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1. i gt Ol 00 00 000 Desira Right Droite Rechts Derecha Direita 00 00 00 009 00 00 00 00 00 00 00 00 00 0 o 0 0 0 0 Ce 00 00 00 o 0 0M 009 00 00 00 00 00 00 00 00 00 00 0 0 0 0 0 0 OO 4 IGEA BT D811369_07 or D811369_07 INSTALLATION MANUAL ENGLISH Thank you for buying this product Our company is sure that you will be more than satisfied with the product s performance Carefully read the WARNINGS pamphlet and the INSTRUCTION BOOKLET whicharesuppliedtogetherwiththisproduct sincetheyprovideimportantinfor mationregardingthesafety installation useandmaintenanceoftheproduct This product complies with recognised technical standards and safety regulations 1 GENERAL SAFETY WARNING An incorrect installation or improper use of the product can cause damage to persons animals or things The Warnings leaflet Instruction booklet supplied with this product should be read carefully as they provide important information about safety installation use and maintenance Scrap packing materials plastic cardboard polystyrene etc according to the provisions set out by current standards Keep nylon or polystyrene bags out of children s reach Keep the instructions together with the technical brochure for future refe rence This produ
2. Fig 4 A IE M I CH Sinistra Left Gauche Linke Izquierdo Esquerda m or S Destra Right Droite Rechts Derecha Direita Fig 7 Fig 8 IGEA BT 21 Sinistra Left Gauche Linke Izquierdo Esquerda Destra Right Droite Rechts Derecha Direita Sinistra Left Gauche Linke Izquierdo Esquerda Destra Right Droite Rechts Derecha Direita Fig 9b Fig 9c lt i Sinistra Left Gauche Linke Izquierdo Esquerda D Destra Right Droite Rechts Derecha Direita D Fig 10 22 IGEA N BT AL D811369_07 D811369_07 Fig 11 Fig 13 Fig 14 MOT Gr 2 MOT MOT Qua BT IND mor 0 l go
3. informatica Nave 22 19200 Azuqueca de henares Guadalajara Spain tel 34 949 26 32 00 fax 34 949 26 2451 e mail administracion bftautomatismos com BFT SA COMERCIO DE AUTOMATISMOS E MATERIAL DE SEGURANCA UrbanizaCao da Pedrulha Lote 9 Apartado 8123 3020 305 COIMBRA PORTUGAL tel 351 239 082 790 fax 351 239 082 799 e mail geral bftportugal com
4. but if it is on the inside or outside but placed ina plastic cable cannel it has to be or at least egual to HO5VV F with section 4x1 5mm In fig 11 you will find the junction box of the operator and the position of the cable holder which should be fixed with an adequate tightening of the bolt In case the motor tours in the opposite side you should invert the running buckle M of the operator Refer to the relevant instruction manual for connection of the control panel Inside the operator the cable must be kept far from those parts which can be hot 7 LIMIT SWITCH SETTING e Position the limit switch reference cams R FC1 and 2 as shown in fig 12 without tightening the fixing screws Identify the opening and closing limit switches FC1 and FC2 keeping in mind that In the left hand operator fig 13 FC1 corresponds to the OPENING limit switch FC2 corresponds to the CLOSING limit switch In the right hand operator fig 14 FC1 corresponds to the CLOSING limit switch FC2 corresponds to the OPENING limit switch When the gate is fully closed or opened rotate the corresponding cam until you perceive the click of the limit microswitch concerned and lock it in po sition by tightening the appropriate screws as shown in fig 12 Check that the limit switches intervene correctly initiating a few complete motor driven opening and closing cycles Fit the cover on the operator Ifthe control panel is pro
5. e mail info bft it AUTOMATISMES BFT FRANCE 13 Bdl E Michelet 69008 Lyon France tel 33 0 4 78 76 09 88 fax 33 0 4 78 76 92 23 e mail contacts automatismes bft france fr en YS BFT Torantriebssysteme GmbH Faber Castell Stra e 29 D 90522 Oberasbach Germany tel 49 0 911 766 00 90 fax 49 0 911 766 00 99 e mail service bft torantriebe de BFT Automation UK Ltd Unit 8E Newby Road industrial Estate Hazel Grove Stockport Cheshire SK7 5DA UK tel 44 0 161 4560456 fax 44 0 161 4569090 e mail info bftautomation co uk BFT BENELUX SA Parc Industriel 1 Rue du commerce 12 1400 Nivelles Belgium tel 32 0 67 55 02 00 fax 32 0 67 55 02 01 e mail info bftbenelux be BFT ADRIA d o o Obrovac 39 51218 Drazice Rijeka Hrvatska Croatia tel 385 0 51 502 640 fax 385 0 51 502 644 e mail info bft hr Polska Sp z ul Kotaci ska 35 03 171 Warszawa Poland tel 48 22 814 12 22 fax 48 22 814 39 18 e mail biuro bft com pl BFT USA BFT U S Inc 6100 Broken Sound Pkwy N W Suite 14 Boca Raton FL 33487 U S A T 1 561 995 8155 F 1 561 995 8160 TOLL FREE 1 877 995 8155 info bft bft usa com BFT GROUP ITALIBERICA DE AUTOMATISMOS S L Pol Palou Nord Sector F C Cami Can Basa n 6 8 08401 Granollers Barcelona Spain tel 34 938 61 48 28 fax 34 938 70 03 94 e mail bftbcn bftautomatismos com Comendador C
