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        User manual: Prodim XXL Pro
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1.     o r  O 8     gt  8 7          SS eo 5  Connect osd  SswePrmt StertPrnt  K  Prnt Togglelog Show Flernent Hide Travel Printer Settings Easy Mode Ask Orcabot Emergency Stop           30 Vow Temperature Curve     Object Pacenart   Sicer   Prewew   Manual Cortrl   SD Card  Dy        MOMmHOA Pad             OpenGL version 4 0 0   Build 9 12 10 3234 p  OpenGL extensions GL_EXT_blend_ninmax GL_  XT_blend_subtract GL EXT blend color GL_EXT_abgr GL_EXT_texture3D GL_EXT_clip_volume_nint GL_EXT_compiled_vertex_array GL_SGIS_texture_edge_clamp GL_SGIS ger_  OpenGL renderer  Intel R  HD Graphics 4609 J  Using fast VB0s for rendering ts possible                Connection    Connector     Port     Baud Rate  It could be that the computer has    TM eet made a new COM port for your    Reset on Comet  Disabled Printer  You can select the com  Reset on Emergency    Receive Cache Size  63       port by clicking the drop down box  that says auto  If 1 printer is    I  Use Ping Pong Communication  Send only after ok  connected  select auto  If 2 or more    The printer settings always correspond to the selected printer at the top  They     are stored with every OK or apply  To create a new printer  just enter a new printers are connected select the  printer name and press apply  The new printer starts with the last settings   selected  COM port you want to use        User manual  Prodim XXL Pro   version 2 0   www prodim systems com    13    PRODIM    www prodim systems com       10  Prepare G c
2.     t thin walls   Detect bridging perimeters   Advanced    Seam postion   External perimeters first        Combine mutiple STL files into a single multi material AMF file    Step 1  select the first file and click open   Step 2  select the second file and click open   Step 3  Click Cancel    This sequence is also defining which spool will be used  Spool 1   Extruder 1 will be used for file 1 and  Spool 2   Extruder 2 will be used for file 2  You can change this later in the    object placement    screen  by using the drop down box next to the files      Step 4  save the new file as an AMF file   If  xml is stated in the subject name  remove it    Step 5  Close Slicer    Step 6  Go back to the    object placement       Step 7  Click the   button and select your prepared AMF file     User manual  Prodim XXL Pro   version 2 0   www prodim systems com         18    PRODIM    www prodim systems com       You will now see that the 2 files have been combined      BP Orcabot Repetier Host V1 0 6   Houder kaartiezer    S je  Fie View Config Printer Tools Help    o r  O n m  gt  E 4    Q a  Connect Load SavePrint Start Print Kill Print TeggleLog Show Filament Hide Travel Printer Settings Easy Mode Ask Orcabot Emergency Stop             Gwe Pecww  Sen  Pv   Maa Cows     9 Cars  MOMO AP me        Unknown                Disconnected  ORCABOT XXL   Mle    7                   Correct     If you did not follow the step for combining both files and just added the 2  stl files to the    objec
3.    PRODIM    www prodim systems com       The next step is to set the temperature for the Extruder and the Printbed  First fill in the requested  temperature and after that click on the button for heating the printbed  extruder 1 and extruder 2   The temperature values are shown in the thermometer and also on the bottom of your screen     Always wait untill the right temperature is reached before continuing        Bestand Aanseht Configure Printer Tools Help  a  O B m P E         o o  Ortkeppelen Laden Opss Start Pant   Sloppen Legaen ut Verbeg filament Toon werplastsing Panter instelingen Lary Mode Ask Orcabot Noodstep  30 Weepare   Terpentus Cave   Otrez Pastero   Stow   Pren   Hasdratge Berr    SD Kane                          g              1           T                 SS QRARQLLL Q  JM  A             a  eooeeooe   A QELS Y i  LAAT CY  ci ru AE  B Em        Ser  SC   0 er fo o    2 EN      eos    s  Debug cotes see          p      E     O Fos    Drcgfmten   OK            Extrucer  209 6 210  C Bed  66 0 65  C Wectterd Si     lt  NY       For temperature settings  please go to www orcabot com     If the temperature is reached  the printer is almost ready for printing  but first manually feed the  extruder with some material     First of all  select extruder one by clicking    extruder 1    in the drop down box           GCode       Send   r       l cli Ee    80000000                User manual  Prodim XXL Pro   version 2 0   www prodim systems com      25    PRODIM    www
