Laser 30 (Type D) (E)
Contents
1. Outdoor fuel tank Tank vent 81 2ft maximum Fuel filter Shut off valve 3 8in OD copper tubing 30 V RTS KAS i 1 RYJ 4 e KY a J i S i RV KA RYJ KAY wa XQ Ww RK KAKA xr i DINA SO 75 NIN IN VY CRY RR SKA KV KA Pal t RYA DY i i RIRI KAKA i Pal i RZJ KAY i VA iQ 1 PRK ININ i iS i YA iQ R S Oo KAS Pa R S x LIMITED WARRANTY TOYOTOMI U S A INC TOYOTOMI warrants each product and any parts thereof sold by it to be free from defects in materials or workmanship under normal use and service for TWELVE 12 MONTHS from the date of delivery to the original purchaser at retail subject to the following terms and conditions WHAT IS COVERED Product or any parts thereof which are defective in materials of workmanship WHAT IS NOT COVERED 1 This warranty does not extend to any defect due to the negligence of others failure to install operate or maintain unit in accordance with instructions Installation and Operation instructions are furnished with each new unit unreasonable use accidents alteration use of unauthorized or non standardized TOYOTOMI parts and accessories electrical malfunction i e as resulting from large power surges short circuit etc incorrect installation use of any fue2. PART 20479513 20474955 20479574 20450120 20474052 20474051 20475553 20450017 20479556 20474050 20474048 20479585 20474925 20479584 20474975 20474951 20474977 20479511 20479567 20479568 20479586 20455862 20479693 20479697 PART NAME Burner mat Insulating cloth cover Blower motor gasket Screw for igniter unit Screw E Screw D Screw 1P Screw 1A Screw 1M Screw C Screw B Outside nozzle gasket Oil catch Bent joint L shaped hose Inlet hose Hose band Flame rod gasket Air damper Air joint gasket Draft tube Screw S2 Instruction manual Carton SECTION E OPERATION BEFORE IGNITION 1 Open the Valve s Open the valve s of the external fuel tank 2 Start the Fuel flow 4 If using heater for the first time or after heater has been out of fuel press the red reset button once for a period of one second in order to send fuel Re setibutten to the fuel sump Note Make sure there is no fuel leakage from the fuel line or joints EA Also make sure fuel tank is not too high See installation instructions eae 3 Plug in the Heater Plug heater into a 120V AC electrical outlet On digital indicator pre set Two Dashes will be showing Note Do not connect to an outlet shared with other appliances oao o k t 4 Set Clock Important Clock on the heater must always be set to current time Press HOUR and MIN button to correct time
3. ay TOYOSTOVE wy TOYOTOMI LASER CLEAN HEATING SYSTEM VENTED HEATER INSTALLATION AND OPERATION INSTRUCTIONS LASER CLEAN VENTED v Laser 30 hp Type D IMPORTANT READ AND UNDERSTAND INSTRUCTIONS BEFORE INSTALLING OR USING HEATER RETAIN INSTRUCTIONS FOR FUTURE REFERENCE CHECK LOCAL CODES AND ORDINANCES FOR PERMITTED USE CONTENTS SECTION A SECTION G Specifications 11 eeeseeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeees 2 Troubleshooting sorrrcrtttetettteetttttteeeeee eter tees 14 SECTION B SECTION H Safety Tips for Operation EEEE ET ovate 3 Long Term Storage E AR E E T O 15 SECTION C SECTION I Fuel Guide cccceectecteteeeteteeeeeeeeeeeeeeeeeeneeeeeeees 4 Installation SECTION D Tools Needed for Installation eetere 16 Operating Controls and Part Names eeesese 5 Standard Installation Parts veeeeeeeteeeeeee 16 SECTION E Accessary Parts srrrtsststttstesstttteeeeeeeeeeeeeees 18 Operation Safety Tips for Installation eeeeeetetereeeee 21 Before Ignition 1 rrrrrrrreetetteetetetereeee terete 8 Installation of Heater and Flue Pipe 22 Operation eee 8 Permanent Wiring Installation e 28 Turning Heater Off E atinieysyaveie s eibiaiecplsieraceieieye 11 SECTION J SECTION F Fueling cccccccccceeetetteeeteeeeeeeeeeeee ete teeeeneeeeeeees 29 Routine Maintenance POPPE eee eee eee 12 SECTION A SPECIFICATIONS Model Heater Efficiency Heat Rating Fuel Consumption Fuel system Fuel Type Dim
4. 39 38 wooo co QL LL EY tc 20479861 20 20474950 Pipe Support Hardware a DI AY 20479872 80 inch CD 20474951 40 inch 20474955 Pipe Holder 2 pcs Pipe Holder Support 1 pc Nut 1 pc Screw Wood Screw 1 pc 2 pcs Name of Part Adjustable Exhaust Pipe Max 39 3 22 7 16 Exhaust Extension Pipe long 39 3 s inch Intake Pipe 80 inch Insulating cloth cover 40 inch Pipe Holder Pipe Support Hardware L Shaped Exhaust Joint z Pipe Support Figure 1_ Hardware h mj 4 Flue pipe connection T Heater Exhaust pipe connection When using the Extension pipe L extension kit the distance between the heater exhaust pipe connection and the flue pipe inch but no more than 80 12 NOTE Use L shaped Exhaust Joint if necessary connection must be at least 63 5 s inch See Figure 1 for reference INSTALLATION WITH EXTENSION PIPE KIT L Intake Hose Adjustable Exhaust Pipe Insulation cloth cover Exhaust Extension Pipe long Extension Pipe Kit M PART 20479897 Extension Pipe Kit S PART 20479896 M Max 39 3 s Min 22 7 16 inch 7 20479853 40 inch CD 2047495
5. 8 1 4 Bent Joint 1 PART 20479584 L Shaped Hose 2 PART 20474975 nee a SpE Oil Catch 1 PART 20474925 Hose Band 2 PART 20474977 Insulating Cloth Cover 1 PART 20474955 3 Spacer 1 PART 20478967 ACCESSORY PARTS The following accessory parts are available for use in non standard installation of the Laser 30 After giving careful consideration to your desired heater and flue pipe locations and fueling system consult your TOYOSTOVE dealer to purchase the necessary accessory parts Important Use only genuine TOYOSTOVE parts for you heater Use of unauthorized generic or other brand parts can severely reduce performance and safety and will invalidate factory warranty Accessory Extension pipe kit L Extension pipe kit M Extension pipe kit S L Shaped exhaust joint Fuel lifter pump Model OPT 91UL Extension flue pipe External Fuel Supply Installation Kit Pressure reducing valve Part No 20479898 20479897 20479896 20479861 20477500 20479887 10005098 10005099 Application Extends pipe system by 61 3 4 to 78 3 4 Extends pipe system by 22 1 2 to 39 3 8 Extends pipe system by 12 5 s to 19 5 8 For 90 degree bend in exhaust pipe Used to lift fuel to heater when fuel tank is located underground or outdoo
