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4. Poorly maintained damaged or malfunctioning equipment has higher risks of causing serious personalinjury compared to those that are properly maintained To reduce this risk always maintain this item to the highest standards and promptly repair service a damaged or malfunctioning component Always follow the maintenance instructions included in this documentation 14 Unattended Operation Electrically powered equipment that is left unattended while running cannot be controlled and is dangerous to bystanders Always turn the power OFF before walking away 15 Health Hazards Certain cutting fluids and lubricants or dust smoke created when cutting may contain chemicals known to cause cancer respiratory problems birth defects or other reproductive harm Minimize exposure to these chemicals by wearing approved personal protective equipment and operating in a well ventilated area 16 Difficult Operations Attempting difficult operations with which you are unfamiliar increases the risk of injury If you experience difficulties performing the intended operation STOP Seek an alternative method to accomplish the same task ask a qualified expert how the operation should be performed or contact our Technical Support for assistance 2 2 SAFETY KM 1012 Additional Metal Bandsaw Safety 1 Blade Condition A dull or damaged blade can break apart during operation increasing the risk of operator injury Do not opera
5. Requirements section for details A qualified electrician to ensure a safe and code compliant connection to the power source Power Supply Requirements Availability Before installing the machine consider the availability and proximity of the required power supply circuit If an existing circuit does not meet KM 1012 the requirements for this machine a new circuit must be installed To minimize the risk of electrocution fire or equipment damage installation work and electrical wiring must be done by a qualified electrician in accordance with all applicable codes and standards A WARNING Electrocution or fire may occur if machine is not correctly grounded and attached to the power supply Use a qualified electrician to ensure a safe power connection Full Load Current Rating The full load current rating is the amperage a machine draws at 10096 of the rated output power On machines with multiple motors this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations Full Load Rating at 110V 14 Amps Full Load Rating at 220V 6 8 Amps The full load current is not the maximum amount of amps that the machine will draw If the machine is overloaded it will draw additional amps beyond the full load rating If the machine is overloaded for a sufficient length of time damage overheating or
6. 2 Mailkuws KM 1012 Vertical Gravity Band Saw User Manual WWW ermalersaws com ENGLISH FOR MACHINES MFG AFTER JAN 2010 Manufactured in North America by Racer Machinery International Inc 1 01 1 02 1 03 1 04 2 01 2 02 2 03 2 04 3 01 3 02 3 03 4 01 4 02 TABLE OF CONTENTS SAFETY Understanding Risks of Machinery Basic Machine Safety Additional Metal Bandsaw Safety PREPARATION Preparation OvervileW Required for Setup Power Supply Requirements EXPLODED DIAGRAMS Exploded diagram of Head Assembly Exploded diagram of Base Assembly MANUFACIURER DEIAILS Contact Information zMai Bruws KM 1012 10 5 l S B oE l i l l l l l l l ll l l l D D D li i IS KM 1012 SAFETY Understanding Risks of Machinery Operating all machinery and machining equipment can be dangerous or relatively safe depending on how it is installed and maintained and the operator s experience common sense risk awareness working conditions and use of personal protective equipment safety glasses respirators etc The owner of this machinery or equipment is ultimately responsible for its safe use This responsibility includes proper installation in a safe environment personnel training and usage authorizati
7. 8 Hot Surfaces Sharp Edges Due to the cutting process a freshly cut workpiece chips and some machine components can be hot enough to burn you and sharp enough to cut you Allow components to cool and use safe handling methods to reduce the risk of these injuries 9 Moving Blade A moving bandsaw blade presents a serious risk for laceration or amputation injuries Always allow the blade to come to a complete stop before mounting or repositioning a workpiece in the vise Never touch a moving blade zMai Btuws 3 PREPARATION Preparation Overview The purpose of the preparation section is to help you prepare your machine for operation The list below outlines the basic process to follow to prepare your machine for operation Specific steps for each of these points will be covered in detail later in this section The typical preparation process is as follows 1 Unpack the machine and inventory the contents of the carton 2 Clean the machine and its components 3 Make any necessary adjustments or inspections to ensure the machine is ready for operation 4 Connect the machine to the power source 5 Test run the machine to make sure it functions properly and is ready for operation Required for Setup The items listed below are required to successfully set up and prepare this machine for operation For Power Connection A power source that meets the minimum circuit requirements for this machine Refer to the Power Supply
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9. NTAXXSCOSOHSXH il iN N f LA N N s D Y hk k ay N N 1XS CXE 000S O 861 0 LIOS3H 3 N S 9 0XSC X91 861 O LIOS3H N S 8 OXGZ8 OXOC 7 GC 0 N S 9 OXGZ8 OX8 I 861 O NO 13 Vd ON WALI 9 8 KM 1012 Manufacturer Details We stand behind our machines If you have any questions parts requests or general inquiries about the machine feel free to contact us Racer Machinery International Inc Manufacturer of E R Maier Saws Headquarters CANADA Sales Office USA Cambridge Ontario N3H 4R7 Williamsville NY 14221 T 1 519 623 6223 T 1 716 462 6224 1 519 623 1122 Web www ermaiersaws com zMai Brws 10