4.    cm3    ABS   approx  1 03 gram   cm3    PET   approx  1 38 gram   cm3    User manual  Prodim XXL Pro   version 2 0   www prodim systems com      16    PRODIM    www prodim systems com       The formula goes as follows     total cm3 required x density of the used material           Needed amount of filament that has to be  on the spool to complete the print job     Only the spool  excl  the filament  will weigh 250 grams   250          40  security range         Gram  needed on spool    For example   5 2 cm3 x 1 24  density PLA    6 44 gram of filament needed on spool to complete the printjob     250 gram  spool weight    6 44   40  security range    296 44   297 gram total weight of spool    User manual  Prodim XXL Pro   version 2 0   www prodim systems com         17    PRODIM    www prodim systems com       12  Prepare G code for printing with dual extruder  For printing with dual extruder you will need two STL files  Make sure the origin of both  stl files are  the same before converting them     Open Slic3r via the button    Configuration    on the TAB Slicer   Object Placement    Slicer   Preview   Manual Control   SD Card   gt  Slice with Slic3r Kill Slicing             sce      gt   Pirter Seinos   Filament settings   Baruder 1  _       Go to File  Combine multi material STL files          Export Contig Bundle   Quick Sce    Quick Sice and Save As    Repent Last Quack Slice  Sice to SVG       Repair STL file     Combine multi rmaterial STL files       Preferences   
5.    lower the bed a bit          printbed       nozzle      filament    After printing  the machine will automatically cool of and lower and move the bed away from the  extruder head  Wait for the machine to cool off and then remove the printed object  Reminder   never touch the bed of extruder with bare hands  Use pliers or tweezers for removing parts  not  manually  otherwise you need to degrease again      User manual  Prodim XXL Pro   version 2 0   Www prodim systems com         27    PRODIM    www prodim systems com       15  Replacing material  If the spool with material is  almost  empty  or when another material or color is wanted  it is time to  replace the spool     There are 2 ways to remove material from the printer     1  By opening the extruder and pulling out the filament wire  You can only do this when the    extruder hotend is heated        2  By pressing the retract button in the repetier software  If the material is still stuck in the  extruder  press the button again  You can only do this when the extruder hotend is heated        GCode      Lu Sa          When you have changed the filament please follow the steps for extruding the filament  as described  on page 26     User manual  Prodim XXL Pro   version 2 0   www prodim systems com         28    PRODIM    www prodim systems com       16  Calibrating the 2 4 extruder    This manual describes how to calibrate the 2nd extruder according to the 1st extruder     You can download the calibration printfile from
6.  DO 20  14  PF CUNY FY        YY    RNA NEF FN HRN YU ssc eat NC santos NN AN FWY NR FN NW YA 24  15  4 6  el Ly Mat Cdl SE          _ RR FFA FERF HF SC EF CREF FR DN FRY 28  16  Calibrating the 2   extruder            ccccsccccsssccsssseecssscceseserevsseccsseserevsseeceseserevsseeeesesenessseesusevenevens 29  17  WOU IES L9 7  o  YRRU HF HF ARNEY RF TAF YF DAE EYN FN FO YR FA AF YY 30  18  Waranty and renali EE                           gt Y RT NFED YA FEE  32    User manual  Prodim XXL Pro   version 2 0   www prodim systems com         PRODIM    www prodim systems com       2  Welcome to the world of 3D printing    Thank you for choosing Prodim as supplier for your 3D printing partner     This user manual is designed to show you some basic steps in the 3D printing world  A world that is  our future  full of challenges and opportunities     It is essential that you read through this manual  as there are also some tips how to work safe and  secure     Let   s start making amazing things     User manual  Prodim XXL Pro   version 2 0   www prodim systems com         PRODIM    www prodim systems com       3  Safety    Safety alert symbols precede each safety message in this manual  These symbols  indicate potential safety hazards that could harm you or others or cause product or  property damage     The Prodim XXL Pro generates high temperatures  Do not reach inside  the machine when operating  Always allow the Prodim XXL Pro to cool  down first    The Prodim XXL Pro includes m
7.  SD Card    x b gt  Slice with Slic3r Kill Slicing  Q        Sick a separate  external program  whch can be started separately For further  kiomaa please vin the folomng webpage http i www  aicr org                Disconnected  ORCABOT XXL   Mle       eS Ton Yn Ie    After the slicing is done  the program will automatically change to the tab Preview  It will show you  how much filament is needed for the print job and also the Estimated Printing Time  this can vary         Orcabot Repetier Host VI 0 6   Houder kaartiezer po   8   Fle View Config Printer Tools Help    O 8 a   BS e geg ee      Connect Load SavePrint Start Print kill Print TeggleLog Show Filament Hide Travel Printer Settings Easy Mode Ask Orcabot Emergency Stop                Estimated Printing Time  3h30m 51s  Layer Count  140   Total Lines  51959  Filament needed  10593 mm  Visualization   7  Show Travel Moves     Show compete Code     Show Single Layer   D Shew Layer Range   Fst Layer  0   Last Layer i                               In the object screen a blue    layered    object will show up  if not click on the    Show Filament    button    The dark blue lines show the object layer by layer  The light blue lines show the Z movements  if you  have activated    show travel         You can save the G code by pressing the Save Job button on top of the screen     User manual  Prodim XXL Pro   version 2 0   www prodim systems com      15    PRODIM    www prodim systems com       11  Howto calculate the amount of f