6. H LONG TERM STORAGE At the close of each heating season or when you do not plan to use your heater for an extended period the following procedures are recommended 1 As the end of the season approaches calculate your fuel purchases so that you can use up all the fuel you have on hand When fuel is stored for over six months its quality may deteriorate The use of such fuel will have an unfavorable effect on heater operation 2 If your heater needs any service or repair now is the time to call your dealer and get it done before stor age That way your heater will be ready for immediate use when the next heating season begins 3 Ifyou plan to store your heater in place a Unplug heater b Close the main tank valve c Remove all fuel from the fuel sump and clean the fuel strainer d Wipe off any stains or dust on heater with a damp cloth then wipe once again using a dry cloth e Cover heater completely with a large plastic bag to protect from dust 4 To store heater in another location a Unplug heater b Close the main tank valve c Remove all fuel from the fuel sump and clean the fuel strainer d Disconnect fuel line and flue pipe from the heater Note Fuel remaining in the fuel line may flow out when fuel line is disconnected Have a container ready to catch drainage e Remove any soot accumulated in the flue pipe using a brush and or vac uum cleaner f Wipe off any sta
7. 1 40 inch 20474955 3 1 2 gt 20479861 20474963 20474950 Pipe Support Hardware Pipe Holder 2 pcs Jih Pipe Holder Support 1 pc i 7 2 ara pc Screw Wood Screw 1 pc 2 pes eee D 20479858 20 inch 20479861 20474963 20474950 Pipe Support Hardware FY Pipe Holder 2 pcs Ci ie 20474951 40 inch 20474955 A NE Pipe Holder Support 1 pc 5 7 2 en pe Screw Wood Screw 1 pc 2 pes Name of Part Adjustable Exhaust Pipe Max 39 3 g Min 22 7 16 Intake Pipe 40 inch Insulating cloth cover 40 inch Pipe Holder Intake Hose Pipe Support Hardware L Shaped Exhaust Joint Figure 2 h H F Flue pipe connection Heater Exhaust pipe connection Name of Part Adjustable Exhaust Pipe Max 19 11 16 Min 12 5 8 Intake Pipe 20 inch Insulating cloth cover 40 inch Pipe Holder Pipe Support Hardware L Shaped Exhaust Joint Figure 3 2l H Flue pipe connection 63 5 8 80 1 2 Heater Exhaust pipe connection When using the Extension pipe M extension kit the distance between the heater exhaust pipe co
8. 582 20479593 20479543 20479542 20479594 20474011 PART NAME Front panel assembly Top plate assembly Indicator lamp circuit Right side panel Left side panel Rear guard right Rear guard left Rear guard top Plumb bob Circulation air filter Rear panel Drip tray Adjustable leg Leveler fuel pipe Fusible link valve Joint gasket Heat chamber cover Upper gasket Heat chamber assembly Heat element Lower gasket Heat chamber gasket Burner ring Burner assembly Burner gasket Primary flame rod REF 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 PART 20479573 20479612 20474083 20475834 20479518 17185580 20474920 20475831 20475881 20479544 20479591 20479530 20479531 20479637 20479683 20479669 20479671 20478317 20478306 20478534 20479519 20479541 20475535 20478373 20479891 20479521 PART NAME Burner thermistor Main circuit board Fuel nozzle gasket Fuel nozzle Igniter Igniter gasket Igniter cover Mica window Peep window gasket Heat exchanger Relief gasket Pressure relief plate Relief spring Blower motor assembly Air intake fan Circulation fan motor Circulation fan Transformer High limit switch Fuel sump Fuel pump Fuel pipe assembly Power supply cord Thermistor Standard flue pipe Igniter guide gasket REF 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76
9. A INC Rev 2 09 604 Federal Road Brookfield CT 06804 Part 20479693 www toyotomiusa com Printed in Japan
10. HE PRODUCT OR DAMAGES RESULTING FROM OR ATTRIBUTABLE TO DEFECTS IN THE PRODUCT No one other than TOYOTOMI has authority to extend or modify the terms of this Limited Warranty in any manner whatsoever Some states or provinces do not allow the exclusion or limitation of incidental or consequential damages or limitations on how long an implied warranty lasts so these limitations or exclusions may not apply to you This Limited Warranty gives you specific legal rights and you may also have other rights that vary from state to state or province to province In addition to the warranty period stated above an extended two 2 year warranty 3 years from date of purchase is on for the following parts 1 Vented Heater A Burner Pot B Heat Chamber Excluding Glass Cylinder C Heat Exchanger 2 Hot Water Heater A Burner Top B Heat Exchanger THE EXTENDED WARRANTY POLICY IS APPLICABLE ONLY FOR THE REPLACEMENT OF THE ORIGINAL FACTORY INSTALLED PARTS THAT HAVE FAILED WITHIN THE TIME LIMITATIONS AS INDICATED REPLACEMENT PARTS ARE WARRANTED FOR THE REMAINDER OF THE ORIGINAL PART WARRANTY PERIOD LABOR IS NOT COVERED ON THE EXTENDED WARRANTY lt gt KS AS RYJ KAY i i 2 Ka vg i RYJ ON Vx Sh iS gt Va x RYJ ON RYO KAS i A i J gt A KY W x wy KAI F gt MN J KY LANs 6098002060 TOYOSTOVE TOYOTOMI TOYOTOMI U S
