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1. 39 Schematic for Remote Shutdown 39 Two InvertereCharger Series Operation 85 InvertereCharger Dimensions 100 Residential Backup 102 Typical Marine 103 Batteries Connected in 1 116 Batteries Connected in 117 Series Parallel and Cross Tied Connections 118 Three Stage Charging 120 xiii PROSINE 2 0 INVERTEReCHARGER UsER s MANUAL xiv 445 0089 01 01 IMPORTANT SAFETY INSTRUCTIONS AN WARNING This manual contains important safety and operating instructions as prescribed by UL and CSA specifications for inverterechargers used in residential RV and marine applications Before you install and use your PROsine 2 0 InvertereCharger be sure to read and save these safety instructions General Safety Precautions 445 0089 01 01 1 Before using the inverterecharger read all instructions and cautionary markings on the inverterecharger the batteries and all appropriate sections of this manual Do not expose the inverterecharger to rain snow spray or bilge water To reduce risk of fire hazard do not cover or obstruct the ventilation opening
2. SNL Do not disturb factory wiring aad Tm wire nuts or crimp on wire caps depending on type of installation Figure 13 Single Hardwire Output With GFCI outgoing AC cable 30 445 0089 01 01 SECTION 3 INSTALLATION Step 7 Connecting the DC Cables CAUTION Before making final DC connection check cable polarity at both the battery and the inverterecharger Positive must be connected to positive negative must be connected to negative Reversing the positive and negative battery cables will damage the inverterecharger and void your warranty This type of damage is easily detected WARNING Fire Hazard Use only copper wire rated 75 C minimum Make sure all DC connections are tight to a torque of 216 240 inch pounds 24 27Nm Loose connections will overheat Follow the procedure given below to connect the battery leads to the terminals on the DC end The cables should be as short as possible and large enough to handle the required current in accordance with the electrical codes or regulations applicable to your installation Table 2 on page 21 specifies the minimum DC cable size and maximum fuse size for the PROsine 2 0 Do not route your DC cables through an electrical distribution panel battery isolator or other device that will cause additional voltage drops Figure 14 shows the DC end for your reference PROsi
3. 2000 wa tt Inverter Charger User s Manual tak takk XANI REX Smart Choice For Power Xantrex International Xantrex Technology Inc is the world s leading supplier of advanced power electronics with products from 50 watts to 1 megawatt in size for commercial residential and recreational markets as well as distributed and renewable energy markets The Company was formed by the merger of US based Trace holdings LLC and Canadian based Xantrex Technology Inc and was further expanded by the acquisition of Heart Interface Corporation and Cruising Equipment Company Xantrex s products include inverters battery chargers programmable power supplies variable speed drives and a range of sophisticated microprocessor based controllers with associated software Trace Holdings LLC through its divisions Trace Engineering and Trace Technologies brings to Xantrex market leadership in advanced power electronics for residential commercial and utility scale solar photovoltaic wind fuel cell advanced battery microturbine and backup power for grid connected and standalone applications Trace products range from one kilowatt to over one megawatt Heart Interface and Cruising Equipment Company are major suppliers of power inverters and instrumentation with a focus on the recreational and marine markets The products range in power from 50 watts to three kilowatts and include ad
4. 31 DC Grounding uium hee SUE odas 33 Step 8 Mounting the Display 34 Step 9 Connecting the Battery Temperature Sensor 35 Motintine Options pie Kies ates ye del Est ede Mangan dass 35 Mounting to the Negative Battery Terminal 35 Mounting to the Side of the Battery 36 Step 10 Connecting the Remote Shutdown 38 Materials Required ccc A heeds es 38 Installation Steps i o2 ee bone na Biv Pade tat ee os 38 c Sees Oks Bh RES ea qoas dee 39 Section 4 Configuration 41 Part 1 General Configuration Information 42 Entering Configure Mode 42 Entering Installer Only Mode 0 0 0 eee eee 42 Changing ee seva d 43 Changing Settings Example 1 43 Changing Settings Example 2 43 Part 2 Configuration Menus and Screens 44 Part 3 Configuration Options 46 Clear Errors in PROSIDE fata eos baie oie awd aan eA 46 Configure PROsine Basic 47 Configure PROsine Advanced Menu 48 Configure Displ
5. uu disconnect or circuit breaker Breakers for 120V and 240V Loads Typical Inside View of Load Panel Solid lines 2 bank system Dashed lines add cross tie jumpers to create a single bank system Ground Connect these points to the system ground electrode Figure 20 Two InvertereCharger Series Operation System 445 0089 01 01 85 PROSINE 2 0 INVERTEReCHARGER UsER s MANUAL 86 AC Input The AC input shorepower supply to the system must be a 120 240Vac split phase system that provides two line conductors referred to as L1 and L2 a neutral and ground Each PROsine requires a line neutral and ground run to it so 2 conductor plus ground cable is needed with a 30A max circuit breaker installed in the line conductor Typically these AC input cables originate in a distribution panel providing a main disconnect and the separate 30A circuit breaker required for the AC input of each PROsine That distribution panel referred to as the source panel also provides neutral and ground busses allowing for easy connection of the neutral and ground conductors in the cables AC Output The AC output of each inverterecharger requires a separate 2 conductor plus ground cable line neutral and ground run from the inverterecharger to a 120 240 Vac split phase sub panel for the loads The sub panel referred to as the load panel must be equipped with a double
6. Meca T UN LUN oec i 445 0089 01 01 RELATED DOCUMENTS 445 0089 01 01 PROsine 2 0 InvertereCharger Quick Installation Guide Part Number 445 0099 01 01 This document is included with your inverterecharger It is a job aid that provides instructions for installing the inverterecharger and its display panel It also provides a mounting template for the inverterecharger PROsine 2 0 InvertereCharger Display Panel Mounting Template Part Number 445 0101 01 01 This is provided with your inverterecharger PROsine 2 0 InvertereCharger Quick Reference Guide Part Number 445 0100 01 01 This document is included with your inverterecharger It provides frequently used information about configuring and operating the unit as well as system default values For additional product and company information have a look at our website www xantrex com xxiii PROSINE 2 0 INVERTEReCHARGER UsER s MANUAL xxiv 445 0089 01 01 Section 1 Introduction 445 0089 01 01 Congratulations on your purchase of the PROsine 2 0 InvertereCharger As part of the PROsine InvertereCharger family the 2 0 gives you quality power worry free operation and outstanding reliability Its integrated inverting charging functions and numerous power management features make it ideal for marine installations recreational and commercial vehicles and residential back up systems Quality Power The PROsine s true sine wave output i
7. Menu Items Access AC Breaker Size User Load Sensing User Equalize User Menu Choices or Information Displayed AC Breaker Size Set the AC breaker size to match the shorepower circuit breaker size to reduce circuit breaker nuisance tripping Values range from 0 30 amps Load Sensing Select Enabled if you want the unit to only turn on when a load is present In Load Sense mode the unit will periodically search for the presence of an AC load while it is inverting The unit will sleep if the load it detects is less than the Load Sensing setting or if there is no load Select Disabled if you want the inverter on full time rather than only when a load is present For further information about load sensing see Load Sensing Mode on page 64 Equalize Select Enabled or Disabled You can only select Enabled when the unit is charging and battery type is set to Flooded An equalization charge must only be performed on flooded non sealed or wet batteries and only as often as recommended by the battery manufacturer For details about Equalization mode see Appendix C Batteries starting on page 105 WARNING N If you select Enabled you must monitor the electrolyte specific gravity and level during the equalization phase to prevent over heating and battery damage CAUTION N During the equalization phase the DC system voltage may exceed 17VDC and therefore you should disconnect an
8. PART 5 SERIES SYSTEM OPERATION Invert Mode The two inverterechargers will operate strictly as a pair in Invert mode Before each cycle of AC output the two units confer over the sync cable to verify that the other unit has no errors and is ready to put out the next cycle A number of conditions must be met for the pair of inverterechargers to invert Invert mode must be enabled on both displays Noerrors can be present in either unit e The sync cable must be good e One or both sides of the AC input shorepower must be outside the transfer limits you have configured e g low voltage If shorepower becomes valid on both phases when the PROsine is inverting both units will synchronize to it and as a pair transfer to shorepower Any transfers or shutdowns etc will occur on both phases within one cycle of each other Charge Mode Both phases of the shorepower must be good before either unit will transfer to shorepower and be able to charge Therefore neither unit will charge unless both phases of shorepower are good However it is not necessary that both units have Charge mode enabled for one to operate NOTE If both inverterechargers are connected to one battery bank and are configured as primary secondary the charge operation is somewhat different than normal The primary charger performs the entire charge cycle The secondary charger completes the Bulk stage only allowing the primary char
9. xe UONdJosqy e jnoeul JX3 e X3 996 1ueun XEN eDeyoA XEN suas epo N ying e juemiyeo dwa M yeg e Aieneg adh azis 4 0 GOT GOT epow GOT eiqipny 10113 169 2 uoneun amp ijuoo jaaa doy eui 10149 uleis s e ueuM ILON 19seH 10413 oiny Jeueg NOUN 1 uo pejqeu3 2 Jeueg NOUN 1 uo pejqeu3 Jeueg Noy M ung UMOpInUS A JeueAu seues OV ZH Ov A OV yH ZH 469JsueJ1 OY A Ov esueg peo1 esues peo peo ezienb3 peo 9215 OV sonsouBeiq 1 Aejdsig pooueApy ouisodd 215 503 M IM AQ MNPNNS nue NOILVYENSIANOD p NOLLO3S PROSINE 2 0 INVERTEReCHARGER UsER s MANUAL PART 3 CONFIGURATION OPTIONS This section gives you information about the options on each configuration menu Refer to this section when you are
10. Define the operating parameters of the PROsine 2 0 including AC breaker size battery size battery type types of charge load sense capability etc e Adjust the display characteristics of the panel including an audible alert screen contrast and screen backlighting View current operational data Warning messages Error messages and Panel fault messages in order to monitor and troubleshoot system performance Two samples screens are shown below Menu 1 Configure AC Breaker Size PROsine General 15A 14 445 0089 01 01 SECTION 2 PRODUCT ORIENTATION Menu Navigation and Data Selection Buttons 445 0089 01 01 When the DISPLAY switch is set to CONFIGURE the menu navigation and data selection buttons operate as follows Press This Button To m eo gt m Cancel changes made to data Back up one menu level m 2 c c gt Back up one menu item m 2 c 4 Proceed to next menu item gt gt c gt Increase data value or cycle through available options v DATA Down Decrease data value or cycle through available options ENTER Save changes or proceed to next menu level Examples of how to change configuration settings are given on page 43 Further information about viewing Display mode screens is provided on page 69 15 PROSINE 2 0 INVERTEReCHARGER UsER s MANUAL BATTERY TEMPERAT
11. PART 3 CONFIGURING A SERIES SYSTEM 445 0089 01 01 Configure each inverterecharger through its display panel Refer to Part 2 Configuration Menus and Screens on page 44 for an overview of configuration options Refer to Part 3 Configuration Options on page 46 and following for specific configuration items To configure the series system 1 Set up the usual parameters battery size and type AC transfer conditions etc and make sure both inverterechargers are configured the same Select one unit to be the master and the other to be the slave Configure AC Series Mode on the PROsine Advanced menu as master SP and slave SP respectively SP refers to Split Phase Any 120Vac loads that require the fastest possible transfer should be powered by the master unit If the two PROsines are connected to the same battery bank configure Charger Mode on the Battery menu to be Primary for the master and Secondary for the slave If the two inverterechargers are connected to separate battery banks set Charger Mode to Standalone for both inverterechargers Your system is now ready for operation 91 PROSINE 2 0 INVERTEReCHARGER UsER s MANUAL PART 4 SERIES SYSTEM STARTUP TEST gt test the system s inverting and charging functions 1 Apply DC to both inverterechargers by closing the battery disconnect s Remove AC by opening the AC input source breaker On both inverterechargers s
12. XV Explosive Gas xvi Precautions When Working With Batteries xvi Materials Last 2 bI Patek LIE Ree Meme Lb xviii MEC MP ELIT Xx Return Material Authorization Policy xxi Return Material Procedure 0 0 0 cette nes xxi Contents amp Organization of This Manual xxil Related Documents e xxiii Section 1 Introduction 1 The Heart of a Sophisticated Independent Power System 2 Inyer ng ioi su pr edet c S a ede et e hg ex thes 2 Charging D MERE E PP EE Nd RUNE Qe as 3 Power System Management 4 Section 2 Product Orientation 7 InvertereCharger Features 0 0 cece en 8 InvertereCharger AC End eens 8 AG Panel Options z u ouo pav pem 9 InvertereCharger DC End ccc eee O aA 10 DG Terminal Covers ree ett Gaye tee rere 10 Display Panel Features s crater et amp rev ULE Fe PENES E dS 11 DISPLAY Mode Switch cette eee 12 INVERTER hah ccs VEREOR UC oe 12 INVERTEREEDS 52 neuPLie4eM LEO ee rb m eer es 12 CHARGER 6 i reu eco tede ewe eee ee s 13 CHARGER EBDS oe te de Rd alude aont seats 13 HCD Panel nte tese aay pe lebe Pagus 14 Data Display Mo
13. 107 PROSINE 2 0 INVERTEReCHARGER UsER s MANUAL Enclosures Batteries must be protected inside a ventilated enclosure The enclosure should be ventilated to the outdoors from the highest point to prevent the accumulation of hydrogen gases released in the charging process An air intake should also be provided at a low point in the enclosure to allow air to enter the enclosure to promote good ventilation Temperature The effective capacity of a battery is reduced when the battery is cold This phenomenon is more significant with lead acid type batteries compared to alkaline types When the internal temperature of a lead acid battery is 32 F 0 C the capacity can be reduced by as much as 50 This effectively reduces the size of the system s gas tank requiring more frequent refueling by the charger This should be considered when you design the system If extremely low temperatures are expected where the system is going to be located a heated equipment room should be considered If the system is located in an unheated space an insulated enclosure is highly recommended for the batteries During the charging process the batteries release heat due to the internal resistance of the battery If the batteries are insulated the heat can be kept in the batteries to keep them warmer This will substantially increase the performance of the system Insulated battery enclosures also ensure that the temperatures of individual battery c
14. 84 System Overview Series operation refers to a specific wiring configuration that allows you to connect two PROsine 2 0 InvertereChargers in a way that produces two 120V phases which are synchronized to produce 240V This is commonly referred to as a 120 240 Vac split phase supply or 240V single phase with a center tap neutral and is the same as the utility connection to most houses This series system can power both 120Vac and 240Vac single phase loads Two PROsine InvertereChargers connected in series can provide up to 4KW continuous power to almost any combination of 120V and 240V loads NOTE Each inverterecharger is still limited to 17A continuous For example you cannot put 9A of load on one phase and 25 of load on the other System Components A two unit series operation system requires the same components that a single inverterecharger system requires In many cases however two components are required some are applied differently and a 10 foot series sync cable is required See Figure 20 445 0089 01 01 SECTION 7 SERIES OPERATION o o o o o L Ee iz F Split Phase 0 4 Utility Supply DC Fuse SZ I from Master disconnect or it Source Panel ed circuit breaker it A Ground iI 30A I I L2 Q gt o o o o E T I Slave T Il Piety pa Pa 9
15. Ajustable wrench or appropriately sized sockets and ratchet Adjustable and or locking pliers Torque wrench suggested not required Soft bristled brush a discarded toothbrush works fine 6 inch scrub brush Inexpensive 1 2 inch chip brush or soldering brush Eye protection Rubber gloves Water hose with spray nozzle or five gallon watering bucket Empty spray bottle Baking soda Always keep on hand in the event of a spill Hand cleaner or soap Towel After reattaching cables liquid neoprene or white lithium grease available at auto RV and marine stores WARNING N Review the Important Safety Instructions on page xv before you begin Battery Enclosure and Batteries Mix four ounces of baking soda with a gallon of fresh water and fill a spray bottle Spray the solution on all exposed surfaces of the battery compartment and wash down the exposed surfaces of the batteries and their enclosure Scrub stubborn areas with the scrub brush Baking soda will neutralize any acid that may have collected on these surfaces Finish by rinsing with water Terminals amp Lugs Loose battery terminals and lugs exposed to open air corrode rapidly The corrosion appears as a white powder or granular foam on the terminals and any nearby exposed metal parts This is actually a crystallized form of sulfuric 445 0089 01 01 APPENDIX C BATTERIES acid If it contacts your skin it will cause burns unless you rinse it off im
16. Equalization will be carried out after an absorption charge if the batteries 67 PROSINE 2 0 INVERTEReCHARGER UsER s MANUAL are not fully charged or right away if fully charged When equalization has been requested the CHARGING LED is on and the EQUALIZE LED is flashing When the system is in equalization CHARGING is on and EQUALIZE is on 4 During equalization measure the S G When all cells have an S G of approximately 1 265 terminate the charge by setting the CHARGER switch to DISABLE As a safety feature the PROsine will exit Equalize mode after a specified period depending on battery type If the S G is still rising just before the charger exits equalization restart the process by requesting an equalization charge 5 When equalization is finished check the battery electrolyte level Top up as necessary with distilled water only Operating Limits for Charger Operation Power Share 68 Output Current The maximum output current for the PROsine 2 0 is 100 amps You can reduce the total output if you change the Battery Size setting on the Configure Battery menu see page 52 or the maximum AC Breaker Size setting on the Configure PROsine General menu see page 47 Input Voltage The charger can operate over the range of 90 135Vac This wide range allows the PROsine to deliver a maximum current to your batteries even when incoming AC voltage is less than ideal A built in surge protector protects the inverte
17. 107 series connection 111 117 starting 106 109 terminology 105 types of 106 vented 106 battery capacity 109 enclosures 108 location 107 maintenance 113 battery bank estimating requirements 110 recommended size 109 sizing example 111 sizing worksheet 112 battery capacity 123 129 INDEX battery monitor 89 battery requirements estimating 110 battery reserve capacity 109 battery size minimum recommended 109 Battery Temp jack 16 36 37 battery temperature 108 battery temperature sensor 35 attaching to battery terminal 35 attaching to side of battery 36 cable 36 function of 1 3 illustrated 16 in series installations 90 battery types described 106 bonding neutral to ground described 27 neutral to ground series system 88 bonding screw in load panel series installation 86 location of 27 series installations 88 settings 28 breaker rating AC 21 BTS See battery temperature sensor bulk charge 121 C C battery capacity 123 cable connections DC 33 cable lengths DC 21 31 cable lengths excessive 23 cable sizes DC 21 cable battery temperature sensor 16 36 cable display panel 11 34 cable series sync 86 charge algorithms 3 125 126 charge formulas See charge algorithms Charger LEDs 13 Charging 11 13 Equalize 11 13 Ready 11 13 Standby 11 13 charger output current vs AC input voltage 99 Charger switch 11 13 charging and equaliz
18. 240 inch pounds 24 27Nm Loose connections will overheat The system can be run from a single battery bank or from two separate banks A large single bank provides better surge capability for 120V loads and ensures that unbalanced 120V loads don t run down the battery on one inverter before the other The two PROsine 2 0 InvertereChargers charge the single battery bank cooperatively If you prefer to run separate battery banks the units can be configured to charge the batteries separately In either case Xantrex recommends that you use batteries of the same type size and condition e Connect each PROsine 2 0 to the battery making sure the polarity is correct For DC wiring steps refer to Step 7 Connecting the DC Cables starting on page 31 e Donotattemptto run DC cabling from the battery to one PROsine and then from that PROsine to the next The cable and fuse sizes required would be much larger than are practical and performance would suffer Your system may include some kind of battery monitor e g a current sensing shunt where all battery current must pass through one terminal for the sake of accurate data If this is the case the wires between the battery and the shunt must be very short and heavy because they carry the current of two PROsines up to 500A continuous which will require extremely large wire The wires from the shunt to each PROsine must be 250MCM with a 300A fuse in each of the positives to protect
19. If the unit is in elevated ambient temperature above 40 C you are required to reduce power draw according to the following chart to maintain regulatory compliance and to avoid over temperature shutdown Inverter Output Power vs Ambient Temperature Unit may shut down in this area Rated Continuous Outpu Power W 40 20 0 20 40 60 80 Ambient Temperature C PROsine Charger Output Current vs AC Input Voltage 445 0089 01 01 Max Charge Current vs Input AC Voltage 120 100 80 60 40 Max Output Idc A 20 Low Vac Low Vac Shutdow n 6V Shutdown Low Vac Input Vac V rms Level Shutdown 2V P 99 PROSINE 2 0 INVERTEReCHARGER UsER s MANUAL InvertereCharger Dimensions H i O E 2 E o oy x o wo a oo O o TI E E io S e 2 amp e 11 3 8 289mm Figure 21 InvertereCharger Dimensions 100 445 0089 01 01 Appendix B Typical System Diagrams Each PROsine 2 0 InvertereCharger installation is a custom designed system The diagrams in this appendix illustrate typical designs for e Residential backup See page 102 e Marine installations See page 103 For a typical RV or Fleet Vehicle installation se
20. The remote shutdown signal RS RS requires a source of 5 18Vdc which is capable of supplying 5 18mA to enable the inverterecharger This power source must be limited to Class 2 levels by an approved 1A fuse The power source will often be one of the existing system batteries the vehicle starting battery or the inverterecharger battery In this case the 1A fuse must be located in the positive side of the circuit as close as possible to the power source Note that the remote shutdown feature will only function when the ON OFF REM switch is set to REM Materials Required You need two high quality 26AWG 4 conductor telephone cables with connectors attached one 10 feet maximum one 100 feet maximum one 1 2 phone line splitter and a 1A fuse and in line fuseholder In addition you might require a single pole single throw switch or alternatively you can use a vehicle ignition switched circuit You can obtain these from local hardware electronics and automotive stores Installation Steps See Figure 18 and Figure 19 To connect the remote shutdown feature 1 Select of the two cables and cut it at a convenient location for connecting to your Remote Shutdown Switch See Figure 18 to identify the RS and RS wires Insulate the two middle wires so they don t short Connect RS to the positive of a switched fused voltage source of 5 18V wa Pw Connect the RS to the return of this voltage source
21. for AC cable Figure 12 Hardwire AC Output Option Top cutaway view of wiring compartment 445 0089 01 01 29 PROSINE 2 0 INVERTEReCHARGER UsER s MANUAL Connections for Single Hardwire Output With GFCI Figure 13 is a cutaway top view of the PROsine 2 0 wiring compartment showing one set of outgoing AC wires with the GFCI option gt To make the AC output wiring connections 1 Run 10OAWG 2 conductor plus ground through one of the cable clamps on the AC end 2 Strip about two inches of the jacket from the AC cable and separate the wires Strip insulation from each of the wires according to the guidelines given by the connector manufacturer 3 Connect the outgoing black and white line and neutral AC wires to the PROsine black and white AC output wires 4 Connect the outgoing ground wire to the chassis using one of the screws marked 5 Tuck the wires into the left hand side of the wiring compartment so they don t interfere with the GFCI assembly WARNING Shock Hazard If you are not using the hardwire output circuit you must cap off its line and neutral wires Use twist on wire nuts where allowed use crimp on wire caps in other applications grounding screw L Cutaway view of PROsine 2 0 wiring compartment as seen from the top N VSS CARERE leere eee N N N N AV N N N N N N N N N N BRS S S I D iT
