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Operation 3121186 07-29-05 Global English

1. 11 Figure 3 16 SSV10 Decal Installation Chart See Table 3 6 ANSI and CE for Specification 3 49 JLG Lift 3121186 SECTION 3 MACHINE OPERATION Table 3 6 SSV10 ANSI and CE Decal Installation Chart See Figure 3 14 Figure 3 15 and Figure 3 16 s 90 Om miuus 640 ewe PPE LAT BRZ JPN CHI ENG AUS GER FRE SPA ITA DUT SWE FRE L Wess 17080 1708030 70590 1708030 1708030 1705030 1705030 175000 175000 170580 1705990 La tros ross 170624 1708624 1705624 1705824 1705624 1705824 1705824 1705624 vrosas 70564 1705608 4 roses 1706077 1708077 rosrr vrosrr vrosorr 17677 10477 7060 a trovo tron 170160 70188 180486 170640 11640 71640 OTG4D Ls 6 vresss wososs 170087 1700078 17068 170678 174078 110476 70606 LT wossss 1708030 1706078 18 170679 vrosrs 176079 100479 70696 ross roses 1708908 1708098 70690 1705808 1705008 1705208 170
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3. 3 44 3 19 FLUORESCENT TUBE CADDY OPTION 3 46 Pre Start Inspection 3 46 3 20 DECAL INSTALLATION 3 47 3121186 TABLE OF CONTENTS SECTION PARAGRAPH SUBJECT PAGE SECTION 4 EMERGENCY PROCEDURES 41 4 1 4 2 EMERGENCY OPERATION 4 1 Operator Unable to Control Machine 4 1 Platform Caught Overhead 4 1 43 INCIDENT 4 1 SECTION 5 GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE 5 1 INTRODUCTION cura o 5 1 5 2 GENERAL 5 5 2 Machine Specifications 5 2 Electrical Specifications 5 3 Palom een ef 5 3 Machine Component Weights 5 4 Serial Number 5 4 5 3 OPERATOR 5 5 LUD FIC 5 5 SECTION 6 INSPECTION AND REPAIR LOG JLG Lift iii TABLE OF CONTENTS SECTION PARAGRAPH SUBJECT PAGE SECTION PARAGRAPH SUBJECT PAGE LIST OF FIGURES LIST OF TABLES 2 1 Daily Walk Around Inspection for 1 1 Minimum Safe Approach Distance 1 5 SSV10 Machines 2 6 2 1 Inspection and Maintenance Table
4. CHARGING PROBLEM RED BOTTOM LED ON gt lt Consult Troubleshooting Sec e tion of the Service Manual 3 6 JLG Lift 3121186 Battery Charger Location SSV10 machines are equipped with an AC voltage input DC volt age output battery charger The charger automatically terminates charging when the batteries reach full capacity NOTE The machine s platform drive function is disabled when the battery charger is plugged into an AC receptacle v b Y aK EN b Figure 3 2 Battery Charger Location Hood Removed For Hood Removal See page 3 8 1 Battery Charger 2 Ground Control Station 3121186 JLG Lift SECTION 3 MACHINE OPERATION 777777 MMMM Battery Charger Front Panel 1 120V 5 Amp Breaker 2 AC Input Voltage Selector 3 240V 5 Amp Breaker 3 7 SECTION 3 MACHINE OPERATION 3 5 HOOD ORIGINAL To Remove the Front Hood 1 Loosen the three 3 hood latch screws 2 Use the latch handle or a screw driver in the slot on each screw and turn it counterclockwise 1 4 turn while pulling it out slightly to release it from the clip lock under the hood 3 Lift hood
5. 0 FowadAamosbe OnLCD Display YES HIGH T X LOW 4 3 34 JLG Lift 3121186 SECTION 3 MACHINE OPERATION Activating Programming Mode NOTE If machine does not power up check that both the Ground Control Station Emergency Stop Button and the Platform Control Console Emergency Stop Button are in the RESET position Also if machine is equipped with the PSL Programmable Security Lock option see Section 3 15 on page 3 38 of this Operators Manual for additional machine power up steps Activating Programming Mode 1 With machine power OFF press and hold the Brake Release Button 1 on the Ground Control Station 2 While holding the Brake Release Button in power machine up by turning the Main Power Selector Switch 2 to either the Ground Control or Platform Control Mode 3 Release the Brake Release Button 1 after machine is pow ered up The LCD display should now display five zeros one with a box around Continue to next step Entering Password 3121186 JLG Lift 3 35 SECTION 3 MACHINE OPERATION Entering Password Programming Mode Selection 3 36 RESET TIMERS Entering Password Programming Mode Selection 1 The Brake Release button 1 moves the box around digit 1 Use Platform UP DOWN buttons
6. 3 49 IV JLG Lift 3121186 SECTION 1 SAFETY PRECAUTIONS SECTION 1 SAFETY PRECAUTIONS 1 1 GENERAL This section outlines the necessary precautions for proper and safe machine usage and maintenance For proper machine use it is mandatory that a daily routine is established based on the con tent of this manual A maintenance program using the informa tion provided in this manual and the Service and Maintenance Manual must also be established by a qualified person and must be followed to ensure that the machine is safe to operate The owner user operator lessor lessee of the machine should not accept operating responsibility until this manual has been read training is accomplished and operation of the machine has been completed under the supervision of an experienced and qualified operator If there are any questions with regard to safety training inspec tion maintenance application and operation please contact JLG Industries Inc ULG A WARNING FAILURE TO COMPLY WITH THE SAFETY PRECAUTIONS LISTED IN THIS MANUAL COULD RESULT IN MACHINE DAMAGE PROPERTY DAMAGE PERSONAL INJURY OR DEATH 3121186 JLG Lift 1 2 PRE OPERATION Operator Training And Knowledge Read and understand this manual before operating the machine Do not operate this machine until complete training is per formed by authorized persons Only authorized and qualified personnel can operate the
7. b JLG Lift A CAUTION INDICATES A POTENTIALITY HAZARDOUS SITUATION IF NOT AVOIDED MAY RESULT IN MINOR OR MODERATE INJURY IT MAY ALSO ALERT AGAINST UNSAFE PRACTICES THIS DECAL WILL HAVE A YELLOW BACKGROUND 3121186 SECTION SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS A WARNING THIS PRODUCT MUST COMPLY WITH ALL SAFETY RELATED BULLE TINS CONTACT JLG INDUSTRIES INC OR THE LOCAL AUTHORIZED JLG REPRESENTATIVE FOR INFORMATION REGARDING SAFETY RELATED BULLETINS WHICH MAY HAVE BEEN ISSUED FOR THIS PRODUCT IMPORTANT JLG INDUSTRIES INC SENDS SAFETY RELATED BULLETINS TO THE OWNER OF RECORD OF THIS MACHINE CONTACT JLG INDUSTRIES INC TO ENSURE THAT THE CURRENT OWNER RECORDS ARE UPDATED AND ACCURATE IMPORTANT JLG INDUSTRIES INC MUST BE NOTIFIED IMMEDIATELY IN ALL INSTANCES WHERE JLG PRODUCTS HAVE BEEN INVOLVED IN AN ACCIDENT INVOLVING BODILY INJURY OR DEATH OF PERSONNEL OR WHEN SUBSTANTIAL DAMAGE HAS OCCURRED TO PERSONAL PROPERTY OR THE JLG PRODUCT 3121186 JLG Lift For Accident Reporting Standards and Regulations Product Safety Publica Compliance Information tions Questions Regarding Spe Current Owner Updates cial Product Applications Questions Regarding Prod Questions Regarding uct Modifications Product Safety Contact Product Safety and Reliability Department JLG Industries Inc 1 JLG Drive McConnellsburg PA 17233 or Your Local JLG Offi
8. 2 3 3 1 Machine Operating Component Locations 3 4 3 1 SSV10 Machine Operating Specifications 3 1 3 2 Battery Charger Location 3 7 3 2 Battery Low Voltage Warning Indicators 3 5 3 3 Front Hood 3 8 3 3 LCD Display Operating Fault Conditions 3 15 3 4 Deck Hood 3 9 3 4 Platform Maximum 3 18 3 5 Ground Control Station 3 10 3 5 Ground Control Station Level Programmable 3 6 Manual Descent Valve Location 3 17 Settings and Factory Presets 3 34 3 7 Material Handling Tray Height Adjustment 3 19 3 6 SSV10 ANSI CE Decal Installation Chart 3 50 3 8 Platform Control 3 21 5 1 Lubrication Specifications 5 5 3 9 Platform Control Display Panel 3 23 5 2 Lubrication Intervals for Various Components 5 7 3 10 Forklift Truck Lifting Pockets 3 30 6 1 Inspection and Repair 0 6 1 3 11 Optional Front and Rear Tie Down Loop 3 31 3 12 PSL Switch Location 3 38 3 13 PSL Switch Controls amp Indicators 3 38 3 14 SSV10 Decal Installation Chart 3 47 3 15 SSV10 Decal Installation Chart 3 48 3 16 SSV10 Decal Installation Chart
9. Stops 3 19 SECTION 3 MACHINE OPERATION 3 10 PLATFORM FUNCTION ENABLE FOOT SWITCH IMPORTANT DO NOT REST FOOT ON THE ENABLE FOOT SWITCH DURING MACHINE POWER UP OPERATING ANY CONTROLS DURING MACHINE POWER UP OTHER THAN THE POWER ON OFF KEY SWITCH OR RESETTING THE E STOP SHUT DOWN SWITCHES WILL CAUSE THE MACHINE TO DISPLAY AN ERROR 3 20 JLG Lift Platform Function Enable Foot Switch 1 Foot Switch Place your foot on the switch press down and hold while operating any joystick function Note The foot switch must be pressed and held simulta neously with the Joystick enable lever in order to operate any joystick functions 3121186 3 11 PLATFORM CONTROL CONSOLE OPERATION 1 Figure 3 8 Platform Control Console 3121186 JLG Lift SECTION 3 MACHINE OPERATION On Off Key Switch See page 3 22 Emergency Stop Shut Down Switch See page 3 23 Function Enable Lever on front of joy stick See page 3 25 Multifunction Joystick Control See page 3 26 Drive Speed Setting Selector Switch See page 3 28 Platform Control Display Panel See page 3 23 Horn Button See page 3 29 Drive Lift Mode Selector Switch See page 3 25 Console Mounting Bracket 3 Position Height Adjustment on bottom of console box 3 21 SECTION 3 MACHINE OPERATIO
10. 3 37 SECTION 3 MACHINE OPERATION 3 15 PROGRAMMABLE SECURITY LOCK PSL OPTION The optional keyless Programmable Security Lock switch can be programmed with a four 4 digit Operators Code to allow only those persons with the code to power up and operate the machine PSL Box Location R 274 Jj 47578727 27 fe 4 07 444 Figure 3 12 PSL Switch Location 1 PSL Switch Located on the mast cover in the platform 3 38 JLG Lift Figure 3 13 PSL Switch Controls amp Indicators 1 ON Green LED 4 Key Pad 2 ACCEPT Amber LED 9 OFF Switch 3 PROGRAM Red LED 6 ON Switch 3121186 Machine Power Up using the PSL NOTE When entering the Operators Code on the keypad a short beep indicates a properly depressed key a long beep indicates an error in depressing key If an error occurs you must restart the code entry process again 1 Enter the programmed four digit Operators Code on the PSL key pad The ACCEPT AMBER LED indicator will be lit if the code is correct 2 Pressthe keypad ON button The ON GREEN LED indicator will light and power will be supplied to the Ground Control otation 3 Atthe ground control station turn the main power selector switch from OFF to either Platform Control Mode or Ground Control Mode At the Platform Control Console set
