 00 Min Flow2 CU FT HR 0 00 Max Vs F S Min Vs F S Max S G Min S G Max Base S G Min Base S G Span Data D Input PGEN pulse factor here 3 Use the numeric keys to enter the desired number of PGEN pulses per unit volume Note Ensure that the number entered will provide sufficient resolution while remaining within the 20 Hz to 5000 Hz pulse frequency range Note that the PGEN output will stop sending pulses at flow rates corresponding to frequencies less than 20 Hz In this case the PGEN value must then be increased 4 To store data press ENT FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter Operating Instructions 0
175. ter Siemens can not assume responsibility for the incorrect design construction or operation of an Ice Bath Do not allow an RTD sensor to make direct contact with ice during an ice bath calibration procedure To perform 0 C 32 F calibration 1 Immerse RTD sensor in deionized water and ice mixture Stir the mixture constantly 2 In the RTD Calibrate menu move the highlight by pressing the Up down Arrow to the RTD you want to calibrate RTD 1 or RTD 2 3 To access the RTD option list press Right Arrow Move the highlight to User Cal then press ENT This triggers the pop up window 4 After the RTD sensor reaches equilibrium at 0 C 32 F press ENT to recalibrate the RTD sensor 5 To verify the calibrated reading go to Dual Path Flow Diagnostic Data Gas Data menu to check the current RTD output Make sure that it coincides with the gas reading of the reference thermometer Repeat for the other RTD if necessary FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter 114 Operating Instructions 03 2011 A5E02639185 03 Alarm error and system messages 10 1 Alarm Letter Codes and Descriptions The following alarm codes appear on the main display of the flowmeter Table 10 1 Alarm Codes and Descriptions Letter Codes Alarm Code Description S SPACE Spacing Sensor spacing may need adjustment R HI LO Rate Flow above High setting or below Low sett
176. ter located in the non hazardous area with intrinsically safe circuits of category Ex ia which can be connected to Category 1 Sensors for use in potentially explosive atmosphere containing gases 3 1 G Ex nC ia T5 Tamb 0 To 60 Category Transmitter located Zone 2 potentially explosive atmosphere with intrinsically safe circuits of category Ex ia which can be connected to Category 1 Sensors in Zone 0 for use in potentially explosive atmosphere containing gases 2 1 G Ex d IIC IIB T5 Tamb 0 To 50 Category 2 Transmitter located in Zone 1 potentially explosive atmosphere with intrinsically safe circuits of category Ex ia which can be connected to Category 1 Sensors for use in potentially explosive atmosphere containing gases 5I 2 1 G Ex d ia IIC IIB H2 T5 Tamb 0 To 50 C Category 2 flow meter located in Zone 1 potentially explosive atmosphere with intrinsically safe circuits of category Ex ia which can be connected to Category 1 transducers for use in potentially explosive atmosphere containing gases e P66 Ingress protection against solid bodies rating of dust tight and against liquid rating of heavy seas Sensor Markings and Explanations I 1 G Ex ia T5 Category 1 Sensors located in Zone 0 potentially explosive atmosphere with intrinsically safe circuits of category Ex ia for use in potentially explosive atmosphere containing gases 2 6 Press
177. th the pipe axis the flow calibration factor could be compromised This most often occurs when the sensor mounting location is within close proximity of a bend or other pipe obstruction This is why it is recommended that whenever possible mount sensors on the longest available straight run of pipe and also use Reflect Mode mounting as shown below Upstream Sensor Downstream Sensor Flow Direction OOOO Wide Beam transmissions exchanged between the Upstream and Downstream sensors Reflect mounting automatically corrects for non axial flow or cross flow conditions When the exchange of sonic signals occurs by reflection off the far pipe wall as shown above the average beam versus stream angle will be equivalent to that of an axial flow stream FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter 32 Operating Instructions 03 2011 A5E02639185 03 Installing mounting 4 4 1 Determining a location A WARNING Electrical Shock Hazard Hazardous Voltage May cause death or serious personal injury Disconnect power before working on this product Upstream Downstream e Avoid long drop lines downstream from the sensor to prevent the meter pipe from draining e Avoid installing the sensor upstream of a free discharge in a drop line where possible Location in the system The optimum location in the system depends on the application 4 2 Use according to specifications Use according to specif