22. 0 016s was greater than the user set maximum acceptable operating voltage Low Average V In The rms voltage as calculated over 16 cycles 0 25s was less than the user set minimum acceptable operating voltage Hi Average V In The rms voltage as calculated over 16 cycles 0 25s was greater than the user set maximum acceptable operating voltage Low Frequency The frequency was less than the user set minimum acceptable operating frequency High Frequency The frequency was greater than the user set maximum acceptable operating frequency V In Cycle Delta The present cycle of shorepower is significantly different from the previous cycle This is a fast method of recognizing an imminent power failure and is caused by a sudden change in the waveshape magnitude or frequency of the shorepower AC V In Step Delta The shorepower contains large repetitive sharp edges which are incompatible with the PROsine and which you may not want to pass to your loads This might be caused by a modified sinewave inverter or generator 74 445 0089 01 01 SECTION 6 TROUBLESHOOTING Warning Messages Warning messages appear on the display panel LCD to alert you to an impending system change Warnings do not affect operation Some Warning messages appear as You can retrieve the previous twenty Warning and or Error messages by placing the unit in Configure mode and then selecting View Last 2
23. 445 0089 01 01 SECTION 3 INSTALLATION 6 Plug the cables into the splitter and connect to the PROsine 2 0 as shown in Figure 18 The Remote Shutdown feature is now ready for use For operating information see ON OFF REMote Control of InvertereCharger Operation on page 63 Plug into Battery Temp 1 2 phone Battery Temperature jack on inverterecharger line splitter Sensor cable RSt 26AWG 4 conductor telephone cable NOTE The retaining clip is on the opposite side of the connector Phone Line Splitter Jack Sensor Cable RS x Sensor RS _ E Battery Temp Opto Coupler L See Options 1 amp 2 Option 2 Fuse Do not connect to Amp max these wires they are iti Rer used for the Battery ee Temperature Sensor Source Figure 19 Schematic for Remote Shutdown Feature Next Steps At this point you have installed the inverterecharger system and are now ready to configure it 1 Read the configuration procedures in Section 4 Configuration 2 Reconnect the AC shorepower supply 3 Use the display panel to configure the inverterecharger 445 0089 01 01 39 PROSINE 2 0 INVERTEReCHARGER UsER s MANUAL 40 445 0089 01 01 Section 4 Configuration 445 0089 01 01 This section explains how to configure the PROsine 2 0 InvertereCharger to best meet your electrical
24. Bulk Absorption Overcharge and Float steps 56 445 0089 01 01 SECTION 4 CONFIGURATION 445 0089 01 01 2 step The inverterecharger will only perform the Bulk Absorption Overcharge and Standby steps Some battery manufacturers and users believe that batteries should not be Float charged CVCC Constant Voltage Constant Current mode also called Constant Mode This mode is not intended as a standalone battery charger It may be used as a power supply mode but still requires the presence of a battery in the system 57 PROSINE 2 0 INVERTEReCHARGER UsER s MANUAL Diagnostics Menu 58 Menu Items Access PS System Mode Read Only View Last 20 PROsine Faults PROsine Fault 0 Read Only PROsine Fault 19 View Last 10 Panel Faults e Panel Fault 0 Read Only Panel Fault 9 AC Bad Cause Read Only View Software Versions e VP Software Revision Read Only HVP Software Revision Display Software Revision Display EEPROM Revision View System Temperatures Panel ambient temp Read Only Unit Temp 1 Unit Temp 2 Menu Choices or Information Displayed The screens on the Diagnostics menu are Read Only They let you monitor and troubleshoot the status of your PROsine system For example if the unit is continually recording Warnings about low battery voltage you can view the messages and take appropriate corrective action The following items appear on
25. PROSINE 2 0 INVERTEReCHARGER UsER s MANUAL Table 8 Warning Messages Warning Message Details Action Inv Low Batt VIt Low battery voltage invert Check battery state of charge and re charge if mode necessary Check for proper DC cable size Check all connections for tightness Inv High Bat VIt High battery voltage invert mode Check for external charging sources and Chg High Bat VIt Charger high battery voltage disable if necessary ACInRevPolarity Input AC line and neutral The unit will continue to operate For safest wiring polarity is reserved operation however you should correct the Check to see that the Lineside AC input polarity of the AC source shorepower has a voltage to ground and the neutral side does not AC Out Overload AC output overload Reduce the AC load so that even for short times AC output current does not exceed 26A AC In V Too Low AC input voltage too low Check for bad cabling There may be too many loads on the AC supply line Reduce the AC dropout level AC In V Too High AC input voltage too high Check the AC input shorepower source voltage and correct if necessary or raise the AC input high voltage limit Bat Tmp SnsrShrt Battery temperature sensor Install a new sensor short detected Memory Warning EEPROM memory CRC is Call Xantrex incorrect Equalizing The unit is equalizing Refer to page 122 disconnect any sensitive loads and monitor
26. See Materials List on page xviii for information about the crimp on ring terminals to be used with this option DC Terminal Covers Two covers ted for positive and black for negative are supplied to prevent accidental contact with the cabling connectors after installation Figure 5 DC Terminal Cover Top View on Left Bottom View on Right 445 0089 01 01 SECTION 2 PRODUCT ORIENTATION DISPLAY PANEL FEATURES 445 0089 01 01 The display panel lets you monitor and control the PROsine 2 0 system For convenience the liquid crystal display LCD is backlit and the panel can be configured so an audible tone alerts you to any warnings or system faults that occur The panel s features are described below Profine 2000 watt Inverter Charger Figure 6 DATA ENTER ENABLE ENABLE STANDBY STANDBY READY INVERTING CHARGING AC IN CONFIGURE DISPLAY PROsine 2 0 InvertereCharger Display Panel Feature Description DISPLAY mode switch INVERTER switch and status LEDs CHARGER switch and status LEDs Menu navigation and data selection buttons LCD display 6060000 Two input jacks not illustrated on the bottom of the unit behind the faceplate Either jack can be used for the communication cable that connects the panel to the inverterecharger The
27. Series Sync Cable If you are connecting two PROsine inverterechargers in series you will need a Series Sync cable Contact Xantrex or your distributor about the Wiring Enclosure and the Series Sync cable Purchase the crimp on ring terminals from a local supplier If any of these materials are missing or are unsatisfactory in any manner please contact Customer Service Phone 1 800 670 0707 Toll free 1 360 925 5097 Direct Fax 1 360 925 5143 Email customerservice xantrex com 445 0089 01 01 PROsine 2 0 InvertereCharger Communications cable User s Manual Quick Installation Guide Quick Reference Card ABYC Warning Label Figure 1 PROsine 2 0 Materials as Shipped NOTE For Marine Installations For marine installations you must attach the ABYC Warning label in a conspicuous location on the AC load panel The Warning label is supplied with your PROsine 2 0 InvertereCharger and is illustrated below WARNING HAZARD VESSEL IS EQUIPPED WITH A DC TO AC POWER INVERTER DISCONNECT ALL ELECTRICAL SOURCES INCLUDING THE INVERTER S AC AND DC INPUTS BEFORE SERVICING VESSEL S ELECTRICAL SYSTEMS 445 0089 01 01 xix PROSINE 2 0 INVERTE ReCHARGER USER S MANUAL WARRANTY What does this warranty cover Xantrex manufactures its products from parts and components that are new or equivalent to new in accordance with industry standard practices This warranty covers any defects in w
28. and the inverter will come on Once the INVERTING LED is on the inverterecharger is ready to deliver AC power to the loads NOTE If you are having problems with any of your loads refer to Inverter Applications on page 81 Load Sensing Mode The PROsine s Load Sensing mode reduces power consumption in order to conserve battery capacity When the inverter is ENABLED the inverterecharger can be configured to search for an acceptable AC load It does this when you Enable Load Sensing on the Configure PROsine Basic Menu and set Load Sensing parameters on the Configure PROsine Advanced Menu The unit will sleep if it doesn t detect a load that meets the Load Sense parameters This sleep mode shuts off much of the inverterecharger s power control circuitry and thereby reduces the standby current draw considerably When an acceptable load is detected full output power is available In Load Sense mode the INVERTING LED flashes approximately once a second Operating Limits for Inverter Operation 64 Power Output The continuous output rating for the PROsine 2 0 is 2000 watts or 17 amps 120Vac surge to 4 5kW It can deliver this power in an ambient surrounding temperature that is up to 40 C Above this temperature you must reduce the demand or the unit may shut down See the chart on page 99 for details 445 0089 01 01 SECTION 5 OPERATION The inverterecharger should be able to o
29. approximately 800 divided by 10 80A from a 12V battery Motors are normally marked with their running current rather than their starting current Starting current may be three to six times running current The manufacturer s literature may provide more accurate information than the motor nameplate If large motors will be started you may need to increase the battery size to allow for the high start up demand 445 0089 01 01 APPENDIX C BATTERIES Battery Bank Sizing Example The following battery sizing example illustrates a typical calculation assuming an opportunity to charge the batteries every three days Table 11 Battery Sizing Example Daily watt hours needed for this A Power B Operating Time appliance Appliance Consumption per Day Ax B TV amp VCR 200 W 2 hours 400Wh Small microwave 800 W 15 mins 1 4 hour 200Wh oven 3 lamps 60W each 180 W 4 hours 720Wh Coffee maker 600 W 15 mins 1 4 hour 150Wh Hair dryer 1500W 6 mins 1 10 hour 150Wh Total Daily watt hours of AC load 1620Wh x Number of Days between charges 3 Total Watt hours of AC load between charges 4860Wh Battery Ah used between charges divide by 10 for 12V system divide by 20 for 24V system 486Ah Recommended Battery Bank Size in Ah multiply by 2 972Ah This example illustrates how quickly your battery needs can escalate To reduce the required battery bank size you can either conser
30. battery electrolyte level and S G throughout Unit will now attempt to restart after an error OCCUIS Auto Restart After Error has been enabled Unit attempting to restart Auto Restart After Error has been enabled the error has cleared and the unit is restarting The unit will re start and provide 120VAC output without warning Disconnect any AC loads that could be hazardous if they were to become re energized without warning 76 445 0089 01 01 SECTION 6 TROUBLESHOOTING Table 8 Warning Messages Warning Message Details Action Unit will now run w o Panel Run without panel is enabled Loss of the display panel or damage to its cable will not prevent the inverterecharger from operating The inverterecharger can provide 120VAC without warning Unit will start with INV Enabled Inverter enabled on reset without panel feature is enabled The inverterecharger can provide 120VAC without warning Unit will start with CHG Enabled Charger enabled on reset without panel feature is enabled The inverterecharger can provide 120VAC and battery power without warning 445 0089 01 01 77 PROSINE 2 0 INVERTEReCHARGER UsER s MANUAL Error Messages Error messages indicate that there has been a change in system operation due to a detected condition You can retrieve the previous twenty Error messages by placing the unit in Configu
31. before charging If you need to remove a battery always remove the ground terminal from the battery first Make sure all accessories are off so you don t cause an arc Be sure the area around the battery is well ventilated xvii PROSINE 2 0 INVERTEReCHARGER USER S MANUAL MATERIALS LIST xviii Your PROsine 2 0 InvertereCharger package includes the items listed below See Figure 1 1 PROsine 2 0 InvertereCharger 1 Display panel 1 Communications cable 70ft 21m 1 Battery temperature sensor with a 25ft 8m cable 2 DC terminal covers 1 User s Manual 1 Quick Installation Guide includes inverterecharger mounting template 1 Mounting template for display panel 1 Quick Reference Guide 1 ABYC Warning label See the Note on page xix NOTE DC Wiring Enclosure For residential installations some installation codes may require a wiring enclosure for DC connections and cables Installation procedures are shipped with the DC Wiring Enclosure Crimp On Ring Terminals for DC Wiring Enclosure If you are using the DC Wiring Enclosure you should use crimp on ring terminals on the PROsine end of your DC cables Most box connectors set screw types are too large to fit in the enclosure without the risk of the connector shorting to the wall of the DC Wiring Enclosure Do not use any connector that does not provide at least 2mm clearance to the inside wall with the wire in place and the set screw tightened
32. by a device is less than the threshold of the Load Sense mode circuitry the device will not run See the Configure PROsine Basic Menu on page 47 and the Configure PROsine Advanced Menu on page 48 for ways to solve this problem Most likely the solution will be to defeat the Load Sense mode feature Fluorescent Lights amp Power Supplies Some devices cannot be detected when scanned by Load Sense circuitry Small fluorescent lights are the most common example Some computers and sophisticated electronics have power supplies that do not present a load until line voltage is available When this occurs each unit waits for the other to 81 PROSINE 2 0 INVERTEReCHARGER UsER s MANUAL begin To drive these loads either a small companion load must be used to bring the inverter out of its search mode or the inverter may be programmed to remain on by defeating the search mode feature See the Configure PROsine Basic Menu on page 47 and the Configure PROsine Advanced Menu on page 48 for ways to solve this problem Clocks The inverter s crystal controlled oscillator keeps the frequency accurate to within a few seconds a day Most clocks do not draw enough power to trigger the load sensing circuit In order to operate without other loads present the load sensing will have to be defeated See Configure PROsine Basic Menu on page 47 and Configure PROsine Advanced Menu on page 48 for ways to
33. changing system settings The information in this section is arranged as follows Each configuration menu is identified by a heading e g Configure PROsine Basic Menu The heading is followed by a two column table that gives you a thumb nail overview of the menu The left column lists the items on this menu Theright column indicates whether the access mode is User Installer Only or Read Only The menu items or information displayed is explained after the table NOTE If you try to change data on a screen that contains read only data the following message appears for one second Read Only Data Press any key to remove this message Clear Errors in PROsine 46 Menu Item Access Clear Errors Note This configuration menu only appears when an error is active in the PROsine User Menu Choices or Information Displayed When an error has occurred you can select B Yes B No This acknowledges the error and tells the inverterecharger that you have attempted to clear the error condition and it should attempt a restart Whichever action you choose the last twenty faults are recorded and you can view them for diagnostic or troubleshooting purposes For information about Warnings Errors and Panel Faults see the Troubleshooting section that starts on page 71 445 0089 01 01 SECTION 4 CONFIGURATION Configure PROsine Basic Menu 445 0089 01 01
34. charge 120Vac in Voltage wave shape Sine The unit will not operate on or pass through a modified sine wave waveform Power factor 100A charge 120Vac in 20 98 on sine input Nominal frequency 60Hz DC Output Nominal voltage 12 0Vdc Min battery voltage for charging 0 0Vdc Max output voltage 17 5Vdc Nominal output current 100A Q x15 0Vdc Equalize mode max current 210A x17 5Vdc 445 0089 01 01 APPENDIX A SPECIFICATIONS Charger current derating Automatically reduce charger current as internal temperature exceeds 80 C input Vac approaches low transfer and ac input current approaches 80 of breaker setting Efficiency at nominal output 284 Other Battery type settings Gel Flooded AGM Pb Ca Battery size settings 50 2000 Ahr Charge algorithms Custom 3 stage with factory default set points Custom 2 stage as above Manually engaged equalize with factory defaults CV CC User programmable setpoints Independent battery banks 1 Environmental Specifications Ambient Temperature Operating Temperature Range Storage Temperature Range 20 60 C with output derated above 40 C 40 70 C Humidity Operation Storage 5 95 RH non condensing System Transfer relay rating 30A 1 5hp Transfer time 16ms Transfer on bad voltage 85 110V for low AC 120 13
35. derived AC sources such as inverters and generators have their neutral conductors tied to ground in the same way that the neutral conductor from the utility is tied to ground at the AC source panel DC Cabling This includes all the cables and connectors between the batteries the DC disconnect and over current protection device and the inverterecharger All installations require multi strand insulated cables as well as disconnect and over current devices DC cable sizes are indicated by AWG notation or MCM notation Under the AWG standard a larger gauge number indicates a smaller wire diameter Under the MCM standard a larger number indicates a larger cable Wire size is usually marked on the cables for sizes this large Table 2 specifies the minimum DC cable size and maximum fuse size for the PROsine 2 0 The DC cables must be copper and must be rated 75 C minimum Table 2 Required DC Cable and Fuse Size DC Cable Length Cable Size Fuse Amps Less than 6 feet 250MCM 300A class T Between 6 and 12 feet 350MCM 300A class T 21 PROSINE 2 0 INVERTEReCHARGER UsER s MANUAL 22 DC Disconnects and Over Current Devices The DC circuit from the battery to the inverterecharger must be equipped with a disconnect and over current device This usually consists of a circuit breaker a fused disconnect or a separate fuse and DC disconnect Do not confuse AC circuit breakers with DC circuit breakers They are not in
36. for this part Route the DC supply cables from the battery bank to the inverterecharger Install a fuse and disconnect or breaker between the inverterecharger and the battery They must be installed in the positive side of the DC circuit as close as possible to the battery This protects your battery and wiring in case of accidental shorting See Table 2 on page 21 for required fuse size Attach one connector on the positive cable to the positive DC terminal on the DC end and then attach the other connector to the POSITIVE terminal on the fuse or breaker Observe the polarities carefully while completing the installation Use a wrench to tighten to a torque of 216 240 inch pounds 24 27Nm Test that the cable is secure Connect one connector on the negative cable to the negative terminal on the DC end Before proceeding check that cable polarity is correct and then connect the other end of the cable to the NEGATIVE terminal on the battery This is the last cable connection you make A spark is normal when it is made Use a wrench to tighten to a torque of 216 240 inch pounds 24 27Nm Test that the cable is secure Attach the DC terminal covers See Figure 15 on page 33 445 0089 01 01 SECTION 3 INSTALLATION Figure 15 DC Cable Connections DC Grounding To connect the DC ground The Chassis Ground lug on the DC end of the inverterecharger is used to connect the chassis of the inverterecharge
37. light duty periods Sealed Delco voyager Vents that look like Less Less resistance to Do not equalize Flooded they are removable maintenance over charging unless specified by but are not Sold as required than because they the battery Maintenance Free Flooded No consume water but manufacturer at attractive prices need to fill with cannot be refilled water Less expensive than gel Recombinant Hawker Energy Expensive Vents are Require no Can be damaged by Do not equalize Flooded Genesis often concealed Sold maintenance equalization unless specified by sealed Optima Yellow top using the following Non spillable Generally more the battery GNB Industrial phrases expensive manufacturer Evolyte Recombinant Valve Regulated Maintenance Free Starved Electrolyte Gel sealed Sonnenschein Expensive Sold Require no Damaged by Do not equalize Prevailer either as Gel or maintenance equalization West Marine Gelled Electrolyte Often can be Generally more SeaGel batteries used on its side expensive 124 445 0089 01 01 APPENDIX D BATTERY CHARGING REFERENCE PROsine 2 0 Charge Algorithms Table 14 summarizes the voltage and current setpoints for the charging algorithms These voltage setpoints are applied for a battery temperature of 20 C To determine the voltage setpoints at other temperatures apply the temperature coefficient as follows For example generic gel float voltage at 50 will b
38. majority of Panel Fault messages appear as Internal Error nnnn where nnnn is the number of the error If one of these errors causes the inverterecharger to shut down attempt to restart the unit If the error occurs again call Xantrex Other faults are listed in Table 10 Table 10 Panel Faults Panel Faults Error Details Panel Fault External communications No transmission has been received for 2 COMMI Timeout timeout Comm Port 1 seconds Check the communications cable between the display panel and the inverterecharger as well as the connectors Panel Fault COMM2 Timeout External communications No transmission has been received for 2 timeout Comm Port 2 seconds Check the communications cable between the display panel and the inverterecharger as well as the connectors Panel Fault Data Not Sent Menu data failed to be sent After 5 retries the data being altered on a menu could not be updated to the destination device Panel Fault Panel Unusable The panel s internal memory The panel will not work has been corrupted The inverterecharger itself is not affected and will continue to operate if you have selected Run Without Panel 80 445 0089 01 01 SECTION 6 TROUBLESHOOTING Inverter Applications The inverterecharger performs differently depending on the AC loads connected to it If you are having problems with any of your loads read this section Resistive Loads T
39. much as 22 amps to provide the same output Minimizing the AC current used by the charger means more current for your loads C The PROsine 2 0 uses a Power Share feature which senses the AC load on the system and gives priority to your AC loads thereby reducing the charger current to avoid nuisance tripping of the breaker 1 Sometimes the usual AC shorepower sources have low voltage To avoid loading these weak sources any further the charger automatically reduces its AC current draw as the AC voltage approaches the minimum acceptable level as set by the user Expandability As your power needs grow you can connect two PROsine 2 0 InvertereChargers in series mode to create a 120 240 Vac split phase system which is capable of supplying 4kW continuously Both of these 2 0 InvertereChargers can be connected to operate from a single but larger battery bank and will work in tandem to provide the fastest possible accurate charge 4 445 0089 01 01 SECTION 1 INTRODUCTION 445 0089 01 01 Auto Restart After Errors The PROsine 2 0 protects itself against numerous conditions e g AC overload or over temperature by shutting down You can program the inverterecharger to restart automatically when the cause of the shutdown has corrected itself NOTE Auto Restart After Errors is factory set to OFF since this feature can cause the inverterecharger to start unexpectedly and supply AC Run Without Panel The Run Without Panel
40. over current device 22 DC terminal covers 10 32 DC wiring enclosure mounting location 10 requirement for 18 32 to order xviii 18 dead batteries charging 3 deep cycle 105 deep cycle battery 22 106 default values for PROsine 2 0 system iii recording your settings iii depth of discharge DOD 111 123 Diagnostics menu 58 diagrams fleet vehicle system 19 marine system 103 residential backup system 102 RV system 19 dimensions display panel 34 inverterecharger 100 dimmer switch 1 Display jack 8 34 Display mode screens current reading 69 described 69 example 14 Display mode switch Configure 12 illustrated 11 Off 12 On 12 display panel communications cable 34 dimensions 34 illustrated 11 in series installations 90 mounting procedure 34 template 34 distilled water 66 68 106 113 distribution panel See AC source panel documents contents amp organization of User Manual xxii shipped with PROsine 2 0 xviii xxiii DOD depth of discharge 123 dry cell batteries xvii 445 0089 01 01 E electrolyte 105 electrolyte level 113 electrolyte level checking 67 68 75 76 106 electronics 82 Enter button 15 equalization guide to 124 procedure 67 recommended frequency 67 to reduce stratification 105 to reduce sulfation 105 equalization charge purpose of 3 120 122 equalization procedure 67 equalize enabling disabling 47 Error messages 78 Escape button 15 estimati
41. second jack can be used to connect future accessories 11 PROSINE 2 0 INVERTEReCHARGER UsER s MANUAL 12 DISPLAY Mode Switch Switch Position Description ON Puts the unit in Display mode Data Display screens are shown so you can monitor system performance OFF Power continues to be available to the panel so vital data like system errors and warning statuses can be checked CONFIGURE Puts the inverter in Configure mode Configuration screens are available and you can configure the system without turning on the inverter and charger functions INVERTER Switch This switch is active in all Display modes ON OFF CONFIGURE Switch Position Description ENABLE The inverter is enabled and will run if there is no shorepower NOTE Throughout this manual the term shorepower refers to AC input power from a utility grid generator or other source DISABLE When the AC power does not meet configuration parameters i e is bad the inverter is off and will consume minimal power When the AC power is good the inverter is off and will consume minimal power The inverterecharger s transfer relay is in the Pass Through position The transfer relay allows shorepower to pass through the inverterecharger to the AC output terminals whenever AC is connected unless there is an error or the PROsine is turned Off with the inverterecharger ON OFF REM switch INVERTER LE