11. more than 3 months or Purchased used Annually no later than 13 Owner Dealer or User months from the date of prior inspection At intervals as specified in Owner Dealer or User the Service and Maintenance Manual Qualified JLG Mechanic Qualified JLG Mechanic Qualified JLG Mechanic Qualified JLG Mechanic dads REFERENCE QUALIFICATION User or Operator Operator and Safety Manual service and Maintenance Manual and applicable JLG inspection form service and Maintenance Manual and applicable JLG inspection form service and Maintenance Manual and applicable JLG inspection form Service and Maintenance Manual NOTE Inspection forms are available from JLG Use the Service and Maintenance Manual to perform inspections 3121186 JLG Lift 2 3 SECTION 2 PREPARATION AND INSPECTION 2 3 PRE START INSPECTION a more accurate reading on the dipstick Once the hydraulic oil is warmed check the dipstick reading it The Pre Start Inspection should include each of the following should be up to or close to the FULL line on the dipstick 1 Cleanliness Check all surfaces for leakage hydraulic DO NOT FILL PAST THE FULL LINE oil or battery fluid or foreign objects Report any leak ALWAYS ADD oil if level is at or below the ADD line 2 4 age to the proper maintenance personnel NOTE f hydraulic oil is to be added CHECK THE HYDRAULIC Decals and Placards Check all for cleanliness and
12. 3121186 JLG Lift 3 13 SECTION 3 MACHINE OPERATION In the LCD Display Symbols previous illustration item 2 the Function Display or Function Disabled Indicators will vary as shown following gt DRIVE Disabled LIFT UP Disabled LIFT DOWN Disabled Both LIFT UP and LIFT DOWN Disabled Drive Speed Cut Back Turtle Mode Engaged When Platform is Elevated Battery Charger AC Plugged In ENERE 3 14 JLG Lift Tilt Alarm Warning A WARNING THE GROUND CONTROL STATION CONTAINS A 1 5 DEGREE TILT ALARM IF THE TILT ALARM HAS BEEN ACTIVATED THE PLATFORM WILL NOT ELEVATE ALSO IF THE TILT ALARM HAS BEEN ACTIVATED WHEN THE PLATFORM IS ELEVATED THE DRIVE AND LIFT UP FUNC TIONS WILL BE DISABLED UNTIL THE PLATFORM IS COMPLETELY LOWERED AND DRIVEN OFF THE TILT CONDITION LCD Display Fault Conditions Table 3 3 following shows common LCD display Fault indicators which may occur during operation and are usually caused by either an error in machine operation or a work area condition These fault conditions can usually be corrected by the operator and do not require a qualified mechanic to repair IMPORTANT AFTER A FAULT CONDITION IS CORRECTED THE MACHINE POWER MAY NEED TO BE RECYCLED TO RESET THE GROUND CONTROL STA TION 3121186 3121186 PLATFORM LEDs FLASHING SECTION 3 MACHINE OPERATION Table 3 3 LCD Display Operating Fault Conditions LCD SYMBOL SCREEN 00000 0 000
13. JLG Lift 3121186 SECTION 2 PREPARATION AND INSPECTION SECTION 2 PREPARATION AND INSPECTION 21 PERSONNEL TRAINING Operator Training The aerial platform is a personnel handling device so it is neces sary it be operated and maintained only by trained personnel 1 Persons under the influence of drugs or alcohol or who are subject to seizures dizziness or loss of physical control must not operate 2 this machine 3121186 JLG Lift Operator training must cover Use and limitations of the controls in the platform and at the ground emergency controls and safety systems Control labels instructions and warnings on the machine Rules of the employer and government regulations Use of approved fall protection device Enough knowledge of the mechanical operation of the machine to recognize a malfunction or potential mal function The safest means to operate the machine where over head obstructions other moving equipment and obsta cles depressions holes drop offs are present Means to avoid the hazards of unprotected electrical conductors Specific job requirements or machine application 2 1 SECTION 2 PREPARATION AND INSPECTION Training Supervision Training must be done under the supervision of a qualified person in an open area free of obstructions until the trainee has devel oped the ability to safely control and operate the machine Operator Responsibility The operator must
14. dL Operation and Safety Manual Keep this manual with the machine at all times Model s SSV10 P N 3121186 July 29 2005 SECTION FOREWORD FOREWORD This manual is a very important tool Keep it with the machine at all times The purpose of this manual is to provide owners users operators lessors and lessees with the precautions and operating procedures essential for the safe and proper machine operation for its intended purpose Due to continuous product improvements JLG Industries Inc reserves the right to make specification changes without prior notification Contact JLG Industries Inc for updated information Other Publications Available Service Manual 3121187 Illustrated Parts 3121188 3121186 JLG Lift SECTION SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS This is the Safety Alert Symbol is used to alert you to the potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death DANGER INDICATES IMMINENTLY HAZARDOUS SITUATION IF AVOIDED WILL RESULT IN SERIOUS INJURY OR DEATH THIS DECAL WILL HAVE A RED BACKGROUND A WARNING INDICATES A POTENTIALITY HAZARDOUS SITUATION IF NOT AVOIDED COULD RESULT IN SERIOUS INJURY OR DEATH THIS DECAL WILL HAVE AN ORANGE BACKGROUND
15. 1 to move the selection box from left to right to select which digit to change 2 up or down to select item to program 2 Platform UP button 2 increases the numerical digit 2 Press the Brake Release button 3 to enter selected mode then 3 Platform DOWN button 3 decreases the numerical digit IO NOUS 4 Change all five digits 4 to match password level then press the Brake Release button 1 again JLG Lift 3121186 Selecting Programmable Item to Adjust SLEEP Selecting Programmable Item to Adjust 1 Use the Platform UP DOWN buttons 1 to scroll through the list of programmable items available to your programming level 2 Once a programmable item to be adjusted is selected press the Brake Release button 2 to enter that settings adjustment mode SECTION 3 MACHINE OPERATION Adjusting Programmable Setting Adjusting Programmable Setting 1 Adjust the programmable setting using the Plattorm UP DOWN buttons 1 see Table 3 5 for range of settings for that item 2 Once parameter is set for the programmable item press the Brake Release button 2 this will enter the parameter and return you to the Programmable Settings Menu TO EXIT Programming Mode after adjusting programmable set tings power machine down with either the Main Power Selector Switch or Emergency Stop Button 3121186 JLG Lift
16. 5 Make sure that the rug is centered over its length on the Rug Carrier Accessory 6 Elevate the platform to the required height for mounting the rug onto the display arm 7 Properly attach the rug to the display arm Never climb onto the platform rails for any reason 3121186 9 SECTION 3 MACHINE OPERATION After adequately attaching the rug to the display arm lower the platform stow the Rug Carrier Accessory arms As required reposition and elevate the lift to completely attach the rug 1 Front Arm in Stowed Position 2 Front Arm in Carry Position JLG Lift 3 Release Button to Move Arm 4 Arm Guide 3 43 SECTION 3 MACHINE OPERATION 1 Rear Arm in Stowed Position 3 Lift Arm Swing Out and 2 Rear Arm in Carry Position Lower Down to Lock in Place 6 Removing a Rug This section describes the use of the Rug Carrier accessory in removing a rug from a horizontal pivoting arm display rack 1 Select the intended location in the display for removal of the rug Open the display rack to provide adequate space for the lift and rug With the Rug Carrier Accessory arms stowed drive the lift into position pr
17. Menu When selected will return to main level menu Set Language Selects the language that text on the LCD screen will be displayed Set Sleep Time Allows setting the length of time the machine will remain powered up without control input before powering itself down 3121186 JLG Lift SECTION 3 MACHINE OPERATION Set Polarity of Keypad Code Turns ON or OFF the Pro grammable Security Lock switch circuit if equipped Enable Detection of Horn Open Circuit Enables horn electrical circuit to be turned ON YES or OFF NO if machine is equipped with a horn Enable Detection of Beacon Open Circuit Enables mast base beacon strobe electrical circuits to be turned ON YES or OFF NO if machine is equipped with either or both bea con strobes Forward Alarm Disable When turned ON YES will disable the alarm when driving forward 3 33 SECTION 3 MACHINE OPERATION Table 3 5 Ground Control Station Level 3 Programmable Settings and Factory Presets FACTORY PROGRAMMABLE ITEM PRESET SETTING RANGE Return to Main Menu Set Language 1 English 6 Italian 2 German T Swedish NOTE There are two production modules available at this 3 Dutch 8 Brazilian time one for North South America and European 4 French Portuguese Languages and one for Asian Languages 9 Spanish 9 Finnish Back to Main 2 10 English 12 Japanese 11 Chinese EnaleDeecionofHomOpenGrcut 16 _
18. Rear Drive Wheels Check for any debris stuck to or around wheels 5 Mast Assembly Mast sections slide pads mast chains sequencing cables platform control and power cables on side of mast power cables properly ten sioned and seated in sheaves cable sheaves rotating freely 3121186 JLG Lift SECTION 2 PREPARATION AND INSPECTION 6 10 Motor Pump Reservoir Unit No evidence of hydraulic leaks Hydraulic oil level should be filled level with the full line on the dip stick Ground Control Station Main Power Switch Key operable placards secure and legible emergency stop switch operates properly Manual Descent Control Valve See note before item 1 Platform Control Console Platform control placards secure and legible emergency stop switch reset for operation Control markings legible Platform Assembly and Gate Platform railings entry gate in proper working order closing properly 2 7 SECTION 2 PREPARATION AND INSPECTION 2 5 FUNCTION CHECK Once the Walk Around Inspection is complete perform a func tion check of all systems in an area free of overhead and ground level obstructions Refer to Section 3 this manual for more spe cific operating instructions A WARNING IF THE MACHINE DOES NOT OPERATE PROPERLY TURN OFF THE MACHINE IMMEDIATELY REPORT THE PROBLEM TO THE PROPER MAINTENANCE PERSONNEL DO NOT OPERATE THE MACHINE UNTIL IT IS DECLARED SAFE FOR OPERATION F
