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DL405 PLC

1. Maximum Resistive Operating Volt or Inductive Inrush or Inductive Inrush Ope d grenage Load Current 28 120 250 Load Current 30 120 250 VDC VAC VAC VDC VAC VAC r 25k isti 100K 300K 200K 2A resistive 50K BOK ji ji 100K 80K 60K 2A inductive 200K 100K isti 800K 1M 800K 0 5A resistive 305K 125K 0 5A inductive 300K 200K gt 50M 9 x Z 6 TB 3 f a a d s Derating Chart F4 08TRS 1 f 5 250VAC a e 12 250VAC fi Points Petaling Chart DC RUE ae t 4 Diui Cuirenl adve 6 8 5mA 2A im lo D Nu 5A point SS a Output Current CA TE Nc bol Output Current 7 0 E J eee D poate amp 4 10A point o LC D Oca NOD 2 o 40A module BS Hteo Output Current re eo t eo 0 7 T p n orc t NS E oe 2A point 1 ae oe No 32 50 68 86 104 122 MOF e SIE H UR A cr D Ambient Temperature C F 1 D L 2 5A common NO 1 NO ate TT rr T 2 a aes lt T oS mlao 2522224 EOM TESI HU re 4 Ambient Temperature C F Ls n D HD Jo j NO al D pee CB LNC Lo pe re amp Common igi SE C9 NO u H9 m Lg O
2. 167 Output Current 5 24VDC OUTPUT 12 0 35A point TB 24V FU A B c Output Current m 4 me 84 0 5A point 105 1 34 3A common 2 6 2 6 3 7 3 7 0 T T j T T D4 16TD1 O 10 20 30 40 50 60 C 32 50 68 86 104 122 140 F 5V 26 4VDC E Ambient Temperature C F 0 2mA 0 5A 5 24 VDC Internally CA ty GS connected D arar T4 HHE r amp 4 Ee amp I SE 4 D qun SE ee SES T e 2 TN EIzr04 O re 5 24 VOC DE 6 eH E e 3 SEE g 0 cepe Tale L 1 e e Lm e D gt Ea 4 E A e amp nr de j D 5 1 gt ts 1 24VDC L 2G 6 peces m amp 2 i Se L 24V ADE l Optical i 7 n Isolator Out 3 a To LED D I T es 24VDC A SSE 5 94 PLC and PC Products Weight 9 807 280g Fuses d 5A per common Non replaceable See the Connection Systems section in this desk reference for part numbers of ZIPLink cables and terminal blocks compatable with this module Points Derating Chart 16 0 35A point Output Current 0 5A point 3A common Output Current _ gt Output Current 0 3A point 12 24VDC OUTPUT TB FU T c BT 0 4 0 4 1 5 1 5 2 6 2 6 3 7 3 7 D4 16TD2 9 LI T T Ff 1 0 10 20 32 50 30 40 50 68 86 104 122 140 F 60 C
3. ANALOG OUTPUT F4 04DA 2 0 10VDC 5VDC 10VDC 5VDC TE cm N ay HA ce se cm V ap AO s Se E D y Ee cha V A rm v 0 M T 24V 90 mA L ae PLC and PC Products 609 DL405 I O Specifications Anatoc Output MODULES F4 08DA 1 8 Channel Analog Current Output F4 16DA 1 16 Channel Analog Current Output Number of Channels F4 08DA 1 F4 16DA 1 8 single ended one common 16 single ended one common Output Ranges 4 20mA current Resolution 12 bit 1 to 4095 Output Type Outputs sink 4 20 mA from external supply Peak Output Voltage 40VDC no transient voltage suppression External Load Resistance 0 480 18V 220 740 Q 24V 1550 1760 48 V Maximum Loop Supply 48VDC with load resistance in proper range Crosstalk TOdB 1 count maximum Linearity Error End to End amp Relative accuracy 1 count maximum Conversion Time 400us maximum for full scale change 2 25 to 4 5 ms for digital out to analog out Digital Output Points Required F4 16DA 1 16 Y output points 12 bits binary data 3 bits channel select 1bit output enable F4 16DA 32 Y output points 2 sets each 12 bits binary data 3 bits channel select 1bit output enable Base Power Required 5V 190 mA External Power Supply 2
4. Handheld programmer R17 wae ON There are three optional The D4 HPP 1 handheld programmer 3 Bunt connecting cables available connects to the 15 pin port on any of the a hat use wih te DL405 CPUs A memory cartridge is DHPP i grograradiet located on the side of the handheld 8 a cael S Ses es HPCL Sin programmer This slot allows you to copy AA aa Ad od E cable memory cartridges including UV Sela ala Bl ele dc M GREBR S PROM d fer data xw by bm RII per s and transfer data programs oe ee ee he as es cable between the CPU and a memory D4 HPP 1 A Koyo D4 CASCBL cassette cartridge cable 546 PLC and PC Products DL405 Communications NEED ADDITIONAL GOMMUNICATIONS PORTS Do you need communications ports in Note The DL405 CPUs also support a MODBUS RTU master and addition to the built in CPU communi slave module for connection to a MODBUS RTU network These cations ports to connect to an operator modules are listed later in this section interface or HMI Would you like to connect to a network of other AutomationDirect products or a MODBUS RTU or Ethernet network If PCs running DirectSOFT32 Programming Software HMI software or other Windows based programs yes then choose between the H4 ECOM Ethernet communications module or the D4 DCM serial data communications module Both modules specificat
5. Communications 10BaseT Ethernet Data Transfer Rate 10Mbps Link Distance 100 meters 328 ft Ethernet Port RJ45 Ethernet Protocols TCP IP IPX Serial Port RJ12 K sequence ASCII IN OUT Power Supplied 3680mA 5VDC 400mA 24VDC Manufacturer Host Automation Products H4 EBC oo a i ai lel EN sli amp a RJ45 port for 10BaseT Easy to use reliable and fast The H4 EBC F module plugs into the CPU slot of any DL405 I O base The 10BaseT or 10BaseFL port can be networked using commercially available cabling hubs and repeaters The H4 EBC F module supports all DL405 10BaseFL Ethernet 10Mbps 2 000 meters 6 560 ft ST style fiber optic TCP IP IPX RJ12 K sequence ASCII IN OUT 3550mA 5VDC 400mA 24VDC Host Automation Products H4 EBC F Sige MBER cunctum E A ST bayonet for 10BaseFL Qr a m 1 RJ12 serial port discrete and analog I O modules The H4 EBC module also supports the H4 CTRIO and D4 HSC but no other intelligent modules are supported The H4 EBC F supports up to three expansion bases v H4 EBC F Off the shelf solutions You can purchase PC based control software that is ready to use with the H4 EBC F module PC based control packages are equipped with compatibl
6. ANALOG OUTPUT ANALOG OUTPUT Typical User Wiring See NOTE 1 F4 16DA 1 F4 08DA 1 a a Internal module circuitry 4mA 20mA Gp 4mA 20mA amp CHI Current p A 0 1KQ J 9s an e CHI D CHI H D 4 20mA current sinking H D A 4 Belt la OU NU same H D A en JP l OSA CH2 lt Q H D A 8 cre H o ko v CHa V 1 cha 7I Be cha 7I same lt ep T H D A zi e lt 5 H D A cs 9 D CHS D ced S cHe L cHe i lt de H D A i lt D Giy H D A MITT D ew LL i lt D 1 DIA cus 7 amp cus eS 1 lt e CH9 1 lt H D A l l CHIO ND 1 D A CH9 D D f lt D cH zl cmoj Jr T mD e DA H D A jem EE Gp Bed E f s cHi2 _7 BS lt e H D A 4 eS pL oma MU i Tova cm3 e ecd O lt SU D CH15 same H D A cma 7I Di e lan CHIE 4 20mA current sinking D A 3 CH15 eus g J poo e ov cui 7 Gg XS amp 0 1KQ l Co ii Gy 24V D 29 D TES ep Internal ov OS ov A ep DC DC Converter Rid D G3 M e 24 VDC 0 1 A D 24 VDC 0 1 A D E 18 48 VDC User Supply Optional 21 6 26 4 VDC Gp e Loop Supply 100mA Ra Add 20mA for each 4 20mA loop powered from this supply PLC and PC Products 610 DL405 I O Specifications Anatoc Output MODULES F4 08DA 2 8 Channel Analog Voltage Output F4 16DA 2 16 Channel Analog Voltage Output Number of Channels F4 08DA 2 F4 16DA 2 8 single ended one common 16 single ended
7. RS232C RS232C 2 RXD 2 TXD 3 TXD 3 RXD 5 GND 7 GND 1 DCD 4 RTS 4 DIR 5 CTS 6 DSR 6 DSR 7 RTS l 8 DCD 8 1 L 8 CTS 20 DTR OOOOOOOO edd OOOOOOO 9 pin DCE 15 pin Connector 15 pin Connector 15 9 Connector Pin labeling conforms to the IBM DTE and DCE Standards 25 pin DTE Connector 5 68 PLC and PC Products ve A UNE A DL405 Remote I O rng ETHERNET Remote 1 0 Master MODULES Ethernet Remote 1 0 Master Module Ethernet remote I O master The Ethernet Remote Master H4 ERM F connects 430 440 and 450 CPU systems to slave I O over a high speed Ethernet link Need a lot of I O Each ERM module can support up to 16 additional H2 EBC systems See next page for more information 16 Terminator I O EBC systems or 16 fully expanded H4 EBC systems Of course combinations are fine too The ERM also supports Edrives See the Drives section for details Note Applications requiring an extremely large number of T1H EBC analog 0 or H4 EBC 16 channel analog 1 0 could Simple connections The ERM connects to your control network using Category 5 UTP cables for cable runs up to 100 meters Use repeaters to extend distances and expand the number of nodes Our fiber optic version uses industry standard 62 5 125 ST style fiber optic cables and can be run up to 2 000 meters The PLC ERM and EBC slave modules work together to update the remote I O points Thes
8. ZIPLink cables and communications adapter modules offer fast and convenient screw terminal connections for the D4 450 lower port RS232 422 DIP switch selectable See the Connection Systems section in this desk reference for part numbers and descriptions Le ate ay iier Programming port RS232C 9600 baud connects to j HPP Directe 0 132 DV 1000 EZTouch EZ lext pan rene els etc K sequence protocol fixed station Sense HHP address 1 i ov RS232 TXD 5v RS232 RXD General purpose port RS232C RS422 RS485 2 5V Remote fo only Baud rate selectable via software a bees RXD Online TTL pu Up to 38 4K baud Connects to DireciSOFT32 mmy CPU Error TTL EZTouch EZText panels network etc oI CPU Ready TTL ov Two logical ports separate pins on connector e jov ov Software selectable protocol includes Port2 ov Protocol Poti Pot3 9 Ground K sequence V Port 0 DirectNETMaster Slave v n MODBUS Master Slave v MODBUS Master Slave A Remote 1 0 V ASCII Out A 25 pin connector 25 pin connector io ho RS232TXD 9 RS422TXD o9 RS232 RXD e E o 9 RS232RTS e SA ADI o9 RS232CTS e o 9 o 9 R 422 RTS o ovl e 9 RS422 RTSH aul ie 2 o o 2 o 9 o RS422RXD e 5 oo RS422 RXD 9 e o cre e RS422 CTSt e o 52 esna o g fesi nor 25 RS422 TXD 25 T oe LS Port 1 Port 3 PLC and PC Products 541
9. Points 8 12 24VDC OUTPUT Output Current TB 24V FU J 1 25A point M 0 4 4 Output Current 1 5 2A point 2 6 _ 5A common 3 0 D4 08TD1 0 10 20 30 40 50 60 C 32 50 68 86 104 122 140 102 264VDC ee Ambient Temperature C F Di2Mennee co Internally 12 24 VDC Connected Ec D Sp D T Ho D 0 fos G r D 1 D c v r e 2 e ps c Den 12 24 VDC FT A T D 4 a BE n 1 95 le T D 6 4 s 7 TL D To O 5 D Commons 24VDC d I9 ETERNI To LED z a I8 24VDC T i y 4 Output 4 C L 12 24 Optical D T VDC Isolator c 1 me 24VD MIL O LJ DL405 I O Specifications CMA E Ua DC OurtPuT MODULES F4 08TD1S DC Output Outputs per Module 8 current sinking Commons per Module 4 isolated 8 terminals Operating Voltage 24 150VDC Output Type MOS FET Peak Voltage 200VDC lt ims ON Voltage Drop 0 5VDC 2A Max Current Resistive 2A point 4A common Max Leakage Current 5 pA Max Inrush Current 30A for 1ms 19A for 10ms Minimum Load N A Base Power Required 5v 295mA max External DC Required None OFF to ON Response 25yus ON to OFF Response 25yus Terminal Type Removable Status Indicators Logic side Weight 1007 282g Fuses Derating Chart
10. 1 3A per output see diagram Non replaceable Points 8 24 150VD TPUT 1 5A point amp OUTPU d TB OPENFUSE _ 2 0A point 0 4 0 4 4 3 1 5 1 5 2 6 2 6 3 7 3 7 F4 08TD1S 9 DL T T T 1 0 10 20 30 40 50 6 D 32 50 68 86 1 122 1400F 24 E Ambient Temperature C F l sup LJ SUP A Lodge vitem L 2 COM Commons com on es o L Heb 1 com foreach group Eu e D i COM E D B 3 1 our SUP RIS aaa e 2 B cp FA HCA an LIQ CoM 3 com 2 D D 2 mO OUT D AT L D COM com L 3 cho uD 3 B D 5 COMI P E a c IM v 5 OUT AP D 4 Fade er EO cL er our 4 6 7 D our 5 ds fov COM L d D 5 SUP D amp e a e Supply com _ A LAF Common 6 n OUT D 7 COM mH m 2 de tica Output Isolator L gt To LED AH PLC and PC Products 5 9 3 DL405 I O Specifications DC Oureut MODULES D4 16TD1 DC Output Outputs per Module 16 current sinking D4 16TD2 DC Output Outputs per Module 16 current sourcing Commons per Module 2 internally connected Commons per Module 2 isolated Operating Voltage 4 5 26 4VDC Operating Voltage 10 2 26 4VDC Output Type NPN Open collector
11. Auxiliar via CPI protoca DirectSOFT32 an Mn operator interfaces e D4 430 D4 440 communications ports pin outs 25 pin connector 15 pin connector ERE o RS422 TXD Sense HHP e de Hana M o RS232TXD e SORTS e R5422 TXD RS232RXD e RSI cis o Online TTL gt RS422 RTS CPU Error TTL RS422 RTSH CPU Ready TTL e DY b o o o Ground e RS422RXD O 5 RS2RXD 5 RSA Tes Port 0 RS422 CTSt 5 MET 25 Lo save onl ort R232C or RS422 Baud rate selectable ipsiiich K sequence protocol DirectNET connects to DireciNET CPU diagnostic error CPU diagnostics OK Communication error Communication OK CPU Dipswitch ON CPU battery disabled SWt CPU battery enabled SW2 jon Station address is 1 OFF Station address set by HPP sw4 ZL CMDB25 D Sub connectors provide a fast convenient field wiring through the use of screw terminals They are available in male and female 9 15 or 25 pin versions See the Connection Systems section of this desk reference for more information on the D Sub connectors PLC and PC Products 545 DL405 Programming DL405 ProcrRamminc TOOLS AND GABLES Selecta T programming device I 2 IE There are two tools for programming the rem Xia DL205 CPUs DirectSoft32 PC based progra
12. ANALOG INPUT Internal Module Wiring See Note 1 8 CHANNEL S a CHI CH1 Ma MUN 25085 F4 08AD 0i Voltage Transmitter VY ow maa A Gav 25005 svoe I IQ OV 9 W 1 5VDC CH2 a e o Ped BVOC TS ER IN 2500 9 AtoD XA Voltage Transmitter CH3 Je p WW Convertor p E CH4 gt CHI D Gia D IN 25009 g com Fou Ad AWW S o CH3 6 w CH5 gt IN amp D L wH 2 CH2 Not used CH5 cus IN 2502 E com S dpt amp m E D H AN N CH6 maD IN 2500 9 bun ds ar Ov t CH4 D CHT CDS aa m Scd t est et ar e 2 wire 4 20mA W Em cus D Transmitter pa nM zaaf os LN D w COM w C Irne9 s S Sire 20m E Jumpers for cy LL Transmitter 3 t 4 6p m CH5 7 amp 8 IN D es a are installed d e uen up pe T DEG P S CH8 24VDC V AGI typical 18 30VDC ov 24VDC 0 1A D e v 0 E NL OL PLC and PC Products 603 DL405 I O Specifications Anatoc Input MODULES F4 16AD 1 16 Channel Analog Input Number of Channels 16 single ended one common Input Ranges 0 20mA 4 20mA PLC Update Rate 1 channel per scan min 16 per scan max Digital Input Points 16 X input points 12 binary data bits Required 4 active channel bits Base Power Required 5V 75mA External Power Supply 21 6 26 4VDC 10 OMA class2 Channels Individually No Each channel can be configured for cur
13. 40 32 24 16 8 0 1A point Output current 9 L1 20 68 Ambient Tem Wiring per 32pts using EXT 24VDC Connector Current Flow Current Flow Current Flow Current Flow 30 86 T T 40 50 104 122 perature C F Wiring per 32pts with 24V on Connector See the Connection Systems section in this desk reference for part numbers of ZIPLink cables and terminal blocks compatable with this module Wiring per 32pts using EXT 24VDC Connector and 5 26VDC Load Supply o oo000000000000000000 Common 24VDC Ext Ao Al A2 Internally Internally Internally Connected Connected s 56ypc Connected A3 vo vo g wo s A10 Al A12 A13 Wa Wa Wa C2 BOJ Current Flow BY S B2 B3 V V V C3 B10 B11 B12 B13 V V V cal Optical Optical Optical v v Isolator Isolator Isolator T r T ra Output Y Output ToLED TT ToLED E ToLED 24VDC 5 26VDC 4 Common Common 24VDC Ext 4 24VDC Ext oo00000000000000 0000 5 24VDC OUTPUT F AC L HEC B D 7 0 40 4 0 4 0 4 151 51 541 5 2 62 6 2 6 2 6 e a DOB BZ D4 64TD1 DISPLAY SELECT A B C D 5 26V 0 1A CLASS2 Connector Pins CNT CN2 a sl 9 O A4 col O O c4 A5 ci O 9 cs ee eal e
14. Koyo Electronics Power required 110 VAC 220 VAC D4 RS 24VDC D4 RSDC Manufacturer Koyo Electronics PLC and PC Products 5 63 Suce 1 0 Master Suct Stave SERIAL D4 450 Slice 1 0 Master Module D4 440 D4 430 Maximum Number of Slice Masters Supported Maximum Number of Slice Slaves per Channel Maximum Number of Slice Slaves per System Total I 0 available 16 pts per Slice Slave Specificat 480 2 channels 15 Slice slaves per channel 1 0 Addresses Used Slice 1 0 modules do not automatically consume any standard input and output points They consume remote 1 0 points at a rate equal to the number 1 0 points in each base However you can choose to use standard 1 0 addresses as an option Maximum Slave Points per CPU Auxiliary RS232C communication port Primarily used for program ming or monitoring the CPU with a Handheld Programmer or per sonal computer running DirecfSOFT32 ores any device that can be connected to the top port of the DL405 CPU Slave Communication Port Master to Slave Communications Recommended Cable RS485 via twisted pair 600K baud Belden 9841 or equivalent o to 60 C 32 F to 140 F 5 to 95 humidity non condens ing Slice 1 0 Slave Modules Operating Environment Slice Master 300mA Slice slaves TUA Tax um at ji 24VDC HONENCOTSUTER PP attached at 24VDC
15. 47 63Hz ON Voltage Level 5150V OFF Voltage Level 40V Input Impedance 22K Input Current 10 0mA 220VAC Minimum ON Current TmA Maximum OFF Current 2mA Base Power Required 5v H50mA max OFF to ON Response 5 30ms ON to OFF Response 10 50ms Terminal Type Removable Status Indicators Logic side Weight 9 207 2609 See the Connection Systems section in this desk reference for part numbers of ZIPLink cables and terminal blocks compatable with this module Derating Chart Points 16 _ 220VAC INPUT 124 TB DTA Zanr 8B 8 1 0 4 0 4 Em 1 5 1 5 4 2 6 2 6 4 3 7 3 7 0 In ot TI D4 16NA 1 0 10 20 30 40 50 60 C 32 50 068 8 104 122 140F 220VAC EH Ambient Temperature C F 10 20mA 50 60Hz A 2 TS 0 e S 6 O 4 m 1 mI z p e er I 4 5 D3 n CS 7 s Qa 2 jr ous o9 m l Os i da a CS 1 D a a a CS 6 oy 1 5 2 toss gt __ _ 7 ae are e 220VAC Common i 9 5 L To LED wey dd Optical Input Isolator D4 16NE3 AC DC Input Inputs per Module 16 sink source Commons per Module 2 isolated Input Voltage Range 10 2 26 4VAC VDC Peak Voltage 37 5VAC NDC AC Frequency 47 63Hz ON Voltage
16. Shift Right SHFR Shifts the bits in the accumulator a specified number of places to the right Rotate Left ROTL Rotates the bits in the accumulator a specified num ber of places to the left Rotate Right ROTR Rotates the bits in the accumulator a specified number of places to the right Set Bit SETBIT DL450 Only Sets a single bit to a 1 in a V memory location Reset Bit RSTBIT DL450 Only Resets a single bit to a 0 in a V memory location Encode ENCO Encodes the bit position set to 1 in the accumulator and returns the appropriate binary representation in the accumulator Decode DECO Decodes a 5 bit binary value 0 31 in the accumulator by setting the appropriate bit position to 1 in the accumulator Table Instructions Fill FILL Fills a table of specified V memory locations with a value which is either a V memory location or a 4 digit constant Find FIND DL440 amp DL450 Only Finds a value in a V memory table and returns the table position containing the value to the accumulator Find Greater Than FDGT DL440 amp DL450 Only Finds a value in a V memory table which is greater than the specified search value The table position containing the value is returned to the accumulator Find Block FINDB DL450 Only Finds a block of data values in a V memory table and returns the starting address of the table containing the values to the accumulator Move MOV DL440 amp DL450 Only Moves the value
17. Status Indicators Logic side Weight 8 807 250g 1 Connector sold separately See Connection Systems section for wiring options Points Derat ing Chart 16 12 24VDC INPUT TB 2 FAm 8 0 4 4 q 1 5 1 5 2 6 2 6 4 3 7 3 7 D4 16ND2F 9 D 1 T T T O 10 20 30 40 50 60 C 32 50 68 Bb 104 i2 WMOF 102 264v0c PH Ambient Temperature C F E cere 10 2 26 4 _ 0 VDC iE D CA ts de 4 57 0 4 ee FA 34 65 1 w QS m s 5 t T L Ig De ELM D t F9e E e 10 2 26 4 dii 7 voc AE cs 4 3 G8 mpa 7 SeT amp m Ds C8 f ei AE Se mo De 3 Se Lee ED F Hae Current Flow 67 1 5 G9 ta 8 l 2 12 24VDC 7 j Common J D i t 3 To LED 2 GD ae So KI NWw l GH Input Reheat a D1405 I O Specifications See the Connection Systems section in this desk reference for part numbers of ZIPLink cables and terminal blocks compatable with this module CONNECTIONSYSTEMS PLC and PC Products 5 8 7 DL405 I O Specifications DC input MODULES D4 32ND3 1 DC Input Inputs per Module 32 sink source Commons per Module 4 isolated Input Voltage Range 20 28 VDC Peak Voltage 30VDC ON Voltage Level 19V OFF Voltage Level
18. 5mA Base Power Required 5v 1000mA max 60 mA point External DC Required None OFF to ON Response 10ms ON to OFF Response 10ms Terminal Type Removable Status Indicators Logic side Weight 10 90z 310g Fuses 19379 K Wickman Maximum DC voltage rating is 120 VDC 0 5A size 3 can be used with this module 1 10A 250V per common User replaceable 30 000 cycles typical Motor starters up to and including NEMA Fuses 1 8A per common Non replaceable Typical Relay Life Operations Maximum Resistive ji Typical Relay Life Operations mete Oe ee Maximum Operating Voltage Load Current 125 250 Resistive or a Ga A VAC VAC Inductive Inrush 1A resistive Load Current VDC VAC VAC E 2 a 1A inductive RELAY CUTEST 0 5A resistive 125K Te 3 m 0 5A inductive 1 5 FU 2 6 TB 3 7 F F4 08TRS 2 D4 16
19. DL405 PLC Overview Tur DL405 A Great Fir ron DISCRETE on PROCESS APPLICATIONS Operator interface connects to serial port on CPU 16TD2 int 4 ECOM Epon hernet DC outpu pa DCM j0MB Ethe ya CTRIO ps232C 27 connection pa 6ANDZ Wigs le comm PO TD point DI et mo aS nant e ee for high for position con g chan inpu o Jications density trol apP of RTD inputs Remote I O Remote 1 0 Up to seven additional bases of I O connect to y the bottom serial port on the D4 450 CPU li Discrete devices Choose from a wide variety of discrete I O modules all the way up to high density 32 and 64 point modules Use our ZIPLink easy wiring sys tem to save yourself time and money High speed counting The new H4 CTRIO module offers both high speed counting functions up to 100Khz max and pulse output functions up to 25 Khz max making it ideal for position speed monitoring and stepper control It also includes four independently configurable high speed isolated discrete outputs An easy to use graphical configuration software allows you to configure the module for all of these capabilities 5 2 6 PLC and PC Products DL405 PLC Overview I Process control with the DL405 Preset total batch quantity Percentage of gas oil to be blended into marine oil pH 232TD2 32 point pc output Flow rate required of the blen
20. Points Derating Chart 8 18 220VAC OUTPUT Output Current 7 TB FU TA point Output Current 9 7 ri 5 em 0 5A point 1 5 utput Current 2 6 2 2A point 3 7 5A common D4 08TA UT T T TT d CA 15 265VAC O 10 20 30 40 50 6C 10mA 2A 32 50 68 86 104 122 140 F 50 60Hz Ambient Temperature C F e 18 220 VAC C D Hao 9o ru amp t _ amp 1 1 D ee es mre L fe 16 18 220 VAC OAB F E L EHI 499 4 te C D m95 Q g oi 9e _ u 49 7 Cnm D L pu aie ee Tal Ou tical a m L lg L L q e tiy Aa 16 220 E J gt D Common 0000000 To LED on S 5 9 8 PLC and PC Products Outputs per Module Commons per Module Operating Voltage Output Type Peak Voltage 16 2 isolated 15 265VAC SSR triac 265VAC AC Frequency 47 63Hz ON Voltage Drop 1 5VAC 0 5A Max Current 0 5A point 3A common 45 C 2A common 60 C Max Leakage Current Max Inrush Current Minimum Load 4mA 265VAC 15A for 10ms 10A for 100ms 10mA Base Power Required 5v OFF to ON Response ON to OFF Response Terminal Type 450mA max ims ms 1 2 cycle Removable Status Indicators Logic Side Weight 12 207 3509 Fuses See the Connection Systems section in this desk reference for part
21. e Maximum Output Clamp Minimum Output Clamp Some variations of PID control are done with supporting ladder logic Examples that are included in the PID manual are Auto Manual Mode Control Setpoint Ramp and Soak Alarm Word Decoding Time Proportioning Control Loops e Cascading Loops e Positioning Actuator Control Loops Many types of operator inter faces can configure tune and monitor loops DL405 Specialty Modules 16 Loop PID GoProctssor Module Type Specifications and Key Features CoProcessor Intelligent Number of Loops 16 maximum Modules per CPU Six maximum any slot in CPU base PID Algorithm Position or Velocity form of the PID equation Optionally specify direct or reverse acting square root of the error and error squared control Sample Rate Specify the time interval between PV samples 0 1 to 999 9 in units of seconds or minutes Auto Manual A control relay CR which when energized places the corresponding loop into automatic mode PV alarm monitoring continues when loops are in manual mode Square Root PV Specify a square root of the PV for a flow control application Specify a high and low limit for allowable setpoint changes Specify proportional gain of 0 00 to 99 99 Specify reset time of 0 1 to 999 9 minutes seconds milliseconds or microseconds Bumpless Transfer I Bias and setpoint are initialized automatically w
22. 250 1 2W 0 196 25 ppm C current in 50 VDC voltage input 45 mA current input 0 32A Series 217 fast acting current inputs 10V maximum 0 02596 of span 1 count max unipolar z 2 count Cross Talk 80dB 1 2 count maximum Full Scale Calibration Error 2 coi 6 co nts max voltage input nts max at 20 0 mA current input Offset Calibration Error x 1 count max voltage input 2 counts max at 4 0 mA current input Maximum Inaccuracy 0 4 max 77 F 25 C 0 55 max 32 to 140 F 0 to 60 C Conversion Time DL405 I O Specifications lt 6mS per selected channel Noise Rejection Ratio Normal mode 3dB 50Hz 6 dB octave Common mode 70dB DC to 12 KHz PLC Update Rate 1 channel per scan min 4 per scan max Digital Input Points Required 16 X input points 12 binary data bits 2 channel ID bits 1 sign 1 broken transmitter Optional 32 input point operation for D4 04AD compatibility mode Base Power Required 5V 85mA External Power Supply 24VDC 10 100 mA class 2 Accuracy vs Temperature 45 ppm C full scale calibration change including maximum offset change of 2 counts Operating Temperature 32 to 140 F 0 to 60 C Relative Humidity 5 to 95 non condensing Environmental Air No corrosive gases permitted Vibration MIL STD 810C 51
23. 5 VDC supplied by base power supply Operating Environment 0 C to 60 C 32 F to 140 F 5 to 95 humidity non condensing Manufacturer Deadband FACTS Engineering Alarm Specifications Specify 0 1 to 5 alarm deadband on all alarms except Rate of Change PV Alarm Points A Y output or CR may be activated based on four PV alarm points PV Deviation A Y output or CR may be activated based on four PV alarm points Specify an alarm for PV deviation above or below the setpoint Yellow Deviation and an alarm for greater PV devi ation from the setpoint Orange Deviation Rate of Change A Y output or CR may be activated when the PV changes faster than a specified rate of change limit Broken Transmitter Monitor the PV for a broken transmitter PLC and PC Products Er Direct 579 v DL405 Specialty Modules Four Loop TEMPERATURE GONTROLLER Four Loop Temperature Controller Module Overview The F4 4LTC combines the features of four Single Loop Temperature Controllers into one inexpensive module The module has four asynchro nous configurable PID loops with built in temperature inputs and control outputs so that precision temperature control is maintained even while the PLC is in program mode This module can control temperatures up to 3276 7 C F and accepts either ther mocouple or RTD inputs By simply changing a jumper setting you can choo
24. Ambient Temperature C F 12 24 VDC yt 12 24 VDC 10 2 26 4VDC L 9 0 5A I a E amp m u lo mo ii Optical Isolator T Common sep mes sess 12 24 L WW L BETT 2316569655 69 6 amp 2 GE elelelelelelelele To LED DC Ourpur MODULES D4 32TD1 DC Output Outputs per Module 32 current sinking Commons per Module 4 isolated Operating Voltage 4 75 26 4 VDC Output Type NPN Open Collector Peak Voltage 36VDC ON Voltage Drop 0 6VDC 0 2A Max Current Resistive 0 2A point 1 6A common Max Leakage Current 0 1mA 36 VDC Max Inrush Current A for 10 ms DL405 I O Specifications 05 for 100 ms 0 1mA 250mA max 24VDC 1096 140mA max 0 1ms 0 1ms Minimum Load Base Power Required 5v External DC Required OFF to ON Response ON to OFF Response Terminal type See ZIPLinks note below Status indicators Logic side Weight 6 70z 190g Fuses None Only 16 status points can be displayed at one time on the front of the module In the A B position the status
25. Base Power Required 5v 150 mA max Input Voltage Range 90 150VAC VDC Terminal Type None Peak Voltage 350 peak lt 1ms Status Indicators Logic side AC Frequency AT 63H2 Weight 8 807 250g ON Voltage Level gt 90VDC 75 VAC 8 or 16 point selection switch is located on the back of the module OFF Voltage Level lt 60VDC 45 VAC l Input Impedance 122K 8 or 16 point selection is indicated by the LEDs above the input switch status Input Current 5 5mA 120V Minimum ON Current 4mA Maximum OFF Current 2mA Base Power Required 5v 9 OFF to ON Response 8ms ON to OFF Response 15 S Terminal Type Removable Status Indicators Logic side Weight 9oz 256g See the Connection Systems section in this desk reference for part numbers of ZIPLink cables and terminal blocks compatable with this module Derating Chart Points Va 8 90 150VAC DC INPUT 64 T8 4 D 1 INPUT SIMULATOR 4 0 4 8 16 EE raare 3 4 2 6 0 4 0 4 2 3 7 1 5 1 5 2 6 2 6 0 F4 08NE3S E P 0 i p a n H 60 C D4 16SIM 32 50 68 86 104 12 1400F ee OVDE Lap Ambient Temperature C F i m OFF ON IN c D A0 WO 0 T D Y a QS At CD o gt IN IN N a H A aD 9 e Le OS sD
26. Check the specifications to determine the 1 O limits I O points required per module Module Unit CPUs Expansion Units 8 16 32pt DC Input 64pt DC Input 8 16 32pt DC Input 64pt DC Output DC Input Relay Output Analog Input and Output Thermocouple Input Local CPU Base Expansion Base CPU slot only v Remote Base Remote I 0 Remote Masters serial Ethernet Remote Slave Unit Slice Master SDS Communications and Networking Modules CoProcessor Modules Specialty Modules Interrupt with D4 430 with D4 440 D4 450 PID 4 Loop Temp Controller High speed Counter Simulator Slot 0 only Slot 0 and1 v v v v v 1 If you are using 64pt modules you cannot install any specialty modules in slots 5 6 or 7 of the local CPU base 2 Modules are only allowed in expansion bases if you are using the D4 450 CPU and ALL bases in the system are D4 xB 1 bases Remote I 0 H4 ERM D4 RM D4 SS 106 D4 SS 16T D4 SS 16N F4 SDS Communications Networking F4 08TRS 1 All modules Specialty Modules 0 D4 F4 08TRS 2 CoProcessors NT H4 CTRIO D4 16TR 5 5 2 PLC and PC Products All modules DL405 1 0 ADDRESSING Many of our customers were familiar w
27. Sup V4 18 32 bc D T d k D NU 4 20mA current sourciny F D A pis G9 cH 3 9 14 dp We EN 0 1375Q Note 2 100W FA 4V4 se FO 14 ck PLC and PC Products 612 DL405 I O Specifications q E a Anatoc Oureur MODULES F4 04DAS 2 4 Channel 0 5V 10V Isolated Analog Output Number of Channels 4 isolated Output Range 0 5VDC 0 10VDC Resolution 16 bit 1 to 65536 Isolation Voltage 750V continuous channel to channel channel to logic Load Impedance 2k min PLC Update Rate 1 channel per scan min 4 per scan max Digital Output Points Required 16 data bits 2 channel ID 1 output enable 32 Y output points Linearity Error End to End 10 count maximum 0 015 of full scale Conversion Settling Time 3ms to 0 1 of full scale Gain Calibration Error 32 counts 0 05 Offset Calibration Error 13 counts 0 02 Maximum Inaccuracy 0 07 77 F 25 C 0 18 32 to 140 F 0 to 60 C Operating Temperature 0 to 60 C 32 to 140 F Storage Temperature 20 to 70 C 4 to 158 F Relative Humidity 5 to 95 non condensing Environmental Air No corrosive gases permitted Vibration MIL STD 810C 514 2 Power Budget Requirement 60mA Q 5VDC supplied by base External Power Supply 60mA per channel 21 6VDC 26 4VDC Shock MIL STD 810C 516 2 No
28. amp CH4Hl de A 4 20mA current sinking CH4 D ep lt lt D A 4 A n CH44 D CH4 D Current 4 CH4 9a C D E 0 1KQ D ES D pw B D Intemal se D DC DC Converter 24 ov o LY KA QD 18 30 VDC User Supply Optional 2nd 21 6 26 4VDC 24V e 75 ma ep User Supply 75 mA SS EE Add 20mA for each 4 20mA loop powered from module 608 I PLC and PC Products Anatoc Output MODULES F4 04DA 2 4 Channel Analog Voltage Output Number of Channels 4 single ended one common Conversion Time DL405 I O Specifications 5us maximum settling time 2 0 ms maximum digital out to analog out Output Ranges 0 5V 0 10V 5V 10V Channels Individually Configurable Yes Required Digital Output Points 16 Y output points 12 bits binary data active channel bits or 2 active channel Bis and 1 sign bit for bipolar Resolution 12 bit 1 to 4 095 Base Power Required 5V 90 mA Load Impedance 2K minimum External Power Supply 21 6 26 4 VDC 90 mA class 2 ou uts full loaded Load Capacilance 0 01uF maximum Voltage Output Current 5 0mA sink or source Short circuit Current 15 mA typical Accuracy vs Temperature 57 ppm C full scale calibration change includi ing maximum offset change 2 counts Linearity Error End to End and Relative Accuracy count 0 025
29. described on the following two pages Keep these choices in mind as you plan your I O system Local I O The local base is the base that holds the CPU The term local I O refers to the modules that reside in the base with the CPU Each local I O point is updated on every CPU scan Up to 512 points are available in the local base by using 64 point modules requires a D4 440 or D4 450 Expansion I O Expansion bases are commonly used when there are not enough I O slots available in the local base or when the power budget for the base will be exceeded with the addition of I O This configuration requires additional base s each of which require a D4 EX Local Expansion Unit in place of the CPU and a cable to connect the expansion bases to the local CPU base Up to three expan sion bases can be connected to a local CPU base for a total of four bases The CPU updates expansion I O points on every scan The total number of local and expansion I O points for the D4 450 is 2048 points The total for the D4 430 and D4 440 is 640 I O 5 5 0 PLC and PC Products Example of I O system configurations L Remote 1 0 x 14 450 also offers a remote 1 0 port on 25 pin connector Expansion 1 0 3 Expansion racks maximum ee RS 485 twisted pair 7 Bases per channel 1000m total distance D4 450 supports a maximum of 3 channels T
30. isolated Input Voltage Range Peak Voltage 80 265VAC 265VAC AC Frequency ON Voltage Level 47 63Hz 70V OFF Voltage Level Input Impedance 30V 12K Input Current 85mA 100VAC 20mA 230VAC Minimum ON Current 5mA Maximum OFF Current 2mA Base Power Required 5v 100mA max OFF to ON Response 5 30ms ON to OFF Response Terminal Type 10 50ms Removable Status Indicators 265VAC Logic side Weight Derating Chart 8 4 oz 240g Points 8 110 220VAC INPUT 6 TB 4d 0 4 4 1 5 2 2 6 3 7 0 T T T T T D4 08NA 0 10 20 30 40 50 60 C pomum 32 50 68 86 104 122 140 F 80 265VAC Ambient Temperature C F 10 30mA 50 60Hz LF CA O CA S po E 9 o 53 2 65 1 L hml O po ups D EE amp d o ecs bbe A a n C 5 cB FTZS la dy 9 D L Rd 83 aHa SS e 1 110 220 AC Common i L 6 D oO To LED zx x D GO US m Optical EL Input Is lator p NL 5 90 PLC and PC Products D4 16NA AC Input Inputs per Module 16 Commons per Module 2 isolated Input Voltage Range 80 132VAC Peak Voltage 132VAC AC Frequency 47 63Hz ON Voltage Level gt 70V OFF Voltage Level lt 20V Input Impedance