42. service To qualify for the warranty dated proof of purchase must be provided and the product must not be disassembled or modified without prior authorization by Xantrex If your product requires warranty service please return it to the place of purchase along with a copy of your dated proof of purchase If you are unable to contact your merchant or the merchant is unable to provide service contact Xantrex directly at Phone 1 800 670 0707 Toll free 1 360 925 5097 Direct Fax 1 360 925 5143 Email customerservice xantrex com 445 0089 01 01 Return Material Authorization Policy You must obtain a Return Material Authorization RMA number from Xantrex before returning a product directly to Xantrex Products returned without an RMA number or shipped collect will be refused When you contact Xantrex to obtain service be prepared to supply the serial number of your product and its date of purchase as well as information about the installation or use of the unit Record this information on page ii of this manual Return Material Procedure If you are returning a product from the USA or Canada follow this procedure 1 Obtain an RMA number and a shipping address from Xantrex 2 Package the unit safely preferably using the original box and packing materials Include the following The RMA number A copy of your dated proof of purchase A return address where the repaired unit can be shipped 39390 A contact telephone numbe
43. serviceable parts Attempting to service the unit yourself could result in an electrical shock or burn NOTE If you need to obtain service see page xx Before you call Xantrex Customer Service record the information that is asked for on page ii Information About Your System This section is divided the following parts e General Troubleshooting Guidelines See page 72 e Shutdown Restart Without Error Message See page 73 e AC Bad Causes See page 74 e Warning Messages See page 75 e Error Messages See page 78 e Display Panel Faults See page 80 e Inverter Applications Loads See page 81 71 PROSINE 2 0 INVERTEReCHARGER UsER s MANUAL General Troubleshooting Guidelines 72 This section will help you narrow down the source of any problem you encounter Before contracting Xantrex please work through the steps listed below 1 Check for a Warning Error or Panel Fault message See Table 8 Table 9 and Table 10 for descriptions of these messages and specific actions to take If a message is displayed record it before doing anything further As soon as possible record on page ii the conditions at the time the problem occurred so you can provide details if you need to contact Xantrex These details should include the following as well as anything else asked for on page ii What loads the PROsine 2 0 was running or attempting to run e What the battery condition was
44. setpoints are generally expressed as C where C is the capacity Ah of the battery bank For example to charge a 200Ah battery bank at 40A a setting of 20 should be used 445 0089 01 01 SECTION 4 CONFIGURATION 445 0089 01 01 Menu Choices or Information Displayed WARNING Risk of Fire or Explosion Incorrect settings can damage or destroy your batteries When making any battery configuration settings ensure that the values are correct according to the battery manufacturer s specifications Settings should be changed by qualified personnel only The Configure Battery menu lets you read as a user and change installer only settings associated with the battery system The parameters that can be set include battery size temperature and type For more detailed information about batteries including types and sizes read Appendix C Batteries starting on page 105 For information about charge cycles see Appendix D Battery Charging Reference starting on page 119 B Battery Size This is the capacity of the battery or battery bank in ampere hours The PROsine will alter the charging rate based on battery bank size Charging at a rate that is too high for your batteries can damage or destroy them Select the appropriate value between 50 and 2000 Ah Default Batt Temp Select a battery temperature that is closest to the average ambient temperature in the location where the battery is installed T
45. system requirements It is divided into three parts Part 1 General Configuration Information See page 42 and following Tells you how to enter Configure mode and Installer mode how to scroll through the configuration screens and how to change configuration settings e Part 2 Configuration Screens See page 44 and following Shows how the configuration menus and screens are organized e Part 3 Configuration Options See page 46 and following Lists all the configuration options as well as the available configuration values or settings Refer to Part 3 when you want to set specific configuration values NOTE The Quick Reference Guide supplied with your PROsine 2 0 InvertereCharger provides an overview of the configuration menus and options as well as a list of selected default settings 41 PROSINE 2 0 INVERTEReCHARGER USER S MANUAL PART 1 GENERAL CONFIGURATION INFORMATION All changes to the operation of the PROsine 2 0 InvertereCharger are made via the display panel The unit must be in Configure mode or Installer Only mode before you can change system settings It is essential that you understand the implications of changing User and Installer settings Be sure to study Section 3 before you configure your system Procedures for changing modes and values are given below Entering Configure Mode gt To enter Configure mode e Set the DISPLAY switch to CONFIGURE This gives you access to all user con
46. the voltage is near Zero PROSINE 2 0 INVERTEReCHARGER UsER s MANUAL Power System Management As we pointed out at the beginning of this introduction the PROsine 2 0 InvertereCharger is designed to be the heart of your power system In addition to refined charging and inverting functions the PROsine 2 0 is the control center for managing your power system As the interface between your batteries loads and AC source the PROsine 2 0 1 Takes 12Vdc and produces 120Vac to power your loads 1 Takes 120Vac when available and via its intelligent automatic and fast Transfer Relay passes the 120Vac to your loads 1 Uses its Power Share capability to tap off power to charge the batteries while 120Vac is being passed to the loads And finally the PROsine 2 0 InvertereCharger allows for the expansion of your system to meet changing power requirements Load Management The 2 0 InvertereCharger has a built in Transfer Relay that connects AC shorepower or inverter output to your loads Because the usual AC power sources marina and campground outlets or small generators for example often have limited current availability having the ability to manage your AC loads is extremely valuable and therefore the 2 0 provides a number of features to facilitate this C The charger is power factor corrected to use AC current as efficiently as possible and only requires 15 amps to provide rated charger output some other chargers require as
47. the wiring Connecting the DC Ground e Ground both inverterechargers according to the procedures given on page 33 445 0089 01 01 89 PROSINE 2 0 INVERTEReCHARGER UsER s MANUAL Installing the Display Panels e Mount and connect the display panel for each inverterecharger For details see Step 8 Mounting the Display Panel on page 34 NOTE Each inverterecharger must have its own panel so you can properly monitor and control the system Installing the Battery Temperature Sensors For optimal charging each inverterecharger must have its own battery temperature sensor WARNING Explosion Hazard If the charger has been operating wait ten minutes for any explosive battery gases to dissipate Single Bank If your system has a single bank install both sensors on the battery or batteries which will be the hottest Two Separate Banks If your system has two separate battery banks connect one sensor to either inverterecharger and then to the battery it is charging connect the second sensor to the second inverterecharger and then to the battery it is charging e For additional installation details see page 35 Installing the Series Sync Cable To install the series sync cable 1 Connect the series sync cable from the SYNC jack on one inverterecharger to the SYNC jack on the other unit 2 Secure the cable to prevent strain on the connections 90 445 0089 01 01 SECTION 7 SERIES OPERATION
48. with a rubber grommet or conduit to prevent chafing on the cable If necessary replace worn grommets If the cable insulation is worn replace the cable 445 0089 01 01 115 PROSINE 2 0 INVERTEReCHARGER UsER s MANUAL Cabling amp Hook up Configurations Several smaller batteries can be connected to create a battery bank of substantial size You can connect batteries in three ways in parallel series or series parallel cross tied To make a larger battery bank connect individual batteries with heavy cables The actual size of the cable depends on whether the batteries are connected in parallel or series Generally the cables should not be smaller than the inverter cables if the main cables are 4 OAWG the battery interconnects should be 4 OAWG The best configuration is to connect the batteries in series and parallel a configuration often called cross tying This requires additional cables but reduces imbalances in the battery bank and can improve the overall performance Consult your battery supplier for more information regarding the hook up configuration required for your system Parallel Connection Batteries are connected in parallel when all the positive terminals of a group of batteries are connected and then separately all the negative terminals are connected In a parallel configuration the battery bank has the same voltage as a single battery but an Ah rating equal to the sum of the individual batt
49. 0 PROsine Faults from the Diagnostics menu Warnings end with the characters W e g Batt too hot W To clear a Warning message press the ESCAPE key If the audible alarm is enabled press ESCAPE twice The first key press deactivates the alarm and the second removes the message from the screen The warning is not cleared from the system however Internal Error nnnn where nnnn is the number of the error If one of these errors occurs call Xantrex Other warnings are listed in Table 8 The text in the Warning Message column appears as the second line on the LCD the first line displays the text PROsine Warning Table 8 Warning Messages Warning Message Details Action Battery too hot PROsine battery temperature too high Check the tightness of all connections Check electrolyte level Check charger and battery settings Battery too cold PROsine battery temperature too low Extreme cold may require a battery heater If the battery is frozen thaw it gradually to avoid damage Int Tmp1 Too Hot PROsine internal temperature 1 too high Int Tmp2 Too Hot PROsine internal temperature 2 too high Reduce loads on the system Ensure that the PROsine is being adequately ventilated Int Tmp1 TooCold PROsSine internal temperature 1 too low Int Tmp2 TooCold PROsine internal temperature 2 too low Raise the ambient temperature 445 0089 01 01 75
50. 5 for high AC user adjustable Transfer on bad frequency 40 70Hz user adjustable for high and low frequency limits Inverter synchronized to line before transfer Yes Remote ON OFF An isolated input to the unit where with 5 18V applied the unit operates normally with 1V the unit is off Cooling Fan activated by any of the following High internal temperature High AC input current High AC output current Regulatory Approvals CSA NRTL approved to CSA 107 1 UL458 including Marine Supplement and UL1741 Complies with ABYC recommended practices E 8 E 9 A 20 and A 25 for marine use Compliance to KKK A 1822D for use in Star of Life ambulances available on request 445 0089 01 01 97 PROSINE 2 0 INVERTEReCHARGER UsER s MANUAL Inverter Overload Operation This graph shows how long the inverterecharger will operate for given output current Time to Shutdown vs Current 10000 00 Unit shuts dow n sooner for 1000 99 higher internal heatsink 100 00 temperature 10 00 1 00 0 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 AC Output Current Arms Typical Inverter Efficiency Inverter Efficiency 95 90 9 gt 85 c 2 80 75 70 0 500 1000 1500 2000 2500 3000 Output Power W 98 445 0089 01 01 APPENDIX A SPECIFICATIONS Invert Power Derating vs Ambient Temperature
51. Battery Type Generic Gel Battery Size 200Ah Default Battery Temperature Warm Battery Type Generic Gel Battery Temp Coefficient 27mV C Bulk Mode Settings Max Voltage e 14 2V e Max Current C 25 e Exit Voltage e 13 8V e Exit Timeout e 3min Absorption Mode Settings e Max Voltage e 14 2V e Max Current C 25 Max Abs Time e 8hr e Exit Current C 1 e Exit Timeout e 3min Overcharge Mode Settings e Max Voltage 14 2V e Max Current C 20 e Overchg Timeout 0 Float Mode Settings Max Voltage e 13 8V e Max Current C 200 e Max Float Time 21 e Exit Voltage e 12 5V e Exit Timeout e 15min Equalize Mode Settings Max Voltage e 13 8V Current C 200 Max EQ Time e 0 e Exit Voltage e 0 e Exit Timeout e 0 Constant Mode Settings e Voltage Setpoint 13 5V Current Setpoint 100A Charger Mode Standalone Charger Type 3 Step NOTE The values opposite the gray bar are set when you select a battery type If you did not subsequently change these settings they do not need to be recorded 445 0089 01 01 Table of Contents Information About Your System ii Default Values for PROsine 2 0 iii Important Safety General Safety
52. C source and the inverterecharger and all cabling between the inverterecharger and the AC panels circuit breakers and loads The type and size of the wiring varies with the installation and load For marine and some RV applications flexible multiple strand wire is required For residential installations solid Romex cable is often used Installation codes may specify solid or stranded overall size of the conductors and type and temperature rating of the insulation around the wire AC wiring must be sized to match the current rating of the AC breakers you provide on the input and output AC circuits in accordance with the electrical codes or regulations applicable to your installation Table 1 is based on the U S National Electrical Code and the Canadian Electrical Code assuming 2 conductor plus ground cable Other codes and regulations may be applicable to your installation Table 1 Required AC Wire Size vs Breaker Rating Breaker Size 10A 15A 20A 30A Minimum 14AWG 14AWG 12AWG 10AWG Wire Size AC Output Neutral Bonding The neutral conductor of the inverterecharger s AC output circuit is automatically connected to the safety ground during inverter operation When AC utility power is present and the inverterecharger is in Charger mode this connection is not present so that the utility neutral is only connected to ground at your source panel This conforms to National Electrical Code requirements that separately
53. CTION 3 INSTALLATION 445 0089 01 01 The surface where the sensor is to be mounted must be flat and free from reinforcing ribs or other raised features As well this surface must be in direct internal contact with battery electrolyte so do not install the sensor on a side near the top of the battery or on the battery s top surface Clean the selected area thoroughly to remove any oil or grease that could prevent the sensor from adhering to the battery case and allow the battery case to dry thoroughly Peel the protective backing from the self adhesive strip on the rear of the sensor Press the sensor firmly against the clean side of the battery to fix it in place Route the sensor cable to the inverterecharger and plug it into the BATTERY TEMP jack Secure the cable along its length 37 PROSINE 2 0 INVERTEReCHARGER USER S MANUAL Step 10 Connecting the Remote Shutdown 38 WARNING Shock Hazard This step should only be completed by qualified installers or technicians who have a knowledge of DC circuits Connect only to an isolated Class 2 extra low voltage power source as described below Some installations may require remote shutdown capability This feature enables you disable all circuitry in the inverterecharger and remove all power from the display panel using a remote shutdown switch e g the ignition switch in a vehicle This also removes all power inverter and shorepower from the AC loads
54. Charge Algorithm Guide If you have this kind of battery Select And set Charge Charger Algorithm Type to Canadian Tire Nautilus by Exide 5 3 Step Canadian Tire Gel by Exide 6 3 Step Concorde AGM Valve Regulated 3 3 Step Delco 1150 by Delphi 17 3 Step Delco 1200 by Delphi 17 3 Step Delco 2000 by Delphi 17 3 Step Delco Voyager by Delphi 17 3 Step Douglas Marine Deep Cycle 21 3 Step Dulalast Deep Cycle Flooded Deep Cycle Starting 13 3 Step by Johnson Controls Dulalast Deep Cycle Flooded Starting Deep Cycle 12 3 Step by Johnson Controls Energizer Deep Cycle Flooded Deep Cycle Starting 13 3 Step by Johnson Controls Energizer Deep Cycle Flooded Starting Deep Cycle 12 3 Step by Johnson Controls Eveready Deep Cycle Flooded Deep Cycle Starting 13 3 Step by Johnson Controls Eveready Deep Cycle Flooded Starting Deep Cycle 12 3 Step by Johnson Controls Exide Flooded 5 3 Step Exide Gel Master 6 3 Step GNB Action Pac 7 3 Step GNB Evolyte 9 3 Step GNB Stowaway 8 3 Step GNB Sunlyte 10 3 Step Hawker Energy Genesis 14 3 Step Interstate Deep Cycle Flooded Deep Cycle Starting 13 3 Step by Johnson Controls Interstate Deep Cycle Flooded Starting Deep Cycle 12 3 Step by Johnson Controls Interstate Optima Normal 19 3 Step Johnson Controls Flooded Deep Cycle Starting 13 3 Step Johnson Controls Flooded Starting Deep Cycle 12 3 St
55. Ds The LEDs are continuously updated whenever the Display Mode switch is set to ON or CONFIGURE LED Description STANDBY INVERTING LED Status LED Status STANDBY OFF OFF Inverter is not running because it has not been enabled or a system error has occurred The unit is inverting INVERTING Invert is enabled but the unit is not inverting because of an error or because shorepower is good AC IN INVERT FLASHING Unit is searching in Load Sense mode Good shorepower has not been detected Good shorepower has been detected 445 0089 01 01 SECTION 2 PRODUCT ORIENTATION CHARGER Switch This switch is active in all Display modes ON OFF CONFIGURE Switch Position Description ENABLE The charger is enabled and will charge the battery according to the way the unit is configured if shorepower is good DISABLE The charger is off and will consume minimal power CHARGER LEDs The LEDs are continuously updated whenever the Display Mode switch is set to ON or CONFIGURE LED STANDBY CHARGING LED Status LED Status Description STANDBY OFF OFF The charger is not running because it is not enabled the charge cycle has been completed or a system error has occurred and The charger is running CHARGING EQUALIZE The charger is enabled but is not running because shorepower is not good Eq
56. E 2 0 INVERTEReCHARGER UsER s MANUAL The Heart of a Sophisticated Independent Power System Your PROsine 2 0 InvertereCharger has been designed to be the heart of a sophisticated independent power system While the inverterecharger is an extremely friendly product to operate Xantrex wants to ensure that you get the best performance from your system So please take a few minutes to read the next few pages they ll give you an excellent understanding of the 2 0 s features and capabilities In basic terms the PROsine 2 0 InvertereCharger is designed to Invert O Charge 1 Manage your power system Inverting The PROsine 2 0 s inverting function Produces 120Vac from your 12V batteries Delivers 2kW of power on a continuous basis and 4 5kW of surge power to start heavy loads like air conditioners fridges and pumps Much of the time the inverter may not be powering loads During these times you don t want power to be drawn needlessly from the batteries To reduce idle current to an absolute minimum Xantrex has included three features 1 Low standby battery demand 1 Load sense search mode 1 Remote Shutdown Low Standby Battery Demand When the 2 0 InvertereCharger is inverting producing 120Vac output without a load it draws less than 2A of current from the batteries Load Sense Search Mode To reduce battery draw even further you can turn on Load Sense mode In Load Sense mode the inverterecharger p
57. Figure 10 Interior of AC Wiring Compartment 25 PROSINE 2 0 INVERTEReCHARGER UsER s MANUAL AC Input Connections Figure 11 is a cutaway top view of the PROsine 2 0 wiring compartment It shows one incoming AC cable and its connections to the PROsine 2 0 wires gt To make the AC input connections 1 Run 10AWG 2 conductor plus ground cable through one of the cable clamps on the AC end 2 Strip about two inches of the jacket from the AC cable and separate the three wires 3 Connect the incoming black and white line and neutral wires to the PROsine AC input black and white wires 4 Connect the incoming ground wire to the screw on the chassis marked QD Use a crimp on ring terminal if the AC input ground wire is stranded Solid wire can be screwed directly under the head of the screw Cutaway view of PROsine 2 0 wiring compartment as seen from the top 7 Y Y Y DIPL wire nuts or crimp connections depending on type of installation clamp for AC cable Figure 11 Incoming AC Cable Top cutaway view of wiring compartment 26 445 0089 01 01 SECTION 3 INSTALLATION Step 5 Configuring the Output Neutral Bonding System AC Output Neutral to Ground Bonding System 445 0089 01 01 The PROsine 2 0 InvertereCharger provides an installer defeatable system that automatically connects the neutral conductor of the inverter AC output circuit t
58. UL standards requires that Xantrex test and recommend specific GFCIs Xantrex has tested the GFCI protected 15 receptacles listed in Table 3 and found that they function properly when connected to the AC output of the PROsine 2 0 Table Tested GFCI Models Manufacturer Model Number Leviton 6599 701 Leviton 6598 722 with polarity check and indicator light Eagle Shock Sentry Eagle GF15GY Pass amp Seymore 1591 WCN Hubbell GF5252GYCN Hubbell GF252GYA Bryant GFR52FTI Bryant GFR82FTI 445 0089 01 01 SECTION 3 INSTALLATION Step 2 Choosing a Location for the Invertere Charger 445 0089 01 01 WARNING This equipment contains components that tend to produce arcs or sparks To prevent fire or explosion do not install the PROsine 2 0 InvertereCharger in compartments containing batteries or flammable materials or in locations that require ignition protected equipment This includes any space containing gasoline powered machinery fuel tanks or joints fittings or other connections between components of the fuel system WARNING To reduce the risk of fire do not cover or obstruct the ventilation openings Do not install the PROsine in a zero clearance compartment Overheating may result The inverterecharger should only be installed in locations that meet the following requirements Dry Do not allow water or other fluids to drip or splash the in
59. URE Configure PROsine Basic appears Press the ENTER button once AC Breaker Size appears Press Down W DATA or Up DATA until the value you want appears Press ENTER to save this setting 43 PROSINE 2 0 INVERTEReCHARGER UsER s MANUAL PART 2 CONFIGURATION MENUS AND SCREENS 44 Table 5 shows the organization of the configuration menus and screens The screens are grouped into five menus Configure PROsine Basic Configure PROsine Advanced Configure Display Panel Configure Battery Diagnostics 445 0089 01 01 St 0 10 6800 dwa L duie euisoud Jeueg ye e W JS S uoisi ed NOHd33 e dsig e UOISIA9H ejdsiq e UOISIA8H 9JeMJOS dAH UOISIA8H BIEMYOS e SUOISJOA 9JeM JOS asned peg OV Syne OL 1527 Syne Oc 1527 epo N uleis S Sd ed 2 juiodjeg juano juiodjes eBejoA o OPON JUBISUOD 4x3 e 1X3 e XEN e 9 1ueun XEN e oDeyoA XEN sBumes ezienb3 e 4x3 e e 0 XEN e oDeyoA XEN sBumes 12014 Xe e 9 uen XEN eDeyoA XEN po e 1noeui 1X3 0 uano 1 9 9
60. URE SENSOR The temperature sensor continuously measures the temperature of the battery and adjusts charger output for a more accurate temperature compensated charge e z gt o BATTERY TEMP DISPLAY Figure 7 Battery Temperature Sensor Feature Description Mounting plate Connects to the negative battery terminal Q Sensor Reverse side has peel off backing and self adhesive strip so you can attach the sensor to the side of the battery case Sensor cable 25 8m a Connector Plugs into the Battery Temp jack on the PROsine 2 0 NOTE The battery temperature sensor is electrically isolated from the mounting plate 16 445 0089 01 01 Section 3 Installation This section gives complete information for installing a PROsine 2 0 InvertereCharger system Specifically this section describes Safety instructions and installation codes that must be observed during installation Installation tools and materials Appropriate locations and environments for mounting the inverterecharger display panel and battery temperature sensor AC cabling DC cabling and grounding information Detailed installation procedures Start on page 18 For information about installing two inverterechargers in series see Section 7 Series Operation Safety Instructions WARNING Xantrex Technology recommends that all wiring be done by a certified technician or electrician to ensure a
61. ad sensing increase the interval The range is 0 5 to 25 seconds Low AC Transfer V This is the voltage below which the unit will no longer recognize AC as good will open the relay and will attempt to transfer to Invert mode if Invert is Enabled The range of values is 85 110Vac Low AC Transfer Hz This the frequency at which the unit will no longer recognize AC as good and will attempt to transfer to Invert mode The range is 40 59Hz High AC Transfer V This is the voltage above which the unit will no longer recognize AC as good and will attempt to transfer to Invert The range is 120 135Vac High AC Transfer Hz This the frequency at which the unit will no longer recognize AC as good and will attempt to transfer to Invert The range is 61 70Hz AC Series Mode Select Standalone if you are operating a single inverterecharger to produce 120V single phase If you are installing two PROsine 2 0 inverterechargers as a 240 split phase system set one inverterecharger as Master and the other as Slave Inverter Low V Shutdown At or below this battery voltage the inverter will shut down The values range from 10 16Vdc Run Without Panel Select Yes if you want the inverterecharger to continue running if the display panel is disconnected or the communication cable is damaged Inverter Enabled on Reset Without Panel Select Yes if you want the inverter to be enabled on startup if no panel is dete