19. tions must be taken to protect all machine components from contact with weld splatter or molten metal Battery fluid is highly corrosive Avoid contact with skin and clothing at all times Charge batteries on in a well ventilated area Trip and Fall Hazards JLG Industries Inc recommends that the operator in the platform wear a full body harness with a lanyard attached to an authorized lanyard anchorage point For further information regarding fall protection requirements on JLG products contact JLG Industries Inc c Before operating the machine make sure all railing and gates are fastened in their proper position SECTION 1 SAFETY PRECAUTIONS Keep both feet firmly positioned on the platform floor at all times Never use ladders boxes steps planks or similar items on platform to provide additional reach Never use the mast assembly to enter or leave the plat form Use extreme caution when entering or leaving platform Ensure that the mast assembly is fully lowered Face the machine when entering or leaving the platform Always maintain three point contact with the machine using two hands and one foot or two feet and one hand at all times during entry and exit 1 4 JLG Lift 3121186 Electrocution Hazard Table 1 1 Minimum Safe Approach Distance M S A D VOLTAGE RANGE MINIMUM SAFE APPROACH PHASE TO PHASE DISTANCE Feet m 0 50KV Over 50KV to 2
20. 14 55710 Decal Installation Chart See Table 3 6 ANSI and for Specification 3121186 JLG Lift 3 47 SECTION 3 MACHINE OPERATION Figure 3 15 SSV10 Decal Installation Chart See Table 3 6 ANSI and CE for Specification 3 48 JLG Lift 3121186 SECTION 3 MACHINE OPERATION 27244 22272724 NS 040224
21. BREOPERATIODN 21i koe Re d 1 1 25 FUNCTION CHECK 2 8 Operator Training And Knowledge 1 1 Function Check 2 8 Workplace 1 2 Machine 1 2 152 OPERATION 523 072650 neh eae tals 1 3 SECTION 3 MACHINE OPERATION 1 3 GENERAL EI 3 2 n 3 2 MACHINE 3 2 Electrocution Hazards 1 5 33 MACHINE OPERATION 3 3 Crushing And Collision Hazards 1 7 Getting Started 3 3 UN 3 3 1 4 LIFTING AND 1 8 34 BATTERY CHARGING 3 5 1 8 Battery Low Voltage Warning Indicators 3 5 To Charge 5 3 6 Battery Charger Status Indicators 3 6 Battery Charger Location 3 7 3121186 JLG Lift TABLE OF CONTENTS SECTION PARAGRAPH SUBJECT PAGE SECTION PARAGRAPH SUBJECT PAGE 3 5 HOOD 3 8 Drive Lift Mode Selector Switch 3 25 To Remove the Front Ho
22. DOES NOT PROVIDE PROTEC TION FROM CONTACT OR PROXIMITY TO ELECTRICAL CURRENT THE COMBINED WEIGHT OF PERSONNEL MATERIALS EQUIPMENT PLUS ANY LOAD ON THE FLUORESCENT TUBE CADDY MUST NOT EXCEED THE MAXIMUM LOAD CAPACITY OF THE PLATFORM 3 46 JLG Lift 1 Fluorescent Tube Caddy 2 Attach Pin and Retaining Wire NOTE Caddy maximum carrying capacity is 15 Ib 7kg 3121186 SECTION 3 MACHINE OPERATION 3 20 DECAL INSTALLATION ICT Y al I AREE A n t 4 Figure 3
23. OF THE PLATFORM AT ANY TIME 3 40 JLG Lift 3 17 PLATFORM HANGER ACCESSORY OPTION NOTE This hanger accessory is intended for use in placing or retrieving lightweight bulky stock items such as bicycles ladders etc on racks or shelves above ground level Use for any other purpose is not authorized by JLG The hanger accessory is a pivoting arm mounted to the SSV10 platform rail The hanger accessory can be mounted to either side of the platform individually or two can be mounted one on each side of the platform Each individual hanger has a maximum load capacity of 50 Ib 23 kg The hanger arm can be pivoted out of the way parallel with the platform side rails when not in use the stowed position The hanger arm is pinned into position at 90 degrees to the platform side rails when in use the carry position Pre Start Inspection Prior to use of the hanger accessory check the following Hanger arm mounting is secure to the platform railing no missing or damaged fasteners he hanger arm lock pin is in place and secure 3121186 1 2 3 4 1 Mounting Bracket Capacity 4 Hanger Arm Stowed Position Decal a 5 Hanger Arm Carry Position 2 Lock Pin Stowed Position 6 Hanger Arm Strap 3 Lock Pin Carry Position NOTE a Maximum load capacity of hanger is 50 Ib 23kg 3121186 JLG Lift SECTION 3 MACHINE OP
24. OPERATION 3 4 BATTERY CHARGING Battery Low Voltage Warning Indicators The SSV10 Platform Control Console and Ground Control Station indicate battery low voltage at three 3 Warning Levels Table 3 2 Battery Low Voltage Warning Indicators WARNING INDICATOR LOCATION Em ACTION REQUIRED TO CLEAR LEVEL PLATFORM CONTROL LED GROUND CONTROL LCD FAULT e 3 LEDs BARS Flashing with an Charge batteries to a level of four 4 audible beep LEDs BARS or more before operat LEVEL 1 OUS e Machine will Operate No Con ing P trol Functions Locked Out e 2 LEDs BARS Flashing with an Charge batteries for a minimum of audible beep four 4 continuous hours or eight 8 LEVEL 2 Iis e Platform Lift UP Function is LEDs BARS lit before operating a CHARGE BATTERY 7 Locked Out 38 1 LED BAR Flashing with an Charge batteries for a minimum of audible beep four 4 continuous hours or eight 8 LEVEL 3 7 e Drive and Platform Lift UP LEDs BARS lit before operating a T CHARGE Functions Locked Out BATTERY Pee NOTE a To maximize battery life it is recommended that the factory supplied batteries be charged continuously for a minimum of 4 hours or until 8 bars are lit on the ground station LCD Display before operating the machine When drained to Warning Lev
25. machine Read understand and obey all DANGERS WARNINGS CAUTIONS and operating instructions on the machine and in this manual Use the machine in a manner which is within the scope of its intended application set by JLG 1 1 SECTION 1 SAFETY PRECAUTIONS All operating personnel must be familiar with the emer gency controls and emergency operation of the machine as specified in this manual Read understand and obey all applicable employer local and governmental regulations as they pertain to operation of the machine Workplace Inspection The operator is to take safety measures to avoid all haz ards in the work area prior to machine operation Do not operate or raise the platform while on trucks trail ers railway cars floating vessels scaffolds or other equip ment unless approved in writing by JLG This machine can be operated in temperatures of 0 F to 104 F 20 C to 40 C Consult JLG for operation out side this range Machine Inspection Before machine operation perform inspections and func tional checks Refer to Section 2 of this manual for detailed instructions Do not operate this machine until it has been serviced and maintained according to requirements specified in the Service and Maintenance Manual 1 2 JLG Lift Ensure all safety devices are operating properly Modifi cation of these devices is a safety violation A WARNING MODIFICATION
26. site when equipped with Front and Rear Tie Down Loop OPTION See Figure 3 11 on page 3 31 Fork Lift Truck Transport SSV10 Model Lifts are equipped with fork lift pockets running crossways under the base frame This allows the machine to be either transported around a work area or lifted onto a higher level using a standard fork lift truck NOTE Fork lift trucks must be capable of handling the gross weight of the machine see the Operating Specifications table at the beginning of this Section Figure 3 10 Forklift Truck Lifting Pockets 1 Fork Lift Pockets 3 30 JLG Lift 3121186 SECTION 3 MACHINE OPERATION Vehicle Transport Tied Down Using the Optional Tie Down Loops With the machine on the transport vehicle in position to be tied down and machine powered down brakes engaged use the fol lowing guidelines for restraining the machine during transport IMPORTANT USE OF EXCESSIVE FORCE WHEN SECURING MACHINE WHEEL LOAD CAN CAUSE DAMAGE TO THE MACHINES REAR DRIVE OR FRONT CASTER WHEEL COMPONENTS 1 Secure machine to the transport vehicle with adequate chains or straps attached through the tie down loops located at the front and rear of machine Figure 3 11 Optional Front and Rear Tie Down Loop 1 Front Tie Down Loop 2 Rear Tie Down Loop 3121186 JLG Lift 3 31 SECTION 3 MAC
27. the key switch to the ON position 4 The machine will now operate normally Machine Power Down 1 Atthe Ground Control Station set the main power selector switch to the OFF position 2 Press the OFF button on the PSL keypad No LEDs on the PSL box will be lit 3121186 JLG Lift SECTION 3 MACHINE OPERATION Changing the Operator s Code The PSL Operators Code can be changed should the need occur A separate Permanent Code matched to the serial number of the PSL box is included on a sheet in the PSL user manual supplied with the machine 1 Enter the Permanent Code on the key pad The PROGRAM RED LED will be lit if correct code is entered NOTE or OFF cannot be one of the four digits of the new Operator s code 2 Enter a new four 4 digit Operator s Code on the keypad The ACCEPT AMBER LED will light up if the new Operator s Code is accepted 3 Press the OFF button on the keypad to activate the new Operator s Code NOTE The new Operator s Code will remain in the PSL even when power is removed from the equipment or until that code is changed again using the Permanent Code 3 39 SECTION 3 MACHINE OPERATION 3 16 OPTIONAL PLATFORM ACCESSORIES A WARNING THE WEIGHT OF OBJECTS CARRIED IN A PLATFORM ACCESSORY ALONG WITH PERSONNEL AND EQUIPMENT PLACED IN THE PLAT FORM MUST NOT EXCEED THE MAXIMUM RATED PLATFORM CAPAC ITY DO NOT USE MORE THAN ONE ACCESSORY MOUNTED ON THE SAME SIDE
28. valve is provided to allow then operate per instructions shown below ground personnel to lower the platform in event that the platform operator cannot lower the platform once elevated for reasons such as machine complete loss of power operator is incapaci tated etc PUSH IN the RED BUT TON on the end of the valve TO LOWER the platform RELEASE the RED BUT TON TO STOP platform descent if necessary before platform is fully lowered Figure 3 6 Manual Descent Valve Location 1 Manual Descent Valve 3121186 JLG Lift 3 17 SECTION 3 MACHINE OPERATION 3 9 PLATFORM CONFIGURATION Table 3 4 Platform Maximum Capacity MAXIMUM CAPACITY Max SPECIFICATION Material Total Wind Load TrayLoad Capacity Speed ANSI CSA ER 0 m s Australia m s Indoor Use Only 1 Operators Platform 5 Storage Hook 2 Platform Load Operator 6 Ext Cord Wrap Hooks 3 Platform Swing In Entry Gate T Lanyard Attach Point 4 Material Handling Tray 8 Carry Deck Hood CE 390 Ib 25016 25010 8501 Indoor Use Only 160kg 115kg 115kg 390kg Platform Entry Gate Interlock Switch The platform entry gates are wired with an interlock switch requir ing both gates to be completely closed before the drive or plat form lift functions will operate Stan