8.  manufacturing technology commonly used for    modeling  prototyping  and production applications     FFF works on an  additive  principle by laying down material in layers  a plastic filament or metal  wire is unwound from a coil and supplies material to produce a part     The technology was developed by S  Scott Crump in the late 1980s and was commercialized in 1990     User manual  Prodim XXL Pro   version 2 0   www prodim systems com         PRODIM    www prodim systems com       6  Setting up the Prodim XXL Pro    After unpacking the Prodim XXL Pro  the next step is setting up the printer  A few things are  important       _ The Prodim XXL Pro must be placed on a smooth and level surface     There must be an electric socket available     Itis recommended to choose a room or place which has a decent ventilation  Although  try to  avoid draught     Before testing and connecting the printer to the computer  choose a solid table or desk  to put the  printer on  Next step is to install the glassplate  use the 4 clamps   spool holders and tube holders  including tube at the right side of the machine        Glassplate Tubeholder Spoolholder    Next step is to connect the power cable  You can find the  connection on the right side of the machine  at the  bottom   Here you can also find the On Off switch        Power cable and On Off switch     User manual  Prodim XXL Pro   version 2 0   www prodim systems com         PRODIM    www prodim systems com       Switch the machine on a
9.  our website     Calibrating the extruder can be done by following the next steps     Print the calibration print    1   2     a    be SS    Start the printer and connect the printer with the Orcabot Repetier Host software   Print the calibration print with the dual heads  PLA         Measure the offsets between the two heads    Change the offset value   Put a USB stick in the Orcabot XXL    Enter manually the command M511  TAB manual control   The software will copy a  CFG file  with settings from the printer to the USB stick    Open the CFG file on a computer  Use Notepad or Wordpad    Change the following line    Extruder_1 offset   x x  y y  Z Z     When extruder two has to move for example X  1mm  you have to change the X value  1mm   The same for the Y and Z  A negative Z offset means the nozzle comes closer to the bed       Save the file again on the USB stick and put the stick in the printer   11   12   13   14     Enter manually the command M510 to copy the file to the printer   Disconnect the printer    Reboot the printer   Home all axis and check the printer     User manual  Prodim XXL Pro   version 2 0   www prodim systems com         29    PRODIM    www prodim systems com       17  Troubleshooting    If you are having difficulties during printing  please follow the checklist below to discover what is  going wrong     Not enough or no filament flow     1  Temperature is too low  Make sure the temperature of the hotend matches the recommended temperature for the fi
10.  prodim systems com       When you have selected extruder 1  click the arrow for extruding the material  You can choose how  much material you would like to extrude but it is best to select 50mm and do this twice so you are  sure the extruder has been filled up completely with filament  Feed it until a good amount of  material is flowing through the extruder underneath  After this  use tweezers to remove the material        G Code    jl Sed               3000000    Do the same with extruder 2   Warning  Never touch the hotend with bare hands   Warning  Never touch the print bed with bare hands     Always use tweezers or pliers to remove prints from the bed  If the bed is touched with bare hands   it   s possible that the bed lose its cohesion  If so  then degrease the bed with acetone     If this is done  press    Run Job        User manual  Prodim XXL Pro   version 2 0   www prodim systems com         26    PRODIM    www prodim systems com       While printing  it   s always very important to  check the first layer and amount of printed  material     With this wheel on the Z axis  the height of the  bed can be changed  this is only useful for the  first layer while printing         V Check the line of material  If it   s too thin turn the  _ E   I A    wheel clockwise to raise the bed a bit  Do this  until the lines are completely closed  If the lines    are too thick and the material is really    sweeping  eo  lt       Wrong  up     then turn the wheel counter clockwise to 