11. Note HOUR or MIN button will change the time every one 1 unit Holding the button continuously will cause the time to change rapidly Note In the event of a power failure more than approx 20 min all clock and timer setting are can celled 1st TIMER 2nd TIMER POWER SAVER UP HOUR DOWN MIN Laser 30 istTiMER POWER SAVER Programmable Set Back O 2nd TIMER OPERATION MANUAL OPERATION Operation of the heater is under the direct control of the user Heat output will however be automatically adjusted in accordance with the room temperature registered by the temperature sensor 1 Turn Heater ON A Press ON OFF switch to ON position The current room temperature and the set temperature will be shown on the digital indicator POWER lamp will start to flash and then blower motor and ignition will start This lamp will continue to flash during the preheating time After approx 1 5 4 minutes ignition will take place After ignition power lamp will change flash ing to continuous Circulation fan will turn on after approx 2 minutes Note Pre heating depends on the room temperature Room temperature below 34 F Approx 4 minutes 34 F 61 F n 2 minutes over 61 F 1 5 minutes 1st TIMER 2nd TIMER POWER SAVER UP HOUR DOWN MIN Laser 30 TEMP EE P stTIMER POWER SAVER Programmable Set Back AM oO PM o 2 O 2nd TIMER SET ROOM Adjusting Room Temperatur
12. SENE NO 1 FUEL OIL or ULTRA LOW SULFUR DIESEL Always store your fuel in a separate area from where you store gasoline for your power equipment to avoid accidental use of gasoline in your heater What to Buy ALWAYS Clean and high quality ASTM D3699 1 K Kerosene ASTM D396 Low Sufur No 1 Fuel Oil or ASTM D975 Ultra Low Sulfur Diesel ULSD ALWAYS Fuel free of contaminants water or cloudiness NEVER Gasoline alcohol white gas camp stove fuel or additives NEVER Yellow or sour smelling fuel How to Store It ALWAYS Store in a clean container non red in color clearly marked KEROSENE NO 1 FUEL OIL or ULTRA LOW SULFUR DIESEL ALWAYS Store away from direct sunlight heat sources or extreme tem perature changes NEVER In a glass container or one that has been used for other fuels NEVER For longer than six months Begin each heating season with fresh fuel discard at the end of season NEVER In the living space Why It is Important Good clean fuel is essential for safe and efficient heater operation Poor quality or contaminated fuel can cause e Excess tar deposits on burner and flue pipe Incomplete combustion Reduced heater life Use of a highly volatile flammable fuel such as gasoline can produce uncon trollable flames creating a severe fire hazard Note The fluidity of Ultra Low Sulfur Diesel becomes worse at temperatures of 21 F 6 C an
13. Several inverter manufacturers offer true sine wave inverters which should operate the unit without any problems if properly sized and configured If you have any questions about appropriate power supply consult your authorized TOYOSTOVE dealer 29 SECTION J FUELING WARNING Use ASTM D3699 1 K Kerosene ASTM D396 Low Sulfur No 1 Fuel Oil or ASTM D975 Ultra Low Sulfur Diesel ULSD NEVER USE GASOLINE Use of gasoline can lead to uncontrollable flames resulting in destructive fire FUEL SYSTEM OPTIONS e Large Capacity External Tank Tank must be purchased separately and installed by a qualified fuel supply technician EXTERNAL TANK INSTALLATION NOTE External tank installation must comply with National Fire Protection Association Code NFPA 31 or locally applicable codes Check with local building officials The following instructions should be followed for installation of a large capacity gravity fed external fuel tank NOTE NOTE NOTE NOTE Installation height of tank s fuel outlet should be at least 16 in above floor surface upon which heater rests e To avoid excess fuel pressure to heater top of fuel tank should be no more than 8 1 2 ft above floor surface upon which heater rests Fuel tank should be located at least 6 ft away from all heat sources e 3 8 OD copper tubing should be used for fuel line To prevent air locks in fuel line fuel line should be smooth with no U sha
14. an start up is delayed Audible chugging sound from fuel pump when started first time or after running out of fuel Air is in the pump However noise should stop within 1 minute Ticking noise Noise of fuel pump in operation Normal Occasional yellow flickering in blue flame When heater is in operation Normal If sound from fuel pump does not decrease and heater shuts off check 1 Push red reset button on fuel sump DO NOT hold down 2 Insure that all valves are open and filter is clear 3 Insure external fuel tank has fuel and filters are clean Should problems arise during operation or ignition use this chart to determine the cause and the proper steps to take Be sure to unplug heater and allow to cool completely before taking corrective measures In the event that heater should extinguish itself without any action or your part you should look to the digi tal indicator for any of the following error codes ERROR CODE CAUSE SOLUTION EE 6 Fuel line malfunction Consult your dealer EE 2 Out of fuel Check fuel gauge on fuel tank refuel EE8 Blower motor malfunction Consult your dealer EE 12 High limit switch activated Clean circulation fan filter and remove any obstructions allow your heater to cool com pletely and re ignite EE 13 Burner thermistor failure Consult your dealer EE 22 Ignition failure three times Consult your dealer 15 SECTION