178. the PC keyboard equivalents to the keypad keys while you are in the menu SITRANS F 1010 Keyboard lt Up Arrow gt PC Keyboard lt Up Arrow gt Description Move up 1 menu cell or Flow Display screen lt Down Arrow gt lt Down Arrow gt Move down 1 menu cell or Flow Display screen lt Right Arrow gt lt Right Arrow gt Move right 1 menu cell or Flow Display screen lt Left Arrow gt lt Left Arrow gt Move left 1 menu cell or Flow Display screen lt Menu gt L Ctrl L Toggle between Menu and Flow Display lt Datalog gt AD Ctrl D Generate Datalogger report lt CLR gt lt Backspace gt or lt DEL gt Deselect list selection lt ALT Up Arrow gt AU Ctrl U Logger Display Page Advance lt gt chg sign bar shift backslash Change numeric sign Can also type key lt ENT gt lt Carriage Return gt Enter Key Digits Digits Numerals 0 through 9 Divide by shift upper case 8 Multiply by Plus Minus Equals Decimal Point Terminal Mode Menu Commands In addition to Menu the following commands followed by the lt ENT gt key can be used to control the flowmeter while in Terminal Mode Note The n refers to the flowmeter Channel number For a dual channel Arithmetic site Ch1 Ch2 1 Ch2 the virtual Channel is number Logger
179. the type of protection that is not suitable is permanently defaced on the nameplate to avoid improper use If a non conforming infeed is used the fail safe type of protection will no longer be effective FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter 14 Operating Instructions 03 2011 A5E02639185 03 Safety notes 2 5 2 5 Safety Notes Safety Notes Safety Information for Hazardous Areas AXDANGER Explosion Hazard Will Cause Death Serious Injury or Property Damage Restrict use and repair to qualified personnel AXDANGER Explosion Hazard Death or severe personal injury and or equipment and property damage will result if proper Hazardous Classified Locations installation precautions are not taken AXDANGER Explosion Hazard The use of unauthorized parts in the repair of the equipment tampering by unqualified personnel or operation with the cover open in a Hazardous Classified Location will result in dangerous conditions which will cause death serious injury and or equipment and property damage Follow all safety instructions contained or referenced herein DANGER Explosion Hazard Death or severe personal injury and or equipment and property damage will result due to improper installation or use of this equipment when located in a Hazardous Classified Location e Install as directed e Disconnect power source before servicing e Keep cover closed when eq
180. thout any problems The permissible ambient conditions must be adhered to The information in the relevant documentation must be observed All names identified by are registered trademarks of the Siemens AG The remaining trademarks in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owner Disclaimer of Liability We have reviewed the contents of this publication to ensure consistency with the hardware and software described Since variance cannot be precluded entirely we cannot guarantee full consistency However the information in this publication is reviewed regularly and any necessary corrections are included in subsequent editions Siemens AG order number A5E02639185A Copyright Siemens AG 2011 Industry Sector 03 2011 Technical data subject to change Postfach 48 48 90026 N RNBERG GERMANY Table of contents 1 Introduction 22455225 ELE Deer n Sd vet esM a etn ie se ees 9 1 1 5 alae 9 1 2 9 1 3 FHS ION n lomo ae cera 9 1 4 Further nfonmation sitit athe lutea 10 2 Safety pH 11 2 1 General safety InStFUctlOlis eerie 11 2 2 Laws arid e UR T