29. 000 C A 088000000 E X 00000 0 LCD TEXT SCREEN BRAKES RELEASED ENTER SECURITY EA 890000000 X 00000 00 CHARGE BATTERY 2 38 1 900000000 p X 00000 0 t3 gt x 00000 0 9 04 CHARGE oe BATTERY 39 TILTED JLG Lift FAULT DESCRIPTION MACHINE CONDITION Brakes Released DRIVE Disabled Charger AC Plugged In DRIVE Disabled Programmable Security Lock Password Low Battery Warning Level 1 Charge Battery LIFT UP Disabled Warning Level 2 Charge Battery LIFT UP DRIVE Disabled Warning Level 3 Tilt Condition Platform Elevated DRIVE and Lift UP Disabled TO CORRECT PROBLEM To Engage Brakes Press Brake Release Button on Ground Control Station Unplug Charger AC Power Cord Enter Code on PSL Keypad to Power Up Machine Charge Batteries to Four 4 Bars or more on Indicator Charge Batteries a Minimum of Four 4 Hours or eight 8 LEDs BARS lit Charge Batteries a Minimum of Four 4 Hours or eight 8 LEDs BARS lit Lower the Platform and Drive off the Tilt Condition SECTION 3 MACHINE OPERATION Table 3 3 LCD Display Operating Fault Conditions Continued PLATFORM LEDs LCD SYMBOL SCREEN LCD TEXT SCREEN FAULT DESCRIPTION 10 CORRECT PROBLEM E MACHINE CONDITION Traction Module Allow Drive System TRACTION NOD Eg gt FOLD BACK Over Temperature Tractio
30. 00KV Over 200KV to 350KV Over 350KV to 500KV Over 500KV to 750KV Over 750KV to 1000KV NOTE This Minimum Safe Approach Distance shall apply except where employer local or governmental regu lations are more stringent SECTION 1 SAFETY PRECAUTIONS Maintain a clearance of at least 10 ft 3m between any part of the machine and its occupants their tools and their equipment from any electrical line or apparatus carrying up to 50 000 volts One foot 0 3m additional clearance is required for every addi tional 30 000 volts or less The minimum safe approach distance may be reduced if insulat ing barriers are installed to prevent contact and if the barriers are rated for the voltage of the line being guarded These barri ers shall not be part of or attached to the machine The mini mum safe approach distance shall be reduced to a distance within the designed working dimensions of the insulating bar rier This determination shall be made by a qualified person in accordance with employer local or governmental requirements for work practices near energized equipment 3121186 JLG Lift 1 5 SECTION 1 SAFETY PRECAUTIONS Tipping Hazards 1 6 The user should be familiar with the surface before driv ing Do not exceed the allowable sideslope and grade while driving JLG Lift Do not elevate platform or drive with platform elevated while on a slope or on an uneven or so
31. 65 roses 1705908 106990 1705005 s tros rosse 10502 1705092 70602 1705092 1705092 ross 1705292 1705002 1705902 106092 1705902 10 ross vrosoe 70600 1708098 1708090 1705008 17080 170909 17509 17599 1706004 vresas 1706085 roseo 1708098 1708098 170606 170506 170909 1709 1705099 1706004 La ros vroos 1700584 1700564 1700584 1700584 1700564 1700584 170064 1700884 1700584 70064 70058 5 1708181 vrosis 1706181 1706181 1708181 roster 1706181 visi oiov vcenor Lu roams t0261 1702681 170069 70261 1702851 1702851 1702831 370231 1702631 1764 10261 1702681 15 ross t7006 1706048 1706048 70606 1708048 170645 170645 170609 70600 70606 3 50 JLG Lift 3121186 SECTION 4 EMERGENCY PROCEDURES SECTION 4 EMERGENCY PROCEDURES 41 GENERAL INFORMATION This section explains the steps to be taken in case of an emer situation during operation 4 2 EMERGENCY OPERATION Operator Unable to Control Machine IF THE PLATFORM OPERATOR IS PINNED TRAPPED OR UNABLE TO OPERATE OR CONTROL THE MACHINE 1 Other personnel should operate the machine from ground controls only as required 2 Only qualified personnel in the platform may use the platform controls DO NOT CONTINUE OPERATION IF CONTROLS DO NOT FUNCTION P
32. ATION 3 1 GENERAL THE MANUFACTURER HAS NO DIRECT CONTROL OVER MACHINE APPLICATION AND OPERATION THE USER AND OPERATOR ARE RESPONSIBLE FOR CONFORMING WITH GOOD SAFETY PRACTICES This section provides the necessary information needed to under stand control function and operation 3 2 JLG Lift 3 2 MACHINE DESCRIPTION The JLG Axxessor SSV10 Lift is an electric self propelled machine with an aerial work platform mounted to an elevating alu minum mast mechanism The personnel lifts intended purpose is to provide personnel access to areas above ground level The primary control console is located in the platform From the Platform Control Console the operator can drive the machine and raise or lower the platform The machine is rear wheel drive and steer with freewheeling front caster wheels The controls of the programmable Ground Control Station are to be used during machine power up maintenance function checks or in case of emergency should the operator in the platform be unable to lower the platform Vibrations emitted by these machines are not hazardous to an operator working in the platform The continuous A Weighted sound pressure level at the work plat form is less than 70db 3121186 SECTION 3 MACHINE OPERATION 3 3 MACHINE OPERATION Platform Control Console On Off Power Switch Key must be set to ON Getting Started Both Emergency Stop Switches Ground and Platform Con The follo
33. CTION Begin the Walk Around Inspection at item one 1 as noted on the diagram See Figure 2 1 on page 2 6 Continue around machine checking each item in sequence for the conditions listed in the following check list A WARNING TO AVOID POSSIBLE INJURY BE SURE MACHINE POWER IS OFF DURING WALK AROUND INSPECTION DO NOT OPERATE MACHINE UNTIL ALL MALFUNCTIONS HAVE BEEN CORRECTED IMPORTANT DO NOT OVERLOOK VISUAL INSPECTION OF THE BASE FRAME UNDERSIDE CHECK THIS AREA FOR OBJECTS OR DEBRIS WHICH COULD CAUSE EXTENSIVE MACHINE DAMAGE 2 5 SECTION 2 PREPARATION AND INSPECTION Figure 2 1 Daily Walk Around Inspection for SSV10 Machines 2 6 JLG Lift 3121186 Walk Around Inspection Components Reference Figure 2 1 on page 2 6 NOTE On all components make sure there are no loose or miss ing parts they are securely fastened no visible damage leaks or excessive wear exists in addition to any other cri teria mentioned 1 Front Caster Wheels Check for any debris stuck to or around wheels 2 Base Frame Check for loose wires or cables dangling below the base 3 Batteries one each side of machine Not leaking bat tery cables secure to posts no corrosion 4
34. EL SURFACE WITHIN 1 5 DEGREES OF LEVEL IN ANY DIRECTION 3 26 JLG Lift 3121186 3121186 Lift Mode 1 Activate the Lift Mode using the Drive Lift Mode Selector switch v 2 Platform LIFT DOWN Direction 3 Platform LIFT UP Direction Withing 5 seconds of activation ENGAGE and HOLD both the JOYSTICK ENABLE LEVER and the FOOT SWITCH ENABLE then move the joystick in the direction of LIFT 3 OR LOWER 2 SECTION 3 MACHINE OPERATION A WARNING THE GROUND CONTROL STATION CONTAINS A 1 5 DEGREE TILT ALARM IF THE TILT ALARM HAS BEEN ACTIVATED THE PLATFORM WILL NOT ELEVATE ALSO IF THE TILT ALARM HAS BEEN ACTIVATED WHEN THE PLATFORM IS ELEVATED THE DRIVE AND LIFT UP FUNC TIONS WILL BE DISABLED UNTIL THE PLATFORM IS COMPLETELY LOWERED THEN DRIVEN OFF THE TILT CONDITION JLG Lift 3 27 SECTION 3 MACHINE OPERATION Drive Speed Setting Controls Drive Speed Setting NOTE When the platform is elevated the maximum drive speed Selector Switch is automatically cut back to 1 4th the speed when the platform is fully lowered The Ground Control Module LCD screen will display a turtle when in this mode See 1 Selector Switch on top of joystick page 3 18 Machine LCD Status Display in this section of A e the manual Each PRESS on this side of the switch will DECREA
35. ENT MOTION OR MOVEMENT OF THE RUG AND MUST NOT EXCEED THE RATED CAPACITY OF THE RUG CARRIER ACCESSORY NEVER OVERLOAD THE RUG CARRIER ACCESSORY CAPACITY OF THE RUG CARRIER ACCESSORY IS 50 LBS MAXIMUM THE COMBINED WEIGHT OF PERSONNEL MATERIALS EQUIPMENT PLUS ANY LOAD ON THE RUG CARRIER ACCESSORY MUST NOT EXCEED THE MAXIMUM CAPACITY OF THE PLATFORM NEVER USE A RUG CARRIER ACCESSORY THAT HAS DAMAGE OR LOOSE MOUNTINGS IMMEDIATELY REPORT ANY DAMAGE TO APPROPRIATE PERSONNEL DISCONTINUE USE OF THE RUG CAR RIER ACCESSORY UNTIL ALL DISCREPANCIES HAVE BEEN COR RECTED 3 45 SECTION 3 MACHINE OPERATION 3 19 FLUORESCENT TUBE CADDY OPTION NOTE The fluorescent tube caddy accessory is intended for use in replacing fluorescent tubes in light fixtures mounted at ceiling level Use for any other purpose is not authorized by JLG Maximum carrying capacity of caddy is 15 Ib 7kg The fluorescent tube caddy consists of the caddy which attaches to the platform side rail The caddy mount is secured to the plat form rail with an attach pin The caddy can be mounted to either side of the platform dependent on other attachments already mounted to the platform rail Pre Start Inspection Prior to use of the Fluorescent Tube Caddy check the following Caddy mount is centered and secure to the platform rail The lock pin is in place under the platform rail and secure CAUTION THIS MACHINE IS NOT INSULATED AND
36. ERATION A CAUTION THE COMBINED WEIGHT OF PERSONNEL MATERIALS EQUIPMENT PLUS ANY LOAD ON THE HANGER ARM ACCESSORY MUST NOT EXCEED THE MAXIMUM LOAD CAPACITY OF THE PLATFORM Loading and Transporting an Item using the Hanger Accessory Use the following steps as a guide when loading and transporting an object with the hanger accessory arm Keep the hanger arm in the stowed position when not in use When ready to use pull the lock pin from the stowed position hole and swing the hanger arm into the carry position Place pin in the carry position hole locking the hanger arm in place Load the object onto the hanger arm and use the hanger arm strap to secure the object during transport Be aware of clearance above below and around the object when driving and lifting or lowering the platform 3 41 SECTION 3 MACHINE OPERATION 3 18 RUG CARRIER ACCESSORY OPTION NOTE This rug carrier accessory is intended for use in placing or retrieving rolled unrolled rugs and other similar stock stored on racks or shelves above ground level Use for any other purpose is not authorized by JLG SS N The rug carrier accessory consists of two extendable arms mounted on the left side of the the SSV10 machine The maximum combined load carrying capacity for both arms is 50 Ib 23kg SS AN XK S SAW N N N Ss The carrier arm