31. one common Conversion Time 400us maximum for full scale change 4 5 to 9 ms for digital out to analog out Digital Output Points Output Range 0 5VDC 0 10VDC Required Resolution 12 bit 1 to 4095 F4 08DA 2 16 Y output points 12 bits binary data 3 bits channel select 1 bit output enable F4 16DA 2 32 M oput points two sets each of 12 bits bina ry data 3 bits channel select 1 bit output enable Output Type Voltage Sourcing 10mA max Power Budget Require External Load Resistance Kmex t k m in example 10volts 1K 10mA load 80mA 5VDC base power External Power Supply 21 6 26 4VDC 150mA class 2 Crosstalk 70dB 1 count maximum Linearity Error End to End and Relative Accuracy Onna um 10VDC at 25 C Accuracy vs Temperature 57 ppm C full scale calibration range including maximum offset change 2 counts Operating Temperature Full Scale Calibration Error Offset Error Included 6 cou ts max 10VDC at 25 C 32 to 140 F 0 to 60 C Storage Temperature 4to 158 F 20 to 70 C Offset Calibration Error 3 counts max OVDC at 25 C Relative Humidity 5 to 95 non condensing Maximum Inaccuracy 20 a C TET Ar 0 4 32 to 140 F 0 to 60 C Environmental Air No corrosive gases permitted Vibration MIL STD 810C 514 2 Shock
32. or 2 meter cable lengths Accessory cable connector module for ZL 4CBL4 cable is part number ZL CM40 Or build a custom cable with D4 IO3264R D4 IO3264S or D4 IOCBL 1 D4 64ND2 589 64 pt 20 28 VDC sourcing input module 8 commons isolated Requires two connectors sold separately NOTE Recommended pre wired Ziplink connector cable for this V O Module is part number ZL 4CBL4 where designates either 0 5 1 or 2 meter cable lengths Accessory cable connector module for ZL 4CBL4 cable is part number ZL CMAQ Or build a custom cable with D4 IO3264R D4 IO32645 or D4 IOCBL 1 D4 USER M DL405 CPUs are covered in the DL405 User Manual Order manual separately DL405 AC Input Modules D4 08NA PPX U 20N 590 8 pt 110 220 VAC input module 2 commons isolated removable terminal D4 16NA PPX U 25N 16 pt 110 VAC input module 2 commons isolated removable terminal D4 16NA 1 16 pt 220 VAC input module 2 commons isolated removable terminal D4 USER M DL405 CPUs are covered in the DL405 User Manual Order manual separately D4 16NE3 PPX U 55N 591 16 pt 12 24 VAC DC current sinking sourcing input module 2 commons isolated removable terminal F4 08NE3S 405 8HDCN 592 8 pt 90 150 VAC DC current sinking sourcing isolated input module 8 commons removable terminal D4 USER M DL405 CPUs are covered in the DL405 User Manual Order manual separately Notes Our manuals are sold separately except for those accompanying softwar
33. to port 1 of the DL405 CPU can be connected to the DCM just make sure the device has a DL405 compatible driver This allows additional connec tions of devices such as operator inter faces personal computers etc Since the Overview DCM does not require any program The DL405 Data Communication Ming you can set the DCM communi Module DCM is a general purpose cation parameters connect the cables communications interface for the DL405 family of PLCs This module is primarily used for three reasons and start transferring data DIP Switches for communica tions and Protocol Parameters e Extra general purpose communications port to connect a personal computer operator inter face etc Network interface to a DirectNET network Specifications Network interface to a MODBUS network using Intelligent the RTU protocol Module Type ee Modules per CPU 7 Maximum any slot in CPU Base inati RS232C 422 DirectNET SIMATIC TI405 or MODBUS slave only RTU protocol Communications Baud ae selectable from 300 to 38 4K baud Odd or no Say HE Ht ASCII mode R E DATA COMMUNICATION PAR OK Recommended Cable Belden 9729 or equivalent for RS422 TOUT HDR Field Wiring Connector 25 Pin D shell connector pa 2o Internal Power Consumption 500 mA maximum at 5VDC supplied by base power su
34. 0 1 second resolution 0 999 9 seconds Fast Timer TMRF Single input incrementing timer with 0 01 second resolution 0 99 99 seconds Accumulating Timer TMRA Two input incrementing timer with 0 1 sec ond resolution 0 9999999 9 sec Time and enable reset inputs control the timer Accumulating Fast Timer TMRAF Two input incrementing timer with 0 01 second resolution 0 999999 99 sec Time input and enable reset input control timer Counter CNT Two input incrementing counter 0 9999 Count and reset inputs control the counter Stage Counter SGCNT Single input incrementing counter 0 9999 RST instruction must be used to reset count Up Down Counter UDC Three input counter 0 99999999 Up down and reset inputs control the counter Shift Register SR Shifts data through a range of control relays with each clock pulse The data clock and reset inputs control the shift reg ister Accumulator Data Stack Load and Output Instructions Load LD Loads a 16 bit word into the lower 16 bits of the accumula tor stack Load Double LDD Loads a 32 bit word into the accumulator stack Load Real Number LDR DL 450 Only Loads a real number contained in two consecutive V memory locations or an 8 digit constant into the accumulator Load Formatted LDF DL440 amp DL 450 Only Loads the accumulator with a specified number of consecutive discrete memory bits Load Address LDA Loads the accumulator with the
35. 24 VDC 150mA e User S upply aS 21 6 26 4 VDC 7 EH 275mA M M d PLC and PC Products 61 1 DL405 I O Specifications Anatoc Output MODULES F4 04DAS 1 4 Ch 4 20mA Isolated Analog Out Number of Channels 4 isolated current sourcing Output Range 4 20mA current Resolution 16 bit 1 to 65536 Output Type Outputs source 4 20 mA from external supply Isolation Voltage 750V continuous channel to channel channel to logic Loop Supply 12 32VDC Output Loop Compliance Vin 2 5V Load Impedance 0 1375 32V Maximum Load Power Supply 375 12V 975 24V 1375 32V PLC Update Rate 1 channel per scan min 4 per scan max Digital Output Points Required 32 Y output points 16 binary data 2 channel identification bit output enable Power Budget Requirement 60mA Q 5VDC supplied by base External Power Supply 50mA per channel Linearity Error End to End 10 count maximum 0 015 of full scale Conversion Settling Time 3ms to 0 1 of full scale Gain Calibration Error 32 counts 0 05 Offset Calibration Error 13 counts 0 02 Output Drift 50ppm C Maximum Inaccuracy 0 07 77 F 25 C 0 18 32 to 140 F 0 to 60 C Operating Temperature 0 to 6
36. 250mA maximum with Manufacturer Koyo Electronics T i 15 slice 1 0 slaves per master Ec 915 ft 300m Built in communication port supports DirectSOFT32 and the Handheld 3 dm ses Programmer master to last Slice slave Personal computer Overview sh Slice I O is a form of remote I O which ie 81mm also allows the I O points to be located a long distance away from the CPU Ere Eee Ble OME However Slice I O is very different from T eT Koyo 2 SBE sn regular remote I O With regular remote T iid i thats ipaha a aE be de GA I O you still need a remote I O base a o RR o ll RPEREREEREERRS remote slave unit D4 RS and indi TP j 4 88 88 vidual DLA05 VO mod les With Slice eu RS2526 communication port on I O these pieces are all combined into one small block This design is espe cially cost effective when you need to use a small number of I O points spread over several remote locations The chart above shows the capacity for each CPU The Slice Master module is placed in the CPU base This Master controls up to 15 Slice Slaves which are connected to the master in a daisy chain manner over an 5 64 PLC and PC Products RS 485 twisted pair communication cable maximum length of 915 feet 300m Each slice I O block contains a fixed number of I O and an RS232C communication port The units require 24VDC power to operate Y
37. 304 1 the three wires connecting the RTD to the module must be the same type and length Do not use the shield or drain wire for the third connection 2 If a RTD sensor has 4 wires the plus sense wire should be left unconnected as shown RTD INPUT F4 08RTD 8 CHANNELS Chi 200 mA Chi Current ri Ch2 Source Ch2 C C Ref Ch3 Adj Ch3 Z Ch4 5 Ch4 a Ch5 amp Ch5 3j Ch6 Z 200 mA Ch6 2 Current C a Source C Ch7 Ch7 Ch8 Ch8 A D c DD CH3 DID CH4 CH5 DID CH6 COM 61 6 PLC and PC Products COM CH7 CI amp lelelelelelelele H7 DIDID CH8 CH8 D ep I F4 08RTD 3 Martem ue A INSTRUCTION SET Boolean Instructions Comparative Boolean Instructions Bit of Word Boolean Instructions Store STR Begins a new rung or an additional branch in a rung with a normally open contact Store Not STR NOT Begins a new rung or an additional branch in a rung with a normally closed contact Or O
38. 5K D4 UV 1 PPX G 14M 544 UVPROM cartridge maximum program storage 7 5K D4 UV 2 544 UVPROM cartridge maximum program storage 15 5K D4 EE 2 544 EEPROM cartridge maximum program storage 15 5K D4 MC BAT PPX MC BATT CMOS RAM Cartridge replacement battery D4 USER M DL405 CPUs are covered in the DL405 User Manual Order manual separately D4 EX PPX 405 IOEX 557 Local base expansion unit includes 110 220 VAC power supply requires local I O expansion cable D4 EXCBL 1 or D4 EXCBL 2 D4 EXDC PPX 405DC IOEX 557 Local base expansion unit includes 24 VDC power supply requires local I O expansion cable D4 EXCBL 1 or D4 EXCBL 2 D4 EXDC 2 557 Local base expansion unit includes 125 VDC power supply requires local I O expansion cable D4 EXCBL 1 or D4 EXCBL 2 D4 EXCBL 1 Base expansion cable 3 08 ft 1m D4 EXCBL 2 PPX U 10J Base expansion cable 1 54 ft 0 5m D4 USER M DL405 CPUs are covered in the DL405 User Manual Order manual separately Notes Our manuals are sold separately except for those accompanying software products or if otherwise specified Please put the manual part number on your order Product List l 9 3 94 Product List Programmable Logic Controllers DL405 PLC Part Number Tl Simatic Page DL405 I O Bases D4 04B 1 PPX U 04B 556 4 slot local or expansion base allows specialty modules in expansion bases when used with D4 450 CPU D4 06B 1 PPX U 06B 556 6 slot local or expansion base allows specialty m
39. 6 7 oz 190g Fuses None Only 16 status points can be displayed at one time on the front of the module In the A B position the status of the first group of 16 output points A0 A7 BO B7 are displayed In the C D position the status of the second group of 16 output points C0 C7 DO D7 are displayed See the Connection Systems section in this desk reference for part numbers of ZIPLink cables and terminal blocks compatable with this module Points Derating Chart 244 Load current 0 2 A pt 1244 1A common OT T T T TF 0 10 20 30 40 50 60 C 32 50 68 86 104 122 140F Ambient Temperature C F Current Flow 12 24VDC 12 24VDC 12 24VDC 12 24VDC LL 12 24 Optical voc Isolator Output gt T 12 24VDC OUTPUT AB CD m AC r B ID o 4 o 4 1 5 1 5 2 6 2 6 E i 3 7 D4 32TD2 DISPLAY SELECT A B C D 11 26VDC CLASS2 0 2A AAT A5 e gt es e kkl NJD w j Els w w a w N c a c w c N Q sz o Q O00000000000000000000 g g el Q jele a M a S gle lt gig lglg 00000000000000000000 el lt lt Oo DC Oureut MODULES D4 64TD1 Module Location DC Output CPU base only Outputs per Module 164 current sinking Commons per Mod
40. 7 0 ms ON to OFF Response 2 0 120 ms Y Z7 DL405 Remote I O Automation E W j gt 16 12 24VDC INPUT p INPUT O S iG C ni PWR RUN DIAG LINK Direct SLICE I0 ACA IP AODRESS J Koyo 24VDC y GA 0 25A L o CLASS 2 Fea x10 Xi fam 24V OV CA Xni4 Xni5 Xni6 Xn 7 Xng14 Xne15 Xnil6 Xnr17 External power T M 2a a Xn 0 Ani Xn 2 Xn3 CB Xnt10 Xnail Xn 12 Xn413 supply Shield as a A 24VDC 5j e e 9 B 9 Oj 9 9 9 E al e 2 o ol Oo Ol oi Oo 1 i i oo o i i ol o Com wiring 12 24 VDC Input wiring 12 24VDC Input wiring Solid state NPN field device wiring Typical input circuit Derating chart for D4 SS 16N inputs Points Doo COMME O 16 po af Canina E 4 t 1 T Common 124 T don To LED 7 G A 84 Sensor Output 4 1 TY s amp input Roltor P ee di KEW z Optical um Input Isolator 4 Current sourcing inputs 0 r J Te he a a de 20 30 NPN Current Sinking Field Device Communication cables Each Slave 15 pin D shell communications port This port is the same as the top port on the DL405 CPUs You can program or monitor the unit has a CPU through
41. 8K Input Current 14 5mA 120VAC Minimum ON Current 7mA Maximum OFF Current 2mA Base Power Required 5v 150mA max OFF to ON Response 5 30ms ON to OFF Response 10 50ms Terminal Type Removable Status Indicators Logic side Weight 9 507 270g See the Connection Systems section in this desk reference for part numbers of ZIPLink cables and terminal blocks compatable with this module Points Derating Chart 16 zh 110VAC INPUT 24 TB 7 T ir e 8 0 4 0 4 4 1 5 1 5 4 4 2 6 2 6 4 3 7 3 7 0 Jem ae D4 16NA 0 10 20 30 40 50 60 C 32 50 68 8 104 12 140F 80 132VAC Ambient Temperature C F 80 20mA 50 60Hz CA PC 1 9 M G9 C gt o T 3 a C o 9 o t 53 Q 4 4 poe pu 31 o 5 t 53 6 2 5 t 58 3 6 6 T 3 2 4 5 O 3 t 2 So ap 7 6 oO Fee p gt ___ _ 4 i 3 7 E 893 G6p 5 gt 1 CB l m De oO mu s A2 1 5 ae Ld oe 3 Te amp 1 6 faa 2 110VAC Common gt 7 GO To LED 3 E m Optical Input Isolator M DL405 I O Specifications CMA M _ AC ann AC DC input MODULES D4 16NA 1 AC Input Inputs per Module 16 Commons per Module l 2 isolated Input Voltage Range 187 238VAC Peak Voltage 265VAC AC Frequency
42. CPU or Discrete Output PID Loop Control Block Diagram DL405 Analog Input Modules PLC and PC Products 543 v DL405 CPU Specifications D4 440 430 Key FEATURES DL440 CPU D4 440 CPU The D4 440 provides a subset of the D4 450 s capabilities If you need fast boolean execution good communica tions and complex math or PID isnt required this is the CPU for you Instruction set The D4 440 instruction set includes most of the capabilities of the D4 450 The D4 440 does not support some of the more advanced instructions such as PID floating point math drum sequencers trig functions etc Two built in communication ports D4 440 offers ports The top port can be used for a direct connection to a personal computer for programming to our handheld programmer or to our DV 1000 oper ator interfaces or touch panels The bottom port is a slave only port and supports our DirectNET or K sequence protocol at speeds up to 19 2K baud two communication Range of power supplies The D4 440 provides a wide range of power supply options A 110 220VAC version a 24 VDC version and a 125VDC version are available 544 PLC and PC Products Hee e ee a ee e e amp e ee ee 04 430 and D4 440 two built ary in communication ports Operator interfac
43. EDRV with an H4 ERM Ethernet Remote Master module to control and monitor all your drive parameters over Ethernet Add any of the three Ethernet Slave I O products H4 EBC H2 EBC or T1H EBC along with the Ethernet Drive card to provide a complete distributed motor control sys tem on a common Ethernet network The card is great for MCC Motor Control Centers installa tions or other remote stations that require drive and I O control For a low cost remote I O solution try one of our serial Remote I O options It s even avail able from the bottom port of the D4 450 at no additional cost D4 RM Remote I O Master module connects to up to seven remote slave units located in DL405 or DL205 I O bases or Terminator I O stations Communication port on the D4 450 CPU connects to up to seven remote slave units located in DL405 or DL205 I O bases or Terminator I O sta tions D4 SM Slice I O Master module connects to up to 15 slice I O slaves fixed I O blocks of 8 10 or 16 point DC I O remote slave units located in DL205 I O bases or Terminator I O stations 5 3 0 PLC and PC Products D1405 PLC Overview LUMKI NEW HicH speen Counter Has ADVANCED FEATURES Check for availability The DL405 high speed counter module H4 CTRIO is new this catalog and offers both high speed counting func tions and pulse output functions in a single module This module comes with a soft
44. Each step can have a different number of counts and an event to trigger the counting Once the time has expired a transition to the next step occurs Also define preset step as destination when reset occurs Time amp Event Drum with Discrete Outputs and Output Mask MDRMD DL450 Only Time and or event driven drum with up to 16 steps and 16 discrete output points Actual output status is the result of a bit by bit AND between the output mask and the bit mask in the step Specify a time base per count in milliseconds Each step can have a different number of counts and an event to trigger the counting Once the time has expired a transition to the next step occurs Also define preset step as destination when reset occurs Time amp Event Drum with Word Output amp Output Mask MDRMW DL450 Only time and or event driven drum with up to 16 steps and a single V memory output location Actual output word is the result of a bit by bit AND between the word mask and the bit mask in the step Specify a time base per count in milliseconds Each step can have a dif ferent number of counts and an event to trigger the counting Once the time has expired a transition to the next step occurs Also define preset step as destination when reset occurs PLC and PC Products 61 9 Product List Programmable Logic Controllers DL405 PLC Part Number Tl Simatic Page DL405 CPUs D4 430 PPX 430 CPU 544 425 CPU D4 430 CPU 6 5K words total memo
45. Junction Compensation Automatic Conversion Time 15ms per channel minimum 1 channel per CPU scan Converter Type Successive Approximation 574 Relative Humidity 5 to 95 non condensing Environmental Air No corrosive gases permitted Vibration MIL STD 810C 514 2 Shock MIL STD 810C 516 2 Noise Immunity NEMA ICS3 304 Note 1 Terminate shields at the respective signal source Note 2 Leave unused channels open no connection Max inaccuracy is not guaranteed for temperatures lower than 220 C for types E amp T Internal Module Wiring 200 C for types J amp K F 100 C for types R amp S A D See note Com sh 17 THERMOCOUPLE INPUT 8 CHANNELS CH1 P 2 fW Examples of differential Thermocouple wiring N d F4 08THM 3 A o Com o CH1 o AAN CH1 o cH le CH4 4 mi Analog CH2 e aan Switch CH3 gt CH5 a ba S 6 PN CH4 gt Examples of grounded Pern Eras 9 Thermocouple wiring ZA C H54 9 7 7 CH6 oe CH6 gt 8 at CH7 CH8 A CH7 o Com CH8 o User Supply 24V COM S ov e 24V e OV o 24VDC 10 Class 2 gt L 4 lt PLC and PC Products 61
46. M G9 3 D NO ee ee ea gt D eo D No CS 1 6 oo auxi l T cc D Sample Relay Output Circuit 1 of 4 Hog E Common I ae Common 10A 6 E To LED D O 9 NO qe amp 7 m D e J E srF Fe r D Sopit RELAY 000 200 LY J Sample ids Output Circuit 1 of 4 ap Qe QS PLC and PC Products 5 99 D1405 I O Specifications REL Ourput MODULES F4 08TRS 2 Relay Output Outputs per Module 8 relays D4 16TR Relay Output Outputs per Module 16 relays Commons per Module 8 isolated Commons per Module 2 isolated Operating Voltage 12 30VDC 12 250VAC Operating Voltage 5 30VDC 5 250VAC Output Type 4 Form C SPDT 4 Form A SPST NO Output Type Form A SPST NO Peak Voltage 30VDC 250VAC 5A Peak Voltage 30VDC 250VAC AC Frequency 41 63Hz AC Frequency 47 63Hz ON Voltage Drop N A ON Voltage Drop N A Max Current Resistive Max Leakage Current Max Inrush Current Minimum Load Base Power Required 5v External DC Required OFF to ON Response ON to OFF Response Terminal Type Status Indicators Weight 5A point 40A module N A 10A 100mA 12 VDC 575mA max 60 mA point None Tms 9ms Removable Logic side 13 8oz 390g Max Current Resistive 1A point 5A common Max Leakage Current 0 1mA 265VAC Max Inrush Current 4A Minimum Load
47. MOVMC LDLBL DL440 amp DL450 Only copies data between V memory and program ladder memory Program Control Instructions Goto Label GOTO LBL DL440 amp DL450 Only Skips does not execute all instructions between the GOTO and the corresponding label LBL instruction For Next FOR NEXT DL440 amp DL450 Only Executes the logic between the FOR and NEXT instructions a specified number of times Goto Subroutine Subroutine Return Conditional Subroutine Return GTS SBR w RTC or RT DL440 amp DL450 Only When a GTS instruction is executed the program jumps to the SBR subroutine The subroutine is terminated with an RT instruction unconditional return An RTC conditional return can be used in conjunction with the RT When a conditional unconditional return is executed the program continues from the instruction after the calling GTS instruction Master Line Set Master Line Reset MLS MLR Allows the program to control sections of ladder logic by forming a new power rail The MLS marks the begin ning of a power rail and the MLR marks the end of the power rail control Interrupt Instructions Interrupt Routine Interrupt Conditional Interrupt Return INT IRTC IRT When a hardware or software interrupt has occurred the interrupt rou tine will be executed The INT instruction is the beginning of the inter rupt routine The interrupt routine is terminated with an IRT instruction unconditional interrupt return An IRTC conditional
48. Y output points 12 bits binary data 4 active channel bits Base Power Required 5V 70 mA External Power Supply 21 6 26 4 VDC 75 mA class 2 add 20 mA for each current loop used Accuracy vs Temperature x 57 ppm C full scale calibration range including maximum offset change 2 counts Operating Temperature 32 to 140 F 0 to 60 C Storage Temperature 4 to 158 F 20 to 70 C Relative Humidity 5 to 95 non condensing Environmental Air No corrosive gases permitted Vibration MIL STD 810C 514 2 Shock MIL STD 810C 516 2 Noise Immunity NEMA ICS3 304 One count in the specification table is equal to one least significant bit of the analog data value 1 in 4 096 NOTE 1 Shields should be connected to the OV of the User Power Supply at the module terminal block NOTE 2 Unused current outputs should remain open no connections ANALOG OUTPUT F4 04DA 1 Typical User Wiring See NOTE 1 ie 4mA 20mA E Internal module circuitry au om D CH1 current SU 4 20mAcurrent sinki CHI oko Cupit D TB H D A 4 T CHI D p c e Hi 4 CH2 D CH2 eurent mV 4 20mAcurrent sinking m ES tput Gp amp ms lt H D A em e a c a ost de urrent ap ae CH3 CH3 Output A 4 20mA current sinking 4 D E zm on e il ia T i
49. considering a D4 450 CPU to replace a CPU in an existing system and the system uses specialty modules with an F4 prefix then these modules may require an upgrade to operate with the D4 450 Contact our Technical Services group prior to placing your order for more information This note does not apply to Analog modules 542 PLC and PC Products S 1 DL405 CPU Specifications AH D4 450 PID Loops PID Loop Specifications and Key Features Number of Loops Selectable 16 maximum CPU V Memory Required 32 V locations per loop selected An additional 32 V locations per loop required if using Ramp Soak PID Algorithm Position or velocity form of the PID equation Optionally specify direct or reverse acting square root of the error and error squared control PF Open loop step response method and closed loop limit cycle method Auto Tuning TIPO R Specify the time interval between PV samples 0 05 to 99 99 in units of seconds or minutes If using all 16 loops the smallest sample rate is limited to Sample Rate otter 82 seconds or PLC scan time x number of loops E P Loop Operation Modes Loop can be in automatic control manual operator control or cascade control PV alarm monitoring continues when loops are in manual mode Ramp Soak Up to 16 steps 8 ramp 8 soak per loop with indication of Ramp Soak step Square Root PV Specify a square root of the PV for a flow control application Limit SP Sp
50. constant The result resides in the accumulator Add Formatted ADDF DL440 amp DL450 Only Adds the BCD value in the accumulator to a value which is a range of discrete bits 1 32 The result resides in the accumulator Subtract Formatted SUBF DL440 amp DL450 Only Subtracts a BCD value which is a range of discrete bits 1 32 from the BCD value in the accumulator The result resides in the accumulator Multiply Formatted MULF DL440 amp DL450 Only Multiplies a BCD value in the lower 16 bits in the accumulator by a BCD value which is a range of discrete bits 1 16 The result resides in the accumulator Continued below ide Formatted DIVF DL440 amp DL450 Only Divides the BCD value in the lower 16 bits in the accumulator by the BCD value which is a range of discrete bits 1 16 The result resides in the accumulator Add Top of Stack ADDS Adds the BCD value in the accumulator with the BCD value in the first level of the accumulator stack The result resides in the accumulator Subtract Top of Stack SUBS Subtracts the BCD value in the first level of the accumulator stack from the BCD value in the accumulator The result resides in the accumulator Multiply Top of Stack MULS Multiplies a 4 digit BCD value in the first level of the accumulator stack by a 4 digit BCD value in the accumula tor The result resides in the accumulator Divide by Top of Stack DIVS Divides the 8 digit BCD value in the accumulator b
51. cx to o ro 0 A c3 O Ol c7 Due D o vi cs O O vs o o o0 Al4 cioj O O fci o0 oo A5 Ci O O cis o0 o0 Al6 Ci2LO O ci6 oo oO oO A17 Ci3 O O ci7 oo o o v2 co O O ve o0 oo B4 Doj O O p4 o o o o B5 pi O CO ps o o0 Oo o B6 D2 O O De o o o o B7 D 9 9 o o oo v3 c7 S v7 Oo o oo B14 DIO ouo Di4 o o oo sic orlo of oie f 9 99 o o o0 Bi7 Di3 O O D17 oo pups v4 ca O Oj va Jj o 0 o 0 o o0 o o0 S1 9 EXT O 24VDCE 9 LL PLC and PC Products 5 9 7 DL405 I O Specifications AC Output MODULES D4 08TA AC Output D4 16TA AC Output Outputs per Module 8 Commons per Module 2 isolated Operating Voltage 15 265VAC Output Type SSR triac Peak Voltage 265VAC AC Frequency 47 63 Hz ON Voltage Drop 1 5VAC 2A Max Current 2A point 5A common 30 C 2A common 60 C Max Leakage Current 5mA 265VAC Max Inrush Current 30A for 10ms 10A for 100ms Minimum Load 10mA Base Power Required 5v 250mA max OFF to ON Response 1ms ON to OFF Response ms 1 2 cycle Terminal Type Removable Status Indicators Logic side Weight T16 oz 330g Fuses 1 8A per common Non replaceable
52. electrical connections Field Termination irom port 1 FA CP128 T uses an Rito phone jack located under the module F4 CP128 1 305mA maximum at 5VDC supplied by base power supply Power Consumption F4 CP512 1 235mA maximum at 5VDC supplied by base power supply F4 CP128 T 350mA maximum at 5VDC supplied by base power supply Operating Environment 0 C 60 C 32 F 140 F 5 to 95 humidity non condensing Manufacturer FACTS Engineering PLC and PC Products 5 7 7 v DL405 Specialty Modules 16 Loop PID GoPROCESSOR 16 Loop PID CoProcessor Module Overview The F4 16PID is a Proportional Integral Derivative PID CoProcessor designed to execute up to 16 PID loops inde pendent of the DL405 CPU Using the high speed Intelligent bus interface the F4 16PID reads the process variable and writes the PID output directly into V memory of the DL405 CPU Software is provided to configure the PID loops via simple menus Minimal ladder logic is required in the CPU therefore the floating point math intensive PID calcu lations in the CoProcessor have little effect on the CPU scan time As a result the CPU can perform high speed discrete control while the CoProcessor performs high speed PID This architec ture provides higher performance than a small PLC with PID instructions imbedded in the instruction set 5 78 PLC and PC Products Operation The process variable PV comes fr
53. identifiers can also be changed from DirectSOFT32 Programming Software PLC to PLC communications PLC to PLC accomplished using Read from Network RX and Write to Network WX instructions Build the RX and or WX instructions into a routine as shown One SP relay the busy bit is used for sequencing of multiple instructions or to communications are prevent a single RX or WX instruction from being overwritten The other SP relay can be used to annunciate a communication error The first Load LD instruction contains the base and slot number of the initiating ECOM and the Module ID of the responding ECOM The second LD instruction contains the number of bytes being transferred You can transfer up to 256 bytes with one RX or WX instruction The Load Address LDA instruction contains the beginning address in the initiating PLC s memory regardless of whether it is an RX or WX instruction that is being executed The RX or WX instruction contains the beginning address in the responding PLC i gt Autamatiamdaert acmm etg id MEC ae Pam Sum ange i Dpr TTE sistion 3 405 Ethernet Missed Frames D eee acl Em pm pn ad Packer D l eme ec Ps n pn edenes oo Update AS DL405 Specialty Modules But Communication error bit teal output SP 123 Y50 S GED Busy bit SP1227 LD 4 K0104 LD K8 Example pr
54. interrupt return can be used in conjunction with the IRT When a conditional uncondi tional interrupt return is reached the execution of the program contin ues from the instruction where the program execution was prior to the interrupt Enable Interrupt ENI Enables hardware and software interrupts to be acknowledged Disable Interrupt DISI Disables hardware and software interrupts from being acknowledged Message Instructions Fault Data Label FAULT DLBL DL440 amp DL450 Only Displays a V memory value or a Data label constant to the handheld programmer or personal computer using DirectSOFT Fault FAULT DL430 Only Display a V memory value to the handheld programmer or personal computer using DirectSOFT Numerical Constant ASCII constant NCON ACON DL440 amp DL450 Only Stores constants in numerical or ASCII form for use with other instructions Print Message PRINT DL450 only Prints the embedded text or text data variable message to the specified communications port Maximum message length is 255 words Clock Calendar Instructions Date DATE DL440 amp DL450 Only Sets the date year month day day of the week in the CPU calendar using two consecutive V memory loca tions Time TIME DL440 amp DL450 Only Sets the time hour seconds and minutes in the CPU using two consecutive V memory locations CPU Control Instructions No Operation NOP Inserts a no operation coil at specified program addr
55. of Word STRB DL450 Only Begins a new rung or an addi tional branch in a rung with a normally open contact that examines a single bit of a V memory location Store Not Bit of Word STRNB DL450 Only Begins a new rung or an additional branch in a rung with a normally closed contact that exam ines a single bit of a V memory location Or Bit of Word ORB DL450 Only Logically ors a normally open bit of word contact in parallel with another contact in a rung Or Not Bit of Word ORNB DL450 Only Logically ors a normally closed bit of word contact in parallel with another contact in a rung And Bit of Word ANDB DL450 Only Logically ands a normally open bit of word contact in series with another contact in a rung And Not Bit of Word ANDNB DL450 Only Logically ands a normally closed bit of word contact in series with another contact in a rung Out Bit of Word OUTB DL450 Only Reflects the status of the rung on off and outputs the discrete on off state to the specified bit of a V memory location Set Bit of Word SETB DL450 Only An output that turns on a single bit of a V memory location The bit remains on until it is reset The reset bit of word instruction is used to turn off the bit Reset Bit of Word RSTB DL450 Only An output that resets a single bit of a V memory location ferential Instructions Immediate Instructions Positive differential PD One shot output coil When the input logic produces an off to on transi
56. of the first group of 16 output points A0 A7 BO B7 are displayed In the C D position the status of the second group of 16 output points C0 C7 D0 D7 are displayed Removable connectors sold separately Use ZIP inks or the connectors cables on page 549 See the Connection Systems section in this desk reference for part numbers of ZIPLink cables and terminal blocks compatable with this module Points Derating Chart 32 5 24VDC OUTPUT Pd A B C D Output current AC B D 0 1A point 20 1 0 0 4 p e 3pe p pz emu 3 _ 1 5 16 5 Output current 3 7 0 2A point D4 32TD1 DISPLAY SELECT A B C D 5 26VDC CLASS 2 0 2A Ao At ALAS ALAC AMAT cif vi Bol B4 Bi Bs B2 B6 B3 87 cur vir col ca ales elce n cu vir po D4 Gb wif os gt D2 D6 eat To LED D3 D7 cM viv 1 5 2 6 3 rj 9 lL a 1 de 0 10 20 30 40 50 60 C 32 50 68 86 104 12 140F Ambient Temperature C F Current Flow ee o oo0o00000000000000000 eo0o0o000c0cC0cC0C0C0C00C000000 O This circuit shows 24VDC used for the module and load If load voltages less than 24VDC are required you must use separate supplies S A4 PLC and PC Products 5 9 5 DL405 I O Specifications DC Ourput MODULES D4 32TD1 1 DC Output Outputs per Module 32 current sinking Common
57. or data instructions then choose the D4 450 The D4 450 is considerably faster at performing even the most basic of math or data instructions and will provide a faster overall scan time Programming and diagnostics Our CPUs offer an incredible array of instructions and diagnostic features which can save you many hours of program and debug time From basic boolean contact logic to PID and floating point math we have it covered The chart on the next page covers some of the basic instruction categories but for more details see our complete list of instruc tions at the end of this section Built in CPU communications Every DL405 CPU provides at least two built in communications ports Each DL405 CPU supports our DirectNET protocol on the bottom port for easy economical networking Need MODBUS Then check our D4 450 CPU which has built in MODBUS RTU Master and Slave capability Of course we also offer a wide array of communications such as our Ethernet Communications Module Data Communications Module MODBUS Master and MODBUS Slave Modules Specialty O modules In addition to our cost effective discrete and analog I O we also offer a wide array of specialty modules to solve the really tough applications Our D4 430 and D4 440 only support specialty modules in the local base CPU base Our D4 450 CPU supports specialty modules in the local CPU base as well but it can also support selected specialty modules in ex