15. d below and can gel This condition may cause ignition failure To prevent congealing it is recommended to use an additive with the fuel Check with a fuel supply company for the proper additive and MIx SECTION D OPERATING CONTROLS AND PART NAMES Before using heater familiarize yourself with the following operating controls and names Control panel SSSaa Z Om Front panel Louver WIVHH9H99999999G 15 Plumb bob Reset button Fuel strainer inside Adjustable leg Drip tray Ciraulation air filter 13 Circulating fan Rear cover upper SS Rear cover right Rear cover left temperature sensor Pipe stopper Outlet mouth Fuel inlet Inlet mouth 14 Power Supp yeora 4 Temp Timer Clock set 2 Power saver button 1 ON OFF switch 3 Timer button 5 Power lamp Programmable Set Back 10 Temperature lamp 6 Power saver lamp 11 AM lamp 9 Digital indicator 8 1st TIMER lamp 12 PM lamp 7 2nd TIMER lamp 10 11 12 13 14 15 ON OFF switch Power Saver button Timer button Temp Timer Clock set Power lamp Power Saver lamp 2nd Timer lamp 1st Timer lamp Digital indicator Temperature lamp AM lamp PM lamp Circulation fan Room temperature sensor Power supply cord Plumb bob Main switch turns heater on and off When
16. e A Press UP or DOWN button Temperature lamp will start to flash Note UP or DOWN button will change the temperature every 2 F Press UP or DOWN button as required Room temperature can be set from 50 F to 90 F Initial setting 70 F Note Desired temperature setting will be displayed on the digital indicator when you set the room temperature When room temperature reaches the selected setting heater will automatically shift to MED or LOW burning mode to maintain the desired temperature When room temperature exceeds the selected setting by approx 4 F the heater will automatically shut off As room temperature drops the heater will automatically re start to maintain the desired temperature 1st TIMER 2nd TIMER POWER SAVER UP HOUR DOWN MIN Laser 30 istTIMER POWER SAVER Programmable Set Back 2nd TIMER Approx 4 F Approx 1 F SET TEMP High Medium Re lgnition POWER SAVER OPERATION The Power Saver mode reduces the frequency of ignition actions to save electric consumption Press the POWER SAVER button ON to start the operation of the POWER SAVER When the room temperature exceeds the selected setting by approximately 10 F the heater will automatical ly shut off As the room temperature becomes lower than the selected setting the heater will automatically re start to maintain the desired temperatu
17. e a child press 1st timer button and you don t want the temperature lowered just press the button again Note The heater operates at the same hour and at the same temperature if it has once been set for such hour and temperature unless their settings are changed Note If a power failure occurs for longer than 20 minutes while in operation time and temperature settings are cancelled When this happens AM and PM lamps start flashing Reset desired times and temperatures Note To cancel the timer operation press the 1st Timer button or the 2nd Timer button again Ordinary operation will then be restored Note After the heater has been set for a particuler hour and temperature it will operate at that setting each time the timer button is turned on unless the settings are changed MANUAL COMBUSTION Important This feature is for testing purpose only This heater also can be kept burning at desired combustion mode High Medium or low manually regardless of room temperature 1 Press the UP HOUR button and DOWN MIN button at the same time for more than three 3 seconds when ON OFF switch is ON 2 P1 P2 or P3 will be displayed on the Digital Indicator P1 Low mode P2 Medium mode P3 High mode Then select desired combustion mode by pressing UP HOUR or DOWN MIN button UP HOUR buttonchanges combustion mode to higher DOWN MIN button changes combustion mod
18. e to lower 3 To clear press the UP HOUR button and DOWN MIN button at the same time for more than 3 seconds until normal temperature display returns TURNING HEATER OFF Press ON OFF switch to OFF position POWER lamp will flash and will go out Circulation fan and blower motor continue to run for approx three 3 minutes to cool down the heater Make sure POWER lamp goes out when the fan stops 1st TIMER 2nd TIMER POWER SAVER UP HOUR DOWN MIN Laser 30 a z istTIMER POWER SAVER Programmable Set Back PMS e o 2nd TIMER SET ROOM SECTION F ROUTINE MAINTENANCE CAUTION Be sure to unplug heater before performing any checks or cleaning CAUTION Allow heater to cool completely before cleaning or maintenance FOR OPTIMUM HEATER PERFORMANCE THE PARTS SHOWN BELOW SHOULD BE CLEANED REGULARLY Circulation air filter Rear cover upper N Rear cover right NJE Louver Plumb bob Reset button Fuel inlet Fuel strainer inside 1 Clean Louvers ONCE A WEEK Dust and stains should be wiped off louvers with a damp cloth 2 Clean Circulation Air Filter ONCE A WEEK A mesh filter is located on heater cabinet rear side Once a week slide the filter up to remove and it should be vacuumed clean 3 Check for Fuel Leaks REGULARLY Make it a habit to check for any sign of fuel leakage along the fuel line and at all joints Fuel leaks may l
19. ead to risk of fire 4 Check Flue Pipe Area ONCE A WEEK Check the flue pipe joint to make sure connection is firm Use a vacuum cleaner to remove any dust or pet hair Rear cover left Outlet opening Inlet opening 12 5 Clean Fuel Strainer ONCE A MONTH The strainer of the fuel sump should be cleaned once a month and before storing heater at the end of each season Oil catch a Close the valve s of the separate fuel tank b To catch the fuel which will drain out set the oil catch below the strainer cover with a small container under it c Loosen the two screws from the strainer cover and remove d Remove the strainer and wash with fuel e Return the strainer to its original position Replace strainer cover and screw to secure f Wipe away any spilled fuel 3 J g Open the valve s of separate fuel tank Check for fuel leakage Note Be sure to unscrew the drain screw to remove all remaining fuel from the fuel sump at the end of each season 6 Recommended Periodic Maintenance As a state of the art furnace your heater requires periodic inspection and service by an authorized tech nician to insure optimum trouble free performance This inspection should include a combustion check flue pipe check burner assembly check cleaning all necessary parts and replacing gaskets as needed Please ask your authorized Toyostove dealer for d