62. are known size the batteries at approximately twice this amount Doubling the expected amp hour usage ensures that the batteries will not be overly discharged and extends battery life To compute total amp hour usage the amp hour requirements of each appliance that is to be used can be determined and then added together or the watt hours can be totaled and converted to amp hours Start with the nameplate ratings of your appliances If the wattage is marked on the appliance you can use that number directly otherwise multiply the marked voltage and amperage WATTS VOLTS X AMPS Once you know the AC wattage drawn from the inverter multiply that by the length of time the appliance will be used to determine the energy the load will require WATT HOURS WATTS X HOURS You can then convert this to an estimate of the battery amp hours that the appliance requires BATTERY AMP HOURS USED AC WATT HOURS 10 for a 12 volt battery Or BATTERY AMP HOURS USED AC WATT HOURS 20 for a 24 volt battery For example a 100W light bulb that is used for 4 hours will use 400 watt hours Wh and the inverter will consume approximately 40Ah from a 12V battery or 20Ah from a 24V battery Another useful rule of thumb is that the current drawn from the battery can be estimated from the AC output watts by using these same factors 10 for 12V systems 20 for 24V systems For example when running an 800W microwave oven the inverter will draw
63. arge Algorithm Guide 126 xi PROSINE 2 0 INVERTEReCHARGER UsER s MANUAL xii 445 0089 01 01 List of Figures Fig OMAN MN amp _ l2 e e e RR Re FW 445 0089 01 01 Title PROsine 2 0 Materials as Shipped Xix AC End View Blank Panel 8 Panel Equipped With GFCI and Circuit Protector 9 InvertereCharger DC 10 DC Terminal Cover Top View on Left Bottom View on Right 10 PROsine 2 0 InvertereCharger Display 1 11 Battery Temperature 16 Typical Recreational Vehicle and Fleet Vehicle Installation 19 Approved Mounting 24 Interior of AC Wiring 25 Incoming AC Cable Top cutaway view of wiring compartment 26 Hardwire AC Output Option Top cutaway view of wiring compartment 29 Single Hardwire Output With GFCI eese 30 DGC ENG 4 32 iA SEAS ee Ree ed NEUE DAR 31 DC Cable Conn ctions re bees 33 BTS Attached to Negative Battery Terminal 35 BTS Attached to Battery 36 Cabling Details for Remote Shutdown
64. at the time voltage state of charge etc 1f known Recent sequence of events e g charging had just finished we disconnected shorepower as we were preparing to leave the dock but the inverter didn t come on etc Any known unusual AC shorepower factors such as low voltage unstable generator output etc Whether any extreme ambient conditions existed at the time temperature vibrations moisture etc Attempt the solution indicated in Table 8 Table 9 or Table 10 If your PROsine is not displaying a Warning Error or Panel Fault message check the following to make sure the present state of the installation allows proper operation e Is the inverter located in a clean dry adequately ventilated place Are the battery cables adequately sized and short enough and is the battery in good condition and are all DC connections tight Are the AC input and output connections and wiring in good condition Are the configuration settings correct for your particular installation Are the display panel and the communications cable properly connected and undamaged e Are the battery temperature sensor and its cable properly connected and undamaged Contact Xantrex for further assistance Please be prepared to describe details or your system installation and to provide the model and serial number of the unit See page xviii for contact numbers 445 0089 01 01 SECTION 6 TROUBLESHOOTING Shutdown Restart W
65. aterial Authorization RMA number xxi returning products how to package xxi policy xxi procedure xxi run without panel 5 63 running current 81 110 RV system illustrated 19 S safety instructions xv sealed gel cell battery 107 search mode See Load Sensing mode serial number ii xxi series connection batteries 116 series operation Charge mode 93 133 INDEX Invert mode 93 series sync cable installing 90 to order xviii series sync connection 86 series system battery bank s 89 battery temperature sensors 90 components 84 configuring 91 designing 84 display panels 90 illustrated 85 installing 87 neutral to ground bonding 86 88 operation 93 series sync cable 90 startup test 92 shorepower defined 19 specific gravity checking 67 76 122 correct reading for charged battery 67 measuring 67 68 specifications Charge mode 96 environmental 97 Invert mode 96 inverter overload operation 98 regulatory 97 system 97 stacked operation See inverterecharger series operation standby battery demand 2 starting batteries 106 109 starting current 110 stratification 105 sub panel See AC load panel sulfation 105 surge capability 89 surge power 2 surge protector 68 switches Charger 11 13 dimmer 1 Display mode 11 12 Inverter 11 12 On Off Rem 3 8 92 remote shutdown 38 Sync jack illustrated 8 system check 2 inverterechargers in series 92 134 singl
66. ation guide 124 charging profiles three stage 120 two stage 122 charging time calculating 123 chassis ground lug 10 33 circuit breakers AC 20 Clear Errors in PROsine 46 clocks 82 accuracy of 82 battery operated 82 coffee pots 81 compressors 81 computers 82 configuration Configure Battery menu 52 Configure Display Panel menu 51 Configure PROsine Advanced menu 48 Configure PROsine Basic menu 47 Diagnostics menu 58 entering Configuration mode 42 entering Installer Only mode 42 general configuration information 42 how to change settings 43 minimum settings after installation iii 45 overview of menu structure 45 series systems 91 Configuration mode 14 Configure Battery menu 52 Configure Display Panel menu 51 Configure mode entering 42 Configure PROsine Advanced menu 48 Configure PROsine Basic menu 47 continuous power 2 crimp on splices in marine installations 25 cross tying batteries 118 CSA NRTL 97 current reading 69 current sensing shunt 89 Customer Service contacting xviii email xviii xx fax number xviii xx phone number xviii xx preparing to call ii D Data Display mode 14 Data Down button 15 Data Up button 15 DC cable connections 33 DC cable lengths 21 DC cable sizes 21 DC cables 31 DC connections 32 DC disconnect device 22 DC fuse sizes 21 DC grounding 445 0089 01 01 INDEX marine 33 recreational vehicle 33 residential 33 DC
67. ay Panel Menu 51 Configure Battery 52 Diagnostics Menthe seo eua vex eee e Nene det 58 NeXt Steps co a gre 59 445 0089 01 01 TABLE OF CONTENTS Section 5 Operation 61 Part 1 System Startup Check uuni nta eens 62 Part 2 Operating 1 63 Fan t voici eue ES UV ERE diesels que 63 ON OFF REMote Control of InvertereCharger Operation 63 Part 3 Operation in Inverter Mode 64 Load Sensing Mode eo RIDERE EP 64 Operating Limits for Inverter Operation 64 Power ob gos a 64 Input Voltages iiris e pee Beh eee Sod utate 65 Part 4 Operation in Charger Mode 66 Operation in Equalization Mode 67 Equalization Procedure 67 Operating Limits for Charger Operation 68 Power eor S URDU dese niai 68 Part 5 Display Mode Screens 69 Section 6 Troubleshooting 71 General Troubleshooting Guidelines 72 Shutdown Restart Without Err
68. caution has been taken to ensure the accuracy of the contents of this manual Xantrex International assumes no responsibility for errors or omissions Note as well that specifications and product functionality may change without notice PRo ine 2000 watt Inverter Charger True Sine Wave Output User s Manual XANI REX Smart Choice For Power PROSINE 2 0 INVERTEReCHARGER UsER s MANUAL Information About Your System When you first open the PROsine 2 0 InvertereCharger package be sure to record the following 1 Model Number on DC end 1 Serial Number on DC end Purchased From Purchase Date If you need to contact Customer Service please record the following details before calling This information will help our representatives give you better service 1 Type of installation e g RV Boat Home 1 Length of time product has been installed Battery bank size Battery type e g flooded sealed gel cell AGM AC service setting AC wiring size amp length DC wiring size amp length Options installed on inverterecharger Charge or Invert mode when problem occurred oO Warning Error or Panel Fault message if any 1 Appliance s operating when problem occurred ii 445 0089 01 01 Default Values for PROsine 2 0 System 445 0089 01 01 Table 1 lists the default settings for the PROsine 2 0
69. code requirements the inverterecharger s AC and DC inputs and outputs must be provided with over current protection such as a circuit breaker or fuse and a disconnect device as follows AC Input The circuit breaker or fuse used to protect the PROsine 2 0 InvertereCharger must be rated no more than 30A and must be approved for use on 120Vac branch circuits The wire used between the breaker and the inverterecharger input must be sized to match the circuit breaker in accordance with the electrical codes or regulations applicable to your installation The AC Service Rating setting of the inverterecharger must also be set to match the size of the breaker provided See Section 4 Configuration on page 41 and following AC Output The circuit breaker or fuse must be rated at no more than 30A and must be approved for use on 120Vac branch circuits The wire used between the inverterecharger and the AC output breaker must be sized to match the AC input circuit breaker s rating The wire from the AC output breaker to your loads must be matched to the rating of the AC output breakers Disconnect Devices Each system requires a method of disconnecting the AC circuits If the over current protection device is a circuit breaker it will also serve as the disconnect If fuses are used separate AC disconnect switches will be needed ahead of the fuses AC Distribution Panels Most systems incorporate distribution centers both ahead of the inverterecha
70. configuration setting is an excellent recovery feature that enables your inverterecharger to continue running if the display panel is disconnected or if its communication cable is damaged Run Without Panel is factory set to OFF PROSINE 2 0 INVERTEReCHARGER UsER s MANUAL 6 445 0089 01 01 Section 2 Product Orientation This section will familiarize you with the following components of a PROsine 2 0 system e nverterecharger features Start on page 8 e Display panel features Start on page 11 Battery temperature sensor See page 16 445 0089 01 01 7 PROSINE 2 0 INVERTEReCHARGER UsER s MANUAL INVERTER CHARGER FEATURES InvertereCharger AC End Figure 2 AC End View Blank Panel Option Feature Description ON OFF REM Switch ON Normal operation according to the way the unit has been configured via the display panel OFF The inverter and charger are off shorepower is not passed through to the loads The unit draws the lowest battery current possible less than 2mA REM With the switch in this position the unit can be turned on and off remotely For details see ON OFF REMote Control of InvertereCharger Operation on page 63 Q DISPLAY Jack for the display panel BATTERY TEMP REMOTE Jack for the battery temperature sensor Also provides a connection for remote shutdown See Step 10 Connecting the Remote Shutdown on page 38 SYNC Jack for synchroni
71. cted after 10 seconds Charger Enabled on Reset Without Panel Select Yes if you want the charger to be enabled on startup if no panel is detected after 10 seconds 49 PROSINE 2 0 INVERTEReCHARGER UsER s MANUAL 50 Auto Restart After Error WARNING If Auto Restart is selected AC voltage can reappear at the loads without notice after a fault has occurred and cleared If you select Yes the inverterecharger will attempt to restart five attempts after a fault has occurred If you select No the inverterecharger ceases operation when an error occurs It then requires that you manually restart the unit by going to the Configuration menu and clearing the error Exception If the inverterecharger shuts down in Invert mode because of low battery and the charger is enabled and AC is then supplied to the inverterecharger it will automatically charge the battery Reset to Defaults You can only apply Load Factory Save as Custom or Load Custom if both the charger and the inverter are disabled The display panel should respond with OK If Error appears disable invert and charge and try again Load Factory If you select Load Factory all inverterecharger settings will be reset to their default values Save Custom If you want to change the settings temporarily you may want to save your current system settings To save the current configuration of the inverterecharger select Save Custom You can then r
72. cycles have your may indicate a problem with battery tested the battery e g a damaged battery but will also occur if the battery was very dead at the start of the charge cycle SeriesComTimeout Series communication timeout Ensure that both inverterechargers have power Ensure that the ON OFF REM switch for both units is ON or REM if Remote Shutdown is being used Ensure that both inverterechargers are configured correctly and are enabled RelayWeldDetectO The internal transfer relay is unable to switch between RelayWeldDetectl shorepower and inverter Call Xantrex output Charge passthrough or RelayWeldDetect2 Invert modes may be unavailable AC Backfeed You have applied an AC Check AC input and output wiring The AC output wiring should not be connected to an AC source at any time 445 0089 01 01 79 PROSINE 2 0 INVERTEReCHARGER UsER s MANUAL Display Panel Faults A message is displayed for any fault that is detected in the display panel If a Panel Fault message appears you can clear it from the screen by pressing any button on the panel Since this type of fault does not trigger a shutdown operation of the system after the error occurs depends on the type of fault and the setup of the system You can view the last ten Panel Fault messages by placing the unit in Configure mode and then selecting View Last 10 Panel Faults from the Diagnostics menu The most recent fault is displayed first The
73. de oe se tete RC re eee 14 Configuration Mode a a 14 Menu Navigation and Data Selection Buttons 15 Battery Temperature 16 445 0089 01 01 PROSINE 2 0 INVERTEReCHARGER UsER s MANUAL vi Section 3 Installation 17 Safety nstr ctiODnS scs zen a pee EE ag aes bana weak 17 Installation Codes ec severe sen Gand aha Basta d RR E 17 Installation Tools and 18 Installation 18 Step 1 Designing the 19 Step 2 Choosing a Location for the InvertereCharger 23 Step 3 Mounting the InvertereCharger 24 Step 4 Connecting the AC Input 25 General AC Wiring 25 AC Input Connections 0 0 0 0 eee cee eee eee 26 Step 5 Configuring the Output Neutral Bonding System 27 AC Output Neutral to Ground Bonding 27 Step 6 Connecting the AC Output 29 Connections for Hardwire 29 Connections for Single Hardwire Output With 30 Step 7 Connecting the DC
74. dherence to approved electrical wiring regulations Before you begin the installation review the Important Safety Instructions on page xv and read the entire Installation section so you can plan your installation from beginning to end Disconnect all AC and DC power sources to prevent accidental shock Disable and secure all AC and DC disconnect devices and automatic generator starting devices Installation Codes 445 0089 01 01 Governing installation codes vary depending on the specific location and application of the installation Some examples include the following The U S National Electrical Code NEC The Canadian Electrical Code CEC The American Boat and Yacht Council ABYC and the US Coast Guard requirements for installations on marine vessels The U S Code of Federal Regulations CFRs Canadian Standards Association CSA and the RV Industry Association RVIA for installations in RVs It is the installer s responsibility to ensure that all applicable installation requirements are met 17 PROSINE 2 0 INVERTEReCHARGER UsER s MANUAL Installation Tools and Materials You will need the following to install the inverterecharger display panel and battery temperature sensor O Wire stripper Mounting screws or bolts 2 Phillips screwdriver Wrench for DC terminals 1 2 inch or 13mm or adjustable Qa uuu AC cable i e 2 conductor plus ground cable sized appropriately for load and ap
75. ditional hour Overcharge is not used on gel batteries Float Charge The float charge is a maintenance mode in which the output voltage of the inverterecharger is reduced to a lower level typically about 13 5 volts to maintain the battery s charge without losing electrolyte through gassing Unlike many standalone chargers the PROsine InvertereCharger can be left connected to your battery indefinitely without risk of overcharging The inverterecharger then provides up to 100A limited by the AC breaker setting and AC load current to your DC loads so the batteries remain fully charged 445 0089 01 01 121 PROSINE 2 0 INVERTEReCHARGER UsER s MANUAL Equalization Charge Equalization produces explosive gases which must be allowed to vent Any sparks can cause an explosion WARNING Explosion Hazard WARNING Equalization can charge batteries to 17 5V which may be damaging to DC appliances Xantrex recommends disconnecting any sensitive DC loads during equalization CAUTION N Check the specific gravity of each cell periodically during equalization Terminate the cycle when all cells read 21 265 The fourth charging stage the equalization charge is manually initiated because it is not required each time the battery is recharged Equalization is a deliberate overcharge designed to reduce sulfation and stratification in the battery This helps it reach and maintain peak capacity by equalizing the chemistry in t
76. do this The best solution is to buy a battery operated clock or a clock that is not dependent on line frequency or voltage Any clock with a crystal controlled oscillator will probably work fine Searching If the amount of power a load draws decreases after it turns on and if this on load is less than the load sensing threshold it will be turned alternately on and off by the inverter Incandescent light bulbs may present this problem when the search threshold is set near the wattage rating of the bulb The solution is to reduce the load sense power threshold Electronics AM radios will pick up noise especially on the lower portion of their band Inexpensive tape recorders are likely to pick up a buzz Computers When the inverter is called on to start a large load particularly a motor load the output voltage may dip briefly This dip may cause computers powered by the inverter to crash 82 445 0089 01 01 Section 7 Series Operation 445 0089 01 01 This section provides the following information about installing and operating two PROsine 2 0 InvertereChargers in series e Part 1 Designing a series system See page 84 e Part 2 Installing a series system See page 87 e Part 3 Configuring a series system See page 91 e Part 4 Series system startup test See page 92 e Part 5 Series system operation See page 93 83 PROSINE 2 0 INVERTEReCHARGER UsER s MANUAL PART 1 DESIGNING A SERIES SYSTEM
77. e Float Charge Equalization Charge Two Stage Charging Profile Battery Charging Times Battery Charging and Equalization Guide PROsine 2 0 Charge Algorithms Battery Type Charge Algorithm Guide Index 445 0089 01 01 PROSINE 2 0 INVERTEReCHARGER UsER s MANUAL X 445 0089 01 01 List of Tables Table Table 1 Table 1 Table 2 Table 3 Table 4 Table 5 Table 6 Table 7 Table 8 Table 9 Table 10 Table 11 Table 12 Table 13 Table 14 Table 15 445 0089 01 01 Title Default Values iii Required AC Wire Size vs Breaker 21 Required DC Cable and Fuse 1 21 Tested GFCI Models 2e eek eee tes 22 AC Output Neutral to Ground Bonding Screw Settings 28 Menu 45 PROsine Operating Voltage 65 AC Bad 74 Warning Messages osn eared ssh eos hia veles 75 Error Messages os ses EA pete bbs vds 78 Panel riga ROI psu dete 80 Battery Sizing 1 sson eas e e a 111 Battery Sizing Worksheet 112 Battery Charging and Equalization Guide General 124 Charge Algorithms ee 125 Battery Type Ch
78. e T 20 TCX Ty 20 1000 2771 x 50 20 0 13 8V 1000 13 0V Table 14 Charge Algorithms Charge Temp Algorithm Comment Coeff Bulk Absorption Float Equalize Max V Max Max V Max V MV C V C V V 1 Generic Flooded 27 14 4 30 13 5 17 5 2 Generic Gel 27 14 2 25 13 8 3 Generic AGM 21 14 3 30 13 45 4 Generic PB Ca 27 15 5 30 13 5 17 5 5 27 14 1 25 13 17 5 6 27 14 2 25 13 5 7 30 14 5 25 13 5 17 5 8 30 15 3 25 14 3 17 5 9 30 14 4 30 13 5 17 5 10 30 14 15 30 13 5 14 2 11 27 14 4 30 13 8 12 21 15 5 25 13 75 16 13 21 14 8 25 13 6 15 5 14 27 15 200 13 7 15 21 66 14 2 12 5 13 7 16 5 16 21 66 14 10 13 5 16 5 17 27 16 20 13 5 17 5 18 16 14 2 20 13 2 15 5 19 15 14 7 200 13 5 17 5 20 15 13 5 200 13 5 17 5 21 27 14 6 20 13 5 17 5 The charger delivers maximum available current to power the DC loads it is not limited by battery size See Max Current C on page 54 and page 55 The algorithms marked do not permit Equalize 445 0089 01 01 125 PROSINE 2 0 INVERTEReCHARGER UsER s MANUAL Battery Type Charge Algorithm Guide Use the information in the following table to match your battery type with the appropriate Charge Algorithm and Charger Type Table 15 Battery Type
79. e Figure 8 on page 19 445 0089 01 01 101 PROSINE 2 0 INVERTEReCHARGER UsER s MANUAL Residential Backup System Figure 22 illustrates a typical residential backup system with the following features 1 AC power supplied by a utility system 2 DC power supplied by a battery bank and protected by a DC fuse in the positive cable 3 An AC source panel that includes a Max 30A circuit breaker that supplies the inverterecharger 4 An load panel with branch circuit breakers that supply only loads that run off the inverterecharger 5 Anearth ground 5 5 5 5 9 o disconnect or circuit breaker 120Vac from AC Source Panel Figure 22 Residential Backup System 102 445 0089 01 01 APPENDIX B TYPICAL SYSTEM DIAGRAMS Marine System Figure 23 illustrates a typical marine system with the following components 1 AC power supplied from a shorepower connector 2 An AC source panel that includes a Max 30A circuit breaker that supplies the inverterecharger 3 An AC load panel with branch circuit breakers that supply only loads that run off the inverterecharger 4 Engine negative bus or DC ground bus 5 DC power supplied by a battery bank and protected by a DC fuse in the positive cable 6 Battery isolator 7 DC alternator 8 Starting battery See the Note on page 101 for information about the ABYC Warning label that must be used
80. e inverterecharger 62 system diagrams fleet vehicle 19 marine 103 residential backup 102 RV 19 series operation 85 system startup check series operation 92 single inverterecharger 62 T temperature effect on battery 108 of alkaline batteries 108 of lead acid batteries 108 temperature compensation 3 105 temperature sensor 35 template display panel xxiii 34 inverterecharger xxiii 24 terminal covers DC 10 32 testing charger single inverterecharger 62 testing inverter single inverterecharger 62 three stage charge 120 tools installation 18 transfer relay 4 12 27 62 81 troubleshooting AC Bad causes 74 applications loads 81 Error messages 78 general guidelines 72 Load Sense mode 82 motor loads 81 Panel fault messages 80 resistive loads 81 Warning messages 75 two stage charge 122 U universal motors 81 User Manual contents amp organization xxii V ventilation 23 107 108 vibration 25 Warning messages 75 warranty obtaining service xx 445 0089 01 01 INDEX period of coverage xx terms xx website Xantrex xxiii wire sizes AC 21 wiring enclosure DC 18 32 wiring separation of AC and DC 25 X Xantrex email xviii xx fax number xviii xx phone number xviii xx website xxiii 445 0089 01 01 135 INDEX 136 445 0089 01 01 PROYINE 2000 watt Inverter Charger True Sine Wave Output Tel 1 800 670 0707 T
81. e on and the inverter should run the load using battery power To test the charger connect the AC input source breaker Set the display s CHARGER switch to ENABLE After a short delay the CHARGING LED should come on Any AC loads powered by the inverter will also work at this time Remove the AC shorepower The inverterecharger should transfer to Inverter mode immediately The transfer relay will make a clicking sound and the INVERTING LED will come on Loads should continue to operate uninterrupted If any part of this procedure fails determine the cause before using the inverterecharger Consult the Troubleshooting section starting on page 71 445 0089 01 01 SECTION 5 OPERATION PART 2 OPERATING CONSIDERATIONS Fan Operation The internal cooling fan operates for a number of conditions One of the internal operating temperatures is greater than 55 C NOTE This temperature may be caused by heat in the inverterecharger or by high ambient temperature The fan will continue to run until one minute after the temperature drops to 45 C The AC input or output current is greater than 20A 154A if the internal temperature is greater than 40 C even in bypass mode to keep the relay cool It will shut off one minute after the current drops below 13A ON OFF REMote Control of InvertereCharger Operation The ON OFF REM switch is located on the AC end of the inverterecharger 445 0089 01 01 ON The inve
82. ells are more consistent This prevents unequal charging which can cause battery failure some cells being overcharged while others are undercharged The batteries should also be protected from high temperature This can be caused by high ambient temperatures solar heating of the battery enclosure or heat released by an engine or generator located close by High battery temperature results in short battery life and should be avoided by ventilating the enclosure and reducing the external heat sources by shading and insulation 108 445 0089 01 01 APPENDIX C BATTERIES Battery Bank Sizing Just as important as the type of battery selected for use with your PROsine InvertereCharger is the battery size or capacity The batteries are the most important part of your system so Xantrex recommends that you purchase as much battery capacity as possible A large battery will extend running time and ensure that your inverterecharger delivers full rated surge Your inverterecharger can be configured to work with batteries from 50Ah 120 reserve minutes to 2000Ah 4800 reserve minutes A number of different standards are used to rate battery energy storage capacity Automotive and marine starting batteries are normally rated in cranking amps This is not a relevant rating for continuous loads like an inverter Deep cycle batteries use a more suitable rating system either amp hours or reserve capacity in minutes Battery res