11.  www prodim systems com            Select the start menu folder and click    Next        Make sure you have selected all options and  click    Next        Select the Start Menu folder and click    Next        If you would like to create a desktop icon click     Next          www prodim systems com    11    Ready to Install  Setup is now ready to begin installing Orcabot Repetier Host on your computer        Click Install to continue with the installation  or click Back if you want to review or  change any settings   Destination location   C  Program Files  Orcabot Repetier Host       Setup type   Typical installation    Slicer  Overwrite existing Slic3r configurations    Start Menu folder   4             Completing the Orcabot  Repetier Host Setup Wizard    Setup has finished installing Orcabot Repetier Host on your  computer  The application may be launched by selecting the  installed icons     Click Finish to exit Setup   Orcabot XXL driver    Orca driver  Launch Orcabot Repetier Host          User manual  Prodim XXL Pro   version 2 0    Click install    PRODIM    www prodim systems com       Make sure you select ALL the boxes and then    click    Finish          www prodim systems com      12    ee i    www prodim systems com       9  Printer Settings  Start Orcabot Repetier Host     To check if the correct printer has been selected  press    Printer settings    in the right top corner              iW Orcsbot Repetier Host VLOG Lo 5 bd  File View Config Printer Tools Help 
12. DIM    www prodim systems com       Calibration of the 2  extruder is lost  Please see page 29 for calibrating the 2   extruder     Communication Problems   Most communication problems are caused by faulty settings     1  Please check if you have adjusted the computer settings  Check chapter 7  computer  preference and settings   2  Tryanew USB Cable    There are no Print profiles installed  Make sure you install the software with administrator rights     User manual  Prodim XXL Pro   version 2 0   www prodim systems com         31    PRODIM    www prodim systems com       18  Warranty and repair    Prodim Provides utmost care to its devices  every printer is carefully tested and tuned for optimum  performance  The final print is the proof for Prodim that the printer leaves the company in good  condition  Prodim offers a one year warranty on critical components  such at the discretion of  Prodim  The customer is responsible for the return shipment  according to proper procedure   Readjusting the printer is not covered by this warranty     3D Printers are typical for the high level of research and trying  Boundaries are therefore   continuously challenged  Prodim Tries to assist its users by always improving its printer settings   However  it is not possible to grant warranty on this  The user is responsible for the use thereof   Consumable parts are not covered by this warranty     Always keep the package  Prodim is otherwise forced to charge a new package with a possible ret
13. Infill    i   Speed  G Skirt and brim  ul  Support material       sp Output options   W Multiple Extruders  o Advanced     Version 1 1 7   Remember to check for updates at http   slic3r org     6 Slic3r  File Window Help    Print Settings   Filament Settings  ania fr Pe          Save print settings as   ORCA XXL   PLA TEST 123   V2 2      Output options   W Multiple Extruders    Advanced             Version 1 1 7   Remember to check for updates at http   slic3r org     User manual  Prodim XXL Pro   version 2 0   www prodim systems com      PRODIM    www prodim systems com       6  You can now close slicer and select your adjusted profile in the drop down box in the slicer       B Slice with Slic3r Kill Slicing       Sicer     Print Setting     a Orca   ABS   v1 3  Printer Settings  Orca   ARNITEL SHORE4OD   v1 2  n Orca   NYLON PA12   v1 2  Filament settings  Orca   PLA v12  Orca   PLA overhang threshold 50  v1 2               Extruder 1  Orca   WOODFILL   v1 2  ORCA XXL   ABS   V2 2  Extruder 2  ORCA XXL   ABS_HIPS   V2 2    ORCA XXL   ORCAFLEX   V2 2   ORCA XXL   ORCAFLEX_HIPS   V2 2   ORCA XXL   PA12 NYLON   V2 2  Ovenide Slic3r Setti  ORCA XXL   PET   V2 2  ORCA XXL   PLA   V2 2  ORCA XXL PLA TEST 123  ORCA XXL   PLA_HIPS   V2 2   J  Enable Support ORCA XXL a PLA_PVA a V2 2   L  Enable Cooling ORCA XXL   WOODFILL   V2 2  D5ONOZZL   abie Loo    Layer Height 10 2 mm                  _     J      JS      Copy Print    User manual  Prodim XXL Pro   version 2 0   www prodim sy