58. separately DL405 Specialty Modules H4 ERM 569 NEW Ethernet Remote Master Module master Ethernet remote I O on a 10Base T network at 10 Megabaud cable not included Can be installed in a local base with a D4 430 D4 440 or D4 450 in the CPU location or in a local expansion base D4 450 based system only Ethernet cable connects to H2 4 EBCs directly or via Ethernet hub s H4 ERM F 569 NEW Ethernet Remote Master Module master Ethernet remote I O on a Fiber Optic network at 10 Megabaud cable not included Can be installed in a local base with a D4 430 D4 440 or D4 450 in the CPU location or in a local expansion base D4 450 based system only Ethernet cable connects to H2 4 EBC Fs directly or via Ethernet hub s H24 ERM M Ethernet I O Controller Manual includes all H2 ERM modules Order manual separately H4 EBC 570 Ethernet Base Controller for DL405 Base supports discrete and analog I O only 10Base T connections to PC based controllers supporting IP IPX protocol H4 EBC F 570 Ethernet Base Controller for DL405 Base supports discrete and analog I O only Fiber Optic connections to PC based controllers supporting IP IPX protocol H24 EBC M Manual includes all H2 EBC modules Order manual separately Notes If you are purchasing the above products as part of a system with no DL205 CPU and do not require a D2 USER M manual you should order the D2 INST M manual which covers installation and I O specifications of DL205 base an
59. they are control ling The Ethernet Remote Master module H4 ERM is placed in an I O slot of the local CPU base Ethernet Base Controller EBC modules serve as the Remote Slave Units and are placed in the CPU slot of one or more remote bases You can use standard DL405 modules in the remote bases The Remote Slaves are can support up to 16 slaves 1 EBC systems 16 Terminator I O EBC systems or 16 fully expanded H4 EBC systems The PLC ERM and EBC slave modules work together to update the remote I O points These three scan cycles are occur ring at the same time but asynchro nously It is recommended that critical I O points that must be monitored every scan be placed in the CPU base ERM Workbench is an easy to use Windows based software utility that is used to configure the ERM and its remote slaves It is highly recommended that a dedi cated Ethernet remote I O network be used for the ERM and its slaves While Ethernet networks can handle a very large number of data transactions and normally handle them very quickly heavy Ethernet traffic can adversely affect the reliability of the slave I O and the speed of the I O network Keep ERM networks multiple ERM networks and ECOM office networks isolated from one another Maximum number of D4 RM per system Number of masters built into CPU port Maximum 1 0 points supported per channel Maximum 1 0 points supported Maximum number of D4 SM p
60. this port with DirectSOFT32 or the handheld programmer Current sourcing inputs You can also connect the DV 1000 Operator Interface to this port All DV 1000 units will show the same data If youre using the handheld programmer or the DV 1000 remember to add the power requirement for the device when you select your 24VDC power supply You can order the necessary cables with the following part numbers 0 10 40 50 60 C 32 50 68 86 104 3122 140F Ambient Temperature C F D4 DSCBL DirectSOFT32 programming cable for the DL405 D4 HPCBL 1 DL405 handheld programmer cable 9 24ft 3m D4 HPCBL 2 DL405 handheld programmer cable 4 6ft 1 5m D4 1000CBL DV 1000 cable used for DL405 top port works on Slice slave also 6 56ft 2m PLC and PC Products 5 6 7 DL405 Remote I O D4 S 16T DC Output Specifications Number of Output T Typical output circuit Points Derating chart for D4 SS 16T outputs f 16 two commons 16 Points Optical isolator Output Current Input Voltage Range NPN Open collector ro Output i 033A point F d Peak Voltage 40VDC 5 24 p Output
61. with connectors To create a custom cable solder or ribbon style connectors are sold two per pack and must be ordered separately See the indi vidual I O specification sheets for the part numbers The easiest way to wire high density modules is with pre wired ZlIPLink cables and connector modules Specifications Derating Curve 1 ind ELA EE RUE LIILII lah d Module wiring Typical Circuit Sinking and sourcing for DC field devices If you are using a DC type of field device you should determine whether the device is a sinking or sourcing configuration This may affect your module selection since it determines the manner in which the device must be wired to the module AutomationDirect both modules Refer to the Appendix for a offers sinking and sourcing complete explanation on sinking and sourcing and how this could affect your system 1 0 Moputes New H4 CTRIO high speed counter module vs D4 HSC high speed counter module Select the H4 CTRIO instead of the D4 HSC if your application requires e More than one quadrature encoder More than two single up counters Pulse outputs Output operations on the module based on counts without interaction with the CPU scan The CTRIO is configured using a Windows based Wizard utility elimi nating the need for ladder logic program ming to configure the module Multiple CTRIO modules can be used in a base to support additional input
62. would use ordinary hardwired I O SDS Field Device Vendors Honeywell MICRO SWITCH Division Freeport IL 60132 Phone 800 537 6945 1Mbps 0 9 32 Cable and Connectors 500Kbps 18 64 250Kbps 3 7 Brad Harrison Line Daniel Woodhead Company Northbrook IL 60062 Phone 708 272 7990 64 125Kbps 73 64 DL405 PLC supports a maximum of 8 SDS network modules Each network can be a different speed and or distance Field Devices A wide variety of field devices are available Panel Connector SDS connector mounts in Cabinet 4 wire cable from module to connector PLC and PC Products 572 Quick disconnect Connectors provide quick and easy field device connections jr Note Many other vendors manufacture SDS compatible devices Some of these include Festo Mac Valves Termiflex GE Drives etc Check with these companies or your preferred supplier for SDS compatible devices B je Limit switches Prox switches Photo sensors e SHARED Dara NETWORK Overview The Shared Data Network CoProcessor F4 SDN is used to share data at high speeds between a maximum of 16 DL405 CPUs A Shared Data Network CoProcessor SDN is installed in each PLC rack on the shared data network Each F4 SDN on the shared data network constantly sends a block of data from its DL405 CPU to every other SDN on the n
63. 0 mue B1 B5 o0 o o zoo Ba Be Wie 6 o B3 B7 7 L o o Supply F pe Loo Cuj CII oo EN D1 ce jos Current Flow a O70 e o 0 r2 ales 99 COMIV ro 3 C7 Oo 0 cuyci o o T D0 D4 oo poe pee O oO atin J DUDS loo j o D2 D6 To LED D3 D7 MET T ek avav Quat 9 e ANY Input i Current sinking configuration shown 5 8 8 I PLC and PC Products D4 32ND3 2 DC Input Inputs per Module 32 sink source Commons per Module 4 isolated Input Voltage Range 4 75 13 2VDC Peak Voltage 15VDC ON Voltage Level gt 4V OFF Voltage Level lt 2V Input Impedance Input Current Minimum ON Current Maximum OFF Current 0 8m 2Kohm 5V 1 6mohm 12VDC Base Power Required 5v OFF to ON Response ON to OFF Response Terminal type See ZIP inks note below Removable connectors sold separately Use ZIP inks or the connectors cables on page 549 Status Indicators Logic side Weight 6 607 190g Only 16 status points can be displayed at one time on the front of the module In the A B position the status of the first group of 16 input points A0 A7 BO B7 are displayed In the C D position the status of the second group of 16 input points CO C7 DO D7 are displayed See the Connection Systems section in this desk reference for part numbers of ZIPLink cables and terminal blocks
64. 0 C 32 F to 140 F 5 to 95 humidity non con densing Manufacturer Indicated and Gross Volume FACTS Engineering The module calculates Indicated Volume of flow given a K Factor The K Factor is the nominal pulses per unit for the flow meter This is the factory calibration number normally stamped on the flow meter hous Configuration ing Indicated volume may be in pulses gallons dm or barrels depending on the K Factor Gross Volume may also be calculated by substituting for the K Factor the K Factor divided by the Meter Factor Meter Factor is the calibration factor derived at the installation easily support Indicated Volume Gross Volume Volume Logging Flow rate and Tachometer modes These opera tional modes are explained in the adja cent chart Total volume of flow is output to the PLC in engineering units The formulas used to calculate volume are Indicated Volume Total Pulses K Factor Gross Volume Total Pulses K Factor Meter Factor Output Data Flow Rate The Flow Rate calculation uses the same configuration information as the Volume calculation The sample Configuration rate may range from 1 to 999 9 seconds or ihr utes Output Data Flow rate is output to the PLC in engineering un i The formula used to calculate flow rate is Volume last sample time Current Volume Sample Volume Logging 2 2 Indicated or Gro
65. 0 C 32 to 140 F Storage Temperature 20 to 70 C 4 to 158 F Relative Humidity 5 to 95 non condensing Environmental Air No corrosive gases permitted Vibration MIL STD 810C 514 2 Shock MIL STD 810C 516 2 Noise Immunity NEMA ICS3 304 One count in the specification table is equal to one least significant bit of the analog data value 1 in 65536 NOTE 1 Shields should be connected to the OV NOTE 2 Load must be within compliance voltage NOTE 3 For non isolated outputs connect all OV s together 0V1 0V4 and connect all V s together H1 14 ANALOG OUTPUT 4 CHANNELS Internal module circuitry User Wiring F4 04DAS 1 N C Note 3 amp Transmitter m de 4mA 20mA Sul 183b Gp M J CH1 e 4n 4 20mA current sourcing d D A ov1 de 0 1375 Q Note 2 p 100w ai Transmitter a4 F D Supply wD Jr 18 32 de n 2 D l E qi cm J 12 4 20mA current sourcing D A ap We lr ov2 0 1375Q Note 2 dp 100W ova w Transmitter D eS Suppl N 12 18 39 Vbc D n5 B D m db e MERECE M em amp 0 137550 EE wep 100W 0v3 Ge Transmitter 4 vy LL D
66. 048 port 3 Yes 8192 max Including local and exp 1 0 map into V memory Limited by power budget 16 384 16 fully expanded H4 EBC slaves using V memory and bit of word instructions Performance Contact execution boolean 3 0us 0 33ys 0 96ys Typical scan 1K boolean 1 8 10ms 2 3ms 4 5ms Programming and Diagnostics RLL ladder style Yes Yes Yes RLL 5 flowchart style Stages Yes 384 Yes 1024 Yes 1024 Run time editing No Yes Yes Variable fixed scan Variable Variable Fixed or variable Instructions 113 170 210 Control relays 480 1024 2048 Timers 128 256 256 Counters 128 128 256 Immediate 1 0 Yes Yes Yes Subroutines o Yes Yes For next loops o Yes Yes Timed interrupt o Yes Yes Integer math Yes Yes Yes Floating point math o No Yes Trigonometric functions o No Yes Table instructions 0 Yes Yes PID o No Yes Drum sequencers 0 No Yes Bit of word 0 No Yes Real time clock calendar 0 Yes Yes Internal diagnostics Yes Yes Yes Password security o Yes Multi level System and User error log o Yes Yes CPU Ports Communications Built in ports 2 ports 2 ports 4 ports K sequence proprietary protocol Yes Yes Yes DirectNET Yes Yes Yes MODBUS master slave No No Yes ASCII out Print No No Yes Maximum baud rate 19 2K 19 2K 38 4K PLC and PC Products 5 3 9 v DL405 CPU Specifications D4 450 Key FEATURES DL450 CPU D4 4450 CPU The D4 450 provides all the capabilities of
67. 05 system External 24VDC 5 VDC mA Power mA 3700 0 320 0 2950 300 3700 2950 750 400 300 100 2 Using the tables on the opposite page enter the current supplied and used by each device columns 3 and 4 Pay special attention to the cur rent supplied by the CPU Expansion Unit and Remote Slave since they differ Devices which fall into the Other category Row D are devices such as the Base and the Handheld programmer which also have power requirements but do not plug directly into the base 3 Add the current used by the system devices columns 3 and 4 starting with Slot 0 and put the total in the row labeled maximum current 4 Subtract the row labeled Maximum current required Row E from the row labeled Current Supplied Row B Place the difference in the row 5 If Maximum Current Required is greater than Current Supplied in either column 3 or 4 the power budget will be exceeded It will be unsafe to use this configuration and you will need to restructure your I O configuration Note the auxiliary 24 VDC power supply does not need to supply all the external power If you need more than the 400mA supplied you can add an external 24VDC power supply This will help keep you within DL405 CPU power supply specifications and power requirements Specification Part Numbers rig D4 440 D4 430 D4 EX expansion AC Powered Units D4 440DC 1 D4 EXDC expansion unit D4 450DC 1 24VDC Powe
68. 1 6 26 4 VDC 100 mA class 2 add 20 mA for each current loop used Accuracy vs Temperature x 5 ppm C full scale calibration range including maximum offset change 2 counts Operating Temperature 32 to 140 F 0 to 60 C Storage Temperature 4 to 158 F 20 to 70 C Relative Humidity 5 to 95 non condensing Environmental Air No corrosive gases permitted Vibration MIL STD 810C 514 2 Full Scale Calibration Error offset error incl 8 counts max 20 0 mA at 25 C Offset Calibration Error 3 counts max 4 0 mA at 25 C Maximum Inaccuracy 3029 Q 77 F 25 C 0 4 Q 32 to 140 F 0 to 60 C Shock MIL STD 810C 516 2 Noise Immunity NEMA ICS3 304 One count in the specification table is equal to one least significant bit of the analog data value 1 in 4 096 NOTE 1 Shields should be connected to the OV of the User Power Supply at the module terminal block NOTE 2 Unused current outputs should remain open no connections
69. 1 count Full Scale Calibration Error Offset error not included 12 counts max 20mA current input 2or3 wire Isolation between input signal and power supply Offset Calibration Error 3 counts max 4mA current input 4 wire Isolation between input signal power supply and 4 20mA output See NOTE 1 Internal ANALOG INPUT Module Wiring 2 wi p 16 CHANNELS wire 4 Transmitter El dp CH1 a 250Q CH3 E 2 e _w F4 16AD 1 A CH3 2 wire 4 20mA Ej dp AB Tae Transmitter EE ae e w 4 20mA PO CH6 CHI e E Q T as lt 8 ma g o CH2 IN en CH10 S com 2 wire 4 20mA in cH fA fam CH3 N e w CH13 CH4 N CH14 COM CHIE Cuts j 2 wire 4 20mA z De EN ge pene Transmitter CH6 amp p 24V e w cue M D d 2500 ps OV CH7 CH7 IN COM x CH8 CH8 IN V COM 24vDC Ov 24VDC 0 1A 24 0 v SNo LAMWWAL AZ 604 PLC and PC Products DL405 I O Specifications Anaroc Input MODULES F4 16AD 2 16 Channel Analog Input Number of Channels 16 single ended one common Input Ranges 0 5V 0 10V 1 channel per scan min 16 per scan max 16 X input points 12 binary data bits 4 active channel bits T5mA 21 6 26 4VDC 100mA class2 Operating Temperature 32 to 140
70. 1 count 0 025 of full scale max Input Stability 1 2 count Full Scale Calibration Error Offset error not included x 12 counts voltage input 12 counts max 20mA current input Offset Calibration Error 2 counts max unipolar voltage input 4 counts max bipolar voltage input x 4 counts max 4mA current input Vibration MIL STD 810C 5142 Shock MIL STD 810C 516 2 Noise Immunity NEMA ICS3 304 One count in the specification table is equal to one least significant bit of the analog data value 1 in 4096 NOTE 1 Shields should be grounded at the signal source NOTE 2 Unused channels should be connected to OV or have current jumpers installed More than one external power supply can be used see channel 8 A Series 217 0 0324 fast acting fuse is recommended for 4 20mA current loops If the power supply common of an external power supply is not connected to OVDC on the module then the output of the external transmitter must be isolated To avoid ground loop errors recommended 4 20mA transmitter types are 2 or 3 wire Isolation between input signal and power supply 4 wire Isolation between input signal power supply and 4 20mA output
71. 10V Input Impedance 4 8K Input Current 5mA Minimum ON Current 3 5mA Maximum OFF Current 1 6mA Base Power Required 5v 150mA max OFF to ON Response 2 10ms ON to OFF Response 2 10ms Terminal type See ZIPLinks note below Removable connectors sold separately Use ZIP inks or the connectors cables on page 549 Status Indicators Logic side Weight 6 607 190g Only 16 status points can be displayed at one time on the front of the module In the A B position the sta tus of the first group of 16 input points A0 A7 B0 B7 are displayed In the C D position the status of the second group of 16 input points CO C7 DO D7 are displayed See the Connection Systems section in this desk reference for part numbers of ZIPLink cables and terminal blocks compatable with this module Points Derating Chart 32 7 N 28 24VDC INPUT d AB C D ies r A C drF B D 12 0 4 0 4 m 1 5 1 5 a 2 6 2 6 TT Tl 3 7 3 7 0 10 20 30 40 50 arc 50 6 amp 86 104 12 140 F D4 32ND3 1 Ambient Temperature C F CS o poo DISPLAY Curent rv Loo SELECT Ane m 19 9 C D IPPY T o 20 28VDC CLASS2 0 0 4 2 5 8mA tO Current Flow poo ADAE O DE poo ALAS Htoo afas o o PC o AXA7 99 20 ala So Current Flow r970 B0 54 9
72. 110 220VAC P S D4 450DC 1 24VDC P S D4 450DC 2 125VDC P S 30 8K total memory 7 5K built in flash program memory or use optional memory cartridge 16 PID loops with auto tune D4 4440 110 220VAC P S 22 5K total memory memory cartridge required D4 440DC 1 24VDC P S 22 5K total memory memory cartridge required D4 440DC 2 125VDC P S 22 5K total memory memory cartridge required D1 430 110 220VAC P S 6 5K total memory Memory cartridges CMOS RAN 7 5K D4 RAM 1 CMOS RAN 15 5K D4 RAM 2 UVPROM 7 5K D4 UV 1 UVPROM 15 5K D4 UV 2 EEPROM 15 5K D4 EE 2 Programmi ng Handheld programmer D4 HPP 1 DirectSOFT32 Programming for Windows PC PGM SW Bases 4 slot base D4 04B 1 6 slot base D4 06B 1 8 slot base D4 08B 1 Local expansion base power supplies 110 220VAC P S D4 EX 24VDC P S D4 EXDC 125VDC P S D4 EXDC 2 Discrete input modules DC input 8pt 24 48VDC D4 08ND3S 16pt 12 24VDC D4 16ND2 l6pt 12 24VDC 1 ms response D4 16ND2F 32pt 24VDC D4 32ND3 1 32pt 5 12VDC D4 32ND3 2 64pt 24VDC D4 64ND2 AC input modules 8pt 110 220VAC D4 08NA 16pt 110VAC D4 16NA 16pt 220VAC D4 16NA 1 AC DC input modules 8pt 90 150VAC DC isolated F4 O08NE3S 16pt 12 24 VAC DC D4 16NE3 Discrete output modules DC output modules 8pt 12 24VDC D4 08TD1 8pt 24 150VDC F4 08TD1S l6pt 5 24VDC D4 16TD1 16pt 12 24 VDC D4 16TD2 32pt 5 15VDC D4
73. 122 140F Amhient Temnerature C FY Amhient Temnerature C FY PLC and PC Products 5 65 DL405 Remote I O D4 5 106 DC Input Specifications Number of Input Points Input Voltage Range 10 1 common Number of Output Points DC Output Specifications 6 1 common Output Circuitry NPN open collector Input Voltage Range ON Current Voltage Level gt 3 5mA 9 5VDC 5 26 4VDC OFF Current Voltage mm Peak Voltage 40VDC Level ON Voltage Drop 10V at 05A OFF to ON Response 1 0 7 0 ms ON to OFF Response 120 120 ms Maximum Current Out 0 5A point Resistive 3A per common Maximum Leakage Current 0 1mA at 40V Maximum Inrush Current 2 0A for 10ms 1 0A for 100ms 10 12 24VDC IN 6 5 24VDC OUT li INPUT OUTPUT ini E pwrrUnoiaciink AIERSLICE JO ee tase CWRS y nN OUT CLASS 2 Class 2 0 4 10 2 Koyo CA TO id A8 FS GBIABBIBEA JEUNE we Milili r IaT3aTSTSTS TTIS at xi0 Xi lo KD KB ED KD KD KD KD EDIE RO ISS C9 Oo ejes leo eo Eo ED ESAE Eo 24V OV G CA Xn 5 Xn
74. 22 master you can use DirectSoft32 to program any PLC on the d a twork d pe can To Telephone Connector PLC and PC Products 54 7 DL405 I O Selection SELECT THE 1 0 MODULES There are several factors you should consider when choosing an I O module 1 Environmental specifications What environmental conditions will the I O modules be subjected to 2 Hardware specifications Does this product have the right features performance and capacity to adequately serve your applica tion 3 Field termination How does this module connect to your field devices For DC modules do you need a sinking or sourcing module 4 Power budget It is very important that your module selections operate within the base power budget Refer to the power budget description later in this section Check the environmental specifications The following table lists environmental specifications that globally apply to the DL405 system CPU Expansion Unit Bases and I O modules Be sure the modules you choose are operated within these environmental specifications Specification Storage Temperature 4 F 158 F 20 C to 70 C Ambient Operating Temperature 32 F 140 F 0 to 60 C 5 95 relative humidity Ambient Humidity Sndensing Vibration Resistance MIL STD810C Method 514 2 Shock Resistance M
75. 32TD1 1 32pt 5 24VDC D4 32TD1 32pt 12 24VDC D4 32TD2 64pt 5 24 VDC D4 64TD1 AC output modules 8pt 18 220VAC D4 08TA l6pt 18 220VAC D4 16TA Relay output modules 8pt 2A D4 08TR 8pt 5A pt isolated D4 08TRS 2 8pt 10A pt isolated D4 08TRS 1 16pt 1A pt D4 16TR Analog modules 12 bi Analog input 4 ch in current voltage F4 04AD 4 ch in current voltage isolated F4 04ADS 8 ch in current voltage F4 08AD 16 ch in current F4 16AD 1 16 ch in voltage F4 16AD 2 Analog output 2 ch out current voltage D4 02DA 4 ch out current voltage F4 04DA 4 ch out current F4 04DA 1 4 ch out voltage F4 04DA 2 8 ch out current F4 08DA 1 8 ch out voltage F4 08DA 2 16 ch out current F4 16DA 1 16 ch out voltage F4 16DA 2 Analog modules 16 bit Temperature input 8 chin RTD F4 08RTD 8 ch in thermocouple F4 08THM Analog output 4 ch out current isolated F4 04 DAS 1 4 ch out voltage isolated F4 04DAS 2 Automation Direct DL405 Overview Communications networking modules Ethernet communications H4 ECOM F Data communications D4 DCM MODBUS master F4 MAS MB R MODBUS slave F4 SLV MB R Shared data network F4 SDN Specialty modules 8pt interrupt input D4 INT High speed counter I O H4 CTRIO High speed counter D4 HSC 8pt magnetic pulse input F4 8MPI 16 loop PID w software F4 16PID 8 16pt input simulator D4 16SIM 4 loo
76. 4 16AD 1 75 100 D4 16ND2 150 NONE F4 16AD 2 75 100 D4 16ND2F 150 NONE F4 8RTD 80 NONE D4 32ND3 1 150 NONE F4 08THM n 120 50 D4 32ND3 2 150 NONE F4 08THM 110 60 300 max NONE D4 64ND2 Remote 1 0 H4 ERM 320 NONE H4 ERM F 450 NONE AC Input Modules D4 RM 300 NONE D4 SM 300 NONE D4 08NA 100 ONE D4 SS 88 NONE 100 250 w HPP D4 16NA 150 ONE D4 SS 106 NONE 100 250 w HPP D4 SS 16T NONE 100 250 w HPP D4 SS 16N NONE 100 250 w HPP AC DC Input Modules F4 SDS 110 ONE D4 16NE3 150 ONE Communications and Networking F4 08NE3S 90 ONE HI ECOM 00 ONE DC Output Modules y a en ONE D4 081D1 150 35 FA MAS MB 235 ONE F4 08TD1S 295 ONE F4 SLV MB 235 ONE D4 16TD 200 125 F4 SLV TW 250 ONE D4 S2TD1 250 140 FA UNICON NONE 65 D4 32TD1 1 250 140 15V D4 32TD2 350 120 4A max CoProcessors including loads FA CP128 1 305 ONE PED PIG ONE F4 CP512 1 235 ONE AC Output Modules F4 CP128 T 350 ONE D4 08TA 250 ONE Specialty Modules D4 16TA 450 ONE H4 CTRIO 400 ONE D4 INT 100 ONE Relay Output Modules DASG ani ONE D4 08TR 550 ONE F4 16PID 160 ONE F4 08TRS 1 575 ONE F4 08MPI 225 170 F4 08TRS 575 ONE D4 16SIM 150 ONE D4 16TR 1000 ONE F4 SDS 110 ONE F4 4LTC 280 75 Analog Modules Programming D4 04AD 200 200 D4 HPP 1 Handheld Prog 320 ONE F4 04AD 85 100 F4 04ADS 270 120 Operator Interface F4 08AD 75 90 DV 1000 150 NE 0 PLC and PC Products 5 5 5 DL405 Dimensions and Installation DIMENSIONS AND NSTALLATION It is important to und
77. 4 2 Shock MIL STD 810C 516 2 Insulation Resistance 10M 500VDC Noise Immunity NEMA ICS3 304 NOTE 1 Shields should be grounded at the signal source NOTE 2 Unused channel should be shorted for the best noise immunity NOTE 3 When a differential input is not used OV should be connected to C of the channel ANALOG INPUT TB 24V RUN NEG Internal Module Wiring Duet ah ce front end 2 32 512 CH2 4 64 1024 CH3 8 128 2048 CH4 Gp V F4 04AD CHI Single ended uu chy DISPLAY E Voltage Transmitter N See DH aa I NOTE 3 ov Ne ger amp I v AtoD e i A D MPA Convertor cH EM E cuzin Co a Om an o e Voltage Transmitter SM eH 2500 gt Ke oy D DV E P ce Se Mi Y LJ r see E ov CH3 Differential Om ee oe 5 ae aT ov ee Current Transmitter ov MU Gp AN D x D TAN Ov W crs t GU NY d Farsi ce ass CH4 2 wire D mat Fr 1 e Current Transmitter G9 L c Ov NU ond Gp a E uis amp e Er Supply Channel select AA ap Return db amp ae id PASS a User Suppl 21 6 26 4 VDC V D raoaad O YY Ser supply Class 2 ov P Wiring for amp unused channels OV See Note 2 T PLC and PC Products 601 DL405 I O Speci
78. 405 Slice I O components are covered in the DL405 Slice O Manual Order separately DL405 SDS I O F4 SDS 572 SDS Network Master module smart distributed system F4 SDS M SDS Network Master is covered in the DL405 SDS Manual Order separately DL405 Communications and Networking H4 ECOM 560 Ethernet Communication Module master slave on a Ethernet 10Base T network at 10 Megabaud cable not included H4 ECOM F 560 Ethernet Communication Module master slave on an Ethernet Fiber Optic network at 10 Megabaud cable not included H24 ECOM M Ethernet Communications Manual includes all H2 ECOM modules Order manual separately H4 ECOM START 561 Ethernet Starter Kit includes H4 ECOM Ethernet 10 Base T module and manual PCI Ethernet Adapter card and 10 ft cable Demo Software on CD ROM D4 DCM PPX U 01DM 558 Data Communication Module master slave on a Direct NET Network slave on a MODBUS RTU Network RS232C RS422 communications cable not included D4 DCM M DL405 Data Communication Manual Order manual separately F4 SDN 405 SDN 573 Shared Data Network Module provides high speed communications between DL405 CPU systems Each F4 SDN on the ShareNET network can read write to other F4 SDN s on the network in real time F4 SDN M Shared Data Network Manual Order separately F4 MAS MB 405 1NCM 574 MODBUS Network Master module MODBUS RTU Protocol provides block read write and high speed table driven polling up to 115 200 baud cable
79. 5 DL405 I O Specifications TEMPERATURE INPUT MODULES F4 08RTD 8 Channel RTD Input Number of Channels 8 Input Ranges Type Pt100 200 0 850 0 C 328 1562 F Type Pt1000 200 0 595 0 C 328 1103 F Type jPT100 38 0 450 0 C 36 842 F Type CU 10 25W 200 0 260 0 C 328 500 F Resolution 16 bit 1 in 65535 Input Impedance 27K DC Display Resolution 0 1 C 0 1 F 3276 7 RTD Excitation Current 200uA Input Type Differential Notch Filter gt 100db notches at 50 60Hz Maximum Settling Time 8db 13 1 Hz 100 msec full scale step input Common Mode Range Note 1 0 5Vde Absolute Maximum Ratings Fault protected inputs to 50Vdc Converter Type Charge Balancing Linearity Error 1 C maximum 01 C typical Full Seale Calibration Error 1 C PLC Update Rate 1 ch per scan min 8 per scan max Digital Input Points Required 32 X input points 15 binary data bits 3 channel ID bits 1 sign bit 8 fault bits Base Power Required 5V 80mA 5 VDC Operating Temperature 32 to 140 F 0 to 60 C Storage Temperature 4 to 158 F 20 to 70 C Relative Humidity 5 to 95 non condensing Environmental Air No corrosive gases permitted Vibration MIL STD 810C 514 2 Shock MIL STD 810C 516 2 Noise Immunity Notes NEMA ICS3
80. 5 3 1 F b DL405 PLC Overview DL405 Connects To OPERATOR INTERFACES AND NETWORKS Flexible operator interface communications Local or remote communications multi drop multi panel even multiple Ethernet networks are all available in the DL405 family The D4 430 and D4 440 CPUs come with two built in serial ports The D4 450 CPU gives you four ports to play with two of which are configurable for RS 422 to accommodate long distance communications or operator panels at baud rates up to 38 4K baud If you need more serial I O put a bunch of our D DCM modules in any local I O base Most of our serial ports support many protocols including Modbus RTU both Master and slave mode DirectNET and K sequence 18 35TT D4 32TD2 it Our Ethernet networking modules have made it easy and off the shelf Ethernet PC cards hubs and other devices that you D4 16TD2 p4 16TD1 2 point 16 point DC D4 L6ND2 Maren ot 16 point DC i s ensi un 16 point DC configurable sinking outpu DC outputs ibn sink source temperature module module S input module inputs x e e b e With Ethernet talk is cheap Off the shelf specifications i Think about it Would you really want to write and debug a The H4 ECOM is a fully Ethernet compatible device It uses 64K or 128K program with thousands of I O Just because standard 10BaseT or fiber optic connections and supports stan memorys cheap doesn t mean you have to feel o
81. 6 Xn 7 Xn410 Xn 11 Yn 3 Yn 4 Yn 5 LJ e iJ e T 1 2 3 Xn 0 Xn 1 Xn 2 Xn 3 Xn 4 CB Yn4O Yn 1 Yn 2 External power Supply 1 shield b 2VDC E 9 al oj o o 2 a oj fe i R EJ EJ EJ E 7 j o ol ol of ol ol o ol ol o Com wiring 12 24 VDC Input wiring b 24VDE Output wiring Solid state NPN field device wiring Typical input circuit Typical output circuit UOC eee ee ae r I T z C 4 common 12 24VDC c e Optical TU ommon utpu To LED 1 TESTED i ce il uso _ Sensor Output sow ara TAY iE ToLED input Pelita ME reri wap ae Cmm 7 Current sourcing inputs lt OM eee Oa E I al quu NPN Current Sinkingt Current sourcing inputs Current sinking output Field Device Derating chart for D4 SS 106 inputs Derating chart for D4 SS 106 outputs Points Points 10 6 i i Output Current 0 5A point s 34 4 74 gl 9 pc ce ww 9 rT T T 1 0 10 20 30 40 50 60 C 0 10 20 30 40 50 60 C 32 50 68 86 104 12 140F 32 50 68 86 104 12 140 F Ambient Temperature C F 5 66 PLC and PC Products Ambient Temperature C F DA4 S 16N DC Input Specifications Number of Input Points 16 2 commons Input Voltage Range 10 2 26 4VDC ON Current Voltage Level 3 5mA 9 5VDC OFF Current Voltage Level lt 1 5mA 4 0VDC OFF to ON Response 1 0
82. 7 6K baud Port 3 RS232C maximum baud rate of 19 2 baud Port 3 is available by using the RTS CTS pins on Port 1 If you use these lines on Port 1 then Port 3 is not available 512K bytes of battery backed RAM 26MHz clock rate Port 1 RS2320 422 485 selectable maximum baud rate of 57 6K baud Port 2 RS232C 422 485 maximum F4 CP512 1 baud rate of 9600 baud Port 3 RS232C maximum baud rate of 9600 baud Port 3 is available by using the RTS CTS pins or Port 1 If you use these lines on Port 1 then Port 3 is not available 128K bytes of battery backed RAM 16 MHz clock rate Port 1 RS232C 422 485 selectable maximum baud rate of 57 6K baud Port 2 RS232C maximum baud rate 9600 baud An optional use for port 2 is a built in full duplex 300 1 200 2400 baud PSK FSK asynchronous telephone modem The modem is Bell 212A 103 amp CCITT V22N 21 compat ble Automatic dialer with call progress monitoring detects no dial F4 CP128 T tone ring and busy Automatically answer calls Can be used for remote data acqui sition and diagnostics Allows remote feprgaramming of both BASIC CoProcessor and DirectLOGIC 405 CPUs Exceeds FCC part 68 hazard protection requirements C maximum baud rate of 9600 baud Port 3 is available by using the Port 3 RS232C Hols pins on Port 1 If you use these lines on Port 1 then Port 3 is not avail able 128K bytes of battery backed RAM 16 MHz clock rate Port 1 RS232C selectable maximum bau
83. 95 non condensing Full Scale Calibration Error Offset error Incl 13 counts typical 33 maximum Environmental Air No corrosive gases permitted Offset Calibration Error x 1 count maximum OV input Vibration MIL STD 810C 514 2 Linearity Error End to End 1 count maximum Shock MIL STD 810C 516 2 Maximum Inaccuracy x 02 25 C 77 F Noise Immunity NEMA ICS3 304 NOTE 2 Leave unused channels open no connection Internal Module Wiring f A D See note Com DL AA CH1 HA 2 A Examples of differential Thermocouple wiring 42 AA 37 Com 4 AAN CH4 HAA nalo 5A Switcl CH5 A 6A Examples of grounded N Thermocouple wiring 7 7 rn 8 A a EE Com User Supply 24V zm OV 4 T 24VDC 10 Class 2 614 PLC and PC Products NOTE 1 Terminate shields at the respective signal source Thermocouple type is selected by setting internal jumpers THERMOCOUPLE INPUT 8 CHANNELS F4 08THM COM CHI CH1 CH2 CH2 CH3 CH3 CH4 CH4 COM CH5 CH5 CH6 CH6 CH7 CH7 CH8 CH8 COM 24V ov O00000 0000 0000000000 DL405 I O Specifications
84. 96 maximum Operating Temperature 32 to 140 F 0 to 60 C Storage Temperature 4 to 158 F 20 to 70 C Offset Calibration Error 3 counts maximum unipolar x 4 counts maximum bipolar Relative Humidity 5 to 95 non condensing Environmental Air Full Seale Calibration Error 8 counts maximum offset error included No corrosive gases permitted Vibration MIL STD 810C 514 2 Maximum Inaccuracy x 0296 77 F 25 C x 0 4 32 to 140 F 0 to 60 C See NOTE 1 Shock MIL STD 810C 516 2 Noise Immunity NEMA ICS3 304 One count in the specification table is equal to one least significant bit of the analog data value 1 in 4096 NOTE 1 Shields should be connected to the OV of the module or the OV of the P S NOTE 2 Unused voltage outputs should remain open no connections User Wiring Internal module circuitry amp CHIWV voltage sink source CH1 Voltage D Bs H D A Output D 2KQ MIN mm amp e CH24V voltage sink source H D A cm I 0 Gud a S m amp amp e CH34V voltage sink source DA cra I Gu D SV 4 il aa mmo e 9 CHA voltage sink source Voltage C ep H D A cm i Output D 4 2KQ CH4 V MIN S EN p Internal ET Ep DC DC Converter 21 6 26 4 VDC 90 mA
85. Conversion DEGR DL450 Only Converts the real radian value in the accumulator to the equivalent real number of degrees The result resides in the accumulator Instructions Square Root Real SQRTR DL450 Only Takes the square root of the real number stored in the accumulator The result resides in the accumula tor Sine Real SINR DL450 Only Takes the sine of the real number stored in the accumulator The result resides in the accumulator Cosine Real COSR DL450 Only Takes the cosine of the real number stored in the accumulator The result resides in the accumulator Tangent Real TANR DL450 Only Takes the tangent of the real number stored in the accumulator The result resides in the accumulator Arc Sine Real ASINR DL450 Only Takes the inverse sine of the real number stored in the accumulator The result resides in the accumula tor Arc Cosine Real ACOSR DL450 Only Takes the inverse cosine of the real number stored in the accumulator The result resides in the accu mulator Arc Tangent real ATANR DL450 Only Takes the inverse tangent of the real number stored in the accumulator The result resides in the accu mulator 61 8 PLC and PC Products INSTRUCTION SET Bit Operation Instructions Sum SUM Counts the number of bits in set to 1 in the accumulator The HEX result resides in the accumulator Shift Left SHFL Shifts the bits in the accumulator a specified number of places to the left