83. emp2 TooHot PROsine internal temperature ventilated 2 too high Int TemplITooCold PROsine internal temperature 1 too low Int Temp2TooCold PROsine internal temperature 78 445 0089 01 01 SECTION 6 TROUBLESHOOTING Table 9 Error Messages Error Message Details Action Inv Low Batt Volts Inverter battery voltage low Check battery state of charge and re charge if necessary Check for proper DC cable size Check all connections for tightness Inv High Batt Volts Inverter battery voltage high Check for external charging sources and disable if necessary AC Out Overload AC output overload Reduce the AC load so that even for short times the AC output current does not exceed 26A Ext Comm Timeout PROsine external communications timeout Check that the connections on the communications cable between the PROsine and the display panel are secure Check whether the communications cable has been damaged Check the proximity of the communications cable to DC and AC cables If the cable crosses DC or AC cables ensure that it does so at right angles source shorepower to the inverter output This has been caused by improper wiring Chg Low Batt V Battery voltage did not rise Clear the error and restart the charging above 10V within 30 seconds process If battery V does not come to 10V of the charger starting This after a few of charging
84. en operating wait ten minutes for any explosive battery gasses to dissipate 4 Remove the nut that secures the existing negative DC wire to the battery 5 Move or reorient the existing negative DC wire so there is a flat surface on which to seat the battery temperature sensor mounting plate You may need to bend the ring terminal and or wires downward to allow the sensor to seat on the top surface of the upper ring terminal 6 Mount the sensor directly on top of the negative DC wire terminal as shown in Figure 16 and tighten the terminal nut firmly 7 Check that the sensor and all wires are fastened securely 8 Turn the battery switch on again if you opened it in step 2 9 Route the sensor cable to the inverterecharger and plug it into the BATTERY TEMP jack Secure the cable along its length NOTE In this procedure you must install the DC wire on the battery terminal first Then the sensor is installed on top of the DC wire This sequence is required to provide the best connection to the battery and to thereby ensure correct performance of the sensor Mounting to the Side of the Battery Case gt To mount the sensor on the battery case See Figure 17 gt P Adhesive backing allows for easy mounting on side Figure 17 BTS Attached to Battery Case 1 Select the battery to be monitored see step 1 in the preceding procedure 2 Select a side suitable for attaching the sensor 36 445 0089 01 01 SE
85. ep Keystone Solid Energy Flooded 16 3 Step 126 445 0089 01 01 APPENDIX D BATTERY CHARGING REFERENCE Keystone Solid Energy Gel 15 3 Step Metra Electronic Tsunami Normal 19 3 Step Optima Blue Top 19 3 Step Optima Red Top 19 3 Step Optima Yellow Top 19 3 Step Rolls Deep Cycle by Surrette 18 3 Step Sears Canada Marine by Delco 17 3 Step Sears Canada Marine Flooded by Exide 5 3 Step Sears USA by Johnson Controls Flooded Deep 13 3 Step Cycle Starting Sears USA by Johnson Controls Flooded Starting 12 3 Step Deep Cycle Sears USA Gel by Johnson Ctls 11 3 Step Sonnenshien P300 500 SP300 Powerfit AGM 2 3 Step Sonnenshien A400 Dryfit Gel 2 3 Step Sonnenshien A500 Dryfit Cyclic Gel 2 3 Step Sonnenshien A600 Dryfit OpzV Gel 2 3 Step Sonnenshien A700 Dryfit Gel 2 3 Step Sonnenshien Gel A200 300 Dryfit 2 3 Step Sonnenshien L400 Powerfit Long Life AGM 2 3 Step Sonnenshien S300 500 Powerfit AGM 2 3 Step Surrette Deep Cycle 18 3 Step Trojan Gel Safe 1 3 Step Trojan Golf 1 3 Step Trojan Mileage Master 1 3 Step Trojan Mustang 1 3 Step Trojan Pacer 1 3 Step Trojan Rider 1 3 Step Trojan Sea Stallion 1 3 Step Westmarine Sea Gel by Sonnenshien 2 3 Step Westmarine Sea Volt by Trojan 1 3 Step 445 0089 01 01 127 PROSINE 2 0 INVERTEReCHARGER UsER s MANUAL 128 445 0089 01 01 INDEX Symbols C explanation of 52 A ab
86. eries See Figure 24 Figure 24 Batteries Connected in Parallel 116 445 0089 01 01 APPENDIX C BATTERIES Series Connection 445 0089 01 01 When batteries are connected with the positive terminal of one to the negative terminal of the next they are connected in series In a series configuration the battery bank has the same Ah rating of a single battery but an overall voltage equal to the sum of the individual batteries See Figure 25 FUSED DISCONNECT Total 12V 100Ah Figure 25 Batteries Connected in Series 117 PROSINE 2 0 INVERTEReCHARGER UsER s MANUAL 118 Series Parallel and Cross Tied Connections As the name series parallel implies both the series and parallel techniques are used in combination The result is an increase in both the voltage and the capacity of the total battery bank Cross tying is used frequently to make a larger higher voltage battery bank out of several smaller lower voltage batteries This is common with all battery inverter system voltages The smaller lower voltage batteries are first connected in series to obtain the needed voltage and then these batteries connected in series sets are connected in parallel to increase the battery bank capacity The best arrangement when using a series parallel configuration is to connect all the smaller lower voltage batteries in parallel and then to connect all these batteries in parallel into series sets to obtain
87. eriodically sends out a search pulse to see whether a load is present If it finds a load it will turn on You can adjust the interval between search pulses and you can also adjust the load power at which the inverterecharger will turn on Note that in Load Sense mode there s a short time delay up to the interval you ve set between the time you turn on a load and the time the inverterecharger delivers power Of course you can disable Load Sense mode at any time if you find the delay inconvenient 2 445 0089 01 01 SECTION 1 INTRODUCTION Remote Shutdown Naturally when you are not using the inverterecharger you will disable the inverter to conserve your battery The inverterecharger still draws up to 50mA of battery current however and this will eventually discharge the battery So when you don t need the inverterecharger for an extended period of time you can reduce battery draw to less than 1mA by setting the inverterecharger s ON OFF REM switch to OFF This disables all circuitry in the inverterecharger and removes all power from the display panel Setting the inverterecharger s ON OFF REM to REMOTE lets you achieve the same result using a conveniently located system kill switch This feature is particularly valuable for vehicles like ambulances where it is imperative that the system not draw power when the vehicle motor is not running Charging 445 0089 01 01 Built in Charge Formulas For the inverter to per
88. erve capacity is a measure of how long a battery can deliver a certain amount of current usually 25 amps For example a battery with a reserve capacity of 180 minutes can deliver 25 amps for 180 minutes before it is completely discharged Amp hour capacity is a measure of how many amps a battery can deliver for a specified length of time usually 20 hours For example a typical marine or RV battery rated for 100Ah can deliver 5 amps for 20 hours 5A x 20 hours 100Ah This same battery can deliver a higher or lower current for less or more time limited approximately by the 100Ah figure e g 50A for 2 hours or 200A for 1 2 hour but usually the capacity figure given is only accurate at the specified rate 20 hours The minimum battery size you can use with the PROsine InvertereCharger is 50Ah However you can expect performance to suffer with such a small battery Even if your battery is in excellent shape and is fully charged you will likely experience poor surge power performance and unsatisfactory operating time with anything but a small AC load Xantrex recommends a minimum battery size of 200Ah for moderate loads lt 1000W and greater than 400Ah for heavy loads 445 0089 01 01 109 PROSINE 2 0 INVERTEReCHARGER UsER s MANUAL Estimating Battery Requirements 110 To determine the proper battery bank size you need to compute the number of amp hours that will be used between charging cycles When the required amp hours
89. ery type and temperature maximum AC input setting and battery bank size This current is delivered to the batteries until the battery voltage approaches its gassing voltage typically around 14 4 volts for 12 volt batteries This voltage can vary depending on battery type and other settings The bulk charge stage restores about 75 of the battery s charge The gassing voltage is the voltage at which the electrolyte in the battery begins to break down into hydrogen and oxygen gases Under normal circumstances a battery should not be charged at a voltage above its gassing voltage since this causes the battery to lose electrolyte and dry out over time Therefore the PROsine InvertereCharger transfers to the next stage known as the absorption charge Absorption Charge During the absorption charge the charging voltage is held constant near the gassing voltage and the battery gradually reduces charging current demand as it attains full charge When the charging current has decreased to a predetermined limit based on battery size settings the inverterecharger moves to the float stage For flooded batteries the absorption charge is maintained for approximately one more hour the overcharge stage The absorption charge stage restores the remaining 2546 of the battery s charge Overcharge The overcharge stage used only on flooded batteries ensures that the batteries are fully topped up by maintaining the absorption charge voltage for one ad
90. estore this configuration to the inverterecharger at a later time Load Custom Select Load Custom to restore your custom settings to overwrite the current PROsine settings 445 0089 01 01 SECTION 4 CONFIGURATION Configure Display Panel Menu Menu Items Access Audible Alarm User LCD Backlight Mode User LCD Backlight Brightness User LCD Backlight Timeout User Temperature C F User Menu Choices or Information Displayed This menu lets you change display panel settings to suit your preferences and environment 445 0089 01 01 Audible Alarm Select All Faults if you want a beeper to alert you to each Warning and Error that occurs If you prefer choose Errors Only Or choose Off if you don t want to hear any alerts LCD Backlight Mode The default setting is Auto which means that the display remains off until an Error or a Warning occurs or until you press any button on the display panel Auto is a power save feature You can also choose to have the backlight On at all times or Off at all times LCD Backlight Brightness Depending on the location of the display panel you may want to adjust the brightness of the LCD The default setting is 50 and you can adjust this down to 0 or up to 100 in 10 increments LCD Backlight Timeout If you set the LCD Backlight Mode to Auto you can then choose when the display will turn off automatically Time ranges are from 15 seconds to 10 min
91. et the ON OFF REM switch to On 2 Setthe INVERTER switch on one display to ENABLE The INVERTER STANDBY LED on that display should light 3 Enable the inverter on the second display The INVERTING LED on both displays should light 4 Place a 120V load on the master inverter e g plug a light into an outlet that it is powering and make sure it works Place a second 120V load on the output of the slave inverter and verify that both loads work Place a 240V load on the 240V circuit formed by the two series inverters and verify that it works correctly 5 To test Charge mode apply AC to both inverterechargers by closing the AC input source breaker After a few seconds both units should transfer the INVERTING LEDs will go dark and the AC IN LEDs will light Enable the charger on both displays the CHARGING LED on both displays should light and battery current should be registered Any AC loads powered by the inverter will also work from shorepower at this time 6 Check a transfer by opening the AC source breaker The inverterechargers should transfer to Invert mode immediately the transfer relays will make a clicking sound and the INVERTING LED on both displays will come on Loads will continue to operate uninterrupted If any part of this procedure fails determine the cause before using the inverterechargers Consult the Troubleshooting section starting on page 71 as necessary 92 445 0089 01 01 SECTION 7 SERIES OPERATION
92. f one of the inverterechargers Otherwise when the units are inverting they will both connect the neutral to safety ground through a relay Installation codes stipulate that the neutral be connected to safety ground in one and only one location gt To unbond the neutral in one of the inverterechargers 1 88 Select one inverterecharger in which to unbond the neutral Generally it does not matter which inverterecharger you select but your system may dictate that one unit in particular be unbonded Locate and remove the neutral ground bonding screw at the back of the AC wiring compartment Install the screw in the extra hole identified as the position in which the neutral is NOT automatically bonded so it is available for future use if you change your system Tighten the screw so it will not back out over time Leave the other inverterecharger s neutral ground bonding screw in the automatic bonding position 445 0089 01 01 SECTION 7 SERIES OPERATION Connecting the DC Cables CAUTION N Before making the final DC connection check cable polarity at both the battery and the inverterecharger Positive must be connected to positive negative must be connected to negative Reversing the positive and negative battery cables will damage the inverterecharger and void your warranty This type of damage is easily detected i WARNING Fire Hazard Make sure all DC connections are tight to a torque of 216
93. figurable items Entering Installer Only Mode AN WARNING The following information is for qualified installation service personnel only Incorrect configuration can lead to battery damage and risk of fire If a parameter is Installer Only it is meant to be configured by a professional installer who is not only familiar with the system settings on the inverter but also the ramifications of changing those settings Setting these parameters incorrectly could damage connected equipment e g batteries or could severely affect the performance of your system You will not be able to change parameters that are Installer Only unless you place the display panel in Installer Only mode If you try to change settings on a screen that contains installer only data and the panel is not in Installer mode this message appears for one second To Change Enter Installer Mode gt enter Installer Only mode e While the unit is in Configure mode hold down the ESCAPE and DATA Down W buttons for 3 4 seconds A message cautions you that the panel is now in Installer mode and explains how to exit Installer mode The next time you press a key a message appears to remind you that the panel is still in Installer mode Exit Installer Only mode before you put the inverterecharger into service 42 445 0089 01 01 SECTION 4 CONFIGURATION Changing Settings NOTE All configuration settings are stored in the PROsine s me
94. form at the highest level the batteries must be charged correctly Every battery has a unique charge formula or algorithm dictated by the manufacturer for optimal performance The PROsine 2 0 has twenty one built in formulas to charge your batteries correctly and you have the ability to fine tune these formulas to meet the needs of new models or specialized batteries Battery Temperature Sensor Since battery temperature is a key factor in correct charging the charging formula must be adjusted automatically and in real time according to the actual battery temperature to ensure that batteries are fully but not over charged For this reason Xantrex has included a battery temperature sensor with your PROsine 2 0 InvertereCharger and has temperature compensated the charge algorithm Manual Equalization Mode Over a period of time the cells in a flooded battery can develop uneven chemical states This can result in a weak undercharged cell which in turn can reduce the overall capacity of the battery To improve the life and performance of a non sealed flooded battery the PROsine 2 0 s multi stage charging cycle includes a manual Equalize mode that should be used occasionally to restore an equal chemical state to all cells Dead Battery Charging In addition to the numerous features which let you maximize your battery s life and performance the PROsine 2 0 unlike many chargers also has the ability to recharge batteries even if
95. ge Low Voltage Alarm lt 10 5V Unit Shuts Down lt 10 0V Protects battery from being over discharged Unit Restarts 212 5V The inverterecharger will not restart unless input voltage exceeds 12 5V or the inverter is turned ON manually with the DISABLE ENABLE switch If the inverter is already enabled STANDBY LED is on move the switch to DISABLE to turn the inverter OFF and then move it to ENABLE again to restart the inverter as long as the battery voltage is between 10 16 volts 445 0089 01 01 65 PROSINE 2 0 INVERTEReCHARGER UsER s MANUAL PART 4 OPERATION IN CHARGER MODE A WARNING Review the Important Safety Instructions on page xv before operating the inverterecharger During charging batteries may generate explosive gasses Thoroughly ventilate the area around the batteries and ensure that there are no sources of flames or sparks in the vicinity Study all battery manufacturer s precautions such as removing or not removing cell caps while charging and recommended rates of charge gt To operate the inverterecharger in Charger mode Turn on the PROsine s ON OFF REM switch 1 2 Connect AC shorepower The batteries are charged according to the three step algorithm you have selected The READY LED comes on when the charge cycle is complete You can interrupt the charge cycle any time if you don t have time to wait for a full charge To maintain optima
96. ger to accurately finish the charging cycle 445 0089 01 01 93 PROSINE 2 0 INVERTEReCHARGER UsER s MANUAL 94 445 0089 01 01 Appendix A Specifications This appendix contains specifications and performance graphs for the inverterecharger and its display panel 445 0089 01 01 95 PROSINE 2 0 INVERTEReCHARGER UsER s MANUAL Electrical Specifications Invert Mode DC Input Operating voltage range 10 0V 16 0V Safe non operating voltage range 0 18Vdc Nominal current at full load 200A AC Output Output voltage 117Vac Continuous power 2 0kW 2 0kVA to 40 C max ambient Surge power 4 5kW for 5s Max short circuit current 55Arms 55Apk Frequency 60 0Hz 0 05 Wave shape Sine THD over load range of 0 2 0kW lt 2 resistive Power derating above 40 C ambient temp See Invert Power Derating vs Ambient Temperature on page 99 Peak efficiency 287 Full load efficiency 283 Other Load power factor range 0 1 inductive capacitive or nonlinear to 2kVA No load input power producing output voltage lt 25W Load sense power AW 1s interval lt 2W 3s interval Standby mode power draw lt 0 5W no output display off Off mode current draw lt 2mA Electrical Specifications Charge Mode 96 AC Input Operating voltage range 90 135Vac Nominal current 15Aac at 100A
97. he choices are O Cold 5 C 41 F O Warm 20 C 68 F O Hot 35 C 95 F When the battery temperature sensor is installed this setting is ignored and the actual battery temperature is used B Battery Type From the list of options available select the type of battery s that you have installed See Appendix D Battery Charging Reference starting on page 119 When you select a charging algorithm the battery details listed below see View Change Battery Details on page 54 are automatically given default settings These default values are the most appropriate for the selected battery type If you have a battery type that isn t on the list you can modify the charging algorithm settings according to the manufacturer s guidelines This requires you to be in Installer mode 53 PROSINE 2 0 INVERTEReCHARGER UsER s MANUAL 54 B View Change Battery Details The screens associated with these menu items display information about the way the inverterecharger will charge the battery O Battery Temp Coefficient This is the relationship between temperature and voltage levels on the battery The correct value depends on battery type For the correct value consult the battery manufacturer O Bulk Charge Mode Settings Max Voltage This is the maximum available charging voltage for the Bulk charging stage Max Current 9 oC The maximum available charging current in A as a percentage of bat
98. he individual battery cells An equalization charge should only be performed on vented flooded non sealed or wet batteries and only as often as recommended by the battery manufacturer Two Stage Charging Profile 122 In a two step charge the charger finishes Absorption but does not go to Float mode because some battery manufacturers advise against floating their batteries The PROsine 2 0 goes into a monitoring mode instead where the inverterecharger monitors the batteries but does not charge or float them In this mode the PROsine 2 0 will not supply current to power loads In a two step charge the charging current and voltage delivered to the battery vary depending on e Battery type setting Battery temperature by configuration or battery temperature sensor e input breaker setting AC service setting e Battery bank size capacity While the batteries are being charged you can monitor which stage they are in by viewing PROsine System Mode on the PROsine Diagnostics menu See page 58 445 0089 01 01 APPENDIX D BATTERY CHARGING REFERENCE Battery Charging Times 445 0089 01 01 Charging time depends on the capacity of your battery bank and on how deeply it is discharged The following equation gives an approximate charging time Charging Time CAP x DOD CC x 80 where Charging Time Battery recharge time in hours CAP Battery capacity in amp hours DOD Battery depth of discharge in A fu
99. hese are the loads that the inverter finds the simplest and most efficient to drive Voltage and current are in phase i e in step with one another Resistive loads usually generate heat in order to accomplish their tasks Toasters coffee pots and incandescent lights are typical resistive loads It is usually impractical to run larger resistive loads such as electric stoves and water heaters from an inverter due to their high current requirements Even though the inverter can most likely accommodate the load the size of battery bank required would be impractical if the load is to be run for long periods Motor Loads Induction motors motors without brushes require two to six times their running current on start up The most demanding are those that start under load e g compressors and pumps Of the capacitor start motors typical in drill presses band saws etc the largest you can expect to run is 1 2 to 1 hp the transfer relay is rated at 1 1 2 hp Universal motors are generally easier to start Since motor characteristics vary only testing will determine whether a specific load can be started and how long it can be run If a motor fails to start within a few seconds or loses power after running for a time it should be turned off When the inverter attempts to start a load that is greater than it can handle it will turn itself off after a few seconds Problem Loads 445 0089 01 01 Very Small Loads If the power consumed
100. in marine installations disconnect or circuit breaker 12 Volt Deep Cycle Battery Engine Negative Bus or DC Ground Bus To Engine Engine Negative Bus or DC Ground Bus Shorepower Figure 23 Typical Marine System 445 0089 01 01 103 PROSINE 2 0 INVERTEReCHARGER UsER s MANUAL 104 445 0089 01 01 Appendix C Batteries Terminology 445 0089 01 01 This appendix discusses the physical make up and characteristics of chemical storage batteries and will help you understand the factors involved in battery selection charging care and maintenance This information is a guideline only The manufacturer of each battery is the best authority on its use and care A description of battery charger operation requires the use of terms that you may not be familiar with The following terms appear throughout the manual Electrolyte Typically sulfuric acid It is commonly referred to as battery acid and is the fluid inside a typical lead acid battery Plates Made of lead and connected to the battery terminals These are the terminals inside each cell of the battery The essential chemical reactions of the battery occur at the plates and they are the source of the current voltage produced by the battery Sulfating As a battery discharges its plates become covered with lead sulfate With regular recharging the lead sulfate leaves the plates and recombines with the electrolyte If the lead sulfate remains on
101. ing Required Screw Setting Internal to the PROsine External to the PROsine AC shorepower AC shorepower In the AC input In the AC load not present unit present unit shorepower panel Inverting or in Charging or in source Standby Standby Automatic Output neutral Output neutral un Yes No bonding bonded bonded Un bonded in Output neutral un Output neutral un No Yes 28 445 0089 01 01 SECTION 3 INSTALLATION Step 6 Connecting the AC Output Wires Two options are available for AC output wiring Hardwire output See page 29 e Single hardwire output plus GFCI receptacle See page 30 Connections for Hardwire Option gt To make the AC output wiring connections 1 Run 10AWG 2 conductor plus ground cable through one of the cable clamps on the AC end 2 Strip about two inches of the jacket from the AC cable and separate the three wires Strip insulation from each of the wires according to the guidelines given by the connector manufacturer 3 Connect the outgoing black and white line and neutral AC wires to the PROsine AC output black and white wires 4 Connect the incoming ground wire to the chassis using one of the screws marked 5 Connectthe outgoing AC wires to an AC load panel equipped with circuit breakers PROsine 2 0 wiring compartment as grounding screw JL Cutaway view of seen from the top wire nuts or crimp connections depending on type of installation clamp
102. input and AC output wiring steps 2 Connect 2 conductor plus ground cable to a 30A breaker on Line 1 in the source panel and to the panel s neutral bus and ground bus 3 Run the 2 conductor plus ground cable to the Line 1 inverterecharger and connect The Line 1 conductor to its AC Input Line conductor black The neutral to its AC Input neutral conductor The ground to its AC Input ground terminal 4 Repeat steps 2 and 3 connecting the 30A breaker on Line 2 neutral and ground from the source panel to the input wires and ground D of the L2 inverterecharger 87 PROSINE 2 0 INVERTEReCHARGER UsER s MANUAL Connecting AC Output Wiring gt To connect each inverterecharger to the load panel 1 Connect 2 conductor plus ground cable to the Line 1 PROsine InvertereCharger s AC Output line and neutral conductors and connect the cable s ground wire to one of the output ground screws inverterecharger Run the 2 conductor plus ground cable to the load panel and connect The Line 1 conductor to the panel s Line 1 input breaker The neutral to the panel s neutral bus The ground to the panel s ground bus Repeat steps 2 and 3 connecting the Line 2 neutral and ground from the Line 2 inverterecharger to the load panel s Line 2 input breaker neutral bus and ground bus Configuring the Inverter Output Neutral Bonding Electrical codes require that you unbond the neutral ground connection o