181. tion area rating Note Not all transmitter models are offered with this configuration FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter 40 Operating Instructions 03 2011 A5E02639185 03 Installing mounting 4 6 Sensor Installation Procedure Table 4 1 Hazardous Area Ratings Transmitter Area Rating see Note 4 Siemens Model No Legacy Model ATEX Zone 0 1 ATEX Zone 2 FM CSA Division 1 and 2 7ME3500 1010N 1010 389 1010 391 1010 304 7ME3530 1010MN 1010N 7ME3600 7ME3610 7ME3532 1010WX 1010 464 1010 443 7ME3533 7ME3602 7ME3603 7ME3612 7ME3613 7ME3531 1010X 1010 422 1010 423 1010 341 7ME3601 7ME3611 FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter Operating Instructions 03 2011 A5E02639185 03 41 Installing mounting 4 6 Sensor Installation Procedure 42 FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter Operating Instructions 03 2011 A5E02639185 03 Connecting 5 5 1 Safety notes for connecting Use in hazardous locations A WARNING Only qualified personnel may carry out work on the electrical connections Before opening the terminal box check that e No explosion hazard exists e Local safety codes and policy requirements have been followed e All connection leads are potential free WARNING Explosion Hazard Flameproof enclosure type of pro
182. tion only Siemens Dual Path 1 ABC fx drive 30 N burst length 5 Ltn 1 154 Vf max 1577 42 Vs max M S 2165 41 939 62 Vs min M S Empty 30 Samples Cycle 16 Max Damping Min Damping HF 0 120 Site Setup Data Table 12 4 Site Setup Menu Items fx Drive Current Transmit drive code selected during Initial Makeup The drive code controls the sonic transmit signal N burst length Transmit burst duration selected during Initial Makeup To change N count press lt Right Arrow gt At equal sign enter numeric value 1 to 9 only Ltn mm in Spacing distance between the transducers It will be in inches or millimeters depending on default units Vf max The flow velocity in selected units corresponding to one whole cycle offset between upstream and downstream receive signals Vs max M S Maximum Vs for current transducer spacing Vs min M S Minimum Vs for current transducer spacing Empty Value of Empty Alarm Setting The meter will declare an empty status if signal strength drops below this value Samples Cycle Digital sampling rate Max Damping Maximum signal damping Use to average digital data when an unstable condition occurs Min Damping Minimum signal damping Use to average digital data when an unstable condition occurs HF Flow registration correction parameter FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter Operating Instructions 03 2011 A5E02639185
183. tive position of the up and down waveforms In a properly correlated Receive signal the two images should be nearly superimposed on top of each other even during high flow conditions In the unlikely situation where the two images appear to be offset by one or more receive cycles then the flow readings should be considered questionable Command Modes Although the flowmeter signal processing algorithms are capable of accommodating a very wide range of signal conditions it may be desirable to override these default settings under extremely difficult operating conditions The following functions are available for this purpose Digital Damping Control Hot Key 1 and 2 The meter permits user modification of the digital averaging used by the signal processing routines In general the default damping values selected by the flowmeter will provide optimal performance over a wide range of transit time applications However in extreme cases of unstable flow pulsating flow low signal levels or high electronic noise it may be necessary to override these default settings to permit uninterrupted and reliable flow measurement Test Facilities Graph Screen The Graph Screen includes the capability to access a set of command codes which enable a user to override a number of default meter settings The most important parameter is the digital damping control which can be accessed by pressing number 1 or 2 on the keypad while in the Signal Graph Sc