86. Conversion Time Start of scan 304S one scan PLC Update Rate 1 or 2 channels per scan Digital Output Points Required 32 Y Output points 12 binary data bits times 2 eight unused bits Base Power Required 5V 250mA External Power Supply 24VDC 10 300 mA class2 Operating Temperature 32 to 140 F 0 to 60 C Storage Temperature 4 to 158 F 20 to 70 C Relative Humidity 5 to 95 non condensing Environmental Air No corrosive gases permitted Vibration MIL STD 810C 514 2 Shock MIL STD 810C 516 2 Insulation Resistance 10M 500 VDC Noise Immunity NEMA ICS3 304 NOTE 1 Shields should be connected to the OV of the module or to the OV of the power supply NOTE 2 Unused voltage amp current outputs should remain open no connections ANALOG OUTPUT de a QU CURA E ied R TB 24V CHI CH2 internal module circuitry Pa DATAS 1 16 256 f CH1 2 3 512 See NOTE 1 V 4 64 1024 8 128 2048 DA k Channel 1 is wired for DOADA current output EN DISPLAY Gp USER LOAD dp CH LO O E SHIELDED D E HE D eyo 8 VE ET CHI H HAET xA See NOTE 2 Ee D ge N xl 4 D Channel 2 is wired for D _ voltage output gt 33 USER LOAD
87. Current F voc 2 8 0 5A point ON Voltage Drop lt 1 0V at 0 5A To LED GA common Maximum Current 0 5A point Common 4 Out Resistive 3A per common N Maximum Leakage Curent sinkin 0 g output current Mica 0 10 20 30 40 50 QC 3 50 6 86 104 i12 1400F Maximum Inrush Ambient Temperature C F Current vu 16 5 24VDC OUTPUT z a 4 PWR RUN DIAG LINK Direct SLICE 0 SABANDO VO SB DRESS P ra rm B Koyo GLASSE 5 5 wee HR D et e E I LE 37 8 7 owl ilili TESI T AIME 24V OV G CA Yn 4 Yn 5 Yn 6 Yn47 Yn 14 Yn 15 Yn 16 Yn 17 e e e o T 1 2 3 Yn 0 Yn 1 Yn 2 Yne3 CB Yn 10 Yn 11 Yn 12 Yn 13 o i e e e e e e e External power supply shield FT Tn 2 Apc TOO RJ RJ RJ RJ E i t RJ BR BR RJ EJ EJ Comm wiring i5 5 ypc Dutput wiring 5 24VDC Output wiring 15 pin Female RS2326 9600 Baud Cabl di fo l 8 Data Bits diagrams for custom cab es bes If one of our cables isn t just right for your application you may need to build your Odd Parity Auxiliary communication port Can be used OWN custom cable We suggest a high quality shielded cable to reduce noise suscepti Half duplex for programming with the handheld program bility a mer or DirectSOFT32 s Slice Slave 8 12 28V00 W 8 3 26V00 OL Personal Computer f mes Personal Computer Slice Slave RR
88. D4 81IOCON 8pt module terminal blocks D4 16IOCON 16pt module terminal blocks D4 IOCVR replacement terminal block covers D4 103264R 32 64pt ribbon style connectors D4 103264S 32 64pt solder style connectors ZIPLink connection system pA CUNT DL405 I O Selection LETT Now that you understand the factors affecting your choice of I O modules it s time to choose the ones that best fulfill your needs Review the module specifica tions later in this section See the DL405 Price List for a complete list of part numbers If you have any ques tions give us a call When you have selected the modules you need proceed to the next section to choose an I O configuration scheme that best suits your application E cos Terminal Screws D sub Type Connector tion on ZIPLinks QST YET DINxectors terminal blocks Removable Terminal One ZIPLink cable required for 32pt Two cables required for 64pt ZIPLink Cable and Connector Block This logo is placed by each I O module that supports ZIPLink connection systems The I O modules are listed at the end of this section See the Connection Systems sections of this desk reference for complete informa PLC and PC Products 549 DL405 I O Selection SELECT AN 1 0 CONFIGURATION Five configurations for system flexibilit The DL405 system offers five major configurations of I O The choices are
89. D4 USER M DL405 CPUs are covered in the DL405 User Manual Order manual separately D4 08TR PPX U 01T 599 8 pt 5 30 VDC or 5 250 VAC output module 8 Form A SPST relays 2 commons isolated 2A point 5A common removable terminal F4 08TRS 1 405 9RLY I 599 8 pt 12 30 VDC or 12 250 VAC isolated output module 4 Form A SPST and 4 Form C SPDT relays 8 commons isolated 10A point 40A module removable terminal F4 08TRS 2 405 8RLY I 600 8 pt 12 30 VDC or 12 250 VAC isolated output module 4 Form A SPST relays and 4 Form C SPDT relays 8 commons isolated 5A point 40A module replaceable fuses removable terminals D4 16TR PPX U 05T 600 16 pt 5 30 VDC or 5 250 VAC output module 8 Form A SPST relays 2 commons isolated 1A point A common removable terminals D4 USER M DL405 CPUs are covered in the DL405 User Manual Order manual separately F4 04AD 601 4 channel analog input module 12 bit resolution ranges 0 5V 5V to 5V 1 5V 0 10V 10V to 10V 4 20 mA 0 20 mA Designed to operate with 24 VDC user supplied power supply F4 04ADS 405 4ADC S 602 4 channel isolated analog input module 12 bit resolution ranges 0 5V 0 10V 1 5V 5V to 5V 10V to 10V 0 20mA 4 20mA Designed to operate with 24 VDC user supplied power supply F4 08AD 405 8ADC 603 8 channel analog input module 12 bit resolution ranges 4 to 20mA 1 to 5V 0 to 20mA 0 to 5V 0 to 10V 5V to 5V 10V to 10V Designed
90. DL405 CPU Specifications D4 450 Fixep on VARIABLE Scan The D4 450 CPU provides several scan control options which are useful in some high speed machine control applications Variable Scan Limited Scan Fixed Scan Variable The scan varies as necessary a aod 3 m dh C a d from scan to scan The actual scan time depends on the instructions being executed E m m mE MR a s BE B E Limited This is similar to a variable 4 I2 3 a al e a fal a m 2 E ea scan in that the scan varies as necessary S S 6 S G 9 9 9 However if the actual scan time exceeds a s ti t L1 specified target scan time then a scan Ls target pad oon overrun condition is indicated Ww X Ww A KJ Fixed If the scan is finished before the Prec 2 U allscans vay JN idle time added as necessa x time specified idle time is added to ensure a as necessary 2 if the scan ex if the scan exceeds ceeds the target a fixed scan period If the scan exceeds the the target a scan scan overrun con i overrun condition is dition is indicated time specified the scan is extended to indicated ensure all instructions are executed A scan overrun condition is also reported Memor Rel 2 1 of DirectSOFT is required to program the D4 450 The D4 450 has 7 5K of flash memor
91. F 0 to 60 C 50 ppm C maximum full scale including maxi Accuracy vs Temperature 5i Pasa change of 2 counts 9 Channels Individually No Each channel can be configured for current or Configurable voltage but must be same range Resolution 12 bit 1 to 4 096 Active Low Pass Filtering 3dB at 20Hz 12 dB per octave Input Impedance 1M minimum Storage Temperature 4 to 158 F 20 to 70 C Relative Humidity 5 to 95 non condensing Environmental Air No corrosive gases permitted Vibration MIL STD 810C 514 2 Shock MIL STD 810C 516 2 Noise Immunity NEMA ICS3 304 One count in the specification table is equal to one least significant bit of the analog data value 1 in 4096 NOTE 1 Shields should be grounded at the signal source More than one external power supply can be used see channel 8 If the power supply common of an external power supply is not connected to OVDC on the module then the out put of the external transmitter must be isolated Absolute Maximum Ratings 130VAC 100VDC 0 4mS per channel module conversion Conversion Time 2 ms 0 per selected channel minimum CPU Linearity Error End to End 2 count 0 050 of full scale max Input Stability 1 count Full Scale Calibration Error 12 counts voltage input Offset error not included Offset Calibration Error 3 counts max unipolar voltage input Int
92. FT32 Programming Software can be used to monitor or update the RLL program in any DirectLOGIC PLC on the network Walk to each PLC to make programming changes or do it all from one PC 5 60 PLC and PC Products ETHERNET COMMUNICATION LINKGD ACT E ERROR O H4 ECOM BSEUESEEUM 10BASE T ETHERNET PORT 1OBASE FL ETHERNET PORT TRANSMIT RECIEVE H4 ECOM Simple connections Use Category 5 UTP cables or 62 5 125 fiber optic cables depending on the requirements of your application UTP cables can be run 100 meters between nodes and fiber optic cables can be run 2 000 meters Use repeaters to extend distances and expand the number of nodes UTP cables are inexpensive and fiber optic cables virtually eliminate electrical noise prob lems We let you choose the connection that fits your needs H4 ECOM H2 ECOM Specifications Communications H4 ECOM 10Base T Ethernet E SW05 U Ethernet switch E 2 H4 ECOM H4 ECOM F 10BaseFL Ethernet Data Transfer Rate 10Mbps 10Mbps Link Distance 100 meters 328 ft 2 000 meters 6 560 ft Ethernet Port RJ45 ST style fiber optic Ethernet Protocols TCP I
93. HEX value for an octal constant address Load Accumulator indexed LDX Loads the accumulator with a V mem ory address to be offset by the value in the accumulator stack Load Accumulator indexed from Data Constants LDSX DL440 amp DL 450 Only Loads the accumulator with a offset constant value ACON NCON from a data label area DLBL Continued in next column a Stack Load Output Instructions Continued Out OUT Copies the value in the lower 16 bits of the accumulator to a specified V memory location Out Double OUTD Copies the value in the accumulator to two con secutive V memory locations Out Formatted OUTF DL440 amp DL 450 Only Outputs a specified number of bits 1 32 from the accumulator to the specified discrete memory locations Out Least OUTL DL450 Only Copies the value in the lower 8 bits of the accumulator to the lower 8 bits of a specified V memory location Out Most OUTM DL450 Only Copies the value in the upper 8 bits of the lower accumulator word 1st 16 bits to the upper 8 bits of a speci fied V memory location Output indexed OUTX Copies a 16 bit value from the first level of the accumulator stack to a source address offset by the value in the accu mulator Pop POP Moves the value from the first level of the accumulator stack to the accumulator and shifts each value in the stack up one level PLC and PC Products 61 7 DL405 Instruction Set INSTRUCTION SET Acc
94. IL STD810C Method 516 2 Noise Immunity NEMA ICS3 304 Atmosphere No corrosive gases Storage temperature for the Handheld Programmer is 14 to 149 F 10 to 65 C Storage temperature for the DV 1000 is 4 to 158 F 20 to 70 C Operating temperature for the DV 1000 is 32 to 122 F 0 to 50 C Ambient humidity for the Handheld Programmer is 20 to 90 non condensing Ambient humidity for the DV 1000 is 30 to 95 non condensing 548 PLC and PC Products Review hardware specifications The hardware specifications for every DL405 module are described later in this section Discrete module specifications are in a format similar to the example shown Take time to understand the specification chart the derating curve and the wiring diagram The specialty modules specifications are shown in a format relevant for each module All of these module specifications should help you determine if the module is right for your application Understand the factors affecting field termination Physical wire terminations In general DL405 modules use four types of field terminations They include removable terminal blocks included on all 8 and 16 point modules specialty D sub connec tors used on 32 and 64 point modules standard D sub connectors used on most specialty intelligent modules and phone jack style used on some specialty modules and included in the universal cable kit High density modules do not come
95. L405 Remote I O Smart DisreipurED System 1 0 Module Type SDS Interface Specifications Intelligent device Smart Distributed Number of Masters per CPU 8 maximum System Module Module Location In CPU Local base Maximum Field Devices per SDS 64 see table Maximum SDS Addresses per CPU 1 0 Addresses Used Y or C data type Communication to Field Devices Module Connector Operating Environment non condensing Internal Power Consumption 110 mA maximum Overview The Smart Distributed System SDS was developed by Honeywell for use with a wide variety of PLCs and I O field devices from many different manufac These support the communication protocol in the Bosch V2 0 Controller Area Network CAN specification The SDS interface allows you to connect intelligent input and turers devices output devices such as limit switches photoelectric and proximity sensors positioners and valve actuators directly to the SDS network The SDS network module replaces standard I O modules and accepts up to 64 discrete inputs or outputs SDS Network Components amp Distance Considerations Branch Length Trunk Length Bits sec Manufacturer FACTS Engineering Fast and easy installation The installation and maintenance of SDS network devices takes significantly less time than traditional I O The use of quick disconnect connectors eliminates ted
96. Level gt 9 5V OFF Voltage Level lt 3 0V Input Impedance 32K 12V 2 9 K Q 24V Input Current 3 8mA Q 12V 8 3mA Q 24V Minimum ON Current 4mA Maximum OFF Current 15mA Base Power Required 5v 150mA max OFF to ON Response 5 40ms ON to OFF Response 10 50ms Terminal Type Removable Status Indicators Logic side Weight See the Connection Systems section in this desk reference for part numbers of ZIPLink cables and terminal blocks compatable with this module Points Derating Chart 16 OT d zh EH 0 10 20 30 40 32 50 68 86 104 1 Ambient Temperature C 10 2 26 4V c AC DC es E 4 18mA g fT L 2e4 9 O amp D D 6 7 4 5 eeg er 5 Ul 9 i 3 amp 0 9 3 CB 0 1 2 amp To LED E CO sh 4 ANv Optical Isolator Current sourcing configuration shown 8 802 250g 12 24VAC DC INPUT 0 4 0 4 1 5 1 5 2 6 2 6 3 7 3 7 D4 16NE3 50 60 Hz DC CA PLC and PC Products 5 9 1 D1405 I O Specifications AC DC Input AND SimuLaAToR MODULES FA OBNE3S AC DC Input D4 16SIM Input Simulator Inputs per Module 8 sink source Commons per Module 8 isolated Inputs per Module 8 or 16 selectable by internal switch
97. Logic ground io 77 D 2 Chassis ground s e G9 T Remote Channel Connector 3 amp AC power __ eae D 1 G 50 60Hz LN amp 2 amp 110 220 sem d Base RUN M voltage orn e 5 s 30VDC 1A amp select s pm D a CLASS2 O Y Remote Slave Specifications 512 for D4 430 1024 for D4 440 1536 for D4 450 oS Remote Master Specifications Module Type Intelligent device Maximum Slave Points per CPU Two maximum for D4 430 and 4 440 Number of Master per CPU Three maximum for D4 450 max number must include oth Remote Master modules and Slice Master modules Maximum Slaves Supported Seven slaves per channel 1 0 Addresses Used 1 0 modules in slave bases do not automatically consume any standard input and output points They consume remote yo points at a rate equal to the number of 1 0 points in each base However you can choose to use standard O addresses as an option Terminal Type Fixed Operating Environment 0 C to 60 C 32 F to 140 F 5 to 95 humidity non condensing Communication to Slaves RS485 via twisted pair with shield 38 4K baud Recommended Cable Belden 9841 or equivalent Transmission Distance 3 300 ft maximum Terminal Type Fixed Operating Environment 0 C to 60 C 32 F to 140 F 5 to 95 humidity non condensing Internal Power Consumption 300 mA maximum Manufacturer
98. Ly e CH2 v ITN 2KQ or greater SN M E D SHIELDED dp TE oy nae De e 24V AmA 20mA 24VDC ov a a eH I8 m 24VDC0 3A Gp gs ee ee 606 PLC and PC Products Anatoc Output MODULES F4 04DA 4 Channel Number of Channels Analog Output 4 Output Ranges 0 5V 0 10V 4 20 mA Channels Individually Configurable Yes Resolution 12 bit 1 to 4 096 Conversion Method Successive approximation Output Type Single ended 1 common Output Impedance 0 2 typical voltage output Load Impedance 2Kohm minimum voltage output Oohm minimum current output Maximum Load Power Supply 680 18V 1Kohm 24V 1 5K 36V current output Voltage Output Current 5mA sink or source Short circuit Current 15mA typical voltage output Linearity Error 0 1 count 0 25 maximum Gain Calibration Error 8 counts max voltage output 8 to 11 counts max current output Offset Calibration Error 2 counts max voltage output 5 to 9 counts max current output Note The F4 04DA is not recommended for new applications It is recommended that the F4 04DA 1 or F4 04DA 2 module be used DL405 I O Specifications Conversion Time 5ys max settling time 0 3 ms max digital out to analog out Digital Output Points 16 Y output points 12 bits binary data and 4 Required channel select bits Base Power Requ
99. MIL STD 810C 516 2 Noise Immunity NEMA ICS3 304 One count in the specification table is equal to one least significant bit of the analog data value 1 in 4 096 NOTE 1 Shields should be connected to the OV of the User Power Supply at the module terminal block gt C SS ANALOG OUTPUT ANALOG OUTPUT Typical User Wiring F4 16DA 2 FA 08DA 2 See NOTE T eeann er 0 5VDC 0 5VDC CHI 4 Vollage Internal module circuitry 0 10VDC 0 10VDC r 1kW 10kW Output E p NS 0 10 V Sourcing laa E E mr Y same av CH2 Vol an ce Go lt H D A che cm TkW 10kW IU a qp l H D A Y fos Y c x lt CH4 G SU J H D A cHa Y cHa Gg same NU ACH av aV Sy lt ir H DA cs CHS D CH6 AA i CH7 Hen cHe cHe LV I j VEON e ELPA ce cuz D i lt QI c T lt H D A cus V cua a CHIOGS e DA H Y Jero D Te Of SEA ap esl F l PACIEN S EA N Jean Gg lt ME H D A cm2 Y 6 eng c7 H DIA Y fems 3 Z kari eus samo H D A iia aV qi D CH16 0 10 V Sourcin row EE ex iz 2 amp IKkW 10kW Outp t Vj mes e cHi6 V OP e Gv 5 Internal MT ov ov D v gy amp DC DC ov ov ca SV Converter D 24 VDC 275mA
100. Module Input Voltage Range Peak Voltage ON Voltage Level OFF Voltage Level 110 2 26 4V 126 4VDC 59 5V 40V Input Impedance Input Current 3 5mA 15mA 150mA max Minimum ON Current Maximum OFF Current Base Power Required 5v OFF to ON Response ON to OFF Response Terminal Type Status Indicators Weight Removable Logic side See the Connection Systems section in this desk reference for part numbers of ZIPLink cables and terminal blocks compatable with this module 16 current sourcing Two isolated DC 32K 12VDC 2 9K 24VDC 38mA 12VDC 83mA 24VDC 1 7ms 2 3 typical 2 12ms 4 6 typical 8 807 250g 5 8 6 I PLC and PC Products DC input MODULES D4 16ND2F DC Input Inputs per Module 16 current sourcing Commons per Module Two isolated Input Voltage Range 10 2 26 4VDC Peak Voltage 26 4VDC ON Voltage Level gt 9 5V OFF Voltage Level 40V Input Impedance 32K Q 12VDC 2 9K 24VDC Input Current 3 8mA 12VDC 8 3mA 24VDC Minimum ON Current 3 5mA Maximum OFF Current 1 5mA Base Power Required 5v 150mA max OFF to ON Response 1ms ON to OFF Response ms Terminal Type Removable
101. NB Cw Level Signal Out CW is the clockwise signal output It is just one of four possible outputs External Module Input Descriptions Depending on mode chosen this is either a standard UP DOWN counter input or one of the quadrature counter inputs Depending on mode chosen this is either a standard UP DOWN counter input or one of the quadrature counter inputs omation DL405 Specialty Modules automat Internal Interface Signals from DL405 CPU to D4 HSC Reset OUT 1 and OUT 2 Reset Overflow This input can be used to help you find home position for positioning control It can also be used as an external means of resetting the counter Load Offset to Counter Enabled HSC RUN If you want to use an offset number with your counting a rising edge signal at this terminal will copy the offset value into the current count Enable CCW A high ON signal at this terminal resets the counter to zero and it remains there until there is a transition to a low signal OFF Enable OUT2 Enable CW You may want to store the current count The rising edge of a signal at this terminal will store the current count in shared RAM Counting continues with no interruption Enable OUT1 Inhibit Counting You may want to temporarily ignore the count inputs coming in on INA and INB A high ON signal at this terminal will inhibit the counting to accomplish this need Curr
102. NOTE If the D4 450 is replacing a CPU in an existing system and the system has specialty modules with an F4 part number CoPros SDN etc please contact our Technical Services group before ordering These modules may require an upgrade to operate with the D4 450 Does not apply to analog modules D4 450DC 1 537 D4 450DC 1 CPU 30 8K words total memory 7 5K flash ladder memory on board or use optional memory cartridge for up to 15 5K ladder RAM UVPROM or EEPROM cartcartridges available RLL RLLPLUS programming with support for up to 16 PID loops and floating point math Built in comm ports including an RS232C programming port and auxiliary RS232C RS422 ports internal 24 VDC power supply memory cartridge is optional D4 450DC 2 537 D4 450DC 2 CPU 30 8K words total memory 7 5K flash ladder memory on board or use optional memory cartridge for up to 15 5K ladder RAM UVPROM or EEPROM cartcartridges available RLL RLLPLUS programming with support for up to 16 PID loops and floating point math Built in comm ports including an RS232C programming port and auxiliary RS232C RS422 ports internal 125 VDC power supply memory cartridge is optional D3 D4 BAT DL330 340 DL405 CPU replacement battery D4 USER M DL405 CPUs are covered in the DL405 User Manual Order manual separately D4 RAM 1 PPX G 03M 544 CMOS RAM cartridge with battery maximum program storage 7 5K D4 RAM 2 544 CMOS RAM cartridge with battery maximum program storage 15
103. Output Type NPN Emitter Follower Peak Voltage 40VDC Peak Voltage 40VDC ON Voltage Drop 0 5VDC Q 0 5A 0 2VDC Q 0 1A Max Current Resistive 0 5A point 3A common Max Leakage Current 0 1mA 40VDC Max Inrush Current 2A for 10ms 1A for 100ms ON Voltage Drop 1 5VDC 0 5A Max Current Resistive 0 5A point 3A common 50 C 2 5A common 60 C Max leakage Current O 1mA 40VDC Minimum Load 0 2mA Max Inrush Current 2A for 10ms 1A for 100ms Base Power Required 5v 200mA max External DC Required 1 24VDC 10 125mA Minimum Load 0 2mA Base Power Required 5v 400mA n OFF to ON Response 0 5ms ON to OFF Response 0 5ms External DC Required None OFF to ON Response Fms Terminal type Removeable Status Indicators Logic side Weight 950z 2709 ON to OFF Response Ams Terminal Type Removeable Status Indicators Logic side Fuses 1 5A per common Non replaceable See the Connection Systems section in this desk reference for part numbers of ZIPLink cables and terminal blocks compatable with this module Derating Chart
104. P IPX TCP IP IPX Power Consumption 320mA 450mA Manufacturer Host Automation Products Host Automation Products ETHERNET COMMUNICATION MODULES The H4 ECOM F modules plug into any I O slot of any local DL405 I O base including expansion bases The module maintains the identification data and communication parameters for PLC to descriptive information PLC communications in flash memory Disconnect power before installing or removing any PLC module Note All DL405 series and compatible CPUs sup port the H4 ECOM F modules Slot O Slot 1 Slot 2 Slot 3 Use of expansion bases requires D4 450 CPU and 1 bases for all bases in system NetEdit software Free NetEdit software ships with the ECOM User Manual Use NetEdit to set up the ECOM modules you network Flexible addressing allows you for to use your choice of protocols and iden tifying methods Assign each module a number or a name or both You don t have to use an IP address but you can if its necessary for your network Two protocols are available for PC to PLC IPX and TCP IP Select the one you want to use or use them both The NetEdit screen displays all identifiers and troubleshooting infor communications mation for each module on the network You can use NetEdit to adjust parame ters for PLC to PLC communications by clicking on Advanced Settings The network
105. R Logically ors a normally open contact in parallel with another contact in a rung Or Not OR NOT Logically ors a normally closed contact in parallel with another contact in a rung And AND Logically ands a normally open contact in series with another contact in a rung And Not AND NOT Logically ands a normally closed contact in series with another contact in a rung And Store AND STR Logically ands two branches of a rung in series Or Store OR STR Logically ors two branches of a rung in parallel Out OUT Reflects the status of the rung on off and outputs the dis crete on off state to the specified image register point or memory location Or Out OR OUT Reflects the status of the rung and outputs the dis crete ON OFF state to the image register Multiple OR OUT instruc tions referencing the same discrete point can be used in the program Not NOT Inverts the status of the rung at the point of the instruction Set SET An output that turns on a point or a range of points The reset instruction is used to turn the point s OFF that were set ON with the set instructions Reset RST An output that resets a point s Pause outputs PAUSE Disables the update for a range of specified out put points Store if Equal STR E Begins a new rung or additional branch in a rung with a normally open comparative contact The contact will be on when A B Store if Not Equal STR NOT E Begins a new rung or addition
106. Setup is accomplished with our DirectSOFT32 Programming Software An overview of the various loop specifi cations and features is on the next page D4 450 four free com munication ports Floating point math The D4 450 CPU supports IEFE format floating point math calculations This feature means the D4 450 includes full trigonometric functions and various forms of integer floating point number conversions Power supplies We offer a choice of three power supplies for the DL450 CPU The power supplies are built into in the CPU Available power supplies are 110 220VAC version D4 450 24VDC version D4 450DC 1 e 125VDC version D4 450DC 2 QO pE papis CEECEE Note if you are considering a D4 450 CPU to replace a CPU in an existing system and the system uses specialty modules with an F4 prefix then these modules may require an upgrade to operate with the D4 450 Contact our Technical Services group prior to placing your order for more information This note does not apply to Analog modules DL405 CPU Specifications D4 450 FEATURES The diagrams on this page show the various hardware features found on the m T D4 450 CPU Directioaic 405 rs Koyo pwno RUN CPU O O BATT Wiring terminals DAGO O
107. Simatic Page DL405 and Related Manuals con t D4 USER M DL405 CPUs are covered in the DL405 User Manual Order manual separately DA DNET M DirectNET Protocol Manual for DLO5 DLO6 DL205 DL305 DL405 F4 8MPI M DL405 Magnetic Pulse Input Manual Order separately F4 16PID M DL405 PID CoProcessor manual Order separately F4 4LTC M DL405 4 Loop Temperature Controller manual Order separately F4 CP M CoProcessor manual packaged with FA BASIC M manual Order separately F4 MASMB M MODBUS Master Manual Order separately F4 SDN M Shared Data Network Manual Order separately F4 SDS M SDS Network Master is covered in the DL405 SDS Manual Order separately F4 SLV MB M MODBUS Slave Interface Manual Order separately H24 ECOM M Ethernet Communications Manual includes all H2 ECOM modules Order manual separately H24 EBC M Manual includes all H2 EBC modules Order manual separately Notes Our manuals are sold separately except for those accompanying software products or if otherwise specified Please put the manual part number on your order Product List i 1 01
108. TEMPERATURE INPUT MODULES F4 08THM n 8 Channel Thermocouple Input When you order the module replace the n with the type of Thermocouple needed For example to order a Type J thermocouple module order part number F4 08THM JJ or part number F4 08THM K for a Type K module Number of channels Linearity Error Full Scale Calibration Error 1 count 0 03 of full scale maximum 0 35 of full scale 8 differential inputs 1 C for type E J K and T 3 C for type B C R and S Maximum Inaccuracy PLC Update Rate Digital Input Points Required Base Power Required 5V Type B Type C Type E Type J Type K Type R Type S Type T 529 1820 C 65 2320 C 270 1000 C 210 760 C 270 1372 C 0 1768 C 0 1768 C 270 400 C 1 0 50 mV 2 0 100 mV 3 0 25mV 12 bit 1 in 4 096 27Kohm DC 984 3308 F 149 4208 F 450 1832 F 350 1390 F 450 2502 F 32 3214 F 32 3214 F 450 752 F 1 ch per scan min 8 per scan max 16 X input points 12 binary data bits 3 channel ID bits 1 sign bit Input Ranges 120 mA 24VDC 10 50 mA current External Power Supply i Operating Temperature 32 to 140 F 0 to 60 C Resolution Input Impedance 4 to 158 F 20 to 70 C Storage Temperature Absolute Maximum Ratings Accuracy vs Fault protected input 130 Vrms or 100VDC Temperature 57 ppm C maximum full scale Cold
109. TR ET amp x Points_Derating Chart E o 8 SA oco EH R D E M J Output Tinik JOm A SA le G cA Points Derating Chart SOC p tj c D 1 5Apoini 0 He m Hea D sem e E H r Qi Output Current em D ne J R4 D s 0 6A point top G LL i vk o4 DE D Output Curent Lm amp i 3 1 D 3 point l 1 milers 2 y 2 2 E 23 foc c D ere 5A common KW TO t Ambient Temperature C F mI Qa PER Q3 mE OP Qo O46 o 32 50 68 86 104 12 MOF e s oH z Bing H Nc amp T ma D Ambient Temperature C F J 6 L D E amp re qeu DS 2 a es c 6 4 3 D HO 2 S 7 z x D 3 LN Te D amp B 10A Ei 3 s XY 4 T as NO pE e me NC t F 4 5 4 rie r ne r D NO D t d T Ww 5 H 65 4 6 m D 5 E 33 2 Q Sample Relay Output Circuit 1 of 4 No 6 D Conlmon 4 RCM ince D M e S d To LED 3 Qe ommon NO OSS JAS o f Ko yaa E a T T n 2 S RELAY 9 E pup E D Sample Relay Output Circuit 1 of 4 S 600 I PLC and PC Products Anatoc Input MODULES F4 04AD 4 Channel Analog Input Number of Channels 4 Input Type Single ended or differential Voltage or current Input Ranges 0 5V 1 5V 0 10V 5V 10V 0 20mA 4 20mA Channels Individually Configurable Range is selected for all channels Each channel can be wired for voltage or current 12 bit 0 to 4095 unipolar 13 bit 4095 to 4095 bipolar 20M minimum voltage input
110. U protocol The host system must be capable of issuing the MODBUS commands to read or write the appropriate data We also offer DL405 slave with DCM higher performance and higher featured MODBUS slave modules See specialty F4 SLV MB and modules F4 SLV MBR Ina slave station responds to network requests PLC and PC Products 5 5 9 e DL405 Specialty Modules ETHERNET GOMMUNICATION MODULES Ethernet Communications Module Ethernet speed at an incredible price High speed peer to peer networking of PLCs Ultrafast updates when using DirectSOFT32 Programming Software High performance access for Human Machine Interface HMI or other Windows based software when using our DSData Server Free SDK for custom driver development e Virtually unlimited number of network nodes are possible e Simple set up using DIP switches or NetEdit software The Ethernet Communication Modules ECOM represent a price breakthrough for high speed peer to peer networking of PLCs No longer are you forced to desig nate a single PLC to be the network master Any PLC can initiate communi cations with any other PLC Link your PLCs with PCs using industry standard cables hubs and repeaters A simple Windows based spreadsheet program can be linked to your networked PLCs using our DirectSOFT32 DSData Server Or use our DSData Server to link Human Machine Interface HMI software to DirectLOGIC PLCs Our DirectSO
111. UREN eee ee Manufacturer Host Automation Products PC running ERM Workbench to configure the ERM network PC may be removed once the ERM and its slaves are configured H4 ERM H2 EBC system PLC and PC Products 5 69 v DL405 Remote I O ETHERNET BASE CONTROLLER MODULES Use EBCs for PC based control and for H4 ERM remote I O slaves The H4 EBC and H4 EBC F Ethernet Base Controller modules provide a high performance low cost Ethernet link between your PC based control system or H4 ERM Ethernet remote I O system and DL405 I O The H4 EBC module supports industry standard 10Base T Ethernet communications and the H4 EBC F module supports 10Base FL fiber optic Ethernet stan dards Both modules offer 10Mbps transfer rates between your PC applica tion and your DL405 I O base The EBC modules are compatible with TCP IP and IPX protocols for flexible PC communications Four addressing schemes make it easy to identify the module on the network using the method that works best for you EBCs also offer e Virtually unlimited number of 1 0 points Deterministic I O updates on dedicated networks Use off the shelf networking components to connect to your existing network Fast I O updates at 1ms per base On board serial port for operator interface etc serial port not supported when used with the H4 ERM module 5 70 PLC and PC Products Specifications
112. VO TXO El EV RXD HUNTER Ste CPUFOWEA CPU battery CPU Keyswitch Forces CPU to RUN mode Locks Comm port will not receive incoming data 30VDC 1A O Run relay pue P Allows peripherals HPP DCM DirecfSOFT32 etc 2 to select operating mode 250VAC 1A 0000q000 ooooboo 24V auxiliary power ee cael oa n A Slot for optional i L rtridge CPU Status Indicators 4 memory ca Logic ground 773 LL CPU power good leieieejejejes eje CPU power failure Chassis ground CPU is in RUN mode se CPU is in STOP mode AC power EA 2 CPU self diagnostics error E 2 CPU self diagnostics good Be o9 CPU battery is lo 110220 mel EE Y end voltage select We CPU battery is good or disabled CPU diagnostics or local bus error CPU diagnostics or local bus good 1 0 self diagnostics error DN 25TB 1 0 self diagnostics good Se ie Data is being transmitted No data is being transmitted Data is being received No data is being received Communications Ports Pro ramming Port RS232C baud rate selectable up to 38 4Kb Connects to DirecfSOFT32 DV 1000 proloco Dae paneo save om cout D 450 communications ports pin out 15 pin connector Ol