103. inverterecharger installations share common components and these are briefly described below Figure 8 shows these components and their relationship to each other in a typical recreational vehicle or fleet vehicle installation For diagrams of typical residential backup and marine systems as well as series installations see Appendix B Typical System Diagrams Disconnect or Circuit Breaker 12 Volt Deep Chassis Ground Cycle Battery AC Load Panel to engine AC Source Panel Vehicle Starting Automatic or Manual AC Battery Chassis Ground Source Selector Switch Shorepower Generator Figure8 Typical Recreational Vehicle and Fleet Vehicle Installation AC shorepower A source of 120 volt 60Hz alternating current is needed to provide energy for charging batteries and to pass through to AC loads This source could be the utility grid power company or an AC generator Multiple sources of shorepower can be used NOTE Throughout this manual the term shorepower refers to AC input power from a utility grid generator or other source 19 PROSINE 2 0 INVERTEReCHARGER UsER s MANUAL 20 Generator When a generator or any other secondary AC power source is included a manual or automatic AC source selector switch must be installed ahead of the circuit breaker in the line leading to the inverterecharger AC Disconnect and Over Current Protection Device To meet CSA UL and electrical
104. ion in Inverter mode 64 proof of purchase xx run without panel 5 serial number ii xxi series operation 4 8 93 J jacks Battery Temp Remote 8 36 37 Display 8 132 on display panel 11 34 Sync illustrated 8 K kill switch See remote shutdown KKK compliance 97 knockouts 8 L LCD panel backlight 51 backlight brightness 51 backlight timeout 51 described 14 illustrated 11 temperature display 51 lead acid batteries xvii LEDs Charger Charging 11 13 Equalize 11 13 Ready 11 13 Standby 11 13 LEDs Inverter AC In 11 12 Inverting 11 12 Standby 11 12 lights fluorescent 81 incandescent 82 liquid neoprene 114 115 lithium grease 114 load management 4 Load Sensing mode 2 64 Load Sensing enabling disabling 47 48 low battery cutout 1 low standby battery demand 2 M maintaining batteries 113 maintenance free batteries 107 marine installations ABYC Warning label xix 103 DC grounding 33 using crimp on splice connectors 25 marine system illustrated 103 materials list xviii Menu Down button 15 Menu Up button 15 menus Configure Battery 52 Configure Display Panel 51 Configure PROsine Advanced 48 445 0089 01 01 INDEX Configure PROsine Basic 47 Diagnostics 58 navigating 15 selecting data 15 microwave model number ii motor loads 81 motors capacitor start 81 induction 81 running current 110 starting current 110 universal 81 mou
105. is present the charger will charge the battery bank regardless of the position of the inverter s Enable Disable switch Three Stage Charging Profile Modern lead acid batteries last longer and charge faster if they are charged in a particular sequence known as a three stage charge The PROsine 2 0 InvertereCharger implements the three stage charging process plus a user triggered equalization charge The charging current and voltage delivered to the battery vary depending on Battery type setting e Battery temperature by configuration or battery temperature sensor e input breaker setting AC service setting e Battery bank size capacity While the batteries are being charged you can monitor which stage they are in by viewing PROsine System Mode on the PROsine Diagnostics menu See page 58 Figure 27 shows how DC voltage and current change with time through the different charge stages Bulk Absorption Charge Float Charge Charging Bulk Volts Setting Started i Float Volts Setting DC Voltage Constant Current Maximum Charge Rate Reduced Voltage Load current on demand Constant Voltage DC Current Time Figure 27 Three Stage Charging Profile 120 445 0089 01 01 APPENDIX D BATTERY CHARGING REFERENCE Bulk Charge In the first stage known as the bulk charge the PROsine InvertereCharger delivers the maximum current allowable given the settings noted above that is batt
106. ithout Error Message 445 0089 01 01 While inverting the inverterecharger could shut down for a few seconds and then restart inverting without reporting an error This has likely been caused by a reset of the internal microprocessor which was probably caused by a discharged and or weak battery In particular this may occur when the battery is weak and the unit is starting loads which demand a high surge e g air compressor air conditioner fridge You can try recharging the battery bank If the problem persists an equalize cycle only on batteries which permit equalization may help If this does not correct the situation the battery bank may require upgrading or replacement 73 PROSINE 2 0 INVERTEReCHARGER UsER s MANUAL AC Bad Causes If the input AC is not acceptable according to the configuration values you have set the AC Bad Cause screen in the Diagnostics menu indicates why Specific causes are listed in Table 7 You have the option of leaving the values or changing them depending on your circumstances If you want to change configuration settings see Configure PROsine Advanced Menu on page 48 Table 7 AC Bad Causes AC Bad Cause Details None There is no problem with the AC input Low Cycle V In The rms voltage as calculated over one cycle 0 016s was less than the user set minimum acceptable operating voltage High Cycle V In The rms voltage as calculated over one cycle
107. k the battery connections for tightness and corrosion If you find any corrosion disconnect power from the PROsine disconnect the cables and carefully clean them with a mild solution of baking soda and water Ensure that all caps are on tight so solution doesn t enter the battery Rinse the top of the battery with clean water when you have finished To reduce the amount of corrosion on the battery terminals coat them with anti corrosion grease or liquid neoprene liquid electrical tape after re assembly This is available from automotive parts stores or battery suppliers Do not apply anything between the terminal and the cable lugs The connection should be metal to metal Apply the protective material only after the bolts have been tightened Dirty batteries can leak current and tend to run warmer Cleaning batteries when necessary is easy and safe when you follow the instructions below Preparation Clothing 445 0089 01 01 The appropriate clothing tools equipment and supplies are listed below Gather what you need before beginning Appropriate clothing could include old clothes rubber boots or old shoes Battery acid is highly corrosive so wear something you can live without just in case you splash some on yourself Be sure to wear rubber gloves and eye protection 113 PROSINE 2 0 INVERTEReCHARGER UsER s MANUAL 114 Tools 3 3 3 Equipment 3 Supplies 3 3 Procedure
108. l performance in flooded batteries an occasional equalize cycle may be required While the batteries are being charged you can monitor which stage they are in by viewing PROsine System Mode on the PROsine Diagnostics menu See page 58 NOTE If you are charging a non sealed battery add distilled water to each cell until battery acid reaches the level specified by the manufacturer This helps prevent over heating and purges excessive gases from the cells Do not overfill For a battery without cell caps follow the manufacturer s recharging instructions carefully For more detailed descriptions of Bulk Absorption and Float charging modes see Appendix C Batteries 66 445 0089 01 01 SECTION 5 OPERATION Operation in Equalization Mode WARNING Equalization generates explosive gases Ensure adequate ventilation CAUTION UN Sealed lead acid batteries and gel batteries must NEVER be equalized or premature battery failure will result Equalize mode is disabled if you have selected Gel as the Battery Type Only flooded lead acid batteries should be equalized As a general rule do not equalize a battery unless there are provisions to add water to it and the manufacturer recommends equalization NOTE If carried out too frequently or done improperly equalization can damage your batteries Never equalize a battery more than necessary Always check electrolyte level before AND after equaliza
109. lly discharged battery has 100 DOD CC Charge current the current output of the charger in amps Charge current depends on battery size and breaker size settings Example The battery bank is made up of two 8D Group size batteries with a rated capacity of 200Ah each The bank is 80 discharged i e DOD 80 The approximate charging time with the inverterecharger will be 400 x 80 4 hours 100 x 80 123 PROSINE 2 0 INVERTEReCHARGER UsER s MANUAL Battery Charging and Equalization Guide Table 13 provides general charging information about standard battery types This information will help you use your PROsine 2 0 to give your batteries the best charge Note in particular the information in the Equalization column Table 13 Battery Charging and Equalization Guide General Non spillable Low self discharge Less damage from being left discharged Identifying Category Examples Features Advantages Disadvantages Equalization Flooded Trojan Golf Card Vents that can be More resistant to Must be filled with Equalize every one Superior Pacer removed to fill the over charging DISTILLED water or two months West Marine Sea battery with water since it can be and usually requires when in heavy use Volt Low price and higher filled with water equalization Equalize every Motomaster maintenance Cheaper than Maintenance four to six months Nautilus other batteries required in
110. mediately Most textiles that are exposed to this corrosive eventually dissolve The most common cause of battery system failure is loose or corroded battery terminals and cable lugs If any white powdery residue forms between the battery cable lug and the battery terminal remove the cable for cleaning When it is necessary to detach a battery cable from the battery disconnect all loads and charging sources Using the appropriate tool remove the Negative battery cable first and re install it last To remove any stubborn residue sprinkle baking soda directly on the area scrub with a wet toothbrush or other soft bristle brush add water as required and then rinse Reconnect the battery cable terminals to the battery lugs and tighten to approximately 10 15 foot pounds using the torque wrench If you do not have a torque wrench use an appropriate tool to tighten the bolts reasonably snug Do not over tighten After tightening the cables evenly coat all the exposed metal surfaces of the battery terminals and lugs with liquid neoprene This will cure to form an airtight protective layer If liquid neoprene is not available use a light coating of white lithium grease or other sealant Do not let anything come between the mating surfaces of the lugs and terminals Cables Inspect all battery cables for missing or damaged insulation or loose connections Inspect any openings that the cables pass through All such openings must be equipped
111. mory and will not be lost even if all power is disconnected To change system settings 1 Set the DISPLAY switch to CONFIGURE 2 Press Up amp MENU or Down W MENU to display the menu you want 3 Press ENTER once and then press Up MENU or Down W MENU until the menu item you want appears 4 Press Up DATA or Down W DATA until the value you want appears Press Up MENU or Down W MENU until the setting you want appears 6 When the correct value is displayed you can do one of three things Press ENTER to save the new setting Press ESCAPE to restore the old setting Press Up MENU or Down W MENU to restore the old setting and move to another item on the same menu NOTE Wherever you are in the menu structure you can return to the highest level by repeatedly pressing ESCAPE Changing Settings Example 1 The Audible Alarm is set to Disabled by default If you want to change it to All Faults here are the steps you take 1 2 3 Set the DISPLAY switch to CONFIGURE Press Down W MENU until Configure Display Panel appears Press ENTER once The Audible Alarm menu item appears with an asterisk beside Disabled Press down W DATA until All Faults appears Press ENTER to save this setting An appears to the left of All Faults Changing Settings Example 2 Let s say you need to adjust the Breaker Size setting Here s how you do it 445 0089 01 01 1 Set the DISPLAY switch to CONFIG
112. mperature Sensors 90 Installing the Series Sync 90 445 0089 01 01 vii PROSINE 2 0 INVERTEReCHARGER UsER s MANUAL viii Part 3 Configuring a Series 91 Part 4 Series System Startup 92 Part 5 Series System 93 Invert bused Bone a ened 2h 93 Charge assise ERES i ee Ke RE Ue Rt a Racks 93 Appendix A Specifications 95 Electrical Specifications Invert 96 Electrical Specifications Charge 96 Environmental 97 DYSlEM basico Ga eho ped ob wet Gad ph m es osse antes 97 Regulatory Approvals ssseeeee III 97 Inverter Overload 98 Typical Inverter Efficiency eee 98 Invert Power Derating vs Ambient 99 PROsine Charger Output Current vs AC Input 99 InvertereCharger 1 100 Appendix B Typical System Diagrams 101 Residential Backup System 102 Marine System oreet Le Los tes 103 Appendix C Batteries 105 Terminology ive tu
113. n explains some of the differences among lead acid batteries to help you choose a battery that best suits your needs Your PROsine InvertereCharger is designed for use with deep cycle lead acid batteries These batteries are designed for deep discharge service where they will be repeatedly charged and discharged This type of battery is often labeled as a marine recreational vehicle or golf cart battery Xantrex recommends that you use one or more deep cycle batteries separated from the starting battery of your vehicle or boat Starting Batteries Do not use starting batteries with your inverter they will wear out rapidly in a deep cycle application The way they are rated gives a good indication of their intended use Cold Cranking Amps is a measure of the amperage output of a battery intended for starting or cranking an engine Starting batteries use many thin plates to maximize the surface area of the battery This allows very high starting current but allows the plates to warp when the battery is cycled Deep Cycle Batteries Deep cycle batteries are best suited for use with inverters They are designed to have the majority of their capacity used before being recharged Available in many sizes and types the most common is the non sealed liquid electrolyte type referred to as a flooded battery commonly used in boats and RVs Non sealed types have removable battery caps The caps should be removed at least monthly so
114. n the form of a gel rather than a liquid and never requires topping up Battery caps are not removable The sealed construction allows the batteries to be mounted in any position without spilling The advantages are no maintenance to the battery itself the system still requires routine maintenance long life 800 cycles claimed and low self discharge The disadvantages are high initial cost and the possibility of damage from overcharging While many manufacturers produce quality flooded batteries only a few produce suitable gel cells Don t confuse gel batteries with maintenance free batteries The latter are typically standard flooded electrolyte batteries without caps for adding water and when the electrolyte gets low you replace the battery AGM absorbed glass mat batteries are similar to gel cells and deep cycle types and can be used in inverter applications Environment Location 445 0089 01 01 For long life and good performance batteries need to be located in protected ventilated enclosures insulated from temperature extremes Batteries should be located in an accessible location that allows for access to the battery caps and terminals At least twelve to eighteen inches of clearance above is recommended They must be located as close as possible to the inverterecharger to keep the cable run short However do not locate the batteries in the same space as the inverterecharger unless they are of the sealed gel cell type
115. national electrical wiring codes Do not connect the output terminals of the inverterecharger to any incoming AC source General AC Wiring Considerations 445 0089 01 01 AC Wiring Connectors Connect AC wires with twist on wire nuts or crimp on splice connectors according to the type of installation Ona boat use crimp on splice connectors to meet the American Boat and Yacht Council s Standards and Recommended Practices for Small Craft which do not allow twist on connectors for AC connections For non marine installations subject to vibration you should still use crimp on connectors For non marine installations in locations not subject to vibration twist on wire nuts may be used instead of crimp on connectors The amount of insulation you strip off individual wires will be specified by the connector manufacturer and is different for different types of connectors AC and DC Wiring Separation Do not mix AC and DC wiring in the same conduit or panel Where DC and AC wires must cross make sure they do so at 90 to one another Consult code for details about DC and AC wiring in vicinity to each other AC Wiring Compartment For your reference the AC Wiring Compartment is shown in Figure 10 IN THIS POSITION NEUTRAL WILL BE AUTOMATICALLY BONDED TO GROUND IN INVERT MODE KA INVERT MODE QUTPUT NEUTRAL TO GROUND a mS ac 2E SCREW TO THIS TO LEAVE NEUTRAL UN BONDED IN
116. ne 2 0 Inverter Charger INVERT MODE AC OUTPUT 120Vac 60Hz DC INPUT 42Vdc 2 CHARGE MODE DC OUTPUT 12Vdc 190A max AC INPUT 120Vac 60Hz 15A gt 0 99PF 30 Max BYPASS CHARGER ZN WARNING stock cover OPEN USER SERVICEABLE PARTS INSIDE Serial N LR 86581 052 07 1 NRTLIC SUITABLE FOR MARINE RECREATIONAL VEHICLE AND SOLAR PHOTOVI E D Figure 14 DC End 445 0089 01 01 31 PROSINE 2 0 INVERTEReCHARGER UsER s MANUAL 32 gt To make the DC connections Refer to Figure 15 1 Cut the cables to the correct length with enough insulation stripped off so you can properly install the type of terminals you will be using The terminals on the DC end are designed to fit up to SOOMCM crimp on ring terminals either AMP or ILSCO or box connectors Attach the connectors to both cables If you are using crimp connectors use the tool recommended by the terminal manufacturer Make sure no stray wire strands protrude from the terminals NOTE For residential installations the installation code may require a DC wiring enclosure for DC connections and cables If you are using this accessory secure it to the inverterecharger before routing cables Be sure to use crimp on ring terminals on the PROsine end of the DC cables as specified on page xviii and follow the installation procedure provided with the wiring enclosure Contact Xantrex or your distributor
117. ng battery requirements 110 F fan illustration 10 operation 63 first aid xvi fleet vehicle system illustrated 19 float charge 121 fluorescent lights 81 fridges 2 frozen batteries xvii 75 fuse sizes AC 20 DC 21 G gases battery precautions xvi 67 90 venting 36 108 gassing voltage 121 generators 19 GFCI 9 22 30 GFCI models tested 22 H hydrogen gas 108 incandescent lights 82 induction motors 81 131 INDEX input voltage range 65 installation battery temperature sensor 35 choosing a location 23 codes 17 connecting AC input wires 25 connecting AC output wires 29 connecting DC cables 31 connecting remote shutdown 38 designing an installation 19 materials 18 mounting the display panel 34 mounting the inverterecharger 24 output neutral bonding system 27 procedures overview 18 tools 18 Installer Only mode entering 42 Internal Error 75 78 80 invert power derating 99 inverter efficiency 98 Inverter LEDs 12 AC In 11 12 Inverting 11 12 Standby 11 12 inverter operation operating limits 64 inverter overload operation 98 Inverter switch Disable 12 Enable 12 illustrated 11 inverterecharger AC input wiring connections 26 automatic restart 5 DC connections 32 DC terminal covers 10 DC terminals 10 dimensions 100 installation locations 23 model number ii mounting orientations 24 mounting template 24 operation in Charger mode 66 operat
118. nting environment 23 mounting flanges 8 multi stage charging 1 120 multi wire branch circuit 20 N neoprene liquid 113 neutral to ground bonding in series installations 88 procedure 27 nickel cadmium batteries xvii On Off Rem switch 8 24 38 62 63 66 92 operating limits for Charger operation 68 in Inverter mode 64 operation in Charger mode 66 operation in Inverter mode 64 overcharge stage 121 P Panel Fault messages 80 parallel connection 116 pass through current 68 plates 105 polarity 31 89 power share 4 68 power supplies 81 problem loads clocks 82 computers 82 electronics 82 fluorescent lights 81 power supplies 81 radios 82 very small loads 81 proof of purchase xx 445 0089 01 01 PROsine Display Panel faults 80 PROsine Error 78 PROsine Warning 75 pumps 2 81 purchase date ii Q Quick Installation Guide xxiii 24 Quick Reference Guide xxiii R radios AM 82 recreational vehicles DC grounding 33 regulatory approvals 97 regulatory compliance 97 remote shutdown cabling illustrated 39 connecting 38 connection to BATTERY TEMP jack 8 feature described 3 installation steps 38 materials required 38 schematic 39 switch 38 reserve capacity 109 residential backup system illustrated 102 residential installations DC grounding 33 resistive loads coffee pots 81 electric stoves 81 incandescent lights 81 toasters 81 water heaters 81 Return M
119. o safety ground bonding it during inverter operation and disconnects it un bonding it when the inverterecharger has connected to AC shorepower This system is designed to conform to installation codes that require single phase AC sources such as inverters and generators to have their neutral conductors tied to ground in the same way that the neutral conductor from the utility is tied to ground These same codes specify that the neutral can only be connected to ground in one place at any one time Any AC source feeding the PROsine is required to have its neutral already connected to ground Therefore to keep from connecting the neutral to ground in a second place the PROsine transfer relay breaks its own neutral ground connection when connected to shorepower This automatic neutral to ground bonding system is suited for installations in which the AC shorepower source is known to have a bonded neutral This will be the case in most situations in a utility feed after the AC source panel at an RV park hook up at a marina s shorepower hook up or with a generator with a bonded neutral In some installations however the AC shorepower source will not have a bonded neutral This is true on some generators and it is true in certain utility feed situations To accommodate these situations the PROsine automatic neutral bonding system can be defeated so the PROsine will not bond the neutral in any mode of operation This allows the in
120. o ways e Mounting the sensor to the negative battery post allows the internal battery temperature to be sensed and provides the most accurate results e Attaching the sensor to the side of the battery using the self adhesive backing also provides good results in most situations WARNING Energy and Explosion Hazard Review the Important Safety Instructions on page xv Mounting to the Negative Battery Terminal To mount the sensor on the negative battery terminal See Figure 16 Figure 16 BTS Attached to Negative Battery Terminal 1 Decide which battery is to be monitored When all battery banks are located in the same compartment select the battery that requires the most frequent charging in a boat or an RV this is usually the house battery Where a battery is located in a separate compartment from other batteries and where temperatures are constantly high as in an engine room it is a good idea to monitor this battery to keep it from being overcharged as a result of its constant high temperature In this situation the cooler battery bank will be slightly undercharged since it will be at a lower temperature than the battery being monitored but this procedure will prolong the warmer battery s life 445 0089 01 01 35 PROSINE 2 0 INVERTEReCHARGER UsER s MANUAL 2 Switch off all devices operating from the battery or open the battery switch if present to disconnect the battery 3 If the charger has be
121. oll free Tel 1 360 925 5097 Direct Fax 1 360 925 5143 Web www xantrex com Made in China XA Email customerservice xantrex com 445 0089 01 01 Smart Choice For Power
122. or 73 AC Bad Causesz so nio en aed onto dated eek dew 74 Warning M ssag s I 75 Error Messages or sek b eer esse e E SN SA EGG rh Ps 78 Display Panel e exem RR 80 Inverter Applications III 81 Resistive Loads i s cete p Roa prem 81 Motor Loads 5 522 ode ERR e RR SR RUE e els uu ER 81 Problem Loads i dod eL ER RENS RR RENE 81 Section 7 Series Operation 83 Part 1 Designing a Series 84 System OVervieW vcre Pase NE pala Scd i 84 System Components a a ar eet eee 84 AC InpUt senso dos setae ete tr re ael leere 86 AC Output kde e age hou uai odo Av ea e oce ed 86 Battery Disconnect and Over Current Protection Requirements 86 Series Sync Connection sesse cecce tenesa deai Cenir e ia ee 86 Part 2 Installing a Series 87 Connecting AC Input Wiring 87 Connecting AC Output 88 Configuring the Inverter Output Neutral Bonding 88 Connecting the DC Cables 89 Connecting the DC Ground 89 Installing the Display 90 Installing the Battery Te
123. or eyes Wear complete eye protection and clothing protection Avoid touching your eyes while working near batteries If battery acid contacts skin or clothing wash immediately with soap and water If acid enters your eye immediately flood it with cold running water for at least twenty minutes and get medical attention immediately Keep a supply of baking soda on hand in the area of the batteries Baking soda neutralizes lead acid battery electrolyte NEVER smoke or allow a spark or flame in the vicinity of the engine or batteries Use extra caution to reduce the risk of dropping a metal tool on the battery It could spark or short circuit the battery or other electrical parts and could cause an explosion 445 0089 01 01 445 0089 01 01 12 Remove personal metal items such as rings bracelets necklaces and watches when working with lead acid batteries Lead acid batteries produce a short circuit current high enough to weld a ring or the like to metal and thus cause a severe burn Use the inverterecharger for charging lead acid batteries only Do not use it to charge nickel cadmium or dry cell batteries commonly used with home appliances and electronic equipment These batteries may burst and injure persons and damage property NEVER attempt to charge a frozen battery Charging a battery when its temperature is below 32 F 0 C is inefficient and ineffective If possible gradually warm the battery above 32 F 0 C