10. e outlet that is properly installed and grounded in accordance with all local codes and ordinances GROUNDED 6 15 RECEPTACLE Current Carrying Prongs 6 15 PLUG Ground Prong Figure 3 NEMA 6 15 plug and receptacle zMai Bruws 5 PREPARATION Ay WARNING Series injury could occur if you connect the machine to power before completing the setup process DO NOT connect to power until instructed later in this manual Improper connection of the equipment grounding wire can result in a risk of electric shock The wire with green insulation with or without yellow stripes is the equipment grounding wire If repair or replacement of the power cord or plug is necessary do not connect the equipment grounding wire to a live current carrying terminal Check with a qualified electrician or service personnel if you do not understand these grounding requirements or if you are in doubt about whether the tool is properly grounded If you ever notice that a cord or plug is damaged or worn disconnect it from power and immediately WARNING Loose hair clothing or jewelry could get caught in machinery and cause serious personal injury Keep these items away from moving parts at all times to reduce this risk KM 1012 replace it with a new one Extension Cords We do not recommend using an extension cord with this machine If you must use one only use it if absolutely necessary and only on a temporary ba
11. fire may result especially if connected to an undersized circuit To reduce the risk of these hazards avoid overloading the machine during operation and make sure it is connected to a power supply circuit that meets the requirements in the following section 2 4 A power supply circuit includes all electrical equipment between the main breaker box or fuse panel in your building and the incoming power connections inside the machine This circuit must be safely sized to handle the full load current that may be drawn from the machine for an extended period of time CAUTION For your own safety and protection of property consult a qualified electrician if you are unsure about wiring practices or electrical codes in your area Note The circuit requirements listed in this manual apply to a dedicated circuit where only one machine will be running at a time If this machine will be connected to a shared circuit where multiple machines will be running at the same time consult a qualified electrician to ensure that the circuit is properly sized for safe operation Circuit Requirements for 110V This machine is prewired to operate on a 110V power supply circuit that has a verified ground and meets the following requirements Nominal Voltage 110V 120V d 60 Hz Phase asa Single Phase Circuit Rating 15 Amps Plug Recep
12. ocation that is free from flammable materials 8 Electrical Connection With electrically powered equipment improper connections to the power source may result in electrocution or fire Always adhere to all electrical requirements and applicable codes when connecting to the power source Have all work inspected by a qualified electrician to minimize risk 9 Disconnect Power Adjusting or servicing electrically powered equipment while it is connected to the power source greatly increases the risk of injury from accidental startup Always disconnect power BEFORE any service or adjustments including changing blades or other tooling 10 Secure Work piece Tooling Loose work pieces cutting tools or rotating spindles can become dangerous projectiles if not secured or if they hit another object during operation Reduce the risk of this hazard by verifying that all fastening devices are properly secured and items attached to spindles have enough clearance to safely rotate KM 1012 11 Chuck Keys or Adjusting Tools Tools used to adjust spindles chucks or any moving rotating parts will become dangerous projectiles if left in place when the machine is started Reduce this risk by developing the habit of always removing these tools immediately after using them 12 Work Area Clutter and dark shadows increase the risks of accidental injury Only operate this item in a clean and well lighted work area 13 Properly Functioning Equipment
13. on regular inspection and maintenance and comprehension application of safety devices integrity of cutting tools or accessories and the usage of approved personal protective equipment by all operators and bystanders The manufacturer of this machinery or equipment will not be held liable for injury or property damage from negligence improper training machine modifications or misuse Failure to read understand and follow the manual and safety labels may result in serious personal injury including amputation broken bones electrocution or death The signals used in this manual to identify hazard levels are defined as follows DANG ER CAUTION ome injury or fie MAY Machine or property damage Death or catastrophic harm WILL occur Death or catastrophic harm WARN NG COULD occur NOTICE may occur Basic Machine Safety 1 Owner s Manual All machinery and machining equipment presents serious injury hazards to untrained users To reduce the risk of injury anyone who uses THIS item MUST read and understand this entire manual before starting 2 Personal Protective Equipment Operating or servicing this item may expose the user to flying debris dust smoke dangerous chemicals or loud noises These hazards can result in eye injury blindness long term respiratory damage poisoning cancer reproductive harm or hearing loss Reduce your risks from these hazards by wearing approved eye protection respirator gl