6. the gate Theknobisto berotated anticlockwise in the case of aleft hand leaf clockwise in the case of a right hand leaf Keep the knob in its release position by turning the key further Push the leaf slowly to open or close the gate To reactivate motor driven operation free the knob from its release position and bring it back to its initial position for normal operation 12 IGEA BT 11 AUTOMATION CHECK Before allowing the automation to be used normally carry out the following procedure very carefully Check the correct functioning of all safety devices limit microswitches photocells sensitive edges etc Check that the thrust anti squash force of the leaf is within the limits set by current regulations Check the manual opening command Check the opening and closing operations with the control devices in use Check the standard and customised electronic functioning logic 12 AUTOMATION OPERATION Since the automation can be remote controlled by means of a remote control device or a start button and so out of sight the good working order of all the safety devices should be checked regularly In the event of any anomalous fun ctioning of the safety devices consult a specialised technician immediately Keep children at a safe distance from the automation operation area 13 CONTROL The automation is used for the power operated opening and closing of the gate The control can be ofanumber of types manual r
7. 0811369 ver 07 03 08 10 I AUTOMAZIONI A BRACCIO PER CANCELLI A BATTENTE GB ARM AUTOMATIONS FOR SWING GATES Y TR O m F AUTOMATIONS A BRAS POUR PORTAILS BATTANTS f montage tean D ARM AUTOMATIONEN FUER FLUGELGITTERTIRE E AUTOMATIZACIONES A BRAZO PARA PORTONES CON BATIENTE AUTOMATIZA ES DE BRA O PARA PORT ES DE BATENTE IGEA BT ISTRUZIONI D USO E DI INSTALLAZIONE INSTALLATION AND USER S MANUAL INSTRUCTIONS D UTILISATION ET D INSTALLATION INSTALLATIONS UND GEBRAUCHSANLEITUNG INSTRUCCIONES DE USO Y DE INSTALACION INSTRU ES DE USO E DE INSTALA O Via Lago di Vico 44 nn AZIENDA CON SISTEMA DI GESTIONE 36015 Schio VI N INTEGRATO CERTIFICATO DA DNV 04156906511 Tel int 39 0445 696533 UNI EN ISO 9001 2000 Fax 0445 696522 UNI EN IS0 14001 2004 Internet www bft it E mail sales bft it DICHIARAZIONE DI CONFORMITA CONFORMITEITSVERKLARING Dir 98 37 EEC allegato 98 37 EG Bijlage Il B Fabbricante Fabrikant BFT S p a Indirizzo Adres Via Lago di Vico 44 36015 Schio VICENZA ITALY Dichiara sotto la propria responsabilit che il prodotto Verklaart onder eigen verantwoordelijkheid dat dit produkt otoriduttore per cancelli a battente mod Automatisme met knikarm voor draaihekken IGEA BT IGEA LB BT costruito per essere incorporato in un macchinario che verr identificato come macchina ai sensi della DIRETTIVA MACCHINE Is ge
8. a TO rc 3 351602 Ri DI Sinistra Left Gauche Linke Izquierdo Esquerda Sinistra Left Gauche Linke Izquierdo Esquerda OPEN Sinistra Left Gauche Linke Izquierdo Esquerda FC1 CLOSE Sinistra Left Gauche Linke Izquierdo Esquerda FC2 MOT Da 2 MOT MOT Gin WBT IND MOT o l Fc A w 6 gt o lz L A D 2002 31415 6 D2 RI D1 Destra Right Droite Rechts 2 Derecha Direita Destra Right Droite Rechts Derecha Direita CLOSE Destra Right Droite Rechts Derecha Direita FC1 OPEN Destra Right Droite Rechts Derecha Direita FC2 IGEA BT 23 Sinistra Left Gauche Linke Izquierdo Esquerda 0 00 00 Destra Right Droite Rechts Derecha Direita Fig 16 BFTS PA Via Lago di Vico 44 36015 Schio Vi Italy tel 39 0445 69 65 11 fax 39 0445 69 65 22 www bft it
9. ation Inthe case where some of the components cannot be removed or are dama ged they must be replaced WARNINGS Correct controller operation is only ensured when the data contained in the present manual are observed The company is not to be held responsi ble for any damage resulting from failure to observe the installation standards and the instructions contained in the present manual The descriptions and illustrations contained in the present manual are not binding The Company reserves the right to make any alterations deemed appropriate for the technical manufacturing and commercial improvement of the product while leaving the essential product features unchanged at any time and without undertaking to update the present publication D811369_ 07 D811369_07 Fig A CORRETTO RIGHT JUSTE RICHTIG CORRECTO JUSTO NON CORRETTO WRONG FAUX FALSCH NO CORRECTO ERRADO Fig 2 le Ere ed 7470 20 170 10 iat CI g i 20 AA TENE I 5 CS D Salts 8 eil 8 e et A 93 x SE 315 MIN