113. acy 13 1Hz m Maximum Inaccuracy 3 C exc thermocouple error anti 90dB minimum at DC 150dB minimum at 50Hz and CERE Common Mode Rejection 7557 Mute RTD Specifications mpling Rat Selectable per module PT100 200 850 C 328 1562 F Samping Aata 800ms loz filter PT1000 200 595 C 328 1103 F ee Temperature Ranges hm JPN 32600 ohm Current Transformer 05A to SOA sense range 25ohm 200 260 C 328 500 F Minimum Output On Time 300ms to sense heater current Input Fault Protection SOVDC maximum F 0 C to 60 C 32 F to 140 F RTD Excitation Current 200A Operating Environment 5 95 humidity non condensing Resolution ves Power Requirements 280mA at 5VDC base power i qu 75mA at 24VDC external 10 Maximum Inaccuracy 1 C Manufacturer FACTS Engineering PID control computes and controls the outputs based on the PID parameters stored in V memory If auto tuning is enable the module uses PID parameters calcu lated during the auto tuning process ON OFF Control the outputs turn on the off based on only the Process Temperature Setpoint On Off Hysteresis and control type heating or cooling PID Control Period Specifies the sample rate and the time period the output is applied to 0 5 to 99 9 seconds Limit SP Specify a high and low limit for allowable setpoint changes Automatically converts temperature to engineering units Specify proportional gain of 0 0 to 6553 5 Gain may also be determined a
114. al branch in a rung with a normally closed comparative contact The contact will be on when A B Or if Equal OR E Connects a normally open comparative contact in parallel with another contact The contact will be on when A B Or if Not Equal OR NOT E Connects a normally closed comparative contact in parallel with another contact The contact will be on when Ax B And if Equal AND E Connects a normally open comparative contact in series with another contact The contact will be on when A B And if Not Equal AND NOT E Connects a normally closed comparative contact in series with another contact The contact will be on when A B Store STR Begins a new rung or additional branch in a rung with a nor mally open comparative contact The contact will be on when A gt B Store Not STR NOT Begins a new rung or additional branch in a rung with a normally closed comparative contact The contact will be on when A B Or OR Connects a normally open comparative contact in parallel with another contact The contact will be on when A gt B Or Not OR NOT Connects a normally open comparative contact in parallel with another contact The contact will be on when A lt B And AND Connects a normally open comparative contact in series with another contact The contact will be on when A gt B And Not AND NOT Connects a normally open comparative contact in series with another contact The contact will be on when A lt B Store Bit
115. art on the opposite page indicates the power supplied and used by each DL405 device The adjacent chart shows an example of how to calculate the power used by your particular system These two charts should make it easy for you to determine if the devices you have chosen fit within the power budget of your system configuration If the I O you have chosen exceeds the maximum power available from the power supply you can resolve the problem by shifting some of the modules to an expansion base or remote I O base if you are using remote I O Warning It is extremely important to calculate the power budget correctly If you exceed the power budg et the system may operate in an unpredictable man ner which may result in a risk of personal injury or equipment damage Calculating your power usage The following example shows how to calculate the power budget for the DL405 system Base Number CPU Expansion Unit D4 440 CPU Remote Slave BASE Handheld Programmer E Maximum Current Required F Remaining Current Available 1 Using a chart similar to the one above fill in column 2 required Row E labeled Remaining Current Available Row F your power budget for external power Device Type CURRENT SUPPLIED CURRENT REQUIRED The example is constructed around a single 8 slot base using the devices shown It is recommended you construct a similar table for each base in your DL4
116. ating parameters for each loop Each loop that is enabled requires 24 V memory loca tions Since all loop parameters are stored in V memory any device capable of reading and writing DL405 V memory can be used to configure or monitor loops The Temperature Controller reads writes in the PLC This information includes Read continually Mode word Temperature setpoint Written after loop update Output 0 0 100 0 or 0 4095 Alarm word e Process temperature Read setup write after auto tune Gain e Reset Integral time 0 999 9s Rate Derivative time 0 999 9s Combines four Single Loop Controllers into one module Read for setup Temperature Low Alarm Temperature High Alarm Temperature Deviation Alarm e Alarm Deadband e Setpoint Low Limit Setpoint High Limit Input Type for Thermocouple PID Control Period On Off Hysteresis RTD or thermocouple inputs The F4 4LTC can accept either RTD or Thermocouple inputs See the specifica tions table on the following page Current transformer The F4 CT detects the presence of current flow and u p Heater output wires is very useful in pass through the detecting heater FT burnout condi tions One F4 CT is included with the 4 loop Temperature Controller Module The F4 4LTC has four inputs that can be used with these current transformers Leads 2 approx 4 Ratio 400 1 Inductance 300mH min DC resistanc
117. bligated to use dard IP and IPX protocols It s fully compatible with low cost inexpensive to create a virtual PLC communicating between can buy from your favorite computer store smaller and more manageable applications running on multiple DL205 and DL405 systems 5 3 2 PLC and PC Products Here s what you can do The H4 ECOM module can perform the following functions simultaneously Super flexible distributed control system Since each PLC and PC can run independently and asynchro nously you can truly build low cost high speed distributed control systems DL205 and DL405 PLCs can be doing their own thing in addition to PCs on the network H4 ECOM Fast programming and operator interface on Ethernet H4 ECOM D1405 PLC Overview MUTI Super high speed programming across a network of DL405 and DL205 PLCs Imagine jumping out of a Windows application on your PC and into our DirectSoft32 Windows programming package Now you can perform high speed program uploads downloads and monitoring of edits across a network of PLCs High speed operator panel connections Attach as many as 90 EZ Touch panels to the network using its Ethernet card option Just define your address and go High speed DDE OPC e network of DL405s and E DL205s r i Your PC based application with DDE or OPC linking can be ui z reading and eau high m speed data across an Ethernet n
118. ccur Programmable time based BASIC interrupts to 005 of a second Directly access up to 254 bytes of DL405 CPU memory per scan No supporting lad der logic is required Floating point math solves complex formu las to eight significant digits Options include a built in 300 1200 2400 baud telephone modem or a leased line radio modem e Includes Modbus master slave BASIC examples and other application examples on CD la Built in telephone or radio modem Operator Interfaces CoProcessor applications The CoProcessors are designed for use with intelligent devices such as Barcode readers e Welders Board level controllers Serial printers e Intelligent sensors Almost any device with an RS 232C 422 485 port CoProcessors are also good solutions for applications requiring large amounts of complex math CoProcessor MODULES Specifications Module Type CoProcessor intelligent Modules per CPU Eight Maximum any slot in CPU base us 256 character typeahead input buffer on all ports Ports are independently pro Communication grammed by software seven or eight data bits 1 or 2 stop bits even odd or no parity XON XOFF software flow control and RTS CTS handshake 128K bytes of M RAM 26MHz clock rate Runs BASIC to three times faster than 16MHz CoProcessors Port 1 RS232C 422 4 F4 CP128 1 table maximum baud rate of 115 2K baud Port 2 RS232C 422 485 selectable maximum baud rate 5
119. ckups are wired directly to the terminal block on the front of the module The Magnetic Pulse module is based on the FACTS Engineering CoProcessor design Therefore it offers a built in real time battery backed clock calendar and a very fast floating point processor Because of this powerful design it can Specifications Module Type CoProcessor Intelligent Number of Channels Eight Differential per module Modules per CPU Eight Maximum any slot in CPU base Input Voltage Range 10 mV to 10 VDC peak Input Frequency Range DC to 5 0 KHz channels 1 to 4 DC to 2 5 KHz channel 5 to 8 Maximum Continuous Overload 150 to 150 VDC 220 Vrms Input Impedance 100KW Differential Low Pass Filter aqp 20KHz 6db per octave roll off Common Mode Voltage Range 15VDC Common Mode Rejection Over common mode input voltage range Update Time 3 PLC scans minimum Isolation 750 VDC channels to PLC LED Status Indicators Power ON Input Pulse 8 LEDs Field Termination 20 position removable terminal block 16 positions CHn Pulse inputs 2 positions 24 VDC power supply External Power Required 170 mA maximum 18 to 25VDC Internal Power Consumption 225 mA from 5VDC maximum External Power Required 170 mA maximum 18 to 25VDC Internal Power Consumption 225mA from 5VDC maximum Operating Environment 0 C to 6
120. compatable with this module Points Derating Chart a2 5 12VDC INPUT AB CD m AC d B D o o 4 1 2 yous 1 2 3 xou F rr i L 1j 10 20 30 50 68 Ambient Temperature C F Ko Current Flow _ User Supply Current Flow User Suppl UPR YY 7 Current Flow Current Flow 2i User Supply 5 12VDC i d Common To LED Cie Optical L solator Input Current sinking configuration shown 4 5 GC 86 14 i2 MOF 3 D4 32ND3 2 DISPLAY SELECT A B C D 4 75 13 2VDC CLASS2 3 1 8 2mA A0 A4 Oo ALAS ajas e o ANA 99 ela e M o o BO B4 o o BIBS oo B2 B6 9 B3 B7 2 o0 aci o o co c4 o o C11 C5 oro pem pc Oo oO cce o o 31C7 oo cuc o o Do D4 oo rl ma Oo 0 tuj e S O oO blo cIMCcIV o Jj DC input MonuuEs D4 64ND2 DC Input External Power Required nessa Module Location CPU base only optional 10 Inputs per Module 64 current sourcing OFF to ON Response 2 5 ms typical Commons per Module Eight isolated ON to OFF Response 5 ms typical Terminal Type i DIE 7 f E etd Peak Voltage 30VDC See ZIPLinks note below on page 549 ON Voltage Level 5200V Status Indicators Logic side OFF Volta
121. d I O products F4 16PID 405 16PID 578 PID CoProcessor module 16 loops sample rates to 0 1 sec position velocity alarming includes programming software Notes Our manuals are sold separately except for those accompanying software products or if otherwise specified Please put the manual part number on your order Product List Product List Programmable Logic Controllers DL405 PLC Part Number Tl Simatic Page DL405 Specialty Modules con t F4 16PID M DL405 PID CoProcessor manual Order separately F4 4LTC 580 4 Loop Temperature Controller 4 independent temperature loops RTD or thermocouple inputs jumper selectable and solid state relay outputs Includes 1 FA CT current transformer F4 4LTC M DL405 4 Loop Temperature Controller manual Order separately F4 CT 580 Current Transformer for use with F4 4LTC to detect heater burnout F4 8MPI 405 8MPI 582 8 pt direct input from magnetic pickups flow totalization instantaneous flow rate indicated volume and gross volume calculations in engineering units K factor and other parameters stored in non volatile V memory F4 8MPI M DL405 Magnetic Pulse Input Manual Order separately D4 INT PPX U 01NI 583 8 pt interrupt input module provides up to 8 prioritized hardware interrupts to the CPU 067 ms pt inputs not used for interrupts can be used as normal inputs D4 INTR M DL405 Interrupt Input Manual Order separately H4 CTRIO 412 check for availabil
122. d rate of 57 6K baud Port 2 features a built in 300 600 1200 baud FSK asynchronous leased line data radio modem no RS 422 485 The modem is Bell 103 113 108 Bell 202 CCITT V 221 and V 23 compatable with fast response F4 CP128 R times for direct connection to leased line networks and radios Full or half duplexed operation 4 wire or 2 wire connection Transmit and receive 600 ohm transformers provide 1500VDC isolation and common mode rejection Adjustable transmit level and receive sensitivity for non standard interfaces Port 3 R5232C maximum baud rate of 9600 baud Port 3 is available by using the RTS CTS pins on port 1 If you use these lines on Port 1 then Port 3 is not available Programming documentation software for FACTS Engineering BASIC module Key features incl de e Runs under Windows 95 98 2000 or Windows NT 3 51 or later e Command Mode allows the user to program and debug with a Point and Click or Command Line Interface ABM Commander for Windows Sum P Uses standard Windows applications for off line edited Notepad and termi CD ROM included with mod nal emulation Hyperterminal p ule Text Upload and Download BASIC programs Binary Upload and Download BASIC programs e Extensive help file contains full user manual information Includes Modbus master and Modbus slave BASIC programs and other application examples inati 9 pin D sub connectors for port 1 and port 2 Port 3 uses
123. ded thin fuel oil Flow rate indication Blended quantity indication totalizer Ethernet to Industrial PC running y LookoutDirect HMI for fast operator graphics trending and alarming PLC and PC Products 5 2 7 DL405 PLC Overview 1 0 1 0 it s Orr To Remote Locations We Go Put I O where you need it with flexible serial or Ethernet based remote capabilities The DL405 series has the widest range of choices for remote I O of all our PLCs So what are the possibilities Actually they re endless but here are a few For high speed easy to use remote I O try our new Ethernet I O option with the new H4 ERM Ethernet Remote Master module New H4 ERM Ethernet Remote Master module can connect up to four fully expanded DL405 Ethernet Slave bases H4 EBC 16 DL205 Ethernet Slave bases H2 EBC or 16 Terminator I O Slave bases T1H EBC These products allow you to use commercially available Ethernet Category 5 cables hubs and switches at up to 100 meters per segment for an easy to implement Ethernet remote I O system Try the H4 ERM F fiber optic Ethernet Remote Master module and connect to DL405 fiber optic Ethernet Slave bases H4 EBC F or DL205 fiber optic Ethernet Slave bases H2 EBC F The fiber optic Ethernet I O products allow you to span up to 2000 meters per segment and are completely noise immune for harsh environment installations Try our new Ethernet Drive card GS
124. e 8 max D m f 4 RTD or Thermocouple inputs are on board to read the tempera ture Temperature Controller performs the PID calculations and acti vates the corresponding solid state relay output FA ALTC Speciricarions AND Key FEATURES General Specifications Thermocouple Specifications Loop Operating Modes Loop Specifications Module Type CoProcessor Intelligent J 190 760 C 310 1400 F E 210 1000 C 346 1832 F Number of Loops Four Maximum K 150 1372 C 238 2502 F Modules per CPU Eight Maximum CPU base any slot n E m vi 1s E Temperature Ranges i 1 0 Points Required None p g T 230 400 C 382 752 F B 529 1820 C 984 3308 F V Memory Required 24V memory locations per loop N 70 1300 C 94 2372 F Input Type RTD or Thermocouple C 65 2320 C 149 4208 F Open collector high current Input Fault Protection 60Vrms or 50 VDC max Controller Output solid state relays 5 26 4VDC 0 15A Cold Juncti F r Converter Typo Charge Balancing 24 bit oid Junction Automatic compensation Input Impedance 20Mohm DC Notch Filter gt 100dB at 50Hz and 60Hz p p CA Resolution 0 1 C relative accur
125. e I O device drivers program develop ment tools and run time environments See the PC based Control Products section for a integrated PC based Control solution to make your PC into an industrial controller Software developers For programmers developing custom drivers for our I O we offer a free Ethernet Software Development Kit SDK The SDK provides a simplified API for interfacing with the H4 EBC F The software interface libraries are provided for WIN32 WINI6 and DOS operating systems The source E SW05 U Ethernet Switch products to be released in the future AE DL405 Specialty Modules Sg e The following vendors have PC based Control products ready to control our 1 0 or they have compatible code is available to developers under a Vendor Product Web Address d erp EE be the AutomationDirect KEPDirect EBC I O Server www automationdirect com technic support ink at our Web site Think amp Do Live for more information Entivity Entivity Studio www entivity com Steeplechase KEPware KEPServerEX www kepware com Wonderware InControl www wonderware com READ I O int HEIReadlO HEIDevice pDevice Byte pBuffer WORD BuffSize WRITING I O int HEIWritelO HEIDevice pDevice BYTE pData WORD SizeofData BYTE pReturnData WORD pSizeofReturnData PLC and PC Products 5 71 v D
126. e in the accumulator The result resides in the accumulator Subtract Real Number SUBR DL450 Only Subtract a real number which is either two consecutive V memory locations or an 8 digit con stant from the real number in the accumulator The result resides in the accumulator Multiply MUL Multiplies a BCD value which is either a V memory location or a 4 digit constant by the value in the lower 16 bits in the accumulator The result resides in the accumulator Multiply Double MULD DL450 Only Multiplies a BCD value contained in two consecutive V memory locations by the value in the accumulator The result resides in the accumulator Multiply Real Number MULR DL450 Only Multiplies a real number which is either two consecutive V memory locations or a real number constant by the real number in the accumulator The result resides in the accumulator Divide DIV Divides a BCD value in the lower 16 bits of the accumula tor by a BCD value which is either a V memory location or a 4 digit constant The result resides in the accumulator Divide Double DIVD DL440 amp DL450 Only Divides a BCD value in the accumulator by a BCD value in two consecutive V memory loca tions The result resides in the accumulator Divide Real Number DIVR DL450 Only Divides a real number in the accumulator by a real number which is either two consecutive V memo ry locations or a real number constant The result resides in the accumulator Cont
127. e 5 30VDC 5 250VAC Operating Voltage 12 30VDC 12 125VAC 125VAC 250VAC Output Type Form A SPST NO Output Type 4 Form C SPST 4 Form A SPST NO 30VDC 256VAC Peak Voltage 30VDC 250VAC 10A 47 63Hz AC Frequency 47 63Hz ON Voltage Drop N A ON Voltage Drop N A Max Current Resistive 2A point Max Current Resistive 10A point 404 module 5A common Max Leakage Current N A Max Leakage Current 0 1mA 265VAC d Max Inrush Current 10A Max Inrush Current 2A ax Inrush Curre Minimum Load 100mA 12 VDC Minimum Load 5mA Base Power Required 5y 550mA max Base Power Required Sy 575mA max External DC Required None External DC Requi None E omal Se nadia OFF to ON Response 7ms OFF to ON Response 12ms ON to OFF Response 12ms ON to OFF Response ms Terminal Type Removable Terminal Type Removable Status Indicators Logic side site Indicators og c side Weight 13207 374g Weight 9 102 260 elg 2609 Fuses 1 10A per common Non replaceable 1 8A per common Maximum DC voltage rating is 120 VDC 0 5A 30 000 cycles typical Motor starters up to and including Fuses Non replaceable NEMA size 4 can be used with this module Typical Relay Life Operations Typical Relay Life Operations Maximum Resistive oerating ia Hage
128. e products or if otherwise specified Please put the manual part number on your order Product List Product List Programmable Logic Controllers DL405 PLC Part Number Tl Simatic Page DL405 DC Output Modules D4 08TD1 PPX U 12T 593 8 pt 12 24 VDC current sinking output module 2 commons internally connected 2A point 5A common removable terminal F4 08TD1S 405 8HDCT 593 8 pt 24 150VDC current sinking isolated output module 4 commons isolated 2A point 12A module removable terminal D4 16TD1 PPX U 15T 594 16 pt 5 24 VDC current sinking output module 2 commons internally connected 0 5A point 3A common removable terminal D4 16TD2 PPX U 55T 594 16 pt 12 24 VDC current sourcing output module 2 commons isolated 0 5A point 3A common removable terminal D4 32TD1 PPX U 18T 595 32 pt 5 24 VDC current sinking output module 4 commons isolated 0 2A point 1 6A common Requires one connector sold separately NOTE Recommended pre wired Ziplink connector cable for this O Module is part number ZL 4CBL4 where designates either 0 5 1 or 2 meter cable lengths Accessory cable connector module for ZL ACBL4 cable is part number ZL CM40 Or build a custom cable with D4 IO3264R D4 IO32645 or D4 IOCBL 1 D4 32TD1 1 PPX U 38T 596 32 pt 5 15 VDC current sinking output module 4 commons isolated 0 2A point 1 6A common Requires one connector sold separately NOTE Recommended pre wired Ziplink connector cable f
129. e three scan cycles are occur ring at the same time but asynchro nously It is recommended that critical I O points that must be monitored every scan be placed in the CPU base Networking ERMs with other Ethernet devices It is highly recommended to use a dedi cated Ethernet remote I O network for the ERM and its slaves While Ethernet networks can handle a very large number of data transactions and normally handle them very quickly heavy Ethernet traffic can adversely affect the reliability of the slave I O and the speed of the I O network Keep ERM networks multiple ERM networks and ECOM office networks isolated from one another Software configuration ERM Workbench is a software utility that must be used to configure the ERM and its remote Ethernet slaves ERM workbench supports two methods of configuring the ERM I O network ERM Workbench PLC Wizard greatly simplifies the configuration procedure when a PLC is used as the CPU interface ERM Workbench configures the I O network whether the CPU interface is a PLC or WinPLC and allows access to all ERM I O network parameters ERM Workbench Software Specifications H4 ERM H4 ERM F 10BaseT 10BaseFL Communications Ethernet Ethernet Data Transfer Rate 10Mbps 2K meters 6560 ft 100 meters 328 ft ST style fiber optic Ethernet Protocols TCP IP IPX exceed the buffer capacity of a single H4 ERM module In 450mA 5VDC E
130. ecify a maximum and minimum value for allowable setpoint changes Limit OUT Specify a maximum and minimum value for the output range Specify proportional gain of 0 01 to 99 99 Specify integral time of 0 1 to 99 98 in units of seconds or minutes Specify the derivative time 0 00 to 99 99 seconds Rate Limiting Specify a derivative gain limiting coefficient to filter the PV used in calculating the derivative term 0 to 20 Bias and setpoint are initialized automatically when the loop is switched from manual to automatic This provides for a bumpless transfer which reduces Bumpless Transfer I the chance d sharp changes in the output a a result of entering automatic mode Bias is set equal to the Qutput when the module is switched from manual to automatic This allows switching in and out of automatic mode without hav Bumpless Transfer II ing to re enter the se poi d Provides proportional bias adjustment for large setpoint changes This may stabilize the loop faster and reduce the chance of the output going out of Step Bias range Go Das should be used in conjunclon with the nora adjusted Das operation P M nm If the position form of the PID equation is specified the reset action is stopped when the PID output reaches 0 or 10096 Select adjusted bias or freeze Anti windup bias dperation P Pp p i J Error Deadband Specify an incremental value above and below the setpoint in which n
131. ejection Input Impedance 1M 90dB min DC 150dB min 50 60Hz Input Ranges 190 to 760 C 210 to 1000 C 150 to 1372 C 65 to 1768 C 65 to 1768 C 230 to 400 C 529 to 1820 C ype N 70 to 1300 C lype C 65 to 2320 C Type J lype E ype K ype R Type S lype T ype B 310 to 1400 F 346 to 1832 F 238 to 2502 F 149 to 3214 F 149 to 3214 F 382 to 752 F 984 to 3308 F 94 to 2372 F 149 to 4208 F Absolute Maximum Ratings Fault protected inputs to 50VDC Display Resolution 0 1 C or 0 1 F Accuracy vs Temperature 5ppm C maximum full scale calibration including maximum offset change Cold Junction Compensation Automatic 8 channels per scan max Conversion Time 100ms per channel 16 binary da is j a bits 2 channel ID bits 4 diag nostic bi Warn Up Time 30 minutes typically 1 C repeatability 32 points X input module Linearity Error End to End 05 C maximum 01 C typical Power Budget Requirements 60mA n um 18 to 26 4VDC 110mA max 5VDC supplied to base Maximum Inaccuracy Voltage Input Specifications 3 C excluding thermocouple error Operating Temperature 0 to 60 C 32 to 140 F Voltage Ranges 0 5V 5V 0 156 25mV 156 25mVDC Storage Temperature 20 to 70 C 4 to 158 F Resolution 16 bit 1 in 65535 Relative Humidity 5 to
132. el with another contact The contact will be updated with the current input field status when processed in the program scan Or Not Immediate OR NOT Connects a normally closed contact in parallel with another contact The contact will be updated with the cur rent input field status when processed in the program scan And Immediate AND 1 Connects a normally open contact in series with another contact The contact will be updated with the current input field status when processed in the program scan And Not Immediate AND NOT Connects a normally closed contact in series with another contact The contact will be updated with the cur rent input field status when processed in the program scan Out Immediate OUT I Reflects the status of the rung The output field device status is updated when the instruction is processed in the pro gram scan Or Out Immediate OR OUTI Reflects the status of the rung and out puts the discrete ON OFF state to the image register Multiple OR OUT instructions referencing the same discrete point can be used in the program The output field device status is updated when the instruction is processed in the program scan Set Immediate SET 1 An output that turns on a point or a range of points The reset instruction is used to turn the point s off that were set The output field device status is updated when the instruction is processed in the program scan Reset Immediate RST I An output that re
133. eleration value It is reset when HSC RUN mode is exited and re entered or when an internal output bit allocated to the HSC is enabled Brake If the optional HSC RUN mode is active this output turns on when the current count equals the preset value It is reset when HSC RUN mode is exited and re entered or when an internal output bit allocated to the HSC is enabled Enable OUT after Home Search Internal Interface Signals from D4 HSC to DL405 CPU Current Count gt Preset Value Current Count Preset Value Current Count lt Preset Value Home Search Executing Sampling Executing Missing Terminal Block External Power Supply Failure Internal HSC Error PLC and PC Products 5 8 5 D1405 I O Specifications DC input MODULES D4 08ND3S DC Input Inputs per Module Commons per Module Eight isolated 20 52 8VDC 52 8VDC Input voltage Range Peak Voltage 518V lt V ON voltage Level OFF voltage Level Input Impedance 4 8K 5mA 24VDC 10 mA 48VDC 35m Input Current Minimum ON Current Maximum OFF Current 1 5mA Base power Required 5v 100m max OFF to ON Response 3 10ms 3 12ms ON to OFF Response Terminal Type Removable Logic Side 8 8oz 250g Status Indicators Weight See the Connection Systems section in this desk reference for part numbers of ZIPL
134. ent count is sus pended until a transition to a low OFF sign l is seen Latch Current Count Reset Current Count Select count Mode Not to be confused with Run mode of the DL405 a high ON signal here will activate HSC RUN A low OFF signal will deactivate it Change Count Direction LS1 and LS2 Either or both of these terminals can be connected to limit switches to help find home posi tion or they can merely be used as discrete inputs External Module Output Descriptions Clockwise Turns on when the optional HSC RUN mode is invoked and the current count is less than the preset value It will reset when the current count equals the preset value This output can also be controlled independently from the count values with an internal output bit allocated to the HSC Enable Home Search Enable x2 Operation Enable x4 Operation Select Reset Operation Enable Sampling Copy Offset Reset CW CCW Counter Clockwise Turns on when the optional HSC RUN mode is invoked and the current count is greater than the preset value It will reset when the current count equals the preset value itean also be controlled independently from the count values with an internal output bit allocated to the HSC Reset Home Search Error Enable Reset with INZ Deceleration If the optional HSC RUN mode is active this output turns on when the current count equals the dec
135. er system Maximum number of remote 1 0 bases per channel Maximum Slice Slaves supported by 1 Slice Master Maximum number of Slice Slaves Maximum number of SDS modules per system Maximum Field Devices supported by one SDS Module Maximum number of field devices possible Serial remote 1 0 and slice 1 0 There are two types of remote I O solu tions in the DL405 family remote I O and Slice I O Each of these solutions allow you to place I O points at some remote distance from the CPU In either case the remote I O points are updated asynchronously to the CPU scan For this reason r O applications should be remote master to channel This master can be a module D4 RM in the local CPU base or the D4 450 CPU through the 25 pin port For the D4 RM solution the CPU updates the remote master then the remote master handles all communica tion to and from the remote I O base by communicating to the remote slave module D4 RS installed in each remote base If you use the D4 450 CPU then it communicates directly with the D4 RS Note the D4 450 only works with Remote I O It does not work with Slice I O The maximum distance between a Remote Master and a Remote Slave is 3300 feet 1000 m Slice I O This is similar to remote I O since it also requires a special Slice Master D4 SM in the local CPU base to control the Slice Slave s The Slice Slave D4 SS xxx is a self con
136. ernal ANALOG INPUT Module See Note 1 Wiring 16 CHANNELS Voltage Transmitter Gp F4 16AD 2 gt dp CH3 B E M an mo S E Voltage Transmitter Ges cm D E 2s gt CH2 H M E CH3 amp OG t Ox amp CH5 D AN CH6 CH1 ar TOUT D us amp Voltage Transmitter 23 E em e ah cHs D T de CH13 amy wv a D D CH14 Me dE 1 Fe X peni jh ci G9 L__ ex Tx e E EPF A 2 cma D e el f CD l L ens G9 CH4 G3 id D 24VDC Ov CHIS D e D 24VDC 0 1A G p PLC and PC Products 605 DL405 I O Specifications Anatoe Output MODULES D4 02DA 2 Channel Analog Output Number of Channels Output Ranges Channels Individually Configurable Resolution Output Type Output Impedance Output Current Load Impedance 2 independent 0 10V 1 5V 4 20 mA Range determined by field wiring connections used 12 bit 1 to 4096 Single ended 0 5 maximum voltage output 5 mA maxim oltage output 550ohm maximum 5 0 minimum current output 2Kohm minimum voltage output Linearity x 0 196 maximum Accuracy vs Temperature 70 ppm C maximum Maximum Inaccuracy 0 2 maximum at 25 C Conversion Method Integration
137. erstand the instal j OK lation requirements for your DL405 With 32 pt or 64 pt solder a 6 375 1 system This will help ensure that the 62mm DL405 products operate within their With 32 pt or 64 pt ribbon 5 5 140mm environmental and electrical limits With programming or Ol cable Ke p Plan for safety Airflow with Bor 16 10 This catalog should never be used as a Co m a CS replacement for the user manual The user manual D4 USER M contains o D important safety information that must be followed The system installation should comply with all appropriate electrical With 8 or 16 1 0 E codes and standards eo Base dimensions and mounting Specification orientation Storage temperature 4 F 158 F 20 C to 70 C Use the diagrams to the right to make Ambient operating temperature 32 F 140 F 0 to 60 C sure the DL405 system can be installed Ambient humidity 30 95 relative humidity non condensing in your application To ensure proper Vibration resistance MIL STD 810C Method514 2 airflow for cooling purposes DL405 Shock resistance MIL STD810C Method516 2 bases must be mounted horizontally It is Noise immunity NEMA ICS3 304 Atmosphere No corrosive gases important to check these dimensions against the conditions required for your application For example it is recom mended that you leave 1 5 depth for ease of acces
138. es DirectSOFT32 DirectNET Network Slave Memory cartridges The table below shows the memory cartridges available for the D4 440 and D4 450 The D4 440 requires a memory cartridge for program storage The D4 450 has 7 5K of built in FLASH program memory However you can use a memory cartridge instead of the built in memory if you need more program space The D4 430 has built in program memory and cannot use a memory cartridge D4 RAM 1 D4 RAM 2 Program Storage Capacity 7 5K 15 5K DL430 CPU D4 430 CPU The D4 430 is the most economical CPU in the DL405 product family If you are primarily looking at the DL405 because of I O form factor or reasons that don t require tons of CPU horse power try the D4 430 Two built in communication ports The D4 430 also offers two communica tion ports The top port can be used for a direct connection to a personal computer for programming to our handheld programmer or to the DV 1000 oper ator interfaces or touch panels The bottom port is a slave only port and supports DirectNET protocol at speeds up to 19 2K Built in EEPROM memory One advantage for the D4 430 is 3 5K of built in EEPROM program memory A memory cartridge is not required D4 UV 1 D4 UV 2 D4 EE 2 15 5K Cartridge Battery Type Lithium Lithium None Writing Cycle N A N A Life gt 10 000 Write Inhibit Internal jumper Internal jumper N A N A Internal