14. PRODIM    www prodim systems com       User manual  Prodim XXL Pro       User manual  Prodim XXL Pro  Version 2 0    May 2015    PRODIM    www prodim systems com       1  Content  Mis COMEN HNN NN NYFFRYN AWN NANNAU WYNFF FY FF FNAN EE YN FU DAFN FN 2  2  Welcome to the world of 3D printing       sssesseseseenssseesesrrrsrreresrrressrereseresssrereserresseeresereesseeresereeseee  3  a E E AI AE E A A A AE T AAA AE E EAA A E E 4  Me PEA ON e A E E E NCF FR E EEE 5   BF AC MV EE NERO TF Y EE EEE AEE AA EE E E FYNN E A E A E cc 5   E SONG n e E E A E EN EC E N HE ANS EFE A ENETH EF RNA 5   TODE r LU FY FRYN NEN FFROEN NFYFC YY TAN FF NF FYR OC NN EEO ee ee eee 5   Electri eA ares              cis ob sean NN NNDR NT WN NND FN YY FA FN ENTRANCE EF THYN HYNN YH FA 5  Be  FFF    219     CLOI OD ed Y be YH ded DN Fw A 6  6    mg un the Prodin AXL PIO ei E O UC GEO UNFRYD 7  7  Computer preference and settings gee eee Ra ae en en eee a 9  8  Installing the SOT Wal CivcssnnvasocsPasiavintdonvavsnatessusnansaeseandnsieapetobennvaaiedivousuinwadwna Devens MAS RYS YR NO wdn 10  ye UNE OU TI S a Sd NIR AO SIY CY bonnes 13  10  Prepare G code tor Drin Uni ee i dT Ud aC FFO O GO CNAU ED NU 14  11  How to calculate the amount of filament used in WEIgNT               cecccccessececeeseceeeeeecceeeeeeceseenees 16  12  Prepare G code for printing with dual extruder                   YY AEG I GL LLCC LC A LLC FA LL Y FF ii  18  13  Preparing your Drinit Profile sissa A OT GR AT OU UU GAA NR DC NA
15. ilament used in weight    When you have loaded a G code the preview screen will automatically pop up  In this preview screen  you can see what the ETA of the print job is and how much filament will be used  Because the  description of the needed filament will always be in mm you can use the formula below to calculate  the amount of filament in weight     Object Plaatsing Preview   Handmatige Besturing   SD Kaart       D m     lt   amp   D C   G Code        FyFNGl E1 00000 F1500 000 a     wee M204  2000      weweeGl X194 825 Y166 697 E1 12319 F1200 000   Gl X195 146 Y166 705 E1 12866      weeemeG l X200 682 Y161 170 E1 26165      ween M204 51300    eeeeeGl F1500 000 E0 26165   y G92 EO   Fy NM104 SO   turn off temperature   M140 SO   turn bed temp off    wereeG92 Z0   reset Z      weremGl Zl   move nozzle imm up      weremG  XO Y205 F6000   home X axis  amp  move bed forward   feereeMi0OS   Read current temp   M34   disable motors   G92 EO   reset extruder   y G92 XO   reset x      wereeGd2 YO   reset Y       waremG32 ZO   reset Z    filament used   2170 3mm  5 2cm3         avoid_crossing_perimeters   0    bed size   250 220       bed_temperature   0     bridge_acceleration   0     bridge fan speed   10    bridge flow ratio   1                    Visualization       Show complete Code     Show Single Layer    O Show Layer Range    EN       The density of the filament you are using is important  most of the densities can be found online   For example       PLA approx  1 24 gram
16. ile in which you would like to adjust your settings  For example  we have used  the PLA profile     6 Slic3r  File Window Help  Print Settings   Filament Settings   Printer Settings      IORCAXXL PLA V2 2  v  Layer height    default     ORCA XXL    ORCA XXL   ABS_  V2  First layer height   ORCA XXL    oe aa i Vertical shells  ORCA XXL               Layer height     Perimeters  minimum      ORCA XXL     V2  Spiral vase   ORCA XXL     ORCA XXL     Orca   ABS   v1 3   Orca   ARNITEL SHORE40D  Orca   NYLON PA12   v1 2  Orca   PLA   v1 2   Orca   PLA overhang thresh Quality  slower slicing   Orca   WOODFILL   v1 2       Horizontal shells    Solid layers        Bottom  3       Extra perimeters if needed    Avoid crossing perimeters  slow    Detect thin walls    Detect bridging perimeters                 Advanced    Seam position     External perimeters first                         SJ i lt   3   3   SE 3 Gn  w      Version 1 1 7   Remember to check for updates at http   slic3r org        User manual  Prodim XXL Pro   version 2 0   www prodim systems com      20    PRODIM    www prodim systems com       3  When you have selected the correct Profile  you can now change the settings  Be careful with    changing settings in speed and do not change settings in output options and advanced  This  applies also to the tab Filament settings  filament and cooling     You can t activate the fan because the fans are always working from the moment that you  are starting the printer until you shu