10. bouwd om in een machine ge ntegreerd te worden die alszijnde machine zal ge dentificeerd worden in overeenstemming met het machine directief E conforme ai requisiti essenziali di sicurezza delle Direttive Is conform met de basiseisen mbt de veiligheidsdirectieven BASSA TENSIONE LAAGSPANNING 73 23 EEG 93 68 EEG EN 60335 1 03 EN 60335 2 103 e modifiche successive en opeenvolgende wijzigingen OMPATIBILIT ELETTROMAGNETICA ELEKTROMAGNETISCHE COMPATIBILITEIT 89 336 EEG 91 263 EEG 92 31 EEG 93 68 EEG EN50081 1 1992 EN 61000 3 2 1995 EN 61000 3 2 A1 1998 EN 61000 3 2 A2 1998 EN 61000 3 2 A14 2000 EN 61000 3 3 1995 EN 61000 6 2 2000 e modifiche successive en opeenvolgende wijzigingen Si dichiara inoltre che vietata la messa in servizio del prodotto prima che la macchina in cui sar incorporato sia stata dichiarata conforme alle disposizioni della DIRETTIVA MACCHINE Wij verklaren tevens dat het in doen treden van dergelijk produkt verboden is vooraleer de machine waarin het produkt zal worden ge ntegreerd door de voorschriften van het machine directief alszijnde conform zal worden bevonden SCHIO 16 03 2006 Il Rappresentante Legale BONOLLO 2 IGEA BT D811369_07 ENGLISH USER S MANUAL Thank you for buying this product Our company is sure that you will be more than satisfied with the product s performance Carefully read the WARNINGS pamph
11. ct was exclusively designed and manufactured for the use specified in the present documentation Any other use not specified in this documen tation could damage the product and be dangerous The Company declines all responsibility for any consequences resulting from improper use ofthe product or use which is different from that expected and specified in the present documentation Do not install the product in explosive atmosphere The construction components of this product must comply with the fol lowing European Directives 2004 108 CEE 2006 95 EEC 2006 42 EEC and subsequent amendments As for all non EEC countries the above mentioned standards as well as the current national standards should be respected in order to achieve a good safety level The Company declines all responsibility for any consequences resulting from failure to observe Good Technical Practice when constructing closing structures door gates etc as well as from any deformation which might occur during use The installation must comply with the provisions set out by the following Eu ropean Directives 2004 108 CEE 2006 95 EEC 2006 42 EEC and subsequent amendments Disconnect the electrical power supply before carrying out any work on the installation Also disconnect any buffer batteries if fitted Fit an omnipolar or magnetothermal switch on the mains power supply having a contact opening distance equal to or greater than 3 5 mm Check that a d
12. e release tooth on bush must be inserted in the release lever as shown in fig 9b Otherwise the emergency manoeuvre cannot be carried out Insertion is made easy by turning knob A to the side opposite to that for manual release clockwise in the case of a left hand leaf anticlockwise in the case of a right hand leaf and locking it in such position by means of the appropriate key Check that bush D is placed horizontally fig 9b and close the cover by po sitioning its front side the one with the release knob as indicated in fig 9c Before connecting the operator to the power supply manually check that the release knob operates correctly 5 FIXING OF SUPPORTING PLATE Fig 2 The controller is supplied complete with anchoring bracket and lever arm Once the reinforcement point of the leaf has been identified with the gate closed draw an imaginary horizontal line from the centre of the reinforcement point to the gate post fig 2 Position the anchoring bracket according to the values given in fig 2 for openings of up to 90 or in fig 3 for openings greater than 90 up to a maximum of 125 The bracket fixing position must be flat and parallel to the leaf Use screws or expansion bolts which are suited to the type of gate post If the surface of the gate post is not regular use expansion bolts with studs so that the parallel plate of the leaf can be adjusted fig 4 Fasten the gearmotor to the gate post using
13. emote controlled magnetic badge access control etc depending on requirements and the characteristics of the installation See the specific instructions for the various control systems Users of the automation must be instructed about its control and operation 14 MAINTENANCE Disconnect the power supply when carrying out any maintenance operations Lubricate the IGEA BTs of the manoeuvring arm regularly Clean the lenses of the photocells every so often Have a specialised technician installer check the adjustment of the electric clutch e Inthe event of any anomalous functioning which cannot be resolved discon nect the power supply and contact a specialised technician installer Whilst the automation is out of order activate the manual release to allow manual opening and closing 15 SCRAPPING WARNING This operation should only be carried out by qualified personnel Materials must be disposed of in conformity with the current regulations In case of scrapping the automation devices do not entail any particular risks or danger In case of materials to be recycled these should be sorted out by type electrical components copper aluminium plastic etc 16 DISMANTLING WARNING This operation should only be carried out by qualified personnel When the automation system is disassembled to be reassembled on another site proceed as follows Disconnect the power supply and the entire external electrical install