184. to 9600 or lower confirm that the flowmeter is properly communicating with the terminal program Note If the flowmeter is actively measuring flow the path must be disabled by either using the flowmeter keypad or HyperTerminal In HyperTerminal type MENU Select the Chan Path menu and then Channel Enable Select the No option 12 Select the desired default path for download of the AGAS table In HyperTerminal type cv 2 for Dual Path systems Press ENT 13 Select Send Text File from the HyperTerminal menu and proceed to transfer the AGA8 compensation file created and saved in Step 10 14 Once the table is installed set the AGA8 Comp menu to Yes to enable AGA8 compensation Note that the Std Vol Comp menu must also be set to Yes if standard volume flow output is desired FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter 98 Operating Instructions 03 2011 A5E02639185 03 Functions 9 1 Gas Parameters Menu Table 9 2 Syntax Rules Syntax for entry of the pressure and temperature index array is cv pres grid i pressurei where i 0 to 9 cv temp grid j tempi where j 0 to 9 Syntax for entry of the density and Z factor values is cv dens grid k density where k 0 to 9 cv 2 grid k zfactor where k 0 to 9 Note To simplify the creation of the AGAS table file the data can be arranged with comma separators indicating the next item in the array In this way the cv
185. uipment is operating FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter Operating Instructions 03 2011 A5E02639185 03 15 Safety notes 2 5 Safety Notes A WARNING Qualified personnel This flow meter system may only be set up and used in conjunction with this document and the instructions on the electronic media provided Installation maintenance and operation of the flow meter system may only be performed by qualified personnel Within the context of this Document qualified persons are defined as persons who have the skills and knowledge related to the construction and operation of the electrical equipment and installations and have received safety training to recognize and avoid the potentially explosive hazards involved Qualified personnel posses the following qualifications 1 Is trained and authorized to energize de energize clear ground and tag circuits and equipment in accordance with established safety practices 2 15 trained in the proper care and use of protective equipment such as rubber gloves hard hat safety glasses or face shields flash clothing etc in accordance with established safety practices 3 Is trained in rendering first aid Note This document does not purport to cover all details or variations in equipment or to provide for every possible contingency to be met in connection with installation operation or maintenance Should further information be desired or sh
186. ure Equipment Safety Notes WARNING HOT SURFACE External Sensor temperature can exceed 93 C 200 F A WARNING Exceeding rated pressure identified as MAOP may cause Sensor failure WARNING User is responsible for ensuring that all Sensor ports are properly sealed A WARNING It is the responsibility of the user to account for any potential confusion or misuse of gas equipment with liquid equipment or visa versa FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter Operating Instructions 03 2011 A5E02639185 03 19 Safety notes 2 7 Certificates 2 7 See also 20 WARNING Materials of construction are chosen based on their chemical compatibility or inertness for general purposes For exposure to specific environments check with chemical compatibility charts before installing A WARNING Sensors have been designed to account for loads to internal pressures in accordance with ASME codes It is the responsibility of the user to access and account for other externally applied loads due to earthquakes pipe movement and other environmental conditions A WARNING During vertical Sensor installation use appropriate equipment to ensure safety A WARNING The user is responsible for the selection of bolting and gasket materials which will fall within the limits of the flange and its intended use and which are
187. ure and base pressure settings are customer provided and are used for standard volume correction e The specific heat ratio item is required for the computation of the average gas specific gravity e The Viscosity cP item is required for proper flow profile compensation e The fixed MW molecular weight allows you to force the flowmeter to use a specific molecular weight for well defined gases e The fixed Pressure entry allows for a fixed value to be entered when no external pressure analog input is available e The flowmeter is also capable of providing an AGA8 volume compensation for fixed gas compositions This is accomplished by creating an offline lookup table that contains the compressibility and density values for a defined range of pressure and temperature Once completed the table must be downloaded to the flowmeter Refer to AGA8 table generation instructions in this section The list below shows the defaults and description for all the Gas Parameters menu items Each item in the Gas Parameters menu can be edited by the user Pressing the Right Arrow key on any of these menu items will enable numeric entry and allowing the user to override the default values Siemens Dual Path 1 ABC Base Temp F 60 0 Spec Heat Ratio 1 30 Viscosity cP 0 0100 Fixed MW g mole 0 00 Estimated Vs m s 350 Fixed Pres PSIA 14 700 Z Base 1 000 Z Actual 1 000 AGA8 Comp No Gas Parameters FUT1010 IP65 N