139. ess End END Marks the termination point for the normal program scan An End instruction is required at the end of the main program body Stop STOP Changes the operational mode of the CPU from Run to Program Stop Break BREAK DL440 amp DL450 Only Changes the operational mode of the CPU from Run to the Test Program mode Reset Watchdog Timer RSTWT Resets the CPU watchdog timer Intelligent I O Instructions Read from Intelligent Module RD Reads a block of data 1 128 bytes max from an intelligent 1 O module Write to Intelligent Module WT Writes a block of data 1 128 bytes max to an intelligent I O module Network Instructions Read from network RX Reads a block of data from another CPU on the network Write to network WX Writes a block of data from the master device to a slave device on the network RLL PLUS Programming Instructions Initial stage ISG The initial stage instruction is used for a starting point for user application program The ISG instruction will be active on power up and PROGRAM to RUN transitions Stage SG Stage instructions are used to create structured programs They are program segments which can be activated or deactivated with control logic Jump JMP Normally open coil that deactivates the active stage and activates a specified stage when there is power flow to the coil Not Jump NJMP Normally closed coil that deactivates the active stage and activate
140. etwork Spreadsheets HMI screens and other PC packages will flat out scream Th High speed peer to peer communica tions Now you can imple ment an_ incredibly easy high speed peer to peer network since the H4 ECOM can act as a master and or a slave Starter kit makes it easy prd dd Give Ethernet communica your business tions a try with our ECOM A2 me EEPE starter kit H4 ECOM MLE START The starter kit oo Flexible built in serial m i uen m c Extra seria e uis portiftheeu Communication d E COMmedus pev The D4 450 CPU includes four integrated serial ports allowing for a variety of communication to other equipment The bottom port of the DASO IE supports both RS 232 RS 422 and our own Remote ee O protocol all in one 25 pin connection Use this u P P port for communication to our new GS line of Drives via MODBUS RTU at up to 38 4 Kbaud GS2 drives allow for a direct RS 232 wiring connection as shown For RS 485 and or GS1 connection an FA ISONET RS 232 422 485 converter or equivalent is required and sold separately Use the other avail able ports to connect an additional operator interface or a PC for on line programming all at the same time and a software demo CD PLC and PC Products 5 3 3 DL405 Famy or Propucts This page provides an overview of the variety of products found in the DL405 family CPUs D4 450
141. etwork Each SDN takes the data received from the network and writes the data to a block of V memory in its own DL405 CPU PLC1 Memory 16 words FROM PLC1broadcast to all PLCs on ShareNET 16 words RECEIVED from PLC2 16 words RECEIVED from PLC3 Automation Direct DL405 Specialty Modules Specifications Module Type CoProcessor intelligent Modules per CPU Two maximum must be in CPU Base Communication RS485 250K Baud CRC16 error detection Recommended Cable Belden 9841 or equivalent Maximum Distance 4000 ft 1219m between extreme ends of the net work Modules per Network 16 address is user selectable Maximum Number of V memory Locations Broadcast to the Network per F4 SDN 16 32 bytes user selectable from 1 to 32 bytes Maximum Number of V memory Locations Received from the Network per F4 SDN 256 512 bytes up to 32 bytes may be received from each active F4 SDN Impact on PLC Scan Time Adds 4 to 28 ms Field Wiring Connector 9 pin D sub Internal Power Consumption 235 mA maximum at 5VDC supplied by base power supply Operating Environment 0 C to 60 C 32 F to 140 F 5 to 95 humidity non condensing Manufacturer The address of the module sending the data determines where in V memory the data is placed ShareNET PLC2 Memory 16 words FROM PLC2broadcast to all PLCs on ShareNET 16 w
142. fications Anatoc Input MODULES F4 04ADS 4 Channel Isolated Analog Input Number of Channels 4 Input Ranges 0 5V 0 10V 1 5V 5V 10V 0 20mA 4 20mA Channels Individually Configurable Yes Resolution 12 bit 1 to 4 096 Conversion Method Successive Approximation Input Type Differential PLC Update Rate 1 channel per scan Digital Input Points Required 16 X input points 12 binary data bits 4 active channel indicator bits Accuracy vs Temperature 100 ppm PC maximum full scale includ ing maximum offset Base Power Required 5V 270mA External Power Supply 24VDC 10 120 mA class 2 Recommended Fuse 0 032 A Series 217 fast acting current inputs 32 to 140 F 0 to 60 C 100 ppm C maximum full scale including maximum offset 4 to 158 F 20 to 70 C 5 to 95 non condensing Operating Temperature Max Common Mode Voltage 750V peak continuous transformer isolation Accuracy vs Temperature Common mode 100dB 60Hz 3dB at 20Hz 12 dB per octave 250 0 1 1 2W current input 200K voltage point 45mA to 45mA current i 100V voltage input _1mS per selected channel Noise Rejection Ratio Active Low pass Filtering Storage Temperature Relative Humidity Environmental Air Vibration No corrosive gases permitted MIL STD 810C 514 2 Shock MIL STD 810C 516 2 Noise Im
143. g con t D4 CASCBL PPX S 08JR 546 Cassette Interface cable for D4 HPP 1 DL405 handheld programmer D4 HP M DL405 Handheld Programmer manual Order separately DL405 Spare Parts and Accessories D4 ACC 1 549 CPU screw cover kit Contains 10 spare screws for power strip terminals 2 power strip terminal jumpers and plastic covers for the power strip terminals 15 pin top port and 25 pin bottom port D4 ACC 2 549 Spare terminal screws for DL405 8pt O modules quantity 16 D4 ACC 3 549 Spare terminal screws for DL405 16pt I O modules quantity 16 D4 CPUKEY Spare keys for DL405 CPU keyswitch package of 2 D4 FUSE 1 5A 250 VDC fast blow spare fuses for D4 16TA quantity 5 D4 FUSE 2 10A spare fuses for F4 O8TRS 2 quantity 5 D4 8IOCON 8 point I O module terminal blocks quantity 5 D4 16IOCON 16 point I O module terminal blocks quantity 5 D4 IOCVR YO module plastic covers quantity 5 D4 FILL PPX U DMY Filler module used to cover empty base slots D4 103264S 32 64 point module solder type connector quantity 2 For pre wired cable utilizing these specialty connectors use ZL 4CBL4 found in the Ziplink Connection System section of the catalog D4 103264R 32 64 point module ribbon type connector quantity 2 For pre wired cable utilizing these specialty connectors use ZL 4CBL4 found in the Ziplinks Connection System section of the catalog D4 IOCBL 1 VO cable for 32 or 64 point modules Pre wired D4 IO32645S connec
144. ge Level 130v Weight 7 807 220g Since there are only 32 LED s on the module you can only display the status for 32 points at one time In the A B position the status of the first group of 32 input points A0 A17 BO B17 are displayed con nector 1 In the C D position the status of the second group of 32 input points CO C17 DO D17 are displayed connector 2 Input Impedance 4 8K Input Current 5 0mA 24VDC Minimum ON Current S6mA Maximum OFF Current 2 6mA Base Power Required 5y 300m max 1 If you are using 64 pt modules you cannot install any speciality modules in slots 5 6 or 7 of the local CPU base 2 Modules are only allowed in expansion bases if you are using the D4 450 CPU and ALL bases in the system are D4 xB 1 bases See the Connection Systems section in this desk reference for part numbers of ZIPLink cables and terminal blocks compatable with this module Points Derating Chart 64 J 24VDC INPUT 2 4C d B D 4 J 0404040 4 J 13 5 42 5 1 SAS 4 2 amp 26 2 6 2 6 l 2 T T 3 JJ 3 7 d Bun we D4 64ND2 Ambient Temperature C F Wiring per 32pts Wiring per 32pts Connector Pins using EXT 24VDC C
145. gnals These inputs are labeled 0 7 If multiple inputs are received at the same time they are prioritized by their respective label number 0 being first and 7 being last Input points not used as interrupt points can be used as normal DC input points This is accomplished with an 8 bit dipswitch located on the back of the module Interrupt signals can be triggered with a rising or falling edge signal This is selec table via a dipswitch Two ranges of input filtering for response times are available via a dipswitch PLC and PC Products 5 8 3 DL405 Specialty Modules Hicu sPEED Gounter MODULE Overview The DL405 counter high speed provides high speed up or down counting capability It provides the user with count data and output signals such Counter clockwise as Clockwise Decelerate and Equal The module functions asynchronously with the DL405 CPU allowing fast response and control This module is particularly well suited for applications associated with an encoder quadrature or up down and bidirectional motor The D4 HSC module supports the following key features Quadrature or up down encoder input Maximum input pulse rate of 100KHz 50 duty cycle Seven user control inputs Four external outputs for controlling motor velocity and direction Counting range from 8388608 to 8388607 with overflow e Counter input multiplication of X1 X2 or X4 User selectable count d
146. gt 8 12 24VDC IN 8 5 24VDC OUT A pwnnunoic unk OMECSLICE 0 me FEN SBS TDIN ram Kovo CLASS 2 GLASS 2 0 4 0 4 y CA 5 NES I EPT TATAEE EY No iilii jlidfadvfarags 9 I Sie PBEBEEESEESERL D45 ROIRSI Ro RO EPI EP EDI Ro EO EDI RB ole 24V OV G CA Xn 4 Xnt 5 Xn 6 Xn 7 Yn 4 Yn 5 Yn 6 Yn 7 Ld e e o iJ iJ External power sup T 1 2 3 Xn 0 Xn 1 Xn42 Xn43 CB Yn4O Yn 1 Yn42 Yn 3 ply e e e e e e e e e e e e 4 gos shied ay 2avpc a 9 e E il 9 2 i R EJ RJ RJ DL EJ E z o Ol Ol Ol O ji o Oo Comwing voc Input wiring 5 24VDC Output wiring Solid state NPN field device wiring Typical input circuit Typical output circuit D MEN MM L LZ 1 S Ql ERES ees a 220 common EN gs En T G To LED E To LED e qp sensor Cupit 1 um E Y 4 zi Mee To LED lt Input poliga E c te d KEW i tical Common Input solator 4 Current sourcing inputs j Current sourcing inputs Current sinking output 4 _ pnis ha al NPN current sinking field device Derating Chart for D4 SS 88 Inputs Derating Chart for D4 SS 88 Outputs Points Points Boc ed en nS a a ra gt 7 E O A E E Output Current ecu A 0 35A point 4 Output Current 4 4 0 5A point _ 3A common 27 2744 9 Idee 9 Ec ch IE 0 10 20 30 40 50 60 C O0 10 20 30 40 50 60 C 32 50 68 86 104 122 140F 32 50 68 86 104
147. hen the module is switched from manual to automatic This provides for a bumpless transfer Bumpless Transfer Il Bias is set equal to the Output when the module is switched from manual to automatic This allows switching in and out of automatic mode without having to re enter the set point Limit Output Optionally specify maximum and minimum output values Provides proportional bias adjustment for large setpoint changes This may stabilize the loop faster and reduce the chance of the output going out of range Step bias should be used in conjunction with the normal adjusted bias operation If the position form of the PID equation is specified the reset action is stopped when the PID output reaches 0 or 100 Select adjusted bias or freeze bias operation Specify the derivative time 0 to 999 9 in units of minutes or seconds Rate Limiting Specify a derivative gain limiting coefficient to filter the PV used in calculating the deriva tive tefm 99 99 to 00 01 Error Deadband specify an incremental value above and below the setpoint in which no change in output is made Error Squared Squaring the error minimizes the effect a small error has on the Loop output however both ErrorSquared and ErrorDeadband control may be enabled 20 offset of PV Specify a 20 offset of the PV to input a 4 20 mA transmitter using a 0 20 mA analog input module range Internal Power Consumption 160 mA at
148. hese channels can be any combination of remote or slice VO CPU 25 pin port can be used for a direct connection for remote VO no slice 1 0 D4 440 amp D4 430 supports a maximum of 2 channels These channels can be any combination of remote or slice I O Slice O 15 Blocks per channel 1 0 expansion cable 1m max cable length sps 1 0 8 Channels maximum Ls 4 wire cable to special cab up to 64 field devices per SDS module maximum trunk distance of 457m 1500ft at125Kbps communication rate maximum rate of 1Mbps at trunk distance of 22 8m 75ft Built in communication port to the CPU for the HPP or DirectSOFT32 PLC cabinet inet connector SDS bus cable Honeywell or Brad SDS T connectors and various field b devices Trunk distance 3 Ss ad bw Ca Branch Termination cap DL405 I O Selection automaton 1 0 CONFIGURATIONS Ethernet remote I O The DL405 Ethernet Remote I O system allows you to locate I O bases at a remote distance from the CPU For D4 450 D4 440 D4 430 Total number of Remote Slice channels available Out of total number available for Remote 1 0 Out of total number available for Slice 1 0 many applications this can reduce wiring costs by allowing I O points to be located near the devices
149. ic in the subroutine subroutines can even use immediate I O instructions to immediately read and write I O points if a time critical update is necessary When the subroutine is complete the CPU automatically resumes its routine scan cycle starting at the exact location where it was interrupted The CPU continues the routine scan until another interrupt signal is sensed Modules per CPU Automation Direct DL405 Specialty Modules Module Specifications One for DL430 2 for DL440 amp DL450 modules must be in 1st then 2nd slot of the CPU base Input Points 8 requires 16 points from 1 0 Input Voltage Range 10 20 26 4VDC Maximum Input Current 10 0mA Impedance 2 Kohm Input Current 4 4mA at 12VDC 9 0 mA at 24VDC ON Level Voltage 9 5VDC OFF Level Voltage 3 0VDC Maximum OFF Current 1 5mA Minimum ON Current 4 0mA OFF to ON Response 0 08 0 59ms or 0 88 6 47ms ON to OFF Response 0 15 0 89ms or 1 64 9 81ms Terminal Type Removable connector Operating Environment 0 C to 60 C 32 F to 140 F 5 to 95 humidity Internal Power Consumption 100mA max Manufacturer Koyo Electronics non condensing G xH Normal 9 Signal Program i P4 Received Subroutine O Interupt H 5 4 WA O Hardware features The D4 INT is designed to accept eight input si
150. ink cables and terminal blocks compatable with this module Derating Chart Eight sink source Points g i Derating Chart 3 a 24 48VDC INPUT Points N TB 16 12 24VDC INPUT TB 6 12 A B 0 4 a 3 dM lt 7 ra D 8 1 os 1 s 2 6 3 7 2 6 2 6 2 D4 08ND3S 4 a 4 0 D4 16ND2 m T T T T T 0 20 52 8VDC D 0 10 20 30 40 50 60 C i p EA T x m pa 4 12mMA 32 50 68 86 104 122 140F 10 2 26 4VDC a o 12m 3 50 68 86 104 122 140E A Ambient Temperature C F a Ambient Temperature C F D He t amp 12 24VDC G cA D i pr Im m 8g ina Ooo HK C2 D T5 3 L 6p 1 1 E D gt im 5 m 5 Dc oo d I1 9 9 C3 6 a eeo i amp reee 1 9 3 3 n so D7 Dc o o V 12 24VDC 4 Lt O c4 1 CB TE c IO ad L l 69s I o Do um ce 9 e ap I7 1 955 n C5 L L 3s _ 1 pc m m lY pe s IE vg LX Or oo ae T 23 L 69 2 65 C6 oo 34 7 D E o o d Current Flow e zf ewW M o eee E L6 To LED SJ 12 24VDC aaa D Common P j To LED 4 T GO Z v ed ub Optical so KI NW Input ers inc M Optical Lo Gp nput Isolator V L 000 0 poo ool Current sourcing configuration shown D4 16ND2 DC Input Inputs per Module Commons per
151. inued in the next column Increment Binary INCB Increments a binary value in a specified V memory location by 1 each time the instruction is executed Decrement Binary DECB Decrements a binary value in a specified V memory location by 1 each time the instruction is executed Add Binary ADDB Adds the binary value in the lower 16 bits of the accumulator to a value which is either a V memory location or a 16 bit constant The result resides in the accumulator Add Binary Double ADDBD DL 440 amp DL450 Only Adds the binary value in the accumulator to a value which is either two consecutive V memory locations or a 32 bit constant The result resides in the accu mulator Subtract Binary SUBB Subtract a 16 bit binary value which is either a V memory location or a 16 bit constant from the lower 16 bits in the accumulator The result resides in the accumulator Subtract Binary Double SUBBD DL440 amp DL450 Only Only Subtracts a 32 bit binary value which is either two consecutive V memory loca tions or a 32 bit constant from the value in the accumulator The result resides in the accumulator Multiply Binary MULB Multiplies a 16 bit binary value which is either a V memory location or a 16 bits constant by the lower 16 bits in the accumulator The result resides in the accumulator Divide Binary DIVB Divides the binary value in the lower 16 bits in the accumulator by a value which is either a V memory location or a 16 bit
152. ions and communications details are covered later in this section Ethernet networking with the H4 ECOM All DL405 CPUs support the H4 ECOM module which makes Ethernet networking a snap The H4 ECOM module supports industry stan dard 10BaseT networking with an RJ45 port The H4 ECOM F has ST style bayonet connectors for 10BaseFL fiber optic connections The ECOM modules use standard cables hubs and repeaters E SW5 U Ethernet switch which are available from a large number of suppliers A virtually unlimited 04 430 D4 440 04 D4 450 number of PLCs can be connected to an EPU aih AEGON Ethernet network using ECOM modules This is the fastest data transfer rate we offer for your HMI or other Windows based software Use DirectSOFT32 to program any PLC on the network and when monitoring your operating PLC you will see much faster updates with Ethernet and the ECOM module Serial networkin Master Slave Network 5 with the D4 DC All DL405 CPUs support the H4 DCM Data Communications Module that can serve as a DirectNet DCM as Master master slave DirectNet peer or a N Q MODBUS RTU slave The D4 DCM IB g a supports RS 232C and RS 422 commu j DM Siae nications You can program the CPU ec through the DCM locally or if a PC is b p e a I Bo Se the RS 4
153. ious wire terminations which are required each time an ordinary field device is installed or replaced Wiring errors are virtually eliminated Built in diagnostics The built in diagnostic features of SDS allow you to anticipate many potential problems before a failure results in costly machine downtime Devices Field Devices Feet Meters Feet Meters None for master Field devices can be assigned as X Std four wire shielded cable to cabinet connector special 4 wire cable up to 1 Mbps to field devices par D shell wire from D shell to cabinet connec or 0 C to 60 C 32 F to 140 F 5 to 95 humidity Diagnostic functions are dependent on the field devices but may include broken coil detection sensor out ofalignment marginal gain number of operations power cycle monitoring etc Setup The SDS module is installed in the CPU base and controls up to 64 indi vidual field devices The SDS compatible field devices are connected to the trunk cable using T as below Various communication speeds communications connectors shown are available but the maximum speed depends on the length of the trunk cable See the table on the facing page Programming By adding a few lines to your control program you identify the number of SDS inputs and outputs and their addresses as well as the memory loca tions for error codes I O status etc You can use SDS inputs and outputs the same way you
154. irection A or B mode selection A mode to reset counter at equal B mode to continue counting after equal B mode to continue counting after equal Find Home mode to search home position automatically Sampling count to determine pulse rate 5 84 PLC and PC Products Module Type Specifications Intelligent 1 0 Points Assigned 16 X input 32 Y output Modules per CPU Eight in any local or expansion slot location Field Wiring Connector Removable terminal type Count Signal Level 4 75VDC 30VDC less than 10 mA Maximum Count Speed 100KH 50 duty cycle Minimum Input Pulse Width Internal Power Consumption 3s mA maximum at 5VDC supplied by base power sup ply Operating Environment 0 C to 60 C 32 F to 140 F 5 to 95 humidity non condensing Manufacturer Standard counting using one input INB Unused One Channel Encoder UP or DWN Koyo Electronics ONU s HIGH SPEED D4 HSC UP Annu INB ug With a rotary encoder the leading and lagging signal is determined by which direction the shaft is turning This is how quadrature counting is able to sense direction Leading and lagging signals Pulse Signals In INA I
155. ired 5V 120 mA 24VDC 10 100 mA class 2 add 20 mA External Power Supply for each M ud used 50 C maximum offset Accuracy vs Temperature 155 fone BC haan tell Seale Operating Temperature 32 to 140 F 0 to 60 C Storage Temperature 4 to 158 F 20 to 70 C Relative Humidity 5 to 95 non condensing Environmental Air No corrosive gases permitted Vibration MIL STD 810C 514 2 Shock MIL STD 810C 516 2 Insulation Resistance 10M 500VDC Noise Immunity NEMA ICS3 304 One count in the specification table is equal to one least significant bit of the analog data value 1 in 4 096 NOTE 1 Shields should be grounded at the signal source NOTE 2 Unused channels should be connected to OV or have current jumpers installed a nae eee ee User Wiring See NOTE 1 Internal module circuitry CH1 1 D e 4 20mAcurrent sinking CH1 de CHI V rm D A Voltage i Sue 3 Output amp SV A voltage sink source MIN any av D A K 4 20mA current sinking L CH24 D CH2 V D A Voltage cm Output e voltage sink source 2KQ MIN CH2 V dg CH3 1 4 GV SU 4 20mA current sinking 3 1 SU Gp Hv A 74 __ D A Current x CH3 Output A gt E voltage sink source me CH3 V CH4 1 Gp 1 4 20mA current sinking L CH44 S dg Hyv L DA Current lta in CH4 Output Gp 4 vol
156. ise Immunity NEMA ICS3 304 One count in the specification table is equal to one least significant bit of the analog data value 1 in 65536 NOTE 1 Shields should be connected to the OV NOTE 2 Load must be within compliance voltage Voltage Source II Va ANALOG OUTPUT 4 CHANNELS Internal module circuitry User Wiring F4 04DAS 2 N C Note 3 D m 0 10VD p Transmitter wi dp 0 5VDC Su pa bc eG D amp wp T m Le 2KQ Nois2 ne Voltage Source 4i Go RE p o2 e 11 G 24 Vbc i TE dp m D R CH2 12 o 1 D A D xo Note 2 N C Voltage Source 02 D 0V3 4V2 eS Transmitter ay 4 Supp R p 24 Nbc e T D 13 12 D Li TL 9 13 D A d k i J t Cp TI RE e KQ ees nic oltage Source ov3 GA Transmitter D wM E D Suppl V4 13 24 VDC AP iz al E ml CH4 EM lt lt m xao Note 2 D 5155 g PLC and PC Products 61 3 DL405 I O Specifications TEMPERATURE INPUT MODULES General Specifications F4 08THM 8 Channel Thermocouple Input Thermocouple Specifications Number of Channels 8 differential Common Mode Range x 5VDC Common Mode R
157. ith other PLC systems prior to trying DirectLogic products One of the key differences between various PLC systems is how they treat the I O module addressing This section will describe how we address the individual I O points in a DL405 system Octal addressing The DL405 uses octal addressing That is the I O point addresses do not include any 8s or 9s The I O points start at 0 and continue in increments of 8 16 32 or 64 points depending on the modules being used We use the desig nator X for inputs and Y for outputs Automatic addressing The DL405 CPUs automatically examine any I O modules in the local CPU and expansion bases to establish the correct I O configuration and addressing on power up The modules don t have to be grouped by type and the discrete input and output modules can typically be mixed in any order However there may be restrictions placed on some specialty modules or combinations of modules Check the Module Placement restrictions The following diagram shows sample addresses for a simple system containing discrete I O modules For most applications you never have to change or adjust the configuration However if you use automatic addressing and you add modules in between existing modules the I O addresses may be subject to renum bering If you want to add modules in the future add them to the right of any existing modules to avoid any re addressing of your I O points or use ma
158. jumper Electrical Electrical Ultraviolet light Ultraviolet light Electrical D4 440 430 FEATURES DL405 CPU Specifications The following diagram shows the various hardware features found on the D4 430 CPU The D4 430 looks the same except that the memory cartridge slot can not be used CPU Keyswitch RUN Forces CPU to RUN mode Allows pa lows pe Fd HPP DCM Dire modes 2 elc to select operating and CPU Status Indicators CPU power good CPU power failure CPU battery low CPU battery good CPU in RUN mode CPU in STOP mode 1 0 diagnostics error 1 0 diagnostics OK Forces CPU to STOP mode p Run Relay Output 24V Auxiliary Power 400ma Logic Ground Chassis Ground AC Power 110 220 Voltage Select Diecdo cci lt 110 220VAC RO O BATT D4 430 CPU Koyo 570 ceu O C com 30VDC 1A O 250VAC 1A ze NG RUN M S e 24VDC OUT H H 0 44 4e e 18 o 9 esa FL o6 170 264VAC 2o 50VA o o 50 60Hz LN G2 oo o o H H o9 SHORT 9o 85432 95 vac 9 Mor 9 id Communication Ports 15 Pin Programming port RS232C 9600 Baud K sequence protocol connects to HPP DitectSOFT32 DV 1000 and some operator interfaces CPU Battery
159. lay contact for use in keying radio transmitter Belden 9841 or equivalent RS485 Belden 9729 or equivalent RS422 Power Required 235mA max at 5VDC supplied by base power supply 350mA for F4 SLV MBR Environment 0 C to 60 C 32 F to 140 F 5 to 95 humidity non condensing Manufacturer FACTS Engineering MODBUS RTU Network Slave Module Recommended Cable MODBUS master MODBUS network using RTU Protocol Overview Our MODBUS Slave modules allow you to use a DL405 PLC as a network slave station on a MODBUS RTU network The modules communicate with any network master by using high level 5 MODBUS commands These modules IE are an alternate solution to the D4 DCM mom I i m or the built in port on the D4 450 l CPU when MODBUS connectivity is ELAS GPU atin MONGO Saia required and you need Easy operation Baud rates greater than 38 4Kbaud up a ad S eu p to 115 2K baud The modules can access many types of Connections to another memory areas in the DL405 CPU RS232C 422 485 device in addition to including X Y C V memory etc MODBUS Module setup is accomplished by loading simple setup parameters directly into a special block of the CPU s V memory area If you re just reading V memory data then the module also provides an automatic fast response feature that can speed up data acquisition in applications that poll the same V memory data a
160. lity NEW DL405 High Speed Counter Module 8 DC sink source inputs 9 30VDC 4 isolated sink source DC outputs 5 30VDC 1A per point Inputs supported 2 quadrature encoder counters up to 100KHz or 4 single channel counters up to 100KHz and 4 high speed discrete inputs for Reset Inhibit or Capture Outputs supported 4 independently configurable high speed discrete outputs or 2 channels pulse output control 20Hz 25KHz per channel pulse and direction or cw ccw pulses H24 CTRIO M DL205 405 High Speed Counter Interface Manual for H2 CTRIO and H4 CTRIO Order manual separately D4 HSC PPX U 01Z 584 High Speed Counter module quadrature or incrementing decrementing counter encoding 7 control inputs 4 contro outputs count rates to 100KHz and has rate function D4 HSC M DL405 High Speed Counter manual for D4 HSC Order separately D4 16SIM PPX U 05S 8 16 pt selectable input simulator module for program development debug Covered in DL405 User Manual D4 INST M DL405 Installation and I O Manual Covers installation and wiring plus specifications of all discrete O modules DL405 Programming PC PGMSW 680 DirectSOFT32 Version 4 0 or higher Windows PC programming and documentation software programs DLO5 06 105 205 305 405 systems includes software on CD ROM and manual Order programming cable separately 32 bit application requires Windows 98 2000 NT or Windows XP D4 DSCBL 685 12 ft 3 66m RS232 shielded PC program
161. lt in nchronous leased line data radio modem no RS 422 485 108 Bell 202 CCITT V 221 and V 23 compatible with fast response times for direct connection to leased line networks and radios Full or half duplexed operation 4 wire or 2 wire connection Transmit and receive 600 ohm transform ers provide 1500VDC isolation and common mode rejection Adjustable transmit level and receive sensitivity for non standard interfaces Port 2 also has a normally open solid state relay contact for use in keying radio transmitter Belden 9841 or equivalent RS485 235mA max at 5VDC supplied by base power supply 350mA for FA MAS MBR 0 C to 60 C 32 F to 140 F 5 to 95 humidity non condensing Recommended Cable Belden 9729 or equivalent RS422 Power Required Environment Manufacturer FACTS Engineering o o DL405 CPU with MODBUS Master Module D i MODBUS Network using RTU protocol Network slave Easy setup and operation Module setup is accomplished by loading values into special V memory locations inside the DL405 CPU The data read or written is also stored in the CPU s V memory area which makes it easily accessible for use in control schemes If simplicity is your primary concern you can use the DL405 RX and WX instruc tions in your ladder program to initiate read and write requests Minimal setup is required with this option and it i
162. ming cable for the 15 pin port on the DL405 CPUs 9 pin D shell female connector to 15 pin D shell male connector For programming over the DL405 25 pin port use D3 DSCBL 2 D3 DSCBL 2 PPX VPU200 3605 685 12 ft 3 66m RS232 shielded PC programming cable for the DL330 amp DL330P CPUs An RS232 Data Communications Unit is also required to use this cable 9 pin D shell female connector to 25 pin D shell male connector Can also be used to connect the bottom port of a DL405 or D3 350 CPU or to DL205 DL305 DL405 DCM modules D2 DSCBL 685 12 ft 3 66m RS232 shielded PC programming cable for DLO5 DLO6 DL105 DL205 D3 350 and D4 450 CPUs 9 pin D shell female connector to an RJ12 6P6C connector D4 HPP 1 PPX S 10P 546 RLLPLUS handheld programmer provides programming testing and monitoring for all DL405 CPUs including the D4 450 CPU D4 HPP U Upgrade older DL405 Handheld Programmers to firmware V5 01 or newer to program the D4 450 units Requires disassembly of the D4 HPP for installation D4 HPCBL 1 PPX S 30JP 546 DL405 handheld programmer extension cable 9 24 ft 3m D4 HPCBL 2 PPX S 15JP 546 Handheld programmer Extension cable 4 6ft 1 5m Notes Our manuals are sold separately except for those accompanying software products or if otherwise specified Please put the manual part number on your order Product List 9 9 Product List Programmable Logic Controllers DL405 PLC Part Number Tl Simatic Page DL405 Programmin
163. mming software and the D4 HPP 1 handheld programmmer DirectSOFT32 programming software Our powerful Windows based program ming packages make it easy for you to program and monitor your DL405 PLC system The version of the software that supports the DL405 CPUs is described in the table below See the Software section in the desk reference for detailed informa tion on DirectSoft32 napoli Price Description Programs all PLC families PC PGMSW DL 05 06 105 205 305 405 Pin labeling conforms to IBM DTE and DCE standards D3 DSCBL 2 DL405 programming cables e Personal P g g Personal Computer DL230 DL240 DL450 port2 S Computer Ch h bl h CPU Ports RIS oose the proper cable to connect the Rese pos cpu 4 ottom port DL405 CPU to your PC running 3 RXDI OF oR DEM DirectSoft32 DL305 x DCU RS 232 123456 6 pin Phone Plug CPU Price Port 9 pin D Connector female ferec 9 pin D Connector female 25 pin D Connector male Top port check D4 DSCBL 1 5 pin Personal Computer ne Lower port RS232C 1 Yor 25 pin check RXD i DL405 CPU programming port CIS 8 YOM wen Top port 13 0V DL405 Slice O check 14 ov 15 pin 15 0V Lower port 9 pin D Connector female 15 pin D Connector male check check 25pin Phone jack RJ12 check
164. mulator Invert INV Takes the one s complement of the 32 bit value in the accu mulator The result resides in the accumulator Ten s Complement BCDCPL Takes the ten s complement of the BCD value in the accumulator The result resides in the accumulator ASCII to HEX ATH DL440 amp DL450 Only Converts a ta ble of ASCII values to a table of hexadecimal values HEX to ASCII HTA DL440 amp DL450 Only Converts a table of hexadeci mal values to a table of ASCII values Segment SEG Converts a 4 digit HEX number in the accumulator to a corresponding bit pattern for interfacing to seven segment displays The result resides in the accumulator Gray code to BCD GRAY DL440 amp DL450 Only Converts a 16 bit GRAY code value in the accumulator to a corresponding BCD value The result resides in the accumulator Shuffle digits SFLDGT DL440 amp DL450 Only Shuffles a maximum of 8 digits rearranging them in a specified order The result resides in the accumulator Binary to Real Number BTOR DL450 Only Converts the binary value in the accumulator into a real number The result resides in the accu mulator Real to Binary RTOB DL450 Only Converts the real number in the accumulator into a binary value The result resides in the accumulator Radian Real Conversion RADR DL450 Only Converts the real degree value in the accumulator to the equivalent real number in radians The result resides in the accumulator Degree Real
165. munity NEMA ICS3 304 One count in the specification table is equal to one least significant bit of the analog data value 1 in 4 096 NOTE 1 Shields should be grounded at signal source NOTE 2 Unused channels should have V amp C amp R of the channels jumpered Input Impedance Absolute Maximum Ratings Conversion Time Linearity Error unipolar 1 count 0 02596 of full scale max bipolar Full Scale Calibration Error Offset Calibration Error 2 counts 0 025 of full scale max 6 counts maximum Vin 20mA 6 counts maximum Vin 4mA ANALOG INPUT 4 CHANNELS F4 04ADS internal module circuitry tee e 1 5VDC AU evo a cH EG e E D Voltage Transmitter IR moa 4 dE CHI E R C i o Aup z aD Not used Sec NOTE NU AR 2508 Convertor cre TD CH2 Not Used ee mw z e lag E a gt GE CH3 J A ME WwW f pex amp 2 wire 4 20mA 2 Gy e amp os LY Transmitter Y C lon A EL t GY CIR en J3 posce c 2 SU AAR 2502 p D 2 wire 4 20mA Gi Ww cHa D Transmitter M rm Q e e R OP User Supply n e e 24VDC 0 5A B t 21 6 26 4 VDC 0 V D Y T ERES S