37. HINE OPERATION 3 14 GROUND CONTROL STATION PROGRAMMING General The Ground Control Station on the SSV10 machine allows on board programming of various component and control function personality settings Programming may be required under circumstances such as Ground Control Station module has been replaced and optional equipment on the machine needs to be enabled Optional equipment has been added to the machine in the field and a function must be enabled before operation Customizing the machine to fit a specific application such as changing the LCD display language 3 32 JLG Lift Programming Levels There is one 1 password protected programming level available to the Operator Level 3 Operator s Settings Level 3 Password 33271 Operator Programming Mode In the Operator Level Programming Mode the following items are shown on the main menu Tilt Sensor Program Tilt Sensor Allows viewing current tilt sensor individual X and Y direction degree reading 3121186 Programming Items Allows programming of the items shown in Table 3 5 on page 3 34 the following is a brief explanation of each programming item NOTE There are two production modules available at this time one for North South American and European languages and one for Asian languages All programmable items between these modules are identical with the exception of language selection Back To Main
38. N General NOTE SLEEP MODE During operation if no control functions have been activated for 10 minutes default programma ble setting the ground control module will power the machine down to conserve battery power Cycle power back on using either the main power selector switch key or the emergency stop power down button either on the platform controller or on the ground control station The following conditions must be met before the machine can be operated from the platform control console Ground Control Station Main Power Selector Switch must be set to PLATFORM CONTROL MODE Ground Control Station Emergency Stop Shut Down Button must be in the RESET position POWER ON NOTE See Section 3 7 on page 3 10 for Ground Control Station On Platform If equipped with the OPTIONAL PSL grammable Security Lock it must be set to the ON position NOTE See Section 3 15 on page 3 38 for PSL instructions Both platform entry gates are wired with an interlock switch and must be completely closed before the drive and platform lift functions can be operated 3 22 JLG Lift Platform On Off Key Switch At the Platform Control Con sole Set the On Off Key owitch to the ON position 2 to operate machine 1 OFF Position 2 ON Position BW Ab L Set the ON OFF Key Switch to the OFF position to power machine down If necessary when machine is not in use remov
39. OIL DECAL located on the right side frame opposite the legibility Make sure no decals or placards are missing pump assembly for hydraulic oil type and specification Make sure all illegible decals and placards are cleaned DO NOT OVERFILL or replaced Reference Decal Installations in Section 3 The hydraulic oil level in the reservoir located on the hydraulic pump assembly should read to or close to the FULL LINE onthe Hydraulic Reser voir dip stick when hydraulic oil is at operat ing temperature Operation and Safety Manuals Make sure a copy of the Operator and Safety Manual EMI Safety Manual Domestic only and ANSI Manual of Responsibilities Domestic only is enclosed in the weather resistant storage container Daily Walk Around Inspection See Section 2 4 on page 2 5 Battery Charge as required See Section 3 4 on page 3 5 Hydraulic Oil The hydraulic oil level in the pump res ervoir can vary with oil temperature i e a machine that is cold the oil level may not be up to the FULL line on the dipstick Cycle the mast up and down a few times to get JLG Lift 3121186 7T Function Check Check all machine controls for oper ation See Section 2 5 on page 2 8 If optional equipment is installed on this machine refer to Section 3 for specific Pre Start Inspection and Operation instructions 3121186 JLG Lift SECTION 2 PREPARATION AND INSPECTION 2 4 DAILY WALK AROUND INSPE
40. OR ALTERATION OF AN AERIAL WORK PLATFORM SHALL BE MADE ONLY WITH PRIOR WRITTEN PERMISSION FROM THE MANUFACTURER Do not operate any machine on which the safety or instruction placards or decals are missing or illegible Avoid any build up of debris on platform floor Keep mud oil grease and other slippery substances from footwear and platform floor 3121186 1 3 OPERATION General 3121186 Do not use the machine for any purpose other than posi tioning personnel their tools and equipment or for hand stock picking Never operate a machine that is not working properly If a malfunction occurs shut down the machine Never slam a control switch or lever through neutral to an opposite direction Always return switch to neutral and stop before moving the switch to the next function Oper ate controls with slow and even pressure Do not allow personnel to tamper with or operate the machine from the ground with personnel in the platform except in an emergency Do not carry materials directly on platform railing unless approved by JLG Always ensure that power tools are properly stowed and never left hanging by their cord from the platform work area Fully lower mast assembly and shut off all power before leaving machine No riders are permitted on machine Operator only in machine during operation JLG Lift SECTION 1 SAFETY PRECAUTIONS When performing welding operations at elevation precau
41. PERATION Joystick Function Enable Lever Joystick Function Enable Lever The joystick enable lever on the front of the joy stick control must be engaged and held in dur ing any joystick opera tion Note The platform function enable foot switch must be pressed and held simultaneously with the Joystick enable lever SECTION 3 MACHINE OPERATION Multifunction Joystick Control Drive Mode The joystick will operate the following machine functions 1 Activate the Drive Mode using the Drive Lift Mode Selector switch Drive Lift Up and Down NOTE Use the Drive Lift Mode Selector Switch to select which function the joystick will operate The selected operating mode will only remain active for 5 seconds if the function is not operated Within 5 seconds of activation Simulta neously ENGAGE and HOLD both the JOY STICK ENABLE LEVER and the FOOTSWITCH ENABLE then move the joystick in the desired direction of travel Drive power is applied pro portionally the further the joystick is moved off center Remember to press and hold both the joystick function enable lever and platform function enable foot switch simultaneously in order to operate any joystick functions A WARNING WHEN DRIVING WITH PLATFORM LOWERED DO NOT ATTEMPT TO DRIVE MACHINE UP A RAMP GRADE OF GREATER THAN FIFTEEN PER CENT 15 DRIVING WITH PLATFORM ELEVATED IS RESTRICTED TO A SMOOTH FIRM AND LEV
42. ROPERLY 3 Cranes forklift trucks or other equipment can be used to remove the platform occupant and stabilize motion of the machine 3121186 JLG Lift Platform Caught Overhead If the platform becomes jammed or snagged in overhead struc tures or equipment rescue the platform occupant prior to freeing the machine 4 3 INCIDENT NOTIFICATION JLG Industries Inc must be notified immediately of any incident involving a JLG product Even if no injury or property damage is evident the factory should be contacted by telephone and pro vided with all necessary details JLG Phone 877 JLG SAFE 554 7233 8am till 4 45pm EST EURO 44 1 698 811005 AUSTRALIA 61 265 811111 E mail productsafety jlg com Failure to notify the manufacturer of an incident involving a JLG Industries product within 48 hours of such an occurrence may void any warranty consideration on that particular machine 4 1 SECTION 4 EMERGENCY PROCEDURES IMPORTANT FOLLOWING ANY ACCIDENT THOROUGHLY INSPECT THE MACHINE AND TEST ALL FUNCTIONS FIRST FROM THE GROUND CONTROL STA TION THEN FROM THE PLATFORM CONTROL CONSOLE DO NOT ELE VATE PLATFORM UNTIL YOU ARE SURE THAT ALL DAMAGE HAS BEEN REPAIRED IF REQUIRED AND THAT ALL CONTROLS ARE OPERATING CORRECTLY 4 2 JLG Lift 3121186 SECTION 5 GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE SECTION 5 GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE 9 1 INTRODUCTION This secti
43. Reservoir Capacity 1 Gallon 3 78 L Maximum Operating Incline Maximum Travel Grade Gradeability 15 Platform STOWED ONLY Maximum Travel Grade Side Slope 5 Platform STOWED ONLY 5 2 JLG Lift 3121186 SECTION 5 GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE Electrical Specifications Platform Data SPECIFICATION SPECIFICATION System Voltage 24 Volts DC Occupants Persons allowed in Platform 1 Battery Specifications Battery Type AGM VRLA Sealed Maximum Work Load Capacity Platform 390 Ib Voltage 12 Volts DC 160kg Amp Hour AH Rating 100 Amp Hr 20 Hr Material Tray 11 Battery Charger Input 120 240 Volts AC 50 60 Hz Maximum Combined Capacity 600 b Voltage Selectable 275kg zi 4 Platform Entry Height 13 5 in Ground to Platform Floor 34 3cm Platform Height Mast Fully Extended 10 ft Ground to Platform Floor 3 Platform Cycle Performance Lift Up 13 sec in seconds w max rated load Lift Down 9 13 sec 3121186 JLG Lift 5 3 SECTION 5 GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE Machine Component Weights Serial Number Location SPECIFICATION 751b 34kg For machine identification the serial number is stamped into a nameplate affixed to the machine The plate is located under the front hood cover on the frame crossbar at the front of the machine Platform Weight Battery 65 7 Ib per battery 29 8 kg Fr
44. SE maximum drive speed LESS LEDs Lit up on the Drive Speed Indicator Each PRESS on this side of the switch will INCREASE maximum drive speed MORE LEDs Lit up on the Drive Speed Indicator 3 28 JLG Lift 3121186 Horn Button gt When machine is powered on pressing this button will sound the Horn SECTION 3 MACHINE OPERATION 3 12 PARKING MACHINE 1 Drive machine to a well protected and well ventilated area 2 Ensure the platform is fully lowered turn the main power selector switch on the platform to the OFF position 3 If necessary remove key from the platform ON OFF power switch to disable machine from unauthorized use NOTE f required charge batteries in preparation for next work day See Section 3 4 on page 3 5 3121186 JLG Lift 3 29 SECTION 3 MACHINE OPERATION 3 13 TRANSPORTING LIFTING AND TIE DOWN OPTION PROCEDURES p 3 General The SSV10 Lift may be transported to a work site using the follow ing methods Driving the machine around on its base wheels if travel sur face area permits Sum S mS ONG Moved with a fork lift truck using the fork lift pockets in the base frame See Figure 3 10 on page 3 30 Loaded onto a transport vehicle and driven to the work