20. ensions W x H x D Weight Vent Pipe Hole Maximum Length of Vent Pipe System Electrical Rating Typical Room Size 3 Laser 30 90 1 High 15 000 BTU h Med 10 000 BTU h Low 5 000 BTU h High 0 108 gal h Med 0 076 gal h Low 0 040 gal h External tank 2 ASTM D3699 1 K Kerosene ASTM D396 Low Sulfur No 1 Fuel Oil or ASTM D975 Ultra Low Sulfur Diesel ULSD 16 15 16 x 21 3 4 x 13 9 16 31 Ibs Empty 2 3 4 3 diameter 10 ft 3 bends or less 120 Volts AC 60 Hz Preheat 260W Burning 26W 600 square feet 0 F 720 square feet 20 F 1 Heat and vaporized water are produced by the combustion process of this heater This rating does not take into account heat loss due to condensation of water vapor 2 External tank to be purchased from local suppliers 3 O F Heat Load 24 BTU ft hr 20 F Heat Load 20 BTU ft hr Room size for which this heater is suitable will vary depending on outside temperature house insula tion window size and other factors SECTION B SAFETY TIPS FOR OPERATION CAUTION Heater and vent pipe system must be properly installed before operation Please follow instructions under Installation Section l 1 Never use any fuel other than ASTM D3699 1 K Kerosene ASTM D396 Low Sulfur No 1 Fuel Oil or ASTM D975 Ultra Low Sulfur Diesel NEVER USE GASOLINE Use of gasoline can lead to uncontrollable flames result ing in de
21. etails and scheduling When using Ultra Low Sulfur Diesel ULSD the heater should be serviced at least every two years because the distillation of ULSD is heavier than 1 K Kerosene and No 1 Fuel Oil When using 1 K Kerosene or Low Sulfur No 1 Fuel Oil your heater can be serviced less frequently AUTOMATIC IGNITER CLEANING SYSTEM The igniter cleaning mode prolongs the igniter life When the heater is on and clock is set see set Clock on page 8 it will automatically stop and clean the ignit er every day at 2 00 AM and will display CL on the digital indicator After the cleaning mode is finished the heater will automatically re ignite and continue to burn again SECTION G TROUBLESHOOTING NOTE BEFORE REQUESTING REPAIR AND SERVICES The following symptoms are normal during operation of the heater CONDITION REASON White smoke or smell at initial use after pur chase Machine oil or dust burns off the surfaces of the burner or heat exchanger Flames flashing for a few minutes after igni tion The burner is cold and igniter is kept running for a while after ignition Occasionally makes cracking noise when heater is ignited or extinguished Expansion and shrinkage of metal parts when they are heated or cooled Warm air will not blow as soon as ignited When heater is started or extinguished To prevent uncomfortable cool air from com ing out at the beginning circulation f
22. ft Not less m than 1 ft PE Be sure this clearance will Not less be maintained than 8 in after snowfalls etc Wace aga eee Krea ye Poe te ee Fig 2 lt Standard Flue Pipe Installation gt Fig 3 22 3 For standard installation use the template enclosed with the heater to position the hole for the flue pipe Tack or tape template to the wall at the desired position See Fig 4 Type Fig 4 NOTE Heater should be installed on a sturdy floor that is level and flat NOTE The template can be adjusted for use of non standard installations such as the use of extension pipe kits 4 Cut the hole for the flue pipe from inside the room Use a 2 3 4 to 3 diameter hole saw attached to an electric drill See Fig 5 The opening on the inside wall should be slightly higher than the outside open ing approximately 1 4 so that the flue pipe will slope slightly downward approximately 2 degrees after it is installed See Fig 6 This will enable the draining of condensed moisture from the flue pipe to the outside and prevent rain or snow entering from outside after installation 2 downward Min Fig 5 Fig 6 NOTE After the cutting of the hole is completed remove the template from the wall 23 5 Install the inner flue pipe a For wall thickness 5 3 6 to 9 From inside the room insert the inner flue pipe through the hole Make sure the arrow on the inner flue
23. ins or dust on heater with a damp cloth then wipe once again using a dry cloth g Put the heater in the original shipping box and store in a dry place If original shipping box is not available cover the heater completely with a large plastic bag to protect from dust during storage h Plug exhaust and air intake openings of the flue pipe by using optional caps Part 20479845 and 20474949 TRANSPORTATION Take the following measures to avoid fuel leakage during the transportation of the heater Always move the heater in an upright position Always drain fuel from the fuel sump before transportation SECTION I TOOLS NEEDED FOR INSTALLATION Tool Use Phillips Head Screwdriver Installation of flue pipe etc Electric Drill Drilling hole in wall for flue pipe Hole Saw 2 3 4 to 3 diameter Making hole in wall for flue pipe STANDARD INSTALLATION PARTS The following standard installation parts are enclosed with heater For alternate installation methods you may need to purchase additional accessories which are available from your TOYOSTOVE dealer See Accessory Parts nge f Drip Tray 1 PART 20479529 Wall Brackets 2 sets PART 20479562 Pipe Holder 1 PART 20474963 Pipe Stopper 1 PART 20474964 16 17 Flue Pipe 1 PART 20479891 Exhaust Air Cap 1 PART 20479845 Intake Air Cap 1 PART 20474949 Ow Inlet Hose 1 PART 20474951 lt _