166. n 615 J type 8 channel differential thermocouple module built in cold junction compensation linearization and burn out indication Direct indication in degrees C or degrees F over the full range Additional thermocouple types and millivolt ranges available as special order Designed to operate with 24 VDC user supplied power supply F4 08THM K 405 8THM n 615 K type 8 channel differential thermocouple module built in cold junction compensation linearization and burn out indication Direct indication in degrees C or degrees F over the full range Additional thermocouple types and millivolt ranges available as special order Designed to operate with 24 VDC user supplied power supply D4 ANLG M All DL405 Analog I O modules including the Thermocouple Input are covered in the DL405 Analog I O Manual Order separately D4 RM PPX 405 LIC 562 Remote I O Master module remote I O system is one master D4 RM and up to seven slaves D4 RS non removable terminals uses shielded twisted pair 24 AWG minimum D4 RS PPX 405 RIC 562 Remote I O slave unit used with D4 RM includes 110 220 VAC power supply uses shielded twisted pair 24 AWG minimum D4 RSDC PPX 405DC RIC 562 Remote I O slave unit used with D4 RM includes 24 VDC power supply uses shielded twisted pair 24 AWG minimum D4 REMIO M DL405 Remote I O components are covered in the DL405 Remote I O Manual Order separately Notes Our manuals are sold separately except for those accom
167. not included F4 MAS MBR 574 MODBUS Network Master module MODBUS RTU Protocol provides block read write and high speed table driven polling port 1 up to 115 2K baud port 2 is a built in leased line radio modem up to 1200 baud cable not included F4 MASMB M MODBUS Master Manual Order separately Notes Our manuals are sold separately except for those accompanying software products or if otherwise specified Please put the manual part number on your order Product l 9 7 98 Product List Programmable Logic Controllers DL405 PLC Part Number Tl Simatic Page DL405 Communications and Networking con t F4 SLV MB 405 1NIM 575 MODBUS Network Slave module up to 115 2K baud cable not included F4 SLV MBR 405 1NIM RM 575 MODBUS Network Slave module port 1 up to 115 2K baud port 2 is a built in leased line radio modem up to 1200 baud cable not included F4 SLV MB M MODBUS Slave Interface Manual Order separately FA UNICON 1112 Universal RS232C to RS422 RS485 convertor Converts RJ11 RJ12 RS232C port to an RS422 RS485 port Power directly from the PLC base 24VDC supply or an external power supply Includes cable Includes manual with product FA ISONET 1111 Isolated R5232C to RS422 RS485 convertor Works with all PLC families Helps reduce network data problems caused by noisy environments Powered directly from the 5V pins on most CPU ports from the PLC base 24VDC power supply or from an external power supply Incl
168. nual addressing Addresses are manually ao Manual addressing The D4 440 and D4 450 CPUs allow you to manually assign I O addresses for any or all I O slots on the local or expansion bases This feature is useful if you have a standard configuration that you must sometimes change slightly to accommo DL405 I O Addressing into control relays This can be very helpful in those situations where the local and expansion I O have consumed all of the X inputs or Y outputs You make these various choices when you define the setup logic for the remote I O or Slice I O date special requests It is also T useful if you have to leave IA 1 32 1 1 O ex am 3 16 ep 1x Input Input Input empty slots in between I O modules and you do not want an added module to cause addressing problems In auto matic cO mmm C configuration the XO X20 X30 YO Y20 Y30 X17 X27 X67 Y17 Y27 Y47 o 6 addresses are assigned on 8 point Manual configuration assumes that all boundaries modules are at least 16 points so you can only assign addresses that are a multiple of 20 octal This does not mean you can only use 16 32 or 64 point modules with manual configura tion You can use 8 point modules but 16 addresses will be assigned and 8 are unused Remote I O and Slice I O addressing Remote I O and Slice I O are both
169. numbers of ZIPLink cables and terminal blocks compatable with this module Points Derating Chart 167 Output Current cuan 18 220VAC OUTPUT 0 35A point t TB FU n ud 025A int pt PES 4 ls ON E Output Current P i x _ 0 5A point 2A common 2 6 2 6 3 7 ki bi l D4 16TA 71 il 15 265VAC A 0 10 2 30 40 50 oC 10mA 0 5A 32 50 68 86 104 12 140 F 50 60Hz Ambient Temperature C F LA am 0 18 220 VAC rit 4 d S DA ro e CL Do 4 1 de ea 4 mis ps L e 1 SS D 5 2 pu D2 t T e E Sae L 3 3 18 220 VAC L 7 t FP FA TAE L eo Si DEH OSE E es M 4 T dp 1 HL Go T De 9 1G L E L D 2 5 e F ue T D 1 e L UE e amp 2 y D Optical t 7 D Output Ear 3 Q o if ity Ge wer 1 s gt Common To LED C um J 1 5A per common Non replaceable DL405 I O Specifications RELY OurPur MODULES D4 08TR Relay Output F4 08TRS 1 Relay Output Outputs per Module 8 relays Outputs per Module 8 relays Commons per Module 2 isolated Commons per Module 8 isolated Operating Voltag
170. o change in output is made Error Squared Squaring the error minimizes the effect a small error has on the Loop output however both Error Squared and Error Deadband control may be enabled Alarm Specifications Deadband Specify 0 1 to 5 alarm deadband on all alarms except Rate of Change Specify PV alarm settings for low low low high and high high conditions You can also specify a deadband to minimize the alarm cycles when the PV PV Alarm Points approaches alarm mite ang pecily y PV Deviation Specify alarms to indicate two ranges of PV deviation from the setpoint value yellow and red deviation Rate of Change Specify a rate of change limit for the PV Need Temperature Control If you re only interested in controlling temperature then there may be a better solution than the D4 450 CPU Check out the F4 4LTC module This module has the capabilities of our single loop controllers built into one economical module Detailed specifications can be found later in this section This module can directly control up to four loops and it even includes built in relay outputs for heater or chiller control If you use the built in PID capability of the D4 450 CPU you still have to purchase the analog input modules and the output modules either discrete or analog in order to complete the loop This can result in a much higher overall cost when compared to the F4 4LTC DL405 Analog Output DV 1000 or Operator l Interface D4 450
171. odule 16 bit resolution isolated range 4 to 20mA current sourcing Designed to operate with either 12 VDC or 24 VDC user supplied power supply F4 04DAS 2 613 4 channel analog output module 16 bit resolution isolated range 0 5V 0 10V Designed to operate with 24 VDC user supplied power supply F4 08DA 1 610 8 channel analog output module 12 bit resolution range 4 to 20mA Designed to operate with 24 VDC user supplied power supply F4 08DA 2 611 8 channel analog output module 12 bit resolution range 0 5V or 0 10V Designed to operate with 24 VDC user supplied power supply F4 16DA 1 610 16 channel analog output module 12 bit resolution range 4 to 20mA Designed to operate with 24 VDC user supplied power supply F4 16DA 2 611 16 channel analog output module 12 bit resolution range 0 5V or 0 10V Designed to operate with 24 VDC user supplied power supply F4 08RTD 616 8 channel RTD input module 1 degree C resolution supports Pt100 jPT100 Cu10 Cu25 and Pt1000 zno user power supply required F4 08THM 614 8 channel differential thermocouple module built in cold junction compensation linearization and burn out indication 1 C resolution Can replace all other THM modules thermocouple type selection is set by jumpers supports J E K R S T B N C Also supports 0 5VDC 5 to 5VDC 0 156mVDC 156 to 156mVDC at 16 bit resolution Designed to operate with 24 VDC user supplied power supply F4 08THM J 405 8THM
172. odules in expansion bases when used with D4 450 CPU D4 08B 1 PPX U 08B 556 8 slot local or expansion base allows specialty modules in expansion bases when used with D4 450 CPU D4 USER M DL405 CPUs are covered in the DL405 User Manual Order manual separately Note These bases are compatible with the listed Tl Simatic part number when the grounding jumper is installed DL405 DC Input Modules D4 08ND3S PPX U 50N 586 8 pt input module 24 48 VDC sink source 8 commons Isolated removable terminal D4 16ND2 PPX U 05N 586 16 pt 12 24 VDC current sourcing input module 2 commons isolated removable terminal D4 16ND2F PPX U 05NH 587 16 pt 12 24 VDC current sourcing input module fast response 1 ms 2 commons isolated removable terminal D4 32ND3 1 PPX U 08N 588 32 pt 24 VDC current sinking sourcing input module 4 commons isolated Requires one connector sold separately NOTE Recommended pre wired Ziplink connector cable for this O Module is part number ZL 4CBL4 where designates either 0 5 1 or 2 meter cable lengths Accessory cable connector module for ZL 4CBL4 cable is part number ZL CMAO Or build a custom cable with D4 IO3264R D4 IO32645 or D4 IOCBL 1 D4 32ND3 2 PPX U 38N 588 32 pt 5 12 VDC sinking sourcing input module 4 commons isolated Requires one connector sold separately NOTE Recommended pre wired Ziplink connector cable for this YO Module is part number ZL 4CBL4 where designates either 0 5 1
173. ogram LDA for ECOM module 040600 in slot one RX or WX C100 ECOM Starter Kit The H4 ECOM START gives you everything you need to make your first Ethernet network simple to build It an ECOM module and instruction manual a network adapter contains card for your PC a crossover cable and a DirectSOFT32 Showcase Demo CD See our Web site for more details PLC and PC Products 5 61 omation Direct v DL405 Remote I O SERIAL Remote 1 0 Master Srave MODULES Remote 1 0 Master Module Remote 1 0 Slave Module Overview The DL405 offers full size remote I O The goal of remote I O is to reduce wiring costs by allowing I O points to be located near the devices they are controlling The chart at the bottom of this page shows the capacity for each CPU The D4 450 has the D4 RM functionality built into the 25 pin port directly on the CPU However you can also choose to use the D4 RM discussed here Here s how it works A special module called the Remote Master is placed in the CPU base This Master module controls up to seven Remote Slaves The Remote Slaves are connected to the Master in a daisy chain manner over a twisted pair communica tion cable maximum length of 3300 feet or 1000m Each Remote Slave attaches to a DL405 base any size Standard DL405 5 62 PLC and PC Products Remote slaves Remote master El REMOTE IO MASTER Maximum number of remote ma
174. om an input module usually an analog input or thermocouple The user ladder logic copies the input value to the Process Variable location The PID module calculates the loop output value and places it at the Output location The user can write this value to an analog output channel use it as a time proportion for a discrete output or send it to the setpoint or another loop for cascading loops All loop information is read from and written to a user specified block of V memory Each loop that is enabled requires 32 V memory locations Since all loop parameters are stored in V memory any device capable of reading and writing DL405 V memory can be used to configure tune and monitor loops The information included in each loops block of V memory includes Bit Mapped Mode Word Process Variable PV Setpoint SP Bias Output Bit mapped Alarm word Sample Rate 1 to 999 9 Sec or Min Gain Reset Rate PV Low Low Alarm e PV Low Alarm PV High Alarm PV High High Alarm PV Yellow Deviation Limit PV Orange Deviation Limit PID output sent from CPU to analog output module Analog input or ther mocouple reads PV and Information is stored in CPU PID Coprocessor reads PV from CPU performs calculations and sends output to CPU Alarm Deadband Error Deadband Below SP Error Deadband Above SP e Derivative Gain Limiting Coefficient Setpoint Low Limit Setpoint High Limit
175. onnector with 24V on Connector e DISPLAY A B S aofo 9 a4 cofo ofca SELECE c n Current Flow V Lo 9 Ae SAS zi PP is 20 28VDC cn urrent Flow a 9 O O Q oOo Internally E oe Foo Az oo Ae Ed oo s 4 2 5 8mA CLASS2 Connected SINDE Era A3 A7 C3 C7 CNI CN2 979 0v T o Cio O o0v C5 O O ov O l O too mS A10 O O A14 C10 O O C14 mtoo o o au o O Ai5 cunjo o ci5 9 o o SUE r9 Hoo Current 90 A12 O O A16 C12 O O c16 o0 o0 m too SE 0 0 Al3 O A17 C13 O c17 5 pd L949 w 9 o C29 O ov ce SO ov o5 ove roo poo BOO O B4 Do O_O D4 o o o o 070 poo B1 O O B5 D1 O O Ds o0 o o es o0 0 0 B2 O B6 p2 pe S o n O70 Curent Flow poo B3 0 O B7 D3 9 9 p7 o o o o oco ov E o o C30 ojov co ojov o o o o 070 Jaye roo B10 O O B14 DIO O O Di4 o o o o 070 poo B11 O OJ B15 Diu O O Di5 ao o0 piti oo o o B12 O O B16 DI2 O O D16 o M S M Loo Loo B13 O O B17 D13 O O Di7 oo o o o Ov o C440 O OV cCB8 OO O0V o o o o m eee J o o o o o o o o Input Input oo oo oO o To LED So e To LED hE ol o m E a L3 EXT o TT TT 24VDCL2 LL Optical 24VDC Optical Isolator at Isolator o o Hf Di e e Common Common d ov ov 24VDC Ext o gt _ 7 o PLC and PC Products 5 89 D1405 I O Specifications AC input MoDULES D4 08NA AC Input Inputs per Module Commons per Module 8 2
176. oo D 602 PLC and PC Products Anatoc Input MODULES F4 08AD 8 Channel Analog Input Number of Channels 8 single ended one common Input Ranges 0 5V 0 10V 1 5V 5V 10V 0 20mA 4 20mA DL405 I O Specifications PLC Update Rate 1 channel per scan min 8 per scan max Digital Input Points 16 X input points 12 binary data bits Required 3 active channel bits 1 bit unused Base Power Required 5V m Channels Individually Configurable No Each channel can be configured for current or voltage but must be same range Resolution 12 bit 1 to 4 096 Active Low pass Filtering 3dB at 20Hz 12 dB per octave Input Impedance 250 0 1 1 2W current input gt 20M voltage input 1M minimum Absolute Maximum Ratings 45mA to 45mA current input 75V to 75V voltage input External Power Supply 18 30VDC 120mA class2 Recommended Fuse 0 032 A Series 217 fast acting current inputs Operating Temperature 32 to 140 F 0 to 60 C 50 ppm C maximum full scale including maxi Accuracy vs Temperature mum eget change of 2 counts j Storage Temperature 4 to 158 F 20 to 70 C Relative Humidity 5 to 95 non condensing Environmental Air No corrosive gases permitted Conversion Time 0 4mS per channel module conversion 1 ms 0 per selected channel minimum CPU Linearity Error End to End x
177. or this O Module is part number ZL 4CBL4 where designates either 0 5 1 or 2 meter cable lengths Accessory cable connector module for ZL 4CBL4 cable is part number ZL CM40 Or build a custom cable with D4 IO3264R D4 1O3264S or D4 IOCBL 1 D4 32TD2 PPX U 58T 596 32 pt 12 24 VDC current sourcing output module 4 commons isolated 0 2A point 1A common Requires one connector sold separately NOTE Recommended pre wired Ziplink connector cable for this O Module is part number ZL 4CBL4 where designates either 0 5 1 or 2 meter cable lengths Accessory cable connector module for ZL 4CBL4 cable is part number ZL CM40 Or build a custom cable with D4 IO3264R D4 IO32645 or D4 IOCBL 1 D4 64TD1 597 64 pt 5 24 VDC current sinking output module 8 commons isolated Requires two connectors sold separately NOTE Recommended pre wired Ziplink connector cable for this VO Module is part number ZL 4CBL4 where designates either 0 5 1 or 2 meter cable lengths Accessory cable connector module for ZL 4CBL4 cable is part number ZL CM40 Or build a custom cable with D4 IO3264R D4 1O3264S or D4 IOCBL 1 D4 USER M DL405 CPUs are covered in the DL405 User Manual Order manual separately DL405 AC Output Modules D4 08TA PPX U 20T 8 pt 18 220 VAC output module 2 commons isolated 2A point 5A common removable terminal D4 16TA PPX U 25T 16 pt 18 220 VAC output module 2 commons isolated 0 5A point 3A common removable terminal
178. ords RECEIVED from PLC3 FACTS Engineering This network is useful in applications where multiple independent DL405 CPUs control different parts of the same process The Shared Data Network allows each DL405 CPU on the network to know in real time what every other DL405 CPU on the network is doing PLC3 Memory 16 words RECEIVED 16 words RECEIVED from Kel from PLC1 16 words RECEIVED from PLC2 16 words FROM PLC3broadcast to all PLCs on ShareNET This example uses 48 Shared Words of Data Between three PLCs PLC and PC Products 5 7 3 v DL405 Specialty Modules MODBUS Network Master MODBUS RTU Network Master Module Overview Our MODBUS Master module allows you to use a DL405 PLC as the network master for a MODBUS RTU network The module communicates with any network slave by using high level MODBUS commands 5 74 I PLC and PC Products Specifications Modules CPU Eight Maximum any slot in CPU base Ports 1 and 2 RS232C 422 485 selectable maximum aud rate of bi 115 2K baud Note Select port 1 or port 2 as the MODBUS port only one can be configured F4 MAS MB DB id 2 is configured a Pot oni i US port If poi ured as a debug ore P s the MODBUS port then port 1 can be config The mo F4 MAS MBR 300 6001 200 baud FSK as em is Bell 103 113 Port 1 RS232C maximum baud rate of 57 6K baud Port 2 features a bui
179. ou can assign normal input and output addresses to the remote points or you can assign special remote I O addresses The Slice Master sends the remote I O information to the CPU The communi cation between the Slice Master and the CPU is asynchronous to the CPU scan For this reason remote I O applications should be limited to those that do not require the remote I O points to be updated with every CPU scan D4 S 88 DC Input Specifications NS lt s DL405 Remote I O DC Output Specifications Number of Output Number of Input Points 8 1 common Points 8 1 common Input Voltage Range 10 2 264VDC Output Circuitry NPN open collector n ene ci 53 5mA 9 5VDC Input Voltage Range 5 26 4VDC Peak Voltage 40VDC n reni Voltage c gypc ON Voltage 10V at 05A PE Maximum Current Out 05A point 1 0 7 0 ms Ji ziv pol OFF to ON Response Resistive 3A per common 2 0 12 0 ms z ON to OFF Response Maximum Leakage 54 yy Current Maximum Inrush 2 0A for 10ms Current 1 0A for 100ms
180. output pulse trains Analog module selection tips If you re going to control the speed of an AC inverter or drive with the DL405 analog module make sure you select either the current sourcing F 04DAS 1 or voltage sourcing F 04DAS 2 isolated analog output module module specifications are listed later in this section ZIPLink connection systems ZlIPLinks consist of PLC interface cables and connector modules that offer plug and play capability by plugging one end of the ZIPLink cable into an I O module and the other end into the ZIPLink connector module This eliminates the tedious process of wiring PLC I O to terminal blocks For more information refer to the Connection Systems section of this desk reference catalog to determine compatibility among PLCs cables and I O modules Complete DINnectors terminal blocks DINnzectors are DIN rail mounted connec tors or terminal blocks All DINzectors are UL CSA VDE SEV RINA and IEC approved Refer to the Connection Systems section of this desk reference for details Need spare parts Sometimes it is helpful to have extra I O module connectors or spare fuses The DL405 spare parts and accessories are listed below D4 FUSE 1 Fuses for D4 16TA D4 FUSE 2 Fuses for F4 O8TRS 2 D4 ACC 1 CPU spare kit covers and screws D4 ACC 2 screws for 8pt I O module terminals D4 ACC 3 screws for 16pt I O module terminals D4 FILL filler module to cover empty I O slots
181. p temperature controller F4 4LTC Smart distributed system I O F4 SDS BASIC CoProcessor modules 128K triple port F4 CP128 1 512K triple port F4 CP512 1 128K telephone modem F4 CP128 T 128K radio modem F4 CP128 R CPU Slot slave controllers Ethernet base controller H4 EBC F Remote O modules Ethernet Ethernet remote Master Module H4 ERM F Ethernet base Controller Slave H4 EBC F Remote I O protocol serial Remote I O Master Module D4 RM Remote I O Slave 110 220VAC D4 RS Remote I O Slave 24VDC D4 RSDC Slice I O protocol serial Slice I O Master Module D4 SM Slice I O Slaves 8 in 12 24VDC and 8 OUT5 24VDC D4 SS 88 10 in 12 24VDC and 6 OUT5 24VDC D4 SS 106 16 in 5 24VDC D4 SS 16N 16 out 5 24VDC D4 SS 16T Operator interface See the Operator Interface section in this catalog for a complete line of text and touch panels and configuration software to con nect to to DL405 system Connection systems See the Connection Systems section in this catalog for information on DINnector termi nal blocks and ZIPLink connection systems PLC and PC Products 5 3 7 DL405 Overview System capacity System capacity is the ability of the CPU to accommodate a variety of applications Here are a few key considerations when determining system capacity How much memory do you need Consider both ladder memory and data ladder instructions registers V memo
182. pansion bases if you use our D4 xxB 1 bases xx is the number of slots If you are considering a D4 450 CPU there may be some restrictions on using speciality modules See the note in the D4 450 section for complete informa tion DL405 CPU Comparisons DL405 CPU Specifications System Capacity Total memory available words Ladder memory words built in memory with memory cartridge V memory words Battery backup Total CPU memory 1 0 pts available actual 1 0 points depend on 1 0 configuration selected 1 0 module point density 1 0 module slots per base Local local expansion Serial remote 1 0 including local amp exp 1 0 Remote 1 0 Channels 1 0 pts per remote module channel Ethernet Remote 1 0 including local exp 1 0 discrete 1 0 pts Analog 1 0 channels Remote 1 0 channels 1 0 per remote channel 6 5K 3 5 EEPROM N A 3 0K Yes 1664 X Y CR GX 2 4 8 16 32 64 4 6 8 320 in 320 out 1664 max 2 512 Yes 1664 max Including local and exp 1 0 map into V memory Limited by power budget 16 384 limited to 1664 22 5K None requires MC up to 15 5K 7 0K Yes 2688 X Y CR GX 2 4 8 16 32 64 4 6 8 320 in 320 out 1664 max 2 512 Yes 2688 max Including local and exp l O map into V memory Limited by power budget 16 384 limited to 2688 30 8K 7 5K flash up to 15 5K 15 3K Yes 8192 X Y GX GY 2 4 8 16 32 64 4 6 8 1024 in 1024 out 4224 max 3 512 2
183. panying software products or if otherwise specified Please put the manual part number on your order 9 6 Product List NIE A Product List Programmable Logic Controller UTER DL405 PLC Part Number Tl Simatic Page DL405 Slice Remote I O D4 SM PPX U 03RM 564 Slice I O master module Slice I O system is one master D4 SM and 15 slice I O slaves D4 SS xx max uses DL405 CPU system power no external power supply needed D4 SS 88 PPX U 03RS NT1 565 Slice I O slave with 8 pt 12 24 VDC current sourcing inputs and 8 pt 5 24 VDC current sinking outputs 0 5A point non removable terminals uses shielded twisted pair 24 AWG minimum Designed to operate with 24 VDC user supplied power supply D4 SS 106 PPX U 03RS NT2 566 Slice I O slave with 10 pt 12 24 VDC current sourcing inputs and 6 pt 5 24 VDC current sinking outputs 0 5A point non removable terminals uses shielded twisted pair 24 AWG minimum Designed to operate with 24 VDC user supplied power supply D4 SS 16T PPX U 03RS T1 568 Slice I O slave with 16 pt 5 24 VDC current sinking outputs 0 5A point non removable terminals uses shielded twisted pair 24 AWG minimum Designed to operate with 24 VDC user supplied power supply D4 SS 16N PPX U 03RS N1 567 Slice I O slave with 16 pt 12 24 VDC current sourcing inputs non removable terminals uses shielded twisted pair 24 AWG minimum Designed to operate with 24 VDC user supplied power supply D4 SLICE M DL
184. pply ON LINE 7 m mm 3 Suitch Operating Environment 0 C to 60 C 32 F to 140 F 5 to 95 humidity non condensing a EE Manufacturer Koyo Electronics UNIT ADR HEX Z amp Ti em DCM as auxiliary port Switch 232C 422 O Connect the DCM to our MDM TEL serial modem see the Communication Products section of this desk reference for details on the modem nE 0000000000000 0000097000000 RS2320 R9422 Communication Port 5 5 8 PLC and PC Products DCM Mont 2 3 Mode 2 DirectNET network interface The DCM can be used as a network interface for applications requiring data to be shared between PLCs or between PLCs and an intelligent device such as a host computer The DCM connects easily to DirectNET This network allows you to upload or download virtually any type of system data Timer Counter data I O information including and V memory information from any of our PLCs or compatible PLC The DCM allows the DL405 PLC to func tion as a master or a slave of DirectNET Network Master The DCM allows the DL405 to serve as a master of a DirectNET Network The DCM takes communication requests issued from the PLC program the network part of the program can be very simple as few as seven words and automatically converts these requests into network commands to read data from or write data to another PLC on the network This capabili
185. r Peak Voltage 30VDC ON Voltage Drop 0 6VDC 0 2A Max Current Resistive 0 2A point 1 0A common 4 0A module Max Leakage Current 0 01mA 26 4VDC Max Inrush Current 500mA for 10ms Minimum Load 0 2mA Base Power Required 5v 350mA max External DC Required 10 8 26 4VDC 1A common including load OFF to ON Response 0 2ms ON to OFF Response 0 2ms Terminal Type See ZIPLinks note below Removable connectors sold separately Use ZIP inks or the connectors cables on page 549 Points 0 015A point e 37 5 15VDC OUTPUT 28 AB CD 24 Output current TA m BD 0 4 0 4 204 0 09A point i 5 i z 16 2 6 2 6 24 3 7 3 7 8 Output current D4 32TD1 1 d 0 05A point 0 n D 3 n M 60 C 32 50 68 86 129 WF ird A B Ambient Temperature C F Current Flow c D 5 15VDC CLASS 2 0 09A AO A4 Oo s 15voc All AS A2 A6 roo A3 A7 o o c w 9 9 o o ii Bo B4 o o B1 B5 o0 B2 B6 o o B3 B7 9 9 PH jo o P C VI o o C0 C4 o o C1 C5 o0 elc Fines c31c7 loo cm vm o o oS cr eS Do p4 aaa ae o o Dis lS o D2 D6 o o H D3 pz o CIV VIV O T Optical Common Isolator 5 TLD l 5 9 6 PLC and PC Products Status Indicators Logic side Weight
186. r and the first accumulator stack location Compare CMP Compares the value in the lower 16 bits of the accu mulator with a V memory location Compare Double CMPD Compares the value in the accumulator with two consecutive V memory locations or an 8 digit constant Compare Formatted CMPF DL440 amp DL450 Only Compares the value in the accumulator with a specified number of discrete bits 1 32 Compare with Stack CMPS Compares the value in the accumulator with the first accumulator stack location Compare Real Number CMPR DL450 Only Compares the real number in the accumulator with two consecutive V memory locations or a real number constant Math Instructions Add ADD Adds a BCD value in the lower 16 bits in the accumulator with a V memory location The result resides in the accumulator Add Double ADDD Adds a BCD value in the accumulator with two consecutive V memory locations or an 8 digit constant The result resides in the accumulator Add Real Number ADDR DL450 Only Adds a real number in the accu mulator with a real number constant or a real number contained in two consecutive V memory locations The result resides in the accumulator Subtract SUB Subtract a BCD value in a V memory location from the lower 16 bits in the accumulator The result resides in the accumulator Subtract Double SUBD Subtracts a BCD value which is either two consecutive V memory locations or a real number constant from a valu
187. reas repeatedly PLC and PC Products 5 75 DL405 Specialty Modules CoProcessor MODULES Basic CoProcessor Modules Overview The FACTS CoProcessor Module inter faces the DirectLOGIC 405 family of programmable controllers with bar code readers operator interface terminals instrumentation equipment computers and other serial devices The three ports offer a range of communication inter faces and baud rates Please consult the port descriptions to see which module is best suited for your needs 5 76 PLC and PC Products CP128 T Oo 00000 XQ V Features FACTS Extended BASIC and ABM Commander for Window software makes program development fast and simple Allows ONLINE full screen BASIC program editing and the ability to programs on disk software on CD included with each module Non volatile memory of up to 512K bytes allows multiple program storage and execu tion DL405 register expansion and reten tive data storage and retrieval 16MHz or 26MHz CoProcessor provides fast program execution independent of the DL405 CPU scan e Three buffered ports permit communica tion from module to three or more external devices Programmable from either port for com plete serial port utilization without having to switch cables e A real time clock calendar maintains time date with battery backup when power outages o
188. red Units 125VDC Powered Units D4 440DC 2 D4 450DC 2 Voltage Withstand dielectric 1 minute 1 500 VAC between primary secondary field ground and run relay Insulation Resistance gt 10Mohm at 500VDC Input Voltage Range mE VAC 110 range 170 264 VAC 220 20 28VDC 24 VDC with less than 1096 ripple 90 146 VDC 125 VDC with less than 1096 ripple Maximum Inrush Current 20 A 20A 20A Maximum Power 50VA 5 54 PLC and PC Products 38W 30W Power Supplied CPUs Remote Units 5V Current Supplied 24V Aux Power CPUs Remote 5V Current Supplied 24VAux Power Expansion Units in mA Supplied in mA Units Expansion Units in mA Supplied in mA D4 EX D4 EXDC D4 EXDC 2 D4 RS D4 RSDC H4 EBC H4 EBC F Power Consumed Power consuming 5V Current External 24VD Power consuming 5V Current External 24VDC Device Consumed Current Required Device Consumed Current Required I 0 Bases Analog Modules continued D4 04B D4 04B 1 80 NONE D4 02DA 250 300 D4 06B D4 06B 1 80 NONE F4 04DA 120 100 D4 08B D4 08B 1 80 NONE F4 04DA 1 70 75 20per circuit F4 04DA 2 90 90 F4 04DAS 1 60 60 per circuit F4 04DAS 2 60 60 per circuit F4 08DA 1 90 100 20 per circuit F4 08DA 2 80 150 DC Input Modules FA 16DA 1 90 100420 per circuit F4 16DA 2 80 25 max D4 08ND3S 100 NONE F
189. rent or Configurable voltage but must be same range Recommended Fuse 0 032 A Series 217 fast acting current inputs Resolution 12 bit 1 to 4 096 Active Low pass Filtering 3dB at 20Hz 12 dB per octave 250 x 0 196 1 2W current input Input Impedance gt 20M voltage input 1M minimum Operating Temperature 32 to 140 F 0 to 60 C 50 ppm C maximum full scale including maxi Accuracy vs Temperature mam dfse change of 2 counts J Storage Temperature 4 to 158 F 20 to 70 C Relative Humidity 5 to 95 non condensing Environmental Air Vo corrosive gases permitted Vibration MIL STD 810C 514 2 Shock MIL STD 8100 5162 Noise Immunity NEMA ICS3 304 One count in the specification table is equal to one least significant bit of the analog data value 1 in 4096 NOTE 1 Shields should be grounded at the signal source A Series 217 0 032A fast acting fuse is recommended for 4 20mA current loops If the power supply common of an external power supply is not connected to OVDC on the module then the out put of the external transmitter must be isolated To avoid ground loop errors recommended 4 20mA transmit ter types are 45mA to 45mA current input 75V to 75V voltage input Absolute Maximum Ratings Conversion Time 2mS per channel module conversion Linearity Error End to End 2 count 0 025 of full scale max Input Stability
190. ry 3 5K ladder EEPROM 3 0K V memory RLL RLLPLUS programming built in RS232C programming port and aux RS232C 422 port internal 110 220 VAC power supply memory cartridge cannot be used to expand memory D4 440 PPX 435 CPU Sad D4 440 CPU 22 5K words total memory 15 5K ladder RAM UVPROM or EEPROM 7 0K V memory RLL RLLPLUS programming built in RS232C programming port and auxiliary RS232C RS422 port internal 110 220 VAC power supply requires memory cartridge D4 440DC 1 PPX 435DC CPU 537 D4 440DC 1 CPU 22 5K words total memory 15 5K ladder RAM UVPROM or EEPROM 7 0K V memory RLL RLLPLUS programming built in RS232C programming port and auxiliary RS232C RS422 port internal 24 VDC power supply requires memory cartridge D4 440DC 2 PPX 435DC1 CPU 537 D4 440DC 2 CPU 22 5K words total memory 15 5K ladder RAM UVPROM or EEPROM 7 0K V memory RLL RLLPLUS programming built in RS232C programming port and auxiliary RS232C RS422 port internal 125 VDC power supply requires memory cartridge D4 450 540 D4 450 CPU 30 8K words total memory 7 5K flash ladder memory on board or use optional memory cartridge for up to 15 5K ladder RAM UVPROM or EEPROM cartridges available RLL RLLPLUS programming including support for up to 16 PID loops and floating point math Built in communication ports including an RS232C programming port and auxiliary RS232C RS422 ports Internal 110 220 VAC power supply memory cartridge is optional
191. ry For memory most boolean require one word Some other instruc tions such as timers counters etc Our V memory locations are 16 bit words and require two or more words are useful for data storage etc What type of memory do you need The D4 430 only has built in EEPROM memory for the ladder program The D4 440 requires a memory cartridge and you have a choice of several sizes and memory types The D4 450 has 7 5K of built in flash ladder memory but you can also use a memory cartridge instead of the built in memory How many I O points are required You will need to know how many field devices are required Each CPU supports a different amount of local expansion I O Check the Specifications tables on the next page to and remote determine which CPU meets your appli cation requirements Are there any remote I O points In many applications the wiring cost of bringing the individual control wiring back to the PLC control panel can be reduced by the use of remote I O All D1405 CPUs can support remote I O The D4 450 CPU has built in remote I O connections on the bottom 25 pin port 5 3 8 PLC and PC Products Performance If you have a time critical application where every millisecond is important then choose the CPU with the fastest overall scan time For applications that only require boolean instructions contacts and coils the D4 440 is the fastest However if you use a few simple math