17. lament  you are using     2  Is the clamping system adjusted in the right way   To test  first click extrude  then retract  The teeth of the hobbed shaft should be pressed a little into  the filament     3  There is no filament coming out of the hotend  Is the clamping system tightened to much   To check  open the extruder and see if the grooves of the hobbed shaft are clogged with filament  gravel  Clean the hobbed shaft with a brush  Adjust the tightness of the clamping system and then  close the extruder     4  There is no filament coming out of the hotend  Try to push the filament manually through when the hotend is at its recommended temperature  If  this is difficult to do or if you are not at all able to push material through the hotend  your hotend or  nozzle is probably clogged with material  To fix this you can drill out your hotend or replace the  hotend   nozzle  Please contact the helpdesk for a manual     The print is coming loose from the bed     1  The temperature of the bed is  wrong         Make sure that the temperature       a a Sem  of the bed matches the  recommended temperature for  the filament you are using       i 2  Make sure you have   lt   O Wrong  degreased the bed with aceton    fully before printing         3  Make sure the bed is aligned          a You can change the bed height            filament       by tightening or loosening the  springs under the bed     User manual  Prodim XXL Pro   version 2 0   Www prodim systems com         30    PRO
18. n the executable  the software will start the installation     First  choose your preferred language for the installation     The following dialog will appear     we Setup   Orcabot Repetier Host meu       Welcome to the Orcabot  Repetier Host Setup Wizard    This will install Orcabot Repetier Host version 0 95F on your  computer     It is recommended that you close all other applications before  continuing     Click Next to continue  or Cancel to exit Setup                 inet   cmt  Click     Next                          Setup   Orcabot Repetier Host      License  Please read the following important information before continuing     Please read the following License Agreement  You must accept the terms of this  agreement before continuing with the installation        agreement binding  If you do not agree with this agreement  do not install and use  the software     The software is protected by copyright  All rights to the program remain with the  licensor  X    If you agree with the license agreement   select    I accept the agreement    and click    I accept the agreement    I do not accept the agreement                   u      Next      UG Setup   Orcabot Repetier Host sss E    Select Destination Location  Where should Orcabot Repetier Host be installed   JL Setup will install Orcabot Repetier Host into the following folder   To continue  dick Next  If you would like to select a different folder  dick Browse   Ld  At least 38 7 MB of free disk space is required   i Ta
19. n there is a problem with your drawing  If there is a hole in the drawing  repetier will say  that the object is not Manifold an the area that is incorrect will be shown in green  as shown on the  picture below   If an area turns green you will have to adjust the  stl file in your Cadcam program     g Orcsbot Repetier Host VLOG Lo  S w  File View Config Printer Tools Help  W i  gt  o yr  OB   gt   E   eg S    O mw  Connect Load SavePrint StertPrint KilPrint Togglelog Show Fasment Hide Travel Printer Settings Easy Mode Ask Orcabot Emergency Stop         Otyect Group        beugel 1  gt  Oo    EE                You can also  fix the file by  clicking the  link that is  stated in the  orange box                 Disconnected ORCABOT XXL   Idle   r       User manual  Prodim XXL Pro   version 2 0   www prodim systems com      14    PRODIM    www prodim systems com       Next step is to Slice the Object  Make sure you have selected the right profile for your printjob  To  learn how to adjust a profile to the    adjusting a print profile    chapter  Go to the Slicer TAB and click     Slice with Slicar     This can take some time depending on how big your object is                                                 Fle View Config Printer Tools Help   O n m  gt  HE 7    g     Connect Load SavePrmt Start Print Kill Print Togglelog Show Filament Hide Travel Printer Settings Easy Mode Ask Orcabot Emergency Stop  3D View   Tempemtue Curve Object Placement   Sicer   Preview   Manual Control  
20. nd connect the Prodim XXL Pro with a computer  via the USB cable  You can find the USB port at the back of the machine   Above the USB port  there is another On Off switch for safety         Once the USB cable is connected  the computer will detect a new USB       device on one of the COM ports  In the next chapter you can find the       description how to install the printer driver and software     User manual  Prodim XXL Pro   version 2 0   www prodim systems com         PRODIM    www prodim systems com       7  Computer preference and settings    To use your Prodim XXL Pro you will need a laptop or desktop computer with at least Windows 7 and  several USB Ports     It is also important that       All windows updates are disabled    Energy saving mode is off    The computer or laptop is not connected to the internet during  longer  print jobs     Most communication problems are caused by faulty settings     User manual  Prodim XXL Pro   version 2 0   www prodim systems com         PRODIM    www prodim systems com       8  Installing the software  Windows only  there is also an Apple OS package     On the Prodim XXL Pro website you can download the driver and software to control your Prodim  XXL Pro 3D printer  Always install the software as administrator     Make sure when installing the software that the printer is not connected via the usb cable     Go to Support  Downloads and click on  Orcabot Repetier Host Setup  The software will be  downloaded  When double clicking o