188. valid condition e g overlapping sensors in Reflect Mode Review all site setup and sensor installation choices particularly data entered for pipe and gas e In Reflect Mode the flowmeter detects that the pipe wall signal may infringe upon the gas signal Press ENT Up Arrow Down gt or Left Arrow to abort install routine Continue programming other site data in anticipation of resolving the difficulty later Call technical support for help if necessary FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter Operating Instructions 03 2011 A5E02639185 03 121 Troubleshooting FAQs 12 2 F4 Reset Procedure Message Description Low Signal Press lt ENT gt During the Initial Makeup the flowmeter decides that the level of the receive signal is insufficient for proper operation Some reasons for low signal are e Invoking Install Complete on an empty pipe Coupling compound insufficient not applied or evaporated A disconnected or broken sensor cable e The pipe needs to be conditioned at the mounting location e Insure that line is sufficiently pressurized e The transducer cables are defective or not connected to the correct channel If you locate and correct the improper condition immediately press lt ENT gt to resume the installation procedure Otherwise press the lt Left Arrow gt to abort the installation and conduct a thorough investigation Detection Fault
189. vel D see Level E Level F manual Parity Enter From List Data Bits 7 8 Line Feed Yes No Network ID Numeric Entry RTS Key Time Enter From List Backlight Enter From List System Info Version View Only Reset View Only mm dd yy hh mm ss Data Time Op System P N View Only Checksum View only Code View Only System Time View Only mm dd yy hh mm ss Language Enter From List FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter 62 Operating Instructions 03 2011 A5E02639185 03 Factory Default Parameters 7 7 1 Factory Default Menu Settings The following FUT1010 menu settings pre set at the factory and should be altered unless directed to by approved Siemens personnel only The following is a list of the default menu settings Create Name Site Language and Unit selection Pipe Class selection Gas Parameter selection Pipe Configuration selection 0 KR Transducer selection Changing Default Settings The following Installation Menu procedures are provided for user reference if needed It is not recommended to change the pre set menu settings Creating Sites Select Language and Units Note Before creating a site select a Language and then English or Metric units from the Meter Facilities menu FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter Operating Instructions 03 2011 A5E02639185 03 63 Factory Default Parameters 7 1 Facto
190. w gt to access the RTD option list 2 Press lt Right Arrow gt to highlight the RTD you want to calibrate RTD 1 or RTD 2 3 Move the highlight to Factory or User Cal then press lt ENT gt Siemens Dual Path 1 Path 1 Pick Factory or User Cal for RTD RTD 1 Factory RTD 2 gt User Cal 4 This triggers the pop up window Siemens Dual Path 1 Path 1 Pick Factory or User Cal for RTD RTD 1 User Cal RTD 2 User Cal Calib deg F 32 0 RTD Calibrate 5 To enable numeric entry lt Right Arrow gt then type in the reading of the reference thermometer e g 72 0 6 Torecalibrate the sensor lt gt To verify the calibrated reading go to the Dual Path Flow menu Diagnostic Data Gas Data menu to check the current RTD output Make sure that it coincides with the gas reading of the reference thermometer Repeat for the other RTD if necessary Note Factory Calibration provides an additional prompt after a new temperature is entered Are you Sure No Yes It is recommended that you use User Cal to avoid alteration of preset factory calibration FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter Operating Instructions 03 2011 A5E02639185 03 113 Functions 9 7 Resistive Temperature Device RTD Calibration Ice Bath RTD Calibration Use deionized water and ice mixture at 0 C 32 F equilibrium for an ice bath Ensure temperature with a reference thermome