124. or the Overcharge charging stage Max Time The amount of time in minutes that the Overcharge stage will run O Float Mode Settings Max Voltage This is the maximum available charging voltage for the Float charging stage Typically the battery will be at this voltage for the duration of this stage Max Current 9 oC The maximum available charging current in A as a percentage of battery capacity in Ah for the Float charging stage Max Time This is the maximum amount of time that the charger will be in Float stage in hours Exit Voltage When the battery voltage goes below this value for the Exit Timeout specified the unit goes into Bulk charging mode Exit Timeout When the battery voltage goes below the Exit Voltage for this time period the unit goes into the Bulk charging stage Equalize Mode Settings Max Voltage This is the maximum available charging voltage for the Equalize charging stage Max Current 9 oC This is the maximum available charging current in A as 96 of battery capacity in Ah for the Equalize charging stage Max Time This is the maximum amount of time in minutes that the unit will stay in Equalize stage 55 PROSINE 2 0 INVERTEReCHARGER UsER s MANUAL P Exit Change When the battery voltage changes by less than this value for the Exit Timeout specified the unit goes to the next charging stage P Exit Timeout When the battery voltage exceeds the Exit Voltage for
125. orkmanship or materials How long does the coverage last This warranty lasts for twenty four months from the date of purchase Implied warranties of merchantability and fitness for a particular purpose are limited to twenty four months from the date of purchase Some jurisdictions do not allow limitations on how long an implied warranty lasts so the above limitation may not apply to you What does this warranty not cover This warranty will not apply where the product has been misused neglected improperly installed physically damaged or altered either internally or externally or damaged from improper use or use in an unsuitable environment Xantrex does not warrant uninterrupted operation of its products Xantrex shall not be liable for damages whether direct incidental special or consequential or economic loss even though caused by the negligence or fault of Xantrex Some jurisdictions do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you What will Xantrex do Xantrex will at its option repair or replace the defective product free of charge Xantrex will at its own option use new and or reconditioned parts made by various manufacturers in performing warranty repair and building replacement products If Xantrex repairs or replaces a product its warranty term is not extended Xantrex owns all parts removed from repaired products How do you get
126. ou have configured the inverterecharger and display panel and you are now ready test and use the unit Go to Part 1 System Startup Check on page 62 59 PROSINE 2 0 INVERTEReCHARGER UsER s MANUAL 60 445 0089 01 01 Section 5 Operation 445 0089 01 01 This section begins with a system startup check that you carry out after installation and configuration to verify that the PROsine 2 0 InvertereCharger is operating correctly The section also provides information that will guide you during routine ongoing operations For your convenience the information is divided into four parts Part 1 System Startup Check See page 62 Part 2 Operating Considerations See page 63 Part 3 Operation in Inverter Mode Start on page 64 Part 4 Operation in Charger Mode Start on page 66 Part 5 Display Mode Screens Start on page 69 61 PROSINE 2 0 INVERTEReCHARGER UsER s MANUAL PART 1 SYSTEM STARTUP CHECK 62 WARNING Review the Important Safety Instructions on page xv before operating the inverterecharger gt To test the charging and inverting functions 1 Close the battery disconnect and turn on the inverterecharger s ON OFF REM switch To test the inverter set the INVERTER switch to ENABLE and disconnect the AC input source breaker Place a load on the inverter e g plug a light into an outlet that the inverter is powering and make sure it works The INVERTING LED should com
127. ower Operating Time appliance Appliance Consumption per day AxB W hours Wh W hours Wh W hours Wh W hours Wh W hours Wh W hours Wh W hours Wh W hours Wh W hours Wh W hours Wh W hours Wh W hours Wh Total Daily watt hours of AC load Wh x Number of Days between charges Total Watt hours of AC load between charges Wh Battery Ah used between charges divide by 10 for 12V system divide by 20 for 24V system Ah Recommended Battery Bank Size in Ah multiply by 2 Ah 112 445 0089 01 01 APPENDIX C BATTERIES Monthly Battery Maintenance WARNING Wear appropriate eye protection and rubber gloves when carrying out maintenance activities WARNING Use caution when working with metal tools around batteries Do not allow any metal object to contact both battery terminals at the same time Battery explosion or failure can occur At a minimum check the level of the electrolyte in each battery cell once a month for non sealed batteries It should be above the top of the plates but not completely full Most batteries have a plastic cup that just touches the electrolyte when the cell is full Don t overfill the batteries or the electrolyte will spill out when the batteries are being charged Refill the batteries with distilled water only spring water and regular tap water may have high mineral levels These can poison the battery chemistry and reduce battery life It is also good to periodically chec
128. perate all AC loads rated at or below its power rating Some high horsepower induction motors used in pumps and other motor operated equipment require very high surge currents to start and the inverterecharger may have difficulty starting these loads See page 81 for more information If you have problems starting certain loads ensure that the battery connections are solid the DC cabling is short and of sufficient size the AC wiring is of sufficient size and the battery is of sufficient capacity and is fully charged As with all inverters the amount of continuous power that the PROsine 2 0 can deliver without overheating is limited by the ambient air temperature It will operate and deliver its continuous power rating at higher temperatures but the ambient temperature as well as the input voltage from the battery limits the extent to which it can do this Operating the inverterecharger in conditions outside the power and temperature limits will result in thermal shutdown and or significantly decreased performance In addition operation in this range is outside the ratings covered by the regulatory approvals of the product See page 99 Input Voltage The input voltage limits are shown in Table 6 Table 6 PROsine Operating Voltage Limits Operating Voltage Condition Range Comment Normal 10V 16V Peak Performance 12V 16V High Voltage Alarm 215 5V Unit Shuts Down 216V Protects inverter against excessive input volta
129. plication Wire nuts or crimp connectors for AC wire and appropriate tools Two 1 2 inch strain relief clamps for AC cables DC cable sized appropriately for load and application OOO Lugs and terminals for the DC cables as well as appropriate tools e g crimping tool 3 AC and DC disconnects and over current protective devices NOTE For residential installations installation codes may require a wiring enclosure for DC connections and cables Contact Xantrex or your distributor for this part Installation Procedures 18 This section provides detailed installation information For your convenience the overall procedure is divided into ten main steps Step 1 Designing an installation Start on page 19 Step 2 Choosing a location for the inverterecharger Start on page 23 Step 3 Mounting the inverterecharger Start on page 24 Step 4 Connecting the AC input wiring Start on page 25 a gut Step 5 Configuring the output neutral bonding system Start on page 27 Step 6 Connecting the AC output wires Start on page 29 Step 7 Connecting the DC cables Start on page 31 Step 8 Mounting the display panel Start on page 34 Step 9 Connecting the battery temperature sensor Start on page 35 da uu Step 10 Connecting the remote shutdown feature Start on page 38 445 0089 01 01 SECTION 3 INSTALLATION Step 1 Designing the Installation 445 0089 01 01 All types of
130. plying loads or the inverterecharger is inverting Screen 1 PROsine Battery S PROsine Battery 12 0V 10A 22 C 12 0V 10A Shows the PROsine 2 0 s voltage and current readings from the battery as well as the battery temperature If the battery temperature sensor is not installed the screen on the right is displayed Screen 2 PROsine AC In 118 0V 5A 58Hz Shows the voltage current and frequency of the shorepower i e input AC Screen 3 PROsine AC Out 120 0V 10A 60Hz Shows the voltage current and frequency of the output AC Screen 4 12 0V 120A 22 12 0V 120 120V10A 60Hz 120V 10A 60Hz Combines the battery display Screen 1 with the AC output display Screen 3 The left hand screen appears if the battery temperature sensor is installed Output AC is shown on the bottom The PROsine s voltage and current readings from the battery as well as the battery temperature appear on top The bottom of the right hand screen shows the output AC The top shows battery voltage and current as read by the PROsine This is the screen that appears if the battery temperature sensor is not installed 69 PROSINE 2 0 INVERTEReCHARGER UsER s MANUAL 70 445 0089 01 01 Section 6 Troubleshooting 445 0089 01 01 WARNING Shock and Energy Hazards Do not disassemble the PROsine 2 0 InvertereCharger It does not contain any user
131. pole circuit breaker rated 30A max 240Vac for the two line conductors L1 and L2 and neutral and ground busses for the neutral and ground conductors from each unit The load panel then provides circuit breakers for the 120Vac and 240Vac branch circuits powering the loads Since the neutral to ground bonding is provided upstream by one of the inverterechargers in Invert mode and by the utility otherwise this load panel must not bond the neutral to ground Most panels have a removable screw that allows the neutral to be unbonded Battery Disconnect and Over Current Protection Requirements As with a single inverterecharger system batteries must have a fuse and disconnect or a DC rated circuit breaker in the positive side matched to the cable size The recommendations about wire sizes over current protection disconnection means and other important details discussed in Section 3 Installation apply here Refer to Step 1 Designing the Installation starting on page 19 for details Each PROsine must be wired to the battery separately whether a single bank or two banks are used Series Sync Connection The SYNC connectors on the inverterechargers are connected by a series sync cable If this cable becomes damaged or lost you can replace it with standard 4 conductor telephone cable but the length must be ten feet or less NOTE The series sync cable is an option and is not supplied with the PROsine 2 0 InvertereCharger Contact Xan
132. r 1 A brief description of the problem 3 Ship the unit to the address provided in step 1 freight prepaid How do other laws apply This warranty gives you specific legal rights and you may also have other rights which vary from jurisdiction to jurisdiction For our Canadian customers When used herein implied warranties of merchantability and fitness for a particular purpose includes all warranties and conditions express or implied statutory or otherwise including without limitation implied warranties and conditions of merchantability and fitness for a particular purpose 445 0089 01 01 xxi PROSINE 2 0 INVERTEReCHARGER UsER s MANUAL CONTENTS amp ORGANIZATION OF THIS MANUAL This manual is a complete guide to installing configuring using and troubleshooting the PROsine 2 0 InvertereCharger and is also a source of valuable reference information Here s an overview of the contents xxii Safety Instructions Read these first Section 1 Introduction This describes key product functions er X Section 2 Product Overview This will familiarize you with the 2 0 s features AN Section 3 Installation Section 4 Configuration Section 5 Operation Section 6 Troubleshooting Section 7 Series Operation Appendixes These provide valuable reference material Index Use the index to locate specific topics a i a
133. r to your system s DC grounding point as required by regulations for some installations Use copper wire that is either bare or provided with green insulation Do not use the DC Ground Lug for your AC grounding See the AC wiring instructions in this section Follow the guidelines below that correspond to your type of installation These guidelines assume you are using the code compliant DC supply cable and fuse sizes indicated in this manual If you are using different sizes refer to the applicable code for DC grounding details e Recreational Vehicle Use 8AWG copper wire and connect it between the Chassis Ground lug and the vehicle s DC grounding point usually the vehicle chassis or a dedicated DC ground bus Marine Use 2AWG copper wire that is bare or has insulation rated min 90 C and connect it between the Chassis Ground lug and the boat s DC grounding bus or engine negative bus e Residential Use 4AWG wire and connect it between the Chassis Ground lug and your system s DC grounding point This will usually be the AC service entrance grounding point or a separate ground rod For a solar PV installation this will usually be the same ground rod used to ground the PV array 445 0089 01 01 33 PROSINE 2 0 INVERTEReCHARGER UsER s MANUAL Step 8 Mounting the Display Panel 34 The communications cable supplied with the display panel is 70 feet long 21 meters If you want to replace the cable with one that is longer or sho
134. re mode and then selecting View Last 20 PROsine Faults from the Diagnostics menu To clear an Error message press the ESCAPE key If the audible alarm is enabled press ESCAPE twice The first key press deactivates the alarm and the second removes the message from the screen The error is not cleared from the system however Some Error messages appear as Internal Error nnnn where nnnn is the number of the error If one of these errors causes the inverterecharger to shut down attempt to restart the unit If the error occurs again call Xantrex Other errors are listed in Table 9 The text in the Error Message column appears as the second line on the LCD the first line displays PROsine Error Table9 Error Messages Error Message Details Action Internal Error 2817 Low bus voltage detected Clear the error in the Configure menu and then recharge the batteries If the problem persists contact Xantrex Battery Too Hot PROsine battery temperature too high Check the tightness of all connections Check electrolyte level Check charger and battery settings Battery TooCold PROsine battery temperature too low Extreme cold may require a battery heater If the battery is frozen thaw it gradually to avoid damage Int Templ TooHot PROsine internal temperature too high Reduce the loads on the system Ensure that the PROsine is being adequately 2 too low Int T
135. recharger from surges and spikes on the AC power line The PROsine 2 0 shares power with AC loads It senses pass through current going to AC loads and subtracts this current from 80 of the breaker setting The current that is left over is available for charging the batteries In Charge mode the inverterecharger operates from a breaker protected 120Vac circuit Therefore the total power for AC loads and charger operation is limited to 8046 of the breaker rating 8046 is the regulatory maximum permitted for continuous loads In this limited power environment the PROsine 2 0 gives priority to user connected AC loads pass through current Example A 30 amp circuit breaker is allowed to have a 24 amp continuous load If you have AC loads of 15 amps the PROsine will give priority to your loads and allow the charger to draw up to 9 amps AC 445 0089 01 01 SECTION 5 OPERATION PART 5 DISPLAY MODE SCREENS 445 0089 01 01 When the DISPLAY switch is ON you can view the screens shown below The values shown here are examples only Display Mode screens are updated continuously to show current PROsine 2 0 operating data You can scroll through them by pressing the Up amp and Down W MENU buttons NOTE In the screens below current polarity is indicated as follows indicates current going into the battery i e indicates charging indicates current coming out of the battery i e indicates that the battery is sup
136. rger the AC source panel and between the inverterecharger and the loads the AC load panel A source panel includes a main circuit breaker which serves as over current protection and as a disconnect for the AC shorepower supply line Additional circuit breakers serve individual circuits one of which serves the inverterecharger The AC load panel can incorporate both the main 30A AC output circuit breaker and breakers for individual load circuits NOTE Do not connect the output of a single PROsine 2 0 to what is known as a multi wire branch circuit These are 4 wire circuits consisting of a ground neutral and two lines that are 180 degrees out of phase with each other from a standard 120 240V split phase circuit These circuits are commonly used in kitchens to power split receptacles where the top and bottom halves of a duplex receptacle are connected to different lines If you need to run multi wire branch circuits from your inverter system you will need to use two PROsine 2 0 InvertereChargers in a series system to create 120 240 Vac split phase power For details see Section 7 Series Operation For more information about multi wire branch circuits refer to the US National Electrical Code NFPA 70 1999 para 210 4 and the Canadian Electrical Code CSA C22 1 1998 section 26 710 445 0089 01 01 SECTION 3 INSTALLATION 445 0089 01 01 AC Cabling AC cabling includes all the wires and connectors between the A
137. rter use a high quality 6 wire telephone extension cable You can install the panel up to 100 feet 30 meters away from the inverterecharger Flush mounting the panel on a wall bulkhead or panel requires an opening that is approximately 4 inches x 4 inches 10cm x 10cm About 1 1 4 inches 3cm of free space is required within the wall to accommodate the depth of the panel Be sure there is no wiring or other obstructions within the wall before you make an opening To mount the display panel 1 Choose a location that is dry out of direct sunlight free from corrosive or explosive fumes and otherwise appropriate for mounting an electronic device Tape the mounting template in the PROsine 2 0 InvertereCharger package to the mounting surface and mark the locations of the mounting holes and the area to be cut away Pilot drill the mounting holes and cut out the hole in which the panel will be inserted Route the communications cable s inside the wall and through the opening Insert one of the cable s connectors in either jack on the bottom of the panel Place the panel in the opening and secure it with appropriate fasteners Route the communications cable to the inverterecharger and insert the connector in the jack labelled DISPLAY 445 0089 01 01 SECTION 3 INSTALLATION Step 9 Connecting the Battery Temperature Sensor Mounting Options You can mount the battery temperature sensor BTS in one of tw
138. rterecharger operates normally according to the configuration and Display switch settings OFF The inverter and charger are disabled regardless of configuration or Display switch settings Shorepower will not be passed to the AC loads In this state the battery current is minimal less than 2mA This state guarantees that the inverterecharger does not discharge the battery bank REMote In this position the remote control signal that the user provides to the BATTERY TEMP jack turns the inverterecharger on or off For details about the Remote Shutdown switch see page 38 When this signal is active the inverterecharger operates normally according to the configuration and Display switch settings NOTE The inverterecharger will enter Invert or Charge modes only if enabled from the display panel or if it is configured to run without panel When the remote control signal is inactive the inverterecharger is OFF as described above 63 PROSINE 2 0 INVERTEReCHARGER UsER s MANUAL PART 3 OPERATION IN INVERTER MODE WARNING Review the Important Safety Instructions page xv before operating the inverterecharger Once the inverterecharger is installed you can operate it in Inverter mode gt To operate in Inverter mode 1 Place inverterecharger s ON OFF REM switch in the ON position 2 Setthe INVERTER switch to ENABLE 3 If AC is present the STANDBY LED will come on If AC is present remove it
139. s Do not install the inverterecharger in a zero clearance compartment Overheating may result Do not use attachments not recommended or sold by the manufacturer Doing so may result in a risk of fire electric shock or injury to persons The inverterecharger is designed to be permanently connected to your AC and DC electrical systems Xantrex recommends that all wiring be done by a certified technician or electrician to ensure adherence to proper electrical wiring regulations To avoid a risk of fire and electric shock make sure that existing wiring is in good condition and that wire is not undersized Do not operate the inverterecharger with damaged or substandard wiring Do not operate the inverterecharger if it has received a sharp blow been dropped or otherwise damaged in any way If the unit is damaged see Warranty on page xx Do not disassemble the inverterecharger See page xx for instructions on obtaining service Attempting to service the unit yourself may result in a risk of electrical shock or fire Internal capacitors remain charged after all power is disconnected To reduce the risk of electrical shock disconnect both AC and DC power from the inverterecharger before attempting any maintenance or cleaning or working on any circuits connected to the inverterecharger Turning off controls will not reduce this risk XV PROSINE 2 0 INVERTEReCHARGER UsER s MANUAL 10 The inverterecharger must be provided wi
140. s identical to or better than the power supplied by your utility A few of the benefits of true sine wave power are less interference on your TV set more consistent cooking in your microwave better handling of sensitive loads and the ability to use dimmer switches and appliances with speed controls In effect the PROsine 2 0 gives you a high quality mobile wall socket Comprehensive Protection The PROsine s built in protection features safeguard your batteries and equipment to give you worry free operation e The adjustable low battery cutout prevents your batteries from becoming completely discharged e The battery temperature sensor ensures that the charge delivered to the batteries is adjusted according to their actual temperature e multi stage charging capability ensures that batteries receive the best charge with minimal wear and tear e Ifthe PROsine detects bad AC voltage it switches seamlessly to Invert mode and supplies your equipment with pure sine wave power derived from the batteries When good AC becomes available again the inverterecharger allows the AC to pass through to your loads and automatically begins to recharge the batteries Reliable Back up If utility supplied power fails the PROsine 2 0 automatically detects the failure and instantly becomes an independent power source that supplies quality AC to your loads There s no interruption in service and no degradation in performance PROSIN
141. se pintor e a HERE 105 Battery Types sac see obey wage d be oux Ea ia bow e ce og ades 106 Starting Batteries see eb LEER kr e RETE 106 Deep Cycle Batteries i p idee CRAS we ex 106 Sealed Gel Cell ore reren cece 107 Environment E eue e e Ee TR 107 Eocationz amp fics es e bea 107 Enclosutes 25a cecinit he vas ei gg o et ung 108 Temper tute ooo foi erre Wee es Me 108 Battery Bank Sizing iue bie eh etg qe ed ete eiui 109 Estimating Battery 110 Battery Bank Sizing 1 111 Monthly Battery Maintenance 113 Preparation es ft oni kta mat ien c eos boss bise iE 113 Clothing reta eem VR ERE 113 TOMS iere ERE beta bed Rd EN uere 114 Gas eed Sutton qucd PEL 114 SUDDlieS ux v Toga peu Duros b SU Miu Por Miedo rs 114 Proceduie i voco eorom ebeerac eg ERO 114 Cabling amp Hook up 116 Parallel Connection Le re eve Per gigas ERE ols 116 Series Connection ulus m RR RENS eee 117 Series Parallel and Cross Tied 118 445 0089 01 01 TABLE OF CONTENTS Appendix D Battery Charging Reference Multi Stage Charging Three Stage Charging Profile Bulk Absorption Charg
142. sorption charge 121 ABYC compliance 97 ABYC Warning label xix 103 AC Bad Cause 59 74 AC Breaker Size 21 45 47 AC cabling 21 AC circuit breaker 20 AC disconnect devices 20 AC distribution center See AC source panel and AC load panel AC fuses 20 AC input wiring connections 26 AC load panel defined 20 illustrated 19 AC output neutral bonding 21 AC panel options 15A GFCI receptacle and one hardwire output circuit 9 one hardwire output circuit 9 AC source panel defined 20 illustrated 19 AC source selector switch 20 AC wire sizes 21 AC wiring compartment 8 25 AGM absorbed glass mat batteries 107 air conditioners 2 algorithms battery charge 125 amp hour capacity 109 anti corrosion grease 113 appliances power consumption 112 audible alarm 51 auto restart 5 45 48 50 B baking soda 114 445 0089 01 01 batteries AGM absorbed glass mat 107 alkaline 106 amp hour capacity 109 best environment and location for 107 charging times 123 dead batteries charging 3 deep cycle 22 106 depth of discharge 111 dry cell xvii estimating battery requirements 110 explosive gas precautions Xvi first aid when working with xvi frozen xvii 75 gel cell 106 golf cart 106 lead acid xvii 106 maintenance free 107 monthly maintenance 113 nickel cadmium xvii 106 nickel iron 106 parallel connection 111 116 precautions when working with xvi sealed 106 sealed gel cell