14. oves or hearing protection zMai Btuws 3 Trained Supervised Operators Only Untrained users can seriously injure themselves or bystanders Only allow trained and properly supervised personnel to operate this item Make sure safe operation instructions are clearly understood If electrically powered use padlocks and master switches and remove start switch keys to prevent unauthorized use or accidental starting 4 Guards Covers Accidental contact with moving parts during operation may cause severe entanglement impact cutting or crushing injuries Reduce this risk by keeping any included guards covers doors installed fully functional and positioned for maximum protection SAFETY 5 Entanglement Loose clothing gloves neckties jewelry or long hair may get caught in moving parts causing entanglement amputation crushing or strangulation Reduce this risk by removing securing these items so they cannot contact moving parts 6 Mental Alertness Operating this item with reduced mental alertness increases the risk of accidental injury Do not let a temporary influence or distraction lead to a permanent disability Never operate when under the influence of drugs alcohol when tired or otherwise distracted 7 Safe Environment Operating electrically powered equipment in a wet environment may result in electrocution operating near highly flammable materials may result in a fire or explosion Only operate this item in a dry l
15. sis Extension cords cause voltage drop which may damage electrical components and shorten motor life Voltage drop increases as the extension cord size gets longer and the gauge size gets smaller higher gauge numbers indicate smaller sizes Any extension cord used with this machine must contain a ground wire match the required plug and receptacle listed in the Circuit Requirements for the applicable voltage and meet the following requirements Minimum Gauge Size 16 AWG Maximum Length Shorter is Better 50 ft WARNING During operation small metal chips may become airborne leading to serious eye injury Wear safety glasses to reduce this risk Manufacturer Details We stand behind our machines If you have any questions parts requests or general inquiries about the machine feel free to contact us Racer Machinery International Inc Manufacturer of E R Maier Saws Headquarters CANADA Cambridge Ontario N3H 4R7 T 1 519 623 6223 F 1 519 623 1122 Web www ermaiersaws com zMai Btuws Sales Office USA Williamsville NY 14221 T 1 716 462 6224 KM 1012 Vertical Gravity Band Saw Exploded Diagrams WWW ermalersaws com zMai Btuws r 9 Z 8 C dO 133HS VLILILCL 2 3TVOS ONIMVAG 31705 LON OQ QBlidiHO3d UJO2 DUOHDUJO JUUO 2D WWM JO NOISSIAREIA HL LORI Otp g _ 9 HSINH ZZ I 79 6 c TOHM V SV
16. tacle included NEMA 5 15 Circuit Requirements for 220V This machine can be converted to operate on a 220V power supply To do this follow the Voltage Conversion instructions included in this manual The intended 220V circuit must have a verified ground and meet the following requirements Nominal Voltage 220V 240V T 60 Hz Pase Single Phase Circuit l enin skdaa edi bae usuras 15 Amps Plug Receptacle NEMA 6 15 KM 1012 Grounding Requirements In the event of certain types of malfunctions or breakdowns grounding provides a path of least resistance for electric current in order to reduce the risk of electric shock For 110V Connection Prewired This machine is equipped with a power cord that has an equipment grounding wire and a grounding plug similar to the figure below The plug must only be inserted into a matching receptacle outlet that is properly installed and grounded in accordance with all local codes and ordinances GROUNDED 5 15 RECEPTACLE Ground Prong Current Carrying Prongs Figure 2 NEMA 5 15 plug and receptacle For 220V Connection Use the plug type listed in the Circuit Requirements for this voltage The listed plug similar to the figure below has an equipment grounding wire to safely ground the machine The plug must only be inserted into a matching receptacl
17. te with a dull cracked or badly worn blade Inspect the blade for cracks or missing teeth before each use 2 Hand Placement Hands could be cut by the blade or crushed when lowering the headstock Never position fingers or thumbs in line with the cut or under the headstock while it is moving 3 Blade Guard Hands and fingers can easily be cut by the bandsaw blade To reduce the risk of laceration injuries do not operate this bandsaw without the blade guard in place 4 Starting Position To reduce the likelihood of blade breakage and possible entanglement never turn the saw ON with the blade resting on the workpiece 5 Blade Replacement The blade can only make a safe and efficient cut if the teeth are facing the workpiece When replacing blades make sure the teeth face toward the workpiece Wear gloves to protect hands and safety glasses to protect eyes 6 Workpiece Handling A shifting workpiece can result in impact or laceration injuries To reduce the risk of injury always securely clamp the workpiece in the vise and use additional support fixtures if needed Never hold the workpiece with your hands during a cut Flag long pieces to reduce the risk of tripping over them 7 Power Interruption Unplug the machine and turn the power switch OFF after a power interruption If left plugged in and turned ON this machine will start up when power is restored resulting in possible entanglement laceration or amputation hazards
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