24. l other than that specified in owner s manuals or repair by anyone other than a service facility specified by TOYOTOMI 2 Normal wear and tear of parts including hoses wires burner mats fuel nozzles filters and accessories 3 This warranty does not cover shipping costs WHO IS COVERED The original purchaser at retail WHAT WE WILL DO TOYOTOMI will either repair or replace at its option all defective parts free of charge that are covered by this limited warranty on a carry in basis to your nearest authorized dealer or distributor of TOYOTOMI WHAT YOU MUST DO FOR WARRANTY SERVICE You must return the defective Product or part to any authorized dealer or distributor of TOYOTOMI with this LIMITED WARRANTY and a copy of your bill of sale or credit card charge receipt or other documents evidencing the date of the Product s delivery if service is not available locally please contact our CUSTOMER RELATIONS DEPARTMENT at TOYOTOMI U S A INC 604 Federal Road Brookfield CT 06804 203 775 1909 THE FOREGOING EXPRESSES ALL OF TOYOTOMI S OBLIGATIONS AND LIABILITIES WITH RESPECT TO THE QUALITY OF PRODUCT FURNISHED BY IT ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ARE DISCLAIMED TOYOTOMI SHALL NOT BE LIABLE FOR THE LOSS OF USE OF THE PRODUCT INCONVENIENCE LOSS OR ANY OTHER DAMAGES DIRECT OR CONSEQUENTIAL ARISING OUT OF THE USE OF OR INABILITY TO USE T
25. le Bad Plumb bob as viewed from above Fig 13 Fig 14 26 27 10 A room temperature sensor is provided with approximately 8 feet long extension wire It is located on the rear of the cabinet Make sure that the extension wire is not touching the exhaust pipe The room temperature sensor can be installed either with the self adhesive tape on the back or with a wood screw provided with the sensor depending on the type of surface chosen for installation NOTE Choose a location for the sensor that is not in the path of direct sunlight drafts or the flow of warm air from the heater a Self Adhesive Tape Peel off the protective tape on the back of the sensor and expose the adhesives Place the sensor on the desired location on the wall and press down b Wood Screw e y Screw down the wood screw provided with the heater into the desired CEPU location on the wall Hook the back of the room temperature sensor e e 11 After installation is completed secure heater to the wall with the wall brackets provided with the heater Make sure the heater is parallel to the wall See Fig 15 13 Before ignition recheck the following a All connections are tight and firm b The heater and the standard flue pipe areas are free of any materials c The heater is level and parallel to the wall d The exhaust and the intake holes of the standard flue pipe are fully exposed to outdoor air but not pro
26. nnection and the flue pipe connection must be at least 25 5 s inch but no more than 42 1 2 inch See Figure 2 for reference When using the Extension pipe S extension kit the distance between the heater exhaust pipe connection and the flue pipe connection must be at least 15 3 4 inch but no more than 22 3 4 inch See Figure 3 for reference 20 21 SAFETY TIPS FOR INSTALLATION Follow the safety tips below when planning the installation of your Laser 30 1 Intake and exhaust flue pipe openings must be fully exposed to outside air Do not vent into chimney garage basement under the floor or into any enclosed area 2 Do not install flue pipe in close proximity to other objects or materials See page 22 3 Before making a hole in your wall for the flue pipe make sure the area is free of electrical wires gas pipes and other obstacles 4 Do not install flue pipe where it will be exposed to heavy snow collected leaves or strong drafts Important Important In areas of hea a Inopenarea ss fe vy snow falls Long with strong 2 ihe ground surface eagle ae wind a wind S clearance must higher break may be z A be increased necessary Ol Wind Uf according to break average snow anew falls 5 Do not install the flue pipe down from the heater nor into chim ney 6 T
27. otal length of extension pipe between heater and flue pipe must be no greater than 10 ft and 3 bends may be used NOTE When using extension pipes always cover the exhaust pipe with the insulating cloth cover INSTALLATION OF HEATER AND FLUE PIPE IMPORTANT Check and comply with all state and local codes that may apply to vented heaters before beginning installation NOTE This heater is designed to be used at altitudes up to 3 000 FT above sea level For use at altitudes higher than 3 000 FT and up to 6 000 FT adjustments to the heater must be made Consult with your dealer 1 Select heater location Allow clearances as indicated below between heater and all other materials See Fig 1 j More than 1 ft More than 5 ft Fig 1 Zero clearance is allowed between rear guards and all other materials to the rear of the heater 2 Make sure that the outside area to where the standard flue pipe will reach is clear of any objects See Fig 2 amp 3 CAUTION The standard flue pipe installation as shown in Fig 2 is for wall thickness from 4 in to 9 in ONLY NOTE For wall thickness more than 9 in refer to page 18 for available flue pipe extensions NOTE The flue pipe can be installed through any standard building materials Ce rssrrzaas Not less than 2 ft Bt Not less ee than 1 5 ft Noncombustible j object af Not less oof than 1 5 ft Not less than 2