21. ode for printing  Before anything can be printed  a 3D  which you can draw in a cadcam program  file must be  exported to or saved as a     STL    file  These files are suitable for 3D printing  Make sure when saving  the file  that the Z axis is pointing in the right direction  UP      In Repetier STL files can be loaded and will be shown in 3D  Just click on the button    Add object    in  the TAB Object Placement and choose the STL file or files  Everytime when a new object is loaded  it  will be placed automaticaly in the screen and will be show in the list of STL objects  You can now copy  your model or centrate  scale  rotate or mirror them     e            _    _   e   aW Orcsbot Repetier Host V1 0 6   o S bd  File View Config Printer Tools Help    e   s o 4  O 8  8  gt  B84 e    eo w  Connect osd SavePrint StstPrnt KiPrnt Togglelog Show Filternent Hide Travel Printer Settings Easy Mode Ask Orcabot Emergency Stop    Object Pacement   Sicer   Prewew   Manuel Cortrel   SD Card    a Oig 2 a 4                            ah 46 0 0   Build 9 18 10 3234 2  HON Opencl excensions GL EXT blend_minmax GL EXI blend subrtract GL EXT_blend color GL EXT_abgr GL_EXT_texture3D GL EXT clip vclune hint GL _EXT compiled vertex_array GL_SGIS_texture_edge_clamp GL SGIS ger  1S 0138 9 OpenGL renderer Intel R  HD Graphics 4600 J  RTE Using fast V30s for rendering   s possible          Make sure your 3D drawing is perfect before adding the  stl file to your software  The software tell  you whe
22. oving parts  Never reach the Prodim XXL  Pro when the machine is in operation     A  Marine Do not leave the Prodim XXL Pro unattended during operation     A Only use the power supply provided with your Prodim XXL Pro     Caution  We recommend only to use materials supplied by Prodim XXL Pro  Other  materials can have unexpected properties with can influence the quality  or worse       A In case of emergency disconnect power supply from wall socket     Caution  Prodim XXL Pro melts plastic during printing  Plastic odors are emitted  during this operation  Make sure to set up the Prodim XXL Pro in a well   ventilated area        User manual  Prodim XXL Pro   version 2 0   www prodim systems com         4  Specifications    Printing  Print technology     Layer resolution   Position resolution   Nozzle diameter     Filament     Dimensions  Build volume     Frame dimensions     Total weight     Temperature    Ambient operating temperature     Storage temperature     Electrical  AC input     Frequency range   DC Voltage     Rated Current     User manual  Prodim XXL Pro   version 2 0    PRODIM    www prodim systems com       Fused Filament Fabrication  FFF   50 um   50 um   0 40 mm  default     1 75mm Prodim XXL Pro filament    360x280x230mm  620x400x520mm    20 5 kg    10  C   40   C    0 C 50 C    88 264 VAC  47 63 Hz  24V    13A      www prodim systems com         PRODIM    www prodim systems com       5  FFF 3D print technology    Fused filament fabrication  FFF  is an additive
23. s   lt  Back  Next gt    Cancel       u      Select the destination folder and click    Next                       User manual  Prodim XXL Pro   version 2 0   www prodim systems com      10        i Setup   Orcabot Repetier Host    Select Start Menu Folder  Where should Setup place the program s shortcuts     wh Setup will create the program s shortouts in the following Start Menu folder   To continue  dick Next  If you would like to select a different folder  dick Browse        T   Don t create a Start Menu folder                Which components should be installed        Select the components you want to install  dear the components you do not want to  install  Click Next when you are ready to continue      7  Repetier Host    Slicer 48 KB  be  F  Slic3r Slicer  i  V  Overwrite existing Slic3r configurations 48 KB  ng          Current selection requires at least 43 3 MB of disk space        Select Start Menu Folder  Where should Setup place the program s shortcuts        LL Setup will create the program s shortcuts in the following Start Menu folder     To continue  click Next  If you would like to select a different folder  dick Browse     Don t create a Start Menu folder       Select Additional Tasks  Which additional tasks should be performed        Select the additional tasks you would like Setup to perform while installing Orcabot  Repetier Host  then click Next     Additional icons   Create a desktop icon       User manual  Prodim XXL Pro   version 2 0       PRODIM   