191. witch between the intrinsic and external calibration modes at any time Note If you perform an external temperature calibration you should mark and record the location of each connector and sensor cable Once you have re calibrated the temperature sensors changing the sensor connector orientation established during the procedure may void the calibration 1 From the Meter Facilities menu scroll to the RTD Calibrate menu 2 To access the RTD Calibrate menu press lt Right Arrow gt Siemens Dual Path 1 Path 1 Calibrate Temperature Sensors Preferred Units English Table Setups Logger Control Memory Control Analog Out Trim Clock Set 06 25 09 10 52 49 RS 232 Setup 9600 None 8 0 Backlight On System Info Meter Facilities Table 9 10 RTD Calibrate Menu Structure RTD Calibrate RTD 1 gt Factory User Cal RTD 2 gt Factory User Cal RTD Calibration by Entry Data The RTD Calibrate menu allows you to adjust the intrinsic RTD reading to match an external reference thermometer by directly entering its reading Only perform this procedure while the RTD under test is installed and currently measuring temperature FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter 112 Operating Instructions 03 2011 A5E02639185 03 Functions 9 7 Resistive Temperature Device RTD Calibration To enter the current RTD temperature 1 From the RTD Calibrate menu press lt Right Arro
192. wmeter Operating Instructions 03 2011 A5E02639185 03 53 Connecting 5 3 Sensor Wiring 5 3 2 Wiring Temperature Cable to Sensor 1 Locate Temperature Sensor terminal block TB1 connection screws 2 Insert Temperature Sensor cable from transmitter into Junction Box gland 1 1 TS 2 T2 TR DD Short Terminals 1 and 4 Ground Terminals 2 and 3 to Terminal 5 1012 Series Cable Junction Box with cover removed Temperature Sensor Connections 1 1 Black Orange and TB1 2 Brown Red Tie off Blue Temperature Sensor Board to Junction Box Wiring 3 Connect Temperature Sensor PCB wires to Junction Box Sensor terminal board as follows Insert Black and Orange wires into lug supplied crimp lug and connect lug to TB1 1 Insert Brown and Red wires into lug supplied crimp lug and connect lug to TB1 2 Tie off Blue wire Make sure all terminal block lug connections are hand tight 4 Replace Junction Box top cover 5 Reinstall and hand tighten four 4 Junction Box securing bolts Using a torque wrench torque each bolt to 6 8 to 8 1 Nm 5 to 6 ft Ibs Black Orange Brown Red Blue Figure 5 8 54 FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowm
193. wn Arrow to Switch the option list to Clr Saved Data Yes caution Before proceeding further it is essential to understand that this function eliminates ALL data stored in RAM This means that all saved site setups including the site data of a flow calibrated site will be erased In addition the entire Datalogger file plus any custom factory or user created pipe or sensor tables will be eliminated The impact of this is such that we strongly recommend that you consult Technical Services before continuing with this procedure Be aware that you will have to create a new Site Setup re enter all site specific parameters including pipe or sensor tables plus all desired Meter Facilities menu entries To clear all Saved Memory press lt gt Create a Site Setup before attempting to access other menu items FUT1010 IP65 NEMA 4X amp IP66 NEMA 7 Gas Flowmeter Operating Instructions 03 2011 A5E02639185 03 123 Troubleshooting FAQs 12 3 Test Facilities Graph Screen 6 To restore operation press lt gt to access the installation menu Create a new site setup and complete the installation procedure 7 Re select desired Meter Facilities menu items e g RS 232 setup parameters 12 3 Test Facilities Graph Screen Test Facilities Graph Screen When operating in the transit time mode the Test Facilities Graph Screen is an exceptional diagnostic tool for troubleshooting problem applications or sim

Download Pdf Manuals

Related Search

Related Contents

  AKG C414 Professional Microphone  Systèmes d`impression et de pose Hermes+.  POWERSTUDIO SCADA USER MANUAL  取扱説明書  Whistler 1788 Radar Detector User Manual  

Copyright © All rights reserved. Failed to retrieve file