28. ped or sharp bends Install a UL listed fuel filter at the fuel tank outlet it is highly recommended to use an in line small mesh size filter with water block e g 10 micro filter Shout off valves should also be installed on the fuel line and connected the tank as illustrated on page 30 An additional shut off valve installed next to the exterior wall will minimize fuel to be drained should heater have to be disconnected If the valve is on interior side a fusible link type is recom mended 1 Be sure all external tanks have an operating vent 2 Be sure to observe the maximum and minimum tank heights as specified If the maximum height from the top of the fuel tank to the bottom of the heater exceeds 8 1 2 ft a fuel pressure reducing valve preset at 2 5 psi is required Pressure Reducing Valve Part 10005099 has 3 8 in N P T inlet and outlet female openings to accept the fuel line fittings Fusible Link Valve 10005597 It is most important that the valve depending on its use be fully opened or fully closed e The top nut on the valve below the turn handle is sealed and should never be tightened or removed When installing fuel lines to the valve be sure to check for fuel leakage e A LEAKING VALVE MUST ALWAYS BE REPLACED The fusible link valve is in the open position when the valve stem appears above the center of the turn handle as shown in the illustration Laser 30
29. pipe is pointing up Secure the inner flue pipe to the wall with the three wood screws See Fig 7 Inside Outside 5 3 6 to 9 Inner flue pipe Wood screws f lt A Nor 7 2d d Mi ownwar In Cyr C VARS Cy 5 Fig 7 b For wall thickness 4 to 5 3 6 In the event that the wall is too thin use the spacer as indicated in Fig 8 When using the spacer it may be hard to move the heater to the wall closely Inside Outside Spacer 4 to 5 376 Inner flue pipe Wood screws Fig 8 c From outside insert the outer flue pipe through the hole Secure the outer flue pipe to the wall by turning it clockwise This locks the two halves together See fig 9 NOTE Make sure the arrow on the outer flue pipe flange is pointing up Make sure to secure the outer flue pipe well A part shown in Fig 9 Outer flue pipe Inside fe J Outside Inner flue pipe LMAS T iN 2 downward Min Outer flue pipe Fig 9 Outer flue pipe flange 24 25 Insert the bent joint to the exhaust opening of the standard flue pipe Cut the inlet hose for desired length if necessary Attach the L shaped hose to each end of the inlet hose and attach the L shaped hose to the intake opening of the standard flue pipe Secure the L shaped hose to the intake opening wi
30. re 1st TIMER 2nd TIMER POWER SAVER UP HOUR DOWN MIN Laser 30 Programmable Set Back TEMPE A istTimER POWER SAVER AM PM oB 2 O 2nd TIMER SET ROOM Approx 10 F Approx 1 F SET TEMP High Re lgnition TIMER OPERATION TIMER operation is programmed for particular time of hour and temperature in order to save energy when the heater is used at night or while you leave home NOTE The Laser 30 has a dual timer feature this is not an automatic setback The timer feature allows a user to manually lower the temperature set by user until a certain time of day set by user by pressing a timer button This button must be pushed each time you want the temperature to drop back It is not automatic There are two timer buttons on the Laser 30 1st timer and 2nd timer This allows for two different temperature drop backs per 24 hour period Example 1st Timer Your normal room temperature is set for 70 degrees You work from 8 am until 5 pm You want the room temperature to 70 F 70 F drop to 62 degrees while you are at work and you want the room to return to 70 degrees at 4 pm so it will be warm when you get home When you leave for work you must press the 1st timer button to activate the timer The temperature will drop to 62 degrees and return to 70 degrees at 4 pm Example 2nd Timer Your normal room temperature is set of 70 degrees When you go to bed you want the
31. rs in a position lower than the heater With automatic recovery For installation in wall thicknesses from 9 inches to 13 inches For installation of external tank system See Note on page 29 Total length of extension pipe between heater and flue pipe must be no greater than 10 ft No more than three bends may be used in extension pipe Fuel Lifter Pump Model OPT 91UL PART 20477500 Pipe Support Hardware qe PART 20474950 PART L Shaped exhaust joint e ha External Fuel Supply Installation Kit PART 10005098 20479861 Exhaust Extension Pipe 39 3 8 1 3 8 3 8 Q PART 20479872 Intake Pipe k 6 1 2 ft o PART 20474951 i FUEL LIFTER PUMP LOCATION EXAMPLE Adjustable Exhaust Pipe Max 39 3 8 Min 22 7 16 3 8 3 g t 1 3 g OL PART 20479853 Insulating cloth cover Z inch D PART 20474955 Flue pipe extension o PART 20479887 Flue pipe ext for wall up to ODD 9 13 PART 20479873 Flue pipe ext for wall up to 13 16 PART 20479874 Flue pipe ext for wall up to 16 20 PART 20479875 Flue pipe ext for wall up to 20 24 FUEL LIFTER PUMP LOCATION EXAMPLE Intake Pipe Joint 3 1 2 gt PART 20474954 18 19 Extension Pipe Kit L EXTENSION KIT PART 20479898 Ba 39 3 s Min 22 7 16 pa OF 20479853
32. structive fire RIGHT WRONG 2 Due to high surface temperatures keep heater away from children furniture and clothing while in operation See Page 22 3 To prevent abnormal operation and prolong heater life be sure to perform routine maintenance See Pages 12 13 4 Never store or transport fuel in other than a metal or plastic container that is clearly marked KEROSENE NO 1 FUEL OIL or ULTRA LOW SULFUR DIESEL Never store fuel in the living space 5 Operating Temperature Range Use heater within the range of temperatures a indicated in the right figure A 0 fs 2 ae Operating Range g of i i T I S 30 F i I Point A If outside temperature 20 F 5 35L l than room temperature has to be 0 F or above 2 B or i 1 o Point B If outside temperature 45 F 4 than room temperature has to be 60 F or above AIEEE ep ee ry 1 0 Room Temperature F SECTION C FUEL GUIDE The Toyostove Laser 30 is designed for use with ASTM D3699 1 K Kerosene ASTM D396 Low Sulfur No 1 Fuel Oil or ASTM D975 Ultra Low Sulfur Diesel ULSD Use of low quality fuel will cause burner performance to drop leading to abnormal combustion and reduced heater life Purchase only ASTM D3699 1 K Kerosene ASTM D396 Low Sulfur No 1 Fuel Oil or ASTM D975 Ultra Low Sulfur Diesel ULSD in non red cans reserved exclusively for fuel and marked accordingly with the word KERO