45. achine is subjected to severe operating conditions such as a high number of cycles location corrosive dirty environment etc user must adjust lubricating requirements accordingly c Prior to checking hydraulic oil level operate machine through one complete cycle of lift function full up and down Failure to do so will result in incorrect oil level reading on the hydraulic reservoir 3121186 JLG Lift 5 7 SECTION 5 GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE This page intentionally left blank 5 8 JLG Lift 3121186 SECTION 6 INSPECTION AND REPAIR LOG SECTION 6 INSPECTION AND REPAIR LOG Machine Serial Number Table 6 1 Inspection and Repair Log Date Comments 3121186 JLG Lift 6 1 SECTION 6 INSPECTION AND REPAIR LOG Table 6 1 Inspection and Repair Log Date Comments 6 2 JLG Lift 3121186 OIL OWEN uoneziueBJo ANOA ui ouM 3 961 5 J9uMQ JUANI J9JsueJ JO dzz gel SseJppv J9UMQ SnoOlA 9Jd Jequinw elas 13 uo eq jou Jo 31ON 489 S8b 212 xe4 T9IS S8t 212 S6 E CAT Vd
46. be instructed that he she has the responsibility and authority to shut down the machine in case of a malfunction or other unsafe condition of either the machine or the job site NOTE The Manufacturer or Distributor will provide qualified peo ple for training assistance with the first unit s delivered and from that time forward as requested by the user or his her personnel 2 2 JLG Lift 2 2 PREPARATION INSPECTION AND MAINTENANCE The following Table 2 1 on page 2 3 covers the periodic machine inspections and maintenance recommended by JLG Industries Inc Consult local regulations for further requirements for aerial work platforms The frequency of inspections and maintenance must be increased as necessary when the machine is used in a harsh or hostile envi ronment if the machine is used with increased frequency or if the machine is used in a severe manner 3121186 SECTION 2 PREPARATION AND INSPECTION Table 2 1 Inspection and Maintenance Table TYPE Pre Start Inspection Pre Delivery Inspection See Note Frequent Inspection Annual Machine Inspec tion Preventative Maintenance FREQUENCY PRIMARY RESPONSIBILITY Before using each day or User or Operator wheneverthere s an Opera tor change Before each sale lease or Owner Dealer or User rental delivery In service for 3 months Owner Dealer or User 150 hours whichever comes first or Out of service for a period of
47. c oil Aside from JLG recommendations it is not advisable to mix oils of different brands or types as they may not contain the same required additives or be of comparable viscosities If use of 3121186 JLG Lift 5 5 SECTION 5 GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE Lubrication Chart See Table 5 2 5 6 JLG Lift 3121186 SECTION 5 GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE Table 5 2 Lubrication Intervals for Various Components a INTERVAL 0 COMPONENT LUBE METHOD 3 7 2 rs MONTHS MONTHS YEAR YEARS Fill To Full Line on HO Check Hyd Oil c 1 HydraulicOil Dipstick 5Qt Level NECK AMO BVE EVELY day Reservoir HO Change Hyd Oil Drive Wheel Change only when serviced requires 6 oz Upper Permanently Sealed 4 MastChains 2 Per Section CL Brush or Spray Tw Inspect lubricate if dry or rusting Key to Lubricants MPG Multipurpose Grease HO Hydraulic Oil ISO Vg grade 32 46 GEAR OIL Good Quality Worm Gear Oil SAE 90 AGMA 5 EP Compounded CL Chain Lube Use a good quality chain lubricant Change hydraulic oil every 2 years 6 Notes Becertainto lubricate like items on each side ofthe machine b Recommended lubricating intervals are based on normal use If m
48. ce See addresses on inside of manual cover In USA Toll Free 877 JLG SAFE 877 554 7233 Outside USA Phone 717 485 5161 E mail ProductSafety JLG com SECTION REVISION LOG REVISION LOG Original Issue of Manual May 18 2004 Manual Revised June 9 2004 Manual Revised July 1 2004 Manual Revised July 15 2004 Manual Revised October 25 2004 Manual Revised July 6 2005 Manual Revised July 29 2005 JLG Lift 3121186 TABLE OF CONTENTS SECTION PARAGRAPH SUBJECT PAGE SECTION PARAGRAPH SUBJECT PAGE SECTION 2 PREPARATION AND INSPECTION SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS 2 1 2 1 COMACE E d wur doit Devices e e C Operator Training 2 1 8 nnn Training Supervision 2 2 Quiside USA S a gap C Operator 2 2 REVISION LOG D 2 2 PREPARATION INSPECTION AND MAINTENANCE 2 2 2 3 PRE START INSPECTION 2 4 SESTO e ESATE PREGAS NONS 24 DAILY WALK AROUND INSPECTION 2 5 1 1 GENERAL iicet estt uS tion 1 1 Walk Around Inspection Components DOCERE 2 7 12
49. completely off the machine Figure 3 3 Front Hood Removal 4 Hood 5 Hood Latch Screws 3 8 JLG Lift 3121186 SECTION 3 MACHINE OPERATION 3 6 HOOD CARRY DECK To Remove the Carry Deck Hood 1 remove the hood pull UP on each of the hood latch han dles until pointing straight out to release it from the hood mount supports beneath the hood 2 Starting with the rear hood latches lift the hood up enough to clear the rubber sealing gasket on the base frame and pull out on each hood latch clear of the mount support under the hood Lift the front of the hood and slide the front hood latch forward out of it s mount support to completely remove the hood off the machine NOTE The maximum capacity for the Carry Deck is 250 Ib 115kg A CAUTION DO NOT ALLOW ANY PERSONNEL TO RIDE ON THE CARRY DECK HOOD Figure 3 4 Carry Deck Hood Removal 1 Hood Carry Deck 2 Hood Latches 3121186 JLG Lift 3 9 SECTION 3 MACHINE OPERATION 3 7 GROUND CONTROL STATION OPERATION 6 x 00000 0 Figure 3 5 Ground Control Station JLG Lift Platform Off Ground Selector Switch Emergency Stop Shut Down Button Brake Release Button Platform Up Button Platform Down Button Machine Status LCD Display duode o Iw NOTE The Ground Control Station Mod ule is fully program
50. dard Platform SSV10 3 18 JLG Lift 3121186 Platform Lanyard Anchorage Point Attach fall restraint lanyard to lanyard anchorage point on lower platform railing Maximum allowable lanyard length is 30 in 76cm Material Handling Tray Height Adjustment The material handling tray is designed to carry up to 250 Ib 113kg of weight It can be quickly raised or lowered vertically on the front of the mast assembly using the tray handle release IMPORTANT REMOVE ALL WEIGHT FROM THE MATERIAL TRAY BEFORE ENGAG ING THE TRAY RELEASE BAR TO LOWER OR RAISE THE TRAY To Lower Or Raise The Tray 1 In the slot opening at the top rear of the tray grasp the tray lifting handle to support the tray while adjusting 2 Squeeze the tray release rod and raise the tray slightly until the locking pins have disengaged from the detent slots 3 Lower or raise the tray when desired tray height is achieved release the tray release rod be certain the locking pins at both ends of the release rod are engaged in the detent slots before letting go of the tray lifting handle 3121186 JLG Lift SECTION 3 MACHINE OPERATION Figure 3 7 Material Handling Tray Height Adjustment 1 Tray Lifting Handle 4 Lock Pin Detent Slots 2 Release Rod Five Level Settings 3 Locking Pins 5
51. e key from plat form key switch to disable machine from unauthorized use 3121186 SECTION 3 MACHINE OPERATION Platform Emergency Stop Shut Down Button Platform Control Display Panel NOTE Platform and Ground Control Station Emergency Stop Shut Down Buttons must both be in the RESET posi tion to operate machine POWER OFF PUSH IN TO ENGAGE Emergency Stop POWER ON TURN CLOCKWISE and RELEASE to RESET Emergency Stop Figure 3 9 Platform Control Display Panel 1 Battery Charge Flash Code LEDS 3 Lift Mode Indicator 2 Drive Mode Indicator 4 Drive Speed Setting 3121186 JLG Lift 3 23 SECTION 3 MACHINE OPERATION Battery Charge Flash Fault Code Indicator LEDS On normal power up and operation this series of ten 10 LEDs visually indicates the amount of charge remaining in the batteries The number of LEDs lit will change depending on the level of charge in the batteries All Three 3 GREEN LEDs lit up indicate maximum bat tery charge Four 4 YELLOW LEDs indicate a two thirds to one third bat tery charge remaining gt Three 8 RED LED s lit indicate minimum battery charge remaining The machine will continue to operate at this charge level but will begin to indicate low battery voltage warning indicators NOTE For more information on Battery Warning Level Indicators See Battery Low Voltage Warning Indicators on page 3 5 This set of ten 10 LEDs will also ind
52. el 2 or 3 batteries must be charged until 8 bars are lit on the ground station LCD display to clear the fault code 3121186 JLG Lift 3 5 SECTION 3 MACHINE OPERATION To Charge Batteries 1 Park machine in a well ventilated area near an AC voltage electrical wall outlet 2 Check the AC voltage selector switch on front of the battery charger see Battery Charger Front Panel illustration is set to correct local AC voltage 120V or 240V NOTE maxumize battery life it is reccommended the batteries be charged continuously for a minimum of four 4 hours when drained to Warning Levels 2 and 8 See Warning Level Chart on previous page 3 Plug a heavy duty AC extension cord from an AC voltage power source wall outlet into the Charger AC Input Receptacle 1 located on the rear bumper cover of the machine 2 Battery Charger Status LED Indica tors Battery Charger Status Indicators The battery charging status LED indicators are located next to the charger AC input receptacle on the rear bumper of the machine This LED indicator set is wired directly to the battery charger and indicates current charging status When first plugged in the charger runs through a self diagnostic test lighting the LEDs in sequence then the charging cycle will begin 1 CHARGE COMPLETE GREEN LED ON 2 100 Complete 100 CHARGING AMBER MIDDLE LED ON Charge Incomplete