14. er of manoeuvres in 24h 15 to 60 C Observe the safety distances as prescribed by the Standard in force 4 OPERATOR INSTALLATION WARNING Refer to Fig A for CORRECT installation 4 1 Preliminary checks Check that The gate structure is sufficiently sturdy and rigid The fixing position must be worked out according to the leaf structure In any case the manoeuvring arm must push against a reinforced leaf point fig 2 The leaves be moved manually along their entire stroke If the gate has not been installed recently check the wear condition of all its components Repair or replace defective and worn parts Operator reliability and safety are directly affected by the condition of the gate structure 4 2 Fitting of the manual release knob With reference to fig 9 position release knob A on flange prefitted on the cover Insert adapting in the bush with release tooth D WARNING Depending on the operator installation position right or left side insert ring C and position bush D as shown in fig 9 Insert space washer E and then shimming thrust bearing F into bush D on the release tooth side Secure everything using appropriate self tapping screw G inside the operator cover checking the correct positioning of ring C and bush D e Close the operator cover using the appropriate screws supplied WARNING Th
15. ifferential switch with a 0 03A threshold is fitted just before the power supply mains e Check that earthing is carried out correctly connect all metal parts for clo sure doors gates etc and all system components provided with an earth terminal Fit all the safety devices photocells electric edges etc which are needed to protect the area from any danger caused by squashing conveying and shearing according to and in compliance with the applicable directives and technical standards e Position at least one luminous signal indication device blinker where it can be easily seen and fix a Warning sign to the structure The Company declines all responsibility with respect to the automation safety and correct operation when other manufacturers components are used Only use original parts for any maintenance or repair operation Do not modify the automation components unless explicitly authorised by the company Instruct the product user about the control systems provided and the manual opening operation in case of emergency Anything which is not expressly provided for in the present instructions is not allowed 2 GENERAL OUTLINE This Low voltage controller 24V is suitable for residential use and has been designed for swing gates with particularly large gate posts The drive arm built with a special anti shearing shape allows the leaves to be moved when the controller is considerably out of place with respect
16. let and the INSTRUCTION BOOKLET which are supplied together with this product since they provide important information regarding the safety installation use and maintenance of the product This product complies with recognised technical standards and safety regulations 1 GENERAL OUTLINE This Low voltage controller 24V is suitable for residential use and has been de signed for swing gates with particularly large gate posts The drive arm built with a special anti shearing shape allows the leaves to be moved when the controller is considerably out of place with respect to the fulcrum of the leaves The non reversible electro mechanical gearmotor maintains the stop during closing and opening The release knob with personalised key fitted outside each operator makes manual manoeuvre extremely easy WARNING The installation the maintenance and the repair should be done by responsible and qualified persons with an updated knowledge of the current safety standards It s strictly forbidden to service the automation when the power is on Do not allow persons or children to remain in the automation operation area Keep radio control or other control devices out of children s reach in order to avoid unintentional automation activation The user must avoid any attempt to carry out work or repair on the automation system and always request the assistance of qualified personnel 2 EMERGENCY MANOEUVRE Fig 1 In the case of power fai