33. switched on heater begins operation and combustion starts after preheat period The button turns Power Saver operation mode on and off The button turns Timer operation mode on and off Temp Timer Clock set modes can be set by pressing UP HOUR or DOWN MIN buttons Lit Heater is in operation Flashing Pre heating and pre purging Heater operating in Power Saver mode Heater operating in 2nd Timer setting mode Heater operating in 1st Timer setting mode Displays clock set temperature room temperature and error code Lit Digital Indicator shows set and room temperature Flashing Set temperature can be changed Lit Digital Indicator shows current time Flashing Current time can be changed Three speed motor supplies high capacity warm air flow during high combustion for heating room up quickly and low or medium capaci ty warm air flow during low or medium combustion for maintaining comfortable room temperature Constantly senses room temperature and supplies information to heater so that desired room temperature can be maintained For use in 120V AC electrical outlet Allows user to check if heater is level REF OMNOUOFWNH PART 20479546 20479660 20479676 20479563 20479564 20479551 20479553 20479550 20450007 20479540 20479566 20479529 20479570 20479552 10005597 20479592 20479510 20479581 20479509 20479508 20479
34. temperature to drop to 65 degrees You get up at 6 am and want the room warm when you get up When you go to bed you must push the 2nd timer button to activate timer The temperature will drop to 65 degrees and stay there until the time at which you set 5 00 am the until to return to normal temperature Ordinary set temp Ordinary set temp 62 F Press 4 00PM Ist Timer button Set___70 F 70 F 10 F Temp 62 F 65 F i i i 4 00PM i 5 00AM Press 2nd Timer button 11 00PM Press 1st Timer button 7 00AM 10 11 Setting 1st Timer 2nd Timer 1 Make sure the clock is set If not press the hour and minute button until the correct time is indicated 2 Press 1st Timer button Use the up and down arrows to set the time at which you want the room to return to normal temperature This would be 4 00PM to have the room start heating up at 4 pm You have ten seconds from the time you push the button to enter this setting 3 After ten seconds the display will change to Temp The Temp side of the display will show the default 56 degrees Use the up arrow to adjust this temperature setting to the desired 65 degrees The 1st Timer is now set and you are in the 1st timer mode To return to the normal operation mode press the 1st timer button If you want to set the 2nd Timer press 2nd Timer button and repeat the process with the desired settings To return to normal setting once a timer has been pushed exampl
35. th the hose band Plug the unused exhaust and intake opening with the caps provided with the heater Make sure the caps fit tightly onto the opening See Fig 10 L Shapen Hose Hose Band Fig 10 NOTE If the inlet hose is not smoothly inserted into the L shaped hose apply water or soap suds to the inlet hose Move the heater into position Remove the filter and the two 2 screws holding the upper rear cover Connect the bent joint to the exhaust outlet opening and attach the L shaped hose to the intake inlet opening Make sure all connections are tight See Fig 11 Secure the L shaped hose to the intake inlet opening with the hose band Secure the bent joint to the standard flue pipe with the pipe holder If the extension pipe is used also attach the pipe holder to the connection of the bent joint and the extension pipe Secure the bent joint or the extension pipe to the exhaust outlet opening by sliding the pipe stopper into the exhaust opening bracket See Fig 12 Pipe Holder GRABI RARABI LARI lid Pipe Stopper Fig 12 Make sure the position of the heater is level by using the plumb bob located at the right side of the heater The plumb bob weight should be within the circle If the plumb bob weight is not within the cir cle adjust the heater legs until the plumb bob weight is within the red circle See Fig 13 amp 14 6 Circ
36. truded too far from the wall sleeve PERMANENT WIRING INSTALLATION WARNING MAKE SURE POWER SUPPLY CORD IS DISCONNECTED TO AVOID ANY ELECTRIC SHOCK BE FORE SERVICING ELECTRIC SHOCK MAY CAUSE SERIOUS INJURY INSTALLATION SHOULD BE CONDUCTED BY A LICENSED ELECTRICIAN Step 1 Disconnect power supply cord from power source Remove three 3 screws and control box cover on the back of the heater Step 2 Disconnect ground wire green wire from the power supply cord bracket Step 3 Disconnect two power supply wires from right side of the terminal Step 4 Squeeze strain relief with the adjustable pliers to remove plastic bushing from the pow er supply cord bracket Remove the power supply cord Step 5 Insert the power supply cable from junction box and connect ground wire to the power sup ply cord bracket and power wires to the terminals Step 6 Affix the control box cover to the heater and insert screws NOTE Emergency power supply and use of 12V DC batteries and an inverter Consult your dealer before attempting to use a battery inverter system to provide power for your Laser heater These units require true sine wave power for proper long term operation Some modified sine wave inverters can be used to provide short term emergency power but some types of modi fied sine wave inverters will cause damage to the electrical components of the heater
Download Pdf Manuals
Related Search