192. s a specified stage when there is no power flow to the coil Converge Stages CV DL440 amp DL450 Only Converge stages are a group of stages that when all stages are active the associated converge jump s CVJMP will activate another stage s One scan after the CVJMP is executed the converge stages will be deactivated Converge Jump CVJMP DL440 amp DL450 Only Normally open coil that deactivates the active CV stages and activates a specified stage when there is power flow to the coil Block Call Block Block End BCALL w BLK and BEND DL440 amp DL450 Only BCALL is a normally open coil that activates a block of stages when there is power flow to the coil BLK is the label which marks the beginning of a block of stages BEND is a label used to mark the end of a block of stages Drum Instructions Timed Drum with Discrete Outputs DRUM DL450 Only Time driven drum with up to 16 steps and 16 discrete output points Output status is written to the appropriate output during each step Specify a time base per count in milliseconds Each step can have a different number of counts to trigger the transition to the next step Also define preset step as destination when reset occurs Time amp Event Drum with Discrete Outputs EDRUM DL450 Only Time and or event driven drum with up to 16 steps and 16 discrete output points Output status is written to the appropriate output during each step Specify a time base per count in milliseconds
193. s and cable clearance However your distance may be greater or less Also check the installation guide lines for the recommended cabinet clear ances Panel Ground Braid DL405 base Copper Lugs Fw D Panel or Note there is a minimum of 2 50mm clearance required Star Washers single oe between the panel door or any devices mounted in the panel roun door and the nearest DL405 component D4 04B 1 11 53 10 82 D4 06B 1 14 44 13 74 D4 08B 1 17 36 16 65 PLC and PC Products DL405 Base Configurations q AS er re Base CONFIGURATIONS Four six and eight slot bases The DL405 product family offers four six and eight slot I O bases Expansion units The expansion units are only necessary when you want to use local expansion They are installed in the CPU slot of the expansion bases They appear very similar to CPUs but they only contain a power supply One of the most often asked questions for the DL405 family is Does the CPU consume an I O slot The answer is no The CPU has a special slot in the base and does not consume any of the available I O slots The same is true for Expansion Units D4 EX D4 EXDC and D4 EXDC 2 and the Remote Slave Units D4 RS An expan sion cable is required to connect each of the expansion bases to the CPU base D4 EXCBL D4 450 and 1 bases In the past a DL405 s
194. s espe cially useful for event triggered data exchanges Network slave Network slave If you have more complex data require ments you can use the Table Read Write capability By filling in a special block of the CPU s V memory you can specify a slave address starting data address and number of bytes to transfer This option requires more setup but it is also more useful if you need to constantly exchange data with several slave stations DL405 Specialty Modules MODBUS Network SLAVE Specifications Modules CPU Eight Maximum any slot in CPU base Ports 1 and 2 RS232C 422 485 selectable maximum baud rate of 115 2K baud F4 SLV MB Note Select port 1 or port 2 as the MODBUS port only one can be configured as a MOD BUS port If port 2 is configured as the MODBUS port then port 1 can be configured as a debug port Port 1 RS232C maximum baud rate of 57 6K baud Port 2 features a built in 300 600 1200 baud FSK asynchronous leased line data radio modem no RS 422 485 The modem is Bell 103 113 108 Bell 202 CCITT V 221 and V 23 compatible with fast FA4 SLV MBR response times for direct connection to leased line networks and radios Full or half duplexed operation 4 wire or 2 wire connection Transmit and receive 600 ohm transform ers provide 1500VDC isolation and common mode rejection Adjustable transmit level and receive sensitivity for non standard interfaces Port 2 also has a normally open solid state re
195. s from one V mem ory table to another V memory table Table To Destination TTD DL440 amp DL450 Only Moves a value from the top of a V memory table to a specified V memory location The table pointer increments each scan Remove From Bottom RFB DL440 amp DL450 Only Moves a value from the bottom of a V memory table to a specified V memory location The table pointer decrements each scan Continued in next column Table Instructions Continued Source To Table STT DL440 amp DL450 Only Moves a value from a speci fied V memory location to a V memory table The table pointer incre ments each scan Remove From Table RFT DL440 amp DL450 Only Pops a value from the top of a V memory table and stores it in a specified V memory location The values in the V memory table are shifted up each time a value is moved Add To Top of Table ATT DL440 amp DL450 Only Pushes a value from a specified V memory location onto the top of a V memory table All other values in the V memory table are shifted down each time a value is pushed onto the table Table Shift Left TSHFL DL450 Only Shifts a specified number of bits to the left in a V memory table Table Shift Right TSHFR DL450 Only Shifts a specified number of bits to the right in a V memory table Move Block MOVBLK DL450 Only copies a specified number of words from a Data Label Area of program memory ACON NCON to a V memory area Move Memory Cartridge Load Label
196. s per Module 4 isolated Operating Vollage 5 15VDC Output Type NPN Open Collector with pull up Peak Voltage 16 5VDC ON Voltage Drop 0 4VDC 0 1A Max Current Resistive 0 9A point 0 72A common 2 88A module Max Leakage Current 0 01mA 16 5VDC Max Inrush Current 0 5A for 10ms 0 2A for 100ms Minimum Load 0 15mA Base Power Required 5v 250mA max External DC Required 5 15VDC x 1096 150mA max OFF to ON Response 0 1ms ON to OFF Response 0 1ms Terminal Type See ZIP inks note below Removable connectors sold separately Use ZIP inks or the connectors cables on page 549 Status Indicators Logic side Weight 6 7 oz 190g Fuses None Only 16 status points can be displayed at one time on the front of the module In the A B position the status of the first group of 16 output points A0 A7 BO B7 are dis played In the C D position the status of the second group of 16 output points CO C7 DO D7 are displayed See the Connection Systems section in this desk reference for part numbers of ZIPLink cables and terminal blocks compatable with this module Derating Chart Output current D4 32TD2 DC Output Outputs per Module 32 current sourcing Commons per Module 4 isolated Operating Voltage 10 8 26 4 VDC Output Type PNP Open Collecto
197. se the one that is best suited for your application In addition both versions have solid state relay outputs for heater or chiller control Operation The temperature is read directly into the F4 4LTC with the on board RTD or Thermocouple inputs If the tempera ture is not at the target value setpoint then the control outputs are automati cally activated The F4 4LTC also provides automatic tuning of the control loops so the module can easily adapt to changing temperature and process conditions And since the F4 LTC is an intelligent DL405 module you can easily use simple ladder logic ina DL405 CPU for ramp and soak setpoint 5 8 0 PLC and PC Products changes Minimal setup ladder logic is required in the CPU and since the floating point calculations are performed in the Temperature Controller there is little effect on the CPU scan time The Temperature Controller also provides alarm and diagnostic capabilities by monitoring Low Alarm High Alarm Deviation Alarm Heater Burn out and broken transmitter conditions All information from the F4 4LTC can be mapped directly into the DL405 CPU memory As a result information is freely accessible through the CPU for coordinated control operator interface usage or data collection The operating characteristics for each loop are programmed into a user defined block of V memory in the DL405 CPU The Temperature Controller accesses this memory area to determine the oper
198. sets a point or a range of points The output field device status is updated when the instruction is processed in the program scan Load Immediate LDI DL450 Only Loads the accumulator with the contents of a specified 16 bit V memory location The status for each bit of the specified V memory location is loaded into the accumulator Typically used for input module V memory addresses Allows you to specify the V location instead of the X location and the number of points as with the LDIF Load immediate Formatted LDIF DL440 amp DL450 Only Loads the accu mulator with a specified number of consecutive inputs The field device status for the specified inputs points is loaded into the accumulator when the instruction is executed Out Immediate OUT DL450 Only Outputs the contents of the accu mulator to a specified V memory location The status for each bit of the specified V memory location will reflect the status of the lower 16 bits of the accumulator Typically used for output module V memory addresses Allows you to specify the V location instead of the Y location and the number of points as with the OUTIF Out immediate Formatted OUTIF DL440 amp DL450 Only Outputs the contents of the accumulator to a specified number of consecutive out puts The output field devices are updated when the instruction is processed by the program scan Timer Counter and Shift Register Instruc Timer TMR Single input incrementing timer with
199. ss Volume may be logged at either a particular time or at periodic intervals throughout the Configuration day l desired the counters may be automatically reset when the data is logged The built in real time bat tery backed clock calendar must be set before volume logging is enabled Indicated or Gross Volume is output to the PLC in engineering units A one shot flag is also set to indi Output Data aie to the PLC that new data has been logged Tachometer Tachometer applications are simply a variation of the flow rate calculation To calculate revolutions per minute set the K Factor ual to the number of pulses per revolution multiplied by 60 Set the Sample Rate equal to one second To calculate pulses per second PPS set the K Factor equal to one and the Sample Rate equal to one second RPM or PPS Configuration Output Data 5 82 PLC and PC Products e INTERRUPT INPUT MODULE Overview The D4 INT is an 8 point interrupt module This module is intended for applications that have a high priority event that requires special operations to be performed When this high priority event occurs the interrupt module senses a DC level input signal The module automatically informs the CPU to inter rupt its present operation The CPU immediately suspends its routine scan cycle and jumps to a subroutine identi fied with that particular interrupt input signal point The CPU then executes the log
200. sters supported Remote master 3300ft 1000m Max Maximum of seven remote bases per channel v Remote slave DERS 11O220VA0 REMOTE VO irect405R a LOGIC oo y inl Maximum I 0 points supported Maximum I 0 points supported per channel Maximum number of remote 1 0 bases per channel max of 2 D4 RM 1 channel is via 25 pin CPU port modules populate the remote bases You can assign normal input and output addresses to the remote points or you can assign special remote I O addresses The Remote Master sends the remote I O information to the CPU The communi cation between the Remote Master and the CPU is asynchronous to the CPU scan For this reason remote I O applica tions should be limited to those that do not require the remote I O points to be updated with every CPU scan DL405 Remote I O ae SERIAL Remote I O Remote Master Remote Slave ee SS p pz E E M E D4 RS 110 220VAC RE MO E 1 O pac CLA DirectA5R PWRCO vo LOGIC RUN O pA Koyo DAGO LINK me las o UNIT Runrelay RUN lai ADRS Q oe aayoc aut i D ej Dg Je Z 11 8
201. t D e Aj WO 9 Wwe IN D i A5 SECO a DPY D d B Oc A6 WO S IN dps D A7 WO IN 2 E guo h D BO WO Oo D IN FG e s Gg B1 WO os i IN m f ee pa we 6 B2 WO s D 7 iN IN D 3 4 P n B3 WCO gue OS NI LE G9 BA CO in 4 EET 5 Dg B5 WO Optical i IN 5 Isolator 6 B6 WCO 7 O it IN D B7 WO MIHI 7 u So b Mi To LED a LLL A M A 5 92 PLC and PC Products D4 08TD1 DC Output Outputs per Module 8 current sinking Commons per Module 2 internally connected Operating Voltage 10 2 26 4VDC Output Type NMOS FET open drain Peak Voltage 40VDC ON Voltage Drop 05VDC Q 2A 0 2VDC Q 1A Max Current resistive 2Npoint 5A common Max Leakage Current 0 1mA 40VDC Max Inrush Current L 12A for 10 ms 6A for 100 ms Minimum Load 0 2mA Base Power Required 5v 150mA max External DC Required 1 24VDC 10 35mA OFF to ON Response Ims ON to OFF Response ims Terminal Type Removable Status Indicators Logic side Weight 8 40z 240g Fuses 1 TA per common Non replaceable Derating Chart
202. tage sink source 0 1KQ mav 18 30VDC ap Optional 2nd Gp User P S D 24v S t TN ov 21 6 26 4 VDC E 100mA Add 20mA for each 4 20mA loop powered L See eee eS from module ANALOG OUTPUT 4 CHANNELS F4 04DA 0 10VDC 0 5VDC 1 5VDC x5MI 4 20mA CHI le E CH1 w v e E le 3i x ae Je v F E Jae 4 CH3 G9 Je v CH4 D vH f E CH4 Gg TIENI v 24VDC 0 1A D 24 Je v E PLC and PC Products 60 7 DL405 I O Specifications Anatoc Output MODULES F4 04DA 1 4 Channel Analog Current Output Number of Channels 4 single ended one common Output Range 4 20 mA current Resolution 12 bit 1 to 4095 Output Type Outputs sink 4 20mA from external supply External Load Resistance 0 minimum Maximum Loop Supply 30VDC Peak Output Voltage 40VDC clamped transient suppressor Maximum Load Power Supply 620 18V 9100hm 24V 1200 30V Linearity Error best fit count 0 02596 maximum Gain Calibration Error 5 counts maximum Offset Calibration Error 3 counts maximum Maximum Inaccuracy 30 170 77 F 25 C 0 3 32 to 140 F 0 to 60 C Conversion Time 100s max settling time 2 0 ms max digital out to analog out Digital Output Points Required 16
203. tained unit that has a block of fixed I O and a communication port in one package The maximum distance between a Slice master and the last Slice I O is 990 feet 300m SDS 1 0 SDS I O is quite different from all of the other I O approaches You still have an SDS I O interface card in the local base but the field devices are connected directly to the SDS interface via a simple 4 wire communication cable There is no communications increases speed Additional information is provided later in this desk reference PLC and PC Products 5 5 1 2 DL405 I O Selection Mopute Puacement AND 1 0 Usace TABLES 1 0 module placement restrictions The most commonly used I O modules for the DL405 system AC DC AC DC Relay and Analog can usually be used in any base you have in your local expansion or remote system However some specialty modules and the 64pt discrete I O modules are limited to the CPU base or our D4 xxB 1 bases This table lists by category the valid locations for all modules units in a DL405 system Keep in mind the power budget may limit where some modules can be placed since the necessary power may have been consumed I O point usage table for modules The bottom tables indicate the number of I O points consumed by each module Use this information to ensure you stay within the I O count of the I O configu ration you have chosen Remember each CPU supports a different amount of I O
204. the D4 430 and D4 440 CPUs plus several additional features It offers an incredible array of features for a CPU that costs so little Built in CPU communications ports The D4 450 offers four built in ports for extra convenience The 15 pin port offers our proprietary K sequence protocol and is primarily used for programming connections to a D4 HPP 1 handheld programmer or to a PC running DirectSOFT32 software It can also be used to connect to an EZText Touch panel or other operator interfaces The 6 pin phone jack also supports K sequence plus it can be a DirectNET slave port or an ASCII output port The bottom 25 pin port contains two logical ports with different pins for each port It is prima rily a networking port that supports DirectNET master slave or MODBUS master slave protocols The bottom port can also be used as an ASCII output port for connections to printers or other devices that can accept ASCII input The Communications Ports table on the next page has a complete description of each port 540 PLC and PC Products 16 PID loops The D4 450 CPU can process up to 16 PID loops directly in the CPU You can select from various control modes including automatic control manual control and cascade control There are a wide variety of alarms including Process Variable Rate of Change and Deviation The various loop operation parameters are stored in V memory which allows easy access from operator interfaces
205. tion the output will energize for one CPU scan Store Positive Differential STRD DL450 Only Leading edge triggered one shot contact When the corresponding memory location transitions from low to high the contact comes on for one CPU scan Store Negative Differential STRND DL450 Only Trailing edge triggered one shot contact When the corresponding memory location transitions from high to low the contact comes on for one CPU scan Or Positive Differential ORD DL450 Only Logically ors a leading edge triggered one shot contact in parallel with another contact in a rung Or Negative Differential ORND DL450 Only Logically ors a trailing edge triggered one shot contact in parallel with another contact in a rung And Positive Differential ANDD DL450 Only Logically ands a leading edge triggered one shot contact in series with another contact in a rung And Negative Differential ANDND DL450 Only Logically ands a trail ing edge triggered one shot contact in series with another contact in a rung Store immediate STR Begins a rung branch of logic with a normally open contact The contact will be updated with the current input field status when processed in the program scan Store Not Immediate STR NOT I Begins a rung branch of logic with a normally closed contact The contact will be updated with the current input field status when processed in the program scan Or Immediate OR Connects a normally open contact in parall
206. to operate with 24 VDC user supplied power supply Notes Our manuals are sold separately except for those accompanying software products or if otherwise specified Please put the manual part number on your order Product Li 95 Product List Programmable Logic Controllers DL405 PLC Part Number Tl Simatic Page DL405 Analog Modules con t F4 16AD 1 604 16 channel analog input module 12 bit resolution range 4 to 20mA Designed to operate with 24 VDC user supplied power supply F4 16AD 2 605 16 channel analog input module 12 bit resolution ranges 0 5V 0 10V Designed to operate with 24 VDC user supplied power supply D4 02DA PPX U 01DA 606 2 channel analog output module 12 bit resolution ranges 1 to 5V 0 to 10V 4 to 20mA Designed to operate with 24 VDC user supplied power supply F4 04DA 405 4DAC 2 607 limited availability 4 channel analog output module 12 bit resolution ranges 4 to 20 mA 0 to 5V 0 to 10V 5V to 5V 10V to 10V Not recommended for new development use F4 04DA 1 or F4 O4DA 2 Designed to operate with 24 VDC user supplied power supply F4 04DA 1 608 4 channel analog output module 12 bit resolution range 4 to 20mA Designed to operate with 24 VDC user supplied power supply F4 04DA 2 609 4 channel analog output module 12 bit resolution ranges 0 to 5V 0 to 10V 5V to 45V 10V to 10V Designed to operate with 24 VDC user supplied power supply F4 04DAS 1 612 4 channel analog output m
207. tor and cable with pigtail 3m length FA CABKIT 1114 Universal cable kit for all CPUs with RS232C ports and personal computers Comes with four pre wired D Sub to modular adapters which can connect most RS 232C ports using a single unshielded 7ft 2 1m cable included Includes manual with product Note Does not include 15 pin connector for bottom port of of D2 250 CPU FA 24PS 1177 24VDC power supply 1 2A open frame Comes with DIN rail mounting kit D4 ANLG M All DL405 Analog I O modules including the Thermocouple Input are covered in the DL405 Analog I O Manual Order separately D4 DCM M DL405 Data Communication Manual Order manual separately D4 HP M DL405 Handheld Programmer manual Order separately D4 HSC M DL405 High Speed Counter manual for D4 HSC Order separately D4 INTR M DL405 Interrupt Input Manual Order separately D4 INST M DL405 Installation and I O Manual Covers installation and wiring plus specifications of all discrete I O modules D4 REMIO M DL405 Remote I O components are covered in the DL405 Remote I O Manual Order separately D4 SLICE M DL405 Slice I O components are covered in the DL405 Slice O Manual Order separately Notes Our manuals are sold separately except for those accompanying software products or if otherwise specified Please put the manual part number on your order 1 00 Product List Nh Product List Programmable Logic Controllers Automation DL405 PLC Part Number Tl
208. ty also allows a peer to peer configuration of two DL405 systems with DCMs For other options H4 ECOM module Network Slave All DL405 CPUs have a built in network slave port If this port is occupied a DCM can be added to provide an additional network slave port In this case the DCM listens to the network for any messages containing the DCMs address The DCM deciphers the network commands carries out the consider the request to read or write data and sends confirmation and or information to the master station Since the DCM does not require any programming you can set the DCM communication parameters connect the cables and start transferring data Master slave Network 5 DL405 Specialty Modules ves DCM as master zs DCM slave Ti 02 240 slave b ie sb a l g i f p aan DL405 CPU hot 03 340 slave tom port Peer network A N A N N A o o 1 p 8 1 B b a b 0 I 0 Jj DCM as peer CM as peer MODBUS master MODBUS network using RTU protocol Network Slave Mode 3 MODBUS interface The DCM can be used as a slave station interface to connect your DL405 system to the MODBUS network using the MODBUS RT
209. udes cable and DIN rail mounting kit Includes manual with product DL405 CoProcessors F4 CP128 1 405 15ABM 576 Overdrive CoProcessor module 128K battery backed RAM 26Mhz clock Port 1 RS232C RS422 RS485 115 2K baud max Port 2 RS232C RS422 RS485 57 6K baud max Port 3 RS232C 19 2K baud max uses unused RTS CTS lines from Port 1 Commander programming software for Windows included on CD ROM F4 CP128 R 405 15ABM RM 576 CoProcessor module 128K battery backed RAM 16Mhz clock Port 1 RS232C RS422 RS485 115 2K baud max Port 2 300 1200 2400 baud radio modem Port 3 RS232C 9600 K baud max uses unused RTS CTS lines from Port 1 Commander programming software for Windows included on CD ROM F4 CP512 1 405 51ABM 576 Overdrive CoProcessor module 512K battery backed RAM 26Mhz clock Port 1 RS232C RS422 RS485 maximum baud 115 2K Port 2 RS232C RS422 RS485 maximum baud 19 2K Port 3 RS232C maximum baud 9600 uses unused RTS CTS lines from Port 1 Commander programming software for Windows included on CD ROM F4 CP128 T 405 12ABM TM 576 Overdrive CoProcessor module 128K battery backed RAM 16Mhz clock Port 1 RS232C RS422 RS485 maximum baud 115 2K Port 2 RS232C or full duplex 300 1200 2400 baud telephone modem Port 3 RS232C maximum baud 9600 on unused RTS CTS lines from Port 1 Commander programming software for Windows included on CD ROM F4 CP M CoProcessor manual packaged with FA BASIC M manual Order
210. ule 8 isolated Operating Voltage 4 75 26 5VDC Output Type NPN Open Collector Peak Voltage 36VDC ON Voltage Drop 0 6VDC 0 1A Max Current Resistive 0 1A point 1A common 7A per module total Max Leakage Current 00m 36vDC Max Inrush Current 1A for 1ms 700mA for 100ms Minimum Load 0 1mA Base power Required 5v DL405 I O Specifications E a 800MA max External DC Required 24VDC 10 850mA per common 7 0A total max OFF to ON Response 0 1ms On to OFF Response 0 2ms Terminal type See ZIPLinks note below Removable connectors sold separately Use ZIP inks or the connectors cables on page 549 Status Indicators Logic side ON Voltage Drop H 5VAC 2A Weight 7 407 210g Fuses None Only 32 status points can be displayed at one time on the front of the module In the A B position the status of the first group of 32 output points A0 AT7 BO B17 are displayed connector 1 In the C D position the status of the second group of 32 output points CO CT7 DO D17 are displayed connector 2 1 If you are using 64pt modules you cannot install any speciality modules in slots 5 6 or 7 of the local CPU base 2 Modules are only allowed in expansion bases if you are using the D4 450 CPU and ALL bases in the system are D4 xB 1 hases Points 64 56 48
211. umulator Logic Instru And AND Logically ands the lower 16 bits in the accumulator with a V memory location And Double ANDD Logically ands the value in the accumulator with two consecutive V memory locations And Formatted ANDF DL440 amp DL450 Only Logically ands the value in the accumulator and a specified range of discrete memory bits 1 32 And with Stack ANDS DL440 amp DL450 Only Logically ands the value in the accumulator with the first value in the accumulator stack Or OR Logically ors the lower 16 bits in the accumulator with a V memory location Or Double ORD Logically ors the value in the accumulator with two consecutive V memory locations Or Formatted ORF DL440 amp DL450 Only Logically ors the value in the accumulator with a range of discrete bits 1 32 Or with Stack ORS DL440 amp DL450 Only Logically ors the value in the accumulator with the first value in the accumulator stack Exclusive Or XOR Performs an exclusive or of the value in the lower 16 bits of the accumulator and a V memory location Exclusive Or Double XORD Performs an exclusive or of the value in the accumulator and two consecutive V memory locations Exclusive Or Formatted XORF DL440 amp DL450 Only Performs an exclusive or of the value in the accumulator and a range of discrete bits 1 32 Exclusive Or with Stack XORS DL440 amp DL450 Only Performs an exclusive or of the value in the accumulato
212. utomatically by using the auto tuning feature Specify reset time of 0 to 65535 seconds Reset may also be determined automatically by using the auto tuning feature Stops the reset action when the PID output reaches 0 or 100 Bias is automatically adjusted when the process temperature begins to respond the derivative time 0 to 65535 seconds Rate may also be determined automatically by using the Auto Tuning feature Alarm Specifications Specifies the temperature deadband on alarms The alarm will remain active while the temperature is outside the alarm limit minus the deadband Speci Deadband Temperature High Temperature has risen above the programmed limit Temperature has fallen below the programmed limit Temperature Low Deviation AY output or CR may be activated when the high or low temperature is further from the Setpoint than the programmed deviation limit Broken Transmitter This alarm is turned on when the RTD of Thermocouple is burned out or missing PLC and PC Products 5 8 1 DL405 Specialty Modules Macnetic Purse Input MODULE Magnetic Pulse Input Module Overview The F4 8MPI is an eight channel Magnetic Pulse Input CoProcessor Module It is designed to take input pulses from Hall effect type magnetic pick ups typically found on turbine meters tachometers and signal genera tors and perform calculations Up to eight differential inputs from magnetic pi
213. very flexible when it comes to I O addressing For example you specify the starting addresses number of total points etc when you set up the system Manual addressing and choice of data type designators With Remote I O or Slice I O you can choose the designator type that is used for the addresses For example you could choose to map the remote points into GX data types or GY data types or even l En E Input X100 XO X20 Y100 li X17 X17 X57 YT7 8 point modules A consume 16 points Inputs start at X0 Outputs start at YO Addresses are automatically assigned to each module Automatic annetun available for Slice 1 0 Slice I O also allows you to use a form of automatic addressing If you choose this method the addresses are automatically assigned starting at X200 for inputs and Y200 for outputs If you use this method each Slice I O unit consumes 16 input points and 16 output points Any points that arent on the unit are consumed but are unused New modules do not cause conflicts PLC and PC Products 5 5 3 DL405 Power Requirements CHECK THE Power BUDGET Verify your power budget requirements Your I O configuration choice can be affected by the power requirements of the I O modules you choose When deter mining the types and quantity of I O modules you will be using it is impor tant to remember there is a limited amount of power available from the power supply The ch
214. ware utility that makes config uring the module as simple as clicking on features and filling in the blanks No Two 100kHz up down counters ladder logic is needed to or quadrature inputs operate this module Two 25kHz pulse although you may use some outputs for ladder logic to coordinate stepper or your PLC program with servo drives your applications high speed requirements Key features include Two quadrature encoder inputs or four 100kHz high speed counters 32 bit count range for 2 1 bil lion counts Two programmable pulse outputs support Trapezoid Velocity S curve or pro gram controlled Dynamic Positioning or four dis crete isolated outputs for responding to counter pre sets 128 presets CoR four built in Pulse catch feature allows discrete isolated the module to read four outputs to respond inputs each having a pulse to counter presets width as small as 0 1ms i n Programmable filters for Fill in the blank configuration of counters and pulse outputs saves time reading up to four input signals to ensure input sig nal integrity Can use multiple modules in local DL405 base Limitations All input func tions or all output functions can not be done simultane ously Counting and pulse out can be done simultane ously however the module does not internally support closed loop control Check page 412 in the DL205 section for specific details PLC and PC Products i
215. y on board Upgrade to 15 5K by choosing an Wide range of Comparative Contacts optional memory cartridge The memory Hiden Ko v3 cartridge is recommended since it is remov gt OUT able in the event of problems Four different types of drum sequencers Full array of instructions p Star TUNES AUNT i i 1 i T ng 3 Time driven Imagine if someone asked you to write a LITE ELS iride qu E book but then told you that you could WOE BIS P Mein dae Ime event wl only use 50 different words That would mask 3 Time amp event with bit be a tough job The same is true for mask and word output writing a PLC program The right Leading edge trigger comes on for one scan asl Y4 our instruction can greatly simplify your control program The D4 450 supports over 200 powerful instructions These include Easily access a single bit of a V memory location B1450 15 B1500 3 Lom OUT Four types of drum sequencers each with 16 steps and up to 16 outputs e Leading and trailing edge triggered one shots functions via easy to use box instructions e Bit of word manipulation bit set reset etc Take the Sine L Output Double Word Real Number Trigonometric functions Floating point conversions Note if you are
216. y the 4 digit BCD value in the first level of the accumula tor stack The result resides in the accumulator Add Binary Top of Stack ADDBS DL440 amp DL450 Only Adds the bina ry value in the accumulator with the binary value in the first accumula tor stack location The result resides in the accumulator Subtract Binary Top of Stack SUBBS DL440 amp DL450 Only Subtracts the binary value in the first level of the accumulator stack from the binary value in the accumulator The result resides in the accumulator Multiply Binary Top of Stack MULBS DL440 amp DL450 Only Multiplies the 16 bit binary value in the first level of the accumulator stack by the 16 bit binary value in the accumulator The result resides in the accu mulator Divide Binary Top of Stack DIVBS DL440 amp DL450 Only Divide a value in the accumulator by the binary value in the top location of the stack The accumulator contains the result Increment INC Increments a BCD value in a specified v memory loca tion by 1 each time the instruction is executed Decrement DEC Decrements a BCD value in a specified V memory location by 1 each time the instruction is executed Number of Co tructions Binary BIN Converts the BCD value in the accumulator to the equiva lent binary value The result resides in the accumulator Binary Coded Decimal BCD Converts the binary value in the accumu lator to the equivalent BCD value The result resides in the accu
217. ystem has been limited to only accepting specialty modules in the local CPU base The 1 bases must be used with the D4 450 CPU to remove this limitation The part numbers for the new bases are D4 04B 1 D4 06B 1 and D4 08B 1 Note you cannot simply add a 1 base to an existing system to gain specialty modules in expansion bases Instead you must replace the CPU and all other expansion bases as well You can add the 1 bases in an existing system but they are subject to the limitations of the regular bases 4 slot hase 6 slot base o o B CPU CPU o N o CPU Expansion Unit or 1 0 Slot Remote Slave Slot Slot base Base KETE Expansion o k 33 1m Connectors D B c l Oo r No Both bases must he No Must use new type Yes Uses D4 450 D4 450 CPU and new bases 6 B d al 5 c D4 04B 1 PLC and PC Products 5 5 7 v DL405 Specialty Modules SERIAL Data Communicarions MODULE Mode 1 Extra communications port Data All DL405 CPUs offer at least two built Communications in communication ports The D4 450 even has four ports However if even Module more communication ports are needed additional Data Communication Modules can be added As an extra communication port the DCM has specifications identical to port 1 on the DL405 PLCs Plus it offers a higher baud rate Whatever can be connected

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