24. stems com      PRODIM    www prodim systems com       14  Printing    It is always important to start with a clean Printbed  Degrease the Printbed with a towel and e g   Acetone     To start printing  the Prodim XXL Pro must be switched on and connected to the computer via the  USB cable  After that click on the button    Connect    in the top left corner     El  Cecabct Repetier Host VLOS   Houder kaartiezer b   S ese     Fle View Config Printer Tools Help  re  oe  gency Stop               ud    gt  EBS e geg   g   Connect mint StatPrnt    oll Print Togglelog Show Filament Hide Travel Printer Settings Easy Mode Ask Orcabot Emerg    Object Pacemert   Sicer   Preview Marua Control SD Card                             umno erta       TEN    f  Ed          Heir    R        set     Sl  en z   z  bd a         5 Ss isi is                   The big    Round button    with the arrows up  down  left and right are for manual controlling the  extruders  right     left  and the bed  back     forth  of the printer  In the corners you can find the home  buttons  homeX  homeY  homeZ and homeALL      The second button is the button for moving your Bed  Z Axis  up and down     The third button is the button for retracting and extruding your extruders  Be careful not to use the  fast extruding button  Always use the normal extruding speed button     Always home the X Axis before any printjob or change of settings     User manual  Prodim XXL Pro   version 2 0   www prodim systems com         24 
25. t  placement    you will not be able to print it as one object  figure 2               tj Oecabot Repetier Host V1 0 6   Houder kaartiezer b   S  wok   Fie View Config Printer Tools Help  O  BDR  gt  HRB  e eg o  Connect Load SavePrint Start Print kill Print TeggleLog Show Filament Hide Travel Printer Settings Easy Mode Ask Orcabot Emergency Stop  3D View Temperature Curve   Object Placement Sicer   Preview   Manual Control   SD Card    lt l OH O  oan        Trefic_Cone_Fings_Whte      Trafic Core Rings Orange          KELLE                            Disconnected  ORCABOT XXL   idle j   j    on    User manual  Prodim XXL Pro   version 2 0   www prodim systems com      19    PRODIM    www prodim systems com       13  Preparing your print profile    When you have downloaded the Orcabot Repetier Host Software correctly  you will find all print  profiles for the XXL in your drop down box in the slicer tab  These profiles are standard profiles made  for our customers who want to start printing without making adjustments     If you would like to change settings in your profiles or make a new profile  please follow the following  steps     1  Click configuration in the slicer tab  Slicer will open in a new window              B Slice with Slic3r Kill Slicing       Ser Manan    Print Setting  ORCA XXL   PLA_PVA   V2 2  Printer Settings  ORCA XXL   PLA_PVA   V2 2  Filament settings   Extruder 1  ORCA XXL   PLA   V2 2  Extruder 2  ORCA XXL   PVA   V2 2    v          2  Select the prof
26. t it down     In Printer settings  do not change the bed size  this is a standard size  Also  do not change the  custom Gcode  We have added a start and end Gcode to every gcode that you generate  This  is for getting the best results and also for your safety because after each print job the    temperature of the extruders and heated bed are shut down and your extruders will return  to their home position     When you hoover over a setting you will see a box pop up which describes the use of the  setting in short     You can always make notes in your profile so that you will know what has been changed  You    can do this by clicking the notes button in the Filament settings tab   6 Slic3r  File Window Help    Print Settings   Filament Settings   Printer Settings  ORCA XXL   PLA   V2 2   v Notes    Ml Layers and perimeters testl2 3       Infill      Speed   E Skirt and brim   Ls  Support material    Notes       Output options   W Multiple Extruders  g Advanced                                  Version 1 1 7   Remember to check for updates at http   slic3r org        User manual  Prodim XXL Pro   version 2 0   www prodim systems com         1    5 iM    www prodim systems com       5  Once you have changed the settings you prefer  you can now safe your profile by clicking the  safe button next to the drop down box  Make sure you give your profile a new name so that  you do not overwrite the already existing profile       Slic3r   File Window Help    Wl Layers and perimeters  7  
27. urn  shipment  Costs arising from damage caused by incorrect transport will be charged     All legal rights including copyrights of the software  manuals and documentation stay in possession of  Prodim International B V  or her suppliers     The General Terms and Conditions from Prodim International B V  shall always apply   For a warranty claim or service appointment  please refer to our website by clicking the following link     http   www prodim systems com en en Support Europe 3d printer html    User manual  Prodim XXL Pro   version 2 0   www prodim systems com         32    
    
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