143. staller to bond the neutral in the AC load panel to provide the required single point bonding of the neutral To enable and disable the automatic AC output neutral to ground bonding system AC neutral bonding system settings should only be changed by a qualified installer aware of the implications of the changes Disconnect all AC and DC sources before working in the AC wiring compartment or before making a setting change WARNING Fire and Shock Hazard You enable and disable the system using a screw in the AC wiring compartment identified as the Invert Mode Output Neutral to Ground Bonding Screw See Figure 10 This screw is identified with a label that indicates two different holes that the screw can be mounted in One hole is 27 PROSINE 2 0 INVERTEReCHARGER UsER s MANUAL identified as the one that enables the automatic bonding system and the other hole defeats it so that the neutral is not bonded by the PROsine in any mode The PROsine is shipped with the screw in the position that enables the automatic bonding system To disable the system move the screw to the other hole e Do not remove the screw from the product make sure it is always installed in one position or the other as appropriate for the configuration of the rest of the system Table 4 AC Output Neutral to Ground Bonding Screw Settings all modes bonded bonded Bonding Status of Bonding Neutral Bond
144. system Record your settings in the right hand column after you have configured the inverterecharger This information will be valuable if you need to reconfigure your system or call Xantrex Customer Service Table 1 Default Values InvertereCharger Item Default Value Your Settings NOTE At a minimum configure the items marked with a after installation Adjustable From the Configure PROsine Basic Menu AC Breaker Size 15 amps Adjustable From the Configure PROsine Advanced Menu Load Sensing OFF Load Sense Power 100 Watts Load Sense Interval 1 second Low AC Transfer V 90V Low AC Transfer Hz 55Hz High AC Transfer V 130V High AC Transfer Hz 65Hz AC Series Mode Standalone Inverter Low V Shutdown 10V Run Without Panel OFF Inverter Enabled on Reset OFF Without Panel Charger Enabled on Reset OFF Without Panel Auto Restart After Error OFF Adjustable From the Configure Display Panel Menu Audible Alarm OFF LCD Backlight Mode Auto LCD Backlight Brightness 50 LCD Backlight Timeout 20 seconds Temperature Farenheit PROSINE 2 0 INVERTEReCHARGER UsER s MANUAL Table 1 Default Values InvertereCharger Item Default Value Your Settings Adjustable From the Configure Battery Menu NOTE Settings below are for
145. terchangeable The rating of the fuse or breaker must be matched to the size of cables used in accordance with the applicable installation codes The breaker or disconnect and fuse should be located as close as possible to the battery in the positive cable Applicable codes may limit how far the protection can be from the battery Batteries Every PROsine 2 0 system requires a deep cycle battery or group of batteries that provide the DC current that the inverterecharger converts to AC Different battery types and sizes are available many of these are discussed in Appendix C Batteries Automotive type starting or cranking batteries are not recommended except for temporary emergency use The PROsine 2 0 InvertereCharger uses 12 volt battery banks Ground Fault Circuit Interrupters GFCIs A GFCI is a device that de energizes a circuit when a current to ground exceeds a specified value that is less than that required to blow the circuit breaker GFCIs are intended to protect people from electric shocks and are usually required in wet or damp locations Installations in marine and recreational vehicles may require GFCI protection of branch circuits connected to the AC output of the inverterecharger In addition electrical codes require GFCI protection of certain receptacles in residential installations While the true sine wave output of the PROsine InvertereCharger is equivalent to the waveform provided by utilities compliance with
146. tereCharger 1 Remove the inverterecharger from its shipping container verify that all components are present and record relevant product information on page xviii Turn off the ON OFF REM switch on the AC end Select an appropriate mounting location and orientation See Figure 9 To meet regulatory requirements the PROsine must be mounted in one of the following orientations e Ina horizontal position on a vertical surface with the AC knockouts at the top as shown in Figure 9 Ona horizontal surface with the DC terminals on the low side Under a horizontal surface Side with AC knockouts must be up VN Figure 9 Approved Mounting Orientations 4 The PROsine 2 0 Quick Installation Guide has a mounting template printed on it Tape it to the mounting surface and pilot drill the desired number of mounting holes Remove the template Fasten the inverterecharger to the mounting surface If you are mounting the unit on a wall or bulkhead use 12 or 14 pan head wood or sheet metal screws to secure it to the framing behind the wall or bulkhead Alternatively use nut inserts and 1 4 20 machine screws 445 0089 01 01 SECTION 3 INSTALLATION Step 4 Connecting the AC Input Wires WARNING Fire Shock and Energy Hazards Make sure wiring is disconnected from all electrical sources before handling All wiring must be done in accordance with local and
147. tery capacity in Ah for the Bulk charging stage Exit Voltage When the battery voltage goes above this value for the Exit Timeout specified the unit goes into Absorption charging stage Exit Timeout When the battery voltage goes above the Exit Voltage for this time period the unit goes into the Absorption charging stage O Absorption Mode Settings Max Voltage This is the maximum charging voltage for the Absorption charging stage Typically the battery will be at this voltage for the duration of this stage Max Current 9 oC The maximum available charging current in A as a percentage of battery capacity in Ah for the Absorption charging stage Max Time This is the maximum amount of time that the unit will stay in the Absorption stage in minutes Exit Current C When battery current goes below this value A as of battery capacity in Ah for the Exit Timeout the unit goes into the next charging stage Exit Timeout When the battery current goes below the Exit Current for this time period in minutes the unit goes into the next charging stage 445 0089 01 01 SECTION 4 CONFIGURATION 445 0089 01 01 O Overcharge Mode Settings Max Voltage This is the maximum charging voltage for the Overcharge charging stage Typically the battery will be at this voltage for the duration of this stage Max Current 9 oC The maximum available charging current in A as a percentage of battery capacity in Ah f
148. th an equipment grounding conductor connected to the AC input ground terminal Grounding and all other wiring must comply with local codes and ordinances For marine applications in the United States external connections to the inverterecharger shall comply with the United States Coast Guard Electrical Regulations 33CFR183 Sub part 1 Explosive Gas Precautions 1 Working in the vicinity of lead acid batteries is dangerous Batteries generate explosive gases during normal operation Therefore you must read this manual and follow the instructions exactly before installing or using your inverterecharger This equipment contains components which tend to produce arcs or sparks To prevent fire or explosion do not install it in compartments containing batteries or flammable materials or in locations that require ignition protected equipment This includes any space containing gasoline powered machinery fuel tanks joints fittings or other connections between components of the fuel system To reduce the risk of battery explosion follow these instructions and those published by the battery manufacturer and the manufacturer of the equipment in which the battery is installed Precautions When Working With Batteries xvi 1 Someone should be within range of your voice or close enough to come to your aid when you work near a lead acid battery Have plenty of fresh water and soap nearby in case battery acid contacts skin clothing
149. the electrolyte level can be checked When a cell is low only distilled water should be added The many different types of deep cycle lead acid batteries can be grouped into four categories flooded or wet sealed flooded maintenance free recombinant flooded often starved electrolyte and gel batteries Another popular and inexpensive battery of this type is the golf cart T 105 or CG220 battery These six volt batteries can be connected in series to form a 12V system and be discharged repeatedly to 80 of their capacity without being damaged This is the minimum quality of battery that should be used with the inverter in normal applications 445 0089 01 01 APPENDIX C BATTERIES Some systems use the L16 type of battery These are 6 volt batteries rated at 350Ah and are available from a number of manufacturers They are 17 inches 43cm high and weigh up to 130 pounds 60kg each which may be troublesome in some installations Type 8D batteries are available in either cranking or deep cycle construction The deep cycle versions are 12 volt batteries rated at approximately 200Ah Since they are most commonly used to start truck engines you should make sure you purchase the deep cycle version not the cranking version Type 4D batteries are very similar in construction but are somewhat smaller approximately 170Ah Sealed Gel Cell Another type of deep cycle battery is the sealed gel cell The electrolyte is i
150. the needed voltage This configuration is often called cross tying It is less convenient and requires additional cables but reduces imbalances in the battery can improve overall performance and in a shorted cell scenario will cause only the battery s that are actually in parallel with the shorted battery to discharge This will allow you to reconfigure your battery bank with the other batteries that are in parallel with the shorted discharged battery s and still be operational only at a lower capacity The more effective cross tying method is shown by the dashed line If you don t want to cross tie ignore the dashed line FUSED DISCONNECT Total 12V 200Ah Figure 26 Series Parallel and Cross Tied Connections 445 0089 01 01 Appendix D Battery Charging Reference This appendix provides information about the following aspects of battery charging e Three stage charging page 120 e Two stage charging See page 122 e Charging times See page 123 e Charging algorithms and charge types See Table 14 on page 125 and Table 15 on page 126 445 0089 01 01 119 PROSINE 2 0 INVERTEReCHARGER UsER s MANUAL Multi Stage Charging The PROsine 2 0 InvertereCharger has a fully configurable multi stage battery charger Anytime an acceptable within frequency and voltage parameters AC source is presented to the unit and the charger is enabled it charges the batteries connected to it When AC
151. the plates for an extended period of time over two months it hardens and recharging does not remove it This reduces the effective plate area and the battery s capacity Equalization of flooded batteries helps reduce sulfation Stratification Over time electrolyte tends to separate The electrolyte at the top of the battery becomes watery while it becomes more acidic at the bottom This effect is corrosive to the plates Equalization of flooded batteries helps reduce stratification Deep Cycle A deep cycle occurs when a battery is discharged to less than 50 of its capacity 50 depth of discharge A deep cycle battery is one that is intended to be repeatedly deeply discharged and charged Temperature Compensation Optimal battery charging voltage is temperature dependent As the ambient temperature falls the proper voltage for each charge stage needs to be increased The Prosine 2 0 battery temperature sensor automatically re scales charge voltage settings to compensate for ambient temperatures 105 PROSINE 2 0 INVERTEReCHARGER UsER s MANUAL Battery Types 106 For the purpose of this discussion there are two principal battery types starting and deep cycle There are several different types of battery chemistries including flooded and gel lead acid nickel iron NiFe nickel cadmium NiCad alkaline and gel cell Batteries are either sealed or vented However there are even different kinds of these batteries This sectio
152. this menu PS System Mode This screen indicates the present operating mode of the inverterecharger invert bulk charge absorption charge etc View Last 20 PROsine Faults The inverterecharger records the last twenty PROsine Warnings and Errors You can examine these for diagnostic and troubleshooting purposes See Section 6 Troubleshooting starting on page 71 Warnings end with these characters W e g Batt too hot W Error message are displayed in the same way without the W at the end 445 0089 01 01 SECTION 4 CONFIGURATION Next Steps 445 0089 01 01 View Last 10 Panel Faults The display panel records the last ten faults that have occurred in the display panel You can view these for diagnostic and troubleshooting purposes See Display Panel Faults starting on page 80 AC Bad Cause If the input AC is not acceptable according to the configuration values you set this screen indicates why causes included low frequency low voltage etc For a complete list of causes see AC Bad Causes on page 74 View Software Versions This information can help Xantrex Customer Service Representatives troubleshoot problems you might have with the inverterecharger LVP Software Revision Software Revision O Display Software Revision O Display EEPROM Revision View System Temperatures These readings show temperatures in the inverterecharger and the display panel At this point y
153. this time the unit goes to the next charging stage Constant Mode Settings Voltage and current setpoints will be set but the unit will likely be able to satisfy only one of these setpoints at any given time Example For setpoints of 13 5V and 50A the unit will supply 13 5V up to 50A and at higher loads the current is held at 50A and the voltage will drop Voltage Setpoint The inverterecharger will attempt to charge the battery at this target voltage The default value is 13 5V P Current Setpoint The inverterecharger will attempt to charge the battery at this target current The default value is 100A P Exit Criteria None Unless a fault occurs the unit will run continuously Care must be taken to ensure that the voltage and current setpoints are correct for your battery type and loads to avoid damage Charger Mode Select Standalone when a single PROsine 2 0 InvertereCharger is being used to charge a battery When multiple PROsine 2 0 InvertereChargers are charging a single battery bank the secondary chargers only operate during the Bulk charge phase and the primary charger finishes charging the battery In this situation select one charger as primary and all others as secondary O Standalone O Primary O Secondary Charger Type Choose one of the three charger types listed below For information about multi stage charging see Appendix C Batteries 3 step The inverterecharger will perform the
154. tion Fill with distilled water only Monitor electrolyte specific gravity S G throughout the equalization phase Follow the battery manufacturer s recommendations for equalizing your batteries Appendix C Batteries provides some background on different batteries As a guide a heavily used flooded battery may need to be equalized once a month and a battery in light service every two to four months The PROsine 2 0 delivers a high quality charge so batteries do not need to be equalized as often as may be necessary when a lower quality charger is used Equalization Procedure 445 0089 01 01 gt To equalize your batteries 1 Turn off or disconnect all loads on the battery The voltage applied to the battery during equalization may damage some electronic equipment As well equalization won t proceed correctly if loads are drawing current from the battery 2 Check electrolyte level Fill with distilled water if the electrolyte level is low Measure the specific gravity S G of each cell using a hydrometer For fully charged lead acid batteries the reading should be approximately 1 265 Consult your battery manufacturer Equalization is needed if one or more cells have a substantially lower specific gravity than the others 3 request the equalization charge the charger must already be in operation Set the CHARGER switch to ENABLE and then select Enabled on the Configure PROsine General menu see page 47
155. trex or your distributor for this part 445 0089 01 01 SECTION 7 SERIES OPERATION PART 2 INSTALLING A SERIES SYSTEM WARNING Xantrex Technology recommends that all wiring be completed a certified technician or electrician to ensure adherence to approved electrical wiring regulations WARNING Fire Shock and Energy Hazards Make sure wiring is disconnected from all electrical sources before you handle wiring must be done in accordance with local and national electrical wiring codes Do not connect the output terminals of the inverterechargers to any incoming AC sources Xantrex recommends that you have an electrician set up the two inverterechargers because knowledge of the electrical code split phase systems and load balancing is required See page 18 for a list of tools and materials required for installation In addition you will need a ten foot series sync cable Contact Xantrex or your distributor for this part See page 19 and following for information about wire sizes over current protection and disconnection means Connect the system as shown in Figure 20 on page 85 Detailed procedures for setting up an AC series system are given below Connecting AC Input Wiring 445 0089 01 01 gt To connect each inverterecharger to the utility 120 240Vac split phase supply 1 Assign one inverterecharger to Line 1 and one to Line 2 and maintain the same assignment throughout the AC
156. ualize mode has not been selected The charger is in Equalize mode and the batteries are charging CAUTION Battery voltage may go up to 17V FLASHING READY Equalize mode has been selected the charger is presently executing the basic charge cycle in preparation for Equalization mode The CHARGING LED is also on in this stage The charger is not running or the Charge cycle is not finished 445 0089 01 01 The Charge cycle is complete The battery is fully charged 13 PROSINE 2 0 INVERTEReCHARGER UsER s MANUAL LCD Panel The LCD panel lets you monitor the PROsine 2 0 system and change its configuration settings It operates in two basic modes Data Display and Configuration Data Display Mode In Data Display mode the screens provide information about PROsine 2 0 system performance e You can cycle through them by pressing the Up and Down W Menu buttons In Data Display mode the other buttons have no function e Typically the top line indicates the type of data being displayed and the actual data appears on the bottom line A sample screen is shown below PROsine Battery 12 0V 10A 22 C e Examples of all the Display screens are shown on page 69 Configuration Mode e In Configuration mode the screens show data that can be changed as well as read only data For details about each Configuration screen see Section 4 Configuration Using these screens you can
157. utes Temperature Choose to display temperatures in Celsius or Fahrenheit default according to your preference 51 PROSINE 2 0 INVERTEReCHARGER UsER s MANUAL Configure Battery Menu 52 Menu Items Access Battery Size Installer Default Batt Temp User Battery Type Installer View Change Battery Details Battery Temp Coefficient Installer Bulk Charge Mode Settings Max Voltage Installer Max Current C Installer Exit Voltage Installer Exit Timeout Installer Absorption Mode Settings Max Voltage Installer Max Current C Installer Max Time Installer Exit Current C Installer Exit Timeout Installer Overcharge Mode Settings Max Voltage Installer Max Current C Installer Max Time Installer Float Mode Settings Max Voltage Installer Max Current C Installer Max Time Installer Exit Voltage Installer Exit Timeout Installer Equalize Mode Settings Max Voltage Installer Max Current C Installer Max Time Installer Exit Change Installer Exit Timeout Installer Constant Mode Settings Voltage Setpoint Installer Current Setpoint Installer Charger Mode Installer Charger Type Installer NOTE Explanation of C C is used as the unit of measure for the current setpoints in the Configure Battery menu The meaning of C is as follows Charging current generally varies with battery bank size Therefore current
158. vanced charging and monitoring systems Xantrex is also a leader in commercial industrial consumer and recreational markets producing quality products that are easy to integrate into systems Products range from programmable AC DC power supplies that convert alternating current to direct current for testing electronics in design and production to DC AC inverters to power electrical appliances in heavy duty trucks run mobile office equipment in a car or provide AC power in fleet and utility vehicles In recreational markets Xantrex is the leading supplier of DC AC inverters which power electrical equipment on boats and recreational vehicles as well as portable power sources for outdoors or emergency use The power range of its products is from 50 watts to six kilowatts The company s products are sold under the Trace Statpower Heart CECO and Xantrex brands Notice of Copyright PROsine 2 0 Inverter Charger User s Manual June 2005 Xantrex International Trademarks Registered Trademarks and Proprietary Names Xantrex is a registered trademark of Xantrex Technology Inc PROsine is a registered trademark of Xantrex International Other trademarks registered trademarks and product names are the property of their respective owners and are used herein for identification purposes only Printing History June 2005 Revision A Part Number 445 0089 01 01 Artwork Number 445 0089 01 01 Disclaimer for This Printing While every pre
159. ve energy by eliminating or reducing the use of some loads or re charge more frequently When sizing your battery be conservative and resist the temptation to skip the last step of this calculation multiply by 2 More capacity is better since you will have more reserve capacity be better able to handle large loads and surge loads and your battery won t be discharged as deeply Battery life is directly dependent on how deeply the battery is discharged The deeper the discharge the shorter the battery life As your power requirements increase you may need to use more than one battery to obtain sufficient capacity Batteries can be connected in parallel or in series to create higher capacity systems It is not recommended to connect batteries from different manufacturers different types or that have different amp hour ratings in parallel Improper charging and decreased battery life will result See Cabling amp Hook up Configurations on page 116 for more information about battery inter connection schemes 445 0089 01 01 111 PROSINE 2 0 INVERTEReCHARGER UsER s MANUAL Battery Bank Sizing Worksheet The following worksheet is a guide to help you determine your battery needs Be generous in estimating the time for which you will run each of the loads to ensure sufficient battery capacity Table 12 Battery Sizing Worksheet Daily watt A B this P
160. verterecharger Do not mount the inverterecharger in an area subject to splashing water or bilge water Cool Normal air temperature should be between 32 F and 77 F 0 C and 40 C the cooler the better Ventilated Allow at least 5 inches 13cm of clearance at the DC end of the inverterecharger for air flow 1 inch 2 5cm on each side and 2 inches 5em at the AC end For cooling the volume of the enclosure is not as important as the overall supply of air The more clearance for ventilation around the unit the better the performance Do not allow the ventilation openings on the ends of the unit to become obstructed Safe Do not install the inverterecharger in the same compartment as batteries or in any compartment capable of storing flammable liquids like gasoline Close to the battery compartment and the AC source and load panels Avoid excessive cable lengths which reduce input and output power due to wire resistance Use the recommended cable lengths and sizes Protected from battery acid and gases Never allow battery acid to drip on the inverterecharger or its wiring when reading specific gravity or filling the battery Also do not mount the unit where it will be exposed to gases produced by the batteries These gases are very corrosive and prolonged exposure will damage the inverterecharger 23 PROSINE 2 0 INVERTEReCHARGER UsER s MANUAL Step 3 Mounting the InvertereCharger 24 gt To mount the PROsine Inver
161. y sensitive DC loads 47 PROSINE 2 0 INVERTEReCHARGER UsER s MANUAL Configure PROsine Advanced Menu 48 Menu Items Access Load Sensing User Load Sense Power User Load Sense Interval User Low AC Transfer V User Low AC Transfer Hz User High AC Transfer V User High AC Transfer Hz User AC Series Mode Installer Inverter Low V Shutdown User Run Without Panel User Inverter Enabled on Reset Without User Panel Charger Enabled on Reset User Without Panel Auto Restart After Error User Reset to Defaults Load Factory Installer Save Custom Installer Load Custom Installer Menu Choices or Information Displayed Load Sensing Select Enabled if you want the unit to periodically search for the presence of an AC load while it is inverting The unit will sleep if the load it detects is less than the Load Sensing setting Select Disabled if you do not want the unit to search for an AC load For further information about load sensing see Load Sensing Mode on page 64 Load Sense Power This setting determines what power the inverter needs to detect before it will start automatically if Load Sensing is Enabled Settings range between 10 and 255W 445 0089 01 01 SECTION 4 CONFIGURATION 445 0089 01 01 Load Sense Interval This is the amount of time between checks for the presence of an AC power load To save power while the unit is lo
162. zing a second PROsine 2 0 InvertereCharger to produce 120 240V split phase AC For details see Section 7 Series Operation starting on page 83 Removable panel The blank panel option is shown For details see AC Panel Options on page 9 The AC wiring compartment is located behind the panel Knockouts for AC wiring Mounting flange 445 0089 01 01 SECTION 2 PRODUCT ORIENTATION AC Panel Options The PROsine 2 0 has two AC panel options each of which includes one 30A hardwire output circuit Blank access panel one hardwire output circuit See Figure 2 e Panel equipped with 15A GFCI receptacle and one hardwire output circuit See Figure 3 ON OFF REM ur Figure 3 Panel Equipped With GFCI and Circuit Protector Feature Description GFCI Duplex Receptacle Q 15A circuit protector for GFCI 445 0089 01 01 PROSINE 2 0 INVERTEReCHARGER UsER s MANUAL InvertereCharger DC End 10 Figure 4 InvertereCharger DC End Feature Description Positive DC cabling terminal Negative DC cabling terminal Cooling fan For details see Fan Operation on page 63 Screw holes for mounting accessory modules Chassis ground lug Provides a ground path for the inverterecharger chassis to the DC system ground 00009 Screw holes for mounting the optional DC wiring enclosure

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