17. lure or operation malfunctions manual emergency manoeuvre can be carried out by turning the external release knob with per sonalised key First turn the key clockwise then rotate the release knob to free the gate Theknobistoberotatedanticlockwiseinthecaseofaleft handleaf clockwise in the case of a right hand leaf Keep the knob in its release position by turning the key further Push the leaf slowly to open or close the gate To reactivate motor driven operation free the knob from its release position and bring it back to its initial position for normal operation WARNINGS Correct controller operation is only ensured when the data contained in the present manual are observed The company is not to be held responsi ble for any damage resulting from failure to observe the installation standards and the instructions contained in the present manual The descriptions and illustrations contained in the present manual are not binding The Company reserves the right to make any alterations deemed appropriate for the technical manufacturing and commercial improvement of the product while leaving the essential product features unchanged at any time and without undertaking to update the present publication Sinistra Lett Gauche Linke Izquierdo Esquerda 00 00 000 009 00 00 00 00 00 00 00 00 00 0 0 00 00 00 00 00 0 00 00 000 0 0 0 0 00 0 00 O
18. the 4 screws pointing the ge armotor to the left or the right fig 5 Assemble the lever arm as shown in fig 6 DX assembly on the right leaf SX assemby on the left leaf Choose the most suitable position of E bracket for the fastening to the leaf Insert the square of the first lever in the output shaft of the gearmotor and fasten it fig 7 Release the operator by turning the release knob to allow easy movement of the arm see paragraph on EMERGENCY MANOEUVRE The correct position for the controller arm is shown in fig 8 IGEA BT 11 ENGLISH INSTALLATION MANUAL The leaf fixing point can be identified by positioning the arm so that it is in accordance with the distance shown in fig 8 e Fix the angular towing bar F to the leaf by welding or using screws With the controller released check the correct movement of the arm Repeat the same operation for the other leaf if installed 6 ELECTRICAL INSTALLATION SET UP Arrange the electrical installation as shown in fig 10 The power supply connections must be kept separate from the auxiliary con nections photocells sensitive edge etc Fig 10 shows the cross section and the number of connections WARNING For connection to the mains use a multipolar cable with a minimum of 4x1 5mm cross section and complying with the previously mentioned regulations For example if the cable is out side in the open it has to be at least equal to HO7RN F
19. to the fulcrum of the leaves The non reversible electro mechanical gearmotor maintains the stop during closing and opening The release knob with personalised key fitted outside each operator makes manual manoeuvre extremely easy WARNING The installation the maintenance and the repair should be done by respon sible and qualified persons with an updated knowledge of the current safety standards It s strictly forbidden to service the automation when the power is on ATTENTION The IGEA BT model controller is not equipped with mechanical torque adjustment It is compulsory to use a control panel of the same manu facturer in compliance with the basic safety requirements of directives 2006 95 CEE 2004 108 CEE 2006 42 CEE equipped with appropriate electric adjusment of the torque Installation must be carried out using the safety devices and controls prescribed by the EN 12978 Standard 3 TECHNICAL SPECIFICATIONS Motor Power Insulation class 24V 1500 min Permanent grease EN 1 812 1 8 min MAX 155 eae 300 Nm 2000N 200kg for 2 5m leaf length 2500N 250kg for 2m leaf length Impact reaction Integrated torque limiter on LIBRA control panel Lever arm Incorporated electric limit switches Release knob with personalised key Reduction radio Output shaft revolutions 90 opening time Manual manoeuvre Numb
20. vided with operation time setting this must be set to a value slightly greater than that needed for limit switch intervention Control the operator through the control board Libra 8 ADJUSTMENT OF LEAF PHASE DISPLACEMENT In case of gates with two leaves the control panel should include a delay setting function on closing of the second leaf to guarantee a correct closing manoeuvre For the wiring of the motor which should close with a slight delay refer to the instructions for the control panel installed 9 MOTOR TORQUE ADJUSTMENT WARNING Check that the impact force value measured at the points established by the EN 12445 standard is lower than that specified in the EN 12453 standard The adjustment of the motor torque anti squashing is performed on the control panel See control unit instruction manual The adjustment should be set for the minimum force required to carry out the opening and closing strokes completely observing however the limits of the relevant standards in force CAUTION Excessive torque adjustment may jeopardise the anti squash safety function On the other hand insufficient torque adjustment may not guarantee correct opening or closing strokes 10 EMERGENCY MANOEUVRE Fig 15 In the case of power failure or operation malfunctions manual emergency manoeuvre can be carried out by turning the external release knob with per sonalised key First turn the key clockwise then rotate the release knob to free

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