53. ft surface Before driving on floors bridges trucks and other sur faces check allowable capacity of the surfaces Never exceed the maximum platform capacity Distribute loads evenly on platform floor and material tray Keep the chassis of the machine a minimum of 2 ft 0 6m from holes bumps drop offs obstructions debris con cealed holes and other potential hazards at the ground level Never attempt to use the machine as a crane Do not tie off machine to any adjacent structure Do not increase the platform size with unauthorized deck extensions or attachments increasing the area exposed to wind will decrease stability If mast assembly or platform is caught so that one or more wheels are off the ground the operator must be removed before attempting to free the machine Use cranes forklift trucks or other appropriate equipment to stabilize machine and remove personnel 3121186 Crushing And Collision Hazards Personal protection equipment must be worn by all oper ating and ground personnel Check work area clearances above on sides and bottom of platform while driving and lifting or lowering platform During operation keep all body parts inside platform rail ing Always post a lookout when driving in areas where vision is obstructed 3121186 JLG Lift SECTION 1 SAFETY PRECAUTIONS Keep non operating personnel at least 6 ft 1 8m away from machine duri
54. icate a flash fault code if other operating problems are detected by the Ground Con trol Station NOTE LED Flash Fault Code indications that can be corrected 3 24 by the operator are shown on Table 3 3 on page 3 15 this section of the manual JLG Lift 2 Drive Mode Indicator When the Drive Lift Mode Selector Switch is set to DRIVE MODE the round LED indicator on that portion of the display panel will light up indicating the DRIVE Mode active See page 3 25 Lift Mode Indicator When the Drive Lift Mode Selector Switch is set to LIFT MODE the round LED indicator on that portion of the display panel will light up indicating the LIFT Mode active See page 3 26 Drive Speed Setting Indicator The five 5 GREEN LEDs on the top of this indicator display the drive speed setting with the TURTLE on the left repre senting the MINIMUM speed setting and the RABBIT on the right representing the MAXIMUM speed setting See page 3 28 3121186 Drive Lift Mode Selector Switch Drive Lift Mode Selector Switch 1 LIFT Mode 2 DRIVE Mode PUSHthe rocker switch to select mode of operation Whichever mode is selected the appropri ate LED indicator on the display panel below will light up showing which mode has been activated for joystick operation IMPORTANT Theselected mode will only remain active for 5 sec onds ifthe function is not operated JLG Lift SECTION 3 MACHINE O
55. ior to loading the rug owing and lock the Rug Carrier Accessory arms into the carry position Elevate the platform a few feet Start to roll the rug onto the Rug Carrier Accessory arms Be certain the rug is centered over its length on the Rug Car rier Accessory While elevating to the required height for removing the rug from the display arm continue to roll the rug until it is com pletely rolled up on the carrier arms Properly remove the rug from the display arm Never climb onto the platform rails for any reason After adequately removing the rug from the display arm lower the platform 3 44 JLG Lift 3121186 9 Remove the rug from the Rug Carrier Accessory If required use an assistant to unload the rug from the Rug Carrier Accessory Arms 10 Replace the Rug Hanger Accessory arms to the stowed posi tion for normal operation 1 Removing Rug From Display Arm 1 Roll Rug onto Rug Carrier while Elevating Platform 2 Rug Carrier in Carry Position 3121186 JLG Lift SECTION 3 MACHINE OPERATION CAUTION THE RUG CARRIER ACCESSORY ARMS MUST BE LOCKED IN THE STOWED POSITION WHEN NOT IN USE EXTREME CAUTION MUST BE EXERCISED AT ALL TIMES WHILE THE RUG CARRIER ACCESSORY IS IN USE DRIVING RAISING AND LOW ERING TO PREVENT OBSTACLES AND PERSONNEL FROM STRIKING THE LOAD WHEN DRIVING WITH A RUG WITHIN THE RUG CARRIER ACCESSORY THE RUG MUST BE PROPERLY SECURED TO PREVENT INADVERT
56. isbal Sur 08755Castellbisbal Spain Phone 34 93 77 24700 Fax 34 93 77 11762 www jlg com JLG Industries Pty Ltd Unit 1 24 Industrial Complex Herman Street Meadowdale Germiston South Africa Phone 27 11 453 1334 Fax 27 11 453 1342 JLG Industries Sweden Enkopingsvagen 150 Box 704 SE 175 27 Jarfalla Sweden Phone 46 8 506 59500 Fax 46 8 506 59534 JLG Industries Norge AS Sofeimyrveien 12 N 1412 Sofienyr Norway Phone 47 6682 2000 Fax 47 6682 2001
57. mable For operator level program ability see Section 3 14 on page 3 32 NOTE If equipped with optional Pro grammable Security Lock PSL see Section 3 15 on page 3 36 for additional machine power up instructions 3121186 Platform Off Ground Selector Switch 3121186 cT POWER OFF Turn to this position to power machine off after use SECTION 3 MACHINE OPERATION NOTE SLEEP MODE During operation if no control functions have been activated for 5 minutes default programmable setting the ground control module will power the machine down to conserve battery power Cycle power back on using either the main power selector switch key or the emergency stop power down button either on the platform controller or on the ground control station Emergency Stop Shut Down Button PLATFORM CONTROL MODE When this position the machine can be operated from the platform con trol console GROUND CONTROL MODE When setto this position the machine can be operated from the ground control station JLG Lift POWER OFF PUSHIN To Engage Emergency Stop POWER ON TURN CLOCKWISE and RELEASEto RESET Emergency Stop 3 11 SECTION 3 MACHINE OPERATION Brake Release Button The machine must be POWERED ON and the Ground Control Sta tion set to the GROUND CONTROL MODE to manually release the brakes The brakes only DISENGAGE electrically when the joy stick control i
58. n Module to Cool X 000000 13 DRIVE Disabled Before Operating Ground Control Module Allow Ground Control 4 lt gt FOLD BACK Over Temperature Module to Cool X 00000 0 Machine Stopped Before Operating 4 PUMP MOTOR Pump Motor Over Current Platform Load 2 m OVER CURRENT LIFT UP Disabled X 00000 0 32 Over Capacity 4 ALX 1 INHIBIT Aux 1 Platform Gate Close Platform Gate or m am 4 Open or Pressure onthe Depress Platform Footswitch X 00000 0 34 Platform Footswitch during machine operation 7 Aux 1 Platform Foot Do Not Press on Platform 5 v 4 Pu dua DN switch depressed during Footswitch during Machine X 00000 0 35 Machine Power up Power Up NOTE The fault conditions shown in this table are fault conditions which the Operator may be able to resolve Should a fault occur and be displayed on the LCD screen which cannot be corrected at the Operators level the problem must be referred to a mechanic qualified to repair this model of JLG Lift A complete table of Fault Codes is listed in the TroubleShooting Section of the Service and Maintenance Manual 3 16 JLG Lift 3121186 SECTION 3 MACHINE OPERATION 3 8 PLATFORM MANUAL DESCENT CONTROL Activating the Manual Descent Valve VALVE To activate the manual descent valve remove the hood and lift the hood off For Hood Removal See page 3 8 3 9 locate the valve The platform manual descent control
59. nchorage Point 3 19 oth Peace ct eee oe eee aes 3 32 Material Handling Tray Height Adjustment 3 19 Programming 3 33 3 10 PLATFORM FUNCTION ENABLE FOOT SWITCH 3 20 22 Il 3 11 PLATFORM CONTROL CONSOLE OPERATION 3 21 Programming Mode Selection 3 36 EEUU M a dd dat ib acd 3 22 Selecting Programmable Item to Adjust 3 37 Platform On Off Key Switch 3 22 Adjusting Programmable Setting 3 37 Platform Emergency Stop Shut Down Button 3 23 Platform Control Display Panel 3 23 JLG Lift 3121186 SECTION PARAGRAPH SUBJECT PAGE 3 15 PROGRAMMABLE SECURITY LOCK PSL OPTION tes 925 d e weet 3 38 Pol Box rie descr Senis 3 38 Machine Power Up using the PSL 3 39 Machine Power 3 39 Changing the Operator s Code 3 39 3 16 OPTIONAL PLATFORM ACCESSORIES 3 40 3 17 PLATFORM HANGER ACCESSORY OPTION 3 40 Pre Start Inspection 3 40 Loading and Transporting an Item using the Hanger Ac cessory 3 41 3 18 RUG CARRIER ACCESSORY OPTION 3 42 Pre Start Inspection 3 42 nese teas 3 43 Removing
60. ng all driving operations Limit travel speed according to conditions of ground sur face congestion visibility slope location of personnel and other factors causing hazards of collision or injury to personnel Be aware of stopping distances in all drive speeds Do not drive at high speeds in restricted or close quarters or when driving in reverse Exercise extreme caution at all times to prevent obstacles from striking or interfering with operating controls and per sons in the platform Ensure that operators of other overhead and floor level machines are aware of the aerial work platform s pres ence Disconnect power to overhead cranes Warn personnel not to work stand or walk under a raised platform Position barricades on floor as necessary 1 7 SECTION 1 SAFETY PRECAUTIONS 1 4 LIFTING AND HAULING General Never allow personnel in platform while lifting or hauling This machine should not be towed in the event of emer malfunction power failure or loading unloading Lift only with a fork lift truck using the designated fork lift pockets in the machine s base frame Ensure platform is fully retracted and completely empty of tools prior to lifting or hauling When lifting machine with a forklift position forks only at designated areas of the machine Lift with a forklift of ade quate capacity Refer to the Machine Operation section of this manual for lifting information 1 8
61. od 3 8 Joystick Function Enable Lever 3 25 3 6 CARRY 3 9 Multifunction Joystick Control 3 26 To Remove the Carry Deck Hood 3 9 Drive Speed Setting Controls 3 28 37 GROUND CONTROL STATION OPERATION 3 10 PIGEON tui Suits ao ges 3 29 Platform Off Ground Selector Switch 3 11 3 12 PARKING 3 29 Emergency Stop Shut Down Button 3 11 3 13 TRANSPORTING LIFTING AND Brake Release Button 3 12 TIE DOWN OPTION PROCEDURES 3 30 Platform Up and Down Buttons 3 12 Generalo me p od geb Ar Rede utat a ad 3 30 Machine Status LCD Display 3 13 Fork Lift Truck Transport 3 30 Tilt Alarm 3 14 Vehicle Transport Tied Down Using the LCD Display Fault Conditions 3 14 Optional Tie Down Loops 3 31 3 8 PLATFORM MANUAL DESCENT CONTROL VALVE 3 17 3 14 GROUND CONTROL STATION PROGRAMMING 3 32 Activating the Manual Descent Valve 3 17 te vorax abo Rib ied Ga t add 3 32 3 9 PLATFORM CONFIGURATION 3 18 Programming Levels 3 32 Platform Entry Gate Interlock Switch 3 18 Operator Programming Mode 3 32 Platform Lanyard A
62. on of the manual provides additional necessary infor mation to the operator for proper operation and maintenance of this machine The maintenance portion of this section is intended as informa tion to assist the machine operator to perform daily mainte nance tasks only and does not replace the more thorough Preventive Maintenance and Inspection Schedule included in the Service and Maintenance Manual 3121186 JLG Lift Other Publications Available Specific to this Machine Service and Maintenance Manual GLOBAL he ee bbe 3121187 Illustrated Parts Manual GLOBAL dote e en ate eee 3121188 5 1 SECTION 5 GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE P NE LANE Machine Specifications Maximum Drive Speeds 0 6 4mph Operator Variable 0 9 6 4 kph TM 7 Maximum Wind Speed ANSI CSA 28 12 5 m s Machine Height For indoor use only CE 0 mph 0 m s Platform Stowed 1 44m For indoor use only AUSTRAILIA 0 mph 0 m s 44m Maximum Ground Bearing Pressure 650 Ib Maximum Horizontal Manual Side Force 45 Pound Force per wheel 295 kg Platform fully extended with Maximum load 200 Newtons 6mm Machine Under Clearance 1 875 in Maximum Hydraulic System Pressure 1800 PSI 47 6mm Recommended initial setting 124 Bars Machine Turning Radius 65in Hydraulic System Capacity 5 qts U S 4 7 L Circle 165cm Hydraulic
63. ont Hood 121b 5 4 kg 5 4 JLG Lift 3121186 SECTION 5 GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE 5 3 OPERATOR MAINTENANCE hydraulic oil other than Mobilfluid 424 is desired contact JLG Industries for proper recommendations Lubrication Table 5 1 Lubrication Specifications Hydraulic Oil HO KEY SPECIFICATIONS MPG Multipurpose Grease having a minimum dripping point SAE VISCOSITYGRADE of 350 F Excellent water resistance and adhesive qualities and being of extreme pressure type Timken 0 F to 4 180 F 18 C to 83 10W OK 40 pounds minimum 0 F to 210 F 18 C to 99 C 10W 20 10W 30 EPGL Extreme Pressure Gear Lube oil meeting API service v e NET classification GL 5 or MIL Spec MIL L 21 05 UEM RU HO Hydraulic Oil ISO Vg grade 32 46 CL Chain Lube Use a good quality chain lubricant Hydraulic oils must have anti wear qualities at least to Ser vice Classification GL 3 and sufficient chemical stability for mobile hydraulic system service JLG Industries recommends NS bz Mobilfluid 424 hydraulic which has an SAE viscosity of 10w NOTE Hefer fo Lubrication Chart Table 5 2 for specific lubrica S tion locations on machine 30 and a viscosity index of 152 For cold weather applications i e when temperatures remain consistently below 20 F 7 C recommends using Mobil DTE 13 hydrauli
64. s can be retracted out of the way parallel with the side of the machine when not in use the stowed position Pre Start Inspection Prior to use of the carrier accessory check the following The platform material tray is fully raised and locked in posi tion Carrier arm mounts are secure to the machine no missing or damaged fasteners carrier arms lock pins are in place and secure CAUTION 1 Rug Carrier arms shown in the extended or carry position THE COMBINED WEIGHT OF PERSONNEL MATERIALS EQUIPMENT PLUS ANY LOAD ON THE RUG CARRIER ACCESSORY MUST NOT NOTE Maximum combined carrying capacity for both arms is 50 Ib EXCEED THE MAXIMUM LOAD CAPACITY OF THE PLATFORM 23kg 3 42 JLG Lift 3121186 Hanging a Rug The following is a description for use of the Rug Carrier accessory in hanging rugs on horizontal pivoting arm display racks 1 Select the intended location in the display for mounting the rug Open the display rack to provide adequate space for the lift and rug 2 With the Rug Carrier Accessory arms stowed drive the lift into position prior to loading the rug 3 Release and lock Rug Carrier Accessory arms into the carry position 4 Loadthe rolled rug with the finished side facing the platform As required use an assistant to load the rug onto the Rug Carrier Accessory arms
65. s moved off center during driving or are manually DISENGAGED electrically using the Brake Release Button on the front of the Ground Control Station NOTE If the machine s batteries are completely depleted of electrical charge the brakes cannot be released manually A CAUTION DO NOT MANUALLY DISENGAGE THE BRAKES UNLESS MACHINE IS SETTING ON A LEVEL SURFACE OR MACHINE IS FULLY RESTRAINED PUSH and RELEASE TO DISENGAGE Brakes PUSH and RELEASE AGAIN TO ENGAGE Brakes Platform Up and Down Buttons s 3 12 JLG Lift PUSH IN TO ELEVATE Platform RELEASE TO STOP ELEVATING PUSH IN TO LOWER Platform RELEASE TO STOP LOWERING 3121186 SECTION 3 MACHINE OPERATION Machine Status LCD Display N N Tru mmm gt gt 2 X 00000 0 000000 4 00 At power up and during operation the LCD display on the Ground 3 Control Module displays the current machine operating status The following illustration explains the symbol indications 0000000 lt gt 00 LCD Display Symbols Battery Charge Indicator BCI Function Display or Function Disabled Indicators Hour Meter Display Fault Code Indicator Also see Table 3 3 on page 3 15 Fault Text Message Display a gt G NOTE a When an Fault Code is indicated the LCD screen will alternate between the text and symbol display modes
66. teries also contain other harmful chemicals known to the State of California WASH HANDS AFTER HANDLING Corporate Office JLG Industries Inc 1 JLG Drive McConnellsburg PA 17233 9533 USA Phone 717 485 5161 Fax 717 485 6417 JLG Worldwide Locations JLG Industries UK Unit 12 Southside Park Industrial Estate Bredbury Stockport SK6 2sP England Phone 44 870 200 7700 Fax 44 870 200 7711 JLG Europe B V Jupiterstraat 234 2132 HJ Foofddorp The Netherlands Phone 31 23 565 5665 Fax 31 23 557 2493 JLG Deutschland GmbH Max Planck Strasse 21 D 27721 Ritterhude Ihlpohl Bei Bremen Germany Phone 49 421 693 500 Fax 49 421 693 5035 JLG Industries Europe Kilmartin Place Tannochside Park Uddingston G71 5PH Scotland Phone 44 1 698 811005 Fax 44 1 698 811055 JLG Latino Americana Ltda Rua Eng Carlos Stevenson 80 Suite 71 13092 310 Campinas SP Brazil Phone 55 19 3295 0407 Fax 55 19 3295 1025 JLG Industries Italia Via Po 22 20010 Pregnana Milanese MI Italy Phone 39 02 9359 5210 Fax 39 02 9359 5845 JLG Industries Australia PO Box 5119 11 Bolwarra Road Port Macquarie N S W 2444 Australia Phone 61 2 65 811111 Fax 61 2 65 810122 JLG Polska Ul Krolewska 00 060 Warsawa Poland Phone 48 91 4320 245 Fax 48 91 4358 200 Plataformas Elevadoras JLG Iberica S L Trapadella 2 PI Castellb
67. unction Check Items 1 From the ground controls with no load in the platform a 2 8 Operate ground control functions platform lift up and lift down Ensure all machine functions are disabled when the Emergency Stop Button is activated pressed in Check Manual Descent Control valve is operating properly Located under hood 2 From the platform control console a JLG Lift Ensure the control console is properly mounted and secure Raise and lower platform 2 ft to 3 ft 61m to 92 several times Check for smooth elevation and low ering of platform Operate all functions check all limit cut out and enable switches are functioning properly Tilt Warning Limit Drive the machine onto a surface with a tilt of more than 1 5 in any direc tion do not exceed rated gradability The machine will indicate a tilt condition if any attempt is made to elevate the platform If the machine is driven onto a tilt condition while the platform is elevated both the drive and lift functions will be deactivated until the plat form is fully lowered Drive Speed Reduction Limit When platform is elevated more than 1 5 to 2 ft 5m drive speed is cut to 1 4 of platform lowered drive speed Platform Gate Open Limit If either side plat form gate is open during machine operation the machine will stop and will display a fault code at 3121186 SECTION 2 PREPARATION AND INSPECTION the Gro
68. und Control Module and Platform Con sole Platform Joystick and Footswitch Enable The machine will not operate drive or lift unless both of these switches are pressed and held during drive or lift operation d Ensure all machine functions are disabled when the Emergency Stop Button is activated pressed in 3 With platform in the transport stowed position a Drive the machine on a grade not to exceed the rated gradability and stop to ensure the brakes hold 3121186 JLG Lift 2 9 SECTION 2 PREPARATION AND INSPECTION This page intentionally left blank 2 10 JLG Lift 3121186 SECTION 3 MACHINE OPERATION SECTION 3 MACHINE OPERATION SSV10 Maximum Occupants Maximum Work Load Capacity See Table 3 4 on page 3 18 Maximum Travel Grade Gradeability Plattorm STOWED ONLY Maximum Side Slope Travel Plattorm STOWED ONLY Tilt Alarm Cut Out Limit Any Direction 1 5 Platform ELEVATED SIDE SLOPE Maximum Drive Speeds 0 6 4mph Max Platform Speeds w Max Load Platform Up 13 sec LEVEL Platform Down DO NOT DRIVE MACHINE ON GRADES EXCEEDING Gross Machine Weight THOSE SPECIFIED ON THE MANUFACTURER S NAMEPLATE Standard Equipment Platform Empty 10001b 454 kg Table 3 1 SSV10 Machine Operating Specifications 15 3121186 JLG Lift 3 1 SECTION 3 MACHINE OPER
69. wing control conditions must be met before the machine trol must be in the RESET position out can be operated from either the Ground or Platform Controls The Machine Status LCD Screen on the Ground Control Sta Batteries contain enough voltage to operate Low Battery 2 norman Operaling warning not indicated on Gound Control Station Both platform swing in entry gates must be closed to operate The Main Power Selector Switch on the Ground Control Sta machine tion must be set for either Ground Control Mode or Platform Control Mode 3121186 JLG Lift 3 3 SECTION 3 MACHINE OPERATION 3 4 Figure 3 1 Machine Operating Component Locations JLG Lift Ground Control Station Module See page 3 10 Platform Manual Descent Valve Located Under Hood See page 3 17 Battery Charger AC Recepta cle and Charging Status LED Indicators See page 3 5 Platform Enable Foot Switch See page 3 20 Platform Entry Gate See page 3 18 Platform See page 3 18 Platform Control Console See page 3 21 Material Handling Tray See page 3 19 PSL Programmable Secu rity Lock OPTION 5 page 3 38 3121186 SECTION 3 MACHINE

Operation 3121186 07-29-05 Global English

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